Yard Machines Lawn Mower 559 Operator's Manual

Operator’s Manual
21” Self Propelled
Mulching Mower
Model 559
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
FORM NO. 770-10145C.fm
(4/2002)
TABLE OF CONTENTS
Content
Page
Important Safe Operation Practices................................................................... 3
Slope Guage...................................................................................................... 6
Assembling Your Lawn Mower .......................................................................... 7
Know Your Lawn Mower .................................................................................... 9
Operating Your Lawn Mower ............................................................................. 10
Maintaining Your Lawn Mower .......................................................................... 11
Servicing Your Lawn Mower .............................................................................. 12
Off-Season Storage ........................................................................................... 14
Troubleshooting................................................................................................. 15
Parts List............................................................................................................ 16
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Lawn Mower. It will help you assemble, prepare
and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
•
You can locate the model number by standing behind the unit in the operating position and looking
down at the cutting deck. A sample model plate is explained below. For future reference, please copy
the model number and the serial number of the equipment in the space below.
(Model Number)
www.yardman.com
(Serial Number)
MTD LLC
P. O. BOX 361131
CLEVELAND,OH 44136
330-220-4683
800-800-7310
Copy the model number here:
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s
Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls,
operation or maintenance of this unit, please call the Customer Support Department. Call 1- (330)
220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please
have your unit’s model number and serial number ready when you call. See previous section to
locate this information. You will be asked to enter the serial number in order to process your call .
For more details about your unit, visit our website at www.yardman.com
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—HEED ITS WARNING.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
WARNING: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
General Operation
7. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Shirts and pants that cover
the arms and legs and steel-toed shoes are
recommended. Never operate this machine in bare
feet, sandals, slippery or light weight (e.g. canvas)
shoes.
8. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade can
amputate hands and feet.
9. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
10. Many injuries occur as a result of the mower being
pulled over the foot during a fall caused by slipping
or tripping. Do not hold on to the mower if you are
falling; release the handle immediately.
11. Never pull the mower back toward you while you
are walking. If you must back the mower away from
a wall or obstruction first look down and behind to
avoid tripping and then follow these steps:
a. Step back from the mower to fully extend
your arms.
b. Be sure you are well balanced with sure
footing.
c. Pull the mower back slowly, no more than
half way toward you.
d. Repeat these steps as needed.
5. Do not operate the mower while under the influence
of alcohol or drugs.
6. Do not engage the self-propelled mechanism on
units so equipped while starting engine.
7. The blade control handle is a safety device. Never
attempt to bypass its operation. Doing so makes
the safety device inoperative and may result in
personal injury through contact with the rotating
blade. The blade control handle must operate
easily in both directions and automatically return to
the disengaged position when released.
8. Never operate the mower in wet grass. Always be
sure of your footing. A slip and fall can cause
serious personal injury. If you feel you are losing
1. Read this operator’s manual carefully in its entirety
before attempting to assemble this machine. Read,
understand, and follow all instructions on the
machine and in the manual(s) before operation. Be
completely familiar with the controls and the proper
use of this machine before operating it. Keep this
manual in a safe place for future and regular
reference and for ordering replacement parts.
2. This machine is a precision piece of power
equipment, not a plaything. Therefore, exercise
extreme caution at all times. Your unit has been
designed to perform one job: to mow grass. Do not
use it for any other purpose.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent. Only
responsible individuals who are familiar with these
safe operation rules should use this machine.
4. Thoroughly inspect the area where equipment is to
be used. Remove all stones, sticks, wire, bones,
toys and other foreign objects which could be
tripped over or picked up and thrown by the blade.
Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
5. To help avoid blade contact or a thrown object
injury, stay in the operator zone behind the handles
and keep bystanders, helpers, children and pets at
least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Always wear safety glasses to protect your eyes
during equipment operation and while performing
an adjustment or repair. Thrown objects which
ricochet can cause serious injury to the eyes.
3
9.
10.
11.
12.
13.
14.
15.
16.
2. Do not mow slopes greater than 15 degrees as
shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could
cause slipping.
your footing, release the blade control handle
immediately and the blade will stop rotating within
three seconds.
Mow in daylight or good artificial light; walk, not run.
Stop the blade when crossing gravel drives,
walkways or roads.
If the equipment should start to vibrate abnormally,
stop the engine and check immediately for the
cause. Vibration is generally a warning of trouble.
Shut the engine off and wait until the blade comes
to a complete stop before removing the grass
catcher or unclogging the chute. The cutting blade
continues to rotate for a few seconds after the
engine is shut off. Never place any part of the body
in the blade area until you are sure the blade has
stopped rotating.
Never operate mower without proper trail shield,
discharge cover, grass catcher, blade control
handle or other safety protective devices in place
and working. Never operate mower with damaged
safety devices. Failure to do so can result in
personal injury.
Muffler and engine become hot and can cause a
burn. Do not touch.
Only use parts and accessories made by the
original equipment manufacturer (O.E.M). Failure
to do so can result in personal injury.
If situations occur which are not covered in this
manual, use care and good judgment. Contact your
dealer for assistance. Telephone 1-800-800-7310
for the name of your nearest dealer.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the mower and the mowing activity. They do not
understand the dangers. Never assume that children
will remain where you last saw them.
1. Keep children out of the mowing area and under
the watchful care of a responsible adult other than
the operator.
2. Be alert and turn mower off if a child enters the
area.
3. Before and while moving backwards, look behind
and down for small children.
4. Use extreme care when approaching blind corners,
doorways, shrubs, trees, or other objects that may
obscure your vision of a child who may run into the
mower.
5. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
6. Never allow children under 14 years old to operate
a power mower. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
Service
Slope Operation
Safe Handling of Gasoline:
Slopes are a major factor related to slip and fall
accidents which can result in severe injury. Operation
on slopes requires extra caution. If you feel uneasy on a
slope, do not mow it. Before operating this unit on a
slope or hilly area, use the slope gauge on page 6 to
measure slopes . If the slope is greater than 15
degrees, do not mow it.
1. To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
2. Wash your skin and change clothes immediately.
3. Use only an approved gasoline container.
4. Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
5. If possible, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this
is not possible, then refuel such equipment on a
trailer with a portable container, rather than from a
gasoline dispenser nozzle.
6. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
7. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
8. Never fuel machine indoors because flammable
vapors will accumulate in the area.
Do:
1. Mow across the face of slopes; never up and down.
Exercise caution when changing direction.
2. Watch for holes, ruts, rocks, hidden objects, or
bumps which can cause you to slip or trip. Tall
grass can hide obstacles.
3. Always be sure of your footing. A slip and fall can
cause serious personal injury. If you feel you are
losing your balance, release the blade control
handle immediately, and the blade will stop rotating
within 3 seconds.
Do Not:
1. Do not mow near drop-offs, ditches or
embankments, you could lose your footing or
balance.
4
9. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
10. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to provide space for
fuel expansion.
11. Replace gasoline cap and tighten securely.
12. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5
minutes before starting the engine.
13. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as
on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
14. To reduce fire hazard, keep mower free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
15. Allow a mower to cool at least 5 minutes before
storing.
4.
5.
6.
7.
8.
9.
General Service:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Check the blade and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade for damage (e.g., bent,
cracked, worn) Replace blade with the original
equipment manufacture’s (O.E.M.) blade only,
listed in this manual. “Use of parts which do not
meet the original equipment specifications may
10.
11.
12.
lead to improper performance and compromise
safety!”
Mower blades are sharp and can cut. Wrap the
blade or wear gloves, and use extra caution when
servicing them.
Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
Never tamper with safety devices. Check their
proper operation regularly.
After striking a foreign object, stop the engine,
disconnect the spark plug wire and ground against
the engine. Thoroughly inspect the mower for any
damage. Repair the damage before starting and
operating the mower.
Never attempt to make a wheel or cutting height
adjustment while the engine is running.
Grass catcher components, discharge cover, and
trail shield are subject to wear and damage which
could expose moving parts or allow objects to be
thrown. For safety protection, frequently check
components and replace immediately with original
equipment manufacturer’s (O.E.M.) parts only,
listed in this manual. “Use of parts which do not
meet the original equipment specifications may
lead to improper performance and compromise
safety!”
Do not change the engine governor setting or
overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
Maintain or replace safety and instruction labels, as
necessary.
Observe proper disposal laws and regulations.
Improper disposal of fluids and materials can harm
the environment.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine.
1299 AC
•
5
SECTION 2: SLOPE GAUGE
Use this page as a guide to determine slopes where you may not operate safely.
FOL
D
O
, RE
PRE
S
E
NTIN
G
A1 o
5
S
LOP
E
OR A FENCE POST
A CORNER OF A BUILDING
A POWER POLE
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
N DO
T
T
E
D LI
NE
15o
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
6
SECTION 3: ASSEMBLING YOUR LAWN MOWER
Removing Unit From Carton
Assembling Handle
•
•
•
•
•
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open.
Remove loose parts included with unit (i.e.,
operator’s manual, oil, etc.).
Cut corners and lay carton down flat. Remove
packing material.
Roll or slide unit out of carton. Check carton
thoroughly for loose parts.
•
Remove grass bag from the unit and set it out of the
way. See Figure 3 (step 1).
Remove any packing material which may be
between the upper and lower handles for shipping
purposes.
2. Lift lower handle
NOTE: Make sure not to crimp cables while removing
loose parts or the entire unit from the carton.
1. Move bag
away
Tools Required
•
•
•
3. Lift upper
handle
Pair of Pliers
Funnel
Set of adjustable wrenches
NOTE: Reference to right or left hand side of the mower
and/or front or behind the mower is observed from the
operating position.
Hardware Pack
Figure 3
Please identify each piece of the hardware pack as
shown in Figure 1 .
•
•
Wing Nut
1/4-20 (2)
Raise the lower handle in the direction shown in
Figure 3 (step 2) till it snaps into place.
Raise the upper handle in the direction shown in
Figure 3 (step 3). Tighten the wing nuts which are
already on the handle. See Figure 4 .
Upper Handle
Carriage Bolt
1/4-20 (2)
Lower Handle
Figure 1
Disconnecting Spark Plug
•
•
Before setting up your lawn mower, disconnect the
spark plug wire from the spark plug, and ground it
against the engine. See Figure 2 .
Attach the spark plug wire to a bolt on the engine to
ground it.
Tighten this
wing nut
Figure 4
Spark Plug
Wire
NOTE: Make sure to route the cables inside the lower
handle. Also do not crimp the cables while lifting the
handle up.
Spark Plug
•
Figure 2
7
For shipping purposes, the hairpin clip is placed in
the outer hole of the weld pin on the lower handle.
Remove the hairpin clip from the outer hole of the
weld pin.
•
Using a pair of pliers, insert the hairpin clip into the
inner hole on the weld pin. Repeat on other side.
See Figure 5 .
Starter
Rope
Wing Nut
Upper Handle
Carriage Bolt
Lower Handle
Rope Guide
Upper Hole
Handle
Mounting
Brkt.
Figure 7
NOTE: Leave rear mulching baffle in place if you want
to use your mower as a mulcher.
Wing Nut
Attaching Grasscatcher
Move Hairpin Clip
•
Figure 5
•
•
After you have moved the hairpin clip, install the
carriage bolt, (carriage bolt must go to the inside of
handle) included in the hardware pack, in the upper
hole on the handle mounting bracket. Secure with
one plastic wing nut, also included in the hardware
pack. Repeat process on other side.
Attach cables to the lower handle with the two cable
ties already on the lower handle, insert pegs on
cable ties into the holes on the lower handle. Pull
cable ties tight and cut off the extra. See Figure 6 .
•
Remove the mulching baffle in order to install and
use the grass catcher.
Lift the rear discharge door and remove the rear
mulching baffle from the mower. See Figure 8 .
Rear Mulching Baffle
Cable Tie
Figure 8
Lower
Handle
NOTE: Make sure that the cables are routed to the
outside of the handle and out of the way when attaching
the grasscatcher.
•
•
Figure 6
Attaching Starter Rope
The rope guide is already attached to the right side of
the upper handle of your mower. See Figure 7 .
•
•
Holding open the rear discharge door, place the
grasscatcher on the pivot rod. Let go of the
discharge door so that it rests on the grass catcher.
See Figure 9 .
To remove the grasscatcher: Lift the rear
discharge door and lift the grasscatcher up.
Reinstall the rear mulching baffle and release the
rear discharge door.
Discharge
Door
With the spark plug wire disconnected and
grounded, hold the blade control handle against the
upper handle, and pull the starter rope out of the
engine.
Slip the rope through the rope guide as shown
below. Tighten the wing nut holding the rope guide
to the upper handle.
Grass
Catcher
Figure 9
8
SECTION 4: KNOW YOUR LAWN MOWER
Read this owner’s manual and safety rules before operating your lawn mower. Compare the illustrations in Figure
10 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this
manual for future reference.
WARNING: The operation of any lawn mower can result in foreign objects being thrown into the
operator’s eyes thus causing severe eye damage. Always wear safety glasses while operating the
mower, or while performing any adjustments or repairs on it.
Blade Control Handle
Upper Handle
Lower
Bail Handle
Starter Rope
Lower Handle
Bag-Fill Indicator
Oil Fill Cap
Gas Cap
Grasscatcher Bag
Cutting Height
Adjustment Levers
Primer
Figure 10
Starter Rope
Lower Bail Handle
The starter rope is attached to the handle. Stand behind
the unit and pull the starter rope to start the unit.
The lower bail handle is located on the upper handle
and is used to engage the drive. Squeeze the lower bail
handle against the upper handle to engage the drive;
release it to slow down or stop the mower from
propelling.
Primer
The primer is used to pump gas into the carburetor. Use
it to assist in starting a cold engine, but do not use it
when restarting a warm engine after a short shutdown.
Refer to Figure 10 .
Grasscatcher Bag
The grass bag is equipped with a bag-fill indicator to
add convenience to your work. While the mower is
running, air will flow through the bag and into the “sail.”
If the grass catcher is empty, air flows through easily
pushing the sail up. If the grass catcher is full, air does
not flow through it allowing the sail to fall. So the
position of the sail acts as a bag-fill indicator signifying
when to empty the grass bag.
Blade Control Handle
The blade control handle is located on the upper handle
of the mower. The blade control handle must be
depressed in order to operate the unit. Release the
blade control handle to stop the engine and the blade.
WARNING: The blade control handle is a
safety device. Never attempt to bypass its
operations or alter it in any way.
9
SECTION 5: OPERATING YOUR LAWN MOWER
continuous, full arm stroke. Keeping a firm grip on
the starter handle, let the rope rewind slowly.
WARNING: Read, understand, and follow all
instructions and warnings on the machine and
in this manual before operating.
Stopping Engine
•
•
Gas & Oil Fill-Up
•
•
Check oil level and add oil if necessary. Follow
relevant instructions in the engine manual for this.
Service the engine with gasoline as instructed in
the engine manual.
•
Using Your Lawn Mower
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never
fuel the machine indoors or while the engine is
hot or running. Extinguish cigarettes, cigars,
pipes and other sources of ignition.
WARNING: Never operate the mower
unless the hooks on the grasscatcher are
seated in the slots on the handle bracket
assemblies, and the rear discharge door rests
firmly against the top of the grasscatcher.
Before Starting Mower
•
•
Attach spark plug wire to spark plug. Make certain
the metal cap on the end of the spark plug wire
(inside the rubber boot) is fastened securely over
the metal tip on the spark plug.
•
•
Throttle Speed
Your lawn mower engine is equipped with a constant
speed throttle, which is set at full throttle for best
performance.
•
Starting Engine
WARNING: Be sure no one other than the
•
operator is standing near the lawn mower while
starting engine or operating mower.
WARNING: Never run engine indoors or in
object, stop the engine. Remove spark plug
wire from the spark plug and thoroughly inspect
for any damage. Repair the damage promptly
before restarting and operating the mower.
WARNING: Keep hands, feet, hair and
loose clothing away from any moving parts on
engine and lawn mower.
•
•
You can use your mower as a mulching mower or a
rear bagger.
Do not operate the mower without the rear
mulching baffle or the grasscatcher bag properly
installed.
Be sure that the lawn is clear of stones, sticks, wire,
or other objects which could damage lawn mower
or engine. Such objects could be accidently thrown
by the mower in any direction and cause serious
personal injury to the operator and others.
For best results, do not cut wet grass because it
tends to stick to the underside of the mower,
preventing proper discharge of grass clippings, and
could cause you to slip and fall. New grass, thick
grass or wet grass may require a narrower cut.
For a healthy lawn, always cut off one-third or less
of the total length of the grass. Lawn should be
trimmed in fall as long as there is growth.
WARNING: If the mower strikes a foreign
enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an
odorless and deadly gas.
•
Release lower bail handle.
Release blade control handle to stop the engine
and the blade.
Disconnect spark plug wire and move away from
spark plug to prevent accidental starting.
Adjusting Cutting Height
Push primer three times. Wait about two seconds
between each push. In cold weather around 55o F
or below, prime five times. Do not prime to restart a
warm engine after a short shutdown.
Standing behind the mower, depress the blade
control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until
engine reaches the start of compression cycle
(rope will pull slightly harder at this point). Let the
rope rewind slowly. Pull rope with a rapid,
Refer to height adjustments section of this manual on
page 14 for instruction on how to adjust the cutting
height and the handle height.
For best results in mowing, keep the cutting height
position high until you can determine a suitable height.
Bagging Grass Clippings
You can use the grass catcher bag to collect clippings
while you are operating the mower.
10
•
•
•
•
Attach grass catcher following instructions on page
8 of this manual. Grass clippings will automatically
collect in the bag as you run the mower.
Operate the mower till the grass bag is full. Refer to
page 9 for description of flow indicator.
Stop engine completely by releasing the blade
control handle. Make sure that the unit has come to
a complete stop.
Lift discharge door and pull grass bag up and away
from the mower to dispose of the grass clippings.
Discharge
Door
Pull bag up and away
Figure 11
SECTION 6: MAINTAINING YOUR LAWN MOWER
Engine Care
WARNING: Always stop the engine and
A list of key maintenance jobs required for good
performance by the mower is given below. Follow the
accompanying engine manual for detailed list and
instructions.
disconnect the spark plug wire before
performing any maintenance work or
adjustments on your lawn mower.
Cleaning Mower
•
The underside of the mower deck should be cleaned
after each use to prevent any build-up of grass
clippings, leaves, dirt, or other debris. If this debris is
allowed to accumulate, it will result in rust and
corrosion.
•
NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may
cause damage to electric components, spindles,
pulleys, bearings, or the engine. The use of water will
result in shortened life and reduce serviceability.
•
•
•
•
•
•
•
Disconnect spark plug wire.
Drain the gasoline from the lawn mower, or place a
piece of plastic under the gas cap.
Tip the mower so that it rests on the housing. Keep
the side with the air cleaner facing UP. Hold the
mower firmly.
Scrape and clean the underside of the deck with a
suitable tool. Do NOT spray with water.
Put the mower back on its wheels on the ground. If
you had put plastic under the gas cap, make sure to
remove it now.
•
Change engine oil regularly, as instructed in the
engine manual. Check oil level before starting
engine every time.
Service foam filter in the air cleaner every 25 hours
of use and replace the paper filter component every
100 hours. You may have to service the air filter
more frequently if you are operating the mower
under extremely dusty conditions.
Clean the engine periodically. Remove dirt and
debris with a cloth or brush.
Clean the spark plug and reset the gap to .030” at
least once a season. Refer to the engine manual for
correct spark plug type.
Inspect muffler periodically, and replace if
necessary. Damaged mufflers or spark arresters
can create a fire hazard. Make sure to avoid muffler
and surrounding areas while the mower engine is
hot because temperature of these areas of the
engine may exceed 150o F.
Lubrication
Wheels
•
WARNING: Never tip the mower more than
90 degrees in any directions and do not leave
the mower tipped for any length of time. Oil can
drain into the upper part of the engine causing
a starting problem.
11
Lubricate the wheels and bearings, if so equipped,
at least once a season with light oil or engine oil.
Also, if the wheels are removed for any reason,
lubricate the surface of the axle bolt and the inner
surface of the wheel with light oil.
Chute Deflector & Rear Discharge Door
Transmission
•
•
Lubricate the torsion spring and the pivot point on
each end of the rear discharge door using a light oil.
This will prevent rusting of the discharge door.
The transmission is pre-lubricated and sealed at
the factory and does not require lubrication on a
regular basis as part of maintenance.
Engine
•
Follow the engine manual instructions and
recommended schedule for lubricating engine
components.
SECTION 7: SERVICING YOUR LAWN MOWER
Blade Care
•
Periodically inspect the blade adapter and pulley for
cracks, especially if you strike a foreign object. Replace
when necessary.
•
•
WARNING: When removing the cutting
blade for sharpening or replacement, protect
hands by using heavy gloves or a thick rag to
grasp the cutting blade.
•
•
•
Disconnect spark plug wire from spark plug.
Turn mower on its side making sure that the air filter
and the carburetor are up.
•
To Remove Blade:
•
Remove the bolt and bell washer which hold the
blade-pulley assembly to the engine crankshaft.
See Figure 12 .
Lock Nut
IMPORTANT: The bolt used to secure the blade to the
engine is specially heat-treated. Do not substitute. To
order replacement bolt, refer to the parts list in the back
of this manual.
Pulley
Assembly
Lock Nut
Blade
Adapter
WARNING: To ensure safe operation of
your unit, all nuts and bolts must be checked
periodically for correct tightness.
Blade
To Sharpen Blade:
Hex Bolt
Bell
Washer
Hex Bolt
•
Hex Bolt
Figure 12
•
•
Also lubricate the bolt holes, bolt and the inner
surface of the nuts.
Install the blade adapter on the pulley with the “star”
away from the pulley. See Figure 12 .
Place the new blade on the blade adapter with the
side marked bottom (or with part number) facing
away from the adapter.
Secure the blade to the assembly with two hex
bolts and lock nuts. Tighten the hex bolts to the
recommended torque. Refer to ‘Blade Mounting
Torque’ section on next page.
Install the blade assembly on the crankshaft.
Secure with the hex bolt and bell washer (cupped
side of washer to blade) and tighten to the
recommended torque. Refer to ‘Blade Mounting
Torque’ section on next page.
•
Remove the blade-pulley assembly from the
crankshaft.
Remove the two bolts and lock nuts from the blade
assembly. See Figure 12 .
Remove the blade from the blade adapter and
pulley.
The blade can be sharpened with a file or on a
grinding wheel. Do not attempt to sharpen the
blade while it is still on the mower.
Follow the original angle of grind as a guide. Make
sure that each cutting edge receives an equal
amount of grinding to prevent an unbalanced blade.
To Replace Blade:
NOTE: An unbalanced blade will cause excessive
vibration when rotating at high speeds, may cause
damage to the mower and could break, causing
personal injury. Test the blade by balancing it on a
round shaft screwdriver or a blade balancer.
•
•
•
Before reinstalling the blade-pulley assembly to the
unit, lubricate the engine crankshaft and the inner
surface of the blade adapter with light oil or engine
oil.
12
If the blade is not balanced, remove metal from the
heavy side until it balances evenly.
Blade Mounting Torque:
•
Blade adapter bolts: 120 in.lbs. minimum, 150
in.lbs.maximum Center bolt: 450 in.lbs. minimum, 600
in.lbs. maximum.
Right Front
Wheel
Replacing Drive Belt
•
•
•
•
•
Tighten the screw, loosened earlier, to secure the
belt tension spring to the transmission, and
reassemble the front drive cover.
Remove two shoulder screws securing the front
drive cover to the mower deck. See Figure 13 .
Press inward on the sides of the front drive cover
and release the tabs that secure the front drive
cover to the height adjuster brackets. Remove drive
cover from the mower.
Using a torx wrench, loosen the screw holding the
belt tension spring to the transmission. See Figure
13 . Do not remove the screw completely. As you
loosen the screw, the tension on the belt will be
released.
Push the transmission up a little and slide the belt
off the transmission pulley.
Lift the mower to access the belt from the underside
of the mower.
Left Front
Wheel
Engine
Pulley
Figure 14
Replacing Rear Flap
•
•
Loosen this screw
To remove rear flap, cut off the flat end of the wire
rod which secures it to the deck. See Figure 15 .
Attach the new flap and new rod to deck, bending
the ends of the new rod over to secure to deck.
Rear Discharge
Door
Belt
Shoulder
Screw
Handle
Bracket
d
Ro
re
i
W
Handle
Bracket
Shoulder
Screw
Transmission
Rear
Flap
Front Drive
Cover
Figure 15
Figure 13
•
Adjusting Handle Height
Slide the belt off the engine pulley and around the
blade. See Figure 14 .
Your mower is shipped with the handle in the higher
height position.
WARNING: As always, use a thick piece of
•
•
rag to handle the blade while sliding the belt
around it. Make sure the engine does not start
at all while doing this job.
•
•
Replace with the new belt, working around the
blade. Make sure the belt is firmly seated on the
engine pulley while pulling from the other side and
sliding it around the transmission pulley.
Put the mower down with all four wheels firmly
placed on one level.
•
•
13
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand
knobs and carriage bolts. Lay the upper handle out
of the way, being careful not to bend or kink cables.
Remove the hairpin clips from the weld pins on the
handle brackets. Refer to Figure 5 .
Remove the carriage bolts and wing nuts from the
handle brackets. Press out on the legs of the lower
handle. Remove lower handle from the mower.
•
•
Turn the lower handle around so the notch on the
bottom of the lower handle is facing forward as
shown in Figure 16 . Reassemble, placing the
bottom holes in the handle over the weld pins in the
handle mounting bracket.
•
Simply depress the lever towards the wheel and
move the lever assembly to desired position. See
Figure 17 .
For rough or uneven lawns, move the height
adjustment handles to higher cutting height
position.
Height Adjustment
Lever
Notch
Lower
Handle
Figure 16
•
•
Reassemble the upper handle to the lower handle.
Place the hairpin clips in the inner holes of the weld
pins and replace the carriage bolts and wing nuts
on te handle brackets. Attach the starter rope as
instructed in the Assembly section.
Figure 17
Adjusting Carburetor
Adjusting Cutting Height
If the engine is running rough, minor adjustments to the
carburetor may be required to compensate for
differences in fuel, temperature, altitude and load.
IMPORTANT: All wheels must be placed in the same
relative position. For rough or uneven lawns, move the
height adjustment lever to a higher position. This will
help stop scalping of the grass.
NOTE: Dirty air cleaner may cause an engine to run
rough.Before adjusting carburetor, check air cleaner.
To adjust the carburetor, please follow the
recommendations and instructions on carburetor
adjustment in the engine manual.
An adjusting plate and thumb lever at each wheel
position provides cutting height adjustment. Each
adjusting plate has nine height positions. Height of cut
will be changed when you move the thumb lever from
one position to another.
WARNING: If any adjustments are made to the
engine (e.g. carburetor) while the engine is running,
keep clear of all moving parts. Be careful of heated
surfaces like the muffler.
SECTION 8: OFF-SEASON STORAGE
Prepare your lawn mower for storage at the end of the
season or if the unit will not be used for 30 days or
more. Store the mower in a clean, dry area.
Mower
•
•
•
Clean underside of the mower following
instructions in the Maintain Your Lawn Mower
section of this manual.
Lubricate mower as instructed on page 12 of this
manual.
You can fold your mower’s handle for convenient
storage: Remove the starter rope from the rope
•
guide; loosen the two hand knobs on the sides of
the handle, and let the upper handle fold down to
the rear. Move the hairpin clips to the outer hole in
the weld pins on the handle mounting brackets.
Spread the sides of the lower handle, and push it
forward and down.
Inspect and replace/sharpen blade, if required.
Engine
•
14
Follow recommendations in the accompanying
engine manual for off-season storage of the
engine.
•
•
Change oil if it has not been changed in the last
three months. For instructions on how to change oil,
refer to the engine manual.
Clean engine and remove any grass clippings.
•
NOTE: If storing in an unventilated or metal storage
shed, be certain to rustproof the equipment by coating
with a light oil or silicone.
Other
•
Replace your gasoline can if it starts to rust. Rust
and/or dirt in the gasoline will cause problems.
Store unit in a clean, dry area. Do not store next to
corrosive materials, such as fertilizer.
Do not store gasoline from one season to another.
SECTION 9: TROUBLE-SHOOTING
Problem
Possible Cause
Corrective Action
Engine fails to start
1.
2.
3.
4.
5.
6.
Blade control handle disengaged
Spark plug wire disconnected
Fuel tank empty, or stale fuel
Blocked fuel line
Faulty spark plug
Engine flooded
1.
2.
3.
4.
5.
6.
Engage blade control handle
Connect wire to spark plug
Fill up tank with fresh gasoline
Clean fuel line
Clean, adjust gap, or replace
Wait a few minutes to restart, Do not prime.
Engine runs erratic
1.
2.
3.
4.
5.
Spark plug wire loose
Blocked fuel line or stale fuel
Vent in gas cap plugged
Water or dirt in fuel system
Dirty air cleaner
1.
2.
3.
4.
5.
Connect and tighten spark plug wire.
Clean fuel line, fill tank with fresh gasoline.
Clear vent.
Drain fuel tank. Refill with fresh fuel.
Clean air cleaner. Refer to engine manual.
Engine overheats
1. Engine oil level low
2. Air flow restricted
1. Fill crankcase with proper oil.
2. Clean lawn mower engine.
Occasional skip
(hesitates) at high
speed
1. Spark plug gap too close
1. Adjust gap to.030 inches.
Idles poorly
1. Spark plug faulty, or gap too wide
2. Dirty air cleaner
1. Reset gap to.030 inches or replace spark plug.
2. Clean air cleaner.
Excessive vibration
1. Blade loose or unbalanced
2. Bent cutting blade
3. Bent engine crankshaft
1. Tighten blade and adapter, balance blade.
2. Replace blade.
3. Contact the nearest service center
Mower will not
mulch grass
1. Wet grass
2. Excessively high grass
3.
4. Dull blade
1. Wait until grass is dry to cut.
2. Mow once at a high cutting height, then mow
again at desired height.
3. Sharpen or replace blade.
Uneven cut
1. Wheels not at same height
2. Dull blade
1. Reposition all wheels at same height.
2. Sharpen or replace blade.
NOTE: For repairs beyond the minor adjustments listed above, contact your local authorized service dealer.
15
SECTION 10: PARTS LIST FOR MODEL 559
7
1
11
12
9
22
10
17
27
26
52
23
13
15
14
31
76
19
30
53
29
75
20
45
80
25
74
79
72
68
61
56
58
67
66
28
21
37 82 84
34
54
83
24
55
60
65
71
70
77
69
86
62
36
81
63 59
18
34
33
92
64
89
32
49
88
51
46
94
91 93
47
90
98
96 97
95
85
99
38
39
57
50
48
40
IMPORTANT: For a proper working machine, use Factory
Approved Parts.
V-BELTS are specially designed to engage and disengage
safely. A substitute (non OEM) V-Belt can be dangerous by
not disengaging completely.
42
43
44
16
41
35
Model 559
Ref. No
1.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
Part No.
Description
747-2136
Lower Bail Handle
746-0960
Drive Cable
747-0824
Control Lever
749-1499
Upper Handle
720-0294
Foam Grip, 9”
712-0324
Hex Lock Nut, 1/4-20
746-0883
Throttle Housing
710-1270
Oval C-Sunk Screw 1/4-20 x 1.31
720-0279
Handle Knob
720-0284
Handle Knob
710-1205
Eye Bolt
746-0554
Control Cable, 40.5”
710-1174
Carriage Bolt 5/16-18 x 2.0
682-3058
RH Bracket Ass’y
682-3059
726-0240
LH Bracket Ass’y *
Cable Tie
714-0104
Cotter Pin
710-1007
Self-Tapping Screw
746-1146
Drive Cable
664-0123
Grassbag Assembly (Half Sail)
710-1650
Shoulder Screw # 12 -24
631-0075B
Engine Spacer
710-0606
Hex Bolt 1/4-20 x 1.5
712-0324
Lock Nut 1/4-20
782-0080A
21” Rear Discharge Deck
782-5004
RH Rear Baffle
710-1017
Screw AB: 1/4-14: .625
782-5003
LH Rear Baffle
710-0216
Hex Screw 3/8-16 x .75
736-0331
Bell Washer .39 x 1.13 x .062
712-0431
Hex Nut 3/8-16
731-2600
Transmission Cover (Yellow)
782-5002
Front Baffle
754-0637
V-Belt
712-0324
Hex Nut 1/4-20
756-1146A
Drive Pulley
748-0411
Blade Adapter
742-0741
21” Mulching Blade
736-0452
Flat Washer .516 x 1.5 x .134
710-0606
Hex Screw 1/4-20 x 1.50
710-1257
Hex Screw 3/8-24 x 2.50
749-0907B
Lower Handle
731-1426
Hub Cap
714-0101
Cotter Pin
Ref. No
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
88.
Part No.
Description
736-3013
Flat Washer
734-2042
Wheel 8 x 2
716-0865
Snap Ring
717-1761
Gear 14T LH FWD
717-1762
747-0995A
Gear 14T RH FWD *
Grass Bag Frame RR
736-0451
Saddle Washer
712-3005
Hex Flange Lock Nut 3/8-16
710-0896
Hex Scr. w/Washer 1/4-14 x .625
682-3056A
RH Handle Bracket
682-3057A
715-0221
LH Handle Bracket *
Dowel Pin
710-0286
Pan Head Screw
17488A
RH Pivot Bar
17489A
732-0866
LH Pivot Bar (not shown)
Height Adj. Lever
720-0312
Foam Grip
738-0507B
Shoulder Scr .500 Dia. x .434
736-0105
Washer .401 x .870 x .063
734-2043
Wheel, 14 x 2
736-0182
Spring Washer .50 I.D. x 1.0 O.D.
736-0456
Flat Washer .510 x 1.373 x .04
738-0481A
Shoulder Screw
732-0700
Wire
731-1236
Rear Trailing Shield
747-0996
Pivot Rod
732-0809
Torsion Spring
782-7599A
Rear Discharge Door
712-0271
Hex Nut
711-1293
Screw
782-5007A
Plastic Mulching Plug
750-0434
Spacer .375 x .50 x 1.02” Lg.
738-1002
Shoulder Screw 1/4-14
710-0703
Carriage Bolt 1/4-20
712-0397
Wing Nut
710-0216
Hex Bolt 3/8-16 x 1.0”
732-1043
Belt Tension Spring
750-1165
Slev. Spacer RH
750-1166
Slev. Spacer LH*
756-1231
Input Pulley
618-0657
Transmission Assembly
715-0169
Roll Pin
682-0512A
Height Adjustment Assembly RH
682-0511A
Height Adjustment Assembly LH*
Table contined on next page
* Not shown in illustration
17
Model 559
Table contined from previous page
Ref. No
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
Part No.
NOTE: For painted parts, please refer to
the list of color codes below. Please add
the applicable color code, wherever
needed, to the part number to order a
replacement part. For instance, if a part
numbered 700-xxxx is painted Yard-Man
Green, the part number to order would be
700-xxxx-0665.
Yard-Man Green: 0665
Yard-Man Yellow: 0674
Powder Black: 0637
Description
782-7551
Wheel Dust Cap
716-0102
Snap Ring
736-0474
Washer
720-0426
Adjustment Knob
732-0706
Front Lever RH
732-0707
682-0509
Front Lever LH*
Pivot Plate Assembly
782-0512B
Height Adj. Plate RH
782-0511A
736-0447
Height adj. Plate LH*
Wave Washer
748-0355
Bearing Support
741-0604A
Bearing Sleeve
732-0708
Bearing Retainer
* Not shown in illustration
18
Safety & Decorative Labels
777S30145
777D01190
777D05467
777D01936
777D05464
777D00535
ON FRONT WHEEL
COVERS
19
MANUFACTURER’S LIMITED WARRANTY FOR:
d.
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the
United States, its possessions and territories.
MTD LLC warrants this product against defects for a period of
two (2) years commencing on the date of original purchase
and will, at its option, repair or replace, free of charge, any
part found to be defective in materials or workmanship. This
limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator’s
Manual furnished with the product, and has not been subject
to misuse, abuse, commercial use, neglect, accident,
improper maintenance, alteration, vandalism, theft, fire,
water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any
accessory or attachment not approved by MTD LLC for use
with the product(s) covered by this manual will void your
warranty as to any resulting damage.
e.
f.
g.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind MTD LLC. During the period of the warranty,
the exclusive remedy is repair or replacement of the
product as set forth above.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD
LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log
on to our Web site at www.mtdproducts.com.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty does not provide coverage in the
following cases:
a.
b.
c.
MTD LLC does not extend any warranty for products
sold or exported outside of the United States, its
possesions and territories, except those sold through
MTD LLC’s authorized channels of export distribution.
Parts that are not genuine MTD parts are not covered
by this warranty.
Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
Transportation charges and service calls are not
covered.
The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Refer to
applicable manufacturer’s warranty for terms and
conditions.
Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310
20
">