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2 IN 1 18GA. NAILER/STAPLER KIT performance plus MODEL: 8210NS INSTRUCTION MANUAL COPYRIGHT © 2005 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC. IMPORTANT INFORMATION 2-YEAR LIMITED WARRANTY FOR THIS 18 GA. NAILER/STAPLER KIT KING CANADA TOOLS OFFERS A 2-YEAR LIMITED WARRANTY FOR NON-COMMERCIAL USE. PROOF OF PURCHASE Please keep your dated proof of purchase for warranty and servicing purposes. REPLACEMENT PARTS Replacement parts for this tool are available at our authorized KING CANADA service centers across Canada. For servicing, contact or return to the retailer where you purchased your product along with your proof of purchase. LIMITED TOOL WARRANTY KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations and lack of maintenance. KING CANADA shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products. To take advantage of this warranty, the product or part must be returned for examination by the retailer. Shipping and handling charges may apply. If a defect is found, KING CANADA will either repair or replace the product. KING CANADA TOOLS INC. DORVAL, QUEBEC, CANADA H9P 2Y4 GETTING TO KNOW YOUR NAILER/STAPLER Trigger Air deflector Air inlet Magazine latch Quick clear latch Nail/Staple discharge area SPECIFICATIONS Magazine Nail/Staple view finder Nail/Staple loading area Safety release Model ........................................................................................................................................................................................8210NS Air inlet ......................................................................................................................................................................................1/4” NPT Compressed air: Maximum permissible operating pressure ................................................................................................................120 PSIG (8.3 bar) Recommended operating pressure range ............................................................................................................................60-100 PSI Nail range ....................................................................................................................................3/4” to 2” 18ga. brad head finish nails Staple range ..................................................................................................................3/8” to 1-5/8” 18ga. 1/4” narrow crown staples Magazine capacity ........................................................................................................................................................100 nails/staples Features: •Powerful Nailer/Stapler drives standard: 18 ga. brad nails from 3/4˝ to 2˝ 18ga. x 1/4” narrow crown staples from 3/8˝ to 1-5/8˝ •Special one piece hardened driver for long, trouble-free performance •Nail view finder shows quantity of nails or staples in magazine •Quick release latch for clearing jams •Adjustable air deflector controls the direction of air exhaust •Sequential and bump firing modes •60-100 Psi operating pressure •Comes with 1/4˝ air inlet, oiler, hex. keys and sturdy carrying case KING INDUSTRIAL 18 GA. - BRAD NAILS BN-1820 3/4’’ (18MM APPROX.) 1’’ (25MM APPROX.) BN-1825 (29MM APPROX.) 1-3/16’’ BN-1830 BN-1832 1-1/4’’ (30MM APPROX.) BN-1838 1-1/2’’ (36MM APPROX.) BN-1840 1-9/16’’ (38MM APPROX.) 1-3/4’’ (42MM APPROX.) BN-1845 BN-1850 2’’ (49MM APPROX.) KING INDUSTRIAL 18 GA.X 1/4” NARROW CROWN STAPLES (12MM APPROX.) 1/2’’ NS-1812 NS-1815 5/8’’ (15MM APPROX.) NS-1820 3/4’’ (18MM APPROX.) (21MM APPROX.) 7/8’’ NS-1822 NS-1825 1’’ (25MM APPROX.) NS-1828 1-1/8’’ (28MM APPROX.) NS-1832 1-1/4’’ (32MM APPROX.) 1-1/2’’ (38MM APPROX.) NS-1838 SAFETY INSTRUCTIONS • Read and understand this manual and all the safety instructions before operating this nailer/stapler. If you have any questions, please contact our authorized service centres or retailers for help. • Never allow the use of flammable gases as a power source for this tool. Use filtered, lubricated and regulated compressed air only. • Never use gasoline or other flammable liquids to clean this tool. Vapors in the tool will ignite by a spark and cause the tool to explode. • Do not exceed the maximum permissible operating pressure of this tool (120 PSIG). • Disconnect the tool from its air supply before clearing jams, servicing, adjusting and while the tool is not in use. • Do not keep the trigger pulled on contact safety trip mechanism when carrying or holding the tool. Never carry the tool by the air hose or pull on the air hose to disconnect the tool. • At the workplace, always wear protective equipment such as Z87 safety glasses, hearing and head protection. • Do not use a check valve or any other fitting which allows air to remain in the tool. • Do not place your hand or any part of your body in the nail/staple discharge area of the tool when connecting or disconnecting from the air supply. • Never point any operational nail/staple driving tool at yourself or at any other person. LUBRICATION AIR SUPPLY AND CONNECTIONS LUBRICATION AND MAINTENANCE • Your nailer/stapler needs to be lubicated before and after the first time you use it. • Disconnect the air supply from the nailer/stapler before lubricating. • Turn the nailer/stapler so that the inlet is facing up and put ONE DROP of high speed spindle oil or oil without detergent into the air inlet. Never use detergent oil or additives. Operate the nailer/stapler briefly after adding oil. • Wipe off excessive oil at the exhaust. Excessive oil will damage O-rings of the nailer/stapler. If a in-line oiler is used, manual lubrication through the air inlet is not required on a daily basis. AIR SUPPLY AND CONNECTIONS WARNING! THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE EFFICIENCY AND USEFUL LIFE OF THE NAILER/STAPLER. Oiler Air hose Quick connector Filter Compressor Quick couplers Quick connector Regulator • Many air tool users find it convenient to use an oiler to help provide oil circulation through the tool and it increases the efficiency and useful life of the tool. Check oil level in the oiler daily. • Many air tool users find it convenient to use a filter to remove moisture and impurities which can rust or wear internal parts of the tool. A filter also increases the efficiency and useful life of the tool. The filter must be checked on a daily basis and, if necessary, drained. • For better performance, install a 3/8” quick connector (1/4” NPT threads) with an inside diameter of .315” on your tool and a 3/8” quick coupler on the air hose. CONTACT SAFETY TRIP MECHANISM OPERATING A CONTACT SAFETY TRIP TOOL: • The operator is required to have the finger off the trigger and the nose of the nailer/stapler to be placed on the workpiece. • The contact safety trip mechanism is then depressed against the workpiece and the trigger is pulled to drive the nail or staple. • The trigger is released after each nail or staple is driven. • Move the nailer/stapler to the next location and repeat the above procedure. VERIFICATION • Disconnect the air supply from the air inlet. • Empty all nails or staples from the magazine. • Make sure the trigger and the contact safety trip mechanism moves up and down without sticking. • Connect the air supply to the nailer/stapler air inlet. • Depress the contact safety trip mechanism against the workpiece without pulling the trigger. The nailer/stapler must not cycle. Never use the tool if a cycle occurs. • Hold the nailer/stapler clear of the workpiece. The contact safety trip mechanism should return to its original down position. Pull the trigger. The tool must not cycle. Never use the nailer/stapler if a cycle occurs. • Depress the contact safety trip mechanism against the workpiece and pull the trigger, the nailer/stapler must cycle. LOADING NAILER/STAPLER & CLEARING JAMS LOADING NAILER/STAPLER MAGAZINE • Disconnect the air hose from the nailer/stapler air inlet. • Depress the magazine latch, pull back on the magazine cover. • Place nails or staples into the magazine. If you insert a stick of nails, make sure the pointed ends are as close to the bottom edge of the magazine as possible, ensuring the head of the nail is aligned with the appropriate machined groove in the magazine. If you place a stick of staples in the magazine, make sure they are placed over the hanging rail so that the legs of the staples straddle. • Push the magazine cover forward until the latch catches. CLEARING JAMS Disconnect the nailer/stapler from the air compressor before adjusting, clearing jams, servicing, relocating and during non-operation. • Disconnect the air hose from the nailer/stapler air inlet. • Depress the magazine latch, pull back on the magazine cover and remove all nails or staples. • Release the front mounted quick clear latch and remove cover. • Remove jammed nail or staple, replace cover and latch securely. OPERATING YOUR NAILER/STAPLER OPERATING YOUR NAILER/STAPLER WARNING! protect your eyes and ears. Wear Z87 safety glasses with side shields. Wear hearing protection. Employers are responsible for ensuring the user or anyone near the nailer/stapler wears the above mentioned safety protection. WARNING! Check and replace any damaged or worn components. • Add one/two drops of 30W oil for air tools into the air inlet. • Install a quick connect fitting to the nailer/stapler. • Connect the nailer/stapler to an air compressor using a 3/8” I.D. hose. Make sure the magazine does not contain any nails or staples and that the air hose has a rated working pressure exceeding 200 psi and a female quick coupler. • Regulate the air pressure to obtain 85 psi. Check the operation of the contact safety trip mechanism following the instructions in this manual. • Load magazine with nails or staples following the instructions in this manual. • Reconnect the air hose to the nailer/stapler air inlet. • Test for proper nail penetration by driving nails or staples into scrap wood. If the nails or staples do not achieve the desired penetration, regulate the air pressure to a higher setting until the desired penetration is achieved. Do not exceed 100 psi. MAINTENANCE & TROUBLESHOOTING CLEANING YOUR NAILER/STAPLER • Never use gasoline or other flammable liquids to clean the nailer/stapler. Vapors in the nailer/stapler will ignite by a spark and cause the tool to explode and result in death or serious personal injury. • Disconnect the air supply from the nailer/stapler. • Remove tar buildup with #2 kerosene fuel oil or diesel fuel. Do not allow solvent to get into the cylinder or dammage may occur. Dry off the tool completely before use. TROUBLESHOOTING CHART WARNING: Stop using this tool immediately if any of the following problems occur. Serious personal injury could occur. Any repairs or replacements must be done by a qualified person or an authorized service centre only. Problem Cause • Air leaking at trigger valve • O-rings in trigger valve are damaged. area. • Air leaking between housing and nose. • Loose screws in housing. • Damaged O-rings. • Bumper damage. • Loose screws. • Air leaking bewteen housing and cap assembly. • Damaged seal. • Nailer/stapler skips a nail or a staple. • Worn bumper. • Dirt in nailer/stapler nose. • Dirt or damage prevents nails/staples from moving freely in the magazine. • Inadequate air flow to nailer/stapler. • Worn O-ring on piston or lack of lubrication. • Damaged O-rings on trigger valve. • Air leaks. • Cap seal is leaking. • Nailer/stapler runs too slowly o r has loss of power. • Jammed nails/staples. Solution • O-rings must be replaced and safety trip mechanism must be verified. • Screws need to be tightened. • O-rings must be replaced. • Bumper needs to be replaced. • Screws need to be tightened. • Seal must be replaced. • Bumper needs to be replaced. • Clean. • Magazine must be cleaned. • Fitting hose and air compressor need to be checked. • O-rings must be replaced, lubricate. • O-rings must be replaced. • Screws and fittings need to be tightened. • Seal needs to be replaced. • Nailer/stapler is not sufficiently lubricated. • Lubricate. • Spring needs to be replaced. • Broken spring in cap assembly. • Damaged internal parts must be replaced. • Exhaust port in cap is blocked. • • • • Driver guide worn or damaged. Nails/staples are bent. Magazine or nose screws are loose. Damaged driver. • • • • Replace driver guide. Replace with undamaged nails/staples. Screws need to be tightened. Replace driver. REPLACEMENT DRIVER, BUMPER & O-RING REPAIR KITS After prolonged use of your Nailer/stapler, the internal O-rings, Bumper & Driver may have to be replaced caused by wear & tear. To repair, a complete Driver, Bumper & O-ring Replacement Accessory Kit is available for your Nailer/stapler (model: KW-080). Contact your local King Canada distributor for more information. PARTS DIAGRAM & PARTS LISTS Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list. KW-080
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