Grizzly M1116 Variable Speed Mill/Drill Owner's Manual

MODEL M1116
MILL-DRILL w/DRO
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 06/17)
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © FEBRUARY, 2018 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19003KB Printed in China
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
SAFETY................................................8
Standard Machinery Safety Instructions....... 8
Additional Safety for Mills/Drills............. 10
SERVICE............................................. 35
General........................................... 35
Adjusting Gibs................................... 35
Adjusting Leadscrew Backlash................ 36
Brush Replacement............................. 37
Troubleshooting.................................. 38
Electrical Safety Instructions.................. 41
M1116 Electrical Components................. 42
M1116 Wiring Diagram.......................... 43
PARTS............................................... 44
Column............................................ 44
Control Panel.................................... 46
Headstock........................................ 47
Tools & Chip Guard............................. 49
Labels & Cosmetics............................. 50
SET UP
WARRANTY......................................... 53
OPERATIONS
SETUP............................................... 13
Unpacking........................................ 13
Items Needed for Setup........................ 13
Inventory......................................... 14
Cleaning Machine................................ 15
Machine Placement............................. 16
Lifting & Moving................................. 17
Bench Mounting................................. 18
Assembly.......................................... 19
Joining Drill Chuck & Arbor.................... 19
Lubrication....................................... 19
Test Run........................................... 20
Spindle Break-In................................. 21
Inspections & Adjustments.................... 21
MAINTENANCE..................................... 31
General........................................... 31
Cleaning & Protecting.......................... 31
Lubrication....................................... 32
Replacing DRO Battery......................... 34
ELECTRICAL
ELECTRICAL........................................ 11
Circuit Requirements........................... 11
Grounding Requirements....................... 12
Extension Cords................................. 12
ACCESSORIES....................................... 30
Mill-Drill Accessories............................ 30
SAFETY
INTRODUCTION......................................2
Woodstock Technical Support................... 2
Machine Specifications........................... 3
Identification...................................... 5
Controls & Components.......................... 6
INTRODUCTION
Contents
MAINTENANCE
OPERATIONS....................................... 22
General........................................... 22
Downfeed Controls.............................. 23
Headstock Movement........................... 24
Table Travel...................................... 25
DRO Components................................ 26
Installing/Removing Tooling................... 27
Setting Spindle Speed.......................... 28
SERVICE
PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [email protected]
-2-
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
MODEL M1116
VARIABLE­SPEED MILL/DRILL WITH DRO
Product Dimensions
Weight.......................................................................................................... 161 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 19‐3/4 x 21 x 30‐1/4 in.
Footprint (Length x Width).................................................................... 16‐1/2 x 15‐3/4 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 176 lbs.
Length x Width x Height........................................................................... 24 x 22 x 32 in.
Must Ship Upright.................................................................................................. Yes
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................... 8A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type....................................................... ON/OFF Push Button Switch w/Safety Cover
Motors
Main
Horsepower.................................................................................... 600W (3/4 HP)
Phase.............................................................................................. Single‐Phase
Amps........................................................................................................... 8A
Speed.................................................................................................. 4500 RPM
Type............................................................................................ High‐Torque DC
Power Transfer .................................................................................... Gear Drive
Bearings................................................................. Sealed & Permanently Lubricated
Model M1116 Machine Specifications, Page 1 of 3
-3-
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
Main Specifications
Operation Info
Spindle Travel.............................................................................................. 2 in.
Max Distance Spindle to Column................................................................... 6‐5/8 in.
Max Distance Spindle to Table........................................................................... 9 in.
Longitudinal Table Travel (X‐Axis).................................................................... 13 in.
Cross Table Travel (Y‐Axis)......................................................................... 5‐1/2 in.
Vertical Table Travel (Z‐Axis)...................................................................... 8‐1/4 in.
Head Tilt (Left/Right)............................................................... Left 45, Right 45 deg.
Drilling Capacity for Cast Iron........................................................................ 5/8 in.
Drilling Capacity for Steel............................................................................. 1/2 in.
End Milling Capacity.................................................................................... 5/8 in.
Face Milling Capacity..................................................................................... 2 in.
Table Info
Table Length...................................................................................... 19‐11/16 in.
Table Width........................................................................................... 5‐1/2 in.
Table Thickness....................................................................................... 1‐7/8 in.
Number of T‐Slots............................................................................................. 3
T‐Slot Size............................................................................................... 3/8 in.
T‐Slots Centers....................................................................................... 1‐1/2 in.
X/Y‐Axis Travel per Handwheel Revolution......................................................... 0.1 in.
Z‐Axis Travel per Handwheel Revolution............................................................ 0.1 in.
Spindle Info
Spindle Taper................................................................................................. R8
Number of Vertical Spindle Speeds................................................................ Variable
Range of Vertical Spindle Speeds............................................. 50 – 1000, 100 – 2000 RPM
Quill Diameter.......................................................................................... 2.36 in.
Drawbar Thread Size.................................................................................. 7/16‐20
Drawbar Length....................................................................................... 9‐7/8 in.
Spindle Bearings.................................................................... Tapered Roller Bearings
Construction
Spindle Housing/Quill................................................................................ Cast Iron
Table................................................................................................... Cast Iron
Head.................................................................................................... Cast Iron
Column/Base.......................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ..................................................................... 30 min.
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory .................................................................................................. Yes
Model M1116 Machine Specifications, Page 2 of 3
-4-
Identification
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual.
Motor Cover
X/Y/Z-Axis DRO
Z-Axis Handwheel
Drawbar Cap
Spindle-Speed Range Knob
Z-Axis Lock Levers
Chip Guard
Downfeed Selector Knob
Spindle
Table Limit Stop
Work Table
Table Limit Stop
X-Axis
Handwheel
X-Axis Lock Levers
Y-Axis Handwheel
Y-Axis Lock Levers
Figure 1. M1116 main identification.
Spindle-Speed
Tachometer
Variable SpindleSpeed Dial
Spindle
Depth DRO
ON/OFF Buttons
Fine Downfeed Handwheel
Quill Lock Lever
Coarse
Downfeed
Handle
Figure 2. M1116 headstock identification.
-5-
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
Controls & Components
Refer to Figures 3–4 and the following descriptions to
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.
A. Spindle Speed Range Knob: Selects low gear "L" for
maximum torque from 50–1000 RPM, or high gear "H"
for 100–2000 RPM.
B.
Z-Axis Handwheel: Raises and lowers headstock.
To. reduce. your. risk. of. serious. injury.
or. damage. to. the. machine,. read. this.
entire.manual.BEFORE.using.machine.
C. Z-Axis Handwheel Graduated Collar: Displays
distance of Z-axis headstock travel in 0.002"
increments. One full revolution is equal to 0.200" of
headstock travel.
A
C
D. Z-Axis Lock Levers: Lock position of headstock to
column.
F
E.
Downfeed Selector Knob: Selects fine or coarse
downfeed controls. When loosened, coarse downfeed
is engaged; when tightened, fine downfeed is
engaged.
E
F.
Coarse Downfeed Handles: Typically used for
drilling operations for rapid drilling or plunge
cutting. Spring-assisted return automatically returns
spindle to top position when released.
-6-
B
D
Figure 3. M1116 controls (right side).
INTRODUCTION
Model M1116 (For Machines Mfd. Since 06/17)
G. Drawbar Cap/Drawbar: Drawbar secures collets and
tooling in the spindle.
H. Graduated Collar (Fine Downfeed): Displays quill
travel in 0.001" increments when the fine downfeed
handwheel is used. One full revolution is equal to
0.100" of quill travel.
I.
J.
Fine Downfeed Handwheel: Moves spindle up
and down for precise Z-axis control when milling.
Micrometer collar is graduated in increments of
0.001".
Spindle Depth DRO: Displays a precise reading of
vertical positioning of spindle. It can be zeroed at
any position and manually increased or decreased
independent of spindle position when operation
requires it.
G
T
S
H
R
I
Q
J
P
L
K
K. X-Axis Handwheel: Manually moves table along
X-axis (left to right).
L.
X-Axis Handwheel Graduated Collar: Displays
distance of X-axis table travel in 0.002" increments.
One full revolution is equal to 0.200" of table travel.
M. X-Axis Lock Levers: Tighten to prevent X-axis table
movement for increased rigidity during operations
when X-axis should not move.
N. Y-Axis Handwheel: Manually moves table along
Y-axis (front to back).
O. Y-Axis Handwheel Graduated Collar: Displays
distance of Y-axis cross slide travel in 0.002"
increments. One full revolution is equal to 0.200" of
table travel.
P.
Quill Lock Lever: Locks vertical position of quill
when tightened.
Q. OFF Button: Stops spindle rotation.
R. Variable Spindle-Speed Dial: Controls spindle speed
from 50—1000 RPM in low range, and 100—2000 RPM
in high range.
S.
ON Button: Push button to turn machine ON.
T.
Spindle-Speed Tachometer: Displays spindle speed
RPM.
-7-
M
N
M
O
Figure 4. M1116 controls (front).
Model M1116 (For Machines Mfd. Since 06/17)
SAFETY
SAFETY
For.Your.Own.Safety,
Read.Manual.Before.Operating.Machine
The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.
manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.
safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.
themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. measures—this.responsibility.is.ultimately.up.to.the.operator!
Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.
WILL.result.in.death.or.serious.injury.
Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.
COULD.result.in.death.or.serious.injury.
Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.
MAY.result.in.minor.or.moderate.injury.
NOTICE
This.symbol.is.used.to.alert.the.user.to.useful.information.about.
proper.operation.of.the.equipment.or.a.situation.that.may.cause.
damage.to.the.machinery.
Standard
Machinery Safety Instructions
Standard.Machinery.Safety.Instructions
OWNER’S.MANUAL..Read and understand this
owner’s manual BEFORE using machine.
ELECTRICAL.EQUIPMENT.INJURY.RISKS..You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
TRAINED.OPERATORS.ONLY..Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DISCONNECT.POWER.FIRST..Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
DANGEROUS.ENVIRONMENTS..Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
EYE.PROTECTION..Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
MENTAL.ALERTNESS.REQUIRED..Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
-8-
Model M1116 (For Machines Mfd. Since 06/17)
FORCING.MACHINERY..Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER.STAND.ON.MACHINE..Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS.DUST..Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
STABLE.MACHINE..Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE.RECOMMENDED.ACCESSORIES..Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
HEARING.PROTECTION..Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
UNATTENDED.OPERATION..To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
REMOVE.ADJUSTING.TOOLS..Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
MAINTAIN.WITH.CARE..Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
INTENDED.USAGE..Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
CHECK.DAMAGED.PARTS..Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
AWKWARD.POSITIONS..Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN.&.BYSTANDERS..Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
MAINTAIN.POWER.CORDS..When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
GUARDS.&.COVERS..Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
EXPERIENCING.DIFFICULTIES..If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-9-
SAFETY
WEARING.PROPER.APPAREL..Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
Model M1116 (For Machines Mfd. Since 06/17)
SAFETY
Additional Safety for Mills/Drills
The primary risks of operating a mill are as follows: You can be seriously injured or killed by getting
clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or
have fingers amputated from contact with the rotating cutter. You can be blinded or struck by
broken cutting tools, metal chips, workpieces, or adjustment tools thrown from the rotating spindle
with great force. To reduce your risk of serious injury when operating this machine, completely
heed and understand the following:
UNDERSTAND ALL CONTROLS. Make sure you
understand the function and proper use of all
controls before starting. This will help you avoid
making mistakes that result in serious injury.
AVOIDING ENTANGLEMENT. DO NOT wear loose
clothing, gloves, or jewelry, and tie back long
hair. Keep all guards in place and secure.
Always allow spindle to stop on its own. DO
NOT stop spindle using your hand or any other
object.
CLEAN MACHINE SAFELY. Metal chips or shavings
can be razor sharp. DO NOT clear chips by hand
or compressed air that can force chips farther
into machine—use a brush or vacuum instead.
Never clear chips while spindle is turning.
SECURE WORKPIECE TO TABLE. Clamp workpiece
to table or secure in a vise mounted to table,
so workpiece cannot unexpectedly shift or spin
during operation. NEVER hold workpiece by
hand during operation.
WEAR FACE SHIELD. Always wear a face shield in
addition to safety glasses. This provides more
complete protection for your face than safety
glasses alone.
PROPERLY MAINTAIN MACHINE. Keep machine in
proper working condition to help ensure that
it functions safely and all guards and other
components work as intended. Perform routine
inspections and all necessary maintenance.
Never operate machine with damaged or worn
parts that can break or result in unexpected
movement during operation.
USE CORRECT SPINDLE SPEED. Follow recommended speeds and feeds for each size and
type of cutting tool. This helps avoid tool
breakage during operation and ensures best
cutting results.
INSPECT CUTTING TOOL. Inspect cutting tools
for sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked cutting tools
immediately.
PROPERLY SECURE CUTTER. Firmly secure cutting
tool or drill bit so it does not fly out of spindle
during operation.
POWER DISRUPTION. In the event of a local power
outage during operation, turn spindle switch
OFF to avoid a possible sudden startup once
power is restored.
DISCONNECT POWER FIRST. To reduce risk of
electrocution or injury from unexpected startup, make sure mill/drill is turned OFF, disconnected from power, and all moving parts
have come to a complete stop before changing
cutting tools or starting any inspection, adjustment, or maintenance procedure.
REMOVE CHUCK KEY & SPINDLE TOOLS. Always
remove chuck key, drawbar wrench, and other
tools used on the spindle immediately after use.
This will prevent them from being thrown by
the spindle upon startup.
-10-
Model M1116 (For Machines Mfd. Since 06/17)
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 110V.....................8 Amps
Circuit Requirements for 110V
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Circuit Type................ 110V/120V, 60 Hz, Single-Phase
Circuit Size.............................................. 15 Amps
Plug/Receptacle..................................... NEMA 5-15
-11-
Incorrectly. wiring. or. grounding. this.
machine.can.cause.electrocution,.fire,.
or.machine.damage..To.reduce.this.risk,.
only.an.electrician.or.qualified.service.
personnel. should. do. any. required.
electrical.work.on.this.machine.
NOTICE
The. circuit. requirements. listed. in. this.
manual. apply. to. a. dedicated. circuit—
where.only.one.machine.will.be.running.
at. a. time.. If. this. machine. will. be.
connected. to. a. shared. circuit. where.
multiple.machines.will.be.running.at.the.
same.time,.consult.with.an.electrician.
to. ensure. that. the. circuit. is. properly.
sized.for.safe.operation.
ELECTRICAL
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
The. machine. must. be. properly. set. up.
before. it. is. safe. to. operate.. DO. NOT.
connect. this. machine. to. the. power.
source.until.instructed.to.do.so.later.in.
this.manual.
Model M1116 (For Machines Mfd. Since 06/17)
Grounding Requirements
ELECTRICAL
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
110V
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 5. NEMA 5-15 plug & receptacle.
For 110V Connection
This machine is equipped with a power cord with an
equipment-grounding wire and NEMA 5-15 grounding
plug (see figure). The plug must only be inserted into
a matching receptacle that is properly installed and
grounded in accordance with local codes and ordinances.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V....................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-12-
DO. NOT. modify. the. provided. plug. or.
use. an. adapter. if. the. plug. will. not.
fit. the. receptacle.. Instead,. have. an.
electrician.install.the.proper.receptacle.
on. a. power. supply. circuit. that. meets.
the.requirements.for.this.machine.
Model M1116 (For Machines Mfd. Since 06/17)
SETUP
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Items Needed for Setup
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and packing
materials to eliminate
choking/suffocation
hazards for children and
animals.
The following are needed to complete the setup process,
but are not included with machine.
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual
to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
entire setup process!
USE. helpers. or. power.
lifting. equipment. to. lift.
this. machine.. Otherwise,.
serious. personal. injury.
may.occur..
ENTANGLEMENT HAZARD!
Tie back long hair, roll
up sleeves, and remove
loose clothing, jewelry,
or gloves to prevent
getting caught in moving
parts.
-13-
SETUP
Description
Qty
• Additional People...........................................1
• Safety Glasses...............................................1
• Cleaner/Degreaser (Page 15)................ As Needed
• Disposable Shop Rags.......................... As Needed
• Forklift.......................................................1
• Lifting Sling (rated for at least 300 lbs.) (Page 17)..1
• Mounting Hardware (Page 18)................ As Needed
• Brass Hammer (Page 27)..................................1
• Mineral Spirits (Page 19)...................... As Needed
• Wood Block (Page 19).....................................1
Model M1116 (For Machines Mfd. Since 06/17)
Inventory
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
SETUP
Note: If you cannot find an item on this list, carefully
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
A
B
Inventory (Figure 6)
Qty
A. Handwheel Handles w/Shoulder Screws................3
B. Bottle for Oil................................................1
C. Toolbox.......................................................1
D. Drill Chuck Arbor R8 x B16................................1
E. Spindle Pin...................................................1
F. Standard Screwdriver #2..................................1
G. Phillips Screwdriver #2....................................1
H. Open-End Wrench 8/10mm...............................1
I. Open-End Wrench 12/14mm..............................1
J. Open-End Wrench 17/19mm..............................1
K. Drill Chuck 3–16mm w/Chuck Key.......................1
L. T-Bolt Assemblies M8-1.25 x 55..........................2
M. Hex Wrenches 2.5, 3, 4, 5, 6mm................. 1 Each
C
E
F
D
G
H
I
J
K
L
M
Figure 6. M1116 inventory.
-14-
Model M1116 (For Machines Mfd. Since 06/17)
Cleaning Machine
To prevent corrosion during shipment and storage of your
machine, the factory has coated the bare metal surfaces
of your machine with a heavy-duty rust prevention
compound.
If you are unprepared or impatient, this compound can
be difficult to remove. To ensure that the removal of this
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:
•
•
•
•
Cleaner/degreaser designed to remove storage wax
and grease
Safety glasses & disposable gloves
Solvent brush or paint brush
Disposable Rags
To.remove.rust.preventative.coating,.do.these.steps:
DISCONNECT MACHINE FROM POWER!
2.
Put on safety glasses and disposable gloves.
3.
Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
4.
Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)
5.
Repeat cleaning steps as necessary until all of the
compound is removed.
6.
To prevent rust on freshly cleaned surfaces,
immediately coat with a quality metal protectant.
-15-
In. a. pinch,. automotive. degreasers,.
mineral. spirits. or. WD•40. can. be. used.
to. remove. rust. preventative. coating..
Before. using. these. products,. though,.
test.them.on.an.inconspicuous.area.of.
your. paint. to. make. sure. they. will. not.
damage.it.
SETUP
1.
Gasoline.and.petroleum.
products.have.low.flash.
points.and.can.explode.
or.cause.fire.if.used.to.
clean.machinery..Avoid.
using. these. products.
to. clean. machinery..
Many. cleaning. solvents.
are. toxic. if. inhaled..
Minimize. your. risk.
by. only. using. these.
products. in. a. well.
ventilated.area.
Model M1116 (For Machines Mfd. Since 06/17)
Machine Placement
Weight.Load
Physical.Environment
Refer to the Machine.Specifications for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
The physical environment where your machine is
operated is important for safe operation and the
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature range exceeds 41°–104°F;
the relative humidity range exceeds 20–95%
(non-condensing); or the environment is subject
to vibration, shocks, or bumps.
SETUP
Space.Allocation
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual. See.below.for.
required.space.allocation.
Electrical.Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Children. or. untrained. people.
may. be. seriously. injured. by. this.
machine..Only.install.in.an.access.
restricted.location.
21"
193/4"
301/4"
Figure 7. Working clearances.
-16-
Model M1116 (For Machines Mfd. Since 06/17)
Lifting & Moving
Use a forklift to lift the machine off the pallet and onto a
suitable location.
HEAVY LIFT!
Straining or crushing
injury may occur from
improperly lifting the
machine or some of its
parts. To reduce this
risk, get help from other
people and use a forklift
(or other lifting equipment) rated for weight of
machine.
The Model M1116 mill/drill can be mounted to a
workbench or optional stand D4780 (see Figure 8). The
stand is specifically designed for Model M1116 and comes
with pre-drilled mounting holes.
To lift machine and place it in position, do these steps:
Place shipping crate next to workbench (or stand
D4780) where machine will be placed.
2.
Use vertical handwheel to raise headstock as far as
possible (see Figure 9). Lock headstock in place to
avoid sudden shifts during lifting.
3.
Hang lifting sling from forklift fork and place it
under headstock, as shown in Figure 9. DO NOT
place sling over any controls or against any
components that may be damaged from the force
required for lifting.
4.
Unbolt machine from pallet. Have an assistant on the
ground steady machine to prevent it from swinging
and lift it slightly off the pallet with forklift.
5.
Carefully place machine onto workbench or optional
stand D4780.
6.
Mount machine to workbench following instructions
in Bench Mounting on Page 18, or to stand following
instructions included with stand.
SETUP
1.
Figure 8. Optional stand D4780 for Model
M1116.
Lifting
Sling
Vertical
Handwheel
Figure 9. Headstock positioned for lifting.
-17-
Model M1116 (For Machines Mfd. Since 06/17)
Bench Mounting
Number of Mounting Holes................................... 4
Diameter of Mounting Hardware Needed.............. 1⁄2"
Bolt
The base of this machine has mounting holes that allow it
to be fastened to a workbench or other mounting surface
to prevent it from moving during operation and causing
accidental injury or damage.
The strongest mounting option is a “Through Mount” (see
example) where holes are drilled all the way through the
workbench—and hex bolts, washers, and hex nuts are
used to secure the machine in place.
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
SETUP
Figure 10. Typical "Through Mount" setup.
Another option is a “Direct Mount” (see example) where
the machine is secured directly to the workbench with lag
screws and washers.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 11. Typical "Direct Mount" setup.
-18-
Model M1116 (For Machines Mfd. Since 06/17)
Assembly
Except for the handwheel handles, the mill/drill is fully
assembled at the factory.
Use a standard screwdriver to attach handwheel handles
(see Figures 12–13).
Table
Handwheel
Handles
Joining Drill Chuck &
Arbor
A B16 x R8 arbor is included for the drill chuck that
comes with this machine. The following procedure
describes how to install the arbor in the chuck.
Figure 12. X- and Y-axis handwheel
handles attached.
IMPORTANT: DO NOT install the drill chuck and arbor into
the spindle until AFTER the test run.
Z-Axis
Handwheel
Handle
To join drill chuck and arbor, do these steps:
1.
Use mineral spirits to clean drill chuck and arbor
mating surfaces, especially the bore.
2.
Retract chuck jaws completely into chuck.
3.
Insert small end of arbor into chuck.
4.
Hold assembly by arbor and tap chuck onto a
block of wood with medium force, as illustrated
in Figure 14.
5.
Attempt to separate drill chuck and arbor by hand­. If
you can pull them apart, repeat Step 4.
Note: Refer to Installing/Removing Tooling section on
Page 27 for installing arbor into spindle instructions.
Figure 13. Z-axis handwheel handle
attached.
Figure 14. Tapping drill chuck/arbor on
block of wood.
Lubrication
The lubrication procedures highlighted in the Lubrication
subsection of SECTION 6: MAINTENANCE must be
completed before performing the test run or spindle
break-in.
-19-
Damage caused by running the mill/
drill without first properly lubricating
headstock gears will not be covered
under warranty.
SETUP
After the arbor is installed in the drill chuck, it is very
difficult to separate the assembly. If you would like to use
a different chuck in the future, we recommend getting a
new arbor for that chuck.
Model M1116 (For Machines Mfd. Since 06/17)
Test Run
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The Troubleshooting table in the SERVICE section of this
manual can help.
Serious. injury. or. death. can. result.
from. using. this. machine. BEFORE.
understanding. its. controls. and. related.
safety.information..DO.NOT.operate,.or.
allow.others.to.operate,.machine.until.
the.information.is.understood..
SETUP
The test run consists of verifying: 1) The motor powers up
and runs correctly, 2) the chip guard works correctly.
1.
Make sure all tools and objects used during setup are
cleared away from machine.
2.
Press OFF button (see Figure 15). This will help
prevent unexpected startup when machine is
connected to power.
3.
Rotate variable spindle-speed dial to lowest setting.
4.
Rotate spindle-speed range knob to low "L" gear
setting (see Figure 16).
Note: When switching between gears, it may be
necessary to rotate spindle by hand so gears will
align and engage.
DO. NOT. start. machine. until. all.
preceding.setup.instructions.have.been.
performed..Operating.an.improperly.set.
up. machine. may. result. in. malfunction.
or. unexpected. results. that. can. lead.
to. serious. injury,. death,. or. machine/
property.damage.
VariableSpindle
Speed Dial
OFF
Button
ON
Button
5.
Connect mill/drill to power supply.
6.
Press ON button. Spindle should begin to rotate
clockwise (as viewed from top), and machine should
run smoothly with little or no vibration or rubbing
noises.
7.
Press OFF button.
8.
Open chip guard half way and press ON button.
Machine should not start.
— If machine does start (with chip guard opened
half way), press OFF button and immediately
disconnect power to machine. The chip guard
safety feature is not working correctly. This safety
feature must work properly before proceeding
with regular operations. Refer to Troubleshooting
table in this manual.
Congratulations! The Test Run is complete. Continue to
Spindle Break-In.
-20-
Figure 15. Location of mill/drill controls
(front).
SpindleSpeed
Range
Knob
Figure 16. Rotate spindle-speed range
knob right for low setting.
Model M1116 (For Machines Mfd. Since 06/17)
Spindle Break-In
The spindle break-in procedure distributes lubrication
throughout the bearings to reduce the risk of early
bearing failure if there are any "dry" spots or areas where
lubrication has settled in the bearings. You must complete
this procedure before placing operational loads on the
spindle for the first time when the machine is new or if it
has been sitting idle for longer than 6 months.
Always start the spindle break-in at the lowest speed to
minimize wear if there are dry spots. Allow the spindle to
run long enough to warm up and distribute the bearing
grease, then incrementally increase spindle speeds
and repeat this process at each speed until reaching
the maximum spindle speed. Following the break-in
procedure in this progressive manner helps minimize any
potential wear that could occur before lubrication is fully
distributed.
1.
Successfully complete Test Run procedure beginning
on Page 20.
2.
Rotate spindle variable-speed dial to 50 RPM and
spindle-speed range knob to low "L".
3.
Press ON button.
4.
Run spindle for minimum of 10 minutes.
5.
Without stopping spindle, use spindle-speed dial to
run machine at 500 and 1000 RPM for 10 minutes
each.
6.
Press OFF button.
7.
Rotate spindle-speed dial to 100 RPM and spindlespeed range knob to high "H".
8.
Press ON button.
9.
Run machine for a minimum of 10 minutes.
10. Without stopping spindle, use spindle-speed dial to
run machine at 1000 and 2000 RPM for 10 minutes
each.
11. Press OFF button.
The spindle break-in of the machine is now complete!
-21-
Inspections &
Adjustments
The following adjustments were performed
at the factory before the machine was
shipped:
•
•
Gib Adjustments.................. Page 35
Leadscrew Backlash
Adjustments....................... Page 36
Be aware that these can change during the
shipping process. Pay careful attention to
these adjustments when first operating the
machine. If you find that the adjustments
are not set to your personal preferences,
re-adjust them.
SETUP
To perform spindle break-in procedure, do these steps:
You must complete this procedure to
maintain the warranty. Failure to do
this could cause rapid wear-and-tear of
spindle bearings once they are placed
under load.
Model M1116 (For Machines Mfd. Since 06/17)
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
To. reduce. your. risk. of. serious. injury.
or. damage. to. the. machine,. read. this.
entire.manual.BEFORE.using.machine.
The overview below provides the novice machine operator
with a basic understanding of how the machine is used
during operation, so the machine controls/components
discussed later in this manual are easier to understand.
Due to its generic nature, this overview is NOT intended
to be an instructional guide.
OPERATIONS
To complete typical operation, operator does the
following:
1.
Examines workpiece to make sure it is suitable for
cutting/drilling.
2.
Puts on personal protective equipment.
3.
Securely clamps workpiece to table.
4.
With machine disconnected from power, installs
correct tooling.
5.
Adjusts headstock height above table.
6.
Rotates spindle-speed dial to lowest setting.
7.
Selects correct gear setting on gearbox.
8.
Connects machine to power and presses ON button
and rotates spindle-speed dial to correct spindle
speed.
9.
Uses downfeed controls or table controls to perform
operation.
10. Presses OFF button and waits for spindle to
completely stop before removing workpiece,
changing tooling, or changing spindle speeds.
-22-
To. reduce. the. risk. of. eye. injury,.
always. wear. ANSI-approved. safety.
glasses.and.face.shield.while.operating.
this.machine.
If you are an inexperienced operator,
we strongly recommend that you read
books or trade articles, or seek training
from an experienced operator of this
type of machinery before performing
unfamiliar operations. Above.all,.safety.
must.come.first!
Model M1116 (For Machines Mfd. Since 06/17)
Downfeed Controls
Identification (Figure 17)
A. Quill Lock Lever
B. Spindle Depth DRO
C. Fine Downfeed Handwheel
D. Coarse Downfeed Handle
E. Downfeed Selector Knob
C
B
A
E
Using Spindle Depth DRO
1.
Press Power/ O button (see Figure 18). A reading
should appear on display.
2.
Press in/mm button to select inches or millimeters.
Each press of button switches between units.
3.
Press ZERO to "zero" readout at any time. Current
reading will be cleared and scale will reset to 0.00.
To increase or decrease reading, press or button.
This is useful when calibrating mill/drill to known
dimensions on a workpiece.
4.
D
Press Power/O button when operation is complete.
Figure 17. Identification of downfeed
controls.
Power
Button
Zero
Display
in/mm
1.
Loosen downfeed selector knob to engage coarse
downfeed handles.
2.
Loosen quill lock lever.
3.
Turn on spindle depth DRO and zero it out.
4.
Use coarse downfeed handles to raise and lower
spindle while referencing spindle depth DRO for
precise movement.
Button
Button
Figure 18. Identification of spindle depth
DRO controls.
Using Fine Downfeed
1.
Tighten downfeed selector knob to engage fine
downfeed handwheel.
2.
Loosen quill lock lever.
3.
Turn on spindle depth DRO and zero it out.
4.
Rotate fine downfeed handwheel to raise and lower
spindle while referencing spindle depth DRO for
precise movement.
-23-
OPERATIONS
Using Coarse Downfeed
Model M1116 (For Machines Mfd. Since 06/17)
Headstock Movement
The headstock moves in the following ways:
•
•
Travels up and down the column (Z-axis).
Tilts 45° left or right relative to the table.
Vertical
Handwheel
Raising/Lowering Headstock
1.
DISCONNECT MACHINE FROM POWER!
2.
Loosen both Z-axis lock levers shown in Figure 19.
3.
Use vertical handwheel shown in Figure 19 to adjust
headstock height.
4.
Retighten lock levers.
Z-Axis
Lock
Levers
Figure 19. Location of Z-axis lock levers.
Tilting Headstock
Angle
Lock Nut
Tools Needed
Qty
Wrench 19mm....................................................1
Wrench 14mm....................................................1
OPERATIONS
To tilt headstock, do these steps:
Center
Bolt
1.
DISCONNECT MACHINE FROM POWER!
2.
Support headstock with one hand, then loosen
headstock center bolt and angle lock nut
(see Figure 20).
3.
While watching tilt scale, rotate headstock to
required angle, then retighten center bolt and angle
lock nut to secure headstock.
-24-
Tilt Scale
Figure 20. Headstock tilt controls.
Model M1116 (For Machines Mfd. Since 06/17)
Table Travel
The table travels in two directions and is controlled by
handwheels, as illustrated in Figure 21:
•
•
X-axis (longitudinal)
Y-axis (cross)
X-Axis or Longitudinal Travel
(Left & Right)
Y-Axis or
Cross Travel
(In & Out)
Graduated Dials
The handwheels have graduated dials that are used to
determine table movement in 0.002" increments, with one
full revolution equalling 0.100".
Figure 21. Possible directions of table
travel.
Rotate graduated dial to a relative starting point (see
Figure 22).
Graduated
Dial
X-Axis Handwheel
Tool Needed
Qty
Hex Wrench 5mm................................................1
To use X-axis handwheel, do these steps:
1.
Loosen both X-axis table locks shown in Figure 23.
2.
3.
Position table stops along front of table to restrict
table travel.
Figure 22. Graduated dial location.
Table Stops
Adjust X-axis graduated dial to zero, then use
handwheel to move table.
Y-Axis Handwheel
The saddle does not have limit stops. To move the table
along the Y-axis, loosen the Y-axis table locks shown in
Figure 23, then use the handwheel in front of the table
in the same manner as the X-axis handwheel.
X-Axis
Table Locks
Y-Axis
Table Locks
Figure 23. X- and Y-axis table travel locks.
-25-
OPERATIONS
Note: To re-adjust positioning of table locks, pull
out on table lock handle and rotate.
Model M1116 (For Machines Mfd. Since 06/17)
DRO Components
Digital Readout (DRO)
The Model M1116 features a magnetically mounted DRO
(see Figure 24) to measure X-axis (table), Y-axis (saddle),
and Z-axis (column) travel.
Note: When placing the DRO, locate all cables so they do
not interfere with machine operation and get pinched by
moving components.
The X-axis sensor and scale are attached to the table.
The Y-axis scale is attached to the saddle, and the Y-axis
sensor is attached to the base. The Z-axis sensor and
scale are attached to the column (see Figure 25).
Figure 24. DRO magnetically mounted to
mill headstock.
DRO
Z-Axis Sensor
(Viewed from behind)
Shielded cables run from each sensor to plugs on the back
of the DRO (see Figures 25—26). The DRO connects to a
110V power supply with a dedicated power cord using a
NEMA 1-15 plug.
CXM-3
POWER
X-Axis Port
Z-Axis Port
Y-Axis Sensor
Y-Axis Port
Using the DRO
OPERATIONS
Refer to Figure 27 for location of controls and display of
the DRO.
Power Cord
Port
X-Axis
Sensor
A. DRO displays current position of X-axis, Y-axis, and
Z-axis in hundredths of a millimeter or thousandths
of an inch.
B.
HOT
NEUTRAL
110 VAC
1-15 Plug
Figure 25. M1116 DRO wiring.
"X" value displays total X-axis travel from zero (0)
along table.
C. "Y" value displays total Y-axis travel from zero (0)
along saddle.
D. "Z" value displays total Z-axis travel from zero (0)
along column.
E.
In/MM button allows users to choose measurement
display in inches or millimeters.
F.
Green light indicates current display mode (inches or
millimeters).
G. ZERO buttons reset values at any point along the
selected axis to 0.00.
H. Magnetic mount.
ON/OFF
Switch
Z-Axis
Port
X-Axis
Port
Y-Axis
Port
DRO Power
Cord Port
Figure 26. DRO cable connections (rear).
A
B
H
C
G
D
E
F
Figure 27. DRO controls and display.
-26-
Model M1116 (For Machines Mfd. Since 06/17)
Installing/Removing
Tooling
The Model M1116 includes a 1–13mm drill chuck with an
R8 arbor (see Figure 28).
Cutting tools are sharp and can easily
cause cutting injuries. Always protect
your hands with leather gloves or
shop rags when handling cutting tools.
Installing Tooling
Tools Needed
Qty
Spindle Pin........................................................1
Wrench 8mm......................................................1
Brass Hammer....................................................1
To install tooling, do these steps:
Tool Slot
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove drawbar cap (see Figure 29).
3.
Align tool slot (see Figure 30) with pin inside
spindle, then insert tooling into spindle until in
contacts drawbar.
Note: Height of drawbar inside spindle can be
changed by rotating adjustment nut (see Figure 30).
From above, thread drawbar by hand into tooling.
5.
Secure spindle with spindle pin and tighten drawbar
with wrench, as shown in Figure 30.
Drawbar Cap
OPERATIONS
4.
Figure 28. 1–13mm drill chuck joined with
R8 arbor.
Note: DO NOT overtighten drawbar.
6.
Re-install drawbar cap.
Figure 29. Location of drawbar cap.
Removing Tooling
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove drawbar cap and secure spindle with spindle
pin, as shown in Figure 30. Unthread drawbar from
tooling one full rotation.
Drawbar
Adjustment
Nut
Drawbar
Note: DO NOT fully unthread tooling from drawbar
or the drawbar and tool threads could be damaged
in the next step.
3.
Tap top of drawbar with brass hammer to unseat
taper.
4.
Hold tooling with one hand and unthread drawbar.
-27-
Spindle Pin
Figure 30. Components used when
installing or removing tooling.
Model M1116 (For Machines Mfd. Since 06/17)
Setting Spindle Speed
Using the correct spindle speed is important for safe and
satisfactory results, as well as maximizing tool life.
To set the spindle speed for operation, you will need
to: 1) Determine the best spindle speed for the cutting/
drilling task, and 2) adjust the gearbox knob and spindlespeed dial to produce determined speed.
Determining Spindle Speed
Many variables affect the optimum spindle speed to use
for any given operation, but the two most important
are the recommended cutting speed for the workpiece
material and the diameter of the cutting tool, as noted in
the formula shown in Figure 31.
Cutting speed, typically defined in feet per minute (FPM),
is the speed at which the edge of a tool moves across the
material surface.
OPERATIONS
A recommended cutting speed is an ideal speed for
cutting a type of material in order to produce the desired
finish and optimize tool life.
The books Machinery’s Handbook or Machine Shop
Practice, and some internet sites, provide excellent
recommendations for which cutting speeds to use when
calculating the spindle speed. These sources also provide
a wealth of additional information about the variables
that affect cutting speed and they are a good educational
resource.
Also, there are a large number of easy-to-use spindle
speed calculators that can be found on the internet.
These sources will help you take into account the
applicable variables in order to determine the best
spindle speed for the operation.
-28-
*Recommended
Spindle
= Speed
Tool Dia. (in inches) x 3.14
(RPM)
Cutting Speed (FPM) x 12
*Double if using carbide cutting tool
Figure 31. Formula for determining best
spindle speed.
Model M1116 (For Machines Mfd. Since 06/17)
Setting Spindle Speed
1.
Shift spindle-speed range knob to either "L" (spindle
speeds of 50—1000 RPM) or "H" (spindle speeds of
100—2000 RPM) (see Figure 32).
Spindle-Speed
Range Knob
Note: If necessary, rotate spindle by hand to mesh
gears when changing ranges.
Figure 32. Select "L" or "H" to change
spindle speed range.
2.
Rotate variable-speed spindle dial fully
counterclockwise to set spindle speed at lowest
value (see Figure 33).
3.
Press ON button.
4.
Watch spindle speed tachometer readout and adjust
variable-speed spindle dial as needed until desired
RPM is reached.
-29-
ON
Button
Variable-Spindle
Speed Dial
Figure 33. Spindle-speed controls.
OPERATIONS
Change spindle speed ONLY when the spindle is
completely stopped. Otherwise, machine damage
could occur.
SpindleSpeed
Tachometer
Model M1116 (For Machines Mfd. Since 06/17)
ACCESSORIES
Mill-Drill Accessories
The following mill-drill accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at:
1-800-840-8420 or at [email protected].
Both jaws on the Shop Fox D4064 Precision Self-Centering Vise
move in equal and opposite directions so parts of varying size remain
centered as long as the vise remains centered to the milling machine
spindle. It's ideal for milling structural tubing of different diameters.
Precision-ground dovetailed ways and an adjustable gib provide ultrasmooth operation. The jaws measure 4" wide by 11⁄2" high. Maximum
capacity is 4". Overall size is 10" long x 81⁄2" wide x 41⁄4" high.
OPERATIONS
The Steelex M1076 4" Rotary Table is perfect for doing smaller,
precision work, and features whole-degree scale on the dial, wormgear drive, and a lash-adjustment screw.
The Steelex M1079 12-Pc. R8 Collet Set features collets that are
precision ground to very close tolerances. Sizes include: 1⁄8", 3⁄16",
1
⁄4", 5⁄16", 3⁄8", 7⁄16", 1⁄2", 9⁄16", 5⁄8", 11⁄16", 3⁄4" & 7⁄8". Switch out end
mills the easy way—just attach the quick-change collet chuck to your
mill and slip your end mill into the appropriate collet.
The Shop Fox D4089 4-Pc. Machinist's Square Set will prove useful
in your shop. Each square is finely ground steel. All have common
beam and blade widths and thicknesses which will allow them to be
used in combination. 2", 3", 4" & 6" squares.
The Steelex M1080 3⁄8" Clamping Kit features case-hardened blocks,
bolts, nuts and hold-downs. Clamping kit includes 24 3⁄8" studs, 6
pairs of step blocks, 6 1⁄2" T-nuts, 6 flange nuts, 4 coupling nuts,
and 6 end hold-downs. Racks can be mounted to the wall or side of
machine for easy access.
-30-
Model M1116 (For Machines Mfd. Since 06/17)
MAINTENANCE
General
For optimum performance from the machine, follow
this maintenance schedule and refer to any specific
instructions given in this section.
Daily Check:
•
Loose mounting bolts.
•
Damaged tooling.
•
Clean debris and built up grime off of machine.
•
Worn or damaged wires.
•
Any other unsafe condition.
Every 8 Hours of Operation:
•
Lubricate table and column ways (Page 32).
•
Lubricate quill outside surface (Page 34).
MAKE. SURE. that. your. machine. is.
unplugged. during. all. maintenance.
procedures!. If. this. warning. is. ignored,.
serious.personal.injury.may.occur.
Every 40 Hours of Operation:
•
Lubricate table leadscrews (Page 33).
Every 90 Hours of Operation:
•
Headstock gears (Page 33).
•
Lubricate quill rack (Page 34).
Every 120 Hours of Operation:
•
Lubricate Z-axis leadscrew (Page 32).
Cleaning & Protecting
MAINTENANCE
Metal chips left on the machine that have been soaked
with water-based coolant will invite oxidation and a
gummy residue build-up around the moving parts. Use a
brush and shop vacuum to remove chips and debris from
the working surfaces of the mill/drill. Never blow off the
mill/drill with compressed air, as this will force metal
chips deep into the mechanisms and may cause injury to
yourself or bystanders.
Remove any rust build-up from unpainted cast-iron
surfaces of mill/drill and treat with a non-staining
lubricant after cleaning.
Protect other unpainted cast-iron surfaces with regular
applications of a product like South Bend Way Oil for
Lathes.
-31-
Figure 34. SB1365 South Bend Way Oil for
Lathes.
Model M1116 (For Machines Mfd. Since 06/17)
Lubrication
An essential part of lubrication is cleaning the
components before lubricating them. This step is
critical because grime and chips build up on lubricated
components over time, which makes them hard to move.
Clean all exterior components in this section with mineral
spirits, shop rags, and brushes before lubricating.
DISCONNECT MACHINE FROM POWER BEFORE PERFORMING
LUBRICATION!
Z-Axis Ways
(1 of 2)
Figure 35. Z-axis way lubrication points.
Follow reasonable lubrication practices as outlined in
this manual. Failure to do so could lead to premature
failure of machine and will void warranty.
Y-Axis Ways
Table and Column Ways
Lube Type................Model SB1365 or ISO 68 Equivalent
Lube Amount.......................................... Thin Coat
Lubrication Frequency....................8 hrs. of Operation
Regular lubrication will ensure mill/drill performs at its
highest potential. Regularly wipe table and column ways
with recommended lubrication, then move components
back and forth several times to ensure smooth movements
(see Figures 35–37).
Figure 36. Y-axis way lubrication points.
MAINTENANCE
Z-Axis Leadscrew
Lube Type................................................. NLGI#2
Lube Amount.......................................... Thin Coat
Lubrication Frequency.................120 hrs. of Operation
X-Axis Ways
To lubricate Z-axis leadscrew, do these steps:
Figure 37. X-axis lubrication points.
1.
DISCONNECT MACHINE FROM POWER!
2.
Lower headstock as far as you can without
contacting spindle to table surface.
3.
Rotate cover to expose Z-axis leadscrew as shown in
Figure 38. Use mineral spirits and a brush to clean
as much existing grease and debris off of Z-axis
leadscrew as possible. Allow leadscrew to dry.
4.
Using a brush, apply NLGI#2 grease to exposed
leadscrew threads, then move headstock through its
full range of motion several times to disperse grease
along full length of leadscrew.
Z-Axis
Leadscrew
-32-
Cover
Figure 38. Z-axis leadscrew cover and
lubrication point.
Model M1116 (For Machines Mfd. Since 06/17)
Table Leadscrews
Lube Type................Model SB1365 or ISO 68 Equivalent
Lube Amount.......................................... Thin Coat
Lubrication Frequency.................. 40 hrs. of Operation
To lubricate table leadscrews, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Using Y-axis handwheel, move table as far forward as
possible.
3.
Use a 4mm hex wrench to remove rubber way cover,
then use mineral spirits and a brush to clean existing
grease and debris off of Y-axis leadscrew shown in
Figure 39. Allow leadscrew to dry.
4.
Apply thin coat of ISO 68 machine oil to exposed
leadscrew threads, then move table through its full
range of cross motion several times to disperse oil
along full length of leadscrew.
5.
Using X-axis handwheel, move table as far to one
side as possible.
6.
From beneath table, use mineral spirits and a brush
to clean as much of existing grease and debris as
possible off of X-axis leadscrew shown in Figure 40.
Allow leadscrew to dry.
7.
Y-Axis
Leadscrew
Figure 39. Location of Y-axis leadscrew
(way cover removed).
X-Axis Leadscrew
Figure 40. Location of X-axis leadscrew.
Repeat Step 4 to lubricate X-axis leadscrew.
Headstock Gears
Cap Screw
To lubricate headstock gears, do these steps:
1.
Remove cap screw and headstock gear access cover
shown in Figure 41.
2.
Using small brush, apply thin coat of grease to
headstock gears.
3.
Operate mill/drill in both high and low gear settings
to work grease through gears.
4.
Re-install access cover and cap screw removed in
Step 1.
-33-
Headstock
Gears
Figure 41. Headstock access cover and
cap screw location.
MAINTENANCE
Headstock Gear
Access Cover
Lube Type................................................. NLGI#2
Lube Amount.......................................... Thin Coat
Lubrication Frequency.................. 90 hrs. of Operation
Model M1116 (For Machines Mfd. Since 06/17)
Quill Outside Surface
Lube Type................Model SB1365 or ISO 68 Equivalent
Lube Amount.......................................... Thin Coat
Lubrication Frequency....................8 hrs. of Operation
To lubricate quill, do these steps:
1.
Without disturbing grease on quill rack, clean
outside smooth surface of quill (see Figure 42) with
mineral spirits and shop rags.
2.
When dry, apply thin coat of lubricant to smooth
surface, then move spindle up and down to evenly
distribute oil.
Quill Outside
Surface
Quill Rack
Lube Type................................................. NLGI#2
Lube Amount.......................................... Thin Coat
Lubrication Frequency.................. 90 hrs. of Operation
Figure 42. Outside surface of quill.
MAINTENANCE
To lubricate quill rack, do these steps:
1.
Move quill down to gain full access to quill rack (see
Figure 43).
2.
Clean teeth with mineral spirits, shop rags, and
brush.
3.
When dry, apply thin coat of grease to teeth and
raise/lower quill several times to evenly distribute.
Note: Re-apply oil that may have been removed
during the cleaning process to the quill surface
around the rack.
Rack
Figure 43. Quill rack location.
Replacing DRO Battery
If the spindle depth DRO stops operating correctly, the 3V
lithium cell battery may need replacing.
To replace DRO battery, do these steps:
1.
Use a #3 standard screwdriver to remove battery
cover (see Figure 44).
2.
Remove old battery, dispose of it according to state
and federal regulations, then replace it with a new
one.
3.
Replace battery cover.
Battery Cover
Figure 44. Battery cover for DRO.
-34-
Model M1116 (For Machines Mfd. Since 06/17)
SERVICE
General
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].
Adjusting Gibs
Tool Needed
Qty
Standard Screwdriver #2........................................1
MAKE. SURE. that. your. machine. is.
unplugged. during. all. service. procedures!. If. this. warning. is. ignored,. serious.personal.injury.may.occur.
Gibs are tapered lengths of metal sandwiched between
two moving surfaces to control how much friction
they have when they slide past one another. Correctly
adjusting the gibs is critical to producing accurate milling
results.
Tight gibs make table movement more accurate but
stiff. Loose gibs make table movement sloppy but easy.
The goal of gib adjustment is to remove unnecessary
sloppiness without causing the ways to bind.
Tip: Many experienced machinists adjust the gibs until
there is just a slight drag in table movement.
Standard screws on each end allow gib adjustment to
increase or decrease the friction between the sliding
surfaces of the ways.
Y-Axis Gib Screw
(1 of 2)
X-Axis Gib Screw
(1 of 2)
Figure 45. Location of gib screws.
DISCONNECT MACHINE FROM POWER BEFORE ADJUSTING
THE GIBS!
-35-
SERVICE
Make sure all table locks are loose. Then, loosen one
gib adjustment screw (see Figure 45) and tighten the
opposing screw the same amount to move the gib, while
at the same time using the handwheels to move the table
until you feel a slight drag in that path of movement.
Model M1116 (For Machines Mfd. Since 06/17)
Adjusting Leadscrew
Backlash
Leadscrew backlash is the amount of free-play movement
in the leadscrew (when changing the direction of rotation)
before the attached device begins to move.
X-Axis Leadscrew Nut
Cap Screw
Leadscrews must have a certain amount of backlash, but
over time, this will increase with normal wear. Generally,
0.003"–0.006" leadscrew backlash is acceptable to ensure
smooth movement and reduce the risk of premature
thread wear.
The X- and Y-axis leadscrew backlash is adjusted by using
a long 5mm hex wrench to tighten/loosen the cap screw
on the leadscrew nut. This adjusts the force the split
leadscrew nut exerts on the leadscrew threads.
The X-axis leadscrew nut shown in Figure 46 is accessed
from underneath the left side of the table.
SERVICE
The Y-axis leadscrew nut is similar and is accessed from
underneath the machine base.
-36-
Figure 46. Example of X-axis leadscrew
nut cap screw for adjusting backlash.
Model M1116 (For Machines Mfd. Since 06/17)
Brush Replacement
This mill/drill is equipped with a universal motor that
uses two carbon brushes to transmit electrical current
inside the motor. These brushes are considered to be
regular "wear items" or "consumables" that will need to
be replaced during the life of the motor. The frequency
of required replacement is often related to how much the
motor is used and how hard it is pushed.
Cap Screws
(2 of 4)
Replace the carbon brushes in pairs (part number:
XM1116202) when the motor no longer reaches full power,
or when the brushes measure less than 1⁄4" long (new
brushes are 5⁄8" long).
Tools Needed:
Qty
Hex Wrench 3mm................................................1
Standard Screwdriver #2........................................1
Figure 47. Location of motor cover cap
screws.
To inspect and replace motor brushes, do these steps:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove motor cover by removing cap screws (see
Figure 47).
3.
Unscrew one of the brush caps (see Figure 48).
4.
Remove old brush assembly. If brush is worn down
to less than 1⁄4'', then replace it with a new one.
Otherwise re-install old brush (see Figure 49).
5.
Replace brush cap to secure brush.
6.
Repeat Steps 3–5 for second brush assembly on other
side of motor.
7.
Replace motor cover.
Figure 48. Removing motor brush cap.
SERVICE
Figure 49. Inserting new motor brush.
-37-
Model M1116 (For Machines Mfd. Since 06/17)
Troubleshooting
The following troubleshooting tables cover common problems that may occur with this machine. If you
need replacement parts or additional troubleshooting help, contact our Technical Support.
Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if
available, your original purchase receipt. This information is required to properly assist you.
Motor & Electrical
PROBLEM
Machine does not
start or a breaker
trips.
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Blown fuse in machine.
2. Chuck guard open.
3. Incorrect power supply voltage or circuit
size.
4. Plug/receptacle at fault/wired
incorrectly.
5. Power supply circuit breaker tripped or
fuse blown.
6. Motor wires connected incorrectly.
7. Wiring open/has high resistance.
SERVICE
8. Motor brushes at fault.
9. Chuck guard safety switch at fault.
10. Circuit board at fault.
11. Motor at fault.
12. Potentiometer/variable-speed dial at
fault.
1. Replace fuse/ensure no shorts.
2. Close guard.
3. Ensure power supply voltage and circuit size
(Page 41).
4. Test for good contacts; correct wiring (Page 41).
5. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse (Page 41).
6. Correct motor wiring connections (Page 41).
7. Check/fix broken, disconnected, corroded wires;
repair/replace as necessary (Page 42).
8. Remove/replace brushes (Page 37).
9. Replace safety switch (Page 41).
10. Test/replace (Page 42).
11. Test/repair/replace (Page 41).
12. Test/replace (Page 41).
Machine stalls or is
overloaded.
1. Feed rate/cutting speed too fast.
2. Wrong cutter type.
3. Machine undersized for task or tooling
incorrect for task.
4. Motor wired incorrectly.
5. Motor bearings at fault.
6. Motor overheated.
7. Motor at fault.
1. Decrease feed rate/cutting speed.
2. Use correct cutter for task.
3. Use correct cutter/bit; reduce spindle RPM; use
coolant fluid if possible.
4. Wire motor correctly (Page 41).
5. Test/repair/replace.
6. Clean motor/let cool/reduce workload.
7. Test/repair/replace.
Machine has
vibration or noisy
operation.
1. Motor or machine component loose.
1. Inspect/replace damaged bolts/nuts, and retighten with blue thread-locking fluid.
2. Tighten/replace mounting bolts in bench/stand;
relocate/shim machine (Page 18).
3. Fix/replace dented fan cover; replace loose/damaged fan.
4. Properly clamp workpiece on table or in vise.
5. Decrease depth of cut.
6. Make sure tooling is properly secured.
7. Replace/resharpen cutter.
8. Replace/sharpen bit; index bit to workpiece; use
appropriate feed rate and cutting RPM.
9. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
2. Machine incorrectly mounted or sits
unevenly.
3. Motor fan rubbing on fan cover.
4.
5.
6.
7.
8.
Workpiece not secure.
Excessive depth of cut.
Cutter/tooling loose.
Cutter dull or at fault.
Bit is chattering.
9. Motor bearings at fault.
-38-
Model M1116 (For Machines Mfd. Since 06/17)
Operation
PROBLEM
Tool loose in spindle.
Breaking tools or cutters.
Workpiece vibrates or
chatters during operation.
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Cutting tool not fully drawn up
into spindle taper.
2. Debris on cutting tool or in spindle taper.
3. Taking too big of cut.
1. Tighten drawbar (do not overtighten) (Page 27).
1. Spindle speed/feed rate too fast
for depth of cut, cutting tool
size, or workpiece material.
2. Cutting tool too small.
3. Improper or no cutting lubricant/
cutting tool getting too hot.
4. Taking too big of a cut.
5. Spindle extended too far down.
1. Reduce spindle speed (Page 28); reduce feed
rate; take lighter cut.
1. Table locks not tight.
2. Workpiece not secure.
3. Spindle speed/feed rate too fast.
4. Spindle extended too far down.
Table is hard to move.
1. Table locks tightened down.
2. Chips loaded up on ways.
3. Ways are dry and need
lubrication.
4. Table limit stops interfering.
5. Gibs too tight.
Bad surface finish.
1. Spindle speed/feed rate too fast.
2. Dull/incorrect cutting tool.
Threads not smooth.
1. Cutting edge chipped on cutting
tool.
2. Cutting tool not centered.
3. Chip packing.
4. Galling (adhesion between
surfaces).
Cutting results not square.
3. Lessen depth of cut and allow chips to clear.
2. Use larger cutting tool and slower feed rate.
3. Use proper lubricant for operation.
4. Lessen depth of cut and allow chips to clear.
5. Fully retract spindle and lower headstock. This
increases rigidity.
1. Tighten table locks (Page 25).
2. Properly clamp workpiece on table or in vise.
3. Reduce spindle speed (Page 28); reduce feed
rate.
4. Fully retract spindle and lower headstock. This
increases rigidity.
1. Release table locks (Page 25).
2. Frequently clean away chips that load up during
milling operations.
3. Lubricate ways (Page 32).
4. Adjust table limit stops out of the way
(Page 25).
5. Adjust gibs (see Page 35).
1. Reduce spindle speed (Page 28); reduce feed
rate.
2. Sharpen/replace cutting tool; select better tool
for operation.
3. Check for proper direction of cutting tool
rotation.
4. Properly clamp workpiece on table or in vise.
5. Fully retract spindle and lower headstock. This
increases rigidity.
1. Replace cutting tool.
2. Center cutting tool.
3. Use spiral point/spiral fluted taps; reduce number
of flutes to provide extra chip room.
4. Use proper coolant; reduce tapping speed.
1. Adjust gibs (Page 35).
1. Table travel inconsistent.
-39-
SERVICE
3. Wrong rotation direction of cutting tool.
4. Workpiece not secure.
5. Spindle extended too far down
during or at beginning of
operation.
2. Clean collet and spindle taper.
Model M1116 (For Machines Mfd. Since 06/17)
Operation
PROBLEM
Spindle speed readout does
not display reading.
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Shorted/disconnected wiring/
plugs.
2. Spindle speed sensor has gone
bad.
3. Spacing between sensor and scale
incorrect.
1. Inspect circuit boards, sensors, plugs, and wiring
connections. Repair/replace as necessary.
2. Test/replace as necessary.
3. Adjust spacing between sensor and scale.
Digital Readout Units (DRO)
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
3. Inspect sensors, plugs, and wiring connections.
3. Shorted/disconnected wiring/
Replace/repair as necessary.
plugs.
1. Connect DRO to power (Page 26).
1. X/Y/Z-Axis DRO is not plugged in.
2. Spindle depth DRO battery is dead. 2. Replace battery (Page 34).
X/Y/Z-Axis DRO reading is
incorrect.
1. Spacing between sensor and scale
is incorrect.
2. Initial reading is incorrect.
3. Sensor has gone bad.
SERVICE
X/Y/Z-Axis DRO or spindle
depth DRO do not give
reading.
-40-
1. Adjust spacing between sensor and scale.
2. Zero/reset DRO at beginning point (Page 26).
3. Test/replace sensor as necessary.
Model M1116 (For Machines Mfd. Since 06/17)
Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Compare the manufacture date of your machine to
the one stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support
at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
SHOCK.HAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
MOTOR.WIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
QUALIFIED.ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified
electrician should perform wiring tasks on
this machine. If you are not a qualified
electrician, get help from one before
attempting any kind of wiring job.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to 10 minutes after being
disconnected from the power source.
To reduce the risk of being shocked,
wait at least this long before working on
capacitors.
WIRE.CONNECTIONS. All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
WIRE/COMPONENT.DAMAGE..Damaged wires
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
CIRCUIT.REQUIREMENTS. You MUST follow
the requirements at the beginning of this
manual when connecting your machine to a
power source.
EXPERIENCING.DIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at
(360) 734-3482.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLUE
WHITE
BROWN
GREEN
GRAY
YELLOW
YELLOW
GREEN
PURPLE
RED
ORANGE
PINK
-41-
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
SERVICE
WIRING DIAGRAM COLOR KEY
BLACK
Model M1116 (For Machines Mfd. Since 06/17)
M1116 Electrical Components
Motor
Spindle RPM
Sensor
Front
Panel
Figure 50. Wiring overview.
Front Panel
Side Panel
SERVICE
Rear Panel
Limit
Switch
Inside Bottom Panel
Figure 51. Control panel wiring overview.
-42-
Model M1116 (For Machines Mfd. Since 06/17)
M1116 Wiring Diagram
Spindle
RPM
Sensor
110V
Motor
Front Panel
(Viewed From Behind)
Side Panel
Rear Panel
ZD-SK-THL
JD-014 REV A 091111
Circuit Board
A+
P3
P1
L1
13
14
On/Off Switch
KEDU
KJD17B
120V
L2
A
5WR02J
WX14-12
4 K7±5
Variable
Speed Dial
A
J2
Fuse - F10AL250V
Fuse Holder - MF528 10A 250V
GND
Fuse - F10AL250V
Fuse Holder - MF528 10A 250V
DC Motor Speed Control
23
24
R31
JYMC- 22UB-II
Spindle Speed DRO
To Plug
J1
B
N1
IN
G
N
IN
L
Circuit
Board
L1
CESX 1101-28
Inside Bottom Panel
Limit Switch
KW1-103
15A 125VAC
16(4)A 250
VAC
110 VAC
Neutral
5-15 Plug
(As Recommended)
Hot
Ground
Read
Page 41
STOP
This. motor. wiring. diagram. is. current. at. the. time. of.
printing;. however,. always. use. the. diagram. on. the.
inside.of.the.junction.box.cover.when.rewiring.your.
motor!
-43-
SERVICE
Before
Wiring
Model M1116 (For Machines Mfd. Since 06/17)
PARTS
Column
311
312
319
314
13
315
5
8
ro
12
ze
ro
in
mm
3
313
9
ze
33
34
Y
Z
26
15
6
X
301
27
36
2
14
7
32
31
16
1
10
4
35
98
25
11
16
10
17
ze
ro
28
48
29
mm
inch
49
22
23
30
19
77
7
317
316
310
66
24
67
316
73
305
52
68
15 14
51
69
73
306
307
304
302
318
306
303
54
14
15
72
314
64
70
16
71
67
16
65
308
60
32
35
59
60 51
63
61
314
44
38
40 58
75
309
315
74
55
50
56
62
44
60 59
51
38
58
40
76
PARTS
32
-44-
35
Model M1116 (For Machines Mfd. Since 06/17)
Column Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
40
44
48
49
50
51
52
54
Z-AXIS SLIDE
SET SCREW M6-1 X 16
FLAT WASHER 6MM
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 25
FLAT WASHER 12MM
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 40
T-BOLT M8-1.25 X 60
FLAT WASHER 8MM
LOCK WASHER 8MM
HEX NUT M8-1.25
SLIDE ALIGNMENT BLOCK
LOCK PLUNGER, BRASS
ADJUSTABLE HANDLE 50L, M6-1 X 16
GIB ADJUSTMENT SCREW M6-1 X 25
Z-AXIS GIB
HEADSTOCK ANGLE SCALE
CAP SCREW M5-.8 X 10
Z-AXIS WAY COVER BRACKET
Y-AXIS WAY COVER
Y-AXIS WAY COVER BRACKET
HEX NUT M10-1.5 TALL
THRUST BEARING 51200
INDICATOR PLATE
MACHINE KEY 4 X 4 X 16
Z-AXIS LEADSCREW
Z-AXIS LEADSCREW NUT
HANDWHEEL TYPE-4 100D X 10B-K X M6-1
HANDLE W/OUT SHAFT 15 X 50, 8D
CAP SCREW M6-1 X 14
COLUMN TOP COVER
SHOULDER SCREW M6-1 X 60, 8 X 45
Z-AXIS GRADUATED DIAL
HANDWHEEL CURVED PLATE SPRING
HEX NUT M8-1.25
MACHINE KEY 4 X 4 X 12
COLUMN
Z-AXIS SCALE
THREADED SLEEVE M6-1 X 16
CAP SCREW M6-1 X 14
X-AXIS LEADSCREW BRACKET (LH)
TABLE
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
98
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
COOLANT HOSE FITTING
X-AXIS LEADSCREW BRACKET (RH)
HANDLE W/OUT SHAFT 15 X 50, 8D
HANDWHEEL TYPE-4 100D X 10B-K X M6-1
TABLE GRADUATED DIAL
THRUST BEARING 51100
CAP SCREW M6-1 X 10
LIMIT STOP
T-NUT M6-1
X-AXIS SCALE
X-AXIS LEADSCREW
X-AXIS LEADSCREW NUT
CAP SCREW M4-.7 X 20
SADDLE
TABLE STOP BLOCK
Y-AXIS GIB
Y-AXIS LEADSCREW NUT
X-AXIS GIB
CAP SCREW M6-1 X 25
X-AXIS BEARING HOUSING
X-AXIS LEADSCREW
BASE
CAP SCREW M12-1.75 X 90
SET SCREW M10-1.5 X 8
DRO DISPLAY UNIT
X-AXIS DRO SENSOR
X-AXIS SENSOR MOUNTING BRACKET
X-AXIS METALLIC STRIP 10 X 480MM
ALUMINUM BRACKET 30 X 480MM
FLAT WASHER 4MM
CAP SCREW M4-.7 X 8
Y-AXIS DRO SENSOR
Y-AXIS SENSOR MOUNTING BLOCK
Y-AXIS METALLIC STRIP 10 X 150MM
Z-AXIS DRO SENSOR
Z-AXIS SENSOR MOUNTING BLOCK
Z-AXIS METALLIC STRIP 10 X 390MM
CAP SCREW M3-.5 X 16
CAP SCREW M4-.7 X 16
STEEL SLEEVE 5 X 18 X 33L
CAP SCREW M5-.8 X 50
CAP SCREW M4-.7 X 8
DRO POWER CORD 2W 18G 72" 1-15P
XM1116001
XM1116002
XM1116003
XM1116004
XM1116005
XM1116006
XM1116007
XM1116008
XM1116009
XM1116010
XM1116011
XM1116012
XM1116013
XM1116014
XM1116015
XM1116016
XM1116017
XM1116018
XM1116019
XM1116022
XM1116023
XM1116024
XM1116025
XM1116026
XM1116027
XM1116028
XM1116029
XM1116030
XM1116031
XM1116032
XM1116033
XM1116034
XM1116035
XM1116036
XM1116038
XM1116040
XM1116044
XM1116048
XM1116049
XM1116050
XM1116051
XM1116052
XM1116054
XM1116055
XM1116056
XM1116057
XM1116058
XM1116059
XM1116060
XM1116061
XM1116062
XM1116063
XM1116064
XM1116065
XM1116066
XM1116067
XM1116068
XM1116069
XM1116070
XM1116071
XM1116072
XM1116073
XM1116074
XM1116075
XM1116076
XM1116077
XM1116098
XM1116301
XM1116302
XM1116303
XM1116304
XM1116305
XM1116306
XM1116307
XM1116308
XM1116309
XM1116310
XM1116311
XM1116312
XM1116313
XM1116314
XM1116315
XM1116316
XM1116317
XM1116318
XM1116319
PARTS
-45-
Model M1116 (For Machines Mfd. Since 06/17)
Control Panel
94
93
92
78
96
80
91
86
87
90
81
86
97
88
89
85
83
84
79
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
78
79
80
81
83
84
85
86
87
CIRCUIT BOARD JD-014 5WR02J
SPINDLE POTENTIOMETER WX14-12
CAP SCREW M3-.5 X 16
CIRCUIT BOARD CESX 1101-28
ON/OFF SWITCH KEDU KJD-17B/120V
CAP SCREW M4-.7 X 10
CONTROL PANEL PLATE
CAP SCREW M4-.7 X 6
RPM DIGITIAL DISPLAY ZD-SX-THL
88
89
90
91
92
93
94
96
97
ELECTRICAL BOX
CAP SCREW M5-.8 X 8
ELECTRICAL BOX REAR COVER
FUSE HOLDER
FUSE 15A 250V FAST-ACTING, GLASS
POWER CORD 16G 3W 72" 5-15P
STRAIN RELIEF M20 X 1.5 TYPE-3
FUSE 10A 250V FAST-ACTING, GLASS
HEX NUT M3-.5
PARTS
XM1116078
XM1116079
XM1116080
XM1116081
XM1116083
XM1116084
XM1116085
XM1116086
XM1116087
-46-
XM1116088
XM1116089
XM1116090
XM1116091
XM1116092
XM1116093
XM1116094
XM1116096
XM1116097
Model M1116 (For Machines Mfd. Since 06/17)
Headstock
177
178
108
119
120
202 203
109
101
102
183
184
110
103
131
122
123
126
112
202
179
180
111
104
203
121
130
129
124
181
105
115
128
125
113
106
127
114
139
111
140
116
110
107
118
117
138
176
134
173
175
136
174
133
135
143
145
144
182
187
141
164
152
201
151
204
142
170
140
137
132
166 172
154
153
149
162
165
189
146
167
161
163
147
150
171
185
169
168
143
157
160 159
156
158
155
188
148
PARTS
-47-
Model M1116 (For Machines Mfd. Since 06/17)
Headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
QUILL RETAINING CLIP
BUSHING
COMPRESSION SPRING 2.5 X 29 X 100
EXT RETAINING RING 45MM
BALL BEARING 6209ZZ
COMBO GEAR 60/70T
ANG CONTACT BEARING 7007-2RSD
EXT RETAINING RING 15MM
GEAR 37T
EXT RETAINING RING 32MM
BALL BEARING 6002ZZ
COMBO GEAR 42/62T
SHAFT
MACHINE KEY 5 X 5 X 50
MACHINE KEY 5 X 5 X 12
FORK
FORK ARM
CAP SCREW M5-.8 X 8
DRAWBAR CAP
MOTOR COVER
MOTOR 600W 110VDC
FLAT WASHER 4MM
CAP SCREW M4-.7 X 8
CAP SCREW M6-1 X 14
L-BRACKET
SPEED SENSOR
MOTOR MOUNT
CAP SCREW M5-.8 X 12
MOTOR GEAR RING
GEAR 25T
MACHINE KEY 4 X 4 X 6
HEADSTOCK FRONT PANEL PLATE
HEX BOLT M3-.5 X 6
Z-AXIS DRO ASSEMBLY
DRO SLIDE MOUNT
ADJUSTABLE HANDLE 50L, M6-1 X 16
LOCK PLUNGER, BRASS
HEADSTOCK CASTING
HEADSTOCK REAR COVER
CAP SCREW M4-.7 X 8
FINE DOWNFEED KNOB 12 X 26 X 45D
SET SCREW M5-.8 X 6
SPRING PIECE
FINE DOWNFEED GRADUATED DIAL
WORM SHAFT
SPINDLE R8
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
187
188
189
201
202
203
204
QUILL SEAL, RUBBER (LOWER)
TAPERED ROLLER BEARING 32005
QUILL
QUILL SEAL, RUBBER (UPPER)
PRELOAD ADJUSTER NUT
DOWEL PIN 4 X 20, BRASS
SET SCREW M5-.8 X 12
DOWEL PIN 6 X 30
COARSE DOWNFEED LEVER M10-1.5 X 14
KNOB BOLT M8-1.25 X 30
COARSE DOWNFEED HUB
COARSE DOWNFEED GRADUATED DIAL
COMPRESSION SPRING 1.2 X 12 X 2.5
CAP SCREW M4-.7 X 40
FLANGE
BUSHING
WORM GEAR
MACHINE KEY 4 X 4 X 12
GEAR SHAFT 16T
RIVET 2 X 5MM NAMEPLATE, STEEL
HI/LO GEAR INDICATOR PLATE
SET SCREW M8-1.25 X 8
COMPRESSION SPRING 0.8 X 5 X 25
STEEL BALL 6.5MM
HI/LO GEAR KNOB 50D
SET SCREW M5-.8 X 16
SPEED KNOB PLATE
FORK SHAFT FLANGE
FORK SHAFT
CAP SCREW M3-.5 X 6
SPINDLE RING 16MM
CAP SCREW M3-.5 X 6
HEX BOLT M3-.5 X 12
SPEED SENSOR CORD
HEX BOLT M3-.5 X 6
DRILL CHUCK ARBOR R8 X B16
CAP SCREW M3-.5 X 6
GEAR GUARD
DRAWBAR 7/16-20 X 9-7/8
DRILL CHUCK B16 3-16MM
DRILL CHUCK KEY 1/4" STD 11T SD-3/4"
DRAWBAR RETAINER CAP
PRELOAD ADJUSTER SCREW M5-.8 X 10
MOTOR CARBON BRUSH
MOTOR CARBON BRUSH CAP 1-PC
TAPERED ROLLER BEARING 32005
PARTS
XM1116101
XM1116102
XM1116103
XM1116104
XM1116105
XM1116106
XM1116107
XM1116108
XM1116109
XM1116110
XM1116111
XM1116112
XM1116113
XM1116114
XM1116115
XM1116116
XM1116117
XM1116118
XM1116119
XM1116120
XM1116121
XM1116122
XM1116123
XM1116124
XM1116125
XM1116126
XM1116127
XM1116128
XM1116129
XM1116130
XM1116131
XM1116132
XM1116133
XM1116134
XM1116135
XM1116136
XM1116137
XM1116138
XM1116139
XM1116140
XM1116141
XM1116142
XM1116143
XM1116144
XM1116145
XM1116146
-48-
XM1116147
XM1116148
XM1116149
XM1116150
XM1116151
XM1116152
XM1116153
XM1116154
XM1116155
XM1116156
XM1116157
XM1116158
XM1116159
XM1116160
XM1116161
XM1116162
XM1116163
XM1116164
XM1116165
XM1116166
XM1116167
XM1116168
XM1116169
XM1116170
XM1116171
XM1116172
XM1116173
XM1116174
XM1116175
XM1116176
XM1116177
XM1116178
XM1116179
XM1116180
XM1116181
XM1116182
XM1116183
XM1116184
XM1116185
XM1116187
XM1116188
XM1116189
XM1116201
XM1116202
XM1116203
XM1116204
Model M1116 (For Machines Mfd. Since 06/17)
Tools & Chip Guard
255
257
256
258
259
251
200
252
260
253
254
261
191
190
193
192
194
262
195
264
196
205
206
263
197
198
199
DESCRIPTION
REF PART #
DESCRIPTION
190
191
192
193
194
195
196
197
198
199
200
205
206
251
HEX WRENCH 6MM
HEX WRENCH 5MM
HEX WRENCH 4MM
HEX WRENCH 3MM
HEX WRENCH 2.5MM
SPINDLE PIN
WRENCH 17 X 19MM OPEN-ENDS
SCREWDRIVER FLAT #2
SCREWDRIVER PHILLIPS #2
BOTTLE FOR OIL
TOOLBOX
WRENCH 12 X 14MM OPEN-ENDS
WRENCH 8 X 10MM OPEN-ENDS
CAP SCREW M3-.5 X 16
252
253
254
255
256
257
258
259
260
261
262
263
264
FLAT WASHER 3MM
HEX NUT M3-.5
CAP SCREW M5-.8 X 15
EXT RETAINING RING 12MM
WAVY WASHER 20MM
GUARD MOUNTING BLOCK
LIMIT SWITCH L-BRACKET, COPPER
LIMIT SWITCH DATER KW1-103
PROTECTIVE PAPER
SET SCREW M5-.8 X 10
CHIP GUARD POST
CHIP GUARD
PHLP HD SCR M4-.7 X 10
XM1116190
XM1116191
XM1116192
XM1116193
XM1116194
XM1116195
XM1116196
XM1116197
XM1116198
XM1116199
XM1116200
XM1116205
XM1116206
XM1116251
-49-
XM1116252
XM1116253
XM1116254
XM1116255
XM1116256
XM1116257
XM1116258
XM1116259
XM1116260
XM1116261
XM1116262
XM1116263
XM1116264
PARTS
REF PART #
Model M1116 (For Machines Mfd. Since 06/17)
Labels & Cosmetics
401
416
405
404
402
WARNING!
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.woodstockint.com
or call (360) 734-3482.
50 RPM – L – 1000 RPM
100 RPM – H – 2000 RPM
M1116
WARNING
ENTANGLEMENT
HAZARD!
Tie back long hair
and roll up sleeves
before using this
machine.
411
403
EYE/FACE INJURY
HAZARD!
Always wear
ANSI-approved safety
glasses and face shield
when using this
machine.
406
H
•
L
To avoid high-speed startup,
turn dial to lowest position
before starting machine.
NOTICE
415
To avoid accidental high-speed
startup, move the speed selector to
the low (L) position after use.
410
407
WARNING!
(Rear)
414
412
Model M1116
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
413
Specifications
Motor: 600W (3/4 HP), 110V, 10A
Max. Dist. Spindle to Column: 6-5/8"
Max. Dist. Spindle to Table: 9"
Longitudinal Table Travel: 13"
Cross Table Travel: 5-1/2"
Drilling Capacity Cast Iron: 5/8"
Drilling Capacity Steel: 1/2"
End Milling Capacity: 5/8"
Face Milling Capacity: 2"
Spindle Taper: R-8
Weight: 161 lbs.
Date
S/N
Mfd. for Woodstock in China
408
(D4780
only)
NOTICE
AVOID OVERHEATING MOTOR!
DO NOT operate with variable speed dial at
full RPM for than a couple minutes or motor
overheating may occur. Instead, achieve the
same spindle speed by using the high “H”
speed range and reducing the motor RPM by
turning the variable speed dial down.
To reduce the risk of serious personal
injury while using this machine:
1. Read and understand manual before
operating.
2. Always wear approved safety
glasses AND a face shield.
3. Only plug power cord into a
grounded outlet.
4. Disconnect power before setting up,
adjusting, or servicing.
5. Tie back long hair, roll up long
sleeves, and DO NOT wear loose
clothing, gloves, or jewelry.
6. Properly set up machine before
starting.
7. Keep all guards and covers in place
during operation.
8. Never use hands to secure
workpiece to table during
operation—use clamps or a vise.
9. Avoid positioning hands where they
could slip into rotating bits.
10. Always use proper feeds and
speeds for operation and workpiece.
11. Do not expose to rain or use in wet
locations.
12. Always remove adjustment tools
before starting.
13. Never attempt to slow or stop
spindle with hands or tools.
14. Do not operate when tired or under
influence of drugs or alcohol.
15. Prevent unauthorized use by
children or untrained users; restrict
access or disable machine when
unattended.
409
CAUTION
TIPPING HAZARD!
Properly secure
machine-to-stand
and stand-to-floor to
reduce risk of injury
or property damage.
(D4780
only)
Safety.labels.warn.about.machine.hazards.and.how.
to.prevent.serious.personal.injury..The.owner.of.
this.machine.MUST.maintain.the.original.location.
and. readability. of. all. labels. on. this. machine.. If.
any. label. is. removed. or. becomes. unreadable,.
REPLACE. that. label. before. allowing. machine. to.
be.operated.again..Contact.us.at.(360).734-3482.
or.www.woodstockint.com.to.order.new.labels..
PARTS
REF PART #
DESCRIPTION
401 XM1116401 READ MANUAL LABEL
402 XM1116402 MODEL NUMBER LABEL
403 XM1116403 SHOP FOX LABEL
404 XM1116404 EYE INJURY WARNING LABEL
405 XM1116405 ENTANGLEMENT HAZARD LABEL
406 XM1116406 HI/LO SPEED RANGE LABEL
407 XM1116407 GENERAL WARNINGS LABEL
408 XM1116408 SHOP FOX NAMEPLATE (D4780)
Optional D4780 Stand
REF PART #
DESCRIPTION
409 XM1116409 TIPPING HAZARD LABEL (D4780)
410 XM1116410 TOUCH-UP PAINT, SHOP FOX BLACK
411 XM1116411 TOUCH-UP PAINT, SHOP FOX WHITE
412 XM1116412 MACHINE ID LABEL
413 XM1116413 AVOID OVERHEATING MOTOR LABEL
414 XM1116414 DISCONNECT POWER LABEL
415 XM1116415 ELECTRICITY LABEL
416 XM1116416 CONTROL PANEL LABEL
-50-
Fold along dotted lIne
place
stamp
Here
Woodstock international inc.
p.o. box 2309
bellingham, Wa 98227-2309
Fold along dotted lIne
tape along edges--please do not staple
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
and materials for a period of two years from the date of original purchase by the original owner.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or
accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and
option, the Shop Fox machine or machine part proven to be defective for its designed and intended
use, provided that the original owner returns the product prepaid to an authorized warranty or repair
facility as designated by our Bellingham, Washington office with proof of their purchase of the product
within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the
alleged defect through inspection. If it is determined there is no defect, or that the defect resulted
from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner
must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We are commited to continuously improving the quality of our products, and reserve the
right to change specifications at any time.