Graco Indoor Furnishings 309911C Operation Manual

Instructions
Pump Wet-cup Flush
Kits
309911C
EN
COMPLETE KITS CONVERT ELECTRIC REACTOR™ TO WET-CUP FLUSH
DESIGN
Kits include reservoir, pump wet-cup, tubes, and fittings
Part No. 248061, for Reactor Models E-20 and E-XP1
Part No. 248062, for Reactor Model E-XP2
Part No. 248063, for Reactor Model E-30
RESERVOIR KIT MODIFIES ELECTRIC REACTOR TO USE WET-CUP FLUSH
DESIGN
Kit includes reservoir, tubes, and fittings (pump not included)
Part No. 246928
TI3765a-2
Flush Pump Before Installing Kit
Flush Pump Before
Installing Kit
Tools Required
•
12 in. adjustable wrench
•
1/4 in. open end wrench
•
7/16 in. open end wrench
•
13/16 in. open end wrench
•
7/8 in. open end wrench
•
non-sparking hammer
•
channel locks
•
dropcloth and rags
•
vise with soft jaws
•
thread sealant
WARNING
Read warnings in Reactor operation manual. Flush
equipment only in a well-ventilated area. Do not spray
flammable fluids. Do not turn on heaters while flushing
with flammable solvents.
See FIG. 1. Flush component A (ISO) side from pump A
inlet (C) to PRESSURE RELIEF/SPRAY valve (SA) on
Reactor fluid manifold. See Reactor operation manual
for details.
SA
C
TI2602a
FIG. 1
2
309911C
Disassembly
Disassembly
Numbers and letters in parentheses refer to the figures and the parts list and drawing on page 9.
1. If pumps are not parked, press
. Trigger gun
until pumps stop. After fluid pressure drops below
700 psi (4.9 MPa, 49 bar), motor will run until pumps
are at bottom of strokes, then shut off. Pump rod
pins will be showing.
2. Turn main power OFF
4. Turn both PRESSURE RELIEF/SPRAY valves (SA,
SB) to PRESSURE RELIEF. Route fluid to waste
containers or supply tanks. Ensure gauges drop to
0. Refer to Reactor operation manual.
. Disconnect power
SA
SB
TI2481a
supply.
Use dropcloth or rags to protect Reactor and surrounding area from spills.
WARNING
5. Disconnect swivel elbow from pump A fluid inlet (C).
Pump rod and connecting rod move during operation.
Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from
connecting rod during operation. Read warnings in
Reactor operation manual.
C
TI4174a
3. Shut off both feed pumps. Close both fluid inlet ball
valves (B).
B
TI4174a
309911C
3
Disassembly
6. See FIG. 2. Disconnect outlet tube (D) from pump A
outlet and from heater inlet.
7. Push retaining wire clip (S) up. Push pin (P) out.
Loosen star-shaped locknut (G) by hitting firmly with
a non-sparking hammer. Unscrew pump from bearing housing (H).
P
S
H
D
G
TI2602a
FIG. 2
4
309911C
Installation
Installation
1. Place pump in vise with soft jaws. Remove brass
packing nut assembly.
4. Wet-cup (10) has four 1/8 npt ports. Two will be
obstructed by bearing housing (H) when pump is
installed. Note or mark these ports. Remove pump.
Apply thread sealant and install plugs (3) in the two
obstructed ports. Torque plugs to 10-15 ft-lb (14-20
N•m). Do not overtighten.
3
10
D
TI4093a
2. Install new wet-cup assembly (10). Screw it all the
way down, so external o-ring (R) seats on top of
pump housing. Wrap base of wet-cup with a rag and
tighten securely with channel locks.
R
G
3
H
TI4331a
10
5. Ensure star-shaped locknut (G) is screwed on pump
with flat side up. Carefully twist and extend the rod
(R) 2 in. (51 mm) above the wet-cup assembly (10).
R
TI4094a
3. Screw pump (A) into bearing housing (H) until top
threads are level with bearing face (N). Rotate pump
to align pump outlet fitting to outlet tube (D).
6. Start threading pump (A) into bearing housing (H).
Place finger guard (9) over rod when it is accessible
through window of bearing housing (H). When pin
holes align, insert pin. Pull retaining wire clip down.
10
D
A
H
N
A
TI4171a
H
N
TI4171a
Finger guard is not used on Model E-30.
7. Seat finger guard on wet-cup (10). Continue threading pump into bearing housing (H) until top threads
are +/- 1/16 in. (2 mm) of bearing face (N).
309911C
5
Installation
13. Position holder (4) on Reactor frame upright and
secure with two spring clips (5).
8. Apply thread sealant and screw barbed fitting (2)
into motor side of wet-cup (10). Torque to 10-15 ft-lb
(14-20 N•m). Do not overtighten.
14. Fill reservoir (1) 3/4 full with TSL (6). Place in holder
(4).
9. Apply thread sealant and screw elbow (8) into
remaining wet-cup port. Torque to 10-15 ft-lb (14-20
N•m). Do not overtighten.
15. Apply thin film of TSL to barbed fittings (2). Using
two hands, support tubing (1a) while pushing it
straight onto barbed fittings (2). Do not let tubing
kink or buckle. Secure each tube with a wire tie (7)
between two barbs.
10. Apply thread sealant and screw barbed fitting (2)
into elbow (8). Torque to 10-15 ft-lb (14-20 N•m). Do
not overtighten.
16. Connect swivel elbow (C) to pump fluid inlet.
11. Connect component A outlet tube (D) loosely at
pump and at heater. Line up tube, then tighten fittings securely.
17. Purge Air and Prime Flush Kit, page 7.
12. Tighten star-shaped locknut (G) by hitting firmly with
a non-sparking hammer.
1
Torque to 10-15 ft-lb (14-20 N•m). Do not overtighten.
2
Apply thin film of TSL to barbs.
Top View of Wet-Cup
1a
1a
9
5
1
10
1
4
3
1
2
2
1
D
8
2
1
2
G
C
1
3
1a
TI4173a
TI4331a
FIG. 3
6
309911C
Purge Air and Prime Flush Kit
Purge Air and Prime Flush Kit
1. Open fluid inlet ball valves (B).
5. Run motor in jog mode.
6. Each time pump A rod reaches bottom of stroke,
check that some TSL is pumped from reservoir (1),
through wet-cup (10), and back to reservoir.
1
B
10
TI4173a
2. Turn on feed pumps.
TI4173a
3. Secure bleed lines (L) in grounded, sealed waste
containers.
7. When system is fully loaded, check that reservoir is
3/4 full of TSL. Be sure all air is purged from pumps,
lines, and heaters through PRESSURE
RELIEF/SPRAY valves (SA, SB). Trapped air can
cause mix problems at gun.
4. Slowly turn both PRESSURE RELIEF/SPRAY
valves (SA, SB) to SPRAY.
SA
8. Return Reactor to service.
SB
L
L
TI2482a
309911C
7
Maintenance
Maintenance
Changing the TSL
5. Fill reservoir 3/4 full with TSL (6).
Part No. 206995 Throat Seal Liquid (TSL) carries isocyanate from the pump rod into the reservoir. After some
time the TSL will thicken and darken, and must be
replaced. Thick, dirty TSL will not pump through the
lines and will harden in the pump wet-cup.
6. Run pump. Each time pump A rod reaches bottom of
stroke, check that some TSL is pumped from reservoir (1), through wet-cup (10), and back to reservoir.
How long TSL lasts depends on which chemicals are
used, how much is used, what pressure, and condition
of the pump seal and rod. Check the condition of the
TSL every week, minimum, and change when needed.
1
To change TSL:
10
1. Turn main power OFF
. Disconnect power
supply.
TI4173a
2. Relieve pressure, see Reactor operation manual.
3. Remove reservoir cap. Empty reservoir (1). Clean
any residue.
Converting to a New Component
A (ISO) Pump
4. Clean screen (V) of inlet check valve (1c). If check
valves are not sealing and dirty TSL is getting into
the wet-cup, replace the check valves (1b, 1c).
Part No. 246928 includes reservoir, tubing, and fittings
necessary to modify the Reactor to use the wet-cup
flush design. Order the pump separately, see below.
Refer to displacement pump manual 309577 for further
information.
Reactor Model
E-20, E-XP1
E-XP2
E-30
Order Pump No.
246830
246831
246832
1b
1c
V
TI4170a
8
309911C
Parts
Parts
248061 Complete Kit, Models E-20 and E-XP1; includes items 1-10
248062 Complete Kit, Model E-XP2; includes items 1-10
248063 Complete Kit, Model E-30; includes items 1-8, 10
246928 Reservoir Kit, All Models; includes items 1-8
7
Detail of Check Valves
2
1
9
3
1a
10
3 1
1
1b
2
4
1c
TI4170a
8
1
Torque to 10-15 ft-lb (14-20 N•m).
2
Out of view.
3
Not used on Model E-30.
Ref.
No.
1
1a
1b
1c
2
3
4
5
6
7
Part No. Description
246995 ASSEMBLY, reservoir; includes 1a-1c
054826 . TUBE; PTFE; 1/4 in. (6 mm) ID;
2 ft (0.6 m)
118433 . VALVE, check, outlet
118432 . VALVE, check, inlet
116746 FITTING, barbed
C19263 PLUG, pipe; 1/8 npt
15C568 HOLDER, reservoir
186494 CLIP, spring
206995 THROAT SEAL LIQUID; 1 qt (1 liter)
103473 WIRE TIE
309911C
1
5
TI3765a-2
Qty
1
2
1
1
2
2
1
2
1
2
Ref.
No.
8
9
10
Part No. Description
Qty
191892 ELBOW; 1/8 npt (m x f)
1
15C587 GUARD, finger; E-20 and E-XP1; used
1
on Kit 248061
15C588 GUARD, finger; E-XP2; used on Kit
1
248062
246962 KIT, wet-cup conversion; E-20 and
1
E-XP1; used in Kit 248061; see 309577
for parts
246963 KIT, wet-cup conversion; E-XP2; used
1
in Kit 248062; see 309577 for parts
246964 KIT, wet-cup conversion; E-30; used in
1
Kit 248063; see 309577 for parts
9
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material
and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by
Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance
of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1-800-367-4023 Toll Free
612-623-6921
612-378-3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 309911
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2003, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision C, January 2014