Toro 22in Recycler Lawn Mower Walk Behind Mower Operator's Manual

Form No. 3385-113 Rev B
22in
Recycler®
Lawn Mower
Model No. 20370—Serial No. 314200001 and Up
Model No. 20371—Serial No. 314200001 and Up
Model No. 20377—Serial No. 314200001 and Up
Model No. 20378—Serial No. 314200001 and Up
Operator's Manual
Replacement parts are available from an Authorized Service Dealer or at www.shoptoro.com.
Introduction
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely.
You may contact Toro directly at www.Toro.com for product
and accessory information, help finding a dealer, or to register
your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your product ready. Figure 1 identifies the location of the
model and serial numbers on the product.
G017301
Figure 1
1. Model and serial number plate
Figure 2
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
WARNING
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Important: This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate the engine
on any forest-covered, brush-covered, or grass-covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
The enclosed Engine Owner's Manual is supplied for
information regarding the US Environmental Protection
Agency (EPA) and the California Emission Control
Regulation of emission systems, maintenance, and
warranty. Replacements may be ordered through the
engine manufacturer.
For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the engine
manufacturer in accordance with SAE J1940. As configured
to meet safety, emission, and operating requirements, the
actual engine horsepower on this class of lawn mower will
be significantly lower.
Original Instructions (EN)
Printed in the USA
All Rights Reserved *3385-113* B
Contents
This cutting machine can amputate hands and feet and
throw objects. Failure to observe the following safety
instructions could result in serious injury or death.
Introduction .................................................................. 1
Safety ........................................................................... 2
General Operation .................................................. 2
Slope Operation ...................................................... 2
Children................................................................. 3
Service ................................................................... 3
Safety and Instructional Decals ................................. 4
Setup ............................................................................ 5
1 Installing the Handle ............................................. 5
2 Installing the Recoil-starter Rope in the Rope
Guide................................................................. 5
3 Filling the Engine with Oil...................................... 6
Product Overview .......................................................... 6
Operation ..................................................................... 7
Filling the Fuel Tank ................................................ 7
Checking the Engine-Oil Level.................................. 7
Adjusting the Cutting Height .................................... 8
Starting the Engine .................................................. 8
Using the Self-propel Drive....................................... 8
Stopping the Engine ................................................ 9
Recycling the Clippings ............................................ 9
Bagging the Clippings .............................................. 9
Side-discharging the Clippings..................................10
Operating Tips ......................................................10
Maintenance .................................................................11
Recommended Maintenance Schedule(s) ......................11
Preparing for Maintenance.......................................11
Servicing the Air Cleaner .........................................12
Changing the Engine Oil .........................................12
Replacing the Blade ................................................13
Adjusting the Self-propel-Drive Cable .......................13
Cleaning under the Machine.....................................14
Storage ........................................................................15
Preparing the Machine for Storage ............................15
Folding the Handle .................................................15
Removing the Machine from Storage.........................15
General Operation
• Read, understand, and follow all instructions on the
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Safety
•
This lawn mower meets or exceeds the CPSC blade safety
requirements for walk-behind rotary lawn mowers and the
B71.1 specifications of the American National Standards
Institute in effect at the time of production.
•
•
Read and understand the contents of this manual before
you start the engine.
•
The safety alert symbol (Figure 2) is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Improperly using or maintaining this mower could result in
injury or death. To reduce this potential, comply with the
following safety instructions.
machine and in the manual(s) before starting.
Do not put hands or feet near or under the machine.
Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the
instructions, to operate this machine.
Clear the area of objects such as rocks, wire, toys, etc.,
which could be thrown by the blade. Stay behind the
handle when the engine is running.
Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
Wear appropriate clothing, including slip resistant,
substantial footwear and eye protection. Tie back long
hair and don't wear jewelry.
Do not pull machine backward unless absolutely
necessary. Always look down and behind before and
while moving backward.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop the
blade when crossing gravel surfaces.
Do not operate machine without the entire grass catcher,
discharge guard, rear guard, or other safety protective
devices in place and working.
Never leave a running machine unattended.
Stop the engine and wait until the blade comes to a
complete stop before cleaning the machine, removing
grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate machine while ill, tired, or under the
influence of alcohol or drugs.
Never operate mower in wet grass. Always be sure of
your footing; walk; never run.
Disengage the drive system, if so equipped, before
starting the engine.
If the machine should start to vibrate abnormally, stop
the engine and check for the cause immediately. Vibration
is generally a warning of trouble.
See manufacturer's instructions for proper operation and
installation of accessories. Only use accessories approved
by the manufacturer.
Slope Operation
Slopes are a major factor related to slip and fall accidents,
which can result in severe injury. Operation on all slopes
require extra caution. If you feel uneasy on a slope, do not
mow it.
The following instructions have been adapted from the
ANSI/OPEI standard B71.1-2012.
2
• Mow across the face of slopes; never up and down.
• If fuel is spilled on clothing, change clothing immediately.
Exercise extreme caution when changing direction on
slopes.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could cause a slip and fall
accident. Tall grass can hide obstacles.
WARNING
Exhaust contains carbon monoxide, an odorless,
deadly poison that can kill you.
• Do not mow on wet grass or excessively steep slopes.
Poor footing could cause a slip and fall accident.
Do not run the engine indoors or in an enclosed
area.
• Do not mow near drop-offs, ditches, or embankments.
You could lose your footing or balance.
General Service
Children
• Never operate machine in a closed area.
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children
will remain where you last saw them.
• Keep all nuts and bolts tight to be sure the equipment is
in safe working condition.
• Never tamper with safety devices. Check their proper
• Keep children out of the mowing area and under the
operation regularly.
watchful care of a responsible adult other than the
operator.
• Keep machine free of grass, leaves, or other debris
• Be alert and turn mower off if a child enters the area.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
• If you strike a foreign object, stop and inspect the
build-up. Clean up oil or fuel spillage and remove any
fuel-soaked debris. Allow machine to cool before storing.
machine. Repair, if necessary, before starting.
trees, or other objects that may block your view of a child.
• Never make any adjustments or repairs with the engine
running. Disconnect the spark plug wire and ground
against engine to prevent unintended starting.
Service
• Check grass catcher components and the discharge guard
frequently and replace with manufacturer's recommended
parts, when necessary.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
• Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
• Do not change the engine governor setting or overspeed
• Extinguish all cigarettes, cigars, pipes, and other sources
the engine.
of ignition.
• Maintain or replace safety and instruction labels, as
• Use only an approved gasoline container.
• Never remove gas cap or add fuel with the engine
necessary.
• To best protect your investment and maintain optimal
running. Allow engine to cool before refueling.
performance of your Toro equipment, count on Toro
genuine parts. When it comes to reliability, Toro delivers
replacement parts designed to the exact engineering
specifications of our equipment. For peace of mind, insist
on Toro genuine parts.
• Never refuel the machine indoors.
• Never store the machine or fuel container where there is
an open flame, spark, or pilot light such as on a water
heater or on other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
3
Safety and Instructional Decals
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
Manufacturer's Mark
1. Indicates the blade is identified as a part from the original
machine manufacturer.
94-8072
112-8867
1. Lock
2. Unlock
114-7982
1. Warning—read the Operator's Manual.
2. Thrown object hazard—keep bystanders a safe distance
from the machine.
3. Cutting/dismemberment hazard of hand or foot, mower
blade—remove the ignition key and read the instructions
before servicing or performing maintenance.
4. Cutting/dismemberment hazard of hand or foot, mower
blade—stay away from moving parts.
5. Cutting/dismemberment hazard of hand or foot, mower
blade—do not operate up and down slopes; operate side to
side on slopes; stop the engine before leaving the operating
position; and look behind you when backing up.
4
Setup
2
Important: Remove and discard the protective plastic
sheet that covers the engine.
Installing the Recoil-starter
Rope in the Rope Guide
1
No Parts Required
Installing the Handle
Procedure
No Parts Required
Important: To start the engine safely and easily
whenever you use the machine, install the recoil-starter
rope in the rope guide.
Procedure
Hold the blade-control bar to the upper handle and pull the
recoil-starter rope through the rope guide on the handle
(Figure 4).
WARNING
Folding or unfolding the handle improperly can
damage the cables, causing an unsafe operating
condition.
• Do not damage the cables when folding or
unfolding the handle.
• If a cable is damaged, contact an Authorized
Service Dealer.
1. Remove the handle knobs from the machine housing
(Figure 3).
Figure 4
Important: Route the cables to the outside of the
handle knobs as you install the handle.
1. Recoil-starter rope
G017283
Figure 3
2. Move the handle to the operating position.
3. Install and tighten the handle knobs that you removed
in step 1 (Figure 3).
5
2. Rope guide
Product Overview
3
Filling the Engine with Oil
No Parts Required
Procedure
Your machine does not come with oil in the engine.
1. Remove the dipstick (Figure 5).
G017318
Figure 6
Figure 5
1. Cutting-height lever (4)
7. Recoil-start handle
2. Spark plug
8. Blade-control bar
3. Air filter (not shown)
9. Self-propel-drive bar
4. Oil fill/dipstick
10. Handle knob (2)
5. Fuel-tank cap
11. Washout port
6. Handle
2. Slowly pour oil into the oil-fill tube until the oil level
reaches the Full line on the dipstick (Figure 5). Do not
overfill. (Max. fill: 0.65 L (22 oz), type: 10W-30 or
SAE 30 detergent oil with an API service classification
of SJ or higher.)
Note: Each time you check the oil level, remove the
dipstick and wipe it clean, insert it into the oil filler
neck (but do not screw it in), then remove it again and
check the level (Figure 5).
Note: If you overfill the engine, pour some oil out of
it; refer to Changing the Engine Oil (page 12).
Figure 7
3. Install the dipstick securely.
1. Grass bag
Important: Change the engine oil after the first 5
operating hours; change it yearly thereafter. Refer
to Changing the Engine Oil (page 12).
6
2. Side-discharge chute
Operation
Filling the Fuel Tank
DANGER
Gasoline is extremely flammable and explosive. A
fire or explosion from gasoline can burn you and
others.
• To prevent a static charge from igniting the
gasoline, place the container and/or machine
directly on the ground before filling, not in a
vehicle or on an object.
Figure 8
• Fill the tank outdoors when the engine is cold.
Wipe up spills.
Checking the Engine-Oil Level
• Do not handle gasoline when smoking or around
an open flame or sparks.
Service Interval: Before each use or daily
1. Remove the dipstick, wipe it clean, and insert it into the
oil-filler neck, but do not screw it in (Figure 9).
• Store gasoline in an approved fuel container, out
of the reach of children.
• For best results, use only clean, fresh (less than 30 days
old), unleaded gasoline with an octane rating of 87 or
higher ((R+M)/2 rating method).
• Oxygenated fuel with up to 10% ethanol or 15% MTBE
by volume is acceptable.
• Ethanol: Gasoline with up to 10% ethanol (gasohol)
or 15% MTBE (methyl tertiary butyl ether) by volume
is acceptable. Ethanol and MTBE are not the same.
Gasoline with 15% ethanol (E15) by volume is not
approved for use. Never use gasoline that contains more
than 10% ethanol by volume, such as E15 (contains 15%
ethanol), E20 (contains 20% ethanol), or E85 (contains
up to 85% ethanol). Using unapproved gasoline may
cause performance problems and/or engine damage
which may not be covered under warranty.
Figure 9
2. Remove the dipstick and check the oil level (Figure 9).
If the oil level is below the Add mark on the dipstick,
slowly pour oil into the oil-fill tube to raise the oil level
to the Full mark on the dipstick. Do not overfill. (Max.
fill: 0.65 L (22 oz), type: 10W-30 or SAE 30 detergent
oil with an API service classification of SJ or higher.)
• Do not use gasoline containing methanol.
• Do not store fuel either in the fuel tank or in fuel
containers over the winter unless a fuel stabilizer is used.
Note: If you overfill the engine, pour some oil out of
it as directed in Changing the Engine Oil (page 12).
• Do not add oil to gasoline.
Fill the fuel tank with fresh unleaded regular gasoline from a
major name-brand service station (Figure 8).
3. Install the dipstick securely.
Important: To reduce starting problems, add fuel
stabilizer to the fuel all season, mixing it with gasoline
less than 30 days old.
7
Adjusting the Cutting Height
Starting the Engine
1. Hold the blade-control bar against the handle (Figure
11).
WARNING
Adjusting the cutting height may bring you into
contact with the moving blade, causing serious
injury.
• Stop the engine and wait for all moving parts
to stop.
• Do not put your fingers under the housing when
adjusting the cutting height.
CAUTION
If the engine has been running, the muffler will be
hot and can severely burn you. Keep away from the
hot muffler.
Adjust the cutting height as desired. Set the front wheels to
the same height as the rear wheels.
Note: To raise the machine, move all the cutting-height
levers rearward. To lower the machine, move all the
cutting-height levers forward (Figure 10).
G017320
Figure 11
1. Blade-control bar
2. Recoil-start handle
2. Pull the recoil-start handle lightly until you feel
resistance, then pull it sharply. Allow the rope to return
to the handle slowly (Figure 11).
Note: If the machine does not start after several
attempts, contact an Authorized Service Dealer.
Figure 10
1. Raise the machine
Using the Self-propel Drive
2. Lower the machine
To operate the self-propel drive, squeeze the self-propel-drive
bar (Figure 12) toward the handle and hold it.
Note: The cutting-height settings are 25 mm (1 inch); 35
mm (1-3/8 inches); 44 mm (1-3/4 inches); 54 mm (2-1/8
inches); 64 mm (2-1/2 inches); 73 mm (2-7/8 inches); 83 mm
(3-1/4 inches); 92 mm (3-5/8 inches); and 102 mm (4 inches).
G017321
Figure 12
1. Self-propel-drive bar
To disengage the self-propel drive, release the self-propel-drive
bar.
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Note: The maximum self-propel ground speed is fixed. To
reduce the ground speed, increase the space between the
self-propel-drive bar and the handle.
Stopping the Engine
To stop the engine, release the blade-control bar.
Important: When you release the blade-control bar,
both the engine and blade should stop within 3 seconds.
If they do not stop properly, stop using your machine
immediately and contact an Authorized Service Dealer.
Recycling the Clippings
Your machine comes from the factory ready to recycle the
grass and leaf clippings back into the lawn.
If the grass bag is on the machine, remove it; refer to
Removing the Grass Bag (page 9) before recycling the
clippings. If the side-discharge chute is on the machine,
remove it; refer to Removing the Side-Discharge Chute (page
10) before recycling the clippings.
Bagging the Clippings
Use the grass bag when you want to collect grass and leaf
clippings from the lawn.
Note: Ensure the bag is seated in the correct position.
WARNING
A worn grass bag could allow small stones and
other similar debris to be thrown in the operator's or
bystander's direction and result in serious personal
injury or death to the operator or bystanders.
Check the grass bag frequently. If it is damaged,
install a new Toro replacement bag.
G017285
If the side discharge chute is on the machine, remove it; refer
to Removing the Side-Discharge Chute (page 10) before
bagging the clippings.
Figure 13
1. Notches
3. Grass bag pin (2)
2. Rear deflector
WARNING
The blade is sharp; contacting the blade can result
in serious personal injury.
2. Install the grass bag, ensuring that the pins on the bag
rest in the notches on the handle (Figure 13).
Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. Lower the rear deflector.
Removing the Grass Bag
Installing the Grass Bag
To remove the bag, reverse the steps above.
Note: Ensure the bag is seated in the correct position.
1. Raise and hold up the rear deflector (Figure 13).
9
Side-discharging the Clippings
Removing the Side-Discharge Chute
Use the side discharge for cutting very tall grass.
To remove the side-discharge chute, lift up the side deflector,
remove the side-discharge chute, and lower the side-discharge
deflector.
If the bag is on the machine, remove it before side-discharging
the clippings.
Operating Tips
WARNING
General Mowing Tips
The blade is sharp; contacting the blade can result
in serious personal injury.
• Clear the area of sticks, stones, wire, branches, and other
Stop the engine and wait for all moving parts to stop
before leaving the operating position.
•
Installing the Side-Discharge Chute
•
Lift up the side deflector and install the side-discharge chute
(Figure 14).
•
•
debris that the blade could hit.
Avoid striking solid objects with the blade. Never
deliberately mow over any object.
If the machine strikes an object or starts to vibrate,
immediately stop the engine, disconnect the wire from
the spark plug, and examine the machine for damage.
For best performance, install a new blade before the
cutting season begins.
Replace the blade when necessary with a Toro
replacement blade.
Cutting Grass
• Cut only about a third of the grass blade at a time. Do not
•
•
cut below the 54 mm (2-1/8 inch) setting unless the grass
is sparse or it is late fall when grass growth begins to slow
down. Refer to Adjusting the Cutting Height (page 8).
When cutting grass over 15 cm (6 inches) tall, mow at the
highest cutting height setting and walk slower; then mow
again at a lower setting for the best lawn appearance. If
the grass is too long, the machine may plug and cause
the engine to stall.
Mow only dry grass or leaves. Wet grass and leaves tend
to clump on the yard and can cause the machine to plug
or the engine to stall.
WARNING
Wet grass or leaves can cause serious injury if
you slip and contact the blade. Mow only in dry
conditions.
• Be aware of a potential fire hazard in very dry conditions,
•
•
Figure 14
10
follow all local fire warnings, and keep the machine free
of dry grass and leaf debris.
Alternate the mowing direction. This helps disperse the
clippings over the lawn for even fertilization.
If the finished lawn appearance is unsatisfactory, try one
or more of the following:
– Replace the blade or have it sharpened.
– Walk at a slower pace while mowing.
– Raise the cutting height on your machine.
– Cut the grass more frequently.
– Overlap cutting swaths instead of cutting a full swath
with each pass.
• If there are more than 13 cm (5 inches) of leaves on the
– Set the cutting height on the front wheels one notch
lower than the rear wheels. For example, set the front
wheels at 54 mm (2-1/8-inch) and the rear wheels
at 64 mm (2-1/2 inches).
lawn, set the front cutting height 1 or 2 notches higher
than the rear cutting height.
• Slow down your mowing speed if the machine does not
cut the leaves finely enough.
Cutting Leaves
• After cutting the lawn, ensure that half of the lawn shows
through the cut leaf cover. You may need to make more
than one pass over the leaves.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the first 5 hours
• Change the engine oil.
Before each use or daily
• Check the engine-oil level.
• Ensure that the engine stops within 3 seconds after releasing the blade-control bar.
• Clean grass clippings and dirt from under the machine.
Every 25 hours
• Check the air cleaner for dirty, loose, or damaged parts, and clean or replace them
if necessary.
Every 50 hours
• Change the engine oil.
Every 100 hours
• Replace the air cleaner element (more frequently when operating the machine
in dusty or dirty operating conditions).
Before storage
Yearly
• Empty the fuel tank before repairs as directed and before annual storage.
• Replace the blade or have it sharpened; replace or sharpen it more frequently if
the edge dulls quickly.
• Clean the air cooling system; clean it more frequently in dusty operating conditions.
Refer to your engine owner's manual.
• Refer to your engine operator's manual for any additional yearly maintenance
procedures.
Important: Refer to your engine owner’s manual for additional maintenance procedures.
Note: Replacement parts are available from an Authorized Service Dealer (go to www.toro.com to find the nearest dealer)
or at www.shoptoro.com.
Preparing for Maintenance
1. Stop the engine and wait for all moving parts to stop.
2. Disconnect the spark-plug wire from the spark plug
(Figure 15) before performing any maintenance
procedure.
Figure 15
1. Spark-plug wire
11
Run the engine a few minutes before changing the oil to warm
it. Warm oil flows better and carries more contaminants.
3. After performing the maintenance procedure(s),
connect the spark-plug wire to the spark plug.
1. Perform the pre-maintenance procedures; refer to
Preparing for Maintenance (page 11).
Important: Before tipping the machine to change
the oil or replace the blade, allow the fuel tank to
run dry through normal usage. If you must tip
the machine prior to running out of fuel, use a
hand fuel pump to remove the fuel. Always tip the
machine onto its side with the dipstick down.
2. Tip the machine onto its side, with the air filter up, then
remove the dipstick to drain the used oil out through
the oil-fill tube (Figure 17).
WARNING
Tipping the machine may cause the fuel to
leak. Gasoline is flammable, explosive and
can cause personal injury.
Run the engine dry or remove the gasoline
with a hand pump; never siphon.
G017322
Servicing the Air Cleaner
Figure 17
Service Interval: Every 25 hours/Yearly (whichever comes
first)—Check the air cleaner for dirty,
loose, or damaged parts, and clean or
replace them if necessary.
3. After draining the used oil, return the machine to the
normal operating position.
4. Slowly pour oil into the oil-fill tube until the oil level
reaches the Full line on the dipstick (Figure 18). Do
not overfill. (Max. fill: 0.65 L (22 oz), type: 10W-30 or
SAE 30 detergent oil with an API service classification
of SJ or higher.)
Every 100 hours/Yearly (whichever comes
first)—Replace the air cleaner element (more
frequently when operating the machine in dusty or
dirty operating conditions).
1. Perform the pre-maintenance procedures; refer to
Preparing for Maintenance (page 11).
2. Press the button on the air-cleaner cover (Figure 16)
and open the cover.
1
G020008
3
2
Figure 18
G014713
Figure 16
1. Air-cleaner cover
3. Air-cleaner housing
2. Air-cleaner foam element
4. Button
Note: Each time you check the oil level, remove the
dipstick and wipe it clean, insert it into the oil-filler
neck (but do not screw it in), then remove it again and
check the level of the dipstick.
3. Replace the air-cleaner element.
Note: If you overfill the engine, drain some of the oil
out of the engine crankcase.
4. Install the air-cleaner cover.
Changing the Engine Oil
5. Install the dipstick securely.
Service Interval: After the first 5 hours
6. Dispose of the used oil properly at a local recycling
center.
Every 50 hours/Yearly (whichever comes first)
12
Replacing the Blade
Service Interval: Yearly
Important: You will need a torque wrench to install the
blade properly. If you do not have a torque wrench or
are uncomfortable performing this procedure, contact
an Authorized Service Dealer.
Examine the blade whenever you run out of gasoline. If the
blade is damaged or cracked, replace it immediately. If the
blade edge is dull or nicked, have it sharpened and balanced,
or replace it.
WARNING
The blade is sharp; contacting the blade can result
in serious personal injury.
Wear gloves when servicing the blade.
1. Refer to Preparing for Maintenance (page 11).
2. Tip the machine onto its side with the air filter up.
Figure 20
3. Use a block of wood to hold the blade steady (Figure
19).
Important: Position the curved ends of the blade
to point toward the machine housing.
6. Use a torque wrench to tighten the blade bolt to
82 N-m (60 ft-lb).
Important: A bolt torqued to 82 N-m (60 ft-lb) is
very tight. While holding the blade with a block
of wood, put your weight behind the ratchet or
wrench and tighten the bolt securely. This bolt is
very difficult to overtighten.
Adjusting the Self-propel-Drive
Cable
Figure 19
Whenever you install a new self-propel cable or if
the self-propel drive is out of adjustment, adjust the
self-propel-drive cable.
4. Remove the blade, saving all mounting hardware
(Figure 19).
1. Loosen the cable support nut (Figure 21).
5. Install the new blade and all mounting hardware
(Figure 20).
13
3. Wash out the area under the rear deflector where the
clippings go from the housing to the grass bag.
Note: Wash out the area with the bag-on-demand in
both the fully forward and fully rearward positions.
4. Attach a garden hose that is connected to a water
supply to the washout port on the machine housing
(Figure 23).
Figure 21
This figure is simplified for the purpose of clarity.
2. Pull down the cable jacket (toward the machine) until
there is no slack in the cable (Figure 22).
G017286
Figure 23
1. Washout port
5. Turn the water on.
6. Start the engine and run it until there are no more
clippings that come out from under the machine
housing.
7. Stop the engine.
8. Shut off the water and disconnect the garden hose
from the machine.
9. Start the engine and run it for a few minutes to dry the
housing to prevent it from rusting.
Figure 22
This figure is simplified for the purpose of clarity.
10. Allow the engine to cool before storing the machine
in an enclosed area.
3. Tighten the nut on the cable support.
Cleaning under the Machine
Service Interval: Before each use or daily
WARNING
The machine may dislodge material from under the
machine housing.
• Wear eye protection.
• Stay in the operating position (behind the
handle) when the engine is running.
• Do not allow bystanders in the area.
For best results, clean the machine soon after you have
completed mowing.
1. Lower the machine to its lowest cutting height setting.
Refer to Adjusting the Cutting Height (page 8).
2. Move the machine onto a flat paved surface.
14
Storage
2. Fold the upper handle forward as shown in Figure 24.
Important: Route the cables to the outside of the
handle knobs as you fold the handle.
Store the machine in a cool, clean, dry place.
Preparing the Machine for
Storage
WARNING
Gasoline vapors can explode.
• Do not store gasoline more than 30 days.
• Do not store the machine in an enclosure near
an open flame.
• Allow the engine to cool before storing it.
G017287
Figure 24
1. On the last refueling of the year, add fuel stabilizer to
the fuel as directed by the engine manufacturer.
3. To unfold the handle, reverse the steps above.
2. Dispose of any unused fuel properly. Recycle it
according to local codes, or use it in your automobile.
Removing the Machine from
Storage
Note: Old fuel in the fuel tank is the leading cause of
hard starting. Do not store fuel without stabilizer more
than 30 days, and do not store stabilized fuel more than
90 days.
1. Remove the spark plug and spin the engine rapidly by
pulling the recoil start handle to blow the excess oil
from the cylinder.
3. Run the machine until the engine stops from running
out of fuel.
4. Start the engine again.
2. Install the spark plug and tighten it with a torque
wrench to 20 N-m (15 ft-lb).
5. Allow the engine to run until it stops. When you can
no longer start the engine, it is sufficiently dry.
3. Connect the wire to the spark plug.
6. Disconnect the wire from the spark plug.
7. Remove the spark plug, add 30 ml (1 oz) of oil through
the spark plug hole, and pull the starter rope slowly
several times to distribute oil throughout the cylinder
to prevent cylinder corrosion during the off-season.
8. Loosely install the spark plug.
9. Tighten all nuts, bolts, and screws.
Folding the Handle
WARNING
Folding or unfolding the handle improperly can
damage the cables, causing an unsafe operating
condition.
• Do not damage the cables when folding or
unfolding the handle.
• If a cable is damaged, contact an Authorized
Service Dealer.
1. Loosen the handle knobs until you can move the upper
handle freely.
15
The Toro Total Coverage Guarantee
22 in Recycler®
A 2-Year Full Warranty (45 Day Limited Warranty for Commercial Use)
20 in Mulcher/Bagger
The Toro GTS Starting Guarantee
Walk Power Mowers
A 3-Year Full Warranty (Not Applicable for Commercial Use)
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to
an agreement between them, jointly promise to repair the Toro Product
listed below if used for residential purposes*; if it is defective in materials
or workmanship or if it stops functioning due to the failure of a component;
or if the Toro GTS (Guaranteed to Start) engine will not start on the first or
second pull, provided the routine maintenance required in the Operator's
Manual have been performed.
This warranty covers the cost of parts and labor, but you must pay
transportation costs.
The following time periods apply from the date of purchase:
Products
22 in Recycler and 20 in
Mulcher/Bagger and Attachments
GTS (Guaranteed to Start)
Engine
Battery
Warranty Period
2 - year full warranty
3 - year full warranty
3 - year full warranty
1 - year full warranty
Items and Conditions Not Covered
There is no other express warranty except for special emission system
coverage and engine warranty coverage on some products. This express
warranty does not cover the following:
•
•
•
Pickup and delivery charges
•
Repairs necessary due to failure to follow recommended fuel
procedure (consult Operator's Manual for more details)
•
The Toro GTS (Guaranteed to Start) Starting Guarantee does not apply
when the product is used commercially*.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or
workmanship, or if a normal, able-bodied adult can no longer start your
product's engine in one or two pulls, follow this procedure:
1.
Contact any Authorized Toro Service Dealer to arrange service at their
dealership. To locate a dealer convenient to you, refer to the Yellow
Pages of your telephone directory (look under “Lawn Mowers”) or
access our web site at www.Toro.com. You may also call the numbers
listed in item #3 to use the 24-hour Toro Dealer locator system.
2.
Bring the product and your proof of purchase (sales receipt) to the
Service Dealer. The dealer will diagnose the problem and determine if
it is covered under warranty.
3.
If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at:
Customer Care Department, RLC Division
The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Toll free at 866-214-9807 (U.S. customers)
Toll free at 866-214-9808 (Canadian customers)
Owner Responsibilities
You must maintain your Toro Product by following the maintenance
procedures described in the Operator's Manual. Such routine maintenance,
whether performed by a dealer or by you, is at your expense.
Components failing due to normal wear
Any product or part which has been altered or misused or neglected
and requires replacement or repair due to accidents or lack of proper
maintenance
•
•
Limited Warranty for Commercial Use*
Gas-powered Toro Products used for commercial, institutional, or rental
use, are warranted for 45 days against defects in materials or workmanship.
Components failing due to normal wear are not covered by this warranty.
Cost of regular maintenance service or parts, such as filters, fuel,
lubricants, oil changes, spark plugs, air filters blade sharpening or worn
blades, cable/linkage adjustments, or brake and clutch adjustments
•
Repairs or attempted repairs by anyone other than an Authorized Toro
Service Dealer
–
Removing contaminants from the fuel system is not covered
–
Use of old fuel (more than one month old) or fuel which contains
more than 10% ethanol or more that 15% MTBE
–
Failure to drain the fuel system prior to any period of non-use
over one month
Repairs or adjustments to correct starting difficulties due to the
following:
–
Failure to follow proper maintenance procedures or recommended
fuel procedure
–
Rotary mower blade striking an object
Special operational conditions where starting may require more than
two pulls:
–
First time starts after extended period of non-use over three
months or seasonal storage
–
Cool temperature starts such as those found in early spring and
late autumn
–
Improper starting procedures - if you are having difficulty starting
your unit, please check the Operator's Manual to ensure that
you are using the correct starting procedures. This can save an
unnecessary visit to an Authorized Toro Service Dealer.
General Conditions
All repairs covered by these warranties must be performed by an Authorized
Toro Service Dealer using Toro-approved replacement parts. Repair by an
Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental, or consequential damages in connection with the
use of the Toro Products covered by these warranties, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion of
repairs under these warranties.
Some states do not allow exclusions of incidental or consequential
damages, so the above exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro
Dealer.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location, or institutional or rental use, is considered
commercial use, and the commercial use warranty would apply.
374-0254 Rev E