Toro Electrical Service Module, Mid-Size Mowers Walk Behind Mower Installation Instruction

Form No. 3351–544
Electric Service Module Kit
for T-Bar Mid–Size Mowers
Part No. 107-4113
Installation Instructions
This kit can be installed on all T–Bar machines.
Loose Parts
Note: Use the chart below to identify parts for assembly.
Description
Qty.
Electric module assembly
1
Removing the Existing Module
1. Stop the machine, engage the parking brake, turn the
engine off and remove the key.
Use
Installing the electric service module
4. Locate the relay shown in the Figure 2. Remove the
fasteners securing the relay to the control panel cover.
Save the fasteners for later use.
4
2. Disconnect the negative battery cable from the battery if
installing on an electric start unit.
5
3. Remove the screws securing the control panel cover to
the underside of the control panel (Fig. 1).
1
3
1
2
3
m-7632
Figure 2
2
1. Control panel cover
2. Relay module
3. Fastener
4. Flat, square connector
5. Bullet connector, brown
m–7631
Figure 1
1. Screw
2. Control panel cover
2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
3. Control panel
5. Remove the relay module from the wiring harness by
disconnecting male end of the flat, square connector and
the brown wire bullet plug from the wiring harness
(Fig. 2).
Original Instructions (EN)
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Printed in the USA
6. Cut the wires connecting the female end of the flat,
square connecter at the base of the connector (Fig. 3).
4. Connect the female end of the electric service module to
the male connector installed previously (Fig. 5).
Important Pull out on the connector ensure the wires
are cut close to connector. This allows enough wire for the
insulation to be cut back and the new connector installed.
5. Connect the male end of the bullet connector from the
brown wire to the female end of the bullet connector
from the existing wiring harness (Fig. 5).
1
4
3
3
2
m–7633
Figure 3
1. Flat connector
2. Pull out on connector
1
3. Cut here
m–7635
Figure 5
Installing the Electric Service
Module
1. Female end connector,
electric service module
2. Male end connector,
electric service module
3. Male end, bullet
connector
4. Female end, bullet
connector
1. Use a electrician’s tool to strip 1/4 inch of the insulation
on the wires from the cut ends (Fig. 4).
6. Secure the new relay to the control panel cover using
the fasteners removed previously (Fig. 6).
2. Connect the crimping connections on the wires from the
end of the male connector of the electric service module
to the cut wires from the electrical harness (Fig. 4).
4
5
3. Match the wires color for color and crimp the clear
connectors to secure the module to the wiring harness
(Fig. 4).
1
4
3
2
1
2
m–7634
3
m–7636
Figure 4
1. Male connector, new
module
2. Cut wires from existing
harness
Figure 6
3. Crimping connectors
4. Exposed wire, cut back
insulation 1/4 inch
1. Control panel cover
2. Relay
3. Fasteners, removed
previously
4. Electric service module
connector
5. Bullet connector, brown
7. Install the cover plate to the control panel using the
fasteners removed previously (Fig. 6).
8. Connect the negative battery cable.
2