Betriebsanleitung FS Lambda Deutsch

OPERATING INSTRUCTIONS
Wood chips & pellets heating system
firematic
20-60
80-101
130-201
249-301
349-499
Introduction
INTRODUCTION
Dear Customer!
Your heating system is powered by a HERZ firematic boiler system and we are pleased to be able to count
you as one of our many satisfied owners of a HERZ system. The HERZ boiler is the result of years of
experience and continuous improvement. Please remember that in order to be able to work properly, a welldesigned product also needs to be operated and maintained correctly. We definitely recommend that you
should read this documentation carefully while paying particular attention to the safety instructions.
Compliance with operating procedures is required for any claims made under the manufacturer’s warranty. In
the event of any faults or defects, please contact your heating specialist or the HERZ Customer Service
department.
Yours sincerely
HERZ – Energietechnik
Warranty / Guarantee (general information)
HERZ boiler systems come with a 5-year warranty on the boiler body, storage tanks and HERZ solar
collectors. We generally guarantee freedom from defects of mobile objects purchased for a period of 2 years,
to a maximum of 6.000 hours of operation. For non-moving purchased items, the guarantee is generally for a
period of 3 years to a maximum for 9.000 hours of operation. Parts subject to wear are excluded from the
warranty/guarantee. Furthermore, claims under warranty will not be applicable if there is no return flow
1
temperature boost or it is not working properly, if commissioning is not carried out by specialist personnel
authorised by HERZ, in the case of operation without a buffer storage tank with a heating load of less than
70% of the rated output (manually stoked boilers must always be operated with a sufficiently dimensioned
2
buffer storage tank), if hydraulic diagrams , not recommended by HERZ are used and if a non-prescribed
3
fuel , Wood pellets for non-industrial use after ENplus, Swisspellet, DINplus or ÖNORM M 7135 resp. pellets
after EN14961-2; Wood chips after EN 14961-1/4 according to the following specification: Property class A1,
A2, B1 respectively G30, G50 according to ÖNORM M7133 resp. log wood is used.
Any claim to warranty services requires maintenance to be carried out on an annual basis by
specialist personnel authorised by HERZ.
The general warranty period will not be extended if work is carried out under warranty. In the event of a
warranty claim, the due dates for payments owed to us will not be deferred. We will only provide a guarantee
if all the payments owed to us for the product supplied have been made.
The warranty will be carried out at our discretion by repairing the item purchased or replacing any defective
parts, by exchanging the item or by reducing the price. Parts or goods replaced are to be returned to us at
our request free of charge. Wages and costs paid out in connection with installation and removal are to be
paid for by the purchaser. The same applies to all warranty services.
The Supplier shall under no circumstances be liable to the Customer, for any direct, indirect or consequential
costs incurred by the Customer for works carried out on HERZ equipment.
This document is the translation from the German original. The reproduction or copying, even of extracts,
may only be undertaken with the permission of the company HERZ©.
Subject to technical modifications,
Version 04/2015
1
Maintenance by the manufacturer
Recommended hydraulic diagrams can be found in the installation manual while hydraulic balancing will be carried out by the heating
contractor
3
Furthermore, the quality of the heating water must be in accordance with ÖNORM H5195 (current version) or VDI 2035
2
2
Betriebsanleitung_Firematic_20_499_Touch_Englisch_V1.42
Table of content
TABLE OF CONTENT
page
page
1
SAFETY NOTES .................................... 4
9.10
Modules overview ...................................... 26
1.1
Basic safety information ............................. 5
9.11
Module configuration ................................ 27
1.2
Installation ................................................... 5
9.12
Terms and definitions ............................... 27
9.12.1
9.12.2
9.12.3
9.12.4
9.12.5
9.12.6
9.12.7
9.12.8
9.12.9
9.12.10
9.12.11
Boiler ........................................................... 28
Buffer ........................................................... 32
Hot water tank ............................................. 34
Heating circuit .............................................. 37
Time mode................................................... 42
Solar ............................................................ 43
Hydraulic compensator module ................... 45
Net pump ..................................................... 46
Zone valve ................................................... 47
External requirement ................................... 48
Additional boiler ........................................... 50
9.13
Menu settings ............................................ 51
Network configuration .................................. 52
Modbus – settings ....................................... 53
Screensaver ................................................ 54
Information overview.................................... 54
Sending E-mails .......................................... 55
E-Mail status report...................................... 57
Server settings ............................................. 58
1.3
Operation and maintenance ....................... 5
1.3.1
1.3.2
1.3.3
General notes ................................................ 5
Operation ...................................................... 5
Maintenance .................................................. 6
2
WARNING NOTES ................................ 6
3
FUELS .................................................... 7
3.1
Wood chips .................................................. 7
3.2
Wood pellets ................................................ 7
4
SAFETY DEVICES ................................ 8
5
SYSTEM ............................................... 10
5.1
System overview ....................................... 10
5.2
Boiler .......................................................... 11
5.3
Room discharge system ........................... 12
6
MODE OF OPERATION ...................... 13
9.13.1
9.13.2
9.13.3
9.13.4
9.13.5
9.13.6
9.13.7
6.1
Feeding system ......................................... 13
10
6.2
Feeding type .............................................. 13
FAULT REPORTS AND THEIR
CORRECTIONS ................................... 59
6.3
Combustion air control ............................. 13
10.1
Not indicated faults ................................... 68
6.4
Boiler operation ......................................... 13
11
MAINTENANCE SCHEDULE .............. 69
6.5
Commissioning ......................................... 13
11.1
Weekly Inspection ..................................... 69
6.6
Operating and impermissible
temperatures.............................................. 13
11.2
Monthly inspection .................................... 69
11.3
Biannual inspection................................... 74
7
OPERATING CONDITIONS ................ 14
11.4
Annually inspection................................... 74
8
TEMPERATURE MANAGER .............. 16
11.5
As needed .................................................. 76
9
T-CONTROL ........................................ 17
12
9.1
Starting the system ................................... 17
EC DECLARATION OF
CONFORMITY ..................................... 77
9.2
Operation and handling ............................ 18
13
INDEX DIRECTORY ............................ 78
9.3
Main menu ................................................. 18
14
ANNEX ................................................. 79
9.4
Symbols explanation ................................ 19
Code – entry............................................... 20
14.1
Additional boiler module........................... 79
9.5
14.2
Solar module .............................................. 81
9.6
Switching on/off ........................................ 21
9.7
Date and time ............................................. 22
15
NOTES ................................................. 87
9.8
Main menu values ..................................... 23
9.8.1
9.8.2
Adding values .............................................. 23
Delete values............................................... 24
9.9
Fault messages and warnings ................. 25
3
1
1
Safety notes
SAFETY NOTES

Before commissioning, please read the documentation carefully and pay attention to the safety
instructions given in particular. Please consult this manual if anything is unclear.

Make sure that you understand the instructions contained in this manual and that you are sufficiently
informed regarding the way in which the biomass boiler system works. Should you have any queries at
any time, please do not hesitate to contact HERZ.

For safety reasons, the owner of the system must not make any changes to the construction or the state
of the system without consulting the manufacturer or his authorised representative.

Make sure that there is a sufficient supply of fresh air to the boiler room (please heed the relevant
national regulations)

All connections are to be checked before the commissioning of the system in order to make sure that
they are leak-tight.

A portable fire-extinguisher of the prescribed size is to be kept by the boiler room. (Please heed the
relevant national regulations).

When opening the door to the combustion chamber, make sure that no flue gas or sparks escape.
Never leave the combustion chamber door open unattended as toxic gases may escape.

Never heat the boiler using liquid fuels such as petrol or similar.

Carry out maintenance regularly (in accordance with the maintenance schedule) or use our Customer
Service department. (The minimum maintenance intervals specified in the TGPF are to be observed).

When carrying out maintenance on the system or opening the control unit, the power supply is to be
disconnected and the generally valid safety regulations are to be heeded.

In the boiler room, no fuels may be stored outside the system. It is also not permitted for objects which
are not required for the purpose of operating or carrying out maintenance on the system to be kept in
the boiler room.

When filling the fuel bunker using a pump truck, the boiler must always be switched off (this is stamped
on the cover of the filling connection). If this instruction is not heeded, flammable and toxic gases may
get into the storage room!

The fuel storage room is to be protected against unauthorised access.

Always disconnect the power supply if you need to enter the fuel storage room.

Always use low-voltage lamps in the fuel storage room (these must be approved for this type of use by
the relevant manufacturer).

The system is only to be operated using the types of fuel prescribed.

Before the ash is transported further, it must be stored temporarily for at least 96 hours in order to let it
cool down.

Should you have any queries, please call us on +43 / 3357 / 42840-840.

Initial commissioning must be carried out by the HERZ Customer Service department or an authorised
specialist (otherwise any warranty claim will not be applicable).

Ventilate the pellet storage room for ~ 30 minutes before going in.

The boiler meets the requirements of the Association of Swiss Canton Fire Insurance Companies or
national fire safety regulations. The customer himself shall be responsible without exception for
ensuring that these regulations are complied with on site!
4
Safety notes
1.1
In order for the system to be
operated and maintained safely, it
must be operated and maintained
properly by qualified personnel
while heeding the warnings in this
documentation
and
the
instructions on the systems.
Basic safety information
Due to its functionally limited electrical and
mechanical characteristics with regard to usage,
operation and maintenance, if the equipment is
not able to work according to its appropriate use
or improper interference occurs, it may cause
serious health and material damage. It is therefore
conditional that the planning and implementation
of all installations, transportation, operation and
maintenance will be carried out and supervised by
responsible, qualified persons.
When operating electrical systems, certain parts
of those systems will always carry a hazardous
electrical voltage or be exposed to a mechanical
load. Only appropriately qualified personnel may
carry out work on the system. They must be
thoroughly familiar with the content of this and all
other manuals. In order for this system to function
safely and without any problems, transportation,
storage, operation and maintenance must be
carried out properly and carefully. Instructions and
information on the systems must also be heeded.
1.2
Installation
General notes
In order to ensure that the system will function
properly, the relevant standards and the
manufacturer’s installation instructions are to be
heeded during the installation of the system!
Documents from the manufacturer relating to the
heating devices and components used are
available from HERZ on request.
1.3
Operation and maintenance
1.3.1
General notes
Don´t open the boiler doors until
“HEATING OFF” is displayed,
otherwise a risk of deflagration
(explosion) is given.
1
In
unfavourable
operating
conditions, the temperatures of
parts of the housing may exceed
80 °C.
If the door to the ash container is
opened during operation, the fuel
supply will be shut off and the
boiler will switch to the burnout
phase. Afterwards the boiler will
switch to the operating mode
“HEATING OFF”.
Ambient conditions
Operating temperature:
Warehouse-/ transport
temperature:
Humidity:
operation
storage
1.3.2
+10 to +40 °C
-20 to +70 °C
5 to 85 %
5 to 95 %
Operation
Covers which prevent contact
with hot or rotating parts or which
are required in order to direct the
flow of air correctly and thus
ensure the effective functioning of
the system must not be opened
during operation.
In the event of a fault or unusual
operating conditions such as the
emission of smoke or flames, the
system is to be switched off
immediately by operating the
emergency stop button. Notify the
HERZ
Customer
Service
department immediately.
 If the boiler room door main switch is
operated or if a power failure occurs, the
system will be taken out of operation
immediately. The remaining quantity of
residual fuel will burn independently
without giving off any toxic gases, if the
chimney draught is sufficiently. Therefore
the chimney must be designed and
produced in accordance with DIN 4705 or
EN 13384. When the boiler is switched on
again, the system has to be checked in
order to make sure that it is fully functional
and a safe operation of the whole system
must be guaranteed!
5
2
Warning notes
 The generated system noise during
operation does not present any danger to
the operator´s health.
 If the residual flue gas oxygen content
drops below the required minimum of 5 %,
the fuel supply will be stopped
automatically and will not be activated
again until the residual oxygen content
has risen to more than 5 % (fault text:
MIN O2 [%] 5.0, see chapter 1.1.1)
1.3.3
recommended to be carried out regularly by
authorised personnel or by the HERZ Customer
Service department.
Spare parts must be obtained directly from the
manufacturer or a distribution partner. The
customer will not be exposed to any health risks
as a result of the noise generated by the machine.
2
WARNING NOTES
Risk of injury and damage to
property
due
to
improper
handling of the system.
Maintenance
Before starting to carry out any work on the
system, but especially before opening covers
protecting live parts, the system is to be properly
disconnected from the power supply. Besides the
main circuits, attention is also to be paid to any
existing additional or auxiliary circuits in the
process. The normal safety rules according to
ÖNORM are:
Caution – hot surface
 Disconnect all poles and all sides!
Warning – against hand injuries.
 Ensure that the system cannot be
switched on again!
 Check to ensure that no voltage is
No admittance without
authorisation.
connected!
 Earth and short-circuit!
 Cover adjacent live parts and locate
hazardous areas
These
above-mentioned
measures must not be reversed
until the system has been fully
installed and maintenance has
been completed.
Personal dust masks and gloves
must be worn when carrying out
maintenance in the combustion
chamber or the ash collector or on
flue gas-carrying parts and when
emptying the ash container, etc.!
Extra-low-voltage lamps are to be
used
when
carrying
out
maintenance in the fuel storage
room. Electrical equipment in the
fuel storage room must be
designed in accordance with
ÖN M 7137!
In order to prevent any maintenance errors, if
maintenance is not carried out properly, it is
6
However,
adherence
to
guidelines
for
transportation,
installation,
operation
and
maintenance notices as well as technical data (in
the operating instructions, product documentation
and on the equipment itself) which are not
specifically highlighted, is also vital to avoid
breakdowns which may directly or indirectly cause
major personal or material damage.
General note
For reasons of clarity and possible permutations,
this documentation does not contain all detailed
information and cannot take account of every
conceivable operating or maintenance scenario.
Should you require further information or
encounter specific problems, which are not
handled in detail in the documentation supplied,
you can obtain the required information from your
specialist dealer or direct from HERZ.
People (including children) who, because of their
physical, sensory or mental capabilities or
because of their lack of experience or knowledge,
are unable to use the equipment safely must not
use this equipment unless they are supervised or
instructed by a responsible person.
Fuels
3
FUELS
The HERZ firematic boiler should be operated
with the fuels and their properties which are
described in this chapter.
3.1

Calorific value at as-delivered condition
> 4.6 kWh/kg

Bulk density (BD) at as-delivered condition
> 600 kg/m³

Mechanical Strength (DU), EN 15210-1 at asdelivered condition in m-%: DU 97.5 ≥ 97.5

Diameter 6 mm
Wood chips
Wood chips for non-industrial use with low fines
content according to EN 14961-1/4 with following
specification:

3
Property class A1, A2, B1
 G30 respectively G50
ÖNORM M 7133
4
according to
The nominal power and the emission values can
be guaranteed up to a maximum water content of
25 % and a minimum calorific value of 3.5 kWh/kg
of the permissible fuel.

Particle size P16B, P31,5 and P45A

Water content min. 15 % up to max. 40 %

Ash content in m-%: <1.0 (A1), <1.5 (A2),
<3.0 (B1)

Calorific value in as-delivered condition
> 3.1 kWh/kg
Prevent the entering of debris such as stones
or metal particles into the system! Sand and
soil lead to higher level of ash and slagging
precipitation.

Bulk density (BD) in as-delivered condition
> 150 kg/m³
There may be a formation of slag according to the
fuel quality, which has to be removed by hand.
The property classes A1 and A2 represent fresh
wood and chemically untreated wood residues. A1
contains fuels with low ash content, which
indicates little or no bark and fuels with lower
water content, while class A2 has a slightly higher
ash content and/or water content. B1 extends
origin and source of class A and includes
additional materials, such as short rotation
plantation wood, wood from gardens and
plantations etc., as well as chemically untreated
industrial wood waste. Class B2 also includes
chemically treated industrial wood waste and used
wood.
In the case of non-compliance, any warranty
or guarantee will be rendered null and void.
The burning of unsuitable fuels could lead to
uncontrolled combustion. Operational faults
and consequential damage are likely to occur.
3.2
From a water content of about 25 % and a
calorific value < 3.5 kWh/kg a reduced output is
expected.
If a different fuel is named explicitly on the order
respectively the order confirmation, the system
can be operated with the mentioned fuel.
Note: The system is set to the agreed fuel at the
commissioning. This setting (ID-fan speed, fuel,
flow and backflow, cycle times, etc.) should not be
changed when using constant fuel quality.
Wood pellets
Wood pellets for non-industrial use according to
ENplus, Swisspellet, DINplus or ÖNORM M 7135
resp. pellets according to EN 14961-2 with
following specifications:

Property class A1, A2

The maximum permissible fines content in
the fuel storage room must not exceed 8 % of
the fuel volume (determined using a
perforated screen with holes 5 mm in
diameter)!

Fines content at loading: < 1.0 m-%
4
5
5
Only if using an agitator with 3x400 Volts
Property class A2 only at firematic 80 – 301
7
4
4
Safety devices
SAFETY DEVICES
The safety devices must be dimensioned and installed according to ÖN B 8133.
The safety valve in the boiler circulation serves as a final safety device against malfunctions of the
equipment.
All legal safety regulations must be adhered to on-site via the authorised specialist company.
Earthing or potential equalisation must be carried out on the whole heating system according to EN 60204-1
by an authorised specialist company.
1 Safety temperature limiter
4 Burn-back safety unit
Should the boiler temperature exceed 95 °C, the
equipment must be switched off for safety
reasons. The safety temperature limiter (STL)
locks in this event.
The burn-back safety unit prevents a burn-back
into the fuel storage room. The unit separates the
burning chamber and the fuel storage room. The
burn-back safety unit is conducted like a fire flap
and opens only when fuel is fed to the boiler.
Possible causes may be:
 Performance decrease in the boiler was
interrupted abruptly. This can occur due to
the switching off a pump or sudden
shutting of the heating circuit mixer.
 The load pumps are being controlled by
the HERZ Control. The so-called excess
temperature
flue
gas
would
be
automatically activated by the HERZ
Control. This avoids higher boiler
temperatures.
 The boiler is too large.
 The fuel level is set too high.
 Loss of power supply
 Etc.
At First the cause of the failure must be found and
be corrected, afterwards the safety temperature
limiter can be unlocked.
The boiler temperature must be lower than
75 °C before unlocking.
Only after the temperature fell below 75 °C the
malfunction can be rectified. To acknowledge the
malfunction unscrew the STL covering and put
gentle pressure, using a sharp object, to the STL.
2 and 3 automated extinguishing device
The Boiler features an automated extinguishing
device. The device consists of a thermal safety
valve, a thermostat valve (3) and a water tank (2).
If the feeding screw temperature gets exceeded,
the valve opens independently and flushes the
feeding pipe. This extinguishing device is used as
a safety device at burn back.
8
5 Safety valve
The safety valve automatically releases, when the
pressure or temperature exceeds preset limits.
The safety valve has to release at the maximum
allowable pressure (according to boiler plate).
6 Safety heat exchanger
The safety heat exchanger is a built in safety
device and has to be connected to a thermal
release valve and installed, according to applied
standards. The safety heat exchanger has to be
connected directly to a cold water pipe (pressure
≤ 3 bar)
7 Ash container and burning chamber safety
device
The ash containers are connected contact-free
(inductive sensor) to the boiler.
Fuel storage room temperature monitoring
The fuel storage room temperature monitoring is
placed directly above the transport screw. If the
storage room temperature exceeds its preset limit,
the boiler will switch to the operate condition
„HEATING OFF“ and displays a fault report.
Additionally a fault sensor output gets active.
Conduct alerting in accordance with national
standards.
Safety devices
4
1
2
6
5
3
7
4
figure 4.1: Safety devices
1
Safety temperature limiter
2
Quench water container
3
Feeding pipe valve
4
Burn back protection device
5
Safety valve connection
6
Safety heat exchanger connection
7
Safety contact ash container and combustion chamber door
9
5
System
5
SYSTEM
5.1
System overview
In figure 5.1 an example of a system with the following three components is shown:
(1) Storage room filling system
(2) Boiler
(3) Room discharge system
In the pictured case a rigid pellets-screw system with modular agitator system (3) is shown. The filling of the
fuel storage room is carried out with vertical filling screws (1). Please consider that the installed room
discharge and storage room filling system can be different to the displayed system. If all room discharge and
storage room filling systems of HERZ would be presented, the scope of this guide would be exceeded
considerably. More information can be provided by the company HERZ.
1
2
3
figure 5.1: System overview
In the following chapter the boiler (2) and the room discharge system (3) and its individual components are
described and displayed.
10
System
5.2
5
Boiler
firematic 20 – 60
firematic 80 – 499
7
7
2
2
11
11
8
8
1
1
6
6
3
10
9
4
5
figure 5.2: firematic 20-60 components
1
2
3
4
5
6
7
3
9
10
4
5
figure 5.3: firematic 80-499 components
Burn back protection device
The burn back protection prevents burn back in the fuel storage room. It separates additionally the
combustion chamber and the fuel storage room.
Integrated control
The system is controlled and operated centrally via a user-friendly touch display on the firematic boiler.
Automatic ignition using hot air fans
firematic 20 – 60:
Tipping grate provides grate cleaning
firematic 80 – 499:
Combined step-/moving grate and tipping grate
2-zone combustion chamber
Standing pipe heat exchanger with integrated turbulators and cleaning mechanism
The heat exchanger surface gets cleaned automatically via the integrated turbulators, even during
heating operation, no manual cleaning necessary.
Automatic flue gas and combustion monitoring via lambda probe control
A built in lambda probe, which monitors continuously the flue gas content values, detects fuel quality
changes and ensures optimum combustion and low emission values.
The lambda probe controls the primary and secondary air supply and ensures a complete combustion,
even during minimum load.
8
9
10
11
Speed-controlled ID-fan
The ID-fan on the backside of the boiler generates low pressure within the boiler. The secondary- and
primary air get sucked out due low pressure.
Combustion and fly ash discharge
Via two ash discharge screws the combustion and fly ash get automatically fed into the ash
container(s).
Ash container(s)
The removable ash container(s) with wheels enables simple and convenient emptying of the ash.
Safety temperature limiter STL
The STL is a safety device and locks the boiler if the boiler temperature exceeds 95 °C (see chapter 4).
11
5
5.3
System
Room discharge system
1
2
3
4
5
6
figure 5.4: Modular agitator system
1
Stirring disc
2
Drive
3
Gear mounting
4
Feed screw
5
Open screw channel (in the fuel storage room)
6
Closed screw channel (outside the fuel storage room)
7
Overflow protection (end switch)
8
Release shaft
9
Drive motor
12
7
8
9
Mode of operation
6
MODE OF OPERATION
6.1
Feeding system
The fuel is fed from the fuel storage room by the
room discharge system to the burn back
protection device. Fuel passes the hopper first,
afterwards the back burn flap. The back burn flap
gets steered by a spring loaded servo motor. If the
servo motor operates current less, the back burn
flap will close independently. Next the fuel is fed
towards the burning chamber by the feeding
screw. The achieved fuel level is a crucial factor of
the boiler heat output and operating mode.
6.2
Feeding type
The operation of the firematic is based on a
pulse-no-pulse ratio, which controls the feeding
system. The feeding values are set up via the
menu “Fuel values” (only available in the service
area) and modulated by the combustion control
system.
6.3
Combustion air control
The supplied combustion air is differentiated
between primary and secondary air. The primary
air is initiated directly into the embers. The
secondary air gets used to actuate the developed
flame to a completely. The air supply is piped via
vents on the burner side (underneath side cover).
The ID-fan on the backside of the boiler generates
low pressure within the boiler. The secondaryand primary air get sucked out due low pressure.
The ID-fan speed is controlled according to the
boiler temperature and the lambda probe control.
6.4
Boiler operation
The boiler starts up automatically with its built-in
automatic ignition, when heat is required. The
heat requirement can be controlled by the weather
or by a remote sensor (optional), depending on
any heating circuit. A room thermometer can also
be used to generate an external requirement. The
boiler can also be started up by the requirement of
a hot water tank.
The boiler output can be controlled by set up
values and adjusted to local conditions.
The boiler control prevents too low boiler
temperatures to avoid effect on the durability of
the system. Too high boiler temperatures are not
permissible.
Expansion cracks at insulating plates, respectively
burning chamber stones, don´t affect their
capacities and don´t represent warranty claim.
6.5
6
Commissioning
The commissioning must be carried out by HERZ
factory customer service or an authorised
specialist.
A
pressure
measurement
is
conducted
additionally after boiler has been operated with
the actual fuel for > 1 hour and a flow temperature
of 70-85 °C.
The result of the pressure measurement
represents a characterisation of the draught
during normal operation and shows, if the required
draught has been reached. If a deviation occurs,
the existing chimney has not been dimensioned
correctly or dimensioning underlying installations
have not been carried out correctly (e.g.: faulty
connections, false air inflow, too long connection
pipe,...) and the boiler does not operate properly.
During initial operation and commissioning the
system controls and safety devices must be
checked and the handling of the boiler as well as
the system maintenance schedule must be
explained to the operator.
The hydraulic balancing of the equipment (pipe
installation) must be carried out by an authorised
specialist company (installer). The installer’s duty
according to ÖNORM 12170 is to create
documentation of the heating system. The
documentation has to be retained in the boiler
room.
6.6
Operating and impermissible
temperatures
Boiler temperature
The HERZ firematic boiler operates at a boiler
temperature between 65 to 90 °C. If the return
flow temperature is lower than 55 °C, flue gas will
condense on the inside of the boiler. So if the
boiler starts up, the operating temperature (from
65 to 90 °C) must be reached as quickly as
possible in order to avoid condensation. The back
flow temperature may also be lower than the
permissible value at correct boiler operating
temperature. This condition should be avoided by
a back flow temperature increase.
Note!
All guarantee or warranty claims are invalidated in
the event of damage by corrosion arising due to
impermissible operation temperatures.
13
7
Operating conditions
Back flow temperature
7
The back flow temperature must exceed 55 °C
(60 °C) as quickly as possible, depending on the
boiler type. Temperature level retention of the
back flow or the boiler temperature is achieved
using a so-called back flow bypass or back flow
temperature monitoring. In this case the flow is
admixed via a pump and a valve to the back flow.
Heating off
The boiler´s heat energy can only be used after
the back flow temperature has exceeded 60 °C.
Too high boiler temperatures
The HERZ firematic boiler can be operated with a
maximum boiler temperature up to 90 °C. If the
decrease of performance drops suddenly (mixers
shut-off, hot water tank load pump switches off)
the boiler´s saved heat energy can overheat the
boiler.
The firematic boiler has three different preinstalled safety devices to prohibit a further
temperature increase:

Overheat temperature (higher than 92 °C
boiler temperature)
At this temperature the connected consumer
pumps get switched on in order to conduct
overheat (consumer pump connection to the
HERZ controls is required). If the consumer
pumps aren´t connected to the HERZ
controls, a higher probability of overheating,
resulting in failure, is given.

Thermal release valve
The thermal release valve must be
connected to the built in safety heat
exchanger, according to applied standards.

Safety temperature limiter – STL
If the boiler temperature exceeds 95 °C, a
fault report gets indicated, the boiler gets
switched off and the safety temperature
limiter locks itself.
Flue gas temperature
The flue gas temperature depends on the boiler
operation conditions, the fuel, the ventilator setting
and the boiler type.
OPERATING
CONDITIONS
During this phase the boiler is switched off, i.e. the
burner is blocked.
Ready
The boiler- respectively the buffer temperature is
sufficiently high to provide the required heat load,
or the boiler temperature has reached the switch
off temperature.
Ignition preparation
During this phase the grate gets cleaned and the
lambda probe gets pre-heated.
Pre-aeration
During the pre-aeration phase the burning
chamber and the chimney get purged with fresh
air.
Cold start
If the boiler room temperature is lower than the
identified boiler room ignition temperature
(150 °C), the boiler performs a cold start and fuel
is fed to the burning chamber. At the same time
the fuel gets ignited by the ignition fan. An ignition
monitoring is conducted during this phase.
After successful ignition, the boiler switches to the
burning phase and the ignition fan stopping time
(1 minute) starts to cool down the ignition fan
heating element.
If ignition wasn´t possible prior the maximum
ignition period (3x set up time), the boiler will
switch off and the fault “IGNITION” (see fault 66)
will appear in the fault list.
Scorch phase
During the scorch phase the boiler control tries to
achieve an even fire bed. The length of the scorch
phase can be set in the fuel value settings (only
available in the service area). Pay attention to a
higher oxygen content at the combustion to
achieve an even fire bed faster.
Observe:
The chimney must be insensitive to moisture and
calculated and dimensioned according to
DIN 4705 or EN 13384. HERZ does not carry out
chimney calculations. The chimney calculation
must be calculated by authorised personnel. A
miscalculated or undimensioned chimney may
lead to a malfunction of the system.
14
Start up phase
During the start up phase the boiler operates at
nominal heat output. If the boiler set temperature
is reached, the boiler will switch to the regulation
phase.
Operating conditions
7
Regulation phase
Freezing protection
During the regulation phase the boiler is
modulated between nominal load and partial load.
If boiler oversupplies heat, i.e. if the boiler target
temperature + control hysteresis gets exceeded,
the boiler will switch to the operating condition
„ready”.
If the freezing protection operates, the back flow
bypass pump will switch on only if the boiler is in
operating mode “HEATING OFF” or “BURNER
STOP”. Otherwise (freezing protection disabled)
the boiler will start up and heat up to minimum
boiler temperature 65 °C.
Burn out phase
Lambda control
If the boiler will be switched off the remaining
quantity of residual fuel will burn independently.
Pay attention to the burn out phase time setup, if
chosen too short, fuel will not be burned
accordingly.
The amount of material and the rotation speed of
the ID-fan are controlled by the lambda control.
The control is able to detect marginal deviations of
the fuel quality and induces a combustion
improvement.
Burner cleaning
During the burner cleaning phase ash gets
removed off the grate. The boiler switches to the
burn out phase and remaining fuel gets burned
out. Afterwards the grate gets cleaned and the
boiler switches to normal operation. The burner
cleaning interval is calculated by the feeding
screw operating time. The cleaning interval is set
up with the parameter “cleaning interval” in the
service area.
Heat exchanger cleaning
The Heat exchanger gets cleaned automatically.
The cleaning interval and duration is set up in the
service area with the parameter “heat exchanger
cleaning interval“ respectively „heat exchanger
cleaning duration“.
Boiler output control
The boiler output gets modulated by the boiler set
temperature + control hysteresis (= regulation
end). If the regulation end is reached, the boiler
will switch to the burn out phase.
Flue gas temperature control
If the maximum flue gas temperature is exceeded,
the boiler output will be reduced. If the actual flue
gas temperature is lower than the maximum flue
gas temperature, the boiler will switch to normal
output control.
Flame
monitoring
temperature)
(burning
chamber
If the burning chamber temperature fluctuates
greatly during operation, the boiler will switch off.
15
8
Temperature manager
8
TEMPERATURE MANAGER
The heat demand of the individual modules (boiler, hot water tank, heating circuit, solar, etc.) is controlled by
the temperature manager. The below-mentioned scheme (see figure 8.1) explains the functionality of the
temperature manager. A module contains of an in- and output. Every module sends a required demand
temperature to the temperature manager. The sent required demand temperature is a sum of an internal
calculated temperature demand + set up increase. The heat supplier (= heat generator respectively
boiler/hot water tank), which receives the different module demand temperatures from the temperature
manager, must supply the required temperature demand to the different modules. The temperature manager
calculates the maximum demand temperature of all modules.
Example:
Heat supplier = boiler
Module 1 & 2 = heating circuit 1 & 2
Module 3 = hot water tank
Module 4 = buffer
calculated required temperature [°C]
Temperature increase [°C]
Required temperature of the
modules [°C]
Heating circuit 1
60
5
Heating circuit 2
30
3
Hot water tank
55
2
Buffer
75
2
65
33
57
77
Maximum temperature requirement
77
BOILER
(Heat supplier)
TEMPERATURE MANAGER
BUFFER
(Module 4)
Temp. requirement
+ increase
HEATING
CIRCUIT 1
(Module 1)
HEATING
CIRCUIT 2
(Module 2)
HOT WATER
TANK
(Module 3)
Temp. requirement
+ increase
Temp. requirement
+ increase
Temp. requirement
+ increase
figure 8.1: Temperature manager (simplified schema – example)
16
T-CONTROL
9
9
T-CONTROL
The handling and menu navigation are described in this chapter. Every single T-CONTROL parameter is
explained in chapter 9.11 (page 27).
figure 9.1: T-CONTROL
9.1
Starting the system
To switch on the display, two conditions must be fulfilled:

The boiler must be connected to the power supply

The main switch (1) on the boiler front must be switched on (only by firematic 80 – 499, see figure 9.1)
If these two conditions are fulfilled, the starting process of the display, which takes 1-2 minutes, starts.
1
figure 9.1: Boiler main switch (only firematic 80 – 499)
17
9
9.2
T-CONTROL
Operation and handling
The touch panel is a touch-sensitive screen and control unit. By touching the screen you can change
released values or move to other pages. The screen navigation and input can be done with finger, pen,
pencil, etc.
9.3
Main menu
After start up figure 9.2 will appear. In the centre of the screen important values according the boiler, buffer,
hot water tank, heating circuit and so on are shown. The shown values can be adapted individually (see
chapter 9.8).
figure 9.2: Main menu
If the following symbol is pressed:
the main menu will be displayed
(see figure 9.2)
fault messages (warnings & alarms) will be displayed
(see chapter 9.9)
the individual modules (boiler, hot water tank, buffer, heating circuit, solar, hydraulic
compensator, net pump, zone valve, external demand) will be displayed.
(see chapter 9.10)
the menu settings (network configuration, E-Mail, screen saver) will be displayed
(see chapter 9.13)
the date & time can be set up
(see chapter 9.7, changing with code only!)
the code input screen will be shown
(see chapter 9.5)
the heating system can be switched on or off. (see chapter 9.6)
In general the field is used to display the operating conditions (see chapter 7)
more important values will be shown on the second page
18
T-CONTROL
9.4
9
Symbols explanation
In this section important symbols are explained.
The CHIMNEY SWEEPING FUNCTION provides a test mode for the chimney sweeper. The
boiler is operated steadily at nominal output and all consumer values are set to its maximum
during the chimney sweeper carries out its measurements. The measurements must be
carried out after “chimney sweeping mode” appears on the display and a developed
flame exists. If the maximum boiler temperature or the permissible chimney sweeping time
is exceeded, the chimney sweeping function will abort. The chimney sweeping time is
25 minutes by default, the remaining time counts after boiler status “chimney sweeping
mode” starts.
With the aggregate-test connected components can be tested individually. The symbol is
only visible, if:
 the code has been entered (see chapter 9.5, page 20) and
 the boiler is in the “heating off” operation mode (only at the boiler aggregate-test!)
If the Aggregate-Test is active, the symbol will turn green and the message “AGG-Test
ACTIVE” is shown on the display.
Information such as firmware-module, hardware-module, software version etc., of each
module (boiler, hot water tank, buffer, solar, heating circuit).
These symbols (navigation) can be used to navigate in each module (boiler, hot water tank,
buffer, solar, heating circuit, hydr. compensator, net pump, zone valve, ext. demand). An
alternative to the illustrated navigation method is the wiping to the right or left.
Back to the modules overview (boiler, hot water tank, buffer, solar, heating circuit, hydr.
compensator, net pump, zone valve, ext. demand).
19
9
T-CONTROL
Code – entry
9.5
If entering the code, the following operations can be performed:

Setting up values

Activation of the aggregate-test (see chapter 9.4)

Setting up or changing of date & time (see chapter 9.7)

Navigation in the menu settings (see chapter 9.13)
Navigation 1:
Navigation 2:
Screen:
Screen:
figure 9.3: Code - entry
figure 9.4: Code - entry
If the following button is:
figure 9.4 is displayed.
Enter the corresponding code (see below) and press
„OK“ to confirm.
the main menu will be displayed
(if you have already entered a
code, the control will be locked)
Code:
the previous
displayed
20
Note:
page
will
be
the open padlock-icon appears:
111
T-CONTROL
9.6
9
Switching on/off
SWITCH-ON
SWITCH-OFF
Navigation:
Navigation:
Screen:
Screen:
figure 9.5: Boiler switch-on
If the following button is pressed:
If the following button is pressed:
figure 9.6: Boiler switch-off
the boiler will be switched on.
the boiler will be switched off.
the boiler will switch off, remains
off and the previous page will be
displayed.
the boiler remains on and the
previous page will be displayed.
If “chimney sweeping mode” is
active, the remaining time can be
raised in 5 minutes steps by
pushing the -button.
Raises
the
remaining
time
(chimney sweeping mode) by 5
minutes steps
Note:
The system can only be switched on, if the code (see
chapter 9.5) has been entered.
Note:
The boiler will switch to the operating condition “burn
out phase” (except “cold start” or “ready”). If the
boiler gets switched off during “burn out phase”, the
cold start will be completed. Afterwards the “burn out
phase” will start to prevent an unacceptable amount
of fuel within the burning chamber.
The system can only be switched off, if the code (see
chapter 9.5) has been entered.
21
9
9.7
T-CONTROL
Date and time
Navigation 1:
Navigation 2:
Screen:
Screen:
figure 9.7: Date and time selection
If the following button is pressed:
figure 9.8: General settings for NTP
If the following button is pressed:
the language can be set up.
the language can be set up.
the time can be set up.
NTP Server
the server name can be set up.
(The
server
receives
automatically an IP-address from
the network)
the date can be set up
Time zone
the time zone can be set up
NTP can be activated (time and
date
will
be
updated
automatically).
If NTP is active, time and date will
be updated automatically via
network (= connection to the
internet via LAN cable).
Act. interval
the update interval of date and
time, in hours, can be set up
(i.e.: every 12 hours)
NTP Update
a NTP update can be carried out.
The time and date will be updated
immediately.
the summer of winter time gets
selected.
the screen is locked (cleaning
possible)
the main menu will be displayed.
Note:
NTP (Network Time Protocol) is used to synchronize date
and time automatically via the network.
A valid network connection via a LAN cable to the internet
is required.
22
In case of power blackout:
If NTP is active, the date and time will be updated
automatically after switch-on.
If NTP is not active, the date and time will be updated via
an internal memory up to 10 days (manufacturer’s data). If
boiler is more than 10 days out of service, date and time
must be set manually.
T-CONTROL
9.8
Main menu values
9.8.1
Adding values
Navigation 1:
Code – entry (chapter 9.5)
Screen:
Navigation 2:
9
Show value
Screen:
figure 9.9: Adding display values
If the following field is pressed:
an overview of available values
Show value
will be displayed (see figure 9.10)
the second page of the main
menu will be displayed.
figure 9.10: Determining display values
If the following field is pressed:
Delete actual
the selected value can be deleted
(see figure 9.14)
Load scheme
a default scheme gets loaded
(see figure 9.11)
Delete all
BOILER 000
BUFFER i000
HOT WATER
TANK i001
HEATING
CIRCUIT i002
TIME MODE
000
SOLAR i004
All values will be deleted
(see figure 9.13)
the boiler values, which can be
selected
manually,
will
be
displayed (see figure 9.12)
the buffer values, which can be
selected
manually,
will
be
displayed
the hot water tank values, which
can be selected manually, will be
displayed
the heating circuit values, which
can be selected manually, will be
displayed
the time mode values, which can
be selected manually, will be
displayed
the solar values which, can be
selected
manually
will,
be
displayed
23
9
T-CONTROL
Navigation 3:
Load scheme
Screen:
Navigation 4:
Show value
Boiler 000
Screen:
figure 9.11: Load scheme
Note:
The values of the default scheme can also be
adapted individually. Thereby press 3-5 seconds on
the value and follow the procedure described in
figure 9.12.
figure 9.12: Determining display values
If the following field is pressed:
Power, Back
flow-must, etc.
the value will be confirmed and
displayed at the main menu.
the page previous page of the
individual
modules
will
be
displayed (see figure 9.10)
the second page will be displayed
Note:
The same procedure can be applied to all other
modules.
9.8.2
Delete values
Delete all display values
Navigation:
Code – entry (chapter 9.5) 
symbol
 show value 
delete all
Screen:
Navigation:
Code – entry (chapter 9.5) 
press display value for 3-5
seconds  delete actual
Screen:
figure 9.13: Delete all display values
24
Delete optional display value
figure 9.14: Delete optional display value
T-CONTROL
9.9
9
Fault messages and warnings
Navigation:

Screen:
figure 9.15: Fault messages
If the following field is pressed:
Actual
the current fault messages will be displayed.
Archive
all fault messages will be displayed.
Note:

A red highlighted field represents an active fault (appears in the lower right box).

An orange highlighted field represents a warning.

A yellow highlighted field represents information (no fault has occurred).

A highlighted green field with crossed text represents a fault or a warning which had occurred (only
visible in the archive)
An overview of all errors and its correction is shown in chapter 10 (starting on page 59).
25
9
T-CONTROL
9.10
Modules overview
Navigation:

Screen:
figure 9.16: Modules overview
If the following field is pressed:
the „boiler values“ menu will be displayed
BOILER 000
(see chapter 9.12.1 – page 28)
the „buffer values“ menu will be displayed
BUFFER i000
(see chapter 9.12.2 – page 32)
the „hot water tank values“ menu will be displayed
HOT WATER TANK i001
(see chapter 9.12.3– page 34)
the „heating circuit values“ menu will be displayed
HEATING CIRCIUT i002
(see chapter 9.12.4 – page 37)
the „time mode“ menu will be displayed
TIME MODE 000
(see chapter 9.12.5 – page 42)
the „solar values“ menu will be displayed
SOLAR i004
(see chapter 9.12.6 – page 43)
HYDR. COMPENSATOR the „hydr. compensator “ menu will be displayed
(see chapter 9.12.7 – page 45)
i000
NET PUMP i001
ZONE VALVE e003
the „net pump“ menu will be displayed
(see chapter 9.12.8 – page 46)
the „zone valve“ menu will be displayed
(see chapter 9.12.9 – page 47)
EXT: REQUIREMENT
e004
the „external requirement“ menu will be displayed
(see chapter 9.12.10 – page 48)
ADDITIONAL. BOILER
e005
the „additional boiler“ menu will be displayed
(see chapter 9.12.11 – page 50)
it is possible to navigate the module menu (up and down)
26
T-CONTROL
9.11
Module configuration
Boiler
Buffer
Overview
Status
Settings
Outputs
Inputs
Operating hours
Hot water tank
Overview
Status
Settings
Agg-Test
Heating circuit
Time mode
Overview
Status
Operation modes
Parameter
Heat curve
Time program
Agg-Test
Overview
Status
Settings
Time program
Circulation time
Agg-Test
Solar
Time program
Settings
Hydraulic compensator
Ext. requirement
Overview
Status
Settings
Agg-Test
Net pump
Zone valve
Overview
Settings
Agg-Test
Overview
Status
Settings
Agg-Test
Overview
Settings
Agg-Test
Additional boiler
Overview
Settings
9.12
9
Settings
Terms and definitions
In this chapter all parameters and terms of the different modules are explained.

Some terms can be a display value and a setting value. To recognize these, they are
marked with a *.

The term is a display value if aggregate test is inactive  the symbol of the
aggregate test is:

If the aggregate test is active (by pressing the symbol
- the hand will change to
green and the aggregate test gets activated) the individual components can be tested
by pressing the control lamp. Now the term is a so-called setting value.
27
9
Boiler
9.12.1
T-CONTROL
Boiler
Menu structure
Overview
Status III
          
ID fan correction
Material correction
Insertion - tact
Insertion - pause
O2 [%]
CO2 [%]
Outputs II
          
Lambda heating
Heatexchanger cleaning
Ignition heating
Ignition fan
ID-fan
Secondary air flap
Inputs II
          
Motor prot. discharge screw
Burner stop
Burning chamber door opened
Ashscrew controlling
Endswitch room discharge
Barrier level available
Additional boiler
Ext.
requirement
Zone valve
Net pump
Hydr. comp.
module
Solar
Time mode
Heating circuit
Hot water tank
Buffer
          
28
Status I
          
Status II
          
Boiler temperature
Back flow temperature
Boiler power
Back flow mixer
Back flow pump
Flue gas temperature
Burning chamber temp.
Stoker temperature
ID fan
Rotation speed
Secondary air flap
Settings
Outputs I
          
Residual heat temperature
Control hysteresis
Minimum requirement
Power max
Fuel
Outputs III
          
Back flow pump
Back flow mixer open
Back flow mixer close
Output temperature control
Sum annoyance
Operating alarm unit
Operating hours
          
Nominal load
Modulation
Part load
Scorch- /burn out
Boiler run time
Total
          
Grate cleaning
Stoker screw
BFP open
Discharge screw
Ash screw
Moving grate
ID-fan correction
Inputs I
          
Grate closed
Tank empty
BFP closed
BFP open
STL
Temp. control storage room
Additional input
T-CONTROL
Boiler temperature
Indicates the boiler temperature
°C
Back flow temperature
Indicates the back flow temperature
°C
Boiler power
Indicates the boiler output
%
Back flow mixer
Indicates the actual state of the back flow mixer (OPEN/CLOSE)
-
Back flow pump
Indicates the actual state of the back flow pump (ON/OFF)
-
Indicates the flue gas temperature
°C
Burning chamber
temperature
Indicates the burning chamber temperature
°C
Stoker temperature
Indicates the stoker screw temperature (= feeding screw temperature)
°C
ID Fan
Indicates the actual ID-fan power
%
Rotation speed
Indicates the actual ID-fan rotation speed
%
Secondary air flap
Indicates the secondary air flap value
%
ID fan correction
Indicates the actual ID-fan correction of the lambda probe control
%
Material correction
Indicates the actual material correction of the lambda probe control
%
0.1 s
0.1 s
O2 [%]
Indicates the actual fuel gas O2-content (oxygen content)
%
CO2 [%]
Indicates the actual fuel gas CO2-content (carbon dioxide content)
%
Settings
Residual heat
temperature
Control hysteresis
          
Setting up the residual heat temperature (30-65) e.g.: minimum boiler
temperature after fuel burnout, when (at the latest) return flow pump
gets turned off
Setting up the control hysteresis (3-20). It is a temperature, which
exceeds regulated the required boiler temperature.
 Value gets set up by service staff!
°C
°C
Minimum requirement
Setting up the minimal boiler set temperature (65-75) during operation
°C
Power max
Setting up the maximum boiler power (30-100). Enable boiler power
regulation (limitation)
%
Fuel
Setting up predefined fuels (e.g.: pellets, wood chips, etc.)
-
Outputs I
Grate cleaning*
Stoker screw*
Solar
Insertion - pause
Indicates the stoker screw (= feeding screw) interval (fuel gets fed to the
burning chamber)
 Interval is set up by the customer service!
Indicates the stoker screw (= feeding screw) interval (fuel gets not fed to
the burning chamber)
 Interval is set up by the customer service!
Hydr. comp.
module
Insertion - tact
Time mode
          
Net pump
Status III
Heating circuit
Flue gas temperature
Hot water tank
          
Zone valve
Status II
Buffer
          
          
Indicates the state of the grate cleaning
 If the indicator lamp lights up, the grate will be cleaned automatically
Indicates the state of the stoker screw
 If the indicator lamp lights up, the fuel will be fed
Ext.
requirement
Status I
Unit
Boiler
Description
-
Additional boiler
Term
9
29
9
T-CONTROL
Description
Boiler
Term
Solar
Time mode
Heating circuit
Hot water tank
Buffer
BFP open*
Discharge screw*
Ash screw*
Pusher grate*
(only firematic 80-499)
Outputs II
Lambda heating*
Heat exchanger
cleaning*
Ignition heating*
Hydr. comp.
module
Ignition fan*
Net pump
-
-
          
Indicates the status of the lambda probe heating.
 If the indicator lamp lights up, the lambda heating is active
 The lambda heating is in every operating mode (except “Heating off”)
active.
Indicates the status of the heat exchanger cleaning.
 If the indicator lamp lights up, the heat exchanger is cleaned
automatically.
 The interval while the heat exchanger is cleaned is adjusted by the
customer service
Indicates the state of the ignition heating.
 If the indicator lamp lights up, the ignition heating gets activated and
the fuel is ignited
Indicates the status of the ignition fan:
 If the indicator lamp lights up, the fan gets activated (only at start-up)
-
-
-
Indicates the ID-fan rotation speed and ID-fan excitation/control
%
Secondary air flap*
Indicates the state of the secondary air flap
%
Outputs III
Back flow mixer open*
Back flow mixer close*
Zone valve
Indicates the state of the back burn flap (OPEN/CLOSE):
 If the indicator lamp lights up, the back burn flap is open
 The burn back protection prevents burn back in the fuel storage room.
It separates additionally the combustion chamber and the fuel
storage room.
Indication of the state of the discharge screw (=room discharge).
 If the indicator lamp lights up, fuel is discharged from the storage
room
Indicates the state of the ash screw.
 If the indicator lamp lights up, ash gets fed
Indicates the state of the step- /moving grate:
 If the indicator lamp lights up, the fuel will be moved forward on the
moving grate during the fuel is burning.
ID fan*
Back flow pump*
Output temperature
control*
          
Indicates the state of the back flow pump:
 If the indicator lamp lights up, the back flow pump is operating
Indicates the state of the back flow mixer:
 If the indicator lamp lights up, the back flow mixer is open
Indicates the state of the back flow mixer:
 If the indicator lamp lights up, the back flow mixer is closed
Indicates the state of the fuel storage room temperature control:
 If the indicator lamp lights up, the permissible fuel storage room
temperature is exceeded
Sum annoyance*
Indicates a common alarm
Operating alarm unit*
Indicates the boiler operation. If the indicator lamp lights up, the boiler is
operating.
 If the operating condition “HEATING OFF” is active, the indicator lamp
doesn´t light up.
Additional boiler
Ext.
requirement
Unit
30
-
-
T-CONTROL
Additional input
Inputs II
Motor prot. Discharge
screw
Burner stop
Burning chamber- /
ash door opened
Ashscrew controlling
Endswitch room
discharge
Barrier level available
Operating hours
-
          
Indicates the status of the stoker screw motor and the ash screw motor
protection:
 If the indicator lamp lights up, the motor protection (stoker- or ash
screw) has released
Indicates the status of the boiler:
 If the indicator lamp lights up ,the burner has stopped (digital input)
Indicates the state of the burning chamber door/ash door:
 If the indicator lamp lights up, the burning chamber door or the ash
door is open
Indicates a blockade of the ash screw:
 If the indicator lamp lights up alternately during operation, the ash
screw works correct. Otherwise the ash screw blocks.
Indicates the state of the room discharge endswitch:
 If the indicator lamp lights up, the fuel is blocked in the back burn
protection device (cover end switch).
Indicates the state of the barrier level:
 If the indicator lamp lights up, a barrier level exists, i.e. it is enough
material in the stoker screw channel available
-
-
-
-
-
          
Displays system operation hours during rated load phase
h
Modulation
Displays system operation hours during modulation phase
h
Part load
Displays system operation hours during part load phase
h
Boiler run time
Total
Buffer
-
Nominal load
Scorch- / burnout
Hot water tank
-
Heating circuit
Temp. Control storage
room
-
Time mode
STL
-
Solar
BFP open
-
Hydr. comp.
module
BFP closed
-
Net pump
Tank empty
Indicates the state of the grate:
 If the indicator lamp lights up, the tipping grate is closed
Indicates the state of the intermediate hopper:
 If the indicator lamp lights up, the intermediate hopper is empty
Indicates the state of the burn back flap:
 If the indicator lamp lights up, the back burn flow protection is closed
Indicates the state of the burn back flap:
 If the indicator lamp lights up, the back burn flow protection is open
Indicates the state of the safety temperature limiter:
 If the indicator lamp lights up, the safety temperature limiter is active,
i.e.: the boiler turns off, if boiler temperature exceeds 95°C
Indicates the state of the storage room temperature control:
 If the indicator lamp lights up, the maximum storage room
temperature is exceeded (the storage room temperature control
sensor is active).
Indicates the state of the additional input:
 If the indicator lamp lights up, the additional input is active
 An additional input can be e.g. a CO-indicator, a system pressure
control, etc.
Zone valve
Grate closed
          
Displays system operation hours during burning, born down and burnout
phase
Displays the sum of nominal load-, modulation-, part load- and burn
down- /burn out phase
Displays total burner (incl. “HEATING OFF”) hours
Ext.
requirement
Inputs I
Unit
Boiler
Description
h
h
Additional boiler
Term
9
h
31
9
Boiler
9.12.2
T-CONTROL
Buffer
Menu structure
Overview
Status I
     
     
Time mode
Heating circuit
Hot water tank
Buffer
Buffer top temperature
Buffer middle temperature
Buffer bottom temperature
Switching temperature
Outside temperature
Settings I
     
Term
Solar
Hydr. comp.
module
Balance tank
Fastrun heating
Buffer re-layering
Outside temp. sensor
Balancing outside sensor
     
Required temperature
Buffer loading pump
Fastrun heating
Agg-Test
     
Buffer loading pump
Fastrun open
Fastrun close
Description
Status I
Unit
     
Indicates the buffer top temperature
°C
Indicates the buffer middle temperature
°C
Indicates the buffer bottom temperature
°C
Switching temperature
Indicates switching temperature (= average daytime temperature). In
general the switching temperature conduces to switch between winter
set temperature and summer set temperature.
°C
Outside temperature
Indicates the actual outside temperature
°C
Buffer middle
temperature
Buffer bottom
temperature
Status II
Net pump
     
Winter must temperature
Summer must temperature
Difference temperature
Switching temperature
Temp. increase
Buffer top temperature
     
Required temperature
Indicates the required temperature of the module.
 The required temperature is the sum of the winter/summer set
temperature, temperature difference and temperature increase.
( temperature manager, see chapter 8)
Buffer loading pump
Indicates the state of the buffer loading pump.
-
Fastrun heating
Indicates the state of the fastrun heating valve.
 The term is only visible, if “fastrun heating” is activated.
 If fastrun heating is active, the hot water tank upper zone gets heated
up with the consumer´s highest requested flow temperature (see
chapter 8). So the requested flow temperature gets achieved
quickly.
-
Additional boiler
Ext.
requirement
Zone valve
Settings II
Status II
32
°C
Description
Balance tank
Fastrun heating
Buffer re-layering
Outside temp. sensor
Balancing outside
sensor
Agg-Test
Buffer loading pump*
Fastrun open*
Fastrun close*
Buffer
Hot water tank
Heating circuit
Settings II
°C
°C
     
Setting up the balance tank (ON/OFF)
 If the boiler is switched off (e.g.: burner cleaning) and the buffer top
temperature is equal to the maximum required temperature, the
boiler won´t restart, even if the buffer bottom temperature is not
reached.
Setting up the fastrun heating (ON/OFF)
 If fastrun heating is active, the hot water tank upper zone gets heated
up with the consumer´s highest requested flow temperature (see
chapter 8). So the requested flow temperature gets achieved
quickly.
 If fastrun heating is active, the term fastrun heating will be displayed in
status 2.
Setting up the buffer re-layering (ON/OFF)
 Re-layering of hot water from heat supplier to hot water tank
respectively from hot water tank to hot water tank.
 If the buffer is connected directly to the boiler, this parameter must be
activated!
Selection of the outside temperature sensor
 If multiple outside temperature sensors are installed, the desired one
can be assigned to the chosen buffer.
Adjusting the balancing of the outside temperature (-5 to 5)
Time mode
Temp. increase
°C
-
Solar
Switching temperature
°C
-
Hydr. comp.
module
Difference
temperature
°C
-
Net pump
Summer must
temperature
Setting up the winter set temperature (20-95). That´s the hot water tank
bottom temperature, which will be provided during winter operation
Setting up the summer set temperature (15-95). That´s the hot water
tank temperature (hot water tank bottom- respectively if installed hot
water tank centre temperature), which will be provided during summer
operation.
Setting up the temperature difference between heat supplier (= boiler)
and buffer temperature bottom for excitation of the buffer loading pump.
Displays switching temperature (= average daytime temperature). In
general the switching temperature conducts the switching between
winter set temperature and summer set temperature.
Setting up the temperature increase (5-15) of the required buffer
temperature.
 Compensates heat loss by exceeding the temperature requirement.
°C
     
Indicates the state of the buffer loading pump:
 If the indicator lamp lights up, the buffer loading pump is activated and
the buffer gets charged.
Indicates the state of the fastrun heating valve:
 If the indicator lamp lights up the fastrun heating valve is open and the
hot water tank gets heated up with the consumer´s highest
requested flow temperature (see chapter 8).
Indicates the state of the fastrun heating valve:
 If the indicator lamp lights up, the fastrun heating valve is closed
Zone valve
Winter must
temperature
     
-
Ext.
requirement
Settings I
Unit
-
-
Additional boiler
Term
9
Boiler
T-CONTROL
33
9
T-CONTROL
Boiler
9.12.3
Hot water tank
Menu structure
Overview
Status
     
Fast start
Full-loading
Hot water tank temperature
Loading valve
Hot water tank pump
Hot water tank temperature bottom
Load-through valve
Circulation temperature
Circulation pump
Hot water tank
Buffer
     
Heating circuit
Time mode
Time program
Time
Term
Solar
Net pump
Hydr. comp.
module
Full-loading
Status
Hot water tank
temperature
Loading valve
Hot water tank pump
Hot water tank
temperature bottom
Zone valve
     
Hot water tank pump
Loading valve
Load-through valve
Circulation pump
Description
Fast start
Ext.
requirement
Agg-Test
     
Time
Overview
Load-through valve
Circulation
temperature
Circulation pump
Additional boiler
     
Must temperature
Min. loading / temperature
Temp. increase
Max. Loading time
Legio temperature
Circulation pump
Loading valve
Circulation time
     
34
Settings
Unit
    
Activates the fast start up (ON/OFF)
 If fast start up is activated, the hot water tank is heated independently
(maximum loading time) to the requested set temperature.
Activates a full loading of the hot water tank (ON/OFF)
 If full-loading is activated, the hot water tank is heated up to the
requested set temperature
 ( only available, if second temperature sensor is installed)
-
-
    
Indicates the hot water tank upper zone temperature
Indicates the state of the loading valve
( only visible, if hot water tank pump is activated)
Indicates the state of the hot water tank pump
( only visible, if loading valve is inactivated)
Indicates the hot water tank bottom zone temperature
( only visible, if second temperature sensor is installed
Indicates the state of the load-through valve
( only visible, if load-through valve is activated and a heat pump is
installed)
Indicates the circulation temperature
( only visible, if circulation pump is activated)
Indicates the state of the circulation pump
( only visible, if circulation pump is activated)
°C
°C
°C
-
T-CONTROL
Legio temperature
Circulation pump
Circulation
temperature
Loading valve
Time program
Buffer
Hot water tank
Max. Loading time
°C
°C
h
Heating circuit
Temp. increase
Indicates/activates the min. loading / temperature (20-55) (ON/OFF)
 If the hot water tank min. loading / temperature is activated and the
state out of max loading time, the hot water tank temperature will be
set equal to min. loading / temperature.
 If hot water tank temperature is lower than the min. loading /
temperature value, the hot water tank loading will start
Setting up an increase (0-15) of the required hot water tank temperature
 Compensates heat loss by exceeding the hot water tank set
temperature
Setting up maximum hot water tank loading time (0-10), when hot water
tank is loaded to hot water tank set temperature
Setting up the legionella temperature (0-95)
 Hot water tank will be heated up, within the given hot water tank
loading time, to the legionella temperature weekly to kill bacteria
 A deactivation of this parameter is done by setting up the legionella
temperature to 0 °C.
Activates the circulation pump (ON/OFF)
 During the hot water tank loading time the circulation pump is
switched on 2 minutes for every 10 minutes
 If circulation pump is activated, „circulation pump“ is available at the
agg-test
Setting up the circulation temperature (0-85)
 Limited by hot water tank set temperature
Activates the loading valve (ON/OFF)
 If loading valve is activated, „loading valve“ is available at the agg-test
( only if loading valve is installed)
°C
°C
Time mode
Min. loading /
temperature
Setting up the hot water tank set temperature (50-85)
-
Solar
Must temperature
    
-
    
Time 1
Three different time options are available:
 time 1:
08:00 – 10:00
 time 2:
15:00 – 21:00
 time 3:
00:00 – 00:00
-
08:00 – 11:00
Setting up individual hot water tank loading times of every weekday
-
Monday preset gets assigned to remaining weekdays
-
Time 1
Two different time options are available:
 time 1:
08:00 – 10:00
 time 2:
15:00 – 21:00
-
08:00 – 11:00
Setting up individual circulation pump times of every weekday
Hydr. comp.
module
Settings
Unit
Boiler
Description
Net pump
Term
9
Zone valve
Circulation time
Hot water tank pump*
Loading valve*
    
Indicates the state of the hot water tank pump:
 If the indicator lamp lights up, the hot water tank pump is running
 Only visible, if “loading valve” is not activated
Indicates the state of the loading valve:
 If the indicator lamp lights up, the loading valve is open
 Only visible, if “loading valve” is activated
-
Additional boiler
Agg-Test
Ext.
requirement
Monday preset gets assigned to remaining weekdays
-
35
9
T-CONTROL
Load-through valve*
Circulation pump*
Additional boiler
Ext.
requirement
Zone valve
Net pump
Hydr. comp.
module
Solar
Time mode
Heating circuit
Hot water tank
Buffer
Boiler
Term
36
Description
Indicates the state of the load-through valve:
 If the indicator lamp lights up, the load-through valve is open and the
hot water tank is loaded faster (= fast start)
 Only visible, if “loading valve” is activated
Indicates the state of the circulation pump:
 If the indicator lamp lights up, the circulation pump is running
 Only visible, if “circulation pump” is activated
Unit
-
-
T-CONTROL
Heating circuit
Boiler
9.12.4
9
Menu structure
Heat curve
         
         
Room set temperature
Kneeling temperature
Flow fixed temperature
Room influence
Correction
Kneeling influence
End run
Buffer
Hot water tank
         
Heating circuit
 Heating time mode
 Durable heat
 Durable kneeling
 Flow fixed
 Remote control
 Screed drying
Actual heating circuit mode
Remote control number
Balancing room sensor
Kneeling barrier
Parameter I
Parameter II
         
Switching temperature
Temp. increase
Outside temp. sensor
Balancing outside sensor
Hot water tank priority
Kneeling barrier
Time mode
Operation modes
         
Switching temperature
Heating circuit mixer
Heating circuit pump
Screed days
Heating circuit
         
Flow temperature
Back flow temperature
Outside temperature
Room temperature
Room correction
Status II
Heat curve settings
         
Flow max. temperature
Root point temperature
Flow temperature at +10°C
Flow at outside temperature
Adjustable outside temperature
Actual outside temperature
Switch off temperature
Time program
Solar
         
Status I
         
Time
Hydr. comp.
module
Overview
Net pump
Agg-Test
         
Additional boiler
Ext.
requirement
Zone valve
Heating circuit pump
Heating circuit mixer OPEN
Heating circuit mixer CLOSE
37
9
T-CONTROL
Description
Status I
°C
Back flow temperature
Indicates the back flow temperature of chosen heating circuit
°C
Outside temperature
Indicates the actual outside temperature
°C
Room temperature
Indicates the room temperature
°C
Room correction
Indicates the room correction
°C
Status II
         
Switching temperature
Indicates the switching temperature (= average daytime temperature). In
general the switching temperature conducts the switching between
winter set temperature and summer set temperature.
Heating circuit mixer
Indicates the state of the heating circuit mixer (OPEN/CLOSE)
Heating circuit pump
Indicates the state of the heating circuit pump (ON/OFF)
Screed days
Setting up screed drying heat day
 Only visible, if operation mode “screed drying” is activated
Operation modes
°C
-
-
         
Heating circuit
Activation heating circuit (ON/OFF)
-
Operation mode
Selection operation modes:
 Heating time mode:
Heating corresponds to the set heating time
 Durable heat:
Constant heat up to required set room temperature or to the
calculated feed flow target temperature
 Durable kneeling:
Constant heat up to setback temperature respectively calculated
flow temperature during setback time
 Flow fixed:
A defined feed flow set temperature will be held constantly during
the set heating time.
 Remote control:
Modus corresponds to the remote control setting. Only available, if
remote control is connected.
 Screed drying:
Modus of screed drying. The operation of the screed drying is
described on page 41.
-
Indicates the actual heating circuit operating mode
-
Selection of heating circuit´s remote control
-
Setting up balancing room sensor (-5 to +5)
°C
Hydr. comp.
module
Net pump
Zone valve
         
Indicates the flow temperature of chosen heating circuit
Actual heating circuit
mode
Remote control
number
Balancing room
sensor
Kneeling barrier over
room temperature
Additional boiler
Ext.
requirement
Unit
Flow temperature
Solar
Time mode
Heating circuit
Hot water tank
Buffer
Boiler
Term
38
Activates the kneeling barrier (ON/OFF)  only possible with remote
control:
 If actual room temperature is higher then set room temperature, the
option „ Kneeling barrier over room temperature “ provides a lock of
the heating circuit.
-
T-CONTROL
Boiler
Unit
Room must
temperature
Setting up the required room temperature during heating time. This
setting is only used in connection with a remote control (FBR 1)
°C
Kneeling temperature
Setting up required room temperature during lowering time.
°C
Flow fixed
temperature
Setting up the flow temperature (20 to maximum flow set temperature)
during the set heating time (operation mode “flow fixed”)
Room influence (0-10) influences the flow temperature as a function of
the room temperature:
 Depending on the level of this value (0-10), the difference of required
room- and room set temperature exerts more influence on the
calculation of the flow set temperature.
The correction influences respectively adjust the flow set temperature:
 This value (-5 to +5) gets multiplied by 2 and added to the flow set
temperature
Setting up the factor (0-10) of the lowering temperature influence
-
End run
Setting up the outside temperature (-25 to 10) which conducts a
permanent running of the pump to avoid freezing.
°C
Outside temp. sensor
Balancing outside
sensor
Hot water tank priority
Kneeling barrier
Heat curve settings
Flow max.
temperature
Root point
temperature
Flow temperature at
+10°C
Flow at adjustable
outside temperature
Adjustable outside
temperature
Actual outside
temperature
Time mode
Setting up the switching temperature (10-35). That´s the average
daytime temperature that conducts the switching between winter set
temperature and summer set temperature. A higher level of the
switching temperature will delay the switching to summer operation.
Setting up an increase (0-15) of the required heat circuit temperature
 Compensates heat loss between buffer and heat circuit by exceeding
the hot water tank set temperature
 High heat loss assumes a higher value
Selection of the outside temperature sensor
 If multiple outside temperature sensors are installed, the desired one
can be assigned to the chosen heat circuit.
Adjusting the balancing of the outside temperature sensor
 Adjustment with a reference thermometer (actual outside
temperature)
Activation hot water tank priority (ON/OFF)
 The hot water tank is loaded prior compared to the heating circuit.
Activation kneeling barrier (ON/OFF)
 Heating circuit gets locked during permanent reduction respectively
beyond heating time
°C
°C
Solar
Temp. increase
         
Hydr. comp.
module
Switching temperature
Heating circuit
°C
Kneeling influence
Parameter II
Hot water tank
-
°C
-
Net pump
Correction
°C
-
         
Setting up the maximum flow temperature (30-95) of chosen heating
circuit
Setting up the minimum flow temperature (20-70) of chosen heating
circuit
Setting up the flow temperature (20-90) of chosen heating circuit at
+10°C outside temperature
Setting up the flow temperature (25-95) of chosen heating circuit at a
adjustable outside temperature
Setting up the outside temperature (-20 to -10) of chosen heating circuit
regarding flow set temperature
Indicates the actual outside temperature
Zone valve
Room influence
Buffer
         
°C
°C
°C
Ext.
requirement
Parameter I
Description
°C
°C
Additional boiler
Term
9
°C
39
Boiler
9
T-CONTROL
Term
Description
Switch off temperature
Setting up the outside temperature (10-40) regarding deactivation of
chosen heating circuit
°C
         
Time 1
Three different time options are available:
 time 1:
08:00 – 10:00
 time 2:
15:00 – 21:00
 time 3:
00:00 – 00:00
-
08:00 – 11:00
Setting up individual hot water tank loading times of every weekday
-
Monday preset gets assigned to remaining weekdays
-
Agg-Test
Heating circuit pump*
Heating circuit mixer
OPEN*
Heating circuit mixer
CLOSE*
Additional boiler
Ext.
requirement
Zone valve
Net pump
Hydr. comp.
module
Solar
Time mode
Heating circuit
Hot water tank
Buffer
Time program
Unit
40
         
Indicates the state of the heating circuit pump:
 If the indicator lamp lights up, the heating circuit pump is running
Indicates the state of the heating circuit mixer:
 If the indicator lamp lights up, the heating circuit mixer is open
Indicates the state of the heating circuit mixer:
 If the indicator lamp lights up, the heating circuit mixer is closed
-
T-CONTROL
9
24
25
26
27
28
29
30
35
40
45
35
25
24 – 28
29
24
29
Buffer
1
16
17
Hot water tank
45
40
35
30
25
10
0 – 15
16
17 – 23
Ext.
requirement
Zone valve
Net pump
Hydr. comp.
module
Flow set temperature [°C]
Solar
5 – 12
13
14
15
16
17 – 23
If screed drying gets interrupted, resume
drying as follows:
Day of interruption
resume from day
Heating circuit
1
2
3
4
Flow set
temperature in °C
25
30
35
40
Time mode
Bake out
day
Boiler
Operation mode „Screed drying“
Additional boiler
Bake out day
figure 9.17: Flow set temperature as a function of bake out days at „Screed drying”
41
9
Kessel
9.12.5
T-CONTROL
Time mode
Menu structure
Time program
Settings
Puffer
 
Time requirement
Description
Time program
Unit
 
Time 1
Three different time options are available:
 time 1:
08:00 – 10:00
 time 2:
15:00 – 21:00
 time 3:
00:00 – 00:00
-
08:00 – 11:00
Setting up individual hot water tank loading times of every weekday
-
Monday preset gets assigned to remaining weekdays
-
Settings
Time requirement
Zusatzkessel
Anforderung
Zonenventil
Netzpumpe
Weiche
Solar
Zeitbetrieb
Heizkreis
Boiler
Term
Ext.
 
Time
42
 
If the boiler works only as a heat supplier (no heating circuit installed),
the set up boiler set temperature (20-100) gets supplied during the set
heating times.
°C
T-CONTROL
NOTE: At the solar module 5 resp. 6 (only at external solar module) program numbers are available, which
are set up by the service technician. The only differences of the programs are the integration and the number
of tanks (e.g. hot water tank, buffer). The hydraulic schemes of the different modules are described in
appendix 14.2.
Status I
Settings II
     
Agg-Test
     
Program number
Antifreeze
Flow rate
Rotation speed control
Min. rotation speed
Must value
Control difference
Pump trigger
Tank 1 must temperature
Difference 1
Tank 1 max. temperature
Tank 2 must temperature
Difference 2
Tank 2 max. temperature
     
Collector pump
Loading pump
Switching valve OPEN
Switching valve CLOSE
Description
     
Indicates the collector flow temperature
°C
Indicates the collector backflow temperature
°C
Tank 1 temperature
Indicates the temperature of tank 1 (e.g.: hot water tank, buffer)
°C
Tank 2 temperature
Indicates the temperature of tank 2 (e.g.: hot water tank, buffer)
(only visible, if program 3, 4, 5 or 6 is chosen)
°C
Status II
Hydr. comp.
module
Collector flow
temperature
Collector back flow
temperature
Unit
Net pump
Status I
Hot water tank
Actual yield
Daily yield
Total yield
Collector pump
Loading pump
Switching valve
Heating circuit
Settings I
     
Time mode
Collector flow temperature
Collector back flow temperature
Tank 1 temperature
Tank 2 temperature
Term
Status II
     
     
Actual yield
Indicates actual energy yield
W
Daily yield
Indicates daily energy yield (0 – 24h)
Wh
Total yield
Indicates total measured energy yield
kWh
Collector pump
Indicates the state of the collector pump
-
Ext.
requirement
Switching valve
Indicates the state of the loading pump
 only visible, if program number 2 or 6 is chosen
Indicates the state of the switching valve
 only visible, if program number 3,4,5 or 6 is chosen
-
-
Additional boiler
Loading pump
Solar
Overview
     
Buffer
Menu structure
Boiler
Solar
Zone valve
9.12.6
9
43
9
T-CONTROL
Boiler
Term
Description
Settings I
Program number
Time mode
Heating circuit
Hot water tank
Buffer
Antifreeze
Flow rate
Solar
Indicates the program number (1 to 6)
Setting up the minimum outside temperature (-45 to 5), which conducts
a permanent running of the solar pump to avoid freezing.
Setting up the flow rate (0-99,9) for calculating of solar output
respectively the yield
°C
l/min
Setting up the rotation speed control (ON/OFF)
-
Min. rotation speed
Setting up the minimum solar pump rotation speed (20-100)
%
Must value
Setting up the solar pump rotation speed set point
°C
Control difference
Setting up the rotation speed control difference (if active)
°C
Settings II
     
Pump trigger
Setting up the minimum collector temperature (15-70) to startup the
solar pump
°C
Tank 1 must
temperature
Setting up the set temperature (25-90) of tank 1
°C
Difference 1
Setting up the collector difference (5-30) of tank 1
°C
Setting up the maximum temperature (25-95) of tank 1
°C
Tank 1 max.
temperature
Tank 2 must
temperature
Tank 2 max.
temperature
Agg-Test
Hydr. comp.
module
     
Rotation speed control
Difference 2
Net pump
Unit
Collector pump*
Loading pump*
Switching valve
OPEN*
Additional boiler
Ext.
requirement
Zone valve
Switching valve
CLOSE*
44
Setting up the set temperature (25-90) of tank 1
( only visible, if program number 3, 4, 5 or 6 is chosen)
Setting up the difference (5-30) between collector and tank 1
( only visible, if program number 3, 4, 5 or 6 is chosen)
Setting up the maximum tank temperature (25-95) of tank 1
( only visible, if program number 3, 4, 5 or 6 is chosen)
°C
°C
°C
     
Indicates the status of the collector pump:
 If the indicator lamp lights up, the collector pump is running
Indicates the state of the loading pump
( only visible, if program number 2 or 6 is chosen)
 If the indicator lamp lights up, the loading pump is running
Indicates the state of the switching valve
( only visible, if program number 3, 4, 5 or 6 is chosen)
 If the indicator lamp lights up, the switching valve is open
Indication of the state of the switching valve
( only visible, if program number 3, 4, 5 or 6 is chosen)
 If the indicator lamp lights up, the switching valve is closed
-
-
-
-
T-CONTROL
Hydraulic compensator module
Kessel
9.12.7
9
Menu structure
Status
   
Settings
   
   
Switch on barrier
Temp. increase
Boiler
Hydr. compensator temperature
Existing temperature
Required temperature
Pump 1
Pump 2
Puffer
Overview
Agg-Test
   
Description
Pump 2
Settings
Switch on barrier
Temp. increase
Agg-Test
Pump 1*
Pump 2*
Zeitbetrieb
°C
Solar
Pump 1
°C
-
Weiche
Required temperature
°C
   
Setting up the switch on barrier of pump 2:
 If the flow temperature of the upstream module (e.g. boiler, buffer) is
higher than the set up “switch on barrier”, pump 2 is turned on
otherwise pump 2 will stay switched off.
Setting up the temperature increase of the required temperature
 Compensates heat loss by exceeding the downstream module
temperature requirement.
°C
Netzpumpe
Existing temperature
Indicates the hydraulic compensator temperature
 The hydraulic compensator has a built in temperature sensor
Indicates the flow temperature of the upstream module (e.g.: boiler,
buffer)
Indicates the required temperature of the downstream module (e.g.
heating circuit)
Indicates the state of pump 1 (ON/OFF)
 Pump 1 is the pump in the back flow on the primary side
Indicates the state of pump 2 (ON/OFF)
 Pump 2 is the pump in the flow on the secondary side
°C
   
Indicates the state of pump 1:
 Pump 1 is the pump in the back flow on the primary side
 If the indicator lamp lights up, pump 1 is switched on
Indicates the state of pump 2:
 Pump 2 is the pump in the flow on the secondary side
 If the indicator lamp lights up, pump 2 is switched on
Zonenventil
Hydr. compensator
temperature
   
-
-
Ext.
Anforderung
Status
Unit
Zusatzkessel
Term
Heizkreis
Pump 1
Pump 2
45
Kessel
9
T-CONTROL
9.12.8
Net pump
Menu structure
Overview
Status
   
   
Puffer
Existing temperature
Required temperature
Pump
Boiler
Settings
   
Switch on barrier
Temp. increase
Agg-Test
   
Heizkreis
Pump
Term
Description
Zeitbetrieb
Status
Existing temperature
Required temperature
Pump
Solar
Weiche
Switch on barrier
Temp. increase
Pump*
Ext.
Anforderung
Zonenventil
Netzpumpe
Agg-Test
Zusatzkessel
   
Indicates the temperature of the upstream module (e.g.: buffer top
temperature)
Indicates the required temperature of the downstream module (e.g.
buffer)
Indicates the state of the net pump
Settings
46
Unit
°C
°C
-
   
Setting up the switch on barrier for the net pump:
 If the flow temperature of the upstream module (e.g. boiler, buffer) is
higher than the set up “switch on barrier”, net pump is turned on
otherwise the net pump will stay switched off.
Setting up the temperature increase of the required temperature
 Compensates heat loss by exceeding the downstream module
temperature requirement.
°C
°C
   
Indicates the state of the net pump:
 If the indicator lamp lights up, the net pump is switched on
-
T-CONTROL
Zone valve
Kessel
9.12.9
9
Menu structure
Status
   
Settings
   
   
Switch on barrier
Temp. increase
Boiler
Existing temperature
Required temperature
Zone valve
Puffer
Overview
Agg-Test
   
Description
Existing temperature
Indicates downstream module temperature (e.g.: buffer top temperature)
°C
Required temperature
Indicates the required temperature of the downstream module (e.g.:
buffer)
°C
Zone valve
Indicates the state of the zone valve
Agg-Test
Zone valve OPEN*
Solar
Setting up the switch on barrier of the zone valve:
 If the flow temperature of the upstream module (e.g. boiler, buffer) is
higher than the set up “switch on barrier”, the zone valve is opened
otherwise the zone valve will stay closed.
Setting up the temperature increase of the required temperature
 Compensates heat loss by exceeding the downstream module
temperature requirement.
°C
Weiche
Temp. increase
   
°C
   
Indicates the state of the zone valve:
 If the indicator lamp lights up, the zone valve is opened
Netzpumpe
Switch on barrier
-
-
Zonenventil
Settings
Zeitbetrieb
   
Ext.
Anforderung
Status
Unit
Zusatzkessel
Term
Heizkreis
Zone valve OPEN
47
9
T-CONTROL
Kessel
9.12.10
External requirement
The external requirement module provides an interface to an external foreign control loop (e.g. central
building control system). The requirement, which can be digital or analogue, is registered as a required
temperature (e.g. boiler must temperature by the boiler or buffer top temperature by the buffer) in the heat
supplier (e.g. boiler or buffer).
Puffer
Menu structure
Overview
Status
  
  
Demand active
Analogue must
Analogue must
Heizkreis
Boiler
External demand
Analogue must temperature
Term
Zeitbetrieb
Solar
  
Indicates a digital input signal of the external control loop (requirement):
 If the indicator lamp lights up, the external control loop sends a
requirement to the digital input
Analogue must
temperature
Indicates the actual analogue set temperature
°C
  
Demand active
Indicates the state of the external demand
Analogue must [°C]
Indicates the actual analogue set temperature
°C
Analogue must [mV]
Indicates the actual analogue set temperature
 The analogue set temperature gets inverted by calculation in
compliance with Ohm’s law into a voltage (see figure 9.18)
mV
Weiche
Netzpumpe
Zonenventil
Ext.
Unit
External demand
Status
Anforderung
  
External must temperature
Analogue must active
Analogue must temperature 4 mA
Analogue must temperature 20 mA
Analogue must temperature Max.
Analogue must temperature Min.
Line monitoring
Description
Overview
Zusatzkessel
Settings
Settings
  
External must
temperature
Setting up the (digital) external set temperature:
 The boiler will operate with the external set temperature (fixedly) as
long as the analogue set temperature does not exceed the set up
temperature
Analogue must active
Activates the analogues set point setting
Analogue must
temperature 4 mA
Analogue must
temperature 20 mA
Analogue must
temperature Max.
Analogue must
temperature Min.
Line monitoring
48
-
Setting up lower limit of analogue set temperature at 4 mA (see figure
9.18).
 If input is a analogue signal of 4 mA, the boiler operates with the set
up temperature
Setting up upper limit of analogue set temperature at 20 mA (see figure
9.18).
 If input is a analogue signal of 20 mA, the boiler operates with the set
up temperature
°C
-
°C
°C
Setting up maximum analogue set temperature
°C
Setting up minimum analogue set temperature
°C
Activates the line monitoring (ON/OFF)
-
T-CONTROL
9
Kessel
External requirement at digital input:
At a digital request the external set temperature gets transmitted as value to the heat supplier.
At an analogue request a calculated (= linearly interpolated) temperature gets transmitted to the heat
supplier (see figure 9.18). The graph in figure 9.18 gets regulated by the parameters „analogue must
temperature 4 mA“ and „analogue must temperature 20 mA“.
Puffer
External requirement at analogue input
figure 9.18: Analogue set temperature as a function of the applied current signal of the external
requirement
At the input of the external requirement module a current signal between 4 and 20 mA should be given,
because a current signal is compared to a voltage signal insensitive to electromagnetic disturbances and
voltage losses at the cables. With an internal resistor (500 Ohm) the current signal is converted into a
voltage signal.
External requirement
module
Ext.
Anforderung
Input signal =
current signal
Zonenventil
Current signal [mA]
Netzpumpe
Weiche
Solar
Zeitbetrieb
Heizkreis
Analogue set temperature[°C]
Boiler
For example at an analogue request with an current signal of 12 mA, a temperature of 60 °C is registered at
the heat supplier, provided that the digital requirement (= external must temperature) is not higher.
500 Ω
Zusatzkessel
figure 9.19: Input signal of the external requirement module
49
9
T-CONTROL
Kessel
9.12.11
Additional boiler
The recommended hydraulic schemes are shown in appendix 14.1.
Menu structure
Zeitbetrieb
Heizkreis
Boiler
Puffer
Settings

Boiler type
Waiting period
Pump trigger
Pump difference
Pump after run
Flue gas min. temperature
Boiler min. temperature
Minimum requirement
Control hysteresis
Term
Description

Settings
Boiler type
Waiting period
Unit
Selection boiler type:
 Automatic: If using automatic additional boilers (e.g.: oil-boiler)
 Manually: If using lock wood boilers
 Oil burner: burner control
 Automatic / Oil burner: additional boiler waiting time (if required)
 Manually: additional boiler minimum operation time till additional
-
-
Weiche
Solar
boiler is available again
Pump trigger
Setting up pump trigger
-
Pump difference
Setting up pump turn off difference
-
Pump after run
Setting up additional boiler stopping time
-
Flue gas min.
temperature
Setting up minimal flue gas temperature ( only visible, if manual was
chosen)
Setting up minimum boiler temperature ( only visible, if manual was
chosen)
 If this boiler temperature is exceeded, additional boiler will get active
(0 °C = no monitoring)
Setting up minimum requirement ( only visible, if burner was chosen)
 If this minimum additional boiler temperature is exceeded, the
additional boiler will supply heat
Setting up control hysteresis ( only visible, if burner was chosen)
 If additional boiler temperature exceeds required additional boiler
temperature + control hysteresis, the additional boiler will be turned
off.
Control hysteresis
Zusatzkessel
Ext.
Minimum requirement
Anforderung
Zonenventil
Netzpumpe
Boiler min.
temperature
50
-
-
-
-
T-CONTROL
9.13
9
Menu settings
Navigation:


111  OK
Screen:
figure 9.20: Overview menu settings
If touching symbol:
the network configuration will be displayed.
(see chapter 9.13.1– page 52)
the Modbus – settings will be displayed.
(see chapter 9.13.2 – page 53)
the screensaver settings will be displayed.
(see chapter 9.13.3 – page 54)
information such as software version operating system number, … will be displayed.
(see chapter 9.13.4 – page 54)
you can send messages by E-mail.
(see chapter 9.13.5 – page 55)
E-mail times setting will be displayed (when an E-mail has to be sent)
(see chapter 9.13.6 – page 57)
the mail server settings will be displayed.
(see chapter 9.13.7 – page 58)
51
9
9.13.1
T-CONTROL
Network configuration
Navigation 1:
Navigation 2:
Screen:
Screen:
figure 9.21: Network configuration
figure 9.22: DNS settings
If the following field is pressed:
If the following field is pressed:
NetBIOS Name
the NetBIOS name can be set up
DNS 1 / DNS 2
IP-Address
The boiler IP address can be set
up
Subnetmaske
GatewayAddress
the subnet mask can be set up
the gateway address can be set
up
the IP address of the DNS server
can be set up
the network configuration page
will be displayed again (see
(figure 9.21)
the settings can be saved
the submenu for the DNS settings
will be displayed (see figure 9.22)
The menu settings
displayed again
will
be
Note:
DNS means Domain Name System which unpacks a
domain into the corresponding IP address. That
means, by setting up the DNS server, the
T-CONTROL is able to send E-mails.
We recommend the following configuration:
DNS 1: 8.8.8.8 (= DNS Server of Google, it is public
and free. That can be an alternative to the internet
provider’s server)
DNS 2: DNS – Server of the internet provider
52
T-CONTROL
9.13.2
9
Modbus – settings
Navigation:
Screen:
figure 9.23: Modbus – settings
If the following field is pressed:
Port
Timeout
RX / TX Buffer
max. values
Accept
Changes
Setting up the TCP port number. 502 is reserved for Modbus-TCP.
Setting up the time delay of the data transfer
Setting up the buffer size in byte
Setting up the maximum values of the servers.
Save changes
the network configuration page will be displayed again.
Note:
Modbus is an application protocol to exchange messages between intelligent Modbus controllers in the
building management system. The Modbus protocol “TCP” is used in the HERZ control. This protocol
transmits the encoded data via LAN cable. Modbus ensures that connected controllers in the building
management system receive the transmitted data from the boiler, so they can continue processing.
53
9
T-CONTROL
9.13.3
Screensaver
Navigation:
Screen:
1
2
3
4
figure 9.24: Screensaver
If the following field is pressed:
1
the screensaver gets activated / deactivated.
2
the screen saver waiting time can be set up.
3
the screensaver standby mode gets activated / deactivated.
4
the standby mode waiting time can be set up
the menu settings will be displayed again
9.13.4
Information overview
Navigation:
Screen:
figure 9.25: Information overview
Note:
The information shows an overview of the current software versions, operating system, firmware and also the
hydraulic scheme. If a USB-Stick is plugged in, the hydraulic scheme can be saved.
54
T-CONTROL
9.13.5
9
Sending E-mails
ACTIVATE E-MAIL DISPATCH
CREATE RECEIVER LIST
Navigation 1:
Navigation 2:
Screen:
Screen:
figure 9.26: Mail Settings
figure 9.27: Mail receiver list
If the following field is pressed:
Receiver list
E-Mail subject
 receiver list
If the following field is pressed:
the E-mail receiver list
displayed (see figure 9.27)
gets
[email protected]
the receiver’s E-mail addresses
can be set up
The E-mail subject can be set up.
add
the entered E-mail address gets
added to the receiver list
E-Mail dispatch can be activated /
deactivated.
clear
the selected E-mail address gets
deleted off the receiver list
the menu settings
displayed again
will
be
several values (errors, warnings,
info) can be chosen.
the selected E-mail address and
values (error, warnings, info) are
saved.
the mail settings will be displayed
again (see figure 9.26).
Note:
Selection:
1
2
3
4
1
If the box is not checked, no E-mail will be sent to
the recipient.
2
If the box is checked, errors will be transmitted
3
If the box is checked, warnings will be transmitted
4
If the box is checked, information will be
transmitted
55
9
T-CONTROL
MAIL SUBJECT
Navigation:
TEST-MAIL SENDING
Navigation:
 Subject
Screen:
Screen:
figure 9.28: Mail subject
figure 9.29: Test-Mail sending
If the following field is pressed:
If the following field is pressed:
the entry will be confirmed.
Test-mail send
the last character will be deleted.
characters
uppercase
56
will
be
written
in
Send E-mail to recipient. (only
visible/possible if sending is
active)
T-CONTROL
9.13.6
9
E-Mail status report
Navigation:
Screen:
1
2
3
4
5
6
figure 9.30: E-Mail status report
If the following field is pressed:
1
2-6
the quantity of times (maximum 5) can be set up
individual sending times (error, warning, information  see figure 9.27) can be set up
the menu settings will be displayed again
57
9
T-CONTROL
9.13.7
Server settings
Navigation:
Screen:
figure 9.31: Server settings
If the following field is pressed:
smtp.1und1.de
[email protected]
the mail server address can be entered (=outgoing mail server)
the boiler’s E-mail address can be entered
Password
the password can be entered
[email protected]
the username can be entered
SSL
the encoding can be chosen (no, SSL, TLS)
Note:
To send mail at the adjusted values (error, warning, information according to figure 9.27), the boiler has to
have a valid E-mail address. After the successful creation of an E-mail address you can set up the
exemplified values shown in figure 9.31.
Look up the data of the mail server and the port number at your provider (for example GMX).
After successful configuration of the mail server settings the boiler will send E-mail with the set up values
58
Fault reports and their corrections
10
10
FAULT REPORTS AND THEIR CORRECTIONS
You should always take particular note of the safety instructions! (see
chapter 1)
If a fault arises, the fault must always be rectified first and afterwards
cleared by switching the system on again. If several faults arise at the
same time, they will be displayed in order of their occurrence.
010
020
030
040
050
060
080
090
180
001
011
021
031
041
051
061
071
081
091
181
002
012
022
032
042
062
072
082
092
182
003
013
023
033
043
053
063
073
083
093
004
014
024
034
044
054
064
084
005
015
025
035
045
055
065
085
095
006
016
026
036
046
056
066
076
086
096
007
017
027
037
047
057
067
077
087
008
018
028
038
048
058
068
078
009
019
029
039
049
059
069
079
I
189
Info / indication
W
Warning
F
Fault; error / component failure; control
failure; malfunction
59
10
Fault reports and their corrections
No. Fault report
Cause of fault
Fault correction
 Check sensor, replace as
necessary
001 BOILER SENSOR
Failure boiler temperature sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
002
COMBUSTION ROOM
SENSOR
Failure burning chamber
temperature sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
003 FLUE GAS SENSOR
Failure flue gas temperature sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
004 BACK FLOW SENSOR
Failure back flow temperature
sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
005 STOKER SENSOR
Failure feeding screw temperature
sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
006
KESSELAUSSENFÜHLER
defekter Kesselaußenfühler
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
007 BUFFER SENSOR TOP
Failure buffer top temperature
sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
008
BUFFER SENSOR
BOTTOM
Failure buffer bottom temperature
sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
60
Fault reports and their corrections
No. Fault report
Cause of fault
10
Fault correction
 Check sensor, replace as
necessary
009
BUFFER SENSOR
OUTSIDE TEMP.
Failure buffer outside temperature
sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
010
BUFFER SENSOR
MIDDLE
Failure centre temperature sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
011
HOT WATER TANK
SENSOR
Failure hot water tank temperature
sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
012 CIRCULATION SENSOR
Failure circulation temperature
sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
013 HC-FLOW SENSOR
Failure heating circuit flow
temperature sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
014
HC-BACK FLOW
SENSOR
Failure heating circuit back flow
temperature sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
015 HC-ROOM SENSOR
Failure room temperature remote
control (FBR1)
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
016 HC-ROOM CORR.
Failure room temperature remote
control (FBR1)
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
61
10
Fault reports and their corrections
No. Fault report
Cause of fault
Fault correction
 Check sensor, replace as
necessary
017 HC-OUTSIDE SENSOR
Failure heating circuit outside
temperature sensor
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
018 SENSOR COLLECTOR
Failure solar collector temperature
sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
019
SENSOR COLLECTOR
BACK FLOW
Failure solar collector back flow
temperature sensor


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
020 SENSOR SOLAR TANK 1
Failure solar tank 1 temperature
sensor (hot water tank/buffer)


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
021 SENSOR SOLAR TANK 2
Failure solar tank 2 temperature
sensor (hot water tank/buffer)


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
022 SOLARFÜHLER RES.
Failure solar sensore (reserve)
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
023
ADDITIONAL BOILER
SENSOR
Failure additional boiler sensor;
cable break; short-circuit; failure
connection
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
 Check sensor, replace as
necessary
024 HYDR. COMP. SENSOR
Failure hydraulic compensator
temperature sensor; cable break;
short-circuit; failure connection
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 ✆ - contracting party
62
Fault reports and their corrections
No. Fault report
025
OVERHEAT BOILER
MAX
Cause of fault
Boiler temperature exceeded 98 °C
026 OVERHEAT
Boiler temperature exceeded
92,5 °C
027 SOLAR OVERHEATING
Fault is shown, if collector
temperature exceeds 140 °C
028 SOLAR MAX. LOADING
029 ANTIFREEZE BOILER
030 ANTIFREEZE BUFFER
ANTIFREEZE HOT
WATER TANK
ANTIFREEZE HEATING
032
CIRCUIT
031
033
034
036
037
10
Fault correction








Check settings
Check back flow mixer
Check back flow pump
Check settings
Check back flow mixer
Check back flow pump
Check solar pump
Check solar tank level
collector temperature exceeds 120
°C
Boiler temperature respectively
operation room temperature under 7
°C
Buffer bottom sensor temperature
under 7 °C
Hot water tank under 7 °C
Heating circuit- or heating circuit
back flow temperature under 7 °C
Collector temperature under set up
ANTIFREEZE SOLAR
antifreeze temperature
ANTIFREEZE HYDR.
Hydraulic compensator temperature
COMPENSATOR
under 7 °C
Additional boiler temperature under
ANTIFR. ADD. BOILER
7 °C
Hot water tank didn´t reach set
HOT
WATER
TANK temperature during loading time; hot
LOADING
water tank loading gets blocked till
fault correction
-
 Adapt loading time
 Activate hot water tank priority
 Hot water tank settings (min. / set)
 Conduct maintenance according
038 MAINTENANCE
This fault text occurs after 1000
operating hours
039 SERVICE
This fault text occurs after 3000
operating hours
040 OVERHEAT ADD.BOILER
041 HEATING OFF
042
BLOCKING
PROTECTION
043 TIMEOUT ADD. BOILER
044
LEGIONELLA
PROTECTION.
This fault text occurs if additional
boiler temperature exceeds 92 °C
Boiler operation mode “HEATING
OFF” is activated
Blocking protection is active
Additional boiler minimum flue gas
temperature wasn´t reached within
1 hour (operation mode:
automatic/burner)
Tank thermal disinfection active;
Tank will be heated up to 70 °C
to maintenance schedule (see
chapter 11)
 Fault has to be receipted
manually:
Settings
 Code
 If code is already set 
Settings
Carry out boiler system
maintenance by authorised
personnel
-
 Check additional boiler
-
63
10
Fault reports and their corrections
No. Fault report
Cause of fault
CHIMNEY SWEEP.
045
MODE
Chimney sweep function active
046 MOD.ERR EXT.
Communication error of CAN 2 to
external module
047 MOD.ERR INT.
048 MOD.ERR BOILER
DATAERROR MEMORY
EXTERNAL
DATAERROR MEMORY
050
INTERNAL
DATAERROR MEMORY
051
BOILER
049
Communication error of CAN 1 to
external module
Communication error to boiler
module
Data adjustment error at external
module
Data adjustment error at internal
module
Data adjustment error at boiler
module
Fault correction
(see chapter 9.4)









Check module CAN connection
Check module
✆ - contracting party
Check module CAN connection
Check module
✆ - contracting party
Check module CAN connection
Check module
✆ - contracting party
✆ - contracting party
✆ - contracting party
✆ - contracting party
 Check sensor, replace as
ADDITIONAL FLUE GAS
053
SENSOR
Additional boiler flue gas
temperature out of range


necessary
Check plug, replace as necessary
Check wiring incl. Connections,
replace as necessary
 Check sensor, replace as
054 EXTERNAL SET POINT
No Signal of external requirement or
control (if line monitoring is active)
necessary
 Check plug, replace as necessary
 Check wiring incl. Connections,
replace as necessary
 Function check mixer with mixer
motor
055 BACK FLOW SET
Back flow set temperature could not
be reached during operation
056 SCREED BAKE OUT
Failure at screed bake out; Flow set
temperature could not be reached
057 CHECK DATA MODUL
Module parameter is not in the
specified range
058 CHECK DATA BOILER
Boiler parameter is not in the
specified range







059 CAN-ID
Set up module CAN-ID not useable
-
060 INSERTION IN ACTION
64
Feeding screw temperature
exceeded 70 °C during operation
 Function check pump
 Check sensor position
 Function check mixer with mixer
motor
Function check pump
Check sensor position
Required heat output to high
Restart T-Control
Check boiler parameter
Restart T-Control
Check boiler parameter
 Check fuel quality
 Check fuel storage room (fuel

level)
Clean intermediate hopper level
sensor
Fault reports and their corrections
No. Fault report
061
INSERTION NOT IN
ACTION
062 INSERTION BACKFIRE
063 OPEN BFP
064 CLOSE BFP
Cause of fault
Feeding screw temperature
exceeded 70 °C outside of
operation
Feeding screw temperature didn´t
fall below 70 °C after 30 minutes
Failure during burn back flap
opening
Failure during burn back flap closing
10
Fault correction



















Chimney draught to high
Feeding channel leakage
Check fuel quality
Shortening burn out time
Underrun minimum running time
Chimney draught to high
Boiler system leakage
Check fuel quality
Shortening burn out time
Underrun minimum running time
✆ - contracting party
Check BFP-motor
Check fuel temperature
Clean intermediate hopper level
sensor
Check drive arm
✆ - contracting party
Check BFP-motor
Check fuel temperature
Clean intermediate hopper level
sensor
Check drive arm

 ✆ - contracting party
065 CONTACTS BFP
Failure at burn back flap end switch
 ✆ - contracting party
 Carry out check BFP by specialist
personnel
066 IGNITION
067 FIRE OUT
Heat supplier didn´t ignite fuel within
15 minutes
Flame monitoring device indicates
no burning
 Check fuel level
 Check burning parameters, adjust
as necessary
 Check fuel level at firing
 Check fuel level
 Check burning parameters, adjust
as necessary
 Clean intermediate hopper level
sensor
Fuel storage room temperature
sensor has exceeded the maximum
permissible temperature
Boiler temperature has exceeded
the maximum permissible boiler
temperature
 Check fuel storage room
071 LAMBDA FUEL
Failure lambda probe
✆ - contracting party
072 CAN FAULT
Failure CAN bus
✆ - contracting party
073 LAMBDA CALIBRATION
Failure during lambda probe
calibration
✆ - contracting party
068 TEMP. CONTROL
069 STL
 Cool down boiler (< 75 °C)
 Quit STL
65
10
Fault reports and their corrections
No. Fault report
076 FUEL
Cause of fault
Fault correction
 Check fuel level
 Check burning parameters, adjust
Failure “FIRE OUT” (067) occurs for
the second time within 2 hours.

as necessary
Clean intermediate hopper level
sensor
077 ADDITIONAL INPUT
Additional input (e.g.: system
pressure, CO-sensor) active
 Check failure at additional input
078 NIVEAU LEVEL
Active intermediate hopper level
sensor; low fuel level at
intermediate hopper
 Check fuel level
 Check discharge system (motor,
079 BARRIER LEVEL
Active feeding screw channel
sensor; low fuel level in feeding
system
 Check fuel level
 Check discharge system (motor,
080 MP ROOM DISCHARGE
Active discharge screw motor
protection
 Check discharge system (motor,
aggregate
screw, springs)
screw, springs)
screw, springs) to debris
 Check connection rotation speed
081 SPEED ID-FAN
082 GRATE CLEANING 1
083 GRATE CLEANING 2
084 GRATE CLEANING 3
085 SUCTION MODE
086 SUCTION VALVE
087 ASH CONTAINER
090 COMB. ROOM SENSOR
WARNING ASH
091
DISCHARGE
66
Connection failure to ID fan



Grate cleaning failure; motor

damaged; grate linkage damaged or

loosened; misaligned grate sensor


Failure grate cleaning; impossible to 

close grate; grate got stuck; grate
linkage damaged or loosened



Grate was opened during the

combustion

Failure at pellet suction; fuel storage 
room empty; misaligned vacutrans

flap; defect vacutrans flap sealing;
hose leakage; suction hose leaks or
is loose; suction turbine defect
Empty level container at compact
container
Ash container door is opened
Burning chamber door end switch
active; burning chamber door is
open
Ash discharge did not clean
respectively screw did not turn; ash
container full; debris block ash
screw; motor defect

sensor
Check ID-fan
✆ - contracting party
Check grate cleaning motor
Check grate linkage
Check grate cleaning end switch
✆ - contracting party
Remove debris
Check grate cleaning motor
Check grate linkage
Check grate cleaning end switch
✆ - contracting party
Check grate cleaning motor
Check grate linkage
Check grate cleaning end switch
Adjust suction cycles
Check discharge system (motor,
screw)
Check fuel quality
 Check vacutrans damper
 Check end switch vacutrans
damper




✆ - contracting party
Connect ash container
Close ash container door
Close burning chamber door
 Empty ash container
 Remove debris
Fault reports and their corrections
No. Fault report
092
093
ERROR ASH
DISCHARGE
ENDSW. ROOM
DISCHARGE
095 CHECK ASH BOX
096 BRENNER HALT
Cause of fault
10
Fault correction




Room discharge system end switch 
active

Ash discharge did not clean
repeatedly; ash container full; debris
block ash screw; motor defect
Empty ash container
Remove debris
✆ - contracting party
Blockage; remove trapped fuel
Check fuel quality
Clean intermediate hopper level
sensor
Set up ash container maintenance
 Check ash container
interval exceeded
Operation mode „burner stop“ active -
180 KAS CHKDATA
Cascade parameter out of setted
range
181 KAS VERBINDUNG
Cascade connection failure
182 KAS OFFLINE
Boiler is not available to cascade
189 KAS ALARM
Leading boiler didn´t start or got
stopped






Restart T-CONTROL
Check cascade parameter
Check cascade connection
Set up connection
Restart leading boiler
✆ - contracting party
67
10
10.1
Fault
Fault reports and their corrections
Not indicated faults
Cause of fault
Ash/slag on the grate; fly ash
Boiler output gradually
container is full; heat exchanger
heavily clogged/sooted; inferior
decreases
quality fuel
Inferior quality fuel; previous boiler
Desired operating temperature
output higher than current boiler
is not reached
output; fuel level too low
Fly ash container full; fuel contains of
excessive finds or super fines; fan
Ash is emitted from the
speed too high; chimney draught to
chimney
high
68
Fault correction
Reduce cleaning intervals or clean
manually; empty the fly ash
container; clean heat exchanger
Replace fuel if necessary, install
larger boiler; increase fuel level
Remove fly ash; replace fuel if
necessary or retrofit flue gas
deduster; reduce speeds; retrofit
chimney draught regulator
Maintenance schedule
11
11
MAINTENANCE SCHEDULE
(Some points have also been prescribed in accordance with TGPF H 118!)
For safety reasons, maintenance must only be carried out with the main
switch turned off. However first of all, the system must be switched off by
means of the On/Off button and you must wait for the burnout phase. If you
have to climb into the storage tank or bunker, always make sure that there
is a second person available to supervise you.
Potential carbon monoxide enrichment may put your life in danger.
11.1
Weekly Inspection
Item
Procedure
2
Check the whole boiler system (1)
including the fuel storage room (2)
visually for damages and wear. Repair
discovered faults immediately.
1
Total system
Check extinguisher container filling level
and refill if necessary.
If re-filling occurs frequently, contact your
contracting party.
Extinguisher
container
11.2
Monthly inspection
Item
Procedure
firematic
20-60
Open burning chamber door (1)
1
Pivoting und step
grate
Burning chamber
firematic
80-301
Demount cover and
chamber door (1).
open
burning
1
69
11
Maintenance schedule
Item
Procedure
firematic
20-60
2
firematic
80-101
firematic 20-60
Check burning chamber stones and walls
visually for damages and wear and
conduct cleaning with scraper and broom
(2), afterwards remove ash off burning
chamber. Check and clean burning
chamber vents (3).
firematic 80-101
Check burning chamber stones and walls
visually for damages and wear and
conduct cleaning with scraper and broom
(2), afterwards remove ash off step grate
and hoover. Check and clean burning
chamber vents (3).
3
firematic
20-60
firematic
80-101
Pivoting und step
grate
Burning chamber
Check pivoting grate (4) visually for
damages and wear
Conduct function test of pivoting grate
using the aggregate test
4
firematic 80-499
firematic 80-301
Demount cover and
chamber door (1).
1
70
open
burning
Check burning chamber stones and walls
visually for damages and wear and
conduct cleaning with scraper and
broom, afterwards remove ash off step
grate and hoover. Check and clean
burning chamber vents.
Maintenance schedule
Item
11
Procedure
firematic 80-101
firematic 80-101
2
Check and clean burning chamber vents
(2).
Check pivoting and step grate (3) visually
for damages and wear.
3
firematic 130-301
Pivoting und step
grate
Burning chamber
firematic 130-301
2
3
Check burning chamber visually for
damages and wear and conduct cleaning
with scraper and broom (2).
Check and clean burning chamber vents
(3).
Check pivoting and step grate (4) visually
for damages and wear.
4
firematic 349-499
Demount side cover, unscrew and
remove burning chamber maintenance
door and remove insulation.
Check burning chamber visually for
damages and wear and conduct cleaning
with scraper and broom.
Check and clean burning chamber vents.
Check pivoting and step grate visually for
damages and wear.
Ash container
Demount ash container cover and check
ash level and empty ash container if
necessary.
71
11
Maintenance schedule
Item
Procedure
Control functioning
Check display, operation and faults list
(see chapter 9 and 10)
Restart T-Control
1
2
Open burning chamber door (1) or
remove ash container cover (2).
Control faults
Check fault recognition and fault report
Check if fault report e.g.: ASH
CONTAINER FAULT is shown
Function test
aggregate test
of
ID-fan
using
the
Check
ID-Fan
for
abnormal
conspicuous running noises
or
ID-fan
Thermal safety
device
Safety valve
System pressure
72
Check thermal safety valve tightness
Check safety valve tightness
Check system pressure
Minimum pressure: 1,5 bar (cold)
Maximum pressure: see boiler plate
Maintenance schedule
11
Item
Procedure
Fire extinguisher
Check fire extinguisher securing and seal
as well as hose and nozzle (according to
national standard)
Demount intermediate hopper cover
Sensor barrier
Unscrew revision cover
Clean sensors on the inside of the
intermediate hopper with soft tissue on
the left and right
Ash storage
Ash has to be stored in a non flammable,
air tight container till disposal.
Boiler room
Remove flammable materials, except
wood chips or pellets stored in a
appropriate container, from the operating
room
Fire protection
Check structural fire protection and fire
doors (e.g.: self-locking fire door)
73
11
11.3
Maintenance schedule
Biannual inspection
Item
Procedure
2
1
Demount top boiler cover (1)
Heat exchanger
Unscrew and
insulation cover
remove
heat
exchanger
Remove deposit and check heat exchanger
visually for damages and wear.
Conduct function test of heat exchanger using
the aggregate test
11.4
Annually inspection
Annual inspection, at least every 3000 operating hours
Item
Procedure
Maintenance
Conduct system maintenance by authorised
personnel
Demount intermediate hopper covers
Drives and
motors
Check gear motor for abnormal or
conspicuous running noises by using the
aggregate test
Check gear motor visually for damages and
wear.
Flange bearing
(from
firematic 130)
74
Check flange bearing visually for damages
and wear.
Maintenance schedule
Item
11
Procedure
Demount intermediate hopper cover
Unscrew revision cover
Burn back
protection device
Check BFP flap visually for damages, wear
and tightness
Open BFP flap by using the aggregate test
Position paper strip between hopper flange
and BFP flap and close BFP flap afterwards.
Try to pull out paper strip. If possible, adjust
BFP flap.
Conduct paper strip test at different positions
Unscrew 4x wing nut
ID-fan
Remove and clean ID-fan witch a brush
75
11
Maintenance schedule
11.5
76
As needed
Item
Procedure
Chimney
Maintenance respectively Cleaning and
inspection according to national standards
Fuel storage
room
Fuel storage room emptying (at least after 3
fillings) and check visually for damages and
wear (e.g.: stones, damaged walls,...)
EC declaration of conformity
12
12
EC DECLARATION OF CONFORMITY
Manufacturer address:
HERZ Energietechnik GmbH
Herzstraße 1, 7423 Pinkafeld
Österreich/Austria
Declaration of machine:
HERZ firematic
Type:
HERZ firematic 20
HERZ firematic 180
HERZ firematic 35
HERZ firematic 199
HERZ firematic 45
HERZ firematic 201
HERZ firematic 60
HERZ firematic 249
HERZ firematic 80
HERZ firematic 251
HERZ firematic 100
HERZ firematic 299
HERZ firematic 101
HERZ firematic 301
HERZ firematic 130
HERZ firematic 349
HERZ firematic 149
HERZ firematic 401
HERZ firematic 151
HERZ firematic 499
Machine type:
Biomass furnace inclusive discharge system
We declare herewith, that the above described machine / the above described product complies with the
corresponding regulations of the following EC-Directives. The conformity is verified by the complete
compliance with the following standards:
EU – directive
Standard
2006/95/EG
Low tension units decree
2004/108/EG
Electromagnetic compatibility
EN 60335-1:2012
EN 60335-2-102:2007
EN 62233:2008
EN 55014-1:2007
EN 61000-3-2:2006
EN 61000-3-3:2009
2006/42/EG
Machine Guideline
ISO/TR 14121-2:2012
EN ISO 13849-1:2009
305/2011
Construction Products Guideline
EN 303-5:2012
TRVB H 118:2003
97/23/EG
Pressure equipment
EN 287-1:2012
EN 61000-6-2:2006
EN 61000-6-3:2007
Person authorized to compile technical documentation:
Pinkafeld, December 2014
DI Dr. Morteza Fesharaki - Managing director
77
13
13
Index directory
INDEX DIRECTORY
A
B
Safety notes
Basic safety information .................................. 5
Installation........................................................ 5
Maintenance .................................................... 6
Operation ......................................................... 5
Boiler operation ................................................13
Safety notes ........................................................ 4
Aggregate-test ..................................................19
Ambient conditions ............................................ 5
C
Commissioning .................................................13
E
EC declaration of conformity ..........................75
F
Fault reports and their corrections .................58
I
Introduction ......................................................... 2
M
Maintenance schedule
Annually inspection ........................................72
As needed ......................................................74
Biannual inspection ........................................72
Monthly inspection ..........................................67
Weekly inspection ..........................................67
O
Operating conditions
Heating off ......................................................14
Lambda control ...............................................15
Operating conditions ........................................14
Operating temperatures ...................................13
Operation and maintenance .............................. 5
S
Safety devices
Burn-back safety unit ........................................ 8
Safety temperature limiter ................................ 8
Safety valve ...................................................... 8
Screed drying ................................................... 40
System .............................................................. 10
T
Table of content ................................................. 3
T-CONTROL ...................................................... 17
Code – entry .................................................. 20
Date and time ................................................ 22
E-Mail status report ....................................... 56
Fault message report ..................................... 25
Information overview ..................................... 53
Main menu ..................................................... 23
Modbus – settings ......................................... 52
Network configuration .................................... 51
Screensaver................................................... 53
Sending E-mails ............................................ 54
Server settings ............................................... 57
Symbols explanation ..................................... 19
Temperature manager ..................................... 16
Terms and definitions
Additional boiler ............................................. 49
Boiler .............................................................. 28
Buffer ............................................................. 32
External requirement ..................................... 47
Heating circuit ................................................ 36
Hot water tank................................................ 34
Hydraulic compensator module ..................... 44
Net pump ....................................................... 45
Solar .............................................................. 42
Time mode ..................................................... 41
Zone valve ..................................................... 46
W
Warning notes .................................................... 6
78
Annex
14
ANNEX
14.1
Additional boiler module
14
Hydraulic recommendation 1
79
14
Annex
Hydraulic recommendation 2
80
Annex
14.2
14
Solar module
Program 1
81
14
Annex
Program 2
82
Annex
14
Program 3
83
14
Annex
Program 4
84
Annex
14
Program 5
85
14
Annex
Program 6
86
Notes
15
15
NOTES
87
SW: V 1.70
Artikelnummer: 0000137-100
Deutschland/Germany
Herz Armaturen GmbH
Fabrikstraße 76
D-71522 Backnang
 +49 (7191) 9021 – 0
 +49 (7191) 9021 – 79
 [email protected]
Versionsnummer: V 1.42
Österreich/Austria
Herz Energietechnik GmbH
Herzstraße 1
7423 Pinkafeld
 +43 (3357) / 42 84 0 – 0
 +43 (3357) / 42 84 0 – 190
 [email protected]