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OWNER’S MANUAL & OPERATING INSTRUCTIONS 4000 PSI / 4.0 GPM Trigger Start™ PRESSURE WASHER MODEL NUMBER 71353 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 71353-20130325 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.com Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. 71353 4000 PSI / 4.0 GPM Trigger Start™ PRESSURE WASHER Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Controls and Features . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . 5 Utility Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Trigger Start Operation. . . . . . . . . . . . . . . . . . . . 7 To activate the Trigger Start feature. . . . . . . . . 7 To start the engine using the Trigger Start feature . . . . . . . . . . . . . . . . . . . 7 To stop the engine using the Trigger Start feature . . . . . . . . . . . . . . . . . . . 7 Parts Included. . . . . . . . . . . . . . . . . . . . . . . . . . 8 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Remove the Pressure Washer from the Shipping Carton . . . . . . . . . . . . . . . . . . . . . . . . 9 Install the Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . 9 Install the Support Leg. . . . . . . . . . . . . . . . . . . . . 9 Connect the Battery . . . . . . . . . . . . . . . . . . . . . . . 9 Install the Handle. . . . . . . . . . . . . . . . . . . . . . . . . 9 Attach the Hose Hanger . . . . . . . . . . . . . . . . . . . 10 Attach the Gun Holder . . . . . . . . . . . . . . . . . . . . 10 Install the Hoses . . . . . . . . . . . . . . . . . . . . . . . 10 Attach the Pressure Gun . . . . . . . . . . . . . . . 10 Connect to Garden Hose . . . . . . . . . . . . . . . 10 Attach the Detergent Hose . . . . . . . . . . . . . . . 10 Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 11 Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pressure Washer Location. . . . . . . . . . . . . . . . . 13 Before Starting the Engine . . . . . . . . . . . . . . . . 13 Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . 13 To activate the Trigger Start feature. . . . . . . . . . 13 To start the engine using the Trigger Start feature . . . . . . . . . . . . . . . . . . . . 13 Distance from Cleaning Surface . . . . . . . . . . . . 14 High Pressure Wash . . . . . . . . . . . . . . . . . . . . . 14 Low Pressure Wash . . . . . . . . . . . . . . . . . . . . . 14 Detergent Use. . . . . . . . . . . . . . . . . . . . . . . 14 System Flush . . . . . . . . . . . . . . . . . . . . . . . 14 Depressurize System . . . . . . . . . . . . . . . . . . . . 15 Operating Tips. . . . . . . . . . . . . . . . . . . . . . . . . 15 Stopping the Engine. . . . . . . . . . . . . . . . . . . . . 15 To stop the engine using the Trigger Start feature . . . . . . . . . . . . . . . . . . . . 15 Maintenance and Storage . . . . . . . . . . . . . . . . . . . Engine Maintenance. . . . . . . . . . . . . . . . . . . . . Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustments . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Schedule . . . . . . . . . . . . . . . . . Pressure Washer Maintenance . . . . . . . . . . . . . . Cleaning Spray Nozzle . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Storage . . . . . . . . . . . . . . . . . . . . . . . . Engines Stored for Less than 30 days. . . . . . . . . Engines Stored for Over 30 days . . . . . . . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Charging the Battery. . . . . . . . . . . . . . . . . . . . . Disconnecting the Battery. . . . . . . . . . . . . . . . . Pressure Washer Storage . . . . . . . . . . . . . . . . . Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . Winterize the pump. . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Specifications . . . . . . . . . . . . . . . . . . . . Pressure Washer Specifications . . . . . . . . . . . . . Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Valve Clearance . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Washer Parts Diagram. . . . . . . . . . . . . Pressure Washer Parts List . . . . . . . . . . . . . . . . Engine Parts Diagram . . . . . . . . . . . . . . . . . . . Engine Parts List . . . . . . . . . . . . . . . . . . . . . . . Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Qualifications. . . . . . . . . . . . . . . . . . . Repair/Replacement Warranty . . . . . . . . . . . . . . Do not return the unit to the place of purchase . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Exclusions . . . . . . . . . . . . . . . . . . . . . Normal Wear . . . . . . . . . . . . . . . . . . . . . . . Installation, Use and Maintenance . . . . . . . . . Other Exclusions . . . . . . . . . . . . . . . . . . . . . Limits of Implied Warranty and Consequential Damage . . . . . . . . . . . . . . . . . . . Contact Information . . . . . . . . . . . . . . . . . . . . . Address . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Service . . . . . . . . . . . . . . . . . . . . Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 16 16 16 17 17 17 17 17 17 18 18 18 18 18 19 19 19 20 20 20 21 21 21 21 21 21 21 22 23 24 25 26 27 27 27 27 27 27 27 27 27 27 27 27 27 ENGLISH 71353 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment pressure washer. CPE designs and builds pressure washers to strict specifications. With proper use and maintenance, this pressure washer will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our accessories, please visit our website at: www.championpowerequipment.com Pressure Washer This Booklet This unit is a gasoline engine driven pressure washer. It is designed for use in cleaning with or without detergent and is suitable for decks, patios, house siding, vehicles, lawn furniture, barbecue grills, gardening tools and more. Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice. Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Champion Power Equipment Support 1-877-338-0999 Model Number 71353 Serial Number Date of Purchase Purchase Location For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section. 1 REV 71353-20130325 71353 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE If you have questions regarding your pressure washer, we can help. Please call our help line at 1-877-338-0999 CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 71353-20130325 2 ENGLISH 71353 Safety Rules WARNING Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Engine exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate pressure washer outdoors only in a well ventilated area. DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the pressure washer compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a pressure washer indoors CAN KILL YOU IN MINUTES. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING This product contains a button battery. If swallowed, it could cause severe injury or death in just 2 hours. Seek medical attention immediately. 3 REV 71353-20130325 WARNING Sparks can result in fire or electrical shock. When servicing the pressure washer: Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers. WARNING Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials. WARNING DO NOT let water in the pump freeze. See Storage section in the manual for instructions regarding winter storage. If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting. DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided. WARNING NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapour. NEVER operate this machine in a closed building or in or near an explosive environment. • DO NOT remove fuel tank cap or fill fuel tank while engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly. • Never disconnect the high pressure discharge hose from the machine while the system is pressurized. 71353 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When adding or removing fuel: When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes. When starting the pressure washer: DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting firmly on level ground. When operating the pressure washer: DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill. When transporting or servicing the pressure washer: Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire. When storing the pressure washer: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. DANGER Keep clear of nozzle. DO NOT point the pressure wand at a person, an animal or yourself. Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance. • Never put hand or fingers over the spray tip while operating the unit. • Never try to stop or deflect leaks with any body part. • Always engage the trigger safety latch in the safe position when spraying is stopped even if only for a few moments. CAUTION Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty. Use the pressure washer only for intended uses. Operate only on level surfaces. DO NOT expose pressure washer to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the pressure washer if: –– Equipment sparks, smokes or emits flames –– Equipment vibrates excessively CAUTION NEVER run the unit dry. Be sure the water supply is completely turned on before operating the unit. REV 71353-20130325 4 ENGLISH 71353 Controls and Features Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Pressure Washer 10 9 1 8 2 7 3 6 5 4 (1) Fuel Tank – 6.2 L (1.64 gal.) (6) Battery (2) Choke – Used to start the engine. (7) Utility Panel – See Utility Panel section. (3) Air Filter – Protects the engine by filtering dust and debris from the intake air. (8) High Pressure Hose Hanger – Used to hold the high pressure hose when not in use. (4) Recoil Starter – Used to start the engine. (9) (5) 25.4 cm (10 in.) Never Flat Wheels Gun Holder – Used to the hold gun when not assembled and in use. (10) Handle 5 REV 71353-20130325 71353 ENGLISH Controls and Features Utility Panel 1:1 1 2 (1) Ignition Switch – Used to start or stop the pressure washer. (2) Trigger Start Switch – Enables/disables starting electrically. (3) Garden Hose Connection – Used to connect the water supply to unit. 3 REV 71353-20130325 6 ENGLISH 71353 Controls and Features Trigger Start ™ Operation To stop the engine using the Trigger Start feature: This pressure washer is equipped with a patent pending system that allows the operator to start and stop the engine using the pressure washer gun. When working at any distance from the machine, just pull the trigger to start the engine and release the trigger to stop the engine. There is no need to return to the machine to start and stop the engine. 1. Release the trigger of the gun 2. The engine will turn “OFF” approximately 15 seconds after the trigger is released. To activate the Trigger Start feature: 1. 2. 3. 4. Connect and turn “ON” the water supply. Make sure the fuel valve is in the “ON” position. Move the Ignition Switch to the “ON” position. Move the Trigger Start Switch to the “Enable” position. Only when the Trigger Start feature is active can the engine can be started or stopped using the trigger of the gun. To start the engine using the Trigger Start feature: 1. Pull and hold the trigger of the gun. 2. The engine will attempt to start approximately 3 seconds after water begins to flow out of the gun. NOTE There is no need to manually choke the engine. The Engine Control Module automatically chokes the engine during startup. If the engine fails to start on the first attempt, it will automatically try again up to six (6) times, without need of extra pulling of the trigger. 7 REV 71353-20130325 NOTE If the trigger is released and then pulled before 15 seconds has elapsed, the engine will continue to run. This allows the unit to continue running while the operator stops washing momentarily to move the unit or the object being washed. Note: When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function. Note: Extension hoses may be added without affecting this feature. 71353 ENGLISH Controls and Features Parts Included Your 71353 Gasoline Powered Pressure Washer ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– 25.4 cm (10 in.) Wheel . . . . . . . . . . . Flange Bolt (M10x120 for Wheel) . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . Flat Washer Ø10. . . . . . . . . . . . . . . . Nut (M10) . . . . . . . . . . . . . . . . . . . . Support Leg w/Vibration Mounts. . . . . Flange Bolt (M8x16 for Support Leg). . Nut (M8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 1 2 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 2 15.24 m (50 ft.) High Pressure Hose. . Detergent Hose. . . . . . . . . . . . . . . . . Hose Hanger . . . . . . . . . . . . . . . . . . Flange Bolt (M8x45 for Pothook). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 2 Gun Assembly –– –– –– –– Pressure Gun. Wand . . . . . . Gun Holder . . Nut (M8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoses –– –– –– –– 50 ft. High Pressure Hose Other –– –– –– –– –– –– Handle . . . . . . . . . . . . . Quick Connect Nozzle . . . Oil Funnel . . . . . . . . . . . Spark Plug Socket. . . . . . Bolt M5x10 (For Battery). Nut (M5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detergent Hose 1 4 1 1 2 2 REV 71353-20130325 8 ENGLISH 71353 Assembly Your pressure washer requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your pressure washer, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the pressure washer frame with cap screws (M8x16) and nuts (M8). 2. Tip the pressure washer slowly so that it rests on the wheels and support leg. Remove the Pressure Washer from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the pressure washer. 3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg. Install the Wheel Kit CAUTION The wheel kit is not intended for over-the-road use. You will need the following tools to install the wheels: • 17 mm wrench OR adjustable wrench (not included) • Socket wrench with a 16 mm socket (not included) • Pliers (not included) 1. Before adding fuel and oil, tip the pressure washer on it’s side. 2. Slide the M10x120 wheel bolt through the washer, sleeve and wheel. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the M10 nut. 5. Repeat steps 2-4 to attach the second wheel. Connect the Battery 1. Remove the protective cover from the red (+) lead on the battery. 2. Attach the red (+) lead to the red (+) terminal on the battery with the cap screw (M5x10) and secure with the lock washer (M5). 3. Repeat steps 1-2 for the black (–) battery lead. Install the Handle 1. Line up the upper frame with the bottom frame. (A) 2. Slide the upper frame downward onto the bottom frame, until the holes are lined up.(B) 3. Press snap buttons in while continuing to slide upper frame down. (C) 4. Snap buttons will pop back out and lock upper frame into place, when the upper frame has been fully inserted into the lower frame. A B C 9 REV 71353-20130325 71353 ENGLISH Attach the Hose Hanger 1. Slide Hose Hanger over the middle frame of handle. 2. Align Hose Hanger with mounting points on frame. 3. Slide the bolts (M8x45) through the mount point on the frame. 4. Fasten securely with the M8 nuts. Assembly Install the Hoses Attach the Pressure Gun 1. Attach the wand with nozzle to the gun. 2. Connect the high pressure hose to the outlet connection on the pump. 3. Connect the other end of the high pressure hose to the gun. Connect to Garden Hose Secure a garden hose (not included) to the inlet connection on the pump. Attach the Detergent Hose Connect the clear detergent hose to the brass barb on the pumps outlet connector. Attach the Gun Holder 1. Align Gun Holder with mounting points on frame (Left side). 2. Slide the gun holder bolts through the mount point on the frame. 3. Fasten securely with the M8 lock nuts. Place the filter end of the detergent hose into pressure washer detergent (not included). NOTE Detergents can only be applied at low pressure setting. REV 71353-20130325 10 ENGLISH 71353 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the pressure washer as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the pressure washer on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add up to 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. 11 REV 71353-20130325 Add Engine Oil Cont’d. CAUTION The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. NOTE The pressure washer engine shaft has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. 71353 ENGLISH Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of 6.4 mm (¼ in.) of space left in the tank is required for fuel expansion, more than 6.4 mm (¼ in.) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overfilled, and can affect the stable running condition of the product. When filling the tank, it is recommended to leave enough space for the fuel to expand. Assembly Add Fuel Cont’d. CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. Do not mix oil and gasoline. Fill tank to approximately 6.4 mm (¼ in.) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. NOTE 6. Screw on the fuel cap and wipe away any spilled fuel. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting: –– Ethanol-gasoline blends can absorb more water than gasoline alone. –– These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. –– With gravity-fed fuel supplies, this compromised fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards. –– There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels. –– Any damages or hazards caused by using improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not covered by manufacture’s warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days. REV 71353-20130325 12 ENGLISH 71353 Operation Pressure Washer Location This pressure washer must have at least 1.5 m (5 ft.) of clearance from combustible material. Leave at least 91 cm (3 ft.) of clearance on all sides of the pressure washer to allow for adequate cooling, maintenance and servicing. Place the pressure washer in a well ventilated area. DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning pressure washer. Before Starting the Engine 1. Turn the water ON. 2. Pull the trigger on the pressure gun to purge all air from the pump and hose. This may take several minutes. 3. Do not start the engine until a steady stream of water is flowing from the nozzle. Starting the Engine 1. Make certain the pressure washer is on a flat, level surface. 2. Connect and turn “ON” the water supply. 3. Turn the Fuel Valve to the “ON” position. 4. Press the Ignition Switch to “ON”. 5. Move the choke lever to the “CHOKE” position. 6. ELECTRIC START: Press and hold the ignition switch to the “START” position. Release as the engine begins to roll over. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again. 7. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly. 8. Do not over-choke. As as soon as engine starts, move the choke lever to the “RUN” position. NOTE Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. 13 REV 71353-20130325 Starting the Engine Cont’d. NOTE If the engine does not start after 2 pulls, relieve pump pressure by pulling the trigger on the pressure washer gun. NOTE If the engine starts but does not run make certain that the pressure washer is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. To activate the Trigger Start feature: 1. Make certain the pressure washer is on a flat, level surface. 2. Connect and turn “ON” the water supply. 3. Make sure the fuel valve is in the “ON” position. 4. Move the Ignition Switch to the “ON” position. 5. Move the Trigger Start Switch to the “Enable” position. Only when the Trigger Start feature is active can the engine can be started or stopped using the trigger of the gun. To start the engine using the Trigger Start feature: 1. Pull and hold the trigger of the gun. 2. The engine will attempt to start approximately 3 seconds after water begins to flow out of the gun. Note: When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function. Note: Extension hoses may be added without affecting this feature. NOTE There is no need to manually choke the engine. The Engine Control Module automatically chokes the engine during startup. If the engine fails to start on the first attempt, it will automatically try again up to six (6) times, without need of extra pulling of the trigger. 71353 ENGLISH Distance from Cleaning Surface The distance between the spray nozzle and the cleaning surface is another factor that affects the impact force of the water. The impact force of the water increases as the nozzle is moved closer to the surface. You can vary the impact force by controlling 1. The nozzle’s fan pattern. 2. The nozzle’s angle to the cleaning surface. 3. The nozzle’s distance from the cleaning surface. Never use a narrow high impact stream on a surface that is susceptible to damage. Avoid spraying windows with a narrow high impact stream or turbo nozzle. Doing so may break the glass. 1. Before triggering the gun, select a nozzle with a wide fan pattern. 2. Place the nozzle approximately 1.22 m (4 ft.) away from the cleaning surface. Then hold the nozzle at a 45 degree angle to the cleaning surface. Trigger the gun. 3. Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface. High Pressure Wash CAUTION Always engage the trigger safety latch when the unit is not in use. The trigger safety latch prevents the gun from being triggered accidentally. Push the latch fully down to engage it. Operation Low Pressure Wash Detergent Use The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains. Many detergents are customized for pressure washer use on specific cleaning tasks. Pressure washer detergents are as thick as water. Using thicker detergents – like dish soap – will clog the chemical injection system. NOTE Use only detergents specially formulated for pressure washers. You can effectively clean surfaces by combining the chemical action of detergents with high pressure rinses. On vertical surfaces, apply the detergent starting at the bottom and work your way upward. This method prevents the detergent from sliding down and causing streaks. Begin high pressure rinsing at the bottom and work your way upward. On particularly tough stains, use a brush in combination with detergents and high pressure rinsing. System Flush After using detergents, flush the suction system by placing the detergent suction tube into a bucket of clean water. WARNING NEVER turn the water supply off before turning the engine/motor off. Your unit is equipped with a quick connect nozzle port. Choose the appropriate nozzle tip for the job you are performing. CAUTION The narrow high impact spray can damage some surfaces. A wide fan pattern distributes the impact of the water over a larger area resulting in excellent cleaning action with reduced risk of surface damage. Clean large surface areas quickly using a wide fan pattern. REV 71353-20130325 14 ENGLISH 71353 Operation Depressurize System Stopping the Engine To depressurize, turn engine/motor off, turn water supply off and squeeze gun trigger 2-3 times. 1. Turn the Fuel Valve to the “OFF” position. 2. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 3. Press the ignition switch to the “OFF” position. 4. Depressurize system. 5. Turn off and unplug all hoses. Never start or stop the pressure washer unless the water supply is turned on. Important: Always ensure that the Fuel Valve and the Ignition Switch are in the “OFF” position when the engine is not in use. WARNING NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized. To reduce the risk of bodily injury or property damage, always follow this procedure whenever spraying is stopped, when work is completed, and before checking or repairing any part of the system. 1. Engage the trigger safety latch. 2. Turn the unit off. 3. Remove the ignition cable from the spark plug. 4. Shut off the water supply. 5. Disengage the trigger safety latch and trigger the gun to relieve pressure. 6. Re-engage the trigger safety latch. 7. Before overnight storage, long term storage, or transporting unit, disconnect the water supply and turn off the fuel supply valve. Operating Tips CAUTION Never operate your pressure washer without water. CAUTION Never connect your pressure washer to a hot water supply. Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void your warranty. CAUTION Running the unit for more than one minute without spraying water causes heat to build up in the pump. In the event that the pump gets too hot, a thermal relief valve will open to release the hot water. Running the unit without spraying water can damage pump components and will void your warranty. 15 REV 71353-20130325 NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. To stop the engine using the Trigger Start feature: 1. Release the trigger of the gun 2. The engine will turn “OFF” approximately 15 seconds after the trigger is released. Note: When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function. NOTE If the trigger is released and then pulled before 15 seconds has elapsed, the engine will continue to run. This allows the unit to continue running while the operator stops washing momentarily to move the unit or the object being washed. NOTE When shutting off the pressure washer, be sure to move the Trigger Start switch to “Disable”. When this switch is in the “Enable” position, the Trigger Start controls consume a very small amount of electrical current. The battery may be drained if the unit is stored for over 7 days with the switch set to “Enable.” 71353 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective pressure washer. WARNING Maintenance and storage Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty. NOTE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the pressure washer. NOTE For service or parts assistance, contact our help line at 1-877-338-0999 Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your pressure washer to remove the plug. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). 0.7-0.8 mm 0.028-0.031 in. Engine Maintenance To prevent accidental starting, remove and ground spark plug wire before performing any service. Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 6. Dispose of used oil at an approved waste management facility. 5. Refer to the spark plug recommendation in Specifications section when replacing the plug. 6. Carefully thread the plug into the engine. 7. Use the spark plug tool to firmly install the plug. 8. Attach the spark plug wire to the plug. REV 71353-20130325 16 ENGLISH 71353 Maintenance and storage Air Filter Maintenance Schedule 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. Follow the service intervals indicated in the schedule below. Service your pressure washer more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your maintenance needs. Pump Oil Recommend type of Pump Oil: The recommended oil is AR64516. (Annovi branded oil) If AR64516 oil is not available, Non-Detergent SAE30W oil can be used. It MUST be “non-detergent.” The pump oil should be changed after the first 50 hours. Then every 250 hours after that. Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean/Adjust spark plug Check/Adjust valve clearance * Clean spark arrester Clean fuel tank and filter * 1. 2. 3. 4. 5. 6. 7. Place an oil pan under the pump. Remove the drain plug on the bottom of the pump. Drain oil. Replace drain plug. Remove oil cap. Add oil. Do not overfill. Check oil level with the dipstick on the cap. Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs. 17 REV 71353-20130325 Every 3 years Replace fuel line *To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers. Pressure Washer Maintenance Make certain that the pressure washer is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapours. CAUTION DO NOT use a garden hose to clean the pressure washer. Use a damp cloth to clean exterior surfaces of the pressure washer. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the pressure washer. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. 71353 ENGLISH Cleaning Spray Nozzle Detach the quick connect nozzle from the wand. Use a small wire rod (paper clip) to loosen up any particles in the quick connect nozzle and flush with water. Storage For long-term storage, please follow these guidelines. NOTE Ignition switch should be in the “OFF” position while pulling the recoil cord, and performing storage maintenance steps. Engine Storage Engine Stored for Less than 30 Days 1. Allow the engine to cool completely before storage. 2. Clean engine according to the Maintenance section. 3. To extend the fuel storage life add a properly formulated fuel stabilizer to the tank. 4. Ensure the fuel valve is in the “OFF” position. Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor. 3. Turn the fuel valve to the “Off” position. 4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 5. The engine needs to cool completely before cleaning and storage. 6. Clean the engine according to the maintenance section. 7. Change the oil. 8. Remove the spark plug and pour about 1⁄2 ounce of oil into the cylinder. Crank the cord slowly to distribute the oil and lubricate the cylinder. 9. Reattach the spark plug. Maintenance and storage DANGER Engine exhaust contains odourless and colourless carbon monoxide gas. To avoid accidental or unintended ignition of your pressure washer during periods of storage, the following precautions should be followed: –– When storing the pressure washer for short periods of time make sure that the Ignition Switch, the Fuel Valve and the Battery Switch are set in the OFF position. –– When storing the pressure washer for extended periods of time make sure that the Ignition Switch, the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery. NOTE Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting: –– Ethanol-gasoline blends can absorb more water than gasoline alone. –– These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. –– With gravity-fed fuel supplies, this compromised fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards. –– There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels. –– Any damages or hazards caused by using improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not covered by manufacture’s warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days. REV 71353-20130325 18 ENGLISH 71353 Maintenance and storage Battery Disconnect the Battery This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger or battery maintainer to keep the battery properly charged. If the battery is not able to start the engine, it can be started by manually pulling the engine recoil cord. If the battery voltage is extremely low, the charging circuit may not be able to re-charge the battery. In this case, the battery must be connected to a standard automotive style battery charger for re-charging before it can be used. 1. Remove the protective cover from the black/negative battery lead. 2. Disconnect the black/negative lead from the black/ negative terminal on the battery and store the cap screw (M5x10) and lock washer (M5). 3. Repeat steps 1-2 for the red/positive battery lead. 4. Store the battery in a cool, dry place. Charge the Battery For pressure washers equipped with batteries for electric starting, proper battery maintenance and storage should be followed. An automatic battery charger with automatic trickle charging capability should be used to charge the battery. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month. NOTE A Float Charger will maintain the battery condition over long storage periods. 19 REV 71353-20130325 NOTE The battery retaining bar is accessible below the connection panel. Removal of the panel to change out the battery is not needed or recommended. To change the battery, unscrew the two screws holding the retaining bar in place, and lift the battery out vertically. 71353 ENGLISH Maintenance and storage Pressure Washer Storage Winter Storage 1. Turn off and allow the pressure washer to cool completely before performing any maintenance or storing. 2. Make sure the fuel valve is in the “Off” position. 3. Make sure the engine switch is in the “Off” position. 4. Make sure the trigger start switch is in the “Off” position. 5. Remove any quick connect nozzle attached to the end of the wand. 6. Disconnect the gun from the high pressure hose (the gun and wand can be left together). 7. Pull the gun trigger and point the gun straight up and then down several times to allow water to drain from the gun. 8. Disconnect the hose from the pump and place it on the hose hanger. 9. Clean the pressure washer according to the instructions in the Maintenance section. 10.Store the unit in a clean, dry area out of direct sunlight. Protect your pressure washer parts from freezing. Apply all steps and instructions in the maintenance and storage sections. Make sure the pressure washer, attachments, and hose are free of all water. WARNING The quick connect nozzles should not be left on, or connected to the wand during storage. This may cause damage to the nozzle and/or wand. When not in use, disconnect and place the quick connect nozzles in the holders on the frame. Winterize the pump 1. Use a commercially available pump saver product to fill the pump with liquid that will not freeze. 2. The pump can also be winterized using a 12 in. (30.5 cm) garden hose with male threads, funnel, and RV anti-freeze or windshield washer fluid rated for the lowest possible outdoor temperature. (See diagram below) a. Connect the short garden hose to the water inlet on the pressure washer. b. Place the funnel in the open end of the hose. c. Fill the hose with RV anti-freeze (or windshield washer fluid rated for the lowest possible outdoor temperature). d. With the fuel supply and engine switch both “OFF,” slowly pull the recoil to draw the anti-freeze into the pump. e. Continue pulling on the recoil and adding antifreeze until it begins to come out the quick connect outlet of the pump. NOTE Pump saver products, RV anti-freeze, and windshield washer fluid, are all available at home centers and hardware stores that sell pressure washers, and auto parts stores. Please follow all the instructions given on the product used. REV 71353-20130325 20 ENGLISH 71353 Specifications Engine Specifications –– –– –– –– Model. . . . . . . Displacement. . Type . . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF188F-22 . . . . . 389cc 4-Stroke OHV . Trigger Start Pressure Washer Specifications Maintenance Valve Clearance –– –– –– –– –– –– –– –– –– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.) –– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.) Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com. Model. . . . . . . Max Pressure. . Flow Capacity. . Fuel Capacity. . Gross Weight . . Net Weight. . . . Height. . . . . . . Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71353 . . . . . . . . . 4000 PSI . . . . . . . . . 4.0 GPM . . . . 1.64 gal. (6.2 L) . . . 169.8 lbs (77 kg) . . . 158.7 lbs (72 kg) 75.8 cm (29.8 inches) . 69.3 cm (27.3 inches ) –– Length. . . . . . . . . . . . . . . . . 123 cm (48.4 inches) Fuel Fuel capacity is 6.2 L (1.64 gal.). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. Oil Use 10W-30 automotive oil. Oil capacity is 1.1 L (1.16 qt.). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the pressure washer. 21 OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). REV 71353-20130325 71353 ENGLISH Troubleshooting Problem Cause Solution Pressure washer will not start No fuel Add fuel Faulty spark plug Replace spark plug Low oil level Fill crankcase to the proper level Place pressure washer on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Pressure washer gallops Engine governor defective Contact the help line Unit does not reach high pressure Water supply is restricted Check hoses for leaks, blockage, kinks Garden hose is too small Replace with 5/8 in. garden hose or larger Garden hose inlet filter is clogged Remove garden hose, clean filter and rinse out Not enough inlet water Turn garden hose water on full force Poor inlet water supply Turn garden hose water on full force. Check hose for leaks, blockage, or kinks Garden hose inlet filter is clogged Remove garden hose, clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod (see maintenance section in manual) Pump is sucking air Check all hoses and fittings, make sure they are securely tightened down and fastened. Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows Detergent is too thick Dilute detergent Wand is on high pressure setting Detergent only works on a low pressure setting Detergent hose is not connected to the pump housing Check connection. See diagram on Page 10 Spray nozzle is obstructed Clean nozzle and remove debris Filter on detergent hose is clogged Clean with warm water or replace Loose fittings Tighten Pressure washer will not start; Pressure washer starts but runs roughly Spray pressure varies from high to low Detergent wash is not functioning properly Garden hose connection leaks Missing/worn-out rubber washer Replace rubber washer Spray wand leaks Spray wand not properly attached Tighten all connections Pressure Washer is difficult to start using Electric/Remote Start Pressure Washer will not start using Electric/Remote Start Stuck EZ-Start Valve inside Pump Pull the Gun Trigger while starting the Pressure Washer Contact Tech Support if the Pressure Washer continues to build pressure during starting. Detergent wash is not functioning properly Chemical Injector valve (inside pump) partially blocked or stuck Quickly pull and release the gun trigger 4-5 time to clear the chemical injector valve For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected] REV 71353-20130325 22 23 REV 71353-20130325 1 2 3 4 5 37 6 7 8 36 9 27 10 35 11 11 34 38 27 31 32 33 12 30 29 7 28 7 26 27 13 45 27 14 44 15 46 43 16 47 42 41 25 48 39 40 17 18 19 49 50 51 52 23 24 22 7 20 21 53 63 54 62 55 61 56 57 58 56 59 49 60 Specifications ENGLISH 71353 Parts Diagram 71353 ENGLISH Parts List # Part Number Description 1 1.5782.10120 Bolt M10×120 2 1.96.10 Washer Ø10 3 253.200016.00 4 # Part Number Description 2 41 152.210002.11 Control Box 1 2 42 1.823.0514 Screw M5×14 3 Bush Ø16×Ø10.5×69.5 2 43 5.1830.005 Remote Control Module 1 152.201701.04.48 10in Wheel 2 44 5.1280.003 Fush(10A) 1 5 1.6182.10 Nut M10 4 45 5.1000.001.3 Switch 1 6 6.1.113.2 Frame 1 46 255.200800.01.2 Control Panel 1 7 1.6177.1.08 Nut M8 10 47 5.1010.000.3 Switch 1 8 253.201200.00 Motor Mount 2 48 122.210003.00 Plug 1 9 1.6177.1.10 Nut M10×1.25 4 49 252.251003.00 Inlet Filter Gasket 2 10 45.090006.20 Holder,Air Cleaner 1 50 254.250501.06 Connector(M18×1) 1 11 1.6177.1.06 Nut M6 3 51 2.02.019 Nut(NH3/4) 1 Qty Qty 12 254.252200.00 Wand 1 52 254.250501.05 Connector(G1/2-M18×1) 1 13 255.252100.00 Handle,Gun 1 53 254.250008.00 Pump Controler 1 14 255.200012.03 Shelf,Gun 1 54 2.07.017 O-Ring,Rubber 1 15 1.6187.1.08 Nut M8 2 55 254.250501.07 Connector(G1/2) 1 16 255.200700.01 Handle 1 56 2.06.015 Clamp 2 17 253.252300.03 Nozzle"40" 1 57 255.250100.07 Water Hose(10in) 1 18 253.252300.02 Nozzle"25" 1 58 255.250500.00 Right Angle Connector(NH3/4) 1 19 253.252300.01 Nozzle"15" 1 59 255.251000.01 Pump 1 20 254.252300.05 Nozzle"Detergent" 1 60 256.250100.01 Hose,Absord Water(47.2in) 1 21 252.201400.01 Sheath,Rubber 4 61 2.08.011 Flange Bolt 3/8-16-30 4 22 255.200012.02 Shelf,Hose 1 62 1.93.08 Spring Washer Ø8 4 23 1.5789.0845 Flange Bolt M8×45 2 63 2.14.002 Key,SQ 6.3×6.3×50 1 24 255.250100.05 High-Pressure Hose(50ft) 1 25 252.201300.00 Pin 2 26 255.200800.00.2 Art Cover 1 27 1.5789.0612 Flange Bolt M6×12 9 28 152.200002.05.2 Support Leg 1 29 252.201400.02 Rubber 2 30 1.16674.0825 Flange Bolt M8×25 2 31 1.5789.0816 Flange Bolt M8×16 2 32 1.9074.3.0510 Bolt and Washer Assembly M5×10 2 33 1.6177.1.05 Nut M5 2 34 9.1000.150 Battery 12V15AH 1 35 152.200902.01.2 Lock,Battery 1 36 152.200013.01 Jacket 3 37 5.1900.010 Red Wire,Battery 1 38 5.1900.023 Black Wire,Battery 1 39 46.903 Engine 1 1.9074.1.0538.2 Bolt and Washer Assembly M5×38 2 40 REV 71353-20130325 24 138 12 25 REV 71353-20130325 135 139 103 107 108 109 110 96 111 112 136 102 137 140 2 113 114 115 131 143 26 106 132 105 133 104 134 1 130 3 24 128 124 24 129 4 25 127 5 6 96 7 29 126 144 125 8 30 95 9 31 32 10 11 94 118 119 120 121 122 33 116 34 93 12 92 13 91 14 35 90 101 67 89 15 68 100 16 17 36 69 70 99 71 18 37 72 73 98 74 19 38 75 76 97 123 78 20 12 77 39 79 16 33 80 82 2 40 81 21 83 22 50 85 49 41 84 53 23 88 52 23 42 51 86 87 43 54 55 56 48 141 57 12 47 58 46 59 26 60 62 45 27 61 44 63 117 93 28 64 65 142 66 Specifications ENGLISH 71353 Engine Parts Diagram 71353 ENGLISH # Part Number Description Qty # Part Number Description 1 21.061300.00 Handle (soft) 1 73 45.040015.00 Retainer, Valve Spring(Down) 2 2 1.5789.0608 Flange bolt M6x8 4 74 45.040017.00 Oil Seal, Valve 2 3 46.061100.00.2 Recoil Starter Cover 1 75 45.040003.00 Spring, Valve 2 4 45.060005.00 Recoil Starter Spring 1 76 23.040010.00 Bolt, Rocker Arm 2 5 45.061102.00 Recoil Starter Reel 1 77 45.040001.00 Retainer, Intake Valve Spring(Up) 1 6 2.10.003 Rope(Ø5×1550) 1 78 45.040007.00 Retainer, Exhaust Valve Spring(Up) 1 7 45.060003.00 Spring,Ratchet 2 79 45.040008.00 Rotator, Exhaust Valve 1 8 45.060002.00 Starter Ratchet(Iron) 2 80 46.040004.00 Guide Plate Push Rod 1 9 45.060009.00 Spring,Ratchet Guide 1 81 46.040016.00 Shaft, Rocker Arm 1 10 45.060007.00 Ratchet Guide 1 82 46.040201.00 Retainer, Rocker Arm 1 11 45.060008.00 Screw, Ratchet Guide 1 83 46.040009.00 Rocker Arm, Intake Valve 1 12 1.5789.0612 Flange bolt M6x12 84 46.040018.00 Rocker Arm, Exhaust Valve 1 13 2.05.001 Clamp(Ø8×6.5) 2 85 1.97.1.06 Washer Ø6 2 14 46.080100.01.48 Fan Cover 1 86 22.040012.00 Screw, Valve Adjustment 2 15 2.02.007 Nut(M16x1.5) 1 87 1.6177.1.06 Flg. nut M6 2 16 1.5789.0629 Flange bolt 6x29 4 88 21.040021.00 Lock Nut 2 17 45.060001.00 Pulley, Starter 1 89 2.01.008 Stud Bolt(M6×M8×105) 2 18 46.123000.01 Ignition Coil 1 90 46.130002.20 Gasket, Insulator(No Asbestos) 1 91 45.130001.00 Insulator, Carburetor 1 92 46.130003.20 Gasket ,Carburetor(No Asbestos) 1 93 46.131000.22 Carburetor 1 94 45.130005.01 Support, Stepper Motor 1 95 46.130004.20 Gasket, Air Cleaner(No Asbestos) 2 96 1.6177.06 Flange nut M6 3 97 46.091100.03 Base, Air Cleaner 1 98 45.091002.20 Seal, Air Cleaner 1 99 45.091001.20 Separator, Air Cleaner 1 100 45.091003.20 Element, Air Cleaner 1 101 46.091200.04 Cover, Air Cleaner 1 102 1.5789.0835 Flange Bolt M8x35 2 103 45.125100.00 Starter Motor Assembly 1 104 45.125200.03 Relay, Starter 1 105 1.93.05 Spring Washer 5 2 106 1.16674.0516 Flange Bolt M5x16 2 107 45.110001.00 Shaft, Governor Arm 1 108 2.03.019 Washer(Ø8.2×Ø17×0.8) 1 109 2.11.006 Oil Seal(Ø7×Ø14×5) 1 110 45.110008.00 Pin, Shaft 1 111 45.110003.00 Arm, Governor 1 112 2.08.040 Bolt,Governor Arm(M6×21) 1 113 45.110006.00 Rod Governor 1 114 45.110005.00 Spring, Throttle Return 1 115 45.110007.00 Spring, Governor 1 116 46.080300.03 Air Guide, Upper 1 117 46.131017.20 Standard Main Jet 1 118 26.130015.24 Connecter,Choke Valve Axis 1 119 81.130010.00 Spring,Connecter 1 120 45.132200.01 Stepper Motor 1 121 1.823.0408 Screw M4×8 2 13 19 45.080001.00 Cooling Fan 1 20 46.120100.04 Flywheel(Electric Start EPA) 1 21 45.030006.00 Plate, Coil 1 22 45.121000.00 Coil, Charging 1 23 2.11.007 Oil Seal(Ø35×Ø52×8) 2 24 2.05.050 Wire clip 2 25 45.030032.00 Sheath, Wire 1 26 1.848.08 Washer Ø8 4 27 1.93.08 Spring washer Ø8 2 28 1.6175.08 Nut M8 2 29 2.03.023 Washer(Ø12.5×Ø20×2) 2 30 46.030100.01 Crankcase 1 31 45.127000.01 Oil Level Sensor 1 32 1.5789.0615 Flange bolt 6x15 2 33 1.276.6202 Bearing 6202 2 34 45.050006.00 Weight Balencer 1 35 45.050100.09 Crankshaft(U) 1 36 46.030008.00 Gasket, Crankcase Cover 1 37 2.04.001 Dowel Pin(Ø9×14) 2 38 46.080600.00 Air Guide, Right Side 1 39 1.276.6207 Bearing 6207 1 40 46.031000.00.48 Oil Dipstick Assembly 1 41 45.030007.01 Cover, Crankcase 1 42 22.031000.01.48 Plug,Oil Assembly 1 43 1.5789.0840.0.8 Flange bolt 8x40 7 44 2.03.021.1 Washer(Ø6.4×Ø13×1) 1 45 45.110013.00 Shaft,Govorner Gear 1 46 45.110100.00 Gear, Govorner 1 47 21.110011.00 Clip, Govorner Gear 1 48 45.110012.00 Bushing, Govorner Gear 1 49 45.050200.00 Connecting Rod 1 50 46.050005.00 Piston 1 51 2.09.004 Circlip(Ø21×Ø1) 2 52 45.050003.00 Wrist Pin 1 53 45.050303.00 Ring, Oil 1 54 46.050302.00 Ring, Second Piston 1 55 46.050301.00 Ring,First Piston 1 56 2.04.004 Dowel Pin(Ø12×20) 2 57 46.030009.01 Gasket, Cylinder Head(no asbestos) 1 58 46.080400.00 Air Guide, Lower 1 Cylinder Head 1 59 46.010100.00 60 2.01.005 Stud Bolt(M8×49) 2 61 2.15.002(F6RTC) Spark Plug(F6RTC) 1 62 2.08.014 Flange bolt 10x80 4 63 46.020002.00 Gasket, Cylinder Head Cover 1 64 46.021000.00 Cylinder Head Cover(CPE) 1 65 45.020001.02 Breather Tube 1 66 45.020100.00 Bolt, Cylinder Head Cover 1 67 2.08.039 Bolt, Drain(M12×1.5×15) 2 68 46.041000.00 Camshaft (EPA) 1 69 45.040013.00 Lifter, Valve 2 70 45.040002.00 Valve, Intake 1 71 45.040006.00 Valve, Exhaust 1 72 46.040005.00 Push Rod 2 Qty 122 81.132001.00 Cover, Stepper Motor 1 123 46.091000.04 Air Cleaner Assembly 1 124 46.061000.00 Recoil Assembly 1 125 21.070100.00 Fuel tank cap 1 126 23.070301.00 Fuel filter 1 127 1.6187.1.08 Nut M8 2 128 111.070300.01 Fuel filter comp 1 129 2.06.018 clip(Ø10.5×b8) 1 130 46.071000.00 Fuel tank 1 131 1.5789.0832 Flange bolt 8×32 2 132 46.070011.00 Pipe, Fuel 1 133 2.06.007 clip(Ø8×b6) 3 134 24.070400.00 Fuel valve 1 135 1.16674.0512.2 Flange bolt M5×12 1 136 46.070011.01 Pipe, Fuel 1 137 46.070010.00 Fuel tank veil 1 138 24.070023.00 Plug, Rectangular 1 139 24.070001.00 Fuel valve knob 1 140 1.818.0412 bolt M4X12 1 141 46.100001.07 Exhaust pipe gasket 1 142 46.101000.14 Muffler Assembly 1 143 1.859.08 Sprint washer Ø8 2 144 23.070303.00 Filter Supporter 1 REV 71353-20130325 26 ENGLISH 71353 Warranty WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase. Repair/Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial and industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable. Do Not Return The Unit To The Place Of Purchase Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty. Warranty Exclusions This warranty does not cover the following repairs and equipment: Normal Wear Pressure washers need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole. Installation, Use and Maintenance This warranty will not apply to parts and/or labor if this pressure washer is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the pressure washer’s limits, modified, installed improperly or connected incorrectly to any water supply. 27 REV 71353-20130325 Installation, Use and Maintenance Cont’d. Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty. Other Exclusions This warranty excludes: –– Cosmetic defects such as paint, decals, etc. –– Wear items such as filter elements, o-rings, etc. –– Accessory parts such as starting batteries, and storage covers. –– Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Problems cause by parts that are not original Champion Power Equipment parts. Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this pressure washer. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected] Fax no.: 1-562-236-9429 Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected] 24/7 Tech Support: 1-562-204-1188 Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2013 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labour. MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE. OWNER WARRANTY RESPONSIBILITIES: As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact: Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Tel: 1-877-338-0999 [email protected] EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform at the time of sale with applicable regulations under the Canadian Environmental Protection Act, 1999 (CEPA 1999). b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years. 3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS: a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary,” shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labour which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emissionrelated parts sufficient to meet the expected demand for such emission-related parts. h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems Covered By This Warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Parts Description Fuel regulator, carburetor and internal parts Air cleaner, intake manifold Spark plug and parts, magneto ignition system Exhaust manifold, catalytic converter Tubing, fittings, seals, gaskets, and clamps associated with these listed systems. TO OBTAIN WARRANTY SERVICE: You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used. If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc. Champion Power Equipment, Inc. 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA 1-877-338-0999 Attn: Customer Service [email protected]
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