Quadrafire CARODG36I/42I-B Models Owner's manual

Owner’s Manual
Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
DANGER
If you smell gas:
1. Shut off gas to the appliance.
Models:
CARODG36I-B
CARODG42I-B
2. Extinguish any open flame.
3. If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
WARNING: For Outdoor Use Only.
WARNING
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
An LP-cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
WARNING! Risk of Fire!
Do not install glass doors on this fireplace.
Glass doors could cause overheating of
adjacent structures.
DANGER
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or property
damage. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space
such as a camper, tent or home.
Pour demander un exemplaire en français de ce Manuel
du propriétaire, visitez www.heatnglo.com/translations.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
1
1
Welcome
Read this manual before operating this appliance.
Please retain this Owner’s Manual for future reference.
Read the Installation Manual before making any installation or finishing changes.
A. Congratulations
Congratulations on selecting an Outdoor Lifestyles gas
fireplace, an elegant and clean alternative to wood burning
fireplaces. The Outdoor Lifestyles gas fireplace you have
selected is designed to provide the utmost in safety,
reliability, and efficiency.
As the owner of a new fireplace, you’ll want to read and
carefully follow all of the instructions contained in this
owner’s manual. Pay special attention to all cautions and
warnings.
This owner’s manual should be retained for future
reference. We suggest that you keep it with your other
important documents and product manuals.
The information contained in this owner’s manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Outdoor Lifestyles gas fireplace will give you
years of durable use and trouble-free enjoyment. Welcome
to the Outdoor Lifestyles family of fireplace products!
Local Dealer Information
DEALER: Fill in
your name, address,
phone and email
information here and
appliance information
below.
Dealer Name: ________________________________________________________
Address: ____________________________________________________________
____________________________________________________________
Phone: _____________________________________________________________
Email: _____________________________________________________________
Appliance Information:
Brand:_________________________________________________ Model Name:____________________________
Serial Number:___________________________________________ Date Installed:___________________________
Listing Label Information/Location
The model information regarding your specific fireplace can be found on
the rating plate usually located in the control area of the fireplace.
ANSI Z21.97-2014
CSA 2.41-2014
7571 215th Street West, Lakeville, MN 55044
Outdoor Decorative
Gas Appliances
Type of Gas
Outdoor Gas appliance - for outdoor installation only. Not for use with solid fuel. (Appareil à gaz à flamme
nue - pour installation à l’extérieur seulement. Ne doit pas être utilsé avec un combustible solide.)
! WARNING! Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to owner’s
information manual provided with this appliance.
For assistance or additional information, consult
a qualified installer, service agency or
the gas supplier.
Gas Information
! AVERTISSEMENT! Une installation, un
ajustement, une modification, une réparation
ou un entretien inapproprié peuvent être la
cause de blessures ou de dommages.
Veuillez lire attentivement les instructions
d’installation, d’utilisation et d’entretien avant
d’installer ou de réparer ce matériel.
29LD
Type of Gas (Sorte De Gaz):
OUTDOOR
FIREPLACE
MH10080
NATURAL GAS
MADE IN USA
! WARNING! DO NOT store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
An LP-cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
! AVERTISSEMENT! Ne pas entreposer ni utiliser de l’essence ni
d’autres vapeurs ou liquides inflammables dans le voisinage de
l’appareil, ni de tout autre appareil. Une bouteille de propane qui
ne doit pas être
n’est pas raccordée en vue de son utilisation,
entreposée dans le voisinage de cet appareil ou de tout autre appareil.
Minimum Permissible Gas Supply for Purposes of Input Adjustment.
Approved Minimum (De Gaz) Acceptable .......................... X.X in. w.c. (Po. Col. d’eau)
Maximum Pressure (Pression) ........................................... X.X in. w.c. (Po. Col. D’eau)
Min/Max Input BTUH: ......................................................... XX,XXX/XX,XXX
Orifice Size: ........................................................................ #XX/ XXX
Model:
(Modèle):
Serial:
(Série):
Model Number
2
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
Safety Alert Key:
•
•
•
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Used to address practices not related to personal injury.
Table of Contents
1 Welcome
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product Specific Information
A. Appliance Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Important Safety and Operating Information
A.
B.
C.
D.
E.
F.
G.
H.
Appliance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Operating Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lighting Instructions (IPI). . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Appliance Break-In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Detailed Component Operating Instructions
- IntelliFireTM Plus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Maintenance and Service
A. Maintenance: Frequency and Tasks. . . . . . . . . . . . . . . . . 11
B. Maintenance Tasks - Homeowner . . . . . . . . . . . . . . . . . . . 11
C. Maintenance Tasks - Qualified Service Technician . . . . . . 12
5 Frequently Asked Questions and Troubleshooting
A. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . 15
B. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Reference Materials
A. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
 B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
 = Contains updated information.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
3
B. Limited Warranty
Outdoor Lifestyles by Hearth & Home Technologies™
Limited Warranty
Hearth & Home Technologies (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™
brand products (“Products”) that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking
ownership of the Product at the site of installation within one year following the date of original purchase,
that the Product will be free from defects in materials and workmanship at the time of manufacture. After
installation, if covered components manufactured by HHT are found to be defective in materials or
workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered
components. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
The warranty period runs for one year, beginning on the earlier of: (i) the date of invoice for the Product;
(ii) in the case of new home construction, the date of first occupancy of the residence or six months after
the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24
months following the date of Product shipment from HHT, regardless of the invoice or occupancy date.
WARRANTY CONDITIONS:
• This warranty only covers Products that are purchased through an HHT authorized dealer or
distributor. A list of HHT authorized dealers is available on the HHT branded websites.
• This warranty is only valid while the Product remains at the site of original installation.
• Contact your installing dealer for warranty service. If the installing dealer is unable to provide
necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees
may apply if you are seeking warranty service from a dealer other than the dealer from whom
you originally purchased the Product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel
and shipping charges for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in
color of interior and exterior surface finishes may occur; this is not a flaw and not covered under
warranty.
• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse,
scratches, melted items, or other external sources and residues left on surfaces from the use of
abrasive cleaners or polishes.
• Repair or replacement of parts that are subject to normal wear and tear during the warranty
period. These parts include: paint, firebricks, grates, flame guides and the discoloration of glass.
• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are
normal and complaints related to this noise are not covered by this warranty.
Outdoor Lifestyles Warranty - 2108-975B - 2/15/13 - page 1
4
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
B. Limited Warranty (continued)
•
•
•
•
Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with
the installation instructions, operating instructions, and listing agent identification label furnished
with the Product; (2) failure to install the Product in accordance with local building codes; (3)
shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with
damaged, corroded or failed components, accident, or incorrectly performed repairs; (5) inadequate ventilation, negative pressure or environmental conditions, including, without limitation:
hail, snow, ice, fallen branches, flooding, water damage and fading of color; (6) use of fuels other
than those specified in the operating instructions; (7) installation or use of components not
supplied with the Product or any other components not expressly authorized and approved by
HHT; (8) modification of the Product not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the Product.
Non-HHT venting components, hearth components or other accessories used in conjunction with
the Product.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is
installed.
The Product’s capability to heat the desired space. Information is provided to assist the consumer
and the dealer in selecting the proper appliance for the application. Consideration must be given
to the Product’s location and configuration and environmental conditions.
This warranty is void if:
• The Product has been over-fired or operated in atmospheres contaminated by chlorine, fluorine,
or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or
tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes and
cracking or spalling of refractory or cementitious materials.
• The Product is subjected to prolonged periods of dampness, condensation, ice or snow.
• There is any damage to the Product or other components due to water or weather damage which
is the result of, but not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
Repair or replacement in accordance with the provisions of this warranty will be the owner’s exclusive
remedy for and will constitute HHT’s sole obligation under this warranty, under any other warranty
(express or implied), or in contract, tort or otherwise; provided, however, that if HHT is unable to provide
repair or replacement in an expedient and cost effective manner, HHT may discharge all such obligations
by refunding the purchase price of the Product. No employee, agent, dealer, or other person is authorized
to give any warranty on behalf of HHT. TO THE EXTENT ALLOWED BY LAW, HHT MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. HHT WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PRODUCTS. Some
states do not allow exclusions or limitation of incidental or consequential damages, so these limitations
may not apply to you. This warranty gives you specific rights; you also may have other rights, which vary
from state to state. The duration of any implied warranty is limited to the duration of the warranty period
specified herein.
Outdoor Lifestyles Warranty - 2108-975B - 2/15/13 - page 2
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
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2
Product Specific Information
A. Appliance Certification
MODELS: CARODG36I-B, CARODG42I-B
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Outdoor Decorative Gas Appliances
STANDARD: ANSI Z21.97-2014, CSA 2.41-2014
This product is listed to ANSI standards for “Outdoor Decorative Gas Appliances” and “Gas Fired Appliances for
Use at High Altitudes”.
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
When an appliance is for connection to a fixed piping system, the installation must conform with local codes, or in
the absence of local codes with the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or International Fuel Gas
Code.
B. BTU Specifications
6
Models
Min/Max Input
BTUH
Orifice Size
(DMS)
CARODG36I-B (NG)
36,000/55,000
#27 / .144
CARODG36I-B (LP)
29,000/50,000
#46 / .081
CARODG42I-B (NG)
33,000/65,000
#24 / .152
CARODG42I-B (LP)
37,000/62,000
#43 / .089
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
3
Important Safety and Operating Information
A. Appliance Safety
WARNING! DO NOT operate fireplace before reading
and understanding operating instructions. Failure
to operate fireplace according to operating instructions
could cause fire or injury.
WARNING
HOT SCREENS WILL
CAUSE BURNS.
DO NOT TOUCH
FIREPLACE
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH FIREPLACE.
To prevent unintended operation when not using your fireplace for an extended period of time (summer months,
vacations, trips, etc):
• Put module switch in the OFF position (Figure 3.3) to
disable all fireplace controls or;
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 6 volt adapter plug and remove batteries.
• Turn off gas shutoff valve.
Screens
•
•
Screens are standard on the fireplace.
Keep screens closed when in operation.
• Keep children away.
• CAREFULLY SUPERVISE children in same room
as fireplace.
• Alert children and adults to hazards of high
temperatures.
Clear Space
High temperatures may ignite clothing or other
flammable materials.
• Clothing, furniture, draperies, and other flammable
materials must not be placed on or near the
appliance.
Avoid placing candles and other heat-sensitive objects
on mantel or hearth. Heat could damage these objects.
WARNING! DO NOT place combustible objects in front
of the fireplace. High temperatures could start a fire. See
Figure 3.1.
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental
contact burns.
• A physical barrier is recommended if there are at risk
individuals in the house.
• To restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young children
and other at risk individuals out of the room and away
from hot surfaces.
CLEAR SPACE
3 FT. IN
FRONT OF
FIREPLACE
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fireplace, whether
operating or cooling down.
• Teach children to NEVER touch the fireplace.
• Consider not using the fireplace when children will be
present.
Contact your dealer for more information, or visit: www.
hpba.org/safety-information.
Figure 3.1 Clear Space Requirement - All Models
Over Firing
The appliance is considered to be over firing if the flames
are contacting the top of the firebox. Call a qualified service
technician to service the appliance
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
7
B. General Operating Parts
D. Before Lighting Appliance
Figure 3.2 references the general operating parts of the
appliance and the section of this manual in which they are
discussed.
Before operating this fireplace for the first time, have a
qualified service technician:
• Verify all shipping materials have been removed from
inside and/or underneath the firebox.
• Review proper placement of logs and lava rock.
• Check the wiring.
• Ensure that there are no gas leaks.
MANTEL REQUIREMENTS
(INSTALLATION MANUAL)
ON/OFF
SWITCH
CLEAR SPACE
SECTION 3.A.
CONTROL COVER
(INSTALLATION MANUAL,RATING
LABEL, LIGHTING INSTRUCTIONS
INSIDE COVER)
Figure 3.2 General Operating Parts
C. Fuel Specifications
WARNING! Risk of Fire or Explosion! Appliance must
be set up for compatible gas type!
• This appliance is designed to operate on either natural
gas or propane. Make sure the appliance is compatible
with gas type selected for installation site.
• Conversions must be made by a qualified service
technician using Hearth & Home Technologies specified
and approved parts.
8
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
E. Lighting Instructions (IPI)
Lighting instructions may be found on the inside of the control box cover.
FOR YOUR SAFETY
READ BEFORE LIGHTING
LIGHTING
INSTRUCTIONS (IPI)
WARNING: If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device
which automatically lights the burner. DO NOT try to light the burner by
hand.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to
smell next to the floor because some
gas is heavier than air and will settle
on the floor.
C. DO NOT use this appliance if any
part has been under water. Immediately call a qualified service technician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
WHAT TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
• If you cannot reach your gas supplier, call the fire department.
• DO NOT touch any electric switch; do
not use any phone in your building.
2. Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this label. If you do not smell gas, go to next step.
3. To light the burner:
Equipped with wall switch: Turn ON/OFF switch
to ON.
WARNING:
CAUTION:
DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240
VAC) TO THE CONTROL VALVE.
Hot while in operation. DO NOT touch.
Keep children, clothing, furniture, gasoline and other liquids having flammable
vapors away.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner’s information manual
provided with this appliance.
GAS
VALVE
NOT FOR USE
WITH SOLID FUEL
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
For use with natural gas and propane.
A conversion kit, as supplied by the
manufacturer, shall be used to convert
this appliance to the alternate fuel.
If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could
expose you to substances in fuel or
fuel combustion which are known to
the State of California to cause cancer, birth defects, or other reproductive
harm.
For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries,
call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric
power to the control when performing service.
Keep burner and control compartment
clean. See installation and operating
instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.
Final inspection by
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
9
F. Appliance Break-In
Initial Break-in Procedure
When you light the appliance, you may notice that it
produces heat which does have an associated odor or
smell. This appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely. Run the appliance for an additional 12 hours. This will
help cure the products used in the paint and logs.
WARNING! Risk of Fire or Burns! Provide adequate
clearance for service access. Due to high temperatures,
the appliance should be located out of traffic and away
from furniture and draperies.
4. The module has the capability to recognize potential
malfunctions. If these occur, it will fail to ignite and/or
respond to a command to ignite. If it fails to ignite, turn
off the external control switch and wait five seconds
and turn back on. If it fails to light the second time,
see Trouble Shooting guide. In this case, the module
may have gone into LOCK-OUT mode. In this state, it
will emit a RED/GREEN LED error code. To reset the
error code, switch the selector to OFF, and then back
to REMOTE or ON. If the ignition command again fails,
the module will emit an LED error code prior to going
back into LOCK-OUT mode. Contact your dealer for
service if this occurs.
WARNING! DO NOT place combustible objects in front of
the fireplace. High temperatures could start a fire.
MODULE
G. Heat Management
Heat output can be controlled using the HI/LOW setting
on the control module. See Figure 3.3.
H. Detailed Component Operating Instructions - IntelliFireTM Plus
SELECTOR
SWITCH
Control Module Operation
1. The control module has an ON/OFF/REMOTE selector
switch that must be set. See Figure 3.3.
OFF Position: Appliance will ignore all power inputs and
will not respond to any commands from a wall switch or
remote. The unit should be in the OFF position during
installation, service, battery installation, fuel conversion,
and in the event that the control goes into LOCK-OUT
mode as a result of an error code. The external control
switch must be in the OFF position also.
ON Position: Appliance will ignite and run continuously
in the HI flame setting, with no adjustment in flame
output. This mode of operation is primarily used for
initial installation or power outage operation with battery
backup. The external control switch must be in the ON
position also.
REMOTE Position: Appliance will initiate commands
from an optional wired wall switch and/or one of the
optional wireless remote options. The external control
switch must be in the ON position also.
2. With the module in REMOTE mode, the flame output
can be adjusted with the HI/LO selector switch on the
module. See Figure 3.3. Note that the control module
will always ignite the fireplace on HI and remain
so for the initial 10 seconds of operation. If the HI/
LO is switched to the LO position, the flame output
will automatically drop to the lowest setting after the
flame has been established for 10 seconds. After this
10-second period, the flame can be adjusted from HI
to LO with the switch.
3. The control module has a safety feature that automatically
shuts down the fireplace after nine hours of continuous
operation without receiving a command from the wall
switch or optional remote.
10
HI/LOW
NG/LP GAS-TYPE
SELECTOR SWITCH
WIRE LEAD FROM REGULATOR CONNECTS HERE
Figure 3.3 Control Module
Nine Hour Safety Shutdown Feature
The appliance has a safety feature that automatically
shuts down the fireplace after nine hours of
continuous operation without receiving a command
from the wall switch or optional remote.
Appliance ON/OFF
If an optional remote control or wall control is installed,
it should be used to control the ON/OFF function of the
appliance. Follow instructions included with the installed
control.
To operate the appliance without a wall control or remote
control, use the ON/OFF switch located on the control
box cover on the side of the appliance. See Figure 3.2.
CAUTION! Risk of Electric Shock! Avoid touching wires
and electrical components in appliance control cavity.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
4
Maintenance and Service
Any safety screen or guard removed for servicing must be
replaced prior to operating the fireplace.
Screens, Screen Doors
Frequency: Annually
When properly maintained, your fireplace will give you
many years of trouble-free service. Contact your dealer
to answer questions regarding proper operation, troubleshooting and service for your appliance. Visit www.
hearthnhome.com to locate a dealer. We recommend annual service by a qualified service technician.
By: Homeowner
A. Maintenance: Frequency and Tasks
• Vacuum and dust surfaces.
Task
Frequency
Screens,
Screen doors
Annually
Remote Control
Seasonally
Log Inspection
Annually
Burner Ignition
& Operation
Annually
Firebox
(FireBrick)
Annually
Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage that
can lead to rust when exposed to weather. Repair as
necessary.
To be completed by
Homeowner
Qualified Service
Technician
B. Maintenance Tasks - Homeowner
NOTICE: Soot may accumulate on the logs, pilot assembly,
and the area above the firebox opening. Periodic cleaning
may be required.
Remote Control
Frequency: Seasonally
By: Homeowner
Tools needed: Replacement batteries and remote control instructions.
• Locate remote control transmitter and receiver.
Installation and repair should be done by a qualified service
technician only. The appliance should be inspected before
use and at least annually by a professional service person.
• Verify operation of remote. Refer to remote control
operation instructions for proper calibration and setup
procedure.
The following tasks may be performed annually by the
homeowner. If you are uncomfortable performing any of
the listed tasks, please call your dealer for a service appointment.
• Place batteries as needed in remote transmitters and
battery-powered receivers.
More frequent cleaning may be required due to excessive dirt, dust, leaves, insects, et cetera. It is imperative
that control compartments, burners and circulating air
passageways of the appliance be kept clean. Any safety
screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.
• Place remote control out of reach of children.
If not using your fireplace for an extended period of time
(summer months, vacations/trips, etc), to prevent unintended operation:
• Remove batteries from remote controls.
• Unplug 6 volt adapter plug on IPI models.
CAUTION! Risk of Burns! The fireplace shall be turned
off and cooled before servicing.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
11
C. Maintenance Tasks - Qualified Service
Technician
Firebox
The following tasks must be performed by a qualified service technician.
By: Service Technician
Burner Ignition and Operation
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, flashlight, voltmeter, indexed drill bit set, and a
manometer.
• Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
• Inspect for lifting or other flame problems.
Frequency: Annually
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
• Replace appliance if firebox has been perforated.
Surface cracking or crazing of firebrick material is normal
and expected. All cracks are acceptable and do not require
replacement of the unit or the firebox with the exception of:
• Cracks compromising the surface plane of the firebox.
See Figure 4.6.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect pilot flame pattern and strength. See Figure 4.1
for proper pilot flame pattern. Clean or replace orifice
spud as necessary.
• Inspect flame sensing rod for soot, corrosion and
deterioration. Polish with fine steel wool or replace as
required.
• Verify that there is not a short in flame sense circuit
by checking continuity between pilot hood and flame
sensing rod. Replace pilot as necessary.
Figure 4.2. Surface plane of firebox is comprised and should be
replaced.
Figure 4.1 IPI Pilot Flame Patterns
NOTE: Appearance of rock jig, pilot shield and media tray
may vary between appliance models.
12
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
Logs
•
Frequency: Annually
By: Qualified Service Technician
Place right front log on the grate against the front of the
grate. Fit notches into the bottom of the log to position
it as shown in Figure 4.5.
Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to log placement instructions below if necessary.
• Verify correct log placement and no flame impingement
causing sooting. Correct as necessary.
• Logs may be vacuumed gently.
Log Installation
•
Place the rear log on the shelf against the appliance rear
wall. Position log as far back on the shelf as possible.
Figure 4.5 Place Right Front Log
•
Place top left log on the indentations in the front left
log and back log as shown in Figure 4.6.
PUSH LOG TO BACK OF SHELF
Figure 4.3 Place Rear Log
•
Place the left front log on the grate against the front of
the grate. Fit notch in log to grate bar as shown below.
Figure 4.6 Place Top Left Log
•
Place the top right log on indentations in the front
right log and back log as shown in Figure 4.7.
Notch against grate
Figure 4.4 Place Left Front Log
Figure 4.7 Place Top Right Log
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
13
•
Place top log on the front left log and the top left log
as shown in Figure 4.8.
•
Place the top log on the indentations of the right front
log and the right rear log as shown in Figure 4.11.
Figure 4.8 Place Top Log on Left Side
Figure 4.11 Place Right Center Log
•
Place the top log on the indentations of the right front
log and the back log as shown in Figure 4.9 for Carolina-42.
Figure 4.9 Place Top Log in Center- Carolina 42
•
Place the top log on the indentations of the left front
log and the back log as shown in Figure 4.10 for
Carolina-36.
Figure 4.10 Place Top Log in Center- Carolina 36
14
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
5
Frequently Asked Questions and Troubleshooting
A. Frequently Asked Questions
ISSUE
SOLUTIONS
Odor from fireplace
When first operated, this fireplace may release an odor for the first several hours. This is caused
by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may
also be released from finishing materials and adhesives used around the fireplace.
Metallic noise
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the fireplace.
Lava Rock
There may be some “cracking” noise coming from the fireplace during the first few heating
and cooling cycles. This noise is associated with settling rock and some minor cracking of
larger pieces of rock. This will lessen over time as the glass rock is conditioned to the heating and cooling temperature changes.
Wall above appliance feels hot to
the touch.
No action necessary. This appliance ships with a non-combustible material attached. Specifications of the attached non-combustible material are listed in the Installer’s Manual for this
appliance.
Contact your dealer for additional information regarding operation and troubleshooting. Visit www.hearthnhome.com to
locate a dealer.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
15
B. Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and
the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact
your dealer to arrange a service call by a qualified service technician.
IntelliFire™ Plus Ignition System
Symptom
Possible Cause
1. Pilot won’t light.
A. Incorrect wiring.
The ignitor/module
makes noise, but no
B. Loose connections or electrical
spark.
shorts in the wiring.
2. Pilot won’t light,
there is no noise or
spark.
3. Pilot sparks, but
Pilot will not light.
16
Corrective Action
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly
are tight; also verify igniter and flame sense wires are not grounding
out to metal chassis, pilot burner, pilot enclosure, mesh screen if
present, or any other metal object.
C. Ignitor gap is too large.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
A. No power, transformer installed
incorrectly, or depleted batteries.
Verify that transformer is installed and plugged into module. Check
voltage of transformer at connection to module. Acceptable readings of a good transformer are between 6.4 and 6.6 volts DC. Battery power supply voltage must be at least 4 volts. If less than 4
volts, replace batteries.
B. A shorted or loose connection in
wiring configuration or wiring harness.
Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace
any damaged components.
C. Improper wall switch wiring.
Verify that 110-120 VAC power is “ON” to junction box.
D. Module not grounded.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
A. Gas supply.
Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits.
B. Ignitor gap is too large.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
C. Module is not grounded.
Verify module is securely grounded to metal chassis of appliance.
D. Pilot valve solenoid.
Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.
If below 1.5 volts, replace module. If 1.5 volts or greater, replace
valve.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
IntelliFireTM Plus Ignition System - (continued)
Symptom
4. Pilot sparks, but Pilot will
not light.
Possible Cause
A. Gas supply.
Verify that incoming gas line shutoff valve is “open”. Verify that inlet
pressure reading is within acceptable limits.
B. Ignitor gap is incorrect.
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3
mm).
C. Module is not grounded.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
D. Module voltage output is low.
Verify battery voltage is at least 4 volts. Replace batteries if
voltage is below 4.
A. A shorted or loose connection
5. Pilot lights but continues
to spark, and burner will
in flame sensing rod.
not ignite. (If the pilot
continues to spark after
the pilot flame has been lit,
flame rectification has not
B. Poor flame rectification or
occurred.)
contaminated flame sensing
rod.
6. No pilot, no burner flame;
3 Flashes on the Module
Red LED.
Corrective Action
Verify all connections to wiring diagram in manual. Verify
connections underneath pilot assembly are tight. Verify
connections are not grounding out to metal chassis, pilot burner,
pilot enclosure or screen if present, or any other metal object.
Verify correct pilot orifice is installed and gas inlet is set to
pressure specifications. Check pilot for soot. Clean if necessary.
C. Module is not grounded.
Verify module is securely grounded to metal chassis of appliance.
Verify that wire harness is firmly connected to the module.
D. Damaged pilot assembly or
contaminated flame sensing
rod.
Verify that ceramic insulator around the flame sensing rod is not
cracked, damaged, or loose. Verify connection from flame sensing
rod to white sensor wire. Polish flame sensing rod with fine steel
wool to remove any contaminants that may have accumulated on
flame sensing rod. Verify continuity with a multimeter with ohms
set at lowest range. Replace pilot if any damage is detected.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position.
Remove ignitor wire “I” from module. Place ON/OFF rocker switch
or wall switch in ON position. If there is no spark at “I” terminal
module must be replaced. If there is a spark at “I” terminal, module
is fine.
A. False flame detected.
Shut off gas and power immediately and call a technician.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
17
6
Reference Materials
A. Accessories
Optional Screen Door
Install approved doors per instructions included with the
product.
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories
could result in a safety hazard and will void the warranty.
Remote Controls, Wall Controls and Wall
Switches
After a qualified service technician has installed the remote control, wall control or wall switch, follow the instructions supplied with the control installed to operate
your fireplace:
For safety:
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
18
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
CARODG36I-B
B. Service
Parts
Service
Parts
Carolina 36” Outdoor
Gas Fireplace
Beginning Manufacturing Date: May 2014
Ending Manufacturing Date: Active
Log Set Assembly
4
6
6
5
1
2
6
3
7
10
12
11
8
17
9
8.1
16
8.2
13
14
15
18
Part number list on following page.
05/17
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
19
CARODG36I-B
Service Parts
Beginning Manufacturing Date: May 2014
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and
Home Technologies does not sell directly to consumers. Provide model number and serial number when
requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
Log Set Assembly, Ships in 1 Box
4066-077
1
Log 1, Rear Log
4066-520
2
Log 2, Left Front
4066-518
3
Log 3, Right Front
4066-519
4
Log 4, Top Left
4066-517
5
Log 5, Top Right
4066-516
6
Log 6, Top
Qty 3 req
4067-319
7
Standoff
Qty 2 req
4066-119
8
Burner/Grate Assembly
8.1
8.2
4066-079
Orice, NG
4066-154
Orice, LP
4066-155
Connector
4066-156
Y
Y
9
Deector
4066-258
10
Screen Rod
4067-305
Y
11
Screen Assembly
4066-023
Y
12
Upper Front
13
Front Sides
Qty 2 req
4066-224
Qty 2 req
4066-125
14
Pilot Bracket
4067-112
15
Pilot Shield
4066-127
16
Heat Shield
4067-113
17
Control Box Assembly
4066-325
18
Valve Assembly
Y
Refer to valve page
Lava Rock
SRVACC10
Electrical Conversion
ELEC-CARODG
Jumper Wire
2187-198
Y
Transformer, 6 V Wall
2326-131
Y
Wire Assembly
4021-711
Y
Cover, Outlet Box
4066-311
Electrical Kit Install
4066-323
Touch up Paint Fiber
STRATFORD-KIT
Patch Kit, Fiber
PATCHKIT-FB
Conversion Kit NG
NGK-CARODG36
Y
Conversion Kit LP
LPK-CARODG36
Y
Pilot Orice NG
593-528
Y
Pilot Orice LP
593-527
Y
Regulator NG
NGK-DXV-50
Y
Regulator LP
LPK-DXV-50
Y
Additional service part numbers appear on following page.
20
Stocked
at Depot
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
CARODG42I-B
Service Parts
Carolina 42” Outdoor
Gas Fireplace
Beginning Manufacturing Date: May 2014
Ending Manufacturing Date: Active
Log Set Assembly
5
4
1
6
6
2
6
3
7
8
10
12
11
9
17
8.1
8.2
16
14
15
18
13
Part number list on following page.
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
05/17
21
CARODG42I-B
Service Parts
Beginning Manufacturing Date: May 2014
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and
Home Technologies does not sell directly to consumers. Provide model number and serial number when
requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
Log Set Assembly, Ships in 2 Boxes
4067-077
1
Log 1, Rear Log
4067-313
2
Log 2, Left Front
4067-314
3
Log 3, Right Front
4067-515
4
Log 4, Top Left
4066-517
5
Log 5, Top Right
4067-316
6
Log 6, Top
Qty 3 req
4067-319
7
Standoff
Qty 2 req
4067-119
8
Burner/Grate Assembly
8.1
8.2
4067-079
Orice, NG
4067-154
Orice, LP
4067-155
Connector
4066-156
Stocked
at Depot
Y
Y
9
Deector
4067-258
10
Screen Rod
4067-305
Y
4067-023
Y
11
Screen Assembly
12
Upper Front
Qty 2 req
13
Front Sides
14
Pilot Bracket
4067-112
15
Pilot Shield
4066-127
16
Heat Shield
4067-113
17
Control Box Assembly
4066-325
18
Valve Assembly
4067-224
Qty 2 req
4067-125
Y
Refer to valve page
Lava Rock
SRVACC10
Electrical Conversion
ELEC-CARODG
Jumper Wire
2187-198
Y
Transformer, 6 V Wall
2326-131
Y
Wire Assembly
4021-711
Y
Cover, Outlet Box
4066-311
Electrical Kit Install
4066-323
Bracket, Junction Box
4066-166
Patch Kit, Fiber
PATCHKIT-FB
Touch up Paint Fiber
STRATFORD-KIT
Conversion Kit NG
NGK-CARODG42
Y
Conversion Kit LP
LPK-CARODG42
Y
Additional
22
Pilot Orice NG
593-528
Y
Pilot Orice LP
593-527
Y
Regulator NG
NGK-DXV-50
Y
Regulator LP
LPK-DXV-50
Y
service
part
numbers
appear
on following
page.
Outdoor
Lifestyles
by Hearth
& Home
Technologies
• Carolina-B Owner’s Manual
• 4066-501 Rev. J • 6/17
CARODG36I-B, CARODG42I-B
Service Parts
Beginning Manufacturing Date: May 2014
Ending Manufacturing Date: Active
18.14
#18 Valve Assembly
18.1
18.13
18.12
18.11
18.2
18.10
18.9
18.3
18.4
18.5
18.7
18.8
18.6
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and
Home Technologies does not sell directly to consumers. Provide model number and serial number when
requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
Stocked
at Depot
PART NUMBER
18.1
Gasket , Pilot Bracket
4066-328
18.2
Male Elbow
4021-045
18.3
SS Flex Line
4021-696
Y
Pilot Assembly NG
4021-628
Y
Pilot Assembly LP
4021-629
Y
18.4
Pilot Tube
4021-705
Y
18.5
Wire Assembly
4021-711
Y
18.6
Wire Harness
2166-304
Y
18.7
Wire Assembly
4021-697
Y
18.8
On/ Off Switch
060-511
Y
18.9
Wire Assembly
4021-710
18.10
Module
2166-307
18.11
Valve Bracket
4066-115
Y
18.12
Flex Ball Valve Assembly
2078-022
18.13
90 Degree Elbow
4021-373
Valve NG
2166-302
Y
Valve LP
2166-303
Y
Wire Harness
2166-304
Y
Electric Kit to AC Power
4066-073
Power Supply
2326-131
18.14
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17
Y
Y
23
C. Contact Information
Outdoor Lifestyles, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.hearthnhome.com
Please contact your Outdoor Lifestyles dealer with any questions or concerns.
For the location of your nearest Outdoor Lifestyles dealer,
please visit www.hearthnhome.com.
- NOTES ________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 5613487, 5647340, 5890485,
5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269,
7258116, 7470729, 8147240 or other U.S. and foreign patents pending.
2000-945C
Printed in U.S.A. - Copyright 2017
24
Outdoor Lifestyles by Hearth & Home Technologies • Carolina-B Owner’s Manual • 4066-501 Rev. J • 6/17