Miller COOLMATE 12 Owner's Manual

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Miller COOLMATE 12 Owner's Manual | Manualzz
June 1988 FORM: OM-621D
Effective With Style No. JD-33
MODEL
COOLMATE 12
OWNER'S MANUAL
Diva Read and understand the entire contents of both this Miller Electric Mfg. Co.
manual and the power source manual used with this unit, with special * Mes Group 136 Camara
emphasis on the safety material throughout both manuals, before in- PO. Box 1079
stalling, operating, or maintaining this equipment. This unit and these Appieton, Wi 54912 USA
instructions are for use only by persons trained and experienced in the Tel. 414-734-9821
safe operation of welding equipment. Do not aliow untrained persons to
-install, operate, or maintain this unit. Contact your distributor if you do
not fully understand these instructions.
PRINTED IN U.S.A.
LIMITED WARRANTY
EFFECTIVE: FEBRUARY 16, 1988
LIMITED WARRANTY - Subject to the terms and condi-
tions hereof, Miller Electric Mfg. Co., Appleton, Wisconsin
warrants to its Distributor/ Dealer that all new and unused
Equipment furnished by Miller is free from defect in workman-
ship and material as of the time and piace of delivery by Miller.
No warranty is made by Milier with respect to engines, trade
accessories or other items manufactured by others. Such
engines, trade accessories and other items are sold subject to
the warranties of their respective manufacturers, if any . All
engines are warranted by their manufacturer for one year from
date of original purchase, except Tecumseh engines which
have a two year warranty.
Except as specified below, Miller's warranty does not apply
to components having normal useful life of less than one (1)
year, such as spot welder tips, relay and contactor points,
MILLERMATIC parts that come in contact with the welding
wire including nozzles and nozzle insulators where failure does
not result from defect in workmanship or material.
Miiler shall be required to honor warranty claims on war-
ranted Equipment in the event of failure resulting from a defect
within the following periods from the date of delivery of Equip-
ment to the original user:
1. Arc welders, power sources, robots, and components . 1 year
2. Load banks eK 1 year
3. Original main power rectifiers ................. 3 years
(labor - 1 year only)
4. All welding guns, feeder/guns and torches ..... 90 days
5. All gther Millermatic Feeders... ................ 1 year
6. Replacement cr repair parts, exclusive of labor .. 60 days
7. Batteries. ................. errar, 6 months
provided that Miller is notified in writing within thirty (30) days
of the date of such failure.
As a matter of general policy only, Miller may honor claims
submitted by the original user within the foregoing periods.
= р i EE ча = ES о
“еее hy > же
„т
In the case of Miller's breach of waranty or any other duty
with respect to the quality of any goods, the exclusive remedies
therefore shail be, at Miller's option (1) repair or (2) replacement
or, where authorized in writing by Miller in appropriate cases, (3)
the reasonable cost of repair or replacement at an authorized
Miller service station or (4) payment of or credit for the purchase
price (less reasonable depreciation based upon actual use) upon
return of the goods at Customer's risk and expense. MILLER's
option of repair or replacement will be F.Q.B., Factory, at
Appleton, Wisconsin, or F.O.B., at a MILLER authorized service
facility, therefore, no compensation for transportation costs of
any kind will be allowed. Upon receipt of notice of apparent
defect or failure, Miller shall instruct the claimant on the warranty
claim procedures to be followed.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTA
TION AS TO PERFORMANCE, AND ANY REMEDY FOR
BREACH OF CONTRACT WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EX-
CLUDED AND DISCLAIMED BY MILLER.
EXCEPT AS EXPRESSLY PROVIDED 8Y MILLER IN
WRITING, MILLER PRODUCTS ARE INTENDED FOR
ULTIMATE PURCHASE BY COMMERCIAL/INDUSTRIAL
USERS AND FOR OPERATION BY PERSONS TRAINED AND
EXPERIENCED IN THE USE AND MAINTENANCE OF
WELDING EQUIPMENT AND ЛОТ FOR CONSUMERS OR
CONSUMER USE. MILLER'S WARRANTIES DO NOT EXTEND
TO, AND NO RESELLER IS AUTHORIZED TO EXTEND
MILLER'S WARRANTIES TO, ANY CONSUMER.
;
er 2
A TABLE OF CONTENT Sms mmm
Section No. Page No.
SECTION 1 - INTRODUCTION
1-1. General Information And Safety... e ee 1
1-2. Receiving-Handling ............ 0 iii. 1
1-3. Description ............. 2.20... 0reedecaenaneaar 2
SECTION 2 - INSTALLATION
Location .......101010010 011101 AAA LL a AAA LL La a eat a LL
Coolant Hoses And Connections . ......... cuir nnn.
Coolant.. RR A Ra a LA a VA A a Ra La
D NNN
i I
“N
о NNN
>
Input Power Connections ............_.eeeéeerrecxoreorerecen.
SECTION 3 - OPERATION
3-1. By-Pass Valve Operation ..............e.e—eeceocrrorere ver.
3-2. Viewing Port ...............s0exerrecare rre areracio, rea
Ww WwW
SECTION 4 - MAINTENANCE
General. ee ee ..
Cieaning The Coolant System And Changing Coolant.............
Motor Maintenance ............oeeeeeerecerrerreccoracrecaa..
By-Pass Valve Adjustment... ............ ccc... en...
Troubleshoocting ............... 0,2... 0... 00... eee 00
LANE.
i
сп A ©) № —
& +» + (о со
STE SECTION 1 - INTRODUCTION 1500000000000
Motor | Amperes | Motor .
Input Input Speed Tank Weight
Voltage | Full Load | (RPM) | Phase | Frequency | Capacity Net Ship
12
1725 At | €. 105 ibs. | 110 №5.
115V 5A 60 Hz Single 60 Hz Cans (48kg) (50kg]
Figure 1 - 1. Specifications
2 in.
(51 mm)
; | Nu >31-1/4 in.
23 in. > (794 mm)
(58 mm) 19 in.
{483 mm} To ~~
— и 25-1/2 in.
(648 mm)
Ha
(286 mm)
' ; : 2-7/8 in.
+ | 6 ^^ > (73 mm)
o 3/8-16 in.
1-5/8 in. 4 Threaded
(41 mm) Holes
9/16 in. {14 mm) Sf;
Dia. 4 Moles |
< | |
. =~ 19 in.
25-1/2 in. (483 mm)
(648 mM >
1-1/4 in.
(32 mm) TC-003 557
Figure 1 - 2. Overall Dimensions and Mounting Hole Layout
1 - 1. GENERAL INFORMATION AND SAFETY
A. General
information presented in this manual and on various
labels, tags, and plates on the unit pertains to equip-
ment design, installation, operation, maintenance, and
troubleshooting which should be read, understood, and
followed for the safe and effective use of this equip-
ment.
B. Safety
The installation, operation, maintenance, and
troubleshooting of arc welding equipment requires
practices and procedures which ensure personal safety
and the safety of others. Therefore, this equipment is to
be installed, operated, and maintained only by qualified
persons in accordance with this manual and all ap-
plicable codes such as, but not limited to, those listed in
the welding power source or welding generator Owner's
Manual at the end of Section 1 - Safety Rules For
Operation Of Arc Welding Power Source. |
Safety instructions specifically pertaining to this unit ap-
pear throughout this manual highlighted by the signal
words ZEN and ESEL) which identify
different levels of hazard.
ELLIE statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed couid result in serious personal injury
or loss of life,
statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed could result in minor personal injury
or damage to this equipment.
À third signal word, ETT IFE highlights instruc-
tions which need special emphasis to obtain the most
efficient operation of this equipment.
1-2. RECEIVING-HANDLING - Before installing
this equipment, clean all packing material from around
the unit and carefully inspect for any damage that may
have occurred during shipment. Any claims for loss or
damage that may have occurred in transit must be filed
by the purchaser with the carrier. A copy of the bill
of lading will be furnished by the manufacturer on re-
quest if occasion to file claim arises.
When requesting information concerning this equip-
ment, it is essential that Model Description and Style
Number of the equipment be supplied.
OM-621 Page 1
1 - 3. DESCRIPTION - This coolant system consists
of an electric motor, steel tank, and a high pressure
pump to circulate the coolant. The pump discharge line
is equipped with a by-pass valve for pressure relief.
The coolant system is designed and built to work in con-
junction with inert gas torches/guns and other water-
cooled equipment to supply adeguate coolant circula-
tion to the equipment and connecting cables.
The delivery rate is as follows: (Water Coolant:
60°F-15.5°C)
0 psi {0 kPa) ~ 1.49 gal. {5.6 L)/Min,
20 pst (138 kPa) - 1.35 gal. (6.1 L}/Min.
40 psi (276 kPa) - 1.21 gal. {4.6 L}/Min.
60 psi (414 kPa) - 1.07 gal. (4.1 L)/ Min.
80 psi (542 kPa) - 0.94 gal. {3.6 L}/Min.
100 psi (690 kPa) - 0.80 gal. (3.0 L}/Min.
Ze :18: VERE After approximately 100 hours of
break-in time, flush system and change coolant accor-
ding to Section 4-2.
Cs SECTION 2 - INSTALLATION emmm a DD E
FAILURE TO REMOVE ITEMS SUP-
PLIED INSIDE UNIT before operation can damage
coolant system and torch/gun.
©. Remove tank cover and take out supplied hard-
ware and packing material before installing unit.
The hardware for securing the welding power source to
this unit are packed inside when shipped. Reinstall tank
cover after removing packed materials.
2 - 1. LOCATION (Figure 1-2} - Holes are provided
in the coolant system top and bottom for mounting pur-
poses. The top holes are provided to mount the welding
power source onto the coolant system. The bottom
holes are provided to mount the coolant system onto a
stationary object or optional running gear, if desired.
Figure 1-2 gives overati dimensions and mounting hole
layout.
2-2. COOLANT HOSES AND CONNECTIONS
{Figure 3-1} - Both the PUMP OUTLET and the
RETURN LINE are 5/8-18 female, left-hand fittings,
which are standard connections on most inert gas tor-
ches/guns. To connect coolant hoses (not provided),
proceed as follows:
INCORRECT HOSES will damage
unit.
® Do not use oxyacetylene hoses.
e Use hoses compatible with coolant such as
Neoprene, Buna-N, Hypalon, or equivalent.
Incorrect hoses will degrade and plug or damage the
coolant system.
OVERHEATING Gas Tungsten Arc Welding
(GTAW) torches and Gas Metal Arc Welding
(GMAW] guns can damage torches and guns.
e /f using a water-cooled torch/gun and recir-
culating coolant system, do not make connections
from the coolant system to water valve; instead,
make connections directly from the coolant
system to torch/gun hoses.
1. Connect a proper hose from PUMP QUTLET fit-
ting on the coolant system to the coolant in fit-
ting on the torch/gun.
2. Connect a proper hose from RETURN LINE fit-
ting on the coolant system to the coolant out fit-
ting on the torch/gun.
OM-821 Page 2
3. Be sure that all coolant connections are airtight
to provide maximum cooling efficiency.
2 - 3. COOLANT
INCORRECT COOLANT will damage
unit.
® [Do not use tap water, automotive antifreeze, or
plain distifled or deionized water.
© (Use only a mixture of pure commercial ethylene or
propylene glycol and/or water-soluble lubricants
in distifled or deionized water.
Any lubricants must be specifically designated for use in
commercial cooling systems, Corrosion inhibitors for
copper or brass are beneficial and may be included in
either the lubricant or the glycol. However, do NOT use
inhibitors for aluminum,
FAILURE TO COMPLY WITH THESE INSTRUCTIONS
MAY VOID THE WARRANTY.
Where freezing conditions may be encountered, mix
coolant according to the manufacturer's recommenda-
tions for the ambient temperature encountered.
Coolant tank capacity of this unit is 12 gallons (45
iiters); however, length of coolant hoses will directly af-
fect the amount of coolant needed in the unit. Add
coolant in sufficient amounts to compensate for coolant
in hoses. For 5/16 in. (8 mm} 1.D. hose, add approx-
imately 1.5 quarts {1.42 liters} per 100 ft. (30.5 m)* of
hose. For 3/8 1.D. in. {9.5 mm) hose add approximately
2.25 quarts (2.13 liters) per 100 ft. (30.5 m)* of hose.
*Cambined total of 50 ft. (15.24 m) Coolant In and 50
ft. {15.24 m} Coolant Out hose.
To fill coolant tank, proceed as follows:
XIN INCORRECT COOLANT LEVEL can
damage coolant system and torch/gun.
® Maintain correct coolant level at all times.
1. Open coolant tank access door {see Figure 3-1).
2. Fill coolant tank with correct coolant until the
coolant level is even with the center of the view-
ing port.
3. Close and secure access door.
DTF Be sure coolant tank access door IS
closed and secured when not being serviced to keep dirt
out of tank.
WEOLEY UNE After approximately 100 hours of
break-in time, flush system and change coolant accor-
ding to Section 4-2.
2 - 4. INPUT POWER CONNECTION (Figure 3-1)
KEIL ELECTRIC SHOCK can kill.
® Do not touch live electrical parts.
e Do not attempt to get 115 volts ac from the 230
volts input terminals on the welding power
source.
SECTION 3
Return Line
Coolant Tank Receptacle
Access Door
Pump Outlet
Receptacle
Motor/Pump
Access Panel
Pump Bypass
Valve And
Cap Nut
$. Power Cord
7 And Plug
Pump Lubrication тс-003 558
Cups
Figure 3 - 1. Component Locations
e /f 115 volts ac is not available, use an auxiliary
power supply.
® (Connect power cord to a proper receptacle.
The coolant system is designed to be operated from a
single-phase, 60 Hertz, ac power supply which has a
line voltage rating that corresponds with the electrical
input voltage shown on the unit nameplate, Consult the
local electric utility if there is any question about the
type of electrical system available at the installation site
or how proper connections are to be made. Connect in-
put power plug (see Figure 3-1) to the 115 Volts AC
receptacle on the welding power source. The coolant
system wili be energized whenever the welding power
source is energized.
- ОРЕЯАТ!ЮМ 00mm mme
3-1. BY-PASS VALVE OPERATION (Figure
3-1) - A by-pass valve is installed in the pump
discharge line to provide pressure relief in case the
discharge line should be closed for any reason. Factory
setting of the by-pass valve is 45 psi {310 kPa}. This set-
ting can be adjusted but should not exceed the tor-
ch/gun manufacturers recommended maximum
pressure rating (see Section 4-4},
It may be necessary to increase the
pressure setting to compensate for long extension
hoses or for pumping to elevations above the cooling
system (see Section 4-4).
3-2. VIEWING PORT (Figure 3-1) - When the
coolant level is in the center of the viewing port, the
coolant tank is filled to the proper capacity. In addition,
the splashing of the coolant against the viewing port in-
dicates that the coolant system is functioning properly.
О SECTION 4 - MAINTENANCE — —
DIZE Every six months inspect the labels on
this unit for legibility. All precautionary labels must be |
maintained in a clearly readable state and replaced
when necessary. See the Parts List for part number of
precautionary labels.
Ze IF: UE Froperly maintain torch/gun accor-
ding to torch/gun manufacturer's Owner's Manual.
4 - 1. GENERAL
КОДОВ ELECTRIC SHOCK can kill; MOVING
PARTS can cause serious injury. | |
e Do not touch live electrical parts.
® Keep clear of moving parts.
e [Disconnect input power plug from receptacle
before inspecting, maintaining, or servicing unit,
Keep the unit clean and free from accumulated dust and
dirt. Every six months wipe surfaces with a clean, dry
cloth.
4 - 2. CLEANING THE COOLANT SYSTEM AND
CHANGING COOLANT
ELECTRIC SHOCK can kill; MOVING
PARTS can cause serious injury.
® Do not touch live electrical parts.
® Keep clear of moving parts.
® Disconnect input power plug from receptacle
before removing wrapper to clean tank com-
ponents.
OM-621 Page 3
FAILURE TO PROPERLY MAINTAIN
THE COOLANT SYSTEM can cause damage to the
coolant system and torch/gun. |
e After a break-in period of approximately 100
hours of opera tion, circulate and flush clear water
through entire system, and replace coolant.
e Circulate and flush clear water through entire
system, and replace coolant every six months
after break-in period.
If coolant system is properly maintained, cooling pro-
bierns should not occur. If a problem is suspected,
remove and clean coolant tank and strainer with clear
water. Use proper coolant according to Section 2-3.
4 - 3. MOTOR MAINTENANCE
KELLER ELECTRIC SHOCK can kill; MOVING
PARTS can cause serious injury.
® Do not touch live electrical parts.
® Keep clear of moving parts.
® Disconnect input power plug from receptacle
before removing wrapper to oil motor.
Every six months oil the bearings on the motor. Use 150
drops (approximately 1 teaspoon) of SAE 20 motor oil
in each bearing. Continue to service motor regularly ac-
cording to manufacturer's recommendations on motor
nameplate.
4-4. BY-PASS VALVE ADJUSTMENT (Figure
3-1) - In most cases, the by-pass vaive setting of 45
(310 kPa) will satisfy the pressure required to protect
most torches/guns. Circumstances that may require by-
pass valve adjustment are torch/gun operations at
elevations above the coolant system, long hose exten-
sions depending on 1.D. and length of hoses, or high
friction of torch/gun and hoses.
For every 10 ft. {3.1 m) that torch is elevated above
coolant system, increase by-pass pressure by approx-
imately 4-1/3 psi {30 kPa). Consult torch/gun manufac-
turer's requirements for coolant flow and make ad-
justments accordingly.
To adjust by-pass valve pressure, proceed as follows:
ELECTRIC SHOCK can kill; MOVING
PARTS can cause serious injury.
® Do not touch live electrical parts.
e Keep clear of moving parts.
INCORRECT BY-PASS VALVE AD-
JUSTMENT can cause personal injury and equip-
ment damage.
® Do not set by-pass valve pressure above the tor-
ch/gun manufacturer's recommended maximum
pressure rating.
The higher the setting of the by-pass
valve pressure, the more coolant flows through the
systern per minute. Proper pressure is necessary to ade-
quately cool the torch/gun.
OM-621 Page 4
1. Disconnect input power plug from receptacle.
2. Remove motor/pump access panel.
3. Disconnect torch/gun hose from the PUMP
QUTLET fitting on the unit.
4. Connect a pressure gauge with a minimum of
200 psi (1379 kPa) capacity at maximum scale
reading to the PUMP QUTLET fitting. Install
gauge using a 5/8-18 male, left-nand fitting
either directly onto the unit or with a good quali-
ty high pressure hose between the unit and
gauge. Block or plug any gauge output fitting.
Flow should not go through gauge; just to it.
5. Remove cap nut from by-pass valve adjustment
screw using a 3/4 in. socket. Be sure fiber
washer does not fall off adjustment screw when
removing the cap nut.
6. Use a 3/4 in. socket to just loosen the adjust-
ment screw jam nut. Be sure fiber washer re-
mains on the adjustment screw.
7. Reconnect input power plug, and energize
coolant system. Make pressure adjustments with
a screwdriver and use the gauge to check for
desired pressure setting as foliows:
Turn adjustment screw clockwise to increase
pressure or counterclockwise to decrease
pressure as necessary. Do not overadjust the
screw; slight movement will change pressure
significantly.
8. Disconnect input power plug from receptacle
after adjustments are made and tighten the ad-
justment screw jam nut. Be sure fiber washer is
on the adjustment screw.
9. Reinstall cap nut onto by-pass valve adjustment
| screw.
10. Remove pressure gauge from PUMP OUTLET
fitting, and reconnect torch/gun hose to fitting.
11. Reinstall the motor/pump access panel.
12. Reconnect input power plug, energize coolant
system, and resume operation.
4 -5. TROUBLESHOOTING
A. General
It is assumed that the unit was properly installed accor-
ding to Section 2 of this manual, the operator is familiar
with the proper operation, the unit was working proper-
ly, and that the trouble is not related to the welding pro-
cess.
B.
PART
Troubleshooting Chart
DIE ELECTRIC SHOCK can kill; MOVING
TS can cause serious injury.
e Do not touch live electrical parts.
Keep clear of moving parts.
Disconnect input power plug from receptacle
before inspecting, maintaining, or servicing.
Troubleshooting of internal parts to be performed only
by qualified persons.
The following chart is designed to diagnose and provide
remedies for some of the troubles that may develop in
this unit.
Use this chart while performing troubieshooting pro-
cedures. If the trouble is not remedied after performing
these procedures, the nearest Factory Authorized Ser-
vice Station should be contacted. In all cases of equip-
ment malfunction, the manufacturer's recommenda-
tions should be strictly followed.
TROUBLE PROBABLE CAUSE
REMEDY
Completely inoperative.
in power receptacle.
Power cord plug not secure | Secure power cord plug.
Welding power source.
See welding power source Owner's Manual.
No coolant flow.
coolant level low.
Coolant tank empty or | Add coolant (see Section 2-3).
or pump.
Clogged system, strainer, | Clean system according to Section 4-2.
Motor.
Check and replace motor.
rate.
Decreased coolant flow | Coolant level low.
Add additional coolant {see Section 2-3).
or pump.
Clogged system, strainer, | Clean system according to Section 4-2.
Extension hoses added.
Add additional coolant (see Section 2-3), and
readjust by-pass valve according to Section 4-4 if
necessary.
above cooling system.
Pumping to elevations | Readjust by-pass valve according to Section 4-4.
OM-621 Page 5
June 1988 FORM: OM-621[
Effective With Style No. JD-33
———q y — Er.
OM-621 Page 1
10
TB-003 555-C °°
Figure À - Complete Assembly
item Part
No. No. Description Quantity
Figure A Complete Assembly
1 010 494 BUSHING, snap 1-3/8 ID x 1-3/4 hole .................res0rer-xe.reecaroroeoo 1
2 601 890 RIVET, blind 1/8 dia 1/8 grip .................e__.e.sesm00uaarereean o onnraco 1
3 000 679 COVER, tank.............eeceea0cazuao. ee eee eae... 1
4 604 804 SCREW, hex washer hd No. 8X 3/8 iii i eee 6
5 106 526 ROD, @n0de. . . o.oo i tt a A a ee 4 a ita ea 2
6 004 727 TANK te ee eee a aa a a eau 1
7 603 105 HOSE, braided 5/16 1D x 1 (order by ft) ...................... iii. 4ft
8 010 323 CLAMP, hose 1/4to 5/8 dia...................0... a eereazaroaaenanora 5
9 039 599 FITTING, brass-barbed M 5/16 TBG x 1/4 NPT 11120111 LL a ae a ea aa aan 3
10 035 632 STRAINER oo ee ee ee à 1
11 604 538 WASHER, flat-SAE5/16 i te eee a aa aa nan aa 4
12 004 725 BOLT, carriage 5/16-18 x 3/4 .................0 0.0000. ericascenearceneoa 1
13 000 654 CORD SET, power 3ft.................2.0.+.0.... r.esx6dxsxroraarecereravoorra 1
14 027 803 MOTOR, 1/4 hp 115/230 volts ac ..................... ecrcraocedeeao i
15 010 357 NUT, speed No. 2.............e.e_—eoeeveredecdeocioredrereanonenaarecaronrar à 5
16 602 207 WASHER, lock-split 1/4 .................... rr cerecoooerecrecerrare à 1
17 601 865 NUT, hex-full 1/4-20 .........................recaces.ereodecacacoraracaa 1
18 010 594 GROMMET, rubber 1/2 1D x 1 inch hole 1/16 groove ............ñ.........eW... 1
19 601 954 SCREW, cap-hex hd 1/4-20 X 3/4 .................eesrerre0cxaceaveavearerano 1
20 010 678 FITTING, brass-pipe street 1/4 NPT .................reorerescodacorradacido 3
21 010 428 COUPLER, motor to pump ................eeÑ..e.-.-..re—eeaaorooraoondaaora» | 1
22 602 180 SCREW, set-socket hd 5/16-18 x 1/4..............ñooeorrcereearoccoooorea.ea 4
23 091 071 PUMP, coolant ............o_ee_econororcrnerecvrecariacearananonronoreoa 1
070 916 KIT, pump repair...........e.e_eeooorreccoarrororeceereenioreneaoooaman o 1
24 604 537 NUT, hex-full 5/16-18 ................e—..—.ercim.oeeeroerecaaeaaaaarereaoo 4
25 602 211 WASHER, lock-split 5/16 ................—.—..0x. e... ses rerrarxooorecarerara 4
26 000 868 BRACKET, mounting-pump .............o —_—_.—eecocescerrrrecarrerecreaoo 1
27 015 715 GROMMET, rubber 11/16 1D x 1 inch hole 5/64 groove. ..................c_... 1
28 048 739 FITTING, brass-compression M 5/16 TBG x 1/4 NPT ...............eeecem... 1
29 046 937 ELBOW, pipe-copper 180 deg ...........ñ.or_reae.eadcarecoreracadaonerna 1
30 010 853 FASTENER, screw-slotted hd No. 2 ..............eoeerrecaaaacaraeaaer.a 5
31 +000 664 DOOR, access ..............e, rcwerororedaraceceredaoa dd aa na a A 1
047 497 LABEL, general precautionary ...................... res... La Lea anna 1
32 010 855 RETAINER, screw No. 2 ...............0.000%0-. rd... .ucricrieiaacaenraaece, 5
33 000 655 BLOCK, connecting ...............o_eceonorzcorereasearrerooaariaaooraacnoo 1
34 010 378 GROMMET, rubber 9/16 ID x 3/4 hole 1/16 gro0V8 ... 1
35 605 795 SCREW, self tapping-flat hd 8-32 x 1/2 ..................... La anna 4
36 000 741 PORTHOLE, view-gauge . . o.oo tite eee eee eee ea aa ea nan 1
37 000 660 COVER, filler box ........ PAS 1
38 NAMEPLATE, (order by model and style number) ................ñ.ñoeecoccerem. 1
39 602 200 WASHER, lock-splitN0. 8 ..................... 0... e. ea. eee 3
40 602 082 SCREW, round-hd 8-32 x 1/2 ..................... eee. 3
601 965 SCREW, cap-hex hd 3/8-16 x 1 (attaching tank to welding unit). ............... 4
602 243 WASHER, flat-standard 3/8 (attaching tank to welding unit) ........... PO 4
602 224 WASHER, lock-split 3/8 {attaching tank to welding unit} ...................... 4
602 963 PLUG, protective No. 6 plastic . ..... oot i i ee eee 7
035631 OiL,soluble-1qgt......................... ete eee 1
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-621 Page 2

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Key Features

  • It will cool most 150 to 250 amp AC engine-driven welding power sources.
  • It will cool an engine-driven welder even when the welder is not actually welding.
  • It will also extend engine life and increase the service life of welding cables.
  • no welding cables to connect, and a viewing port for easy coolant level monitoring.

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Frequently Answers and Questions

What is the input power for the COOLMATE 12?
Input voltage 115V, input full load 5A, and frequency 60 Hz.
What is the tank capacity of COOLMATE 12?
The tank capacity of COOLMATE 12 is 14 liters (2 gallons).
What type of motor does the COOLMATE 12 have?
COOLMATE 12 has a 1/5 HP motor.
What are the dimensions of the COOLMATE 12?
The dimensions of the COOLMATE 12 are 25-1/2 in. (648 mm) x 19 in. (483 mm) x 23 in. (584 mm).
What is the weight of the COOLMATE 12?
The net weight of the COOLMATE 12 is 105 lbs. (48 kg), and the shipping weight is 110 lbs. (50 kg).
What type of coolant does the COOLMATE 12 use?
The COOLMATE 12 uses a water/antifreeze mixture.
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