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Owner’s Manual Model No. 161168800 CR800 16116605 CU800 - Assembly - Operation - Adjustments - Parts - Warranty CAUTION: Read and understand this manual before operating unit Retain For Future Reference Table of Contents Product Registration…………………………………………………………………….……. 2 Important Safety Instructions………………………………………………………………… 3 Important Electrical Information……………………………………………………………… 4 Important Operation Instructions…………………………………………………………….. 4 CR800 161168800 Instructions……………………………………………………………… 5 CU800 16116605 Instructions……………………………………………………………… 12 Features……………………………………………………………………………………..... 18 Operation of Your New Bike………………………………………………………………… 19 Maintenance………………………………………………………………..………………… 33 161168800 CR800 Part list and diagram ……………………………………………….… 34 16116605 CU800 Part list and diagram ………………………………………..…………. 39 Manufacturer’s Limited Warranty…………………………………………………….…….. 43 Serial number sticker is located: CR800 CU800 Under Mast Cover Customer service 1-888-707-1880 Email: [email protected] Under Mast Cover 1 Dyaco Canada Inc 2013. CONGRATULATIONS ON YOUR NEW BIKE AND WELCOME TO THE SPIRIT FAMILY! Thank you for your purchase of this quality stationary bike trainer from Dyaco Canada Inc. Your new bike was manufactured by one of the leading fitness manufacturers in the world and is backed by one of the most comprehensive warranties available. Through your dealer, Dyaco Canada Inc. will do all we can to make your ownership experience as pleasant as possible for many years to come. The local dealership where you purchased this bike is your administrator for all Dyaco Canada Inc. warranty and service needs. Their responsibility is to provide you with the technical knowledge and service personnel to make your experience more informed and any difficulties easier to remedy. Please take a moment at this time to record the name of the dealer, their telephone number, and the date of purchase below to make any future, needed contact easy. We appreciate your support and we will always remember that you are the reason that we are in business. Please complete and mail your registration card today and enjoy your new bike. Yours in Health, Dyaco Canada Inc. Name of Dealer______________________________________ Telephone Number of Dealer___________________________ Purchase Date_______________________________________ Product Registration RECORD YOUR SERIAL NUMBER Please record the Serial Number of this fitness product in the space provided below. Serial Number_______________________________________ REGISTER YOUR PURCHASE The self-addressed product registration card must be completed in full and returned to Dyaco Canada Inc. Customer service 1-888-707-1880 Email: [email protected] 2 Dyaco Canada Inc 2013. Important Safety Instructions WARNING - Read all instructions before using this appliance. Do not operate the bike on deeply padded, plush or shag carpet. Damage to both the carpet and bike may result. Keep children away from the bike. There are obvious pinch points and other areas of caution that can cause harm. Keep hands away from all moving parts. Never operate the bike if it has a damaged cord or plug. If the bike is not working properly, call your dealer. Keep the cord away from heated surfaces. Never drop or insert any object into any openings. Do not use outdoors. To disconnect, turn all controls to the off position, then remove the plug from the outlet. Do not attempt to use your bike for any purpose other than for the purpose it is intended. The hand pulse sensors are not medical devices. Various factors, including the user’s movement, may affect the accuracy of heart rate readings. The pulse sensors are intended only as exercise aids in determining heart rate trends in general. Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable for use on your bike. Quality athletic shoes are recommended to avoid leg fatigue. SAVE THESE INSTRUCTIONS - THINK SAFETY! Customer service 1-888-707-1880 Email: [email protected] 3 Dyaco Canada Inc 2013. Important Electrical Information WARNING! This product is self powered by a built in generator but does have the option of being plugged into an A.C. outlet (Optional 24 VAC transformer available through your local Dyaco Canada Inc. fitness dealer). The following are warnings to be observed when using the A.C. plug in option. NEVER remove any cover without first disconnecting AC power supply. If A.C. voltage varies by ten percent (10%) or more, the performance of your bike may be affected. Such conditions are not covered under your warranty. If you suspect the voltage is low, contact your local power company or a licensed electrician for proper testing. When operated in the generator mode, be aware that the generator is producing A.C. power while the bike is being used. Do not service the bike while the generator is spinning. Serious electric shock could occur. NEVER: expose the bike to rain or moisture. This product is NOT designed for Use outdoors, near a pool or spa, or in any other high humidity environment. Important Operation Instructions NEVER operate the bike without reading and completely understanding the results of any operational change you request from the computer. NEVER use your bike in the A.C. power mode during an electrical storm. Surges may occur in your household power supply that could damage the bike’s electrical components. Do not use excessive pressure on console control keys. They are precision set to properly function with little finger pressure. Pushing harder is not going to make the unit go faster or slower. If you feel the buttons are not functioning properly with normal pressure, contact your Dyaco Canada Inc. dealer. Customer service 1-888-707-1880 Email: [email protected] 4 Dyaco Canada Inc 2013. Assembly Pack Check List For 161168800 CR800 Step 1 #77 - 3/8" X 3/4” Flat Washer (6 pcs) #84 - 3/8" X 1” Flat Washer (4 pcs) #89 - 3/8" Nylon Nut (6 pcs) #71 - 3/8” x 2” Hex Head Bolt (4 pcs) #65 - 3/8” x 2-1/4” Hex Head Bolt (4 pcs) #175 - 3/8” x 2-3/4” Hex Head Bolt (2 pcs) Step 2 #176 - 3/8” x 3/4” Hex Head Bolt (6 pcs) Customer service 1-888-707-1880 Email: [email protected] #136 - M5 x 15mm Phillips Head Screw (4 pcs) 5 #77 - 3/8" x 3/4” Flat Washer (6 pcs) Dyaco Canada Inc 2013. Step 3 #68 - 5/16” x 5/8” Hex Head Bolt (8 pcs) #83 - 5/16" X 3/4“ Curved Washer (2 pcs) #76 - 5/16" X 11/16“ Flat Washer (6 pcs) #82 - 5/16” Split Washer (2pcs) Step 4 #105 – 4mm x 16mm Self Tapping Screw (4 pcs) Customer service 1-888-707-1880 Email: [email protected] #99 - M5 x 12mm Phillips Head Screw (8 pcs) 6 #98 - M6 x 15mm Phillips Head Screw (4 pcs) Dyaco Canada Inc 2013. Tools #114 - Phillips Screw Driver (1 pc) Customer service 1-888-707-1880 Email: [email protected] #112 - 12/14mm Wrench (1 pc) 7 #132 - 14/15mm Wrench (1 pc) Dyaco Canada Inc 2013. Assembly Instructions For 161168800 CR800 STEP 1: REAR STABILIZER & SEAT HANDLEBAR ASSEMBLY 1. Install the Rear Stabilizer (7) onto the Main Frame with four 3/8” x 2-1/4” Hex Head bolts (65) and four 3/8” x 1” Flat Washers (84). 2. Install the handlebar assembly (6) onto the seat carriage (4) with four 3/8” X 2” bolts (71) installed through the top holes and secured with four 3/8” flat washers (77) and 3/8” nylon nuts (89). Install two 3/8” X 2-3/4” bolts (175) through the side holes and secure with two 3/8” flat washers (77) and 3/8” nylon nuts (89). 3. Plug the Left hand pulse wire (27) into the corresponding left socket (42) located in the left plastic side case under the seat carriage, and the Right hand pulse wire (21) into the right socket (26). Customer service 1-888-707-1880 Email: [email protected] 8 Dyaco Canada Inc 2013. STEP 2: SEAT BACK 4. Install Seat Back Frame (5) onto the Seat Carriage (4) with six 3/8” x 3/4” Hex Head bolts (176) and 3/8”x 3/4” flat washers (77). 5. Install the Seat Back Cover (128) onto the Seat Back with four M5 × 15m/m Phillips Head Screws (136). Customer service 1-888-707-1880 Email: [email protected] 9 Dyaco Canada Inc 2013. STEP 3: CONSOLE MAST ASSEMBLY 1. Install the console mast cover (31) onto the console mast (2), making sure it is facing the correct direction as in the picture below. Run the two wire harnesses through the bottom of the console mast tube and out the top opening. 2. Slide the console mast into the receiving tube (1) being careful to not pinch the wires. Fasten the console mast with six 5/16” x 5/8” bolts (68) and four 5/16” flat washers (76) on the side bolts and two 5/16” curved washers (83) on the front bolts. Snap the console mast cover in place. 3. Install the front handlebars (3) onto the console mast with two 5/16” x 5/8” bolts (68), 5/16” split washers (82) and 5/16” flat washers (76). Customer service 1-888-707-1880 Email: [email protected] 10 Dyaco Canada Inc 2013. STEP 4: CONSOLE, SEAT, COVERS, PEDALS 1. Install the front and rear stabilizer covers (32 & 37) and secure to the frame with four M5 x 12mm screws (99). 2. Install the left and right cup holders (39 & 38) to the rear handlebars with four self tapping screws (105). 3. Install the bottom seat cushion (61) to the seat carriage (4) with four M6 x 15mm screws (98). 4. Install the Pedals (116 L, 117 R) into the Crank arms (51L, 51R). Remember that the left pedal has a reverse thread and will be screwed into the crank in the opposite rotation from normal threads. There is an “L” stamped into the end of the threaded post of the left pedal and an “R” in the right. Make sure to tighten the pedals as much as you possibly can. It may be necessary to re-tighten the pedals if you feel a thumping during pedaling the bike. A clicking noise, or thumping, sound during pedaling is usually caused by the pedals being too loose. 5. Connect the two wire harnesses (44 & 45) to the corresponding connectors on the back of the console. Install the console onto the console mast and secure with four M5 x 12mm screws (99) being careful to not pinch the wires. Customer service 1-888-707-1880 Email: [email protected] 11 Dyaco Canada Inc 2013. Assembly Pack Check List For 16116605 CU800 Step 1 #50 - 3/8” x 2-1/4” Hex Head Bolt (4pcs) #71 - 3/8" X 25 Flat Washer (4pcs) Step 2 #51 - 5/16” x 5/8” Hex Head Bolt (7pcs) #99 - 5/16" X 19 Curved Washer (1pcs) #72 - 5/16" X 18 Flat Washer (6pcs) Step 3 #51 - 5/16” x 5/8” Hex Head Bolt (2pcs) #103 - 5/16” Split Washer (2pcs) #72 - 5/16" X 18 Flat Washer (2pcs) Step 4 #58 - M5 x 12mm Phillips Head Screw (10pcs) Customer service 1-888-707-1880 Email: [email protected] 12 Dyaco Canada Inc 2013. Tools #93 - Phillips Screw Driver (1pc) Customer service 1-888-707-1880 Email: [email protected] #100 - 12/14mm Wrench (1pc) 13 #117. 13/15mm Wrench (1pc) Dyaco Canada Inc 2013. STEP 1: REAR STABILIZER ASSEMBLY 1. Install the Rear Stabilizer (5) onto the Main Frame (1) with the four 3/8” x 2-1/4” Hex Head Bolts (50) and four 3/8” Flat Washers (71). Customer service 1-888-707-1880 Email: [email protected] 14 Dyaco Canada Inc 2013. STEP 2: FRONT CONSOLE MAST ASSEMBLY 1. Unravel the Computer Cable (29) and snake it through the Console Mast Cover (38) and the Console Mast (2) until the cable connector comes out the top opening of the console mast. Slide the plastic cover (38) onto the console mast, ensuring the correct orientation of the cover. 2. Install the Console Mast (2) onto the Main Frame (1) with seven 5/16” x 5/8” Hex Head bolts (51), six 5/16” Flat Washers (72) on the side screws and one 5/16” Curved Washer (99) on the front screw. Customer service 1-888-707-1880 Email: [email protected] 15 Dyaco Canada Inc 2013. STEP 3: HANDLE BAR ASSEMBLY 1. Run the two hand pulse wires (26) into the hole in the handle bar mounting plate and out through the hole in the console plate. Install the Handle Bar (3) onto the Console Mast (2) with two 5/16” x 5/8” Hex Head bolts (51), two 5/16” Flat Washers (72) and two 5/16” Split Washers (103) being careful not to pinch the hand pulse wires. Customer service 1-888-707-1880 Email: [email protected] 16 Dyaco Canada Inc 2013. STEP 4: CONSOLE, SEAT, PEDALS AND BEAUTY COVERS ASSEMBLY 1. Insert the Computer Cable (29) and two Hand pulse cables (26, 28) into the connectors in the back of the Console (34). Install the Console (34) onto the Console Mast (2). Install the two M5x12mm bottom screws first (58). Install the cover plate (12) with the two top mounting screws (58). 2. Install the Front Stabilizer Cover (40) and the Rear Stabilizer Cover (41) onto the Main Frame (1) with four M5x12mm Phillips Head Screws (58). 3. Install the Pedals (45 L, 46R) onto the Crank arms (16L, 16R). Remember that the left pedal has a reverse thread and will be screwed into the crank in the opposite rotation from normal threads. There is an “L” stamped into the end of the threaded post of the left pedal and an “R” in the right. Make sure to tighten the pedals as much as you possibly can. It may be necessary to re-tighten the pedals if you feel a thumping during pedaling the bike. A noise or feeling such as a thumping or clicking is usually caused by the pedals being too loose. 4. Install the Seat mount slide (7) onto the track on top of the seat tube with the seat post facing forward. Install the seat (19) onto the seat post. 5. Install the Drink Bottle Holder (116) onto the Console Mast (2) with two M5x12mm Phillips Head Screws (58). Customer service 1-888-707-1880 Email: [email protected] 17 Dyaco Canada Inc 2013. Features Foot pedals Through research performed with a leading sports scientist and physical rehabilitation expert, Spirit engineering has developed a breakthrough in pedal design. Typical stationary exercise bikes are wider than a normal road bike. The reason is to allow for the braking mechanism, pulleys, drive components and beauty covers. Since the bike is wider so is the distance between the pedals; this width between the pedals is called the Q factor. Spirit has designed our pedal system so the Q factor is the smallest in the industry, but we did not stop there. We have also custom designed and tooled a new pedal that provides a two degree inward tilt to compensate for the Q factor not being perfect. Having a small Q factor in addition to the two degree inward tilt of the pedals puts the user into a biomechanical neutral alignment. This means that your feet, ankles, knees and hips are lined up properly ensuring a comfortable workout. Transportation The bike is equipped with two transport wheels, which are engaged when rear of the bike is lifted. Customer service 1-888-707-1880 Email: [email protected] 18 Dyaco Canada Inc 2013. Operation of Your Stationary Bike ■161168800 CR800 & 16116605 CU800 Console Power on Spirit commercial bikes have a built-in generator for power and do not need to be plugged into an AC outlet. To power up the Bike simply start to pedal, the console will turn on automatically. When initially powered on the console will perform an internal self-test. During this time all the lights will turn on for a short time. When the lights go off the dot matrix display will show a software version (i.e. VER 1.0) and the message window will display an odometer reading. The odometer reading displays how many hours the bike has been used and how many virtual miles the bike has gone. The display shows: ODO 123 MI 123 HRS. The odometer will remain displayed for only a few seconds then the console will go to the start up display. The dot matrix display will be scrolling through the different profiles, showing the programs, and the message window will be scrolling the start up message. You may now begin to use the console. Customer service 1-888-707-1880 Email: [email protected] 19 Dyaco Canada Inc 2013. Console Operation Quick Start This is the quickest way to start a workout. After the console powers up you just press the Start key to begin. This will initiate the Quick Start mode. In Quick Start the Time will count up from zero, all workout data will start to accrue and the workload may be adjusted manually by pressing the Up and Down buttons. The dot matrix display will show a ¼ mile track display or just the bottom row lit at first, depending on how the display button has been set (see Basic information below). As you increase the workload more rows will light indicating a harder workout. The bike will get harder to pedal as the rows increase. The dot matrix has 24 columns of lights and each column represents 1 minute. At the end of the 24th column (or 24 minutes of work) the display will wrap around and start at the first column again. There are 40 levels of resistance – displayed as 10 rows of lights - available for plenty of variety. The first 10 levels are very easy workloads, and the changes between levels are set to a good progression for de-conditioned users. Levels 10-20 are more challenging but the increases from one level to the next remain small. Levels 20-30 start getting tough as the levels jump more dramatically. Levels 30-40 are extremely hard and are good for short interval peaks and elite athletic training. Basic information The Dot Matrix, or Profile Window, has two display modes. When you begin a program the dot matrix will display the workout Profile. To the left of the dot matrix there is a button labeled Display. Pressing this button once will switch the display to show a quarter mile track. If the Display button is pressed again the dot matrix will switch back and forth between Track and Profile mode every few seconds. To turn off the scan mode press the Display key again. This will return you to the profile display mode. The Message Window will initially be displaying Time and Distance information. On the bottom left of the message window is a button labeled Display. Each time this Display button is pressed the next set of information will appear, four windows in all. In order: Time and Distance, Pulse and Kcal (Calories), Speed in RPM and MPH, Work Level and Watts, then METs. If the Display button is pressed during the METs display the Scan light will come on and the message window will show each set of data for four seconds then switch to the next set of data in a continuous loop. Pressing the Display button again will bring you back to the beginning. Below the Dot matrix display is a Heart Icon and a Bar Graph. The Bike has a built in heart rate monitoring system. Simply grasping the hand pulse sensors, or wearing a heart rate chest belt transmitter, will start the Heart Icon blinking (this may take a few seconds). The Message Window will display your heart rate, or Pulse, in beats per minute. The Bar Graph represents the percentage of your maximum heart rate you are currently achieving. NOTE: You must enter your age during program setup for the Bar Graph to be accurate. Refer to Heart Rate section for details about these features and how they can help you work out more efficiently. Customer service 1-888-707-1880 Email: [email protected] 20 Dyaco Canada Inc 2013. The Stop/Reset button actually has several functions. Pressing the Stop/Reset key once during a program will Pause the program for 5 minutes (when you stop pedaling without AC power the display will turn off but the memory will be saved for 5 minutes just like the pause mode). If you need to get a drink, answer the phone, or any of the many things that could interrupt your workout, this is a great feature. To resume your workout during Pause just press the Start key or start pedaling. If the Stop/Reset button is pressed twice during a workout the program will end and the console will return to the start up screen. If the Stop/Reset key is held down for 3 seconds the console will perform a complete Reset. During data entry for a program the Stop/Reset key performs a Previous Screen function. This allows you to go back one step in the programming each time you press the Stop/Reset key. The Program Keys are used to preview each program. When you first turn the console on you may press each program key to preview what the program profile looks like. If you decide that you want to try a program, press the corresponding program key and then press the Enter key to select the program and enter into the data-setup mode. The program keys also act as a Number Key Pad when you are in the data-setup mode. Under each program key is a number. If you are setting new data such as Age, weight etc., you can use these keys to enter the numbers quickly. The console includes a built-in fan to help keep you cool. To turn the fan on press the key on the right side, front of the console Programming the console Each of the programs can be customized with your personal information and changed to suit your needs. Some of the information asked for is necessary to ensure the readouts are correct. You will be asked for your Age and Weight. Entering your Age ensures that the Heart Rate bar graph shows the correct number. Your Age is also necessary during the Heart Rate control program to ensure the correct settings are in the program for your Age. Otherwise the work settings could be too high or low for you; entering your Weight aides in calculating a more correct Calorie reading. Although we cannot provide an exact calorie count we do want to be as close as possible. Entering/Changing Settings When you enter a program (by pressing a program key, then enter key) you have the option of entering your own personal settings. If you want to workout without entering new settings then just press the Start key. This will bypass the programming of data and take you directly to the start of your workout. If you want to change the personal settings then just follow the instructions in the message window. If you start a program without changing the settings the default - or pre-saved – settings will be used. Customer service 1-888-707-1880 Email: [email protected] 21 Dyaco Canada Inc 2013. Manual The Manual program works as the name implies, manually. This means that you control the workload yourself and not the computer. To start the Manual program follow the instructions below or just press the Manual button then the Enter button and follow the directions in the message window. 1. Press the Manual key then press the Enter key. 2. The message window will ask you to enter your Age. You may enter your Age, using the Up and Down keys or the numeric key pad, then press the Enter key to accept the new number and proceed on to the next screen. 3. You are now asked to enter your Weight. You may adjust the Weight number using the Up and Down keys, or the numeric key pad, then press enter to continue. 4. The next setting is Time. You may adjust the Time and press enter to continue. 5. Now you are finished editing the settings and can begin your workout by pressing the Start key. You can also go back and modify your settings by pressing the Enter key. NOTE: At any time during the editing of Data you can press the Stop key to go back one level, or screen. 6. The program automatically starts you at level one. This is the easiest level and it is a good idea to stay at level one for a while to warm up. If you want to increase the work load at any time press the Up key; the Down key will decrease the workload. 7. During the Manual program you will be able to scroll through the data in the message window by pressing the adjacent Display key. You may also switch between the profile display and a quarter mile track by pressing the Display key adjacent to the dot matrix display. 8. When the program ends you may press Start to begin the same program again or Stop to exit the program, or you can save the program you just completed as a custom program by pressing the Custom key and following the instructions in the message window. Preset Programs The bike has five different programs that have been designed for a variety of workout goals. These five programs have factory preset profiles for achieving these different goals. The initial built-in level of difficulty for each program is set to a relatively easy level. You may adjust the level of difficulty (Max level) for each program before beginning by following the instructions in the message window after selecting your program. HILL The Hill program simulates going up and down a hill. The resistance in the pedals will steadily increase and then decrease during the program. Work Profile Customer service 1-888-707-1880 Email: [email protected] 22 Dyaco Canada Inc 2013. FATBURN The Fat Burn program is designed, as the name implies, to maximize the burning of fat. There are many schools of thought on the best way to burn fat but most experts agree that a lower exertion level that stays at a steady workload is the best. The absolute best way to burn fat is to keep your heart rate at around 60% to 70% of its maximum potential. This program does not use heart rate but simulates a lower, steady exertion workout. Work Profile Cardio The Cardio program is designed to increase your Cardio vascular function. This is exercise for your heart and lungs. It will build up your heart muscle and increase blood flow and lung capacity. This is achieved by incorporating a higher level of exertion with slight fluctuations in work. Work Profile Strength The Strength program is designed to increase muscular strength in your lower body. This program will steadily increase in resistance to a high level and then keeps you there. This is designed to strengthen and tone your legs and glutes. Work Profile Customer service 1-888-707-1880 Email: [email protected] 23 Dyaco Canada Inc 2013. Interval The Interval program takes you through high levels of intensity followed by periods of low intensity. This program increases your endurance by depleting your oxygen level followed by periods of recovery to replenish oxygen. Your cardio vascular system gets programmed to use oxygen more efficiently this way. Work Profile Programming Preset Programs: 1. Select the desired program button then press the Enter key. 2. The message window will ask you to enter your Age. You may adjust the age setting, using the Up and Down keys, then press the Enter key to accept the new number and proceed on to the next screen. 3. You are now asked to enter your Weight. You may adjust the weight number using the Up and Down keys, then press enter to continue. 4. Next is Time. You may adjust the Time and press enter to continue. 5. Now you are asked to adjust the Max Level. This is the peak exertion level you will experience during the program (at the top of the hill). Adjust the level and then press enter. 6. Now you are finished editing the settings and can begin your workout by pressing the Start key. You can also go back and modify your settings by pressing the Stop key to go back one level, or screen. 7. If you want to increase or decrease the workload at any time during the program press the Up or Down key. This will change the workload settings of the entire profile, although the profile picture on the screen will not change. The reason for this is so that you can see the entire profile at all times. If the profile picture is changed it will look distorted and not a true representation of the actual profile. When you make a change to the workload, the message window will show the current column, and program maximum, levels of work. 8. During the program you will be able to scroll through the data in the message window by pressing the Display key next to the message window. 9. When the program ends the message window will show a summary of your workout. The summary will be displayed for a short time then the console will return to the start-up display. Customer service 1-888-707-1880 Email: [email protected] 24 Dyaco Canada Inc 2013. Custom User Defined Program The custom program allows you to build and save a custom program. You can build your own custom program by following the instructions below or you can save any other preset program you complete as a custom program. The custom program allows you to further personalize it by adding your facility name. 1. Press the Custom key. The message window will show a welcome message; if you had previously saved a program the message will contain the name you gave it. Then press the Enter key to begin programming. 2. When you press enter, the message window will show “Name – A”, if there is no name saved. If the name “Custom Workout” had been previously saved the message window will show “Name – Custom Workout” and the C in Custom will be blinking. If there is a name saved you can change it or you may press the Stop key to keep the name and continue to the next step. If you want to enter a name use the Up and/or the Down key to change the first letter then press Enter to save the first letter and continue to the next letter. When you have finished entering the name press the Stop key to save the name and continue to the next step. 3. The message window will ask you to enter your Age. You may enter your Age, using the Up and Down keys or the numeric key pad, then press the Enter key to accept the new number and proceed on to the next screen. 4. You are now asked to enter your Weight. You may adjust the Weight number using the Up and Down keys or the numeric key pad then press enter to continue. 5. Next is Time. You may adjust the Time and press enter to continue. 6. Now you are asked to adjust the Max Level. This is the peak exertion level you will experience during the program. Adjust the level and then press enter. 7. Now the first column will be blinking and you are asked to adjust the level for the first segment of the workout. When you finish adjusting the first segment, or if you don’t want to change, then press enter to continue to the next segment. 8. The next segment will show the same level as the previously adjusted segment. Repeat the same process as the last segment then press enter. Continue this process until all twenty segments have been set. 9. The message window will then tell you to press enter to save the program. After saving the program the message window says “New program saved” then will give you the option to Start or modify the program. Pressing Stop will exit to the start up screen. 10. If you want to increase or decrease the workload at any time during the program press the Up or Down key. This will only affect the workload for the present position in the profile. When the profile changes to the next column it will return to the preset work level. 11. During the User 1 or User 2 program you will be able to scroll through the data in the message window by pressing the adjacent Display key, switch between the profile display and a quarter mile track by pressing the Display key adjacent to the matrix, use the heart rate monitoring features and can switch to heart rate Auto-Pilot mode. See Heart Rate section for details of this feature). Customer service 1-888-707-1880 Email: [email protected] 25 Dyaco Canada Inc 2013. Fit-Test The fitness test is based on the YMCA protocol and is a sub-maximal test that uses pre-determined, fixed work levels that are based on your heart rate readings as the test progresses. The test will take anywhere between 6 to 15 minutes to complete, depending on your level of fitness. The test ends when your heart rate reaches 85% of maximum at any time during the test or your heart rate is between 110 bpm and 85% at the end of two consecutive stages. At the end of the test a VO2max score will be given. VO2max stands for Volume of Oxygen uptake which is a measurement of how much oxygen you need to perform a known amount of work. The YMCA protocol uses two to four 3 minute stages of continuous exercise (see charts below). You will be asked to choose either, Male or Female at the beginning of the test. This choice determines which test parameters will be used during the test as shown in the charts below. The only caveats are that if you are a very de-conditioned Male you need to choose option Female. If you are a very conditioned female you need to choose option Male. Workload chart for male or very fit female: Level 12 50 watts - 1st Stage 300 kgm/min HR < 90 90 - 105 > 105 2nd Stage Level 29 150 watts - Level 26 125 watts - Level 23 100 watts - 900 kgm/min 750 kgm/min 600 kgm/min HR HR <120 HR 120-135 HR >135 HR <120 HR 120-135 HR >135 HR <120 HR 120-135 HR >135 3rd stage Level 36 225 watts - Level 34 200 watts - Level 32 175 watts - Level 34 200 watts - Level 32 175 watts - Level 29 150 watts - Level 32 175 watts - Level 29 150 watts - Level 26 125 watts - 1350 kgm/min 1200 kgm/min 1050 kgm/min 1200 kgm/min 1050 kgm/min 900 kgm/min 1050 kgm/min 900 kgm/min 750 kgm/min Workload chart for female or de-conditioned male Level 5 (25W) 150 kgm/min HR: 90-100 HR>100 Heart Rate HR<80 1st Stage HR: 80-90 2nd Stage Level 26 (125W) 750 kgm/min Level 23 (100W) 600 kgm/min Level 18 (75W) 450 kgm/min Level 12 (50W) 300 kgm/min 3rd Stage Level 29 (150W) 900 kgm/min Level 26 (125W) 750 kgm/min Level 23 (100W) 600 kgm/min Level 18 (75W) 450 kgm/min 4th Stage (if needed) Level 32 (175W) 1050 kgm/min Level 29 (150W) 900 kgm/min Level 25 (117W) 700 kgm/min Level 23 (100W) 600 kgm/min Customer service 1-888-707-1880 Email: [email protected] 26 Dyaco Canada Inc 2013. Fitness test programming: 1. Press the Fit-test button and press enter. 2. The message window will ask you to enter your Age. You may adjust the age setting, using the Up and Down keys then press the Enter key to accept the new number and proceed on to the next screen. 3. You are now asked to enter your Weight. You may adjust the weight number using the Up and Down keys then press enter to continue. 4. Now press Start to begin the test. Before the test: • • • • • Make sure you are in good health; check with your physician before performing any exercise if you are over the age of 35 or persons with pre-existing health conditions. Adjust the seat to the proper position so that when your leg is extended during pedaling there is a slight bend at the knee of about 5 degrees. Make sure you have warmed up and stretched before taking the test. Do not take in caffeine before the test. Hold the hand grips gently, do not tense up. During the test: • • • The console must be receiving a steady heart rate for the test to begin. You may use the hand pulse sensors or wear a heart rate chest strap transmitter. You must maintain a steady 50 RPM pedal speed. If your pedal speed drops below 48 RPM or goes above 52 RPM the console will emit a steady beeping sound until you are within this range. You may scroll through the various data readings in the message window by pressing the Display button under the message window. 1. The message window will always display your pedal speed on the right side to help you maintain 50RPM. 2. The data shown during the test is: a. Work in KGM is actually an abbreviated form of kg-m/min. which is a work measurement of kilogram-force meter/minute b. Work in Watts (1 watt is equal to 6.11829727787 kg-m/min.) c. HR is your actual heart rate; TGT is the target heart rate to reach to end the test. d. Time is the total elapsed time of the test. After the test: • • Cool down for about one to three minutes. Take note of your score because the console will automatically return to the start-up mode after a few minutes. Customer service 1-888-707-1880 Email: [email protected] 27 Dyaco Canada Inc 2013. What your score means: VO2max Chart for males and very fit females 18-25 26-35 36-45 46-55 56-65 65+ years old years old years old years old years old years old >60 >56 >51 >45 >41 >37 good 52-60 49-56 43-51 39-45 36-41 33-37 above average 47-51 43-48 39-42 35-38 32-35 29-32 average 42-46 40-42 35-38 32-35 30-31 26-28 below average 37-41 35-39 31-34 29-31 26-29 22-25 poor 30-36 30-34 26-30 25-28 22-25 20-21 <30 <30 <26 <25 <22 <20 excellent very poor VO2max Chart for females and de-conditioned males excellent 18-25 26-35 36-45 46-55 56-65 65+ years old years old years old years old years old years old 56 52 45 40 37 32 good 47-56 45-52 38-45 34-40 32-37 28-32 above average 42-46 39-44 34-37 31-33 28-31 25-27 average 38-41 35-38 31-33 28-30 25-27 22-24 below average 33-37 31-34 27-30 25-27 22-24 19-22 poor 28-32 26-30 22-26 20-24 18-21 17-18 <28 <26 <22 <20 <18 <17 very poor Customer service 1-888-707-1880 Email: [email protected] 28 Dyaco Canada Inc 2013. Heart Rate Training A word about Heart Rate: The old motto, “no pain, no gain”, is a myth that has been overpowered by the benefits of exercising comfortably. A great deal of this success has been promoted by the use of heart rate monitors. With the proper use of a heart rate monitor, many people find that their usual choice of exercise intensity was either too high or too low and exercise is much more enjoyable by maintaining their heart rate in the desired benefit range. To determine the benefit range in which you wish to train, you must first determine your Maximum Heart Rate. This can be accomplished by using the following formula: 220 minus your age. This will give you the Maximum heart rate (MHR) for someone of your age. To determine the effective heart rate range for specific goals you simply calculate a percentage your MHR. Your Heart rate training zone is 50% to 90% of your maximum heart rate. 60% of your MHR is the zone that burns fat while 80% is for strengthening the cardio vascular system. This 60% to 80% is the zone to stay in for maximum benefit. 90 For someone who is 40 years old their target heart rate zone is calculated: 220 – 40 = 180 (maximum heart rate) 180 x .6 = 108 beats per minute (60% of maximum) 180 X .8 = 144 beats per minute (80% of maximum) So for a 40 year old the training zone would be 108 to 144 beats per minute. If you enter your age during programming the console will perform this calculation automatically. Entering your age is used for the Heart Rate control programs. After calculating your Maximum Heart Rate you can decide upon which goal you would like to pursue. The two most popular reasons for, or goals, of exercise are cardiovascular fitness (training for the heart and lungs) and weight control. The black columns on the chart above represent the Maximum Heart Rate for a person whose age is listed at the bottom of each column. The training heart rate, for either cardiovascular fitness or weight loss, is represented by two different lines that cut diagonally through the chart. A definition of the lines’ goal is in the bottom left-hand corner of the chart. If your goal is cardiovascular fitness or if it is weight loss, it can be achieved by training at 80% or 60%, respectively, of your Maximum Heart Rate on a schedule approved by your physician. Consult your physician before participating in any exercise program. With all Spirit Heart Rate Control bike machines you may use the heart rate monitor feature without using the Heart Rate Control program. This function can be used during manual mode or during any of the nine different programs. The Heart Rate Control program automatically controls resistance at the pedals. Customer service 1-888-707-1880 Email: [email protected] 29 Dyaco Canada Inc 2013. Rate of Perceived Exertion Heart rate is important but listening to your body also has a lot of advantages. There are more variables involved in how hard you should workout than just heart rate. Your stress level, physical health, emotional health, temperature, humidity, the time of day, the last time you ate and what you ate, all contribute to the intensity at which you should workout. If you listen to your body, it will tell you all of these things. The rate of perceived exertion (RPE), also know as the Borg scale, was developed by Swedish physiologist G.A.V. Borg. This scale rates exercise intensity from 6 to 20 depending upon how you feel or the perception of your effort. The scale is as follows: Rating Perception of Effort 6 Minimal 7 Very, very light 8 Very, very light + 9 Very light 10 Very light + 11 Fairly light 12 Comfortable 13 Somewhat hard 14 Somewhat hard + 15 Hard 16 Hard + 17 Very hard 18 Very hard + 19 Very, very hard 20 Maximal You can get an approximate heart rate level for each rating by simply adding a zero to each rating. For example a rating of 12 will result in an approximate heart rate of 120 beats per minute. Your RPE will vary depending up the factors discussed earlier. That is the major benefit of this type of training. If your body is strong and rested, you will feel strong and your pace will feel easier. When your body is in this condition, you are able to train harder and the RPE will support this. If you are feeling tired and sluggish, it is because your body needs a break. In this condition, your pace will feel harder. Again, this will show up in your RPE and you will train at the proper level for that day. Customer service 1-888-707-1880 Email: [email protected] 30 Dyaco Canada Inc 2013. Using a Heart Rate Transmitter How to wear your wireless chest strap transmitter: 1. Attach the transmitter to the elastic strap using the locking parts. 2. Adjust the strap as tightly as possible as long as the strap is not too tight to remain comfortable. 3. Position the transmitter with the logo centered in the middle of your body facing away from your chest (some people must position the transmitter slightly left of center). Attach the final end of the elastic strap by inserting the round end and, using the locking parts, secure the transmitter and strap around your chest. 4. Position the transmitter immediately below the pectoral muscles. 5. Sweat is the best conductor to measure very minute heart beat electrical signals. However, plain water can also be used to pre-wet the electrodes (2 black square areas on the reverse side of the belt and either side of transmitter). It’s also recommended that you wear the transmitter strap a few minutes before your work out. Some users, because of body chemistry, have a more difficult time in achieving a strong, steady signal at the beginning. After “warming up”, this problem lessens. As noted, wearing clothing over the transmitter/strap doesn’t affect performance. 6. Your workout must be within range - distance between transmitter/receiver – to achieve a strong steady signal. The length of range may vary somewhat but generally stay close enough to the console to maintain good, strong, reliable readings. Wearing the transmitter immediately against bare skin assures you of proper operation. If you wish, you may wear the transmitter over a shirt. To do so, moisten the areas of the shirt that the electrodes will rest upon. Note: The transmitter is automatically activated when it detects activity from the user’s heart. Additionally, it automatically deactivates when it does not receive any activity. Although the transmitter is water resistant, moisture can have the effect of creating false signals, so you should take precautions to completely dry the transmitter after use to prolong battery life (estimated transmitter battery life is 2500 hours). If your chest strap has a replaceable battery the replacement battery is Panasonic CR2032. Erratic Operation: Caution! Do not use this bike for Heart Rate Control unless a steady, solid Actual Heart Rate value is being displayed. High, wild, random numbers being displayed indicate a problem. Areas to look at for interference, which may cause erratic heart rate: (1) Microwave ovens, TVs, small appliances, etc. (2) Fluorescent lights. (3) Some household security systems. (4) Perimeter fence for a pet. (5) Some people have problems with the transmitter picking up a signal from their skin. If you have problems try wearing the transmitter upside down. Normally the transmitter will be oriented so the Spirit logo is right side up. (6) The antenna that picks up your heart rate is very sensitive. If there is an outside noise source, turning the whole machine 90 degrees may de-tune the interference. (7) If there is another person wearing a chest strap within 1 meter, it will interfere. (8) If you continue to experience problems contact your dealer. Customer service 1-888-707-1880 Email: [email protected] 31 Dyaco Canada Inc 2013. Heart Rate Control (HR) Program operation To start the HR program follow the instructions below or just press the HR key then the Enter button and follow the directions in the message window. 1. Press the HR key then press the Enter key. 2. The message window will ask you to enter your Age. You may enter your Age, using the Up and Down keys or the numeric key pad, then press the Enter key to accept the new number and proceed on to the next screen. 3. You are now asked to enter your Weight. You may adjust the Weight number using the Up and Down keys or the numeric key pad, then press enter to continue. 4. Next is Time. You may adjust the Time and press enter to continue. 5. Now you are asked to adjust the Heart rate Level. This is the heart rate level you will experience during the program. Adjust the level and then press enter. 6. Now you are finished editing the settings and can begin your workout by pressing the Start key. You can also go back and modify your settings by pressing the Enter key. NOTE: At any time during the editing of Data you can press the Stop key to go back one level, or screen. 7. If you want to increase or decrease the workload at any time during the program press the Up or Down key. This will allow you to change your target heart rate at any time during the program. 8. During the HR program you will be able to scroll through the data in the message window by pressing the adjacent Display key. 9. When the program ends you may press Start to begin the same program again or Stop to exit the program or you can save the program you just completed as a custom user program by pressing a User key and following the instructions in the message window. Auto-pilot The Auto-pilot feature is a unique heart rate program. This program allows you to enter the Heart Rate Control (HR) program on the fly. At any time, during any program, you can press the Auto-pilot button and the console will switch to heart rate control (HR) mode. The console will maintain your heart rate at the current level it is at when you press the Auto-pilot button. For instance: If you are in the Manual mode and your heart rate is at 150 beats per minute, pressing the Auto-pilot button will switch the console to heart rate control (HR) and keep your heart rate at 150 beats per minute automatically. Customer service 1-888-707-1880 Email: [email protected] 32 Dyaco Canada Inc 2013. Maintenance: 1. Wipe down all areas in the sweat path with a damp cloth after each workout. 2. If a squeak, thump, clicking or rough feeling develops the main cause is most likely one of two reasons: 1) The hardware was not sufficiently tightened during assembly. All bolts that were installed during assembly need to be tightened as much as possible. It may be necessary to use a larger wrench than the one provided if you cannot tighten the bolts sufficiently. I cannot stress this point enough; 90% of calls to the service department for noise issues can be traced to loose hardware. 2) The crank arm nut and/or the pedals need to be retightened. 3. If squeaks or other noises persist, check that the unit is properly leveled. There are 2 leveling pads on the bottom of the rear stabilizer, use a 14mm wrench (or adjustable wrench) to adjust the levelers. Maintenance Menu in console software: The console has built in maintenance/diagnostic software. The software will allow you to change the console settings from English to Metric and turn off the beeping of the speaker when a key is pressed for example. To enter the Maintenance menu (may be called Engineering mode, depending on version) press and hold down the Start, Stop and Enter keys. Keep holding the keys down for about 5 seconds and the message window will display “ALTXXXX Engineering mode”. Press the enter button to access the menu below: a. Key test (will allow you to test all the keys to make sure they are functioning) b. Display test (tests all the display functions) c. Functions (Press enter to access settings) i. Sleep mode (Turn on to have the console power down automatically after 20 minutes of inactivity) ii. Pause Mode (Turn on allow 5 minutes of pause, turn off to have the console pause indefinitely) iii. ODO reset (reset the odometer) iv. Units (Set to English or Metric display readings) v. Beep (Turn on or off the beep when a key is pressed) vi. D/A test (tests the brake resistance) vii. Exit d. Security (Allows you to lock the keypad so no unauthorized use is allowed) e. Factory settings (Access only allowed by manufacturing) Customer service 1-888-707-1880 Email: [email protected] 33 Dyaco Canada Inc 2013. 161168800 CR800 PARTS DIAGRAM & LIST Customer service 1-888-707-1880 Email: [email protected] 34 Dyaco Canada Inc 2013. KEY NO PART NO DESCRIPTION 1 2 3 4 16880001 16880002 16880003 16880004 Main Frame Console Mast Mast Handle bar Assembly Seat Carriage 1 1 1 1 5 16880005 Seat Back Frame 1 6 16880006 Seat Handle Bar 1 7 8 9L 9R 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 16880007 16880008 16880009L 16880009R 16880010 16880011 16880012 16880013 16880014 16880015 16880016 16880017 16880018 16880019 16880020 16880021 16880022 16880023 16880024 16880025 16880026 16880027 16880028 Rear Stabilizer Crank Axle Seat Wheel Adjustment Plate(L) Seat Wheel Adjustment Plate(R) 1 1 2 2 1 2 1 3 1 1 4 2 2 1 1 1 2 2 2 8 1 1 2 29 30 31 32 33 34 35 36 16880029 16880030 16880031 16880032 16880033 16880034 16880035 16880036 Customer service 1-888-707-1880 Email: [email protected] QTY Idler Wheel Assembly Seat Stop Axle Seat Position Latch Backing Plate Aluminum Axle Rack Spacer for Stopper Axle Rubber Foot Transportation Wheel Console Assembly Drive Pulley 950m/m_Handpulse W/Cable Assembly Rubber Foot Pad Ø32 (3.0T)_Button Head Plug Ø25.4 (3.0T)_Button Head Plug Seat Track Wheel 300m/m_Handpulse Wire, Coiled 750m/m_Handpulse W/Cable Assembly Crank Arm End Cap Front Shroud (L) Front Shroud (R) Console Mast Cover Front Stabilizer Cover Step Cover Round Disk Rear Shroud (L) Rear Shroud (R) 35 1 1 1 1 1 2 1 1 Dyaco Canada Inc 2013. KEY NO PART NO DESCRIPTION 37 38 39 16880037 16880038 16880039 42 43 44 45 46 47 48 51L 51R 52 53 54 55 56 61 63 64 65 66 68 71 72 73 75 76 77 78 79 80 82 83 84 85 86 87 16880042 16880043 16880044 16880045 16880046 16880047 16880048 16880051L 16880051R 16880052 16880053 16880054 16880055 16880056 16880061 16880063 16880064 16880065 16880066 16880068 16880071 16880072 16880073 16880075 16880076 16880077 16880078 16880079 16880080 16880082 16880083 16880084 16880085 16880086 16880087 Rear Stabilizer Cover Drink Bottle Holder (R) Drink Bottle Holder (L) 300m/m_Handpulse Wire, Coiled Generator/Brake Controller Customer service 1-888-707-1880 Email: [email protected] QTY Computer Cable 2100m/m_Handpulse Wire, Coiled 400m/m_Hall Sencor 750m/m_Wire Brake Coil Harness 1100m/m_Generator Wire Harness Crank Arm (L) Crank Arm (R) 6004_Bearing 6203_Bearing Drive Belt Induction Brake Magnet Seat Seat Back Handgrip Foam 3/8" × 2- 1/4"_Hex Head Bolt 1/4" × 3/4"_Hex Head Bolt 5/16" × 5/8"_Hex Head Bolt 3/8" × 2"_Hex Head Bolt 1/4" × 13 × 1T_Flat Washer 1/4" × 19 × 1.5T_Flat Washer Ø17 × 23.5 × 1T_Flat Washer 5/16" × 18 × 1.5T_Flat Washer 3/8" × 19 × 1.5T_Flat Washer 3/16" × 15 × 1.5T_Flat Washer Ø8 × Ø18 × 3T_Knurled Lock Washer Ø1/4"_Split Washer 5/16" × 1.5T_Split Washer 5/16" × 19 × 1.5T_Curved Washer 3/8" × 25 × 2.0T_Flat Washer Ø17_C Ring Ø20_C Ring M8 × 170m/m_ J Bolt 36 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 4 8 8 4 16 4 1 7 14 3 4 7 8 2 4 1 2 1 Dyaco Canada Inc 2013. KEY NO PART NO 88 89 90 91 93 94 95 97 98 99 101 102 103 104 105 106 107 108 109 110 111 112 114 116 117 124 125 126 127 128 129 132 136 140 141 143 148 16880088 16880089 16880090 16880091 16880093 16880094 16880095 16880097 16880098 16880099 168800101 168800102 168800103 168800104 168800105 168800106 168800107 168800108 168800109 168800110 168800111 168800112 168800114 168800116 168800117 168800124 168800125 168800126 168800127 168800128 168800129 168800132 168800136 168800140 168800141 168800143 168800148 Customer service 1-888-707-1880 Email: [email protected] DESCRIPTION QTY M8 × 7T _Nyloc Nut 3/8" × 7T_Nyloc Nut 1/4" × 8T_Nyloc Nut 5/16" × 6T_Nyloc Nut M6 × 38m/m_Socket Head Cap Bolt 5/16" × 3/4"_Hex Head Bolt M5 × 12m/m_Flat Head Socket Screw Ø3 × 20m/m_Tapping Screw M6 × 15m/m_Phillips Head Screw M5 × 12m/m_Phillips Head Screw 5 × 16m/m_Tapping Screw 5 × 19m/m_Tapping Screw Ø3.5 × 16m/m_Sheet Metal Screw Spring Ø4 × 16 m/m_Sheet Metal Screw 5/16" × 1- 3/4"_Button Head Socket Bolt Ø3.5 × 20m/m_Sheet Metal Screw M10 × 1.25_Nut 3/8" × 7T_Nut 3/8" × 2"_Flat Head Socket Bolt M5 × 10.Ø14 × 2T_Thumb Head Socket Screw 12.14m/m _Wrench Phillips Head Screw Driver Pedal (L) Pedal (R) Rod End Sleeve Seat Carriage Cover HGP Wire Grommet 5/16" × 16 × 1T_Flat Washer Seat Back Cover M6_Nyloc Nut 14.15m/m _Wrench M5 × 15m/m_Phillips Head Screw Hall Sensor Rack Handle Bar Cover Seat Track Fixing Plate Block 37 5 6 4 2 1 6 10 4 11 12 8 4 14 1 4 2 3 2 4 2 8 1 1 1 1 1 1 1 3 1 1 1 4 1 1 1 1 Dyaco Canada Inc 2013. KEY NO PART NO 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 185 168800160 168800161 168800162 168800163 168800164 168800165 168800166 168800167 168800168 168800169 168800170 168800171 168800172 168800173 168800174 168800175 168800176 168800177 168800178 168800179 168800180 168800185 Customer service 1-888-707-1880 Email: [email protected] DESCRIPTION QTY 5/16" × 16 × 1.5T_Flat Washer M6 × 10L_Flat Phillips Head Screw 1/4" × 16 × 1.0T_Flat Washer Sleeve M6 × 19L_Nut M6 × 10L_Button Head Socket Bolt PU Wheel Seat Front/Aft Adjustment Lever Lever Anchor M5 × 25m/m_Flat Head Socket Screw Ø15 × Ø6 × 4T_Nylon Washer M5 × 45m/m_Socket Head Cap Bolt Ø3/16" × 10 × 1T _Flat Washer M5 × 5T_Nyloc Nut Ø3 × 12m/m__Sheet Metal Screw 3/8" × 2- 3/4"_Hex Head Bolt 3/8" × 3/4"_Hex Head Bolt Rubber Foot Pad Square End Cap M8 × 15m/m_Button Head Socket Bolt M5 × 30m/m_Phillips Head Screw 3/8" × 4T_Nut 38 6 4 4 4 4 4 4 1 1 2 1 1 1 1 2 2 6 1 1 4 4 1 Dyaco Canada Inc 2013. 16116605 CU800 PARTS DIAGRAM & LIST Customer service 1-888-707-1880 Email: [email protected] 39 Dyaco Canada Inc 2013. KEY NO PART NO DESCRIPTION 1 2 3 5 1660501 1660502 1660503 1660505 Main Frame Console Mast Seat Handle Bar Rear Stabilizer 1 1 1 1 6 1660506 Seat Slider 1 7 1660507 Sliding Seat Mount 1 8 9 11 12 13 14 15 16L 16R 17 18 19 20 21 22 23 24 25 26 28 29 30 31 1660508 1660509 1660511 1660512 1660513 1660514 1660515 1660516L 1660516R 1660517 1660518 1660519 1660520 1660521 1660522 1660523 1660524 1660525 1660526 1660528 1660529 1660530 1660531 Fix Plate Idler Wheel Assembly Crank Axle Fixing Plate Chain Cover Bracket Drive Belt Drive Pulley Crank Arm L Crank Arm R Bearing for Crank Axle 1 1 1 1 1 1 1 34 35 36 37 38 39 40 41 1660534 1660535 1660536 1660537 1660538 1660539 1660540 1660541 Customer service 1-888-707-1880 Email: [email protected] QTY () () Bearing for Idler Arm Seat Induction Brake Controller Magnet Hall Sencor 1" × 250L × 5T_Handgrip Foam 1" × 200L × 5T_Handgrip Foam Handpulse Assembly Handpulse Assembly (Red) 2000m/m_Computer Cable 200m/m_Wire Brake Coil Harness Generator Wire Harness Console Rubber Foot Chain Cover L Chain Cover R Console Mast Cover Seat Post Cover 1 1 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 4 () () 1 Front Stabilizer Cover Rear Stabilizer Cover 40 1 1 1 1 1 Dyaco Canada Inc 2013. KEY NO PART NO DESCRIPTION 42 43 44 45 1660542 1660543 1660544 1660545 Handgrip Side Cap(Top) Handgrip Side Cap (Bottom) Hall Sensor Rack 46 1660546 (L) Pedal(R) 47 1660547 Transportation Wheel 2 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 69 70 71 72 73 1660549 1660550 1660551 1660552 1660553 1660554 1660555 1660556 1660557 1660558 1660559 1660561 1660562 1660563 1660564 1660565 1660566 1660567 1660569 1660570 1660571 1660572 1660573 1"_Button Head Plug 3/8" × 2-1/4"_Hex Head Bolt 5/16" × 5/8"_Hex Head Bolt 5 × 19m/m_Tapping Screw 5/16" × 1-3/4"_Button Head Socket Bolt 1/4" × 3/4"_Hex Head Bolt M8 × 170m/m_J Bolt M6 × 15m/m_Phillips Head Screw 3/16" × 15 × 1.5T_Flat Washer M5 × 12m/m_Phillips Head Screw 4 4 9 2 2 8 1 76 77 78 79 80 82 83 85 1660576 1660577 1660578 1660579 1660580 1660582 1660583 1660585 Ø1/4"_Split Washer M8 × 7T_Nyloc Nut 3/8" × 7T_Cap Nut 1/4" × 8T_Nyloc Nut 5/16" × 6T_Nyloc Nut 3/8" × 7T_Nut Customer service 1-888-707-1880 Email: [email protected] QTY Pedal 2 2 1 1 1 3/8" × 2m/m_Flat Head Socket Bolt 5 × 16m/m_Tapping Screw Ø3 × 20m/m_Tapping Screw Ø3.5 × 16m/m_Sheet Metal Screw Ø3.5 × 20m/m_Sheet Metal Screw Ø3 × 10m/m_Tapping Screw Ø17_C Ring Ø20_C Ring 1/4" × 13 × 1T_Flat Washer 3/8" × 19 × 1.5T_Flat Washer 3/8" × 25mm × 2.0T_Flat Washer 5/16" × 18mm × 1.5T_Flat Washer Ø17 × 23.5 × 1T_Flat Washer M10 × 1.25_ Nut Round Disk 41 3 1 12 4 6 4 7 1 4 1 2 7 4 5 9 1 7 1 1 4 4 8 2 2 Dyaco Canada Inc 2013. KEY NO PART NO DESCRIPTION 86 93 96 99 1660586 1660593 1660596 1660599 Fore Aft Adjustment Knob Phillips Head Screw Driver Crank Arm End Cap 5/16" × 19 × 1.5T_Curved Washer 1 1 2 1 100 16605100 12/14m/m_Wrench 1 102 16605102 5/16" × 16 × 1.0T_Flat Washer 3 103 105 106 107 114 115 116 117 118 16605103 16605105 16605106 16605107 16605114 16605115 16605116 16605117 16605118 5/16"_Split Washer Front Handle Bar Cover Seat Up/Down Adjustment Knob Slider Sleeve Slide Spacer Ø3 × 12m/m_Sheet Metal Screw Drink Bottle Holder 13/15m/m_Wrench 5/16" × 2-1/4"_Hex Head Bolt 2 1 1 1 1 2 1 Customer service 1-888-707-1880 Email: [email protected] QTY 42 1 2 Dyaco Canada Inc 2013. Manufacturer’s Limited Warranty Dyaco Canada Inc. warrants all it’s bike parts for a period of time listed below, from the date of retail sale, as determined by a sales receipt or in the absence of a sales receipt. Dyaco Canada Inc.’s responsibilities include providing new or remanufactured parts, at Dyaco Canada Inc.’s option, and technical support to our independent dealers and servicing organizations. In the absence of a dealer or service organization, these warranties will be administered by Dyaco Canada Inc. directly to a consumer. The warranty period applies to the following components: Home Warranty Frame Lifetime Electronics 10 Years Parts 10 Years 2 Years Labor Commercial Warranty (Non-dues paying facility) Frame Lifetime Electronics 5 Years Parts 5 Years Labor 2 Years This warranty is not transferable and is extended only to the original owner. The warranty shall not apply to exercise units which are (1) used for commercial or other income producing purposes, or (2) subject to misuse, neglect, accident or unauthorized repair and alterations. This warranty provided herein is lieu of all other express warranties, any implied warranties, including any implied warranties of merchantability of fitness for particular purpose, are limited in duration to the first 24 months from date of purchase. All other obligations or liabilities, including liability for consequential damages are hereby excluded. REPAIR PARTS AND SERVICE All of the parts for the Spirit cycle shown in figure can be ordered from Dyaco Canada Inc. 6050 DON MURIE STREET, NIAGARA FALLS, ONTARIO L2G 0B3 When ordering parts, the parts will be sent and billed at the current prices. Prices may be subject to change without notice. Check or money order must accompany all orders. Standard hardware items are available at your local hardware store. To ensure prompt and correct handling of any errors, or to answer any questions, please call our Toll Free number: 1-888-707-1880, or local number 1-905-353-8955 or fax 1-905-353-8968, email [email protected] or visit our website at www.dyaco.ca. Office hours are from 8:30 AM to 5:00 PM Monday to Friday Eastern Standard Time. Always include the following information when ordering parts Model number Name of each part Part number of each part Customer service 1-888-707-1880 Email: [email protected] 43 Dyaco Canada Inc 2013.
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