WAGNER ProSpray 30 Operating Manual

Operating manual

Airless high-pressure spraying unit

®

ProSpray 30 • 34

g

Warning!

Attention: Danger of injury by injection!

Airless units develop extremely high spraying pressures .

24

①

Never put your fingers, hands or any other parts of the body into the spray jet!

Never point the spray gun at yourself, other persons or animals.

Never use the spray gun without safety guard.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

②

The operating instructions state that the following points must always be observed before starting up:

1. Faulty units must not be used.

2. Secure WAGNER spray gun using the safety catch on the trigger.

3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.

4. Check allowable operating pressure of high-pressure hose and spray gun.

5. Check all connections for leaks.

③

The instructions regarding regular cleaning and maintenance of the unit must be strictly observed.

Before any work is done on the unit or for every break in work the following rules must be observed:

1. Release the pressure from spray gun and hose.

2. Secure the WAGNER spray gun using the safety catch on the trigger.

3. Switch off unit.

Be safety-conscious!

ProSpray 30 • 34

Safety regulations

1. Safety regulations for Airless spraying

All local regulations in force must be observed.

For secure handling of Airless high-pressure spraying units the following safety regulations are to be observed:

P

Flash point

Only use coating materials with a flash point of 21 °C or above without additional heating.

The flash point is the lowest temperature

Danger at which vapours develop from the coating material.

These vapours are sufficient to form an inflammable mixture over the air above the coating material.

P

Explosion protection

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Danger

Do not use the unit in work places which are covered to the explosion protection regulations.

P

Danger of explosion and fire through sources of flame during spraying work

Danger

There may be no sources of flame such as, for example, open fires, smoking of cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity.

P

Danger of injury through the spray jet

P

Secure spray gun against unintended operation

Always secure the spray gun when mounting or dismounting the tip and in case of interruption to work.

P

Recoil of spray gun

Danger

In case of high operating pressure, pulling the trigger can effect a recoil force of up to 15 N.

If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.

P

Respiratory protection for protection against vapours of solvents

Wear respiratory protection when spraying.

The user must be provided with a breathing mask.

P

Prevention of occupational illnesses

Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.

Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

P

Max. operating pressure

Max. permissible operating pressure for spray gun, spray gun accessories and high-pressure hose may not fall short of the maximum operating pressure of

230 bar (23 MPa) stated on the unit.

P

High-pressure hose (safety note)

Electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose.

For this reason the electric resistance between the connections of the high-pressure hose must be equal or lower than 1 M

Ω. i

For reasons of function, safety and durability use only original WAGNER high-pressure hoses.

Danger

Caution! Danger of injury through injection!

Never point the spray gun at yourself, other persons or animals.

Never use the spray gun without spray jet safety guard.

The spray jet may not come into contact with any part of the body.

In working with Airless spray guns, the high spray pressures arising can cause very dangerous injuries.

If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In the case of injury to the skin through coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

26 ProSpray 30 • 34

P

Electrostatic charging (formation of sparks or flame)

Danger

Under certain circumstances, electrostatic charging can occur on the unit due to the rate of flow of the coating material when spraying. On discharging this can result in the emergence of sparks or fire.

It is therefore necessary that the unit is always earthed through the electrical installation. The connection must take place through a correctly earthed twopole-and-earth socket outlet.

P

Using unit on construction sites

Connection to the mains only through a special feed point, e.g. through an error protection installation with INF ≤ 30 mA.

P

Setting up the unit

When working indoors

Vapors containing solvents may not be allowed to build up in the area of the device.

Setting up the unit on the side a way from the sprayed object.

Danger

A minimum distance of 5 m between the unit and spray gun is to be maintained.

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Safety regulations

P

Cleaning the unit

Danger of short circuit through penetrating water!

Danger

Never spray down the unit with highpressure or high-pressure steam cleaners.

P

Work or repairs on the electrical equipment

Only have this work carried out by a qualified electrician.

No liability will be taken for incorrect installation.

P

Working on electrical components

Remove the mains plug from the socket for all such works.

P

Setting-up on uneven surfaces

The front side of the unit must point downwards to prevent sliding away.

When working outdoors

Vapors containing solvents may not be allowed to blow toward the unit.

Note the direction of the wind.

Danger

Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there.

A minimum distance of 5 m between the unit and spray gun is to be maintained.

P

Ventilation when spraying in rooms

Adequate ventilation must be guaranteed for the removal of the solvent vapours.

P

Suction installations

These are to be set-up by the user of the unit according to local regulations.

P

Earthing of the object

The object to be coated must be earthed.

P

Cleaning units with solvents

When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small

Danger opening (bunghole). An explosive gas/air mixture can be produced. The container must be earthed.

ProSpray 30 • 34 27

General view of application

2.

General view of application

2.1

Application

All painting jobs in the workshop and on the building site, small and large-area dispersion work with the spray gun or internally fed Airless roller, corrosion and fire protection.

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Examples of objects of spraying

Doors, door frames, balustrades, furniture, wooden cladding, fences, radiators (heating) and steel parts, internal ceilings and walls, and also façades, basement garages, fire and noise protection for steel and wooden construction.

2.2

Coating materials

Processible coating materials i

Pay attention to the Airless quality of the coating materials to be processed.

Description of unit

3. Description of unit

3.1

Airless process

The main areas of application are thick layers of highly viscous coating material for large areas and a high consumption of material.

A piston pump takes in the coating material by suction and conveys it to the tip. Pressed through the tip at a pressure of up to a maximum of 23 MPa (230 bar), the coating material is atomised. This high pressure has the effect of micro fine atomisation of the coating material.

As no air is used in this process, it is described as an

AIRLESS process.

This method of spraying has the advantages of finest atomisation, cloudless operation and a smooth, bubblefree surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

Dilutable lacquers and paints or those containing solvents, two-component coating materials, dispersions, latex paints, façade paints, roof and attic coatings, fire and corrosion protection material.

No other materials should be used for spraying without

WAGNER’s approval.

Filtering

In spite of the suction filter, the insertion filter in the spray gun and the high-pressure filter, filtering of the coating material is to be recommended in general.

Stir coating material before commencement of work.

i

Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.

Viscosity

With this unit it is possible to process highly viscous coating materials of up to around 30.000 MPa·s.

If highly viscous coating materials cannot be taken in by suction, they must be diluted in accordance with the manufacturer’s instructions.

Two-component coating material

The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials.

Coating materials with sharp-edged additional materials

These have a strong wear and tear effect on valves, high-pressure hose, spray gun and tip. The durability of these parts can be reduced appreciably through this.

3.2

Functioning of the unit

In the following there is a short description of the technical construction for better understanding of the function.

WAGNER ProSpray units are electrically driven highpressure spraying units.

A gear unit transfers the driving force to a crankshaft.

The crankshaft moves the pistons of the material feed pump up and down.

The inlet valve is opened automatically by the upwards movement of the piston. The outlet valve is opened when the piston moves downward.

The coating material flows under high pressure through the high-pressure hose to the spray gun. When the coating material exits from the tip it atomizes.

The pressure regulator controls the volume and the operating pressure of the coating material.


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Description of unit

3.3 Legend for explanatory diagram of ProSpray 30 • 34

1 Spray gun

2 High-pressure hose

3 Pressure control knob

4 Control panel indicators

5 Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings)

6 Pail hook

7 Control system cover

8 Return hose

9 Suction tube

10 Filter

11 Upright cart

12 Relief valve

Lever position vertical – PRIME ( k circulation)

Lever position horizontal – SPRAY ( p)

13 Digital Electronic Spray Control (ESC) system

14 ON/OFF switch

3.4 Explanatory diagram of ProSpray 30 • 34

14

1

2

3

4

5

6

7

8

9

10

11

12

13


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Description of unit Starting operation

3.5 Technical data ProSpray 30 • 34

Voltage:

ProSpray 30 ProSpray 34

220~240 V AC, 50/60 Hz or

100~120 V AC, 50/60 Hz

Max. current consumption:

220~240 V AC

100~120 V AC

Power cord:

Acceptance capacity:

Max. operating pressure:

Volume flow at 12 MPa

(120 bar) with water:

Max. tip size:

7.5 A

12 A

3 x 1.5 mm

1725 Watts

8.7 A

12 A

2 – 6 m

2000 Watts

23 MPa (230 bar)

3.6 l/min 4.5 l/min

0.030 inch – 0.034 inch –

0.76 mm 0.86 mm

Max. temperature of the coating material:

Max. viscosity:

43°C

30.000 MPa·s

Filter insert

(standard outfitting) 60 mesh

Weight: 39 kg

Special high-pressure hose: DN 6 mm, 15 m connecting thread M 16 x 1.5

Dimensions (L x W x H): 655 x 825 x 640 mm

Max. sound pressure level: 79 dB (A) *

* Place of measuring: 1 m in distance from the unit and 1.6

m above the floor, 12 MPa (120 bar) operating pressure, reverberant floor.

3.6 Transportation

Pushing or pulling the unit

Pull out the handle (Fig. 3, Item 1) until it will come no further. Insert the handle – push the buttons (2) on the spars, and then push in the handle.

3.7 Transportation in vehicle

Roll the high-pressure hose over the suspension device on the handle.

Secure the unit with a suitable fastening.

4. Starting operation

4.1 High-pressure hose, spray gun and separating oil

1. Screw the high-pressure hose (2) to the coating material outlet (Fig. 4, Item 1).

2. Screw the spray gun (3) with the selected tip onto the high-pressure hose.

3. Tighten the union nuts at the high-pressure hoses firmly so that coating material does not leak.

3

1

1

2

2

2

Attention

EasyGlide prevents increased wear and tear to the packings.


4. Fill in EasyGlide (Fig. 5). Do not fill in too much

EasyGlide, i.e. ensure that no EasyGlide drips into the coating material container.

4.2

Control Panel Indicators

The following is a description of the control panel indicators.

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Starting operation

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 1.4 and 12 MPa. A solid yellow pressure indicator means:

• The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following: a. Tip Wear Indicator — when spraying with latex or at high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 12 and 23 MPa. A solid green pressure indicator means:

• The sprayer is at the proper pressure setting for spraying oil-based and latex house paints

• The sprayer is operating at peak performance at a high pressure setting

Pressure

Indicator

Ü 12 M Pa

Ü 23 M Pa

SER V I C E

Service

Indicator m a x

.

2

M

3

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 1.4 MPa. A blinking yellow pressure indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the relief valve between positions

• It is safe to change or replace the spray tip i

If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Service Indicator

The Service indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

4.3

Pressure control knob settings

(Fig. 7)

1. Minimum pressure setting

2. Yellow zone – From minimum pressure to 120 bar

(12 MPa)

3. Green zone – From 120 bar (12 MPa) to 230 bar

(23 MPa)

4 White zone – no pressure generation

5. Blue zone – pulsating pressure for cleaning

2 3

1

4

5

Ü 12 M Pa

Ü 23 M Pa

SER V I C E m a

. x

3

2

M


Starting operation

4.4

Connection to the mains network

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The unit must be connected to an appropriately-grounded safety outlet.

Attention

Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit’s rating plate.

4.5

Cleaning preserving agent when starting-up of operation initially

1. Immerse the suction tube (Fig. 8, Item 1) and return hose (2) into a container with a suitable cleaning agent.

2. Turn the pressure control knob (3) to the yellow zone to minimum pressure.

3. Open the relief valve (4), valve position PRIME

(k circulation).

4. Switch the unit (5) ON.

5. Wait until the cleaning agent exudes from the return hose.

6. Close the relief valve, valve position SPRAY

(p spray).

7. Pull the trigger of the spray gun.

8. Spray the cleaning agent from the unit into an open collecting container.

5

4.6. Taking the unit into operation with coating material

1. Immerse the suction tube (Fig. 8, Item 1) and return hose (2) into a container with a suitable cleaning agent.

2. Turn the pressure control knob (3) to the yellow zone to minimum pressure.

3. Open the relief valve (4), valve position PRIME

(k circulation).

4. Switch the unit (5) ON.

5. Wait until the coating material exudes from the return hose.

6. Close the relief valve, valve position SPRAY

(p spray).

7. Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption.

8. Increase the pressure by slowly turning up the pressure control knob.

Check the spray pattern and increase the pressure until the atomization is correct.

Always turn the pressure control knob to the lowest setting with good atomization.

9. The unit is ready to spray.

4.7. Digital ESC System

The Digital ESC System increases the functionality of the sprayer.

It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

Display

SET MPa

ACTUAL MPa

23.0

22.5

Function

Keys

MENU

1

+

2

–

3

SELECT

4

3

1

2

4 i

The pressure control knob overrides the Digital

ESC System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen.


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Menu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen,

User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #,

TImers, Job Timers, Service Time, Pressure, Security Code,

Prime, and Pulse Clean.

Main Screen

SET MPa 23.0

The Main Screen is the default

ACTUAL MPa 22.5

screen for the control system at sprayer startup. Pressing the #2 key switches between PSI

and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

User Pre-Sets Screen

USER PRE-SETS

The User Pre-Sets screen

SELECT-4 MENU-1 allows the user to set four different pressure settings and save them for future use. To select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from the Select screen to select or change a pre-set pressure.

SELECT

PRE-SETS 1-4

Press the #4 key to select the setting and the Main Screen will appear.

MPa SETTING

SELECT-4

5.2

CHG-2

Press the #2 key to change the setting. On the following screen, use the #2/+ key to

PRE-SET #1

PRESS +/- TO CHG

5.2

increase the setting or the #3/- screen to decrease the setting.

Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer.

VOLUME PUMPED

SELECT-4 MENU-1

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

LITERS XXXXXX

PRESS 1 FOR MENU

The Job Volume screen allows the user to reset a gallon counter to track usage on specific jobs.

JOB VOLUME

SELECT-4 MENU-1

To select the Job Volume screen, press the #4 key.

Unit Serial # Screen

JOB LITERS

MENU-1

XXXX

RESET-3

The Unit Serial # screen shows the sprayers serial number.

UNIT SERIAL #

SELECT-4 MENU-1

To select the Unit Serial # screen, press the #4 key.

Timers Screen

SER # XXXXXXXXXX

PRESS 1 FOR MENU

The Timers screen shows the total time the sprayer has been turned on as well as the total

TIMERS

SELECT-4 time the sprayer has been running (pumping).

MENU-1

To select the Timers screen, press the #4 key.

ON TIME XXXXX:XX

RUN TIME XXXX:XX

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specific jobs.

JOB TIMERS

SELECT-4 MENU-1

To select the Job TImers screen, press the #4 key. The screen will toggle between the

ON TIME XXXXX:XX

RUN TIME XXXX:XX timers and a screen that allows the user to reset the timers.

ProSpray 30 • 34

Starting operation

Service Time Screen

The Service Time screen allows the user to set a service

SERVICE TIME

SELECT-4 MENU-1 time interval (in hours). Below the set time, the screens shows the current amount of hours on the sprayer. To select the Service TImer screen, press the #4 key.

The screen will toggle between the service hours and a screen that allows the user to change the service time interval.

SERVICE @ XXXHR

RUN HOURS XX

When the service time interval is set and met by the run hours, the display will toggle between the "Main screen" and a

"Service Required" screen at sprayer startup. To stop the toggling, scroll to the "Service Time" screen and either set a new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure.

PRESSURE

SELECT-4 MENU-1

To select the Pressure screen, press the #4 key. This screen is also the Main Screen.

Security Code Screen

SET MPa

ACTUAL MPa

23.0

22.5

The Security Code screen allows the user to set a four digit security code to prevent

SECURITY CODE

SELECT-4 MENU-1 unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup.

If the correct code is entered, the display will show the Main

Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key.

i

If the sprayer is new, no security code is set and the Main Screen will appear at startup. Also, when setting a security code for the first time, the

“Enter Old Code Number” screen will not appear.

Enter the old security code number to access the screen that allows the code change. If

ENTER OLD CODE

NUMBER the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.

Enter the new security code.

Once the new code is entered, the display will automatically

ENTER NEW CODE

NUMBER ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the

“Enter New Code Number” screen and the process will repeat.

i

To inactivate the security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked).

As a result, the Main Screen will appear at sprayer startup.

Prime Screen

The Prime screen appears when the pressure control knob is set at the “Min” setting in the yellow zone.

Clean Screen

PRIME

The Clean screen appears when the pressure control knob

CLEAN is set at the CLEAN position in the blue zone and the relief valve is in the PRIME position.

33

g

Spraying technique Cleaning the unit (shutting down) i

If there is no action at any menu screen for 30 seconds, the display will go back to the Main

Screen.

5. Spraying technique

Move the spray gun evenly during the spraying process.

Otherwise the spray pattern will be uneven. Carry out the spray movement with the arm, not with the wrist. Observe a parallel distance of approx. 30 cm between the spray gun and the object of spraying. The lateral edge of the spray jet should not be too distinct. The spray edge should be gradual in order to facilitate overlapping of the next coat. Always move the spray gun parallel and at an angle of 90° to the surface to be coated in order to minimize the paint mist.

i

If very sharp edges result or if there are streaks in the spray jet – increase the operating pressure or dilute the coating material.

6.

Handling the high-pressure hose

Avoid sharp bending or kinking of the high-pressure hose.

The smallest bending radius amounts to about 20 cm.

Do not drive over the high-pressure hose. Protect against sharp objects and edges.

Danger

Danger of injury through leaking highpressure hose. Replace any damaged high-pressure hose immediately.

Never repair defective high-pressure hoses yourself!

Attention

If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing time.

8.

Cleaning the unit (shutting down)

A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit.

The cleaning agent used for cleaning (only with an ignition point above 21 °C) must be suitable for the coating material used.

• Secure the spray gun, refer to the operating manual of the spray gun.

Clean and remove tip.

For a standard tip, refer to Page 45, Section 13.2.

If a non-standard tip is installed, proceed according to the relevant operating manual.

1. Remove the suction tube and return hose from the coating material.

2. Close the relief valve, valve position

SPRAY (p spray).

3. Switch the unit ON.

4. Pull the trigger of the spray gun in order to pump the remaining coating material from the suction tube, high-pressure hose and the spray gun into an open container.

6.1

High-pressure hose

The unit is equipped with a high-pressure hose specially suited for piston pumps.

i

Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

7.

Interruption of work

1. Open the relief valve, valve position PRIME

(k circulation).

2. Switch the unit OFF.

3. Turn the pressure control knob into the white zone (no pressure generation).

4. Pull the trigger of the spray gun in order to release the pressure from the high-pressure hose and spray gun.

5. Secure the spray gun, refer to the operating manual of the spray gun.

6. If a standard tip is to be cleaned, see Page 45, Section 13.2.

If a non-standard tip is installed, proceed according to the relevant operating manual.

7. Leave the suction tube and return hose immersed in the coating material or immerse it into a corresponding cleaning agent.

34

Attention

The container must be earthed in case of coating materials which contain solvents.

Danger

Caution! Do not pump or spray into a container with a small opening (bunghole)!

Refer to the safety regulations.

5. Immerse the suction tube with the return hose into a container with cleaning agent.

6. Turn the pressure control knob into the blue zone pulsating pressure for unit cleaning.

7. Open the relief valve, valve position PRIME (k circulation).

8. Pump a suitable cleaning agent in the circuit for a few minutes.

9. Close the relief valve, valve position

SPRAY (p spray).

10. Pull the trigger of the spray gun.

11. Pump the remaining cleaning agent into an open container until the unit is empty.


ProSpray 30 • 34

8.1

Cleaning unit from outside

First of all pull out mains plug from socket.

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Cleaning the unit (shutting down)

8. Place the bearing ring (5) against the bearing spring

(3). Slide the filter cartridge (2) over the bearing spring.

9. Screw in the filter housing (1) and tighten it as far as possible with the strap wrench.

Danger

Danger

Danger of short circult through panetrating water !

Never spray down the unit with high-pressure or high-pressure steam cleaners.

Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent.

8.2

Suction filter

i

A clean suction filter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit.

– Screw off the filter (Fig. 9) from suction pipe.

– Clean or replace the filter.

Carry out cleaning with a hard brush and an appropriate cleaning agent.

8.3 Cleaning the high-pressure filter

Clean the filter cartridge regularly.

A soiled or clogged high-pressure filter can cause a poor spray pattern or a clogged tip.

1. Turn the pressure regulator knob into the white zone

(no pressure).

2. Open the relief valve, valve position PRIME

(k circulation).


1

2 ma

25

0 b x.3

60

0 p ar si ke arn

W

of ing

cl

tip r

5

3

4

8.4 Cleaning Airless spray gun

– Rinse Airless spray gun with an appropriate cleaning agent.

– Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains.

– Thoroughly clean the outside of the Airless spray gun.

Intake filter in Airless spray gun

Dismounting (Fig. 11)

1.

Pull protective guard (1) forward vigorously.

2.

Screw grip (2) out of the gun housing. Remove intake filter (3).

3.

Intake filter congested or defective – replace.

Mounting

1.

Place intake filter (3) with the long cone into the gun housing.

2.

Screw in grip (2) into the gun housing and tighten.

3.

Slot in protective guard (1).

Unplug the power plug from the outlet.

Danger

4. Unscrew the filter housing (Fig. 10, Item 1). with a strap wrench.

5. Pull the filter cartridge (2) from the bearing spring (3).

6. Clean all the parts with the corresponding cleaning agent. If necessary, replace the filter cartridge.

7. Check the O-ring (4), replace it if necessary.

ProSpray 30 • 34

1

3

2

35

Remedy in case of faults

9. Remedy in case of faults

Type of malfunction

Unit does not start

Possible cause

No voltage applied.

Pressure setting too low.

ON/OFF switch defective.

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Measures for eliminating the malfunction

Check voltage supply.

Turn up pressure control knob.

Replace

Unit does not suck in

Unit sucks, but the pressure does not build up

Coating material exits at the top of the fluid section

Relief valve is set to SPRAY

( p spray).

Filter projects over the fluid level and sucks air.

Filter clogged.

Suction tube is loose, i.e. the unit is sucking in outside air.

Set relief valve to PRIME (k circulation).

Refill the coating material.

Clean or replace the filter.

Clean connecting points. Replace O-rings if necessary. Tighten suction tube.

Tip heavily worn.

Tip too large.


Filter clogged.

Coating material flows through the return hose when the relief valve is in the SPRAY

( p spray) position.

Packings sticky or worn.

Valve balls worn.

Valve seats worn.

Replace

For selection of a smaller tip, see Tip table on

Page 46.

Turn pressure control knob to a higher number.

Clean or replace the filter.

Remove and clean or replace relief valve.

Remove and clean or replace packings.

Remove and replace valve balls.

Remove and replace valve seats.

Upper packing is worn.

Piston is worn.

Remove and replace packing.

Remove and replace piston.


g

Remedy in case of faults

Type of malfunction

Increased pulsation at the spray gun

Poor spray pattern

Unit loses power

Possible cause

Incorrect high-pressure hose type.

Tip worn or too large.

Pressure too high.

Measures for eliminating the malfunction

Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

Replace tip.

Turn pressure control knob to a lower number.

Tip is too large for the coating material which is to be sprayed.

Replace tip, see Tip table on Page 46.

Pressure setting incorrect.

Turn pressure control knob until a satisfactory spraying pattern is achieved.

Volume too low.

Coating material viscosity too high.

Clean or replace all filters.

Thin out according to the manufacturer’s instructions.


Turn pressure control knob to a higher number.

Digital ESC System Error Messages

The following error message screens appear whenever the

Digital ESC System detects a problem with the sprayer. Once a problem occurs and the error message appears, the sprayer will shut down.

Danger

Before proceeding, follow the Pressure

Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

Check Paint Screen (E1)

The Check Paint screen appears when the pump pressure drops to a very low

CHECK PAINT level and the pressure control knob has not been adjusted.

Check the paint level and refill. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.

Check Transducer Screen (E2)

The Check Transducer screen appears when the transducer has become disconnected or

CHECK TRANSDUCER is defective. Take the sprayer to a Wagner authorized service center for repair.

Check Motor Screen (E3)

The Check Motor screen appears when the motor or motor sensor is defective.

CHECK MOTOR

Take the sprayer to a Wagner authorized service center for repair.

Low Voltage Screen (E4)

The Low Voltage screen appears when the sprayer

LOW VOLTAGE shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.

ProSpray 30 • 34

High Motor Temperature Screen (E5)

The High Motor Temperature screen appears when the

HIGH MOTOR

TEMPERATURE temperature of the motor has risen too high. Take the sprayer to a Wagner authorized service center for repair.

High Control Temperature Screen (E6)

The High Control Temperature screen appears when the temperature of the Digital ESC

HIGH CONTROL

TEMPERATURE

System has risen too high. Take the sprayer to a Wagner authorized service center for repair.

High Load Check Mechanism Screen (E7)

The High Load Check

Mechanism screen appears when the sprayer shuts down

HIGH LOAD

CHECK MECHANISM because of high current or when the sprayer goes into current fold back mode.. Take the sprayer to a Wagner authorized service center for repair.

Exceeded Pressure Limit Screen (E8)

The Exceeded Pressure Limit screen appears when the sprayer pressure exceeds

EXCEEDED

PRESSURE LIMIT

3300 PSI / 22.8 MPa. Take the sprayer to a Wagner authorized service center for repair.

Communication Error Screen (E9)

The Communication Error screen appears when the

Digital ESC System loses

COMMUNICATION

ERROR communication with the control panel. Take the sprayer to a

Wagner authorized service center for repair.

37

Servicing

10. Servicing

10.1 General servicing

Servicing of the unit should be carried out once annually by the WAGNER service.

1. Check high-pressure hoses, device connecting line and plug for damage.

2. Check the inlet valve, outlet valve and filter for wear.

10.2 High-pressure hose

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely.

11. Repairs at the unit

Switch the unit OFF.

Before all repair work: Unplug the power plug from the outlet.

Danger

11.1 Relief valve

1. Use a drift punch of 2 mm to remove the grooved pin

(Fig. 12, Item 1) from the relief valve handle (2).

2. Remove the relief valve handle (2) and cam base (3).

3. Using a wrench, remove the valve housing (4).

4. Ensure that the seal (5) is seated correctly, then screw the new valve housing (4) completely into the filter block (6). Tighten securely with a wrench.

5. Align the cam base (3) with the hole in the filter block

(6). Lubricate the cam base with grease and slide on the cam base.

6. Bring the hole in the valve shaft (7) and in the relief valve handle (2) into alignment.

7. Insert the grooved pin (1) to secure the relief valve handle in position.

g

Repairs at the unit

11.2 Inlet and outlet valve

1. Remove the four screws in the front cover and then remove the front cover.

2. Switch the unit ON and OFF so that the retaining ring

(Fig. 13, Item 1) on the connecting rod is visible below the guide (2).

Danger of crushing - do not reach with the fingers or tool between the moving parts.

Danger

1

2

3.

Unplug the power plug from the outlet.

Danger

4. Pull off clamp on suction tube and remove return hose.

5. Unscrew the connection hose (Fig. 14, Item 1) to the high-pressure filter.

1

6

7

5

4

3

1

2

3

9

6

5

8

7

4

2


6. Swivel the unit 90° to the rear in order to work more easily on the material feed pump.

7. Loosen and unscrew inlet valve housing (2) from the lower housing (3) with light blows from a hammer or unscrew with an adjusting wrench.

8. Remove bearing ring (4), O-ring (5), O-ring (6), inlet valve seat (7), inlet valve ball (8) and upper ball guide

(9).

9. Clean all the parts with the corresponding cleaning agent.

Check the inlet valve housing (2), inlet valve seat (7) and inlet valve ball (8) for wear and replace the parts if necessary. If the worn inlet valve seat (7) is unused on one side, install it the other way around.

10. Carry out installation in the reverse order.

Lubricate O-ring (5) with machine grease and ensure proper seating in the inlet valve housing (2).

11. Unscrew lower housing (Fig. 15, Item 10) with adjusting wrench while holding the upper housing (11) securely with a second adjusting wrench.

12. Remove bearing ring (13) and O-ring (12).

13. Screw out outlet valve housing (14) from the piston

(15) with 3/8 inch hexagon socket head wrench.

14. Remove the upper seal (16), upper ball guide (17), outlet valve ball (18), washer (19) and outlet valve seating (20).

15. Clean all the parts with the corresponding cleaning agent. Check outlet valve housing (14), outlet valve seat (20), outlet valve ball (18) and upper ball guide

(17) for wear and replace parts if necessary. If the worn outlet valve seat (20) is unused on one side, install it the other way around.

16. Carry out installation in the reverse order.

Lubricate O-ring (12) with machine grease and ensure proper seating in the lower housing (10).

11 g

Repairs at the unit

11.3 Packings

1. Remove inlet valve housing and lower housing as described in Chapter 11.2, Page 38.

2. It is not necessary to remove the outlet valve.

3. Push up retaining ring (Fig. 16, Item 1) with screwdriver. Remove connection pin (2) with a diameter of

6 mm from the connecting rod (3) and piston (4).

4. Remove connection pin (2) from the gear unit housing.

5. Loosen lock nut (5) counterclockwise with light blows from a hammer.

6. Unscrew upper housing (6) counterclockwise from the gear unit housing.

7. Clamp upper housing (6) at the wrench surfaces vertically in a vice.

Do not tighten vice excessively to prevent crushing.

Attention

8. Screw out threaded joint (7).

9. Push piston (4) downward out of the upper housing

(6). Check piston for wear and replace if necessary.

10. Remove upper packing (8) and lower packing (9) from the upper housing (6).

Attention

Do not damage inside of upper housing.

15 16

17

18

19

20

14

12

13

10


g

Repairs at the unit

3

14. Place intermediate ring (Fig. 16, Item 10) on the upper packing (8).

15. Screw threaded joint (Fig. 16, Item 7) into the upper housing (6) and tighten to 34 – 41 Nm.

16. Insert lower packing (Fig. 18) in such a way that the side with the smaller distance between the O-ring (1) and the protruding lip (2) faces upward.

1

2 2

1

5

7

10

8

6

9

11

4

11. Remove the transportation devices from the upper and lower packings. (The transportation device from the upper packing is required for installation of the piston.)

12. Lubricate upper packing (8) and lower packing (9) with machine grease.

13. Insert upper packing (Fig. 17) with O-ring (1) and protruding lip (2) downward into the upper housing (6).

17. Move the lower packing to the end position using the installation tool.

18. Push installation tool (included in scope of delivery of the upper packing as a transportation device) for the piston (Fig. 16, Item 4) onto the piston from above.

19. Lubricate installation tool and piston (4) with machine grease.

20. Push piston (4) through the lower and upper packings until the upper end of the piston protrudes from the threaded joint (7).

21. Remove installation tool from piston (4).

22. Screw lock nut (5) at the upper housing (6) until it touches.

23. Lubricate the threading of the upper housing (6) with machine grease.

Remove upper housing from the vice.

24. Screw upper housing (6) into the gear unit housing.

Insert connection pin (2) into the connecting rod (3) and piston (4) and secure with the retaining ring (1).

25. Screw upper housing (6) into the gear unit housing until the lock nut (5) touches and the connector for the connection hose faces the rear.

26. Tighten lock nut (5) with light hammer blows.

27. Insert guide ring (11) into the lower housing (Fig. 15,

Item 10) and screw lower housing into upper housing and tighten.

28. Screw on and tighten connection hose.

29. Screw in inlet valve housing (Fig. 14, item 2), see

Chapter 11.2, Item 10.

30. Screw on and tighten suction tube.

31. Fasten return hose with clamp at suction tube.

32. Install front cover.

1

2


g

11.4 ProSpray 30 • 34 connection diagram

100~120 V AC

Potentiometer Pressure Sensor

Repairs at the unit

Pressure Sensor

Jumper

Ground

GREEN

Switch

Surge

Suppressor

AC-Line AC-Neut

Control Panel

Board

AC-Motor AC-Motor

WHITE

WHITE

220~240 V AC

Potentiometer Pressure Sensor

J16 J9 J12 J7

Motor

Electronic Pressure

Control (EPC)

Pressure Sensor

Jumper

Ground

GREEN

Switch

Surge

Suppressor

AC-Line AC-Neut

Control Panel

Board

AC-Motor AC-Motor

WHITE

WHITE

J16 J9 J12 J7

Motor

Electronic Pressure

Control (EPC)


Accessories and spare parts

12. Accessories and spare parts

12.1 Accessories for ProSpray 30 • 34

(accessories illustration, see Page 96)

Item Order No.

Description

1 0296 388

0502 166

2 0096 004

0096 019

0096 005

0096 006

3 0345 010

4 9984 573

9984 574

9984 575

Spray gun AG 08 (aluminium model)

Spray gun AG 14 (aluminium model)

Pole gun 30 cm

Pole gun 100 cm

Pole gun 150 cm

Pole gun 270 cm

In-line roller IR-100

High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple

High-pressure hose DN 6 mm, 15 m for dispersion

High-pressure hose DN 6 mm, 30 m for dispersion g

Item Order No.

Description

5 0034 038

6 0034 950

0034 952

0034 951

Double socket for coupling high-pressure hoses

Metex-Reuse

Reuse for pre-filtering of coating material in vessel.

Place suction pipe in the reuse.

Sieve package (5 pcs) for paint

Sieve package (5 pcs) for dispersion

12.2 Spare parts list for main assembly

(spare parts diagram, see Page 97)

Item Order No.

Description

1 0508 555

2 0508 694

3 0295 694

4 0295 695

5 0508 223

6 0507 783

7 0507 782

8 0508 747

9 0507 785

10 0551 160

11 0508 750

12 0507 671

Hex screw (4)

Pail hook

Lock washer (2)

Hex screw (2)

Fluid section assembly

Hose clip

Siphon tube

Inlet screen

Return hose

Filter assembly

Double socket

Double socket

Item Order No.

Description

13 0507 786

14 0507 787

Lock washer (2)

Hex screw (2)

0507 974

0551 767

0551 979

0551 978

0551 770

0551 771

0551 772

Wire assembly

Pressure sensor wire assembly

Surge suppressor, 220~240 V AC

Surge suppressor, 100~120 V AC

Surge protector, 100~120 V

Surge protector, 230 V, EU

Surge protector, 220~240 V,

AU and CN


g


31

32

33

34

35

36

24

25

26

27

28

29

30

12.3 Spare parts list for drive assembly


ProSpray 30 ProSpray 34

Item Order No.

Order No.

16

17

18

19

20

9

10

11

12

13

14

15

5

6

7

8

3

4

1

2

21

22

23

0507 772

0551 855

0507 767

0507 769

0507 218

0507 777

0507 768

----------

9850 936

0551 773

0507 222

0507 221

0508 697

0507 776

0551 774

0551 775

0507 960

0507 959

0507 770

0295 694

0551 784

0551 785

0507 225

0507 231

0551 781

0507 772

0551 855

0507 767

0507 769

0507 218

0507 777

0507 768

----------

9850 936

0551 773

0507 222

0507 221

0508 697

0507 776

0551 776

0551 777

0507 960

0507 959

0507 770

0295 694

0551 786

0551 787

0507 225

0507 231

0551 783

0551 782

0508 705

0507 771

0551 854

0551 721

0551 659

0551 720

0507 757

0551 724

9800 340

0507 756

0551 645

0551 722

0551 723

0551 784

0508 705

0507 771

0551 854

0551 721

0551 659

0551 720

0507 757

0551 724

9800 340

0507 756

0551 645

0551 722

0551 723

Description

Screw (4)

Front cover

Cyliner head screw (4)

Connecting rod housing

Connecting rod

Connecting pin

Retaining ring

Power cord (see below)

ON/OFF switch

Gear unit housing

Gearwheel, stage 2

Gearwheel, stage 1

Seal

Seal

Motor, 220~240 V AC, 50/60 Hz

Motor, 100~120 V AC, 50/60 Hz

Screw (3)

Electronic cover

Cyliner head screw (4)

Lock washer (4)

Electronic control assembly, 220~240 V AC

Electronic control assembly, 100~120V AC

Ventilator

Ventilator shroud

Motor complete, 220~240 V AC, 50/60 Hz

(includes items 15 and 20–22)

Motor complete, 100~120 V AC, 50/60 Hz

(includes items 15 and 20–22)

Baffle

Screw (4)

Motor cover

Digital Electronic Spray Control (ESC)System

Screw (4)

Pressure control knob

Grommet

Mounting plate

Ground screw

Screw

Control panel

Digital ESC system cover

Screw (2)

AS-3112 BS-546 CEE 7/7 NEMA 5-15P

ProSpray 30 • 34

0551 726

220V~240V

0508 775

110V~120V

0508 776

220V~240V

0551 727

100V

43


12.4 Spare parts list for fluid section


Item Order No.

Description

1 0508 695

2 0508 707

Lock nut

Screwed connection

3 0508 708* Intermediate ring

4 0508 709* Upper packing

5 0508 710

8 0508 343

Upper housing

Double socket

9 0507 387 Connection hose

10 0508 711* Lower packing

11 0508 712* Guide ring

12 0507 730* O-ring

13 0507 731* Bearing ring

14 0508 713 Lower housing

18 0508 227

19 0508 714

Piston (Items 19–25)

Piston

20 0507 734* Upper seal

21 0507 452 Upper ball guide

22 9841 502* Outlet valve ball g

Item Order No.

Description

23 0507 454* Washer

24 0508 715 Outlet valve seat

25 0507 733

27 0507 729

Outlet valve housing

Lower ball guide

28 3551 519* Inlet valve ball

29 0508 716 Inlet valve seat

30 3500 203* O-ring

31 0508 717 Inlet valve housing

0508 221* Service set packings with machine grease and installation tool

0508 718

0508 619

Lower seal insertion tool

118 ml EasyGlide (prevents increased

0508 620

9984 507 wear and tear to the packings)

118 ml EasyClean

(for the fluid section interior)

High-pressure hose DN 6 mm, 15 m

12.5 Spare parts list for filter assembly


Item Order No.

Description

1 0508 723

2 3514 058

3 0508 449

0508 748

0508 450

4 0508 603

5 0508 749

Filter housing

Conical spring

Filter cartridge, 30 meshes

Filter cartridge, 60 meshes (standard)

Filter cartridge, 100 meshes

Bearing ring

Bearing spring

Item Order No.

Description

6 0508 725

7 0507 739

8 0508 212

9 0551 778

10 0508 726

11 0507 738

O-ring

Sealing stopper

Relief valve

Pressure sensor

Filter block

Sealing stopper

12.6 Spare parts list for upright cart


Item Order No.

Description

1 0508 228

2 9841 504

3 0295 607

4 0295 609

5 0295 610

6 0295 608

7 0295 606

8 0508 721

Handle

Snap button (2)

Handle sleeve (2)

Washer (2)

Clamping sleeve (2)

Screw (4)

Washer (4)

Axel

Item Order No.

Description

9 0509 390

10 0295 687

11 0508 722

12 0507 784

13 0508 719

14 0551 550

15 0508 720

16 0295 617

Wheel (2)

Washer (2)

Hub cap (2)

Grommet (2)

Spacer sleeve (2)

Sealing stopper (2)

Base frame

Sealing stopper (2)


g

Appendix

13. Appendix

13.1 Selection of tip

To achieve faultless and rational working, the selection of the tip is of the greatest importance.

In many cases the correct tip can only be determined by means of a spraying test.

Some rules for this:

The spray jet must be even.

If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.

Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:

The following principle is valid: large tip small tip

=

=

There is a large range of tips with various spraying angles.

low pressure high pressure

13.2 Servicing and cleaning of Airless hard-metal tips

Standard tips

If a different tip type has been fitted, then clean it according to manufacturer’s instructions.

The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability.

Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.

The following points must be observed to keep the tip clean and ready for use:

1. Open the relief valve, valve position PRIME ( k circulation).

2. Switch off unit.

3. Dismount the tip from the spray gun.

4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.

5. If there is pressure air, blow out tip.

6. Remove any residue by means of a sharp wooden rod (toothpick).

7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.

13.3 Spray gun accessories

Flat jet adjusting tip up to 250 bar (25 MPa)

Contact protection for the flat jet adjustment tip

Tip marking

15

20

28

41

49

Bore mm

0.13 - 0.46

0.18 - 0.48

0.28 - 0.66

0.43 - 0.88

Spray width at about 30 cm removal of spray object

Pressure 100 bar (10 MPa)

5 - 35 cm

5 - 50 cm

8 - 55 cm

10 - 60 cm

0.53 - 1.37

10 - 40 cm

Use

Flat jet adjusting tip

Order no.

Paints

Paints, fillers

0999 057

0999 053

Paints, dispersions 0999 054

Rust protection paints - dispersions 0999 055

Large-area coats 0999 056

Order no.

0097 294

Tip extension with slewable knee joint

(without tip)

Length

Length

Length

100 cm

200 cm

300 cm

ProSpray 30 • 34

Order no.

0096 015

Order no.

0096 016

Order no.

0096 017

Tip extension

Length 15 cm

Length 30 cm

Length 45 cm

Length 60 cm

Order no.

0999 320

Order no.

0999 321

Order no.

0999 322

Order no.

0999 323

45

g

Appendix

13.4 Airless tip table

WAGNER

Trade Tip 2 up to 270 bar

(27 MPa) without tip

F thread (11/16 - 16 UN) for Wagner spray guns

Order no. 1006 001 without tip

G thread (7/8 - 14 UN) for Graco/Titan spray guns

Order no. 1006 002

WAGNER tip up to 530 bar (53 MPa)

Standard tips up to 530 bar (53 MPa) without tip

Order no. 1088 001

Application marking

Spraying angle inch / mm width mm 1) Order no.

Order no.

Order no.

Natural paints

Clear paints

Oils

Synthetic-resin paints

PVC paints

Paints, primers

Zinc chromate base

Fillers

Fillers

Spray plasters

Rust protection paints

Spray plasters


Red lead

Latex paints

Mica paints

Zinc dust paints

Dispersions


Dispersions

Binder, glue and filler paints

Large-area coatings

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.015 / 0.38

0.017 / 0.43

0.017 / 0.43

0.017 / 0.43

0.017 / 0.43

0.017 / 0.43

0.017 / 0.43

0.019 / 0.48

0.019 / 0.48

0.019 / 0.48

0.019 / 0.48

0.019 / 0.48

0.019 / 0.48

0.019 / 0.48

0.021 / 0.53

0.021 / 0.53

0.021 / 0.53

0.021 / 0.53

0.021 / 0.53

0.023 / 0.58

0.023 / 0.58

0.023 / 0.58

0.023 / 0.58

0.023 / 0.58

0.023 / 0.58

0.025 / 0.64

0.025 / 0.64

0.025 / 0.64

0.025 / 0.64

0.025 / 0.64

0.027 / 0.69

0.027 / 0.69

0.027 / 0.69

0.027 / 0.69

0.027 / 0.69

0.007 / 0.18

0.007 / 0.18

0.009 / 0.23

0.009 / 0.23

0.009 / 0.23

0.009 / 0.23

0.009 / 0.23

0.011 / 0.28

0.011 / 0.28

0.011 / 0.28

0.011 / 0.28

0.011 / 0.28

0.011 / 0.28

0.013 / 0.33

0.013 / 0.33

0.013 / 0.33

0.013 / 0.33

0.013 / 0.33

0.013 / 0.33

0.013 / 0.33

0.029 / 0.75

0.031 / 0.79

0.031 / 0.79

0.031 / 0.79

0.031 / 0.79

0.033 / 0.83

0.035 / 0.90

0.035 / 0.90

0.035 / 0.90

0.035 / 0.90

0.039 / 0.99

0.043 / 1.10

0.043 / 1.10

0.052 / 1.30

20°

40°

50°

60°

70°

80°

20°

40°

50°

60°

80°

20°

30°

40°

50°

60°

70°

80°

20°

40°

50°

60°

80°

20°

40°

50°

60°

80°

10°

20°

30°

40°

50°

60°

70°

80°

20°

30°

40°

50°

60°

70°

40°

50°

20°

30°

40°

50°

60°

10°

20°

30°

40°

50°

60°

10°

20°

30°

40°

50°

60°

80°

60°

20°

40°

50°

60°

40°

20°

40°

50°

60°

80°

20°

50°

50°

221

421

521

621

821

223

423

523

623

723

823

219

319

419

519

619

719

819

225

425

525

625

825

227

427

527

627

827

115

215

315

415

515

615

715

815

217

317

417

517

617

717

407

507

209

309

409

509

609

111

211

311

411

511

611

113

213

313

413

513

613

813

629

231

431

531

631

433

235

435

535

635

839

243

543

552

1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

145

190

245

290

375

155

180

245

275

325

345

145

160

185

260

295

320

400

130

190

230

250

295

160

180

200

265

340

90

100

160

200

245

265

290

325

110

150

180

225

280

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0090 509

0090 609

0090 111

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0090 311

0090 411

0090 511

0090 611

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0090 213

0090 313

0090 413

0090 513

0090 613

0090 813

0090 629

0090 231

0090 431

0090 531

0090 631

0090 433

0090 235

0090 435

0090 535

0090 635

0090 839

0090 243

0090 543

0090 552

1088 219

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1088 825

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1088 527

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1088 827

1088 115

1088 215

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1088 415

1088 515

1088 615

1088 715

1088 815

1088 217

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–––––––

1088 209

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1088 113

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1088 513

1088 613

1088 813

1088 629

1088 231

1088 431

1088 531

1088 631

1088 433

1088 235

1088 435

1088 535

1088 635

–––––––

1088 243

1088 543

1088 552


0552 219

0552 319

0552 419

0552 519

0552 619

0552 719

0552 819

0552 221

0552 421

0552 521

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0552 821

0552 223

0552 423

0552 523

0552 623

0552 723

0552 823

0552 225

0552 425

0552 525

0552 625

0552 825

0552 227

0552 427

0552 527

0552 627

0552 827

0552 115

0552 215

0552 315

0552 415

0552 515

0552 615

0552 715

0552 815

0552 217

0552 317

0552 417

0552 517

0552 617

0552 717

0552 407

–––––––

0552 209

0552 309

0552 409

0552 509

0552 609

0552 111

0552 211

0552 311

0552 411

0552 511

0552 611

0552 113

0552 213

0552 313

0552 413

0552 513

0552 613

0552 813

0552 629

0552 231

0552 431

0552 531

0552 631

0552 433

0552 235

0552 435

0552 535

0552 635

–––––––

0552 243

0552 543

0552 552

g

®

MANUFACTURING AND SALES COMPANIES

Germany

J. Wagner GmbH

Otto-Lilienthal Str. 18

88677 Markdorf

Germany

Phone 07544 / 5050

Fax 07544 / 505-200

Switzerland

J. Wagner AG

Industriestr. 22

9450 Altstätten

Switzerland

Phone 071 / 7 57 22 11

Fax 071 / 7 57 22 22

Japan

Wagner Spraytech

Japan / Ltd.

2-35, Shinden-Nishimachi

Osaka / Japan

Phone 720 / 743561

Fax 720 / 743426

USA

Wagner Spraytech Corp.

P.O. Box 9362

Minneapolis / Minn. 55440

USA

Phone 612 - 553 / 7000

Fax 612 - 553 / 7288

SALES AND SERVICE COMPANIES

A

AUS

J. Wagner GmbH

Oberflächentechnik

Lohnergasse 1

1210 Wien

Austria

Phone 0043/1/2707781-0

Fax 0043/1/2788430

Wagner Spraytech

Australia Pty. Ltd.

16-16 Kevlar Close

Braeside, 3195

Australia

Phone 03/95872000

Fax 03/95809120

E

F

Wagner Spraytech

Iberica S.A.

Apartado 132

08750 Molins de Rey

Barcelona / Spain

Phone 93/6800028

Fax 93/6800555

J. Wagner France S.A.R.L

B.P. 75

91122 Palaiseau-Cedex

France

Phone 01/60114050

Fax 01/69817257

B

Wagner Spraytech

Belgium SA

Veilinglaan 58

1861 Meise-Wolvertem

Belgium

Phone 02/2694675

Fax 02/2697845

GB

I

NL

Wagner Spraytech (UK) Ltd.

Unit 3 Haslemere Way

Tramway Industrial Estate

Banbury, Oxon OX 16 8TY

Great Britain

Phone 0 12 95 / 265 353

Fax 0 12 95 / 269 861

NZ

DK

Wagner Spraytech

Scandinavia A/S

Kornmarksvej 26

2605 Brøndby

Denmark

Phone 43632811

Fax 43430528

HK

J. Wagner GmbH (HK)

Room 1801 – 02

Tai Sang Comm. Bldg.

24 – 34 Hennessy Road

Wanchai

Hong Kong

Phone 852 / 865 1802

Fax 852 / 529 1753

S

Wagner Colora

Via Ciucani, 3

20060 Ornago (MI)

Italy

Phone 039 / 6010474

Fax 039 / 6010601

Wagner Spraytech

(Nederland) BV

Postbus 1656

3600 BR Maarssen

Netherlands

Phone 030 / 2414155

Fax 030 / 2411787

Wagner Spraytech (NZ) Ltd.

P.O. Box 12629

Penrose, Auckland

New Zealand

Phone 09/641169

Fax 09/642790

Wagner Sverige AB

Muskötgatan 19

254 66 Helsingborg

Sweden

Phone 042/150020

Fax 042/150035

A list of international WAGNER distributors is available on request

03 / 05


d i

Zubehörbild

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Figura degli accessori

Accessories illustration

ProSpray 30 • 34

f

Illustration des accessoires

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ProSpray 30 • 34

Ersatzteilbild

Figura dei ricambi

Spare parts diagram

ProSpray 30 • 34 d Hauptbaugruppe f Ensemble principal

Illustration des pièces de rechange g Main Assembly i Gruppo principale

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Ersatzteilbild


Spare parts diagram Illustration des pièces de rechange

ProSpray 30 • 34 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento


Ersatzteilbild



ProSpray 30 • 34 d Farbstufe f Pompe à peinture g Fluid section

Illustration des pièces de rechange i Stadio della vernice

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Ersatzteilbild


Spare parts diagram Illustration des pièces de rechange

ProSpray 30 • 34 d Hochdruckfilter g Filter Assembly f Filtre haute pression i Filtro ad alta pressione

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Ersatzteilbild



ProSpray 30 • 34 d Hoher Wagen f Chariot haut g Upright cart i Carrello alto

Illustration des pièces de rechange

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d

Pr fung des Ger tes nach den Richtlinien f r Fl ssigkeitsstrahler

(Spritzger te) der Berufsgenossenschaften.

Das Gerät ist bei Bedarf, jedoch mindestens alle 12 Monate, durch

Sachkundige daraufhin zu prüfen, ob ein sicherer Betrieb weiterhin gewährleistet ist.

Bei stillgelegtem Gerät kann die Prüfung bis zur nächsten

Inbetriebnahme hinausgeschoben werden.

Der Betreiber ist verpflichtet, das Gerät zur Prüfung anzumelden.

Wenden Sie sich bitte an die Kundendienststellen der Firma WAGNER.

(Diese Vorschrift gilt nur für Deutschland).

Wichtiger Hinweis zur Produkthaftung

Aufgrund einer ab 01.01.1990 gültigen EU-Verordnung haftet der Hersteller nur dann für sein Produkt, wenn alle Teile vom Hersteller stammen oder von diesem freigegeben wurden, bzw. die Geräte sachgemäß montiert und betrieben werden.

Bei Verwendung von fremdem Zubehör und Ersatzteilen kann die Haftung ganz oder teilweise entfallen; in extremen Fällen kann von den zuständigen Behörden (Berufsgenossenschaft und Gewerbeaufsichtsamt) der Gebrauch des gesamten Gerätes untersagt werden.

Mit Original WAGNER Zubehör und Ersatzteilen haben Sie die Gewähr, dass alle Sicherheitsvorschriften erfüllt sind.

g

Important notes on product liability

As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.

If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the entire device can be prohibited by the competent authorities

(employer´s liability insurance association and factory inspectorate division).

Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.

Garantieerklärung

Für dieses Gerät leisten wir Werksgarantie in folgendem Umfang:

Alle diejenigen Teile werden unentgeltlich nach unserer Wahl ausgebessert oder neu geliefert, die sich innerhalb von 24 Monaten bei

Einschicht-, 12 Monaten bei Zweischicht- oder 6 Monaten bei Dreischichtbetrieb seit Übergabe an den Käufer infolge eines vor dieser

Übergabe liegenden Umstandes – insbesondere wegen fehlerhafter

Bauart, schlechter Baustoffe oder mangelhafter Ausführung – als unbrauchbar oder in ihrer Brauchbarkeit erheblich beeinträchtigt erweisen.

Die Garantie wird in der Form geleistet, daß nach unserer Entscheidung das Gerät oder Einzelteile hiervon ausgetauscht oder repariert werden.

Die hierfür erforderlichen Aufwendungen, insbesondere Transport-,

Wege-, Arbeits-, und Materialkosten werden von uns getragen, es sei denn, daß sich die Aufwendungen erhöhen, weil das Gerät nachträglich an einen anderen Ort als den Sitz des Bestellers verbracht worden ist.

Wir übernehmen keine Garantie für Schäden, die durch folgende

Gründe verursacht oder mitverursacht worden sind:

Ungeeignete oder unsachgemäße Verwendung, fehlerhafte Montage, bzw. Inbetriebsetzung durch den Käufer oder durch Dritte, natürliche

Abnutzung, fehlerhafte Behandlung oder Wartung, ungeeignete

Beschichtungsstoffe, Austauschwerkstoffe und chemische, elektrochemische oder elektrische Einflüsse, sofern die Schäden nicht auf ein

Verschulden von uns zurückzuführen sind. Schmirgelnde Beschichtungsstoffe wie z.B. Mennige, Dispersionen, Glasuren, flüssige

Schmirgel, Zinkstaubfarben usw. verringern die Lebensdauer von Ventilen, Packungen, Spritzpistolen, Düsen, Zylinder, Kolben usw.. Hierauf zurückzuführende Verschleißerscheinungen sind durch diese Garantie nicht gedeckt.

Komponenten die nicht von Wagner hergestellt wurden, unterliegen der ursprünglichen Herstellergarantie.

Der Austausch eines Teiles verlängert nicht die Garantiezeit des Gerätes.

Das Gerät ist unverzüglich nach Empfang zu untersuchen.

Offensichtliche Mängel sind bei Vermeidung des Verlustes der Garantie innerhalb von 14 Tagen nach Empfang des Gerätes der Lieferfirma oder uns schriftlich mitzuteilen.

Wir behalten uns vor, die Garantie durch ein Vertragsunternehmen erfüllen zu lassen.

Die Leistung dieser Garantie ist abhängig vom Nachweis durch Rechnung oder Lieferschein. Ergibt die Prüfung, daß kein Garantiefall vorliegt, so geht die Reparatur zu Lasten des Käufers.

Klargestellt wird, daß diese Garantieerklärung keine Einschränkung der gesetzlichen, bzw. der durch unsere allgemeinen Geschäftsbedingungen vertraglich vereinbarten Ansprüche darstellt.

J. Wagner GmbH

Änderungen vorbehalten · Printed in Germany

Warranty

This unit is covered by our warranty on the following terms:

We will at our discretion repair or replace free of charge all parts which within 24 months in single-shift, 12 months in

2-shift or 6 months in 3-shift operation from date of receipt by the Purchaser are found to be wholly or substantially unusable due to causes prior to the sale, in particular faulty design, defective materials or poor workmanship.

The terms of the warranty are met at our discretion by the repair or replacement of the unit or parts thereof. The resulting costs, in particular shipping charges, road tolls, labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the unit to a location other than the address of the purchaser.

This warranty does not cover damage caused by:

Unsuitable or improper use, faulty installation or commissioning by the purchaser or a third party, normal wear, negligent handling, defective maintenance, unsuitable coating products, substitute materials and the action of chemical, electrochemical or electrical agents, except when the damage is attributable to us.

Abrasive coating products such as redlead, emulsions, glazes, liquid abrasives, zinc dust paints and similar reduce the service life of valves, packings, spray guns, tips, cylinders, pistons etc. Any wear resulting from the aforementioned causes is not covered by this warranty.

Components not manufactured by Wagner are subject to the warranty terms of the original maker.

The replacement of a part does not extend the warranty period of the unit.

The unit should be inspected immediately upon receipt.

Any apparent defect should be notified to us or the dealer in writing within 14 days from date of sale of the unit.

The right to commission warranty services to a third party is reserved.

Warranty claims are subject to proof of purchase by submitting an invoice or delivery note. If an inspection finds damage not covered by the present warranty, the repair will be carried out at the expense of the purchaser.

Note that this warranty does not in any way restrict legally entitled claims or those contractually agreed to in our general terms and conditions.

J. Wagner GmbH

Subject to modifications · Printed in Germany


f

Note importante sur la responsabilit de produit

Suite aux nouvelles directives européennes entrées en vigueur au

01.01.1990, le fabricant n'engage sa responsabilité produit que lorsque l'ensemble des pièces constitutives proviennent bien du fabricant, ou ont été homologuées par ce dernier, et que les dispositifs ou appareils ont été assemblé et utilisé selon les règles de l'art.

En cas d'utilisation d'accessoires et de pièces de rechange de provenance différente, cette responsabilité, ainsi que les recours en garantie risquent d'être annulés entièrement ou en partie; dans les cas extrêmes, les organismes de contrôle officiels concernés (syndicats corporatifs et inspection du travail) sont susceptibles d'interdire purement et simplement l'utilisation de l'appareil ou de l'installation entière.

Avec les accessoires et les pièces de rechange d'origine

WAGNER, vous avez la garantie que toutes les réglementations de sécurité sont bien respectées.

i

Avvertenza importante sulla responsabilit civile del produttore

In base alla disposizione CEE vigente a partire dall’ 01.01.190 il produttore ha la responsabilità civile per il suo prodotto solo se tutte le parti provengono dal produttore o sono state da lui approvate e se gli apparecchi sono stati montati ed usati in modo adeguato.

Se vengono utilizzati accessori e parti di ricambio di altri produttori, la responsabilità può essere declinata completamente o parzialmente; in casi estremi le autorità competenti (Istituto di assicurazione contro gli infortuni di lavoro e Ispettorato del Lavoro) possono interdire l’impiego dell’intero apparecchio.

Con gli accessori e le parti di ricambio originali WAGNER avete la garanzia che tutte le norme di sicurezza sono soddisfatte.

Bulletin de garantie

Pour le présent matériel la garantie d'usine est accordée dans les conditions suivantes:

Seront réparées ou échangées à notre choix toutes les pièces qui s'avèrent inutilisables ou dont l'utilisation est considérablement compromise, en raison de faits antérieurs à la livraison, par suite à un défaut de fabrication ou de matière. Cette garantie est valable pendant

24 mois, à compter de la date de livraison, pour l'utilisation en une

équipe, pendant 12 mois pour l'utilisation en deux équipes, et pendant

6 mois pour l'utilisation en trois équipes. Les prestations de garantie sont fournies à notre choix par le remplacement ou par la réparation du matériel ou de pièces détachées de ce matériel. Les dépenses nécessaires à cet effet, particulièrement les frais de transport, de déplacement, de travail et de matière sont à notre charge, à moins que ces dépenses ne soient augmentées du fait que le matériel a été déplacé ultérieurement du siège de l'acheteur.

Sont exclus de la garantie les dommages occasionnés entièrement ou partiellement par les raisons suivantes:

Utilisation non conforme, erreurs d'assemblage ou de mise en service par l'acheteur ou par une tierce personne, usure normale, erreurs de manipulation ou de maintenance, utilisation de produits de revêtement et de matières de remplacement impropres, influences chimiques,

électrochimiques ou électriques, ceci bien entendu pour autant que l'erreur ne nous est pas imputable.

Certains produits abrasifs, comme par exemple le minium de plomb, les peintures vinyliques, glacis, produits liquides abrasifs, peintures en zinc, etc. diminuent la durée de vie des soupapes, garnitures, pistolets, buses, cylindres, pistons, etc.

L'usure pouvant en résulter n'est pas couverte par la garantie.

Pour les composants qui ne sont pas fabriqués par Wagner s'applique la garantie du fabricant original.

Le remplacement d'une pièce ne prolonge pas le délai de garantie du matériel.

Le matériel doit être contrôlé immédiatement après réception.

Pour éviter la perte de la garantie, tout défaut apparent doit être signalé dans un délai de 14 jours à compter de la réception du matériel au fournisseur ou à nous-mêmes.

Nous nous réservons le droit de faire effectuer les travaux sous garantie par une entreprise agréée.

Les prestations de garantie dépendent d'une preuve sous forme de bulletin de livraison ou de facture. Si l'examen fait apparaître qu'il ne s'agit pas d'un cas de garantie, la réparation est à la charge de l'acheteur.

Nous précisons que le présent bulletin de garantie ne représente pas une restriction des revendications légales ou contractuelles, définies par nos conditions générales de vente.

J. Wagner GmbH

Sous réserve de modification · Imprimé en R.F.A.

Dichiarazione di garanzia

La garanzia di fabbrica su questo apparecchio viene concessa nella seguente misura:

Tutte le parti che entro 24 mesi (funzionamento ad un turno), 12 mesi (funzionamento a due turni) o 6 mesi (funzionamento a tre turni) dalla data di consegna all'acquirente si siano dimostrate inservibili o di idoneità notevolmente ridotta a causa di circostanze subentrate prima della consegna, in particolare a causa di difetti del modello, dei materiali impiegati o della versione dell'apparecchio, verranno, a nostra scelta, riparate o fornite di nuovo gratuitamente all'acquirente.

La garanzia prevede la sostituzione dell'apparecchio o la riparazione di sue singole parti a nostra insindacabile scelta. Le spese necessarie, in particolare per il trasporto, la manodopera ed i materiali, sono a nostro carico, salvo che tali spese subiscano un aumento dovuto allo spostamento dell'apparecchio su un luogo diverso da quello di residenza l'acquirente.

Decliniamo qualsiasi garanzia per i danni provocati direttamente o indirettamente dalle seguenti cause:

Impiego non idoneo o non regolamentare, errori di montaggio o di messa in funzione da parte dell'acquirente o di terzi, usura naturale, trattamento e manutenzione scorretti, impiego di materiali di copertura non idonei, materiali succedanei ed influenze di natura chimica, elettrochimica ed elettrica, salvo che i danni non siano imputabili ad una nostra colpa.

Materiali di copertura abrasivi, ad esempio minio, dispersioni, smalti, abrasivi liquidi, vernici alla polvere di zinco e simili riducono la durata di valvole, guarnizioni, aerografi, ugelli, cilindri, pistoni, ecc. I fenomeni di usura imputabili a quanto sopra non sono coperti da garanzia.

I componenti non prodotti da Wagner sono soggetti alla garanzia originaria del produttore.

La sostituzione di un componente non prolunga il periodo di garanzia dell'apparecchio.

L'apparecchio deve essere controllato immediatamente dopo la consegna.

Per evitare di perdere la garanzia, i vizi evidenti devono essere comunicati per iscritto alla ditta fornitrice o a noi entro 14 giorni dalla data di consegna dell'apparecchio.

Ci riserviamo il diritto di adempiere alla garanzia tramite una ditta autorizzata.

Le prestazioni previste da questa garanzia vengono fornite solo previa presentazione di una prova di acquisto (fattura o bolla di consegna). Qualora dal controllo risulti che il danno non è coperto da garanzia, le spese di riparazione saranno a carico dell'acquirente.

Si avverte esplicitamente del fatto che la presente dichiarazione di garanzia non costituisce limitazione alcuna dei diritti previsti dalla legge ovvero specificati nelle nostre condizioni commerciali generali.

J. Wagner GmbH

Con riserva di eventuali modifiche · Stampato in Germania


d

Konformit tserkl rung

Hiermit erklären wir, dass die Bauart von

WAGNER ProSpray 30 ¥ 34 folgenden einschlägigen Bestimmungen entspricht:

73/23 EWG, 89/336 EWG, 92/31 EWG, 93/68 EWG,

98/37 EWG.

Angewendete harmonisierte Normen, insbesondere:

EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,

EN 61000-3.

Angewendete nationale technische Spezifikationen, insbesondere:

— — —

Datum: 03. 03. 2005 f

D claration de conformit

Par la présente, nous déclarons, que le type de

WAGNER ProSpray 30 ¥ 34.

Correspond aux dispositions pertinentes suivantes:

73/23 CEE, 89/336 CEE, 92/31 CEE, 93/68 CEE,

98/37 CEE.

Normes harmonisée utilisées, notamment:

EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,

EN 61000-3.

Normes et specifications techniques nationales qui ont

été utilisées, notamment:

— — —

Date: 03. 03. 2005 g

Declaration of conformity

Herewith we declare that the supplied version of

WAGNER ProSpray 30 ¥ 34.

Complies with the following provisons applying to it:

73/23 EEC, 89/336 EEC, 92/31 EEC, 93/68 EEC,

98/37 EEC.

Applied harmonized standards, in particular:

EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,

EN 61000-3.

Applied national technical standards and specifications, in particular:

— — — i

Dichiarazione di conformit

Si dichiare che il modello della

WAGNER ProSpray 30 ¥ 34

è conforme alle sequenti disposizioni pertinenti:

73/23 CE, 89/336 CE, 92/31 CE, 93/68 CE,

98/37 CE.

Norme armonizzate applicate, in particolare:

EN 292-1/-2, EN 1953, EN 55014, EN 60335-1,

EN 61000-3.

Norme e specificazioni tecniche nazionali applicate in particolare:

— — —

Date: 03. 03. 2005 Data: 03. 03. 2005

106

Geschäftsführer

Executive Officer

Directeur

Dirigente affaristico

Unterschrift

Signature

Signature

Firma

Vizepräsident der internationalen Verkäufe

Vice President of International Sales

Vice-président des ventes internationales

Vice presidente delle vendite internazionali

ProSpray 30 • 34

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