Montigo | P and PL Series | Instruction | Montigo P and PL Series Instruction

Montigo P and PL Series Instruction
Installation & Maintenance Manual
P and PL Series INDOOR GAS FIREPLACE
P38, PL38 25,000 BTU/hr Natural Gas or Propane Gas
P42, PL42 32,000 BTU/hr Natural Gas or Propane Gas
P52, PL52 40,000 BTU/hr Natural Gas or Propane Gas
•
The installation of this fireplace must be done by a
qualified and certified gas appliance installer.
•
Check local codes and read all instructions prior to
installation.
®
C
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
US
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for suture reference.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier’s instructions.
•
If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and
shall be installed for the protection of children and other
at-risk individuals.
CAUTION
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
DANGER
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
XG0199 - 170223
General
Safety Alert Key
Indicates practices that are important, but
not related to personal injury.
With over 30 years of experience, Montigo is committed to providing
you with a gas fireplace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest
safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the
instructions laid out in this Installation, Operation and Maintenance
Manual and retain it for your future reference. Pay special attention
to all cautions, warnings, and notices throughout this manual
intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting,
operation and care of this fireplace can be easily performed by the
homeowner. All installation and service work should be performed
by a qualified or licensed installer, plumber or gas fitter as certified
by the state, province, region or governing body where the fireplace
is being installed.
This installation, operation and maintenance manual is applicable
to the models described in Table 1. Refer to your rating plate to
verify included options.
MODEL
Congratulations on your purchase of a Montigo Fireplace.
P38DFN-F
PL38DFN-F
P42DFN-F
PL42DFN-F
•
Installation other than as instructed in this manual.
•
Consult your local Gas Inspection Branch on installation
requirements for factory-built gas fireplaces. Installation & repairs
should be done by a qualified contractor.
2
X
X
X
X
PL42DFL-F
P52DFN-F
PL52DFN-F
Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
X
P42DFL-F
The Montigo warranty will be voided by, and Montigo disclaims any
responsibility for, the following actions:
•
X
PL38DFL-F
P52DFL-F
Modification of the fireplace and/or components including DirectVent assembly or glass doors.
X
P38DFL-F
Warranty and Installation Information: (See Appendix B)
•
Natural Gas
Introduction
PL52DFL-F
X
X
X
X
X
Linear Burner w/
Glass Accessories
SIT Electronic
Ignition
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
NOTICE
(BTU hr)
CAUTION
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Gas Rating
Indicates a hazardous situation which, if
not avoided, WILL result in death or serious
injury or property damage.
WARNING
Liquid Propane
DANGER
25,000
X
X
25,000
X
X
25,000
X
X
25,000
X
X
32,000
X
X
32,000
X
X
32,000
X
X
32,000
X
X
40,000
X
X
40,000
X
X
40,000
X
X
40,000
X
X
Figure 1 P and PL Specifications
XG0199 - 170223
General
Contents
Safety Alert Key���������������������������������������������������������������������������������������������������������������������������������� 2
Introduction���������������������������������������������������������������������������������������������������������������������������������������� 2
Section A: Before You Begin ..................................................................................................... 4
Installation Checklist.................................................................................................................. 4
Standard Installation Checklist................................................................................................. 5
Rating Plate Sample................................................................................................................... 6
Section 1: Product Dimensions�������������������������������������������������������������������������������������������������������� 7
P/PL 38 and 42 Dimensions...................................................................................................... 7
P/PL 52 Dimensions................................................................................................................... 8
Section 2: Framing ���������������������������������������������������������������������������������������������������������������������������� 9
Clearances:................................................................................................................................ 11
Installing The Standoffs........................................................................................................... 11
Installing the Nailing Flange Extension.................................................................................. 11
Section 3: Venting���������������������������������������������������������������������������������������������������������������������������� 12
Section 3-2: Installing a Roof Mounted Direct Vent Termination for 5''/8'' (PVTK1SS)�����������13
Section 3-2-1: Venting Layout................................................................................................. 13
5"/ 8" Piping for P52 and PL52 units...................................................................................... 14
Section 3-3: Installing a Wall Mounted Termination 5''/8''����������������������������������������������������������15
Installing a Wall Mounted Termination 5''/10''����������������������������������������������������������������������������� 16
Section 3-3-1: Venting Layout: Wall Mounted Termination��������������������������������������������������������17
Top Venting Graph P38, PL38:................................................................................................ 17
Rear Venting Graph P38, PL38:............................................................................................... 18
Top Venting Graph P42, PL42:................................................................................................ 19
Rear Venting Graph P42, PL42:............................................................................................... 20
Top Venting Graph (5''/8'') P52, PL52:.................................................................................... 21
Top Venting Graph (5''/10'') P52, PL52:.................................................................................. 22
45° Corner Installation 5''/8'':.................................................................................................. 23
45° Corner Installation 5''/10'':................................................................................................ 23
45° or less Corner Installation 5''/8'':..................................................................................... 23
45° or less Corner Installation 5''/10'':................................................................................... 23
Section 3-3-2: Venting Components....................................................................................... 24
Section 3-3-2.2: Simpson Duravent Venting Components..................................................25
Section 3-3-2.3: ICC Venting Components*........................................................................... 26
Section 3-3-2.4: Metalfab Venting Components*.................................................................26
Section 3-3-3: Heat Shields 5''/8''��������������������������������������������������������������������������������������������������� 27
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation��� 31
“Why use CPI mode”?............................................................................................................... 31
The difference between IPI and CPI:...................................................................................... 31
Installing the CPI Jumper Cable.............................................................................................. 31
Section 5: Installing the gas line����������������������������������������������������������������������������������������������������� 32
Fuel Type................................................................................................................................... 32
Gas Pressure............................................................................................................................. 32
Section 5-3: GAS CONNECTION.............................................................................................. 32
Section 6: Finishing�������������������������������������������������������������������������������������������������������������������������� 33
Finishing Around the Fireplace............................................................................................... 33
Mantels & Surrounds............................................................................................................... 34
Section 7: Screen Installation and Removal���������������������������������������������������������������������������������� 35
Removing the Screen............................................................................................................... 35
To Install Screens:..................................................................................................................... 35
Replacement Screens:............................................................................................................. 35
Section 8: Installing & Removing the Door����������������������������������������������������������������������������������� 36
Removing the door:.................................................................................................................. 36
Reinstalling the door................................................................................................................ 36
Section 9: Installing the Accessories���������������������������������������������������������������������������������������������� 37
Installing the Uplighting Glass................................................................................................ 37
Installing the Firestones or optional Fireglass ..................................................................... 37
Installing Optional Speckled Stones ...................................................................................... 37
Optional Log Set....................................................................................................................... 38
Log Kit Installation.................................................................................................................... 38
Remote Operation (Optional for PL Units)����������������������������������������������������������������������������������� 41
Section 10: Cleaning and Maintenance ���������������������������������������������������������������������������������������� 45
General...................................................................................................................................... 45
Cleaning..................................................................................................................................... 45
Replacing Light Bulbs............................................................................................................... 46
Troubleshooting....................................................................................................................... 46
Replacement Parts��������������������������������������������������������������������������������������������������������������������������� 47
Appendix A: Venting Terminations������������������������������������������������������������������������������������������������ 48
Appendix B: Warranty��������������������������������������������������������������������������������������������������������������������� 49
Appendix C: Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)����������������������������������������������� 50
Heat Shields 5''/10'' (For P52DF and PL52DF)������������������������������������������������������������������������������� 28
Section 4: Wiring������������������������������������������������������������������������������������������������������������������������������ 29
Installation of Electrical Supply............................................................................................... 29
Installation of the wall switch................................................................................................. 30
XG0199 - 170223
3
General
Section A: Before You Begin
Installation Checklist
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The P and PL Series fireplaces must be installed in accordance with
these instructions. Carefully read all the instructions in this manual
first. Consult the Local Gas Branch to determine the need for a permit
prior to starting the installation. It is the responsibility of the installer to
ensure this fireplace is installed in compliance with the manufacturers
instructions and all applicable codes.
NOTICE
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control that
has been under water
• Determine the desired install location of your fireplace.
• See Section 1, Dimensions on Page 7, and refer to the Framing
Section 2 for details.
• Select the location of your termination and resulting vent run.
• Your selected termination location must be the highest point in the
Direct Vent installation.
• Should it be impossible to meet the venting requirements laid out
in Section 3: Venting, please contact your Montigo dealer regarding
the use of a Montigo Power Vent.
• Lay out the Vent run; calculating the required elbows and straight
runs of 5"/8" flex and/or rigid pipe (5''/10" for P52 and PL52).
• Layout Electrical Requirements refer to Section 4: Wiring, for Details.
NOTICE
Due to high temperatures, the appliance should be located out of
traffic and away from furniture and draperies
NOTICE
Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition
NOTICE
A barrier designed to reduce the risk of burns from the hot viewing
glass is provided with this appliance and shall be installed for the
protection of children and other at-risk individuals
• Refer to Section 5: Installing the Gas Line, for details on the gas
connection and access.
• Refer to local codes and guidelines for installation requirements.
• Installation and repairs should be done by a qualified contractor
and must conform to:
• Installations in Canada must conform to the local codes or in the
absence of local codes to the current version of Natural Gas and
Propane Installation Code, CSA B149. Electrical installations must
conform to the local codes or, in the absence of local codes, to the
current version of Canadian Electrical Code, CSA C22.1.1
• Installations in the USA must conform to the local codes or in the
absence of local codes to the current version of National Fuel Gas
Code, ANSI Z223.1/NFPA 54. Electrical installations must conform
to the local codes or, in the absence of local codes, to the current
version of the National Electrical Code, ANSI/NFPA 70. See Appendix
C for installation within the State of Massachusetts
NOTICE
Clothing or other flammable material should not be placed on or near
the appliance
NOTICE
Installation and repair should be done by a qualified service person.
The appliance should be inspected before use and at least annually
by a professional service person. More frequent cleaning might be
required due to excessive lint from carpeting, bedding material, etc. It
is imperative that control compartments, burners, and circulating air
passageways of the appliance be kept clean
4
XG0199 - 170223
General
Standard Installation Checklist
This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this
installation manual.
Customer
Date Installed:
Install Address:
Location of Fireplace:
Installer:
Model (circle one):
P38DFN-F, P38DFL-F, PL38DFN-F, PL38DFL-F, Dealer Phone:
P42DFN-F, P42DFL-F, PL42DFN-F, PL42DFL-F, P52DFN-F, P52DFL-F,
Serial #:
PL52DFN-F, PL52DFL-F
YES
NO
IF NO, WHY NOT?
Appliance Install: Section 2
Framing complies with install manual.
Standoffs have been installed.
Proper clearances have been maintained.
Venting: Section 3
Venting configuration complies with vent diagrams.
Venting installed, fastened, and secured in place maintaining proper clearance.
Firestops installed.
Exterior wall/roof flashing installed and sealed in compliance with local building code.
Terminations installed and sealed in compliance with local building code.
Direct vent termination is highest point in vent assembly.
Wiring/Electrical: Section 4
Unswitched power provided to the appliance PPO box.
Low voltage wire connected to dry contact wall switch (non-powered)*
Gas: Section 5
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed & inlet pressure verified.
Finishing: Section 6
Only non-combustible materials installed in non-combustible areas.
Clearances meet installation manual requirements
Mantels and/or projections comply with install manual
Appliance Setup: Section 7 through 9
Media, door, and screen installed according to install manual
Manual given to home owner.
Started appliance and verified no gas leaks exist.
Comments:
*Only applicable for PL Series
XG0199 - 170223
5
General
Rating Plate Sample























  
  



   



































LBA120x Distinction Series no CSA 27-02-2017


XG0199 - 170223
6





Figure 1.1 Rating Plate for PL52
General
Section 1: Product Dimensions
P/PL 38 Dimensions
127
5"
562
1
22 8 "
946
1
37 4 "
203
8"
201
15
7 16 "
295
5
11 8 "
998
1
39 4 "
513
3
20 16 "
894
3
35 16 "
PROPRIETARY AND CONFIDENTIAL
931
5
36 8 "
118
5
48"
750
9
29 16 "
51
2"
279
11"
495
1
19 2 "
138
7
5 16 "
958
11
37 16 "
GAS
SUPPLAY
1054
1
41 2 "
127
5"
587
1
23 8 "
POWER
SUPPLAY
669
5
26 16 "
77
3"
335
3
13 16 "
DIMENSIONS TOLERANCES ARE IN:
METRIC - MM
1.6 MM
IMPERIAL - FRACTIONAL 1/16"
PL38DF
DATE:
September-26-17 11:07:56 AM
203
8"
204
8"
321
5
12 8 "
1107
9
43 16 "
1004
1
39 2 "
958
11
37 16 "
PROPRIETARY AND CONFIDENTIAL
857
3
33 4 "
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
P/PL 42 Dimensions
XG0199 - 170223
496
1
19 2 "
51
2"
307
1
12 16 "
776
9
30 16 "
GAS
SUPPLY
120
11
4 16 "
517
3
20 8 "
1068
42"
139
1
52"
541
5
21 16 "
524
5
20 8 "
POWER
SUPPLY
696
3
27 8 "
77
3"
880
5
34 8 "
363
5
14 16 "
DIMENSIONS TOLERANCES ARE IN:
METRIC - MM
1.6 MM
IMPERIAL - FRACTIONAL 1/16"
PL42DF
DATE:
September-28-17 2:15:27 PM
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
7
General
P/PL 52 Dimensions
252
10"
562
1
22 8 "
1203
3
47 8 "
127
5"
185
5
7 16 "
377
13
14 16 "
1362
5
53 8 "
1194
47"
PROPRIETARY AND CONFIDENTIAL
991
39"
8
GAS
SUPPLY
52
1
2 16 "
306
1
12 16 "
843
3
33 16 "
577
11
22 16 "
152
15
5 16 "
918
3
36 16 "
POWER
SUPPLY
555
7
21 8 "
1321
52"
559
22"
78
1
3 16 "
731
3
28 4 "
371
5
14 8 "
137
3
58"
Figure 2. Fireplace dimensions (Tolerance ± ⅛").
DIMENSIONS TOLERANCES ARE IN:
METRIC - MM
1.6 MM
IMPERIAL - FRACTIONAL 1/16"
PL52DF
DATE:
September-29-17 12:00:14 PM
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
XG0199 - 170223
Installation
Section 2: Framing
In Wall and Corner Dimensions
WARNING
69 1/4”
When this appliance is installed directly on ANY combustible other
than wood flooring (carpet, vinyl, etc.). It must be installed on an
equivalent wood or metal panel. This material must extend the full
width and depth of the appliance.
G
”
52F
1'' clearance
1" cl
to corners only
52A”
NOTICE
”
9E8
Clearances must be in accordance with local installation codes and
the requirements of the gas supplier
Alcove Dimensions
”
37 ½
B
Ceiling
Noncombustible
Stud
43C
”
/
24D1
Alcove area
over Fireplace
Non-Combustible
Materials Only
2
Figure 3.b Framing dimensions (Straight wall & Corner Installation).
B
A
P38, PL38
A
37 ¾''
B
34 ¼''
C
41 ¼''
D
20 ⅛''
E
76 ¼''
F
37 ¾''
G
53 ⅞''
NOTE: When constructing the
framed opening, please ensure
there is access to install the gas
line when the unit is installed.
P42, PL42
P52, PL52
Rear
Vent
(NG only)
NOTE: P52
and PL52
cannot be
rear vented
straight out
a wall.
C
Non-combustible
header
D
E
Door
opening
F
Floor
Figure 3.b.b Non Combustible Framing for Top Vent or Rear Vent, with alcove.
P38, PL38, P42, PL42
P52, PL52
A
42''
A
52''
A
96'' MIN
A
84'' MIN
B
35''
B
37 ½''
B
12'' MAX
B
N/A
C
42''
C
43 ¾''
C
1'' MIN
C
1'' MIN
D
21 ⅞''
D
24 ½''
D
3''
D
1 ¼''
E
84 ½''
E
98''
E
12"
E
11½"
F
37 ⅝"
F
39 ¼''
F
42''
F
52''
G
59 ¾''
G
64 ¼''
XG0199 - 170223
9
Installation
Combustible
Header
Combustible
Shelf
Combustible
Header
Combustible
Shelf
Non Combustible
Stud 1/2'' Above Top
RHS101 For 5/8 venting
RHS102 For 5/10 venting
RHS102
D
RHS101
RHS102
D
VENT
REARREAR
VENT
NG ONLY
N.G ONLY
PEL
90° Elbow
B
Non Combustible
Stud 1/2'' Above Top
C
A
B
C
A
Figure 3.c Combustible Framing for shelves over the fireplace, Rear vent.
P38, PL38
Figure 3.d Combustible Framing for shelves over the fireplace, Top vent.
P42, PL42
P38, PL38
P42, PL42
A
26 ⅜''
A
27 ½''
A
39''
A
40 ½''
B
33 ¾''
B
34 ½''
B
33 ¾''
B
34 ½''
C
41 ¼''
C
42''
C
49 ¾''
C
50 ½''
D
9''
D
9''
D
17 ½''
D
17 ½''
P52, PL52
P52 and PL 52 cannot be
rear vented straight out a
wall.
10
P52, PL52
A
56'' min
B
36 ¼''
C
62 ¼''
D
26'' min
XG0199 - 170223
Installation
Clearances:
Installing The Standoffs
P38, PL38, P42, PL42:
To avoid elevated mantel temperatures, all P and PL gas fireplaces
are required to have the supplied standoffs installed. The fireplace is
supplied with two standoffs. Bend and install these standoffs on top
of the fireplace ensuring that the height of the standoff maintains a
7 1/2" clearance.
When installing a shelf over the top of the fireplaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 0" from the rear
of the fireplace to a wall, or any combustible materials, and 9" clearance
from the top of the fireplace to the underside of any combustible shelf
materials.
7½”
For Top Vent applications, the minimum clearance is 0" from the rear
of the fireplace to a wall, or any combustible materials, and 17 1/2" to
the underside of any combustible shelf materials.
P52, PL52:
When installing a shelf over the top of the fireplaces, the following
guidelines must be adhered to:
Figure 4.b Installing standoffs
For Rear Vent multi-elbow applications, the minimum clearance is 1"
from the elbow off the rear of the fireplace to a wall, or any combustible
materials, and 12" clearance from the top of the fireplace to the
underside of any combustible shelf materials.
Installing the Nailing Flange Extension
Top - Top
vent †
Rear
Sides
Floor††
Mantel
Vent Pipe
P38DF*
PL38DF*
9"
17 1/2"
0"
0"
0"
See Section 6
Finishing around the
fireplace
1'' all around
2" on the
horizontal
P42DF*
PL42DF*
9"
17 1/2"
0"
0"
0"
See Section 6
Finishing around the
fireplace
1'' all around
2" on the
horizontal
0"
See Section 6
Finishing around the
fireplace
1'' all around
2" on the
horizontal
MODEL
Top - Rear
vent †
For Top Vent applications, the minimum clearance is 1" from the rear
of the fireplace to a wall, or any combustible materials, and 26" to the
underside of any combustible shelf materials.
P52DF*
PL52DF*
12"
26"
2 1/2"
1"
†††
Figure 4. Combustible Wall Clearances
NOTES:
†
Clearance from top of fireplace to a ceiling within the fireplace
enclosure.
††
Four sided surrounds require a raised installation.
Before installing the supplied nailing flange extension, fold tabs at
bottom of nailing flange to a 90 degree angle. NOTE: Do not install
nailing flange when installing a Montigo Surround.
Figure 4.c Bottom of Nailing Flange Extension
Figure 4.d Bottom of Nailing Flange Extension with tab folded at 90 degree angle
Front of Nailing Flange
Front of Fireplace
Figure 4.e Insert folded tabs into slots above the front of the fireplace
††† 2 1/2" clearance is from the main body of the firebox, NOT the
insulated flange. Clearance to the insulated flange is 1".
4"
NOTICE
Do not install nailing flange when installing a Montigo surround, use
equivalent non-combustible.
XG0199 - 170223
Figure 4.f Securing the Nailing Flange Extension.
The supplied nailing extension must be placed along the top edge of the
fireplace and securely fastened into place, as shown in figure 4.c. Note:
The nailing flange extension can be substituted with a piece of NONCombustible material of the same size and thermal characteristics, ie:
cement board or equivalent.
11
Installation
Section 3: Venting
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that it is the
highest point in the venting assembly. It should also be selected such
that it provides the shortest vent run possible. Should it be impossible
to ensure that the termination is the highest point or to meet the
venting guidelines laid out below please contact your Montigo dealer
to discuss power venting options.
Flue
FlueCover
CoverPlate
Plate
FlueGasket
Gasket
Flue
OuterFlue
Flue Collar
Collar
8”8''Outer
5”5''Inner
OuterFlue
FlueCollar
Collar
Notes For Planning Venting:
• Venting can originate from the unit through the top or through the rear
• Venting can terminate through the roof or through an exterior wall.
• Refer to Appendix A - Termination Locations to ensure the planned
termination location is acceptable.
• Once the termination location has been established, refer to the
appropriate section below for installation details
Figure 5.b Flue cover and collar installation, Rear Vented fireplace.
• All fireplaces shipped from the factory are top vent.
Section 3-1-1: Converting to 5"/ 8" Venting
(For P52, PL52)
• Silicone application is NOT required when joining Montigo vent
pipes and components.
Section 3-1: Converting to Rear Vent
Use the following instructions to convert a unit for Rear Vent use:
1. Remove the rear flue cover and gasket (5" and 8") on the flue
outlet, as shown in Figure 5.
2. Next, remove the top flue collar (5" and 8") on the flue outlet, as
shown in Figure 5.
3. Install the (removed) rear flue cover and gasket material, to the
top vent outlet. Fasten the cover with included hardware, as
illustrated Figure 5.b
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 5.b
5” Inner
5''
OuterFlue
FlueCollar
Collar
8''
OuterFlue
FlueCollar
Collar
8” Outer
P52 AND PL52 UNITS CANNOT BE REAR VENTED STRAIGHT THROUGH
THE WALL. REAR VENT APPLICATIONS MUST BE MULTI-ELBOW.
(VERTICAL VENT RUNS OVER 8' FROM TOP OF UNIT ONLY)
1. Use the following instructions to convert a PL52DF* and P52DF*
from 5"/ 10" to 5"/ 8" venting for top vent use figure 6.e on page 13.
2. Remove the 10" outer flue collar on the flue outlet, from the
desired vent start - TOP or REAR
3. Install the separately ordered 8" reducing collar (RVA108) on the
Top or Rear vent outlet.
NOTE: If power venting, vent run must be reduced to 5"/8" or 4"/7".
contact your Montigo dealer to discuss power venting options.
NOTICE
Under no circumstances can Montigo flex venting be cut to
accommodate an installation. Use an alternative length to complete
your vent run.
Flue
Flue Gasket
Gasket
Flue Cover
Cover Plate
Plate
Flue
Figure 5. Flue cover and collar removal, Top Vented fireplace.
12
XG0199 - 170223
Installation
Section 3-2: Installing a Roof Mounted Direct Vent
Termination for 5''/8'' (PVTK1SS)
This section applies to installations where the direct vent termination
will be roof mounted.
Section 3-2-1: Venting Layout
PVTK1 Termination
Selection of components and details of venting lay out should adhere
to the following guidelines:
2' min
Storm collar
Roof flashing
Support ring
• The maximum termination point is 32’ above the fireplace (NOTE:
if the maximum termination height is used, the flame pattern may
be affected).
32' max
Support plate
Obstacle
• The vertical termination must be a minimum 2’ higher than where
the termination exits the roofing materials, (asphalt shingles, cedar
shakes, etc). This distance should be measured from the high side of
the roof slope where the flue flashing intersects the roofing materials.
(see Figures 6 to 6c).
• Termination location must be a minimum 6’ from a mechanical air inlet.
2' Offset
Firestop
Figure 6.b Top vent, roof mounted with 1 offset (1 offset= two 90° bends).
• 1” clearance is maintained on sides and bottom of vent runs and 2”
above horizontal vent runs to any combustible material.
• For a more detailed diagram of allowed termination locations, see
Appendix A.
• A maximum of two offsets (each offset is made up of 2-90° bends)
may be made for vertical vent runs.
• Firestops must be installed as required by national & local codes
PVTK1 Termination
• Ensure all horizontal runs are supported with a minimum of 3
supports per 10’ of venting.
2' min
Storm collar
Roof flashing
• Install all roof flashing and storm collars as shown.
Support straps OR
Support ring and plates
Roof mounted terminations
The following details are some possible configurations for roof mounted
terminations. See below.
Firestop
2' Offset
32' max
PVTK1 Termination
Storm collar
Support ring and plates
2' min
Roof flashing
Firestop
Support ring
Support plate
32' max
Firestop
Obstacle
2' Offset
Firestop
PEXT
PEXT-10
Adaptor
Flue
collar
Figure 6.c Top vent, roof mounted with 2 offsets (1 offset= two 90° bends).
Figure 6. Top vent, roof mounted termination with no offset in vent run.
XG0199 - 170223
13
Installation
5"/ 8" Piping for P52 and PL52 units
PVTK1
Termination
FOR USE OF 5"/ 8" PIPING YOU MUST HAVE A MINIMUM VERTICAL
RISE OF 8 FEET FROM THE TOP OF THE UNIT.
PVTK1 Termination
Storm collar
2' min.
Roof flashing
PEXT Sections
PEXT Sections
PVTK1PVTK1
Termination
Termination
collar
StormStorm
collar
Firestop
Support plate
Support plate
Min.
2’ 2'Min.
flashing
RoofRoof
Flashing
32’
max
32' max
Support ring
Support ring
vertical rise
Min.Min.
8’ 8'vertical
rise
Firestop
12”
Max.
12"
max.
90° Elbow
Figure 6.d Rear vent, roof mounted venting (1 = 90° bend).
Figure 6.e 5''/8'' piping for P-PL52 units
This configuration allows for 5" and 8" piping and termination
Component
Part Number
Reducing Collar
RVA108
Rigid straight pipe
PXT or PEXT
Termination
PVTK1SS
Heat Shield*
RHS101
* Heat Shield RHS101 required if vent passes through wall or ceiling
14
XG0199 - 170223
Installation
Section 3-3: Installing a Wall Mounted Termination 5''/8''
This section applies to installations where the direct vent termination
will be wall mounted. NOTE: If subject to a highly corrosive environment
i.e. Seaside, Montigo recommends using Stainless Steel Termination.
Installation of termination with built in frame
Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of the
structure. These are commonly used in high-rise construction.
A termination with a built-in frame is installed during framing of a
structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
12”
PTO-4 (5"/8")
Termination
Exterior
Sheathing, concrete
or other materials
Fastening Hardware,
minimum 4-screws
Figure 7.d Installing a PTO termination with MOSR frame.
11”
Framing
Framing,
concrete
or other
materials
12”
MOSR Frame
Fastening Hardware, minimum
4-screws
Exterior
Sheathing
PTO-4F (5"/8")
Termination
11”
Figure 7. Installing a PTO4-F termination.
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete,
or finished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from
the inside) and attach to the MOSR by installing a min. quantity of 4
bolts into the threaded nuts on the MOSR Frame.
Installation of termination frame at time of framing
Installation of a termination shield for vinyl siding
Terminations with a MSR frame allow the installation of the frame prior
to installation of the termination.
The VSS Termination shield is installed when the exterior of a structure
is clad with Vinyl siding. It is placed directly above, and on-center with
the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
VSS Vinyl shield
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
PTO-4 (5"/8")
Termination
MSR Frame
12”
Framing
Exterior Vinyl
siding
Fastening Hardware,
minimum 4-screws
Exterior
Sheathing
PTO-4 (5"/8")
Termination
12”
Figure 7.e Installing the VSS Vinyl Shield.
Installing heat guards
Figure 7.b Installing a PTO termination with the MSR frame.
Installation of termination frame at time of framing in masonry
Installing heat guards over terminations is recommended in installations
where the termination is located within 7' feet above grade, or above
a pedestrian walkway, and may be required by code in public areas.
Terminations with a BSR frame allow the installation of the frame in
masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the BSR Frame using a minimum of 4 screws.
MTKOG (5"/8")
12”
Framing
Exterior
Sheathing
12”
BSR Frame
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
Figure 7.c Installing a PTO termination with the BSR frame.
XG0199 - 170223
Figure 7.f Installing a PTO termination heat guard.
1. Ensure that the two long mounting brackets are facing the bottom
of the termination (See inset). This will provide more heat protection
at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal
screws.
15
Installation
Installing a Wall Mounted Termination 5''/10''
FOR P52 AND PL52 UNITS ONLY
This section applies to installations where the direct vent termination
will be wall mounted. NOTE: If subject to a highly corrosive environment
i.e. seaside, Montigo recommends using stainless steel termination.
Installation of termination with built in frame under 8' from the top
of the unit.
A Termination with a built-in frame is installed during framing of a
structure.
1. Frame the termination opening to 17" x 17".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
Framing
Framing
17”
Fastening
Hardware,
Fastening
Hardware,
minimum 4-screws
Exterior
Exterior
Sheathing
minimum 4-screws
Sheathing
RHS 104
RHS 104
(Not Shown)
(Not shown)
RTO-4F (5"/10")
RTO-4F (5"/10")
Termination
17”
Termination
Figure 7.g Installing a RTO-4F termination.
16
XG0199 - 170223
Installation
Section 3-3-1: Venting Layout: Wall Mounted Termination
PROPANE GAS VENT RUN
Top Venting Graph P38, PL38:
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Selection of components and details of venting layout should adhere
to the following guidelines:
120
96
84
72
60
C
63''
48
16''
36
• Vent terminations must not be recessed in walls or siding.
24
• For Heat Shield requirements see Section 3-3 on page 14.
12
Unacceptable vent run
within shaded area.
0
24
12
36
48
60
EA
RT
H
0
B
Notes Wall Mounted Terminations: TOP VENT
120
Vertical Height (In.)
96
84
72
C
60
48
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 144", this would be an
acceptable installation.
24
39''
0
12
H
EA
RT
H
0
B
Unacceptable vent run
within shaded area.
44''
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
Figure 8.b PL38DF* NG Top Vent Venting Graph for wall mounted terminations.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60" and the
horizontal run to the wall flange of the vent termination is 144", this
would not be an acceptable installation.
A
Acceptable vent run
within non-shaded area.
108
36
If the vertical dimension from the hearth is 36" and the horizontal run
to the wall flange of the vent termination is 84", this would not be an
acceptable installation.
108 120 132 144 156 168 180
NATURAL GAS VENT RUN
Example A: (Acceptable Installation)
Example B: (Unacceptable Installation)
96
132
• Venting runs must fall within the limits set by the venting graph,
see Figure 8 or 8b.
The following details are some possible configurations for Wall mounted
terminations. See below.
84
Figure 8. PL38DF* Propane Top Vent Venting Graph for wall mounted terminations.
• All measurements for vertical or horizontal runs are measured from
center of the vent pipe.
Wall mounted Terminations:
72
Horizontal Run (In.)
H
• Once the proposed venting layout has been determined refer to
Figure 8, 8b, 8c to ensure the layout is acceptable.
A
Acceptable vent run
within non-shaded area.
108
Vertical Height (In.)
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
8 or 8b with an 'X'.
132
44" Max.
for Max.
minimum
vertical (NG)
44"
(NG)
16" Max. for minimum
16"
Max.
(LP)
vertical
(Propane)
Flexsection
section
Flex
Heat
Heat Shield
Shield
Termination
Termination
39"
Min.
39"
Min.(NG)
(NG)
63"
(Propane)
63"Min.
Min.
(LP)
Hearth
Hearth
Exterior
Exterior
Wall
Wall
Figure 8.c Top Vented, wall mounted Multi-elbow installation. See Venting Graph for Top vent,
wall mounted terminations, Figure 8 or 8.b
XG0199 - 170223
17
Installation
Rear Venting Graph P38, PL38:
PROPANE GAS VENT RUN
132
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
9 or 9.b with an 'X'.
Notes Wall Mounted Terminations: REAR VENT
• All dimension lengths for vertical or horizontal runs are measured
from center of the vent pipe.
96
84
72
60
C
63''
48
42''
36
B
24
• Venting runs must fall within the limits set by the venting graphs,
see Figure 9 or 9.b
Unacceptable vent run
within shaded area.
12
0
12
24
EA
RT
H
0
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
H
• Fireplace must be converted to Rear Vent configuration prior to
running vent, see Figure 5 and 5.b (Page 11)
A
Acceptable vent run
within non-shaded area.
108
Vertical Height (In.)
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
120
Figure 9.b PL38DF* Rear Vent Venting Graph for Propane wall mounted terminations.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 144", this would be an
acceptable installation.
NOTE: 12'' MAX horizontal
run with no vertical lift
PXTExtension
Extension
PXT
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 36" and the horizontal run
to the wall flange of the vent termination is 84", this would not be an
acceptable installation.
RHS101 Heat
RHS101
Heat
ShieldShield
Termination
Termination
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60" and the
horizontal run to the wall flange of the vent termination is 144", this
would not be an acceptable installation.
NATURAL GAS VENT RUN
A
Acceptable vent run
within non-shaded area.
108
Exterior
Exterior
Wall
Wall
Hearth
Hearth
132
120
12”
12'' MAX.
MAX
Figure 9.c Straight run, Rear Vented, wall mounted termination. Note: Straight through the wall
rear vent available for Natural Gas only.
30'' Max.
30”
Max.
Vertical Height (In.)
96
for minimum
vertical
84
72
C
60
48
49''
36
26⅜''
12
H
RT
EA
H
Unacceptable vent run
within shaded area.
12''
0
12
24
36
Flex
Flexor
orRigid
Rigid
Section
Section
B
42''
24
0
26 3/8”
3/8''
26
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
12”
12''
Max.
Max.
49''Min
Min.NG
NG
49”
Min
63”63''
Min
LP
Propane
26
3/8”
26 3/8''
Figure 9. PL38DF* Rear Vent Venting Graph for NG wall mounted terminations.
Figure 9.d Rear Vented, wall mounted Multi-elbow termination installation for NG or Propane.
Installation must comply with the Venting Graph for Rear vent, wall mounted terminations, Figure
15 or 15a.
18
XG0199 - 170223
Installation
NATURAL GAS VENT RUN
Top Venting Graph P42, PL42:
132
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
120
96
84
72
C
60
48
40½'' B
36
Notes Wall Mounted Terminations: TOP VENT
24
• All measurements for vertical or horizontal runs are measured from
center of the vent pipe.
44''
Unacceptable vent run
within shaded area.
12
0
12
24
EA
RT
H
0
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
H
• Venting runs must fall within the limits set by the venting graph, see
Figure 10 or 10b.
A
Acceptable vent run
within non-shaded area.
108
Vertical Height (In.)
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
10 or 10.b with an 'X'.
Figure 10.b PL42DF* NG Top Vent Venting Graph for wall mounted terminations.
44" Max.44"
for minimum
vertical (NG)
Max. (NG)
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 144", this would be an
acceptable installation.
Example B: (Unacceptable Installation)
12" Max. for minimum
16"
Max.
(LP)
vertical
(Propane)
Heat
Heat Shield
Shield
Flexsection
section
Flex
If the vertical dimension from the hearth is 36" and the horizontal run
to the wall flange of the vent termination is 84", this would not be an
acceptable installation.
Termination
Termination
Example C: (Unacceptable Installation)
39"
Min.Min.
(NG)
40 1/2"
(NG)
53"
(Propane)
63"Min.
Min.
(LP)
If the vertical dimension from the floor of the fireplace is 60" and the
horizontal run to the wall flange of the vent termination is 144", this
would not be an acceptable installation.
Exterior
Exterior
Wall
Wall
Hearth
Hearth
PROPANE VENT RUN
132
120
A
Acceptable vent run
within non-shaded area.
108
Figure 10.c Top Vented, wall mounted Multi-elbow installation. See Venting Graph for Top vent,
wall mounted terminations, Figure 10 or 10b.
15' Max.
15’Max.
for minimum
Vertical Height (In.)
96
30" Min.
30”min
84
vertical
72
C
60
53''
48
36
B
12''
24
Unacceptable vent run
within non-shaded area.
12
0
H
EA
RT
H
0
Heat
Shield
Heat
Shield
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180
Solid section
Flexsection
Section
Flex
Horizontal Run (In.)
Termination
Termination
MinatatMax.
Max.
9’9’Min
Horizontal
(NG)
Horizontal(NG)
10’
Max.
10’ Min
Min at Max.
Horizontal
(Propane)
Horizontal(LP)
Exterior
Exterior
Wall
Figure 10. PL42DF* Propane Top Vent Venting Graph for wall mounted terminations.
Hearth
Hearth
Wall
Figure 10.d Top Vented, wall mounted Multi-elbow installation. The vent run must comply with
Venting Graph for Top vent, wall mounted terminations, Figure 10 or 10.b
XG0199 - 170223
19
Installation
Rear Venting Graph P42, PL42:
NOTE: 12'' MAX horizontal
run with no vertical lift
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
11 or 11.b with an 'X'.
PXTExtension
Extension
PXT
RHS101 Heat
RHS101
Heat
ShieldShield
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Termination
Termination
Notes Wall Mounted Terminations: REAR VENT
• All dimension lengths for vertical or horizontal runs are measured
from center of the vent pipe.
• Venting runs must fall within the limits set by the venting graphs,
see Figure 11 or 11.b
• Fireplace must be converted to Rear Vent configuration prior to
running vent, see Figure 8 and 8a.
12”
12'' MAX.
MAX
Exterior
Exterior
Wall
Wall
Hearth
Hearth
27 3/8”
3/8''
26
Figure 11.b Straight run, Rear Vented, wall mounted termination. The vent run must comply with
the Venting Graph for Rear vent, wall mounted terminations, Figure 11. NOTE: Straight through
the wall rear vent available for Natural Gas only.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 144", this would be an
acceptable installation.
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 36" and the horizontal run
to the wall flange of the vent termination is 84", this would not be an
acceptable installation.
30'' Max.
30”
Max.
for minimum
vertical
Flex
Flexor
orRigid
Rigid
Section
Section
25 1/5''
Min.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60" and the
horizontal run to the wall flange of the vent termination is 144", this
would not be an acceptable installation.
12”
12''
Max.
Max.
49” Min NG
Min.
63”53''
Min
LP
26
3/8”
27 1/2''
NATURAL GAS AND PROPANE VENT RUN
132
120
A
Acceptable vent run
within non-shaded area.
108
Figure 11.c Rear Vented, wall mounted Multi-elbow termination installation. The vent run must
comply with the Venting Graph for Rear vent, wall mounted terminations, Figure 11.b
Vertical Height (In.)
96
84
72
C
60
48
53''
36
27½''
12
H
EA
RT
H
0
B
42''
24
Unacceptable vent run
within shaded area.
12''
0
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
Figure 11. PL42DF* Rear Vent Venting Graph for NG and propane wall mounted terminations.
20
XG0199 - 170223
Installation
Top Venting Graph (5''/8'') P52, PL52:
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
12 or 12b with an 'X'.
7’ 44"
Max. for
min Vertical
Max.
(NG)
Flexsection
section
Flex
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Termination
Termination
39" Min. (NG)
11' Min.
63" Min. (LP)
Notes Wall Mounted Terminations: TOP VENT
• All measurements for vertical or horizontal runs are measured from
center of the vent pipe.
• Venting runs must fall within the limits set by the venting graph, see
Figure 12 or 12b.
Heat
Heat Shield
Shield
Hearth
Hearth
Exterior
Exterior
Wall
Wall
Figure 12.b 5"/8" Top Vented, wall mounted installation with one 90° bend. The vent run must
comply with Venting Graph for Top vent, wall mounted terminations, Figure 12.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 180" and the horizontal
run to the wall flange of the vent termination is 120", this would be an
acceptable installation.
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 126" and the horizontal
run to the wall flange of the vent termination is 54", this would not be
an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 125" and the
horizontal run to the wall flange of the vent termination is 130", this
would not be an acceptable installation.
198
180
A
Acceptable vent run
within non-shaded area.
162
Vertical Height (In.)
144
B
126
132''
108
C
84''
90
72
54
36
Unacceptable vent run
within shaded area.
18
0
H
EA
RT
H
0
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
Figure 12. 5"/8" Top Vent Venting Graph for wall mounted terminations.
XG0199 - 170223
21
Installation
Top Venting Graph (5''/10'') P52, PL52:
Measure the vertical height from the fireplace hearth to the centre of
the termination and the horizontal run from the fireplace flue collar
to the wall flange of the termination. Plot on the Venting Graph Figure
13 with an 'X'.
20’44"
Max. Max.
for min Vertical
(NG)
Heat
Heat Shield
Shield
Flexsection
section
Flex
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Termination
Termination
Notes Wall Mounted Terminations: TOP & REAR VENT
39" Min. (NG)
56' Min.
63" Min. (LP)
• All dimension lengths for vertical or horizontal runs are measured
from center of the vent pipe.
• Venting runs must fall within the limits set by the venting graphs,
see Figure 13.
• Fireplace must be converted to Rear Vent configuration prior to
running vent, see Section 3: Venting, figures 5 and 5b.
Exterior
Exterior
Wall
Wall
Hearth
Hearth
Figure 13.b 5"/10"Top Vented, wall mounted installation with one 90° bend. The vent run must
comply with Venting Graph for Top vent, wall mounted terminations, Figure 12
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 138", this would be an
acceptable installation.
Example B: (Unacceptable Installation)
8'' Max.
30”
Max.
for minimum
vertical
If the vertical dimension from the hearth is 48" and the horizontal run
to the wall flange of the vent termination is 72", this would not be an
acceptable installation.
Flex
Flexor
orRigid
Rigid
Section
Section
Example C: (Unacceptable Installation)
27''
Min.
If the vertical dimension from the floor of the fireplace is 60" and the
horizontal run to the wall flange of the vent termination is 144", this
would not be an acceptable installation.
12”
12''
Max.
Max.
132
120
A
Acceptable vent run
within non-shaded area.
108
49” Min NG
Min.
63”56''
Min
LP
26
3/8”
28 3/4''
Vertical Height (In.)
96
Figure 13.c 5"/10" Rear Vented, wall mounted Multi-elbow termination installation. The vent run
must comply with the Venting Graph for Rear vent, wall mounted terminations
84
72
C
60
56''
48
36
Note:
B
If power venting, vent run must be reduced to 5"/8" or 4"/7". Contact
your Montigo dealer to discuss power venting options.
20''
24
Unacceptable vent run
within shaded area.
12
H
EA
RT
H
0
0
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180
Horizontal Run (In.)
Figure 13. 5"/10" Top or Rear Vent Venting Graph for wall mounted terminations.
22
XG0199 - 170223
Installation
45° Corner Installation 5''/8'':
45° or less Corner Installation 5''/8'':
Attach a PEL-45 (45° elbow) directly onto the flue collar. Cut the PXT-20
to suit, and attach it to the PEL-45. Slide the fireplace into position and
attach to the termination.
Use a PTO-4 termination and a PFL-1 or PFL-2 (12" or 24" compressed
length) and a frame, if appropriate. Flex may be turned to obtain desired
degree of angle required but must not exceed 45°.
45° Corner Installation 5''/10'':
45° or less Corner Installation 5''/10'':
Attach a REL-45 (45° elbow) directly onto the flue collar. Cut the RXT-20
to suit, and attach it to the REL-45. Slide the fireplace into position and
attach to the termination.
Use a RTO-4 termination and a RFL-4 (48" compressed length) and a
frame, if appropriate. Flex may be turned to obtain desired degree of
angle required but must not exceed 45°.
PTO-4F Termination
(RTO-4F for 5''/10'')
PTO-4F Termination
RTO-4F
(RTO-4F for 5''/10'')
RTO-4F
RHS 101 104
(RHS 104 for 5''/10'')
Heat Sheild
RHS 101 (RHS 104 for 5''/10'')
Heat Sheild104
PXT
1820
(RXT 20 for 5''/10'')
RXT
PEL- 45 Elbow
REL20- for
45 5''/10'')
Elbow
(REL
PFL4 Flex Section
(RFL4 for 5''/10'')
RFL4
PEL- 90 Elbow
REL90
- 90
(REL
forElbow
5''/10'')
Flue Collar
PEXT - 1
REXT
1 5''/10'')
(REXT
- 1-for
Flue Collar
Flue
Collar
Figure 14. Corner Installation
Figure 14.b Corner Installation Flex
NOTICE
NOTE: P*38DF, P*42DF: The PFVK01 / PFVK01F kit is available for
top vent corner FLEX application (NG only). The kit includes a heat
shield, a PFL-18 (f/f) flexible pipe, and a termination with or without a
mounting frame.
Corner Installation is available for TOP VENT UNITS ONLY. Ensure
minimum Vertical Venting Height is maintained in corner installations:
40" for P*38
48'' for P*42
56'' for P*52
XG0199 - 170223
NOTE: P*52DF: The PFVK01F kit is available for top vent corner FLEX
application (NG only). The kit includes a heat shield, a RFL-2 (f/f) flexible
pipe, and a termination with or without a mounting frame.
23
Installation
Section 3-3-2: Venting Components
The following components and associated Montigo part numbers are for
installation of a roof or wall mounted termination. Use of non-Montigo
approved parts will VOID the warranty and may impede operation of
the fireplace.
A - Termination
RTO4F (5/10 Vent)
PTO4F (5/8 Vent)
PTO4 (5/8 Vent)
PVTK1SS (5/8 Vent)
B - Frame Kits
MSR
MOSR
BSR-4
BSR-6
(Stucco Frame)
(Stucco Frame)
(4" Brick Frame)
(6" Brick Frame)
PFL - 1
PFL - 18
PFL - 2
PFL - 3
PFL - 4
PFL - 6
(12" f/f Section)
(18" f/f Section)
(24" f/f Section)
(36" f/f Section)
(48" f/f Section)
(72" f/f Section)
PXT - 5
PXT - 10
PXT - 20
PEXT - 1
PEXT - 2
PEXT - 3
PEXT - 4
PEXT - 6
(5" f/f Section)
(10" f/f Section)
(20" f/f Section)
(12" f/m Section)
(24" f/m Section)
(36" f/m Section)
(48" f/m Section)
(72" f/m Section)
RXT - 10
RXT - 20
REXT - 1
REXT - 2
REXT - 3
REXT - 4
REXT - 6
(10" f/f Section)
(20" f/f Section)
(12" f/m Section)
(24" f/m Section)
(36" f/m Section)
(48" f/m Section)
(72" f/m Section)
C - Flex Sections
(5/8 Vent)
D - Rigid Sections
(5/8 Vent)
(5/10 Vent)
E - Elbows
(5/8 Vent)
PEL-90MM (m/m 90º Elbow)
PEL-90FF ( f/f 90º Elbow)
PEL-90FM ( f/m 90º Elbow)
PEL-45FM ( f/m 45º Elbow)
(5/10 Vent)
REL-90MM (m/m 90º Elbow)
REL-90FF ( f/f 90º Elbow)
REL-90FM ( f/m 90º Elbow)
REL-45FM ( f/m 45º Elbow)
F - Wall Penetration Kit
RFVK01F (5/10 venting only)
PRVK01F (5/8 venting only)
PRVK01 (5/8 venting only)
G - Support Ring & Plate
PSPXT-8 (5/8 venting)
RSPXT-10 (5/10 venting)
H - Firestop
FS-8
FS-10
I - Roof Flashing
PRF-7
PRF-12
J - Heat Shield
RHS101 (5"/8")
RHS102 (5"/10")
RHS104 (5"/10")
K - Heat Guard
MTKOG
L - Reducing Collar
RVA108 (5/10 to 5/8)
24
Connection and installation of the vent
components should adhere to the following
guidelines:
• Use any combination of rigid and flex pipe as required and in any
orientation (Male connectors can face in any direction).
• Flex sections may be stretched up to 150% of their total length (e.g.
a 24” section maybe stretched to 36”).
• Connect all vent sections using a minimum of three sheet metal
screws on the outer pipe flue.
• Ensure the pipe ends male to female slide in a minimum of 1 1/2”
of overlap.
• Ensure all horizontal runs are supported with a minimum of 3
supports per 10’ of venting.
• When hanging/supporting venting, ensure that 1” clearance is
maintained on sides and bottom of vent runs and 2” above horizontal
vent runs to any combustible material.
• Rigid pipe may be cut less than half way from the FEMALE END ONLY.
• Ensure when cutting sections of rigid pipe to maintain integrity of
internal supports.
• Flex pipe cannot be cut
• Place the springs, supplied with the pipe kit (flex only), between the
outer and inner pipes to keep the pipes separate and avoid any
possible hot spots.
• Montigo recommends the use of a flex section for the first section of
venting connected directly to the fireplace, offering greater flexibility
of installation and absorption of movement.
• Firestops must be installed as required by national & local codes.
• Montigo recommends that all exterior corners and joints be sealed
with exterior caulking. However, we encourage you to consult your
Building Envelope Engineer or Waterproofing Consultant for further
recommendations.
IMPORTANT:
Please refer to your Building Envelope Engineer
or Waterproofing Consultant for a review of ALL
penetrations through exterior walls or the roof.
(1/12 - 7/12 pt.)
(7/12 - 12/12 pt.)
XG0199 - 170223
Installation
Section 3-3-2.2: Simpson Duravent Venting Components
The following Simpson Duravent venting components are approved for use with Montigo products. Please
contact your local Montigo dealer for further information.
Simpson Duravent
Part Number
Component
Montigo Part Number
Termination
PTO4
(3" Length)
PTO4F (3" Length)
PVTK1SS (5/8 Vent)
58DVA-HC (Horizontal 5/8 vent)
58DVA-VCH (Vertical 5/8 Vent)
Rigid Sections
(5/8 Vent)
PXT - 5
PXT - 10
PXT - 20
PEXT - 1
PEXT - 2
PEXT - 3
PEXT - 4
PEXT - 6
58DVA-06 (6")
58DVA-09 (9")
58DVA-12 (12")
58DVA-18 (18")
58DVA-24 (24")
58DVA-36 (36")
58DVA-48 (48")
58DVA-60 (60")
(5" f/f)
(10" f/f)
(20" f/f)
(12" f/m)
(24" f/m)
(36" f/m)
(48" f/m)
(72" f/m)
Rigid Pipe Extension
58DVA-08A (12")
58DVA-16A (20")
Rigid Telescopic Pipe
58DVA-17TA
58DVA-24TA
E - Elbows
(5/8 Vent)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)
PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
58DVA-E30 (30°)
58DVA-E45 (45°)
58DVA-E60 (60°)
58DVA-E90 (90°)
Support Ring & Plate
PSPXT-8
58DVA-DC
Firestop
FS-8
58DVA-WFS
58DVA-FS
Roof Flashing
58DVA-FF (flat roof)
58DVA-F6 (0/12 - 6/12 pt.)
58DVA-F12 (7/12 - 12/12 pt.)
Metal/Tile Roof Flashing
PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
58DVA-F6DS (0/12-6/12 pt.)
58DVA-F12DS (7/12-12/12 pt.)
Heat Shield
RHS101
58DVA-WTU
58DVA-WT
Attic Radiation Shield
58DVA-IS
Vinyl Siding Heat Shield
58DVA-VSK (Vinyl Siding Standoff
Kit)
Wall Support
58DVA-WS
Offset Support
58DVA-ES
Vaulted Ceiling Support
58DVA-CS
Storm Collar
58DVA-SC
Montigo Fireplace Adapter
58DVA-AD-M1
Montigo Termination
Adapter
58DVA-AD-M2
XG0199 - 170223
25
Installation
Section 3-3-2.3: ICC Venting
Components*
Section 3-3-2.4: Metalfab Venting
Components*
The following ICC venting components are approved for use with
Montigo products. Please contact your local Montigo dealer for
further information.
The following Metalfab venting components are approved for use
with Montigo products. Please contact your local Montigo dealer
for further information.
Component
Montigo Part Number
Rigid Sections
(5/8 Vent)
5DL6 (6")
5DL9 (9")
PEXT - 1
PEXT - 2
PEXT - 3
PEXT - 4
PEXT - 6
Rigid Pipe Extension
(12" f/m)
(24" f/m)
(36" f/m)
(48" f/m)
(72" f/m)
PXT12 (12" f/f)
PXT20 (20" f/f)
Rigid Telescopic Pipe
E - Elbows
(5/8 Vent)
ICC
Part Number
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)
PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
MetalFab
Part Number
5D6 (6")
PEXT - 1 (12" f/m)
PEXT - 2
PEXT - 3
PEXT - 4
PEXT - 6
(24" f/m)
(36" f/m)
(48" f/m)
(72" f/m)
5D12 (12")
5D18 (18")
5D24 (24")
5D36 (36")
5D48 (48")
Rigid Pipe
Extension
PXT5 (5" f/f)
PXT12 (12" f/f)
PXT20 (20" f/f)
5DLA30
E - Elbows
(5/8 Vent)
5DE45 (45°)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)
PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
Firestop
FS-8
5DFS
5DE90 (90°)
Roof Flashing
PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
5DF (0/12 - 6/12 pt.)
5DF-12 (7/12 - 12/12 pt.)
5DLT (12")
5DLS1 (12")
5DLT2 (20")
5DSL2 (20")
PSPXT-8
5CS
Firestop
FS-8
5CS
Heat Shield
RHS101
5WT
5WTE
Attic Radiation
Shield
5AS
5RDS
Wall Support
5WS
Offset Support
5OS
Vaulted Ceiling
Support
5SS
SC8
Montigo Part Number
Rigid Sections
(5/8 Vent)
5DL1 (12")
5DL2 (24")
5DL3 (36")
5DL4 (48")
Support Ring & Plate
Storm Collar
Component
5SC
5SQSC
Montigo Fireplace
Adapter
TM-5AA6
Montigo Termination Adapter
TM-5TA1
5DAL (3" to 10")
5D45L (45°)
5D90L (90°)
Wall Support
5DWS
Vaulted Ceiling
Support
DRS
Storm Collar
SC8
5DSC
Montigo
Fireplace
Adapter
5DNA
Montigo
Termination
Adapter
5DMTA
* Must use Montigo termination, see section 3-3-2.
* Must use Montigo termination, see section 3-3-2.
26
XG0199 - 170223
Installation
Section 3-3-3: Heat Shields 5''/8''
Installing a Wall Mounted RHS8 heat shield
Installing a Wall Mounted RHS101 Heat shield
The RHS8 Heat shield CANNOT be used when the Termination is WITHIN
(36" Min. horizontal and 46" Min. vertical) from the fireplace, or directly
off the rear of the fireplace, as shown figure 15. The RHS101 Heat
Shield (Figure 15 and 15b) MUST be used within the noted dimensions.
The RHS101 heat shield MUST be used where the RHS8 Termination
(Figure 15.c and 15.d) CANNOT be used. Use the RHS101 where any of
the dimensions are within the parameters shown, figure 15.d To install
the RHS101, Slide the Inner Section over the vent pipe that will connect
to the fireplace. Then fasten the vent pipe to the back of the fireplace
with a minimum of three sheet metal screws.
To install the RHS8, frame an opening in combustible construction,
Figure 15 below. Slide the Heat shield in place over the vent pipe which
attaches to the fireplace. After the fireplace and vent pipe have been
installed, clearances should match the dimensions in Figure 15.
1” Min. Both sides Typical
1'' min. Both sides Typical
From the outside slide the RHS101 outer section on see Figure 15.d
To complete the installation fasten the heat shield outer section &
termination frame to the structure Figure 15.e
RHS101 Heat Shield Outer Section
Drywall / sheetrock
RHS101 Heat Shield, inner Section
min.
1”1''Min.
Termination
Vent pipe, from fireplace
RHS8 Heat Shield
RHS8 Heat Shield
Combustible Framing
Combustible framing
1”1''Min.
min.
Combustible framing
Figure 15.a RHS8 Installation. (Install by sliding over vent pipe where it passes through the
combustible construction).
Figure 15.c RHS101 Installation. (Install by sliding Outer Section over vent pipe where it passes
through the combustible construction.
RHS101 Heat Shield Outer Section
Drywall / sheetrock
RHS101 Heat Shield, inner Section
Termination
36'' Min.
36”
Min
Vent pipe, from fireplace
RHS8 Heat
Shield
RHS8
Heat Shield
PTO Termination
PTO Termination
60” Min.
60'' Min.
Figure 15.d Heat Shield. After sliding the outer section in place.
3/8'' min. Both sides Typical
3/8'' min.
Inner shield 9 3/8''
Figure 15.b RHS8 Installation. (Minimum requirements).
Outer shield 10 1/4''
3/8'' min.
Combustible Framing
Figure 15.e RHS101 Installation
XG0199 - 170223
27
Installation
Heat Shields 5''/10'' (For P52DF and PL52DF)
Installing a Wall Mounted RHS102 Heat shield
Installing a Wall Mounted RHS104 Heat shield
The RHS102 Heat Shield (Figure 16 and 16a) MUST be used in all
cases where the venting passes through a wall. To install the RHS 102,
frame an opening in combustible construction. Slide the Heat shield
in place over the vent pipe which attaches to the fireplace. After the
fireplace and vent pipe has been installed, clearances should match
the dimensions in Figure 16.
Installing a Wall Mounted RHS 104 Heat shield. The RHS104 Heat shield
MUST be used in conjunction with the RTO-4F Termination (Figure 16
and 16b).
To install the RHS104, Slide the Inner Section over the vent pipe.
From the outside slide the RHS104 outer section on (see Figure 16f).
To complete the installation fasten the Heat Shield Outer Section &
Termination frame to the structure.
1/4'' min. Both sides Typical
1/4'' min.
1 1/4'' min. Both sides Typical
1 1/4'' min.
Inner shield 11 1/2''
Inner shield 11 1/2''
Outer shield 10 5/8''
Outer shield 10 5/8''
1/4'' min.
1 1/4'' min.
Combustible Framing
Combustible Framing
Figure 16.d RHS104 Installation
Figure 16. RHS102 Installation.
RHS101 Heat Shield Outer Section
Drywall / sheetrock
Drywall/Sheetrock
RHS102
102 Heat
Heat Shield
RHS
Shield
Outer Section
Outer Section
Drywall / sheetrock
RHS101 Heat Shield, inner Section
RHS 102 Heat Shield
RHS 102 Heat Shield
Inner Section
Termination
Vent pipe, from fireplace
Inner Section
Vent pipe
Vent Pipe
Combustible
Combustible
Framing
framing
Combustible framing
Figure 16.e RHS104 Installation.
Figure 16.b RHS102 Installation.
36” Min
5''/10''
36” Min
RHS104 Heat Shield
Inner Section
27” Min
27” Min
RHS102
Heat
Shield
RHS104 Heat Shield
5''/10''
RTO-4F Termination
60 Min”
RTO-4F Termination
60 Min”
RHS102
Heat
Shield
Figure 16.c RHS 102 & RHS 104 Installation. (Minimum requirements).
28
Figure 16.f RHS 102 & RHS 104 Installation. (Minimum requirements).
XG0199 - 170223
Installation
Section 4: Wiring
BATTERY
PACK
BATTERY PACK
type
1.5V AA TYPE
type
1.5V AA TYPE
SPARK
SPARK
1.5V AA TYPE
type
RED
RED
1.5V AA TYPE
type
BLACK
BLACK
2
GREEN
GREEN
6 Amps
3.15A
FUSE
.15A F
SE
MAIN ON/OFF
MAIN ON/OFF
SWITCH
SWITCH
BL BLUE
E
WHITE
WHITE
OPTIONAL
CPI/IPI
SWITCH
OPTIONAL
CPI/IPI
SWITCH
6
ORANGE
ORANGE
B
BLK
10
GREEN
GREEN
BBURNER
RNER
VARIABLE
SPEED
VARIABLE
SPEED
COMFORT
FANS
COMFORT
FANS
5
YELLOW/GREEN
YELLOW/GREEN
PILOT
PILOT
MAIN Power
Power
120vac 60 hz
120VAC 60 Hz
6 amps
BLACK
BLACK
SENSOR
SENSOR
PROFLAME
5885
PROFLAME
MAIN
WHITE
WHITE
1
Wht
WHT
BLACKBLACK
BROWN
BROWN
YELLOW
YELLOW
ORANGE
ORANGE
6
WHT
Wht
B
BLK
BLACK
BLACK
10
WHITE
WHITE
6
11
LED
LEDLIGHTS
Lights
LED1
- RED
LEDLED
LED1
- Red
12
LED2
AMBER
LED
LED2
Amber
LED
MODELS
P38DFN-F
1
SW1
P38DFL-F
P42DFN-F
P42DFL-F
P52DFN-F
P52DFL-F
Installation of
Electrical Supply
NOTE: If any of the original wire
supplied with the appliance is
replaced, it must be replaced
with the same type, or its
equivalent.
XG0199 - 170223
LIGHTS ON/OFF
ON/OFF
CONTROL
CONTROL
Figure 17. Wiring diagram for P38DF, P42DF, P52DF with SIT Proflame Electronic Ignition
ELECTRICAL CONNECTION ACCESS
ELECTRICAL CONNECTION ACCESS
PL38, P38, PL42, P42
PL52, P52
Installations in Canada must
be electrically grounded in
accordance with CSA C22.1
Canadian Electrical Code Part
1 and/or Local Codes.
Installations in the USA must be
grounded in accordance with
local codes or, in the absence
of local codes, with the National
Electrical Code, ANSI/NFPA 70.
Lights
WHITE
WHITE
BLACK
BLACK
1
52"
7
8"
5½”
5½”
5”
5”
6 5/8
1
22"
Figure 17.b Electrical connection access.
(right side shown)
0.8”
0.8”
8”
8”
2½”
2½”
Figure 17.c Electrical connection access.
(right side shown)
29
Installation
OPTIONAL
OPTIONAL
BATTERY
BATTERY PACK
PACK
1.5V AA
AA TYPE
type
1.5V
1.5V AA
AA TYPE
type
1.5V
SPARK
SPARK
RED
RED
1.5V
1.5V AA
AA TYPE
type
BLACK
BLACK
X2
GREEN
GREEN
X1
SENSOR
SENSOR
BLACK
BLACK
X3
WHITE
TO
ON/OFF WHITE
TO ON/OFF
BLACK
WALL SWITCH
WALL
SWITCH BLACK
BLUE
BLUE
WHITE
WHITE
OPTIONAL
CPI/IPI
SWITCH
OPTIONAL
CPI/IPI
SWITCH
WHITE
WHITE
X4
3.15AFUSE
FUSE
3.15A
1.5V
1.5V AA
AA TYPE
type
MAIN
Power
To PPO
120vac 60 hz
6 amps
6
X5
YELLOW/GREEN
YELLOW/GREEN
ORANGE
ORANGE
10
GREEN
GREEN
4
6
3
4
LED Lights
LED LIGHTS
LED1 - Red LED
MODELS
PL38DFN-F
PL38DFL-F
PL42DFN-F
PL42DFL-F
PL52DFN-F
PL52DFL-F
LED1 - RED LED
LED2 Amber LED
SW1
Figure 18. Wiring diagram for PL38DF, PL42DF, PL52DF with SIT Proflame BASIC Electronic Ignition
Installation of the wall switch
Montigo supplies 14' of low voltage wire to be plugged into the control
board. Connect to a standard single pole ON/OFF switch to the location
of your choice. You may extend these wires up to 100' in length with
a wire of equal quality.
Installations in Canada must be electrically grounded in accordance
with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must be electrically grounded in accordance
with local codes or, in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70.
Optional remote control available through your Montigo Dealer.
(RX200**)
30
XG0199 - 170223
Installation
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot
Ignition] Jumper Cable Installation
“Why use CPI mode”?
There are several reasons why you may choose to use CPI mode. When
a flue is cold it can be difficult to light the appliance. It can take a bit of
time (particularly on tall vents) to initialize vent action. This can result
in “lifting” or “ghosting” of the flames during the first two to three
minutes of operation. It is also possible to encounter times when the
fireplace fails to light successfully. The fireplace will then attempt to
re-light a second or third time depending on prevailing temperatures
or altitude. When in CPI mode, the pilot also keeps the system warm.
During a “cold” start, condensation will normally form on the inner glass
surface of the door. This condensation will quickly dry, however, the
condensation tends to run down the glass and cause some streaking.
CPI mode helps to resolve this issue. If CPI mode is used during the
winter months, the energy it takes to run the pilot is partially recovered
as heat into the building, so it does not use as much energy as running
a pilot in the off season.
A connector is supplied with this unit that can be plugged into the
wire harness connected to the controller. This jumper cable gives the
Remote Control the ability to operate the CPI / IPI switch and set the
unit to operate in either condition. CPI means “Continuous Pilot Ignition”
or “Standing Pilot” as it is commonly known. IPI means “Intermittent
Pilot Ignition”, which only initializes the pilot when you are going to be
using the appliance.
Installing the CPI Jumper Cable
1). Access the control box.
Figure 19.a Open the control box drawer
2). Remove the bag containing the Jumper Cable from the wire
harness connected to the controller.
The difference between IPI and CPI:
IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode in
which the pilot is only used when the main burner is on.
CPI (Continuous Pilot Ignition) Mode: The pilot runs continuously
even when the main burner is off. (Typically only used for winter
months)
Figure 19.b Locate Jumper cable
3). Find the corresponding plug attached to the control wire harness
and connect the CPI jumper.
Figure 19.c Connect CPI
4). See operation section to turn remote into CPI mode.
XG0199 - 170223
31
Installation
Section 5: Installing the gas line
Fuel Type
DANGER
• Verify that your fireplace is compatible with your available gas type.
(Natural Gas or Propane shown by "N" or "L" in your model number
• If gas type is not compatible, contact your local Montigo dealer.
Gas Pressure
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1/ NFPA
54 National Fuel Gas Code in the USA and CAN/CGA B149.1 in Canada.
After gas line is connected, each appliance connection, valve and
valve train MUST be checked while under normal operating pressure
with either a Liquid Solution, or Leak Detection Device, to locate any
source of leak. Tighten any areas where bubbling appears or a leak is
detected until bubbling stops completely or leak is no longer detected.
DO NOT use a flame of any kind to test for leaks. A fire or explosion
will occur, causing serious injury, property damage or death.
Pressure requirements (during operation):
WARNING
PRESSURE REQUIREMENTS
Gas Pressure
Natural Gas
Propane
Minimum inlet pressure
5.5in. w.c.
11in. w.c.
Manifold pressure
3.5in. w.c.
10in. w.c.
An inspection of the explosion relief flappers and door MUST be made
prior to lighting the fireplace. A faulty seal on the door gasket and/or
explosion ports will result in products of combustion leaking into the
living space and may result in carbon monoxide poisoning.
Figure 20. Pressure Requirements
GAS LINE ACCESS
PL38, P38, PL42, P42
• The manifold outlet pressure is set from the factory to the appropriate
pressure but should be verified.
• To check pressures, control valves have a provision to remove a 1/8”
N.P.T. plug to be fitted with a hose barb.
• Montigo requires a service shut off valve be located in an accessible
location to isolate the gas supply.
1
14"
• Only install gas shut-off valves approved for use by the state, province,
or other governing body in which the fireplace is being installed.
2"
Section 5-3: GAS CONNECTION
• See Figure 20.b or 20.c for location of gas line access.
• Flexible gas connectors must not exceed 2 feet in length, unless
allowable within local regulations.
• Connect incoming gas line to the 1/2"or 3/8" gas inlet port.
8 1/2
Figure 20.b Gas Inlet Supply location
(left side shown)
• Check appliance connection, valve and valve train under normal
operating pressure with a commercially available leak check solution.
GAS LINE ACCESS
PL52, P52
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
NOTICE
When pressure testing the fireplace, gas line, and input system
follow the appropriate local codes for your area. DO NOT connect
the fireplace to pressures in excess of 0.5 psig. (14" w.c.) This will
damage the gas control valve.
32
1¼”
2”
10½”
Figure 20.c Gas Inlet Supply location
(left side shown)
XG0199 - 170223
Installation
Section 6: Finishing
Finishing Around the Fireplace
P42,PL42 COMBUSTIBLE MANTLES AND FACINGS
Combustible mantels and mouldings may be safely installed over the
top and on the front of the fireplace provided that they do not project
beyond shaded area shown in Figure 21.a - 21.c
17
15
Fireplace Facing
The face of the fireplace may be painted to match the room decor,
provided you use a heat-resistant paint. Decorative facing must not
extend past the fireplace opening at all, because it will interfere with
the access to retainers for removal of glass door
14
Combustible construction
allowed in shaded area
13
Combustible facing material
12
Vertical Height (In.)
When sizing the finish material for your fireplace, it is important to
remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN
ANY WAY - to do so restricts the air supply for the control compartments
and heat exchanger it also prevents access for servicing controls.
Combustible header
16
11
Non-Combustible header
10
9
8
Non-combustible facing
or nailing flange
7
P42,PL42
6
5
SIDE VIEW
4
3
Non-combustible facing
2
1
12 11 10 9
15
5
4
3
2
1
Top of fireplace opening
Combustible construction
allowed in shaded area
14
13
Combustible facing material
12
11
P52,PL52 COMBUSTIBLE MANTLES AND FACINGS
Non-Combustible header
10
17
9
16
8
5
SIDE VIEW
4
3
Non-combustible facing
2
1
12 11 10 9
8
7
6
5
4
3
2
1
Top of fireplace opening
Horizontal Run (In.)
Combustible construction
allowed in shaded area
14
13
P38,PL38
6
Combustible header
15
Non-combustible facing
or nailing flange
7
Combustible facing material
12
Vertical Height (In.)
Vertical Height (In.)
6
Figure 21.b Combustible mantles and facings. (Not to scale)
Combustible header
16
7
Horizontal Run (In.)
P38,PL38 COMBUSTIBLE MANTLES AND FACINGS
17
8
11
Non-Combustible header
10
9
8
Non-combustible facing or
nailing flange
7
6
P52,PL52
5
4
SIDE VIEW
3
Figure 21.a Combustible mantles and facings. (Not to scale)
Non-combustible facing
2
1
12 11 10 9
8
7
6
5
4
3
2
1
Top of fireplace opening
Horizontal Run (In.)
CAUTION
We recommend careful consideration be given to the effects of
elevated mantel temperatures which may be in excess of product
design, for example: candles, plastic or pictures. This can cause
melting, deformation, discoloration or premature failure of T.V. radio,
and other electronic components.
XG0199 - 170223
Figure 21.c Combustible mantles and facings. (Not to scale)
WARNING
Fireplaces cannot be recessed into a wall cavity.
33
Installation
Finishing the Fireplace
Flush Finishing the Fireplace
NOTE: National Canadian Gas Association mantel test requirements
are for fire hazard prevention to combustible materials.
A noncombustible finishing material may be installed over the face of
the unit as shown below. Please be aware that the temperature of the
fireplace face will be extremely hot and could be subject to cracking in
seams of concrete board or tile installed directly on the face.
New technology, to meet consumer and government demands for the
wise use of energy, has prompted us to manufacture many models of
fireplaces which are hot, fuel and energy efficient.
Please be aware; temperatures over the mantel will rise above normal
room temperature and walls above fireplace may be hot to touch.
Please refer to the flush face finishing guide for more detailed
instructions.
NOTE: UNIT CANNOT BE RECESSED INTO A WALL
HIGH STYLE FINISHING
Combustible facing
STANDARD FINISHING
45°
FLUSH FACE FINISHING
(PREFERRED STYLE)
Side wall clearances are 3". Combustible surrounds may be installed
with 3" clearance to the side of the fireplace as shown in Figure 21.b
Non-combustible facing (allowed over face)
Non-combustible header
4"
3"
Figure 21.d Combustible facing materials.
Figure 21.ddd Flush facing vs Standard vs High style
IMPORTANT
When covering the upper metal portion of the fireplace with a noncombustible material. Please note the decorative facing materials may
be subject to temperatures in excess of 250°F. This should be considered
when selecting facing materials.
WARNING
Do not place any materials or objects on top of the valve blind. Doing
so could result in failure of door relief system or heat dissipation.
34
XG0199 - 170223
Installation
Section 7: Screen Installation and Removal
Removing the Screen
Replacement Screens:
Grasp each top outer corner of the screen with your thumb and finger
and pull towards yourself. When the upper Screen Studs are free, lift
the screen at an angle from the lower slots from which the Screen
Bottom Tabs are held. Place the screen in a safe place.
For replacement part order numbers, please refer to section
"Replacement Parts:" on page 46.
NOTICE
To Install Screens:
Any safety screen, guard, or barrier removed for servicing an
appliance, must be replaced prior to operating the appliance
Hold the screens at an angle away from the fireplace, and locate the
Screen Bottom Tabs at the lower corners of the screen. Place the screen
into the Screen Tab Receptacles in the lower section of the fireplace.
Make sure the tabs and screens are lowered all the way down into
the Screen Tab Receptacles on the fireplace. Then, push each Upper
Screen Stud on the top corners of the screen into the Upper Screen
Stud Receptacles in the fireplace.
LEFT Side
SIDE DETAIL
Left
Detail
Upper
Screen
Upper
Screen
Studs
Studs
To Install the
Holding th
angle away
fireplace, l
Screen Bo
lower corn
screen into
Tab Recep
lower secti
fireplace. M
tabs and s
lowered al
into the Sc
Recepticle
fireplace. T
Upper Scr
top corner
into the Up
Stud Catc
fireplace.
Left
Detail
LEFT Side
SIDE DETAIL
CAUTION
NAME
PC
A
DATE
Description
P52DF SCREEN
01/22/2015
DWG. NO.
P52DF-SCREEN
MATERIAL
SCALE 1:12 WEIGHT:
SHEET 1 OF 1
Screen Tab
Y:\CADD\52\P52\P52DF
PROPRIETARY AND CONFIDENTIAL
Figure 22. Lift out the Retaining Tabs and screen
DIMENSIONS ARE IN INCHES
TOLERANCES:
Drawn by
FRACTIONAL 1/32"
.015" Revision / Date
TWO PLACE DECIMAL
THREE PLACE DECIMAL .005"
Revision
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
Finish
OTHERWISE.
Removin
The Safe
To Remove t
Simply gra
outer corn
with your
finger and
you. Once
Screen Stu
an angle, l
from the lo
which the
Tabs are h
screen in a
January-22-15 2:18:27 PM
Upper
Screen
Upper
Screen
Stud
Catch
Stud
Catch
Screen
Bottom
Screen
Bottom
Tabs
Tabs
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
Screen
Tab
Receptacles
Receptacles
Glass doors on gas fireplaces are extremely hot while the fireplace is
on and remain hot even after the fireplace has been turned off. Safety
screens are mandatory while glass is hot and can reduce the risks
of severe burns. Please keep children away from the fireplace at all
times.
Figure 22.b Screen Installation and Removal
XG0199 - 170223
35
Installation
Section 8: Installing & Removing the Door
Removing the door:
The doors are removed in a few simple steps. Follow these below to
remove the horizontal access panel, unlatch the door buckles and,
remove the door. Replace in reverse order.
STEP 4:
Ensure the tool is firmly
in the lower end of the
slot, (as shown), Then pull
toward you.
2
WARNING
Figure 23.e Pull door latches
When reinstalling the door(s), always make sure all door buckles are
properly hooked and fully engaged.
STEP 5:
TOOLS REQUIRED:
DOOR BUCKLE TOOL
Hand-hold
Door Latch Slot
Pull hard if necessary to
release the spring tension.
(Caution: The latch springs
back with force, hold the
tool securely).
3
Door Latch Hook
Figure 23.a Door buckle Tool
Figure 23.f Lift the latch upward
STEP 1:
STEP 6:
Remove the Horizontal
valve blind by placing
fingers in both finger holes,
then pushing away from
you and lifting out. Place it
aside during maintenance
or cleaning.
Remove the tool from
the latch slot. Ensure the
latches are hanging freely,
the hook end is released
from the bottom of the
door. (Repeat all 4-steps
for the remaining latches).
Install in reverse order.
4
Figure 23.g Lift the door up and out of the fireplace frame
Figure 23.b Removing and installing the Horizontal Access Panel
STEP 7:
Grasp the door on either side, usually midway and lift upward,
lift the door carefully up and away from the front of the fireplace.
Place the door aside in a safe place while maintenance and / or
cleaning is being performed.
STEP 2:
Locate door buckles
Door Buckles
Figure 23.c Locate door buckles
STEP 3:
Firmly grasp handhold end
of Door buckle tool and
place the machined end in
the slot under door frame.
(as shown)
Figure 23.d Locate door latches
36
1
Figure 23.h Removing and installing the glass doors.
Reinstalling the door
To install the door, hook the top edge of the door frame into place.
Lower the door into position and follow the previous steps shown in
reverse order.
XG0199 - 170223
Installation
Section 9: Installing the Accessories
Installing the Uplighting Glass
(For P Units)
Installing the Firestones or optional
Fireglass
The unit is supplied with firestones. Optional fireglass may be purchased
from the dealer. Remove the Door as shown in the previous Instruction.
Once the glass door is removed place the firestones randomly across
the pan and the burners as described in Figure 24 to 24.b
Note: Only cover the burner with one layer of firestones or fireglass.
Figure 24.d Up-lighting glass in package.
Figure 24. spreading out firestones
Figure 24.e Place the up-lighting glass in the burner tray.
Figure 24.b Completed firestone installation
Installing Optional Speckled Stones
[RR***SS]
Once the glass door has been removed as shown in the previous section,
place the speckled stones evenly across the pan and burner. Ensure
stones do not overlap too much as this will effect the flame pattern,
see figure 24.c DO NOT cover the pilot with stones.
Figure 24.c Completed Speckled Stone installation
WARNING: This appliance is intended for use only with the included
Montigo burners and accessories. Never install or add any additional
or alternative media, rock wool or other material in this appliance. The
use of additional or alternative materials may pose potential safety
hazards, damage to the appliance, and void manufacturer’s warranty.
XG0199 - 170223
37
Installation
Optional Log Set
The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed
the log set can be installed. Ensure logs are securely placed and will not tip or fall.
Log Kit Installation
Log kits used to create sequence shown: 1 LGS58, 1 LGS59
LGS59
1
2 3
5
4
6
LGS58
A
B
C
D
E
F
Figure 25.b LGS58
Figure 25. LGS59
STEP 1: Remove the glass door as described in the previous
section.
STEP 2: Ensure selected media is installed per instruction as per
Figures 24 - 24b or 24.c.
STEP 3: Unpack the logs and handle with care.
B
Ports
C
6
Figure 26.c
STEP 6: Place log 6 of LGS59 across of log A of LGS58, see figure
26c.
Ports
5
Figure 26.
STEP 4: Place Log C from LGS58 in the back right corner of the
burner tray. Ensure log does not cover ports. Place Log B of
LGS58 on top of log C.See Figure 26.
A
E
Pilot
D
Ports
Figure 26.d
STEP 7: Place log 5 from LGS59 in the back left corner of the
burner, behind the pilot. Place Log D from LGS58 on top of log 5.
Use stones to help stabilize log D. See figure 26d.
Ports
Figure 26.b
STEP 5: Place Log E from LGS58 on top of Log B. Place Log A from
LGS58 on top of log B, see figure 26b
38
XG0199 - 170223
Installation
2
Ports
3
Figure 26.e
Figure 26.h
STEP 8: Place log 2 from LGS59 in front of pilot. Place log 3 from
LGS59 on top of log 2. See figure 26e.
STEP 11: Completed Installation
1
Ports
4
Figure 26.f
STEP 9: Place log 4 from LGS59 in front of ports just to the right
of log 3 from LGS59. Place log 1 from LGS59 behind ports in the
middle of the tray. See figure 26f.
Figure 26.i
STEP 12: Watch for sooting for 30 minutes. If sooting is present,
adjust media and/or logs to eliminate.
F
Ports
Figure 26.g
STEP 10: Place log F of LGS58 across log D from LGS58 and log 4
from LGS59, see figure 26g.
XG0199 - 170223
39
Operation
Main ON/OFF Switch
Main Harness
Sensor
Igniter
Stepper Motor
SW1
Manifold Pressure
Test Connection
LED1
LED2
Output Regulator
Control (Optional)
3.15A Fuse
Power
SW1 = Programing Button
Inlet Pressure
Test Connection Pilot Adjustment Screw
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
40
XG0199 - 170223
Operation
Remote Operation (Optional for PL Units)
The Proflame 2 System consists of the following elements:
1. Pilot Assembly
Blue back lit LCD display
2. Proflame Gas Valve.
3. Proflame 2 Control Module
On/Off key
Thermostat key
Up/Down arrow key
Mode key
4. Wiring Harness
5. Variable Speed fans (If applicable)
7. Proflame 2 remote control
8. Battery Pack
9 Manual override switch
NOTE: Can not be used with home automation systems.
The Proflame 2 Transmitter controls the following
fireplace functions
(all functions may not be available if used on a PL unit):
Figure 27. Proflame 2 Remote
1. Main Burner On/Off
2. Main Burner flame modulation (6 levels).
SW1
LED1
3. Choice of standing or intermittent pilot (CPI/IPI).
LED2
4. Thermostat and Smart thermostat functions.
6. Fan speed modulation (6 levels).
The Proflame 2 Transmitter uses a streamlined design with a
simple button layout and informative LCD display. A Mode Key is
provided to index between the features and a Thermostat Key is
used to turn On/Off or index through Thermostat functions, see
Figure 27. Additionally, a Key Lock feature is provided.
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Figure 27.b Proflame 2 Control Module
WARNING
Do not expose remote control to temperatures below 0°C (32°F) or
above 50°C (122°F)
Key lock
Transmission
Low battery alarm
Room
Temperature
Thermostat
On/Off/State
CAUTION
Property Damage Hazard. Excessive heat can cause property damage.
The appliance can stay lit for many hours. Turn off the appliance if it is
not going to be attended for any length of time.
Set Point
Temperature/Level/State
CPI mode
(optional)
Lights On/Off
(P series only)
Flame On
Not Used
Not Used
Fans
Figure 27.c Remote Control LCD Display
XG0199 - 170223
41
Operation
Initializing the System for the first time
Temperature Indication Display
1. Set master override switch to off position.
With the system in the "Off" position, press the Thermostat Key
and the Mode Key at the same time. Look at the LCD screen on
the Remote Control to verify that a C or F is visible to the right of
the Room Temperature display.
2. Install four (4) AA batteries into the battery holder.
3. Install three (3) AAA batteries in the back of the remote
control. Note the polarity of batteries and install them as
indicated by the silk screen (+/-) on the holder.
4. Connect AC Power (115 volts, 60 Hz) to fireplace.
Operating the System for the first time
Press SW1 button on the control module. The control module will
beep three (3) times and an amber LED is illuminated to indicate
that the IFC (control board) is ready to synchronize with a remote
control within 10 sec. Push the ON button. The control module
will "beep" four (4) times to indicate transmitter's command is
accepted.
The System is now initialized.
Figure 27.e Remote Control display in Fahrenheit & Celsius
WARNING
Battery operated device. Read the battery instructions before
installing them into the system. Do not expose any battery, or its
holder, or a device in which batteries are installed, to a working
temperature greater than 54°C / 129°F
Turn On the Fireplace
With the system Off, turn the master override switch to on and
press the On/Off Key on the Remote Control. The Remote Control
display will show some other active Icons on the screen. At the
same time the Control Module will activate the fireplace. A single
"beep" from the Control Module will confirm reception of the
command.
Turn Off the Fireplace
With the system On, press the On/Off Key on the Remote
Control. The Remote Control LCD display will only show the
room temperature. At the same time the Control Module will
turn off the fireplace. A single "beep" from the Receiver confirms
reception of the command.
Figure 27.d Remote Control Battery Compartment
Figure 27.f Remote Control Display
42
XG0199 - 170223
Operation
Remote-Flame Control
When you turn on the fireplace it starts on high. The proflame 2
has six (6) flame levels. Each time you press the Down Arrow Key
once the flame height will reduce by one step.
You can continue this until the main burner flame turns off. You
can still operate the accent lights and fans in this mode.
If the main burner flame is off and you press the up arrow key
once, the flame will automatically go to high.
Room Thermostat
(Remote Control Operation)
The Remote Control can operate as a room thermostat. The
thermostat can be set to a desired temperature to control
the comfort level in a room. To activate the function, press
the Thermostat Key, see Figure 27i. The LCD display on the
remote control will change to show that the room thermostat
is "On" and the set temperature is now displayed. To adjust the
set temperature press the Up or Down Arrow Keys until the
desired set temperature is displayed on the LCD screen of the
Transmitter.
Room Temperature
Figure 27.g Flame Off and Flame Level 1.
Set Temperature
Figure 27.i Setting Room Thermostat
Smart Thermostat
(Remote Control Operation)
Figure 27.h Flame Level 5 and Flame Level Maximum
The Smart Thermostat function adjusts the flame height in
accordance to the difference between the set point temperature
and the actual room temperatures. As the room temperature
gets closer to the set point the Smart Function will modulate the
flame down. To activate the function, press the Thermostat Key,
see Figure 27.j, until the word "SMART" appears to the right of
the temperature bulb graphic, see Figure 27j.
NOTE: When smart Thermostat is activated, manual flame height
adjustment is disabled.
Figure 27.j Smart flame function
XG0199 - 170223
43
Operation
Disabling Thermostat
Fan Speed Control
Some jurisdictions and bedroom installations require the
thermostat to be disabled.
The fireplace is equipped with optional hot air circulating fans.
The speed of the fans can be controlled by the Proflame system.
The fan speed can be adjusted through six (6) speeds. To activate
this function use the Mode Key, see Figure 27, to index to the fan
control icon, see Figure 27m. Use the Up/Down Arrow Keys to
turn on, off, or adjust the fan speed. A single "beep" will confirm
reception of the command.
1. Partially take out one battery, see Figure 27k.
2. Insert the battery while holding down the thermostat button.
The remote screen will display 'Clr' while the button is held
down. See Figure 27l.
3. To enable thermostat repeat steps 1-2. The remote screen will
display 'set' while the thermostat button is held down.
Figure 27.m Fan Speed Control
Accent Light Control (P units only)
Figure 27.k
The fireplace may be equipped with accent lights. The auxiliary
function controls the Accent Lights. To activate this function use
the Mode Key, see figure 27, to index to the AUX icon, see figure
27n.
Pressing the Up Arrow Key will turn the light on. Pressing the
Down Arrow Key will turn the light off. A single "beep" will
confirm the reception of the command.
Figure 27.n Light Control
Figure 27.l
44
XG0199 - 170223
Operation
Section 10: Cleaning and Maintenance
General
Pilot Burner Adjustment.
• Have the fireplace and installation inspected yearly. The inspection
must include, but is not limited to, the following:
2. Adjust pilot screw to provide properly sized flame as shown.
• A visual check of the entire vent system and termination, where
accessible.
• An inspection of the explosion relief flappers and the door
gaskets to ensure a proper seal.
• An inspection of the burner, vent run, and primary air openings.
• An inspection of the gas valve, gas components, and pilot flame.
For your convenience a 1/8" manifold pressure tap is supplied
on the gas valve for a test gauge connection.
1. Locate Pilot Adjustment Screw. (See figure 28)
3. After installing or servicing, leak test with a soap solution with main
burner on. Coat pipe and tubing joints, gasket etc. with soap solution.
Bubbles indicate leaks. Tighten any areas where the bubbles appear
until the bubbling stops completely.
Manifold
Pressure
Manifold
Pressure
Test
Connection
Test
Connection
• Inspection of all optional equipment; fans, thermostats, remote
control lights, etc.
• For Natural Gas this appliance requires a minimum inlet pressure
of 5.5" W.C. and a manifold pressure of 3.5" W.C.
• For Propane Gas this appliance requires a minimum inlet pressure
of 11" W.C. and a manifold pressure of 10" W.C.
• Always keep the fireplace area clear and free of combustible materials,
as well as gasoline and other flammable vapors and liquids.
• Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control
which has been under water.
• Inspection of glass doors and screen for damage and proper
installation.
Cleaning
When the fireplace is first activated, there may be some smoke and a
visible film may be left on the glass. This is a normal condition, and is
the result of burning of protective coatings on new metal.
• Glass must be cleaned periodically to remove any film (which is
a normal by-product of combustion) which may be visible. Film
can easily be removed by removing the door. Handle the door
carefully, and clean it with non-abrasive, non-ammonia based
glass cleaners. One of the most effective products is Kel-Kem.
• During the initial firing, Silicone seals will "off gas", leaving a
visual deposit of a white substance on combustion chamber
walls. This can easily be removed using normal household
products.
• Use a vacuum cleaner or whisk broom to keep the control
compartment, burner, and firebox free from dust and lint.
InletInlet
Pressure
Pressure
TestConnection
Connection
Test
PilotPilot
Adjustment
Screw
Adjustment Screw
Figure 28. Pilot Adjustment on the SIT Proflame 2 gas valve.
NOTICE
Do not use ammonia or abrasive cleaners on the glass, they will
permanently etch the surface. Use an approved gas fireplace cleaner
such as Kel-Kem or White off.
Annual inspection list for determining safe operation of
a direct vent gas fireplace
1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free
from obstruction to operate.
2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not
be used. Be careful not to scratch the glass when cleaning.
3) Inspect the operation of the flame safety system Pilot or Flame rectification device.
4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the
main gas valve opening. Visual inspection should match that outlined in the appliance
instruction manual. Inspect primary air openings for blockage.
5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if
present.
6) Vacuum and clean any debris in the firebox that is not supposed to be there.
7) Test and measure the flame failure response time of the flame safety system. It must
de-energize the safety shutoff in no more than 30 seconds.
8) Check all accessible gas-carrying tubes, connections, pipes and other components for
leaks.
XG0199 - 170223
45
Appendix
Replacing Light Bulbs
Troubleshooting
The P Series light bulbs can be replaced in a few simple steps. Follow
the directions for removing the door on page 35. Once the door has
successfully been removed, proceed with figures 29 - 29c.
The following is a troubleshooting chart of possible problems:
PROBLEM
SOLUTION
Pilot Igniter won't
spark
1. Check the MAIN ON-OFF switch (typically located below the
valve cover) and turn ON
2. Ensure main power is ON or new batteries are installed in the
remote control and backup battery pack (if available).
Figure 29. Remove the up-lighting glass from the burner tray.
3. Check the 3.15A fuse in the control box and replace if
necessary
Pilot Igniter
sparking, but Pilot
burner will not light
1. Verify the Inlet and Manifold Gas Pressure are within
acceptable limits
2. Check all connections to gas valve
3. Check connection to stepper motor (if available)
Figure 29.b Wear gloves when handling light bulbs. To remove a light bulb, pull connecting wire
away from bulb and pull light bulb up. Replace with new light bulb.
Pilot lights , but
Main burner will not
Light
1. Check and verify all wiring connections as per the wiring
diagram.
Pilot lights , but
Main burner will
not Light and igniter
continues to spark
1. Check the Pilot Flame Sensor Rod and clean with steel wool
or similar.
2. Verify the inlet and Manifold Pressure are within acceptable
limits
2. Check the Pilot hood and clean with steel wool if dirty.
3. Adjust pilot flame using the pilot adjustment screw if the pilot
flame is too long or too short (Flame should fully engulf the
sensor rod and must be stable).
4. Check and make sure the ground wire from the pilot is
connected to the fireplace body.
Fans not working
1. Ensure main power is ON (fireplace may be operating on back
up batteries).
2. Check the 3.15A fuse in the control box and replace if
necessary
Figure 29.c Rotate newly replaced bulbs in a full circle. Place glass cover back in the burner tray.
One or more light
bulbs are not
working
Contact the local dealer for repairs or service
If your fireplace still does not operate correctly, consult your local
Montigo dealer.
All service and repairs should be performed by a qualified
Technician.
All spare parts, optional fans, and optional trim finishes are available
from your local Montigo dealer.
46
XG0199 - 170223
Appendix
Replacement Parts
Replacement Parts List - Proflame 1
Part
P38DF
P42DF
P52DF
NG Gas Valve (with stepper motor)
RGC3033
RGC3033
RGC3033
Propane Gas Valve (with stepper motor)
RGC3034
RGC3034
RGC3034
NG Pilot Assembly
RPA035
RPA035
RPA035
Propane Pilot Assembly
RPA036
RPA036
RPA036
Ignitor Probe Assembly
RGC3075
RGC3075
RGC3075
Flame sensor rod assembly
RGC3076
RGC3076
RGC3076
Pilot Tubing 18"
RPTA03
RPTA03
RPTA03
Control Module
RGC3035
RGC3035
RGC3035
Wiring Harness
RGC3041
RGC3041
RGC3041
DC Adapter
RGC3043
RGC3043
RGC3043
Tungsten Halogen Lamp (P Series only)
REC1319 (2 required)
REC1319 (2 required)
REC1319 (3 required)
Door Assembly
RDRP38
RDRP42
RDTP52
Replacement Screen
RSCP38
RSCP42
RSCP52
Designer Speckled Stones
RR250SS
RR300SS
RR350SS
Driftwood Log Set
LGSPseries
LGSPseries
LGSPseries
Replacement Parts List - SIT IPI Proflame 2
Part
P38DF
P42DF
P52DF
NG Gas Valve (with stepper motor)
RGC3033
RGC3033
RGC3033
Propane Gas Valve (with stepper motor)
RGC3034
RGC3034
RGC3034
NG Pilot Assembly
RPA035
RPA035
RPA035
Propane Pilot Assembly
RPA036
RPA036
RPA036
Ignitor Probe Assembly
RGC3075
RGC3075
RGC3075
Flame sensor rod assembly
RGC3076
RGC3076
RGC3076
Pilot Tubing
RPTA03
RPTA03
RPTA03
Door
RDRP38
RDRP42
RDTP52
Control Module Proflame 2 Full Load
RGC3095
RGC3095
RGC3095
Control Module Proflame 2 Basic
RGC3079
RGC3079
RGC3079
Proflame Transmitter
RGC3063
RGC3063
RGC3063
Tungsten Halogen Lamp (P Series only)
REC1319 (2 required)
REC1319 (2 required)
REC1319 (3 required)
Replacement Screen
RSCP38
RSCP42
RSCP52
Designer Speckled Stones
RR250SS
RR300SS
RR350SS
Driftwood Log Set
LGSPseries
LGSPseries
LGSPseries
XG0199 - 170223
47
Appendix
Appendix A: Venting Terminations
Covered
Alcove Detail
2’
2’
17.5’’
2’
Covered
Alcove Detail
Vinyl Siding
2’
29.5’’
11.5’’
17’’
Must use Vinyl Siding
Termination Shield
Location
Canada*
USA**
A
clearance to the termination frame above grade, veranda, porch, deck, or balcony
12 inches
12 inches
B
clearance to top of doors or operable windows
12 inches
12 inches
C
clearance to sides or bottom of door or operable windows
12 inches
9 inches
D
clearance to permanently closed window when installed with approved glass penetration termination
0
0
E
clearance to permanently closed window Recommended to prevent condensation
16 inches
16 inches
F
clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline of termination
22 inches
22 inches
30 inches to combustibles
16 inches to non-combustibles
30 inches to combustibles
16 inches to non-combustibles
G
clearance to unventilated soffit
H
clearance to outside corner
9 inches
9 inches
I
clearance to inside corner
12 inches
12 inches
J
clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum vertical distance of 15ft
3 feet
3 feet
K
clearance to service regulator vent outlet
3 feet
3 feet
L
clearance to non mechanical air supply inlet to the building or combustion air inlet to other appliance for appliance <=
100.000 BTU/H (30 KW)
12 inches
12 inches
3 feet above air inlet
M
clearance to forced air supply inlet
6 feet
N
clearance above paved sidewalk or paved driveway located on public property
7 feet
7 feet
P
clearance under veranda, porch, deck, or balcony
22 inches to combustibles
16 inches to non-combustibles
22 inches to combustibles
16 inches to non-combustibles
Q
clearance above roof
2 feet
2 feet
R
clearance to adjacent walls and neighboring buildings
2 feet
18 inches
S
clearance from corner in recessed location
12 inches
12 inches
T
Maximum depth of recessed location
4 feet
4 feet
U
Maximum width for back wall of recessed location
2 feet
2 feet
V
Horizontal clearance between two terminations that are level
W
Horizontal clearance (centre to centre) between two terminations that are not level
0
0
18 inches
18 inches
Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling.
Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor
Note 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary.
* Based on CGA B149.1 Natural Gas and Propane installation code. Local codes may vary, please check with local regulatory agency.
** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency.
48
XG0199 - 170223
Appendix
Appendix B: Warranty
MONTIGO RESIDENTIAL WARRANTY PROGRAM
Canadian Heating Products Inc. and/or Montigo DelRay Corp
(collectively referred to herein as "The Companies"), warrants the
Montigo gas appliance (referred to herein as 'the appliance') to
be free from defects in materials and workmanship at the time
of manufacture. The gas appliance and related components are
further subject to the terms and conditions set forth below.
This warranty covers the following Montigo product series:
Distinction, H, I, L, Linear P and PL, R, RP, Mahana and DelRay
Component
Coverage Period
Labor Coverage
Firebox, heat exchanger
15 years
1 year
Main burner
15 years
1 year
Gas control valve and related control components
(pilot assembly, spark electrode flame sensors,
thermopile)
1 year
1 year
Electrical components (internal blowers, ignition
control module, wiring, switches, remote control
systems, blower control module, accent bulbs)
1 year
1 year
Firebox media (logset, glass beads, river rocks)
1 year
1 year
Glass (thermal breakage)
1 year
1 year
Plated, painted finishes (including interior reflective
glass)*
1 year
1 year
Refractory lining
1 year
1 year
Mesh/Glass safety barriers
1 year
1 year
Power Vent Control box
1 year
1 year
Montigo Venting (excluding terminations)
15 years
1 year
* Exterior painted surfaces exempt
QUALIFICATIONS TO THE WARRANTY
This Warranty only covers gas appliances installed in the United
States or Canada.
To receive the benefits of this warranty, the appliance must
be purchased, installed and serviced annually by a dealer
authorized by The Companies for the warranty to be valid.
The gas appliance must be installed by a licensed professional
in accordance with The Companies' installation instructions
and local building codes. The warranty on the appliance covers
only components manufactured by The Companies. The use of
components manufactured or supplied by other manufacturers
and used in conjunction with the appliance could create serious
safety hazards, may result in the denial of certification by
recognized national safety agencies and could violate local
building codes. Such use may untimely void this warranty. This
warranty does not cover any damages occurring from the
use of any components not manufactured or supplied by The
Companies.
warranties. This warranty is transferable. The appliance must
remain in its original place of installation to be valid.
If the components of the appliance covered by this warranty
are found to be defective within the time frame stated (see The
Companies investigation of claims), The Companies will, at its
option, replace or repair defective components of the appliance
manufactured by The Companies at no charge and will also
pay for labor costs (in accordance with schedule) incurred in
replacing or repairing components. If repair or replacement
is not commercially practical, The Companies will, at its sole
discretion, fully discharge all obligations under the warranty by
refunding the verified dealer purchase price of the appliance,
excluding the cost of labor unless the labor is covered by the
terms of the warranty.
This warranty covers only parts and labor as provided above.
In no case shall the companies be responsible for materials,
components or construction, which are not manufactured or
supplied by The Companies, or for the labor necessary to install,
repair or remove such materials, components or construction. All
replacement or repair components will be shipped F.O.B. from
the nearest Company factory.
LIMITATION ON LIABILITY
It is agreed and understood that The Companies sole obligation,
and purchaser's exclusive remedy under this warranty, under
any other warranty, expressed or implied, or in contract, tort or
otherwise, shall be limited to repair, replacement or refund as
specified above. The opinion of The Companies with respect to
these matters shall be final.
In no event shall The Companies be responsible for any
incidental or consequential damages caused by (but not limited
to) improper installation, installation by an unqualified or
unauthorized installer, accident, lack of regular maintenance,
user error, abuse, misuse, Acts of God, power surges, floods,
natural disasters, force majeure, defects in its appliance whether
such damage occurs or is discovered before or after replacement
or repair, and whether or not such damage is caused by The
Companies negligence. Some jurisdictions do not allow the
exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you. The
duration of any implied warranty with respect to the appliance
is limited to the duration of the foregoing warranty. Some
jurisdictions do not allow limitations on how long an implied
warranty lasts, so the above limitation or exclusion may not
apply to you.
The appliance must be subjected to normal use. The appliance
is designed to burn natural gas (NG) or liquefied petroleum (LP)
only. Burning conventional fireplace fuels such as wood, coal or
any other solid fuel will cause damage to the appliance, produce
excessive temperatures will result in a fire hazard and void all
XG0199 - 170223
49
Appendix
EXCLUSIONS TO WARRANTY
USA Offices
Corrosion or rust of any kind due to a lack of maintenance,
inadequate combustion air or improper venting and corrosive
chemicals/environments, expansion and contraction of metals or
minor movements of components causing noise are not covered
by this warranty.
6955 Salashan Parkway
Willful misconduct (i.e. use of the appliance with problems
known to the purchaser and causing further damages), including
unauthorized or self-performed 'fixing' or exploration of the
appliance's internal workings will void the warranty.
Appliances on which the serial number has been altered, defaced,
removed or made illegible will void the warranty.
Costs incurred for diagnosis, service work, shipping and handling
of defective or replacement parts are not covered under this
warranty.
The published warranties are not applicable for any equipment
manufactured by The Companies that has been sold direct to
the consumer via internet or auction websites. The Companies
do not endorse, approve or certify any online sale of its products
through auction websites, online retailers or any other method
of online sales direct to consumers.
Ferndale WA, 98248
techsupport@montigo.com
Canadian Offices
27342 Gloucester Way
Langley, BC V4W 4A1
techsupport@montigo.com
The terms and conditions of this warranty may be altered or
amended from time to time without prior notice.
WARRANTY PERIOD: Warranty coverage begins on the date of
original purchase. In the case of new construction, warranty
coverage begins on the date of first occupancy of the dwelling
or six months after the sale of the product by an independent,
authorized Company dealer/ distributor, whichever occurs
earlier.
INVESTIGATION OF CLAIMS AGAINST
WARRANTY
The Companies reserve the right to investigate any and all claims
against this warranty and decide upon method of settlement.
The Companies are not responsible for work done without
written consent of The Companies.
The Companies shall in no event be responsible for any warranty
work done without first obtaining the Companies written
consent.
The Companies employees and dealers have no authority to
make any warranties to neither alter this warranty nor authorize
any remedies in addition to or inconsistent with those stated
within this warranty.
IF WARRANTY SERVICE IS NEEDED
To make a claim under this warranty, contact your installing
dealer or contractor. The installing dealer is responsible for
providing service and will contact the companies to initiate
warranted parts replacements. In the event the installing dealer
is unavailable, contact your nearest authorized Montigo dealer
(www.Montigo.com) or contact Montigo direct at techsupport@
montigo.com. Ensure you have your sales receipt and the model
and serial number of your appliance.
DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF
If you cannot locate the installing dealer, or nearest dealer/
distributor, you must notify The Companies in writing.
50
XG0199 - 170223
Appendix
Appendix C: Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as
follows:
Existing chimneys shall be permitted to have their use continued
when a gas conversion burner is installed, and shall be equipped
with a manually reset device that will automatically shut off the
gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned
or operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not
limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time
of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe
that a hard wired carbon monoxide detector with an alarm and
battery back-up is installed on the floor level where the gas
equipment is to be installed. In addition, the installing plumber
or gas fitter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by
the side wall horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during said
thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon
monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed
and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not approve
the installation unless, upon inspection, the inspector observes
carbon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248
CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not
Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for
residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment
provides a venting system design or venting system
components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
1. Detailed instructions for the installation of the venting system
design or the venting system components; and
2. A complete parts list for the venting system design or venting
system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled
equipment does not provide the parts for venting the flue
gases, but identifies “special venting systems”, the following
requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved by
the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all
venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as
follows:
When more than four gas appliances are to be vented through a
common gas vent or common horizontal vent manifold, a plan of
the proposed vent installation shall be submitted to the Inspector
and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0199 - 170223
51
Installation & Maintenance Manual
PL38DF, PL42DF, PL52DF
P38DF, P42DF, P52DF
Single Sided Gas Fireplace
XG0199 - 170223
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