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Installation & Maintenance Manual P and PL Series INDOOR GAS FIREPLACE P38, PL38 25,000 BTU/hr Natural Gas or Propane Gas P42, PL42 32,000 BTU/hr Natural Gas or Propane Gas P52, PL52 40,000 BTU/hr Natural Gas or Propane Gas • The installation of this fireplace must be done by a qualified and certified gas appliance installer. • Check local codes and read all instructions prior to installation. ® C WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. US NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for suture reference. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas fitter. DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. CAUTION Installation and service must be performed by a qualified installer, service agency or the gas fitter. DANGER Read and understand this manual. Improper installation, adjustment, alteration, service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service agency or the gas supplier. WARNING Some materials used in the manufacturing process of this product can expose you to Benzene which is known in the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov XG0199 - 170223 General Safety Alert Key Indicates practices that are important, but not related to personal injury. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety. This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed. This installation, operation and maintenance manual is applicable to the models described in Table 1. Refer to your rating plate to verify included options. MODEL Congratulations on your purchase of a Montigo Fireplace. P38DFN-F PL38DFN-F P42DFN-F PL42DFN-F • Installation other than as instructed in this manual. • Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor. 2 X X X X PL42DFL-F P52DFN-F PL52DFN-F Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. X P42DFL-F The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions: • X PL38DFL-F P52DFL-F Modification of the fireplace and/or components including DirectVent assembly or glass doors. X P38DFL-F Warranty and Installation Information: (See Appendix B) • Natural Gas Introduction PL52DFL-F X X X X X Linear Burner w/ Glass Accessories SIT Electronic Ignition Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury. NOTICE (BTU hr) CAUTION Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage. Gas Rating Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage. WARNING Liquid Propane DANGER 25,000 X X 25,000 X X 25,000 X X 25,000 X X 32,000 X X 32,000 X X 32,000 X X 32,000 X X 40,000 X X 40,000 X X 40,000 X X 40,000 X X Figure 1 P and PL Specifications XG0199 - 170223 General Contents Safety Alert Key���������������������������������������������������������������������������������������������������������������������������������� 2 Introduction���������������������������������������������������������������������������������������������������������������������������������������� 2 Section A: Before You Begin ..................................................................................................... 4 Installation Checklist.................................................................................................................. 4 Standard Installation Checklist................................................................................................. 5 Rating Plate Sample................................................................................................................... 6 Section 1: Product Dimensions�������������������������������������������������������������������������������������������������������� 7 P/PL 38 and 42 Dimensions...................................................................................................... 7 P/PL 52 Dimensions................................................................................................................... 8 Section 2: Framing ���������������������������������������������������������������������������������������������������������������������������� 9 Clearances:................................................................................................................................ 11 Installing The Standoffs........................................................................................................... 11 Installing the Nailing Flange Extension.................................................................................. 11 Section 3: Venting���������������������������������������������������������������������������������������������������������������������������� 12 Section 3-2: Installing a Roof Mounted Direct Vent Termination for 5''/8'' (PVTK1SS)�����������13 Section 3-2-1: Venting Layout................................................................................................. 13 5"/ 8" Piping for P52 and PL52 units...................................................................................... 14 Section 3-3: Installing a Wall Mounted Termination 5''/8''����������������������������������������������������������15 Installing a Wall Mounted Termination 5''/10''����������������������������������������������������������������������������� 16 Section 3-3-1: Venting Layout: Wall Mounted Termination��������������������������������������������������������17 Top Venting Graph P38, PL38:................................................................................................ 17 Rear Venting Graph P38, PL38:............................................................................................... 18 Top Venting Graph P42, PL42:................................................................................................ 19 Rear Venting Graph P42, PL42:............................................................................................... 20 Top Venting Graph (5''/8'') P52, PL52:.................................................................................... 21 Top Venting Graph (5''/10'') P52, PL52:.................................................................................. 22 45° Corner Installation 5''/8'':.................................................................................................. 23 45° Corner Installation 5''/10'':................................................................................................ 23 45° or less Corner Installation 5''/8'':..................................................................................... 23 45° or less Corner Installation 5''/10'':................................................................................... 23 Section 3-3-2: Venting Components....................................................................................... 24 Section 3-3-2.2: Simpson Duravent Venting Components..................................................25 Section 3-3-2.3: ICC Venting Components*........................................................................... 26 Section 3-3-2.4: Metalfab Venting Components*.................................................................26 Section 3-3-3: Heat Shields 5''/8''��������������������������������������������������������������������������������������������������� 27 CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation��� 31 “Why use CPI mode”?............................................................................................................... 31 The difference between IPI and CPI:...................................................................................... 31 Installing the CPI Jumper Cable.............................................................................................. 31 Section 5: Installing the gas line����������������������������������������������������������������������������������������������������� 32 Fuel Type................................................................................................................................... 32 Gas Pressure............................................................................................................................. 32 Section 5-3: GAS CONNECTION.............................................................................................. 32 Section 6: Finishing�������������������������������������������������������������������������������������������������������������������������� 33 Finishing Around the Fireplace............................................................................................... 33 Mantels & Surrounds............................................................................................................... 34 Section 7: Screen Installation and Removal���������������������������������������������������������������������������������� 35 Removing the Screen............................................................................................................... 35 To Install Screens:..................................................................................................................... 35 Replacement Screens:............................................................................................................. 35 Section 8: Installing & Removing the Door����������������������������������������������������������������������������������� 36 Removing the door:.................................................................................................................. 36 Reinstalling the door................................................................................................................ 36 Section 9: Installing the Accessories���������������������������������������������������������������������������������������������� 37 Installing the Uplighting Glass................................................................................................ 37 Installing the Firestones or optional Fireglass ..................................................................... 37 Installing Optional Speckled Stones ...................................................................................... 37 Optional Log Set....................................................................................................................... 38 Log Kit Installation.................................................................................................................... 38 Remote Operation (Optional for PL Units)����������������������������������������������������������������������������������� 41 Section 10: Cleaning and Maintenance ���������������������������������������������������������������������������������������� 45 General...................................................................................................................................... 45 Cleaning..................................................................................................................................... 45 Replacing Light Bulbs............................................................................................................... 46 Troubleshooting....................................................................................................................... 46 Replacement Parts��������������������������������������������������������������������������������������������������������������������������� 47 Appendix A: Venting Terminations������������������������������������������������������������������������������������������������ 48 Appendix B: Warranty��������������������������������������������������������������������������������������������������������������������� 49 Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts)����������������������������������������������� 50 Heat Shields 5''/10'' (For P52DF and PL52DF)������������������������������������������������������������������������������� 28 Section 4: Wiring������������������������������������������������������������������������������������������������������������������������������ 29 Installation of Electrical Supply............................................................................................... 29 Installation of the wall switch................................................................................................. 30 XG0199 - 170223 3 General Section A: Before You Begin Installation Checklist IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The P and PL Series fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes. NOTICE Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water • Determine the desired install location of your fireplace. • See Section 1, Dimensions on Page 7, and refer to the Framing Section 2 for details. • Select the location of your termination and resulting vent run. • Your selected termination location must be the highest point in the Direct Vent installation. • Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent. • Lay out the Vent run; calculating the required elbows and straight runs of 5"/8" flex and/or rigid pipe (5''/10" for P52 and PL52). • Layout Electrical Requirements refer to Section 4: Wiring, for Details. NOTICE Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies NOTICE Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition NOTICE A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals • Refer to Section 5: Installing the Gas Line, for details on the gas connection and access. • Refer to local codes and guidelines for installation requirements. • Installation and repairs should be done by a qualified contractor and must conform to: • Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and Propane Installation Code, CSA B149. Electrical installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1 • Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical installations must conform to the local codes or, in the absence of local codes, to the current version of the National Electrical Code, ANSI/NFPA 70. See Appendix C for installation within the State of Massachusetts NOTICE Clothing or other flammable material should not be placed on or near the appliance NOTICE Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean 4 XG0199 - 170223 General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Model (circle one): P38DFN-F, P38DFL-F, PL38DFN-F, PL38DFL-F, Dealer Phone: P42DFN-F, P42DFL-F, PL42DFN-F, PL42DFL-F, P52DFN-F, P52DFL-F, Serial #: PL52DFN-F, PL52DFL-F YES NO IF NO, WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained. Venting: Section 3 Venting configuration complies with vent diagrams. Venting installed, fastened, and secured in place maintaining proper clearance. Firestops installed. Exterior wall/roof flashing installed and sealed in compliance with local building code. Terminations installed and sealed in compliance with local building code. Direct vent termination is highest point in vent assembly. Wiring/Electrical: Section 4 Unswitched power provided to the appliance PPO box. Low voltage wire connected to dry contact wall switch (non-powered)* Gas: Section 5 Proper appliance for fuel type. Was a conversion performed? Leak check performed & inlet pressure verified. Finishing: Section 6 Only non-combustible materials installed in non-combustible areas. Clearances meet installation manual requirements Mantels and/or projections comply with install manual Appliance Setup: Section 7 through 9 Media, door, and screen installed according to install manual Manual given to home owner. Started appliance and verified no gas leaks exist. Comments: *Only applicable for PL Series XG0199 - 170223 5 General Rating Plate Sample LBA120x Distinction Series no CSA 27-02-2017 XG0199 - 170223 6 Figure 1.1 Rating Plate for PL52 General Section 1: Product Dimensions P/PL 38 Dimensions 127 5" 562 1 22 8 " 946 1 37 4 " 203 8" 201 15 7 16 " 295 5 11 8 " 998 1 39 4 " 513 3 20 16 " 894 3 35 16 " PROPRIETARY AND CONFIDENTIAL 931 5 36 8 " 118 5 48" 750 9 29 16 " 51 2" 279 11" 495 1 19 2 " 138 7 5 16 " 958 11 37 16 " GAS SUPPLAY 1054 1 41 2 " 127 5" 587 1 23 8 " POWER SUPPLAY 669 5 26 16 " 77 3" 335 3 13 16 " DIMENSIONS TOLERANCES ARE IN: METRIC - MM 1.6 MM IMPERIAL - FRACTIONAL 1/16" PL38DF DATE: September-26-17 11:07:56 AM 203 8" 204 8" 321 5 12 8 " 1107 9 43 16 " 1004 1 39 2 " 958 11 37 16 " PROPRIETARY AND CONFIDENTIAL 857 3 33 4 " THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED. P/PL 42 Dimensions XG0199 - 170223 496 1 19 2 " 51 2" 307 1 12 16 " 776 9 30 16 " GAS SUPPLY 120 11 4 16 " 517 3 20 8 " 1068 42" 139 1 52" 541 5 21 16 " 524 5 20 8 " POWER SUPPLY 696 3 27 8 " 77 3" 880 5 34 8 " 363 5 14 16 " DIMENSIONS TOLERANCES ARE IN: METRIC - MM 1.6 MM IMPERIAL - FRACTIONAL 1/16" PL42DF DATE: September-28-17 2:15:27 PM THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED. 7 General P/PL 52 Dimensions 252 10" 562 1 22 8 " 1203 3 47 8 " 127 5" 185 5 7 16 " 377 13 14 16 " 1362 5 53 8 " 1194 47" PROPRIETARY AND CONFIDENTIAL 991 39" 8 GAS SUPPLY 52 1 2 16 " 306 1 12 16 " 843 3 33 16 " 577 11 22 16 " 152 15 5 16 " 918 3 36 16 " POWER SUPPLY 555 7 21 8 " 1321 52" 559 22" 78 1 3 16 " 731 3 28 4 " 371 5 14 8 " 137 3 58" Figure 2. Fireplace dimensions (Tolerance ± ⅛"). DIMENSIONS TOLERANCES ARE IN: METRIC - MM 1.6 MM IMPERIAL - FRACTIONAL 1/16" PL52DF DATE: September-29-17 12:00:14 PM THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED. XG0199 - 170223 Installation Section 2: Framing In Wall and Corner Dimensions WARNING 69 1/4” When this appliance is installed directly on ANY combustible other than wood flooring (carpet, vinyl, etc.). It must be installed on an equivalent wood or metal panel. This material must extend the full width and depth of the appliance. G ” 52F 1'' clearance 1" cl to corners only 52A” NOTICE ” 9E8 Clearances must be in accordance with local installation codes and the requirements of the gas supplier Alcove Dimensions ” 37 ½ B Ceiling Noncombustible Stud 43C ” / 24D1 Alcove area over Fireplace Non-Combustible Materials Only 2 Figure 3.b Framing dimensions (Straight wall & Corner Installation). B A P38, PL38 A 37 ¾'' B 34 ¼'' C 41 ¼'' D 20 ⅛'' E 76 ¼'' F 37 ¾'' G 53 ⅞'' NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. P42, PL42 P52, PL52 Rear Vent (NG only) NOTE: P52 and PL52 cannot be rear vented straight out a wall. C Non-combustible header D E Door opening F Floor Figure 3.b.b Non Combustible Framing for Top Vent or Rear Vent, with alcove. P38, PL38, P42, PL42 P52, PL52 A 42'' A 52'' A 96'' MIN A 84'' MIN B 35'' B 37 ½'' B 12'' MAX B N/A C 42'' C 43 ¾'' C 1'' MIN C 1'' MIN D 21 ⅞'' D 24 ½'' D 3'' D 1 ¼'' E 84 ½'' E 98'' E 12" E 11½" F 37 ⅝" F 39 ¼'' F 42'' F 52'' G 59 ¾'' G 64 ¼'' XG0199 - 170223 9 Installation Combustible Header Combustible Shelf Combustible Header Combustible Shelf Non Combustible Stud 1/2'' Above Top RHS101 For 5/8 venting RHS102 For 5/10 venting RHS102 D RHS101 RHS102 D VENT REARREAR VENT NG ONLY N.G ONLY PEL 90° Elbow B Non Combustible Stud 1/2'' Above Top C A B C A Figure 3.c Combustible Framing for shelves over the fireplace, Rear vent. P38, PL38 Figure 3.d Combustible Framing for shelves over the fireplace, Top vent. P42, PL42 P38, PL38 P42, PL42 A 26 ⅜'' A 27 ½'' A 39'' A 40 ½'' B 33 ¾'' B 34 ½'' B 33 ¾'' B 34 ½'' C 41 ¼'' C 42'' C 49 ¾'' C 50 ½'' D 9'' D 9'' D 17 ½'' D 17 ½'' P52, PL52 P52 and PL 52 cannot be rear vented straight out a wall. 10 P52, PL52 A 56'' min B 36 ¼'' C 62 ¼'' D 26'' min XG0199 - 170223 Installation Clearances: Installing The Standoffs P38, PL38, P42, PL42: To avoid elevated mantel temperatures, all P and PL gas fireplaces are required to have the supplied standoffs installed. The fireplace is supplied with two standoffs. Bend and install these standoffs on top of the fireplace ensuring that the height of the standoff maintains a 7 1/2" clearance. When installing a shelf over the top of the fireplaces, the following guidelines must be adhered to: For Rear Vent applications, the minimum clearance is 0" from the rear of the fireplace to a wall, or any combustible materials, and 9" clearance from the top of the fireplace to the underside of any combustible shelf materials. 7½” For Top Vent applications, the minimum clearance is 0" from the rear of the fireplace to a wall, or any combustible materials, and 17 1/2" to the underside of any combustible shelf materials. P52, PL52: When installing a shelf over the top of the fireplaces, the following guidelines must be adhered to: Figure 4.b Installing standoffs For Rear Vent multi-elbow applications, the minimum clearance is 1" from the elbow off the rear of the fireplace to a wall, or any combustible materials, and 12" clearance from the top of the fireplace to the underside of any combustible shelf materials. Installing the Nailing Flange Extension Top - Top vent † Rear Sides Floor†† Mantel Vent Pipe P38DF* PL38DF* 9" 17 1/2" 0" 0" 0" See Section 6 Finishing around the fireplace 1'' all around 2" on the horizontal P42DF* PL42DF* 9" 17 1/2" 0" 0" 0" See Section 6 Finishing around the fireplace 1'' all around 2" on the horizontal 0" See Section 6 Finishing around the fireplace 1'' all around 2" on the horizontal MODEL Top - Rear vent † For Top Vent applications, the minimum clearance is 1" from the rear of the fireplace to a wall, or any combustible materials, and 26" to the underside of any combustible shelf materials. P52DF* PL52DF* 12" 26" 2 1/2" 1" ††† Figure 4. Combustible Wall Clearances NOTES: † Clearance from top of fireplace to a ceiling within the fireplace enclosure. †† Four sided surrounds require a raised installation. Before installing the supplied nailing flange extension, fold tabs at bottom of nailing flange to a 90 degree angle. NOTE: Do not install nailing flange when installing a Montigo Surround. Figure 4.c Bottom of Nailing Flange Extension Figure 4.d Bottom of Nailing Flange Extension with tab folded at 90 degree angle Front of Nailing Flange Front of Fireplace Figure 4.e Insert folded tabs into slots above the front of the fireplace ††† 2 1/2" clearance is from the main body of the firebox, NOT the insulated flange. Clearance to the insulated flange is 1". 4" NOTICE Do not install nailing flange when installing a Montigo surround, use equivalent non-combustible. XG0199 - 170223 Figure 4.f Securing the Nailing Flange Extension. The supplied nailing extension must be placed along the top edge of the fireplace and securely fastened into place, as shown in figure 4.c. Note: The nailing flange extension can be substituted with a piece of NONCombustible material of the same size and thermal characteristics, ie: cement board or equivalent. 11 Installation Section 3: Venting Montigo supplies a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. Flue FlueCover CoverPlate Plate FlueGasket Gasket Flue OuterFlue Flue Collar Collar 8”8''Outer 5”5''Inner OuterFlue FlueCollar Collar Notes For Planning Venting: • Venting can originate from the unit through the top or through the rear • Venting can terminate through the roof or through an exterior wall. • Refer to Appendix A - Termination Locations to ensure the planned termination location is acceptable. • Once the termination location has been established, refer to the appropriate section below for installation details Figure 5.b Flue cover and collar installation, Rear Vented fireplace. • All fireplaces shipped from the factory are top vent. Section 3-1-1: Converting to 5"/ 8" Venting (For P52, PL52) • Silicone application is NOT required when joining Montigo vent pipes and components. Section 3-1: Converting to Rear Vent Use the following instructions to convert a unit for Rear Vent use: 1. Remove the rear flue cover and gasket (5" and 8") on the flue outlet, as shown in Figure 5. 2. Next, remove the top flue collar (5" and 8") on the flue outlet, as shown in Figure 5. 3. Install the (removed) rear flue cover and gasket material, to the top vent outlet. Fasten the cover with included hardware, as illustrated Figure 5.b 4. Install the (5" and 8") collars to the rear vent outlet using the included hardware, as illustrated Figure 5.b 5” Inner 5'' OuterFlue FlueCollar Collar 8'' OuterFlue FlueCollar Collar 8” Outer P52 AND PL52 UNITS CANNOT BE REAR VENTED STRAIGHT THROUGH THE WALL. REAR VENT APPLICATIONS MUST BE MULTI-ELBOW. (VERTICAL VENT RUNS OVER 8' FROM TOP OF UNIT ONLY) 1. Use the following instructions to convert a PL52DF* and P52DF* from 5"/ 10" to 5"/ 8" venting for top vent use figure 6.e on page 13. 2. Remove the 10" outer flue collar on the flue outlet, from the desired vent start - TOP or REAR 3. Install the separately ordered 8" reducing collar (RVA108) on the Top or Rear vent outlet. NOTE: If power venting, vent run must be reduced to 5"/8" or 4"/7". contact your Montigo dealer to discuss power venting options. NOTICE Under no circumstances can Montigo flex venting be cut to accommodate an installation. Use an alternative length to complete your vent run. Flue Flue Gasket Gasket Flue Cover Cover Plate Plate Flue Figure 5. Flue cover and collar removal, Top Vented fireplace. 12 XG0199 - 170223 Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination for 5''/8'' (PVTK1SS) This section applies to installations where the direct vent termination will be roof mounted. Section 3-2-1: Venting Layout PVTK1 Termination Selection of components and details of venting lay out should adhere to the following guidelines: 2' min Storm collar Roof flashing Support ring • The maximum termination point is 32’ above the fireplace (NOTE: if the maximum termination height is used, the flame pattern may be affected). 32' max Support plate Obstacle • The vertical termination must be a minimum 2’ higher than where the termination exits the roofing materials, (asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials. (see Figures 6 to 6c). • Termination location must be a minimum 6’ from a mechanical air inlet. 2' Offset Firestop Figure 6.b Top vent, roof mounted with 1 offset (1 offset= two 90° bends). • 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. • For a more detailed diagram of allowed termination locations, see Appendix A. • A maximum of two offsets (each offset is made up of 2-90° bends) may be made for vertical vent runs. • Firestops must be installed as required by national & local codes PVTK1 Termination • Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. 2' min Storm collar Roof flashing • Install all roof flashing and storm collars as shown. Support straps OR Support ring and plates Roof mounted terminations The following details are some possible configurations for roof mounted terminations. See below. Firestop 2' Offset 32' max PVTK1 Termination Storm collar Support ring and plates 2' min Roof flashing Firestop Support ring Support plate 32' max Firestop Obstacle 2' Offset Firestop PEXT PEXT-10 Adaptor Flue collar Figure 6.c Top vent, roof mounted with 2 offsets (1 offset= two 90° bends). Figure 6. Top vent, roof mounted termination with no offset in vent run. XG0199 - 170223 13 Installation 5"/ 8" Piping for P52 and PL52 units PVTK1 Termination FOR USE OF 5"/ 8" PIPING YOU MUST HAVE A MINIMUM VERTICAL RISE OF 8 FEET FROM THE TOP OF THE UNIT. PVTK1 Termination Storm collar 2' min. Roof flashing PEXT Sections PEXT Sections PVTK1PVTK1 Termination Termination collar StormStorm collar Firestop Support plate Support plate Min. 2’ 2'Min. flashing RoofRoof Flashing 32’ max 32' max Support ring Support ring vertical rise Min.Min. 8’ 8'vertical rise Firestop 12” Max. 12" max. 90° Elbow Figure 6.d Rear vent, roof mounted venting (1 = 90° bend). Figure 6.e 5''/8'' piping for P-PL52 units This configuration allows for 5" and 8" piping and termination Component Part Number Reducing Collar RVA108 Rigid straight pipe PXT or PEXT Termination PVTK1SS Heat Shield* RHS101 * Heat Shield RHS101 required if vent passes through wall or ceiling 14 XG0199 - 170223 Installation Section 3-3: Installing a Wall Mounted Termination 5''/8'' This section applies to installations where the direct vent termination will be wall mounted. NOTE: If subject to a highly corrosive environment i.e. Seaside, Montigo recommends using Stainless Steel Termination. Installation of termination with built in frame Installation of termination from inside structure A Termination with a MOSR Frame is installed from the inside of the structure. These are commonly used in high-rise construction. A termination with a built-in frame is installed during framing of a structure. 1. Frame the termination opening to 11" x 11". 2. Install exterior sheathing to the structure framing. 3. Fasten the termination to the sheathing using a minimum of 4 screws. 12” PTO-4 (5"/8") Termination Exterior Sheathing, concrete or other materials Fastening Hardware, minimum 4-screws Figure 7.d Installing a PTO termination with MOSR frame. 11” Framing Framing, concrete or other materials 12” MOSR Frame Fastening Hardware, minimum 4-screws Exterior Sheathing PTO-4F (5"/8") Termination 11” Figure 7. Installing a PTO4-F termination. 1. Frame the MOSR opening to 12" x 12". 2. Fasten the MOSR frame to the interior side of the studs, concrete, or finished wall construction using a minimum of 4 screws. 3. Insert the termination into the MOSR frame as shown here, (from the inside) and attach to the MOSR by installing a min. quantity of 4 bolts into the threaded nuts on the MOSR Frame. Installation of termination frame at time of framing Installation of a termination shield for vinyl siding Terminations with a MSR frame allow the installation of the frame prior to installation of the termination. The VSS Termination shield is installed when the exterior of a structure is clad with Vinyl siding. It is placed directly above, and on-center with the termination. 1. Frame the termination opening to 12" x 12". 2. Secure the MSR Frame to the exterior sheathing of the structure. VSS Vinyl shield 3. Fasten the termination to the MSR Frame using a minimum of 4 screws. PTO-4 (5"/8") Termination MSR Frame 12” Framing Exterior Vinyl siding Fastening Hardware, minimum 4-screws Exterior Sheathing PTO-4 (5"/8") Termination 12” Figure 7.e Installing the VSS Vinyl Shield. Installing heat guards Figure 7.b Installing a PTO termination with the MSR frame. Installation of termination frame at time of framing in masonry Installing heat guards over terminations is recommended in installations where the termination is located within 7' feet above grade, or above a pedestrian walkway, and may be required by code in public areas. Terminations with a BSR frame allow the installation of the frame in masonry prior to the installation of the termination 1. Frame the BSR opening to 12" x 12". 2. Secure the BSR Frame to the exterior sheathing of the structure. 3. Fasten the termination to the BSR Frame using a minimum of 4 screws. MTKOG (5"/8") 12” Framing Exterior Sheathing 12” BSR Frame Fastening Hardware, minimum 4-screws PTO-4 (5"/8") Termination Figure 7.c Installing a PTO termination with the BSR frame. XG0199 - 170223 Figure 7.f Installing a PTO termination heat guard. 1. Ensure that the two long mounting brackets are facing the bottom of the termination (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest. 2. Attach to the faceplate of the termination using four sheet metal screws. 15 Installation Installing a Wall Mounted Termination 5''/10'' FOR P52 AND PL52 UNITS ONLY This section applies to installations where the direct vent termination will be wall mounted. NOTE: If subject to a highly corrosive environment i.e. seaside, Montigo recommends using stainless steel termination. Installation of termination with built in frame under 8' from the top of the unit. A Termination with a built-in frame is installed during framing of a structure. 1. Frame the termination opening to 17" x 17". 2. Install exterior sheathing to the structure framing. 3. Fasten the termination to the sheathing using a minimum of 4 screws. Framing Framing 17” Fastening Hardware, Fastening Hardware, minimum 4-screws Exterior Exterior Sheathing minimum 4-screws Sheathing RHS 104 RHS 104 (Not Shown) (Not shown) RTO-4F (5"/10") RTO-4F (5"/10") Termination 17” Termination Figure 7.g Installing a RTO-4F termination. 16 XG0199 - 170223 Installation Section 3-3-1: Venting Layout: Wall Mounted Termination PROPANE GAS VENT RUN Top Venting Graph P38, PL38: If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Selection of components and details of venting layout should adhere to the following guidelines: 120 96 84 72 60 C 63'' 48 16'' 36 • Vent terminations must not be recessed in walls or siding. 24 • For Heat Shield requirements see Section 3-3 on page 14. 12 Unacceptable vent run within shaded area. 0 24 12 36 48 60 EA RT H 0 B Notes Wall Mounted Terminations: TOP VENT 120 Vertical Height (In.) 96 84 72 C 60 48 If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 144", this would be an acceptable installation. 24 39'' 0 12 H EA RT H 0 B Unacceptable vent run within shaded area. 44'' 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) Figure 8.b PL38DF* NG Top Vent Venting Graph for wall mounted terminations. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. A Acceptable vent run within non-shaded area. 108 36 If the vertical dimension from the hearth is 36" and the horizontal run to the wall flange of the vent termination is 84", this would not be an acceptable installation. 108 120 132 144 156 168 180 NATURAL GAS VENT RUN Example A: (Acceptable Installation) Example B: (Unacceptable Installation) 96 132 • Venting runs must fall within the limits set by the venting graph, see Figure 8 or 8b. The following details are some possible configurations for Wall mounted terminations. See below. 84 Figure 8. PL38DF* Propane Top Vent Venting Graph for wall mounted terminations. • All measurements for vertical or horizontal runs are measured from center of the vent pipe. Wall mounted Terminations: 72 Horizontal Run (In.) H • Once the proposed venting layout has been determined refer to Figure 8, 8b, 8c to ensure the layout is acceptable. A Acceptable vent run within non-shaded area. 108 Vertical Height (In.) Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 8 or 8b with an 'X'. 132 44" Max. for Max. minimum vertical (NG) 44" (NG) 16" Max. for minimum 16" Max. (LP) vertical (Propane) Flexsection section Flex Heat Heat Shield Shield Termination Termination 39" Min. 39" Min.(NG) (NG) 63" (Propane) 63"Min. Min. (LP) Hearth Hearth Exterior Exterior Wall Wall Figure 8.c Top Vented, wall mounted Multi-elbow installation. See Venting Graph for Top vent, wall mounted terminations, Figure 8 or 8.b XG0199 - 170223 17 Installation Rear Venting Graph P38, PL38: PROPANE GAS VENT RUN 132 Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 9 or 9.b with an 'X'. Notes Wall Mounted Terminations: REAR VENT • All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. 96 84 72 60 C 63'' 48 42'' 36 B 24 • Venting runs must fall within the limits set by the venting graphs, see Figure 9 or 9.b Unacceptable vent run within shaded area. 12 0 12 24 EA RT H 0 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) H • Fireplace must be converted to Rear Vent configuration prior to running vent, see Figure 5 and 5.b (Page 11) A Acceptable vent run within non-shaded area. 108 Vertical Height (In.) If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. 120 Figure 9.b PL38DF* Rear Vent Venting Graph for Propane wall mounted terminations. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 144", this would be an acceptable installation. NOTE: 12'' MAX horizontal run with no vertical lift PXTExtension Extension PXT Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 36" and the horizontal run to the wall flange of the vent termination is 84", this would not be an acceptable installation. RHS101 Heat RHS101 Heat ShieldShield Termination Termination Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. NATURAL GAS VENT RUN A Acceptable vent run within non-shaded area. 108 Exterior Exterior Wall Wall Hearth Hearth 132 120 12” 12'' MAX. MAX Figure 9.c Straight run, Rear Vented, wall mounted termination. Note: Straight through the wall rear vent available for Natural Gas only. 30'' Max. 30” Max. Vertical Height (In.) 96 for minimum vertical 84 72 C 60 48 49'' 36 26⅜'' 12 H RT EA H Unacceptable vent run within shaded area. 12'' 0 12 24 36 Flex Flexor orRigid Rigid Section Section B 42'' 24 0 26 3/8” 3/8'' 26 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) 12” 12'' Max. Max. 49''Min Min.NG NG 49” Min 63”63'' Min LP Propane 26 3/8” 26 3/8'' Figure 9. PL38DF* Rear Vent Venting Graph for NG wall mounted terminations. Figure 9.d Rear Vented, wall mounted Multi-elbow termination installation for NG or Propane. Installation must comply with the Venting Graph for Rear vent, wall mounted terminations, Figure 15 or 15a. 18 XG0199 - 170223 Installation NATURAL GAS VENT RUN Top Venting Graph P42, PL42: 132 If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. 120 96 84 72 C 60 48 40½'' B 36 Notes Wall Mounted Terminations: TOP VENT 24 • All measurements for vertical or horizontal runs are measured from center of the vent pipe. 44'' Unacceptable vent run within shaded area. 12 0 12 24 EA RT H 0 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) H • Venting runs must fall within the limits set by the venting graph, see Figure 10 or 10b. A Acceptable vent run within non-shaded area. 108 Vertical Height (In.) Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 10 or 10.b with an 'X'. Figure 10.b PL42DF* NG Top Vent Venting Graph for wall mounted terminations. 44" Max.44" for minimum vertical (NG) Max. (NG) Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 144", this would be an acceptable installation. Example B: (Unacceptable Installation) 12" Max. for minimum 16" Max. (LP) vertical (Propane) Heat Heat Shield Shield Flexsection section Flex If the vertical dimension from the hearth is 36" and the horizontal run to the wall flange of the vent termination is 84", this would not be an acceptable installation. Termination Termination Example C: (Unacceptable Installation) 39" Min.Min. (NG) 40 1/2" (NG) 53" (Propane) 63"Min. Min. (LP) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. Exterior Exterior Wall Wall Hearth Hearth PROPANE VENT RUN 132 120 A Acceptable vent run within non-shaded area. 108 Figure 10.c Top Vented, wall mounted Multi-elbow installation. See Venting Graph for Top vent, wall mounted terminations, Figure 10 or 10b. 15' Max. 15’Max. for minimum Vertical Height (In.) 96 30" Min. 30”min 84 vertical 72 C 60 53'' 48 36 B 12'' 24 Unacceptable vent run within non-shaded area. 12 0 H EA RT H 0 Heat Shield Heat Shield 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Solid section Flexsection Section Flex Horizontal Run (In.) Termination Termination MinatatMax. Max. 9’9’Min Horizontal (NG) Horizontal(NG) 10’ Max. 10’ Min Min at Max. Horizontal (Propane) Horizontal(LP) Exterior Exterior Wall Figure 10. PL42DF* Propane Top Vent Venting Graph for wall mounted terminations. Hearth Hearth Wall Figure 10.d Top Vented, wall mounted Multi-elbow installation. The vent run must comply with Venting Graph for Top vent, wall mounted terminations, Figure 10 or 10.b XG0199 - 170223 19 Installation Rear Venting Graph P42, PL42: NOTE: 12'' MAX horizontal run with no vertical lift Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 11 or 11.b with an 'X'. PXTExtension Extension PXT RHS101 Heat RHS101 Heat ShieldShield If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Termination Termination Notes Wall Mounted Terminations: REAR VENT • All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. • Venting runs must fall within the limits set by the venting graphs, see Figure 11 or 11.b • Fireplace must be converted to Rear Vent configuration prior to running vent, see Figure 8 and 8a. 12” 12'' MAX. MAX Exterior Exterior Wall Wall Hearth Hearth 27 3/8” 3/8'' 26 Figure 11.b Straight run, Rear Vented, wall mounted termination. The vent run must comply with the Venting Graph for Rear vent, wall mounted terminations, Figure 11. NOTE: Straight through the wall rear vent available for Natural Gas only. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 144", this would be an acceptable installation. Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 36" and the horizontal run to the wall flange of the vent termination is 84", this would not be an acceptable installation. 30'' Max. 30” Max. for minimum vertical Flex Flexor orRigid Rigid Section Section 25 1/5'' Min. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. 12” 12'' Max. Max. 49” Min NG Min. 63”53'' Min LP 26 3/8” 27 1/2'' NATURAL GAS AND PROPANE VENT RUN 132 120 A Acceptable vent run within non-shaded area. 108 Figure 11.c Rear Vented, wall mounted Multi-elbow termination installation. The vent run must comply with the Venting Graph for Rear vent, wall mounted terminations, Figure 11.b Vertical Height (In.) 96 84 72 C 60 48 53'' 36 27½'' 12 H EA RT H 0 B 42'' 24 Unacceptable vent run within shaded area. 12'' 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) Figure 11. PL42DF* Rear Vent Venting Graph for NG and propane wall mounted terminations. 20 XG0199 - 170223 Installation Top Venting Graph (5''/8'') P52, PL52: Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 12 or 12b with an 'X'. 7’ 44" Max. for min Vertical Max. (NG) Flexsection section Flex If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Termination Termination 39" Min. (NG) 11' Min. 63" Min. (LP) Notes Wall Mounted Terminations: TOP VENT • All measurements for vertical or horizontal runs are measured from center of the vent pipe. • Venting runs must fall within the limits set by the venting graph, see Figure 12 or 12b. Heat Heat Shield Shield Hearth Hearth Exterior Exterior Wall Wall Figure 12.b 5"/8" Top Vented, wall mounted installation with one 90° bend. The vent run must comply with Venting Graph for Top vent, wall mounted terminations, Figure 12. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 180" and the horizontal run to the wall flange of the vent termination is 120", this would be an acceptable installation. Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 126" and the horizontal run to the wall flange of the vent termination is 54", this would not be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 125" and the horizontal run to the wall flange of the vent termination is 130", this would not be an acceptable installation. 198 180 A Acceptable vent run within non-shaded area. 162 Vertical Height (In.) 144 B 126 132'' 108 C 84'' 90 72 54 36 Unacceptable vent run within shaded area. 18 0 H EA RT H 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) Figure 12. 5"/8" Top Vent Venting Graph for wall mounted terminations. XG0199 - 170223 21 Installation Top Venting Graph (5''/10'') P52, PL52: Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 13 with an 'X'. 20’44" Max. Max. for min Vertical (NG) Heat Heat Shield Shield Flexsection section Flex If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Termination Termination Notes Wall Mounted Terminations: TOP & REAR VENT 39" Min. (NG) 56' Min. 63" Min. (LP) • All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. • Venting runs must fall within the limits set by the venting graphs, see Figure 13. • Fireplace must be converted to Rear Vent configuration prior to running vent, see Section 3: Venting, figures 5 and 5b. Exterior Exterior Wall Wall Hearth Hearth Figure 13.b 5"/10"Top Vented, wall mounted installation with one 90° bend. The vent run must comply with Venting Graph for Top vent, wall mounted terminations, Figure 12 Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 138", this would be an acceptable installation. Example B: (Unacceptable Installation) 8'' Max. 30” Max. for minimum vertical If the vertical dimension from the hearth is 48" and the horizontal run to the wall flange of the vent termination is 72", this would not be an acceptable installation. Flex Flexor orRigid Rigid Section Section Example C: (Unacceptable Installation) 27'' Min. If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. 12” 12'' Max. Max. 132 120 A Acceptable vent run within non-shaded area. 108 49” Min NG Min. 63”56'' Min LP 26 3/8” 28 3/4'' Vertical Height (In.) 96 Figure 13.c 5"/10" Rear Vented, wall mounted Multi-elbow termination installation. The vent run must comply with the Venting Graph for Rear vent, wall mounted terminations 84 72 C 60 56'' 48 36 Note: B If power venting, vent run must be reduced to 5"/8" or 4"/7". Contact your Montigo dealer to discuss power venting options. 20'' 24 Unacceptable vent run within shaded area. 12 H EA RT H 0 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run (In.) Figure 13. 5"/10" Top or Rear Vent Venting Graph for wall mounted terminations. 22 XG0199 - 170223 Installation 45° Corner Installation 5''/8'': 45° or less Corner Installation 5''/8'': Attach a PEL-45 (45° elbow) directly onto the flue collar. Cut the PXT-20 to suit, and attach it to the PEL-45. Slide the fireplace into position and attach to the termination. Use a PTO-4 termination and a PFL-1 or PFL-2 (12" or 24" compressed length) and a frame, if appropriate. Flex may be turned to obtain desired degree of angle required but must not exceed 45°. 45° Corner Installation 5''/10'': 45° or less Corner Installation 5''/10'': Attach a REL-45 (45° elbow) directly onto the flue collar. Cut the RXT-20 to suit, and attach it to the REL-45. Slide the fireplace into position and attach to the termination. Use a RTO-4 termination and a RFL-4 (48" compressed length) and a frame, if appropriate. Flex may be turned to obtain desired degree of angle required but must not exceed 45°. PTO-4F Termination (RTO-4F for 5''/10'') PTO-4F Termination RTO-4F (RTO-4F for 5''/10'') RTO-4F RHS 101 104 (RHS 104 for 5''/10'') Heat Sheild RHS 101 (RHS 104 for 5''/10'') Heat Sheild104 PXT 1820 (RXT 20 for 5''/10'') RXT PEL- 45 Elbow REL20- for 45 5''/10'') Elbow (REL PFL4 Flex Section (RFL4 for 5''/10'') RFL4 PEL- 90 Elbow REL90 - 90 (REL forElbow 5''/10'') Flue Collar PEXT - 1 REXT 1 5''/10'') (REXT - 1-for Flue Collar Flue Collar Figure 14. Corner Installation Figure 14.b Corner Installation Flex NOTICE NOTE: P*38DF, P*42DF: The PFVK01 / PFVK01F kit is available for top vent corner FLEX application (NG only). The kit includes a heat shield, a PFL-18 (f/f) flexible pipe, and a termination with or without a mounting frame. Corner Installation is available for TOP VENT UNITS ONLY. Ensure minimum Vertical Venting Height is maintained in corner installations: 40" for P*38 48'' for P*42 56'' for P*52 XG0199 - 170223 NOTE: P*52DF: The PFVK01F kit is available for top vent corner FLEX application (NG only). The kit includes a heat shield, a RFL-2 (f/f) flexible pipe, and a termination with or without a mounting frame. 23 Installation Section 3-3-2: Venting Components The following components and associated Montigo part numbers are for installation of a roof or wall mounted termination. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace. A - Termination RTO4F (5/10 Vent) PTO4F (5/8 Vent) PTO4 (5/8 Vent) PVTK1SS (5/8 Vent) B - Frame Kits MSR MOSR BSR-4 BSR-6 (Stucco Frame) (Stucco Frame) (4" Brick Frame) (6" Brick Frame) PFL - 1 PFL - 18 PFL - 2 PFL - 3 PFL - 4 PFL - 6 (12" f/f Section) (18" f/f Section) (24" f/f Section) (36" f/f Section) (48" f/f Section) (72" f/f Section) PXT - 5 PXT - 10 PXT - 20 PEXT - 1 PEXT - 2 PEXT - 3 PEXT - 4 PEXT - 6 (5" f/f Section) (10" f/f Section) (20" f/f Section) (12" f/m Section) (24" f/m Section) (36" f/m Section) (48" f/m Section) (72" f/m Section) RXT - 10 RXT - 20 REXT - 1 REXT - 2 REXT - 3 REXT - 4 REXT - 6 (10" f/f Section) (20" f/f Section) (12" f/m Section) (24" f/m Section) (36" f/m Section) (48" f/m Section) (72" f/m Section) C - Flex Sections (5/8 Vent) D - Rigid Sections (5/8 Vent) (5/10 Vent) E - Elbows (5/8 Vent) PEL-90MM (m/m 90º Elbow) PEL-90FF ( f/f 90º Elbow) PEL-90FM ( f/m 90º Elbow) PEL-45FM ( f/m 45º Elbow) (5/10 Vent) REL-90MM (m/m 90º Elbow) REL-90FF ( f/f 90º Elbow) REL-90FM ( f/m 90º Elbow) REL-45FM ( f/m 45º Elbow) F - Wall Penetration Kit RFVK01F (5/10 venting only) PRVK01F (5/8 venting only) PRVK01 (5/8 venting only) G - Support Ring & Plate PSPXT-8 (5/8 venting) RSPXT-10 (5/10 venting) H - Firestop FS-8 FS-10 I - Roof Flashing PRF-7 PRF-12 J - Heat Shield RHS101 (5"/8") RHS102 (5"/10") RHS104 (5"/10") K - Heat Guard MTKOG L - Reducing Collar RVA108 (5/10 to 5/8) 24 Connection and installation of the vent components should adhere to the following guidelines: • Use any combination of rigid and flex pipe as required and in any orientation (Male connectors can face in any direction). • Flex sections may be stretched up to 150% of their total length (e.g. a 24” section maybe stretched to 36”). • Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue. • Ensure the pipe ends male to female slide in a minimum of 1 1/2” of overlap. • Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. • When hanging/supporting venting, ensure that 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. • Rigid pipe may be cut less than half way from the FEMALE END ONLY. • Ensure when cutting sections of rigid pipe to maintain integrity of internal supports. • Flex pipe cannot be cut • Place the springs, supplied with the pipe kit (flex only), between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots. • Montigo recommends the use of a flex section for the first section of venting connected directly to the fireplace, offering greater flexibility of installation and absorption of movement. • Firestops must be installed as required by national & local codes. • Montigo recommends that all exterior corners and joints be sealed with exterior caulking. However, we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. IMPORTANT: Please refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof. (1/12 - 7/12 pt.) (7/12 - 12/12 pt.) XG0199 - 170223 Installation Section 3-3-2.2: Simpson Duravent Venting Components The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Simpson Duravent Part Number Component Montigo Part Number Termination PTO4 (3" Length) PTO4F (3" Length) PVTK1SS (5/8 Vent) 58DVA-HC (Horizontal 5/8 vent) 58DVA-VCH (Vertical 5/8 Vent) Rigid Sections (5/8 Vent) PXT - 5 PXT - 10 PXT - 20 PEXT - 1 PEXT - 2 PEXT - 3 PEXT - 4 PEXT - 6 58DVA-06 (6") 58DVA-09 (9") 58DVA-12 (12") 58DVA-18 (18") 58DVA-24 (24") 58DVA-36 (36") 58DVA-48 (48") 58DVA-60 (60") (5" f/f) (10" f/f) (20" f/f) (12" f/m) (24" f/m) (36" f/m) (48" f/m) (72" f/m) Rigid Pipe Extension 58DVA-08A (12") 58DVA-16A (20") Rigid Telescopic Pipe 58DVA-17TA 58DVA-24TA E - Elbows (5/8 Vent) PEL-90MM (m/m 90º) PEL-90FF ( f/f 90º) PEL-90FM ( f/m 90º) PEL-45FM ( f/m 45º) 58DVA-E30 (30°) 58DVA-E45 (45°) 58DVA-E60 (60°) 58DVA-E90 (90°) Support Ring & Plate PSPXT-8 58DVA-DC Firestop FS-8 58DVA-WFS 58DVA-FS Roof Flashing 58DVA-FF (flat roof) 58DVA-F6 (0/12 - 6/12 pt.) 58DVA-F12 (7/12 - 12/12 pt.) Metal/Tile Roof Flashing PRF-7 (1/12 - 7/12 pt.) PRF-12 (7/12 - 12/12 pt.) 58DVA-F6DS (0/12-6/12 pt.) 58DVA-F12DS (7/12-12/12 pt.) Heat Shield RHS101 58DVA-WTU 58DVA-WT Attic Radiation Shield 58DVA-IS Vinyl Siding Heat Shield 58DVA-VSK (Vinyl Siding Standoff Kit) Wall Support 58DVA-WS Offset Support 58DVA-ES Vaulted Ceiling Support 58DVA-CS Storm Collar 58DVA-SC Montigo Fireplace Adapter 58DVA-AD-M1 Montigo Termination Adapter 58DVA-AD-M2 XG0199 - 170223 25 Installation Section 3-3-2.3: ICC Venting Components* Section 3-3-2.4: Metalfab Venting Components* The following ICC venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. The following Metalfab venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Montigo Part Number Rigid Sections (5/8 Vent) 5DL6 (6") 5DL9 (9") PEXT - 1 PEXT - 2 PEXT - 3 PEXT - 4 PEXT - 6 Rigid Pipe Extension (12" f/m) (24" f/m) (36" f/m) (48" f/m) (72" f/m) PXT12 (12" f/f) PXT20 (20" f/f) Rigid Telescopic Pipe E - Elbows (5/8 Vent) ICC Part Number PEL-90MM (m/m 90º) PEL-90FF ( f/f 90º) PEL-90FM ( f/m 90º) PEL-45FM ( f/m 45º) MetalFab Part Number 5D6 (6") PEXT - 1 (12" f/m) PEXT - 2 PEXT - 3 PEXT - 4 PEXT - 6 (24" f/m) (36" f/m) (48" f/m) (72" f/m) 5D12 (12") 5D18 (18") 5D24 (24") 5D36 (36") 5D48 (48") Rigid Pipe Extension PXT5 (5" f/f) PXT12 (12" f/f) PXT20 (20" f/f) 5DLA30 E - Elbows (5/8 Vent) 5DE45 (45°) PEL-90MM (m/m 90º) PEL-90FF ( f/f 90º) PEL-90FM ( f/m 90º) PEL-45FM ( f/m 45º) Firestop FS-8 5DFS 5DE90 (90°) Roof Flashing PRF-7 (1/12 - 7/12 pt.) PRF-12 (7/12 - 12/12 pt.) 5DF (0/12 - 6/12 pt.) 5DF-12 (7/12 - 12/12 pt.) 5DLT (12") 5DLS1 (12") 5DLT2 (20") 5DSL2 (20") PSPXT-8 5CS Firestop FS-8 5CS Heat Shield RHS101 5WT 5WTE Attic Radiation Shield 5AS 5RDS Wall Support 5WS Offset Support 5OS Vaulted Ceiling Support 5SS SC8 Montigo Part Number Rigid Sections (5/8 Vent) 5DL1 (12") 5DL2 (24") 5DL3 (36") 5DL4 (48") Support Ring & Plate Storm Collar Component 5SC 5SQSC Montigo Fireplace Adapter TM-5AA6 Montigo Termination Adapter TM-5TA1 5DAL (3" to 10") 5D45L (45°) 5D90L (90°) Wall Support 5DWS Vaulted Ceiling Support DRS Storm Collar SC8 5DSC Montigo Fireplace Adapter 5DNA Montigo Termination Adapter 5DMTA * Must use Montigo termination, see section 3-3-2. * Must use Montigo termination, see section 3-3-2. 26 XG0199 - 170223 Installation Section 3-3-3: Heat Shields 5''/8'' Installing a Wall Mounted RHS8 heat shield Installing a Wall Mounted RHS101 Heat shield The RHS8 Heat shield CANNOT be used when the Termination is WITHIN (36" Min. horizontal and 46" Min. vertical) from the fireplace, or directly off the rear of the fireplace, as shown figure 15. The RHS101 Heat Shield (Figure 15 and 15b) MUST be used within the noted dimensions. The RHS101 heat shield MUST be used where the RHS8 Termination (Figure 15.c and 15.d) CANNOT be used. Use the RHS101 where any of the dimensions are within the parameters shown, figure 15.d To install the RHS101, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. To install the RHS8, frame an opening in combustible construction, Figure 15 below. Slide the Heat shield in place over the vent pipe which attaches to the fireplace. After the fireplace and vent pipe have been installed, clearances should match the dimensions in Figure 15. 1” Min. Both sides Typical 1'' min. Both sides Typical From the outside slide the RHS101 outer section on see Figure 15.d To complete the installation fasten the heat shield outer section & termination frame to the structure Figure 15.e RHS101 Heat Shield Outer Section Drywall / sheetrock RHS101 Heat Shield, inner Section min. 1”1''Min. Termination Vent pipe, from fireplace RHS8 Heat Shield RHS8 Heat Shield Combustible Framing Combustible framing 1”1''Min. min. Combustible framing Figure 15.a RHS8 Installation. (Install by sliding over vent pipe where it passes through the combustible construction). Figure 15.c RHS101 Installation. (Install by sliding Outer Section over vent pipe where it passes through the combustible construction. RHS101 Heat Shield Outer Section Drywall / sheetrock RHS101 Heat Shield, inner Section Termination 36'' Min. 36” Min Vent pipe, from fireplace RHS8 Heat Shield RHS8 Heat Shield PTO Termination PTO Termination 60” Min. 60'' Min. Figure 15.d Heat Shield. After sliding the outer section in place. 3/8'' min. Both sides Typical 3/8'' min. Inner shield 9 3/8'' Figure 15.b RHS8 Installation. (Minimum requirements). Outer shield 10 1/4'' 3/8'' min. Combustible Framing Figure 15.e RHS101 Installation XG0199 - 170223 27 Installation Heat Shields 5''/10'' (For P52DF and PL52DF) Installing a Wall Mounted RHS102 Heat shield Installing a Wall Mounted RHS104 Heat shield The RHS102 Heat Shield (Figure 16 and 16a) MUST be used in all cases where the venting passes through a wall. To install the RHS 102, frame an opening in combustible construction. Slide the Heat shield in place over the vent pipe which attaches to the fireplace. After the fireplace and vent pipe has been installed, clearances should match the dimensions in Figure 16. Installing a Wall Mounted RHS 104 Heat shield. The RHS104 Heat shield MUST be used in conjunction with the RTO-4F Termination (Figure 16 and 16b). To install the RHS104, Slide the Inner Section over the vent pipe. From the outside slide the RHS104 outer section on (see Figure 16f). To complete the installation fasten the Heat Shield Outer Section & Termination frame to the structure. 1/4'' min. Both sides Typical 1/4'' min. 1 1/4'' min. Both sides Typical 1 1/4'' min. Inner shield 11 1/2'' Inner shield 11 1/2'' Outer shield 10 5/8'' Outer shield 10 5/8'' 1/4'' min. 1 1/4'' min. Combustible Framing Combustible Framing Figure 16.d RHS104 Installation Figure 16. RHS102 Installation. RHS101 Heat Shield Outer Section Drywall / sheetrock Drywall/Sheetrock RHS102 102 Heat Heat Shield RHS Shield Outer Section Outer Section Drywall / sheetrock RHS101 Heat Shield, inner Section RHS 102 Heat Shield RHS 102 Heat Shield Inner Section Termination Vent pipe, from fireplace Inner Section Vent pipe Vent Pipe Combustible Combustible Framing framing Combustible framing Figure 16.e RHS104 Installation. Figure 16.b RHS102 Installation. 36” Min 5''/10'' 36” Min RHS104 Heat Shield Inner Section 27” Min 27” Min RHS102 Heat Shield RHS104 Heat Shield 5''/10'' RTO-4F Termination 60 Min” RTO-4F Termination 60 Min” RHS102 Heat Shield Figure 16.c RHS 102 & RHS 104 Installation. (Minimum requirements). 28 Figure 16.f RHS 102 & RHS 104 Installation. (Minimum requirements). XG0199 - 170223 Installation Section 4: Wiring BATTERY PACK BATTERY PACK type 1.5V AA TYPE type 1.5V AA TYPE SPARK SPARK 1.5V AA TYPE type RED RED 1.5V AA TYPE type BLACK BLACK 2 GREEN GREEN 6 Amps 3.15A FUSE .15A F SE MAIN ON/OFF MAIN ON/OFF SWITCH SWITCH BL BLUE E WHITE WHITE OPTIONAL CPI/IPI SWITCH OPTIONAL CPI/IPI SWITCH 6 ORANGE ORANGE B BLK 10 GREEN GREEN BBURNER RNER VARIABLE SPEED VARIABLE SPEED COMFORT FANS COMFORT FANS 5 YELLOW/GREEN YELLOW/GREEN PILOT PILOT MAIN Power Power 120vac 60 hz 120VAC 60 Hz 6 amps BLACK BLACK SENSOR SENSOR PROFLAME 5885 PROFLAME MAIN WHITE WHITE 1 Wht WHT BLACKBLACK BROWN BROWN YELLOW YELLOW ORANGE ORANGE 6 WHT Wht B BLK BLACK BLACK 10 WHITE WHITE 6 11 LED LEDLIGHTS Lights LED1 - RED LEDLED LED1 - Red 12 LED2 AMBER LED LED2 Amber LED MODELS P38DFN-F 1 SW1 P38DFL-F P42DFN-F P42DFL-F P52DFN-F P52DFL-F Installation of Electrical Supply NOTE: If any of the original wire supplied with the appliance is replaced, it must be replaced with the same type, or its equivalent. XG0199 - 170223 LIGHTS ON/OFF ON/OFF CONTROL CONTROL Figure 17. Wiring diagram for P38DF, P42DF, P52DF with SIT Proflame Electronic Ignition ELECTRICAL CONNECTION ACCESS ELECTRICAL CONNECTION ACCESS PL38, P38, PL42, P42 PL52, P52 Installations in Canada must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes. Installations in the USA must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. Lights WHITE WHITE BLACK BLACK 1 52" 7 8" 5½” 5½” 5” 5” 6 5/8 1 22" Figure 17.b Electrical connection access. (right side shown) 0.8” 0.8” 8” 8” 2½” 2½” Figure 17.c Electrical connection access. (right side shown) 29 Installation OPTIONAL OPTIONAL BATTERY BATTERY PACK PACK 1.5V AA AA TYPE type 1.5V 1.5V AA AA TYPE type 1.5V SPARK SPARK RED RED 1.5V 1.5V AA AA TYPE type BLACK BLACK X2 GREEN GREEN X1 SENSOR SENSOR BLACK BLACK X3 WHITE TO ON/OFF WHITE TO ON/OFF BLACK WALL SWITCH WALL SWITCH BLACK BLUE BLUE WHITE WHITE OPTIONAL CPI/IPI SWITCH OPTIONAL CPI/IPI SWITCH WHITE WHITE X4 3.15AFUSE FUSE 3.15A 1.5V 1.5V AA AA TYPE type MAIN Power To PPO 120vac 60 hz 6 amps 6 X5 YELLOW/GREEN YELLOW/GREEN ORANGE ORANGE 10 GREEN GREEN 4 6 3 4 LED Lights LED LIGHTS LED1 - Red LED MODELS PL38DFN-F PL38DFL-F PL42DFN-F PL42DFL-F PL52DFN-F PL52DFL-F LED1 - RED LED LED2 Amber LED SW1 Figure 18. Wiring diagram for PL38DF, PL42DF, PL52DF with SIT Proflame BASIC Electronic Ignition Installation of the wall switch Montigo supplies 14' of low voltage wire to be plugged into the control board. Connect to a standard single pole ON/OFF switch to the location of your choice. You may extend these wires up to 100' in length with a wire of equal quality. Installations in Canada must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes. Installations in the USA must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. Optional remote control available through your Montigo Dealer. (RX200**) 30 XG0199 - 170223 Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation “Why use CPI mode”? There are several reasons why you may choose to use CPI mode. When a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall vents) to initialize vent action. This can result in “lifting” or “ghosting” of the flames during the first two to three minutes of operation. It is also possible to encounter times when the fireplace fails to light successfully. The fireplace will then attempt to re-light a second or third time depending on prevailing temperatures or altitude. When in CPI mode, the pilot also keeps the system warm. During a “cold” start, condensation will normally form on the inner glass surface of the door. This condensation will quickly dry, however, the condensation tends to run down the glass and cause some streaking. CPI mode helps to resolve this issue. If CPI mode is used during the winter months, the energy it takes to run the pilot is partially recovered as heat into the building, so it does not use as much energy as running a pilot in the off season. A connector is supplied with this unit that can be plugged into the wire harness connected to the controller. This jumper cable gives the Remote Control the ability to operate the CPI / IPI switch and set the unit to operate in either condition. CPI means “Continuous Pilot Ignition” or “Standing Pilot” as it is commonly known. IPI means “Intermittent Pilot Ignition”, which only initializes the pilot when you are going to be using the appliance. Installing the CPI Jumper Cable 1). Access the control box. Figure 19.a Open the control box drawer 2). Remove the bag containing the Jumper Cable from the wire harness connected to the controller. The difference between IPI and CPI: IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode in which the pilot is only used when the main burner is on. CPI (Continuous Pilot Ignition) Mode: The pilot runs continuously even when the main burner is off. (Typically only used for winter months) Figure 19.b Locate Jumper cable 3). Find the corresponding plug attached to the control wire harness and connect the CPI jumper. Figure 19.c Connect CPI 4). See operation section to turn remote into CPI mode. XG0199 - 170223 31 Installation Section 5: Installing the gas line Fuel Type DANGER • Verify that your fireplace is compatible with your available gas type. (Natural Gas or Propane shown by "N" or "L" in your model number • If gas type is not compatible, contact your local Montigo dealer. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z223.1/ NFPA 54 National Fuel Gas Code in the USA and CAN/CGA B149.1 in Canada. After gas line is connected, each appliance connection, valve and valve train MUST be checked while under normal operating pressure with either a Liquid Solution, or Leak Detection Device, to locate any source of leak. Tighten any areas where bubbling appears or a leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. A fire or explosion will occur, causing serious injury, property damage or death. Pressure requirements (during operation): WARNING PRESSURE REQUIREMENTS Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in. w.c. 11in. w.c. Manifold pressure 3.5in. w.c. 10in. w.c. An inspection of the explosion relief flappers and door MUST be made prior to lighting the fireplace. A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. Figure 20. Pressure Requirements GAS LINE ACCESS PL38, P38, PL42, P42 • The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified. • To check pressures, control valves have a provision to remove a 1/8” N.P.T. plug to be fitted with a hose barb. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. 1 14" • Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed. 2" Section 5-3: GAS CONNECTION • See Figure 20.b or 20.c for location of gas line access. • Flexible gas connectors must not exceed 2 feet in length, unless allowable within local regulations. • Connect incoming gas line to the 1/2"or 3/8" gas inlet port. 8 1/2 Figure 20.b Gas Inlet Supply location (left side shown) • Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution. GAS LINE ACCESS PL52, P52 DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. NOTICE When pressure testing the fireplace, gas line, and input system follow the appropriate local codes for your area. DO NOT connect the fireplace to pressures in excess of 0.5 psig. (14" w.c.) This will damage the gas control valve. 32 1¼” 2” 10½” Figure 20.c Gas Inlet Supply location (left side shown) XG0199 - 170223 Installation Section 6: Finishing Finishing Around the Fireplace P42,PL42 COMBUSTIBLE MANTLES AND FACINGS Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 21.a - 21.c 17 15 Fireplace Facing The face of the fireplace may be painted to match the room decor, provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door 14 Combustible construction allowed in shaded area 13 Combustible facing material 12 Vertical Height (In.) When sizing the finish material for your fireplace, it is important to remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN ANY WAY - to do so restricts the air supply for the control compartments and heat exchanger it also prevents access for servicing controls. Combustible header 16 11 Non-Combustible header 10 9 8 Non-combustible facing or nailing flange 7 P42,PL42 6 5 SIDE VIEW 4 3 Non-combustible facing 2 1 12 11 10 9 15 5 4 3 2 1 Top of fireplace opening Combustible construction allowed in shaded area 14 13 Combustible facing material 12 11 P52,PL52 COMBUSTIBLE MANTLES AND FACINGS Non-Combustible header 10 17 9 16 8 5 SIDE VIEW 4 3 Non-combustible facing 2 1 12 11 10 9 8 7 6 5 4 3 2 1 Top of fireplace opening Horizontal Run (In.) Combustible construction allowed in shaded area 14 13 P38,PL38 6 Combustible header 15 Non-combustible facing or nailing flange 7 Combustible facing material 12 Vertical Height (In.) Vertical Height (In.) 6 Figure 21.b Combustible mantles and facings. (Not to scale) Combustible header 16 7 Horizontal Run (In.) P38,PL38 COMBUSTIBLE MANTLES AND FACINGS 17 8 11 Non-Combustible header 10 9 8 Non-combustible facing or nailing flange 7 6 P52,PL52 5 4 SIDE VIEW 3 Figure 21.a Combustible mantles and facings. (Not to scale) Non-combustible facing 2 1 12 11 10 9 8 7 6 5 4 3 2 1 Top of fireplace opening Horizontal Run (In.) CAUTION We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. radio, and other electronic components. XG0199 - 170223 Figure 21.c Combustible mantles and facings. (Not to scale) WARNING Fireplaces cannot be recessed into a wall cavity. 33 Installation Finishing the Fireplace Flush Finishing the Fireplace NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. A noncombustible finishing material may be installed over the face of the unit as shown below. Please be aware that the temperature of the fireplace face will be extremely hot and could be subject to cracking in seams of concrete board or tile installed directly on the face. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. Please refer to the flush face finishing guide for more detailed instructions. NOTE: UNIT CANNOT BE RECESSED INTO A WALL HIGH STYLE FINISHING Combustible facing STANDARD FINISHING 45° FLUSH FACE FINISHING (PREFERRED STYLE) Side wall clearances are 3". Combustible surrounds may be installed with 3" clearance to the side of the fireplace as shown in Figure 21.b Non-combustible facing (allowed over face) Non-combustible header 4" 3" Figure 21.d Combustible facing materials. Figure 21.ddd Flush facing vs Standard vs High style IMPORTANT When covering the upper metal portion of the fireplace with a noncombustible material. Please note the decorative facing materials may be subject to temperatures in excess of 250°F. This should be considered when selecting facing materials. WARNING Do not place any materials or objects on top of the valve blind. Doing so could result in failure of door relief system or heat dissipation. 34 XG0199 - 170223 Installation Section 7: Screen Installation and Removal Removing the Screen Replacement Screens: Grasp each top outer corner of the screen with your thumb and finger and pull towards yourself. When the upper Screen Studs are free, lift the screen at an angle from the lower slots from which the Screen Bottom Tabs are held. Place the screen in a safe place. For replacement part order numbers, please refer to section "Replacement Parts:" on page 46. NOTICE To Install Screens: Any safety screen, guard, or barrier removed for servicing an appliance, must be replaced prior to operating the appliance Hold the screens at an angle away from the fireplace, and locate the Screen Bottom Tabs at the lower corners of the screen. Place the screen into the Screen Tab Receptacles in the lower section of the fireplace. Make sure the tabs and screens are lowered all the way down into the Screen Tab Receptacles on the fireplace. Then, push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptacles in the fireplace. LEFT Side SIDE DETAIL Left Detail Upper Screen Upper Screen Studs Studs To Install the Holding th angle away fireplace, l Screen Bo lower corn screen into Tab Recep lower secti fireplace. M tabs and s lowered al into the Sc Recepticle fireplace. T Upper Scr top corner into the Up Stud Catc fireplace. Left Detail LEFT Side SIDE DETAIL CAUTION NAME PC A DATE Description P52DF SCREEN 01/22/2015 DWG. NO. P52DF-SCREEN MATERIAL SCALE 1:12 WEIGHT: SHEET 1 OF 1 Screen Tab Y:\CADD\52\P52\P52DF PROPRIETARY AND CONFIDENTIAL Figure 22. Lift out the Retaining Tabs and screen DIMENSIONS ARE IN INCHES TOLERANCES: Drawn by FRACTIONAL 1/32" .015" Revision / Date TWO PLACE DECIMAL THREE PLACE DECIMAL .005" Revision ALL BENDS ARE ASSUMED TO BE 90 UNLESS NOTED Finish OTHERWISE. Removin The Safe To Remove t Simply gra outer corn with your finger and you. Once Screen Stu an angle, l from the lo which the Tabs are h screen in a January-22-15 2:18:27 PM Upper Screen Upper Screen Stud Catch Stud Catch Screen Bottom Screen Bottom Tabs Tabs THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED. Screen Tab Receptacles Receptacles Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are mandatory while glass is hot and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. Figure 22.b Screen Installation and Removal XG0199 - 170223 35 Installation Section 8: Installing & Removing the Door Removing the door: The doors are removed in a few simple steps. Follow these below to remove the horizontal access panel, unlatch the door buckles and, remove the door. Replace in reverse order. STEP 4: Ensure the tool is firmly in the lower end of the slot, (as shown), Then pull toward you. 2 WARNING Figure 23.e Pull door latches When reinstalling the door(s), always make sure all door buckles are properly hooked and fully engaged. STEP 5: TOOLS REQUIRED: DOOR BUCKLE TOOL Hand-hold Door Latch Slot Pull hard if necessary to release the spring tension. (Caution: The latch springs back with force, hold the tool securely). 3 Door Latch Hook Figure 23.a Door buckle Tool Figure 23.f Lift the latch upward STEP 1: STEP 6: Remove the Horizontal valve blind by placing fingers in both finger holes, then pushing away from you and lifting out. Place it aside during maintenance or cleaning. Remove the tool from the latch slot. Ensure the latches are hanging freely, the hook end is released from the bottom of the door. (Repeat all 4-steps for the remaining latches). Install in reverse order. 4 Figure 23.g Lift the door up and out of the fireplace frame Figure 23.b Removing and installing the Horizontal Access Panel STEP 7: Grasp the door on either side, usually midway and lift upward, lift the door carefully up and away from the front of the fireplace. Place the door aside in a safe place while maintenance and / or cleaning is being performed. STEP 2: Locate door buckles Door Buckles Figure 23.c Locate door buckles STEP 3: Firmly grasp handhold end of Door buckle tool and place the machined end in the slot under door frame. (as shown) Figure 23.d Locate door latches 36 1 Figure 23.h Removing and installing the glass doors. Reinstalling the door To install the door, hook the top edge of the door frame into place. Lower the door into position and follow the previous steps shown in reverse order. XG0199 - 170223 Installation Section 9: Installing the Accessories Installing the Uplighting Glass (For P Units) Installing the Firestones or optional Fireglass The unit is supplied with firestones. Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 24 to 24.b Note: Only cover the burner with one layer of firestones or fireglass. Figure 24.d Up-lighting glass in package. Figure 24. spreading out firestones Figure 24.e Place the up-lighting glass in the burner tray. Figure 24.b Completed firestone installation Installing Optional Speckled Stones [RR***SS] Once the glass door has been removed as shown in the previous section, place the speckled stones evenly across the pan and burner. Ensure stones do not overlap too much as this will effect the flame pattern, see figure 24.c DO NOT cover the pilot with stones. Figure 24.c Completed Speckled Stone installation WARNING: This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. XG0199 - 170223 37 Installation Optional Log Set The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Log Kit Installation Log kits used to create sequence shown: 1 LGS58, 1 LGS59 LGS59 1 2 3 5 4 6 LGS58 A B C D E F Figure 25.b LGS58 Figure 25. LGS59 STEP 1: Remove the glass door as described in the previous section. STEP 2: Ensure selected media is installed per instruction as per Figures 24 - 24b or 24.c. STEP 3: Unpack the logs and handle with care. B Ports C 6 Figure 26.c STEP 6: Place log 6 of LGS59 across of log A of LGS58, see figure 26c. Ports 5 Figure 26. STEP 4: Place Log C from LGS58 in the back right corner of the burner tray. Ensure log does not cover ports. Place Log B of LGS58 on top of log C.See Figure 26. A E Pilot D Ports Figure 26.d STEP 7: Place log 5 from LGS59 in the back left corner of the burner, behind the pilot. Place Log D from LGS58 on top of log 5. Use stones to help stabilize log D. See figure 26d. Ports Figure 26.b STEP 5: Place Log E from LGS58 on top of Log B. Place Log A from LGS58 on top of log B, see figure 26b 38 XG0199 - 170223 Installation 2 Ports 3 Figure 26.e Figure 26.h STEP 8: Place log 2 from LGS59 in front of pilot. Place log 3 from LGS59 on top of log 2. See figure 26e. STEP 11: Completed Installation 1 Ports 4 Figure 26.f STEP 9: Place log 4 from LGS59 in front of ports just to the right of log 3 from LGS59. Place log 1 from LGS59 behind ports in the middle of the tray. See figure 26f. Figure 26.i STEP 12: Watch for sooting for 30 minutes. If sooting is present, adjust media and/or logs to eliminate. F Ports Figure 26.g STEP 10: Place log F of LGS58 across log D from LGS58 and log 4 from LGS59, see figure 26g. XG0199 - 170223 39 Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor SW1 Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power SW1 = Programing Button Inlet Pressure Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light 40 XG0199 - 170223 Operation Remote Operation (Optional for PL Units) The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off key Thermostat key Up/Down arrow key Mode key 4. Wiring Harness 5. Variable Speed fans (If applicable) 7. Proflame 2 remote control 8. Battery Pack 9 Manual override switch NOTE: Can not be used with home automation systems. The Proflame 2 Transmitter controls the following fireplace functions (all functions may not be available if used on a PL unit): Figure 27. Proflame 2 Remote 1. Main Burner On/Off 2. Main Burner flame modulation (6 levels). SW1 LED1 3. Choice of standing or intermittent pilot (CPI/IPI). LED2 4. Thermostat and Smart thermostat functions. 6. Fan speed modulation (6 levels). The Proflame 2 Transmitter uses a streamlined design with a simple button layout and informative LCD display. A Mode Key is provided to index between the features and a Thermostat Key is used to turn On/Off or index through Thermostat functions, see Figure 27. Additionally, a Key Lock feature is provided. SW1 = Programing Button LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Figure 27.b Proflame 2 Control Module WARNING Do not expose remote control to temperatures below 0°C (32°F) or above 50°C (122°F) Key lock Transmission Low battery alarm Room Temperature Thermostat On/Off/State CAUTION Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going to be attended for any length of time. Set Point Temperature/Level/State CPI mode (optional) Lights On/Off (P series only) Flame On Not Used Not Used Fans Figure 27.c Remote Control LCD Display XG0199 - 170223 41 Operation Initializing the System for the first time Temperature Indication Display 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Remote Control to verify that a C or F is visible to the right of the Room Temperature display. 2. Install four (4) AA batteries into the battery holder. 3. Install three (3) AAA batteries in the back of the remote control. Note the polarity of batteries and install them as indicated by the silk screen (+/-) on the holder. 4. Connect AC Power (115 volts, 60 Hz) to fireplace. Operating the System for the first time Press SW1 button on the control module. The control module will beep three (3) times and an amber LED is illuminated to indicate that the IFC (control board) is ready to synchronize with a remote control within 10 sec. Push the ON button. The control module will "beep" four (4) times to indicate transmitter's command is accepted. The System is now initialized. Figure 27.e Remote Control display in Fahrenheit & Celsius WARNING Battery operated device. Read the battery instructions before installing them into the system. Do not expose any battery, or its holder, or a device in which batteries are installed, to a working temperature greater than 54°C / 129°F Turn On the Fireplace With the system Off, turn the master override switch to on and press the On/Off Key on the Remote Control. The Remote Control display will show some other active Icons on the screen. At the same time the Control Module will activate the fireplace. A single "beep" from the Control Module will confirm reception of the command. Turn Off the Fireplace With the system On, press the On/Off Key on the Remote Control. The Remote Control LCD display will only show the room temperature. At the same time the Control Module will turn off the fireplace. A single "beep" from the Receiver confirms reception of the command. Figure 27.d Remote Control Battery Compartment Figure 27.f Remote Control Display 42 XG0199 - 170223 Operation Remote-Flame Control When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key once the flame height will reduce by one step. You can continue this until the main burner flame turns off. You can still operate the accent lights and fans in this mode. If the main burner flame is off and you press the up arrow key once, the flame will automatically go to high. Room Thermostat (Remote Control Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate the function, press the Thermostat Key, see Figure 27i. The LCD display on the remote control will change to show that the room thermostat is "On" and the set temperature is now displayed. To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter. Room Temperature Figure 27.g Flame Off and Flame Level 1. Set Temperature Figure 27.i Setting Room Thermostat Smart Thermostat (Remote Control Operation) Figure 27.h Flame Level 5 and Flame Level Maximum The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate the function, press the Thermostat Key, see Figure 27.j, until the word "SMART" appears to the right of the temperature bulb graphic, see Figure 27j. NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled. Figure 27.j Smart flame function XG0199 - 170223 43 Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the thermostat to be disabled. The fireplace is equipped with optional hot air circulating fans. The speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key, see Figure 27, to index to the fan control icon, see Figure 27m. Use the Up/Down Arrow Keys to turn on, off, or adjust the fan speed. A single "beep" will confirm reception of the command. 1. Partially take out one battery, see Figure 27k. 2. Insert the battery while holding down the thermostat button. The remote screen will display 'Clr' while the button is held down. See Figure 27l. 3. To enable thermostat repeat steps 1-2. The remote screen will display 'set' while the thermostat button is held down. Figure 27.m Fan Speed Control Accent Light Control (P units only) Figure 27.k The fireplace may be equipped with accent lights. The auxiliary function controls the Accent Lights. To activate this function use the Mode Key, see figure 27, to index to the AUX icon, see figure 27n. Pressing the Up Arrow Key will turn the light on. Pressing the Down Arrow Key will turn the light off. A single "beep" will confirm the reception of the command. Figure 27.n Light Control Figure 27.l 44 XG0199 - 170223 Operation Section 10: Cleaning and Maintenance General Pilot Burner Adjustment. • Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. • A visual check of the entire vent system and termination, where accessible. • An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal. • An inspection of the burner, vent run, and primary air openings. • An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. 1. Locate Pilot Adjustment Screw. (See figure 28) 3. After installing or servicing, leak test with a soap solution with main burner on. Coat pipe and tubing joints, gasket etc. with soap solution. Bubbles indicate leaks. Tighten any areas where the bubbles appear until the bubbling stops completely. Manifold Pressure Manifold Pressure Test Connection Test Connection • Inspection of all optional equipment; fans, thermostats, remote control lights, etc. • For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C. • For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C. • Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. • Inspection of glass doors and screen for damage and proper installation. Cleaning When the fireplace is first activated, there may be some smoke and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal. • Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible. Film can easily be removed by removing the door. Handle the door carefully, and clean it with non-abrasive, non-ammonia based glass cleaners. One of the most effective products is Kel-Kem. • During the initial firing, Silicone seals will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products. • Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint. InletInlet Pressure Pressure TestConnection Connection Test PilotPilot Adjustment Screw Adjustment Screw Figure 28. Pilot Adjustment on the SIT Proflame 2 gas valve. NOTICE Do not use ammonia or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace cleaner such as Kel-Kem or White off. Annual inspection list for determining safe operation of a direct vent gas fireplace 1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free from obstruction to operate. 2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 3) Inspect the operation of the flame safety system Pilot or Flame rectification device. 4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual. Inspect primary air openings for blockage. 5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 6) Vacuum and clean any debris in the firebox that is not supposed to be there. 7) Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. 8) Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. XG0199 - 170223 45 Appendix Replacing Light Bulbs Troubleshooting The P Series light bulbs can be replaced in a few simple steps. Follow the directions for removing the door on page 35. Once the door has successfully been removed, proceed with figures 29 - 29c. The following is a troubleshooting chart of possible problems: PROBLEM SOLUTION Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch (typically located below the valve cover) and turn ON 2. Ensure main power is ON or new batteries are installed in the remote control and backup battery pack (if available). Figure 29. Remove the up-lighting glass from the burner tray. 3. Check the 3.15A fuse in the control box and replace if necessary Pilot Igniter sparking, but Pilot burner will not light 1. Verify the Inlet and Manifold Gas Pressure are within acceptable limits 2. Check all connections to gas valve 3. Check connection to stepper motor (if available) Figure 29.b Wear gloves when handling light bulbs. To remove a light bulb, pull connecting wire away from bulb and pull light bulb up. Replace with new light bulb. Pilot lights , but Main burner will not Light 1. Check and verify all wiring connections as per the wiring diagram. Pilot lights , but Main burner will not Light and igniter continues to spark 1. Check the Pilot Flame Sensor Rod and clean with steel wool or similar. 2. Verify the inlet and Manifold Pressure are within acceptable limits 2. Check the Pilot hood and clean with steel wool if dirty. 3. Adjust pilot flame using the pilot adjustment screw if the pilot flame is too long or too short (Flame should fully engulf the sensor rod and must be stable). 4. Check and make sure the ground wire from the pilot is connected to the fireplace body. Fans not working 1. Ensure main power is ON (fireplace may be operating on back up batteries). 2. Check the 3.15A fuse in the control box and replace if necessary Figure 29.c Rotate newly replaced bulbs in a full circle. Place glass cover back in the burner tray. One or more light bulbs are not working Contact the local dealer for repairs or service If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. 46 XG0199 - 170223 Appendix Replacement Parts Replacement Parts List - Proflame 1 Part P38DF P42DF P52DF NG Gas Valve (with stepper motor) RGC3033 RGC3033 RGC3033 Propane Gas Valve (with stepper motor) RGC3034 RGC3034 RGC3034 NG Pilot Assembly RPA035 RPA035 RPA035 Propane Pilot Assembly RPA036 RPA036 RPA036 Ignitor Probe Assembly RGC3075 RGC3075 RGC3075 Flame sensor rod assembly RGC3076 RGC3076 RGC3076 Pilot Tubing 18" RPTA03 RPTA03 RPTA03 Control Module RGC3035 RGC3035 RGC3035 Wiring Harness RGC3041 RGC3041 RGC3041 DC Adapter RGC3043 RGC3043 RGC3043 Tungsten Halogen Lamp (P Series only) REC1319 (2 required) REC1319 (2 required) REC1319 (3 required) Door Assembly RDRP38 RDRP42 RDTP52 Replacement Screen RSCP38 RSCP42 RSCP52 Designer Speckled Stones RR250SS RR300SS RR350SS Driftwood Log Set LGSPseries LGSPseries LGSPseries Replacement Parts List - SIT IPI Proflame 2 Part P38DF P42DF P52DF NG Gas Valve (with stepper motor) RGC3033 RGC3033 RGC3033 Propane Gas Valve (with stepper motor) RGC3034 RGC3034 RGC3034 NG Pilot Assembly RPA035 RPA035 RPA035 Propane Pilot Assembly RPA036 RPA036 RPA036 Ignitor Probe Assembly RGC3075 RGC3075 RGC3075 Flame sensor rod assembly RGC3076 RGC3076 RGC3076 Pilot Tubing RPTA03 RPTA03 RPTA03 Door RDRP38 RDRP42 RDTP52 Control Module Proflame 2 Full Load RGC3095 RGC3095 RGC3095 Control Module Proflame 2 Basic RGC3079 RGC3079 RGC3079 Proflame Transmitter RGC3063 RGC3063 RGC3063 Tungsten Halogen Lamp (P Series only) REC1319 (2 required) REC1319 (2 required) REC1319 (3 required) Replacement Screen RSCP38 RSCP42 RSCP52 Designer Speckled Stones RR250SS RR300SS RR350SS Driftwood Log Set LGSPseries LGSPseries LGSPseries XG0199 - 170223 47 Appendix Appendix A: Venting Terminations Covered Alcove Detail 2’ 2’ 17.5’’ 2’ Covered Alcove Detail Vinyl Siding 2’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** A clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches B clearance to top of doors or operable windows 12 inches 12 inches C clearance to sides or bottom of door or operable windows 12 inches 9 inches D clearance to permanently closed window when installed with approved glass penetration termination 0 0 E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline of termination 22 inches 22 inches 30 inches to combustibles 16 inches to non-combustibles 30 inches to combustibles 16 inches to non-combustibles G clearance to unventilated soffit H clearance to outside corner 9 inches 9 inches I clearance to inside corner 12 inches 12 inches J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum vertical distance of 15ft 3 feet 3 feet K clearance to service regulator vent outlet 3 feet 3 feet L clearance to non mechanical air supply inlet to the building or combustion air inlet to other appliance for appliance <= 100.000 BTU/H (30 KW) 12 inches 12 inches 3 feet above air inlet M clearance to forced air supply inlet 6 feet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda, porch, deck, or balcony 22 inches to combustibles 16 inches to non-combustibles 22 inches to combustibles 16 inches to non-combustibles Q clearance above roof 2 feet 2 feet R clearance to adjacent walls and neighboring buildings 2 feet 18 inches S clearance from corner in recessed location 12 inches 12 inches T Maximum depth of recessed location 4 feet 4 feet U Maximum width for back wall of recessed location 2 feet 2 feet V Horizontal clearance between two terminations that are level W Horizontal clearance (centre to centre) between two terminations that are not level 0 0 18 inches 18 inches Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling. Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor Note 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary. * Based on CGA B149.1 Natural Gas and Propane installation code. Local codes may vary, please check with local regulatory agency. ** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency. 48 XG0199 - 170223 Appendix Appendix B: Warranty MONTIGO RESIDENTIAL WARRANTY PROGRAM Canadian Heating Products Inc. and/or Montigo DelRay Corp (collectively referred to herein as "The Companies"), warrants the Montigo gas appliance (referred to herein as 'the appliance') to be free from defects in materials and workmanship at the time of manufacture. The gas appliance and related components are further subject to the terms and conditions set forth below. This warranty covers the following Montigo product series: Distinction, H, I, L, Linear P and PL, R, RP, Mahana and DelRay Component Coverage Period Labor Coverage Firebox, heat exchanger 15 years 1 year Main burner 15 years 1 year Gas control valve and related control components (pilot assembly, spark electrode flame sensors, thermopile) 1 year 1 year Electrical components (internal blowers, ignition control module, wiring, switches, remote control systems, blower control module, accent bulbs) 1 year 1 year Firebox media (logset, glass beads, river rocks) 1 year 1 year Glass (thermal breakage) 1 year 1 year Plated, painted finishes (including interior reflective glass)* 1 year 1 year Refractory lining 1 year 1 year Mesh/Glass safety barriers 1 year 1 year Power Vent Control box 1 year 1 year Montigo Venting (excluding terminations) 15 years 1 year * Exterior painted surfaces exempt QUALIFICATIONS TO THE WARRANTY This Warranty only covers gas appliances installed in the United States or Canada. To receive the benefits of this warranty, the appliance must be purchased, installed and serviced annually by a dealer authorized by The Companies for the warranty to be valid. The gas appliance must be installed by a licensed professional in accordance with The Companies' installation instructions and local building codes. The warranty on the appliance covers only components manufactured by The Companies. The use of components manufactured or supplied by other manufacturers and used in conjunction with the appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies and could violate local building codes. Such use may untimely void this warranty. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies. warranties. This warranty is transferable. The appliance must remain in its original place of installation to be valid. If the components of the appliance covered by this warranty are found to be defective within the time frame stated (see The Companies investigation of claims), The Companies will, at its option, replace or repair defective components of the appliance manufactured by The Companies at no charge and will also pay for labor costs (in accordance with schedule) incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its sole discretion, fully discharge all obligations under the warranty by refunding the verified dealer purchase price of the appliance, excluding the cost of labor unless the labor is covered by the terms of the warranty. This warranty covers only parts and labor as provided above. In no case shall the companies be responsible for materials, components or construction, which are not manufactured or supplied by The Companies, or for the labor necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. from the nearest Company factory. LIMITATION ON LIABILITY It is agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to repair, replacement or refund as specified above. The opinion of The Companies with respect to these matters shall be final. In no event shall The Companies be responsible for any incidental or consequential damages caused by (but not limited to) improper installation, installation by an unqualified or unauthorized installer, accident, lack of regular maintenance, user error, abuse, misuse, Acts of God, power surges, floods, natural disasters, force majeure, defects in its appliance whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to the appliance is limited to the duration of the foregoing warranty. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. The appliance must be subjected to normal use. The appliance is designed to burn natural gas (NG) or liquefied petroleum (LP) only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the appliance, produce excessive temperatures will result in a fire hazard and void all XG0199 - 170223 49 Appendix EXCLUSIONS TO WARRANTY USA Offices Corrosion or rust of any kind due to a lack of maintenance, inadequate combustion air or improper venting and corrosive chemicals/environments, expansion and contraction of metals or minor movements of components causing noise are not covered by this warranty. 6955 Salashan Parkway Willful misconduct (i.e. use of the appliance with problems known to the purchaser and causing further damages), including unauthorized or self-performed 'fixing' or exploration of the appliance's internal workings will void the warranty. Appliances on which the serial number has been altered, defaced, removed or made illegible will void the warranty. Costs incurred for diagnosis, service work, shipping and handling of defective or replacement parts are not covered under this warranty. The published warranties are not applicable for any equipment manufactured by The Companies that has been sold direct to the consumer via internet or auction websites. The Companies do not endorse, approve or certify any online sale of its products through auction websites, online retailers or any other method of online sales direct to consumers. Ferndale WA, 98248 [email protected] Canadian Offices 27342 Gloucester Way Langley, BC V4W 4A1 [email protected] The terms and conditions of this warranty may be altered or amended from time to time without prior notice. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Company dealer/ distributor, whichever occurs earlier. INVESTIGATION OF CLAIMS AGAINST WARRANTY The Companies reserve the right to investigate any and all claims against this warranty and decide upon method of settlement. The Companies are not responsible for work done without written consent of The Companies. The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent. The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty. IF WARRANTY SERVICE IS NEEDED To make a claim under this warranty, contact your installing dealer or contractor. The installing dealer is responsible for providing service and will contact the companies to initiate warranted parts replacements. In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing. 50 XG0199 - 170223 Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 XG0199 - 170223 51 Installation & Maintenance Manual PL38DF, PL42DF, PL52DF P38DF, P42DF, P52DF Single Sided Gas Fireplace XG0199 - 170223
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