Stair Parts I550V-044-HD00D 44 in. x 1/2 in. Vintage Nickel Single Twist Metal Baluster Installation Guide

How to build a staircase like a pro.

SURE WOOD

~

LNL

1

Identify Your Type of Post-to-Post Staircase:

Post-To-Post

Staircase

System

Starting

Newel Post

Landing Newel Post

Rake Handrail

Wall Rail

Level Run

Handrail

Rosette

Square Top

Balusters

Shoe rail

Open Staircase with Square

Top Balusters and Shoe rail

Pin Top

Balusters

Open Staircase with Pin Top

Balusters

Straight

Kneewall

Closed Staircase with Square Top Balusters and Kneewall

“U” - Shaped “L” - Shaped

SOM300113

Effective 11/20/2006

Determine the parts needed.

Legend

A - Starting Newel

B - Landing Newel

C - Rosette

D - Half Newel

© 2013 SureWood-LNL All Right Reserved | p 1

2

Selecting Your Parts:

There are several styles and options for your treads, risers, balusters and newel posts. Below are the most common. Other items are available by special order. Check with your store representative.

Balusters, Newel Posts, Handrails, and Shoe rails:

Pin Top Baluster:

Pin top balusters used with solid handrail.

Square Top Baluster:

3

Post-to-Post Staircase Parts Checklist:

Check local building codes to ensure compliance. All stair parts shown in this brochure are for interior use only.

Part #

_______ Treads - Select one tread for each step.

Qty

_______

Risers - Select one riser for each step. Select one more riser than treads per each staircase.

Landing Tread - Select sufficient lineal footage for the entire balcony and width of stairs at each landing.

_______

_______

_______

_______

6010

Solid handrail

A B

6010

Plowed handrai l

A

6045

Shoe rail

1-1/4’’

B

Return Nosing - If stair is open on one side, select one tread return nosing per step. If two-sided, select two per step.

_______

_______

Starting Newel* - Use at the bottom of the staircase.

Landing Newel* - Use at the landing corner of an

L-shaped stair and at the second floor landing.

_______

Level Run Newel* - If the balcony is 10 feet or longer, use a newel every 5 or 6 feet. Place a newel at every corner. The Landing Newel may be used, but be sure to match the top block with the newel used at the top of the stairway for consistency.

_______

_______

_______

Rosette or Half Newel - Select either a rosette or half newel for each handrail connecting to a wall.

_______

_______

_______

_______

_______

_______

Newel Mounting Hardware - Select one newel mounting kit for each newel post mounted on top of a tread.

_______ _______

Starting

Newel

48’’

Starting

Newel

54’’

Landing

Newel

59’’

Pin Top

Baluster

Square

Top Baluster

Starting

Newel

48’’

Mounting

Hardware:

Starting

Newel

54’’

Landing

Newel

54’’

Rake Balusters* - Select the 34“ baluster for the front baluster on each tread and the 36“ baluster for the back baluster on each tread. If using 3 balusters per tread, use the 36“ baluster for the middle baluster on each tread.

_______ _______

Treads and Risers:

Tread

Riser

8080 Tread

Return Nosing

8090

Landing Tread

Newel Attach

Kits

(Oak, Poplar,

Hemlock)

Rail

Bolt

Wood

Plugs

Wall Rails and Handrail Ends:

Rake Balusters for Kneewall Staircase* - Select the 34“ baluster at a rate of 2 per tread. Standard placement is 4”on center. Check local building code for your area.

_______

_______

_______

_______

6042

Wall Rail

7009

Returned

End

7011

Quarter-

Turn

Level Run Balusters* - Use the 36“ baluster for all

36“ height balconies and the 41“ baluster for all

41“ height balconies. Standard placement is 4”on center. Check local building code for your area.

_______ _______

Wall Rail Brackets:

_______ _______

Rail Joinery

Made

Simple!

Handrail - Buy 13“ of handrail for each tread or step. Buy enough for all level runs.

Shoe rail for Rake - Buy 13” of corresponding shoe rail for each tread or step (shoe rail or kneewall stairs only).

_______ _______

Spring Bolt™

Rail to Rail

Kit

C

Rosettes:

Shoe rail for Balcony (optional) - Buy enough to cover all Level Runs.

D

Half

Newel:

For Wall Finishing

Round

Rosette

Oval Rosette

Half newels available to match newel style.

Plugs -Select two wood plugs for every newel mounting using lag bolts. Select one plug for each handrail rail bolt used. Select one plug for every handrail or shoe rail mounting using a lag bolt or wood screw.

*Note: These guidelines are for a rake handrail height of 36“– 41“.

Longer newels and balusters may be required for a different handrail height.


4

Operation:

Measuring and

Leveling

Cutting

Nailing

Gluing

Screw Driving

Drilling

Finishing

Tools Required:

Tools Needed:

Metal measuring tape, hand levels, (torpedo and 4’ level), framing square

Miter box and saw (fine-tooth) hand or power circular saw or standard hand saw

Hammer, nail set, 1/2“ and 1“ finishing nails

Carpenter’s glue and construction adhesive

Screwdriver (manual or power), 3“ wood screws

Hand drill, drill guide and 1/8“, 1/4“, 3/8“,

5/8“, 3/4“, 1“ wood bits

Sandpaper, steel wool, wood file, wood chisel, finishing stain, rags, tack cloth, etc.

5

Getting Started - Tread and Riser

Installation:

To properly install solid oak treads and risers, you must first remove the existing steps to expose the rough framing. Leave the beginning riser at base of steps (A). Measure and cut each step separately to ensure tight fit. (B). Pre-drill, apply construction adhesive and nail into place. For added strength, screw treads to risers from behind (C).

Complete each step before continuing on to next step.

A B

6

Basic Layout and Newel Post Installation:

Marking Your Staircase for Installation

Layout your staircase directly on your treads and landings. Carefully mark

Newel and Baluster positions and centerlines.

Starting Newel Height

A

1’’

B

C

Mark Position of

Landing Newel and Centerline

With newel in position where it is to be mounted, slide short end of framing square along slope of stairway.

A) Slide into post as shown. Make mark.

Baluster

Centerline

Face of Stringer

B) Measure down 1” from top of newel square. Make mark.


Baluster Centerpoint

C) The difference between the two

Starting Newel marks “A”and “B” is what will be cut off bottom of newel.

Proceed with newel installation.

C

Landing

Tread

Tread

Return

Nosing

Landing Tread

Landing tread can be used with 3/4”oak flooring along a landing when solid oak treads and risers are used.

Landing tread can be used along a balcony with oak flooring. Properly cut miters and attach directly to sub floor.

Tread

Tread Return Nosing

Installation

Cut and miter tread return nosing to fit.

Adds a finished look to the tread edge.

Tread

Return

Nosing

Landing Newel Height

A) Height of the handrail should be between 36“ and 42”. Check local building codes.

B) Place the top of the handrail one inch below the top block of the newel.

A

36’’ to

42’’ above front of tread

Newel Post Attachment

Trim and Fasten the Newel Posts

Bracket with

Molding

B

1’’ from top of square part of newel

Check local building codes for proper handrail height.

Wood

Plugs

Lag Bolts


7 a

Attaching Handrail for Pin Top Balusters:

Pin top are installed first on the staircase and then the handrail is lowered down onto them.

A) Mark baluster placement on treads allowing for equal spacing.

Drill treads the same size and depth as pin on bottom of baluster.

A

7 b

Attaching Handrail for Square

Top Balusters:

Square top balusters are installed after the bottom shoe rail and plowed handrail are installed.

Mark and

Cut Here

A

A) Lay handrail and shoe rail along stairs, marking where they intersect with newels. Place rail on side and cut along marks.

B) Attach handrail using option #1 (3”wood screws) or option #2 (4-

1/2” lag bolts through front of rail). Both options require pre-drilling a pilot hole. Attach shoe rail using option #1 (3”wood screws), option #2

(toe-nailed finishing nails) or option #3 (screwed to kneewall).

Handrail

B 1

Wood

Screws

2

Wood

Plug

Lag

Bolt

Shoe rail

Countersunk

Wood Screws

Toe-nailed

Finishing Nails

Screwed to

Kneewall

1 2 3

Wood

Plug

B) Lay handrail along stairs allowing extra length for proper fit to newels. Using framing square, transfer tread markings to side of handrail.

Transfer markings to bottom center of handrail.

C) Locate baluster holes in solid handrail. Mark center of handrail

B

C

Mark

Handrail

Here

D) Rotate handrail 180 ° on stairs so balcony side of handrail is at base of stairs. Drill holes using 5/8” drill bit a minimum of 3/4”deep into handrail.

Use drill guide set to proper angle

E) Using newels as guide, mark handrail and cut to proper length. Follow instructions for attaching newels.

For balconies, follow same procedures, keeping handrail on flat surface when drilling.

BALCONY Mark and Cut

Here

D

E

Balcony end of handrail

C C) Use an adjustable square to determine the angle of the cut; allow for 1/4” plow depth on each handrail and shoe rail.

D

D) Cut balusters to the correct length.

Once spacing is determined, glue and toe-nail balusters into place.

E

E )Cut fillet pieces being sure to match angles.

Glue and nail into place using 1/2” finishing nails.

*Most codes require 4”on center spacing. Check your local municipality for all applicable building codes.

8

Finish to Wall and Wall Rail Installation:

Wall Rail Styles:

Attach rosette or half newel directly to handrail as shown. Secure first to handrail using nails or screws, then secure to wall.

6042 Wall Rail with bracket

6010-S Handrail w/ 7011 Quarterturn

6010-S Handrail w/ 7009 Returned

End


How to build a staircase like a pro.

SURE WOOD

~

LNL

1

Identify Your Type of

Over-The-Post Staircase:

Over-The-Post

Staircase

Gooseneck

System

Turnout

Pin Top

Balusters

Wall Rail

Level Run

Handrail

Radius End

Starting Step

Open Staircase with Turnout

Starting Fitting

Rosette

Rake

Handrail

Volute

Landing

Newel Post

Radius End

Starting Step

Open Staircase with Volute

Starting Fitting

Starting

Easing

Straight

Starting

Newel Post

Open Staircase with Starting Easing Fitting

“U” - Shaped “L” - Shaped

Determine the parts needed.

Legend

A - Starting Newel

B - Landing Newel

C- Rosette

D - Straight Gooseneck

E - 90˚ Gooseneck

F - 180˚ Gooseneck

G - Staring Fitting


2

Selecting Your Parts:

There are several styles and options for your treads, risers, balusters and newel posts. Below are the most common. Other items are available by special order. Check with your store representative.

Rosettes:

Balusters, Newel Posts:

B C

A

Use with a Starting

Fitting at the beginning of a staircase.

Also use on a level run of a handrail with a fitting.

Use and

Intermediate

Landing

Newel at all landings.

Each newel must be covered with a fitting

Oval Rosette

For Wall Finishing used to connect Handrail to Wall

Mounting

Hardware:

Rail Bolt

Pin Top

Balusters

Starting

Newel

Post

Treads and Risers:

Landing

Newel

Post

Tread Landing

Tread

Handrail, Ends and Wall Rails:

Tread

Return

Riser

Wall Rails Brackets:

6010

Handrail

7009

Returned

End

7011

Quarterturn

Choose Fitting Style:

With Cap

Opening

Cap

Tandem

Cap

Quarterturn

With Cap

Returned

End

Make Gooseneck transition using these parts:

D Ea Eb F

G

Quarter-

Turn No

Cap

Rail Joinery

Made

Simple!

Returned

End

Quarterturn

With Cap

Tandem

Cap

6042

Wall

Rail

Upeasing

No Cap

Newel Attach Kits

(Oak, Poplar, Hemlock)

Riser No

Cap

Spring Bolt™

Rail to Rail Kit

Each pin top newel post must be covered with a fitting. The floor plans to the left illustrate the fitting components needed for each landing situation.

Choose Starting Fitting:

Build a Starting

Easing

7035 RH

Volute

7045 RH

Turnout

7030 LH

Volute

7040 LH

Turnout

Upeasing Opening

Use at the bottom of the stairway over the Starting Newel.

Volutes and Turnouts are available left hand or right hand.

Cap

3

Post-to-Post Staircase Parts Checklist:

Check local building codes to ensure compliance. All stair parts shown in this brochure are for interior use only.

Part #

Selected

Quantity

Needed

Treads - Select one tread for each step.

________

Risers - Select one riser for each step (except the starting step). Select one more riser than treads per each staircase.

________

Landing Tread - Select sufficient lineal footage for the entire balcony and width of stairs at each landing.

________

Return Nosing - If stair is open on one side, select one tread return nosing per step. If twosided, select two per step.

________

Starting Fitting - Select either a Volute, Turnout, or Starting Easing.

________

Starting or Landing Newel* - Use at the bottom of the stairway and at the second floor landing. If the balcony is 10 feet or longer, use the starting newel every 5 or 6 ft. Place a newel at every corner under a quarterturn.

________

Intermediate Landing Newel* - Use at the intermediate landing corner of a U-or L-shaped stair.

________

Rosette - Select a rosette for each handrail connection into a wall.

________

________

________

________

________

________

________

________

________

Newel Mounting Hardware: - Select one newel mounting kit for each newel post mounted on top of a tread.

________

Balusters for Starting Fittings* - Each volute requires (6)1-1/4“ x 41“ balusters, or (4)1-1/4 or 1-3/4“ x 41“ balusters. Each turnout requires

(2)1-1/4“ x 41“ balusters or (1)1-3/4“ x 41“ baluster. Each starting easing requires (1) 41“ baluster.

________

Rake Balusters* - Select the 34“ baluster for the front baluster on each tread and the 36“ baluster for the back baluster on each tread. If using 3 balusters per tread, use the 36“ baluster for the middle baluster on each tread.

________

Level Run Balusters* - Use the 36“ baluster for all 36“ height balconies and the 41“ baluster for all 41“ height balconies. Standard placement is

4“ on center. Check local building code for your area.

________

Handrail - Buy 13“ of handrail for each tread or step. Buy enough for all level runs.

________

Plugs - Select two wood plugs for every newel mounting using lag bolts. Select one plug for each handrail rail bolt used.

________

Handrail Mounting Hardware - Select one Rail

Bolt Kit or Spring Bolt for each handrail-tohandrail connection required.

________

________

________

________

________

________

________

________

Gooseneck Fittings - Select the appropriate gooseneck fitting for each straight, U or

L-shaped staircase newel.

________

*Note: These guidelines are for a rake handrail height of 36“– 41“.

Longer newels and balusters may be required for a different handrail height.

________


4

Operation:

Measuring and

Leveling

Cutting

Nailing

Gluing

Screw Driving

Drilling

Finishing

Tools Required:

Tools Needed:

Metal measuring tape, hand levels, (torpedo and 4’ level), framing square

Miter box and saw (fine-tooth) hand or power circular saw or standard hand saw

Hammer, nail set, 1“ finishing nails

Carpenter’s glue and construction adhesive

Screwdriver (manual or power), 3“ wood screws

Hand drill, drill guide and 1/8“, 1/4“, 3/8“,

5/8“, 3/4“, 1“ wood bits

Sandpaper, steel wool, wood file, wood chisel, finishing stain, rags, tack cloth, etc.

5

Getting Started - Tread and Riser

Installation:

To properly install solid oak treads and risers, you must first remove the existing steps to expose the rough framing. Leave the beginning riser at base of steps (A). Measure and cut each step separately to ensure tight fit. (B). Pre-drill, apply construction adhesive and nail into place. For added strength, screw treads to risers from behind (C).

Complete each step before continuing on to next step.

A B

6

Basic Installation:

Marking Your Staircase for Installation

Layout your staircase directly on your treads and landings. Carefully mark Newel and Baluster positions and centerlines.


Landing Newel and Centerline

C

Baluster

Centerline

Face of Stringer


Baluster Centerpoint

Starting

Newel

Volute Starting Fitting Layout

The balustrade centerline and newel centerpoints should be laid out. On a kneewall stair, the balustrade should be centered on the kneewall. On an open-tread stair, the centerline should be 1/2 of the baluster square in from the face of the stringer; i.e. 5/8“ for a 1-1/4’’ baluster.

Landing

Tread

Tread

Return

Nosing

Landing Tread

Landing tread can be used with 3/4”oak flooring along a landing when solid oak treads and risers are used.

Landing tread can be used along a balcony with oak flooring. Properly cut miters and attach directly to sub floor.

Tread

Tread Return Nosing

Installation

Cut and miter tread return nosing to fit.

Adds a finished look to the tread edge.

Tread

Return

Nosing

Turnout Starting Fitting Layout

Starting Easing Fitting Layout


7

Assemble the handrail on top of the stair treads prior to installing the newel posts. Use rail bolts and glue at each fitting connection.

Complete intructions are included with fittings.

Assemble the Handrail:

Rail Bolt

Installation

1/4’’ Dia.

Hole

Rail

Bolt

3/8’’ Dia.

Hole

1’’ Dia.

Hole

Apply glue to ends.

Assemble and install nut. Tighten nut with wrench. Fill access hole with wood plug.

9

Installing the Balusters and Handrail:

A) Temporarily position assembled handrail onto newels.

A

B

B) Use level to mark the handrail with baluster centers.

C) While handrail is on newels, drill baluster holes with drill guide. Drill holes using 5/8“ drill bit a minimum of 3/4“ deep into handrail.

D) Remove handrail from newels and drill baluster holes in treads. Glue and insert balusters. Toenail with 1“ finishing nails.

C

D

Attach rosette before installing handrail.

E

E) Apply glue to top of newels and balusters and attach handrail.

2-1/8’’ Dia.

Hole

15/16’’

Nut &

Washer

1-3/8’’ Dia.

Hole

8

Newel Post Installation:

Measure and Trim Newel Posts

A. The rake rail height should be between 36”– 42” (H1) (check local building codes). B. Center the assembled handrail over the newel locations. Measure the distance between the tread and the bottom of the handrail fitting (A1 and A2). C.

Also measure the rake rail thickness (T1). Use the following formula to calculate the starting newel height. D. If the newel starts from the floor or a lower tread, add that distance as well.

H1 + A1 – T1 = Starting Newel Height

Newel Post

Installation

Bracket with molding

36” to 41” above front edge of tread

Wood

Plugs

Lag Bolts

10

Finish to Wall and Wall Rail Installation:

Wall Rail Styles:

Attach rosette or half newel directly to handrail as shown. rosette

6042 Wall Rail with bracket

6010-S Handrail w/ 7011 Quarterturn

6010-S Handrail w/ 7009 Returned

End


IRON BALUSTER

INSTALLATION GUIDE

SURE WOOD

~

LNL

A “How-To” Guide for the

Installation of Iron Balusters.

Iron Baluster Installation

Before preceding with the following steps, the handrail height should already be determined. Read all the steps below before beginning installation.

See “How-To Build a Staircase Like a Pro” for instructions on how to set proper handrail height.

Over-the-Post Post-to-Post

Wall

Rail

Rake

Handrail

Level Run

Handrail

Rosette

Rake

Handrail

Wall

Rail

Level Run

Handrail

Rosette

Pin Top

Balusters

Landing

Newel

Post

Radius End

Starting Step

Newel

1

Tread and Riser Installation:

To properly install solid oak treads and risers, you must first remove the existing steps to expose the rough framing. Leave the beginning riser at base of steps (A). Measure and cut each step separately to ensure tight fit. (B). Pre-drill, apply construction adhesive and nail into place. For added strength, screw treads to risers from behind

(C). Complete each step before continuing on to next step.

A B

Nosing Overhang equals the tread thickness

C

2

Basic Layout:

Marking Your Staircase for Installation Layout your staircase directly on your treads and landings. Carefully mark Newel and Baluster positions and center-lines.

Post-to-Post

Mark Position of

Landing Newel and

Center-line

Baluster Center-line

Face of Stringer

Mark Position of

Baluster Center-point*

Starting Newel

*Metal balusters should be installed no wider than 4” on center, so that a 4” sphere cannot pass through anywhere along the handrail. Check your local building codes to ensure compliance.

(Continued on next page)


Mark Position of

Landing Newel and Center-line

2

Basic Layout (continued from last pg) :

Marking Your Staircase for Installation Layout your staircase directly on your treads and landings. Carefully mark Newel and Baluster positions and center-lines.

Baluster Center-line

Face of Stringer

Mark Position of

Baluster Center-point*

Starting Newel

Over-the-Post

The balustrade center-line and newel center-points should be laid out. On a knee-wall stair, the balustrade should be centered on the knee-wall. On an open-tread stair, the center-line should be 1/2 of the baluster square in from the face of the stringer (i.e.

5/8” for a 1-1/4” baluster).

Turnout Starting

Fitting Layout

Starting Easing

Fitting Layout

3


Post-to-Post

Starting Newel Height

With newel in position where it is to be mounted, slide short end of framing square along slope of stairway.

3


Over-the-Post

Assemble the Handrail:

Rail Bolt Installation

Apply glue to ends.

Assemble and install nut. Tighten nut with wrench. Fill access hole with wood plug.

Assemble the handrail on top of the stair treads prior to installing the newel posts. Use rail bolts and glue at each fitting connection.

Complete instructions are included with fittings.

1/4”Dia .

Hole

Rail

Bolt

3/8” Dia.

Hole

2 1/8” 15/16”

1” Dia.

Hole

1 3/8”

Nut &

Washer

36” to 41” above front edge of tread

A

A) Slide into post as shown. Make mark.

B

B) Measure down 1" from top of newel square. Make mark.

C

C) The difference between the two marks "A" and "B" is what will be cut off bottom of newel.

Proceed with newel installation.

Landing Newel Height

A) Height of the handrail should be between 36” and

42". Check local building codes.

B) Place the top of the handrail one inch below the top block of the newel.

A

36" to 42" above front of tread

B

1" from top of square part of newel

*Check local building codes for proper handrail height.

Newel Post Attachment

Trim and Fasten the

Newel Posts using one of these methods Bracket with Molding

Wood

Plugs

Lag Bolts

Measure and Trim Newel Posts

The rake rail height should be between 36”– 42” (H1) (check local building codes). Center the assembled handrail over the newel locations. Measure the distance between the tread and the bottom of the handrail fitting (A1 and A2). Also measure the rake rail thickness (T1). Use the following formula to calculate the starting newel height.

H1 + A1 – T1 = Starting Newel Height

If the newel starts from the floor or a lower tread, add that distance as well.

101

Sure-Tite Newel

Fastener


4

Measure and Trim Balusters

Mark baluster placement on treads allowing for equal spacing while following your original design. Drill holes* using 5/8" drill bit a minimum of 3/4" deep into stair treads. Make sure to keep the depths consistent.

Using newels as guides, mark handrail and cut to proper length. Follow instructions for attaching newels and temporarily install handrail.

Mark and

Cut Here

Using a plum bob, line up with the holes in the treads and mark the handrail for the top of the baluster. Drill holes using 5/8" drill bit a minimum of 3/4" deep into handrail.

*Note: a. 1/2” balusters require 5/8” holes.

b. 5/8” balusters require 7/8” holes.

5

Trim and Install Balusters

Follow the instruction on the other side of this brochure to trim and install your Iron balusters.

Replacing Wood Balusters with Iron Balusters

Choose your look ...

3 Balusters per step* Single

Twist

Baluster

Double

Twist

Baluster

2 Balusters per step* Single

Basket

Baluster

Double

Basket

Baluster

Rake Shoe Flat Shoe

*Note: Building codes vary by municipality. Check with your local authorities to ensure your project meets code in your area.


Two Methods for Removing Old Balusters:

1st Method:

1.

A firm twist of the baluster may be all that is necessary to remove baluster from tread and handrail. Remove any nails remaining or fasteners.

2.

Once loosened, lift the baluster up into the handrail, enough to clear the stair tread at the bottom, and then tilt it to the side and pull out from the handrail.

3.

If glue and/or wood still remains in the holes, a drill with a 1/2” bit can be used to remove any excess.*

2nd Method

1.

Cut baluster in half with a hand or power saw.

2.

Twist each half to loosen.

3.

Remove each half of the baluster from the stair tread and handrail, and any nails remaining or fasteners.

4.

If glue and/or wood still remains in the holes, a drill with a 1/2” bit can be used to remove any excess.*

*Note: a. 1/2” balusters require 5/8” holes.

b. 5/8” balusters require 7/8” holes.

Installing New Balusters:

Trim Iron Balusters to fit.

1.

Using a metal tape measure, measure the distance from the front hole in the stair tread to the corresponding hole in the bottom of the handrail.

It may be necessary to drill the hole deeper into the handrail to accommodate the baluster. Be careful to NOT drill through top of handrail.

2.

Do this same procedure for the all holes in the stair tread.

3.

To each of these measurements add 11/2”.

Example: 35” + 11/2” = 36 -1/2”

This is your baluster length.

Trim and discard this section

Add

11/2”

35”

The measurement from the top of the stair tread to the bottom of the handrail.

361/2”

This is the length to which you trim the baluster.

4.

Using the above measurement, cut the baluster to the length needed. Be sure to cut from the bottom of your baluster. The top is the end with the rounded tip.

Baluster Top

5.

A Chop Saw with a metalcutting blade is the preferred way to cut the iron balusters.

Take care when marking and cutting the balusters. Use safety glasses and follow proper safety precautions while cutting balusters. Note : Iron can be extremely hot after cutting.


Install and Secure Balusters

6.

Before placing the balusters in the staircase, top and bottom

“shoes” must be inserted on both ends. Loosen set screws to insert baluster ends. Face set screws in same direction.

Rake

Shoe

7.

A RAKE shoe should be placed at the top (Pin end) of each baluster. A FLAT shoe will go at the cut end of each baluster. Tighten in place a few inches from each end.

This keeps them secure during placement of the baluster.

Flat

Shoe

8.

Make sure the “rake” of the shoe coincides with the angle of the handrail. The angle of the rake shoes may have to be adjusted with a grinder or belt sander for the best fit.

TIP: Test-fit all balusters before securing with epoxy.

9.

Following manufacturers instructions, place epoxy in the stair tread hole and some on the Pin Top of the baluster.

Rake

10.

Place the Pin Top into the handrail hole first and then into the stair tread hole. Straighten baluster once inserted. The

Pin Top should press firmly against the front of the handrail hole,making sure that the flat shoe at the bottom squares up with the front of the step.

11.

Once the epoxy has set, the rake and flat shoes can be put into position and secured with an allen wrench.


No results