Miller COOLMATE 12 Owner's Manual
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Miller JD33 is an industrial-grade coolant system that allows for efficient cooling of torches and guns used in welding operations. It features an electric motor, steel tank, and high-pressure pump to circulate coolant and provide adequate circulation for connected equipment and cables. The pump discharge line is equipped with a bypass valve for pressure relief. JD33 is designed to work in conjunction with most inert gas torches, guns, and other water-cooled equipment.
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June 1988 FORM: OM-621D Effective With Style No. JD-33 MODEL COOLMATE 12 OWNER'S MANUAL Diva Read and understand the entire contents of both this Miller Electric Mfg. Co. manual and the power source manual used with this unit, with special * Mes Group 136 Camara emphasis on the safety material throughout both manuals, before in- PO. Box 1079 stalling, operating, or maintaining this equipment. This unit and these Appieton, Wi 54912 USA instructions are for use only by persons trained and experienced in the Tel. 414-734-9821 safe operation of welding equipment. Do not aliow untrained persons to -install, operate, or maintain this unit. Contact your distributor if you do not fully understand these instructions. PRINTED IN U.S.A. LIMITED WARRANTY EFFECTIVE: FEBRUARY 16, 1988 LIMITED WARRANTY - Subject to the terms and condi- tions hereof, Miller Electric Mfg. Co., Appleton, Wisconsin warrants to its Distributor/ Dealer that all new and unused Equipment furnished by Miller is free from defect in workman- ship and material as of the time and piace of delivery by Miller. No warranty is made by Milier with respect to engines, trade accessories or other items manufactured by others. Such engines, trade accessories and other items are sold subject to the warranties of their respective manufacturers, if any . All engines are warranted by their manufacturer for one year from date of original purchase, except Tecumseh engines which have a two year warranty. Except as specified below, Miller's warranty does not apply to components having normal useful life of less than one (1) year, such as spot welder tips, relay and contactor points, MILLERMATIC parts that come in contact with the welding wire including nozzles and nozzle insulators where failure does not result from defect in workmanship or material. Miiler shall be required to honor warranty claims on war- ranted Equipment in the event of failure resulting from a defect within the following periods from the date of delivery of Equip- ment to the original user: 1. Arc welders, power sources, robots, and components . 1 year 2. Load banks eK 1 year 3. Original main power rectifiers ................. 3 years (labor - 1 year only) 4. All welding guns, feeder/guns and torches ..... 90 days 5. All gther Millermatic Feeders... ................ 1 year 6. Replacement cr repair parts, exclusive of labor .. 60 days 7. Batteries. ................. errar, 6 months provided that Miller is notified in writing within thirty (30) days of the date of such failure. As a matter of general policy only, Miller may honor claims submitted by the original user within the foregoing periods. = р i EE ча = ES о “еее hy > же „т In the case of Miller's breach of waranty or any other duty with respect to the quality of any goods, the exclusive remedies therefore shail be, at Miller's option (1) repair or (2) replacement or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at Customer's risk and expense. MILLER's option of repair or replacement will be F.Q.B., Factory, at Appleton, Wisconsin, or F.O.B., at a MILLER authorized service facility, therefore, no compensation for transportation costs of any kind will be allowed. Upon receipt of notice of apparent defect or failure, Miller shall instruct the claimant on the warranty claim procedures to be followed. ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTA TION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EX- CLUDED AND DISCLAIMED BY MILLER. EXCEPT AS EXPRESSLY PROVIDED 8Y MILLER IN WRITING, MILLER PRODUCTS ARE INTENDED FOR ULTIMATE PURCHASE BY COMMERCIAL/INDUSTRIAL USERS AND FOR OPERATION BY PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT AND ЛОТ FOR CONSUMERS OR CONSUMER USE. MILLER'S WARRANTIES DO NOT EXTEND TO, AND NO RESELLER IS AUTHORIZED TO EXTEND MILLER'S WARRANTIES TO, ANY CONSUMER. ; er 2 A TABLE OF CONTENT Sms mmm Section No. Page No. SECTION 1 - INTRODUCTION 1-1. General Information And Safety... e ee 1 1-2. Receiving-Handling ............ 0 iii. 1 1-3. Description ............. 2.20... 0reedecaenaneaar 2 SECTION 2 - INSTALLATION Location .......101010010 011101 AAA LL a AAA LL La a eat a LL Coolant Hoses And Connections . ......... cuir nnn. Coolant.. RR A Ra a LA a VA A a Ra La D NNN i I “N о NNN > Input Power Connections ............_.eeeéeerrecxoreorerecen. SECTION 3 - OPERATION 3-1. By-Pass Valve Operation ..............e.e—eeceocrrorere ver. 3-2. Viewing Port ...............s0exerrecare rre areracio, rea Ww WwW SECTION 4 - MAINTENANCE General. ee ee .. Cieaning The Coolant System And Changing Coolant............. Motor Maintenance ............oeeeeeerecerrerreccoracrecaa.. By-Pass Valve Adjustment... ............ ccc... en... Troubleshoocting ............... 0,2... 0... 00... eee 00 LANE. i сп A ©) № — & +» + (о со STE SECTION 1 - INTRODUCTION 1500000000000 Motor | Amperes | Motor . Input Input Speed Tank Weight Voltage | Full Load | (RPM) | Phase | Frequency | Capacity Net Ship 12 1725 At | €. 105 ibs. | 110 №5. 115V 5A 60 Hz Single 60 Hz Cans (48kg) (50kg] Figure 1 - 1. Specifications 2 in. (51 mm) ; | Nu >31-1/4 in. 23 in. > (794 mm) (58 mm) 19 in. {483 mm} To ~~ — и 25-1/2 in. (648 mm) Ha (286 mm) ' ; : 2-7/8 in. + | 6 ^^ > (73 mm) o 3/8-16 in. 1-5/8 in. 4 Threaded (41 mm) Holes 9/16 in. {14 mm) Sf; Dia. 4 Moles | < | | . =~ 19 in. 25-1/2 in. (483 mm) (648 mM > 1-1/4 in. (32 mm) TC-003 557 Figure 1 - 2. Overall Dimensions and Mounting Hole Layout 1 - 1. GENERAL INFORMATION AND SAFETY A. General information presented in this manual and on various labels, tags, and plates on the unit pertains to equip- ment design, installation, operation, maintenance, and troubleshooting which should be read, understood, and followed for the safe and effective use of this equip- ment. B. Safety The installation, operation, maintenance, and troubleshooting of arc welding equipment requires practices and procedures which ensure personal safety and the safety of others. Therefore, this equipment is to be installed, operated, and maintained only by qualified persons in accordance with this manual and all ap- plicable codes such as, but not limited to, those listed in the welding power source or welding generator Owner's Manual at the end of Section 1 - Safety Rules For Operation Of Arc Welding Power Source. | Safety instructions specifically pertaining to this unit ap- pear throughout this manual highlighted by the signal words ZEN and ESEL) which identify different levels of hazard. ELLIE statements include installation, operation, and maintenance procedures or practices which if not carefully followed couid result in serious personal injury or loss of life, statements include installation, operation, and maintenance procedures or practices which if not carefully followed could result in minor personal injury or damage to this equipment. À third signal word, ETT IFE highlights instruc- tions which need special emphasis to obtain the most efficient operation of this equipment. 1-2. RECEIVING-HANDLING - Before installing this equipment, clean all packing material from around the unit and carefully inspect for any damage that may have occurred during shipment. Any claims for loss or damage that may have occurred in transit must be filed by the purchaser with the carrier. A copy of the bill of lading will be furnished by the manufacturer on re- quest if occasion to file claim arises. When requesting information concerning this equip- ment, it is essential that Model Description and Style Number of the equipment be supplied. OM-621 Page 1 1 - 3. DESCRIPTION - This coolant system consists of an electric motor, steel tank, and a high pressure pump to circulate the coolant. The pump discharge line is equipped with a by-pass valve for pressure relief. The coolant system is designed and built to work in con- junction with inert gas torches/guns and other water- cooled equipment to supply adeguate coolant circula- tion to the equipment and connecting cables. The delivery rate is as follows: (Water Coolant: 60°F-15.5°C) 0 psi {0 kPa) ~ 1.49 gal. {5.6 L)/Min, 20 pst (138 kPa) - 1.35 gal. (6.1 L}/Min. 40 psi (276 kPa) - 1.21 gal. {4.6 L}/Min. 60 psi (414 kPa) - 1.07 gal. (4.1 L)/ Min. 80 psi (542 kPa) - 0.94 gal. {3.6 L}/Min. 100 psi (690 kPa) - 0.80 gal. (3.0 L}/Min. Ze :18: VERE After approximately 100 hours of break-in time, flush system and change coolant accor- ding to Section 4-2. Cs SECTION 2 - INSTALLATION emmm a DD E FAILURE TO REMOVE ITEMS SUP- PLIED INSIDE UNIT before operation can damage coolant system and torch/gun. ©. Remove tank cover and take out supplied hard- ware and packing material before installing unit. The hardware for securing the welding power source to this unit are packed inside when shipped. Reinstall tank cover after removing packed materials. 2 - 1. LOCATION (Figure 1-2} - Holes are provided in the coolant system top and bottom for mounting pur- poses. The top holes are provided to mount the welding power source onto the coolant system. The bottom holes are provided to mount the coolant system onto a stationary object or optional running gear, if desired. Figure 1-2 gives overati dimensions and mounting hole layout. 2-2. COOLANT HOSES AND CONNECTIONS {Figure 3-1} - Both the PUMP OUTLET and the RETURN LINE are 5/8-18 female, left-hand fittings, which are standard connections on most inert gas tor- ches/guns. To connect coolant hoses (not provided), proceed as follows: INCORRECT HOSES will damage unit. ® Do not use oxyacetylene hoses. e Use hoses compatible with coolant such as Neoprene, Buna-N, Hypalon, or equivalent. Incorrect hoses will degrade and plug or damage the coolant system. OVERHEATING Gas Tungsten Arc Welding (GTAW) torches and Gas Metal Arc Welding (GMAW] guns can damage torches and guns. e /f using a water-cooled torch/gun and recir- culating coolant system, do not make connections from the coolant system to water valve; instead, make connections directly from the coolant system to torch/gun hoses. 1. Connect a proper hose from PUMP QUTLET fit- ting on the coolant system to the coolant in fit- ting on the torch/gun. 2. Connect a proper hose from RETURN LINE fit- ting on the coolant system to the coolant out fit- ting on the torch/gun. OM-821 Page 2 3. Be sure that all coolant connections are airtight to provide maximum cooling efficiency. 2 - 3. COOLANT INCORRECT COOLANT will damage unit. ® [Do not use tap water, automotive antifreeze, or plain distifled or deionized water. © (Use only a mixture of pure commercial ethylene or propylene glycol and/or water-soluble lubricants in distifled or deionized water. Any lubricants must be specifically designated for use in commercial cooling systems, Corrosion inhibitors for copper or brass are beneficial and may be included in either the lubricant or the glycol. However, do NOT use inhibitors for aluminum, FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY VOID THE WARRANTY. Where freezing conditions may be encountered, mix coolant according to the manufacturer's recommenda- tions for the ambient temperature encountered. Coolant tank capacity of this unit is 12 gallons (45 iiters); however, length of coolant hoses will directly af- fect the amount of coolant needed in the unit. Add coolant in sufficient amounts to compensate for coolant in hoses. For 5/16 in. (8 mm} 1.D. hose, add approx- imately 1.5 quarts {1.42 liters} per 100 ft. (30.5 m)* of hose. For 3/8 1.D. in. {9.5 mm) hose add approximately 2.25 quarts (2.13 liters) per 100 ft. (30.5 m)* of hose. *Cambined total of 50 ft. (15.24 m) Coolant In and 50 ft. {15.24 m} Coolant Out hose. To fill coolant tank, proceed as follows: XIN INCORRECT COOLANT LEVEL can damage coolant system and torch/gun. ® Maintain correct coolant level at all times. 1. Open coolant tank access door {see Figure 3-1). 2. Fill coolant tank with correct coolant until the coolant level is even with the center of the view- ing port. 3. Close and secure access door. DTF Be sure coolant tank access door IS closed and secured when not being serviced to keep dirt out of tank. WEOLEY UNE After approximately 100 hours of break-in time, flush system and change coolant accor- ding to Section 4-2. 2 - 4. INPUT POWER CONNECTION (Figure 3-1) KEIL ELECTRIC SHOCK can kill. ® Do not touch live electrical parts. e Do not attempt to get 115 volts ac from the 230 volts input terminals on the welding power source. SECTION 3 Return Line Coolant Tank Receptacle Access Door Pump Outlet Receptacle Motor/Pump Access Panel Pump Bypass Valve And Cap Nut $. Power Cord 7 And Plug Pump Lubrication тс-003 558 Cups Figure 3 - 1. Component Locations e /f 115 volts ac is not available, use an auxiliary power supply. ® (Connect power cord to a proper receptacle. The coolant system is designed to be operated from a single-phase, 60 Hertz, ac power supply which has a line voltage rating that corresponds with the electrical input voltage shown on the unit nameplate, Consult the local electric utility if there is any question about the type of electrical system available at the installation site or how proper connections are to be made. Connect in- put power plug (see Figure 3-1) to the 115 Volts AC receptacle on the welding power source. The coolant system wili be energized whenever the welding power source is energized. - ОРЕЯАТ!ЮМ 00mm mme 3-1. BY-PASS VALVE OPERATION (Figure 3-1) - A by-pass valve is installed in the pump discharge line to provide pressure relief in case the discharge line should be closed for any reason. Factory setting of the by-pass valve is 45 psi {310 kPa}. This set- ting can be adjusted but should not exceed the tor- ch/gun manufacturers recommended maximum pressure rating (see Section 4-4}, It may be necessary to increase the pressure setting to compensate for long extension hoses or for pumping to elevations above the cooling system (see Section 4-4). 3-2. VIEWING PORT (Figure 3-1) - When the coolant level is in the center of the viewing port, the coolant tank is filled to the proper capacity. In addition, the splashing of the coolant against the viewing port in- dicates that the coolant system is functioning properly. О SECTION 4 - MAINTENANCE — — DIZE Every six months inspect the labels on this unit for legibility. All precautionary labels must be | maintained in a clearly readable state and replaced when necessary. See the Parts List for part number of precautionary labels. Ze IF: UE Froperly maintain torch/gun accor- ding to torch/gun manufacturer's Owner's Manual. 4 - 1. GENERAL КОДОВ ELECTRIC SHOCK can kill; MOVING PARTS can cause serious injury. | | e Do not touch live electrical parts. ® Keep clear of moving parts. e [Disconnect input power plug from receptacle before inspecting, maintaining, or servicing unit, Keep the unit clean and free from accumulated dust and dirt. Every six months wipe surfaces with a clean, dry cloth. 4 - 2. CLEANING THE COOLANT SYSTEM AND CHANGING COOLANT ELECTRIC SHOCK can kill; MOVING PARTS can cause serious injury. ® Do not touch live electrical parts. ® Keep clear of moving parts. ® Disconnect input power plug from receptacle before removing wrapper to clean tank com- ponents. OM-621 Page 3 FAILURE TO PROPERLY MAINTAIN THE COOLANT SYSTEM can cause damage to the coolant system and torch/gun. | e After a break-in period of approximately 100 hours of opera tion, circulate and flush clear water through entire system, and replace coolant. e Circulate and flush clear water through entire system, and replace coolant every six months after break-in period. If coolant system is properly maintained, cooling pro- bierns should not occur. If a problem is suspected, remove and clean coolant tank and strainer with clear water. Use proper coolant according to Section 2-3. 4 - 3. MOTOR MAINTENANCE KELLER ELECTRIC SHOCK can kill; MOVING PARTS can cause serious injury. ® Do not touch live electrical parts. ® Keep clear of moving parts. ® Disconnect input power plug from receptacle before removing wrapper to oil motor. Every six months oil the bearings on the motor. Use 150 drops (approximately 1 teaspoon) of SAE 20 motor oil in each bearing. Continue to service motor regularly ac- cording to manufacturer's recommendations on motor nameplate. 4-4. BY-PASS VALVE ADJUSTMENT (Figure 3-1) - In most cases, the by-pass vaive setting of 45 (310 kPa) will satisfy the pressure required to protect most torches/guns. Circumstances that may require by- pass valve adjustment are torch/gun operations at elevations above the coolant system, long hose exten- sions depending on 1.D. and length of hoses, or high friction of torch/gun and hoses. For every 10 ft. {3.1 m) that torch is elevated above coolant system, increase by-pass pressure by approx- imately 4-1/3 psi {30 kPa). Consult torch/gun manufac- turer's requirements for coolant flow and make ad- justments accordingly. To adjust by-pass valve pressure, proceed as follows: ELECTRIC SHOCK can kill; MOVING PARTS can cause serious injury. ® Do not touch live electrical parts. e Keep clear of moving parts. INCORRECT BY-PASS VALVE AD- JUSTMENT can cause personal injury and equip- ment damage. ® Do not set by-pass valve pressure above the tor- ch/gun manufacturer's recommended maximum pressure rating. The higher the setting of the by-pass valve pressure, the more coolant flows through the systern per minute. Proper pressure is necessary to ade- quately cool the torch/gun. OM-621 Page 4 1. Disconnect input power plug from receptacle. 2. Remove motor/pump access panel. 3. Disconnect torch/gun hose from the PUMP QUTLET fitting on the unit. 4. Connect a pressure gauge with a minimum of 200 psi (1379 kPa) capacity at maximum scale reading to the PUMP QUTLET fitting. Install gauge using a 5/8-18 male, left-nand fitting either directly onto the unit or with a good quali- ty high pressure hose between the unit and gauge. Block or plug any gauge output fitting. Flow should not go through gauge; just to it. 5. Remove cap nut from by-pass valve adjustment screw using a 3/4 in. socket. Be sure fiber washer does not fall off adjustment screw when removing the cap nut. 6. Use a 3/4 in. socket to just loosen the adjust- ment screw jam nut. Be sure fiber washer re- mains on the adjustment screw. 7. Reconnect input power plug, and energize coolant system. Make pressure adjustments with a screwdriver and use the gauge to check for desired pressure setting as foliows: Turn adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure as necessary. Do not overadjust the screw; slight movement will change pressure significantly. 8. Disconnect input power plug from receptacle after adjustments are made and tighten the ad- justment screw jam nut. Be sure fiber washer is on the adjustment screw. 9. Reinstall cap nut onto by-pass valve adjustment | screw. 10. Remove pressure gauge from PUMP OUTLET fitting, and reconnect torch/gun hose to fitting. 11. Reinstall the motor/pump access panel. 12. Reconnect input power plug, energize coolant system, and resume operation. 4 -5. TROUBLESHOOTING A. General It is assumed that the unit was properly installed accor- ding to Section 2 of this manual, the operator is familiar with the proper operation, the unit was working proper- ly, and that the trouble is not related to the welding pro- cess. B. PART Troubleshooting Chart DIE ELECTRIC SHOCK can kill; MOVING TS can cause serious injury. e Do not touch live electrical parts. Keep clear of moving parts. Disconnect input power plug from receptacle before inspecting, maintaining, or servicing. Troubleshooting of internal parts to be performed only by qualified persons. The following chart is designed to diagnose and provide remedies for some of the troubles that may develop in this unit. Use this chart while performing troubieshooting pro- cedures. If the trouble is not remedied after performing these procedures, the nearest Factory Authorized Ser- vice Station should be contacted. In all cases of equip- ment malfunction, the manufacturer's recommenda- tions should be strictly followed. TROUBLE PROBABLE CAUSE REMEDY Completely inoperative. in power receptacle. Power cord plug not secure | Secure power cord plug. Welding power source. See welding power source Owner's Manual. No coolant flow. coolant level low. Coolant tank empty or | Add coolant (see Section 2-3). or pump. Clogged system, strainer, | Clean system according to Section 4-2. Motor. Check and replace motor. rate. Decreased coolant flow | Coolant level low. Add additional coolant {see Section 2-3). or pump. Clogged system, strainer, | Clean system according to Section 4-2. Extension hoses added. Add additional coolant (see Section 2-3), and readjust by-pass valve according to Section 4-4 if necessary. above cooling system. Pumping to elevations | Readjust by-pass valve according to Section 4-4. OM-621 Page 5 June 1988 FORM: OM-621[ Effective With Style No. JD-33 ———q y — Er. OM-621 Page 1 10 TB-003 555-C °° Figure À - Complete Assembly item Part No. No. Description Quantity Figure A Complete Assembly 1 010 494 BUSHING, snap 1-3/8 ID x 1-3/4 hole .................res0rer-xe.reecaroroeoo 1 2 601 890 RIVET, blind 1/8 dia 1/8 grip .................e__.e.sesm00uaarereean o onnraco 1 3 000 679 COVER, tank.............eeceea0cazuao. ee eee eae... 1 4 604 804 SCREW, hex washer hd No. 8X 3/8 iii i eee 6 5 106 526 ROD, @n0de. . . o.oo i tt a A a ee 4 a ita ea 2 6 004 727 TANK te ee eee a aa a a eau 1 7 603 105 HOSE, braided 5/16 1D x 1 (order by ft) ...................... iii. 4ft 8 010 323 CLAMP, hose 1/4to 5/8 dia...................0... a eereazaroaaenanora 5 9 039 599 FITTING, brass-barbed M 5/16 TBG x 1/4 NPT 11120111 LL a ae a ea aa aan 3 10 035 632 STRAINER oo ee ee ee à 1 11 604 538 WASHER, flat-SAE5/16 i te eee a aa aa nan aa 4 12 004 725 BOLT, carriage 5/16-18 x 3/4 .................0 0.0000. ericascenearceneoa 1 13 000 654 CORD SET, power 3ft.................2.0.+.0.... r.esx6dxsxroraarecereravoorra 1 14 027 803 MOTOR, 1/4 hp 115/230 volts ac ..................... ecrcraocedeeao i 15 010 357 NUT, speed No. 2.............e.e_—eoeeveredecdeocioredrereanonenaarecaronrar à 5 16 602 207 WASHER, lock-split 1/4 .................... rr cerecoooerecrecerrare à 1 17 601 865 NUT, hex-full 1/4-20 .........................recaces.ereodecacacoraracaa 1 18 010 594 GROMMET, rubber 1/2 1D x 1 inch hole 1/16 groove ............ñ.........eW... 1 19 601 954 SCREW, cap-hex hd 1/4-20 X 3/4 .................eesrerre0cxaceaveavearerano 1 20 010 678 FITTING, brass-pipe street 1/4 NPT .................reorerescodacorradacido 3 21 010 428 COUPLER, motor to pump ................eeÑ..e.-.-..re—eeaaorooraoondaaora» | 1 22 602 180 SCREW, set-socket hd 5/16-18 x 1/4..............ñooeorrcereearoccoooorea.ea 4 23 091 071 PUMP, coolant ............o_ee_econororcrnerecvrecariacearananonronoreoa 1 070 916 KIT, pump repair...........e.e_eeooorreccoarrororeceereenioreneaoooaman o 1 24 604 537 NUT, hex-full 5/16-18 ................e—..—.ercim.oeeeroerecaaeaaaaarereaoo 4 25 602 211 WASHER, lock-split 5/16 ................—.—..0x. e... ses rerrarxooorecarerara 4 26 000 868 BRACKET, mounting-pump .............o —_—_.—eecocescerrrrecarrerecreaoo 1 27 015 715 GROMMET, rubber 11/16 1D x 1 inch hole 5/64 groove. ..................c_... 1 28 048 739 FITTING, brass-compression M 5/16 TBG x 1/4 NPT ...............eeecem... 1 29 046 937 ELBOW, pipe-copper 180 deg ...........ñ.or_reae.eadcarecoreracadaonerna 1 30 010 853 FASTENER, screw-slotted hd No. 2 ..............eoeerrecaaaacaraeaaer.a 5 31 +000 664 DOOR, access ..............e, rcwerororedaraceceredaoa dd aa na a A 1 047 497 LABEL, general precautionary ...................... res... La Lea anna 1 32 010 855 RETAINER, screw No. 2 ...............0.000%0-. rd... .ucricrieiaacaenraaece, 5 33 000 655 BLOCK, connecting ...............o_eceonorzcorereasearrerooaariaaooraacnoo 1 34 010 378 GROMMET, rubber 9/16 ID x 3/4 hole 1/16 gro0V8 ... 1 35 605 795 SCREW, self tapping-flat hd 8-32 x 1/2 ..................... La anna 4 36 000 741 PORTHOLE, view-gauge . . o.oo tite eee eee eee ea aa ea nan 1 37 000 660 COVER, filler box ........ PAS 1 38 NAMEPLATE, (order by model and style number) ................ñ.ñoeecoccerem. 1 39 602 200 WASHER, lock-splitN0. 8 ..................... 0... e. ea. eee 3 40 602 082 SCREW, round-hd 8-32 x 1/2 ..................... eee. 3 601 965 SCREW, cap-hex hd 3/8-16 x 1 (attaching tank to welding unit). ............... 4 602 243 WASHER, flat-standard 3/8 (attaching tank to welding unit) ........... PO 4 602 224 WASHER, lock-split 3/8 {attaching tank to welding unit} ...................... 4 602 963 PLUG, protective No. 6 plastic . ..... oot i i ee eee 7 035631 OiL,soluble-1qgt......................... ete eee 1 + When ordering a component originally displaying a precautionary label, the label should also be ordered. BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS. OM-621 Page 2
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Key Features
- It will cool most 150 to 250 amp AC engine-driven welding power sources.
- It will cool an engine-driven welder even when the welder is not actually welding.
- It will also extend engine life and increase the service life of welding cables.
- no welding cables to connect, and a viewing port for easy coolant level monitoring.
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Frequently Answers and Questions
What is the input power for the COOLMATE 12?
Input voltage 115V, input full load 5A, and frequency 60 Hz.
What is the tank capacity of COOLMATE 12?
The tank capacity of COOLMATE 12 is 14 liters (2 gallons).
What type of motor does the COOLMATE 12 have?
COOLMATE 12 has a 1/5 HP motor.
What are the dimensions of the COOLMATE 12?
The dimensions of the COOLMATE 12 are 25-1/2 in. (648 mm) x 19 in. (483 mm) x 23 in. (584 mm).
What is the weight of the COOLMATE 12?
The net weight of the COOLMATE 12 is 105 lbs. (48 kg), and the shipping weight is 110 lbs. (50 kg).
What type of coolant does the COOLMATE 12 use?
The COOLMATE 12 uses a water/antifreeze mixture.