King Canada KC-385FX 15" PLANER Instruction Manual

15” INDUSTRIAL PLANER
INSTRUCTION MANUAL
MODEL: KC-385FX
COPYRIGHT © 2004 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS 15” PLANER
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARRANTY
FOR INDUSTRIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this tool are available at our authorized KING CANADA service centers across Canada. For servicing, contact
or return to the retailer where you purchased your product along with your proof of purchase.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to
the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free
from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
repairs or alterations and lack of maintenance. KING CANADA shall in no event be liable for death, injuries to persons or property or
for incidental, special or consequential damages arising from the use of our products. To take advantage of this warranty, the product
or part must be returned for examination by the retailer. Shipping and handling charges may apply. If a defect is found, KING CANADA
will either repair or replace the product.
KING CANADA TOOLS INC. DORVAL, QUEBEC, CANADA H9P 2Y4
GENERAL & SPECIFIC
SAFETY INSTRUCTIONS
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same
as that specified on the nameplate of the tool. A power source with voltage greater than that for the specified tool can result in SERIOUS
INJURY to the user - as well as damage to the tool. If in doubt DO NOT PLUG IN THE TOOL. Using a power source with voltage less
than the nameplate is harmful to the motor.
1. KNOW YOUR TOOL
Read and understand the owners manual and labels affixed to
the tool. Learn its application and limitations as well as its
specific potential hazards.
2. GROUND THE TOOL.
This tool is equipped with an approved 3-conductor cord and
a 3-prong grounding type plug to fit the proper grounding type
receptacle. The green conductor in the cord is the grounding
wire. NEVER connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE.
Keep in good working order, properly adjusted and aligned.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the
floor is clean and not slippery due to wax and sawdust buildup.
6. AVOID DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations or expose
them to rain. Keep work area well lit and provide adequate
surrounding work space.
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF.
Use padlocks, master switches or remove starter keys.
9. USE PROPER SPEED.
A tool will do a better and safer job when operated at the
proper speed.
10. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it
was not designed.
11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering
to contain long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday
eyeglasses only have impact resistant lenses, they are NOT
safety glasses. Also use a face or dust mask if cutting
operation is dusty.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOL WITH CARE.
Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS.
Before servicing, when changing accessories or attachments.
16. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the ‘’OFF’’ position before plugging
in.
17. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the
instructions that accompany the accessories. The use of
improper accessories may cause hazards.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool tips over. Do not store
materials such that it is necessary to stand on the tool to reach
them.
19. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are
damaged should be carefully checked to ensure that they will
operate properly and perform their intended function. Check for
alignment of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or
other parts that are damaged should be properly repaired or
replaced.
20. NEVER LEAVE MACHINE RUNNING
UNATTENDED.
Turn power ‘’OFF’’. Don’t leave any tool running until it comes
to a complete stop.
ADDITIONAL SAFETY INSTRUCTIONS FOR 15” PLANER
6. Check that switch is in OFF position before plugging in power
cord.
7. Before moving table upward or downward, loosen table locking
knobs. The locking knobs are on the right side of machine.
8. Be sure the knives of cutterhead are correct and all lock bolts
are secured tightly before use.
9. Keep hands away from the feed rollers and the cutterhead.
10. Do not operate machine while the gear cover is open.
11. Remove adjusting tools and loose articles from machine
before operating.
1. If you are not thoroughly familiar with the operation of planers,
obtain advice from your supervisor, instructor or other qualified
person.
2. Keep cutterhead sharp and free of all rust and pitch.
3. Check material for loose knots, nails and other defects.
4. Remove shavings only with the power off.
5. Keep hands away from the top surface of the board near the feed
rollers.
TECHNICAL INFORMATION &
GETTING TO KNOW YOUR PLANER
TECHNICAL INFORMATION
Motor ..................................................................................................................................................................3HP, 220V, 1 Phase, 60Hz
Cutting Capacities:
Minimum Length of unbutted stock ......................................................................................................................................................6.74”
Maximum width of stock ..........................................................................................................................................................................15”
Maximum Thickness of stock ....................................................................................................................................................................8”
Planing depth (width under 8.3”) ................................................................................................................................................Max- 0.23”
Planing depth (width from 8.3”-20”) ............................................................................................................................................Max- 0.12”
Feed Rates ..................................................................................................................................................................................16/30 FPM
Jackscrew Cutterhead:
Number of knives ........................................................................................................................................................................................3
Diameter ....................................................................................................................................................................................................3”
Speed..........................................................................................................................................................................................5,000 RPM
Cuts per minute..................................................................................................................................................................................15,000
Feed Rollers:
Spiral Infeed Diameter ..............................................................................................................................................................................2”
Table rollers ..................................................................................................................................................................................Adjustable
Table ..............................................................................................................................................................................................20” x 15”
Head Casting
Return Rollers
4” Dust Chute
Elevation Handwheel
Magnetic Switch
Gear Box Cover
Rear Extension Table
Power Cord
Front Extension Table
Depth Scale
Speed Change Knob
Table lock knobs
Lifting handle
1 of 4 Columns
Cabinet
Mobile base system
Belt Housing/
Cover
Table rollers
Base
ELECTRICAL CONNECTIONS
WARNING!
ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN
SERIOUS INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE
POWER SOURCE. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!
POWER SUPPLY
WARNING: YOUR PLANER MUST BE CONNECTED TO A 220V, 20
AMP. BRANCH CIRCUIT OR CIRCUIT BREAKER. FAILURE TO
CONNECT IN THIS WAY CAN RESULT IN INJURY FROM SHOCK
OR FIRE.
GROUNDING
This planer must be grounded. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current, to
reduce the risk of electric shock. This planer must be equipped with a
cord having an equipment-grounding conductor and grounding plug.
The plug must be plugged into an appropriate outlet that is properly
installed and grounded in accordance with all local codes and
ordinances.
Not all outlets are properly grounded. If you are not sure if your outlet
is properly grounded, have it checked by a qualified electrician.
WARNING: IF NOT PROPERLY GROUNDED, THIS PLANER CAN
CAUSE ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN
DAMP LOCATIONS. TO AVOID SHOCK OR FIRE, IF THE POWER
CORD IS WORN OR DAMAGED IN ANY WAY, HAVE IT REPLACED
IMMEDIATELY.
WARNING: TO MAINTAIN PROPER GROUNDING OF YOUR
PLANER, DO NOT REMOVE OR ALTER THE GROUNDING PRONG
IN ANY MANNER.
220V OPERATION
As received from the factory, your planer is ready to operate on 220V
circuit. This planer is intended for use on a circuit that has an outlet
and a plug which looks like the one illustrated in Fig.1.
WARNING: DO NOT USE A TWO-PRONG ADAPTOR FOR THEY
ARE NOT IN ACCORDANCE WITH LOCAL CODES AND
ORDINANCES. NEVER USE IN CANADA.
A 220V plug is not supplied with the planer and must be purchased at
your local hardware store. The 220V plug must be a CSA listed plug
suitable for 220V operation. This plug is illustrated in Fig.1. Contact
your authorized service center or qualified electrician to install the plug.
The planer must comply with all local and national codes after the 220V
plug is installed.
PROPERLY GROUNDED OUTLET
CURRENT CARRYING PRONGS
GROUNDING PRONG
FIGURE 1
UNPACKING &
MOVING YOUR PLANER
UNPACKING AND CLEANUP
To ensure maximum performance from your planer, clean it properly and
install it accurately before use.
As soon as you receive the planer, we recommend you follow these
procedures :
1. Inspect packing crate for damage in transit. Record damage and report it
immediately to shipping company or retailer.
2. Open crate and check that machine arrived in good condition. If not, let your
industrial retailer know immediately.
3. Before lifting machine, remove all bolts locking it to its shipping base.
4. Transport machine to location with a hand truck, sling or dolly.
5. Remove the protective coating from the table, bed rolls, feed rolls,
cutterhead and loose items packed with the machine, including lifting
handles and motor pulley.
6. This coating may be removed with a soft cloth moistened with Kerosene.
NOTE : Do not use acetone, gasoline, or lacquer thinner for this purpose.
A
FIGURE 3
7. Do not use solvents on plastic parts; solvents dissolve and dammage plastic.
8. Care must be taken when cleaning the cutterhead as the knives installed in
the cutterhead and they are very sharp.
MOVING PLANER
Lifting Handles
There are four lifting handles to facilitate the transportation of your planer. All
lifting handles are the pull out type. Pull the handles out for use, push them
back in when not in use. Two of the lifting handles (A) are as shown in Fig.3
& Fig.4.
Lifting Planer
If any type of sling is used to lift machine, be sure to only attach the sling to
the lifting handles. Be sure that machine is kept in level position while lifting,
as shown in Fig.4.
This step must be done before the installation of solid extension tables.
FIGURE 4
ASSEMBLY & ADJUSTMENTS
ASSEMBLING AND ALIGNING MOTOR, MOTOR PULLEY AND BELTS
1. Assemble the motor to the motor mounting plate, as shown in Fig.5.
NOTE : It is very important that the motor be mounted to motor plate by
using the mounting hardware (A) Fig.5.
2. Assemble the motor pulley (H) to the motor shaft with the key in place
and tighten the hex. bolt (3) in the motor shaft, as shown in Fig.6.
3. Using a staight edge, align the motor and cutterhead pulleys as shown
in Fig.7, the motor plate (B) Fig.5 can be moved for alignment by
loosening the set screws (C) in the motor plate (B) as shown in Fig.5.
FIGURE 5
4. Assemble the belts to the two pulleys, as shown in Fig.7. and adjust for
the proper belt tension by raising or lowering the motor plate, as shown
in Fig.8, then tighten the nuts (A) Fig.8. Correct tension is obtained when
there is approx. 1/4” deflection of the center span of the pulleys by using
light finger pressure on each belt.
FIGURE 6
FIGURE 7
FIGURE 8
ASSEMBLY & ADJUSTMENTS
ADJUSTING TABLE ROLLERS
Your planer is supplied with two table rollers (A) Fig.9, which aid in feeding
the stock by reducing friction and turn as the stock is fed through the
planer. It is not possible to give exact dimensions on the proper height
setting of the table rollers because each type of wood behaves differently.
As a general rule, when planing rough stock, the table rollers should be set
at a high position, and when planing soft and smooth stock the table rollers
should be set at a low position. The rollers should be set at the level which
most reflects the planing you do, frequent adjustment of the table rollers
may cause premature wear and tear.
FIGURE 9
NOTE: The raising range is between 0.003”-0.006” when raising the roller
higher above the table as shown in Fig.10.
Table
0.003” - 0.006”
The table rollers on your planer are set for average planing and are
parallel to the table surface. If you desire to adjust the table rollers higher
or lower, preceed as follows;
1. Disconnect the planer from the power source.
2. Lay a straight edge (A) Fig.11 across both rollers, loosen both set screws
(B) Fig.11, and turn the eccentric shafts (C) to raise or lower the table
rollers, when the proper height is obtained tighten screws (B). The table
rollers must be adjusted on the opposite end of the table in the same
manner.
Roller
FIGURE 10
NOTE: Be sure that the height of the front and rear rollers are the same.
The table rollers must always be set parallel to the table.
ASSEMBLING SOLID TABLE EXTENSIONS
Solid table extensions are supplied and can be assembled to the front and
back of your planer table. To install the front extension table, hold the
extension table against the front of the table and using hex. bolts and
washers (A) Fig.12 supplied, fix the extension table to the table.
FIGURE 11
To adjust the extension table parallel with the table surface, place a straight
edge on the top of the table and extension table. Adjust the position of the
extension table by using the set screws (B) Fig.12 found underneath until
the table extension and the main table are perfectly parallel.
Repeat the above steps for the rear extension table.
FIGURE 12
ASSEMBLY & ADJUSTMENTS
CONTROLLING THE DEPTH OF CUT
B
The cutting depth scale (A) Fig.13 includes a combination of inch/metric
measurements with a cutting range from 0” to 8”. The upward or downward
movement is controlled by the handwheel (B). One turn of the handwheel
will increase or decrease the height by 0.059” (1.5mm). Before attempting
to move the position of the head up or down, loosen the lock knobs (C).
Once the head is at the proper height, retighten lock knobs (C).
A
ADJUSTEMENTS & TOOLS NEEDED
Although your planer was carefully adjusted at the factory, it should be
checked before being put into operation. Any inaccuracies due to rough
handling in transit can easily be corrected by following these directions. In
order to check the adjustments you will need a straight edge, feeler gauge
and a homemade gauge block made of hard wood. This gauge block can
be made by following the dimensions shown in Fig.14.
CHECKING, ADJUSTING & REPLACING CUTTERHEAD KNIVES
WARNING! When checking adjustments, always make sure the
planer is disconnected from the power source.
FIGURE 13
Gauge
Block
When checking, adjusting or replacing the cutterhead knives, proceed as
follows;
1. Disconnect the planer from the power source.
2. Remove the six screws (A) Fig.15, and remove the upper cover (B). Only
4 of the 6 screws are shown in Fig.15.
FIGURE 14
3. To check and adjust knives, use the knife gauge (A) Fig.16 and check all
three knives. Knives should just contact the bottom of the center
protrusion (B) of the knife gauge, as shown in Fig.16.
4. If an adjustment to one or more of the knives is necessary, slightly
loosen the knife locking bars (C) Fig.16, of all three knives by turning the
5 locking bolts (D) Fig.16 of each knife locking bar into the knife locking
bars just enough to relieve stress in the cutterhead and not disturb the
setting of the knives.
5. Using the knife gauge, adjust the knife that must be reset by loosening
all 5 locking bolts (D) Fig.16, by turning them into the knife locking bar.
The knife locking bar becomes loose and knife adjustment is now
possible. Using the hex. key supplied, unscrew Jackscrews (E) located
under the knife until the knife comes into contact with the center
protrusion (B) of the knife gauge (A). Then snug up the knife locking bar
by lightly backing out the 5 locking bolts (D) against the slot.
FIGURE 15
NOTE: At this time, only tighten the knife enough to hold the knife in place.
The knife will be secured properly once all other knives have been checked
and adjusted.
6. If additional knives must be reset, repeat step 5.
7. After all three knives are set with the bolts just snug, back out and
tighten the 5 locking bolts against the slot starting with the end bolts first,
then the center bolts until the knife is securely held in the cutterhead.
Tighten the remaining two knives in the same manner.
FIGURE 16
C
ASSEMBLY & ADJUSTMENTS
CHECKING WORK TABLE PARALLEL TO CUTTERHEAD
The work table is set parallel to the cutterhead at the factory and no further
adjustment should be necessary. If your planer is planing a taper, first
check to see if the knives are set properly in the cutterhead, proceed as
follows;
1. Disconnect the planer from the power source.
2. Place the gauge block (A) Fig.17 on the work table directly under the
front edge of the head casting (B), make slight contact by gently raising
the table as shown in Fig.17.
FIGURE 17
3. Move the gauge block (A) to the opposite end of the work table as shown
in Fig.18.
IMPORTANT: The distance from the work table to the edge of the head
casting should be the same.
4. Adjust opposite end in the same manner.
FIGURE 18
ADJUSTING WORK TABLE PARALLEL TO CUTTERHEAD
If the work table is not parallel to the cutterhead, peform the following
adjustments;
1. Disconnect the planer from the power source.
2. Tilt planer on its side to expose the underside of the base as shown in
Fig. 19.
3. Remove cap screw (A) and loosen cap screw (B) Fig.19, these two cap
screws will allow you to move the idler sprocket assembly (C) far enough
to release tension on the chain as shown in Fig.20.
FIGURE 19
4. Remove chain from the sprocket from the corner which needs adjusting.
Fig.20 shows the chain removed from the sprocket (D).
5. Turn sprocket (D) by hand to bring that corner into adjustement with the
other three corners.
IMPORTANT NOTE: Turning sprocket (D) clockwise will increase the
distance between the work table and the head casting, counterclockwise will decrease the distance. This adjustment is very sensitive and
it should not be necessary to turn the sprocket more than one or two
teeth.
KNOWING THE TRANSMITTING ROLLERS OF YOUR PLANER
A. Infeed roller
B. Outfeed roller
C. Chipbreaker
D. Cutterhead
E. Pressure bar
F. Anti-kickback fingers
The infeed roller and outfeed roller feed the stock while it is being planed.
Both these rollers are under spring tension and this tension must be
sufficient to feed the stock uniformly through the planer without slipping but
shouldn’t be too tight that it causes damage to the workpiece. The tension
should be equal at both ends of each roller.
FIGURE 20
FIGURE 21
ASSEMBLY & ADJUSTMENTS
ADJUSTING INFEED AND OUTFEED ROLLER SPRING TENSION
To adjust the spring tension of the infeed and outfeed roller, using a hex.
key, turn set screw (A) Fig.22 to adjust the infeed roller spring tension and
set screw (B) to adjust the outfeed roller spring tension. Make sure that
both sides are adjusted evenly or else you will get uneven feeding of stock.
FIGURE 22
ANTI-KICKBACK FINGERS
Anti-kickback fingers (F) Fig.23 are provided for your safety to prevent
workpiece kickbacks. These fingers operate by gravity and it is necessary
to inspect them occasionally to make sure they are free of gum and pitch
so that they can move independently and operate correctly.
CHECKING AND ADJUSTING THE HEIGHT OF INFEED ROLLER,
CHIPBREAKER, PRESSURE BAR AND OUTFEED ROLLER
FIGURE 23
The infeed roller, chipbreaker, pressure bar and outfeed roller are adjusted
at the factory. The infeed roller and the chipbreaker were set at 0.004”, the
pressure bar was set at 0.008” and the outfeed roller was set at 0.02” and
all of them below the cutting circle as shown in Fig.24. If an adjustment to
the infeed roller, chipbreaker, pressure bar or outfeed roller is necessary,
follow the next steps;
Example: To check and adjust the outfeed roller 0.02” below the cutting
circle, proceed as follows;
1. Disconnect planer from power source.
2. Make sure the knives are adjusted properly before attempting the
following adjustment.
3. Place the gauge block (G) on the table directly underneath the
cutterhead, as shown in Fig.25. Using a 0.02” Feeler gauge (D) placed
on top of the gauge block, raise the work table until the knife just
touches the feeler gauge when the knife is at its lower point. Do not move
the work table any further until the outfeed roller is adjusted.
4. Move the gauge block (G) under one end of the outfeed roller (B) as
shown in Fig.26. The bottom of the outfeed roller should just touch the
top of the gauge block. If an adjustment to the outfeed roller is necessary,
loosen the lock nut (K) Fig.26 and turn screw (L) until the outfeed roller
just touches the gauge block. Retighten lock nut (K).
5. Check and adjust the opposite end of the outfeed roller in the same manner.
Chipbreaker
FIGURE 25
FIGURE 26
Cutterhead
Pressure bar
Infeed roller
Outfeed roller
Table
FIGURE 24
ASSEMBLY & ADJUSTMENTS
FEED SPEED CONTROL
Your planer is equipped with a spiral, serrated infeed roller and a solid steel
outfeed roller. When the feed rollers are engaged, they turn to feed stock.
The feed rollers slow down automatically when the planer is under heavy
load. The feed rollers are driven by chains (D) Fig. 27 and the sprockets
(E), which take power directly from the cutterhead through the oil gear box
(F).
FIGURE 27
WARNING! ONLY CHANGE FEED SPEED WHEN THE MACHINE IS
RUNNING.
There are two feed speeds in the gear box, they are controled by using the
speed shift lever (G) Fig.27. When the speed shift lever is completely
pushed in (A) Fig.28, the feed speed rate is 30 ft./min., when it is
completely pulled out (C) the feed speed rate is 16 ft./min. and the center
position (B) is a neutral setting.
FIGURE 28
RETURN ROLLERS
The two return rollers (A) Fig. 29 on the top of the planer serve as a
convenient stock rest. When planed lumber is returned to the infeed side,
it saves time and motion.
4” DUST COLLECTOR HOOD
This standard accessory dust collector hood (B) Fig.29 is assembled to the
rear of the planer using hex. bolts and washers. Connecting a dust
collector to your planer provides an efficient means of maintaining a clean
and safe work area. Good dust collection and chip removal is essential for
smooth planing.
FIGURE 29
LUBRICATION
Below you will find lubrication instructions and maintenance intervals to maintain your planer in good working order. Failure to upkeep your
planer as prescribed on this page will reduce its life span. The No. in chart below refers to the figures below.
Lubrication Guide for Industrial Planer KC-385FX
No.
1
2
Position
Chains
Gear Box
Interval
Frequently
When operated more than 2,500 hours
3
4
5
6
7
8
Roller Brackets
Worm Gear
Lead Screws
Columns
Chain
Bushings
Frequently
Frequently
Frequently
Frequently
Frequently
Frequently
Suitable Types of Lubricants
Grease
HD-100, Mobil Gear 627, Shell Omala 100,
ESSO Spartan EP-1004
SAE-30
Grease
Grease
SAE-30
Grease
SAE-30
LUBRICATION GUIDE FOR GEAR BOX
The gear box lubricant must be replaced every 2,500 hours of operation.
Suitable lubricant is multi-purpose gear box lubricant.
To replace oil in gear box:
1. Remove the drain plug (A) Fig.30 and oil level cap (B), drain dirty oil
thoroughly.
2. Reposition and tighten the drain plug (A).
3. Remove cap screw (C) Fig.31 and pour oil through cap screw hole. Fill
the gear box with oil until the oil starts coming out of the oil level cap hole
(B).
4. Reposition and tighten the oil level cap (B) and the cap screw (C).
FIGURE 31
PARTS DIAGRAM & PARTS LISTS
FIGURE 30
FIGURE 32
Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.