Grizzly G9729 3/4 HP Combo Lathe/Mill Owner's Manual

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Grizzly G9729 3/4 HP Combo Lathe/Mill Owner's Manual | Manualzz
READ THIS FIRST
Model G9729
***IMPORTANT UPDATE***
For Machines Mfd. Since 4/18
and Owner's Manual Revised 9/13
For questions or help with this product contact Tech Support at (570) 546-9663 or [email protected]
The following changes were recently made since the owner's manual was printed:
•
Parts revised to show new motor. Motor specs updated.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].
Revised Lathe Bed Parts
111TV3-1
111TV3-4
111TV3-2
111TV3-5
111TV3-3
Revised Headstock Parts
580
111TV3-10
518V3
111TV3-11
111TV3-12
111TV3-9
111TV3-13
515V2
550V3-1
546V2
120V2
111TV3
169
125
550V3-2
551V2
550V3-3
117V3
550V3
550V3-4
112V2
550V3-5
550V3-9
550V3-10
550V3-11
550V3-12
550V3-13
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
111TV3
111TV3-1
111TV3-2
111TV3-3
111TV3-4
111TV3-5
111TV3-9
111TV3-10
111TV3-11
111TV3-12
111TV3-13
112V2
117V3
120V2
125
169
P9729111TV3
P9729111TV3-1
P9729111TV3-2
P9729111TV3-3
P9729111TV3-4
P9729111TV3-5
P9729111TV3-9
P9729111TV3-10
P9729111TV3-11
P9729111TV3-12
P9729111TV3-13
P9729112V2
P9729117V3
P9729120V2
P9729125
P9729169
MOTOR 3/4HP 110V 1-PH V3.04.18
R CAPACITOR 50M 450V 1-13/16 X 3-1/2
S CAPACITOR 300M 250V 1-5/8 X 3-1/2
MOTOR JUNCTION BOX
MOTOR FAN COVER
MOTOR FAN
CONTACT PLATE
CENTRIFUGAL SWITCH
BALL BEARING 6204-2RS (FRONT)
BALL BEARING 6204-2RS (REAR)
STRAIN RELIEF TYPE-3 M18-1.5
KEY 6 X 6 X 30 V2.04.18
MOTOR PULLEY V3.04.18
MOTOR MOUNT V2.04.18
FLAT WASHER 6MM
CAP SCREW M6-1 X 55
515V2
518V3
546V2
550V3
550V3-1
550V3-2
550V3-3
550V3-4
550V3-5
550V3-9
550V3-10
550V3-11
550V3-12
550V3-13
551V2
580
P9729515V2
P9729518V3
P9729546V2
P9729550V3
P9729550V3-1
P9729550V3-2
P9729550V3-3
P9729550V3-4
P9729550V3-5
P9729550V3-9
P9729550V3-10
P9729550V3-11
P9729550V3-12
P9729550V3-13
P9729551V2
P9729580
ECCENTRIC FLANGE V2.04.18
MOTOR PULLEY V3.04.18
MOTOR MOUNT V2.04.18
MOTOR 3/4HP 110V 1-PH V3.04.18
R CAPACITOR 50M 450V 1-13/16 X 3-1/2
S CAPACITOR 300M 250V 1-5/8 X 3-1/2
MOTOR JUNCTION BOX
MOTOR FAN COVER
MOTOR FAN
CONTACT PLATE
CENTRIFUGAL SWITCH
BALL BEARING 6204-2RS (FRONT)
BALL BEARING 6204-2RS (REAR)
STRAIN RELIEF TYPE-3 M18-1.5
KEY 6 X 6 X 30 V2.04.18
CAP SCREW M6-1 X 45
COPYRIGHT © NOVEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN20049 PRINTED IN CHINA
Revised Specifications
Electrical:
Full-Load Current Rating. .......................................................................................................................................... 8.5A
Motors:
Lathe Spindle
Amps....................................................................................................................................................................... 8.5A
Speed. ........................................................................................................................................................ 1700 RPM
Mill Spindle
Amps....................................................................................................................................................................... 8.5A
Speed. ........................................................................................................................................................ 1700 RPM
-2-
G9729 Update (Mfd. Since 4/18)
COMBINATION LATHE/MILL
MODEL G9729
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC3395 PRINTED IN CHINA
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION................................................................................................................................ 3
Foreword..................................................................................................................................... 3
Contact Info................................................................................................................................. 3
Machine Data Sheet.................................................................................................................... 4
Identification................................................................................................................................ 5
SECTION 1: SAFETY........................................................................................................................ 6
Safety Instructions for Machinery................................................................................................ 6
Additional Safety Instructions for Lathe/Mills.............................................................................. 8
Glossary Of Terms...................................................................................................................... 9
SECTION 2: CIRCUIT REQUIREMENTS....................................................................................... 10
110V Operation......................................................................................................................... 10
SECTION 3: SET UP....................................................................................................................... 11
Set Up Safety............................................................................................................................ 11
Items Needed For Set Up......................................................................................................... 11
Unpacking................................................................................................................................. 11
Inventory.................................................................................................................................... 12
Hardware Recognition Chart..................................................................................................... 13
Clean Up................................................................................................................................... 14
Site Considerations................................................................................................................... 14
Moving & Placing Base Unit...................................................................................................... 15
Hand Crank............................................................................................................................... 16
Handwheels............................................................................................................................... 16
Steady and Follow Rest Removal............................................................................................. 17
Test Run.................................................................................................................................... 18
SECTION 4: LATHE OPERATIONS............................................................................................... 19
Operation Safety....................................................................................................................... 19
Lathe Chuck Removal . ............................................................................................................ 20
Lathe Chucks with Mounting Plate............................................................................................ 21
Chuck Jaws............................................................................................................................... 22
Replacing Jaws......................................................................................................................... 23
Face Plate................................................................................................................................. 24
Dead Center.............................................................................................................................. 25
Tool Post................................................................................................................................... 26
Tailstock Controls...................................................................................................................... 27
Tailstock.................................................................................................................................... 27
Tailstock Drill Mounting............................................................................................................. 29
Tailstock Drill Removal.............................................................................................................. 29
Carriage Controls...................................................................................................................... 30
Carriage Lock............................................................................................................................ 31
Follow Rest............................................................................................................................... 32
Steady Rest............................................................................................................................... 33
Lathe Speeds............................................................................................................................ 34
Start Up and Spindle Break-in Procedures............................................................................... 35
Feed Lever................................................................................................................................ 35
Feed Selection.......................................................................................................................... 36
Reading the Charts................................................................................................................... 37
Feed Rates................................................................................................................................ 37
Half Nut..................................................................................................................................... 38
Apron Power Feed.................................................................................................................... 38
Changing Gears........................................................................................................................ 39
Inch Threading.......................................................................................................................... 40
Cutting Threads......................................................................................................................... 42
Metric Threading....................................................................................................................... 43
SECTION 5: MILL OPERATIONS................................................................................................... 44
Mill Speeds................................................................................................................................ 44
Head Rotation........................................................................................................................... 45
Quill Lock Lever........................................................................................................................ 45
Quill Lock Lever........................................................................................................................ 45
Fine Down Feed........................................................................................................................ 45
Machine Vise............................................................................................................................. 46
Drill Chuck Removal.................................................................................................................. 47
Drill Chuck Mounting................................................................................................................. 47
SECTION 6: ACCESSORIES.......................................................................................................... 48
SECTION 7: MAINTENANCE......................................................................................................... 50
Schedule................................................................................................................................... 50
Cleaning.................................................................................................................................... 50
Unpainted Cast Iron.................................................................................................................. 50
Lubrication................................................................................................................................. 51
SECTION 8: SERVICE.................................................................................................................... 53
About Service............................................................................................................................ 53
Gibs........................................................................................................................................... 53
Troubleshooting......................................................................................................................... 55
Electrical Diagram..................................................................................................................... 56
Electrical Components.............................................................................................................. 57
PARTS............................................................................................................................................. 58
G9729 Lathe Bed...................................................................................................................... 58
G9729 Parts Breakdown 0-199 Series..................................................................................... 59
G9729 Lower Head Assembly.................................................................................................. 60
G9729 Parts Breakdown 200 Series......................................................................................... 61
G9729 Belt Guard..................................................................................................................... 62
G9729 Parts Breakdown 300 Series......................................................................................... 63
G9729 Parts Breakdown 400 Series......................................................................................... 63
G9729 Headstock Assembly..................................................................................................... 64
G9729 Parts Breakdown 500 & 600 Series.............................................................................. 65
G9729 Crossslide Assembly..................................................................................................... 66
G9729 Parts Breakdown 700 Series......................................................................................... 67
G9729 Apron Assembly............................................................................................................ 68
G9729 Parts Breakdown T Series............................................................................................ 69
G9729 Rests Assemblies.......................................................................................................... 70
G9729 Compound Assembly.................................................................................................... 71
G9729 Tailstock Assembly........................................................................................................ 72
G9729 Parts Breakdown 900 Series......................................................................................... 73
WARRANTY AND RETURNS......................................................................................................... 74
INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G9729 Combination
Lathe/Mill. This machine is part of a growing
Grizzly family of fine metalworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
We are pleased to provide this manual with
the Model G9729. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9729 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the latest updates to this manual!
G9729 Combination Lathe/Mill
Grizzly Industrial, Inc.
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
C
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
-3-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G9729 COMBO LATHE/MILL
Design Type:
Bench Model
Overall Dimensions:
Overall Length...........................................................................................................58"
Overall Width.......................................................................................................... 401⁄2"
Overall Height ..........................................................................................................40"
Bed Width................................................................................................................. 51⁄2"
Spindle Bore............................................................................................................. 11⁄8"
Spindle Taper........................................................................................................ MT#4
Tailstock, Mill Head Taper.................................................................................... MT#3
Weight (Net)...................................................................................................... 525 lbs.
Weight (Shipping).............................................................................................. 692 lbs.
Crate Size................................................................................ 561⁄2" L x 23" W x 42" H
Footprint...........................................................................................................19" x 50"
Lathe Capacity:
Swing Over Bed..................................................................................................... 161⁄2"
Swing Over Saddle................................................................................................ 111⁄2"
Distance Between Centers........................................................................................31"
Spindle Type............................................................................... Intrinsic 5" Back Plate
Compound Travel........................................................................................................3''
Cross Slide Travel.................................................................................................... 33⁄4"
Tailstock Quill Travel................................................................................................ 21⁄2"
Spindle Speeds............................................ 175, 325, 400, 525, 650, 950, 1425 RPM
Feed Rate Range.................................................................................. 0.002" - 0.014"
Thread Range Inch.....................4 TPI -120 TPI in 44 Steps (Gear changes required)
Thread Range Metric.......................................................................14 @ .75 - 6.0 mm
Mill Capacity: (Measured without Drill Chuck)
Swing.........................................................................................................................22''
Spindle to Bed........................................................................................................ 141⁄2"
Spindle Travel.........................................................................................................4 5⁄16"
Spindle to Work Table...........................................................................................121⁄16"
Spindle to Vise....................................................................................................... 8 9⁄16"
Spindle to Center line............................................................................................... 61⁄8"
Vise Jaw Opening................................................................................................... 31⁄8"
Head Stock Height.................................................................................................. 31⁄8"
Range of Speeds.............................................................................................120—3000 RPM
Number of Speeds..................................................................................................... 16
Drill Chuck Capacity.................................................................................................. 1⁄2 "
2 Motors:
Type............................................................................. TEFC Capacitor Start Induction
Horsepower (Each Motor)......................................................................................3⁄4 HP
Switch............................................................................................................. Reversing
Phase........................................................................................................Single Phase
Voltage...................................................................................................................110V
Amps......................................................................................................................... 8.8
RPM (Each Motor)................................................................................................. 1725
Bearings.................................................................... Shielded And Lubricated For Life
Features:
..............................................................................................................5" 3-Jaw Chuck
................................................................................................... T- Slots in Cross Slide
...........................................................................................................10 Change Gears
.................................................................................................................Carriage Lock
..............................................................................................................2 Dead Centers
......................................................................................................... Power Cross Feed
Specifications, while deemed accurate, are not guaranteed.
-4-
G9729 Combination Lathe/Mill
Identification
C
B
A
D
E
AE
F
AC
AD
G
U
Y
V
AB
H
AA
I
T
X
Z
W
J
M
N
K
L
S
O
Q
P
R
Figure 1. G9729 Controls and features.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Fine Downfeed Handle
Quill Downfeed Lever
Upper Belt Guard
Head Stock
Mill/Drill Motor
Head Locks
Power Indicator
ON Switch
Emergency Stop
Reversing Switch—Lathe
Feed Lever
Feed Rate Selection Lever
Leadscrew
Gear Rack
Cross Slide Handwheel
Longitudinal Handwheel
G9729 Combination Lathe/Mill
Q. Thread Chasing Dial
R. Tailstock Lock Lever
S. Leadscrew Hand Crank
T. Tailstock Handwheel
U. Tailstock Quill Lock
V. Tailstock Center
W. Lathe Bed
X. Mill Table
Y. Tool Post
Z. Compound Slide
AA. Lathe Motor
AB. 3-Jaw Chuck
AC. Reversing Switch—Mill
AD. Drill Chuck
AE. Quill Lock
-5-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
1.
READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
4.
ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
2.
ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
5.
WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
3.
ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
6.
NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
-6-
G9729 Combination Lathe/Mill
­­
Safety Instructions for Machinery
7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8.
KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe distance from the work area.
9.
MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION
CORD RATED FOR THE MACHINE
AMPERAGE. Undersized cords overheat
and lose power. Replace extension cords
if they become damaged. DO NOT use
extension cords for 220V machinery.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recommended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practical. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
14. ALWAYS DISCONNECT FROM POWER
SOURCE
BEFORE
SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
23. MANY MACHINES WILL EJECT
THE WORKPIECE
TOWARD THE
OPERATOR. Know and avoid conditions
that cause the workpiece to "kickback."
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
24. ALLERGIC REACTIONS. Be aware that
certain metal shavings and cutting fluids
may cause an allergic reaction in people
and animals, especially when cutting fumes
can be inhaled. Make sure you know what
type of metal and cutting fluid you will be
exposed to and how to avoid contamination.
G9729 Combination Lathe/Mill
-7-
Additional Safety Instructions for Lathe/Mills
1.
AVOID CRASHES. Make sure no part of
tool, tool holder, compound or cross slide,
or carriage will come into contact with the
chuck during operation.
2.
PRE-START. Before starting the machine
be certain the workpiece has been properly
engaged in the chuck and tailstock center
(if in use) and that there is adequate clearance for full rotation.
3.
4.
5.
HOLDING TOOLS. Adjust tool holder to
provide proper support for the turning tool
you will be using. Test tool holder clearance
by rotating workpiece by hand before turning lathe ON.
SPINDLE SPEEDS. Select the spindle
speed which is appropriate for the type of
work and material. Allow the lathe/mill to
gain its full speed before beginning a cut.
FEED RATE CHANGES. Never change
feed rate or spindle speeds while the lathe
is in motion.
6.
SPINDLE DIRECTION CHANGES. Never
reverse motor direction while the lathe/mill
is in motion.
7.
STOPPING SPINDLE. DO NOT stop lathe
using your hand against the workpiece or
chuck.
8.
BE ATTENTIVE. DO NOT leave lathe/mill
running unattended for any reason.
Like all machines there is danger associated with the Model G9729. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
-8-
9.
MACHINE CARE AND MAINTENANCE.
Never operate the lathe/mIll with damaged or worn parts. Maintain your lathe/mill
in proper working condition. Perform routine inspections and maintenance promptly
when called for. Put away adjustment tools
after use.
10. DISCONNECT POWER. Make sure lathe/
mill is turned OFF, disconnected from its
power source and all moving parts have
come to a complete stop before starting
any inspection, adjustment, or maintenance
procedure.
11. AVOIDING ENTANGLEMENT. Keep loose
clothing articles such as sleeves, belts or
jewelry items away from the lathe and drill
spindles.
12. CUTTING TOOLS. Always use the proper
cutting tools for the material you are turning,
make certain they are sharp and that they
are held firmly in the tool holder.
13. SAFE CHUCK HANDLING. Always place
a board or piece of plywood across the
bedway when removing or installing chucks
to avoid the possibility of a finger pinch
occurring between a loose chuck and the
edges of the bedway.
14. CLEAN-UP. DO NOT clear chips by hand.
Use a brush, and never clear chips while
the lathe is turning.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
G9729 Combination Lathe/Mill
Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this lathe/mill and metalworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: A machine shaft that supports a cutting
tool.
Backlash: Wear in a screw or gear mechanism
that may result in slippage, vibration, and loss
of tolerance.
Collet: A conical shaped split-sleeve bushing
which holds round or rectangular tool and/or
workpieces by their outside diameter.
Cross Feed: Mill­—The movement of the table
toward or away from the column.
Lathe—Movement of cutting tool across the
end of the workpiece.
Cross Slide: A fixture attached to the lathe carriage that holds the compound rest and can be
moved in and out.
Cutting Speed: The distance a point on a cutter
moves in one minute, expressed in meters or
feet per minute.
Dial Indicator: An instrument used in setup
and inspection work that shows on a dial the
amount of error in size or alignment of a part.
Dividing Head: A milling machine accessory
used to divide a circular object into a number
of equal parts.
Down Milling or Climb Milling: Feeding the
workpiece in the same direction as the cutter
rotation.
End Mill: A cutter with cutting surfaces on both
its circumference and end.
Facing: In lathe work, cutting across the end of a
workpiece, usually to machine a flat surface.
Feed: The movement of a cutting tool into a
workpiece.
G9729 Combination Lathe/Mill
Fixture: A device that securely holds the
workpiece in place during cutting operation as
opposed to a Jig which is used to hold and
guide a workpiece through an operation.
Gib: A tapered wedge located along a sliding
member to take up wear or to ensure a proper
fit.
Headstock: The major lathe component that
houses the spindle and motor drive system to
turn the workpiece.
Lathe Center: A lathe accessory with a 60°
point which is inserted into the headstock or
tailstock of the lathe and is used to support the
workpiece.
Leadscrew: Lathe—The long screw that is driven by the end gears and supplies power to the
carriage. Mill—The screws that move the table
in longitudinal, transverse, or vertical directions.
Spindle: The revolving shaft that holds and
drives the workpiece or cutting tool.
Tailstock: A moveable fixture opposite of the
headstock on a lathe that has a spindle used
to support one end of a workpiece and for holding tools.
Toolpost: The part of the compound rest that
holds the tool holder.
Turret: Lathe—A machine fixture that holds multiple tools and can be revolved and indexed to
position. Mill—The part of a mill which rotates
on the column and can be set to a specific
degree.
Ways: The precision machined and flat tracks on
a lathe or mill on which the carriage, tailstock,
and the mill table and knee slide.
-9-
SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configuration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up process. DO NOT connect the machine to the
power source until instructed to do so.
Amperage Draw
The two 3⁄4 HP motors on the Model G9729 will
each draw the following amps:
Motor Load............................................ 8.8 Amps
Circuit Requirements
Only connect your machine to a circuit that meets
the requirements below. Always check to see if
the wires and circuit breaker in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Minimum Circuit Requirement.................. 15 Amp
Plug Type
The Model G9729 is supplied with a 5-15 plug,
similar to Figure 2.
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ­
ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
•
Make sure the cord is rated Standard Service
(grade S) or better.
•
The extension cord must contain a ground
wire and plug pin.
•
Use at least a 16 gauge cord. Use a 14 gauge
cord if the cord is between 51-100 feet.
•
Do not use extension cords over 100 feet.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
-10-
G9729 Combination Lathe/Mill
SECTION 3: SET UP
Set Up Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
The Model G9729 has
a shipping weight of
approximately 692 lbs.
Serious personal injury
may occur if safe moving methods are not followed. To be safe, you
will need assistance and
power equipment when
moving the shipping
crate and removing the
machine from the crate.
Items Needed For
Set Up
The following items are needed to complete the
set up process, but are not included with your
machine:
Description
Qty
•
Forklift (or other mechanical lifting device). 1
•
An Assistant................................................ 1
•
Safety Glasses (for each person)............... 1
•
Precision Level............................................ 1
•
Solvent for Cleaning.................................... 1
Shop Rags................................................... 1
•
•
Slings (rated for appropriate load).............. 1
•
Steel Rod 3⁄4 x 24"....................................... 2
Unpacking
The Model G9729 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory the
contents.
G9729 Combination Lathe/Mill
-11-
Inventory
After all the parts have been removed from the
two boxes, you should have the following items:
A
Box 1: (Figure 3)
Qty
A. Model G9729 Combo Lathe/Mill.................. 1
B. Face Plate................................................... 1
C. Adaptor Plate............................................... 1
Small Box Contents:
D. 120T/127T Combo Gear, & 72T Gear........ 1
E. 36T Gear, & 33T Gear................................ 1
F. 30T Gear, & 27T Gear................................ 1
G. 60T Gear, & 48T Gear................................ 1
H. 42T Gear, & 39T Gear................................ 1
I. Plastic Spindle Cover.................................. 1
J. Lathe Chuck Jaws....................................... 1
K. Leadscrew Crank Handle............................ 1
L. Wrench 13/16mm ....................................... 1
Flat Head Screwdriver................................. 1
Drift.............................................................. 1
Hex Wrench 3, 4, 5, & 8mm........................ 4
M. MT#4 Dead Center...................................... 1
N. MT#3 Dead Center...................................... 1
O. Lathe Chuck Key......................................... 1
Tool Post Wrench........................................ 1
Shims.......................................................... 3
Drill Chuck Key............................................ 1
Item not shown:
P. Hex Handle 14mm for Head Lock............... 1
-12-
G
D
B
I
M
C
N
E
F
H
J
K
L
O
Figure 3. Model G9729 Inventory.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expediency, replacements can be obtained at your local
hardware store.
G9729 Combination Lathe/Mill
Hardware Recognition Chart
5mm
G9729 Combination Lathe/Mill
-13-
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For optimum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlorine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted surfaces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Lack of ventilation
while using these solvents could cause serious personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
-14-
Site Considerations
Floor and Workbench Load
Your Model G9729 weighs 525 lbs. Most commercial or garage shop floors should be sufficient
to carry the weight. Before moving the Lathe/Mill
onto a residential floor, inspect it carefully to
determine that it will be sufficient to carry the load
of the machine, the device for moving it and its
operators. The workbench the machine rests on
should be strong and stable enough to hold the
weight of the machine and the workpiece.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your lathe/mill combo (see Figure 4).
48 1⁄2"
Clean Up
58"
Figure 4. Working dimensions.
Unsupervised children and
visitors inside your shop
could cause serious personal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
G9729 Combination Lathe/Mill
Moving & Placing
Base Unit
The Model G9729 requires the use of lifting
equipment such as a fork lift, engine hoist or
boom crane. DO NOT lift the machine by hand.
Holes are provided in the edge of the lathe bed
for inserting 3⁄4" steel rods for lifting (see Figure
5). Used in conjunction with lifting straps and following safe lifting procedures as detailed by the
manufacturers of these lifting devices, the lathe/
mill can be safely lifted off the pallet and placed
on a sturdy work bench.
Practice safe lifting:
•
Position the tailstock and apron to the far
right on the lathe bed. (Opposite of the headstock.)
•
Make sure the steel rods for lifting extend at
least 8" on each side of the lathe bed.
•
DO NOT lift the machine from any other
points than the lifting holes provided.
•
Use lifting equipment such as a fork lift,
engine hoist or crane to move or lift the lathe/
mill. Never use only human power to lift the
machine.
G9729 Combination Lathe/Mill
Figure 5. Use lifting straps, bars and power
equipment to lift machine.
Wear safety glasses during the entire setup process!
The Model G9729 is a
heavy machine, 525
lbs. DO NOT move the
machine by yourself –
you will need assistance
and power equipment.
Serious personal injury
may occur if safe moving methods are not followed.
-15-
Hand Crank
Handwheels
The hand crank for the longitudinal manual feed
must be installed.
The apron and cross slide handwheel handles
must be installed. A screwdriver is supplied for
this job. Locate the threaded holes on each hand
wheel and attach the handles (see Figure 7).
To install the hand crank:
1.
The end of the leadscrew has a washer and
screw attached. Remove these.
2.
The hand crank has a key slot on one side
as shown in Figure 6. Slide the hand crank
onto the end of the leadscrew, key slot first.
3.
Thread the screw through the washer and
into the end of the leadscrew.
4.
To use the hand crank, push it in towards the
leadscrew so the key way and key engage.
Turn the hand crank while keeping pressure
applied. When released, the hand crank will
withdraw from the leadscrew and will no longer be engaged.
Figure 7. Attach handles to handwheels.
Key Slot
Figure 6. The key is engaged with the hand
crank.
-16-
G9729 Combination Lathe/Mill
Steady and Follow
Rest Removal
Follow Rest
Removed
The Model G9729 Lathe/Mill comes equipped
with a steady rest and follow rest. These are used
to support smaller stock while turning, drilling or
boring. They are installed at the factory for shipping purposes and should be removed at this
time. The steady rest has a single clamp bolt that
once removed, allows the clamp shoe to come
out the side (Figure 8) and the main body to be
lifted off of the lathe bed.
To remove the follow rest, simply remove the two
cap screws at its base. We recommend threading
the screws back into the mounting holes to keep
the holes clear of debris and to make sure they
do not become misplaced.
G9729 Combination Lathe/Mill
Figure 8. Removing the clamp shoe on the
steady rest.
-17-
Test Run
Inspect your machine for
loose nuts and bolts, and
ensure no tools are left
in or around the machine
before connecting power.
Failure to do this may
result in personal injury.
Now that the lathe/mill is set up and you have
read the safety guidelines, it’s time to give each
motor a test run.
The purpose of the test run is to make sure the
lathe/mill is wired correctly and the motors are
working properly before proceeding with additional set up. Check to make sure that auto feeds
are not engaged, the chucks are secure in the
spindles, and there are no loose parts around
the spindles. Set the lathe/mill to the slowest
RPM before the test run. Refer to Control Panel
on Page 19, Lathe Speeds on Page 34, Mill
Speeds on Page 44, and Lubrication on Page
51 before doing the test run.
The lathe and mill motors will be tested independently. Before starting the lathe/mill:
Keep clothing rolled
up and out of the way
of machinery and keep
hair pulled back.
Disconnect power to the
machine when performing any adjustments or
maintenance. Failure to
do this may result in serious personal injury.
1.
Make sure the machine is properly grounded, the power switch is turned OFF, and
both reversing switches are set to the middle
position.
2.
Inspect the machine to ensure that all hand
tools are out of the way, guards are in place
and nothing is impeding the movement of
either chuck. Check this by rotating each by
hand.
3.
Rotate the EMERGENCY STOP button in
the direction of the arrows on the button and
allow it to pop out.
4.
Push the START button on the control panel.
While keeping your hand on the reversing
switch for the lathe, turn it to the FORWARD
position. The lathe should run smoothly with
little or no vibration or rubbing noises when it
starts. Strange or unnatural noises should be
investigated and corrected before operating
the machine further.
5.
If the lathe/mill is running correctly, turn the
reversing switch to the OFF position, wait for
the machine to come to a complete stop.­­­­
Wear safety glasses during all operations on the
lathe/mill.Failure to comply may result in serious
personal injury.
-18-
G9729 Combination Lathe/Mill
SECTION 4: LATHE OPERATIONS
Operation Safety
Control Panel
It is vital that you become familiar with the control
panel before operating the Model G9729.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Power to the two motors is controlled through a
series of switches mounted on the Lower and
Upper Belt Guards in Figure 9. Please examine
the layout before running the lathe/mill.
Note—The lathe spindle and drill spindle cannot
be used simultaneously.
1
2
3
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
4
5
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
G9729 Combination Lathe/Mill
Figure 9. Control panel components.
1.
MILL REVERSING SWITCH: select direction
of rotation for the milling/drilling spindle.
2.
POWER INDICATOR LIGHT: shines when
the system power is ON.
3.
SYSTEM ON BUTTON: push this button to
get power to the system.
4.
EMERGENCY STOP BUTTON: immediately
disconnects power to the system. Once
pressed, this button must be twisted to allow
use of the system ON button.
5.
LATHE REVERSING SWITCH: selects direction of rotation for the lathe spindle.
-19-
Lathe Chuck
Removal
ALWAYS place a piece
of plywood over the
bed-ways of the lathe
before removing or
installing a lathe chuck.
This helps by covering the sharp corners
of the bed, protecting
your hands and fingers
from a pinch injury.
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
Chuck and back plate
join here.
Socket head cap screw
Figure 10. Removing screw from back of chuck.
To install a chuck:
1.
Unplug the lathe/mill!
2.
Place a piece of plywood across the lathe
bed and position it just under the spindle.
3.
Clean the mating surfaces with a paint brush
or rag, then wipe the surfaces with your
hand. If there is grit on the surfaces you
will be able to feel it. Keep wiping until it is
clean.
To remove a chuck:
1.
Unplug the lathe/mill!
4.
2.
Place a piece of plywood or a chuck cradle
across the lathe bed and position it just
under the chuck. The board should be at
least 8" wide and 10" long.
Place a socket head screw into one of the
holes in the back plate. Lift the chuck up to
the spindle and align the threaded hole in the
back of the chuck with the screw.
5.
While supporting the weight of the chuck,
turn the screw three turns. DO NOT tighten
at this time, just snug the screw a little bit.
Rotate the spindle and repeat the steps on
the last two screws.
3.
Locate the three socket head cap screws on
the back of the back plate and remove two of
them. (Figure 10).
4.
Loosen the last screw, then tap the edge of
the chuck with a rubber or wooden mallet
to loosen the seal between the chuck and
plate.
6.
Return to the first screw and tighten it a little
more. Tighten the other screws also but only
enough so the gap between the chuck and
the back plate remains even.
5.
Remove the last screw and the chuck.
Note—Support the bottom of the chuck with
a block or an assistant. It is important that
you are ready to support its weight (35-50
lbs. depending on the chuck).
7.
Finally, tighten all three screws until the gap
between the chuck and the back plate is
closed and the screws are tight.
-20-
G9729 Combination Lathe/Mill
Lathe Chucks with
Mounting Plate
The Model G9729 Lathe/Mill comes equipped
with a 5'' 3-jaw chuck (already installed).
The 3-jaw chuck is a scroll-type chuck, meaning
that all three jaws move simultaneously when
the chuck key is turned. Most 4-jaw chucks, on
the other hand, feature jaws that are adjusted
independently. A 4-jaw chuck can be used to hold
square or rectangular stock and is used to “dial
in” stock to true axial alignment. Rotate the chuck
key clockwise, closing the jaws (Figure 11).
Please note that an adapter plate has been provided for mounting a 4-jaw chuck. Please see
Grizzly’s current catalog for ordering information
on 4-jaw chucks.
To use this adaptor plate:
1.
Fasten the plate to the 4-jaw chuck using the
screws provided with the chuck.
2.
Fasten the plate to the spindle plate using
the three screws that were removed from the
3-jaw chuck.
DO NOT mount chucks measuring larger than 6"
in diameter on this spindle.
Some 4-jaw chucks may not readily mount to the
back plate provided. It may be necessary to drill
and tap new mounting holes and/or resurface and
shoulder the plate so the chuck can be mounted
accurately and safely. See Replacing Jaws on
Page 23.
Figure 11. Rotate chuck key to close jaws.
G9729 Combination Lathe/Mill
-21-
Chuck Jaws
The 3-jaw chuck supplied with the lathe/mill
comes with 2 sets of jaws which are depicted in
Figure 12. These are commonly known as the
internal and external jaws. While both can hold a
workpiece on the inside or outside surface of the
jaw, the most common uses are shown in Figure
13.
Internal Jaw
External Jaw
Internal Jaw
Figure 13. Workholding options.
Internal Jaw
External Jaw
Figure 12. Jaws for the 3-jaw chuck.
-22-
G9729 Combination Lathe/Mill
Replacing Jaws
Changing jaws on the 3-jaw chuck is straight forward, but attention must be paid to the sequence
in which the jaws are loaded into the chuck.
Follow the instructions below.
Lead Thread
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
Figure 14. Arrow points to the lead of the scroll.
To replace the jaws:
1.
Unplug the lathe/mill!
2.
Remove all of the jaws on the chuck by turning the chuck key counterclockwise. Each
jaw will move until it reaches the end of the
lead thread of the scroll inside the chuck
body. The jaws can then be pulled out of the
chuck by hand.
It is important to follow these points when replacing jaws in your 3-jaw chuck:
•
The jaws must be loaded in sequence beginning with the #1 jaw.
•
The chuck, scroll, and jaws should be thoroughly cleaned before assembly. (A paint
brush works great for cleaning the scroll).
3.
Examine the inside of each slot in the chuck
for debris and clean.
•
Never use a combination of inside and outside jaws to hold a workpiece.
4.
Examine each chuck jaw. Numbers can be
found in the slot, at the bottom of each jaw.
•
5.
Locate the slot and the jaw with the #1 and
rotate the chuck key in the clockwise direction until you see the beginning of the lead
thread on the scroll come into view through
the slot, then back it off slightly until it disappears again. In Figure 14, the lead thread is
still showing in the slot. The jaw cannot be
loaded until the lead thread for the scroll is
no longer seen in the slot.
DO NOT over-tighten the chuck jaws.
Damage will occur, resulting in loss of accuracy.
•
DO NOT load the jaws into chuck incorrectly
to do eccentric work. Use a 4-jaw chuck for
this purpose.
•
3-jaw chucks will always have a little runout.
It is advisable to measure the runout of a
workpiece after it is mounted in the chuck.
If a higher degree of accuracy is desired,
replace the 3-jaw chuck with a 4-jaw chuck
and adjust the workpiece while using a dial
indicator until the desired concentricity is
achieved.
6.
Slide the #1 jaw into the slot and rotate the
key clockwise a couple of turns.
7.
Repeat Step 5 for jaw #2 and #3 in
sequence.
G9729 Combination Lathe/Mill
-23-
Face Plate
6.
Check your centerline, as tightening the
clamps may have caused it to move. Adjust
as necessary.
The face plate supplied with the model G9729
Lathe/Mill can be easily mounted to the spindle
once the chuck has been removed. Installing the
faceplate follows the same steps as any of the
lathe chucks. In Figure 15 the face plate is being
set up to hold a workpiece for precision boring.
Always use a minimum of 3 independent clamps
when holding eccentric workpieces.
7.
Use a lower RPM when machining heavy
eccentric workpieces. Take into consideration workpiece size and material.
Figure 15. Setting up face plate.
Thrown workpieces or
chuck keys can cause
serious injury or death to
the operator or bystanders. Securely clamp your
workpiece and remove
the chuck key before
turning lathe ON!
Failure to provide adequate clamping will
cause workpiece to eject causing serious
injury or death to operator or bystanders. Use a minimum of three independent
clamping devices when turning eccentric
workpieces.
To load a workpiece:
1.
Unplug the lathe/mill!
2.
Support the workpiece.
3.
Lock the tailstock and then turn the tailstock
quill so the dead center makes contact with
the centerpoint of your workpiece.
4.
Lock the tailstock and apply sufficient pressure
to hold the workpiece in place. Depending on
the workpiece, some additional support may
be needed.
5.
Secure the workpiece with a minimum of
three independent clamping devices. Failure
to follow this step may lead to deadly injury
to yourself or bystanders. Take into account
rotation and the cutting forces applied to the
workpiece when clamping to the faceplate.
Make sure your clamping application will
not fail!
-24-
G9729 Combination Lathe/Mill
Dead Center
The dead center is used to support stock that
is too long to be supported by the chuck alone.
Stock protruding more than 21⁄2 times its diameter
should be supported by a dead or live center.
Insert the end of the dead center into the tailstock
bore until it seats. The force of the dead center
contacting a mounted workpiece will fully seat the
taper when the handwheel is tightened.
When using a center, the tailstock quill should
protrude about 1⁄2'' and not more than 11⁄4'' out of
the tailstock body (Figure 16).
To minimize wear and maximize smooth operation, oil the tip of the dead center before seating
it in the workpiece as in Figure 17. Heat from friction will reduce the life expectancy of the center,
and may cause chatter in the workpiece and spoil
the center hole.
Figure 16. Dead center installed in tailstock.
D
21⁄2 x D
Always use a center to
support the end of any
workpiece that protrudes
out of the chuck further
than 21⁄2 times its own
diameter. A workpiece
not supported this way
could bend suddenly
and cause serious personal injury.
The tailstock quill and the dead center have
a Morse Taper #3. Before assembling these,
ensure that the mating surfaces are very clean.
Clean the mating surfaces so they are free of dirt
and oil. These parts will last longer and remain
accurate when properly cleaned before assembly. Morse tapers will not interlock when dirt or oil
are present on the mounting surfaces.
G9729 Combination Lathe/Mill
Figure 17. Oil center hole before seating the
dead center.
To remove the dead center, back the tailstock
quill all the way into the tailstock casting by turning the handwheel counterclockwise. The dead
center will pop out. Be sure to hold it before it
comes out, preventing the dead center from falling and causing any damage to the lathe or the
dead center.
The dead center is used with the idea of achieving
a more accurate finished product while keeping
the spindle RPM low. Failure to do this will burn
up the dead center. For a slight bit of accuracy
loss and large gain in time, the live center can be
used. The live center has bearings letting the center and the workpiece rotate together, instead of
the workpiece rotating around the dead center.
-25-
Tool Post
1
5
The Model G9729 comes supplied with a 4-way
turret tool post that is designed to accept up to
four 1⁄2" tool bits. Other devices and holders may
be installed into the tool post and arranged as in
Figure 18.
•
•
When more than one tool is secured into the
tool post, changing from one tool to another
is quickly done by loosening the lock lever
(#4) and rotating the post to the desired tool.
A spring-loaded catch is installed below the
tool post and allows motion in only one direction. The catch causes the tool post to stop at
the same rotational point for each tool placement. This feature can be useful for some
types of machining setups. Note— Securing
the tool post is not dependent upon the
catch. Thus, the tool post can be positioned
at any rotational location and properly fixed
with the lock lever. Also, removing the catch
and rotating it 180Ëš will cause the tool post to
stop in the opposite direction.
4
2
3
Figure 18. Four cutting tools mounted into the
tool post shown with lock lever.
1. Left Hand Tool
2. Right Hand Tool
3. Threading Tool
4. Lock Lever
5. Boring Bar
When securing a tool bit into the tool post,
always remember these rules:
• Secure the tool bit with at least two of the
bolts on the tool post.
• Make sure the top of the tool bit is at the
lathe spindle center line or just below. The
tailstock center can be used as a reference
as shown in Figure 19.
• Never extend the tool bit more than 21⁄2 times
its thickness from the edge of the tool rest.
I.e. a 3⁄8" tool bit should only extend 15⁄16" past
the bottom of the tool rest. Less is better!
Figure 19. Using a center to check tool bit
height.
• Always use sharp tool bits.
•
-26-
Avoid using tool bits that require shimming.
If you must, be sure to use steel shims as
opposed to aluminum or brass shims. Soft
shims may give, allowing the tool bit to
become loose! Soft shims will also contribute
to poor surface finishes.
G9729 Combination Lathe/Mill
Tailstock Controls
Tailstock
Figure 20 shows the locations of the tailstock
controls.
The tailstock on the Model G9729 is aligned
with the headstock at the factory. However, we
recommended that you take the time to ensure
that the tailstock is aligned to your own desired
tolerances.
1. Tailstock Handwheel
Turning the handwheel advances or retracts the
quill in the tailstock. The graduated dial on the
handwheel is adjustable.
To align the tailstock:
1. Center drill a 6'' long piece of round cold rolled
stock on both ends. Set it aside for use in
Step 4.
2. Quill Lock Lever
This lever locks the tailstock quill in place.
3. Tailstock Lock Lever
This lever locks the tailstock in place on the lathe
bed.
4. Offset Mechanism
Loosening these bolts allows the tailstock to be
offset from center by turning a screw. This feature will allow taper turning when a workpiece is
held between centers.
2. Make a dead center by turning a 60° point
on a piece of scrap material (Figure 21).
Note— As long as it remains in the chuck, the
point of your new center will be accurate to
your spindle axis. Keep in mind the point will
have to be refinished whenever it is removed
and returned to the chuck.
2
1
4
Figure 21. Finished dead center.
3
Figure 20. Detail of tailstock controls.
G9729 Combination Lathe/Mill
3.
Place a center in your tailstock.
4.
Attach a lathe dog to the bar stock and
mount it between the centers (Figure 22).
5.
Turn approximately .010" off of the diameter.
-27-
Adjust the cutter
half the distance of
the taper.
Lathe Dog
Figure 24. Adjusting for tailstock end taper.
Figure 22. Bar stock mounted between centers
with lathe dog.
Adjust the cutter
half the distance of
the taper.
7.
Loosen the four tailstock mounting bolts.
Adjust the tailstock offset by half the amount
of the taper by turning the adjustment set
screws (Figure 25). Turn another .010'' off
of the stock and check for a taper. Repeat as
necessary until the desired amount of accuracy is achieved.
NOTICE
DO NOT forget to lock down the tailstock
after each adjustment. Failure to follow this
notice may cause damage to the tailstock,
workpiece or both.
Figure 23. Adjusting for headstock end taper.
6.
Measure the workpiece with a micrometer.
If the stock is fat at the tailstock end, the
tailstock needs to be moved toward the
operator half the amount of the taper (Figure
23). If the stock is thinner at the tailstock
end, the tailstock needs to be moved away
from the operator by at least half the amount
of the taper (Figure 24).
Figure 25. Tailstock offset adjustment screw.
-28-
G9729 Combination Lathe/Mill
Tailstock Drill
Mounting
Tailstock Drill
Removal
Prior to mounting the drill chuck into the tailstock,
wipe the inside of the tailstock quill and arbor
down with a clean dry cloth and inspect them
for nicks or scratches. Any irregularities on the
surface of the arbor or inside the tailstock quill
will hinder the locking capability of the taper and
should be dressed smooth with a fine file. Then
wipe down with your hand to finish the cleaning
process.
Because the drill chuck arbor is threaded on the
small end, removal requires the use of a mallet
and a wooden dowel as shown in Figure 26. Tap
along the back edge of the drill chuck on the left
and then the right. The drill chuck and arbor will
pop loose from the tailstock quill.
To mount the drill chuck into the tailstock of the
lathe, slide the arbor into the tailstock quill about
one half of the way. This should seat it well into
the tailstock quill.
Drill chuck arbors with a standard tang (or flat key)
on the small end of the taper allow the operator to
simply turn the tailstock handwheel counterclockwise until the drill chuck arbor pops loose. Grizzly
offers a variety of chucks and arbors. Please see
our current catalog for more information.
Figure 26. Removing the drill chuck.
G9729 Combination Lathe/Mill
-29-
Carriage Controls
The lathe has 3 handles for manual control of the
tool bit during machining operations.
Compound Slide
This slide is adjustable so that cuts may be produced with an angle. By loosening the bolts at
the swivel base as shown in Figure 27, the compound may pivot to any angle relative to the turning axis of the lathe spindle. This feature allows
tapered cuts to be produced on a workpiece.
Apron
The longitudinal motion of the apron is controlled
by the lower handwheel (Figure 28) on the face
of the apron or the hand crank at the end of the
lathe bed. The handwheel will be used most often,
but when the hand crank is used, remember that
the half nut must be engaged and the crank must
be pushed in before it will move the apron. The
motion of this slide is used when cutting along
the length of a workpiece. This slide can also be
operated with the power feed feature.
Cross Slide Handwheel
Apron Handwheel
Figure 28. Carriage handwheels.
Graduated Dials
Figure 27. Changing the angle on the
compound slide.
Cross Slide
This handwheel moves the compound slide
across the lathe bed (see Figure 28). Turning
the dial clockwise moves the slide away from
the operator. The motion of this slide is used for
facing a workpiece and when advancing a cut
for reducing a diameter. The dial has 100 divisions with each mark representing 0.001" (one
thousandths of an inch) of motion for the slide.
The label above the dial reports that each line
represents 0.002" Ø. It is best to think of this as
the amount of reduction in diameter on the part,
per mark on the dial. Therefore, rotating the dial
10 marks will move the slide 0.010", and multiplying this amount by 0.002" equals 0.020". The
workpiece diameter will be reduced by 0.020".
-30-
Each dial can be rotated without turning the hand
crank. This is helpful because the dial can be set
to zero after the tool bit touches the part. The
graduated dial can be adjusted by holding the
hand crank with one hand and turning the dial
with the other.
G9729 Combination Lathe/Mill
Carriage Lock
The carriage lock lever is located under the right
hand side of the apron as shown in Figure 29.
This allows the carriage to be locked in place for
precision facing operations while using the lathe
or to make a set up in a milling operation more
rigid.
Figure 29. Carriage lock.
G9729 Combination Lathe/Mill
-31-
Follow Rest
4.
Lubricate the brass finger surfaces with oil
prior to seating them on the workpiece and
occasionally during use.
The follow rest is used on long narrow stock to
help keep deflection to a minimum. In normal use,
the cutter applies some pressure to the part. In
the case of slender parts (even those supported
by a center mounted in the tailstock) there is a
tendency for the part to deflect away from the
cutter. The follow rest keep this from happening
because the brass fingers support the workpiece
near the point of contact with the cutter. Figure
30 shows an example of follow rest use.
5.
Adjust the brass fingers until they lightly
touch the workpiece. Note—To minimize
deflection of the part during set up, use the
method shown in (Figure 31). The indicator
is set opposite to one of the brass fingers
and the brass finger is adjusted until the
needle on the dial moves, then it is backed
off to the original setting. Each brass finger
is adjusted this way.
NOTICE
The workpiece must be supported with a
center mounted in the tailstock when using
the follow rest! Damage to the tool post, follow rest, and workpiece may occur if this
notice is ignored.
Figure 31. Setting the brass finger with an
indicator.
Figure 30. Follow rest set-up.
1.
Attach the follow rest to the leading edge of
the carriage.
2.
Loosen the knurled thumb screws for each
brass finger and turn the adjusting knobs
clockwise until they stop.
3.
Secure the workpiece between centers or
into a 3- or 4-jaw chuck with a center mounted in the tailstock.
-32-
G9729 Combination Lathe/Mill
Steady Rest
3.
Loosen the thumb screws for each brass
finger and adjust the brass fingers to allow
plenty of clearance for the workpiece.
The steady rest is used for the same reasons as
the follow rest and also when support is needed
for a workpiece that cannot be supported by a
center in the tailstock. This is especially useful
when the end of a long workpiece is to be faced
(Figure 32).
4.
Loosen the knurled thumb wheel, and pivot
the head out of the way (see Figure 33).
5.
Load the workpiece into the chuck.
6.
Oil each brass finger and pivot the head back
into place and secure with the lock bolt.
7.
Adjust the brass fingers until they lightly
touch the workpiece.
8.
Use the indicator as described in Follow
Rest on Page 32 to set the brass finger in the
proper position.
1.
2.
Place the steady rest on the lathe bed on one
side of the apron or the other. If the end is to
be faced, the steady rest is placed on the left
hand side of the apron.
Place the clamp shoe in position and secure
with the cap screw. (Refer to Figure 8 on
Page 17.)
Figure 32. Steady rest supporting a part to be
faced.
Figure 33. Loading the workpiece into the
steady rest.
G9729 Combination Lathe/Mill
-33-
Lathe Speeds
The speed of the lathe is controlled by the positions of the belts on the pulleys. The chart in
Figure 34 shows the various combinations of belt
positions for achieving a range of six speeds.
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
THE SPINDLE SPEEDS
A
B
C
MOTOR
⁄ min
4.
Move the V-belts to the A and F positions.
5.
Pull the middle pulley and shaft back up the
slot to tension the V-belts.
6.
Tighten the lock lever.
Check the tension of the V-belts. They should
deflect 1⁄ 2" with moderate finger pressure applied
half way between the pulleys. If more deflection
is present, re-tension the V-belts as in Step 5.
DO NOT over tension the V-belts. Frequent over
tensioning will result in premature bearing wear.
Tensioning Lock Lever
D
E
F
IDLER
SPINDLE
A-F A-E A-D B-F C-F B-E C-D
160 300 375 470 600 870 1380
Figure 34. Lathe speed chart.
Example:
Figure 35. Lock lever to adjust pulley.
To select a spindle speed of 160 RPM, refer to
Figure 34.
To change belt position:
1.
Unplug the lathe/mill!
2.
Loosen the tensioning lock lever on the back
of the lower belt guard (see Figure 35).
3.
Allow the middle pulley and the shaft it is
mounted on, to slide downward along the slot
on the back of the belt guard. This will relax
the tension of the V-belts.
-34-
G9729 Combination Lathe/Mill
Start Up and Spindle
Break-in Procedures
It is essential to closely follow the proper break-in
procedures to ensure trouble free performance.
Complete this process once you have familiarized
yourself with all instructions in this manual.
To begin the start up and break-in procedure:
1.
Check oil levels in the headstock and apron.
Follow all lubrication procedures highlighted
in Lubrication in the MAINTENANCE section on Page 51 of this manual.
2.
Make sure there are no obstructions around
or underneath the spindle.
3.
Turn the spindle ON/OFF switch to either the
FORWARD or REVERSE position and verify
the spindle rotates in the proper direction.
4.
Set the spindle speed to the lowest RPM,
refer to Lathe Speeds and Mill Speeds sections on Pages 34 & 44.
5.
Turn the lathe ON and let it run for a minimum of 10 minutes.
6.
Turn the lathe OFF, change gears to the next
highest RPM and repeat this step for each
RPM setting.
7.
Repeat these steps for the mill.
8.
Start with the slowest RPM and change Vbelts to the next highest RPM and repeat this
step for each RPM setting.
NOTICE
Feed Lever
The feed lever allows the power feeding feature
of the lathe to be turned ON and OFF. When
turned to the right, as in Figure 36, the feed
lever engages power to the leadscrew, providing
power to the apron and cross slide. When turned
to the left, the lever disengages the power feed,
enabling the apron to be fed manually with the
hand crank at the end of the lathe bed. The hand
crank cannot be turned manually unless the feed
lever is turned to the left.
Figure 36. Feed lever indicated by arrow.
The hand crank has a
clutch so that it will not
turn when the power feed
is used. DO NOT engage
the clutch by hand while
the machine is running.
Injury can occur if this
caution is ignored.
Failure to follow start up and spindle breakin procedures will likely cause rapid deterioration of spindle and other related parts.
Check all oil levels and lubrication points
before starting lathe. Excessive wear will
result if moving parts are not lubricated!
G9729 Combination Lathe/Mill
-35-
Feed Selection
NOTICE
Never move the feed rate lever while machine
is running. Damage to the machine will
occur.
NOTICE
DO NOT force any lever on this machine. If
the lever will not engage, with the machine
OFF, rotate the chuck by hand while keeping light pressure on the selector. As the
chuck rotates it aligns the gear teeth inside
the selector box and as the gears come to
engage the selector will engage.
Figure 37. Feed rate selection lever.
The Feed Rate selection Lever, shown in Figure
37, controls internal gears that change the feed
rate. The coarsest setting for the feed rate lever
is in the “I” position. When the lever is turned to
the “II” position, the feed rate is reduced by one
half of the feed rate of position “I”. When this
lever is turned to the “III” position, the feed rate
is reduced by one half the feed rate of position
“II”. In position “I”, roughing would most likely be
done and in the “III” position, finishing would most
likely be done.
-36-
G9729 Combination Lathe/Mill
Reading
the Charts
THE SPINDLE SPEEDS
⁄ min
A
B
for
C
D
Charts
the powerfeed and thread cutting
feaE
F
tures for the lathe are located on the bottom
of the
MIDDLE
lower MOTOR
belt guard. Figure
38 shows SPINDLE
a segment of
A-D
B-E C-D
theA-F
chart A-E
for feed
ratesB-F
with aC-F
brief description.
160 300 375 470 600 870 1380
30 36 42
A 24
1
A
0.25
0.30
0.35
I 0.2
MM
0.125
0.15
0.175
II 0.1
III 0.05 0.063 0.075 0.088
B
C
I 0.008 0.010 0.012 0.014
2
INCH
II 0.004 0.005 0.006 0.007
D
III 0.002 0.0025 0.003 0.0036
3
A 36 42 48 60 72
4 III 0.75 ⁄
1 5 1.25 1.5
II 1.5 1.75 2 2.5 3
Figure 38. Rates given in millimeters and
I inches.
3
3.5
4
5
6
60T
Feed Rates
Feed rate gear settings are detailed in Figure 38.
In the example below we will be selecting gears
for a feed rate of 0.002" per revolution:
1.
Find 0.002" on the chart in Figure 38.
2.
Locate the number in gear position A, which
is above 0.002". The number in this case is
24, representing a gear with 24 teeth.
3.
Look at the column for the feed lever position and find the roman numeral next to the
0.002". In this case III.
4.
Change the gears at the B, C, & D locations
as necessary (see Figures 38 & 42).
127T
120T
A
mm
120T
127T
24T
mm
A
A
Note—These
D 24 27 30 33 36 39 42 48 60
charts reflect
apron
5 ⁄ 6 ⁄ 7 8 10
I 4 4.5 approximate
movement per revolution of the leadscrew.
II 8 9 10 11 12 13 14 16 20
16 18
22 24 26needed
28 32 40 to
Gear position AIIIand
the20 gears
accomplish the available
rates.
⁄
⁄ 18
⁄
⁄ 24 30
I ⁄ ⁄ feed
24 II ⁄ 27 30 33 36 39 42 48 60
DThe available feed
rates in millimeters per
⁄ 54 60 66 72 78 84 96 120
III
revolution.
72
120T
1.
2.
127T
n
n
INCH
3.
The available feed rates in inches per revolution.
4.
The feed lever position column.
5.
The available feed rate columns.
To make a cut using a feed rate of 0.002" per
revolution, install the 24 tooth gear into position
A, (see Figure 38) and move the feed lever into
position III as in Figure 39. For making any other
gear changes, see the section titled Changing
Gears on Page 39.
Note— The corresponding feed rate in millimeters would be 0.05 millimeters per revolution and
the gearing is identical.
Figure 39. Feed rate selector set to “III”.
G9729 Combination Lathe/Mill
-37-
Half Nut
Apron Power Feed
The half nut lever is located under the left hand
side apron (Figure 40). This handle may be
engaged and disengaged while the machine is
running and while making a cut. Move the lever
to the down position to engage the half nut.
Because the threads of the nut and leadscrew
will not always be aligned, engaging the half
nut may require waiting until they align, with the
machine running. Lift the handle in the direction
of the arrow as shown in Figure 40. DO NOT
force the handle, apply light pressure to the handle and when the threads are aligned the handle
will engage.
The apron power feed is designed to make work
more efficient, provide better surface finishes and
aid in cutting threads.
•
Once the proper gears have been installed,
(see Changing Gears on Page 39) and the
feed rate selected, power to the apron and
cross slide is provided by the leadscrew,
shown in Figure 41.
•
In the case of the apron, motion starts by
engaging the half nut lever, shown in Figure
40.
•
In the case of the cross slide, a ring is pulled
out, as shown in Figure 41.
Half Nut Lever
Figure 40. Half nut lever disengaged.
Leadscrew
Cross Slide Ring
Figure 41. Apron controls.
NOTICE
DO NOT try to engage the half nut & cross
slide ring at the same time. While there is
a lock-out provided against simultaneous
engagement, these components could be
damaged if proper procedures are ignored.
-38-
G9729 Combination Lathe/Mill
Changing Gears
A
Changing gears on the Model G9729 is straight
forward. Refer to the label found on the bottom
of the lower belt guard for proper gear selection
while following the example below. We will be
changing the gears to those that would be used
to set the machine for a 0.002" per revolution
feed rate. These instructions assume that all of
the gears need to be changed. The number of
teeth are stamped on each gear.
D
B and C
E
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
NOTICE
Make sure the gears engage properly before
operating the machine. Damage to the gears
will occur if adjustments are not correct.
Figure 42. Socket head screw and support
bracket with the gears in lower position.
T-Nut
To change gears:
1.
Unplug the lathe/mill!
2.
Remove the nuts on the end of the shafts
for gears A and D (see Figure 42).
3.
Loosen the cap screw E, at the bottom of the
gear support bracket and allow it to rotate
downward.
4.
Remove the cap screw in the middle of
the combination gear B/C. This will allow
removal of the gears and bushing supporting
them. A T-nut will remain in the gear support
bracket as in Figure 43.
5.
Remove gears A and D.
6.
Replace the gears in positions A and D with
24 and 120 tooth gears, respectively.
G9729 Combination Lathe/Mill
Figure 43. The T-nut remains in the gear
support bracket.
-39-
7.
Insert the bushing into the 60/100 tooth
combination gear from the side that has 60
teeth. Align the flats of the bushing to the
slot in the gear support arm and loosely fasten the assembly to the T-nut using the cap
screw. Slide the combination gear along the
slot in the support arm until gear C engages
with gear D, and tighten the cap screw (see
Figure 44).
8.
Inch Threading
The inch threading gear chart is illustrated in
Figure 46. The layout is listed below to help
identify the gears needed for cutting threads with
inch pitches. The chart shows pitches in threads
per inch.
Rotate the support arm until gears B and
A are engaged. Tighten the cap screw at
the bottom of the gear support arm (Figure
45), showing the gears properly aligned and
engaged.
2
1
Bushing
B
C
3
4
Figure 46. Rates given in threads per inch.
1.
The numbers below A represent the number
of teeth on the gears used in gear position
A— in this case 24 or 72 teeth.
2.
The column of numbers to the right of D represent the number of teeth on gears used in
gear position D.
3.
The gear used in gear position B and C will
always be the 120/127 combination gear.
The 127 tooth side will be oriented so it is
engaged with the gears in the A and D position.
4.
Field of possible threads per inch.
Combination
Gear
Figure 44. Flats on bushing align with slot.
Figure 45. Gears aligned and engaged.
-40-
G9729 Combination Lathe/Mill
The Model G9729 is capable of cutting many
standard inch and metric threads. Follow the procedures listed in Changing Gears in the previous
section and change the gears according to the
chart for the thread desired.
B&C
Example:
The example shown in Figures 47­–50 depicts
the order the gears should be installed for a
120/127, 72, and 30 tooth gear set-up.
Note—This example shows gearing for cutting a
5, 10, or 20 thread per inch (TPI) screw thread.
(The Feed Rate Lever set to the I position will
allow 5 TPI. When the lever is set to the II position, 10 TPI will be cut and when set to the III
position 20 TPI will be cut.)
Figure 48. 120/127 tooth combination gear
installed at gear position B & C.
D
A
D
B&C
Figure 47. 72 tooth gear installed at gear
position A.
Figure 49. 30 tooth gear installed at gear
position D.
Figure 50. Feed rate lever set to I for 5 TPI.
G9729 Combination Lathe/Mill
-41-
Cutting Threads
1.
2.
3.
4.
5.
TPI
Set the compound rest to the appropriate
angle for the given thread you want to cut.
For a Unified National Series thread, this is
29º off of vertical to spindle axis.
Set the tool tip perpendicular to the
workpiece and center it vertically.
Make sure the thread dial is engaged with
the lead screw. If not, use a hex key wrench
to loosen the screw and rotate the thread
dial until the gear engages with the lead
screw, then tighten the screw to hold the
dial in place.
SCALE
4
1 or 4
27
1-6
4.5
1-6
28
1 or 4
5
1 or 4
30
1-6
6
1-6
32
1 or 4
7
1 or 4
33
1-6
8
1 or 4
36
1-6
9
1-6
39
1-6
10
1 or 4
40
1 or 4
11
1 or 4
42
1-6
12
1-6
48
1-6
13
1 or 4
54
1-6
14
1 or 4
60
1-6
16
1 or 4
66
1-6
Select the RPM you want to use. A slower
RPM will give you more time to react especially if threading over a short distance or
threading up to a shoulder.
18
1-6
72
1-6
20
1 or 4
78
1-6
22
1 or 4
84
1-6
24
1-6
96
1-6
Examine the thread charts (inch or metric),
see Figures 46 & 52 , and then set the feed
rate selectors to the appropriate settings.
26
1 or 4
120
1-6
6.
Turn ON the spindle to verify settings.
Check to see that the lead screw is turning
and verify that the apron moves in the correct direction by engaging the half nut lever.
7.
Once you are confident the settings are correct, disengage the half nut and turn OFF
the spindle.
Figure 51. G9729 Thread dial chart.
8.
Examine the thread dial chart in Figure 51
to determine which numbers (on the thread
dial) to engage the half nut.
Note: There are a total of six marks on the
thread dial, ranging 1-6. To maintain accuracy and consistency, engage the half nut
on the same mark on each pass. Failure to
start on the same number each time may
lead to cutting off the thread made in the
previous pass.
9.
-42-
G9729 THREAD DIAL
SCALE
TPI
If cutting metric threads, you will not use the
thread dial. Once the half nut is engaged,
you must leave it engaged until the threads
are complete.
G9729 Combination Lathe/Mill
Metric Threading
The metric threading gear chart is illustrated in
Figure 52. The layout is listed below to help identify gears for cutting threads with metric pitches.
The chart below lists threads in millimeters.
3
1
A
mm
120T
127T
24T
mm
A 36 42 48 60 72
III
II
I
4
Example:
To cut a thread with a pitch of 1.25 mm we would
select a 60 tooth gear and place it in gear position
A; we would select a 24 tooth gear and place it
in gear position D (4 in Figure 52); and we would
use the 120/127 combination gear. Please note
that the 60 tooth gear is engaged with the 127
tooth gear and the 120 gear is engaged with the
24 tooth gear. You can accomplish this by turning
the 24 tooth gear so the hub is on the inside as
in Figure 57.
A
D
2
Figure 52. Metric thread pitches & gear chart.
Note—This chart reflects approximate apron
movement per revolution.
1.
The numbers to the right of A represent the
number of teeth on gears used in gear position A.
2.
Field of possible metric thread pitches.
3.
This gear will always be a 120/127 combination gear and will be the intermediate to
gears A and D.
4.
This gear will always have 24 teeth for metric
threading.
G9729 Combination Lathe/Mill
Figure 53. Gear D is turned so hub is on inside.
-43-
SECTION 5: MILL OPERATIONS
Mill Speeds
The speed of the drill press spindle is controlled
by two belts mounted between three pulleys. The
belts and pulleys are accessed by removing the
upper belt guard (Figure 54).
To select a spindle speed of 310 RPM, start by
moving the right hand belt to the “D” position.
Move the left hand belt to the “A” position.
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
To change belt position:
Figure 54. Upper pulleys for speed changes.
THE DRILLING-MILLING UNIT SPEEDS ( /min)
1.
Unplug the lathe/mill!
2.
Remove the upper belt guard and loosen the
belt tension lever as shown Figure 56.
3.
Remove the belts from their current location
and place them in the desired positions.
4.
Apply tension to the belts by pivoting the
motor. Secure with the lever.
5.
Replace the belt guard.
Belt Tension Lever
A
B
C
D
E
MOTOR
A
B
E
E
120 200
B
C
C
D
660 900
A
D
310
B
A
1380
MIDDLE
C
A
E
C
350 400
D
C
C
B
1450 1670
D
E
450
D
B
2140
SPINDLE
B
A
D
B
530 600
C
D
A
A
2350 3000
Figure 55. Mill speed chart.
The chart in Figure 55 shows the various combinations of belt positions for achieving a desired
speed.
-44-
Head Locks
Figure 56. Loosen stud to pivot motor and
tension the belt.
G9729 Combination Lathe/Mill
Head Rotation
Fine Down Feed
The head of the Model G9729 can be rotated 90°
in both directions.
The up and down motion of the mill spindle is
controlled just like a drill press. But unlike most
drill presses, the Model G9729 is supplied with
a fine feed handle, indicated by the arrow in
Figure 58.
To rotate the head:
1.
Unplug the lathe/mill!
2.
Loosen the head lock handles shown in
Figure 56.
3.
Rotate the head to the desired position.
4.
Tighten the head lock handles.
Quill Lock Lever
To activate this feature, rotate the quill lever
while pressing the black knob in the center of
the hub (Figure 58). The knob will engage and
the spindle will no longer move using the quill
lever. Rotating the fine feed handle in a clockwise direction will cause the spindle to go down.
To disengage this feature, rotate the fine feed
handle and pull on the knob in the center of the
hub. Rotating the crank handle will always aid in
engaging or disengaging this feature.
Fine Feed Handle
The height of the spindle can be locked with the
quill lock lever. Set the desired height of the spindle, and lock the spindle in place (Figure 57).
Quill Lever
Figure 58. Turning the handle while pressing
knob to engage fine feed.
Quill Lock Lever
Figure 57. Locking the quill lock lever.
G9729 Combination Lathe/Mill
-45-
Machine Vise
The Model G9729 comes supplied with a milling vise that also serves as the compound for
the lathe. The 4-way tool post must be removed
before using the vise.
The milling vise can be aligned to the axis of the
lathe or at any angle desired. Care must be given
to setting the vise if a precision angle is needed.
The following instructions are given to make the
jaws parallel to the travel of the cross slide.
5.
When the vise has moved so the indicator tip
is at the other end of the parallel, pivot the
vise one half the amount of motion detected
in Step 4.
6.
Move the vise to the starting position and
note the difference. Again, pivot the vise one
half the difference.
7.
Repeat Steps 4–6 until the dial remains stationary when the vise is moved.
8.
Tighten the pivot bolts on the base of the
vise and re-indicate to make sure that nothing has moved.
Never use a vise for
milling unless it is rated
for milling machines.
Drill press or bench
vises are not designed
for the rigors of machining. Vise failure during
a milling operation may
lead to serious personal
injury.
To make the jaws parallel to the cross slide
travel:
1.
Loosen and remove the lock handle and
slide the tool post off of the compound/vise.
2.
Loosen the swivel bolts on the compound/
vise so it can swivel, but not too freely.
Slight resistance will help keep the vise from
changing positions unexpectedly, and keep
grit from getting between the two surfaces.
Pivot the compound/vise so the jaws of
the vise are roughly aligned with the cross
slide.
3.
Place a dial indicator mounted to a magnetic base on the lathe bed using a parallel
clamped in the vise jaws (Figure 59).
4.
Move the cross slide with the handwheel
and watch the dial. Note the direction the
needle is moving on the dial and by how
much.
-46-
Figure 59. Using a parallel in the vise jaws.
G9729 Combination Lathe/Mill
Drill Chuck Removal
Drill Chuck Mounting
The drill chuck and arbor come installed on the
drill press/milling spindle from the factory. When
the time comes to remove and reinstall it, use
these instructions:
1.
Unplug the lathe/mill!
2.
Remove the small plastic cap on top of the
belt guard and slide the draw bar out of the
spindle through the top.
3.
Clean the spindle taper and the arbor taper
thoroughly, then wipe with your hand until its
clean.
4.
Insert the arbor half way into the drill press
spindle, then quickly slide it in place to seat
the two tapers together.
5.
Replace the draw bar and thread it into the
arbor. DO NOT over tighten! The draw bar
only needs to be lightly tightened. Tightening
any further will make it difficult to remove the
arbor! Again the taper is what holds the two
pieces together, the draw bar just keeps
them from chattering loose.
To remove the drill chuck from the drill press/
milling spindle:
Always disconnect the power to the machine
before making adjustments, set-up changes
or cleaning. Failure to do so could result in
injury to yourself and others.
1.
Unplug the lathe/mill!
2.
Return the spindle to the highest position.
3.
Remove the small plastic cap on top of the
belt guard and unscrew the draw bar 3 turns.
Note—The draw bar screws into the arbor
and keeps the arbor from chattering loose
when machining or drilling. Three turns on
the draw bar is all that you need, any more
and the threads on the draw bar and the
arbor will be damaged when hitting the end
of the draw bar with the hammer. Any less
and the arbor does not have enough room
to pop loose from the inside taper of the
spindle and the outside taper of the arbor.
4.
Secure the quill with the quill lock.
5.
Holding onto the outside of the drill chuck
with your free hand (never hold onto anything from the bottom, when removing it
from the spindle), tap the end of the draw
bar with a soft faced mallet. DO NOT use a
steel hammer! Damage to the draw bar and
hammer, such as chipping, may occur.
6.
Once the arbor is loose, hold the drill chuck
with one hand and unthread the arbor with
the other.
G9729 Combination Lathe/Mill
-47-
SECTION 6: ACCESSORIES
G5641—1-2-3 Blocks
G9815—Parallel Set
Blocks are square to within .0003". Measure 1" x
2" x 3". Parallel set measures 6" long by 1/2", 5/8",
3
/4", 7/8", 1", 11/8", 11/4", 11/8", 13/8", 11/2", and 15/8".
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
These traditional dial calipers are accurate to
0.001" and can measure outside surfaces, inside
surfaces, and heights/depths. Features stainless
steel, shock resistant construction and a dust
proof display. An absolute treat for the perfectionist!
Figure 60. G5641 1-2-3 Blocks and G9815
Parallel Set.
Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
T20456—DAKURA Safety Glasses, Black/Clear
T20502
T20503
T20456
Figure 62. Grizzly® Dial Calipers.
G7895—Citrus Degreaser
This citrus based degreaser is perfect for cleaning
cosmolene off of new equipment. It also works for
cleaning auto parts, tools, concrete, and porcelain surfaces. Natural, safe for the environment,
and contains no CFC’s.
T20452
T20451
Figure
of basicsafety
eye protection.
Figure78.
61.Assortment
Our most popular
glasses.
Figure 63. G7895 Citrus Degreaser.
-48-
G9729 Combination Lathe/Mill
G9864—3" 4-Jaw, Plain Back Chuck
G9865—6" 4-Jaw, Plain Back Chuck
Each jaw is adjusted independently. These
chucks are used for holding odd shaped pieces
or where zero tolerance is required. These
chucks have semi-steel bodies and hardened
reversible jaws. Requires a mounting plate.
Figure 64. Four-Jaw, Plain Back Independent
Chuck.
G5685—MT #1 Live Center
G5686—MT #2 Live Center
G5687—MT #3 Live Center
G5688—MT #4 Live Center
Perfect for just about any turning requirement,
these dust, chip, and oil proof live centers feature
60° included angle and preloaded taper bearings.
Choose from MT #1 through MT #4.
G9610—Test Indicator
.03" Range/.001" Resolution
G9611—Test Indicator
.008" Range/.0001" Resolution
G9612—Test Indicator
.030" Range/.0005" Resolution
These test indicators have an easy to read dial
and a pivoting stylus that moves at right angles
to the dial face.
Figure 66. Test Indicator.
G3632—Dial Indicator 0-1⁄2"
G1479—Dial Indicator 0-1"
Precision Dial Indicators are designed for use
with magnetic bases. Great for measuring run
out on lathes, blades, etc. to 0.001 resolution.
Figure 67. Dial Indicator.
Figure 65. Live center.
G9729 Combination Lathe/Mill
-49-
SECTION 7: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check:
•
Loose mounting bolts.
•
Damaged tool bits and end mills.
•
Worn or damaged wires.
•
Any other unsafe condition.
•
Lubrication.
Monthly Check:
•
V-belt tension, damage, or wear.
•
Clean/vacuum dust buildup from inside cabinet and off motor.
-50-
Make sure to unplug the lathe/mill before cleaning it. Clean your machine every day or more
often as needed. Remove chips as they accumulate. Chips left on the machine soaked with water
based coolant will eventually invite oxidation
and gummy residue to build up around moving
parts. Cleaning will help keep your lathe running
smoothly. Always be safe and responsible with
the use and disposal of cleaning products.
Unpainted Cast Iron
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use.
Keep tables rust-free with regular applications of
products like, G96® Gun Treatment, SLIPIT®, or
Boeshield ® T-9 (see ACCESSORIES section on
Page 48 for more details).
G9729 Combination Lathe/Mill
Lubrication
Your Model G9729 will function best when it is
clean and well lubricated. Take the time to wipe
down and oil the machine before each use. We
recommend using ISO 68 or SAE 20W nondetergent oil unless otherwise specified. Ball fittings will require the use of an oil gun. Press the
ball with the tip of the gun and squirt a little oil
under pressure. Wipe the ball fitting before and
after each use to prevent contamination.
External Gearing: Apply only a minimal amount
of oil to the teeth of the end gears after assembly
or each day. Note—Avoid getting oil on the belt
or pulleys when lubricating.
Remove the gear in Figure 69, and apply a few
drops of oil to the bushing once a day.
Apron and Cross Slide: Apply lubrication directly to the dovetail ways of the apron and cross
slide.
Figure 69. Oil external gears and bushing.
Bearings: Lubrication for the internal gears
occurs as the machine runs and oil circulates
from the gear box. However, the bearings should
be lubricated through the ball fittings indicated
by the arrows in Figure 70. Apply oil every 3
hours of actual use and just before starting the
machine each day.
Figure 68. Oil ports indicated by arrows.
Compound: This slide is supplied with ball fittings on its top surface and should be oiled at the
same time as the apron (Figure 68).
Figure 70. Bearing lubrication points.
G9729 Combination Lathe/Mill
-51-
Motor: The bearings used in the motor are
shielded and lubricated for life, therefore, no
lubrication is necessary.
Leadscrew: Be sure to clean and lubricate the
leadscrew. There is also a bearing on the tail
stock end that will require oil.
Headstock Gearbox: The oil in the headstock
should be changed after the first 2 hours of use,
then every 6 months, depending on usage. We
recommend using a light weight, non-detergent oil. Viscosity can range from 10W to 30W
and may include multi-viscosity oil in this same
range.
To remove the oil in the gear box, remove the
change gear directly under the spindle, remove
the cap screw indicated in Figure 71, and place
a can under the drain hole to collect the waste
oil.
Figure 72. Gear box fill hole.
Tailstock: The tailstock is fitted with 2 oiling
ports. The tailstock quill may be oiled directly.
Apply oil each week or after every five uses
(depending on the frequency of operation). Be
sure to clean the slide ways for the tailstock
and lift the tailstock and squirt a few drops of
oil on the ways. It is a good idea to remove the
tailstock, once a month and wipe the bottom thoroughly and replace (Figure 73).
Figure 71. Drain oil cap screw.
Figure 73. Tailstock oiling points.
-52-
G9729 Combination Lathe/Mill
SECTION 8: SERVICE
Gibs
Always
disconnect
power to the machine
before performing service adjustments. Failure
to do this may result in
serious personal injury.
About Service
There are three gib adjustments for the Model
G9729— the cross-slide gib, the compound slide
gib and the apron gib.
Cross-slide Gib: The gib on the cross-slide is
adjusted by tightening or loosening the 2 wing
bolts located on the right hand side of the slide
(see Figure 74). These will also serve as table
locks.
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
This section is provided for your convenience—
it is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform
any procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
Figure 74. Gib adjustment wing bolts.
Continued on next page
G9729 Combination Lathe/Mill
-53-
Compound Gib: The gib on the compound
has two set screws to maintain tension on the
slide (see Figure 75). To adjust these to the
proper tension, loosen the cap screw positioned
between them and turn the hand crank while
adjusting each screw. Tighten until extra effort
is required to move the slide then back off the
set screw a little. When needed, the slide can be
locked in place using the cap screw.
NOTICE
When adjusting gibs, keep in mind that
the goal of gib adjustment is to remove
unnecessary movement from the slides
movement without causing them to bind.
Loose gibs may cause poor finishes on the
workpiece and undue wear on the slide, nut
and lead screw. Over tightening will make
turning the handwheel difficult.
Figure 75. Gib adjustment set screws.
Apron Gib: There are 2 set screws that tension
the saddle gib (see Figure 76). Before making
adjustments to the saddle gib, ensure that the
front lock lever is loose by turning it counterclockwise. It is important that the set screws are tightened evenly. A slight drag should be detected
while turning the hand crank on the apron.
Figure 76. Apron gib set screws.
-54-
G9729 Combination Lathe/Mill
Troubleshooting
Symptom
Possible Cause
Motor will not start.
1. Check power line for proper voltage.
1. Low voltage.
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor
for loose or open connections.
tions.
3. Replace start capacitor.
3. Faulty start capacitor.
Motor will not start; fuses or circuit break- 1. Short circuit in line cord or plug.
ers blow.
Possible Solution
1. Repair or replace cord or plug for damaged insulation and shorted wires.
Motor fails to develop full power (output 1. Power line overloaded with lights, appli- 1. Reduce load on power line.
of motor decreases rapidly with decrease
ances, and other motors.
in voltage at motor terminals).
2. Undersized wires or circuits too long.
2. Increase wire sizes or reduce length of
the circuit.
Motor overheats.
1. Reduce load on motor.
1. Motor overloaded.
2. Air circulation through the motor 2. Clean out motor to provide normal air
circulation.
restricted.
Table hard to move.
1. Table locks are tightened down.
Breaking tools, cutters.
1. RPM and or feed rate is too fast.
1. Check to make sure table locks are
fully released.
2. Frequently clean away chips that load
2. Chips have loaded up on bedways.
up during milling operations.
3. Bedways are dry and in need of lubri- 3. Lubricate bedways and handles.
cation.
4. Check to make sure that stops are
4. Longitudinal stops are interfering.
floating and not hitting the center stop.
5. Loosen gib screw(s).
5. Gibs are too tight.
2. Cutter getting too hot.
3. Taking too big of a cut.
Workpiece vibrates or chatters during
operation.
1. Use tables to set correct RPM and feed
rates.
2. Use cutting fluid or oil for appropriate
application.
3. Lessen depth of cut and allow chips to
clear.
1. Tighten down table locks.
1. Table locks not tight.
2. Tighten spindle lock.
2. Spindle lock not tight.
3. Workpiece not securely clamped to 3. Check that clamping is tight and sufficient for the job. Make sure mill vice
table or into mill vice.
is tight to the table.
4. Use appropriate RPM and feed for the
4. RPM and feed rate too high.
job.
Loud repetitious noise coming from 1. Pulley set screws or keys are missing 1. Inspect keys and set screws. Replace
machine.
or tighten if necessary.
or loose.
2. Adjust fan cover mounting position,
2. Motor fan is hitting the cover.
tighten fan, or shim fan cover.
3. Replace V-belts.
3. V-belts are defective.
Bad surface finish.
1. Wrong RPM or feed rate.
2. Dull cutter or poor cutter selection.
3. Wrong rotation of cutter.
G9729 Combination Lathe/Mill
1. Adjust for appropriate RPM and feed
rate.
2. Sharpen cutter or select a better cutter
for the intended operation.
3. Check for proper cutting rotation for
cutting tool.
-55-
Electrical Diagram
L
~
N
N
L
~
AC Contactor
-S3
Micro Switch
1
-S4
Power Indicator Light
3
-K
HL
5 -S5
-S1
E
E-Stop Switch
7
-S2
9
Power Switch
Mill Switch
Lathe Switch
V1
U1
V1
U1
V2
U2
M1
PE
V2
U2
M2
PE
Mill Motor
Lathe Motor
Figure 77. G9729 wiring diagram.
-56-
G9729 Combination Lathe/Mill
Electrical Components
Micro Switch
Run Capacitor
Start Capacitor
Power Light
Power Button
E-Stop Button
Lathe Reversing Switch
AC Contactor
G9729 Combination Lathe/Mill
Wiring Block
-57-
-58-
133
131
124
139
10
127
125
129
126
130
128
114
132
21
138
20
19
18
17
22
153
150
136
144
168
152
135
137
154
115
145
167
156
116
162
159
147
160
133
166
15
158
14
163
13
131
151
148
147
122
143
142
141
140
121
146
149
123
124
117
164
161
134
165
155
119
113
114
112
118
119 120
111T-6
9
101
111T
111T-2
23
111T-7
8B
8C
8D
7
8
8A
111T-5 111T-1
111T-4
111T-3
PARTS
G9729 Lathe Bed
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 0-199 Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
6
7
8
8A
8B
8C
8D
9
10
13
14
15
17
18
19
20
21
22
23
101
102
103
104
105
107
108
109
110
110A
110B
111T
111T-1
111T-2
111T-3
111T-4
111T-5
111T-6
11T-7
112
113
114
115
116
117
118
119
P9729001
P9729002
P9729006
P9729007
PAW03M
PAW04M
PAW05M
PAW06M
PAW08M
P9729009
P9729010
P9729013
P9729014
P9729015
P9729017
P9729018
P9729019
P9729020
P9729021
P9729022
P9729023
P9729101
P9729102
P9729103
P9729104
PSS21M
P9729107
P9729108
P9729109
P9729110
P9729110A
P9729110B
P9729111T
P9729111T-1
P9729111T-2
P9729111T-3
P9729111T-4
P9729111T-5
P9729111T-6
P9729111T-7
PK08M
PB32M
PW04M
PVM26
PSS20M
P9729117
PSS17M
PSB02M
3-JAW CHUCK
DEAD CENTER
TOOL POST WRENCH
DOUBLE END WRENCH
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
SCREW DRIVER
127/60 T GEAR
27T GEAR
30T GEAR
33T GEAR
42T GEAR
48T GEAR
60T GEAR
72T GEAR
120T GEAR
39T GEAR
TOOL BOX
BED
HANDLE KNOB M6-1 X 20
HANDLE
HANDLE HUB
SET SCREW M8-1.25 X 25
ADJUSTING BLOCK
PIN
TAILSTOCK CARRIAGE
GIB
DRILL CHUCK ARBOR MT#3
CHUCK KEY
MOTOR
CAPACITOR 50 MFD 250VAC
CAPACITOR 500 MFD 125VAC
JUNCTION BOX
MOTOR FAN COVER
MOTOR FAN
CAPACITOR COVER
CAPACITOR COVER
KEY 5 X 5 X 16
HEX BOLT M10-1.5 X 25
FLAT WASHER 10MM
V-BELT M26 3L260
SET SCREW M8-1.25 X 8
PULLEY
SET SCREW M8-1.25 X 6
CAP SCREW M6-1 X 20
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
158
159
160
161
162
163
164
165
166
167
168
P9729120
P9729121
P9729122
P9729123
P9729124
PW03M
PSB29M
P9729127
PW03M
PW03M
PSB07M
P9729131
PN02M
P9729133
P9729134
P9729135
P9729136
PRP42M
P9729138
PK69M
P9729140
P9729141
P9729142
P9729143
P9729144
P9729145
PSS03M
P9249002
P9729148
PSB37M
P9729150
P8103
PK10M
P9729153
PRP04M
PRP05M
P9729156
PSB30M
P9729159
P9729160
P9729161
PRP39M
P9729163
PW05M
PS02M
P9729166
P9729167
P9729168
MOTOR MOUNT
T-BUSHING
BRACKET
T-NUT
GEAR 120/127
FLAT WASHER 6MM
CAP SCREW M6-1 X 40
SPACER
FLAT WASHER 6MM
FLAT WASHER 6MM
CAP SCREW M6-1 X 30
GEAR 24T
HEX NUT M10-1.5
GEAR 36T
RACK
HANDLE M10-1.5 X 80
ECCENTRIC LEVER
ROLL PIN 3 X 20
TRANSMISSION SHAFT
KEY 4 X 4 X 12
SLEEVE
ROLL PIN 5 X 22
CLUTCH JAW A
CLUTCH JAW B
TRANSMISSION BOX
LEADSCREW
SET SCREW M6-1 X 8
OILER 6
TAPER PIN B5X55
CAP SCREW M6-1 X 50
SPANNER NUT M16-1.5
BEARING 8103
KEY 5 X 5 X 12
SHAFT CONNECTOR
ROLL PIN 4 X 24
ROLL PIN 5 X 30
LEADSCREW SEAT
CAP SCREW M6-1 X 45
DIAL
DIAL SEAT
SPRING PIECE
ROLL PIN 4 X 20
LEADSCREW HANDLE
FLAT WASHER 4MM
PHLP HD SCR M4-.7 X 12
COMPRESSION SPRING
LABEL PLATE
RIVET
G9729 Combination Lathe/Mill
-59-
-60-
240
232
233
213
237
268
267
238
272
264
273
262
266
263
414
228
261
231
407 405
234
406
232
219
220
226
269
270
210
209
208
207
206
265
271
211
214
212
235
239
236
203
227
202
201
252
404
401
218
212
254
257
256
248
277
409
221
247
245
241
408
242
243
249
258
223
250
222
229
230
212
225
224
260A
253
244
402
403
205
406
255
247
246
276
412
757
001
275
G9729 Lower Head Assembly
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 200 Series
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
205
206
207
208
209
210
211
212
213
214
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
HEX BOLT M10-1.5 X 40
FLAT WASHER 10MM
TAPER PIN 10 X 40
HEADSTOCK
TRIPLEX GEAR
BRASS BUSHING
O RING
O RING SEAT
PHLP HD SCR M5-.8 X 12
KEY 5 X 5 X 25
E-CLIP 14MM
SHAFT D
KEY 4 X 4 X 10
ROLL PIN 4 X 20
SET SCREW M5-.8 X 20
HEX NUT M5-.8
PHLP HD SCR M5-.8 X12
GEAR C
GEAR C DUPLEX
GEAR
BRASS BUSHING
COVER
TAPER ROLLER BEARING
GASKET (LEFT)
DUPLEX GEAR
BRASS BUSHING
COVER (LEFT)
CAP SCREW M5-.8 X 6
SPACER
V-BELT M-29 3L290
PULLEY
SPANNER NUT 40MM
SPECIAL WASHER 40MM
PULLEY SPACER
EXT RETAINING RING 63MM
240
241
242
243
244
245
246
247
248
249
250
252
253
254
255
256
257
258
260A
261
262
263
264
265
266
267
268
269
270
271
272
273
275
276
277
KEY 10 X 10 X 25
CAP SCREW M5-.8 X 12
BRACING PLATE
OIL PLUG
GASKET
SPINDLE
CAP SCREW M8-1.25 X 25
KEY 8 X 8 X 22
FLANGE
GASKET (RIGHT)
ROLLER BEARING 45 X 75 X 19
GEAR A
SET SCREW M8-1.25 X 10
KEY 5 X 5 X 14
HOLE PLUG
HOLE PLUG
SHAFT-C
SHAFT B
SIGHT GLASS M16-1.5
FORK
E-CLIP 12MM
FORK ARM
STRAIGHT PIN 12 X 45MM
HANDLE KNOB M10-1.5 X 32
SPACER
HANDLE
HANDLE SEAT
STEEL BALL 6.5
COMPRESSION SPRING
SET SCREW M8-1.25 X 6
ROLL PIN 4 X 25
ROLL PIN 5 X 18
SET OF INTERNAL JAWS
9" FACE PLATE
BACKPLATE
PB31M
PW04M
P9729203
P9729205
P9729206
P9729207
P9729208
P9729209
PS08M
PK23M
PR02M
P9729213
PK05M
PRP39M
PSS57M
PN06M
PS08M
P9729222
P9729223
P9729224
P9729225
P9729226
P9729227
P9729228
P9729229
P9729230
P9729231
PSB97M
P9729233
PVM29
P9729235
P9729236
P9729237
P9729238
PR61M
PK90M
PSB33M
P9729242
P9729243
P9729244
P9729245
PSB58M
PK91M
P9729248
P9729249
P9729250
P9729252
PSS16M
PK19M
P9729255
P9729256
P9729257
P9729258
P9729260A
P9729261
PEC12M
P9729263
P9729264
P9729265
P9729266
P9729267
P9729268
P4015Z142
P9729270
PSS17M
PRP56M
PRP70M
P9729275
P9729276
P9729277
G9729 Parts Breakdown 400 Series
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
IDLER PULLEY
BALL BEARING 6004
SPACER
SHAFT
FLAT WASHER 5MM
FLT HD SCR M5-.8 X 10
407
408
409
412
414
COVER
FLAT WASHER 12MM
HANDLE
EXTERNAL JAWS
COVER PLATE
P9729401
P9729402
P9729403
P9729404
PW02M
PFH07M
G9729 Combination Lathe/Mill
P9729407
PW06M
P9729409
P9729412
P9729414
-61-
-62-
325
333
332
331
330
334
313A
317-1
320
327
318A
337
326
329
328
D
A
A
A-F
16
0
310
R
A-E
30
0
E
B-F
47
0
DL
MID
C
D
E
F
IN
SP
in
⁄m
24
72
II
III
I
II
III
I
⁄
⁄
⁄
16
8
4
24
54
27
⁄
18
9
4.5
27
60
30
⁄
20
10
5
30
5
66
33
⁄
22
11
⁄
33
72
36
18
24
12
6
36
4
78
39
⁄
26
13
⁄
39
84
42
⁄
28
14
7
42
5
2.5
1.5
96
48
24
32
16
8
48
0
12
60
30
40
20
10
60
6
3
-F
DL
A
E
60
24
B-E
0
I 0.
30 870 C-D
II 0.2
13
0.25
80
36
III 1
0.
0.12
0.30
42
5
I 0.05
0.
0.15
06
0.35
II 008
3
0.
III 004 0.010 0.075 0.175
0.00
0.
0.
A 2 0. 005 012 0.088
0.
III 36 0025 006 0.014
4
0.
0.
II 75 2 4 003 0.007
8
1.
⁄
0.
I 5 1.
60 0036
1
3
75
A D
1.25 72
2
3.
A-D
37
5
S
ED
PE
ES
DL
PIN
ES
TO
MO
A
B
C
TH
308
319
339
304
313
306
301
314A
317
321
322
323
316
315
307
311
303
302
312
309
340
G9729 Belt Guard
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 300 Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
301
302
303
304
306
307
308
309
310
311
312
313
313A
314A
315
316
317
317-1
318A
P9729301
PS56M
PS07M
P9729304
P9729306
P9729307
P9729308
P9729309
PS18M
P9729311
P9729312
P9729313
P9729313A
P9729314A
P9729315
PS38M
P9729317
P9729317-1
P9729318A
STRAIN RELIEF 1/2" SNAP IN
PHLP HD SCR M4-.7 X 16
PHLP HD SCR M4-.7 X 8
ELECTRIC BOX
ELECTRIC HOUSING
PULLEY BOX
MICRO SWITCH
STRAIN RELIEF 1/2" SNAP IN
PHLP HD SCR M4-.7 X 25
ELECTRICAL PANEL
CONTACTOR LC1 D1201
KILL SWITCH
E- STOP KNOB
START SWITCH
WIRE BLOCK
PHLP HD SCR M4-.7 X 10
LIGHT INDICATOR
INDICATOR BULB
FOR/REV SWITCH ASSY
319
320
321
322
323
325
326
327
328
329
330
331
332
333
334
337
339
340
P9729319
PS38M
P9729321
P9729322
P9729323
PRP37M
P9729326
PFH41M
P9729328
PN06M
P9729330
PS82M
P9729332
P9729333
P9729334
P9729337
P9729339
P9729340
ELECTRICAL PLATE
PHLP HD SCR M4-.7 X 10
PIVOT
STRAIGHT PIN 2 X 12MM
COMPRESSION SPRING
ROLL PIN 3 X 14
LATCH PIECE
FLAT HD SCR M4-.7 X 16
MICRO SWITCH LEVER
HEX NUT M5-.8
DOOR
PHLP HD SCR M5-.8 X 35
STUD
KNOB M8-1.25
CHART
LENSE
START BUTTON
PLUG NEMA 5-15
G9729 Combination Lathe/Mill
-63-
G9729 Headstock Assembly
529
501
521
560
559
518
517
519
557
556
555
516
515
579
527
558
553
514
530
A
B
C
D
E
548
552
520
547
545
528
544
546
526
578
525
551
619
524
523
554
522
550
543
628
627
618
571
505
570
506
509
503
510
507
605
607
508
603
625
602 626
608
612
505
620
606
616
574
609
623
624
621
622
502
604
615
610
541
601
611
536
573
572
617
511A
537
563
512
570
535
532
564
562
565
533
568
610
569
614
567
534
110A
566
577
110B
613
-64-
504
561
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 500 & 600 Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511A
512
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
532
533
534
535
536
537
PVM33
PSB47M
P9729503
P9729504
P9729505
P9729506
P9729507
P9729508
P9729509
P9729510
P9729511A
P9729512
P9729514
P9729515
PSB02M
PSS14M
P9729518
PS17M
P9729520
P9729521
P9729522
PSB29M
P9729524
P6008
PR68M
PVM35
P9729528
P9729529
P9729530
P9729532
P9729533
P9729534
P9729535
P9729536
P9729537
V-BELT M-33 3L330
CAP SCREW M10-1.5 X 40
MILL-DRILL HEAD
SUPPORT COLUMN
BRAKE PAD (PAIR)
BRAKE SPACER
STUD M10-1.5 X 80
HANDLE SEAT
HANDLE
HANDLE KNOB M10-1.5 X 80
MILL MOTOR SWITCH
SWITCH PLATE
FRAME COVER
ECCENTRIC FLANGE
CAP SCREW M6-1 X 20
SET SCREW M8-1.25 X 12
MOTOR PULLEY
PHLP HD SCR M4-.7 X 6
SEE-THROUGH WINDOW
MILL-DRILL COVER UPPER
PULLEY SEAT FLANGE
CAP SCREW M6-1 X 40
TAPER PIN 5 X 45
BEARING 6008
EXT RETAINING RING 40MM
V-BELT M-35 3L350
MILL-DRILL PULLEY
MOTOR SPEED KNOB
CAP
MILL DRILL COVER POST
POST INSERT
MICRO SWITCH
BRAKE SPACER
STUD M10-1.5 X 60
HANDLE M10-1.5 X 80
541
543
544
545
546
547
548
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
577
578
579
P9729541
P9729543
PW03M
PS14M
P9729546
PB01M
P9729548
P9729111T
PK08M
P9729552
PS26M
P9729554
P9729555
P6004
P9729557
PR62M
P9729559
PFH07M
P9729561
P9729562
P9729563
P9729564
P9729565
PSS26M
P9729567
P9729568
PW23M
P9729570
P9729571
P9729572
P9729573
PSB14M
P9729577
P9729578
PW03M
HOLE PLUG
MILL DRILL COVER(LOWER)
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 12
MOTOR MOUNT
HEX BOLT M10-1.5 X 30
MILL DRILL COVER POST
MOTOR 3/4HP
KEY 5 X 5 X 16
TENSION HANDLE
PHLP HD SCR M6-1 X 20
ECCENTRIC SHAFT
IDLE PULLEY
BALL BEARING 6004
SPACER
EXT RETAINING RING 42MM
BEARING COVER
FLT HD SCR M5-.8 X 10
QUILL
GASKET
BALL BEARING 35 X 62 X 17
SPLINE SPINDLE
COVER
SET SCREW M5-.8 X 6
BALL BEARING 30 X 55 X 16
SPANNER NUT M30-2
FLAT WASHER 30MM
COLLAR
LABEL PLATE
SCALE
RIVET
CAP SCREW M8-1.25 X 20
DRILL CHUCK 1/2" JT#33
DRAW BAR
FLAT WASHER 6MM
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
614
P9729601
P9729602
PK81M
P9729604
P9729605
P9729606
PRP27M
P9729608
P9729609
P9729610
P9729611
P9729612
P9729613
PSS58M
QUILL FEEDING BOX
GEAR SHAFT
KEY 6 X 6 X 12
COVER
WORM GEAR
CLUTCH JAW
ROLL PIN 5 X 28MM
STUD
DIAL
SPRING PIECE
HANDLE HUB
HANDLE
HANDLE KNOB M8-1.25 X 40
SET SCREW M6-1 X 18
615
616
617
618
619
620
621
622
623
624
625
626
627
628
P9729615
P9729616
P9729617
P9729618
PSS24M
P9729620
PRP39M
P9729622
PRP19M
P9729624
P9729625
P9249002
P9729627
P9729628
KNURLED KNOB M10-1.5
WORM
DIAL SEAT
FLAT COIL SPRING
SET SCREW M5-.8 X 25
WORM SHAFT
ROLL PIN 4 X 20
CRANK
ROLL PIN 4 X 14
HANDLE M8-1.25 X 40
TAPER PIN 5 X 35
OILER 6
SPRING HOUSING COVER
SPRING HOUSING
G9729 Combination Lathe/Mill
-65-
-66-
710
782
783
779
778
711
713
701
712
719
703
726
737
735
732
722
705
784
733
770
727
718
736
702
715
771
734
723
773
772
776
705
774
704
721
729
725
707
705
701
724
706
728
731
720
730
701
G9729 Crossslide Assembly
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 700 Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
701
702
703
704
705
706
707
710
711
712
713
715
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
PSB15M
P9729702
P9729703
P9729704
P9249002
P9729706
P9729707
PS19M
P9729711
PW02M
P9729713
P9729715
P9729718
P51102
P9729720
P9729721
PK102M
P9729723
P9729724
P9729725
P9729726
P9729727
P9729728
PSS03M
P9729730
P9729731
PSS06M
PSS14M
P9729734
P9729735
P9729736
P9729737
PSS20M
P9729739
P4015Z142
P9729741
P9729742
P9729743
CAP SCREW M5-.8 X 20
TAPERED PIN 5 X 25
END PLATE B
TABLE
OILER 6
END PLATE
LOCKING SCREW
PHLP HD SCR M5-.8 X 6
HANDLE
FLAT WASHER 5MM
HANDWHEEL 12 X 100
SPRING PIECE
SPANNER NUT M14 X 1.5
THRUST BEARING 51102
SPACER A
GEAR
KEY 4 X 4 X 18
T-KEY
CROSSFEED SCREW
CROSS FEED NUT
ADJUST SCREW
TABLE GIB
CARRIAGE GIB
SET SCREW M6-1 X 8
TAPER PIN 5X25
CARRIAGE
SET SCREW M8-1.25 X 16
SET SCREW M8-1.25 X 12
PIN
LOCK STUD
LOCK HANDLE
HANDLE M6-1 X 32
SET SCREW M8-1.25 X 8
COMPRESSION SPRING
STEEL BALL 6.5
HANDLE SEAT
HANDLE M6-1 X 50
ECCENTRIC WHEEL
744
745
746
747
748
749
750
751
752
753
754
757
758
759
760
761
763
764
765
766
767
768
769
770
771
772
773
774
776
778
779
780
781
782
783
784
785
PRP49M
P9729745
P9729746
P9729747
P9729748
P9729749
P9729750
P9729751
PRP20M
P9729753
P9729754
P9729757
PK05M
P9729759
P9729760
PSS124M
P9729763
PS03M
PW03M
P9729766
PW06M
P9729768
P9729769
P9729770
P9729771
P9729772
P9729773
PR03M
PR17M
P9729778
P9729779
P9729780
P9729781
PSB68M
P9729783
P9729784
P9729785
ROLL PIN 5 X 25
PIN
PIVOT ARM
STOP PIN
PIVOT
SPACER E
SPACER B
GEAR
ROLL PIN 4 X 22
SPACER C
SHAFT PINION
LATHE CHUCK KEY
KEY 4 X 4 X 10
GEAR
APRON
SET SCREW M8-1.25 X 16 DOG-PT
BEVEL GEAR
PHLP HD SCR M6-1 X 8
FLAT WASHER 6MM
PULL-PUSH KNOB
FLAT WASHER 12MM
GEAR
SHAFT
DIAL SEAT B
BRASS BUSHING
SHAFT
GEAR
EXT RETAINING RING 12MM
EXT RETAINING RING 26MM
RIVET
SCALE PLATE
LABEL PLATE
LABEL PLATE
CAP SCREW M6-1 X 8
COVER PLATE
LARGE DIAL
SHAFT
G9729 Combination Lathe/Mill
-67-
G9729 Apron Assembly
763
723
738
739
760
744
741
729
761
744
748
742V2
763
740
780
758
749
743
745
746
766
765
747
723
767
781
764
769
778
779
750
768
783
715
784
753
785
713
752
753
759
711
770
754
782
750
751
710
712
T204
752
T203
T202
T207
T208
T201
T205
T206
-68-
G9729 Combination Lathe/Mill
G9729 Parts Breakdown T Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
T201
T202
T203
T204
T205
T206
T207
T208
T501
T501-1
T502
T503
T504
T505
T506
T507
T508
T509
T510
T511
T512
T513
T514
T515
T516
T517
T518
T519
T606
T606-1
T610
T611
T701
T702
T703
T704
T705
P9729T201
P9729T202
P9729T203
P9729T204
P9729T205
P9729T206
P9729T207
PCAP30M
P9729T501
P9729T501-1
P9729T502
P9729T503
PW01M
P9729T505
P9729T506
PW03M
P9729T508
P9729T509
P9729T510
P9729T511
P9729333
PRP02M
PSS64M
PN01M
PSB44M
PW04M
P9729T518
P9729T519
P9729T606
P9729T606-1
PW01M
PSB13M
PN02M
PW04M
P9729T703
PFH25M
P9729T705
THREAD DIAL SEAT
SHAFT
INDICATOR PLATE
PHLP HD SCREW M4-.7 X 12
GEAR
SET SCREW M5-.8 X 8
RIVET
CAP SCREW M6-1 X 45
STEADY REST CENTER FRAME
STEADY REST ASSEMBLY
STDY REST CNTR FRAME HEAD
KNOB M8-1.25
FLAT WASHER 8MM
LOCKING BOLT
COTTER PIN 6 X 20
FLAT WASHER 6MM
LOCKING PIN
BRASS HEAD
FINGER SLEEVE
ADJUSTING BOLT
KNOB M8-1.25 X 32
ROLL PIN 3 X 16
SET SCREW M6-1 X 15
HEX NUT M6-1
CAP SCREW M10-1.5 X 28
FLAT WASHER 10MM
CHOCK
KNURLED SCREW
FOLLOW REST FRAME
FOLLOW REST ASSEMBLY
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 30
HEX NUT M10-1.5
FLAT WASHER 10MM
T BOLTS M10-1.5
FLAT HD SCR M4-.7 X 12
SQUARE KEY
T706
T707
T708
T709
T710
T711
T712
T713
T714
T715
T716
T717
T718
T719
T720
T721
T722
T723
T724
T725
T727
T728
T729
T730
T731
T732
T733
T734
T735
T736
T737
T738
T739
T740
T741
T742
P9729T706
P9729T707
P9729T708
P9729T709
P9729T710
PSB68M
P9729T712
PRP02M
P9729T714
P9729T715
P9729T716
P9729T717
P9729T718
P9249002
PSB01M
PK97M
P9729T722
P9729T723
P9729T724
P9729T725
PSB03M
PSS05M
P9729T729
P9729T730
P9729T731
P9729T732
P9729T733
P9729T734
P9729T735
PW04M
P9729T737
P9729T738
P9729T739
P9729T740
PN03M
PW01M
BASE
RIVET
SCALE
VICE
VICE JAW
CAP SCREW M6-1 X 8
HANDLE M8-1.25 X 25
ROLL PIN 3 X 16
SPANNER NUT M10-1.5
DIAL SEAT
SPRING PIECE
DIAL
SCREW SET
OILER 6
CAP SCREW M6-1 x 16
KEY 4 X 4 X 14
LEAD SCREW TR12
LEAD NUT 12-1.75
ANGLE RULE
MOBILE JAW
CAP SCREW M5-.8 X 8
SET SCREW M5-.8 X 10
GIB
T-BOLT M10-1.5 X 100
TOOL BASE
COMPRESSION SPRING
POSITIONER
TOOL POST
TOOL POST SCR M8-1.25 X 25
FLAT WASHER 10MM
HANDLE HUB
HANDLE
HANDLE KNOB M10-1.5 X 32
T-BOLT M8-1.25
HEX NUT M8-1.25
FLAT WASHER 8MM
G9729 Combination Lathe/Mill
-69-
G9729 Rests Assemblies
T512
T511
T512
T513
T510
T514
T511
T515
T509
T513
T519
T508
T502
T510
T514
T506
T503
T515
T509
T504
T519
T505
T507
T516
T606
T517
T501
T518
T610
T611
T606-1
-70-
T501-1
G9729 Combination Lathe/Mill
G9729 Combination Lathe/Mill
T703
T724
T708
T707
T742
T741
T706
T709
T704
T705
T703
T736
T717
T715
T730
T714
T719
T731
T732
T733
T735
T737
T725
T738
T718
T710
T727 T728
T704
T705
T734
T711
T740
T702 T729
T701
T722
T721
T723
T711
T710
T739
T720
T716
6
T713
T712
G9729 Compound Assembly
-71-
G9729 Tailstock Assembly
924
925
923
909
921
907
918
922
906
934
920
937
908
935
933
919
926
927
917
914
901
902
903
916
905
915
913
931
912
904
938
930
928
927
929
2
107
109
936
935
105
102
110
108
103
104
-72-
G9729 Combination Lathe/Mill
G9729 Parts Breakdown 900 Series
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
901
902
903
904
905
906
907
908
909
912
913
914
915
916
917
918
919
920
P9729901
P9729902
P9729903
P9729904
PSS52M
P9729906
PK05M
P9729908
PRP35M
P9729912
P9729913
P9729914
P9729915
PW04M
P9729917
P9729918
P9729919
P9729920
TAILSTOCK
T-KEY
TAILSTOCK NUT
TAILSTOCK BARREL
SET SCREW M4-.7 X 8
TAILSTOCK SCREW
KEY 4 X 4 X 10
SPACER
ROLL PIN 5 X 10
DIAL
DIAL SEAT
SPRING PIECE
HANDWHEEL 12 X 100
FLAT WASHER 10MM
ACORN NUT M10-1.5
HANDLE
LOCKING PAD (LOWER)
LOCKING PAD (UPPER)
921
922
923
924
925
926
927
928
929
930
931
933
934
935
936
937
938
P9729921
P9729922
P9729923
P9729924
P9729925
P9249002
PSS39M
P9729928
PFH37M
PW04M
PB31M
P9729933
P9729934
P9729935
P9729936
P9729937
P9729938
STUD M10-1.5 X 40
SPACER
HANDLE HUB
HANDLE
HANDLE KNOB M10-1.5
OILER 6
SET SCREW M10-1.5 X 50
LOCATING KEY
FLAT HD SCR M5-.8 X 25
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 40
QUILL SCALE
RIVET
LABEL
CARRIAGE SCALE
HANDLE SCREW M8-1.25 X 55
SCALE POINTER
G9729 Combination Lathe/Mill
-73-
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-74-
G9729 Combination Lathe/Mill
WARRANTY CARD
Name______________________________________________________________________________
Street______________________________________________________________________________
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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
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7.
Do you think your machine represents a good value?
______ Yes
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______ Yes
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Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
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______No
10. Comments:______________________________________________________________________
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GRIZZLY INDUSTRIAL, INC.
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