Toro 21" Whirlwind Hevi-Duty Lawnmower Walk Behind Mower Operator's Manual

OWNER'S OPERATING
and
INSTRUCTION MANUAL
This equipment is designed and engineered to do an
effective job while providing maximum safety to the
user and other persons nearby. However, when im-
properly handled or used it can cause serious injury,
and should be treated with the respect it deserves.
TORO
BEFORE STARTING —
1. Thoroughly inspect the area where the equipment is
to be used and remove all stones, wire, bones, pieces
of metal or other foreign objects.
2. Wipe up any gasoline spilled, and avoid spilling on
hot engine.
3. Know how to stop equipment and engine quickly.
DURING OPERATION —
4. NEVER have children or pets near the equipment while
engine is running.
5. NEVER leave equipment unattended while engine is
running.
6. NEVER fill gasoline tank while engine is running.
7. NEVER remove any foreign objects next to or in the
path of the equipment while engine is running.
8. NEVER put hands or feet under or in rotating parts or
hidden areas, using special caution to keep hands and
feet out of and away from cutter elements, belts,
pulleys, gears, etc. while engine is running.
9. NEVER work on equipment while engine is running.
10. NEVER operate equipment in wet grass.
11. NEVER operate equipment when dark or hard to see.
12. NEVER operate equipment when barefooted or wear-
ing open sandals.
13. NEVER ride double on riding mowers.
14. NEVER remove blade or belt guards while engine is
running.
15. The mower must NOT be used with the deflector
removed.
MISCELLANEOUS —
16. Disconnect spark plug wire before working on equip-
ment.
17. Maintain a solid and firm footing while mowing.
18. Slopes should be worked from side to side,
not up and down.
19. Never run engine indoors.
20. Read manual thoroughly.
These safety suggestions are
recommended by Outdoor ООД
Power Equipment Institute and
Toro Manufacturing Corp.
SELF PROPELLED HAND PROPELLED
WHIRLWIND HEVI-DUTY
HAND PROPELLED MODEL
NOS. 23000—500001 & UP, 23000-600001 & UP, 23000-700001 6% UP
SELF PROPELLED MODEL
NOS. 23100—500001 & UP, 23100-600001 & UP, 23100—700001 & UP
PRICE 25 CENTS
Save these important Safety Precautions - hang them near your power mower. LD, |
a"
77 he 70 Cer. .
This Owner Manual has been especially prepared
for your information and guidance in the operation and
care of your new Toro mower. Information on care
and operation of the engine is contained in a separate
manual furnished with the engine.
Properly adjusted, operated and maintained, this
Toro mower will respond quickly and easily to every
reasonable demand and give years of reliable service.
Toro mowers are manufactured by an organization
of mowing machinery specialists with over forty years
experience. Each machine is carefully inspected and
tested before leaving the factory. For best perform-
ance from your Toro mower, study this manual for
regular maintenance procedures.
TRACTION
CONTROL.
~-LEVER
"THROTTLE
CONTROL
GASOLINE
FILL
RECOIL
START —
HANDLE
ADJUSTING
LEVERS
HINGED CHUTE
DEFLECTOR
MOWER
HOUSING
SEMI-PNEUMATIC
TIRES —
OIL BATH
AIR CLEANER
oi ood в ай | 4 CY C L E
| ENGINE
HEIGHT
OF CUT
ADJUSTABLE
SHIELD
In an effort to make improvements available tc Toro
owners as quickly as possible, minor changes are in-
corporated into Toro's products from time to time that
do not become immediately shown inthe Owner's Oper-
ating and Parts Manual. If such a change apparently
has been made in your unit, which is not reflected in
your manual, see your Toro distributor or his author-
ized Toro service dealer for information and parts
numbers,
COPYRIGHT 1964 BY
TORO MANUFACTURING CORPORATION
MINNEAPOLIS 20, MINNEÉSOTA-U, 5, A,
SPECIFICATIONS
ENGINE: 4 H. P., 4-cycle engine with oil pump, oil
bath air cleaner, recoil starter and 5 quart gas
tank.
CUTTER BAR: 21' hardened high carbon steel, posi-
tive attachment with one fastener.
WIDTH OF CUT: 21"
HEIGHT OF CUT: 1" to 4 1/8" by moving wheels,
HOUSING: #12 gauge stamped steel, spiral grass
chamber, right hand discharge, hinged chute de-
flector,
FRAME: Integral with housing; #10 gauge steel.
TRACTION CLUTCH: (Self propelled model only)
tight-slack V-belt clutch operated from control
bail on handle.
TRACTION DRIVE: (Self propelled model only) rear
wheel drive; V-belt drive from engine to sealed
worm gear speed reducer. Hardened steel pin-
SETTING-UP
INSTRUCTIONS
Your new TORO Whirlwind mower is shipped with
the mower unit completely assembled, and with the
mower handle knocked down for attachment to the
mower when unpacked. A separate bag contains fittings
for attaching the mower handle and control cable, All
items should be removed from the shipping case and
accounted for before you discard the packing,
ions on speed reducer output drive hardened steel
wheel gears. One way overrunning clutches at
each rear wheel provide differential action.
Ground speed 4. 84 m. p. h. at 3200 r. p. m. engine
speed.
HANDLE: Welded steel tube in separable halves,
plastic handle grip, 3 position handle height ad-
justment.
WHEELS: Ball bearing steel disc wheels with 8" dia-
meter x 1,75" semi-pneumatic tires. Wheel
spindles provided with grease fittings for lubrica-
tion.
THROTTLE CONTROL: Control wire and casing op-
erating lever on upper handle.
DIMENSIONS: Hand Propelled Self Propelled
Width: 241" 241"
Height: 145" 15%
Length: 325" 34"
Less Handle - at 1" Cutting Height
WEIGHT: Hand propelled 90 lbs.
Self propelled 110 Ibs.
OPTIONAL EQUIPMENT: Bagging attachment.
1. Remove all mower components from packing carton,
2. Install the mower handle, gas tank, deflector and
throttle control by these instructions.
3. Attach grass deflector wing nut (see photo at left
below).
4, Attach traction control rod (Self Propelled Model).
5. Check to see that all fittings, screws, and cutter
bar are tight. Disconnect spark plug if you push or
pull the cutter bar by hand.
6. Add oil to crankcase (see instructions).
7. Fill fuel tank with gasoline and check fittings for
leakage.
Install deflector wing nut as illustrated in above photo-
graph. Fastener is contained in loose parts bag. De-
flector must not be removed when mowing.
Place fuel line and clip in position as shown, and at-
tach to fuel control valve beneath tank.
ATTACHING THE MOWER HANDLES
STEP 1. GAS TANK AND HANDLE ASSEMBLY
Gas tank and bracket are shipped assembled. Align
the slot in the U-shaped clip with the hole in the top
of the upper handle and tighten the two screws to clamp
it in place. Place upper handle in position over lower
handle and fasten with screws from parts bag. Tighten
all fasteners securely,
e
STEP 3. HANDLE
The handle adjusting levers are installed in place in
the mower housing at the factory. Select one of the
three holes for the most convenient handle height.
Secure with hairpin cctter pin.
+
STEP 5. ATTACHING CONTROL CLIP
Clip control cable to handle as shown(see arrow). Be
sure that there are no kinks in the cable on delivery
and that the upper end of control cable and cable cover
are firmly attached to the control lever assembly at
the top end of the cable. The lever should move back
and forth freely when properly installed.
4
Fine
ene об al
© sp
>
STEP 2. INSTALL HANDLE TO HOUSING
After handle sections have been joined together, place
handle in position on pins "A" as shown in illustration
and secure with hairpin cotter.
STEP 4, ATTACHING THROTTLE CONTROL LEVER
Screw control to upper left handle. The remote con-
trol cable and lever assembly arefastenedat the power
head end on delivery. Cable is properly adjusted at
the factory. Fasten control to the left handle through
hole provided with screws and locknuts. Run cable
under the handle cross bar. On self-propelled model,
install brackets for control bail first; then install the
throttle control lever on inside of left bracket.
(See photo below for self-propelled model.)
CONTROL ROD ADJUSTMENT
%
©
ENGAGED POSITION
Adjust the length of the control rod by screwing the
upper rod in or out of sleeve "A" until a line through
the center of the idler arm pivot and the center of the
V-groove Idler "C'' is parallel with the rear edge of
the idler bracket when the drive is engaged. Tighten
the nuts on the control rod sleeve securely.
Move auxilliary idler "B" to extreme right. Move the
V-groove idler "'C"' to the right until the belt is tight
enough to drive in the engaged position. If adjustment
of V-groove idler is insufficient to tighten belt, move
BELT ADJUSTMENT
… DISENGAGED POSITION
F /
EI UN
TD
ne = Lo
auxilliary idler "B' to left to take up excess slack and
readjust V-groove idler "C"., Tighten all fasteners
securely. To remove belt, remove engine pulley and
gear case pulley.
BELT HOOK ADJUSTMENT
Adjust position of belt hook "D'" so that slack side of
belt at "E' is approximately parallel with tight side at
"F'" when the drive is disengaged.
Graph in photo above indicates cutting heights avail-
able. To adjust, remove wheels by removing nut "B".
For normal cutting, be sure all four wheels are in the
same relative hole position. For rough cutting, rear
wheels can be set higher for maximum engine power,
It is also advisable to move front shield up. This is
done by loosening the two nuts ""A'" in the slotted holes
SELF PROPELLED ONLY
Н
If the wheels become wobbly af-
ter lengthy service, the bearings
can be adjusted by tightening nut
"A" (in photo above).
and placing in either the up or down position (see above
photo). Then retighten nuts securely. BE SURE THE
ENGINE IS OFF WHEN DOING THIS OPERATION.
OILING WHEELS: Two or three shots of a good grade
of gun grease into zerk fittings "C'" (photo above) on
all four wheels will insure easier pushing of your Toro
rotary. Do this at frequent intervals.
HEIGHT OF CUT ADJUSTMENT
(Self Propelled Model)
Adjust front wheels per previous instructions. To
change rear wheel height, remove stop nut "A" from
inside of wheel spindle. Remove wheel and spindle
assembly and reinstall in desired hole of semi-circu-
lar pattern. Be sure all wheels are in same relative
position. Line up hole in wheel cover '"B" with pinion
when reinstalling wheel assembly. Replace stop nut
and tighten securely. NOTE: In the lowest height of
cut setting, it may be found that the rear gear case
support bracket "C'" drags and causes "scuffing". In
this case, keep front wheels in 1" height of cut posi-
tion and place rear wheels in 1-5/8" height setting.
PREPARATION OF ENGINE BEFORE STARTING
OIL AND GASOLINE have been completely removed and drained from the engine, and it is essential that the prepa-
ration instructions in this manual be followed before starting.
St AEA
FILL THE OIL SUMP WITH OIL - First remove filler
plug "A". Place the engine level; be sure wheels are
in the same position. Pour oil slowly to prevert air
being trapped in oil sump. Observe filler neck for a
few seconds before replacing oil filler plug. If oil does
not remain at top of neck, add oil until it does. Fill
to overflowing (capacity 25 oz.) with a good grade of
S. A. E. 30 lubricating oil. Replace the filler plug.
After filling the crankcase with oil and the fuel tank
with a good grade of fresh gasoline, remember to open
fuel valve "B' and air vent "A"on top of gas cap. Turn
in a counterclockwise direction to open, clockwise to
close. It is advisable after each mowing to close the
valve and air vent during storage.
6
FILL THE TANK with a good grade of regular gasoline.
NEVER use gasoline that has been standing in a can
for any length of time. SEE THAT VENT HOLE IN
CAP IS OPEN. CAUTION: Do NOT fill fuel tank to
overflow, Do NOT mix oil with gasoline, OBSERVE
SAFETY PRECAUTIONS. ALWAYS DISCONNECT
SPARK PLUG LEAD WHEN WORKING ON THE EN-
GINE OR MOWER CUTTER BAR.
mews. VE
To disconnect spark plug lead wire, pull off as shown.
ALWAYS DISCONNECT SPARK PLUG LEAD WIRE
‘WHEN WORKING ON ENGINE OR CUTTER BAR !
STARTING INSTRUCTIONS
After filling with gasoline and oil, your mower is ready for operation. The engine is controlled by the control
lever on the mower handle. The manual choke is located on the engine carburetor panel. Operating positions of
this lever are shown below.
1. STARTING POSITION
(Full Forward)
RECOIL START
First, move the handle control lever forward to
the starting position as shown in illustration No. 1.
HOLD THE MOWER FIRMLY IN POSITION. Then
pull starter rope slowly until the starter clutch en-
gages, then pull until the resistance of compression
is felt. Continue to pull slowly for about two or three
inches until compression ceases.
Allow starter rope to recoil and again pull out
slowly until starter clutch engages. Then pull with a
quick full arm stroke to start engine. Hold starter
grip and allow rope to recoil. Repeat if necessary
with choke opened slightly. When engine starts, open
choke gradually.
Fe
ие.
2. RUNNING POSITION
(Lever Centered)
3. TO STOP ENGINE
(Lever Full Back)
Be sure to keep under side of your mower housing
and cutter bar assembly clean and free from masses
and accumulations of old grass clippings. DISCON-
NECT SPARK PLUG LEAD WIRE as a safety precau-
tion, before tilting mower on side as shown, or work-
ing on the cutter bar assembly. It is IMPORTANT to
use only genuine TORO replacement cutter bars on this
machine. Others may be dangerous. The cutter bar
assembly is shown in the photo above. They should
always be reassembled as illustrated--cuiter bar, lock-
washer and cutter bar screw. Be sure cutter bar screw
is drawn up securely.
SHARPENING THE CUTTER BAR
1. To remove the cutter bar, disconnect spark plug
lead wire, grasp bar as shown, and turn blade screw
sharply counterclockwise. Removeblade screw, lock-
washer and cutter bar.
CHECKING SPARK PLUG
GAP
This engine is equipped with a 14 mm spark plug (Use
Champion J-8 or equivalent for replacement). Keep
a fresh plug on hand. Clean and reset the gap at . 030
inches every 100 hours of operation. Use some graph-
ite grease on threads when replacing spark plug.
2. Sharpen the cutting ends of the bar with a 10 inch
mill -bastard file to as close to the original bevel as
possible. Keep blade ends razor sharp. Be sure blade
is in proper balance. Remove same amount from each
end of bar.
CLEANING THE ENGINE
AIR CLEANER
Your engine is equipped with an oil bath air cleaner.
Add oil before starting engine. (See instructions on
air cleaner bowl.)
Remove wing nut, and air cleaner cover and element.
BE CAREFUL not to pour oil into center hole of air
cleaner. Do not fill above "FILL LEVEL" mark. Re-
place cover, element and wing nut.
CLEAN cover and element, and bowl periodically. Re-
fill bowl with fresh oil.
DRAINING AND REFILLING THE OIL SUMP
To avoid spilling gasoline on your lawn or driveway,
plan to change the oil when the gas tank and carburetor
are empty. To facilitate drainage of oil sump, remove
cutter bar, loosen filler plug "A'" at front of engine,
tip mower on side and remove drain plug as shown in
illustration at right. Place mower in normal position
over shallow pan and let it drain.
Change oil after first two hours of operation WHILE
ENGINE IS WARM. Add oil regularly after each FIVE
HOURS of operation. Thereafter, change oil every 10
hours of operation WHILE ENGINE IS WARM. Be sure
to replace drain plug and oil filler cap.
Power and idle screw adjustments are set at thefactory
for best performance. If it should become necessary
to adjust the carburetor, proceed as follows:
HIGH SPEED ADJUSTMENTS
1. Initial adjustment, turn high speed adjusting screw
"A'" clockwise until finger tight.
2. Carefully turn high-speed adjusting screw "A" in a
counter clockwise direction 1 turn.
3. After enginehas warmed up, make final adjustments
by turning adjusting screw an eighth of a turn at a
time, allowing an interval between adjustments for
the engine to react.
4, If engine speed is not high enough, adjust high speed
by turning screw "D"'. After increasing speed, make
final high speed carburetor adjustments with high
speed adjusting screw "A", Allow setting to be
slightly rich to compensate for load. Turn counter
clockwise to richen mixture,
IDLE ADJUSTMENTS
Set throttle control lever in idle position.
1. Turnidle adjusting screw '""B' clockwise until finger
tight.
2. Turn counter clockwise 13 turns to open. After
engine is started, make final adjustments by turn-
ing screw an eighth of a turn at a time, allowing
time between turns for engine to react.
3. Idle speed can be adjusted by turning screw "C".
After making speed adjustment, make final idle ad-
justment by turning screw ""B".
Hi
cade
ae
Ip
e
E
Hg
LAWN VAC ATTACHMENT KIT
Bag your leaves--end tedious raking forever. Toro's
optional Lawn Vac Attachment Kit contains a super size
bag, bagging chute, and the necessary rods and fas-
teners for easy installation. Order kit by model #81059.
and chute 3-6220.
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GAS САМ
Fill'er up with a Toro gas can. One gallon capacity
with a flexible spout for convenient filling. Available
at your Toro Dealer.
10
Speed
— clean-up
REPLACEMENT BAGS FOR: °
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PAYEE RAGE AVE Tias Ae ¿TE Tias
TAR Ste pon ELE
- THREE SEASON USE,
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EXTRA GIANT BAGS
Additional leaf bags can be purchased at nominal cost.
The Lawn Vac Attachment Kit, pictured at left, in-
cludes only one bag. Save steps and ease your yard
clean-up chore with the purchase of extra bags.
ROTARY BLADE SHARPENER
Now. Every owner of a rotary lawn mower can sharpen
his own cutter bar. A properly sharpened blade is a
must to obtain the ultimate in lawn grooming. This
easy-to-use tool will permit professional sharpening.
INSTALLATION OF LAWN МАС КИ
(Optional Equipment)
Remove wing nut "A" and lift hinged deflector "В". Install the cloth bag and fastener as shown above. Bag
Then place discharge chute in position as shown in should be secured on the bagging chute lip.
above illustration. Replace wing nut "A" securely on
stud under the hinged deflector.
BAGGING TIPS
When using the bagging attachment on your new Toro
Whirlwind, the following tips are suggested to give
you the most effective results:
1. INSTALL THE BAGGING ATTACHMENT BE-
FORE STARTING THE ENGINE.
2. Walk leisurely behind your Toro mower; do not
run.
3. Wet grass cutting is not advisable; wait until the
grass is dry.
4. In tall grass, cut at the highest height-of-cut set-
ting and recut lawn a second time,
5. Empty the bag often for more effective results.
6. Do notlaunder bags. Washing dissolves the sizing
and may cause deterioration of fabric.
7. Do not use your bag for rough cutting.
8. When backing your mower into tight areas, liftup
on the bag so the rear wheel will not run over the
bag and pull it under the housing,
9. DO NOT PUT YOUR HANDS OR FEET UNDER
THE MOWER HOUSING OR INTO DISCHARGE
CHUTE WHILE THE ENGINE IS RUNNING. TO
STOP THE CUTTING BLADE, SHUT OFF THE
ENGINE,
The 21" Whirlwind Hevi-Duty mower with the bagging 10. Maximum engine speed is desirable for efficient
attachment properly installed is illustrated above. bag filling.
Ш
Drawing No, 538-12
y”
Я HAND PROPELLED
7
/ MODEL
12
21’ WHIRLWIND HEVI-DUTY
HAND PROPELLED MOWER PARTS LIST
Ref. No. Ref. No.
No, | Part No. Description Used No. | Part No. Description Used
1 13-9960 | Housing 1 32 | 3257-3 Key 1
2 13-4412 Guard 1 33 | 3-8570 | Retainer, Blade 1
3 {3256-23 | Washer 6 € 34 | 3-5215 Blade 1
4 |329828-fNut 32/% S & 1 35 | 3-5246 | Special Screw 1
5 |3-2574 | Deflector 5-33 IV 1 36 |-3254-14 | Lockwasher 52 65 2 ©-- 1
6 |3-2644 Pin, Hinge 1 37 | 3-6850 Lower Handle Assy. 1
7 13-2123 Clamp 2 38 | 3290-255| Hair Pin Cotter 2
8 [321-4 Screw . ; 2 39 | 3290-250| Hair Pin Cotter 2
9 |3296-42 |Nut 22/46-9 A 2 40 |222-14 | Fuel Tank 1
10 |3-2625 Wing Nut ne 1 41 | 222-15 Cap, Fuel Tank 1
11 | 221=225 | Engine > a 11 42 | 304-71 | Valve, Fuel Tank 1
12 | 322-7 Screw 2 43 | 3-6345 | Bracket, Fuel Tank 1
13—+3-5+82-— Clamp, Hose _4 1- 44 | 3-6346 Strap, Fuel Tank 2
14 | 322-4 Screw 1 * 1321-10 Screw, Fuel Tank 2
15 {3253-4 | Lockwasher 1 * | 3296-22 | Nut, Fuel Tank 52/46 § 2
16 |5-1508 Decal 1 45 | 3-6477 | Clamp, Fuel Tank 1
17 13-5301 Decal 1 46 | 322-7 Screw 2
18 |3-4813 |Decal 1 47 |3206=89 |Nut 32/9¢ 5 2
19 | 3-6432 Decal 1 48 | 2210-87 | Clamp, Hose 1
20 |3-2656 |Handle Latch 2 49 | 2-4549 Upper Handle Assy. 1
21 |3=#846 | Shoulder Screw 57 4440 2 50 |321-8 | Screw 4
22 [3290-211] Spring Washer 2 51 | 32149-2 | Nut 4
23 |3-4059 | Spindle Assy. with Ref. 25 4 52 | 3-2067 | Decal, Throttle Control 1
24 13296-28 |Nut 8-14 | 53 |3-5136 | Throttle Control 1
25 302-5 Grease Fitting 4 54 | 3251-13 | Screw 2
26 13-7070 | Wheel Assy. (Includes 55 |3296-2 | Nut 2
(2) Ref. 27 Brgs.) 4 56 |5-0748 | Clamp, Throttle Control 1
27 1251-171 | Bearing 8 57 | 3-5181 Clamp, Fuel Hose 1
28 1237-30 "O" Ring 8 58 | 3-8282 Arm Protector 1
29 |3-4417 | Felt Washer 8 59 |-3296=4- | Nut 32./%6 2
30 |3-4416 Slinger 8 60 | 5-1507 Decal 1
31 |234-18 | Tire 4 CI |3:7401| _S lay 7727 ¿
7
* Not Illustrated
INS 1ST ON GENUINE TORO PARTS
art po ul
SUIZA No V1) AAA “a CONAN MES : 6 DONA $ X FOR Cu dES NA De su efes
| NA" NN 001 VA A A NA AN i ! Au A Sa A ANA A, UA. М ic
a nan ne,
= Arran =
XS =>
xa The Manufacturer warrants each new piece of nection with the replacement or repair of defec- =
== equipment sold to be free of defects in material tive parts --nor shall it apply to a machine upon >
La and workmanship. For one year from the pur- which repairs or alterations have been made, =
= chase date of consumer line equipment or 45 days unless authorized by the manufacturer. =
Ey if sold for commercial use, Toro Manufacturing =>
i= Corporation will repair or replace for the origi- This Warranty does not include nor cover stand- x=
IS nal purchaser, free of charge, through any Au- ard accessories produced by other manufac- «>
a thorized ServiceDealer, any part or parts found turers. Such accessories have separate war- ><
pa y Ат Был
X= at our factory in Minneapolis, Minnesota, to be ranties by their respective manufacturers... ><
> defective under normal use and service. All andrepair or exchange will be made onthe basis =
2 institutional equipment is warranted for ninety of such warranties, and the policies authorized =
= (90) days from the purchase date. by them shall be adhered to. ni
= E
a =>
= This Warranty does not obligate the Manufacturer This Warranty is in lieu of all other warranties >
= to bear the cost of transportation chargesin con- expressed or implied. =
= =
+ EON
AAA | 00 va ñ |
AN
INT
VA
XX
ee
Dt
13
Drawing No. 538-14
SELF PROPELLED
MODEL
14
21°’ WHIRLWIND HEVI-DUTY
SELF PROPELLED MOWER PARTS LIST
Ret. No.
No. | Part No. Description Used
1 | 5-0350 Housing 1
* | 221-142 | Engine 1
3 | 322-13 Screw 2
4 | 322-10 Screw 2
5 | 3256-23 | Washer 10 |
6 |3253-4 | Lockwasher 2 |!
7 | 3296=29- | Nut, Lock 32/46-5 wt 7
* 1322-6 Screw 1
9 15-0410 Blade Retainer ; 1
10 | 50970 | Support, Gear Case5-356% | 1
11 | 3210-5 Screw 4
12 | 3296=20 | Nut, Lock 32 146 Ÿ 4
* 13-0129 Gear Case Assy. (Includes
Ref. 13 thru Ref. 29 1
13 |2-9489 | Gear Case, Incl. (1) Ref. 14
(1) Ref. 15 € (1) Ref. 21 1
14 | 256-110 | Bushing 1
15 | 256-109 | Bushing 1
16 |253-86 |Oil Seal 2
17 | 3-0724 Thrust Washer 1
18 | 3-6436 Worm Gear 1
19 |3-6437 | Shaft, Gear Box * ¢ : 1
20 | 32121-63 | Roll Pin 1
21 |252-51 Needle Bearing > 1
22 |s=238 |Shaft, Worm $7 368 © 1
23 13-0734 | Gasket 1
24 |3-6438 1| Cover, Gear Case 1
25 |251-144 | Bearing 1
26 |32121-1 |Roll Pin 2
27 |3256-22 | Washer 4
28 |3253-3 Lockwasher 4
29 1321-14 Screw 4
30 |2.-9839.. | Clutch Assy., Right 1
31 |2-09889. | Clutch Assy., Left 1
32 |92142+-64| Roll-Pin £ 2/7 1/7 ~ 2
33 | ZA |Pulley, Gear Box 5 365 / 1
34 | 3246-3 Set Screw 1
35 | 3-6452 Shaft, Output, Right 1
36 |3-6454 Shaft, Output, Left 1
37 [251-183 | Bearing 2
38 |32151-8 | Retaining, Ring 4
39 |3-6453 |Pinion, Right 1
* 13-6455 Pinion, Left 1
40 | 3272-11 |Cotter Pin 1
41 | 3220-3 Jam Nut 1
* 13-5781 |Special Nut, Left Hand Thread 2
Not Illustrated
” С
Above listed parts are used on the SELF PROPELLEH MOD
Hand Propelled Drawing on page 12 of this manual. Fo 32 5 7-
Ref. No.
No. | Part No. Description Used
43 2-9999 | Drive Wheel Assy., Includes
(2) Ref. 45 Bearings 2
44 3-0779 Spindle Assy., w/zerk(Ref. 86)| 2
45 251-180 | Bearing 4
46 3-6451 Cover, Wheel 2
47 3-7404 | Tire, Rear 2
48 3-6593 Belt 1
49 3-6594 Belt Guide 1
* 321-4 Screw, Belt Guide . 1
x | 9296-42 | Nut, Belt Guide 32/76 % 1
52 32140-18} Screw 4
53 3-6911 Arm, Auxilliary Idler 1
54 322-3 Screw 1
55 3-4244 Idler 1
56 323-7 Screw 2
57 3256-24 | Washer 5
58 3253-21 | Lockwasher 2
59 322-1 Screw 1
60 3254-2 Lockwasher 1
61 |2-9909 |Idler Arm, Incl.(1)Ref. 62 1
62 256-1 Bushing 2
63 3-6468 | Spacer 1
64 323-10 Screw 1
65 3-4243 Pulley, Idler 1
66 3-7283 Screw 1
67 3-6471 Belt Hook 1
68 |32865 |Nut 32/26 -6 1
69 3-7294 Spring 1
70 3-6472 Control Rod, Lower 1
71 3272-6 Cotter Pin 2
72 32149-1 | Nut 2
73 3-6473 Shroud 1
74 3-7371 Bracket, Control Bail, Right 1
75 3-7372 Bracket, Control Bail, Left 1
76 3251-11 | Screw 4
77 3296-2 Nut 4
78 3290-211 Spring Washer 2
79 2-9849 Control Bail 1
80 |3-1846- | Shoulder Screw 5:79 7c 2
81 3-6478 Control Rod, Upper 1
82 3-6481 Sleeve, Control Rod 1
83 3256-4 | Washer 1
84 3256-23 | Washer 1
85 32140-16] Screw 1
86 302-42 Grease Fitting 2
87 Nut BB
| 3296-28
INSIST ON GENUINE TORD PARTS .
2/46
EL only. For parts not shown, see
27 AL
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Repair parts are available from your TORO distributor or service dealer. To insure getting correct
IMPORTANT ORDERING INSTRUCTIONS
parts without delay, please furnish the following infor mation:
1. Serial number of your mower as shown on the name plate.
2.
do
4.
Part number, description and quantity of each part required.
Name and address where parts are to be shipped.
Do not order by reference number; use part number only.
19
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ENGINE Nos. V40-50008C and V40-50037C
163
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Drawing No. 538-16
16
ENGINE Nos. V40-50008C & V40-50037C PARTS LIST
Ref. No.
No. ¡Part No. Description Used
1 | 31460 | Cylinder Assy.(Incl.#2, 4,& 29)| 1
2 27652 Pin, Dowel 2
4 1*27876A | Seal, Oil 1
5 | 31467 ¡Valve, Intake (Standard) 1
5 | 31468 | Valve, Intake(1/32'" oversize)
(Incl. No. 9) 1
6 | 31469 | Valve, Exhaust (Standard) 1
6 | 31470 |Valve, Exhaust(1/32" oversize)
(Incl. No. 9) 1
7 27882 Cap, Upper Valve Spring 2
8 27881 Spring, Valve 2
9 | 27883 |Cap, Lower Valve Spring (Std.) 2
9 30964 Cap, Lower Valve Spring
(1/32'' oversize) 2
10 20810 Pin, Valve Spring Retaining 2
11 | 31459 |Crankshaft Assy. (Incl. Nos.
12 & 13) V40-50008C 1
11 31729 |Crankshaft Assy. (Incl. Nos.
12 € 13) V40-50037C 1
12 29783 Pin, Crankshaft Gear 1
13 27884 | Gear, Crankshaft 1
14 | 28739 |Piston & Pin Assy. (Standard)
(Incl. 2 of No. 16) 1
14 | 27886 | Piston & Pin Assy. (.010 over +
size) (Incl. 2 of No. 16) 1
14 | 27887 |Piston & Pin Assy. (.020 over-
size) (Incl. 2 of No. 16) 1
15 31463 |Ring Set, Piston (Standard) 1
15 | 31464 |Ring Set, Piston(.010 oversize) 1
15 | 31465 |Ring Set, Piston(.020 oversize} 1
16 27888 | Ring, Piston Pin Retaining 2
17 31466 |Rod Assy., Connecting
(Incl. Nos. 18, 19 & 20) 1
18 21718 Bolt, Connecting Rod 2
19 26073 Washer, Connecting Rod Bolt | 2
20 | 28264 {Nut 2
21 27893 Lifter, Valve 2
22 31354 [Camshaft 1
23 |*30684 Gasket, Mounting Flange 1
24 | 31471 | Flange Assy., Mounting (Incl.
Nos. 25, 27, 30, 34, 37, & 110) | 1
25 31355 Screen, Oil Filter 1
27 29117 Screw 1
28 31356 Pump Assy., Oil 1
29 31461 Bushing, Crankshaft 1
30 31462 Bushing, Crankshaft 1
32 29574 | Elbow, Exhaust (90-degree) 1
34 |*27897 Seal, Oil 1
35 650548 | Screw 1
36 31335 Clamp, Governor Lever 1
37 27642 | Plug, Oil Drain 2
39 650488 | Screw 7
41 30244 | Nipple, Pipe 1
43 31473 Elbow, Air Cleaner 1
45 31475 Brace, Cleaner Elbow 1
46 | 26073 | Washer, Flat 1
47 |*28938A | Gasket, Cylinder Head 1
48 | 30938A | Head, Cylinder 1
49 31474 | Brace, Cleaner 1
50 31476 Stud, Air Cleaner 1
51 28261 Screw 8
52 | 21943 |Plug, Spark(Champion J-8
or equivalent)
pi
* Included in Gasket Set, Ref. No. 163
Ref. No.
No. | Part No. Description Used
53 |*27896 | Gasket, Valve Chamber Cover] 2
54 | 28423 Body Assy., Breather 1
55 | 28424 |Element, Breather 1
56 | 28425 Cover, Valve Chamber 1
57 | 27627 Tube, Breather 1
59 | 650128 IScrew 2
60 |*27915 Gasket, Intake Pipe 1
61 | 31512 Pipe, Intake 1
64 | 650378 |Screw 2
65 |*31688 Gasket, Carburetor 1
66 | 631117 | Carburetor 1
69 | 6201 Screw 2
70 | 29497 Spacer, Cleaner 1
71 | 29752 (Nut 2
73 | 650129 | Nut 1
75 | 27513 Lockwasher, Split 1
76 | 650513 | Nut, Wing 1
77 | 31477 Cleaner Assy., Oil Bath Air
(Incl. Nos. 100, 128, 130,
153, and 154) 1
79 | 650519 [Screw 1
82 | 31736 | Control Assy., Speed 1
83 | 30200 Screw 2
84 | * 27272 Gasket, Air Cleaner Elbow 1
86 | 28597 Screw 1
88 | *27165 Gasket, Spacer 1
90 | 31478 Decal, H.P. 1
92 | 29633 Muffler 1
94 | 28738 Bracket, Blower Housing
(Incl. Nos. 131 & 132) 1
95 | 8303 Lockwasher 2
96 | 650561 | Screw 2
97 | 610689 | Magneto, Tecumseh 1
98 | 30884 Key, Flywheel 1
100 | 31480 "O" Ring 1
101 | 650489 | Screw 2
102 | 31823 Link, Governor 1
103 | 31361 Spring, Governor 1
104 | 30669 | Rod, Governor (Incl. No. 105) 1
105 | 28277 | Washer, Flat 1
106 | 31357 Lever, Governor 1
109 | 31707 Spacer 1
110 | 30668 | Shaft, Mechanical Governor 1
111 | 30591 Gear Assy., Governor 1
112 | 29193 Ring, Retaining 2
113 | 30588A | Spool, Governor 1
114 | 27793 Clip, Conduit 1
115 | 28942 Screw 1
117 | 30622 Extension, Blower Housing 1
119 | 650128 | Screw 1
120 | 8303 Lockwasher 1
121 | 30688 Screw 1
122 | 27275 Clip, Hi-Tension Wire Retain. 2
123 | 650490 | Washer, Belleville 1
124 | 8116 Nut 1
126 | 31472 | Housing, Blower 1
128 | 31481 | Washer, Copper 1
130 | 31479 ¡Washer, Fiber 1
131 | 29596 | Screw 2
132 | 8274 Lockwasher 2
134 | 30965 Line, Fuel 1
135 | 29709 Hub and Screen 1
137 | 29716 Screw 4
INSIST ON GENUINE TORO PARTS
17
ENGINE Nos. V40-50008C and V40-50037C PARTS LIST (Continued)
Ref. No.
No. | Part No. Description Used
138 | *29673 Gasket, Oil Filler 1
139 | 31398 Decal, Name & Instruction 1
141 | 27625 Plug, Oil Filler 1
143 | 26460 Clamp, Fuel Line 2
145 | 28443 Nut, Conduit 1
147 | 590374 | Starter, Rewind 1
148 | 27276 Cover, Spark Plug 1
150 | 31362 Link, Governor Spring 1
151 | 28670 Stud, Drive 2
152 | 31345 Plate, Identification 1
Ref. No.
No. | PartNo. Description Used
153 31669 Cover, Oil Bath Cleaner 1
154 31670 Bowl, Oil Bath Cleaner 1
155 30939 Cover, Cylinder Head 1
156 28819 Spring, Coil 1
159 28468 Wire, Ground 1
161 31342 Spring, Compression 1
162 650549 | Screw 1
163 31372A | Gasket Set (Includes items
marked *) 1
REWIND STARTER No.590374
—12 CSN
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Ref. No. Ref. No.
No. | Part No. Description Used No. | Part No. Description Used
2 29728 {Screw, Retainer 1 9 31278 | Spring, Rewind 1
3 31280 |Retainer 1 10 30337 | Rope, Starter 1
4 20774 | Brake 1 11 590288 | Handle, Starter 1
5 31281 |Washer, Thrust 1 12 31283 | Housing, Starter 1
6 290148 | Dog, Starter 1 13 28780 | Washer, Brake 1
7 31277 ISpring, Retainer 1 14 31289 | Washer, Spacer 1
8 31282 |Pulley Assembly 1
Mowers stored for any length of time should be completely drained of fue
on essential parts such as the carburetor, fuel lines and tank. Such deposits
gine when used again. Therefore,
engine,
1. Drain the fuel tank completely.
2. Operate the engine until it stops from exhaustion
of fuel to clean all gasoline out of the carburetor.
3. While the engine is still warm, drain and clean
the crankcase drain. Refill with fresh oil.
4. Replace the drain and fill plugs.
9. Remove sparkplug, pour one ounce of $. А. Е. #20
18
oil into the cylinder. Crank the starter one full
1 to prevent gum deposits forming
may affect the operation of the en-
it is important that the following instructions be adhered to before storing the
turn, push downto start position on handle control
to spread the oil. Replace the spark plug.
Clean dirt and chaff from cylinder and cylinder
head fins, blower housing, etc.
Remove engine cylinder head and scrape carbon
from valves, piston head, and combustion cham-
ber; this should be done every 250 hours.
COVER AND STORE YOUR MOWER IN A DRY, WARM LOCATION
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МАСМЕТО Мо. 610689
NOTE:
All magnetos do not have a separate con-
denser. Order only if engine was originally
equipped with these parts.
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1
Ref. No.
No. | Part No. Description Used
1 30555 |Flywheel 1
2 30551 [Spring, Breaker Box 1
3 30550 |¡Cover, Breaker Box Dust 1
4 30992 |Cam, Breaker 1
5 30547 |Breaker Assy. 1
6 610385 |Washer, Terminal 1
7 30843 |Tab, Ground Terminal 1
8 610408 |Nut, Terminal 1
9 29181 [Screw & Washer, Breaker 1
10 610593 |Screw, Condenser Fastening 1
11 |*30560 |Coil Assy.
(Incl. Ref. Nos. 12 & 18) 1
12 30554 (Wire, Lead 1
FORM NO,
1021—1
Ref. No.
No. | Part No. Description Used
13 30548 [Condenser 1
14 30545 |Core € Plate 1
15 30561 (Stator Assy., (Incl. Nos. 5
thru 14, 16, 17 € 18) 1
16 30549 |¡Felt, Cam Wiper 1
17 31311 |Clip, Coil Locking 1
18 29629 |Spring, Coil Wedge 1
19 30883 |Gasket, Dust Cover 1
*Replacement coil does not require
condenser. See instructions included
with replacement coil.
19
CARBURETOR No. 631117
Repair Kit (Incl. items marked y
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Drawing No. 538-20 Sao LS
Ref. No. Ref. No.
No. | Part No. Description Used No. | Part No. Description Used
1 31834 Shaft & Lever Assy., Throttle | 1 16 631025 | Bowl & Drain Assy. Float
2 | 630731 |]Spring, Throttle Return 1 (Incl. Nos. 17 thru 20) 1
3 631036 | Shutter, Throttle 1 17 27136 | Plunger Assy.,Drain(Inc.#18)| 1
4 650506 [Screw 2 18 27554 Gasket, Drain Plunger 1
5 630766 |Spring, Idle Regulating Screw 2 19 27137 Spring, Drain Plunger 1
SAI 630738 | Spring, Main Adjustment Screwl 1 20 27138 | Retainer, Plunger Spring 1
6 650417 [Screw, Idle Regulating 1 21 | *27110 Gasket, Bowl-to-Body 1
7 630973 |Shaft & Lever Assy., Choke 1 22 |*631026 | Adjustment Screw Assy., Main
8 | 630821 |Spring, Choke Return 1 (Incl. Nos. 5A, 21 € 23) 1
9 631037 | Shutter, Choke 1 23 630740 | "O" Ring, Adjustment Screw 2
10 630748 | Plug, Welch 1 24 | *631078 | Screw, Idle Adjustment 1
11 631027 | Plug, Welch 1 25 | *631028 | "O" Ring, Bowl-to-Body 1
12 |*631021 |Inlet Needle, Seat& Clip Assy. 26 631038 | Fitting, Fuel Inlet 1
(Incl. No. 13) 1 27 631039 | Pin 1
13 | 631022 |Clip, Inlet Needle 1 28 630747 | Plug, Cup 2
14 | 631023 | Float, Carburetor 1 29 631081 | Ball, Aluminum 1
15 |*631024 |Shaft, Float 1 30 631029 1
20