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Cod. 6322860 - 07/2015
UK
MURELLE ELITE
HE 30 - 35 - 35 T ErP
USER, INSTALLATION AND SERVICING INSTRUCTIONS
ENSURE THAT THESE
INSTRUCTIONS ARE LEFT
FOR THE USER AFTER
COMPLETION OF THE
BENCHMARK SECTION
PLEASE READ THE
IMPORTANT NOTICE
WITHIN THIS GUIDE
REGARDING YOUR BOILER
WARRANTY
199838
IMPORTANT NOTICE
For the first year all of our appliances are protected by our manufacturer’s guarantee which covers both parts and labour.
As you would expect from Sime Ltd, it is our aim to provide our valued customers with the best in after sales and service.
To take advantage of any extended warranty offered, all you have to do is to adhere to these 3 simple conditions:
• The installation must be carried out to Manufacturers/Benchmark Standards by a Gas Safe Registered
Engineer, and recorded in the installation manual.
• The appliance must be registered with both Sime Ltd and Gas Safe within 30 days of installation.
• The appliance must be serviced every 12 months, within 30 days of the anniversary of the installation date, by either Sime Ltd or a Gas Safe registered engineer- ensuring that the Benchmark service record in the installation manual is completed.
Failure to comply with the above will result in only the 12 month warranty being offered.
In the absence of any proof of purchase, the 12 month warranty period will commence from the date of manufacture of the boiler as shown on the appliance data plate.
SAFE HANDLING
This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve lifting pushing and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions should be considered:
– Grip the boiler at the base
– Be physically capable
– Use personal protective equipment as appropriate e.g. gloves, safety footwear.
During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light.
– Keep back straight
– Avoid twisting at the waist
– Always grip with the palm of the hand
– Keep load as close to the body as possible
– Always use assistance
WARNING
Caution should be exercised when performing any work on this appliance.
Protective gloves and safety glasses are recommended.
– Avoid direct contact with sharp edges.
– Avoid contact with any hot surfaces.
NOTICE
Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit.
– Protect any surfaces, carpets or floorings.
– Use a suitable container to catch any water that escape when removing the protective caps from the connections.
All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make changes and improvements in our products that may affect the accuracy of the information contained in this manual.
THE BENCHMARK SCHEME
Sime Ltd is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance.
Benchmark is managed and promoted by the Heating and Hotwater Industry Council.
For more information visit www.centralheating.co.uk
Please ensure that the installer has fully completed the Benchmark Checklist in the use and maintenance section of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation.
The installer is legally required to complete a commissioning checklist as a means of complyng with the appropriate
Building Regulations (England and Wales).
All installations must be notified to Local Area Building Control either directly or through a Competent Persons
Scheme.
A Building Regulations Compliance Certificate will then be issued to the customer who should, on receipt, write the
Notification Number on the Benchmark Checklist.
This product should be serviced regularly to optimise its safety, efficiency and performance.
The service engineer should complete the relevant Service Record on the Benchmark Checklist after each service.
The Benchmark Checklist may be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Information Pack.
PRODUCT DETAILS
Murelle ELITE HE 30 ErP 35 ErP 35 T ErP
Profilo sanitario di carico dichiarato
D.H.W load profile declared
XL XL
Classe efficienza energetica stagionale riscaldamento
C.H. energy efficiency class
Classe efficienza energetica sanitario
D.H.W. energy efficiency class
Potenza termica (kW)
Heat output (kW)
Consumo annuo di energia riscaldamento (kWh)
C.H. annual energy consumption (kWh)
Consumo annuo di combustibile sanitario (GJ)
D.H.W. annual combustible consumption (GJ)
Efficienza energetica stagionale riscaldamento (%)
C.H. seasonal energy efficiency (%)
Efficienza energetica sanitario (%)
D.HW. energy efficiency (%)
Potenza sonora dB(A)
Sound power dB(A)
29
15
18
92
82
53
2
34
18
4
19
91
80
54
34
184
92
54
Specifiche precauzioni da adottare al momento del montaggio, dell’installazione o della manutenzione dell’apparecchio sono contenute all’interno del manuale di istruzioni della caldaia
Specific precautionary measures to be adopted at the time of assembly, installation or maintenance of the equipment are contained in the boiler instruction manual
Conforme all’allegato IV (punto 2) del regolamento delegato (UE) N° 811/2013 che integra la Direttiva
2010/30/UE
Conforming to Annex IV (item 2) of the Delegated Regulations (EU) No. 811/2013 which supplements
Directive 2010/30/EU
These appliances comply with the S.E.D.B.U.K. scheme, band “A”
CONTENTS
6
7
4
5
8
9
1
2
3
DESCRIPTION OF THE BOILER
APPENDIX 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
10
CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
23
USE AND MAINTENANCE, BENCHMARK AND COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
29
FAULT FINDING AND FUNCTIONING ERRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
36
REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
37
EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
39
APPENDIX 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
52
64
USER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
65
IMPORTANT INFORMATION:
IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE INSTALLED BY COMPETENT PERSONS, IN
ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION). The manufacturer’s instructions must not be taken as overriding any statutory requirements, and failure to comply with these regulations may lead to prosecution.
No modifications to the appliance should be made unless they are fully approved by the manufacturer.
GAS LEAKS: DO NOT OPERATE ANY ELECTRICAL SWITCH, OR USE A NAKED FLAME. TURN OFF THE GAS SUPPLY AND
VENTILATE THE AREA BY OPENING DOORS AND WINDOWS CONTACT THE GAS EMERGENCY SERVICE ON 0800111999.
THE BENCHMARK SCHEME
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building
Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference. Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater
Industry Council who manage and promote the Scheme.
Please refer to commissioning instructions for filling in the checklist at the back of this installation guide.
Note: All Gas Safe registered installers carry a ID Card.
You can check your installer is Gas Safe Registered by calling 0800 408 5577
SIME COMBINATION BOILERS
Installer checklist
Please remember to carry out the following checks after installation. This will achieve complete customer satisfaction, and avoid unnecessary service calls. A charge will be made for a service visit where the fault is not due to a manufacturing defect.
– Has a correct by-pass been fitted and adjusted?
– Has the system and boiler been flushed?
– Is the system and boiler full of water, and the correct pressure showing on the pressure gauge?
– Is the Auto Air Vent open?
– Has the pump been rotated manually?
– Is the gas supply working pressure correct?
– Is the boiler wired correctly? (See installation manual).
– Has the D.H.W. flow rate been set to the customer requirements?
– Has the customer been fully advised on the correct use of the boiler, system and controls?
– Has the Aqua Guard Filter been cleaned (see 4.5.2)?
– Has the Benchmark Checklist in the use and maintenance section of this manual, been completed ?
6
1 DESCRIPTION OF THE BOILER
1.1 INTRODUCTION
MURELLE ELITE HE ErP - MURELLE
ELITE HE ErP T are premixed gas condensation thermal modules that employ a microprocessor-based technology to control and manage all the functions. All modules are compliant with European Directives 2009/142/CE,
2004/108/CE, 2006/95/CE and 92/42/CE.
For optimum installation and operation, always follow the instructions provided in this manual. The products manufactured and sold by Sime do not contain any banned materials or substances (ie they comply with ISO9000:2000).
The Murelle ELITE HE ErP T is a system boiler which is designed to be directly connected to a domestic hot water cylinder. When it is not directly connected to a cylinder the two connections, R2 and
M2, need to be capped off, the cylinder sensor SB disconnected from the PCB and PAR 2 reset to value 4.
1.2
DIMENSIONS (fig. 1)
MURELLE ELITE HE 30-35 ErP
170
60/100
135
450
MURELLE ELITE HE 35 T ErP
42,5
S3
123
350
= 385 =
= 65 65 65 65 =
TABLE 1 - Connections
R C.H. return
M C.H. flow
G Gas connection
22 mm Compression
22 mm Compression
15 mm Compression
E D.H.W. inlet
U D.H.W. outlet
15 mm
15 mm
S3 Condensation outlet ø 25
Compression
Compression
92
M2 D.H.W. tank flow
R3 D.H.W. tank return
TABLE 2 - Minimum clearances
Above the appliance casing
At the R.H.S.
At the L.H.S.
Below the appliance casing
In front of the appliance
For servicing
200 mm
15 mm
15 mm
200 mm
500 mm
170
60/100
135
ATTENTION:
The “35 T” version is designed for the connection of a remote cylinder, to use it as a boiler ONLY FOR HEATING it is necessary:
– to disconnect the D.H.W. sensor (SB)
– set the PAR 2 to 4
– close off the connections R3 and M2
=
385
=
92,5
450
42,5
125
350
= 65 65 65 65 =
Fig. 1
1.3
TECHNICAL FEATURES kW kW kW kW kW kW kW kW
%
%
%
W
V-Hz
W
W
IP
(*) Heat input of the heating system measured using lower heating value (LHV)
30
28.9
31.6
5.9
6.6
7.6
8.5
29.5
6.2/8.0
95/98
107/107
107
35
34.1
37.2
7.9
8.8
8.7
9.6
34.8
8.2/9.0
96/98
107/107
107
90
230-50
83
55
X4D
10/1
10/65
13.6
13.8
11.8
2
0.2/6.0
0.65
XL
20/80
5.5
2.5
85
A
92
53
A
82
95
230-50
93
56
X4D
A
91
54
A
80
XL
20/80
6.0
2.5
85
10/1
10/65
16.1
16.3
14.0
2
0.2/6.0
0.8
70
40
65
35
3.06/13.89
9.0/9.0
10.0/10.0
19
70
40
65
35
3.89/16.67
9.0/9.0
10.0/10.0
27
1312BU5312
45.0
II
2H3P
B23P - B53P - C13 - C33 - C43 - C53 - C83
5 ( < 70 mg/kWh)
46.6
45.2
70
40
65
35
3.89/16.67
9.0/9.0
10.0/10.0
27
2
2.8/3.8
2.2/2.9
3.12 / 0.66
2.29 / 0.62
20/37
2
3.5/4.0
2.8/3.0
3.68 / 0.87
2.70 /0.70
20/37
2
3.5/4.0
2.8/3.0
3.68 / 0.87
2.70/0.70
20/37
95
230-50
93
56
X4D
10/1
--
--
--
--
--
--
--
--
20/80
6.1
2.5
85
A
92
54
--
--
35 T
34.1
37.2
7.9
8.8
8.7
9.6
34.8
8.2/9.0
96/98
107/107
107
7
1.4
FUNCTIONAL DIAGRAM (fig. 2)
MURELLE ELITE HE 30-35 ErP
8
MURELLE ELITE HE 35 T ErP
M2
R3
KEY
1 Fan
2 Limit thermostat
3 Primary exchanger
4 Gas valve
5 D.H.W. exchanger
6 Aqua Guard Filter System
7 C.H. sensor (SM)
8 Safety thermostat 100°C
9 Diverter valve
10 Pump high efficiency
12 D.H.W. sensor (SS)
13 D.H.W. flowmeter
14 Hot water inlet filter
15 ------
16 3 BAR safety valve
17 Pressure transducer
19 Drain vent
20 Expansion vessel
21 Condensate trap
23 D.H.W. isolation valve
24 Gas isolation valve
25 C.H. flow isolation valve
26 C.H. return isolation valve
CONNECTIONS
S3 Condensation outlet
KEY
1 Fan
2 Limit thermostat
3 Primary exchanger
4 Gas valve
6 Aqua Guard Filter System
7 C.H. sensor (SM)
8 Safety thermostat 100°C
9 Diverter valve
10 Pump high efficiency
12 D.H.W. sensor (SB)
16 3 BAR safety valve
17 Pressure transducer
19 Boiler discharge
20 Expansion vessel
21 Condensate drain trap
24 Gas isolation valve
25 C.H. flow isolation valve
26 C.H. return isolation valve
CONNECTIONS
S3 Condensation outlet
M2 D.H.W. tank flow
R3 D.H.W. tank return
Fig. 2
1.5
MAIN COMPONENTS (fig. 3)
1.6
TECHNICAL DATA PLATE (fig. 3/a)
MODEL
SERIAL NUMBER
YEAR OF CONSTRUCTION
WATER CONTENT IN BOILER
HEAT INPUT MAX
HEAT OUTPUT MAX (80-60°C)
HEAT OUTPUT MAX (50-30°C)
MAX OPERATING PRESSURE
CONTENTS D.H.W.
HEAT INPUT MAX D.H.W.
MAX OPERATING PRESSURE D.H.W.
D.H.W. FLOW RATE
POWER SUPPLY
MAX POWER ABSORBED
COUNTRIES OF DESTINATION
CATEGORY
KEY
1 Control panel
2 Aqua Guard Filter System
3 Ignition transformer
4 Air pressure test point
6 Safety thermostat
7 C.H. sensor (SM)
8 Ignition electrode
9 Primary exchanger
10 Exhaust fumes sensor (SF)
11 Flue manifold
12 Expansion vessel
13 Ionisation electrode
14 Fan
16 Diverter valve
17 Pump high efficiency
18 Valve cover (optional)
Fig. 3
TYPE
CODE
DIRECTIVE OF REFERENCE
PIN NUMBER
HEAT INPUT MIN
HEAT OUTPUT MIN (80-60°C)
HEAT OUTPUT MIN (50-30°C)
MAX OPERATING PRESSURE
HEAT INPUT MIN D.H.W.
MAX OPERATING PRESSURE D.H.W.
ELECTRICAL PROTECTION GRADE
NOx CLASS
CODE GAS COUNCIL NUMBER (UK)
CERTIFICATION WRAS (UK)
TYPE OF GAS
GAS SUPPLY PRESSURE
CLASSIFICATIONS
Fig. 3/a
9
10
2 INSTALLATION
The boiler must be installed in a fixed location and only by specialized and qualified person in compliance with all instructions contained in this manual. The installation of this boiler must be in accordance with the relevant requirements of the current Gas Safety (installation and use), the local building regulations, and and I.E.E. wiring regulations.
PLEASE NOTE: Before fitting the flue to the boiler, the condensate trap should be filled, see 2.4.1
2.1
VENTILATION REQUIREMENTS
Detailled recommendations for air supply are given in BS5440:2. The following notes are for general guidance:
It is not necessary to have a purpose provided air vent in the room or compartment in which the appliance is installed.
2.2
ANTI-FREEZE FUNCTION
The boilers are equipped with anti-freeze function which activates the pump and the burner when the temperature of the water contained inside the appliance drops to below 6°C. The anti-freeze function can only operate if:
– the boiler is correctly connected to the gas and electricity supply circuits;
– the boiler is constantly fed;
– the boiler ignition is not blocked;
– the essential components of the boiler are all in working order
In these conditions the boiler is protected against frost down to an environmental temperature of -5°C.
ATTENTION: In the case of installation in a place where the temperature drops below 0°C, the connection pipes must be protected.
2.3
FIXING THE WALL
MOUNTING BRACKET (fig. 4)
– Mark the position of the two wall mounting bracket fixing holes and the flue/air duct hole on the appropriate wall(s).
– Drill a top two fixing holes using a 10 mm masonry drill and fit the plastic plugs provided.
– Accurately measure the wall thickness, and note this dimension for later use.
– Secure the wall mounting bracket in position using the screws provided.
Ensure that it is the correct way up, as indicated in fig. 4.
2.4
CONNECTING UP SYSTEM
Before connecting the boiler it is recommended that the system be flushed in accordance to BS 7593, to eliminate any foreign bodies that may be detrimental to the operating efficiency of the appliance.
When connecting up the boiler the clearances in fig 1 should be respected.
The boiler is supplied with valve pack
5184817B- combi, 8091821- system T .
A safety valve set at 3 bar is fitted to the appliance, the discharge pipe should be extended to terminate safely away from the appliance and where a discharge would not cause damage to persons or property but would be detected. The pipe should be a minimum of 15 mm ø and should be able to withstand boiling water, and should avoid sharp corners or upward pipe runs where water may be
2 1
4
3
KEY
1 Wall mounting bracket
2 Plastic wall plug (2 Off)
3 Woodscrew (2 Off)
4 Washer (2 Off)
Fig. 4
retained.
Gas Connection
The gas connection must be made using seamless steel or copper. Where the piping has to pass through walls, a suitable insulating sleeve must be provided. When sizing gas piping, from the meter to the boiler, take into account both the volume flow rates
(consumption) in m 3 /h and the relative density of the gas in question.
The sections of the piping making up the system must be such as to guarantee a supply of gas sufficient to cover the maximum output available from the boiler, limiting pressure loss between the gas meter and any apparatus being used to not greater than 1.0 mbar for family II gases (natural gas).
An adhesive data badge is sited inside the front panel; it contains all the technical data identifying the boiler and the type of gas for which the boiler is arranged.
2.4.1
Connection of condensation water trap
To ensure safe disposal of the condensate produced by the flue gases, reference should be made to BS6798:2009.
The boiler incorporates a condensate trap which has a seal of 75 mm, therefore no additional trap is required. The condensate trap can be filled prior to the installation of the flue by carefully pouring 1 litre of water into the exhaust connection.
NOTE: All pipework must have a continuous fall from the boiler and must be resistant to corrosion by condensate, copper or steel is NOT suitable. It should be noted that the connection of a condensate pipe to a drain may be subject to local building control requirements.
2.4.2
Dealing with condensate
See Appendix 1- industry guidance on dealing with condensate.
the connection to the boiler condensate trap should be made with 20mm waste pipe using the connector provided.
2.4.3
Requirements for sealed water systems MURELLE ELITE HE
The heating system design should be based on the following information: a) The available pump head is given in fig. 14.
b) The burner starts when circulation is detected by a small pressure fluctuation measured by the pressure transducer.
c) The appliance is equipped with an internal by-pass that operates with system heads (H) greater than 3 m.
The maximum flow through the bypass is about 300 l/h. If thermostatic radiator valves are to be installed, at least one radiator should be without a thermostatic valve (usually the bathroom radiator).
d) A sealed system must only be filled by a competent person using one of the approved methods shown in fig. 5. The system design should incorporate the connections appropriate to one of these methods.
2.5
CHARACTERISTICS
OF FEEDWATER
NOTE: If the domestic water supply is metered or should a water meter be added at a later time, a small expansion vessel should be included in the
METHOD OF FILLING A SEALED SYSTEM
Fig. 5
11
12 domestic water pipework.
– All recirculatory systems will be subject to corrosion unless an appropriate water treatment is applied. This means that the efficiency of the system will deteriorate as corrosion sludge accumulates within the system, risking damage to pump and valves, boiler noise and circulation problems.
– Before connecting the boiler the associated central heating system must be flushed in accordance with the guidelines given in BS 7593
“Treatment of water in domestic hot water central heating systems”.
– Sime Ltd recommend only the use of
FERNOX products for the flushing and final treatment of the system water..
This is particularly important in hard water areas.
Failure to flush and add inhibitor to the system may invalidate the appliance warranty.
IMPORTANT:
– The insertion of each additional 90° bend with a diameter of 60/100 (code 8095850) reduces the available section by 1.5 meters.
– The insertion of each additional 90° bend with a diameter of 80/125 (code 8095870) reduces the available section by 2 meters.
– Each additional 45° curve installed a diameter of 60/100 (code 8095950) reduces the available length by 1.0 metres.
– Each additional 45° curve installed a diameter of 80/125 (code 8095970) reduces the available length by 1.0 metres.
HORIZONTAL FLUES MUST BE LEVEL
NOTE: Before connecting accessories, it is always advisable to lubricate the internal part of the gaskets with silicon products. Avoid using oils and greases.
Model
30
35
35 T
5
4
4
H
Length of pipe
ø 60/100 (m) ø 80/125 (m)
V
Min.
Max.
H
Min.
V
Max.
1.3
1.3
1.3
7
6
6
10
8
8
1.2
1.2
1.2
13
11
11
4
2 x
LIST OF ø 60/100 ACCESSORIES y 2
3
5
6
1a Coaxial duct kit L. 790 code 8096250
1b Special coaxial duct kit L. 695 code 8098604/05
2a Extension L. 1000 code 8096150
2b Extension L. 500 code 8096151
Tile for joint code 8091300
3
Terminal for roof exit L. 1285 code 8091212 (includes 8086950) x + y = L (m)
LIST OF ø 80/125 ACCESSORIES
1 Coaxial duct kit L. 785 code 8096253
2a Extension L. 1000 code 8096171
2b Extension L. 500 code 8096170
3 Adapter for ø 80/125 code 8093150
5 Tile for joint code 8091300
6 Terminal for roof exit L. 1285 code 8091212A (includes 8093150)
1
C13
2
C33
1
2
3
6
5
Fig. 6
Artificially softened water must not be used to fill the heating system.
– It is important to check the inhibitor concentration after installation, system modification and at every service in accordance with the manufacturer’s instructions. (Test kits are available from inhibitor stockists).
– At every service the Aquaguard Filter
(4.5.2) should be checked and cleaned.
Flues must be installed in accordance with BS 5440-1
2.6
INSTALLATION OF COAXIAL
DUCT ø 60/100 - ø 80/125 (fig. 6)
See 2.4.1 Filling the trap, before fitting the flue. The coaxial suction and discharge pipes are supplied in a special kit (that can be purchased separately) along with assembly instructions.
The diagrams of fig. 6 illustrate some examples of different types of flue options allowed and the maximum lengths that can be reached. It is essential that a flue gas analysis test point is made available directly above the boiler.
2.7
INSTALLATION OF SEPARATE
DUCTS ø 80 (fig. 7)
See 2.4.1 Filling the trap, before fitting the flue. The kit with dedicated pipes enables to separate the exhaust fumes pipes from the air intake pipes (fig. 7).
It is essential that a flue gas analysis test point is made available directly above the boiler.
– The kit with dedicated ø 80 pipes, code
8089912, includes a SUCTION
DIAPHRAGM THAT IS NOT used for these models. To be able to use the air inlet connection, cut its base with a tool
(A) and assemble it (B).
The maximum overall length, resulting from the sum of all the intake and discharge pipes, is determined by the load losses of the single connected accessories and should not exceed 15 mm H
2
O (version HE 30-35-35T)
(ATTENTION: the total length of each pipe should not exceed 50 m, even if the total loss is below the maximum applicable loss.)
See Table 1 for information on the load losses of single accessories.
3
2
5
4
C
1
KEY
1
OPERAZIONE DA ESEGUIRE
2 SOLO NEL MONTAGGIO DEL
3 KIT Ø 80 COD. 8089912
4 ø 108 Gasket A
4
B
169
CS
CA CA
67,5
277,5
KEY
CA Inlet
CS Outlet
Fig. 7
13
14
TABLE 1 - ACCESSORIES ø 80
Accessories ø 80
Coaxial duct kit
90° elbow MF
45° elbow MF
Extension L. 1000 (horizontal)
Extension L. 1000 (vertical)
Wall terminal
Wall coaxial exhaust *
Roof outlet terminal *
* This loss includes the losses of the adaptor 8091401
Total head loss (mm H
2
O)
30
Inlet Outlet
– –
0.25
0.30
0.20
0.20
0.20
0.20
0.20
0.20
0.10
0.35
1.10
0.15
35
Inlet Outlet
– –
0.30
0.40
0.25
0.25
0.25
0.25
0,25 0.25
0.15
0.50
1.50
0.20
2.7.1
Separate ducts kit (fig. 9)
The diagrams of fig. 9 show examples of the permitted flue configurations.
2.8
POSITIONING THE
OUTLET TERMINALS (fig. 10)
The outlet terminals for forced-draught appliances may be located in the external perimeter walls of the building.
To provide some indications of possible solutions, Table 2 gives the minimum distances to be observed, with reference to the type of building shown in fig. 10.
2.9
ELECTRICAL CONNECTION
The boiler is supplied with an electric cable. Should this require replacement, it must be replaced with one of similar type and dimensions. The electric power supply to the boiler must be 230V - 50Hz single-phase through a 3A fused main switch, with at least 3 mm spacing between contacts. Respect the L and N polarities and the earth connection.
NOTE: SIME declines all responsibility for injury or damage to persons, animals or property, resulting from the failure to provide for proper earthing of the appliance.
7
3
1
11
10
3 12 13 14
9
12
3
3
3
1
12
12
C
2
3
1
C13
12
C33
NOTE
Before connecting accessories, it is always advisable to lubricate the internal part of the gaskets with silicon products. Avoid using oils and greases.
LIST OF ø 80 ACCESSORIES
1 Coaxial duct kit code 8089912
3 a Extension L. 1000 code 8077351
3 b Extension L. 500 code 8077350
7 a Additional 45° MF curve code 8077451
7 b Additional 90° MF curve code 8077450
9 Manifold, code 8091401
10 Tile for joint code 8091300
11 Terminal for roof exit L. 1381 code 8091212B
12 --------
13 Union suction/exhaust code 8091401
14 Coaxial exhaust ø 80/125 L. 885 code 8096253A
Fig. 9
TABLE 2
Terminal position
A Directly below an openable window, air vent or any other ventilation opening
B
C/D
E
F
K
L
M
Below guttering, drain pipes or soil pipes (*)
Below eaves, balconies or carport roof (**)
From vertical drain pipes or soil pipes
From internal or external corners
I
J
G Above adjacent ground, roof or balcony level
H From a boundary or surface facing the boiler
From a terminal facing the terminal
From an opening in the carport
(eg door, window into dwelling)
Vertically from a terminal on the same wall
Horizont. from a terminal on the same wall
Horizont. from a vertical terminal to a wall
Minimum spacing
300 mm 12 in
75 mm 3 in
200 mm 8 in
75 mm 3 in
300 mm 12 in
300 mm
600 mm
1,200 mm
12 in
24 in
48 in
1,200 mm 48 in
1,500 mm 60 in
300 mm 12 in
300 mm 12 in
N Horizont. from an openable window or other opening 300 mm 12 in
P Above an openable window or other opening 300 mm 12 in
Q From an adjacent vertical terminal 600 mm 24 in
(*) For condensing boilers this distance can be reduced to 25 mm without effecting boiler performance, but it will be necessary to protect the surfaces from the effects of condensate
(**) This dimension to be used with ventilated soffits. With unvented soffits this can be reduced to 75mm and further reduced to 25mm when a flue shield is used to protect from the effects of heat and condensation.
– If the terminal discharges into a pathway or passageway check that combustion products will not cause nuisance and that the terminal will not obstruct the passageway.
– Where the lowest part of the terminal is fitted less than 2 m
(78 in) above ground, above a balcony or above a flat roof to which people have access, the terminal MUST be protected by a purpose designed guard.
– Where the terminal is fitted within 850 mm (34 in) of a plastic or painted gutter, or 450 mm (18 in) of painted eaves, an aluminium shield at least 1,500 mm (59 in) long must be fitted to the underside of the painted surface.
– The air inlet/outlet flue duct MUST NOT be closer than 10 mm (0.4 in) to combustible material.
– In certain weather conditions the terminal may emit a plume of steam. This is normal but positions where this would cause a nuisance should be avoided.
For guidance only, flues should be installed in accordance with BS5440
Fig. 10
2.9.1
External Controls
The heat demand can be by a "clean contact" (conforming to EN607301), room stat or programmer connected to the
"TA" connection ( figs. 11 – 11/a ), CN6 terminals 7 & 8 after removing the link. A
230v switched demand to terminal 14
CN7 and removal of the "TA" link on terminals 7 & 8 on CN6.
MURELLE ELITE HE 35 T ErP version the
D.H.W. demand can be by either a thermistor or thermostat depending on configuration, see section 2.9.5 and 3.3.
A permanent power supply must be maintained.
2.9.2
Remote control
SIME HOME connection (optional)
The boiler is designed for connection to a remote control unit, supplied on request
(SIME HOME code 8092280/81).
The remote control unit SIME HOME allows for complete remote control of the boiler.
The boiler display will show the following message:
For installation and use of the remote control, follow the instructions in the package.
NOTE: Ensure PAR 10 set to 1 (PAR 10 =
1).
an external temperature sensor, supplied on request (code 8094101) in conjunction with remote control (code
8092226), which can automatically regulate the temperature value of the boiler output according to the external temperature.
For installation, follow the instruction in the package.
It is possible to make corrections to the values by adjustment of PAR 11 .
The flow temperature will be regulated with respect to the external temperature, for this reason external sensors should only be used with system boilers used only for heating( no DHW) and System T boilers using all four pipe connections.
2.9.3
External sensor connection
The boiler is designed for connection to
15
16
2.9.5
D.H.W. sensor connection in vers. “35 T”
The “MURELLE ELITE HE 35 T ErP” version is provided with a D.H.W. sensor
(SB) linked to the connector CN5.
When the boiler is coupled to an external cylinder, the sensor (SB) must be fitted into a sleeve in the cylinder and PAR 2 set to 3.
If the cylinder temperature is to be controlled by a thermostat then PAR 2 is set to 4.
Operations must be carried out by authorized and qualified technicians.
2.9.6
Use with different electronic systems
Some examples are given below of boiler systems combined with different electronic systems. Where necessary, the parameters to be set in the boiler are given.
The electrical connections to the boiler refer to the wording on the diagrams (figs.
11 -11/a). The zone valve control starts at every demand for heating of the zone 1 (it is from part of the TA1 or the CR).
Description of the letters indicating the components shown on the system diagrams 1 to
14:
M C.H. flow
R
CR
C.H. return
Remote control SIME HOME
SE
(code 80922280/81)
External temperature sensor
TA
1-2-3-4
Zone room thermostat
CT
1-2
Zone room thermostat internal time clock
VZ
1-2
Zone valve
RL
1-2-3-4
Zone relay
Sl Hydraulic separator
P
1-2-3-4
Zone pump
IP
EXP
VM
Floor system
Expansion card Mixed Zone
(code 8092233) / SOLAR
(code 8092235)
Three-way mixer valve
1 BASIC SYSTEM: SYSTEM WITH A DIRECT ZONE AND ROOM THERMOSTAT, OR WITH REMOTE CONTROL SIME HOME
(Code 8092280/81) AND EXTERNAL SENSOR (Code 8094101)
CR
SE
CR
SE
TA1
M
TA
R
2 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101)
SE
SE
TA1
M R
TA
VZ
TA1
VZ1
TA2
VZ2
3 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101)
SE
TA1
SE
M R
TA
RL
SI
P
TA1
RL1
P1
TA2
RL2
P2
4 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT, REMOTE CONTROL SIME HOME (Code
8092280/81) AND EXTERNAL SENSOR (Code 8094101)
CR
SE
CR
SE
TA2
M R
TA
VZ
TA1
VZ1
TA2
VZ2
PARAMETERS SETTINGS
To use the remote control SIME HOME
(CR) as remote control panel for the boiler rather than as room reference, set:
PAR 7 = 0
5 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT, REMOTE CONTROL SIME HOME (Code
8092280/81) AND EXTERNAL SENSOR (Code 8094101)
CR
SE
CR
SE
VZ1
TA2
M R
VZ
TA1
VZ1
TA2
VZ2
PARAMETER SETTING
To use the remote control SIME HOME
(CR) as room reference for a zone, set:
PAR 7 = 1
Set the opening time of the zone valve VZ:
PAR 33 = “OPENING TIME”
17
6 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT, REMOTE CONTROL SIME HOME (Code
8092280/81) AND EXTERNAL SENSOR (Code 8094101)
TA
SE
CR
TA2
SE
CR
M R
SI
RL
P
TA1
RL1
P1
TA2
RL2
P2
PARAMETER SETTING
To use the remote control SIME HOME
(CR) as room reference for a zone, set:
PAR 7 = 1
18
7 SYSTEM WITH DOUBLE TEMPERATURE OUTPUT: MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT INTERNAL
TIME CLOCK AND EXTERNAL SENSOR (Code 8094101)
SE
TA1
TA2
SE
M R
CT1
VZ1
ZONA
GIORNO
(70
°
C)
CT2
VZ2
ZONA
NOTTE
(50
°
C)
DURING NIGHT TIME THE BOILER USES
A LOWER OUTPUT TEMPERATURE IF DIF-
FERENT TIMES HAVE BEEN SET FOR DAY
AND NIGHT AREAS:
– with external sensor, set the climatic curve of the day zone 1 with PAR 25 and the night zone at PAR 26.
– without external sensor, gain access to setting the day zone 1 by pressing the key the keys and change the value with and . Gain access to setting the night zone by pressing the key twice and changing the value with the keys and .
8 SYSTEM WITH DOUBLE TEMPERATURE OUTPUT: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT INTERNAL
TIME CLOCK AND EXTERNAL SENSOR (Code 8094101)
SE
TA1
TA2
SE
M R
SI
CT1 CT2
RL1
ZONA
GIORNO
(70
°
C)
P1
RL2
ZONA
NOTTE
(50
°
C)
P2
9 SYSTEM WITH REMOTE CYLINDER
SE
CR
CR
SE
SB
M
M2 R2
R
SB
PARAMETER SETTING
MURELLE ELITE HE 35 T ErP if with D.H.W
cylinderto be set: PAR 2 = 3
MURELLE ELITE HE 35 T ErP only for heating to be set:
PAR 2 = 4
An alternative to the CR would be to connect a room thermostat to the TA 1 connection
10 SYSTEM WITH REMOTE BOILING UNIT AFTER THE HYDRAULIC SEPARATOR
SE
TA1
SE
SB
PB
M R
SI
RL1
PB
SB
TA1
P1
RL2
TA2
P2
11 SYSTEM WITH MIXER VALVE: SYSTEM WITH ONE DIRECT ZONE AND ONE MIXED ZONE
TA1 CR
TA2
RL2
SE
CR
TA1
TA2
SE
EXP
M R
P2
SI
P1
VM
PARAMETERS SETTINGS
To use the remote control SIME HOME
(CR) as remote control panel for the boiler rather than as room reference, set:
PAR 7 = 0
IP
EXP
19
12 SYSTEM WITH MIXER VALVE: SYSTEM WITH TWO DIRECT ZONES AND TWO MIXED ZONES
SE
TA1
TA2
SE
EXP
M R
VM
TA1 TA2
TA3
RL3
TA4
RL4
P3
P4
EXP SI
P2
IP IP
20
13 SYSTEM WITH MIXER VALVE: SYSTEM WITH TWO MIXED ZONES INDEPENDENT AND TWO KITS MIXED ZONE (CODE 8092234)
TA2 TA1
SE
TA1
TA2
SE
EXP
M R
VM
P1
VM
P2
SI
IP IP
EXP
EXP
14 SYSTEM SOLAR: SYSTEM WITH KIT SOLAR (Code 8092235)
S1
TA2 TA1
SE
EXP (INSOL)
TA1
TA2
SE
EXP
SB
S2
Vers. System / T
”
PARAMETER SETTING
PAR 44 = 1
PAR 2 = 3
2.10
BOILER ELECTRICAL “MURELLE ELITE HE 30-35 ErP” (fig. 11)
EXP (24 VRAC)
OP (24 VAC)
TA2
(24 VRAC)
TA1
(24 VRAC)
ST
(5 VDC)
Cod. 6301416
TL (24 VDC)
SE (5 VDC)
TS (24 VDC)
SM (5 VDC)
SF
(5 VDC)
SS (5 VDC)
BIANCO-WHITE
TPA
(5 VDC)
FLM
(5 VDC)
KEY
F1-2
TRA
PI
V
Fuse (4 AT)
Ignition transformer
Pump high efficiency
Fan
EV1-2 Gas valve coil
TS
SF
Safety thermostat
Exhaust fumes sensor
VD
SM
TL
Diverter valve
Heating sensor
Limit thermostat
SS D.H.W. sensor
FLM D.H.W. flowmeter
TA1
TA2
ST
Zone 1 environment thermostat
Zone 2 environment thermostat
Solar heat sensor
CR
SE
OP
Remote control SIME HOME
(optional)
External sensor (optional)
Internal time clock (optional)
EXP Expansion card
AR Remote alarm
VZ Zone valve
AUX Auxiliary connection
NOTE:
The heat demand can be by a volt free contact connected to CN6 terminals 7 &
8 after removal of the link, or by 240v to terminal 14 CN7 and removal of the link on CN6 terminals 7 & 8.
A permanent mains supply must be maintained at all times.
CONNECTOR SPARE PART CODES:
CN1/CN13 code 6319146
CN2 code 6323885
CN3
CN4
CN6
CN7 code 6319145 code 6316203 code 6316202 code 6316204
CN9
CN12
CN14 code 6316295 code 6316280 code 6316213
Fig. 11
21
2.11
BOILER ELECTRICAL “MURELLE ELITE HE 35 T ErP” (fig. 11/a)
EXP (24 VRAC)
OP (24 VAC)
TA2
(24 VRAC)
TA1
(24 VRAC)
SB
(5 VDC)
SE
(5 VDC)
TL
(24 VDC)
TS
(24 VDC)
SM
(5 VDC)
SF
(5 VDC)
Cod. 6301416
TPA
(5 VDC)
22
KEY
F1-2 Fuse (4 AT)
TRA Ignition transformer
PI
V
Pump high efficiency
Fan
ER Ionisation electrode
EV1-2 Gas valve coil
TS Safety thermostat
SF Exhaust fumes sensor
VD
SM
TL
VD
Diverter valve
Heating sensor
Limit thermostat
Diverter valve
TPA Pressure transducer
TA1 Zone 1 environment thermostat
TA2
SB
Zone 2 environment thermostat
D.H.W. tank sensor
CR Remote control SIME HOME
(optional)
External sensor (optional) SE
OP Internal time clock (optional)
EXP Expansion card
AR
VZ
Remote alarm
Zone valve
AUX Auxiliary connection
NOTE:
The heat demand can be by a volt free contact connected to CN6 terminals 7 & 8 after removal of the link, or by 240v to terminal
14 CN7 and removal of the link on CN6 terminals 7 & 8.
A permanent mains supply must be maintained at all times.
CONNECTOR SPARE PART CODES:
CN1/CN13 code 6319146
CN2
CN3 code 6323816 code 6319145
CN4
CN5
CN6
CN7 code 6316203 code 6316200 code 6316202 code 6316204
CN9
CN12
CN14 code 6316295 code 6316280 code 6316213
Fig. 11/a
3 CHARACTERISTICS
3.1
CONTROL PANEL (fig. 12)
5
2
1
4
3
1 - DESCRIPTION OF DISPLAY ICONS
SUMMER MODE ICON
WINTER MODE ICON
D.H.W. MODE ICON
HEATING MODE ICON
1 = First circuit heating system
2 = Second circuit heating system (if fitted)
GRADED POWER SCALE : The segments of the bar light up in proportion to boiler power output .
BURNER FUNCTIONING AND BLOCK ICON
DESCRIPTION OF DISPLAY ICONS
CHIMNEY SWEEP ICON
SECONDARY DIGITS : The boiler visualises the value of the pressure of the system
(correct value is between 1 and 1.5 bar)
MAIN DIGITS: The boiler visualises the values set, the state of anomaly and the external temperature
INTEGRATIVE SOURCES ICON
2 - DESCRIPTION OF CONTROLS
ON/OFF KEYS
ON = Electricity supply to boiler is on
OFF = Electricity supply to boiler is on but nor ready for functioning. However, the protection functions are active.
SUMMER MODE KEY
When this key is pressed, the boiler functions only when D.H.W. is requested.
WINTER MODE KEY
When this key is pressed, the boiler provides heating and D.H.W.
D.H.W. TEMP KEY
When this key is pressed, the temperature of the
D.H.W. is shown on the display .
HEATING TEMP KEY
The first time the key is pressed, the temperature of heating circuit 1 is shown.
The second time the key is pressed, the temperature of heating circuit 2 is shown.
RE-SET KEY
This allows for restoring functioning after a functioning anomaly.
INCREASE AND DECREASE KEY
By pressing this key the set value increases or decreases.
3 - KEYS RESERVED FOR THE INSTALLER
(access to INST and OEM parameters)
PC CONNECTION
To be used only with the SIME programming kit and only by authorised personnel. Do not connect other electronic devices (cameras, telephones, mp3 players, etc.) Use a tool to remove the cap and reinsert after use.
ATTENTION: Communication port sensitive to electrostatic charges.
Before use, it is advisable to touch an earthed metallic surface to discharge static electricity.
INFORMATION KEY
This key can be pressed several times to view the parameters.
CHIMNEY SWEEP KEY
This key can be pressed several times to view the parameters.
DECREASE KEY
This key changes the default settings.
INCREASE KEY
This key changes the default settings.
4 - LUMINOUS BAR
Blue = Functioning
Red = Functioning anomaly
5 - PROGRAMMING CLOCK (optional)
Mechanical clock (code 8092228) or digital clock
(code 8092229) to program heating.
Fig. 12
23
24
3.2
ACCESS TO INSTALLER'S INFORMATION
For access to information for the installer, press the key (3 fig. 12). Every time the key is pressed, the display moves to the next item of information. If the key is not pressed, the system automatically quits the function. List of information. Please note the first key press illuminates the display only:
1.
Display of external temperature, only with external sensor connected
9.
Display of fan speed in rpm x 100 (eg 4.800 and 1850 rpm)
2.
Display of heating temperature sensor (SM)
10.
Display of the number of hours x100 the burner has been alight (eg 14000 and 10)
3.
Display of D.H.W. temperature
11.
Display of number of times the burner has ignited x 1000 (eg 97000 and 500)
4.
Display of auxiliary temperature
12.
Display of code of last error
5.
Display of smoke temperature
13.
Display of code of penultimate error
6.
Display of heating temperature of 14.
Display of total number of errors
delle anomalie
7.
Display of heating temperature of 15.
Installer parameter access counter
8.
Display of ionisation current in µA di ionizzazione in
µ
A
16.
OEM access counter
17.
Indication of D.H.W. flowmeter load (i.e. 18 l/min and 0.3 l/min) or flow 28.
Indicator of valve opening control with board Mixed Zone 2
26.
(respectively ON and OFF)
ZONA MIX 2 (rispettivamente ON e OFF)
29.
Indication of valve closing opening control with board Mixed Zone 2 (respectively ON and OFF)
20.
Indication of delivery probe value mixed with board Mixed Zone 1 (input
S2) con schedino ZONA MIX 1 (ingresso S2)
30.
Indication of solar probe temperature value S1 with Insol expansion
con schedino solare INSOL
21.
Indicator of safety thermostat Mixed Zone (input S1) respectively ON and OFF
31.
Indication of solar probe temperature value S2 with Insol expan-
22.
Indicator of pump with board Mixed Zone 1 (respectively ON and OFF)
(rispettivamente ON e OFF)
32.
Indiction of solar probe temperature value S3 with Insol expan-
23.
Indicator of valve opening control with board Mixed Zone 1 (respectively
ON and OFF)
33.
Indication of operation of solar relay R1 with Insol expansion
24.
Indication of valve closing control with board Mixed Zone 1 (respectively
34.
Indication of operation of solar relay R2 with Insol expansion
25.
Indication of the delivery probe mixed with board Mixed Zone 2
con schedino ZONA MIX 2
35.
Indication of operation of solar relay R3 with Insol expansion
26.
Indicator of safety thermostat with board Mixed Zone 2 (input S1)
36.
Visualisation solar flow meter state (respectively ON and OFF)
(rispettivamente ON e OFF)
27.
Indicator of pump with board Mixed Zone 2 (respectively ON and OFF)
(rispettivamente ON e OFF)
91.
Software version on EXP
(configuration ZONA MIX)
(config. ZONA MIX)
92.
Software version on second EXP
(configuration ZONA MIX)
(config. ZONA MIX)
25
3.3
ACCESS TO INSTALLER'S
PARAMETERS
For access to the installer's parameters, press simultaneously the keys and or 5 seconds (3 fig. 12).
For example, the parameter PAR 23 is visualised on the display of the control panel in the following way:
The parameters scroll forwards and backwards with the key and and the default parameters can be changed with the keys and .
The standard visualisation returns automatically after 60 seconds, or by pressing one of the control keys (2 fig. 12).
26
3.3.1
Replacing the board or
RESETTING parameters
If the electronic board is replaced or reset, it is necessary to configure PAR 1 and PAR 2 by associating the following values to each type of boiler to be able to restart the boiler:
GAS MODELS
--
METHANE
(G20)
--
--
30
35 - 35 T
--
--
PROPANE
(G31)
--
30
35 - 35 T
BOILER
Instantaneous boiler with diverter valve microswitch and flow switch
PAR 2
1
Instantaneous boiler with diverter valve microswitch, 2 flow switch and solar combining
25/55 - 30/55 and System T with cylinder sensor (SB)
3
System T with cylinder thermostat 4
Instantaneous boiler with diverter valve and flowmeter
Instantaneous boiler with diverter valve, flowmeter and solar combining
Cylinder with double pump and cylinder sensor (LOW INERTIA)
Cylinder with double pump and
5
6
7 cylinder thermostat or System T 8
(LOW INERTIA)
System T and antifreeze sensor
(LOW INERTIA)
9
PAR 1
1
2
3 3
3 4
5
6
7
38
40
12
NOTE: the inside of the upper door of the boiler panel has a label with the values that have to be set for PAR 1 and
PAR 2 (fig. 18).
PARAMETERS INSTALLER
FAST CONFIGURATION
PAR DESCRIPTION
1
2
3
Combustion configuration
Hydraulic configuration
Timetable 2 programmer
RANGE
-- = ND
1 ... 46
-- = ND
1 ... 9
1 = DHW + Recirc. pump
2 = DHW
3 = Recirculation pump
UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
= = “--”
=
=
=
=
“--”
1
4 Pressure transducer disabler 0 = Disabled
1 = Enabled
=
2 = Enabled (NO ALL 09)
1 = Remote Alarm signal (N.O.) = 5 Assignment of auxiliary
6 relay AUX (D.H.W. tank)
Luminous bar indicating
2 = Recirculation pump
0 = Disabled presence of voltage 1 = Enabled
7 Allocation of SIME HOME channels 0 = Not assigned
=
=
8 Fan rpm Step ignition
1 = Circuit 1
2 = Circuits 1 and 2
0,0 ... 81
9 Long chimneys
=
=
=
=
1
1
1
1 rpm x 100 0,1 da 0,1a19,9 0,0
1 da 20 a 81
% 1 0
10 Remote control option setting
0 ... 20
1 = SIME HOME
2 = CR 53
3 = RVS
-5 ... +5
=
°C
=
1
1
0 11 Correction values external sensor
12 Backlighting duration
13 Modulating pump speed
-- = Always
0 = Never
1 ... 199
0 = Minimum sec. x 10 1 3
1 = Maximum
2 = Automatic
= = 1
D.H.W. - HEATING
PAR DESCRIPTION
20 D.H.W. min. temperature
21 D.H.W. max. temperature
22
23 Boiler antifreeze
24 External sensor antifreeze
25
26
27 Min. temperature Zone 1
28 Min. temperature Zone 1
29
30
31 Max. heating power
32 C.H. pump over-run time
33
34
Anti-legionella
(only D.H.W. tank)
Climatic curve setting Zone 1
Climatic curve setting Zone 2
Min. temperature Zone 2
Max. temperature Zone 2
Pump activation delay Zone 1
Re-ignition delay
RANGE
10 °C ... PAR 21
PAR 20 ... PAR 62 OEM
0 = Disabled
1 = Enabled
0 ... +20
- 15 ... +5
3 ... 40
3 ... 40
PAR 64 OEM ... PAR 28
PAR 27 ... PAR 65 OEM
PAR 64 OEM ... PAR 30
PAR 29 ... PAR 65 OEM
30 ... 100
0 ... 199
0 ... 199
0 ... 10
35 Integr. sources activat. threshold -- , 15 ... 80
36 D.H.W. pump over-run time 0 ... 199
UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
°C
°C
=
°C
°C
=
=
°C
°C
°C
°C
%
Sec.
10 sec.
Min.
°C
Sec.
1
1
=
1
1
1
1
1
1
1
1
1
10
1
1
1
1
30
60
0
3
- 2
20
20
20
80
20
80
100
30
1
3
“--”
0
39 Saturation zone modulation
D.H.W. flowmeter
-- = Enabled
0 ... 100
% 1 100
EXPANSION CARD
PAR DESCRIPTION
40 Number of expansion boards
41 Mix valve stroke time
42 Priority of D.H.W. over mixed zone
43 Floor drying
44 Type of solar system
45 ∆ t solar collector pump 1
46 Solar integration delay
47 Tmin solar collector
48 Tmax solar collector
PARAMETERS INSTALLER
RANGE
0 ... 3
0 ... 199
0 = Paralle
1 = Absolute
0 = No activated
1 = Curve A
2 = Curve B
3 = Curve A+B
1 ... 7
PAR 74 OEM - 1... 50
“--”, 0 ... 199
“--”, -30 ... 0
“--”, 80 ... 199
UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
= 1 0
10 sec.
1 12
= = 1
=
=
°C
Min.
°C
°C
=
1
1
1
1
1
0
1
8
0
- 10
120
PARAMETERS RESTORATION
PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
= = = 49* Reset default parameters
(par 01 - par 02 = “-“)
-- , 1
* Should the boiler not be operating correctly, the original default values can be reset by setting PAR 49 = 1 and the PAR 1 and PAR 2 as specified at point 3.3.1.
ATTENTION: curves are calculated at an ambient temperature of 20°C. The user can alter the boiler controls to change the environment set for which curve has been calculated by ±5°C.
Fig. 13
3.4
EXTERNAL SENSOR
(fig. 13)
If there is an external sensor, the heating settings SET can be taken from the climatic curves according to the external temperature and, limited to with the range values described in point 3.3
(parameters PAR 25 for zone 1 and PAR
26 for zone 2).
The climatic curve to be set can be selected from a value of 3 and 40 (at step
1).
Increasing the steepness of the curves of fig. 13 will increase the output temperature as the external temperature decreases.
3.5
CARD FUNCTIONING
The electronic card has the following functions:
– Antifreeze protection of the heating and D.H.W. circuits (ICE).
– Ignition and flame detection system.
– Control panel setting for the power and the gas for boiler functioning.
– Anti-jamming for the pump which is fed for a few seconds after 24 hours of inactivity.
– Antifreeze protection for boilers with
D.H.W. storage tank.
– Chimney sweep function which can be activated from the control panel.
– Temperature which can be shifted with the external sensor connected.
It can be set from the control panel and is active on the heating systems of both circuit 1 and circuit 2.
– Management of two independent heating circuit systems.
– Automatic regulation of the ignition power and maximum heating.
Adjustments are managed automatically by the electronic card to guarantee maximum flexibility in use of the system.
– Interface with the following electronic systems: remote control SIME HOME code 8092280/81, thermal regulator
RVS, connected to a management card of a mixed Zone code 8092234 and card
Solar code 8092235.
NOTE: If using RVS set parameter 10 to 3 (PAR 10 = 3).
3.6
TEMPERATURE
DETECTION SENSOR
Table 3 shows the resistance values of the heating, D.H.W. and fumes sensors .
If the heating sensor (SM) is faulty or open circuit, the boiler will not function on either heating or D.H.W. (ALL 05).
If the exhaust fumes sensor (SF) is faulty or open circuit, the boiler will not function on either heating or D.H.W.
27
28
(ALL 14).
If the D.H.W. sensor (SS) is faulty or open circuit, the boiler will work without modulation to the DHW temperature.
TABLE 3 (SM - SS - SF sensors)
Temperature (°C)
20
30
40
50
60
70
80
Resistance (Ω)
12.090
8.313
5.828
4.161
3.021
2.229
1.669
3.7
ELECTRONIC IGNITION
Ignition and flame detection is controlled by electrodes on the burner which guarantees reaction in the case of accidental extinction or lack of gas within one second.
600
500
400
300
200
100
0
200 400 600
35 T ErP
800 1000
FLOW RATE (l/h)
1200
3.7.1
Functioning cycle
Burner ignition should occur within 10 seconds of the opening of the gas valve.
If after three attempts the ignition is not detected the boiler will lockout (ALL 06):
– Lack of gas
The ignition electrode will discharge for a maximum of 10 seconds. If after three attempts the ignition is not detected the boiler will lockout (ALL
06). This can happen the first time a boiler is switched on, or after long periods of inactivity. It can also be caused by a closed gas cock or a gas valve not operating.
– No ionisation
The boiler will spark for 10 seconds, if after 3 attempts the ionisation is not detected, the boiler will lockout (ALL
06). This could be due to a poor connection or break in the ionisation cable. Check also that the cable is not shorted, badly worn or distorted.
In the case of a sudden loss of voltage, the burner will immediately switch off.
When voltage returns, the boiler will
600
500
400
300
200
100
0
200 automatically start up again.
400
3.8
HEAD AVAILABLE
TO SYSTEM (fig. 14)
Residual head for the heating system is
600
35 ErP
30 ErP
800 1000
FLOW RATE (l/h)
1200
Fig. 14 shown as a function of rate of flow in the graph in fig. 14.
4 USE, MAINTENANCE, BENCHMARK and COMMISSIONING
4.1
GAS VALVE (fig. 16)
The boiler is supplied as standard with a gas valve, model SIT 848 SIGMA (Fig. 16).
4
3
2
1
5
6
1
3
KEY
1 Upstream pressure intake
2 Intermediate pressure intake
3 Air signal inlet (VENT)
4 Downstream pressure intake
5 Capacity step
6 OFF-SET
Fig. 16
4.2
GAS CONVERSION (fig. 17)
This operation must be performed by authorised personnel using original
Sime components.
To convert from natural gas to LPG or vice versa, perform the following operations:
– Close the gas cock.
– Replace the two differential nozzles (1-
2) and relative seal o-rings (3) with those supplied in the conversion kit.
The difference in the shape of the head of the nozzles should be noted, avoid reversal during assembly.
– Reset PAR as shown in 4.2.1.
– Apply the nameplate with the new gas flow layout.
– Calibrate the maximum and minimum pressures of the gas valve following the instructions provided in paragraph
4.2.2.
To change the fuel to propane (G31), it is necessary to set SET 40, by pressing the key .
The standard display will automatically return after 10 seconds.
The table below shows the SET settings to enter when the type of gas fuel is changed.
GAS MODELS
--
METHANE
(G20)
--
--
30
35 - 35 T
--
--
PROPANE
(G31)
--
30
35 - 35 T
PAR 1
1
2
3 3
3 4
5
6
7
38
40
12
4.2.1
New fuel configuration
For access to the installer's parameters, press simultaneously keys and for 5 seconds (3 fig. 12).
Scroll through the parameters using the and buttons.
The SET of the parameter is changed using the and .
The display pane will show the values of the parameter PAR 1.
If the boiler is a vers. 30 methane (G20) model, SET 34 will be displayed:
4.2.2
Calibrating the gas valve pressures (see 4.8.1)
This can only be done using a flue gas analyser. If the combustion reading is greater than the acceptable value AND the integrity of the complete flue system and combustion seals have been verified, and the inlet gas pressure has been verified then adjustments to the gas valve can be made as described below. Make only small adjustments (1/8 turn max), and allow time for the combustion analysis to be made before making further adjustments.
2 3
Fig. 17
Sequence of operations:
1) Press and hold the button down for a few seconds.
2) Press the button for a few seconds .
3) Identify the CO
2 value at max power, adjust using the shutter (5 fig. 16):
MAX power
CO
2
(Methane) CO
2
(Propane)
9,0 ±0,3 10,0 ±0,3
4) Press the button for a few seconds
.
5) Identify the CO
2 value at min power, adjust using the OFF-SET regulation screw (6 fig. 16):
MIN power
CO
2
(Methane) CO
2
(Propane)
9,0 ±0,3 10,0 ±0,3
6) Press the min and max values several times using the and buttons, reset as necessary.
7) Press the button once more to quit the function.
4.3
RATIO
CO ppm
100
0,0011
0,0010
400
0,0044
0,0040
4.4
REMOVING THE COVERS (fig. 18)
It is possible to completely remove the covers for easier access as shown in fig
18. The control panel can be hinged forward after removing the front cover
29
30
ATTENTION
Before removing or refitting the front panel of the boiler, open the small upper plastic door.
Code 8114312
Model MURELLE ELITE HE 30 ErP
Serial n. 9999999999
GC No 47-283-56
PAR 1 = 34 (NG) / 40 (LPG)
PAR 2 = 5
Fig. 18 and the retaining screw 2.
4.5
MAINTENANCE
As a condition of the warranty and to ensure correct operation and efficiency it is important that the boiler is serviced at regular intervals, at least once a year.
This must be done only by a qualified technician. During the routine service the condensate drain can be checked. It is important should the boiler not be used for some time that the trap is checked and filled if required. This can be done by carefully injecting water into the flue exhaust test point.
4.5.1
Chimney sweep function (fig. 19)
To check the boiler combustion press the
Chimney sweep button for a few seconds, the Chimney sweep icon will illuminate. The boiler will ignite and continue for 15 minutes in heating mode.
The burner will turn off at 80 degrees and reignite at 70 degrees.
(WARNING! Ensure adequate circulation around heating system before activating the Chimney sweep function) .
The test can also be carried out using the boiler in D.H.W. mode. After activating
Chimney sweep, turn on a D.H.W. tap.
Under these circumstances the boiler will operate at maximum power with the
D.H.W. circuit kept between 60 degrees and 50 degrees, the tap must remain open.
If the and keys are presses during the 15 minutes the boiler will be brought respectively to max and min output. The chimney sweep function will automatically cancel after 15 minutes or if the chimney sweep button is pressed again.
4.5.2
Cleaning the “Aqua Guard
Filter System” (fig. 20)
To clean the filter, first close the flow and return isolation valves. Drain the boiler using the drain vent. Place a container underneath the filter, and unscrew the filter. Clean the filter and replace.
Check the o-ring seal after refilling the boiler.
Fig. 19 Fig. 20
4.6
FUNCTIONING ERRORS
Where there is a functioning error an alarm appears on the display. The blue luminous bar may turn red.
Descriptions of the error are given below:
– FLUE TEMPERATURE ALARM 01 (fig. 21)
Check link on terminals 54-56 at PCB.
– LOW SYSTEM PRESSURE ALARM 02
If the system pressure detected by the transducer is lower than 0.5 bar the boiler will stop and display error “ALL
02”. Increase the system pressure to between 1.0 and 1.5 bar using the external filling loop.
The boiler will automatically resume operating.
boiler will stop and display “ALL 06”.
Press the reset button on the control panel (2) to restart the boiler.
Should the problem persist seek technical help.
– SAFETY THERMOSTAT
ALARM 07 (fig. 23)
If either the 100 degree stat or the heat exchanger safety stat open, the burner will turn off. If the stat closes within 1 minute, the boiler will resume operation. If the stat remains open for more than 1 minute the display will show “ALL 07”. Press the reset key on the control panel (2) to restart the boiler. If the problem persists seek technical advice.
2
– HIGH SYSTEM PRESSURE ALARM 03
If the system pressure detected by the transducer is more than 2.8 bar, the boiler will stop and display “ALL 03”.
Drain water from the system until the pressure is between 1.0 and 1.5 bar.
Ensure that the filling loop is disconnected. If the problem persists, seek technical advice.
Fig. 21
– D.H.W. SENSOR ALARM 04
If the D.H.W. sensor (SS) is open or short circuit, the boiler will continue to operate but without control of the
D.H.W. temperature. The display will show “ALL 04”.
2
Fig. 22
– HEATING SENSOR ALARM 05
If the heating sensor (SM) is open or short cicuit, the boiler will stop operating and display “ALL 05”.
– LOCKOUT ALARM 06 (fig. 22)
If a flame is not detected after a complete ignition cycle or for any other reason the flame is not detected, the
2
Fig. 23
31
– FLAME DETECTION ERROR 08
If the flame control detects aflame when one should not be detected, the boiler will stop and display “ALL 08”.
The activation of this probe causes the boiler to stop and error message “ALL
13” to display. Press the key of the controls (2) to start up the boiler again.
and the display indicates ALL 22.
During this error the boiler functions normally.
– WATER CIRCULATION ERROR 09
1. Water circulation has not been detected bin the primary(boiler) circuit. If this error is detected the boiler will make two further attempts.
if circulation is not detected the boiler will stop and ALL 09 will be displayed.
NOTE: Circulation is detected by a small increase in pressure at the transducer when the pump is energised. In large systems this may not be detected and can be disabled by alteration of PAR4.
2. The flow temperature sensor has detected a temperature rise in excess of 5 degrees per second. Check to see if there is water circulation inside the boiler and check if the pump is operating properly. To exit the anomaly press the button of the controls
(2). If the anomaly persists, request assistance from qualified technical personnel.
– EXHAUST FUMES SENSOR ERROR 14
If the exhaust fumes sensor is open or short circuit, the boiler will stop and display “ALL 14”.
– DELIVERY PROBE BREAKDOWN
ANOMALY SECOND MIXED ZONE “ALL 23”
When the mixed zone board is connected to the boiler. If the delivery probe is open or short circuited the display indicates error ALL 23. During this error the boiler functions normally.
– FAN ERROR 15
If the fan speed is not within the rated speed range,the display will show
“ALL 15”. If the problem persists for more than two minutes the boiler will stop thirty minutes, after which it will attempt to resume operating.
– SOLAR S1 COLLECTOR PROBE
FAILURE “ALL 24”
When the Insol board is connected to the boiler. If the S1 solar collector probe becomes open or short circuit the display indicates ALL 24. During this error the boiler functions normally.
– SAFETY THERMOSTAT INTERVENTION
FIRST MIXED ZONE “ALL 20”
When the mixed zone board is connected to the boiler, a safety thermostat intervention switches the mixed zone pump, the mixed zone valve closes and the display indicates error ALL 20. During this this error the boiler functions normally
– SOLAR S2 BOILER PROBE FAILURE
“ALL 25”
When the Insol board is connected to the boiler. If the S2 solar collector probe becomes open or short circuit the display indicates ALL 25. During this error the boiler functions normally.
– AUXILIARY SENSOR ANOMALY
ERROR 10
BOILER WITH ACCUMULATION: anomaly of the D.H.W. sensor. When the D.H.W. sensor is open or short circuited, the display will show anomaly “ALL 10”. The boiler will function but will not modulate power for the D.H.W.
BOILER ONLY FOR HEATING: antifreeze sensor anomaly for boilers which foresee the use of antifreeze sensors. When the sensor is open or short circuited, the boiler loses part of its anti-freeze functions and the display will show anomaly “ALL 10".
BOILER COMBINED WITH SUN-PANEL
SYSTEM: anomaly of the D.H.W. input sensor. When the sensor is open or short circuited, the boiler loses the sun-panel function and the display will show anomaly “ALL 10".
– DELIVERY PROBE FAILURE FIRST
MIXED ZONE “ALL 21”
When the mixed zone board is connected to the boiler. If the delivery probe becomes open or short circuit the display will indicate ALL21. During this error the boiler continues to function normally.
– S3 SOLAR PROBE FAILURE “ALL 26”
When the Insol board is connected to the boiler. If the S3 solar collector probe becomes open or short circuit the display indicates ALL 26. During this error the boiler functions normally.
32
– ACTIVATION OF THE EXHAUST FUMES
SENSOR ERROR 13
– SAFETY THERMOSTAT INTERVENTION
SECOND MIXED ZONE “ALL 22”
When the mixed zone board is connected to the boiler.
An intervention of the safety thermostat switches the mixed zone pump , the mixed zone valve closes
– SOLAR APPLICATION
CONFIGURATION “ALL 27”
When the Insol board is connected to the boiler. If the hydraulic configuration of the boiler is incorrect
(PAR2), the display indicates error ALL
27. During this error the boiler
– continues to function normally, and only the antifreeze function on the solar board is active.
COMPATIBILITY INPUT (S3) ANOMALY
ONLY FOR SYSTEM 7 “ALL 28”
When a probe is connected instead of a clean contact on entry S3 the board on display shows the anomaly ALL 28.
During this anomaly the boiler continues to function normally but for the board is active in the solar anomaly, the function is only available antifreeze collector.
Ensure that the auto air vent (17 fig. 3) is opened, turn the electrical supply on.
With the boiler on standby fill the system and pressurise to 1.5 bar. Ensure that the pump has been manually rotated.
Open the gas cock, press the “ mode key” (fig. 12). Ensure that any timers or room thermostats are in the on position.
The boiler will attempt to light.
4.8 CHECK THE OPERATIONAL
(WORKING) GAS INLET PRESSURE
Set up the boiler to operate at maximum rate condition (chimney sweep) as described in 4.5.1.
With the boiler operating in the maximum rate condition, check that the operational (working) gas pressure at the inlet test point (see fig 16 item 1), complies with the requirements of 1.3.
Ensure that this inlet pressure can be maintained with all other appliances in the property working minimum and maximum outputs.
Remove the burner as described in section 6.4.
Inspect the burner and if necessary clean using a soft brush, taking care not to damage the front insulation.
Check the Ignition/ionisation electrode, check the ignition spark gap (4 mm+/-
0.5 mm).
Check the ionisation electrode, check the distance from the burner (18.7 mm+/- 1 mm).
Before reassembly inspect all seals and replace as required.
Remove any loose debris from the combustion chamber using a soft brush and a vacuum cleaner.
Take care not to damage the rear insulation panel.
– NUMBER OF CONNECTED BOARDS
ERROR “ALL 29”
When the number of connected boards does not correspond to the number of boards set in the PCB (PAR 40) or there is a failure of communication with it, on the display the indicates ALL 29.
During this error, the boiler continues to function normally.
ROUTINE SERVICE
Commissioning and servicing can only be done by a qualified engineer.
4.8.1 Combustion Check (fig. 24)
Competence to carry out the check of combustion performance.
PLEASE NOTE:
BS 6798: 2009 Specification for installation and maintenance of gas-fired boilers of rated input not exceeding 70kw net advises that:
– The person carrying out a combustion measurement should have been assessed as competent in the use of a flue gas analyser and the interpretation of the results;
– The flue gas analyser should be one meeting the requirements of BS7927 or BS-EN50379-3 and be calibrated in accordance with the analyser manufacturers requirements, and
– Competence can be demonstrated by satisfactory completion of the CPA1
ACS assessment which covers the use of electronic portable combustion gas analysers in accordance with BS7967, parts 1 to 4.
Conduct a flue gas analysis as detailed in
Appendix 2. See 4.5.1 "Chimney sweep" for details how to set the boiler to
The condensate trap would not normally require removal during service, but can be checked whilst the burner assembly is removed.
Carefully pour water into the heat exchanger and check that it flows freely to the drain.
Should it require removal, firstly remove the two wire clips securing the condensate drain rubber pipe to the heat exchanger and the condensate trap.
Remove the pipe.
Remove the 1/2” nut securing the condensate trap to the combustion compartment.
Disconnect the drain pipe from the trap.
Clean the trap and refit in reverse order.
4.8.5 Aqua Guard Filter
It is recommended that the Aqua Guard filter is checked at each service. See section 4.5.2.
4.7.1 Commissioning and Service
The gas valve is factory set and should require no adjustment.
PLEASE NOTE: The combustion for this appliance has been checked, adjusted and preset at the factory for operation on the gas type specified on the appliance data plate. It is now mandatary to check for correct combustion and record the results in the Benchmark
Commissioning Checklist using the procedure as described in 4.8.1, having first checked:
– That the boiler has been installed in accordance with these instructions.
– The integrity of the flue system and the flue seals
– The integrity of the boiler combustion circuit and the relevant seals.
Proceed to put the boiler into operation as follows, after installation a gas purge and tightness/drop test have been made.
AIR
FLUE GAS
AIR
FLUE GAS
Fig. 24
33
34
GAS BOILER SYSTEM COMMISSIONING CHECKLIST
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. This does not affect the customer’s statutory rights.
Telephone number: Customer name:
Address:
Boiler make and model:
Boiler serial number:
Commissioned by (PRINT NAME):
Company name:
Company address:
Gas Safe register number:
Telephone number:
Commissioning date:
CONTROLS (tick the appropriate boxes)
Time and temperature control to heating
Time and temperature control to hot water
Heating zone valves
Hot water zone valves
Thermostatic radiator valves
Automatic bypass to system
Boiler interlock
ALL SYSTEMS
What system cleaner was used?
What inhibitor was used?
Room thermostat and programmer/timer
Load/weather compensation
Cylinder thermostat and programmer/timer
Fitted
Fitted
Fitted
Fitted
Programmable room thermostat
Optimum start control
Combination Boiler
Not required
Not required
Not required
Not required
Provided
’s instructions Yes
Quantity litres
Yes No
CENTRAL HEATING MODE measure and record:
Gas rate
Burner operating pressure (if applicable)
Central heating return temperature
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)?
m³/hr mbar OR
OR
Gas inlet pressure
Yes
Yes
DOMESTIC HOT WATER MODE Measure and Record:
Gas rate
Burner operating pressure (at maximum rate)
Cold water inlet temperature
Hot water has been checked at all outlets m³/hr OR mbar OR Gas inlet pressure at maximum rate
Yes Temperature
CONDENSING BOILERS ONLY
The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798
ALL INSTALLATIONS
Record the following:
At max. rate: CO ppm AND
At min. rate: (where possible) CO ppm AND
The heating and hot water system complies with the appropriate Building Regulations
CO/CO² Ratio
CO/CO² Ratio
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions
The operation of the boiler and system controls have been demonstrated to and understood by the customer
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer
Commissioning Engineer’s Signature
Customer’s Signature
Yes
Yes
Yes
Yes
No
No ft³/hr mbar
°C
°C
Yes ft³/hr mbar
°C
°C
I/min
*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.
© Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk
SERVICE RECORD
It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed.
Service Provider
Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.
SERVICE 01
Engineer name:
Company name:
Telephone No:
Gas safe register No:
Record:
At max. rate: CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
SERVICE 02
Engineer name:
Company name:
Telephone No:
Gas safe register No:
Record:
At max. rate: CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 03
Engineer name:
Company name:
Telephone No:
Gas safe register No:
At max. rate:
Record:
CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 05
Engineer name:
Company name:
Telephone No:
Gas safe register No:
Record:
At max. rate: CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 04
Engineer name:
Company name:
Telephone No:
Gas safe register No:
At max. rate:
Record:
CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 06
Engineer name:
Company name:
Telephone No:
Gas safe register No:
Record:
At max. rate: CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 07
Engineer name:
Company name:
Telephone No:
Gas safe register No:
At max. rate:
Record:
CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 09
Engineer name:
Company name:
Telephone No:
Gas safe register No:
Record:
At max. rate: CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 08
Engineer name:
Company name:
Telephone No:
Gas safe register No:
At max. rate:
Record:
CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature
SERVICE 10
Engineer name:
Company name:
Telephone No:
Gas safe register No:
At max. rate:
Record:
CO ppm AND
At min. rate:
(Where Possible)
CO ppm AND
Comments:
Date:
CO² %
CO² %
Signature Signature
*All installations in England and Wales must be to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance will then be issued to the customer.
© Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk
35
36
5 FAULT FINDING AND FUNCTIONING ERRORS
If an electrical fault occurs on the appliance the preliminary electrical system checks must be carried out first.
When any service or replacement of electrical components which has required the breaking and re-making of electrical connections has taken place, the following tests must be repeated:
– earth continuity;
– short circuit;
– polarity;
– resistance to earth.
5.1
EARTH CONTINUITY CHECK
Appliances must be electrically disconnected, meter set on Ω (ohm) x 1 scale and adjust zero if necessary. Tests leads from any appliance earth point (e.g.
inside control box) see wiring diagrams
(section 7) to earth pin on plug.
Resistance should be less than 1 Ω
(ohm). If the resistance is greater than 1
Ω (ohm) check all earth wires for continuity and all contacts are clean and tight.
If the resistance to earth is still greater than 1 Ω (ohm) then this should be investigated futher.
reads 0 then there is a short circuit.
Meter set on Ω (ohm) x 100 scale. Repeat it with leads from L to E. If meter reads less than infinity (∞) there is a fault.
NOTE: Should it be found that the fuse has failed but no fault is indicated, a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component. It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test.
However, a detailed visual inspection should reveal evidence of burning around the fault.
All switches including thermostat on test leads from L to E - if meter reads other than infinity (∞) there is a fault which should be isolated.
A detailed continuity check is required to trace the faulty component.
IMPORTANT:
These series of checks are the first electrical checks to be carried out during a fault finding procedure. On completion of the service/fault finding task which has required the breaking and remaking of electrical connections then the checks 5.1 Earth continuity,
5.3 Polarity and 5.4 Resistance to earth must be repeated.
5.3
POLARITY CHECK
Appliance reconnected to mains supply and meter set on 300 V ac scale. Test at appliance terminal block.
– Test leads from L to N meter reads approx.: 240 V ac.
– Test leads from L to E “ ” meter reads approx. 240 V ac.
– Test leads from N to E “ ” meter reads from 0 to 15 V ac.
Should the boiler encounter a functioning error, the blue strip may change to red and a error code displayed on the screen example "ALL 02".
A list of functioning errors with possible solutions are shown in section 4.6.
5.2
SHORT CIRCUIT CHECK
Switches turned FULL ON - meter set on
Ω (ohms) x 1 scale. Test leads from L to N on appliance terminal block, if meter
5.4
RESISTANCE TO EARTH CHECK
Appliance must be disconnected from main supply and meter on Ω (ohm) x 100 scale.
6 REPLACEMENT OF PARTS
6.1
EXPANSION VESSEL
– Turn off power supply
– Remove boiler cover, see 4.4.
– Isolate flow and return valves
– Drain boiler using fitted drain vent
– Disconnect expansion pipe
– Loosen top fixing screw and remove lower fixing screw
– Remove vessel
– Check new vessel for correct pressure 1- 1.25 bar
– Refit in reverse order.
6.2
IGNITION ELECTRODE
– Turn off power supply
– Remove boiler cover see 4.4
– Remove sealed chamber cover
– Disconnect electrode from ignition transformer
– Pull lead through grommet
– Remove electrode fixing screw
– Carefully remove electrode from burner
– Replace in reverse order.
6.3
IONISATION ELECTRODE
– Turn off power supply
– Remove boiler cover see 4.4
– Remove sealed chamber cover
– Disconnect electrode
– Remove electrode fixing screw
– Carefully remove electrode from burner
– Replace in reverse order.
6.4
MAIN BURNER
– Turn off power supply
– Isolate gas supply
– Remove boiler cover
– Remove sealed chamber cover
– Disconnect gas connection at injector
– Disconnect air sensing tube
– Disconnect two plugs to fan
– Remove ignition electrode 6.3
– Disconnect ionisation electrode
– Remove 4 x 10mm nuts securing burner to heat exchanger
– Carefully lift out burner assembly
– Refit in reverse order
– Test for gas tightness.
6.5
FAN ASSEMBLY
– Remove burner assembly as described in 6.4
– Remove 2 x 8mm bolts and loosen 2 x 8mm securing fan to burner assembly
– Remove restrictor plate and fit to new fan
– Refit in reverse order
– Recommission boiler
– Test for gas tightness.
6.6
MAIN HEAT EXCHANGER
– Turn off power supply
– Isolate gas supply
– Isolate flow and return valves
– Drain boiler using drain vent
– Remove burner assembly as described in 6.4
– Remove flue connection
– Disconnect flue sensor
– Disconnect limit stat
– Remove condensate drain connections
– Disconnect flow and return connections
– Remove two fixing brackets
– Lift out heat exchanger
– Refit in reverse order
– Recommission boiler
– Test for gas tightness.
6.7
– Turn off power supply
– Remove cover
– Remove sealed chamber cover
– Disconnect flue sensor
– Unscrew sensor
– Replace in reverse order.
6.8
– Turn off power supply
– Remove cover
– Remove sealed chamber cover
– Disconnect 100° safety stat
– Remove fixing screws
– Refit in reverse order.
6.9
FLUE SENSOR
100° SAFETY STAT
HEATING THERMISTOR
(SM SENSOR)
– Turn off power supply
– Remove cover
– Isolate flow and return valves
– Drain boiler using drain vent
– Disconnect thermistor
– Unscrew thermistor (catch any water lost)
– Refit in reverse.
6.10
D.H.W. THERMISTOR
(SS SENSOR)
– Turn off power supply
– Remove cover see 4.4
– Isolate cold water supply valve
– Open a D.H.W. tap
– Disconnect thermistor
– Unscrew thermistor (catch any water lost)
– Refit in reverse.
6.11
GAS VALVE (fig. 25)
– Turn off power supply
– Isolate gas supply
– Remove boiler cover see 4.4
– Disconnect wiring from gas valve
– Disconnect sensing tube
– Remove gas valve
– Refit in reverse order ensuring seals are replaced as required
– This operation to be performed only when the gas valve is replaced or gas conversion.
IMPORTANT: The working inlet gas pressure must not be less than
19mb.
Do not connect the analyser until required in these instructions:
1. If the heating system is hot, temporarily replace the sensor with a loose one.
2. Open the downstream test point (4 fig.25) and connect a digital manometer set on the mmH20 scale. Ensure the meter is zeroed.
3. Fully open the SHUTTER (5 fig.25) -turn anti clockwise
4. Press and hold the button for
10 seconds to enter “chimney sweep” will appear flashing on the display and the boiler runs at minimum power.
5. With the SHUTTER (5 fig.25) fully open, adjust the OFF-SET
( 6 f i g . 2 5 ) to o b ta i n t h e f i rst pressure value shown in Table 1
- OFF-SET column, ensure that the value is correct for the gas being used. If these figure are not obtainable (low), confirm that the working inlet gas pressure is correct.
6. Press the button, the boiler will increase to maximum power.
7. Close the SHUTTER (5 fig.25) to obtain the second pressure reading indicated in Table 1 –
SHUTTER column.
8. Once these adjustments have been obtained, a flue gas analysis mustbe done. See section
4.2.2 of the installation manual for full details.
9. Press the button to return the boiler to minimum output.
10. Now connect the flue gas analyser.
11. Check the analyzer CO2/Ratio and compare to values reported in Table 1. Make any final adjustments by small adjustments to the OFF-SET screw (6 fig. 25), allow time for the analyser to respond to the adjustments.
12. Press the button, the boiler will move to maximum output .
Verify that the CO2/Ratio. Make any final adjustments by small adjustments to the SHUTTER (5 fig.25) allow time for the analyser to respond.
13. Recheck the low reading by pressing the button.
14. Press the Standby key to exit.
37
15. Remove the manometer and analyser, close the test points, and check for tightness.
– Check for gas soundness.
6.12
PRINTED CIRCUIT BOARD (PCB)
– Isolate from power supply
– Remove screw securing control panel
– Lower panel to horizontal position
– Remove PCB covers
– Disconnect all wiring
– Remove PCB fixing screws
– Ensure any PCB links are matched to old board
– Reset PAR 1 and PAR 2 as per the table
3.3.1
– Refit in reverse order
– Recommission boiler.
6.13
PUMP MOTOR
– Isolate boiler
– Remove cover
– Isolate flow and return valves
– Drain boiler using drain vent
– Remove electrical lead from pump
– Remove 4 x fixing screws from pump housing catching any excess water
– Pull pump forward
– Refit in reverse order
6.14
DOMESTIC HOT WATER
HEAT EXCHANGER
– Isolate boiler
– Remove cover
– Isolate flow and return
– Turn on D.H.W tap
– Close cold water supply isolation valve
– Drain boiler using drain vent
– Remove 2 x screws from RH and LH technil
– Remove plate heat exchanger catching any excess water
– Ensure that the four O rings are removed from the technil assembly
– Fit the new O rings supplied with new heat exchanger to the heat exchanger
– Refit in reverse order
6.15
MOTOR HEAD
– Isolate mains
– Remove cover
– Remove pin from valve head body
– Disconnect lead
– Lift motor upwards
– Refit in reverse order
38
6.15.1 DIVERTER VALVE CARTRIDGE
– isolate boiler
– remove cover
– isolate flow and return valves
– drain boiler using drain vent
4
3
2
1
5
6
KEY
1 Upstream pressure intake
2 Intermediate pressure intake
3 Air signal inlet (VENT)
4 Downstream pressure intake
5 Capacity step
6 OFF-SET
Fig. 25
– remove air inlet duct
– disconnect return pipe from pump housing
– unplug pump removing top cover
– remove 2x screws holding pump and pull forwards catching any excess water
– remove motor head as described in 6.15
– remove pin, lift cartridge housing upwards catching any excess water
– refit in reverse order ensure cartridge is locked in position
6.16
INTERNAL AUTO AIR VENT (AAV)
– Turn off power supply
– Isolate flow and return valves
– Remove boiler cover
– Drain boiler using drain vent
– Remove AAV
– Replace in reverse order.
6.17
SAFETY VALVE
– Turn off power supply
– Isolate flow and return valves
– Remove boiler cover
– Drain boiler using drain vent
– Disconnect pipe from safety valve
– Remove safety valve securing clip
– Remove safety valve, catch any water lost
– Refit in reverse.
6.18 DHW THERMISTOR (WHEN FITTED)
– Isolate boiler
– Remove cover
– Isolate cold inlet
– Open hot tap
– Remove clip
– Pull upwards and remove, catching excess water
– Refit in reverse order
6.19 WATER PRESSURE TRANSDUCER
– Isolate boiler
– Remove cover
– Isolate cold inlet
– Open hot tap
– Remove clip
– Pull upwards and remove, catching excess water
– Refit in reverse order
6.20 DHW FLOW SENSOR
– Isolate boiler
– Remove cover
– Remove cable from flow sensor and pull forward
– Lift flow sensor blue clip pull forward
– Refit in reverse order
7 EXPLODED VIEWS
8114368 Murelle ELITE HE 35T ErP
39
40
41
42
45
46
47
48
41
42
43
44
35
36
37
38
31
32
33
34
39
40
28
29
30
24
25
26
27
20
21
22
23
16
17
18
19
12
13
14
15
8
9
10
11
6
7
4
5
2
3
POS.
CODE
1 6138533
6138632
6255431
6318070
6266074
6266152
6266153
6189589
6277205
6010831
6010829
6278910
6269008
5188360
6248870
6248871
6311810
6020103
6248872
6281545
6278357
6174823
6278813
6174809
6221632
6221623
6274371
6226470
6322303
6322353
6226403
6267119
6278812
6226465
6261405
6174816
6034155
2051123
2051122
2051120
6277130
6112330
6226464
6146728
6226624
6226754
6288010
6226451
DESCRIPTION
Right hand side frame part
Left hand side frame part
Expansion vessel lower support
Frame assembly lower side
Sealed chamber rear panel
Sealed chamber left hand side panel
Sealed chamber right hand side panel
Expansion vessel fi xing bracket
Water trap
Main exchanger supporting bracket
Main exchanger fi xing bracket
Main exchanger body
Main exchanger door insulation
Main exchanger door
Combustion chamber O-ring
Glass fi bre sealing cord
Glass fi xing fl ange
Sight glass
Sight glass gasket
Replacement rear insulat. kit
Burner
Gasket for burner fl ange
Air-gas hose lower side
Gasket for ignition electrode
Ignition electrode
Ionisation electrode
Mixer
ORing 52,07 x 2,62
Round nozzle ø 3,50
Hexagonal nozzle ø 4,00
O-ring 2031
Nozzle locking bracket
Air-gas hose upper side
O-ring ø 183,83x2,62
Fan
Gasket for fan fl ange
Condensate drainage pipe
Clamp diam. 24,2
Clamp diam. 22,1
Clamp diam. 17,3
Probe NTC D.4X40
Bush thermostatic
O-ring 115 diam. 11,91x2,62
Limit stat auto reset 80°C
Spring air vent knob
Rubber plug
Size pick up condensate
O-Ring type
MET
MET
6226412
6227461
2030257
6277721
6295501
6277794
6226601
2030252
6226619
6146701
6022010
6231351
6243823
6277448
2030228
2030255
6248828
6028707
6288000
6028710
6287912
6248817
6147409
6226417
1010215
5183722
6280590
6017405
6226476
6226643
2030226
6098315
6288314
5192200
6001210
6302000
6319650
6226638
6304430
6304231
6034166
6177530
2030227
6157648
6177505
6275910
6265890
68
69
70
65
66
67
71
72
73
74
62
63
64
59
60
61
56
57
58
53
54
55
49
50
51
52
84
85
86
81
82
83
78
79
80
75
76
77
93
95
96
87
88
92
97
98
100
Air inlet gasket ø80
Air intake gasket
Air intake
Air/smoke manifold gasket
Air/smoke manifold
Lip seal for ø 60 pipe
Air/smoke manifold plug M14x1.5
O-ring 3043
Rubber pipe dia. 15x2,5
Rectang. expansion vessel 10 l.
O-ring 3068
C.H. return pipe
Gasket diam. 30x22x3
Pipe connect. exchanger-C.H fi lter
C.H. fi lter 3/4”M x 3/4”M
Pipe connect. C.H. fi lter-C.H. fl ow
Spring for heat exchanger connection
Piracriten gasket ø 16x24,5x2
Spring for heat exchanger connection
100°C safety stat
Sensor gasket
Plunged sensor
Gas valve type
Pipe connecting gas valve-mixer
Gasket ø 17x24x2
Gasket ø 12,5x18,5x3
Three way fi tting + cap kit
Flexible pipe M.F. 3/8” L=300
ORing diam.15x2
Pipe fi xing spring
Gasket ø 10,2x14,8x2
Ignition transformer
Sealed chamber front panel
Gasket for sealed chamber
Peephole
Plastic pin
Bitron transducer cap
Divertor valve motor spring clip casing left/right side panel
Casing front panel
Condensate drainage rubber pipe
Gas cock 3/4” F x 15
Gasket ø 12x18x2
Pressure relief valve drain pipe
Ball cock 3/4” x 22
Pressure relief valve operation lever
Flowing to C.H. system manifold
43
44
131
132
133
125
126
127
128
129
130
109
110
111
112
113
114
115
116
117
118
101
103
104
106
107
108
Products reference: 8114368
Check the correspondence with the boiler data plate.
6281534
6319695
6211794
5202700
6231331
5197178
6186587
5185140
6316213
6316280
6319146
6319145
6316200
6316274
6323816
6316202
6316203
6316204
6316259
6304700
6305160
6305120
6247327
6304890
6301416
6305000
6305010
6305020
6265880
6226475
6265022
6040225
6226645
6120560
6272360
6226644
6226636
6087332
6273608
6226631
6147401
2030225
6319643
6013182
C.H. return manifold
ORing diam.18,64x3,53
D.H.W. storage tank fl ow pipe
Pressure relief valve 1/2” 3 bar
Spring clip
Pump nipple 3/4”
Circulating pump
Spring clip for rotating connection
D.H.W. elektrovalve fi x.spring
Motor for Honeywell diverting valve
Water pressure transducer
Spring
Plug 1/4”
Gasket ø 5,5x11x2
Discharger cock
Automatic air vent
Control panel
Guidelight with led
Kit Rubber button
Cap for time programmer
Flap door assembly
Main PCB
Cover connection cover
Time programmer cover
Gaskets kit
Murelle-Format-.....o-ring kit
Peephole kit
Hydraulic group DIN
D.H.W. tank sensor
Complete control panel
Ionisation electrode cable
Conversion kit to LPG
3 pole cable connector CN14
4 pole cable connector CN12
5+4 pole cable connector
9 pole female cable connector
Connector 2 poli
4 pole cable connector CN9
14 pole female cable connector
Connector 4 poli
Connector 4 poli CN4
Connector 8 poli CN7
5 pole cable connector
8114312-8114314 Murelle ELITE HE 30-35 ErP
45
46
47
48
POS.
CODE
6278910
6269008
5188360
6248870
6248871
6311810
6020103
6248872
6281545
6278359
6278357
6174823
6278813
6174809
6221632
6221623
6274370
6138533
6138632
6255431
6318070
6266074
6266152
6266153
6189589
6277205
6010833
6010831
6010829
6278912
6274371
6226470
6322300
6322303
6322350
6322353
6226403
6267119
24
25
26
27
27A
27B
19
20
21
21A
22
23
28
29
29A
29B
30
30A
30B
31
32
16
17
18
13
14
15
10A
10B
11
12
12A
12B
8
9
10
5
6
7
3
4
1
2
DESCRIPTION
Right hand side frame part
Left hand side frame part
Expansion vessel lower support
Frame assembly lower side
Sealed chamber rear panel
Sealed chamber left hand side panel
Sealed chamber right hand side panel
Water trap
Main exchanger supporting bracket
Main exchanger supporting bracket
Main exchanger body
Main exchanger body
Main exchanger door insulation
Main exchanger door
Combustion chamber O-ring
Sight glass
Sight glass gasket
Replacement rear insulat. kit
Premix burner
Burner
Gasket for burner fl ange
Air-gas hose lower side
Gasket for ignition electrode
Ignition electrode
Ionisation electrode
Mixer
Mixer
ORing 52,07 x 2,62
Round nozzle Ø 2,80
Round nozzle Ø 3,50
Hexagonal nozzle Ø 3,80
Hexagonal nozzle Ø 4,00
O-ring 2031
Nozzle locking bracket
MODEL
30
35
30
35
30
35
30
35
MET - 30
MET - 35
MET - 30
MET - 35
6287912
6248817
6147409
6226417
1010215
5183722
6226412
6227461
2030257
6277723
6277721
6295501
6277794
6226601
2030252
6226619
6146701
6022010
6231351
6243823
6277447
6277448
6278812
6226465
6261412
6261405
6174816
6034155
2051123
2051122
2051120
6277130
6112330
6226464
6146728
6226624
6226754
6288010
6226451
6248828
6028707
6288000
6028710
66
67
68
69
63
64
65
70
71
72
72A
72B
58A
59
60
61
62
62A
56
57
58
53
54
55
50
51
52
47
48
49
44
45
46
41
42
43
36
37
38
39
40
33
34
35
35A
Air-gas hose upper side
O-ring Ø 183,83x2,62
Fan
Fan
Gasket for fan fl ange
Condensate drainage pipe
Clamp diam. 24,2
Clamp diam. 22,1
Clamp diam. 17,3
Probe NTC D.4X40
Bush thermostatic
O-ring 115 diam. 11,91x2,62
Limit stat auto reset 80øC
Spring air vent knob
Rubber plug
Size pick up condensate
O-Ring type
Air inlet gasket Ø80
Air intake gasket
Air intake
Air/smoke manifold gasket
Air/smoke manifold
Lip seal for Ø 60 pipe
Air/smoke manifold plug M14x1.5
O-ring 3043
Rubber pipe dia. 15x2,5
Rectang. expansion vessel 10 l.
O-ring 3068
C.H. return pipe
Gasket diam. 30x22x3
Pipe connect. exchanger-C.H fi lter
Pipe connect. exchanger-C.H fi lter
Pipe connect. C.H. fi lter-C.H. fl ow
Spring for heat exchanger connection
Piracriten gasket Ø 16x24,5x2
Spring for heat exchanger connection
100°C safety stat
Sensor gasket
Plunged sensor
Gas valve type
Pipe connecting gas valve-mixer
Pipe connecting gas valve-mixer
30
35
30
35
30-35
30
35
49
50
2030227
6177506
6142330
6275910
6157652
6265871
6265830
6265657
6265658
6226475
6222003
6131440
6040211
6226626
6120560
6272360
6226644
6226636
6087332
6273608
6226631
6147401
2030225
2030228
2030255
6280590
6017405
6226476
6226643
2030226
6098315
6288314
5192200
6001210
6302000
6319650
6226638
6304430
6304231
6028646
6226410
6034166
6177530
6177505
105
106
107
108
109
110
111
112
113
114
115
116
101
102
102A
102B
103
104
95
96
97
98
99
100
92
93
94
88
90
91
85
86
87
82
83
84
77
78
79
80
81
73
74
75
76
Gasket Ø 17x24x2
Gasket Ø 12,5x18,5x3
Flexible pipe M.F. 3/8” L=300
ORing diam.15x2
Gasket Ø 10,2x14,8x2
Ignition transformer
Sealed chamber front panel
Gasket for sealed chamber
Peephole
Plastic pin
Bitron transducer cap
Divertor valve motor spring clip casing left/right side panel
Casing front panel
Air diaphragm
O-Ring Ø 63 x 3
Condensate drainage rubber pipe
Gas cock 3/4” F x 15
Ball cock 3/4” x 22
Gasket Ø 12x18x2
Ball cock 1/2” x 15
Quarter bend 1/2” x 15
Pressure relief valve operation lever
Pressure relief valve drain pipe
C.H. return manifold
14 plate-type heat exchanger
16 plate-type heat exchanger
ORing diam.18,64x3,53
Flowmeter sensor
Pressure relief valve 3 bar
Pump nipple 3/4”
Circulating pump
Spring clip for rotating connection
Motor for Honeywell diverting valve
Water pressure transducer
Spring
Plug 1/4”
Gasket Ø 5,5x11x2
30
30
30
35
6319643
6013182
6281431
6281432
6175180
6304700
6305160
6305120
6247327
6304890
6301416
6305000
6305010
6305020
6281534
6319695
6211794
5197106
6186587
6316213
6316280
6319146
6319145
6316295
6323885
6316202
6316203
520261
5185139
6316259
5202612
5185140
130
131
132
133
121
125
126
127
128
129
117
118
120
120A
120B
Discharger cock
Automatic air vent
14 l/min. fl ow control
16 l/min. fl ow control
Flow control spacer
Control panel
Guidelight with led
Kit Rubber button
Cap for time programmer
Flap door assembly
Main PCB
Cover connection cover
Time programmer cover
Gaskets kit
Murelle-Format-.....o-ring kit
Peephole kit
Complete control panel
Ionisation electrode cable
3 pole cable connector CN14
4 pole cable connector CN12
5+4 pole cable connector
9 pole female cable connector
4 pole cable connector
14 pole cable connector
Connector 4 poli
Connector 4 poli CN4
Connector 8 poli CN7
Hydraulic group DIN
Conversion kit to LPG
5 pole cable connector
Hydraulic group DIN
Conversion kit to LPG
Products reference : 8114312 - 8114314
Check the correspondence with the boiler data plate.
30
35
30
30
35
35
35
51
8 APPENDIX 1
52
INDUSTRY GUIDANCE FOR INSTALLERS ON CONDENSATE
DRAINAGE PIPE INSTALLATION
This guidance is endorsed by HHIC members.
1. BACKGROUND
During recent winters the UK has experienced prolonged spells of extremely cold weather - down to minus 20 o
C and below in many areas. This resulted in a significant increase in the number of calls to boiler manufacturers and heating engineers from householders with condensing (high efficiency) boilers where the condensate drainage pipe had frozen and become blocked with ice, causing the boiler to shut down. In the vast majority of cases such problems occur where the condensate drainage pipe is located externally to the building for some part of its length.
British Standards, Building Regulations etc. currently allow condensate drainage pipes to be run either internally or externally, or a combination of these. These documents give guidance on how to install the pipes in order to reduce the possibility of freezing. However this guidance may not be sufficient to prevent freezing in extreme conditions - with widespread and prolonged very low temperatures.
In view of the possibility that UK weather patterns will show more “extremes” in future due to the effects of global climate change, the following guidance updates previous recommendations on condensate drainage pipe installation. All other technical requirements for condensate drain installation given in British Standard BS 6798:2009, or in boiler manufacturers ’ installation instructions should still be followed.
2. REVISED GUIDANCE ON CONDENSATE DRAINAGE PIPE INSTALLATION
Where a new or replacement boiler is being installed, access to an in ternal “gravity discharge” termination should be one of the main factors considered when determining potential boiler locations, so that the condensate drainage pipe can be terminated as recommended below. On an existing installation, the guidance below should also be followed if work is carried out to “upgrade” the condensate drain age system to reduce the risk of freezing in extreme conditions.
Internal condensate drainage pipework must be a minimum of 19mm ID (typically 22mm OD) plastic pipe an d this should “fall” at least 45 mm per metre away from the boiler, taking the shortest practicable route to the termination point.
In order to minimise the risk of freezing during prolonged very cold spells, one of the following methods of terminating condensate drainage pipe should be adopted -
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
2.1 INTERNAL TERMINATION:
Wherever possible, the condensate drainage pipe should be terminated at a suitable internal foul water discharge point such as (a) an internal soil and vent stack or (b) an internal kitchen or bathroom waste pipe, washing machine waste pipe etc. A suitable permanent connection to the foul waste pipe should be used. Figures 1, 2(a), 2(b) show appropriate connection methods.
The possibility of waste pipes freezing downstream of the connection point should be considered when determining a suitable connection point - e.g. a slightly longer pipe run to an internal soil stack may be preferable to a shorter run connecting into a kitchen waste pipe discharging directly through the wall to an external drain.
Where “gravity discharge” to an internal termination is not physically possible (e.g. the discharge point is above the appliance location, or access is obstructed by a doorway), or where very long internal pipe runs would be required to reach a suitable discharge point, the following measures may be adopted -
2.2 USE OF A CONDENSATE PUMP (TO AN INTERNAL TERMINATION):
Condensate can be removed using a proprietary condensate pump, of a specification recommended by the boiler or pump manufacturer.
The pump outlet should discharge to a suitable internal foul water discharge point, such as
(a) an internal soil and vent stack or (b) an internal kitchen or bathroom waste pipe, washing machine waste pipe etc. Figure 3 shows a typical connection method.
A suitable permanent connection to the foul waste pipe should be used and the manufacturer’s detailed installation instructions for the pump should be followed.
2.3 EXTERNAL TERMINATION:
The use of an externally-run condensate drainage pipe, terminating at a suitable foul water discharge point or purpose-designed soakaway, may be also be considered; however if this termination method is chosen then the following measures should be adopted -
The pipe should be run internally as far as possible before going externally and the pipe diameter should be increased to a minimum of 30mm ID (typically 32mm OD) before it passes through the wall.
The external run should be kept as short as possible, taking the most direct and
“most vertical” route possible to the discharge point, with no horizontal sections in which condensate might collect.
The external pipe should be insulated using suitable waterproof and weatherproof insulation (“Class O” pipe insulation is suitable for this purpose) .
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
53
54
The use of fittings, elbows etc should be kept to a minimum and any internal “burrs” on cut pipework should be removed so that the internal pipe section is as smooth as possible.
The customer/householder should be advised that even with the above measures this type of installation could freeze, and that if this were to occur then boiler shutdown could result, requiring remedial action - possibly involving a chargeable engineer call-out.
Where there are likely to be extremes of temperature or wind-chill, the use of a proprietary trace-heating system for external condensate drainage pipework, incorporating an external frost thermostat, should therefore be considered. If such a system is used then the installation instructions of the trace heating manufacturer and any specific recommendations regarding pipe diameter, insulation, etc. should be followed. All other relevant guidance on condensate drainage pipe installation should also be followed.
Other cold weather protection methods approved or endorsed by boiler manufacturers and/or service organisations may be adopted if these are considered suitable by the parties involved.
If an external soil/vent stack is used as the external termination then the connection method shown in Figure 4 should be used, together with the measures on insulation etc. as described above and shown in the diagram.
When a rain water downpipe is used as the termination ( NB only permissible if this downpipe passes to a combined foul and rainwater drainage system ) an air break must be installed between the condensate drainage pipe and the downpipe to avoid reverse flow of rainwater into the boiler should the downpipe itself become flooded or frozen. Figure 5 shows a suitable connection method.
Where the condensate drainage pipe is terminated over an open foul drain or gully, the pipe should terminate below the grating level, but above water level, in order to minimise “wind chill” at the open end. Pipe drainage will be improved if the end is cut at 45 o
as opposed to a straight cut. The use of a drain cover (such as those used to prevent blockage by leaves) may offer further protection from wind chill. Figure 6 shows a suitable connection method.
Where the condensate drain pipe terminates in a purpose-designed soakaway (see BS
6798:2009 or boiler installation manual for soakaway design requirements) any aboveground section of condensate drainage pipe should be run and insulated as described above. Figure 7 shows a suitable connection method.
3. UNHEATED INTERNAL AREAS:
Internal condensate drainage pipes run in unheated areas such as lofts, basements and garages should be treated as external pipe.
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
NOTES
The Benchmark Commissioning Checklist should be completed as required to record details of the condensate drainage pipe installation.
Where an external condensate drainage pipe is installed, the customer should be made aware of the risks and consequences of its freezing and offered the option to fit trace heating (or other measures approved by the boiler manufacturer or service organisation).
Separate guidance has been published for householders on remedial actions which can be taken if a condensate drainage pipe freezes. This may result in requests for alteration to condensate drainage pipework, in which case the guidance above should be followed.
I n some instances (e.g. where an elderly person’s heating needs to be reinstated as an emergency measure) condensate drainage pipes may have been cut in order to bypass any blockage and allow re-ignition of the boiler, with condensate being collected in a suitable container as a temporary solution.
While not unsafe, this is not recommended practice and if such action has been taken then the condensate drainage pipe must be reinstated as soon as possible, using the above guidance to reduce risk of freezing in future.
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
55
Figure 1 – Connection of condensate drainage pipe to internal soil and vent stack
7
8
5
6
2
3
Key
1
4
Boiler
Visible air break
75 mm trap
Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler
Soil and vent stack
Invert
450 mm minimum up to three storeys
Minimum internal diameter 19 mm
56
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
Figure 2(a) – Connection of a condensate drainage pipe downstream of a sink, basin, bath or shower waste trap
5
6
7
8
9
10
11
3
4
Key
1
2
Boiler
Visible air break
75 mm trap
Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler. In this case the 100 mm is measured to the trap in the boiler.
Sink, basin, bath or shower
Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level; end cut at 45 °
Sink lip
Minimum internal diameter 19 mm
Pipe size transition
Minimum internal diameter 30 mm
Water/weather proof insulation
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
57
Figure 2(b) – Connection of a condensate drainage pipe upstream of a sink, basin, bath or shower waste trap
58
6
7
8
9
4
5
2
3
Key
1 Boiler
Visible air break at plug-hole
75 mm sink, basin, bath or shower waste trap
Sink, basin, bath or shower with integral overflow
Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level; end cut at 45 °
Minimum internal diameter 19 mm
Pipe size transition
Minimum internal diameter 30 mm
Water/weather proof insulation
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
Figure 3 – Connection of a condensate pump typical method (NB manufacturer’s detailed instructions should be followed).
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
59
Figure 4 – Connection of condensate drainage pipe to external soil and vent stack
60
5
6
3
4
Key
1
2
Boiler
Visible air break
75 mm trap
Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler.
Soil and vent stack
Invert
7
8
450 mm minimum up to three storeys
Minimum internal diameter 19 mm
9 Pipe size transition point
10 Minimum internal diameter 30 mm
11 Water/weather proof insulation
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
Figure 5 – External termination to rainwater downpipe (NB only combined foul/rainwater drain)
3
4
5
6
Key
1
2
Condensate discharge pipe from boiler
Pipe size transition point
Water/weather proof insulation
43 mm 90° male/female bend
External rain water pipe into foul water
External air break
IND GUIDE INST 10-11
7 Air gap
8
9
68 mm PVCu strap-on fitting
Minimum internal diameter 19 mm
10 Minimum internal diameter 30 mm
11 End cut at 45 °
HHIC REF T11/0027BRev8
61
Figure 6 – External drain, gully or rainwater hopper
62
5
6
7
8
9
10
Key
3
4
1
2
Boiler
Visible air break
38 mm minimum trap
Visible air break and trap not required if there is a trap with a minimum condensate seal of 38 mm incorporated into the boiler
External length of pipe 3 m maximum
Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level; end cut at 45 °
Minimum internal diameter 19 mm
Pipe size transition point
Minimum internal diameter 30 mm
Water/weather proof insulation
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
Figure 7 – Example of a purpose-made soakaway
Key
1
2
5
6
3
4
Condensate discharge pipe from boiler
Ground (this section of the condensate drainage pipe may be run either above or below ground level); End cut at 45 °
Diameter 100 mm minimum plastic tube
Bottom of tube sealed
Limestone chippings
Two rows of three 12 mm holes at 25 mm centres, 50 mm from bottom of tube and
7
8
9 facing away from house
Hole depth 400 mm minimum by 300 mm diameter
Minimum internal diameter 19 mm
Pipe size transition point
10 Minimum internal diameter 30 mm
11 Water/weather proof insulation
IND GUIDE INST 10-11 HHIC REF T11/0027BRev8
63
64
9 APPENDIX 2
FLOWCHART FOR CO AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER
PRIOR TO CO AND COMBUSTION RATIO CHECK
The installation instructions should have been followed, gas type verified and gas supply pressure/rate checked as required prior to commissioning.
As part of the installation process, ESPECIALLY WHERE A FLUE HAS BEEN FITTED BY PERSONS OTHER THAN THE BOILER INSTALLER , visually check the integrity of the whole flue system to confirm that all components are correctly asembled, fixed and supported. Check that manufacturer's maximum flue lengths have not been exceeded and all guidance has been followed (e.g. Gas Safe Technical Bulletin TB008).
The flue gas analyser should be of the correct type, as specified by BS 7967
Prior to its use, the flue gas analyser should have been maintained and calibrated as specified by the manufacturer. The installer must have the relevant competence for use of the analyser.
Check and zero the analyser IN FRESH AIR as per analyser manufacturer's instructions.
NOTE the air gas ratio valve is factory-set and must not be adjusted DURING
COMMISSIONING unless this action is recommended after discussions with SIME LTD.
If any such adjustment is recommended and further checking of the boiler is required the installer/service engineer must be competent to carry out this work and to use the flue gas analyser accordingly.
If the boiler requires conversion to operate with a different gas family
(e.g. conversion from natural gas to LPG) separate guidance will be provided by the boiler manufacturer and must be followed.
VERIFY FLUE INTEGRITY
Analyser readings indicate that combustion products and inlet air must be mixing. Further investigation of the flue is therefore required.
Check that flue components are assembled, fixed and supported as per boiler/flue manufacturer's instructions.
Check that flue and flue terminal are not obstructed.
Is O 2 less than or equal to 20.6% and
CO 2 less than 0.2%
NO
Turn off appliance and call SIME
LTD Technical HelplIne for advice.
the appliance must not be commissioned or used, until problems are identified and resolved.
YES
Check all seals around the appliance burner, internal flue seals, door and case seals. Rectify where necessary.
Is CO less than
350ppm
AND
CO/CO 2 ratio less than 0.004
NO
YES
SET BOILER TO MAXIMUM RATE
Set the boiler to operate at maximum rate (full load condition). Allow sufficient time for combustion to stablilise.
NOTE - Do not insert analyser probe during this period to avoid possible "flooding" of sensor.
CARRY OUT FLUE INTEGRITY CHECK USING ANALYSER
Insert analyser probe into the air inlet test point and allow readings to stabilise.
NOTE - The flue must always be installed with flue test point.
This will be located within the first piece connected to the boiler.
NO
Is O 2 less than or equal to 20.6% and
CO 2 less than 0.2%
YES
CHECK CO AND COMBUSTION RATIO AT MAXIMUM RATE
With boiler still set at maximum rate, insert analyser probe into flue gas samplng point. Allow readings to stablise before recording.
NO
Is CO less than 350ppm
AND
CO/CO 2 ratio less than 0.004
YES
SET BOILER TO MINIMUM RATE
In accordance with boiler instructions, set boiler to operate at minimum rate (to minimum load condition). Allow sufficient time for combustion to stablilise.
NOTE: If manufacturer's instructions do not specify how to set boiler to minimum rate contact Technical Helpline for advice.
Turn off appliance and call SIME LTD
Technical HelplIne for advice.
the appliance must not be commissioned or used until problems are identified and resolved.
NOTE
Check and record CO and combustion ratio at both maximum AND minimum rate before contacting SIME LTD.
CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE
With boiler set at minimum rate, insert analyser probe into flue gas samplng point. Allow readings to stablise before recording.
NOTE - if no flue gas sampling point is present and the correct procedure is not specified in the manual, contact SIME LTD Technical
Helpline for advice.
NO
Is CO less than 350ppm
AND
CO/CO 2 ratio less than 0.004
YES
BOILER IS OPERATING SATISFACTORILY no further actions required
Ensure test points are capped, boiler case is correctly repleced and all other commissioning procedures are completed.
Complete Benchmark Checklist, recording CO and combustion ratio readings as required.
USER INSTRUCTIONS
VERY IMPORTANT!
PLEASE MAKE SURE YOUR COMMIS-
SIONING CHECKLIST AND THE SERVICE
INTERVAL RECORDS ENCLOSED FILLED
IN CORRECTLY.
ALL GAS SAFE REGISTERED
INSTALLERS CARRY A GAS SAFE ID
CARD.BOTH SHOULD BE RECORDED IN
YOUR COMMISSIONING CHECKLIST AND
A SERVICE INTERVAL RECORDS.
YOU CAN CHECK YOUR INSTALLER IS
GAS SAFE REGISTEREDBY CALLING ON
0800 408 5500 OR ALTERNATIVELY
WWW.GASSAFEREGISTER.CO.UK
THE GAS SAFETY (INSTALLATION AND
USE) REGULATIONS 1996.
It is the law that all gas appliances are installed by a registered person, in accordance with the above regulations.
Failure to install appliances correctly could lead to prosecution. It is in your own interest, and that of safety, to ensure that the law is complied with.
It is essential that the appliance is correctly earthed. An electricity supply of
240 V - 50 Hz fused at 3 A is required.
Read these instructions carefully before attempting to operate the appliance.
1.1
INTRODUCTION
The Sime “MURELLE ELITE HE 30-35
ErP” family are fully automatic, wall mounted, room sealed, fan assisted range of combination boilers.
When operating in winter mode, the appliance provides central heating as required and produces instantaneous hot water upon demand. When operating in summer mode, the central heating is not operational however the appliance continues to supply hot water whenever it is required.
The Sime “MURELLE ELITE HE 35 T
ErP” family is a fully automatic, wall mounted, room sealed, fan assisted system boilers. The boiler is fitted with a divertor valve which enables the boiler to be directly connected to a hot water cylinder.
1.2
APPLIANCE OPERATION
“MURELLE ELITE HE ErP” - a demand of hot water will be sensed by the appliance detecting water flow (providing that the flow rate is above 2 l/m - 0.5
gal/min).
The fan will start and the burner will light at full output. If the draw off rate is near the maximum design flow rate the appliance will run continuously at full output until a tap is either turned off or the flow rate is reduced in which case the heat output will reduce accordingly to maintain a steady temperature.
Hot water is made available almost immediately at the appliance outlet, but the final temperature and time taken for the hot water to reach a tap depends upon the potentiometer setting, the rate at which water is drawn off, and the length of the pipe between the boiler and the tap.
When the tap is turned off, the appliance will revert to C.H. mode (if set on winter position) otherwise the burner will be extinguished pending the next demand for hot water.
“MURELLE ELITE HE 30-35 ErP” &
“MURELLE ELITE HE 35 T ErP” - a demand for heating will be sensed by the boiler, The pump will start, and provide sufficient circulation is detected, the fan will start and the burner will light. The heat output will be controlled by the heating sensor and the user interface control.
1.3
OPERATING INSTRUCTIONS
1.3.1
Boiler igni tion (fig. 24)
The first ignition of the boiler must be carried out by qualified technical personnel. Successively, if it is necessary to start up the boiler again, adhere strictly to the following instructions: open the gas tap to allow the flow of the fuel.
Move the main switch of the system to
“ON”. When fuel is fed to the boiler, a sequence of checks will be carried out and the display shows the normal condition of the functioning, always indicating the pressure of the system. If the blue luminous bar is on, this indicates the presence of voltage.
N.B.: The first press of any key (2) act only to illuminate the display, successive presses will be recognised to alter the mode or value.
Winter
Press the key of the controls (pos. 2) to activate the winter mode functioning
(heating and D.H.W.). The display will be as shown in the figure.
Summer
Press the key of the controls (pos. 2) to activate the summer mode functioning (only the production D.H.W.).
The display will be as shown in the figure.
2
Fig. 24
65
1.3.2
Regulation
C.H. temperat ure (fig. 25)
To set the temperature of the water for heating, press the key of the controls
(2). The first time the key is pressed, the
SET of heating circuit 1 is selected. The second time it is pressed, the SET if second zone fitted is selected. The display will be as shown in the figure.
Change the values with the key and
.
Standard visualisation will return to the display by pressing the key again, or after 10 seconds if no key is pressed.
Regulation of the external sensor (fig.
25/a)
If an external sensor is installed, the value of the output temperature is automatically chosen by the system, which quickly adjusts the environmental temperature on the basis of the external temperature.
If you wish to change the value of the temperature, increasing or decreasing that calculated automatically by the electronic card, proceed as indicated in the preceding paragraph.
The level of various correction of a value of temperature proportional calculated.
The display will be as shown in fig. 25/a.
1.3.3
Regulation D.H.W. temperat ure (fig. 26)
To set the desired temperature of the
D.H.W., press the key of the controls
(pos. 2). The display will be as shown in the figure.
Change the values with the key and
.
The display will return to the standard visualisation by pressing the key again, or after 10 seconds if no key is pressed.
66
1.3.4
To switch off the bo iler
(fig. 24)
In the case of a short absence, press the key of the controls (pos. 2).
The display will be as shown in the fig.
24.
In this way, leaving the electricity and the fuel supply connected, the boiler is protected from frost and from the pump becoming jammed.
If the boiler is not used for a prolonged period, it is advisable to disconnect the electricity supply, by switching off the main switch of the system, and to close the gas tap and, if low temperatures are expected, to completely empty the hydraulic circuits to avoid pipes being broken by the formation of ice in the pipes.
2
2
Circuito riscaldamento 2
Circuito riscaldamento 3
(impianto tre zone)
Fig. 25
Fig. 25/a
Fig. 26
1.4
ERRORS AND SOLUTIONS
When there is a functioning error, the display shows an alarm and the blue luminous bar becomes red.
Descriptions of the errors with the relative alarms and solutions are given below:
– ALL 01 (fig. 27)
Seek help and advice from a qualified engineer.
– ALL 0 6 (fig. 27/c)
Press the key to re-start the boiler.
of the controls (2)
If the error persists seek help and advice from a qualified engineer.
– ALL 1 3 (fig. 27/e)
Press the key to re-start the boiler.
of the controls (2)
If the error persists seek help and advice from a qualified engineer.
2
Fig. 27
– ALL 02 (fig. 27/a)
If the system pressure detected is lower than 0.5 bar, the boiler will stop and the display will show “ALL 02”. To proceed increase the system pressure to between 1 and 1.5 bar using the filling loop.
Fig. 27/c
– ALL 0 7 (fig. 27/d)
Press the key to re-start the boiler.
of the controls (2)
If the error persists seek help and advice from a qualified engineer.
Fig. 27/a
– ALL 03
The system pressure detected is more than 2.8 bar. Ensure that the filling loop is turned off and the pipe detatched. Lower the system pressure by draining from a radiator.
If problem persists seek help from a qualified engineer.
2
2
Fig. 27/e
– ALL 14
Seek help and advice from a qualified engineer.
– ALL 15
Seek help and advice from a qualified engineer.
– From “ALL 20” to “ALL 29”
Request assistance from qualified technical personnel.
1.5
GREEN LED PUMP HIGH
EFFICIENCY (fig. 28)
If the LED signal is missing or the colour changes (blinking red/green or blinking red), contact an authorised technician.
OPEN
Filling loop
– ALL 04
Seek help and advice from a qualified engineer.
– ALL 05
Seek help and advice from a qualified engineer.
Fig. 27/d
– ALL 08
Seek help and advice from a qualified engineer.
– ALL 09
If the boiler detects inadequate system water circulation, the boiler will stop and display AL 09. Ensure that at least one radiator is turned on and that all isolation valves are open.
If problem persists it could be due to a blocked filter within the boiler, seek help and advice from a qualified engineer.
– ALL 10
Seek help and advice from a qualified engineer.
LED
Fig. 28
1.6
MINIMUM CLEARANCES
The following MINIMUM CLEARANCES
67
must be available for servicing the appliance:
For servicing
ABOVE THE
APPLIANCE CASING
AT THE R.H.S.
AT THE L.H.S.
BELOW THE
APPLIANCE CASING
IN FRONT OF THE
APPLIANCE
200 mm
15 mm
15 mm
200 mm
500 mm
1.7
ROUTINE
SERVICING
To ensure continued efficient operation of the appliance, and as a condition of the warranty, the boiler must be serviced annually.
It is the law that any service work must be carried out by a Gas Safe Register registered engineer.
Ensure that the service is recorded in the installation guide use and maintenance section.
1.8
ELECTRICAL SUPPLY
THIS APPLIANCE MUST BE EARTHED.
The mains supply must be fused at 3 amp.
1.9
If the appliance is installed in a cabinet, it MUST NOT be used for storage purposes. Any ventilation provided for the appliance during installation MUST NOT be blocked and a periodic check must be made to ensure that the vents are free from obstructions.
1.9.1
Cleaning
Use only a damp cloth and mild detergent to clean the appliance outer casing.
DO NOT use abrasive cleaners.
2.0
VENTILATION
SAFETY
It is essential that the instructions in this booklet are strictly followed for the safe and economical operation of this appliance. The appliance functions as a fan assisted balanced flue unit.
The flue terminal MUST NOT BE
OBSTRUCTED under any circumstances.
If damaged, turn off the appliance and consult the installer, service engineer, or gas supplier.
If it is known or suspected that a fault exists on the appliance it MUST NOT be used until the fault has been rectified by a competent person.
WARNING:
IF A GAS LEAK IS SUSPECTED OR
EXISTS, TURN OFF THE GAS SUPPLY TO
THE APPLIANCE AT THE GAS SERVICE
COCK.
DO NOT OPERATE ANY ELECTRICAL
SWITCHES.
DO NOT OPERATE ANY ELECTRICAL
APPLIANCE.
OPEN ALL WINDOWS AND DOORS. DO
NOT SMOKE.
EXTINGUISH ALL NAKED LIGHTS. CON-
TACT THE NATIONAL GAS EMERGENCY
SERVICE IMMEDIATLEY ON
0800111999.
MECHANICAL TIME CLOCK - Code 8092228
68
Setting the time
The time of day can be set by grasping the outer edge of the black dial and turning it in a clockwise direction until the correct time is in line with the white pointer.
Setting the “switching time”
The “ON” periods are set by sliding the blue tappets, adjacent to the time periods required, to the outer edge of the dial.
The tappets that remain at the centre of the dial will be the “OFF” periods.
N.B.: The smallest switching time
(ON or OFF) is 15 minutes.
– To select “Timed” mode move the selector switch in the middle of the clock face to the “ ” position.
– To select “Constant” mode move the selector switch in the middle of the clock face to the “I” position.
– To select “OFF” mode move the selector switch in the middle of the clock face to the “O” position.
Slide blue tappets IN for OFF period
Mode selector switch
Slide blue tappets
OUT for ON period
DIGITAL TIME CLOCK - Code 8092229
When the selector is in the “AUTO” position, boiler functioning is automatically controlled on the basis of the temperature levels and time periods set. The second selector must be in the “RUN” position to start. The programming procedure is described below:
–
Setting the time
Set the selector to the “CLOCK“ position. Press
“h” to change the hour on the display, or “m” to change the minutes. To set the day, press the
“1…7” button until the arrow is pointing to the correct day (1 = Monday… 7 = Sunday).
When finished programming, set the selector to
“RUN” position.
–
Deleting one or more programs
The on and off time must be deleted for each program to be deleted.
Set selector (2) to position “P”. Select the desired program with button (3), then press button (4) to delete the day setting (the triangular symbols for the days should go away). If part of the program is deleted, when you set selector (2) back to the
“RUN” position an error will appear in the clock display, referring to the program which is incorrect.
To delete all programs, put the selector in position “P” and press buttons (3) and (5) at the same time. –
Setting the program
The time clock has 8 on times and 8 off times. To make it easier to use, the time clock is supplied with 3 on times and 3 off times already set for each day of the week, as shown below:
Program Time
3
4
1
2
5
6
06,00
09,00
12,00
14,00
18,00
22,00
NOTE: No program is set from 7 through 17.
–
Setting the SKIP function
The SKIP function deactivates programs for the next day and resumes regular programming 24 hours later.
This function is useful if you will be out all day and don’t need heating.
To start this function, press button (7), which is active only when selector (2) is in “RUN” position.
Once you have selected the SKIP function, it will go into effect at 0:00 of the next day for 24 hours.
You cannot turn it off once it has started, so regular programming will not resume until 24 hours have passed.
To select programmes other than those already set, move the selector to position “P”; “0:001” will appear on the display, in which the first three digits indicate the hour and minutes, while the fourth digit identifies the program number. Odd-numbered programs identify requests for operation (day temperature), in which case the light bulb symbol will appear on the display, while even-numbered programs identify drops in temperature (night). Use the
“1…7” key to select the day of the week (from 1 to 7) or days (1 ÷ 5, 6 - 7; 1 ÷ 6 or every day if the program is to be repeated every day of the week). Set the hour and minutes with the “h” and “m” buttons.
Press “P” to store the operation in memory and go on to the next program. Repeat the same procedure to set the remaining programs.
or
1 Manual/automatic operation selector
2 Program/schedule setting selector
3 Program button
4 Day of the week button
5 Hour button
6 Minute button
7 SKIP button
8 Reset button
69
70
ANALOGIC RF TIME PROGRAMMER - Code 8092231
DIGITAL RF TIME PROGRAMMER - Code 8092232
71
Sime Ltd
1a Blue Ridge Park
Thunderhead Ridge
Glasshoughton, Castleford, WF10 4UA
Phone: 0845 9011114
Fax: 0845 9011115 www.sime.co.uk
Email: [email protected]
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