Raypak ProtoNode RER & LER Manual
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Raypak ProtoNode RER & LER is a gateway intended to serve as an intermediary for communication between Raypak's heating products and third-party systems like BACnet MS/TP, BACnet IP, Modbus TCP, Metasys N2, and LonWorks. It's a versatile and reliable interface solution that offers a seamless and efficient connection for monitoring and managing your heating system.
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INSTALLATION & OPERATING INSTRUCTIONS ProtoNode RER and ProtoNode LER (FPC N34) (FPC N35) For Interfacing Raypak heating products equipped with the VERSA IC® control platform to Building Automation Systems: BACnet MS/TP, BACnet IP, Modbus TCP, Metasys N2, and LonWorks Catalog No. 5000.73B Effective: 09-01-15 Replaces: 10-23-14 P/N 241515 Rev. 2 Rev. 2 reflects the following: Changes to: Part number FPC-N34-0636 was FPC-N34-103-126-0636 on pages 6 and 7. Revised table on page 7 (Fig. 4). Revised images on pages: 9, 10, 11, 14, 15, 16, 17, 18, 19 and 24. Revised information on pages: 5, 7, 13 and 14. Additions: New table on page 5 (Fig. 1). New images on page 13. Deletions: None. 2 Table of Contents Introduction..........................................................................................................................5 BTL Mark – BACnet Testing Laboratory.................................................................................................................................................5 LonMark Certification .............................................................................................................................................................................5 Interfacing the ProtoNode to Raypak Products .................................................................6 ProtoNode RER (FPC-N34) and LER (FPC-N35) showing connection ports........................................................................................6 BACnet/LonWorks Setup for ProtoCessor ProtoNode RER/LER .........................................7 Installation steps for the customer .........................................................................................................................................................7 Record Identification Data ......................................................................................................................................................................7 Configure Modbus COM Settings on Raypak VERSA IC Products Connected to the ProtoNode RER (FPC-N34) and ProtoNode LER (FPC-N35 LonWorks) ...........................................................................................................................................7 Select the Desired Field Protocol – BACnet MS/TP and BACnet IP via S Bank DIP Switches ............................................................7 Using S0 – S3 bank of DIP Switches.....................................................................................................................................................8 BACnet MS/TP, BACnet/IP, Modbus TCP, and Metasys N2 Settings for ProtoNode RER (FPC-N34 BACnet) ...................................8 Installation steps for the customer .........................................................................................................................................................8 Set BACnet MS/TP, BACnet/IP, Metasys N2, and Modbus TCP; Device Instance (BACnet), Node-ID (N2 and Modbus TCP) and MAC Address for BACnet MS/TP on ProtoNode RER (FPC-N34) .................................................................................................8 Setting the Device Instance (Node-ID) for BACnet MS/TP and BACnet/IP on ProtoNode RER (FPC-N34 BACnet)...........................8 Setting the Node-ID for Metasys N2 and Modbus TCP on ProtoNode RER (FPC-N34 Metasys N2) ..................................................8 Setting the MAC Address for BACnet MS/TP for the ProtoNode RER (FPC-N34 BACnet)..................................................................8 Set Baud Field RS-485 Baud Rate for BACnet MS/TP on ProtoNode RER (FPC-N34 BACnet) .........................................................9 Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP................................................................................................9 Wiring Connections to ProtoNode RER (FPC-N34 BACnet) and ProtoNode LER (FPC-N35 LonWorks) ............................................10 Connecting the VERSA IC Modbus port to the ProtoNode’s Phoenix 6 pin connector .........................................................................10 Wiring the ProtoNode RER to RS-485 Field Protocol (BACnet MS/TP or Metasys N2) .......................................................................12 Wiring the ProtoNode LER (FPC-N35) Field Port to a LonWorks network ...........................................................................................12 Power-Up the ProtoNode RER (FPC-N34 BACnet) or ProtoNode LER (FPC-N35 LonWorks) ............................................................13 Connect to the ProtoNode’s Web Configurator to Setup the Raypak products (Profiles) connected to the ProtoNode RER or LER ...........................................................................13 Connect the PC to the ProtoNode via the Ethernet port........................................................................................................................13 Configure Profiles in the ProtoNode’s Web Configurator.......................................................................................................................15 Selecting the Raypak profiles that will be connected the ProtoNode ....................................................................................................15 Changing BN_Node_Offset via the ProtoNode’s Web Configurator ......................................................................................................17 Set IP Address for BACnet/IP via GUI ...................................................................................................................................................17 Commissioning the ProtoNode LER on a LonWorks network ............................................19 Commissioning the ProtoNode LER on a LonWorks network ...............................................................................................................19 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server .........................................................................19 Chipkin Automation’s CAS BACnet explorer for validating the ProtoNode in the field ....20 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key..........................................................................20 CAS BACnet Setup ................................................................................................................................................................................21 CAS BACnet MS/TP Setup ....................................................................................................................................................................21 CAS BACnet BACnet/IP Setup ..............................................................................................................................................................21 Appendix A. Troubleshooting ..............................................................................................21 Appendix A.1. Check Wiring and Settings .............................................................................................................................................21 Appendix A.2. Take Diagnostic Capture With the FieldServer Utilities ..................................................................................................21 Appendix A.3. Setting the Network Number for BACnet IP ...................................................................................................................23 Appendix A.4. LED Diagnostics for Modbus RTU Communications between the ProtoNode and Raypak VERSA IC® .....................23 A.5.1 ProtoNode RER and LER LEDs ..................................................................................................................................................23 Appendix B. Vendor Information .........................................................................................24 Appendix B.1. Raypak VERSA IC Modbus RTU Mappings to BACnet MS/TP, BACnet/IP, Metasys N2, and LonWorks....................24 Appendix B.2. Address DIP Switch Settings ..........................................................................................................................................29 Appendix C. Reference ........................................................................................................33 Appendix C.1. Specifications..................................................................................................................................................................33 Appendix C.1.1 Compliance with UL Regulations..................................................................................................................................33 Appendix D. Limited 2 year Warranty .................................................................................34 3 Table of Contents Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 1: ProtoNode BACnet RER (BACnet) and ProtoNode LER (LonWorks) ..............................................6 2: S0 through S3 DIP Switches .............................................................................................................8 3: A0 through A7 DIP Switches .............................................................................................................9 4: B0 through B3 DIP Switches .............................................................................................................9 5: Power and RS485 pin outs................................................................................................................10 6: VERSA IC Modbus RS485 pin outs to the ProtoNode’s Modbus port ..............................................10 7: Multiple VERSA IC Masters...............................................................................................................11 8: Connection from ProtoNode to RS-485 Field Protocol –BACnet MS/TP..........................................12 9: End-of-line termination on from ProtoNode to RS-485 Field Protocol – BACnet MS/TP..................12 10: LonWorks Terminal ..........................................................................................................................12 11: Power pin outs to the ProtoNode.....................................................................................................13 12: Ethernet port location of ProtoNode ................................................................................................13 13: Local Area Connection Properties ...................................................................................................13 14: Internet Protocol Version 4 ..............................................................................................................14 15: Internet Protocol Address ................................................................................................................14 16: Web Configurator showing the active profiles to select from ..........................................................15 17: Web Configurator showing a profile selected..................................................................................16 18: Web Configurator showing a completed profile added ...................................................................16 19: Web Configurator showing multiple completed profiles added .......................................................17 20: Default FS Web GUI Landing Page ................................................................................................18 21: ProtoNode Netword Settings Tab ....................................................................................................18 22: ProtoNode LER Commissioning Hole Location...............................................................................19 23: Sample of Fserver.XIF file being generated ....................................................................................19 24: Chipkin Account Activation ..............................................................................................................20 25: ProtoNode Ethernet Location ..........................................................................................................21 26: Setting the Network Number for BACnet IP ....................................................................................24 27: Diagnostic LEDs Location and Description .....................................................................................24 Table A: Offered Configurations ........................................................................................................................5 Table B: Modbus RTU COM settings for the Raypak VERSA IC control platform ...........................................7 Table C: “S” Bank DIP Switch Settings .............................................................................................................8 Table D: “B” Bank DIP Switch Settings .............................................................................................................9 4 Introduction of a high-quality BACnet product. Go to http://www.bacnetinternational.net/btl/ for more information about the BACnet Testing Laboratory. ProtoNode is an external, high performance building automation multi-protocol gateway that is configured to allow communication between Raypak heating products equipped with the VERSA IC® control platform to various building automation protocols. These protocols include BACnet MS/TP, BACnet/IP, Modbus TCP, Metasys N2, and LonWorks. • LonMark Certification LonMark International is the recognized authority for certification, education, and promotion of interoperability standards for the benefit of manufacturers, integrators and end users. LonMark International has developed extensive product certification standards and tests to provide the integrator and user with confidence that products from multiple manufacturers utilizing LonMark devices work together. FieldServer Technologies has more LonMark Certified gateways than any other gateway manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM applications and the full featured, configurable gateways. Raypak supported products: VERSA IC control platform in MVB, XTherm, XFyre and XPakFT. Through the ProtoNode Web GUI Configurator, the user selects how many VERSA IC Master units are connected to the ProtoNode as well as sets the Modbus Node-ID for each VERSA IC Master. A Versa IC Master Unit can have up to 165 Modbus points for up to 4 connected Versa IC equipped units. Once the Raypak products are selected, the ProtoNode Automatically builds and downloads the Configuration for the desired protocol. • • The total number of VERSA IC Master units attached to the ProtoNode RER (FPC-N34) cannot exceed 8 Master units or 1400 Modbus registers for BACnet MS/TP, BACnet IP, Modbus TCP or Metasys N2. The total number of VERSA IC Master units attached to the ProtoNode LER (FPC-N35) cannot exceed 6 Master units or 1000 Modbus registers for LonWorks. Offered Configurations This document provides the necessary information to facilitate installation of the ProtoNode. Raypak Videos Go to www.youtube.com/RaypakChannel to watch the latest videos on our products and how you can troubleshoot/service them. Part No. Option Protocols 014691 B-85 BACnet MS/TP, MS/IP, Modbus TCP, Metasys N2 014692 B-86 LonWorks Table A: Offered Configurations BTL Mark – BACnet Testing Laboratory The BTL Mark on the ProtoNode RER is a symbol that indicates that a product has passed a series of rigorous tests conducted by an independent laboratory which verifies that the product correctly implements the BACnet features claimed in the listing. The mark is a symbol 5 ProtoNode RER (FPC-N34) and LER (FPC-N35) showing connection ports RS-485 port - Field protocol RS-485 Field RX/TX LEDs “A” bank - node ID or Mac address End of Line Termination switch Recovery button unused “B” bank - baud rate RUN LED Additional DIP switches (A1 & A2 enabled, others are disabled) “S” bank - configuration files Sys Err, Com Err, Config Err, Node Offline LEDs PWR Modbus termination jumper Unused Jumper - do not move! RS-485 + - GND Power 9-30 VDC 12-24 VAC 6 pin connector - RS-485 Modbus and power connection LonWorks Connector LonWorks LED LonWorks Service Pin “A” bank - Disabled “B” bank - Disabled Recovery button unused LonWorks TX RUN LED Additional DIP switches (Disabled) “S” bank - Disabled Sys Err, Com Err, Config Err, Node Offline LEDs LonWorks RX PWR Modbus termination jumper Unused Jumper - do not move! RS-485 + - GND Power 9-30 VDC 12-24 VAC 6 pin connector - RS-485 Modbus and power connection Fig. 1: ProtoNode BACnet RER (BACnet) and ProtoNode LER (LonWorks) 6 BACNET/LONWORKS SETUP FOR PROTOCESSOR PROTONODE RER/LER Record Identification Data Each ProtoNode has a unique part number located on the underside of the unit. The numbers are as follows: • FieldServer part # FPC-N34-0636:VERSA IC to BACnet MS/TP, BACnet/IP, Modbus TCP, Metasys N2. • FieldServer part # FPC-N35-103-401-0637: VERSA IC to LonWorks. This number should be recorded, as it may be required for technical support. Connects only to a master unit, not a follower. Follow these instructions step-by-step for successful commissioning of the device. Installation steps for the customer 1 2 3 4 5 6 7 8 9 10 11 12 13 Record identification data. (See page 6) Set the Raypak VERSA IC Modbus RTU serial settings (i.e baud rate, parity, stop bits) and Modbus Node-ID’s for each VERSA IC Master that will be connected to the ProtoNode FPC-N34 or FPC-N35. (See Table A) Select the Field Protocol (BACnet MS/TP, BACnet IP, Modbus TCP or Metasys N2) on the S Bank Dip Switches on the FPC-N34-0636. (See Fig. 2) Set BACnet device address for the ProtoNode RER (FPC-N34). (See pages 8-9) Set Metasys N2 Node-ID. (See page 7) If using BACnet MS/TP, Set B bank of DIP switches to set the baud rate on ProtoNode RER (FPC-N34). (See Fig. 4 & Table D) Connect the ProtoNode’s 3 pin RS-485 port to the Field Protocol cabling. (See Fig. 8) Connect each of the Raypak devices to the RS485 Modbus RTU port to the ProtoNode’s RS-485 interface which is located on the 6 pin connector of the ProtoNode (FPC-N34 and FPC-35). (See Fig. 5-7) Connect Power to the ProtoNode RER or LER. (See Fig. 11) Raypak recommends a dedicated power supply be used to power the ProtoNode. Follow instructions at page 13 to use web configurator. Use Web-Configurator to select the Raypak products that will be attached to the ProtoNode and set the current Modbus Node-ID for each these products. Once the Raypak products are selected, the ProtoNode Automatically builds and downloads the Configuration for the specific application. (See pages 15-16) Where the Field protocol is BACnet/IP or Modbus TCP, run the ProtoNode web GUI utility program to change the IP address. No changes to the configuration file are necessary. (See pages 17-18) Commission the ProtoNode on the LonWorks Network. This needs to be done by the LonWorks administrator using a LonWorks Commissioning tool. (See page 19) Configure Raypak VERSA IC Modbus COM Settings • • All Raypak VERSA IC Master units connected to the ProtoNode MUST ALL have the same Baud Rate, Data Bits, Stop Bits, and Parity. (See Fig. 2) These settings have no impact on the BMS portion of the Protonode communication and only are used to connect between the Versa IC Master and the Protonode. Set Modbus Node-ID’s (Address) for each of the Raypak VERSA IC Master units attached to the ProtoNode. The Modbus Node-ID’s need to be uniquely assigned between 1 and 127. • The Modbus Node-ID’s that are assigned for each Raypak VERSA IC Master unit needs to be noted for later use when assigning NodeID’s in the web configurator. (See Fig. 20 on page 15) • The Metasys N2 and Modbus TCP Node-ID will be set to same value as the Node-ID of the Modbus RTU device. Serial Port Setting VERSA IC Baud Rate 19K2 (19200) Stop Bits 1 Data Bits Parity 8 Even Table B: Modbus RTU COM settings for the Raypak VERSA IC control platform Select the Desired Field Protocol – for ProtoNode RER (FPC-N34) 7 Using S0 – S3 bank of DIP Switches • • Setting the Device Instance (Node-ID) for BACnet MS/TP and BACnet/IP on ProtoNode RER (FPC-N34) The S bank of DIP switches, S0 – S3 are used to select the BACnet MS/TP, BACnet/IP, Modbus TCP, or Metasys N2 on the ProtoNode RER (FPCN34-0636). The S bank of DIP switches on ProtoNode LER (FPC-N35-103-401-0730 - LonWorks) is disabled. • S Bank DIP Switches BACnet IP/BACnet MSTP Addressing: The BACnet device instances will be set by taking the BN_Node_Offset found in Web Configurator (See page 15) and added to each Modbus RTU device address set on the Raypak VERSA IC Master units attached to the ProtoNode. • 50000 is the default • If one of the Raypak VERSA IC Master units Modbus RTU node addresses were set for 10, then the device instance would be 50010. • If the 2nd Device is Modbus address set 2 then the device instance will be set to 50002. • To change the BN_Node_Offset (See page 17). The node offset can be changed from 50000 to some other number via the Web Configurator. Setting the Node-ID for Metasys N2 and Modbus TCP on ProtoNode RER (FPC-N34) Fig. 2: S0 through S3 DIP Switches BACnet MS/TP, BACnet/IP, Modbus TCP, and Metasys N2 Settings for ProtoNode RER (FPC-N34) • The following chart describes S0 - S3 DIP switch configuration settings for the Raypak products to support BACnet MS/TP or BACnet/IP on a ProtoNode RER (Part # FPC-N34-0636). Setting the MAC Address for BACnet MS/TP for the ProtoNode RER (FPC-N34) Installation steps for the customer • • When the S bank of switches are all off (default setting) BACnet IP is enabled ProtoNode RER FPC-N34-0636 Profile SO S1 S2 S3 BACnet MS/TP On Off Off Off BACnet IP Modbus TCP Metasys • ProtoNode S Bank DIP Switches Off Off Off Off On Off On On Off Table C: “S” Bank DIP Switch Settings • Off • Off Off • • 8 Metasys N2 and Modbus TCP Node-ID Addressing: Metasys N2 and Modbus TCP NodeID’s range from 1-127. The Metasys N2 and Modbus TCP Node-ID will automatically set to the same value as the Node-ID (Address) of the Raypak VERSA IC Master units. Do not use ID values over 127. Only 1 MAC address is set for the ProtoNode regardless of how many Raypak devices are connected to the ProtoNode. Set the BACnet MS/TP MAC addresses between 1 to 127. This is so that the BMS Front End can find the ProtoNode. Addresses from 128 to 255 are Slave Addresses and cannot be discovered by BMS Front Ends that support auto discovery of BACnet MS/TP devices. Never set a BACnet MS/TP MAC Address from 128 to 255. Set DIP switches A0 – A7 to assign MAC Address for BACnet MS/TP for the first Raypak device attached to the ProtoNode. Please refer to Appendix B.2 for the full range of addresses to set Node-ID/Device Instance. When using Metasys N2 and Modbus TCP, the A Bank of DIP switches are disabled and not used. They should be set to OFF. Baud On On On 38400 On On Off 76800 On Off On 57600 NOTE: When setting DIP switches, please ensure that power to the board is OFF. The serial baud rate setting has no impact on the communication baud rate between the Versa IC Master and the Protonode. The serial baud rate and Versa IC baud rate are not required to match for communication to take place. The Versa IC Master baud rate must always be set for 19K2 (19200) to allow communication between the Versa IC Master and the Protonode. Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP • • DIP Switches B0 – B3 can be used to set the serial baud rate to match the baud rate provided by the Building Management System for BACnet MS/TP. DIP Switches B0 – B3 are disabled on ProtoNode LER (FPC-N35 LonWorks). The rate on the ProtoNode for Metasys is set for 9600. DIP Switches B0 – B3 are disabled for Metasys N2 on ProtoNode RER (FPC-N34). Fig. 4: B0 through B3 DIP Switches 9 Off Off Off Off On Off Off On On Table D: “B” Bank DIP Switch Settings Set Field RS-485 Baud Rate for BACnet MS/TP on ProtoNode RER (FPC-N34) • B1 B2 B3 9600 19200 Fig. 3: A0 through A7 DIP Switches B0 On On Wiring Connections to ProtoNode RER (FPC-N34 BACnet) and ProtoNode LER (FPC-N35 LonWorks) Raypak Pin # ProtoNode MODBUS A (+) Pin 1 MODBUS B (-) MODBUS GND Power In (+) Power In (-) Frame Ground Pin 2 Pin Assignment RS-485 + RS-485 - Pin 3 RS-485 GND Pin 5 V- Pin 4 Pin 6 V+ Frame GND Fig. 5: Power and RS485 pin outs Connecting the VERSA IC Modbus port to the ProtoNode’s Phoenix 6 pin connector. • • • Connect VERSA IC Modbus pin A (RS485+) to the ProtoNode’s pin 1 (RS485+) on the Phoenix 6 pin connector. Connect VERSA IC Modbus pin B (RS485-) to the ProtoNode’s pin 2 (RS485-) on the Phoenix 6 pin connector. Connect VERSA IC Modbus pin GND (Ground) and the ProtoNode’s pin 3 (Signal Ground) on the Phoenix 6 pin connector. Fig. 6: VERSA IC Modbus RS485 pin outs to the ProtoNode’s Modbus port 10 NOTE: Multiple Master configuration requires each Master to have different ID’s. RS-485 Cable Raypak VERSA Master Unit 1 (+) (-) Raypak VERSA Master Unit 2 (+) (-) Fig. 7: Multiple VERSA IC Masters 11 Wiring the ProtoNode RER to RS-485 Field Protocol (BACnet MS/TP or Metasys N2) ProtoNode Pin # Pin assignment RS-485 + Pin 1 RS-485 + - Pin 3 RS-485 GND RS-485 - Pin 2 RS-485 - - BMS RS-485 Wiring + Connect BMS BACnet MS/TP or Metasys N2 RS485 port to the 3-pin RS485 connector on ProtoNode RER as shown below. G • Fig. 8: Connection from ProtoNode to RS-485 Field Protocol –BACnet MS/TP • Connect BMS BACnet MS/TP or Metasys N2 RS485 port to the 3-pin RS485 connector on ProtoNode RER as shown below. End-of-Line Switch Fig. 9: End-of-line termination on from ProtoNode to RS-485 Field Protocol – BACnet MS/TP Wiring the ProtoNode LER (FPC-N35) Field Port to a LonWorks network • Connect the ProtoNode to the field network with the LonWorks terminal using a twisted pair non-shielded cable. LonWorks has no polarity. Fig. 10: LonWorks Terminal 12 Power-Up the ProtoNode RER (FPC-N34 BACnet) or ProtoNode LER (FPC-N35 LonWorks) • Apply power to the ProtoNode. Ensure that the power supply used complies with the specifications provided in Appendix C.1. Ensure that the cable is grounded using the “Frame-GND” terminal. The ProtoNode is factory set to accept both 9-30VDC and 12-24 VAC. Raypak recommends using a dedicated power supply for the Protonode in lieu of unit power. Voltage Pin outs Power to the ProtoNode ProtoNode Pin # Power In (+) Pin 4 Frame Ground Pin 6 Power In (-) Pin 5 Pin Assignment V+ V- FRAME GND Fig. 11: Power pin outs to the ProtoNode CONNECT TO THE PROTONODE’S WEB CONFIGURATOR TO SETUP THE RAYPAK PRODUCTS (PROFILES) CONNECTED TO THE PROTONODE RER OR LER Connect the PC to the ProtoNode via the Ethernet port • • • • Right-click on Local Area Connection > Properties Fig. 12: Ethernet port location of ProtoNode Connect a standard CAT5 Ethernet cable (Straight through or Cross-Over) between the PC and ProtoNode The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network go to > > Fig. 13: Local Area Connection Properties 13 • • Fig. 14: Internet Protocol Version 4 • Enter IP Address: 192.168.1.11 • Click OK • Highlight Internet Protocol Version 4 • Click Properties 14 Fig. 15: Internet Protocol Address Verify Subnet Mask: 255.255.255.0 Click Close twice Configure Profiles in the ProtoNode’s Web Configurator • • • Open PC web browser; enter the default IP address of the ProtoNode 192.168.1.24. When the S bank of DIP switches are set for BACnet you will see all the Raypak Profiles supporting BACnet listed in the Configurator. When the S bank is set for BACnet MS/TP, all Raypak profiles supporting BACnet MS/TP will appear. Selecting the Raypak profiles that will be connected the ProtoNode • • When you open the Web Configurator, you will see Active Profiles on the left side of the screen. There is a pull down box under Current Profiles that will list all the profiles available to select from. To add an active profile to the ProtoNode, select Add under Active Profiles. For every Raypak VERSA IC Master Unit that will be added to the ProtoNode, you will need to add the Active Profile (on the left of the screen) and the Modbus Node Address that the device is assigned to. Each Versa IC Master unit must have a unique Modbus Node Address selected in the Versa adjust menu. Note: Modbus Node Address must match the Node ID selected when commissioning the Protonode from the Web Configurator shown below. Fig. 16: Web Configurator showing the active profiles to select from • Once the Profile and Modbus Node Address have been selected, press the Add button to add the Profile to be configured. 15 Fig. 17: Web Configurator showing a profile selected • Fig. 18: Web Configurator showing a completed profile added Continue this process until all the Raypak VERSA IC Master units have been added. 16 Changing BN_Node_Offset via the ProtoNode’s Web Configurator • • • The BACnet Device Instance is equal to the Modbus Node ID plus the BN_Node_Offset. To change the BN_Node_offset, enter the new values for the offset in web configurator. And click to update new values. Set IP Address for BACnet/IP via GUI • • • • Open a PC web browser, enter the default IP address of the ProtoNode 192.168.1.24 and connect to the Protonote. The Default GUI landing page is the Web Configuration. Press the Diagnostics and Debugging button at the bottom right corner of the page to go to FSGUI utility. Fig. 19: Web Configurator showing multiple completed profiles added Click on setup and then Network Settings to enter the Edit IP Adress Settings menu. 17 Fig. 20: Default FS Web GUI Landing Page • • • • • • Fig. 21: ProtoNode Network Settings Tab Type in a new Subnet Mask If necessary, change the IP Gateway (Default Gateway field) Type in a new IP Gateway Note: If the ProtoNode is connected to a router, the IP Gateway of the ProtoNode should be set to the IP address of the router that it is connected to Reset ProtoNode Unplug Ethernet cable from PC and connect it to the network hub or router 18 COMMISSIONING THE PROTONODE LER ON A LONWORKS NETWORK Commissioning may only be performed by the LonWorks administrator. Commissioning the ProtoNode LER on a LonWorks network • For Windows XP and Windows 7, select: Use the • Click following IP address twice To commission the ProtoNode LER LonWorks port, insert a small screwdriver in the commissioning hole on the face of the LER’s enclosure to access the Service Pin. See the illustration on the ProtoNode LER as to which way to toggle the screw Fig. 22: ProtoNode driver during commissioning. LER Commissioning • Hole Location If an XIF file is required, see Fig. 27 to generate XIF Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server • • Fig. 23: Sample of Fserver.XIF file being generated Connect a standard cat5 Ethernet cable between the PC and ProtoNode The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network • go to > > Right-click on Local Area Connection > Properties • Highlight • go to > For Windows 7: • • > > Right-click on Local Area Connection > Properties Highlight Open a web browser and go to the following • Example: 192.168.1.24/fserver.xif • For Windows XP: • • > 19 address: IP address of ProtoCessor/fserver.xif Download and save the file onto the PC. CHIPKIN AUTOMATION’S CAS BACNET EXPLORER FOR VALIDATING THE PROTONODE IN THE FIELD Chipkin Automation has extended to Raypak and their customers a free complementary 2 week fully functional copy of CAS BACnet Explorer that can be used to validate BACnet MS/TP and/or BACnet/IP communications of the ProtoNode in the field without having to have the BMS Integrator on site. A Serial or USB to RS-485 converter is needed to test BACnet MS/TP. Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key • To request a 2-week complementary BACnet CAS key, go to http://app.chipkin.com/activation/twoweek/ and fill in all the information. Enter Vendor Code “Raypak2012”. Once completed, the key will be sent to the email address that was submitted. From this email from Chipkin Automation, the long key will need to be copied and pasted into the CAS key activation page. • Go to Chipkin Automation’s web site, download, and install the CAS BACnet Explorer to your PC http://www.chipkin.com/technical-resources/cas-bacnet-explorer/. In the CAS Activation form, enter the email address and paste the CAS key that was sent from Chipkin Automation. Once completed, select Activation. • Fig. 24: Chipkin Account Activation 20 CAS BACnet Setup • These are the instructions to set CAS Explorer up for the first time on BACnet MS/ST and BACnet/IP. CAS BACnet MS/TP Setup • • If the problem still exists, a Diagnostic Capture needs to be taken and sent to FieldServer. See Appendix A.2 Using the Serial or USB to RS-485 converter, connect it to your PC and the 3 Pin BACnet MS/TP connector on the ProtoNode RER. In CAS Explorer, do the following: • Click on settings • Check the BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes. • Set the BACnet MSTP MAC address to 0. • Set the BACnet MSTP Baud Rate to 38400. • Click Ok. • On the bottom right-hand corner, make sure that the BACnet MSTP box is green. • Click on discover. • Check all 4 boxes. • Click Send. Appendix A.2. Take Diagnostic Capture With the FieldServer Utilities • • • CAS BACnet BACnet/IP Setup • • • • See Section 5.1 to set the IP address and subnet of the PC that will be running the CAS Explorer. Connect a straight through or cross Ethernet cable from the PC to the ProtoNode. In CAS Explorer, do the following: • Click on settings • Check the BACnet IP box and uncheck the BACnet MSTP and BACnet Ethernet boxes. • In the “Select a Network Device” box, select the network card of the PC by clicking on it. • Click Ok. • On the bottom right-hand corner, make sure that the BACnet IP box is green. • Click on discover. • Check all 4 boxes. • Click Send. • • Appendix A. Troubleshooting Appendix A.1. check Wiring and Setitings • No COMS on Modbus RTU side. If Tx/Rx are not flashing rapidly then there is a COM issue on the Modbus side and you need to check the following things: • Visual observations of LEDs on ProtoNode. See Appendix A.5 • Check baud rate, parity, data bits, stop bits • Check Modbus device address • Verify wiring Field COM problems. • Visual observations of LEDs on ProtoNode. See Appendix A.5 • Visual dipswitch settings (using correct baud rate and device instance) • Verify IP address setting • Verify wiring Once the Diagnostic Capture is complete, email it to [email protected]. The Diagnostic Capture will allow us to rapidly diagnose the problem. Make sure the FieldServer utilities are loaded on the PC. http://fieldserver.com/techsupport/utility/utility.php Disable any wireless Ethernet adapters on the PC/Laptop Disable firewall and virus protection software if possible Connect a standard cat5 Ethernet cable between the PC and the ProtoNode Fig. 25: ProtoNode Ethernet Port Location The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network For Windows XP: • • • 21 go to > > Right-click on Local Area Connection > Properties Highlight > For Windows 7: • go to • > > • Right-click on Local Area Connection > Properties • For Windows XP and Windows 7, select: Use the • Highlight • • > The IP address can be entered manually or select- ed by clicking on button 1 using the Utility. Step 2: Take a Log Press the Take Log button. While the Utility runs a few DOS prompts will flash across the monitor. Don't click or type anything in to these DOS following IP address prompts. This step may take a few minutes depending on the chosen Log Type and computer speed. When the Utility is finished you will be pre- • • • • Click • twice Double click on the FST Diag Utility. sented with a log of events that have occurred. Step 3: Send Log Click the “Send Log” button located near the bottom of the dialog. The following dialog should appear. Step 1: Select a Field Server IP Address. Type in the ProtoNode IP address Default IP Address is 192.168.1.24 • Push the ‘Locate Folder’ button to launch explorer and have it point directly at the correct folder. The file upload.zip must be sent to support@fieldserv- Press here to retrieve the IP address. • • Locate where the log is saved on the PC Select a log type. Press the Take Log button. 22 er.com. Step 4: Close the Program Press the completed button when the log is Appendix A.3. Setting the Network Number for BACnet IP On the main Web-Configurator screen, update the Network Number in the BN_Network_Nr and hit Submit. Please note that the default value is 5. Fig. 26: Setting the Network Number for BACnet IP Appendix A.4. LED Diagnostics for Modbus RTU Communications between the ProtoNode and Raypak VERSA IC Please see the diagram below for LED Locations ProtoNode RER and LER LEDs Light Description For ProtoNode RER and LER RTC Unused The RUN LED will start flashing 20 seconds after power indicating normal operation. The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate there is ERR a system error on the ProtoNode. If this occurs, immediately report the related “system error” shown in the error screen of the GUI interface to FieldServer Technologies for evaluation. RUN RX TX PWR The RX LED will flash when a message is received on the Modbus RTU. The TX LED will flash when a message is sent on the Modbus RTU. This is the power light and should show steady green at all times when the ProtoNode is powered. Fig. 27: DIagnostic LEDs Location and Description 23 Appendix B. Vendor Information Appendix B. Raypak VERSA IC Modbus RTU Mappings to BACnet MS/TP, BACnet/IP, Metasys N2 and LonWorks 24 25 26 27 28 Appendix B.2. Address DIP Switch Settings A7 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A6 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A5 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On A4 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off A3 Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off A2 Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On A1 A0 Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off A7 Address 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 29 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A6 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On A5 On On On On On On On On On On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A4 Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A3 Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On A2 On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On A1 A0 On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Address 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 A7 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A6 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On A5 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On On On On On On On On On On A4 On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On A3 Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On A2 Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off A1 A0 Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off Address 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 A7 30 Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On A6 On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off A5 On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On A4 On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On Off A3 On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off A2 Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off A1 A0 Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off Address 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 A7 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On A6 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On A5 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off A4 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off A3 Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On A2 Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off A1 A0 Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Address 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 A7 31 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On A6 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On A5 Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On On On On A4 Off Off Off Off Off Off On On On On On On On On On On On On On On On On Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On A3 On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off Off Off Off Off Off On On On On On On On On Off Off Off A2 Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off Off On On On On Off Off Off A1 A0 On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off Address 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 A7 On On On On On On On On On On On On On A6 On On On On On On On On On On On On On A5 On On On On On On On On On On On On On A4 On On On On On On On On On On On On On A3 Off Off Off Off Off On On On On On On On On A2 Off On On On On Off Off Off Off On On On On A1 A0 On Off Off On On Off Off On On Off Off On On On Off On Off On Off On Off On Off On Off On Address 243 244 245 246 247 248 249 250 251 252 253 254 255 32 Appendix C. Specifications Appendix C.1. Specifications ProtoNode RER Electrical Connections Approvals Power Requirements One 6-pin Phoenix connector, one RS-485 +/- ground port, power +/- frame ground port One 3-pin RS-485 Phoenix connector, one RS-485 +/- ground port One Ethernet-10/100 Ethernet port One 6-pin Phoenix connector, one RS-485 +/- ground port, power +/- frame ground port One Ethernet 10/100 BaseT port One FTT-10 LonWorks port BTL Marked LonMark Certified Pending CE (EN55022;EN55024; EN60950), UL916, Pending FCC Class A Part 15, DNP3 Conformance Tested, OPC Self-tested for Compliance, RoHS Compliant, CSA 205 Approved Multi-mode power adapter: 9-30VDC or 12 - 24VACC Physical Dimensions 11.5 cm L x 8.3 cm W x 4.1 cm H (4.5 x 3.2 x 1.6 in.) Operating Temperature -40°C to 75°C (-40°F to167°F) Weight Surge Suppression Humidity 0.2 kg (0.4 lbs) EN61000-4-2 ESD EN61000-4-3 EMC EN61000-4-4 EFT 5 - 90% RH (non-condensing) (Specifications subject to change without notice) Compliance with UL Regulations • For UL compliance, the following instructions must be met when operating the ProtoNode. • • ProtoNode LER The units shall be powered by listed LPS or Class 2 power supply suited to the expected operating temperature range. The interconnecting power connector and power cable shall: • Comply with local electrical code. • Be suited to the expected operating tempera ture range. • Meet the current and voltage rating for the ProtoNode/Net • • 33 Furthermore, the interconnecting power cable shall: • Be of length not exceeding 3.05m (118.3”) • Be constructed of materials rated VW-1 or FT-1 or better If the unit is to be installed in an operating envi ronment with a temperature above 65 °C, it should be installed in a Restricted Access Area requiring a key or a special tool to gain access This device must not be connected to a LAN seg ment with outdoor wiring. Limited 2 year Warranty FieldServer Technologies warrants its products to be free from defects in workmanship or material under normal use and service for two years after date of shipment. FieldServer Technologies will repair or replace any equipment found to be defective during the warranty period. Final determination of the nature and responsibility for defective or damaged equipment will be made by FieldServer Technologies personnel. All warranties hereunder are contingent upon proper use in the application for which the product was intended and do not cover products which have been modified or repaired without FieldServer Technologies approval or which have been subjected to accident, improper maintenance, installation or application, or on which original identification marks have been removed or altered. This Limited Warranty also will not apply to interconnecting cables or wires, consumables or to any damage resulting from battery leakage. In all cases FieldServer Technology’s responsibility and liability under this warranty shall be limited to the cost of the equipment. The purchaser must obtain shipping instructions for the prepaid return of any item under this warranty provision and compliance with such instruction shall be a condition of this warranty. Except for the express warranty stated above, FieldServer Technologies disclaims all warranties with regard to the products sold hereunder including all implied warranties of merchantability and fitness and the express warranties stated herein are in lieu of all obligations or liabilities on the part of FieldServer Technologies for damages including, but not limited to, consequential damages arising out of/or in connection with the use or performance of the product. 34 35 www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-9725 Litho in U.S.A. 36
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Key Features
- - Connects Raypak products to various third-party systems, providing seamless integration.
- - Supports multiple protocols, including BACnet MS/TP, BACnet IP, Modbus TCP, Metasys N2, and LonWorks.
- - Offers remote access and control via the web configurator, simplifying system management.
- - Provides real-time monitoring of Raypak product data, enabling proactive maintenance.
- - Streamlines communication between different systems, enhancing operational efficiency.
- - Facilitates data exchange and integration with BMS (Building Management Systems).
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Frequently Answers and Questions
What protocols does the ProtoNode support?
BACnet MS/TP, BACnet IP, Modbus TCP, Metasys N2, and LonWorks.
How do I connect the ProtoNode to my Raypak product?
Refer to the installation instructions in the manual for detailed steps on connecting the ProtoNode to your Raypak product.
Can I access and configure the ProtoNode remotely?
Yes, you can access and configure the ProtoNode's settings remotely via its web configurator.
Does the ProtoNode offer real-time monitoring capabilities?
Yes, the ProtoNode provides real-time monitoring of connected Raypak product data, allowing you to proactively monitor your system's performance.
How can the ProtoNode help improve operational efficiency?
By streamlining communication between different systems, the ProtoNode reduces the need for manual intervention, optimizes data exchange, and enhances overall operational efficiency.
Is the ProtoNode compatible with my existing BMS?
Yes, the ProtoNode supports integration with BMS (Building Management Systems), enabling centralized control and monitoring of your HVAC system.