LENNOX BALTIC BAC/BAH rooftop packaged unit Installation, operating and maintenance manual

INSTALLATION, OPERATING

AND MAINTENANCE

AIR COOLED AND WATER COOLED ROOFTOP PACKAGED UNITS

BALTIC

BAC/BAH

24 - 85 kW

BALTICIV-IOM-1711-E

www.lennoxemea.com

TABLE OF CONTENTS

BALTIC

Installation, operating and maintenance

Ref : BALTIC-IOM-1711-E

INSTALLATION MANUAL

SERVICE MANUAL

CERTIFICATES

3

38

84

Original version is the English one. Other versions are translations.

All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain the property of Lennox and must not be utilised (except in operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.

BALTIC-IOM-1711-E -1-

BALTIC-IOM-1711-E -2-

TABLE OF CONTENTS

BALTIC

INSTALLATION MANUAL

INTRODUCTION

TRANSPORT & HANDLING

Mandatory handling devices

Dimensions and weights

Minimum clearance around the unit installation

Fork lifting the unit

Removing the forklift protection located under the machine

LIFTING THE UNITS

Lifting the unit with a crane

Lifting the roof curbs

DELIVERY CHECKS

Rating plate

Storage

Maintenance key

Condensate drains

Preliminary checks

Installation requirements

Connections

INSTALLATION ON A ROOF MOUNTING FRAME

Roof opening dimensions

Sealing checks

Leveling adjustable roofcurbs

NON ADJUSTABLE NON ASSEMBLED ROOFCURB INSTALLATION

Frame parts packing

Installation

Assembly

Securing the frame

CURBING AND FLASHING

Sealing checks

Curbing and flashing

DUCT CONNECTIONS

ELECTRICAL CONNECTION

WATER COOLED UNITS

HEAT RECOVERY

General description

Plate heat recovery - Configurations

Plate heat recovery - Installation

Thermodynamic heat recovery - Configurations

Thermodynamic heat recovery - Installation

Thermodynamic heat recovery - Control

BALTIC-IOM-1711-E

4

12

13

17

17

17

22

22

23

24

25

20

21

21

21

29

30

31

33

34

36

-3-

14

14

14

15

15

15

15

8

9

10

10

10

INTRODUCTION

Safety codes & regulations

THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL SAFETY CODES AND REGULATIONS AND CAN ONLY BE

USED IN WELL VENTILLATED AREA.

PLEASE READ CAREFULLY THE MANUFACTURER’S INSTRUCTIONS BEFORE STARTING THIS UNIT.

INSPECTIONS AND REQUALIFICATION ACCORDING PRESSURE EQUIPMENT DIRECTIVE MUST FOLLOW THE LOCAL

REGULATIONS WHERE THE UNIT IS INSTALLED.

EMC DIRECTIVE COMPLIANCE

WARNING:

This equipment is a “B class” (or “A class“ if equipped with EBHO or ERVF option) according EMC Directive. The units meet the following hardest environments standards:

EN 61000-6-3: program for environment residential, commercial and light industry (or EN 61000-6-4 if equipped with EBHO or ERVF option)

EN 61000-6-2: immunity for industrial environments.

In emission devices having a rated current I < 75A:

- The short-circuit ratio Rsce is: 33 (EN 61000-3-12)

The maximum network impedance authorized Zmax is: 0.30 Ohms (EN 61000-3-11)

The differences between the various machines are only related to the power of the compressors and equipment that there are associated. For conducted and radiated emission and immunity, these differences do not alter the results.

Important note for unit fitted with gas burner:

THIS MANUAL IS ONLY VALID FOR UNITS DISPLAYING THE FOLLOWING CODES:

GB IR GR DA NO FI IS

In case these symbols are not displayed on the unit, please refer to the technical documentation which will eventually detail any modifications required to the installation of the unit in a particular country.

• If machine is including gas burner, minimum clearance around the unit must be at least 8 m to allow a proper gas flue dilution. If not possible, the fresh air intake must be ducted at least 8 m away from the gas burner exhaust.

• The gas burner air intake and exhaust chimney must not be modified or ducted.

• Before commissioning this type of unit, it’s mandatory to ensure that the gas distribution system is compatible with the adjustments and settings of the unit.

• Gas module can only be used for outdoor installations.

• Any work on gas module must be carried out by qualified engineer.

F-Gas REGULATION

Operators of refrigeration equipment’s must comply with the obligations defined in:

- EU Regulation No 517/2014 on fluorinated greenhouse gases

- EC 1005/2009 on substances that deplete the ozone layer

Non compliance with these requirements is an offence and liable of financial penalties.

Moreover, in case of problem it is mandatory to prove to the insurance company that the equipment complies with the F-gas

Regulation.

BALTIC-IOM-1711-E -4-

INTRODUCTION

WARRANTY

The warranty of the unit is subject to the warranty definitions as agreed upon in the order.

It is expected that the design and installation of the unit utilises good working practices.

The warranty will be legally null and void if:

• Service and maintenance have not been executed in accordance with the regulations; repairs have not been carried out

by LENNOX personnel or have been implemented without prior written permission by LENNOX.

• Modifications have been made to the equipment without prior written permission by LENNOX.

• Settings and protections have been modified without prior written permission by LENNOX.

• Non-original or other than the prescribed refrigerants or lubricants are used.

• The equipment has not been installed and/or connected in accordance with the installation instructions.

• The equipment is being used improperly, incorrectly, negligently or not in accordance with its nature and/or purpose.

• A flow protection device is not fitted.

In these circumstances LENNOX is indemnified from any product liability claims from third parties.

In the event of a warranty claim the machine serial number and LENNOX order number must be quoted.

WARNING - All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain the property of LENNOX and must not be utilised (except in operation of this product),reproduced, issued to or made available to third parties without the prior written agreement of LENNOX. The technical information and specifications contained in this manual are for reference only. The manufacturer reserves the right to modify these without warning and without obligation to modify equipment already sold.

SAFETY

The safety information contained in this manual is provided as a guide for the safe handling of this installation. LENNOX does not vouch for the completeness of this information and can therefore not accept liability for any possible omissions.

In the roof tops, heat is being transported by a pressurised refrigerant, with changes in pressure and temperature. For air cooled roof tops, fans have been provided to discharge heat into the environment. The protection of operating and maintenance personnel was central in the design of the roof top. Safety features have been included to prevent excessive pressure in the system. Sheet metal parts have been fitted to prevent inadvertent contact with (hot) pipes. For air cooled roof tops, the fans are equipped with protective grids and the electrical control panel is completely touch-proof. This excludes some parts operating at a safe voltage (< 24 Volt). The service panels can only be opened using tools.

The electrical control panel is completely touch-proof. This excludes some parts operating at a safe voltage (< 50 Volt). The service panels can only be opened using tools.

Notwithstanding that the roof tops are equipped with extensive safety and protection features, the utmost care and attention is needed when carrying out operations on the machine. Furthermore, ear protection should be worn when working on or in the vicinity of the roof tops. Operations on the cooling circuit or electrical equipment should be carried out by authorised personnel.

It is essential to follow non exhaustive recommendations hereunder:

• Never work on a unit that is still energized.

• Any manipulation (opening or closing) of a shut-off valve must be carried out by a qualified and authorised engineer. These procedures must be carried out with the unit shut-down.

• Never work on any of the electrical components, until the general power supply to the unit has been cut. During any maintenance operations on the unit, lock the power supply circuit in the open position ahead of the machine. If the work is interrupted, check the lock before resuming the work.

WARNING: Even if the unit has been switched off, the power circuit remains energized, unless the unit or circuit disconnect switch is open. Refer to the wiring diagram for further details.

• For some units, a separate 220V power supply may exist, check the electrical wiring for more informations

• In case of maintenance operations on fans (grills replacement …) ensure that the power is shut off to avoid automatic restart.

• Before the opening of the refrigerant circuit, check the pressure with manometers or pressure sensors, and purge the circuits.

• Never leave a unit stopped with valves closed on the liquid line, refrigerant could be trapped and the pressure would rise.

• All installation parts must be maintained by the personnel in charge, in order to avoid material deterioration and injuries to people.

Faults and leaks must be repaired immediately. The authorized technician must have the responsibility to repair the fault immediately.

Each time repairs have been carried out to the unit, the operation of the safety devices must be re-checked.

• Follow guidance and recommendations given in safety and machine standards such as EN378, ISO5149, etc

• Do not use oxygen to purge lines or to pressurize a machine for any purpose. Oxygen gas reacts violently with oil, grease, and other common substances.

• Never exceed the specified maximum operating pressures. Verify the allowable maximum high- and low-side test pressures by checking the instructions in this manual and the pressures given on the unit name plate.

• Do not use air for leak testing. Use only refrigerant or dry nitrogen.

• Do not unweld or flame cut the refrigerant lines or any refrigerant circuit component until all refrigerant (liquid and vapour) has been removed from roof top. Traces of vapour should be displaced with dry air nitrogen. Refrigerant in contact with an open flame produces toxic gases.

• Do not siphon refrigerant

• Avoid spilling liquid refrigerant on skin or splashing it into the eyes. Use safety goggles. Wash any spills from the skin with soap and water. If liquid refrigerant enters the eyes, immediately and abundantly flush the eyes with water and consult a doctor.

BALTIC-IOM-1711-E -5-

INTRODUCTION

Safety definition

The rooftops meet the following safety definitions, and is provided with CE markings if applicable (for further information see EU declaration).

-

EN 378-2016

- 2006/42/EC “Machine Directive”

- EN-60204-1

- 2014/30/EU “EMC Directive”

- Pressure Equipment Directive 2014/68/EU

- EU 517/2014 F-Gas

- Gas Equipment Directive 2009/142/EC

- 2014/35/EU Low Voltage Directive

- 2011/65/EU RoHS Directive

- 2012/19/EU WEEE

- 2009/125/EC Ecodesign (If applicable)

- EC 1005/2009

WARNING

Warning labels

The roof top is marked with the following warning labels to alert to potential hazards (on or near the potentially hazardous part).

High temperatures Electrical Voltage Rotating parts Sharp parts

Regularly check that the warning labels are still in the correct positions on the machine and replace them if necessary.

!

Warning

:

1.

Attention: The high-pressure safety switches are essential elements which guarantee the system remains within the admissible operating limits. Before switching on the installation, always ensure all electrical connections are correct on these elements which are used to isolate the electrical power supply to the compressor(s) they protect. Carry out a test to ensure the electrical power supply is effectively isolated when the pressure switch attains its set value.

2.

In case of installation in a seismic zone or in a zone which may be effected by violent natural occurrences such as storms, tornados, floods, tidal waves, etc…, the installer and/or operator will refer to valid standards and regulations in order to ensure the devices required are available as our units are not designed to operate under such conditions without prior precautions.

3.

The equipment is not designed to resist fire. The installation site will therefore have to respect valid standards with regard to protection against fire (emergency instructions, map…).

4.

In case of exposure to corrosive external atmospheres or products, the installer and/or operator shall take the necessary precautions to avoid damage to the equipment and will make sure the equipment provided has the necessary and sufficient anticorrosion protection.

5.

To respect a sufficient number of supports for the piping according to their size and weight under operating conditions and to design the piping to avoid a water hammer phenomenon

6.

For technical reasons, it is not possible to carry out hydrostatic tests on all our units so leak tests are carried out as a compensatory measure. (The entire circuit is checked using leak detectors). For machines charged with refrigerant, at the end of the test, an HP test is carried out in the factory to make sure the pressure switch is working properly.

7.

Before any work is carried out on the refrigeration circuit, the dry air or nitrogen pressure our units are supplied with must be released (For units not charged with refrigerant in the factory.)

8.

The emissions of refrigerant via the safety relief valves must be channeled to the exterior of the machine room. The outlet relief valve will have to be sized in compliance with EN13136.

9.

Installation and maintenance of these machines must be carried out by personnel qualified to work on refrigeration equipment.

10. All interventions must be carried out in conformity with valid safety regulations (e. g.: NF EN 378), as well as the recommendations indicated on the labels and handbooks provided with the machine. All actions shall be taken to avoid access of unauthorized persons.

11. It is essential that any pipework or other components of the refrigeration circuit hazardous to people because of their surface temperature are insulated or identified.

12. Ensure that the installation zone (room or area) of the machine has restricted access and ensure the good condition of the covering.

BALTIC-IOM-1711-E -6-

INTRODUCTION

The following note must be followed carefully

Main Safety Recommendations

All work on the unit must be carried out by a qualified and authorised employee.

Non-compliance with the following instructions may result in injury or serious accidents.

Work on the unit:

• The unit shall be isolated from the electrical supply by disconnection and locking using the main isolating switch.

• Workers shall wear the appropriate personal protective equipment (helmet, gloves, glasses, etc.).

Work on the electrical system:

• Work on electric components shall be performed with the power off (see below) by employees having valid electrical qualification and authorisation.

Work on the refrigerating circuit(s):

• Monitoring of the pressures, draining and filling of the system under pressure shall be carried out using connections provided for this purpose and suitable equipment.

• To prevent the risk of explosion due to spraying of coolant and oil, the relevant circuit shall be drained and at zero pressure before any disassembly or unbrazing of the refrigerating parts takes place.

• There is a residual risk of pressure build-up by degassing the oil or by heating the exchangers after the circuit has been drained.

Zero pressure shall be maintained by venting the drain connection to the atmosphere on the low pressure side.

• The brazing shall be carried out by a qualified brazier. The brazing shall comply with standard NF EN1044 AG107 (minimum 30% silver).

Replacing components:

• Replacement of components shall be carried out using spare parts, or using parts approved by LENNOX.

• Only the refrigerant shown on the manufacturer’s nameplate shall be used, to the exclusion of all other products (refrigerant blends, hydrocarbons, etc.).

Transport – Handling- Access:

• Never lift the unit without forklift protections

• Installation of the unit and accessibility must be compliant with the local regulations. Ensure that all access equipments allow maintenance operation in safety (electrical cabinet, main switch, panels, filter, refrigerant circuit…)

• It is strictly forbidden to walk or store equipment or material on top of the rooftop unit

• Equipment designed to withstand transport and handling according to the established protocol (for the handling protocol, please refer to the installation instructions for the relevant product range).

• All unloading operations must be carried out with suitable equipment (crane, forklift truck, etc.).

• When using a forklift truck, you must respect the positions and the direction of handling indicated on the products.

• The equipment must be handled with care to avoid damage to the bodywork, pipework, condenser, etc.

Rooftop installation in heavy wind locations

• The roofcurbs (vertical & horizontal) and rooftops installations are designed to withstand winds up to 80 km/h. Above this limit, it’s recommended to take appropriate actions to secure the installation.

• Ensure the fresh air inlet does not face prevailing wind direction.

Filters:

• Do the filters fire classification’s choice according to local regulations.

Fan compartment:

• Stop the power before accessing the fan compartment.

Warning: the unit is working under pressure. Never open the panels when the unit is working. Even after shutting down the unit, wait for 2 minutes until the fans are completely stopped before opening any panel.

CAUTION:

In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.

Gas:

• Any work on gas module must be carried out by qualified personnel

• A unit with gas module must be installed in accordance with local safety codes and regulations and can only be used for outdoor installation.

Warning:

- The units are not designed to resist to a fire. The installation site must comply with the standards relating to fire protection.

- In case of installation of the units in an area recognized as being potentially at risk for natural phenomena (tornado, earthquake, tidal wave, lightning...), please follow the standards and regulations, and provide the necessary devices to prevent from these risks.

BALTIC-IOM-1711-E -7-

TRANSPORT & HANDLING

Mandatory handling devices

MANDATORY HANDLING DEVICES

Handling slings to guide the unit toward the roof curb

Vacuum lifting beam to position the unit

BALTIC-IOM-1711-E -8-

TRANSPORT & HANDLING

Dimensions and weights

Machine

C-box

D-box

Length

(mm)

2283+/-15

Width

(mm)

2250+/-15

E-box

2783+/-15

3663+/-15

2250+/-15

2250+/-15

Height

(mm)

1260+/-15

1260+/-15

1260+/-15

Width with hood

(mm)

2683+/-20

2683+/-20

2683+/-20

Transport lenght

(mm)

2310

2810

3690

Transport

Width

(mm)

2309

2309

2309

Transport

Height

(mm)

1260

1260

1260

BAH – Air cooled

Weight of basic units without any options.

24 30 38 42 45 52 57 65 75 85

598 600 650 655 847 851 904 914 1134 1136

All weights are given in kg (+/- 5%).

Individual weight of a given rooftop is indicated on the rating plate and on the sale’s offer

BALTIC-IOM-1711-E -9-

TRANSPORT & HANDLING

Minimum clearance around the unit installation

Figure below show the required clearances and service access around the unit.

IMPORTANT note for unit clearances

• Ensure the fresh air inlet does not face prevailing wind direction.

• If machine is including gas burner, minimum clearance around the unit must be at least 8 m to allow a proper gas flue dilution. If not possible, the fresh air intake must be ducted at least 8 m away from the gas burner exhaust.

• In case of extraction option, it is recommended to duct fresh air intake.

• An approach ramp must be installed if the unit’s installation requirements tell that it's necessary to reach the main switch, the electrical cabinet, the compressor and the ventilation compartment. This recommendation is valid for all type of installations.

• It is also important to respect a minimal clearance of 3 meters above of the unit, to allow a good operation of the outdoor fans.

3000

C Box

D Box

E Box

Drain pan clearance (A)

1150 mm

1650

mm

2150

mm

Fork lifting the unit

Do not lift the unit by the side (coil end side or drain pan outlet side). This will damage the unit.

Lift the unit on the long side using a forklift with dimensions according to the figure below.

Do not remove the unit plastic cover while lifting.

Plastic cover must not be removed before lifting

NO

DO NOT LIFT THIS SIDE

BALTIC-IOM-1711-E -10-

TRANSPORT & HANDLING

Removing the forklift protection located under the machine

Before installation, remove the forklift protection which is located under machine desk.

IMPORTANT note about forklift protection removal

Take care not to hurt anybody when removing the forklift rails .

Locate the machine on a safe area while removing the forklift rails from the machine.

BALTIC-IOM-1711-E -11-

LIFTING THE UNITS

Lifting the unit with a crane

Lifting shackles dimensions

Use lifting shackles on each lifting lug located on each angle of the unit. Maximum diameter of the ring shaft = 20 mm.

Lifting belts/straps length

The unit must be lifted using spacing beams to avoid the belts damages to the casing.

Spacing beams must have a length equal to the machine width – i.e 2250 mm.

5 m

Spacer Beam

BALTIC-IOM-1711-E -12-

LIFTING THE UNITS

Lifting the roof curbs

Ducting connection details

The supply and return air ducts can be secured to the 30 mm flanges at the bottom of the roofcurb

Any ducting weight above 100 kg must be fixed independently to other building frames.

Minimum distance: 30 mm

BALTIC-IOM-1711-E -13-

DELIVERY CHECKS

On receipt of new equipment please check the following points.

It is the customer’s responsibility to ensure that the products are in good working order:

• The exterior has not been damaged in any way.

• The lifting and handling equipment are suitable for the equipment and comply with the specifications of the handling instructions enclosed here-in.

• Accessories ordered for on site installation have been delivered and are in good working order.

• The equipment supplied corresponds to the order and matches the delivery note.

If the product is damaged, exact details must be confirmed in writing by registered post to the shipping company within 48 hours of delivery (working days). A copy of the letter must be addressed to LENNOX and the supplier or distributor for information purposes.

Failure to comply will invalidate any claim against the shipping company.

Rating plate

The rating plate provides a complete reference for the model and ensures that the unit corresponds to the model ordered. It states the electrical power consumption of the unit on start-up, its rated power and its supply voltage. The supply voltage must not deviate beyond +/-5 %. The start-up power is the maximum value likely to be achieved for the specified operational voltage. The customer must have a suitable electrical supply. It is therefore important to check whether the supply voltage stated on the unit's rating plate is compatible with that of the mains electrical supply.

The rating plate also states:

• year of manufacture

• weight of the unit

• type of refrigerant used + GWP : Global warming potential

• required charge for each circuit

• operating Pressure min/max

• operating Temperature min/max

CE marking : 3 possible cases

• CE

• CE0038

• Absence of CE marking

Storage

When units are delivered on site they are not always required immediately and are sometimes put into storage. In the event of medium to long-term storage, we recommend the following procedures:

• Ensure that there is no water in the hydraulic systems.

• Keep the heat exchanger covers in position.

• Keep protective plastic film in position.

• Ensure the electrical panels are closed.

• Keep all items and options supplied in a dry and clean place for future assembly before using the equipment.

• Store the unit on an appropriate place (flat surface).

• Storage temperature must be respected according to the information given on the rating plate

Maintenance key

On delivery we recommend that you keep the key which is attached to an eyebolt in a safe and accessible place. This allows you to open the panels for maintenance and installation work.

The locks are ¼ turn + then tighter.

After commissioning, all the panels must be closed and locked.

After any maintenance operation, all the panels must be closed and locked.

BALTIC-IOM-1711-E -14-

DELIVERY CHECKS

Condensate drains

The condensate drains are not assembled when delivered and are stored in the electrical panel with their clamping collars. To assemble them, insert them on the condensate tray outlets and use a screwdriver to tighten the collars. The drains must be installed in vertical position.

Preliminary checks

Before installing the equipment, the following points MUST be checked:

• Have the forklift protections been removed?

• Is there sufficient space for the equipment?

• Is the surface on which the equipment is to be installed sufficiently solid to withstand its weight? A detailed study of the frame must be made beforehand. The surface on which the equipment is to be installed must be flat. (See next paragraph)

• Do the supply and return ductwork openings excessively weaken the structure?

• Are there any obstructing items which could hinder the operation of the equipment?

• Does the electrical power available correspond to the equipment's electrical specifications?

• Is drainage provided for the condensate?

• Is there sufficient access for maintenance?

• Installation of the equipment could require different lifting methods which may vary with each installation (helicopter or crane). Have these been evaluated?

• Ensure that the unit is installed in accordance with the installation instructions and local applicable codes.

• Check to ensure that the refrigerant lines do not rub against the cabinet or against other refrigerant lines.

In general, make sure no obstacles (walls, trees or roof ledges) are obstructing the duct connections or hindering assembly and maintenance access.

Installation requirements

• The surface on which the equipment is to be installed must be clean and free of any obstacles which could hinder the flow of air to the condensers:

• Avoid installing two units side by side or close to each other as this may restrict the airflow to the condensers, and could limit the access for maintenance purposes.

• Uneven surfaces are prohibited. The surface must be flat and respect a maximal flatness of 0.5mm per linear meter (in both directions length and width).

• The surface must support continuously the entire area of the unit/curb (no rubber pad, no spring, no block…).

Before installing a packaged rooftop unit it is important to understand:

• The direction of prevailing winds

• The direction and position of air flows.

• The external dimensions of the unit and the dimensions of the supply and return air connections.

• The arrangement of the doors and the space required to open them to access the various components.

Connections

• Ensure that all the pipe-work crossing walls or roofs are secured, sealed and insulated.

• To avoid condensation problems, make sure that all pipes are insulated according to the temperatures of fluids and type of rooms.

NOTE: The packaging protection fitted on the finned surfaces must be removed prior to start up.

BALTIC-IOM-1711-E -15-

INSTALLATION ON A ROOF MOUNTING FRAME

Non adjustable roofcurb Adjustable roofcurb

Exhaust roofcurb Multidirectionnal roofcurb

WARNING : all multidirectionnal flowcurb and horizontal extraction flow curb must be secured to the ground using existing fixing holes on the frame.

WARNING : all the roofcurb must be strongly secured to the ground

The contact to the ground must be realized with the entire contact area of the roofcurb (no discontinuous contact).

BALTIC-IOM-1711-E -16-

INSTALLATION ON A ROOF MOUNTING FRAME

IMPORTANT NOTE:

all the curb must be strongly secured to the ground

The contact to the ground must be realized with the entire contact area of the curb (no discontinuous contact).

Roof opening dimensions

The roof opening dimensions & maximum slope are defined according mechanical drawings.

Sealing checks

IMPORTANT note: Prior to put the machine on the curbs make sure polyethylene foam is fitted on the curb upper flange side (must be delivered with the curb).

This gasket must be put only on the internal perimeter of the curb

Levelling adjustable roofcurbs

Above all, ensure that all the adjustable returns are facing outward. They could be turned inside-out for transport.

Transport position only

Correct position for installation

Place the roof mounting frame on the trimmer beam by first lining up the inlet and the outlet opening.

After levelling the frame, secure the adjustable returns on the trimmer.

BALTIC-IOM-1711-E -17-

INSTALLATION ON A ROOF MOUNTING FRAME

IMPORTANT NOTE: Securing the curb

When the roofcurb is correctly positioned, it is essential to secure the assembly with a disconnected stitched welded seam (20 to 30 mm every 200 mm) or self-taping screws (every 200mm) along the outside.

Example with welded seam

Example with screws

BALTIC-IOM-1711-E -18-

INSTALLATION ON A ROOF MOUNTING FRAME

Positioning the rooftop on adjustable roofcurbs

IMPORTANT note: Prior to put the machine, make sure to put a polyethylene gasket on the curb upper flange side (must be delivered in the curb package).

This gasket must be put only on the internal perimeter of the curb

BALTIC-IOM-1711-E -19-

NON ADJUSTABLE NON ASSEMBLED ROOFCURB INSTALLATION

Frame parts packing

Different parts are used in the assembly of this roof mounting frame. There are delivered stacked on a pallet.

BALTIC-IOM-1711-E

Water foam - 5680255T

-20-

NON ADJUSTABLE NON ASSEMBLIED ROOFCURB INSTALLATION

Installation

The roof mounting frame provides support when the units are installed in down-flow configurations.

The non adjustable, non assembled roof mounting frame can be installed directly on decks having adequate structural strength or on roof supports under deck. See drawing for frame dimensions, location of supply and return air opening

NOTE: frame assembly must be installed flat, levelled within 5mm per linear meter in any direction.

Assembly

The frame is supplied as a single package and shipped folded down for ease of transport and handling. It is easy field assembled as all parts required are supplied with the frame.

Unit support rail

Unit floor insulation + gasket

Air duct

Fixing flange

Roof curb

Securing the frame

To ensure proper mating with units, it is mandatory that the roof mounting frame be squared to roof structure as follows:

• With frame positioned levelled in the desired location on roof trusses, tack weld corner of frame.

• Measure frame diagonally from corner to corner as shown above. These Dimensions must be equal in order for the fame to be square.

• It is extremely important to sight frame from all corner to ensure it is not twisted across. Shim frame under any low side. The maximum slope tolerance is 5mm per linear meter in any direction.

• After the frame has been squared, straightened and shimmed, weld or secure the frame to the roof deck.

NOTE: It must be securely fastened to the roof as per local codes and regulations.

BALTIC-IOM-1711-E -21-

CURBING AND FLASHING

Sealing checks

IMPORTANT NOTE: After assembling the kit curb and prior to put the machine on it, make sure to put a poly- ethylene foam on the curb upper flange side (must be delivered in the curb package).

This gasket must be put only on the external perimeter of the curb

CURBING AND FLASHING

Check that the insulation is continuous, counter flash and seal around the frame as shown.

CAUTION: To be effective, the upstream must end below the drop edge. Where pipes and electrical conduits extend through the roof, flashing must conform to local codes of practice

Before installing the equipment, make sure that seals are not damaged and check that the unit is secured to the mounting frame. Once in position, the bottom of the equipment must be horizontal. The installer must comply with local authority standards and specifications.

Gasket

Rooftop

Sealing

Insulation

Roofcurb

* Check that the roofcurb height is enough to respect a sealing height of 150mm minimum (French DTU 43.3) considering the building specifications : geometry of the roof, material and thickness of the insulations and other protection layers, slope of the roof…).

BALTIC-IOM-1711-E -22-

DUCT CONNECTIONS

RECOMMENDATIONS FOR DUCTS CONNECTIONS

Some rules must be complied with for the connections between ducts and unit done on site.

Whatever the supply configuration is, respect a minimal duct’s length (D) of 2m before any elbow or any duct’s diameter change.

Directional vanes must be fitted inside any elbow fitted in return or supply ductwork closer than 5 meter to the machine connection flanges.

Horizontal supply

> 2m

< 2m

Vertical supply

> 2m

< 2m

BALTIC-IOM-1711-E -23-

ELECTRICAL CONNECTION

Accessibility for main switch connection on C-Box (size 24-30-38-42)

In case of full options control panel, the access to connect the power cable to the main switch can be limited. Therefore a removable hatch is available at the back of the control board (accessible from the ventilation panel). When the cable connection is finished, it’s important to put the hatch back in its initial position.

BALTIC-IOM-1711-E -24-

WATER COOLED UNITS

WATER SOURCE HEAT PUMP ONLY

Water connections

The water circulating pump will be preferably installed upstream so that the evaporator/condenser will be subjected to positive pres- sure. Inlet and Outlet water connections are indicated on the certified drawing sent with the unit or shown in the sales brochure.

The water pipes connected to the unit must not transmit any radial or axial force or any vibration to the heat exchangers.

It is important to follow non exhaustive recommendations hereunder:

•Comply with the water inlet and outlet connections shown on the unit.

• Install manual or automatic air purge valves at all high points in the circuit.

• Install a safety valve as well as an expansion tank to maintain the circuit pressure.

• Install thermometers in both the inlet and outlet water connections.

• Install drain connections at all low points to allow the whole circuit to be drained.

• Install stop valves, close to the inlet and outlet water connections and easily accessible for maintenance.

• Use flexible connections to reduce vibrations transmission.

• After testing for leaks, insulate all pipe work, to reduce thermal leaks and to prevent condensation.

•If the external water pipes are in an area, where the ambient temperature is likely to fall below 0°C, insulate the piping and add an electric heater.

• Ensure full earthling continuity

A drainage plug is located at the base of the evaporator. A drainage pipe may be connected to this to enable drainage of evaporator water for service operations or for seasonal shut down.

Connections at the inlet and outlet are Victaulic type.

Water analysis

The water must be analysed; the water circuit installed must include all items necessary for treatment of the water: filters, additives, intermediate exchangers, bleed valves, vents, isolating valves etc... depending on the results of the water analysis.

We do not advise operation of the units with open loops which can cause problems with oxygenation, or operation with untreated ground water.

!

Use of untreated or improperly treated water can cause deposits of scale, algae and sludge or cause corrosion and erosion. It is advisable to call in a qualified water treatment specialist to determine what kind of treatment will be necessary. The manufacturer cannot accept liability for damage caused by the use of untreated or improperly treated water, salt water or brine.

Here are our non exhaustive recommendations given as an indication:

• No NH4+ ammonium ions in the water, they are very detrimental for copper. <10mg/l

• Cl- Chloride ions are detrimental for copper with a risk of perforations by corrosion by puncture. < 10 mg/l.

• SO42- sulphate ions can cause perforating corrosion.< 30 mg/l.

• No fluoride ions (<0.1 mg/l).

• No Fe2+ and Fe3+ ions with dissolved oxygen. Dissolved iron < 5 mg/l with dissolved oxygen < 5 mg/l. Over those values, it means a corrosion of steel which may generate a corrosion of copper parts under deposite of Fe – this is mainly the case with shell and tube heat exchangers.

• Dissolved silicon: silicon is an acid element of water and can also lead to corrosion risks. Content < 1mg/l.

• Water hardness: TH >2.8 K. Values between 10 and 25 can be recommended. This will facilitate scale deposit that can limit corrosion of copper. TH values that are too high can cause piping blockage over time.

• TAC< 100.

• Dissolved oxygen: Any sudden change in water oxygenation conditions must be avoided. It is as detrimental to deoxygenate the water by mixing it with inert gas as it is to over-oxygenate it by mixing it with pure oxygen. The disturbance of the oxygenation conditions encourages destabilisation of copper hydroxides and enlargement of particles.

• Specific resistance – electric conductivity: the higher the specific resistance, the slower the corrosion tendency. Values above 3000

Ohm/cm are desirable. A neutral environment favours maximum specific resistance values. For electric conductivity values in the order of 200-6000 S/cm can be recommended.

• pH: pH neutral at 20°C (7 < pH < 8)

If the water circuit must be emptied for longer than one month, the complete circuit must be placed under nitrogen charge to avoid any risk of corrosion by differential aeration.

BALTIC-IOM-1711-E -25-

WATER COOLED UNITS

Use of untreated or improperly treated water can cause deposits of scale, algae and sludge or cause corrosion and erosion. It is advisable to call in a qualified water treatment specialist to determine what kind of treatment will be necessary. The manufacturer cannot accept liability for damage caused by the use of untreated or improperly treated water, salt water or brine.

Here are our non exhaustive recommendations given as an indication:

• No NH4+ ammonium ions in the water, they are very detrimental for copper. <10mg/l

• Cl- Chloride ions are detrimental for copper with a risk of perforations by corrosion by puncture. < 10 mg/l.

• SO42- sulphate ions can cause perforating corrosion.< 30 mg/l.

• No fluoride ions (<0.1 mg/l).

• No Fe2+ and Fe3+ ions with dissolved oxygen. Dissolved iron < 5 mg/l with dissolved oxygen < 5 mg/l. Over those values, it means a corrosion of steel which may generate a corrosion of copper parts under deposite of Fe – this is mainly the case with shell and tube heat exchangers.

• Dissolved silicon: silicon is an acid element of water and can also lead to corrosion risks. Content < 1mg/l.

• Water hardness: TH >2.8 K. Values between 10 and 25 can be recommended. This will facilitate scale deposit that can limit corrosion of copper. TH values that are too high can cause piping blockage over time.

• TAC< 100.

• Dissolved oxygen: Any sudden change in water oxygenation conditions must be avoided. It is as detrimental to deoxygenate the water by mixing it with inert gas as it is to over-oxygenate it by mixing it with pure oxygen. The disturbance of the oxygenation conditions encourages destabilisation of copper hydroxides and enlargement of particles.

• Specific resistance – electric conductivity: the higher the specific resistance, the slower the corrosion tendency. Values above 3000

Ohm/cm are desirable. A neutral environment favours maximum specific resistance values. For electric conductivity values in the order of 200-6000 S/cm can be recommended.

• pH: pH neutral at 20°C (7 < pH < 8)

If the water circuit must be emptied for longer than one month, the complete circuit must be placed under nitrogen charge to avoid any risk of corrosion by differential aeration.

Antifreeze protection

Use glycol/water solution

!

ADDITION OF GLYCOL IS THE ONLY EFFICIENT WAY TO PROTECT AGAINST FREEZING

The glycol/water solution must be sufficiently concentrated to ensure proper protection and prevent formation of ice at the lowest outdoor air temperatures expected on an installation. Take precautions when using non-passivated MEG antifreeze solutions (Mono Ethylene Glycol or MPG Mono Propylene Glycol). Corrosion can occur with these antifreeze solutions with oxygen.

Drain the installation

!

It is important to make sure that manual or automatic air bleeders are installed at all the high points of the water circuit.

To enable drainage of the circuit, make sure that drain cocks are installed at all the low points of the circuit. To drain the circuit, the drain cocks must be opened and an air inlet ensured.

Note: air bleeders are not designed to admit air.

FREEZING OF A HEAT EXCHANGER DUE TO COLD WEATHER CONDITIONS IS NOT COVERED BY LENNOX WARRANTY.

Electrolytic corrosion

!

We would like to draw your attention to the problems of corrosion due to electrolytic corrosion caused by an imbalance between earthing points.

AN EXCHANGER THAT IS PUNCTURED BY ELECTROLYTIC CORROSION IS NOT COVERED BY THE UNIT

WARRANTY

BALTIC-IOM-1711-E -26-

WATER COOLED UNITS

Minimum water capacity

!

The minimum volume of the water circuit must be calculated with the formula here under. If necessary, install a buffer tank. Proper operation of regulating and safety devices can only be ensured if the volume of water is sufficient.

Vt → Minimum water content of the installation

Q → Chiller cooling capacity in kW

N → Number of control steps available in the unit

Dt

→ Maximum acceptable temperature rise (Dt = 6°c for an air conditioning application)

Vmini = 86 x Q / (N x Dt)

Water loop configuration

Figure below indicates all components used as standard :

• the victaulic type connections (1)

• the inlet water filter, (2)

• the automatic airvent, (3)

• the electronic water flow switch, (4)

• the pressure taps and drain valves, (5)

• the Plate Heat Exchanger (6)

3

2

1

6

5

4

BALTIC-IOM-1711-E -27-

WATER COOLED UNITS

Victaulic connection assembly instruction

Be careful not to roll or pinch the seal when installing the half-shells.

This would cause a leak.

1Install the bolts and tighten the nuts by hand on them.

2tighten bolts uniformly passing from one side to the other, until the pads for the bolts are in metal-metal contact. Make sure the shoulders are well engaged in the grooves.

It is imperative to tighten the nuts evenly to avoid pinching the gasket.

Water filter replacement

It is important that units are serviced regularly by a qualified technician, at least once every year or every 1000 hours of operation.

CAUTION: The water circuit may be pressurised. Observe the usual precautions when depressurising the circuit before opening it. Failure to observe these rules could lead to accidents and cause injury to service personal.

Access for cartridge cleaning

Pressure loss - Plate Heat Exchanger - Water Filter

BALTIC-IOM-1711-E

Unit size

45

52

57

65

75

85

Exchanger Curve

A

A

B

B

B

B

Filter Curve

F

F

F

F

F

F

-28-

HEAT RECOVERY - GENERAL DESCRIPTION

Heat recovery modules have following interests:

• in winter season and heating mode, the heat in the extract air is exchanged with the fresh air ;

• conversely, in summer season and cooling mode, the heat of the fresh air is transferred to the extract air.

HRMV and HRMH are two plates heat exchanger modules, that differ from each other by their horizontal or vertical configuration.

TRMO is a thermodynamic heat recovery module, included in the machine. Its main interests are:

• a variable fresh air rate from 25 to 100%,

• a high COP in winter when pre-heating the fresh air due to a favorable evaporating temperature, especially with high air flow rate;

• a high EER in summer when pre-cooling the fresh air due to a favorable condensing temperature, especially with high air flow rate.

For those reasons, TRMO will be more suitable than HRMV/HRMH in areas where the difference between indoor temperature and outdoor temperature is low. For example, in Mediterranean areas, where winter temperatures are not very cold or summer temperatures are not very high.

BALTIC-IOM-1711-E -29-

PLATE HEAT RECOVERY - CONFIGURATIONS

VERTICAL FLOW EXHAUST ROOFCURB + VERTICAL HEAT RECOVERY MODULE

VRHS

Fresh air

VRVS Return

HORIZONTAL EXTRACTION BOX + HORIZONTAL HEAT RECOVERY MODULE

Return

Return

Fresh air

HRHS

HRVS

VRHS

Vertical return - Horizontal supply

VRVS

Vertical return - Vertical supply

HRHS

Horizontal return - Horizontal supply

HRVS

Horizontal return - Vertical supply

BALTIC-IOM-1711-E -30-

PLATE HEAT RECOVERY - INSTALLATION (ERVF + HRMV)

2c x4

2a x2 x6

5 mm

2b

1. Install the flowcurb according to previous section.

2. Before installing the rooftop: a. Fix the brackets (5 pieces) on the curb by 24 screws (6x16 mm); b. ADJUST the position of the attachment bracket so that it is

5 mm above the support surface (without the foam); c. Install the foam (25x10 mm) on the upper part of the flowcurb.

3b

3. a. Fix the lower mounting bar of the heat recovery module using 4 screws (6x16 mm) and remove the side doors; b. Make sure that the foam is not damaged (20x15 mm).

4. Install the rooftop and remove the lifting covers.

3a

5

5. Place the two upper mounting bars through the two top slots.

6. Install the heat recovery module on the bracket by taking care to position properly the lower mounting bar.

Don't forget to remove the lifting covers from the module.

6

4

6

7

7. Slide the 'T' plate into the lifting lug and place the bolt through it. On the opposite side, place also the bolt (detail A).

8

8. Finally tighten the heat recovery module with the 4 bolts 8x60mm to compress the foam (2 bolts on the upper mounting bars (detail B) and the 2 bolts placed in step 7).

Detail B

7

Detail A

BALTIC-IOM-1711-E -31-

PLATE HEAT RECOVERY - INSTALLATION (EBHO + HRMH)

1. Make sure that the support surface enables to install the rooftop and the heat recovery module perfectly horizontal.

2.

a. Fix the lower mounting bar of the heat recovery module using 4 screws (6x16 mm) and remove the side doors; b. Make sure that the foam is not damaged (20x15 mm).

3. Install the rooftop and remove the lifting covers.

4. Place the two upper mounting bars through the two top slots.

2b

2a

6

5

5. Install the heat recovery module by taking care to position properly the lower mounting bar.

Don't forget to remove the lifting covers from the module.

5

6. Slide the 'T' plate into the lifting lug and place the bolt through it. On the opposite side, place also the bolt ( detail A).

7

7. Finally tighten the heat recovery module with the 4 bolts 8x60mm to compress the foam (2 bolts on the upper mounting bars ( detail B ) and the 2 bolts placed in step 6).

Detail B

6

Detail A

PLATE HEAT ELECTRICAL CONNECTIONS

Two components have to be connected in the space between the plate heat exchanger and the economizer:

• For the air pressostat, connect and tighten the 2 spade-tips on • For the actuator, assembly the two parts of the connector: terminal 1 and 3 (no polarity) :

BALTIC-IOM-1711-E -32-

THERMODYNAMIC HEAT RECOVERY - CONFIGURATIONS

VERTICAL FLOW EXHAUST ROOFCURB + THERMODYNAMIC HEAT RECOVERY MODULE

Fresh air

VRHS

VRVS

Return

HORIZONTAL EXTRACTION BOX + THERMODYNAMIC HEAT RECOVERY MODULE

Return

Return

HRHS

BALTIC-IOM-1711-E

HRVS

VRHS

Vertical return - Horizontal supply

VRVS

Vertical return - Vertical supply

HRHS

Horizontal return - Horizontal supply

HRVS

Horizontal return - Vertical supply

Fresh air

-33-

THERMODYNAMIC HEAT RECOVERY - INSTALLATION

1. REFRIGERATION CIRCUIT

Frigorific components access:

Compressor is located in the fix condenser part. Its access for electrical checking and pressure taps (HP and LP) is made through the screwed access door behind the hinged coil.

4-way valve, thermostatic expansion valve, dryer, and sensors are located on the e-

Drive™ supply compartment.

Electrical components:

• For D and E-box, specific TRMO components are located in the electrical box.

• For C-box, specific TRMO components are located on the back of the electrical box, and can be accessible from the supply e-Drive™ compartment.

2. COMMISSIONING

Electrical connections:

• All wire connections are factory made.

Starting up:

• CLIMATIC™ configuration:

- Power the unit

- Check the configuration of the CLIMATIC™ with the DS in expert mode.

• Flow rate settings:

Make sure that both supply and exhaust air flow are balanced. See section EBHO or ERVF. Balancing is correctly set if:

- with Test = 'B.Nom 100%': at 100% fresh air, set the exhaust Flow 3864 = supply flow 3333;

- then switch Test = 'B.Nom 0%':

1. reduce coefficient 3866 until the louvers are closed;

2. then if the flow (supply and exhaust) is far from the previous flow settings, set coefficient 3335;

3. finally, repeat step 1 and 2 to obtain a constant flow whatever the fresh air mode.

- same settings have to be realized for reduced flow - 3334 and 3865.

WARNING! During the settings, wait until the economizer is fully closed or opened, since it takes 1-2 minutes to switch.

• Start the TRMO circuit (circuit 3): switch Test='C3--Cool'

- check the sense of rotation of the circuit 3 compressor;

- check frigorific values (HP, LP, overheating and subcooling).

• Repeat the last operations with Test='C3--Heat'

BALTIC-IOM-1711-E -34-

THERMODYNAMIC HEAT RECOVERY - INSTALLATION

3. SERVICE DIAGNOSTIC

Refrigeration

Possible causes and symptoms Fault

Low LP and LP cut out

Alarm 317: main frigorific issue

Alarm 327: too low LP

Solution

Lack of charge, obstructed components

Freezing: wait that coil is defrosted by exhaust air;

Air flow too low on evaporating side (too low speed rate / fouled filter or coil).

HP problem and HP cut out

Incorrect airflow rates

Refrigerant charge too high

See also frigorific diagnostic of BALTIC™ section 'Refrigeration'.

Check fan (exhaust or supply) function of the mode (Amps) and also filter.

Check the refrigerant charge load according to the refrigerant load table.

Indoor or exhaust fan blower:

For both indoor supply fan and exhaust fan, same faults, causes and solutions are expected. See diagnostic of 'Indoor fan blower'.

BALTIC-IOM-1711-E -35-

THERMODYNAMIC HEAT RECOVERY - CONTROL

1. CONFIGURATION

Configuration of CLIMATIC™ with the DS in expert mode for TRMO (with a modulating exhaust fan):

3813 RECOV. = Comp. for TRMO

3815 EXHAUST = Modulate for both ERVF & EBHO

3816 KIT

3817 Motor

3818 Fan to be checked function of your need

2. USE

Protection:

• Operating envelop Protection: compressor stopped during 6 minutes.

- 328: min HP = 20.5°C condensation;

- 329: max HP = 62°C condensation;

- 319: min LP = between -24.5°C and 1.6°C (function of the condensation temperature) during 5 min => freezing or air flow on evaporator issue;

- 327: max LP = 26°C.

- 317: limit LP -27°C during 120 sec => frigorific failure (lack of refrigerant /closed components)

• Anti freezing Protection consist in defrosting the exhaust coil in heating mode with the extract air.

Control

• No specific parameters have to be set for TRMO control.

• Operation:

- TRMO runs if there is heating or cooling needs;

- above 50% fresh air, TRMO compressor has priority to start;

- under 15°C return or under 20% fresh air, TRMO compressor is not authorized to start.

BALTIC-IOM-1711-E -36-

BALTIC-IOM-1711-E -37-

TABLE OF CONTENTS

BALTIC

SERVICE MANUAL

COMMISSIONING

Operating limits

Before turning on the power

Wire connection tightness checks

Powering the unit

EDRIVE™ VENTILATION

FRESH AIR HOOD

FILTERS

REFRIGERATION CIRCUIT

HEATING OPTIONS

Hot water coils

Electric heater

Electrical preheater

GAS BURNERS

Preliminary checks before start-up

Starting up the gas burner

Standard start-up chronology

Burner safety checks

Gas module

RECOVERY WATER COIL

SERVICE DIAGNOSTIC

SPARE PART LIST

WARRANTY

MAINTENANCE PLAN

COMMISSIONING RECORD SHEET

REFRIGERANT TRANSACTIONS LOGBOOK

BALTIC-IOM-1711-E -38-

52

53

54

68

69

72

75

76

79

81

55

55

56

59

63

39

40

40

41

44

48

49

50

COMMISSIONING

!

The components are located inside the units or in a separate box and must be installed by a qualified engineer.

Note: In case of plate heat exchangers it is mandatory that a filter is installed at exchanger unit entrance.

These filters must remove all particles with a diameter greater than 1 mm.

OPERATING LIMITS

Prior to any operation, please checks the operation limits of the unit These tables will give you all necessary information concerning the operating envelop of the unit.

WARNING: It is very important ensure the units operate well inside these envelopes.

!

Air Cooled Baltic™

38 42 45 52 57 Size 24 30

Cooling Mode Operating Limits

Max. outdoor temp. at indoor 27°C DB/ 19°C WB °C 48 46

Max outdoor temp with unloading

Min. outdoor temp. at indoor 20°C DB

°C

°C no

-5

50

-5

Max. entering indoor coil temp. at outdoor 38°C DB °C 35 35

Min. entering indoor coil temp. at outdoor 35°C DB °C 18 18

46

50

-5

35

18

45 48

50 no

-5 -5

35 35

18 18

46

50

-5

35

18

46 46

50 50

-5 -5

35 35

18 18

65 75 85

48

50

-5

35

18

Heat Pump Mode Operating Limits

Min. outdoor temp. at indoor 20°C DB (8) °C -12 -12 -12 -12 -12 -12 -12 -12 -12 -12

Min. entering indoor coil temp. at outdoor 7°C DB °C 5 5 5 5 5 5 5 5 5 5

48

50

-5

35

18

Water Cooled Baltic™

45 52 57 65 75 85

Cooling Mode Operating Limits

Max. inlet water temp at indoor 27°C DB/ 19°C WB °C

Max. inlet water temp with unloading °C

Min. inlet water temp. at indoor 20°C DB °C

Max. inlet water temp 100% fresh air at outdoor 35°C °C

Heat Pump Mode Operating Limits

Min. inlet glycoled water temp. at indoor 20°C DB °C

Min outdoor temp with unloading °C

Min. entering indoor coil temp. at outdoor 7°C DB °°C

-15

-17

7

46

48

25

38

-15

-17

7

46

48

25

38

-15

-17

7

46

48

25

38

-15

-17

7

46

48

25

38

-15

-17

7

46

48

25

38

-15

-17

7

46

48

25

38

BALTIC-IOM-1711-E -39-

COMMISSIONING

!

WARNING: commissioning must only be carried out by trained refrigeration engineers whom qualification certificates are compliant with the local regulation

Before turning on the power

WARNING: ensure that the power supply includes 3 phases with no neutral

Ensure that the power supply between the building and the unit meets local authority standards and that the cable specification satisfies the start-up and operating conditions displayed on the name plate.

Wire connection tightness checks

WARNING: check the wire connection tightness

Check the following wire connections for tightness:

• Main switch connections,

• Mains wires linked to the contactors and circuit breakers

• Cables in the 24V control supply circuit.

WATER LOOP CHECK LIST BEFORE START-UP

Check that all drain and purge plugs are in place and well tightened prior to fill the installation with water or brine. Before proceeding with start-up, even for a test of short duration, check the following points, after having made sure that all the valves on the refrigeration circuit are fully open (discharge valves and liquid valves).

• The liquid pump(s) and other apparatus interlocked with the unit (coils, air handling units, dry coolers, cooling towers, terminals such as fan coil units, etc.) are in working order as required by the installation and according to their own specific requirements. Place all water valves and refrigerant valves in their operating positions and start the water circulating pumps.

• the condenser water circuit must be ready to operate, filled with water, pressure tested, bled, filter cleaned after 2 hours of operation of the water pump.

• start the pump(s) check the flow of liquid to be cooled through the heat exchangers: note the inlet and outlet water pressures, and, using the pressure drop curves, calculate liquid flow by applying the following formula:

Actual flow

Q = Q1 x

√(P2/P1)

Where

P2 = pressure drop measured on site

P1 = pressure drop published by LENNOX for a liquid fl ow of Q1

Q1 = nominal flow

Q = real flow

Adjust the condenser circuit water flows (via regulating valves, pump speed position..) to come close to the designed conditions

(LENNOX software).

OIL CHARGE

All units are delivered with a complete oil charge, and there is no need to add any oil before start up or afterwards. Overcharging with oil can cause serious problems on an installation, particularly for the compressors.

Oil Recommendation for LENNOX Roof Tops

Refrigerant Compressor type Brand Oil Type

R410a Scroll Lennox

ICI EMKARATE RL32-3MAF or for refill MOBIL

EAL Arctic 22CC

BALTIC-IOM-1711-E -40-

COMMISSIONING

Powering the unit

Power up the unit by closing the isolator switch (if fitted).

At this point the blower should start unless the CLIMATIC™ does not energise the contactor. Once the fan is running, check the rotation direction. Refer to the rotation arrow located on the fan.

The fans and compressors direction of rotation is checked during the end of line test. They should therefore all turn in either the right or wrong direction.

WARNING: a compressor rotating in the wrong direction will fail shortly.

If the fan turns in the wrong direction (the right direction is shown below), disconnect the main power supply to the machine at the building's mains switch, reverse two phases and repeat the above procedure.

Close all circuit breakers and power up the unit.

If now only one of the components rotates in the wrong direction, disconnect the power supply at the machine's isolator switch (if fitted) and reverse two of the component’s phases on the terminal within the electrical panel.

Check the current drawn against the rated values, in particular on the supply fan.

If the readings on the fan are outside the specified limits, this usually indicates excessive air flow which will affect the life expectancy. In this case reduce rpm using eDrive™.

While starting the unit, fill in the check list sheet of this manual to be sure that the unit correctly installed and ready to operate.

• Check the current values per phase on each fan motor.

• Check the current values per phase on each compressor motor.

• Check suction and discharge pressures and compressor suction temperature.

• Check chilled liquid entering and leaving temperatures if water cooled unit

• Check outdoor air temperature and indoor temperature

• Check liquid refrigerant temperature at the condenser outlet.

• Check if DAD is ON.

These verifications should be made as quickly as possible with a stable cooling load, i.e. the cooling load of the installation should be the same as the capacity developed by the unit. Measurements taken without heeding this condition will result in unusable and probably wrong values.

These verifications can only be made once the proper operation of all safety devices and unit controls has been established.

Check if the customer's air ducts are open to be sure the unit is not running with ducts closed. In addition it is needed to check if the airflow and available static pressure are in accordance with the unit.

BALTIC-IOM-1711-E -41-

COMMISSIONING

CLIMATIC™ configuration

Settings

1. Supply Air-flow adjustement (depending on customer requirements)

a. 3333 = nominal air flow / pressure b. 3334 = reduced air flow / pressure c. 3332 = Manual/Automatic d. 3331 = Nominal/DeadZone/PartLoad/Pressure

2. Exhaust Air-flow adjustement (optional)

a. 3864 = nominal air flow b. 3865 = reduced air flow

3. Scheduling (depending on customer requirements)

a. Zones & Modes (Night/Day/Day I/ DayII) b. Setpoints per mode

4. Regulation temperature probe selection

a. Select the regulation probe (DC, Return, Customer, etc.) in the Room Temp. Config screen

5. Regulation humidity sensor selection (optional)

a. Select the regulation sensor (Remote, Customer) in the Room Hum. Config screen

6. Outside temperature probe selection

a. Select the outdoor temp probe (Unit, Customer) in the Outside Temp. Config screen

7. Outside humidity sensor selection (optional)

a. Select the outdoor hum sensor (Unit, Customer) in the Outside Hum. Config screen

8. Air quality sensor selection (optional)

a. Select the air quality CO2 sensor (Remote, Customer) in the CO2 Config screen

9. Remote display configuration

a. 3151 = DC simple / DC full / DM

10. Minimum fresh air

a. 3121 = minimum opening %

BALTIC-IOM-1711-E -42-

COMMISSIONING

Check:

1. Air-flow Vs Damper

a. Test B.Nom100% : i. adjust the blower speed % (3333) to get the required air-flow ii. adjust the exhaust speed % (3864) to get the required air-flow b. Test B.Nom0%: i. adjust the damper compensation (3335) to maintain the required air-flow even with damper fully closed ii. adjust the damper compensation (3366) to maintain the required air-flow even with damper fully closed

2. Filter safety thresholds

a. Test B.Nom100% and Test B.Nom0% : read filter

ΔP (3442) and adjust the bigger measure multiplied by 2.5 at threshold 3345

3. Frigorific circuit tests

a. Cooling mode i. Test C---Cool: (if variable speed compressor option, set speed value)

1. Check circuit pressures and temperatures

2. Check electrical consumptions b. Heating mode i. Test C---Heat: (if variable speed compressor option, set speed value)

1. Check circuit pressures and temperatures

2. Check electrical consumptions

4. Unit option tests

a. Electrical Auxiliary heaters (Test H1-1 Full) i. Check supply temperature ii. Check electrical consumption b. Hot Water Auxiliary heaters (Test H1-1 Full) i. Check supply temperature ii. Check valve opening c. Gas burner heaters (Test H1-1 Full) i. Refer to gas burner chapter d. Electrical Fresh-air pre-heaters (Test H2-1 Full) i. Check supply temperature ii. Check electrical consumption e. Hot water eRecovery heaters (Test H2-1 Full) i. Check supply temperature ii. Check valve opening f. TRMO

i. Test C3---Cool:

1. Check circuit pressures and temperatures

2. Check electrical consumptions

ii. Test C3---Heat:

1. Check circuit pressures and temperatures

2. Check electrical consumptions

5. Advanced regulation optimization

WARNING! During the settings, wait until the economizer is fully closed or opened, since it takes 1-2 minutes to switch.

a. Compressor

ΔT i. Cooling.

1. T est C1c1 Cool: read │Mix-Supply| temp and adjust compressor stage ΔT at menu 3434 ii. Heating.

1. T est C1c1 Heat: read │Mix-Supply| temp and adjust compressor stage ΔT at menu 3444 b. Auxiliary Heaters

ΔT (Gas burner or electrical) i. Heating.

1. Test H1-

1: read │Mix-Supply| temp and adjust heaters stage ΔT at menu 3734 c. Staging sequence (compressor/electrical/water/burners) i. Aux Heaters Priority 3731= Never/ Always /OutTemp ii. Pre Heaters Priority 3736= First/Last d. Dynamic setpoint i. 3225=

ΔT between customer set point and outdoor temperature e. Fine temperature control i. Smooth 3231= No/ DeadZone/Comfort

6. Leak Detection

a. Cooling i. Test C1--Cool: read Subcooling and adjust 3437 ii. Test C2--Cool: read Subcooling and adjust 3438 b. Heating i. Test C1--Heat: read Subcooling and adjust 3447 ii. Test C2--Heat: read Subcooling and adjust 3448

Once all the settings have been adjusted, the list of parameters must be downloaded (Wizard tool), stored and signed by the customer.

BALTIC-IOM-1711-E -43-

eDrive™ VENTILATION

eDrive™ assembly instructions & specification (AC version)

The flexible elastomeric tire is removable without removing the plates The material is natural rubber

Temperature range from -42°C to + 82°C

Easy to assemble

BALTIC-IOM-1711-E -44-

eDrive™ VENTILATION

eDrive™ mounting (AC version)

eDrive™ assembly is designed to have no adjustment to be made inside the machine

In case of vertical misalignment one could use metallic washer located under the motor to adjust height

Max angular misalignment 4° Max radial misalignment 3mm Max axial range 8 mm Vibration absorbtion

eDrive™ coupling dimensions (AC version)

Machine size

Motor size kW

Motor shaft diameter mm

Fan shaft diameter mm

Coupling

Coupling reference

Coupling type

PP

Motor moteur

Fan taper bushing

Ref ref

C box

C box

C box

C box

C box

D box

D box

D box

D&E box

E box

5,5

2,2

3

4

5,5 to 7,5

9 to 11

1,5

2,2

3

4

25

30

30

30

25

25

25

25

30

40

38

28

28

28

24

28

28

28

38

38

PV60

PV50

PV50

PV50

PV40

PV40

PV40

PV40

PVP50

PV 60

2 x Taper lock bushing

2 x Taper lock bushing

2 x Taper lock bushing

2 x Taper lock bushing

2 x Taper lock bushing

1 Taper lock bushing + D30

1 Taper lock bushing + D30

1 Taper lock bushing + D30

1 Taper lock bushing + D38

2 x Taper lock bushing

28-20 al24 28-20 al25

28-20 al28 28-20 al25

28-20 al28 28-20 al25

28-20 al28 28-20 al25

40-25 a38 40-25 al25

30-25 al28 30-25 al30

30-25 al28 30-25 al30

30-25 al28 30-25 al30

30-25 al30

40-25 al 38 40-25 al 40

eDrive™ airflow reading

eDrive is controling the airflow within the operating range of each kit.

For AC fans airflow rate calculation inputs are rpm and power absorbed output read on the inverter variable bus, while on EC fans it’s based on supply pressure reading.

BALTIC-IOM-1711-E -45-

eDrive™ VENTILATION

eDrive™ is protecting the fan & motor against over-speed & over-amps (AC version)

eDrive™ is designed to keep motor and fan in its available operating range thanks to the kit configuration selected in CLIMATIC™ control. The CLIMATIC™ control is limiting rpm & absorbed power. The table below shows the operating ranges per box and kit size.

eDrive™ unit operating ranges (AC version)

Box Fan type

Motor kW

Efficiency Kit

C Box

BAH

BAC

D Box

BAH

BAC

E Box

BAH

BAC

AT 15-11 S

AT 15-11 S

AT 15-11 S

AT 15-11 S

AT 15-11 S

ADH 355 L

ADH 355 L

ADH 355 L

ADH 355 L

ADH 355 L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

5,5

7,5

9

9

3

4

5,5

7,5

11

1,5

2

3

4

5,5

2,2

0,85

0,85

0,87

0,88

0,87

0,88

0,88

0,88

0,89

0,80

0,83

0,85

0,85

0,87

0,83

K1

K2

K3

K4

K2

K3

K4

K5

K5

K1

K2

K3

K4

K5

K1

Comment

Fan shaft D30

Fan shaft D30

Fan shaft D40

Fan shaft D30

Fan shaft D40

rpm min rpm max

Qv min Qv max Imax

660

738

823

938

648

774

880

880

911

553

610

697

78

882

581

1208

1396

1439

1501

1302

1385

1378

1417

1417

962

1170

1330

1371

1417

939

3600

3750

4500

5550

7200

5500

5500

6100

7100

9500

8300

9700

11500

13100

10000 13500

10000 16000

10000 17750

10000 19000

10000 19000

4800

6000

7050

8250

8400

6900

6,6

8,4

12,2

16,3

12,2

16,3

17,6

17,6

23

3,6

4,9

6,6

8,4

12,2

4,9

Gas unit eDrive™ operating ranges (AC version)

Box Fan type

Motor kW

Efficiency Kit

C Box

BAH

BAC

D Box

BAH

BAC

E Box

BAH

BAC

AT 15-11 S

AT 15-11 S

AT 15-11 S

AT 15-11 S

AT 15-11 S

ADH 355 L

ADH 355 L

ADH 355 L

ADH 355 L

ADH 355 L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

AT 15-11 G2L

7,5

9

9

11

4

5,5

7,5

5,5

1,5

2

3

4

5,5

2,2

3

0,85

0,87

0,88

0,87

0,88

0,88

0,88

0,89

0,80

0,83

0,85

0,85

0,87

0,83

0,85

K2

K3

K4

K5

K3

K4

K5

K1

K1

K2

K3

K4

K5

K1

K2

Comment

ADHE 355

ADHE 355

ADHE 355

ADHE 355

ADHE 355

Axe D30

Axe D30

Axe D30

Axe D30

Axe D30

rpm min rpm max

Qv min Qv max Imax

826

930

1070

760

898

994

994

1072

592

690

788

907

1015

651

727

1409

1499

1578

1310

1431

1476

1476

1525

949

1155

1386

1449

1533

929

1206

3600

3750

4500

5400

6750

5500

5500

6100

7100

9300

11100

8700 13100

10000 13000

10000 15250

10000 17250

10000 17250

10000 19000

4650

5700

6900

7950

8400

6500

7900

8,4

12,2

16,3

12,2

16,3

17,6

17,6

23

3,6

4,9

6,6

8,4

12,2

4,9

6,6

BALTIC-IOM-1711-E -46-

eDrive™ VENTILATION

eDrive™ fan inverter configuration (AC version)

eDrive™ Inverter configuration is prepared in the factory to communicate with CLIMATIC™ & to be configured specifically for the customer machine.

eDrive™ Fan inverter parameters are configured via the CLIMATIC™ unit configuration.

This configuration is selecting the proper parameters to run eDrive™ in its operating range depending on fan type & motor size.

If ever, the Inverter loose fan control (No Fan or Wrong fan speed & Compressor or Heating stay on), one may check the Inverter configuration as below:

“0.0” will be displayed in this case on the Inverter instead of the regular “0” or “xxx” rpm

Switch to unlock mode:

F700 = 0

F732 = 0

On Inverter, set the TYP parameter to 3 value. (reinitialize the Inverter to the default values) then configure the following setpoints:

F800=1

F801=0

F802=11

F803=0

Then switch OFF the whole machine & then switch ON.

Then the CLIMATIC™ is going to send all the proper machine configuration to Inverter (motor size, fan type, Imax, safety parameters) .

BALTIC-IOM-1711-E -47-

FRESH AIR HOOD

Installing

The fresh air hood has to be opened and secured during commissioning.

The 3 parts of the fresh air hood have to be assembled thanks to self taping screws delivered in the spare part box

Check the proper position of the black seal on the top of the hood cover.

Wind direction

The prevailing wind has to be taken into account while choosing the machine position on the building roof.

It’s highly recommended to avoid putting the fresh air hood in the prevailing wind direction to avoid water ingress risks.

If this is not possible please contact us to require specific water droplet strainer in the hood section.

WARNING: the fresh air hood cover can hurt your head if you don’t pay attention while turning around the unit.

BALTIC-IOM-1711-E -48-

FILTERS

Filter replacement

After opening the filter access panel, lift the filter retaining log. The filters can then be removed and replaced easily by sliding the dirty filters out and clean ones in.

The CLIMATIC™ controller can monitor the pressure drop across the filter

The following set points can be adjusted depeding on the installation.

• “Airflow” in page 3343 = 25Pa by default

• “No filter “ in page 3344 = 50Pa by default

• “Dirty Filter” in page 3345 = 250Pa by default

The actual pressure drop measured accross the coil can be read on the CLIMATIC™ Display in menu 3342.

The following faults may be identified

• Fault code 001 AIRFLOW FAILURE, if measured ΔP across the filter and coil is below the value set in page 3343

• Fault code 004 DIRTY FILTERS, if measured ΔP across the filter and coil is above the value set in page 3344

• Fault code 005 MISSING FILTERS, if measured ΔP across the filter and coil is below the value set in page 3345.

BALTIC-IOM-1711-E -49-

REFRIGERATION CIRCUIT

Electronic expansion valve

2 electronic valves types are fitted on BALTIC™: E2V & E3V

Model designation

Reference

Cbox Dbox Ebox

24 30 38 42 45 52 57 65 75 85

E2V30 E2V30 E2V30 E3V45 E2V30 E2V30 E2V30 E2V30 E2V30 E3V45

EEV adjustments

EEV allows the control of superheat in biflow operation (see CLIMATIC™ sections).

E2V welding instructions

Electronic expansion valves are sensitive to dust – strainers must be used in case of replacing.

E3V welding instructions

BALTIC-IOM-1711-E -50-

REFRIGERATION CIRCUIT

Generic refrigerant sketch

Depending on the unit size or the selected options, the number of circuits and compressors can change.

Some connection valve (Schrader type) are available to load/unload the circuit.

Circuit 1

Circuit 2

BEV-

BS-

YP-

CA-

FD-

BCD-

B-

YV-

MG-

Indoor coil

Temperature sensor

Expansion valve

Check valve

Filter dryer

Outdoor coil

Low/High pressure switch

Cycle reversal valve

Compressor

BALTIC-IOM-1711-E -51-

HEATING OPTIONS

Hot water coils

The hot water coil is fitted with a three way proportional valve . Two spanners must be used to tighten the connections. One spanner must maintain the valve body when connecting the pipe- work to the main. Failure to do so may damage the pipes joints and invalidates the warranty.

Filling up and starting the system

• Adjust the control for Heating by reducing the simulated ambient temperature down to 10°C

• Check that the red indicators located under the valve actuator are moving correctly with the signal.(Arrow on the picture)

• Fill the hydraulic system and bleed the coil using the air vents. Check incoming hot water flow rate.

• Check the various connections for possible leaks

Maximum working pressure:

Maximum working temperature:

8 Bars

110 °C

Freeze protection

Check the hydraulic system contains glycol for protection against freezing. Glycol is the only effective protection against freezing. The antifreeze must protect the unit against freezing under winter conditions.

Warning: glycol based fluids may produce corrosive agents when mixed with air.

Drain the installation

You must ensure that the manual or automatic air vents have been installed on all high points in the system. In order to drain the system, check that all the drain valves have been installed on all low points of the system.

Heating hot water coils frozen due to low ambient conditions are not covered by the warranty.

Electrolytic corrosion

Attention is drawn to the corrosion problems resulting from electrolytic reaction created by unbalanced earth connections. Any coil damaged by electrolytic corrosion is not covered by the warranty.

BALTIC-IOM-1711-E -52-

HEATING OPTIONS

Electric heater

WARNING: electric heater is connected heater to mains power – risk of electrical shock – switch off the unit prior to open this section

The BALTIC™ electric heaters are stand alone options which are fitted in the heating section of the unit. As for the hot water coil or the gas burner this option slides into the heating compartment located under the supply fan.

In order to reduce the pressure drops the airflow is ducted around the shielded resistances. The resistances are made smooth stainless steel tubes with a capacity of 6W/cm 2 .

It is protected as standard, against overheat via a high temperature overload protection set at 98°C and located less than 150mm after the heater itself.

There are two sizes available for each size of unit:

S: Standard heat

H: High heat

The standard heat electric heaters are staged control with 50% or 100%. The high heat version is controlled through a fully modulating triac.

Module size (kW)

12

24

27

36

45

48

54

Current

(A)

16,3

32,6

36.7

48,9

61.1

65,2

73,4

380V

Cap (kW)

10,8

21,5

24.3

32,3

40.5

43,0

48,4

Current

(A)

17,0

34,0

38.3

51,1

63.8

68,1

76,6

400V

Cap (kW)

11,8

23,5

26.6

35,3

44.3

47,0

52,9

Current

(A)

17,8

35,6

40.1

53,3

66.8

71,1

80,0

415V

Cap (kW)

12,8

25,6

28.8

38,4

48.0

51,3

57,7

BALTIC-IOM-1711-E -53-

HEATING OPTIONS

Electrical preheater

WARNING: electric pre-heater is connected heater to main power – risk of electrical Shock – switch off the unit prior to open this section

Pre-heater is running only with high fresh air rate under low outdoor ambient temperature (see setpoint in CLIMATIC™ section).

A metallic filter is installed between air filter & electrical resistance to protect against heat radiations.

WARNING: electric pre-heater metallic filter must not be plugged by dust

Amps per model size

S 18 kW

S 24 kW

S 36 kW

H 36 kW

H 48 kW

H 72 kW

24

26

52 52

30

26

C BOX

38

26

42

26

52 52

69

45

35

52

D BOX

57

35 35

69 69

65

35

75

E BOX

85

52 52

69

104 104

BALTIC-IOM-1711-E -54-

GAS BURNERS

Preliminary checks before start-up

Note:

Any work on the gas system must be carried out by qualified personnel.

This unit must be installed in accordance with local safety codes and regulations and can only be used in planed installation conditions for outdoor.

Please read carefully the manufacturer’s instructions before starting a unit.

Before commissioning a unit with gas burner, it is mandatory to ensure that the gas distribution system (type of gas, available pressure…) is compatible with the adjustment and settings of the unit.

The gas module safety chain must be checked by a professional before start-up of the product.

Check access and clearance around the unit

• make sure one can move freely around the unit.

• a minimum one-meter clearance must be left in front of the burnt gas exhaust flue.

• combustion air inlet and burnt gas exhaust(s) must not be obstructed in any way.

Supply network pipe sizing

Male threaded connection for gas burner: 3/4”

Check that the gas supply line can provide the burners with the pressure and the gas flow rate necessary to provide the heating nominal output.

Number of male threaded connections (3/4”)

Unit size

S power

H power

24

1

1

30

1

1

38

1

1

42

1

1

45

1

1

52

1

1

57

1

1

65

1

1

75

1

2

85

1

2

Gas flow - m 3 /h (for G20 at 20 mbar and 15°C)

Unit size

S power

H power

24 30

1,9

4,5

38 42 45 52

3,2

5,7

57 65 75

5,7

11,5

85

For modulating gas we have just H power for C, D & E-box

• the gas supply of a rooftop gas unit must be realized according to sound engineering practice and the local safety codes and rules.

• in any case the diameter of pipe-work connected to each rooftop must not be smaller than the diameter of the connection on the rooftop unit.

• make sure that a shut-off isolation valve has been installed before each rooftop.

• check the supply voltage to the exit of the power supply's transformer t3 of the burner: it must be between 220 and 240v.

Starting up the gas burner

Purge the pipe-work near the connection on the ignition control valve for a few seconds.

• check that the unit's treatment “fan” blower is running.

• set the control to “on” this will priorities the gas burner.

• increase the set temperature (room set point temperature) to a temperature higher than the actual room temperature.

BALTIC-IOM-1711-E -55-

GAS BURNERS

Standard start-up chronology

Time in seconds

Control operation sequence

Extraction fan

Smoke extraction fan "ON"

30 to 45 seconds pre-ventilation

Fire-up spark electrode 4s

Opening of the gas valve

"high heat"

Flame propagation towards the ionisation probe

If ionisation within 5sec:normal running

Otherwise fault on gas ignition control block

After 5 minutes, fault reported on the CLIMATIC™ controller

If incorrect sequence, refer to the fault analysis table to identify the problem.

BALTIC-IOM-1711-E -56-

GAS BURNERS

Pressure adjustments on Honeywell pressure regulating valve type vk 4105 g

Pressure regulator adjustment with 300mbar gas supply:

• the burner must run in high heat mode for this check.

• place the tube of the “accurate” manometer on the inlet pressure port of the gas regulating valve after having loosened the screw by one turn

High heat injection pressure checks

• place the tube of the “accurate” manometer to the out port on the gas injector support bar after having loosened the screw by one turn.

Low heat adjustment

• Check and adjust if necessary the valve inlet pressure to 20 mbar

(G20) or 25 mbar for groningue (G25) or 37 mbar for propane

(G31). After gas burner ignition.

Check and adjust if necessary the valve outlet pressure to 8,4 mbar (G20) / 12,3 mbar for groningue (G25) & 31,4 mbar for propane (G31)

BALTIC-IOM-1711-E -57-

GAS BURNERS

Low heat injection pressure checks

• switch the control to low heat

• check and adjust if necessary the outlet pressure to 3,5 mbar

(G20) or 5 mbar for groningue(G25) & 14 mbar for propane (G31)

Valve electrical control

2,90 kΩ

• check these values with an ohmmeter.

1,69 kΩ

• after the adjustment of the low heat, re-verify the high heat

• re-position the stoppers and close the pressure ports

Pressure adjustments table for each type of gas (mbar)

Category

Supply Low heat High heat pressure injection min, injection

G20 20,0 +/- 1

G25 (groningue)

25,0 +/- 1,3

G31 (GPL)

37,0 +/- 1,9

BALTIC-IOM-1711-E

3,5 +/- 0,1

5,0 +/- 0,1

14,0 +/- 0,3

8,4 +/- 0,2

12,3 +/- 0,2

31,4 +/- 0,6

-58-

GAS BURNERS

Burner safety checks

Smoke extractor pressure switch test

• with the gas burner running, disconnect the flexible tube fitted to the pressure taping on the pressure switch.

• the flame must disappear and the extraction fan must carry on running.

• however, no fault will be displayed (gas ignition control block or CLIMATIC™).

Ionisation probe test

• with the gas burner running, disconnect the terminal plug coming from the ionisation probe to the gas ignition control box.

• after reconnecting of the tube, the burner will restart after a period of 30 to 45 seconds pre-ventilation.

• the flame disappears

• the fan is still running and attempting to restart the burner (restart cycle 30 to 45 seconds).

• if the ignition probe is not reconnected at the end of the ignition sequence the burner will stop completely.

• the fault light on the gas ignition control block is on.

• manually reset the gas ignition control block to eliminate the fault

Gas pressure switch test

• with the gas burner running, close the shut off valve located before the rooftop.

In case of problems refer to the start up sequence flowchart next page

• the burner stops completely.

• however, no fault light will be displayed on the gas ignition control block. After 6 minutes, the CLIMATIC™ will display a fault.

• reset the CLIMATIC™.

BALTIC-IOM-1711-E -59-

GAS BURNERS

Gas burner fire-up sequence

Operation from control

Thermostat GAS =Closed

Supply thermostat limit?

(Auto Reset)

YES

Gas low pressure switch?

YES

Gas ignition control block signal

Extraction fan ON

AIR pressure switch ON backfire thermostat ON?

YES

Pre-ventilation 30 seconds

Fire-up electrode 4s

Gas valve open

NO

Ionisation 1 second after the end of sparking?

YES

Gas valve remains open

Normal operation

Air press switch ON or backfire thermostat?

YES

Signal from ionisation probe still ON?

NO

BALTIC-IOM-1711-E

NO

NO

YES

NO

Gas control valve closes

BURNER STOPS

NO

Gas control valve closes

BURNER STOPS

Fault on gas control block

6 minutes delay

Fault on CLIMATIC™

-60-

GAS BURNERS

Gas burner troubleshouting

If faults reported on CLIMATIC™

• reset the CLIMATIC™.

• check voltage: 230V after circuit breaker.

• check gas isolation shut-off valves are open.

• check gas pressure at the inlet of the gas valves. It must be >20 mbar when the burners shut down.

• adjust the set points to priorities the burner. Increase the value of the room temperature set point to a temperature higher than actual room temperature.

Diagnostic table baltic gas burner

Stage Normal operation Possible fault Action Possible solution

Heating requested

L.e.d on

Green, yellow & red l.e.d. ON

Extraction fans are running

All l.e.d. OFF

→ fault on the blower thermostat

Check connections on the blower thermostat.

Replace thermostat

Yellow & red l.e.d. OFF

→ lack of gas supply

Check valve’s opening & supply pressure

Restore gas supply

Red l.e.d. OFF

→ fault on the superheat thermostat on the gas burner support bar

Check thermostat’s operation

Replace thermostat after manual reset

After 10 seconds safety shutdown by the ignition control block

Check connections of the control block on the gas valve

Check impedance of electro valve’s coils: (1) =

2.90kΩ; (2)

=

1.69kΩ repositioning of the control block on the valve

Replace valve

Nothing happens

Check the free movement of the fan wheel

Check electrical connection on the gas ignition control block and on ef connection board

Check the fan supply voltage

Replace fan

Replace ef connection board if necessary

Extraction fan is on

After 30 to 45 seconds: pre-ventilation the fire-up electrode should spark.

Check the fire-up electrode

Check the pressure drop at the pressure switch: it must

Continuous ventilation without sparks from fire-up electrode be higher than 165 pa

+check the good operation of the pressure switch using an ohmmeter and by artificially creating a depression in the tube.

Re-position the pressure switch tube.

Change the pressure switch.

Continuous ventilation and sparks from fire up electrode.

After 4 seconds the gas

After a few seconds the gas burner fires-up burner still not operating and safety shutdown by the ignition control block.

Within 4 seconds the gas burner fires-up but safety shutdown from the ignition control block.

Check injection pressure during start-up (value for high heat)

Remove the control box from the gas block.

Remove the air from the gas pipe-work

Adjust the injection pressure to high heat value.

Change the control box if the gas valve is ok.

Check the position and connection of the ionisation probe. It must not be earthed

(230v).

Check that r.c circuit of the gas burner’s transformer is well connected to the neutral polarity

Measure the ionisation current: it must be higher than

1.5 microamps.

Check the type of gas.

Check the whole electrical supply.

Adjust the supply and injection pressure if gas is different from natural gas g20

:( g25 gas of groningue for example).

BALTIC-IOM-1711-E -61-

GAS BURNERS

Disassembling the gas burner for maintenance purposes Disassembling the flue

• electrically disconnect the fan and remove the screws holding

Preliminary safety recommendations

it in place.

• take care not to loose any cage nuts in the smoke box.

• isolate the unit using the main isolator switch.

• close off the isolating gas valve located before the unit.

• disconnect the pipe-work. Do not discard the seals.

Attention: check the correct position of the pressure tube used by the extraction pressure switch.

Disassembling the gas «burner support bar»

• disconnect the electrical connector on the electric connection board BG50

• remove the two screws which hold the gas bar in place

• carefully remove the gas « burner support bar » avoiding any damages to the electrodes.

Required equipment list for maintenance adjustment and start-up

• an accurate manometer from 0 to 3500 pa (0 to 350 mbar):

0,1% full scale.

• a multimeter with ohmmeter and micro-amps scale

• an adjustable spanner

• tube spanner set: 8, 9, 10, and 13.

• flat screwdrivers diameter 3 and 4, fillips n°1

• vacuum cleaner

• paint brush

Gas burner support bar

BALTIC-IOM-1711-E -62-

GAS BURNERS

Gas module

4

5

6

10

9

12

1

2

3

1.

Circuit breaker

2.

Transformer 400/230V

Minimum gas pressure switch and inlet pressure plug

3.

4.

Gas valve and solenoid

Gas ignition control block and BG50 connection board

5.

6.

Ignition electrode

Ionisation probe

7.

8.

Gas inshot burner

Gas injectors support bar

9.

10.

Backfire thermostat

11.

Air pressure switch

12.

Outlet pressure plug

13.

Smoke exhaust chimney

14.

Supply safety thermostat

BALTIC-IOM-1711-E

11

14

13

7

8

-63-

MODULATING GAS BURNERS

Modulating gas (under patent inpi mai 2004)

The actuator

Bearing surface of the actuator’s screw

Minimum opening of the actuator

The actuator receives an information 0-10v from the regulation for the positioning of the air shutter; then the actuator transmits its position to the printed-board which will order the valve.

Check position and operation of the actuator

Disengaging for hand drive operation

Starting up the gas burner

Purge the pipe-work near the connection on the ignition control valve for a few seconds.

Manual rotation of the actuator

BALTIC-IOM-1711-E

• check that the unit's treatment fan blower is running.

• set the control to “on” this will priorities the gas burner.

• increase the set temperature (room set point temperature) to a temperature higher than the actual room temperature.

The start of the gas burner must be done at high heat injection.

-64-

MODULATING GAS BURNERS

Pressure adjustments on honeywell pressure regulating valve type vk 4105 g

Pressure regulator adjustment with 300 mbar gas supply:

• the burner must run in high heat mode for this check.

• place the tube of the “accurate” manometer on the inlet pressure port of the gas regulating valve after having loosened the screw by one turn

Low heat adjustment

Inlet pressure

High heat injection pressure checks

• place the tube of the “accurate” manometer to the out port on the gas injector support bar after having loosened the screw by one turn.

High heat adjustment underneath

• Check and adjust if necessary the valve inlet pressure to 20 mbar (G20) (or 25 mbar for G25) after gas burner ignition

Check and adjust if necessary the valve outlet pressure to 8,4 mbar

(G20) (or 12,3 mbar for G25)

BALTIC-IOM-1711-E -65-

MODULATING GAS BURNERS

Low heat injection pressure checks

• switch the control to low heat

• check and adjust if necessary the outlet pressure to 1,5 mbar minimum (G20) (or 2.25 mbar for G25)

• after the adjustment of the low heat, re-verify the high heat

• re-position the stoppers and close the pressure ports.

Pressure adjustments table for each type of gas (mbar)

Category

Supply pressure

Low heat injection mini.

High heat injection

G20

G25

G31

20,0 +/- 1

25,0 +/- 1,3

NA

1,5 +/- 0,03

2,25 +/- 0,05

NA

8,4 +/- 0,2

12,3 +/- 0,2

NA

Valve electrical control

• after the adjustment of the low heat, re-verify the high heat

• re-position the stoppers and close the pressure ports.

2,90 kΩ

• check these values with an ohmmeter.

1,69 kΩ

BALTIC-IOM-1711-E -66-

MODULATING GAS BURNERS

Burner safety checks

Idem non-modulating gas burner

Gas burner troubleshouting

Idem non-modulating gas burner.

If the valve’s flow is not correct, check the operation of the actuator and of the mechanical assembly.

→ Replace the actuator if necessary

Disassembling of gas burner for maintenance purposes

Idem non-modulating gas burner

Modulating gas

BALTIC-IOM-1711-E -67-

RECOVERY WATER COIL

Heat recovery water coil is delivered with a loose 3 ways valve inside carton to be assembled on site by installer.

The freeze protection is made via fresh damper safeties nevertheless for a full freezing protection has to be done using glycoled water

BALTIC-IOM-1711-E -68-

SERVICE DIAGNOSTIC

Refrigeration

Fault

LP problems and

LP cut outs

Possible cause and symptoms Solution

Refrigerant charge too low

Measure the superheat and sub-cooling:

Good if 5°c<sc<10°c and 5°c<sh<10°c

Bad if sc>10°c and sh too low

Check superheat adjustment and charge unit (a leak check must be carried out)

In heat pump mode the temperature difference between t outdoor and tevap. (dew) is too high

If too high check the coils are clean or check coil internal pressure drop between the liquid line and the suction line

5°c < delta t < 10°c excellent

10°c < delta t < 15°c acceptable

15°c < delta t < 25°c too high

Good if < 3bar

Too high if > 3bar (coil blocked)

Refrigeration circuit blocked in distribution

Stop the fan and create icing of the coil.

Check all circuits freeze evenly across the whole surface of the coil

If some parts of the coil do not freeze this could indicate a problem with the distribution

Liquid line drier blocked. High temperature difference between inlet and outlet of the drier

Change filter drier

Contaminant in the expansion valve

Expansion valve not adjusted properly

Ice plug in the expansion valve.

Attempt to free the valve adjusting element by freezing the valve and then heating the thermostatic element. Replace the valve if necessary

Adjust the expansion valve

Heat the main body of the valve. If the LP increases and then decreases gradually, empty the circuit and replace the drier.

Incorrect insulation of the thermostatic bulb of

Superheat too low: adjust superheat the expansion valve

Move the thermostatic element along the pipe

Insulate the thermostatic element of the valve

HP problems and HP cut outs

Low pressure switch cut out point too high

Check the cut out pressure of the low pressure switch: it must be 0,7+/- 0,2bar and must closes at 2,24 +/- 0,2 bar

LP cut out due to not enough defrost on heat pumps

Adjust the CLIMATIC™ settings to extend the defrost cycles or shorten the time between defrosts

Incorrect airflow rates

Heat pump mode: check the filter before the indoor coil measure and estimate the airflow rate increase the speed of the fan

Cooling mode: check the condenser fan (amps)

Moisture or contaminants in the system

Summer operation

Several hours after the unit has stopped, check the correspondence between the measured pressure and the outdoor temperature

BALTIC-IOM-1711-E -69-

SERVICE DIAGNOSTIC

Refrigeration

Fault

HP problems and HP cut outs

Strong variations of pressure

( 2 to 3 bar) expansion valve

"hunting"

Possible cause and symptoms

Moisture or contaminants in the system

Condenser coil is obstructed

Recycled hot air

Solution

If the circuit pressure is higher (<1 bar) than the saturated pressure corresponding to the measured outdoor temperature, there is possibility that some contaminants are present in the system.

Reclaim the refrigerant, and vacuum the circuit (ensure very low and slow vacuum for R410A)

Recharge the unit

Check the condenser coil and clean is necessary

Check clearance around the condenser

Incorrect adjustment of the expansion valve

Low refrigerant charge

Filter drier obstructed with gas bubbles at the expansion valve inlet

Moisture in the system

Refer to LP problems and LP cut out section

Very high discharge temperature,

High amps measured at compressor

Very high superheat, very hot compressor

Four way reversing valve possibly blocked, abnormal noise from the valve, low LP and increasing HP

Reduce the superheat on the electronic valve.

Check the pressure drop on the filter drier in the suction line

Check operation of the valve by going through cycle inversions. Change if necessary.

Refer to LP problems

Indoor fan blower

Fault

High amps on action fan motor

Possible cause and symptoms Solution

Pressure drop in the ducting installation too low.

Reduce the rotation speed of the fan

Read the airflow and pressure and compare with the specification from customer.

High amps on reaction fan motor

Pressure drop in the ducting installation too high.

Reduce the rotation speed of the fan

Read the airflow and pressure and compare with the specification from customer.

Unstable running and high vibration

Fan jumping from one operating point to the other

Change rotation speed of the fan.

Outdoor axial fan

Fault Possible cause and symptoms Solution

Heat pump mode: circuit breaker open

High amps due to a low voltage from the main Check the voltage drop when all components are running. supply Change the circuit breaker for one with a higher rating.

High amps due to freezing of the coil

Check the adjustable amps on the motor starter.

Adjust the defrost cycle set points.

FLEXY™: water ingress in the motor connection box.

Change the component

BALTIC-IOM-1711-E -70-

SERVICE DIAGNOSTIC

Electric heater

Fault

High temperature trip out on electric heater

Possible cause and symptoms

Low airflow rate

Incorrect position of the klixon

Solution

Measure and estimate the airflow and pressure and compare with the specification from customer.

Check that the klixon, is positioned in the airflow, relocate klixon if necessary

Check that there is no heat transfer from the klixon support.

Water leaks

Fault

Water found in the ventilation section

Water ingress in the filter compartment

Possible cause and symptoms Solution

Cooling mode: water carried away from the coil because of excessive airflow and speed on the coil.

Estimate the airflow rate and check the speed is lower than

2,8 m/s

Low air pressure in the compartment due to a high airflow rate or a high pressure drop before the fan

Check filter

Reduce airflow rate

Check seals around the ventilation section.

Check the door seal

Check for the presence of silicone seals in the corners of the door and at the bottom of the refrigeration section bulkhead.

Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air hood or when running 100% fresh air Reduce the airflow rate if necessary

CLIMATIC™ Displays

Fault Possible cause and symptoms

Nothing is written on the screen but it’s enlightened

Idem

Nothing occurs on the unit or an option disappeared

Possible problem of units' configuration

The message “no link” appears Problem of addresses’ recognition

All the units are extinct Problem main board plan addressing

BALTIC-IOM-1711-E

Solution

Press on the three right-hand side’s buttons at the same time during a few seconds then reconfigure display address setting at 32.

Check the instructions from 3811 to 3833 and reconfigure options if necessary.

Disconnect the DS from the unit and then reconnect it.

Disconnect then re-plug; disconnect each unit from the others then change all the plan addresses

-71-

SPARE PART LIST

Type

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Ventilation

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Coils

Type

Moteur

Moteur

Moteur

Moteur

Moteur

Moteur

Moteur

Moteur

Coils

Coils

Coils

Coils

Coils

BALTIC-IOM-1711-E

4310496R

4310501Y

4310505F

4310506H

4310507J

4310508K

4310509L

4310510M

4310511N

4310512P

4310513R

4350489H

4350492L

4350493M

4350499W

4940025V

4940026W

79102834

Code

4521802L

4521806R

4521807T

4521808V

4521809W

4521811Y

4521813A

4521822P

4310488F

4310490J

4310491K

4310494N

4310495P

Code

4910018R

4910022X

4910080H

4910090X

4910102R

4910104V

4921047L

4921121V

4921160A

4921161E

4921162F

4921170R

4921171T

4921172V

4950035P

4950040X

4950044E

4950046H

4950053R

4950054T

4950238N

4950266F

4950761J

4950762K

4950763L

4950764M

4950765N

4950766P

Designation

VENTILATEUR AT 15-11 SS D25

VENTILATEUR 230/1/50 HZ

VENTILATEUR AT 15-11 G2L D30

VENTILATEUR ADHE 355 L D30

VENTILATEUR PLUGFAN+VIROLE

VENTILATEUR PLUGFAN+VIROLE

VIROLE PLASTIQUE POUR EBM-450

MOTO VENTIL TRI 400V 2V. D=450

MOTO VENTIL TRI 400V 1V. D=630

MOTO VENTIL TRI 400V 1V. D=710

MOTO VENTIL TRI 400V 1V. D=800

MOTO VENTIL TRI 400V 2V. D=630

MOTO VENTIL TRI 400V 2V. D=710

MOTO VENTIL TRI 400V 2V. D=800

MOYEU FONTE 28-20 ALESAGE 25

MOYEU FONTE 28-20 ALESAGE 24

MOYEU FONTE 40-25 ALESAGE 25

MOYEU FONTE 40-25 ALESAGE 38

MOYEU FONTE 30-25 ALESAGE 25

MOYEU FONTE 30-25 ALESAGE 28

MOYEU FONTE 30-25 ALESAGE 30

MOYEU FONTE 40-25 ALESAGE 30

ROUE PNEUMABLOC PV40 H

ROUE PNEUMABLOC PV50 H

ROUE PNEUMABLOC PV60 H

PNEU PNEUMABLOC P40

PNEU PNEUMABLOC P50

PNEU PNEUMABLOC P60

Designation

MOT IP55 F.B3 1.5KW PTO 4P IE2

MOT IP55 F.B3 2.2KW PTO 4P IE2

MOT IP55 F.B3 3.0KW PTO 4P IE2

MOT IP55 F.B3 4.0KW PTO 4P IE2

MOT IP55 F.B3 5.5KW PTO 4P IE2

MOT IP55 F.B3 7.5KW PTO 4P IE2

MOT IP55 F.B3 9.2KW PTO 4P IE2

MOT IP55 F.B3 11.KW PTO 4P IE2

BAT 4N40T1000 1.81 20V C-BOX

BAT 4N40T1500 1.81 16+10V D-B

BAT 4N40T2000 1.81 2X13V E-BOX

BAT 2N40T0883 2.12 20V C-BOX

BAT 2N40T1383 2.12 20V D-BOX

BAT 2N40T1883 2.12 38V E-BOX

BAT 3N40T1000 1.81 12V C-BOX

BAT 3N24T0750 3.17 12V C-BOX

BAT 3N24T1225 3.17 18V D-BOX

BAT 4N24T1725 3.17 24V E-BOX

BAT 1N38T0970 2.12 4V TRMO-C.

BAT 1N38T1470 2.12 6V TRMO-D.

BAT 1N38T1970 2.12 4V TRMO-E.

BAT 3N20T0885 2.12 5V TRMO-C.

BAT 3N20T1385 2.12 5V TRMO-D.

BAT 3N20T1885 2.12 6V TRMO-E.

BAT 3N40T1818 1.58 10V C-D-BOX

BAT 3N40T2198 1.58 12V E-BOX

BAT 3N40T2198 1.58 12V E-BOX

BAT 2N40T1841 1.58 7V C-D-BOX

VOLET SURPRESSION 397X415 CONJ

VOLET SURPRESSION 750X415 CONJ

U FIXATION PLAQUE BATTERIE

-72-

SPARE PART LIST

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

4 way valve

Compressor

Compressor

Compressor

Compressor

Filter

Filter

Filter

Filter

Filter

Type

Liquid receiver

Liquid receiver

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

Refrigeration

4740100M

4740103R

4740146E

4740150L

4740151M

4740152N

4740165J

4740169N

4740170P

4740175X

4220449V

4220450X

4220452A

4220476K

4960128J

4960129K

4960130L

4960132N

4960134R

Code

4320047M

4320048N

4720001F

4720002H

4720905K

4720907M

4720931X

4720944R

4720945T

4720964W

4720965X

4720969E

4720971H

Designation

RESERVE LIQUIDE VERT. DE 2.4L

RESERVE LIQUIDE VERT. DE 3.0L

CLAPET DE RETENUE 1/2"

CLAPET DE RETENUE 5/8"

DESHYDRATEUR BI-FLOW 5/8"

DESHYDRATEUR A SOUDER 5/8"

CABLE CONNECTEUR 3M E2V-E3V U.

DETENDEUR ERZE-4-GA 3/8"X1/2"

DETENDEUR ERZE-6-GA 1/2"X5/8"

VANNE DET.ELECTRO - CORPS E2V

VANNE DET.ELECTRO - CORPS E3V

VANNE DET.ELECTRO - BOBINE E2V

VANNE DET.ELECTRO - BOBINE E3V

VANNE 4 VOIES 5/8"

BOBINE ELECTROVANNE 24V

VOLET 750X412 C-BOX BA3 EBHO

VOLET 750X891 C-BOX BA3

VOLET 1250X891 D-BOX BA3

VOLET 1750X891 E-BOX BA3

BOBINE ELECTROVANNE 24V

VANNE 4 VOIES 7/8" - 1"1/8

VOLET 1750X417 F-BOX FA1

VOLET 1250X417 D-BOX BA3 EBHO

COMPRESSEUR ZP72KCE TRI+BRASE

COMPRESSEUR ZP83KCE TRI+BRASE

AMORTISSEURS ZP54-72-83 TANDEM

COMPRESSEUR ZP54KSE TRI+BRASE

FILTRE 530X500X50 EU3 CAMPLANS

FILTRE 530X500X50 EU4 AR300

FILTRE 530X500X98 EU7 GP10

FILTRE METAL EP=10 850 X 455

FILTRE 530X500X50 EU4 RECHARG.

BALTIC-IOM-1711-E -73-

SPARE PART LIST

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Switch

Switch

Control

Control

Control

Control

Control

Control

Transformer

Transformer

Part

Plate HX

Plate HX

Switch

Switch

Switch

Switch

Switch

Type Code

Electrical components 4410650A

Electrical components 4410652F

Electrical components 4410653H

Electrical components 4410885X

Electrical components 4411010H

Electrical components 4411029K

Electrical components 4411030L

Electrical components 4411051R

Electrical components 4411059E

Electrical components 4411066N

Electrical components 4411067P

Electrical components 4411074Z

Electrical components 4411103T

Electrical components 4411105X

4770629J

4770633N

4770634P

4770643E

4770644L

4770692Z

4770703R

4770705V

4770715K

4770716L

4430125R

4430131Z

4880100V

4380416P

4380425E

4730050J

4730051K

4730093W

4730097A

4730184H

4730191P

4730192R

4770213W

4770217A

4770219F

4770609E

4770613K

4770623Y

Designation

CONTACTEUR 9A 1 F+1 O A VIS

CONTACTEUR 18A 1 F+1 O A VIS

CONTACTEUR 25A 1 F+1 O A VIS

CONTACTEUR K 9A 24V

CONTACT ADDITIF 2F - LC1K

CONTACTEUR 40A 1 F+1 O 24V

CONTACTEUR 50A 1 F+1 O 24V

RELAIS CONTROL RESEAUX TRI

TRANSFO INTENSITE TI400/5A

TRANSFO INTENSITE TI200/5A

TRANSFO INTENSITE TI250/5A

PEIGNE C60 TRI PAS 24

COMPTEUR ENERGIE IEM3250 (BUS)

FLASQUE PEIGNE ACTI9 3P

TRANSFORMATEUR 160VA 400V/230V

TRANSFORMATEUR 88VA PRIM:400V

PATIN DE GLISSEMENT BATT UF

ECHANG.A PLAQUES ACH230DQ054HG

ECHANG.A PLAQUES ACH230DQ082HG

CONTROLEUR DEBIT COMPACT

CONNECTEUR 5M POUR CONTROLEUR

THERMOSTAT SECURITE INCENDIE

PRESSOSTAT DIFF. AIR PROPORTI.

PRESSOSTAT HP 42.0 BARS OFF

CAPTEUR DIFF. AIR 0-30MBAR.

CAPTEUR DIFF. AIR 0-10MBAR.

CAPTR.PRESS. 4/20MA -1/20 BARS

CAPTR.PRESS. 4/20MA -1/45 BARS

CAPTR.PRESS. 0/5V -1/20 BARS

CABLE AFFICHEURS POUR CL50-60

SONDE D'AMBIANCE CLIMATIC 50

CONNECTEUR MULTI AFFICH DT50

INTERFACE ECHELON SANS PROGRAM

CARTE GAZ MODULANT

CARTE GAZ BG50

CARTE BACNET RS485

CARTE BACNET ETHERNET

CABLE AFFICHEURS POUR CL50-60

AFFICHEUR CLIENT DC60 24V T°

CARTE COMMUNICAT.RS485 CLIM 60

AFFICHEUR MAINTENANCE DS60

AFFICHEUR MULTI-ROOFTOP DM60

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Control

Type

Control

Control

Control

Control

Control

Control

Control

Control

Control

Designation

SONDE D'AMBIANCE CLIMATIC 50

CONNECTEUR MULTI AFFICH DT50

INTERFACE ECHELON SANS PROGRAM

CARTE GAZ MODULANT

CARTE GAZ BG50

CARTE BACNET RS485

CARTE BACNET ETHERNET

CABLE AFFICHEURS POUR CL50-60

AFFICHEUR CLIENT DC60 24V T°

CARTE COMMUNICAT.RS485 CLIM 60

AFFICHEUR MAINTENANCE DS60

AFFICHEUR MULTI-ROOFTOP DM60

SONDE NTC [-50+105]°C 3 METRE

SONDE NTC [-50+105]°C 7 METRE

SONDE HYGRO.-TEMP. DE GAINE

CARTE REGULATEUR E-CLI+MEDIUM

CONNECTEURS POUR E-CLI+MEDIUM

CARTE EXTENSION E-BE C.PCOE

CONNECTEURS POUR E-BE C.PCOE

INTERFACE DE COM.LENNOX ONEWEB

INSHOT GAS BURNER (BRULEUR)

THERMOSTAT ANTIGEL-30/+15 AUTO

VARIATEUR FREQUENCE 2.2KW

VARIATEUR FREQUENCE 4.0KW

VARIATEUR FREQUENCE 7.5KW

VARIATEUR FREQUENCE 11.KW

VARIATEUR FREQUENCE 5.5KW

THERMOSTAT SECURITE AUTO 98°C

THERMOSTAT SECU.REARM.MANUEL

VARIATEUR FREQUENCE 1.5KW

VARIATEUR FREQUENCE 3.0KW

SONDE HYGIENE AIR CO2 HUM.MBUS

SERVO-MOTEUR VANNE 0/10V 5833

VANNE 3V DN20 KVS 4

VANNE 3V DN25 KVS 10

VANNE 3V DN32 KVS 16

VANNE 3V DN40 KVS 25

RACCORD V3V DN25 FEMELLE

RACCORD V3V DN32 FEMELLE

RACCORD V3V DN40 FEMELLE

SERVO-MOTEUR 24V SM5 5NM

SERVO-MOTEUR 24V 0-10V 10NM

DETECTEUR DAD NON SECOURU

SOCLE DETECTEUR DE FUMEE

DETECTEUR OPTIQUE DE FUMEE

RELAIS STATIQUE 50A 400V

RELAIS STATIQUE 75A 400V

RELAIS STATIQUE 100A 400V

DISSIPATEUR THERMIQUE 0.7°/W

VANNE GAZ HONEYWELL 220/240V

BOITIER DE CONTROLE DE FLAMME

REGULATEUR HIGH-LOW 4-37 MBAR

PRESSOSTAT GAZ (GAZ NAT-PROP)

BRIDE DROITE AVEC JOINT ET VIS

BRIDE COUDEE AVEC JOINT ET VIS

COUVERCLE BOITIER CTRL FLAMME

DETENDEUR HONEYWELL 10-30 MBAR

AXE SERVO MOTEUR GAZ MODULANT

AXE BOISSEAU BIELLES GAZ MODUL

VANNE GAZ MODULANTE 220/240V

PRESSOSTAT AIR (BRULEUR GAZ)

CLIP FIX. PRESSOS.4781361T-62R

4781256L

4781257M

4781258N

4781277R

4781286T

4781290L

4781292N

4781293P

4781300Z

4781301A

4781302E

4780232F

4780415Y

4780417A

4780418E

4780419F

4780421J

4780425N

4780466Y

4780467Z

4780469E

4780470F

4780956V

4781250A

4781252F

4781253H

4781254J

4781255K

4781303F

4781305J

4781306M

4781307N

4781309R

4781311V

4781312W

4781313X

4781317F

4781337K

4781338L

4781360N

4781361P

4781363T

4770705V

4770715K

4770716L

4770720R

4770721T

4770725Y

4770728E

4770729F

4770730H

4770731J

4770738T

Code

4770613K

4770623Y

4770629J

4770633N

4770634P

4770643E

4770644L

4770692Z

4770703R

BALTIC-IOM-1711-E -74-

WARRANTY

Terms and conditions

In the absence of any other written agreement, the guarantee shall only apply to design faults which occur within a 12 month period

(warranty period).

The warranty period starts on the date of commissioning and at the latest six months after the delivery of the Rooftop.

Anti-corrosion warranty

10 year warranty terms and conditions for corrosion to the Rooftop casing:

LENNOX shall guarantee the casing of its Rooftop units manufactured against corrosion for 10 years commencing from the date of delivery of the material.

The warranty shall not apply in the following cases:

1. If the corrosion of the casing is caused by external damage to the protective layer such as scratches, projections, abrasion, impacts etc...

2. If the casing is not kept continually clean in the course of maintenance work or by a specialist company,

3. If the casing is not cleaned and maintained in accordance with regulations,

4. If the Rooftop units are installed on a site or in an environment which is known to be corrosive, unless a special protective coating has been applied by the owner for these applications, which has been recommended by a competent body not linked to the owner and after carrying out a study of the site.

5. Nevertheless the LENNOX coating is highly resistant to corrosion, the warranty will not be applied for rooftop installed at less than

1000 m away from the sea

Note: With the exception of the casing, the rest of the machine is covered by the warranty of our general terms of sale.

Do not confuse the warranty with maintenance

The warranty will only apply if a maintenance contract has been signed, starting from the date of commissioning, and if the maintenance contract has actually been performed

The maintenance contract must be made with a specialist, competent company.

The sole effect of any repair, modification or replacement of an item during the warranty period must be to extend the material's warranty period.

Maintenance must be carried out in accordance with regulations.

If a spare part is supplied after the expiry of the warranty period, it shall be guaranteed for a period equal to the initial warranty period and will be subject to the same conditions.

We recommend for a contract four inspections per year (every three months), before the start of each season, in order to check the operation of the equipment in the various operating modes.

Lifetime of the equipment

The refrigerating system is designed for a lifetime of at least 10 years if the safety and maintenance instructions are strictly respected.

The lifetime of the equipment may be renewed if the periodic requalification certificate is validated by the expert (authorized body or DREAL)

Disposal of the equipment

Equipment shut-down and recuperation of oil and coolant must be carried out by qualified personnel conform to the recommendations of standard NF EN 378.

All elements in the refrigeration system such as refrigerant, oil, coolant, filters, dryers and insulating materials must be recuperated, re-used and/or disposed of in a correct manner (see NF EN 378 part 4). No materials may be discarded into the environment.

BALTIC-IOM-1711-E -75-

MAINTENANCE PLAN

Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be checked regularly (belts).

Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.

These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.

The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular maintenance of your rooftop will extend its operating life and reduce operating faults

Symbols and Legend :

X Operation which can be carried out by on-site maintenance technicians.

◆

Operation which must be carried out by qualified refrigeration personnel, trained to operate on this type of equipment.

Note:

• Times are given for information purpose only and may vary depending on the unit size and type of installation.

• Coil cleaning must be carried out by qualified personnel using appropriate methods that won’t damage the fins or the tubes.

• It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular maintenance operations (i.e. filters). You can contact your local LENNOX representative which can assist you in establishing a parts list for each type of equipment.

• The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service ports.

BALTIC-IOM-1711-E -76-

MAINTENANCE PLAN

Task

Clean or replace filters:

Disposable, or metal frame.

Replace filters with new ones if disposable. Vacuum clean or blow the dirt. Wash and dry carefully. Replace Filter if necessary by an original

Lennox filter.

Blocked filter will reduce the performance of the unit.

THE UNIT SHOULD NEVER BE OPERATED WITHOUT FILTERS

Visual check of the oil level

(applicable for units equipped with sight glass) and check the oil for acidity on the refrigerant circuits

Visually check the oil level through the sight glass on the side of the

Test the oil every 3 years and after each intervention on the refrigerant circuit

Clean condensate drain, indoor coils and outdoor coils (following local regulations)

Check condenser fans

Check for the Amps consumed

Check Smoke detector

It's mandatory to clean the external coils, according to the environment where the unit is located, the frequency of the cleaning varies from once in a month to minimum twice in a year.

The performance and the sustainability of the machine is based on the perfect heat exchange.

The use of a neutral pH cleaning product is mandatory.

(WARNING: Fins and copper tubes are very fragile! Any damage

WILL reduce the performances of the unit).

Check the rotation of the fan ( free rotation, detection of vibrations or bearing noises)

Check for the Amps consumed on all three phases; compare it with the nominal value given in the electrical wiring diagram.

Check the status of the fan blades and its protections.

Check for the Amps consumed on all three phases; compare with the nominal value given in the electrical wiring diagram.

Start the unit. Trigger the smoke detector with an aerosol tester.

Reset unit and control.

Check CLIMATIC™ control, set-points and variables

Check refrigeration system for proper functioning

Refer to the commissioning sheet; Check all set points are set according to this document.

Retrieve/Check the values of Overheating and subcooling

Check clock settings

Operating mode

Check the time and date of the control

Monthly + Quarterly

+ Half

Yearly

•

•

| |

|

|

|

|

|

•

|

Check the position and tightness of refrigeration components

Check three way valve on

HWC (If applicable)

Check systematically all connections and fixings on the refrigeration circuit. Check for oil traces, eventually a leak test should be conducted. Check operating pressures correspond to the ones, indicated on the commissioning sheet

Increase room set-point 10°C above the actual room temperature.

Check operation of the piston. It must move away from the valve head. Reset the control.

Check the position of the crankcase heaters (around the compressor) and the proper functioning of it

Check the well fixation of the crankcase heaters, if it is tight enough

And check the crankcase heaters overall working.

Check defrost cycle with 4way valve inversion.

Switch the unit to heat pump mode. Change the set point to obtain the standard defrost mode and reduce the cycle time to the min value. Check the operation of the defrost cycle.

Check overall working of the flow controller (only for rooftops with water condensation function)

Check the water flow ( only for rooftops with water condensation function )

Cut-off the compressors, stop the water circulation, then start the unit, wait for the water flow failing signal in the controller.

Measure the water flow and compare it to the initial value set in the command selection

Check the plug fans ( freewheel)

Check the axial extractor fan ( if the unit is equipped with )

Check the rotation of the fan (free rotation, detection of vibration or bearing noises)

Check for the Amps consumed on all three phases; compare with the nominal value given in the electrical wiring diagram.

Check the rotation of the fan (free rotation, detection of vibration or bearing noises)

Check for the Amps consumed on all three phases; compare with the nominal value given in the electrical wiring diagram.

Check the well working of the energy recovering wheels

Check the rotation of the wheel; Check the strap tension;

Replace the components in case of malfunctioning

Check Airflow rate safety switch (if equipped).

Shut down supply fan. The fault must be detected within 5 seconds.

|

|

•

|

|

|

•

|

|

•

BALTIC-IOM-1711-E -77-

MAINTENANCE PLAN

Task Operating mode

Check freeze protection on

HWC (if applicable)

Test antifreeze function (leakage rate, frost protection thermostat)

Check economizer actuator operation

Check tightness of all electrical connections

Check HP / LP safety switches

Check the value of the analog sensors

Check all fixings and transmission. Stop the unit using the control.

The fresh air damper must close. Start the unit, the fresh air damper should open.

Make a forced opening and closure of the motorized dampers.

Power down the unit and check and tighten all screws, terminal and electric connections (including the terminal boxes)

When turning on the unit, check the deterioration of the electrical components with a thermal camera, with the unit working at 100% of its power.

Install a pressure gauge HP / LP and check if the safety switches overall working.

Install the pressure gauge calibrated to check the analog sensors.

Install a thermometer calibrated to control the sensors.

Check the position of all sensors

Check the good positioning and the fixation of all sensors.

Check and clean if necessary all fresh air grids

Check electric heater element for excessive corrosion

Check anti-vibration mountings, for wear and tear.

Check Glycol concentration in the HWC circuit and/or in the water condenser circuits

Gas burner module check for corrosion

Check the fresh air grilles (if fitted). If dirty or damaged, remove them from unit and clean with high pressure water cleaner. Refit on unit once clean and dry.

Turn off the unit; Pull the electric heater out of the heater module box and check the resistances of traces of corrosion; Replace resistance as required;

Visually check anti-vibration mountings on compressors and centrifugal fan. Replace if damaged.

Check the glycol concentration in the pressurized water circuit. ( a concentration of 30% gives a protection down to approx.. -15°C) check the circuit pressure

Sweeping and cleaning the gas burner

Pull out the burner to access the tubes

(refer to Gas burner section in the IOM)

Clean the in-shot burners and the blower wheel lightly with a brush.

Sweep the flue and flue box. Wipe-off the dust from the housing of the motor. Clean combustion air inlet louvers Pull-out baffles from the tubes, sweep the tubes

CHECK FLUE BOX GASKET

Gas supply pressures

/ connections checks

Check the gas regulation valve settings

Refer to Gas burner section in the IOM for details

Refer to Gas burner section in the IOM for details

Check gas burner safety switches

Check the ignition electrode and the ionization probes

Check gas fume combustion levels

Refer to Gas burner section in the IOM for details

Refer to Gas burner section in the IOM for details

Do a combustion analysis.

Refer to local regulation if it exists

Check casing and equipment corrosion

To treat and neutralize eventual rust spots

Check the water tightness of the unit and it's accessories

Verify the gaskets, if cracked or ripped, repair them or replace them.

Check the doors gasket

Verify the gaskets; if cracked, ripped or discontinuous in these cases replace them.

Check the water tightness of the water circuit (only for

Rooftops with water condenser)

Check for water leaks and repair if it's needed.

Check and clean the water filter (only for Rooftops with water condenser)

ATTENTION: The water circuit can be under pressure. Follow the usual precautions when depressurizing the circuit before opening.

Ignoring these rules can lead to accidents and cause injury to the personal.

Monthly + Quarterly

+ Half

Yearly

|

|

|

|

|

|

|

|

|

•

•

|

•

|

•

•

•

•

|

|

|

|

BALTIC-IOM-171-E -78-

COMMISSIONING RECORD SHEET

Site details

Site

Unit Ref

Installer

(1) ROOF INSTALLATION

Sufficient Access OK

Yes No

(2) CONNECTIONS CHECK

Phase check

Yes No

Controller

Model

Serial No

Refrigerant

Condensate drain fitted

Yes No

Voltage between Phases

1/2

Roofcurb

OK

2/3

Not OK

1/3

(3) CLIMATIC™ CONFIGURATION CHECK

CLIMATIC™ Configured according to the options and specifications

Yes No

(4) SUPPLY BLOWER SECTION

Type

Power displayed on plate

Voltage displayed on plate

Current displayed on plate

Fan type

Displayed coupling ref

Alignment checked

Fan speed

Averaged measured amps

Shaft mechanical mower

(Refer to airflow balancing)

Operating point checked

Read airflow kW

V

A mm

Forward

Yes rpm

A

W m 3 /h

Yes

N°1

Backward

No

No

Forward

Yes

Yes

(5) AIRFLOW PRESSURE SENSOR CHECK

Measured pressure drop

Set points adjusted

Yes mBar

If yes enter new values

3410: 3411:

No

N°2

3412:

Backward

No

No

(6) EXTERNAL SENSOR CHECKS

Check electrical connections Yes

Supply temperature

Return temperature

Outdoor temperature

No

(7) MIXING AIR DAMPERS CHECKS

Dampers open & close freely

Yes No

% Minimum FA

%

BALTIC-IOM-1711-E

Check and record temp. in menu 2110

100% Fresh Air

°C

°C

°C

Yes No

100% return Air

°C

°C

°C

Yes

Power exhaust checked

No

Enthalpy sensor(s) checked

Yes No

-79-

COMMISSIONING RECORD SHEET

(8) REFRIGERATION SECTION

Outdoor fan motor current

Motor 1

Motor 2

Motor 3

L1:

L1:

L1:

Motor 4

Motor 5

L1:

L1:

Motor 6 L1:

Compressor amps - COOLING

Comp1

Comp2

Comp3

Comp4

Check Reversing valves

Comp1

Comp2

Comp3

Comp4

HP cut out:

Refrigerant charge

Phase 1

Compressor amps - HEATING

Phase 1

A

A

A

A

A

A

A

A

A L2:

A L2:

A L2:

A L2:

A L2:

A L2:

Phase 2

Valve 1:

Valve 2:

Phase 2

A L3:

A L3:

A L3:

A L3:

A L3:

A L3:

Check rotation

A Yes

A Yes

A Yes

No

No

No

A

A

A

Yes

Yes

Yes

Compressor voltage

Comp1:

No

No

Comp1:

Comp3:

No Comp4:

Pressures & temperatures

A

A

A

A

A

A

A

A

Phase 3

Yes

Yes

Phase 3

A

A

A

A

No

No

Temperatures

Suction Disch

°C

°C

°C

°C

Valve 3:

Valve 4:

°C

°C

°C

°C

Yes

Yes

LP

Pressures

HP

Bar

Bar

Bar

Bar

Bar

Bar

Bar

Bar

No

No

A

A

A

A

Suction

Pressures & temperatures

Temperatures Pressures

Disch LP HP

°C °C Bar

°C

°C

°C

Bar LP cut out:

C1: kg C2:

°C

°C

°C kg C3:

Bar

Bar

Bar kg C4:

Bar

Bar

Bar

Bar

Bar kg

V

V

V

V

(9) ELECTRIC HEATER SECTION

Type

AMPS 1 st stage (BALTIC™)

1 2

(10) HOT WATER COIL SECTION

Check Three Way Valve Movement

Yes No

3

Serial No

AMPS 2 nd stage (BALTIC™)

1 2 3

(11) GAS HEATING SECTION

Gas Burner N°1:

Size: Valve type:

Gas Burner N°2:

Size: Valve type:

Pipe size:

Line press:

Gas type:

G

Drop test

Yes

Check manifold pressure:

High fire Low fire

Pressure cut out airflow press switch

No

Pipe size:

Line press:

Gas type:

G

Drop test

Yes

Check manifold pressure:

High fire Low fire mBar/Pa Pressure cut out airflow press switch

No mBar/Pa

Motor amps:

A

Flue temp:

°C

CO

2

%:

(12 REMOTE CONTROL BMS CHECK

Type:

%

CO ppm:

Sensor type:

%

Motor amps:

A

Flue temp:

°C

CO

2

%:

Yes No

%

CO ppm:

Interconnect wiring checked:

%

BALTIC-IOM-1711-E -80-

REFRIGERANT TRANSACTIONS LOGBOOK

General information

Site name:

Site address:

Site operator:

Cooling load :

Refrigerant type:

Unit manufacturer

Refrigerant additions

Date Engineer

Serial Number:

Refrigerant quantity (kg)

Year of installation

Quantity (kg) Reason for addition

Refrigerant removal

Date Engineer Quantity (kg) Reason for removal

Leak tests (part 1)

Date Engineer Test Result Follow up action required

BALTIC-IOM-1711-E -81-

REFRIGERANT TRANSACTIONS LOGBOOK

Leak tests (part 2)

Date Engineer Test Result Follow up Action Required

Follow up actions

Date Engineer Related to test dated Action taken

Testing of automatic leak detection system (if fitted)

Date Engineer Test result Comments

BALTIC-IOM-1711-E -82-

BALTIC-IOM-1711-E -83-

TABLE OF CONTENTS

BALTIC

CERTIFICATES

CERTIGAZ

EU CONFORMITY DECLARATION TEMPLATE

ECODESIGN DATA SHEET TEMPLATE

85

86

87

BALTIC-IOM-1711-E

Certificates are given for information only.

To get the uptodate certificates, please contact your local LENNOX reprensentative.

-84-

CERTIGAZ

BALTIC-IOM-1711-E -85-

EU CONFORMITY DECLARATION TEMPLATE (If applicable)

BALTIC-IOM-1711-E -86-

ECODESIGN DATA SHEET TEMPLATE (If applicable)

BALTIC-IOM-1711-E -87-

SALES OFFICES :

BELGIUM AND LUXEMBOURG

FRANCE

GERMANY

ITALY

NETHERLANDS

+48 22 58 48 610

POLAND

PORTUGAL

SPAIN

UKRAINE

UNITED KINGDOM AND IRELAND

OTHER COUNTRIES :

LENNOX DISTRIBUTION

+33 4 72 23 20 20

Due to LENNOX EMEA ongoing commitment to quality, the specifi cations, ratings and dimensions are subject to change without notice and without incurring liability.

Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury.

Installation and service must be performed by a qualifi ed installer and servicing agency.

www.lennoxemea.com

BALTICIV-IOM-1711-E