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GB Operating manual ProSpray 3.29 • 3.31 Airless high-pressure spraying unit Models: 0558023 0558044 0558051 0558024 0558052 0558391 Original operating manual ProSpray 3.29 • 3.31 Edition 5 / 2014 0558 934G GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. 1 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used. 2 The operating instructions state that the following points must always be observed before starting up: 3 The instructions regarding regular cleaning and maintenance of the unit must be strictly observed. Before any work is done on the unit or for every break in work the following rules must be observed: 1. 2. 3. 4. Faulty units must not be used. Secure WAGNER spray gun using the safety catch on the trigger. Ensure that the unit is properly earthed. Check allowable operating pressure of high-pressure hose and spray gun. 5. Check all connections for leaks. 1. Release the pressure from spray gun and hose. 2. Secure the WAGNER spray gun using the safety catch on the trigger. 3. Switch off unit. Be safety conscious! 2 ProSpray 3.29 • 3.31 GB Contents Contents Page 1. 1.1 1.2 1.3 Safety regulations for Airless spraying....................................... 4 Explanation of symbols used............................................................... 4 Electric Safety............................................................................................. 5 Electrostatic charging (formation of sparks or flames)............... 5 2. 2.1 2.2 General view of application.............................................................. 6 Application................................................................................................. 6 Coating materials..................................................................................... 6 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Description of unit................................................................................ 6 Airless process........................................................................................... 6 Functioning of the unit.......................................................................... 6 Legend for explanatory diagram ProSpray 3.29 / 3.31............... 7 Explanatory diagram ProSpray 3.29 / 3.31...................................... 7 Technical data........................................................................................... 8 Transportation........................................................................................... 8 Transportation in vehicle....................................................................... 8 4. 4.1 4.2 4.3 4.4 4.5 4.7 Starting operation................................................................................. 8 High-pressure hose, spray gun and separating oil...................... 8 Control panel indicators........................................................................ 9 Pressure control knob settings............................................................ 9 Connection to the mains network..................................................... 9 Cleaning preserving agent when starting-up of operation initially.......................................................10 Taking the unit into operation with coating material............................................................................10 Digital Electronic Spray Control (DESC).........................................10 5. Spraying technique............................................................................12 6. Handling the high-pressure hose................................................12 7. Interruption of work...........................................................................12 8. 8.1 8.2 8.3 Cleaning the unit (shutting down)..............................................13 Cleaning unit from outside.................................................................13 Cleaning the high-pressure filter......................................................13 Cleaning Airless spray gun..................................................................14 4.6 ProSpray 3.29 • 3.31 Page 9. Remedy in case of faults...................................................................14 10. 10.1 10.2 Servicing...................................................................................................16 General servicing....................................................................................16 High-pressure hose...............................................................................16 11. 11.1 11.2 11.3 11.4 Repairs at the unit...............................................................................16 Relief valve................................................................................................16 Inlet and outlet valve............................................................................16 Packings.....................................................................................................17 ProSpray 3.29 / 3.31 connection diagram.....................................18 12. 12.1 12.2 12.3 12.4 12.5 Appendix..................................................................................................19 Selection of tip........................................................................................19 Servicing and cleaning of Airless hard-metal tips......................19 Spray gun accessories...........................................................................19 Airless tip table................................................................................. 20/21 Pump-Runner..........................................................................................22 Sales and service companies........................................................................23 Accessories for ProSpray 3.29 / 3.31........................................................24 Spare parts list for main assembly............................................................26 Spare parts list for fluid section..................................................................28 Spare parts list for drive assembly............................................................30 Spare parts list of filter assembly...............................................................32 Spare parts list for suction system for low boy cart..........................33 Spare parts list for upright cart...................................................................34 Spare parts list for low boy cart..................................................................35 Important notes on product liability.......................................................36 3+2 years guarantee for professional finishing..................................36 3 Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used GB • This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. HAZARD: High Pressure Hose The paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use. This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow. Attention All accessories must be rated at or above the maximum operating pressure range of the sprayer. This includes spray tips, guns, extensions, and hose. PREVENTION: • High-pressure hoses must be checked thoroughly before they are used. • Replace any damaged high-pressure hose immediately. • Never repair defective high-pressure hoses yourself! • Avoid sharp bends and folds: the smallest bending radius is about 20 cm. • Do not drive over the high-pressure hose. Protect against sharp objects and edges. • Never pull on the high-pressure hose to move the device. • Do not twist the high-pressure hose. • Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose. • Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow. Danger of skin injection Danger of fire from solvent and paint fumes Danger of explosion from solvent, paint fumes and incompatible materials i Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Danger of injury from inhalation of harmful vapors i HAZARD: EXPLOSION OR FIRE Notes give important information which should be given special attention. Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur. PREVENTION: • Do not use materials with a flashpoint below 21° C (70° F). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite. • Do not use the unit in work places which are covered by the explosion protection regulations. • Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. • Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches. • Do not smoke in spray area. • Place sprayer sufficient distance from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors. • The equipment and objects in and around the spray area must be properly grounded to prevent static sparks. • Use only conductive or earthed high pressure fluid hose. Gun must be earthed through hose connections. • Power cord must be connected to a grounded circuit (electric units only). • Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks. HAZARD: Injection injury Attention: Danger of injury by injection! A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used. PREVENTION: • NEVER aim the gun at any part of the body. • NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose. • NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury. • ALWAYS lock the gun trigger, shut the fluid pump off and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning off the engine. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. • ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device. • ALWAYS remove the spray tip before flushing or cleaning the system. • NEVER use a spray gun without a working trigger lock and trigger guard in place. 4 ProSpray 3.29 • 3.31 GB • • • Safety regulations 1.2 Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS sheet and technical information to ensure safe use. Use lowest possible pressure to flush equipment. When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed. Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having an earthing wire with an appropriate earthing plug. Connection to the mains only through a special feed point, e.g. through an error protection insallation with INF < 30 mA. DANGER — Work or repairs at the electrical equipment may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Switch the unit off. Before all repair work, unplug the power plug from the outlet. HAZARD: HAZARDOUS VAPORS Paints, solvents, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning. Danger of short-circuits caused by water ingressing into the electrical equipment. Never spray down the unit with high-pressure or highpressure steam cleaners. PREVENTION: • Wear respiratory protection when spraying. Read all instructions supplied with the mask to be sure it will provide the necessary protection. • All local regulations regarding protection against hazardous vapors must be observed. • Wear protective eyewear. • Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units. Work or repairs at the electrical equipment: These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. 1.3 Electrostatic charging (formation of sparks or flames) Electrostatic charging of the unit may occur during spraying due to the flow speed of the coating material. These can cause sparks and flames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet. HAZARD: GENERAL This product can cause severe injury or property damage. An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ. PREVENTION: • Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation. • Pulling the trigger causes a recoil force to the hand that is holding the spray gun. The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump. When cleaning without a spray tip, set the pressure control knob to the lowest pressure. • Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer. • ALWAYS follow the material manufacturer’s instructions for safe handling of paint and solvents. • Clean up all material and solvent spills immediately to prevent slip hazard. • Wear ear protection. This unit can produce noise levels above 85 dB(A). • Never leave this equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment. • Device weighs in excess of 36 kg. Three-person lift is required. • Do not spray on windy days. • The device and all related liquids (i.e. hydraulic oil) must be disposed of in an environmentally friendly way. ProSpray 3.29 • 3.31 Electric Safety 5 General view of application 2. General view of application 2.1 Application GB Description of unit = Recommended = Not-recommended recommended nozzle size: FineFinish 0.008“ - 0.014“ Emulsion paints, latex paints recommended nozzle size: 0.017“ - 0.027“ Anti-corrosive agents, flame retardants, fabric adhesive recommended nozzle size: 0.021“ - 0.031“ Airless-scrapers recommended nozzle size: 0.027“ - 0.039“ 2.2 PS 3.39 up to 200 m2 200 m2 - 800 m2 more than 800 m2 up to 200 m2 200 m2 - 800 m2 more than 800 m2 Coating materials 3. Description of unit 3.1 Airless process The main areas of application are thick layers of highly viscous coating material for large areas and a high consumption of material. A piston pump takes in the coating material by suction and conveys it to the tip. Pressed through the tip at a pressure of up to a maximum of 221 bar (22,1 MPa), the coating material is atomised. This high pressure has the effect of micro fine atomisation of the coating material. As no air is used in this process, it is described as an AIRLESS process. This method of spraying has the advantages of finest atomisation, cloudless operation and a smooth, bubble-free surface. As well as these, the advantages of the speed of work and convenience must be mentioned. Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, twocomponent coating materials, dispersions, latex paints. No other materials should be used for spraying without WAGNER’s approval. Filtering Despite suction filter and insertion filter in the spray gun, filtering of the coating material is generally advisable. Stir coating material before commencement of work. i PS 3.34 up to 200 m2 200 m2 - 800 m2 more than 800 m2 Processible coating materials i PS 3.31 up to 200 m2 200 m2 - 800 m2 more than 800 m2 PS 3.29 Release agents, oils, undercoats, primers, fillers, synthetic resin-based paints, acrylic paints PS 3.25 Object Size PS 3.23 Materials PS 3.21 Model 3.2 Attention: Make sure, when stirring up with motordriven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation. Functioning of the unit In the following there is a short description of the technical construction for better understanding of the function. WAGNER ProSpray units are electrically driven high-pressure spraying units. A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down. The inlet valve is opened automatically by the upwards movement of the piston. The outlet valve is opened when the piston moves downward. The coating material flows under high pressure through the highpressure hose to the spray gun. When the coating material exits from the tip it atomizes. The pressure regulator controls the volume and the operating pressure of the coating material. Viscosity With this unit it is possible to process highly viscous coating materials of up to around 25.000 MPa·s. If highly viscous coating materials cannot be taken in by suction, they must be diluted in accordance with the manufacturer’s instructions. Two-component coating material The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials. Coating materials with sharp-edged additional materials These have a strong wear and tear effect on valves, high-pressure hose, spray gun and tip. The durability of these parts cane be reduced appreciably through this. 6 ProSpray 3.29 • 3.31 GB 3.3 1 2 3 4 5 6 7 8 Description of unit Legend for explanatory diagram ProSpray 3.29 / 3.31 Spray gun High-pressure hose Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) Oil level gauge Pail hook Oil button Suction tube Return hose 3.4 9 Cart 10 Relief valve Lever position vertical – PRIME ( k circulation) Lever position horizontal – SPRAY ( p) 11 Digital Electronic Spray Control (DESC) 12 Control panel indicators 13 Pressure control knob 14 ON/OFF switch Explanatory diagram ProSpray 3.29 / 3.31 12 11 1 2 3 9 4 5 10 6 7 8 14 ProSpray 3.29 • 3.31 7 13 GB Description of unit 3.5 Technical data ProSpray 3.29 ProSpray 3.31 Voltage: 110-120 Volt, 50/60 Hz Max. current consumption: 13 A Volume flow at 12 MPa (120 bar) with water: Max tip size: Starting operation 4.1 High-pressure hose, spray gun and separating oil 1. – 6 m or 4.6m 1725 Watt Max. operating pressure: 4. 15 A Power cord:3 x 1.5 mm2 Acceptance capacity: Starting operation 1840 Watt 2. 221 bar (22.1 MPa) 3. 3,0 l/min 0.029 inch – 0.73 mm Max. temperature of the coating material: 3,8 l/min Screw the high-pressure hose (2) to the coating material outlet (Fig. 3, Item 1). Screw the spray gun (3) with the selected tip onto the highpressure hose. Tighten the union nuts at the high-pressure hoses firmly so that coating material does not leak. 0.032 inch – 0.81 mm 43°C Max viscosity: 25.000 mPa·s Weight: 43.5 kg Special high-pressure hose: Dimensions (L X W X H): Max sound pressure level: * 3.6 3 DN 6 mm, 15 m, connection thread M 16 x 1.5 590 x 529 x 726 mm 80 dB (A) * Place of measuring: 1 m in distance from the unit and 1.6 m above the floor, 12 MPa (120 bar) operating pressure, reverberant floor. Transportation Pushing or pulling the unit Pull out the handle (Fig. 2, Item 1) until it will come no further. Insert the handle – push the buttons (2) on the spars, and then push in the handle. 1 2 4. 5. 1 Remove the oil cup cap with a straight-slot screwdriver. Fill the oil cup with EasyGlide (Fig. 4) until the oil gauge (4) is showing that it is full. 2 Attention 6. 7. 2 3.7 EasyGlide prevents increased wear and tear to the packings. Replace oil cup cap. Press oil button 2-5 times to prime the oiler. Press once for every eight hours of usage to lubricate the fluid section. Transportation in vehicle Secure the unit with a suitable fastening. 8 ProSpray 3.29 • 3.31 GB Solid Green When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressure indicator means: • The sprayer is at the proper pressure setting for spraying oilbased and latex house paints • The sprayer is operating at peak performance at a high pressure setting • If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following: a. Tip Wear Indicator — when spraying with latex or at high pressure the solid yellow appears. This means the tip is worn and needs to be replaced. b. Tip Too Large — when a tip that is too large for the sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow. c. Fluid Section Wear — if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...). 4 4.2 Starting operation Service Indicator Control Panel Indicators The Service indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems. The following is a description of the control panel indicators. 4.3 Service Indicator Pressure Indicator Pressure control knob settings (Fig. 6) 1. Minimum pressure setting 2. Black zone – no pressure generation 3. Blue zone – pulsating pressure for cleaning Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. 1 2 3 Blinking Yellow When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 1.4 MPa (14 bar). A blinking yellow pressure indicator means: • The sprayer is plugged in and turned “ON” • The sprayer is at priming pressure (little or no pressure) • It is safe to move the relief valve between positions • It is safe to change or replace the spray tip i 4.4 If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair. Attention The unit must be connected to an appropriatelygrounded safety outlet. Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit’s rating plate. The connection must be equipped with a residual current protective device with INF ≤ 30 mA. Solid Yellow When the pressure indicator is solid yellow, the sprayer is operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow pressure indicator means: • The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors ProSpray 3.29 • 3.31 Connection to the mains network 9 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 4.7 The Digital Electronic Spray Control (DESC) increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys. 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), valve position PRIME (k circulation). 4. Switch the unit (5) ON. 5. Wait until the cleaning agent exudes from the return hose. 6. Close the relief valve, valve position SPRAY (p spray). 7. Pull the trigger of the spray gun. 8. Spray the cleaning agent from the unit into an open collecting container. 5 Digital Electronic Spray Control (DESC) Display SET MPa ACTUAL MPa 23.0 22.5 Function Keys i 3 The pressure control knob overrides the Digital Electronic Spray Control (DESC) settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly. 4 Function Keys The function keys are numbered 1–4. Each key is labeled with an additional function as well. #1/Menu Key Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen. #2/g Key Pressing the #2 key performs a function described on the active menu screen or increases a value. #3/h Key Pressing the #3 key performs a function described on the active menu screen or decrease a value. #4/Select Key Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen. 1 2 4.6 Menu Screens Taking the unit into operation with coating material Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, Volume Pumped, Job Volume, Unit Serial #, Timers, Job Timers, Service Time, Security Code, Prime, and Rapid Clean. 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into the coating material container. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), valve position PRIME (k circulation). 4. Switch the unit (5) ON. 5. Wait until the coating material exudes from the return hose. 6. Close the relief valve, valve position SPRAY (p spray). 7. Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption. 8. Increase the pressure by slowly turning up the pressure control knob. Check the spray pattern and increase the pressure until the atomization is correct. Always turn the pressure control knob to the lowest setting with good atomization. 9. The unit is ready to spray. Main Screen SET MPa 23.0 The Main Screen is the default screen for ACTUAL MPa 22.5 the control system at sprayer startup. Pressing the #2 key switches between PSI, Bar, and MPa units of measure. Press the #1 key to scroll through the remaining menu screens. i 10 For sprayers equipped with an nine-language Digital Electronic Spray Control (DESC): Pressing the #2 key at the Main Screen switches between PSI, Bar and MPa units of measure. ProSpray 3.29 • 3.31 GB Security Code Screen SECURITY CODE The Security Code screen allows the user CHANGE-2 to set a four digit security code to prevent MENU-1 unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key. Volume Pumped Screen VOLUME PUMPED The Volume Pumped screen shows the SELECT-4 total number of gallons or liters sprayed by MENU-1 the sprayer. X To select the Volume Pumped screen, press GALLONS LITRES-2 MENU-1 the #4 key. LITRES MENU-1 X GALLONS-2 Job Volume Screen JOB VOLUME The Job Volume screen allows the user MENU-1 SELECT-4 to reset a liter counter to track usage on specific jobs. XXXX To select the Job Volume screen, press the GALLONS MENU-1 RESET-3 #4 key. i # XXXXXXXXXX To select the Unit Serial # screen, press the SER MENU-1 #4 key. Timers Screen TIMERS The Timers screen shows the total time the SELECT-4 sprayer has been turned on as well as the MENU-1 total time the sprayer has been running (pumping). ON TIME RUN TIME Job Timers Screen The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specific jobs. JOB TIMERS MENU-1 SELECT-4 To select the Job Timers screen, press the #4 key. “JOB ON” screen will appear. Press #3 to reset. Press #1 to continue to “JOB RUN” screen. Press #3 to reset. Press #1 to scroll through the remaining menu screens. XXXX XXXX JOB ON MENU-1 X RESET-3 JOB RUN MENU-1 X RESET-3 i To inactivate the security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup. Prime Screen The Prime screen appears when the pressure control knob is set at the “MIN” setting. PRIME Rapid Clean Screen RAPID CLEAN The Rapid Clean screen appears when the pressure control knob is set at the RAPID CLEAN position and the PRIME/SPRAY valve is in the PRIME position. Service Time Screen SERVICE TIME The Service Time screen allows the user to SELECT-4 set a service time interval (in hours). Below MENU-1 the set time, the screens shows the current amount of hours on the sprayer since the last activation of the service timer. To select the Service Timer screen, press the #4 key. SERVICE @ XX To set the service time, press the #2 (up) RUN HOURS XX and/or the #3 (down) keys to the desired time (run hours will increase/decrease in increments of 25 for each time you press a key). When the service time interval is set and met by the run hours, the display will show a “Service Required” screen. The pump will remain functional. To return to the Main Screen, press the #1 key. Doing so will reset the “Service @” and “Run Hours” displayed on the Service Screen back to 0. ProSpray 3.29 • 3.31 If the sprayer is new, no security code is set and the Main Screen will appear at startup. When setting a security code for the first time, the “Enter Old Code Number” screen will appear, and you will need to enter “1111”. ENTER OLD CODE Enter the old security code number to NUMBER access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed. ENTER NEW CODE Enter the new security code. Once the NUMBER XXXX new code is entered, the display will automatically ask that the new code be RE-ENTER NEW XXXX re-entered for verification. If the same new NUMBER code is re-entered, the display will confirm NEW CODE NUMBER that the new code has been accepted and ACCEPTED return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat. If you forget or misplace your security code, you can contact Wagner customer service for assistance. Unit Serial # Screen UNIT SERIAL # The Unit Serial # screen shows the sprayers MENU-1 SELECT-4 serial number. To select the Timers screen, press the #4 key. Starting operation i 11 If there is no action at any menu screen for 30 seconds, the display will go back to the Main Screen. GB Spraying technique 5. Spraying technique Handling the high-pressure hose 6. Handling the high-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hoses yourself! The key to a good paint job is an even coating over the entire surface. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 25 to 30 cm between the spray tip and the surface. The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges. Never pull on the high-pressure hose to move the device. Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system. 25 - 30 cm i When using the high-pressure hose while working on scaffolding, it is best to always guide the hose along the outside of the scaffolding. i The risk of damage rises with the age of the highpressure hose. Wagner recommends replacing highpressure hoses after 6 years. i Use only WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist. 7. 1. Open the relief valve, valve position PRIME (k circulation). 2. Switch the unit OFF. 3. Turn the pressure control knob counterclockwise to minimum pressure. 4. Pull the trigger of the spray gun in order to release the pressure from the high-pressure hose and spray gun. 5. Secure the spray gun, refer to the operating manual of the spray gun. 6. If a standard tip is to be cleaned, see Page 19, Section 12.2. If a non-standard tip is installed, proceed according to the relevant operating manual. 7. Depending on the model, leave the suction tube or the suction hose and return hose immersed in the coating material or swivel or immerse it into a corresponding cleaning agent. Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other. Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating. 25 - 30 cm Interruption of work 25 - 30 cm If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing time. Attention i If very sharp edges result or if there are streaks in the spray jet – increase the operating pressure or dilute the coating material. 12 ProSpray 3.29 • 3.31 GB 8. Cleaning the unit (shutting down) 8.1Cleaning unit from outside A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used for cleaning (only with an igni­tion point above 21 °C) must be suitable for the coating material used. • Secure the spray gun, refer to the operating manual of the spray gun. Clean and remove tip. For a standard tip, refer to Page 19, Section 12.2. If a non-standard tip is installed, proceed according to the relevant operating manual. 1. Remove suction hose from the coating material. 2. Close the relief valve, valve position SPRAY (p spray). 3. Switch the unit ON. 4. Pull the trigger of the spray gun in order to pump the remaining coating material from the suction hose, highpressure hose and the spray gun into an open container. Attention Cleaning the unit (shutting down) First of all pull out mains plug from socket. Danger of short circult through panetrating water! Never spray down the unit with high-pressure or Attention high-pressure steam cleaners. Attention Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose. Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent. 8.2 Cleaning the high-pressure filter Clean the filter cartridge regularly. A soiled or clogged high-pressure filter can cause a poor spray pattern or a clogged tip. 1. Turn the pressure regulator knob into the black zone until it stops (no pressure). 2. Open the relief valve, valve position PRIME (k circulation). 3. Switch the unit OFF. The container must be earthed in case of coating materials which contain solvents. Caution! Do not pump or spray into a container with a small opening (bunghole)! Refer to the safety regulations. 5. Immerse suction hose with return hose into a container with a suitable cleaning agent. 6. Turn the pressure control knob into the blue zone - pulsating pressure for unit cleaning. 7. Open the relief valve, valve position PRIME (k circulation). 8. Pump a suitable cleaning agent in the circuit for a few minutes. 9. Close the relief valve, valve position SPRAY (p spray). 10. Pull the trigger of the spray gun. 11. Pump the remaining cleaning agent into an open container until the unit is empty. 12. Switch the unit OFF. Unplug the power plug from the outlet. 4. Unscrew the filter housing (Fig. 9, Item 1). with a strap wrench. 5. Pull the filter cartridge (2) from the bearing spring (3). 6. Clean all the parts with the corresponding cleaning agent. If necessary, replace the filter cartridge. 7. Check the O-ring (4), replace it if necessary. 8. Place the bearing ring (5) against the bearing spring (3). Slide the filter cartridge (2) over the bearing spring. 9. Screw in filter housing (1) and tighten it as far as possible with the strap wrench. 1 5 3 2 ProSpray 3.29 • 3.31 13 4 GB Cleaning the unit (shutting down) 8.3 1. 2. 3. Cleaning Airless spray gun Remedy in case of faults Assembly 1. Place intake filter (3) with the long cone into the gun housing. 2. Screw in grip (2) into the gun housing and tight­en. 3. Slot in protective guard (1). Rinse Airless spray gun with an appropriate cleaning agent. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. Thoroughly clean the outside of the Airless spray gun. Intake filter in Airless spray gun Disassembly (Fig. 10) 1. Pull protective guard (1) forward vigorously. 2. Screw grip (2) out of the gun housing. Remove intake filter (3). 3. Intake filter congested or defective – replace. r 0 ba i 25 0 ps .360 max : ning War clear ep ke of tip 3 1 2 9. Remedy in case of faults Type of malfunction A. B. C. Unit does not start Unit does not draw in material Unit draws in material, but the pressure does not build up Possible cause Measures for eliminating the malfunction 1. No voltage applied. 1. Check voltage supply. 2. Pressure setting too low. 2. Turn up pressure control knob. 3. ON/OFF switch defective. 3. Replace. 1. Relief valve is set to SPRAY (p spray). 1. Set relief valve to PRIME (k circulation). 2. Filter projects over the fluid level and sucks air. 2. Refill the coating material. 3. Filter clogged. 3. Clean or replace the filter. 4. Suction hose/suction tube is loose, i.e. the unit is sucking in outside air. 4. Clean connecting points. Tighten suction tube. 1. Tip heavily worn. 1. Replace 2. Tip too large. 2. For selection of a smaller tip, see Tip table on Page 20. 3. Pressure setting too low. 3. Turn pressure control knob clockwise to increase. 4. Filter clogged. 4. Clean or replace the filter. 5. Coating material flows through the return hose when the relief valve is in the SPRAY (p spray) position. 5. Remove and clean or replace relief valve. 6. Packings sticky or worn. 6. Remove and clean or replace packings. 7. Valve balls worn. 7. Remove and replace valve balls. 8. Valve seats worn. 8. Remove and replace valve seats. 14 ProSpray 3.29 • 3.31 GB Type of malfunction D. E. F. G. Coating material exits at the top of the fluid section Increased pulsation at the spray gun Poor spray pattern Unit loses power Remedy in case of faults Possible cause Measures for eliminating the malfunction 1. Upper packing is worn. 1. Remove and replace packing. 2. Piston is worn. 2. Remove and replace piston. 1. Incorrect high-pressure hose type. 1. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. 2. Tip worn or too large. 2. Replace tip. 3. Pressure too high. 3. Turn pressure control knob to a lower number. 1. Tip is too large for the coating material which is to be sprayed. 1. Replace tip, see Tip table on Page 20. 2. Pressure setting incorrect. 2. Turn pressure control knob until a satisfactory spraying pattern is achieved. 3. Volume too low. 3. Clean or replace all filters. 4. Coating material viscosity too high. 4. Thin out according to the manufacturer’s instructions. 1. Pressure setting too low. 1. Turn pressure control knob clockwise to increase. Digital Electronic Spray Control (DESC) Error Messages The following error message screens appear whenever the Digital Electronic Spray Control (DESC) detects a problem with the sprayer. Once a problem occurs and the error message appears, the sprayer will shut down. High Motor Temperature Screen HIGH MOTOR The High Motor Temperature screen TEMPERATURE appears when the temperature of the motor has risen too high. Take the sprayer to a Wagner authorized service center for repair. Before proceeding, relieve any pressure remaining in the system (valve position PRIME k). Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing! High Control Temperature Screen HIGH CONTROL The High Control Temperature screen TEMPERATURE appears when the temperature of the Digital Electronic Spray Control (DESC) has risen too high. Take the sprayer to a Wagner authorized service center for repair. High Mechanical Load HIGH MECHANICAL The High Mechanical Load screen appears LOAD when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode. Take the sprayer to a Wagner authorized service center for repair. Check Transducer Screen CHECK The Check Transducer screen appears TRANSDUCER when the transducer has become disconnected or is defective. Take the sprayer to a Wagner authorized service center for repair. Check Motor Screen CHECK The Check Motor screen appears when the MOTOR motor or motor sensor is defective. Take the sprayer to a Wagner authorized service center for repair. Low Voltage Screen LOW The Low Voltage screen appears when the VOLTAGE sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer. ProSpray 3.29 • 3.31 15 GB Servicing 10. Servicing 11.2 1. 10.1General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and filter for wear. 10.2 11. 2. High-pressure hose 3. 4. The risk of damage rises with the age of the highpressure hose. Wagner recommends replacing highpressure hoses after 6 years. 5. 6. 7. 8. Repairs at the unit Switch the unit OFF. Before all repair work: Unplug the power plug from the outlet. 11.1 1. 2. 3. 4. 5. 6. 7. Inlet and outlet valve Remove the four screws in the front cover and then remove the front cover. Danger of crushing - do not reach with the fingers or tool between the moving parts. Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely. i Repairs at the unit 9. 10. Relief valve 11. Use a drift punch of 2 mm to remove the grooved pin (Fig. 11, Item 1) from the relief valve handle (2). Remove the relief valve handle (2) and cam base (3). Using a wrench, remove the valve housing (4). Ensure that the seal (5) is seated correctly, then screw the new valve housing (4) completely into the filter block (6). Tighten securely with a wrench. Align the cam base (3) with the hole in the filter block (6). Lubricate the cam base with grease and slide on the cam base. Bring the hole in the valve shaft (7) and in the relief valve handle (2) into alignment. Insert the grooved pin (1) to secure the relief valve handle in position. 12. 13. Turn the pressure control knob to minimum pressure. The DESC screen should say “PRIME”. Press the #1 key on the DESC control panel. The “CREEP MODE” screen will now appear. Slowly turn the pressure control knob clockwise to increase the pressure. The crankshaft/slider assembly will begin to move very slowly. When it reaches the bottom, dead-center of its stroke, turn the pressure control knob back to minimum pressure. The crankshaft/slider assembly should stop. Unplug the power plug from the outlet. Pull off clamp on suction tube and remove return hose. Unscrew the connection hose (Fig. 12, item 1) from the highpressure filter. Turn the knob on the side of the cart clockwise to unlock the cart. Tilt the cart backwards until it locks into place. Loosen and unscrew inlet valve housing (2) from the lower housing (3) with light blows from a hammer or unscrew with an adjusting wrench. Remove bearing ring (4), O-ring (5), O-ring (6), inlet valve seat (7), inlet valve ball (8) and upper ball guide (9). Clean all the parts with the corresponding cleaning agent. Check the inlet valve housing (2), inlet valve seat (7) and inlet valve ball (8) for wear and replace the parts if necessary. If the worn inlet valve seat (7) is unused on one side, install it the other way around. Carry out installation in the reverse order. Lubricate O-ring (5) with machine grease and ensure proper seating in the inlet valve housing (2). 1 3 9 5 8 7 6 5 4 6 4 3 2 2 7 1 16 ProSpray 3.29 • 3.31 GB 8. 14. Unscrew lower housing (Fig. 13, Item 10) with adjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Remove bearing ring (13) and O-ring (12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch hexagon socket head wrench. 17. Remove the upper seal (16), upper ball guide (17), outlet valve ball (18), washer (19) and outlet valve seating (20). 18. Clean all the parts with the corresponding cleaning agent. Check outlet valve housing (14), outlet valve seat (20), outlet valve ball (18) and upper ball guide (17) for wear and replace parts if necessary. If the worn outlet valve seat (20) is unused on one side, install it the other way around. 19. Carry out installation in the reverse order. Lubricate O-ring (12) with machine grease and ensure proper seating in the lower housing (10). 9. Push piston (4) downward out of the upper housing (6). Check piston for wear and replace if necessary. Remove upper packing (8) and lower packing (9) from the upper housing (6). Do not damage inside of upper housing. Attention 1 3 11 16 17 18 Repairs at the unit 2 15 5 19 20 7 14 10 12 8 13 6 10 11.3 Packings 9 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 16. 2. It is not necessary to remove the outlet valve. 3. Loosen lock nut (Fig. 14, Item 5) counterclockwise with light blows from a hammer. 4. Unscrew upper housing (6) counterclockwise from the gear unit housing. 5. Clamp upper housing (6) at the wrench surfaces vertically in a vice. 11 4 Do not tighten vice excessively to prevent crushing. Attention 6. 7. Screw out threaded joint (7). Slide the piston rod (4) forward until the piston is out of the T-slot (2) on the slider assembly (3). ProSpray 3.29 • 3.31 10. Remove the transportation devices from the upper and lower packings. (The transportation device from the upper packing is required for installation of the piston.) 11. Lubricate upper packing (8) and lower packing (9) with machine grease. 17 GB Repairs at the unit 12. 18. Lubricate installation tool and piston (4) with machine grease. 19. Push piston (4) through the lower and upper packings until the upper end of the piston protrudes from the threaded joint (7). 20. Remove installation tool from piston (4). 21. Slide the top of the piston (4) into the T-slot (2) on the slider assembly (3). 22. Screw lock nut (5) at the upper housing (6) until it touches. 23. Lubricate the threading of the upper housing (6) with machine grease. Remove upper housing from the vice. 24. Screw upper housing (6) into the gear unit housing until the lock nut (5) touches and the connector for the connection hose faces the rear. 25. Tighten lock nut (5) with light hammer blows. 26. Insert guide ring (11) into the lower housing (Fig. 13, Item 10) and screw lower housing into upper housing and tighten. 27. Screw on and tighten connection hose. 28. Screw in inlet valve housing (Fig. 12, item 2), see Chapter 11.2, Item 13. 29. Screw on and tighten suction tube. 30. Fasten return hose with clamp at suction tube. 31. Install front cover. Insert upper packing (Fig. 15) with O-ring (1) and protruding lip (2) downward into the upper housing (6). 1 2 13. 14. 15. Place intermediate ring (Fig. 14, Item 10) on the upper packing (8). Screw threaded joint (Fig. 14, Item 7) into the upper housing (6) and tighten to 34 – 41 Nm. Insert lower packing (Fig. 16) in such a way that the side with the smaller distance between the O-ring (1) and the protruding lip (2) faces upward. 2 1 16. 17. 11.4 Move the lower packing to the end position using the installation tool. Push installation tool (included in scope of delivery of the upper packing as a transportation device) for the piston (Fig. 14, Item 4) onto the piston from above. ProSpray 3.29 / 3.31 connection diagram EMI Filter Black LINE LOAD White Power Cord Capacitor Fuse block Ground Switch Fuse P/N 0522054 Black Black Red Ground Black Black Black Motor controller Red (+) Black (-) White L.E.D. White White Hall sensor Red Surge suppressor P/N 0551972 Black Potentiometer Display wire assembly (P/N 0522022) Motor Pressure sensor 18 ProSpray 3.29 • 3.31 GB 11. Appendix 11.1 Selection of tip Appendix To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high. Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip: The following principle is valid: large tip = low pressure small tip = high pressure There is a large range of tips with various spraying angles. 11.2 Servicing and cleaning of Airless hard-metal tips Standard tips If a different tip type has been fitted, then clean it according to manufacturer’s instructions. The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects. The following points must be observed to keep the tip clean and ready for use: 1. Turn the relief valve handle fully counterclockwise (k Circulation). 2. Switch off the gasoline engine. 3. Dismount the tip from the spray gun. 4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved. 5. If there is pressure air, blow out tip. 6. Remove any residue by means of a sharp wooden rod (toothpick). 7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6. 11.3 Spray gun accessories Flat jet adjusting tip up to 250 bar (25 MPa Tip marking Bore mm Spray width at about 30 cm removal of spray object Pressure 100 bar (10 MPa) 15 0.13 - 0.46 5 - 35 cm Flat jet adjusting tip Order No. Use 0999 057 Paints 20 0.18 - 0.48 5 - 50 cm Paints, fillers 0999 053 28 0.28 - 0.66 8 - 55 cm Paints, dispersions 0999 054 41 0.43 - 0.88 10 - 60 cm Rust protection paints - dispersions 0999 055 49 0.53 - 1.37 10 - 40 cm Large-area coats 0999 056 Tip extension with slewable knee joint (without tip) Contact protection for the flat jet adjustment tip Order No. 0097 294 Tip extension 15 cm, F-thread, Order no. 0556 051 15 cm, G-thread, Order no. 0556 074 Length: 100 cm Order no. 0096 015 30 cm, F-thread, Order no. 0556 052 30 cm, G-thread, Order no. 0556 075 Length: 200 cm Order no. 0096 016 45 cm, F-thread, Order no. 0556 053 45 cm, G-thread, Order no. 0556 076 Length: 300 cm Order no. 0096 017 60 cm, F-thread, Order no. 0556 054 60 cm, G-thread, Order no. 0556 077 ProSpray 3.29 • 3.31 19 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) i without tip F thread (11/16 - 16 UN) for Wagner spray guns Order no. 0289391 without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns Order no. 0289390 All of the tips in the table below are supplied together with the appropriate gun filter. Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun filter Order no. Water-thinnable and solvent-based paints and varnishes, oils, separating agents 107 207 307 407 109 209 309 409 509 609 10° 20° 30° 40° 10° 20° 30° 40° 50° 60° 0.007 / 0.18 0.007 / 0.18 0.007 / 0.18 0.007 / 0.18 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 0.009 / 0.23 100 120 150 190 100 120 150 190 225 270 red red red red red red red red red red 0553107 0553207 0553307 0553407 0553109 0553209 0553309 0553409 0553509 0553609 Synthetic-resin paints PVC paints 111 211 311 411 511 611 10° 20° 30° 40° 50° 60° 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 0.011 / 0.28 100 120 150 190 225 270 red red red red red red 0553111 0553211 0553311 0553411 0553511 0553611 Paints, primers Fillers 113 213 313 413 513 613 813 10° 20° 30° 40° 50° 60° 80° 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 0.013 / 0.33 100 120 150 190 225 270 330 red red red red red red red 0553113 0553213 0553313 0553413 0553513 0553613 0553813 Fillers Rust protection paints 115 215 315 415 515 615 715 815 10° 20° 30° 40° 50° 60° 70° 80° 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 0.015 / 0.38 100 120 150 190 225 270 300 330 yellow yellow yellow yellow yellow yellow yellow yellow 0553115 0553215 0553315 0553415 0553515 0553615 0553715 0553815 Rust protection paints Latex paints Dispersions 117 217 317 417 517 617 717 817 10° 20° 30° 40° 50° 60° 70° 80° 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 0.017 / 0.43 100 120 150 190 225 270 300 330 yellow yellow yellow yellow yellow yellow yellow yellow 0553117 0553217 0553317 0553417 0553517 0553617 0553717 0553817 Rust protection paints Latex paints Dispersions 219 319 419 519 619 719 819 919 20° 30° 40° 50° 60° 70° 80° 90° 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 0.019 / 0.48 120 150 190 225 270 300 330 385 white white white white white white white white 0553219 0553319 0553419 0553519 0553619 0553719 0553819 0553919 Flame retardant 221 321 421 521 621 721 821 20° 30° 40° 50° 60° 70° 80° 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 0.021 / 0.53 120 150 190 225 270 300 330 white white white white white white white 0553221 0553321 0553421 0553521 0553621 0553721 0553821 1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds. 20 ProSpray 3.29 • 3.31 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun filter Order no. Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 270 300 330 white white white white white white white 0553223 0553323 0553423 0553523 0553623 0553723 0553823 Thick-film materials, Corrosion protection Spray filler 225 325 425 525 625 725 825 227 327 427 527 627 827 229 329 429 529 629 231 331 431 531 631 731 831 233 333 433 533 633 235 335 435 535 635 735 439 539 639 20° 30° 40° 50° 60° 70° 80° 20° 30° 40° 50° 60° 80° 20° 30° 40° 50° 60° 20° 30° 40° 50° 60° 70° 80° 20° 30° 40° 50° 60° 20° 30° 40° 50° 60° 70° 40° 50° 60° 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.025 / 0.64 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.027 / 0.69 0.029 / 0.75 0.029 / 0.75 0.029 / 0.75 0.029 / 0.75 0.029 / 0.75 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.031 / 0.79 0.033 / 0.83 0.033 / 0.83 0.033 / 0.83 0.033 / 0.83 0.033 / 0.83 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.035 / 0.90 0.039 / 0.99 0.039 / 0.99 0.039 / 0.99 120 150 190 225 270 300 330 120 150 190 225 270 330 120 150 190 225 270 120 150 190 225 270 300 330 120 150 190 225 270 120 150 190 225 270 300 190 225 270 white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white 0553225 0553325 0553425 0553525 0553625 0553725 0553825 0553227 0553327 0553427 0553527 0553627 0553827 0553229 0553329 0553429 0553529 0553629 0553231 0553331 0553431 0553531 0553631 0553731 0553831 0553233 0553333 0553433 0553533 0553633 0553235 0553335 0553435 0553535 0553635 0553735 0553439 0553539 0553639 Heavy duty applications 243 443 543 643 445 545 645 451 551 651 252 455 555 655 261 461 561 661 263 463 565 665 267 467 20° 40° 50° 60° 40° 50° 60° 40° 50° 60° 20° 40° 50° 60° 20° 40° 50° 60° 20° 40° 50° 60° 20° 40° 0.043 / 1.10 0.043 / 1.10 0.043 / 1.10 0.043 / 1.10 0.045 / 1.14 0.045 / 1.14 0.045 / 1.14 0.051 / 1.30 0.051 / 1.30 0.051 / 1.30 0.052 / 1.32 0.055 / 1.40 0.055 / 1.40 0.055 / 1.40 0.061 / 1.55 0.061 / 1.55 0.061 / 1.55 0.061 / 1.55 0.063 / 1.60 0.063 / 1.60 0.065 / 1.65 0.065 / 1.65 0.067 / 1.70 0.067 / 1.70 120 190 225 270 190 225 270 190 225 270 120 190 225 270 120 190 225 270 120 190 225 270 120 190 green green green green green green green green green green green green green green green green green green green green green green green green 0553243 0553443 0553543 0553643 0553445 0553545 0553645 0553451 0553551 0553651 0553252 0553455 0553555 0553655 0553261 0553461 0553561 0553661 0553263 0553463 0553565 0553665 0553267 0553467 1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds. ProSpray 3.29 • 3.31 21 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. Features: • Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior • No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak • Better protection • Simple assembly Suitable for the following models: Diaphragm Pumps SF 21 SF 23 SF 27 SF 31 SF 7000 i Double-stroke piston pumps Finish 270/370 Nespray Deco Nespray 31 PS 24 PS 26 PS 30 PS 34 PS 3.25 PS 3.29 PS 3.31 PS 3.34 Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620. Example of use 22 ProSpray 3.29 • 3.31 A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 [email protected] DK Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 2630 Taastrup Denmark Tel. +45/43/ 27 18 18 Telefax +45/43/ 43 05 28 [email protected] GB B WSB Finishing Equipment Veilinglaan 56-58 1861 Wolvertem Belgium Tel. +32/2/269 46 75 Telefax +32/2/269 78 45 [email protected] E Wagner Spraytech Iberica S.A. P.O. Box 132, Crta. N-340 08750 Molins de Rey Barcelona / Espania Tel. +34/93/6800028 Telefax +34/93/66800555 [email protected] I Wagner Colora Srl Via Italia 34 20060 Gessate - MI Italia Tel. +39 02.9592920.1 Telefax +39 02.95780187 [email protected] CH Wagner International AG Industriestrasse 22 9450 Altstätten Schweiz Tel. +41/71 / 7 57 22 11 Telefax +41/71 / 7 57 22 22 [email protected] F Wagner France 12 Avenue des Tropiques Z.A. de Courtaboeuf, 91978 Les Ulis Cedex France Tel. 0 825 011 111 Telefax +33 (0) 69 81 72 57 [email protected] NL WSB Finishing Equipment BV De Heldinnenlaan 200 3543 MB Utrecht Netherlands Tel. +31/ 30/241 41 55 Telefax +31/ 30/241 17 87 [email protected] D J. Wagner GmbH Otto-Lilienthal-Straße 18 D-88677 Markdorf Postfach 11 20 Deutschland Tel. +49 / 75 44 / 505-1664 Telefax +49 / 75 44 / 505-1155 [email protected] www.wagnergroup.com CZ Wagner, spol. s r.o. Nedasovská str. 345 155 21 Praha 5 -Zlicín Czechia Tel. +42/ 2 / 579 50 412 Telefax +42/ 2 / 579 51 052 [email protected] S Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 2630 Taastrup Denmark Tel. +45/43/ 21 18 18 Telefax +45/43/ 43 05 28 [email protected] www.wagner-group.com ProSpray 3.29 • 3.31 23 Wagner Spraytech (UK) Limited The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain UK-Helpline 0844 335 0517 5 p per minute (landline) Accessories illustration ProSpray 3.29 / 3.31 2 1 5 3 4 6 8 24 7 ProSpray 3.29 • 3.31 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 2 0296 442 Pole gun 200 cm, G-thread 7/8” 0296 444 Pole gun 200 cm, F-thread 11/16” 3 0345 010 In-line roller IR-100 4 9984 573 High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple, 1/4” 9984 574 High-pressure hose DN 6 mm, 15 m for dispersion, 1/4” 9984 575 High-pressure hose DN 6 mm, 30 m for dispersion, 1/4” 5 0034 038 Double socket for coupling high-pressure hoses (1/4” x 1/4”) 6 0034 950 Metex-Reuse Reuse for pre-filtering of coating material in vessel. Place suction pipe in the reuse. 0034 952 Sieve package (5 pcs) for paint 0034 951 Sieve package (5 pcs) for dispersion 0034 383 Gun filter, red, 1 piece; 180 mesh extra fine 0097 022 Gun filter, red, 10 pieces; 180 mesh extra fine 0043 235 Gun filter, yellow, 1 piece; 100 mesh fine 0097 023 Gun filter, yellow, 10 pieces; 100 mesh fine 0034 377 Gun filter, white, 1 piece; 50 mesh medium 0097 024 Gun filter, white, 10 pieces; 50 mesh medium 0089 323 Gun filter, green, 1 piece; 30 mesh coarse 0097 025 Gun filter, green, 10 pieces; 30 mesh coarse 7 8 0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0508 619 EasyGlide, special oil (118ml) 0508 620 EasyClean, cleaning and conservation agent (118 ml) ProSpray 3.29 • 3.31 25 Spare parts list ProSpray 3.29 / 3.31 Main Assembly 53 54 55 1 13 11 12 2 14 15 3 16 18 17 4 5 31 19 20 21 22 32 23 2 6 7 24 33 25 8 26 28 42 43 27 29 10 9 44 45 46 30 47 34 35 36 37 38 48 39 40 49 41 52 50 26 51 ProSpray 3.29 • 3.31 Item Part No. Description Item Part No. Description 1 0290 270 Motor shroud 30 0507 782 Suction tube 2 0508 559 Screw (2) 31 0290 253 Grommit 3 0290 269 Belly pan 32 0551 778 Transducer assembly 4 9802 266 Screw (2) 33 9805 348 Screw (4) 5 0290 228 Door 34 0290 252 Control panel cover with label 6 0509 218 Screw (2) 35 0507 749 Nut with seal 7 0552 240A Filter assembly 36 0290 202 Set screw 8 805-549 Fitting 37 0290 218 Knob 9 0508 293 Retun tube 38 9850 936 Switch 10 0507 785 Hose 39 0508 579 Potentiometer 11 9802 266 Screw (2) 40 0522 007 LED assembly 12 0290 225 Electronic cover 41 0290 220 13 9805 317 Screw (2) Digital Electronic Spray Control (DESC) display 14 0290 212 Handle cover, back 42 0522 027 Capacitor assembly 15 0558 493 Power cord jumper* 43 0551 543 Tie wrap 16 0290 213 Handle cover, front 44 0558 454 Bracket cover* 17 ------- 45 0509 218 Screw (4)* 18 0509 218 46 9800 340 Screw (2)* 19 0558 321A 47 0551 980 Lock nut (2)* 48 0522 424 EMI filter* 20 0551 627 Fuse, 15A 49 9805 240 Screw (3)* 21 9804 916 Screw 50 0558 453 Bracket* 22 0522 210 Mounting plate 51 0551 714 Cord grip (2)* 23 0290 279 Face plate / oiler assembly 52 5006 536 Inlet filter 24 0509 218 Screw (4) 53 9805 403 Set screw 25 0290 260 Pail hook 54 9810 103 Nut 26 9821 503 Washer (2) 55 0524 353 Nut 27 0290 271 Screw (2) 0522 054 Arrestor (not shown, see schematic) 28 0290 238 Fluid section assembly 0551 972 29 0507 783 Clip Surge protector (not shown, see schematic) 0522022 Display wire assembly (not shown, see schematic) Drive assembly Screw (4) Control panel assembly, complete (includes items 34-41) * BS4343 NEMA 5-15P 0558 483 120V 6m 0290 284 120V 4.6 m ProSpray 3.29 • 3.31 27 UK only Spare parts list ProSpray 3.29 / 3.31 Fluid section 1 2 3 4 5 6 7 8 9 10 11 12 24 13 14 15 16 17 18 19 20 21 22 9 10 23 28 ProSpray 3.29 • 3.31 Item Part No. Description 1 0290 263 Retainer 2 0290 255 Jam nut 3 0290 276 Spacer 4 ------- Upper packing 5 0290 249 Upper housing 6 0508 343 Fitting 7 ------- 8 0508 712 Guide ring 9 0507 730 O-ring (2) 10 0507 731 O-ring (2) 11 0290 250 Lower housing 12 0290 251 Piston rod 13 0507 734 Upper seal 14 0507 452 Upper ball guide 15 9841 502 Outlet valve ball 16 0507 454 Washer 17 0294 516 Outlet valve seat 18 0507 733 Outlet valve retainer 19 0507 729 Lower ball guide 20 51519 Inlet valve ball 21 00310 Inlet valve seat 22 0509 582 O-ring 23 0508 717 Inlet valve housing 24 0290 237 Piston assembly (includes items 12-18) 0508 221 Repacking kit - 1 (includes items 3-4, 7-10, 13, 15, 16, 20 and 22) 0558 729 Repacking kit - 1 (includes items 3-4 and 7) 0552 150 Lower packing insertion tool ProSpray 3.29 • 3.31 Lower packing 29 Spare parts list ProSpray 3.29 / 3.31 Drive Assembly 3 1 4 5 6 7 8 2 9 16 10 11 14 15 16 12 13 30 ProSpray 3.29 • 3.31 Item Part No. 1 0558 323A 2 0290 241 Slider assembly 3 0290 254 Thrust washer 4 0290 239 Gear/crankshaft assembly 5 0290 240 1st stage gear 6 0290 287 Motor assembly 7 0508 559 Screw (6) 8 0558 558 Baffle assembly 9 0509 218 Screw (4) 10 0558 541 Electronic control assembly (PS 3.29) 0558 542 Electronic control assembly (PS 3.31) 11 9802 266 Screw (2) 12 9822 106 Washer 13 0522 040 Wire assembly 14 0558 559 Grounding strap* 15 9822 631 Washer* 16 9800 340 Ground screw (2)* * Description Housing assembly UK only ProSpray 3.29 • 3.31 31 Spare parts list ProSpray 3.29 / 3.31 Filter assembly 1 2 3 4 5 6 7 8 9 10 11 12 14 13 Item Part No. Description Item Part No. Description 1 0524 918 Filter housing 8 0290 264 Housing 2 14058 Conical spring 9 0507 745 Gasket 3 0508 748 Filter, 60 mesh (standard) 10 0558 727 Bypass valve assembly (includes item 9) 0508 451 Filter, 30 mesh 11 0507 931 Cam base 0508 452 Filter, 100 mesh 12 0508 744 Relief valve knob 4 0508 603 Bearing ring 13 5006 543 Groove pin 5 0508 749 Bearing spring 14 0088 162 Fitting 6 0551 951 O-ring 0507 254 Relief valve kit (includes items 9-13). 7 0507 739 Pipe plug 32 ProSpray 3.29 • 3.31 Spare parts list ProSpray 3.29 Suction system for low boy cart 1 3 4 2 Item Part No. Description 1 0507 964 Return hose 2 0507 965 Siphon tube 3 5006 536 Inlet screen 4 0507 783 Clamp 5 0507 967 Siphon tube adapter ------- Tie wrap (not shown) ProSpray 3.29 • 3.31 5 33 Spare parts list ProSpray 3.29 / 3.31 Upright cart assembly 1 8 9 19 20 10 2 11 3 12 13 4 14 5 6 15 16 7 15 17 18 Item Part No. Description Item Part No. Description 1 0290 207 Handle assembly (includes items 8-9) 11 9820 305 Washer (2) 2 9805 352 Screw (2) 12 0555 319 Jam nut 3 0290 257 Bushing 13 0290 236 Cam assembly 4 0290 235 Cart weldment 14 9805 353 Screw (2) 5 9894 275 Spring 15 0294 534 Spacer (4) 6 0290 294 Bushing 16 0278 373 Wheel (2) 7 0290 244 Carriage assembly 17 9890 104 Axle cap (2) 8 0509 386 Washer (4) 18 9885 571 Plug (2) 9 0295 608 Screw (4) 19 54458 Screw (2) 10 0279 481 Screw 20 13538 Pad (2) 34 ProSpray 3.29 • 3.31 Spare parts list ProSpray 3.29 Low boy cart assembly 1 10 2 11 12 13 3 14 4 5 15 6 7 8 9 Item Part No. Description 1 0290 290 Cart 2 0508 381 Drip cup 3 0290 291 Wheel 4 0294 534 Wheel spacer 5 9890 104 Axle cap 6 9805 230 Drip cup screw 7 0509 386 Washer 8 0295 608 Screw 9 9885 571 Plug 10 0294 635 Plug 11 0295 609 Washer 12 0295 607 Handle sleeve 13 9841 504 Spring button 14 0295 610 Roll pin 15 0290 292 Handle assembly ProSpray 3.29 • 3.31 35 GB Important notes on product liability 4. Exclusion of guarantee Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, meanscarrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation. - in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, overoperation or defective servicing or care and/or cleaning. - for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts. - for products to which modifications or additions have been carried out. - for products where the serial number has been removed or is illegible - for products to which attempts at repairs have been carried out by unauthorised persons. - for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device. - for products that have been partially or fully taken apart. As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division). Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. 3+2 years guarantee for professional finishing Wagner professional guarantee (Status 01.02.2009) 1. Scope of guarantee All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www. wagner-group.com/profi-guarantee. The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property. 5. Additional regulations. The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer. The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaffected. German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority. 2. Guarantee period and registration The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group. com/profi-guarantee. The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced. J. Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany 3. Handling If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer. Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. 36 ProSpray 3.29 • 3.31
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