Woods RD72 Rear Mount Operator's Manual

HERITAGE

REAR DISCHARGE

MOWER

RDC54

RD60

RD72

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model:

_______________________________

Date of Purchase:

_____________________

Serial Number:

(see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/25/2016)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 46

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

!

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a alguien que si lo lee para que le traduzca las medidas de seguridad.

MAN0260 (Rev. 1/12/2007)

Introduction 3

MODEL

3-Point Hitch

Cutting Width

Cutting Height Range

Operating Weight with

Chain Shielding

Blade Speed (feet per minute)

Blade Spindles

Number of Blades

Universal Drive Series

Caster Wheels

Tractor PTO Speed RPM

Recommended Maximum

Tractor Horsepower

Mower Frame Thickness

SPECIFICATIONS

RDC54

Limited Cat. 1

54"

1" - 4-1/2"

3

3

417 lbs.

16,200

ASAE Cat. 3

3.5 x 4 x 10

540

15-25

10 GA

RD60

Cat. 1

60"

1" - 4-1/2"

3

3

521 lbs.

18,000

ASAE Cat. 3

3.5 x 4 x 10

540

25-35

8 GA

RD72

Cat. 1

72"

1" - 4-1/2"

3

3

624 lbs.

18,100

ASAE Cat. 3

3.5 x 4 x 10

540

25-35

8 GA

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It fur nishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

WARNING

■ Some illustrations in this manual show the mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

The illustrations and data used in this manual were cur rent at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

4 Introduction

MAN0260 (Rev. 1/12/2007)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attach ments, and all controls. Do not allow anyone to operate this equipment without proper instruc tions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed.

Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure driveline shield tether chains are attached to the tractor and equipment as shown in this manual. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

 Connect PTO driveline directly to power unit

PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drive lines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

 Remove accumulated debris from this equip ment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if dam aged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

OPERATION

 Full chain shielding must be installed when operating in populated areas or other areas where

RD 54/60/72 (Rev. 1/12/2007)

Safety 5

thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when any one comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

 Never direct discharge toward people, animals, or property.

 Keep bystanders away from equipment.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death. Follow Oper ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

SAFETY RULES


 Do not stop, start, or change directions sud denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

TRANSPORTATION

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Do not operate PTO during transport.



 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

MAINTENANCE

 Before working underneath, carefully read Oper ator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydrau li c l e ak dow n, hy dr a ul ic sy s tem fai l ur es , o r mechanical component failures.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way.


6 Safety

RD 54/60/72 (Rev. 1/12/2007)

SAFETY RULES


 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment com ponents has stopped before approaching for ser vice.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death. Follow Oper ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if dam aged.

 Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause per sonal injury.

STORAGE

 Follow manual instructions for storage.

 Keep children and bystanders away from stor age area.



RD 54/60/72 (Rev. 1/12/2007)

Safety 7

SAFETY & INSTRUCTIONAL DECALS


Replace Immediately If Damaged!

2 - 18867

DANGER

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

18867--B

3 - Serial Number Plate

11 - 20106 - Rear Reflector (RD60 & RD72 Only)

1 - 15503

DANGER

ROTATING BLADES AND

THROWN OBJECTS

Do not put hands or feet under or into mower when engine is running.

Before mowing, clear area of objects that may be thrown by blade.

Keep bystanders away.

Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

15503-C

8 Safety

4 - 1003751

WARNING

CRUSHING AND PINCHING HAZARD

Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

Operate tractor controls from tractor seat only.

Do not stand between tractor and implement when tractor is in gear.

Make sure parking brake is engaged before going between tractor and implement.

Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH. 1003751-A

MAN0260 (Rev. 1/12/2007)

SAFETY & INSTRUCTIONAL DECALS


Replace Immediately If Damaged!

WARNING

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause equipment failure and personal injury.

18866-D

5 - 18866

8 - 18865

WARNING

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

All driveline guards, tractor and equipment shields in place

Drivelines securely attached at both ends

Driveline guards that turn freely on driveline

18864-C

6 - 18864

FALLING OFF CAN RESULT IN BEING RUN OVER.





Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.

Buckle Up! Keep seat belt securely fastened.

 Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

 Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.

 Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN

RESULT IN SERIOUS INJURY OR DEATH.

18865--C

9 - 1004114

DANG ER

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

1004114

10 - 33347

DANGER

7 - 1002423

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

Never allow riders.

Keep bystanders away from equipment during operation.

Operate from tractor seat only.

Keep all shields in place and in good condition.

Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor.

Never allow children or untrained persons to operate equipment.

Do not transport towed or semi-mounted units over 20 MPH.

FAILURE TO FOLLOW THESE INSTRUCTIONS

CAN RESULT IN INJURY OR DEATH.

1002423-B

BE CAREFUL!

Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your

Woods dealer. To locate your nearest dealer, check the

Dealer Locator at www.WoodsEquipment.com, or in the United States and

Canada call 1-800-319-6637.

GUARD MISSING.

DO NOT OPERATE.

DANGER

GUARD MISSING.

DO NOT OPERATE.

33347E

DANGER

MAN0260 (Rev. 1/12/2007)

Safety 9

The operator is responsible for the safe operation of the mower. The operator must be properly trained.

Operators should be familiar with the mower, the trac tor, and all safety practices before starting operation.

Read the safety rules and safety decals on page 5 through page 9.

This mower is designed for lawn and grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Recommended mowing speed for most conditions is from 2 to 5 mph.

OPERATION



Tractor Stability

DANGER

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.



WARNING


WARNING





 Before working underneath, carefully read Oper ator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydrau li c l e ak down , hy dr a uli c sy s tem fai lu re s , or mechanical component failures.


CAUTION

Figure 1 . Tractor Stability

Attach Mower to Tractor

WARNING


The standard 1-3/8" 6B-spline driveline with a QD yoke is used to connect the mower to the tractor.

1.

Attach the mower hitch pins to the lower tractor lift arms and secure.

2.

Attach tractor top link (1), Figure 2, to mower top link bracket attachment point (A). Connect the driveline to the tractor PTO shaft.

3.

Attach tether chain to tractor drawbar (Figure 3).

10 Operation (Rev. 4/2/2008)

MAN0260 (Rev. 1/12/2007)

4.

Adjust the tractor lower 3-point arm anti-sway devices to prevent mower from swinging side to side during transport.

1. Tractor Top Link

A. Mower Top Link Attachment Point

B. Mower Hitch Pin

Figure 2 . Attachment Points

Tether Chain

CM906

Figure 3 Attach Mower to Tractor

Adjust Cutting Height

WARNING


NOTICE

■ Avoid low cutting heights. Striking the ground with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.

1.

Level mower from side to side. Check by measuring distance from mower frame to the ground at each deck rail.

2.

Verify that the same amount of spacers are under all caster arms.

3.

Control cutting height by adjusting front and rear caster wheels.

4.

To raise rear of mower, move caster adjustment spacers under rear caster arms.

5.

To raise front of mower, move spacers under front caster wheel arms.

Table 1: Cutting Height Chart

Spacers Required Under

Caster Arm Pivot Tube

Cut Height 1/2" Spacer 1" Spacer

1"

1-1/2"

0

1

0

0

2"

2-1/2"

3"

3-1/2"

4"

4-1/2"

0

1

0

1

0

1

2

2

1

1

3

3

Tractor Top Link Adjustment

When the cutting height is set, adjust tractor top link until mower top link attachment point (A), Figure 4, is aligned vertically with mower hitch pin (B). The front tires of the mower will lift off the ground before the rear tires when the unit is raised. This will allow the mower to follow the ground contour.

MAN0260 (Rev. 1/12/2007)

Operation 11

A. Mower top link attachment point

B. Mower hitch pin

C. Tractor top link

Figure 4 . Top Link Adjustment

RDC54 Only

The RDC54 has two mower hitch plate attachment points (D). It may be necessary to change the mower hitch plate attachment point to obtain proper tire clear ance and/or lift height.

Front Caster Wheel Interference Check

NOTICE

■ Do not operate tractor and mower until this interference check has been performed. If you change tractors, you must perform the check for that mounting.

Perform this check with all of the spacers and springs above the caster wheel arm. This will place the caster wheels in their highest position and provide the lowest cutting height for the mower.

1.

Raise mower with tractor hydraulics to 16" at dimension C, Figure 5, or maximum height of tractor lift, whichever is less.

2.

Pivot both front caster wheels forward and check that there is clearance between caster wheels and tractor tires.

3.

If there is interference on RDC54 model, adjust mower hitch plate point as shown in Figure 4. On model RD60 and RD72, the hitch plate is not adjustable; see tractor operator’s manual and adjust tractor wheels accordingly.

Figure 5 . Front Caster Wheel Interference Check

Front Roller (Optional)

The caster wheels effectively reduce scalping in most cases. However, you may encounter areas where the caster wheels and/or side skids drop into depressions and allow center of the mower to contact ground and scalp. An optional front roller may be installed to mini mize scalping. See page 40.

Operating Technique

CAUTION


Power for operating the mower is supplied by the trac tor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in an emergency.

If mower becomes plugged causing belt to slip for over two seconds, follow these steps:

1.

Maneuver equipment into a previously cut area and allow mower to clear accumulated material.

2.

Continue running at least two minutes, allowing pulleys to cool. Stopping the mower when in contact with a very hot pulley will bake and ruin belt.

Proper ground speed will depend upon the terrain, the height, and type and density of material to be cut.

Normally, ground speed will range from 2 to 5 mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed. Always operate tractor PTO at 540 rpm to main tain proper blade speed and produce a clean cut.

Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs,

12 Operation

MAN0260 (Rev. 1/12/2007)

reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to par tially rebound.

In general, lower cutting heights give a more even cut and leave less tire tracks. However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recom mendations for the suitable cutting height in your area.

Operating Tips

WARNING

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height, 90 degrees to the first pass. Remem ber, sharp blades produce cleaner cuts and require less power.

Analyze area to be cut to determine the best proce dure. Consider height and type of grass and terrain type: hilly, level, or rough. Plan your mowing pattern to travel straight forward whenever possible. Mow with uncut grass to the right. This will distribute the clippings over the cut area.

Uneven Terrain

WARNING


 Do not stop, start, or change directions sud denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower. Prac tice will improve your skills in maneuvering rough ter rain.

Removing Mower from Tractor - Storage

Follow cleaning procedure, page 18.

1.

Disengage tractor PTO and raise mower with the

3-point hitch.

2.

Disconnect mower driveshaft from tractor PTO.

3.

Collapse driveshaft as far as possible and store it in PTO hanger bracket to prevent ground contact.

4.

Place blocks under mower side skids. Lower mower onto blocks, disconnect mower from tractor

3-point hitch, and carefully drive tractor away from mower.

WARNING

 Keep children and bystanders away from stor age area.

Figure 6 . Mower Storage Position

MAN0260 (Rev. 1/12/2007)

Operation 13

OWNER PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety decal instructions on page 5 through page 9.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

___ Check that all shields and guards are properly installed and in good condition. Replace if dam aged.

___ Check that chain shielding is in good condition and replace any damaged chain links.

___ Check that all hardware and cotter pins are prop erly installed and secured.

___ Check to ensure blades are sharp, in good condi tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely attached to tractor.

___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove.

___ Make sure the driveline guards and tether chains are in good condition. Guards must rotate freely on driveline. Fasten tether chains to the tractor and the equipment as instructed.

___ Inspect area and remove stones, branches or other hard objects that might be thrown, causing injury or damage.

___ Do not allow riders.

___ Check all lubrication points and grease as instructed in “Lubrication Information” on page 15

& page 16. Make sure the PTO slip joint is lubri cated and that the gearbox fluid levels are cor rect.

___ Set tractor PTO at correct rpm for your equip ment.

___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation.

___ Before starting engine, operator must be in trac tor seat with seat belt fastened. Place transmis sion in neutral or park, engage brake, and disengage tractor PTO.

14 Operation

MAN0260 (Rev. 1/12/2007)

OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.

For your protection, read and follow the safety informa tion in this manual.

solid to support the loaded weight of the jackstands.

Test jackstand stability before working under any por tion of the mower.

CAUTION


WARNING







BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear, and disconnect mower driveline from tractor.

The only approved blocking devices for this mower are jackstands with a load rating of 1000 pounds or more.

One jackstand under each corner of the mower (four total) must be installed before working underneath this unit.

When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and

Figure 7 . Jackstand Placement

Lubrication Information

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

Figure 8 shows the lubrication points. The accompany ing chart gives the frequency of lubrication in operating hours, based on normal operating conditions.

Severe or unusual conditions may require more fre quent lubrication. Some reference numbers have more than one location; be sure you lubricate all locations.

Use a lithium grease of #2 consistency with a MOLY

(molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When applied according to the lubrication chart, one good pump of most guns is sufficient.

Use SAE 90W gear lube in the gearbox. Fill to plug on side of gearbox.

Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair immediately. There may be a small amount of lube emitted from the vent plug; this is not considered leakage.

Overfilling the gearbox will cause the excess gear lube to blow out vent plug and ruin the belt.

Driveshaft Lubrication

Lubricate the driveshaft slip joint every 40 operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveshaft.

1.

Lower mower to ground.

MAN0260 (Rev. 1/12/2007)

Owner Service 15

2.

Remove front half of driveshaft.

3.

Apply grease all around and along inner shaft.

4.

Reassemble driveshaft halves.

5.

Raise and lower mower several times to distribute grease.

SERVICE BELT

Replace Belt

One of the major causes of belt failure is improper installation. Before installing a new belt, check the fol lowing:

1.

Check pulley shafts and bearings for wear.

2.

Check pulley grooves for cleanliness.

3.

Make sure spindles turn freely and without wobble.

8

9

10

5

6

3

4

7

Ref

No.

1

2

Description

Front U-Joint

Caster Wheel (Four wheels)

Caster Pivot (Four wheels)

Left Spindle (Access through hole)

Shield Bearings

Rear U-Joint

Gearbox (Fill to center of horizontal shaft with

SAE 80W or 90W gear lube)

Right Spindle (Access through hole)

Center Spindle (Access through hole)

Slip Joint

Figure 8 Lubrication Points & Chart

16 Owner Service

Frequency

8 Hours

8 Hours

8 Hours

40 Hours

8 Hours

8 Hours

Check Daily

For Leakage

40 Hours

40 Hours

40 Hours

MAN0260 (Rev. 1/12/2007)

If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial detergent and water.

Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure.

Install Belt

Refer to Figure 9.

1.

Slide belt under drive pulley A and over idler arm.

Position belt around drive pulley A.

2.

It may be necessary to remove front bolts (1) and swing gearbox stand up to gain access to pulley A.

Route belt around pulley B, idler C, and pulley D as shown.

3.

Make sure belt is on drive pulley A and route around idler F.

4.

Grasp belt between spindle pulley E, spring-loaded idler F and spindle pulley D. Pull spring-loaded idler with belt to obtain enough belt length to route it over pulley E. Make sure spring-loaded idler pivots freely with belt installed.

NOTICE

■ Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

SERVICE BLADE

WARNING

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres sure, set parking brake, stop engine, remove key, and unfasten seat belt.


CAUTION

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

1.

Inspect blades before each use to determine that they are mounted securely and are in good condi tion.

2.

Replace any blade that is bent, excessively nicked, worn, or has any other damage.

3.

Small nicks can be ground out when sharpening.

Remove Blades

WARNING

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

1.

Remove bolt (1), Figure 11, which has right hand threads.

2.

Remove washer and blade.

Sharpen Blades

NOTICE

■ When sharpening blades, be sure to balance them. Unbalanced blades will cause excessive vibration that can damage blade spindle bearings.

Vibration may also cause structural cracks in mower housings.

Figure 9 . Belt Routing

(Rev. 10/20/2015)

MAN0260 (Rev. 1/12/2007)


Chain Shielding

Figure 10 . Blade Balancing

1.

Follow original sharpening pattern.

2.

Do not sharpen blade to a razor edge, but leave approximately 1/64" blunt edge.

3.

Do not sharpen back side of blade.

4.

Sharpen both cutting edges equally to keep blade balanced. Balance blade using the method shown in Figure 10.

Install Blades

CAUTION

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

NOTICE

■ When installing blade, the lift of the blade must be toward the spindle blade housing as shown in

Figure 11. Torque bolt (1) into shaft assembly to

100 lbs-ft.

1.

Place blade over blade pilot on the bottom of the shaft assembly.

2.

Place bell washer (2) over blade and insert blade bolt (1). Torque blade bolt to 100 lbs-ft.




Check that chain shielding is in good condition and replace any damaged chain links.

CLEANING

After Each Use

●

●

●

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Inspect machine and replace worn or damaged parts.

Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

Periodically or Before Extended Storage

●

●

●

●

●

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

Inspect machine and replace worn or damaged parts.

Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

See Safety Decals section for location drawing.

1.

5/8 NF x 2 Cap screw GR5

2.

Bell washer, 5/8 x 1-3/4 x .075

Figure 11 . Blade and Spindle Assembly

18 Owner Service

MAN0260 (Rev. 1/12/2007)

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM

Grass cut higher in center of swath than at edge

Grass cut lower in center of swath than at edge

Streaking conditions in swath

Material discharges from mower unevenly; bunches of material along swath

Dull blades

Loose blade

Material too high and too much material

POSSIBLE CAUSE

Height of mower higher at front than at rear

Loose blade

Height of mower lower at front than at rear

Loose blade

Conditions too wet for mowing

Blades unable to cut that part of grass pressed down by path of tractor tires

Grass is wet

SOLUTION

Adjust mower height and attitude so that mower rear and front are within

1/2 inch of same height. See instruc tions on page 11.

Check blade hardware.

Adjust mower height and attitude so that mower rear and front are within

1/2 inch of same height. See instruc tions on page 11.


Allow grass to dry before mowing.

Slow ground speed of tractor but keep engine running at full PTO rpm. Cut ting lower will help. Adjust tractor tire spacing if possible.

Sharpen or replace blades.


Reduce ground speed but maintain

540 rpm at tractor PTO, or make two passes over material. Raise mower for the first pass and lower for the sec ond and cut 90-degrees to first pass.

Raise rear of mower high enough to permit material discharge, but not so high that conditions listed above occur.

Allow grass to dry before mowing.

Slow ground speed of tractor but keep engine running at full PTO rpm.

MAN0260 (Rev. 1/12/2007)


TROUBLE SHOOTING

BELT CONDITIONS

PROBLEM

Belt slippage

Frayed edges on belt cover

Belt rollover

Belt breakage

POSSIBLE CAUSE

Mower overloading; material too tall or heavy

Oil on belt from over lubricating

Belt hung up or rubbing

Belt is misaligned

Pulley is misaligned

Pulley is misaligned

Damaged belt

Foreign object in pulley groove

SOLUTION

Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass.

Be careful not to over lubricate. Clean lubricant from belt and pulleys with clean rag. Replace oil-soaked belt.

Check belt position in pulleys and idlers. Check belt for free travel in pul leys. Check under mower and around blade spindle shaft for wire, rags, or other foreign material. Clean all mate rial from under mower.

Re-align belt. Be sure belt does not rub any other part while running.

Inspect to ensure belt is running in center of backside idler. Shim idler as necessary to align.

Re-align.

Replace belt. *

Inspect all pulley grooves for rust, paint, or weld spots and remove.

Replace pulley.

Replace belt. *

Worn pulley groove

Rollover, high shock loads or installation damaged

High shock loads

Belt came off drive

Avoid abusive mowing. Avoid hitting the ground or large obstructions.

Check pulleys for foreign material in grooves. Avoid hitting solid objects or ground.

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced.

20 Owner Service

MAN0260 (Rev. 1/12/2007)

DEALER SERVICE

The information in this section is written for dealer ser vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

WARNING

 Before working underneath, read manual instructions, securely block up, and check stability.

Secure blocking prevents equipment from drop ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.


CAUTION


BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear, and disconnect mower driveline from tractor.

The only approved blocking devices for this mower are jackstands with a load rating of 1000 pounds or more.

One jackstand under each corner of the mower (four total) must be installed before working underneath this unit.

When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the jackstands.

Test jackstand stability before working under any por tion of the mower.

Figure 12 . Jackstand Placement

BLADE SPINDLE REPAIR

Spindle repair requires special skills and tools. If your shop is not properly equipped or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly.

For reference, the grease fitting is in the top of the spin dle shaft.

Permatex

®

3D Aviation Form-A-Gasket or equivalent is recommended as a sealant.

Remove Spindle

1.

Remove belt shields from deck.

2.

Remove belt.

3.

Remove blade from spindle assembly.

4.

Remove nuts (6) and bolts (9) that secure spindle to mower. (See Figure 13.)

Disassemble Spindle

1.

Remove bolt (1) and washer (2) from the top of the spindle.

2.

Remove sheave (3) and spacer (4).

NOTE: A wheel puller may be needed if sheave can not be removed by hand. Retain key (11).

3.

Slide shaft assembly (12), lower bearing (5), and long spacer (10) out the bottom of spindle housing

(8).

4.

Remove upper bearing (5) and spacer (4) from top of spindle housing.

5.

Inspect parts and replace as needed.

MAN0260 (8/6/2004)

Dealer Service 21

1. 3/8 NF x 1 HHCS GR5

2. Cup washer

3. Sheave

4. Spacer

5. Spindle bearing

6. 3/8 NC Flange lock nut

7. 1/4 Tapered grease fit ting

8. Spindle housing

9. 3/8 NC x 1-1/2 HHCS

GR5

10. Spacer

11. Square key

12. Spindle shaft

13. Blade kit

14. Cup washer

15. 5/8 NF x 2 HHCS GR5

16. Spindle spacer

Figure 13 . Blade Spindle Assembly

Assemble Spindle

1.

Slide lower bearing (5) over spindle shaft(12) with seal down.

2.

Slide long spacer (10) on spindle shaft.

3.

Insert spindle shaft with bearing and spacer into spindle housing from the bottom.

22 Dealer Service

4.

Install upper bearing (5) over shaft with the seal facing up.

5.

Install spacer (4) and sheave (3) over shaft.

6.

Align keyways in shaft and sheave and insert key

(11).

7.

Install washer (2), and bolt (1). Torque bolt to 35 lbs-ft.

8.

Rotate sheave and check for free movement.

9.

Lubricate spindle.

GEARBOX REPAIR

Read this entire section before starting any repair.

Many steps are dependent on each other.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required.

Inspect gearbox for leakage and bad bearings.

Leakage is a very serious problem and must be cor rected immediately.

Bearing failure is indicated by excessive noise and side to side or end play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma tex

®

Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the mower.

Seal Installation

NOTE: Proper seal installation is important. An improp erly installed seal will leak.

1.

Clean area in housing where seal outer diameter

(OD) seats. Apply a thin coat of Permatex.

2.

Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3.

Lubricate gear shaft and seal lips.

4.

Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5.

Carefully press seal into housing, avoiding distortion to the metal seal cage.

(Rev. 10/20/2014)

MAN0260 (8/6/2004)

2

Incorrect

Installation

1.Seal

CD1092

2.Pipe or tube

3.Seal seat

4.Casting

Pipe or tube must press at outer edge of seal

1

CD1094

Figure 14 . Seal Installation

3

4

CD6306

Figure 15 . Gearbox Stand Assembly

1. Seal

2. Snap ring

3. Shim 55.4 mm x 61.7 mm

4. Ball bearing

5. Input shaft

6. Key 8 mm x 10 mm x 30 mm

7. Input gear

8. Ball bearing

9. Shim 60.3 mm x 71.7 mm

10. Snap ring

11. Oil cap

12. Output shaft & gear

13. Ball bearing

14. Shim kit

15. Snap ring

16. Spacer

17. Shim 60.3 mm x 71.7 mm

18. Snap ring

19. Seal

20. Washer, 1.58 x 3.13 x .04

21. Snap ring

22. Washer 25 mm x 44 mm x

4 mm

23. Castle nut M24 x 2

24. 3/16 x 2 Cotter pin

25. 3/8 Solid plug

26. M10 x 22 mm Hex head screw

27. Vent plug

28. Cover

29. Ball bearing

30. Spacer

(Rev. 1/12/2007)

MAN0260 (8/6/2004)

Figure 16 . Gearbox Assembly


Vertical Shaft Seal Replacement


1.

Disconnect and remove the driveline from the gearbox.

2.

Remove vent plug (15) and siphon gear lube from housing through this opening.

3.

Remove gearbox stand from mower deck.

4.

Remove gearbox and pulley from stand (2).

5.

Remove vertical shaft seal. Replace with new seal

(see Seal Replacement, page 22).

Vertical seal should be recessed in housing. Hori zontal seal should be pressed flush with outside of housing.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

6.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

7.

Assemble gearbox and pulley to gearbox stand.

Attach gearbox stand to mower deck.

Horizontal Shaft Seal Replacement

1.

Disconnect and remove the driveline from the gearbox.

2.

Remove vent plug (27), Figure 16, and siphon gear lube from housing through this opening.

3.

If the leak occurred at either end of horizontal shaft, remove oil cap (11) and/or oil seal (1). Replace with new one (see Seal Replacement, page 22).

4.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

Remove Gearbox from Mower

1.

Disconnect and remove the rear driveline from the gearbox.

2.

Remove vent plug (15), Figure 15, and siphon gear lube from housing through this opening.

3.

Remove gearbox stand (2) from mower deck by removing four hex screws (8).

4.

Remove four cap screws (14) and washers (13) and remove shield (12) from gearbox.

5.

Remove castle nut (6) and hardware from output shaft of gearbox.

6.

Remove sheave (3) from gearbox.

7.

Remove four bolts (10) that attach gearbox to gearbox stand and remove gearbox.

Disassemble Gearbox

1.

Remove top cover (28), Figure 16, from housing.

Turn gearbox upside down and pour out remaining gear oil from gearbox.

2.

Remove oil cap (11) (to be replaced).

3.

Remove snap ring (10) and shim (9) from input shaft (5).

4.

Support gearbox in hand press and push on input shaft (5) to remove bearing (8).

5.

Remove gear (7) from inside housing.

6.

Remove oil seal (1) from front of housing (to be replaced).

7.

Remove snap ring (2) and shim (3) from front of housing.

8.

Remove input bearing (4) by using a punch and hammer from outside of housing.

9.

Support housing in vise in a horizontal position.

10.

The castle nut (23) and cotter pin (24) are already removed with the drive sheave. Remove the snap ring (18), washer (20), and seal (19).

11.

Remove output shaft (12) and bearings by using a punch and hammer and tap on top to drive down.

12.

Inspect gears for broken teeth and wear. Some wear is normal and will show on laded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

13.

Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat.

Resurface any damage with emery cloth.

14.

Inspect housing and caps for cracks or other damage.

Reassemble Gearbox (RD60, RD74 shown,

RDC54 similiar)


NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a com plete gearbox is more economical.

1.

Clean housing, paying special attention to areas where seals will be installed.

2.

Wash housing and component thoroughly. Select a clean area for gearbox assembly. Replace all seals and bearings. All parts must be clean and lightly oiled before reassembling.

24 Dealer Service

MAN0260 (8/6/2004)

RD60 & RD72

3.

Install upper output bearing (13), shims (14), and snap ring (15) on output shaft (12). Use new shims equal to the thickness of the original shims.

4.

Press output shaft assembly into housing from the bottom opening.

5.

Install spacer (16), lower output bearing (13), shims (17), and snap ring (18) in bottom of housing.

RDC54

3.

Install shims (14), upper output bearing (8), spacer

(16), lower output bearing (8), shims (17), and snap ring (15) on output shaft. Use new shims equal to the thickness of the original shims.

4.

Press output shaft assembly into housing from the bottom opening.

5.

Install snap ring (18) in bottom of housing.

All Models

6.

Apply grease to lower seal lips (19), and press seal over output shaft (5), using a round tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that the seal is recessed.

7.

Insert protective washer (20) (RD60 & RD72 only) by hand.

8.

Install snap ring (21) and position it together with seal (19) by pressing it into position. Verify that the snap ring is seated properly.

9.

Press bearing (8) into the housing, using a round tube of the correct diameter and a hand press.

Secure with shims (9) and snap ring (10).

10.

Install key (6) on input shaft (5).

11.

Place gear (7) through top of housing and align the two gears so they match.

12.

While holding gear (7) in place, slide input shaft (5) through the gear and bearing (8).

13.

Slide spacer (29) (RDC54 only) and bearing (4) over input shaft (5) and press into housing, using a round tube of the correct diameter and a hand press.

14.

Slide shim (3) over input shaft and secure with snap ring (2).

15.

Check input shaft end float by moving the input shaft by hand. If the end float is more than .012", insert shim (9) between the rear bearing (8) and snap ring (10).

16.

Check that gear backlash is between .006" and

.016". You should not have to adjust the backlash.

17.

Press in input seal (1), using a round tube of the correct diameter. Be careful not to damage the seal lip.

18.

Press oil cap (11) on to the rear cover of housing, using a round tube of the correct diameter.

19.

Check the gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

20.

Remove the gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of the side level hole. Tighten all plugs.

Install Gearbox

NOTE: Gearbox is heavy: do not attempt to move with out mechanical assistance.

1.

Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2.

Attach drive sheave to output shaft. Secure using castle nut and hardware previously removed.

Torque nut to 170 lbs-ft.

3.

Attach gearbox stand to mower using four hex screws.

Install Drive Sheave

1.

When gear stand is installed on mower, dimension

A (from the top of the mower deck to the center line of the drive pulley) must be 2-1/16" (±1/32"). This is a critical dimension and must be carefully adjusted for proper belt life. Add or subtract shim washers under idler pulley to align with drive pulley.

2.

Tighten gear stand hardware.

3.

Fill gearbox half full with SAE 90W gear lube.

4.

Check level after waiting five minutes to permit lube to work through bearings. Add lube, if necessary, until gearbox is half full.

5.

Replace driveline shield. Attach driveline to gearbox.

(Rev. 11/25/2009)

MAN0260 (8/6/2004)

Figure 17 Drive Sheave Installation


UNIVERSAL JOINT REPAIR

1. Yoke

2. Cup and bearings

Figure 20

CD1386

Figure 18 . U-Joint Exploded View

U-Joint Disassembly

1.

Remove external snap rings from yokes in four locations as shown in Figure 19.

CD1387

Figure 21

CD1385A

Figure 19

2.

With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 20.

3.

Clamp cup in vise as shown in Figure 21 and tap on yoke to completely remove cup from yoke.

Repeat Step 2 & Step 3 for opposite cup.

4.

Place universal cross in vise as shown in Figure 22 and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

26 Dealer Service

CD1388

Figure 22

MAN0260 (8/6/2004)

U-Joint Assembly

1.

Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings.

Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2.

Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible.

Tapping the yoke will help.

3.

Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 23. Install snap ring and repeat on opposite cup.

4.

Repeat Step 1 & Step 2 to install remaining cups in remaining yoke.

5.

Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension.

Repeat until both yokes move in all directions without restriction.

Figure 23

MAN0260 (8/6/2004)


ASSEMBLY INSTRUCTIONS

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the responsibility of the

Woods dealer. It should be delivered to the owner com pletely assembled, lubricated, and adjusted for normal cutting conditions.

Complete Dealer Check Lists on page 32 when you have completed the assembly.

The mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 43.

Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy.

Refer to illustrations, accompanying text, parts lists and exploded view drawings.

WARNING


CAUTION


Uncrate Mower

1.

Remove sides and top of mower shipping crate.

2.

Remove lag screws and brackets that secure mower to crate base.

3.

Remove driveshaft wired to mower deck.

Install A-Frame Arms

1.

Loosen lock nuts (52) at lower hitch point and install A-frame arms (13) as shown.

2.

Tighten nut securely.

3.

Repeat for opposite side.

CD6497

13.

A-frame arms

14.

Rear offset link arms

15.

Top link U-bracket

16.

Sleeve 1-1/4 x 1-3/4 x 2-3/4

25.

Sleeve 5/8 x 1 x 7/16

51.

1/2 NC Flanged lock nut

52.


54.

5/8 Standard flat washer

55.

1/2 NC x 1-1/4 HHCS GR5

56.

5/8 NC x 2-1/2 HHCS GR5

Figure 24 . A-Frame Arms Installed

28 Assembly (Rev. 1/13/2006)

MAN0260 (8/6/2004)

Install Rear Offset Link Arms

1.

Loosen nut (51) and bolt (55) at rear frame lug and attach rear offset link arm (14) as shown in Figure

25. (Do not use wheel tube bolt.)

2.

Repeat for opposite side.

3.

Do not tighten at this time.

CD6497A-1

14. Rear offset link arm

51. Nut, flanged lock 1/2 NC

55.

1/2 NC x 1-1/4 HHCS GR5

Figure 25 . Right Rear Offset Link Installed

Install Top Link

1.

Insert cap screw (54) through A-frame arms (13),

U-bracket (15), sleeve (16) and rear offset link arms (14) and tighten securely with nut (51).

2.

Tighten hardware on rear frame lug and offset link.

Install Driveshaft

1.

Slide QD yoke of driveshaft assembly onto gearbox shaft. Make sure QD yoke pin is seated securely in groove of gearbox shaft.

2.

Attach shield anti-rotation chain to drive shield.

Fill Gearbox

1.

Make sure vent plug hole is clear. Fill gearbox halffull with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of

GL-4 or GL-5.

2.

Fill gearbox until oil runs out the side plug on gearbox.

3.

Pour in one pint of gear lube, wait five minutes and add additional gear lube until it just comes out of side hole.

4.

Allow an additional five minutes for the lube to flow through bearings, then check to make sure oil level is at bottom of side hole. Replace side plug. Install vent plug.

NOTICE

■ Gearbox is not filled at the factory. Prior to delivery, make sure each gearbox is filled half-full with 80W or 90W API GL-4 or GL-5 gear lube.

Install Chain Shielding (Optional)

3.

Shield, chain plate

14.

Bolt, carriage 3/8 NC x 1

15.

Nut, flanged lock 3/8 NC

14

15

CD6497-2

13.

A-frame arms

14.

Rear offset link arms

15.

Link, U-bracket

16.

Sleeve, .62 x .84 x 2.75

51.

Nut,flanged lock 1/2 NC

54.

Screw, HHCS 1/2 NC x 4-3/4 GR5

Figure 26 . Top Link Assembled

CM757

(Rev. 1/13/2006)

MAN0260 (8/6/2004)

3

Figure 27 . Chain Shielding Installed

(RD60 & RD72 Only)

CM768

Assembly 29

1.

1/4 Pin

2.

3-Link 1/4 proof chain

3.

Shield, chain plate

4.

Sleeve 1/2 x 3/4 x 1/2

5.

3/8 NC x 1-1/4 Carriage bolt

6.


Figure 28 . Chain Shield Installed (RDC54 Only)

DANGER




1.

Install chain shielding plate (3) to rear mower frame as shown.

2.

Secure with carriage bolts (14) and flanged lock nuts (15).

3.

Insert carriage bolts from bottom upward as shown.

Install Quick Hitch Kit (Optional)

(RD60 & RD72 Only)

NOTE: Figure 29 shows RD60. Other models use the same assembly instructions.

NOTE: This kit allows mower to fit only Cat. 1 standard

ASAE quick hitch.

1.

Offset link, .38 x 2 x 25.88 (A-frame bars)

2.

38" Long chain

3.

Sleeve, .91 x 1.44 x 1.25

4.

1/2 NC x 6 Cap screw

5.

1/2 Flat washer

6.

Sleeve, .5 x .75 x 3.38

7.

1/2 NC Flange lock nut

8.

Sleeve, .875 x 1.125 x .593 HT

9.

7/8 Flat washer

10.

Sleeve, .81 x 1.25 x 1.81

Figure 29 . Quick Hitch Kit Installation

1.

Attach offset link (1) to mounting pins, using 7/8" sleeve (8) and flat washer (9). Do not tighten hardware.

2.

Attach upper end of offset link to pivot link, using flat washer (5), sleeves (6 & 10), flange lock nut

(7), and 1/2" x 4-3/4" cap screw.

3.

Remove rear offset links and replace with chains

(2).

4.

Attach chain to top of A-frame as shown, using cap screw (4), flat washer (5), and nut. Attach opposite end of chain (2) to rear mower frame as shown.

5.

Cut chain to length (RD60 - 40", RD72 45"). Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level.

NOTE: Do not bottom out the drive on front of deck.

6.

Install sleeve (3) on mounting pins and retain with klik pin.

30 Assembly (Rev. 1/13/2006)

MAN0260 (8/6/2004)

Install Front Roller (Optional)

1.

Insert four carriage bolts (8) through the front mower frame from inside out.

2.

Place roller bracket (2) over bolts; then install flange lock nuts (9) on bolts and tighten.

3.

Place front roller (1), sleeve (3), bearings (4), and washers (5) in roller bracket as shown in Figure 30.

4.

Insert cap screw (3) through bracket and roller.

5.

Secure with flanged lock nut (2). Do not overtighten, roller must spin freely.

NOTES

1. Roller

2. Roller bracket

3. Spacer

4. Bearing

5. 1/2 Flat washer SAE

6. 1/2 NC x 9 HHCS GR5

7. 1/2 NC Flanged locknut

8. 3/8 NC x 1-1/4 Carriage bolt

9. 3/8 NC Flanged locknut

Figure 30 . Front Roller Installation

CD6310

MAN0260 (8/6/2004)

Assembly 31

DEALER CHECK LISTS

DEALER PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

___ Check that shields and guards are properly installed and in good condition. Replace if dam aged.

___ Check all bolts to be sure they are properly torqued.

___ Check that all cotter pins and safety pins are properly installed. Replace if damaged.

___ Check and grease all lubrication points as iden tified in “lubrication information” on page 15.

___ Gearboxes are not filled at the factory. Prior to delivery, fill as specified in the "Service, lubrica tion information" on page 15 and check to see that there are no leaking seals.

___ Check that blades have been properly installed.

DEALER DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and select proper PTO speed.

___ Instruct customer how to lubricate and explain importance of lubrication.

___ Point out the safety decals. Explain their mean ing and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that customer and all operators read it before oper ating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Show customer how to make sure driveline is properly installed and that spring-activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft.

___ Show customer the safe, proper procedures to be used when mounting, dismounting, and stor ing equipment.

___ Explain to customer the potential crushing haz ards of going underneath raised equipment.

Instruct that before going underneath to discon nect the driveline, securely block up all corners with jackstands and to follow all instructions in the "Service, blocking methods" section of the

Operator’s Manual. Explain that blocking up prevents equipment dropping from hydraulic leak down, hydraulic system failures, or mechanical component failures.

___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 25% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain

25% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Make customer aware of optional equipment available so that customer can make proper choices as required.

___ Point out all guards and shields. Explain their importance and the safety hazards that exist when not kept in place and in good condition.

32 Dealer Check Lists (Rev. 1/12/2007)

MAN0260 (8/6/2004)

PARTS INDEX

Rear Discharge Mowers:

RDC54

RD60

RD72

MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35

GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RDC54 DRIVELINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

RDC54 DRIVELINE ASSEMBLY ( COMER) . . . . . . . . . . . . . . . . . . . . . 38

RD60 & RD72 DRIVELINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 39

RD60 & RD72 DRIVELINE ASSEMBLY (COMER) . . . . . . . . . . . . . . . . 40

DRIVELINE ASSEMBLY (WALTERSCHEID TWO-LOBE) . . . . . . . . . . 41

BLADE & SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

BELT GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

REAR CHAIN SHIELDING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 43

FRONT ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 44

QUICK HITCH (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

(Rev. 6/06/2018)

MAN0260 (8/6/2004)

Parts 33

RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY

36 - COMPLETE DECAL SET

37 - SAFETY DECAL SET

REF RDC54 PART

1

2

3

4

5

-----

1008044

1008022

1008023

1008024

RD60 PART

-----

1008044

1008069

1008069

1008167

RD72 PART QTY

-----

1008044

1008166

1008166

1008167

DESCRIPTION

1 Main frame (not sold separately)

1 Idler arm

1 Right shield

1 Left shield

1 Center shield

34 Parts (Rev. 10/20/2015)

MAN0260 (8/6/2004)

50

51

52

53

54

55

56

57

REF

50

58

59

REF RDC54 PART

28

29

30

31

31

32

33

34

35

36

37

18

19

19

20

21

22

23

23

24

25

26

27

8

9

10

11

6

7

8

1008025

1008028

1008030

1008032

1008045

1008056

-----

12

13

14

15

1006649

19579

19056

19605

16 64814

17 WP1008097

17 WP1008096

18 19749

67284

1042375

1002048

1008098

1020903

N/R

1008020

1004656

1004657

1008196

53591

29368

24993

65578

65130

65129

27542

20409

N/R

N/R

484

20644

67283

PART DESCRIPTION

12305 * 1/2 NC x 5-1/2 HHCS GR5 (pneu matic tire) -or-

23479 * 1/2 NC x 5 HHCS GR5 (solid tire)

11900 * 1/2 NC Flanged locknut

19025 * 5/8 NC Flanged locknut

23479 * 1/2 NC x 5 HHCS GR5

692 * 5/8 Standard flat washer

6100 * 1/2 NC x 1-1/4 HHCS GR5

941 * 5/8 NC x 2-1/2 HHCS GR5

19024 5/8 NC x 1-3/4 Hex head flanged cap screw GR5

3489 * 1/2 NC x 3 HHCS GR5

12296 1/4 - 28 Grease fitting

RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY

RD60 PART RD72 PART QTY DESCRIPTION

67284

1042375

1002048

1008099

1009508

1008113

1008020

1004656

1004657

1008196

53591

29368

24993

65578

65130

65129

27542

N/R

33661

1791

484

20644

67283

1008085

1008169

1008030

1008032

18824

1008056

-----

1006648

19579

55331

19605

64814

WP1008097

WP1008096

19749

67284

1042375

1002048

1008099

1009508

1008113

1008020

1004656

1004657

1008196

53591

29368

24993

65578

65130

65129

27542

N/R

33661

1791

484

18879

67283

1008125

1008169

1008030

1008032

18824

1008056

-----

1006648

19579

19578

19605

64814

WP1008097

WP1008096

19749

2 Caster tube

1 Gearbox stand

4 Caster yoke (pneumatic tire)

4 Caster yoke (solid tire)

2 Hitch

1 Gearbox sheave

3 Spindle (see page 42)

1 Gearbox (see page 36)

2 A-frame arm

2 Rear offset link arm

1 Top link U-bracket

1 Sleeve 1-1/4 x 1-3/4 x 2-3/4

4 Wheel, 10" pneumatic gray (includes items 19) -or-

4 Wheel, 10" solid gray (includes items 19)

4 Sleeve 1/2 x 3/4 x 4-1/16 (pneumatic tire) -or-

4 Sleeve 1/2 x 3/4 x 3-3/8 (solid tire)

8 Ball bearing (pneumatic tire) -or-

8 Flanged bushing (solid tire)

12 1" Height spacer

4 1/2" Height spacer

4 7/16 Klik pin

2 Clevis pin 7/8 x 3 -or-

2 Pin, Cat. 1 w/lockwasher & nut

2 Sleeve 5/8 x 1 x 9/16

3 Sleeve 5/8 x 1 x 7/16

1 Belt

2 5" Idler

1 Shoulder sleeve

1 Spring

1 Shield

1 Driveline (Walterscheid)

1 Driveline (Comer)

1 Sleeve 1-1/4 x 1-3/4 x 3/4

1 Manual tube holder

1 Manual tube - PVC

2 Caplug

1 Complete decal set

1 Safety decal set

REF PART DESCRIPTION

68

69

70

71

72

73

60 854 * 1/2 Standard flat washer

62 1008011 3/8 NC sq nut w/retainer

63

65

66

67

18270

39254

* 3/16 Safety pin

M8 x 1.25 x 16 mm Hex head screw

4378 * 5/16 Standard flat washer

62153 3/8 NC x 1 Hex flange serrated

6593 * 1/4 x 1/4 x 1 Key

20893 25 x 44 x 4 mm Flat washer

51946 M24 x 2 Hex castle nut

64803 * 3/16 x 2 Cotter pin

52893

24576

PTO Hanger bracket

1/2 NC x 1-3/4 HHCS GR5

* Standard Hardware, Obtain Locally

(Rev. 10/20/2015)

MAN0260 (8/6/2004)

Parts 35

RDC54, RD60 & RD72 GEARBOX ASSEMBLY

REF

RDC54

PART

QTY

RD60 / 72

PART

QTY DESCRIPTION

6

7

4

5

A 1006649

1 39275 1

1006648

39275

Complete gearbox

1 Seal

2 1007861 1 1007861 1 Snap ring

3 1007865 1 1007865 1 Shim kit

51850

N/S

20894

N/S

1

1

1

1

51850

N/S

20894

N/S

1

1

1

1

Ball bearing

Input shaft

Key 8 x 10 x 30 mm

Input gear

8 20890 4 20890 1 Ball bearing

9 1007864 1 1007864 1 Shim kit

10 57466

11 57374

1

1

57466

57374

1

1

Snap ring

Oil cap

12

13

N/S

-----

1

1

N/S

20891

1 Output shaft & gear

2 Ball bearing

14 1007866 1 1007863 1 Shim kit

15 1007859 1 20895 1 Snap ring

16 1007858 1 20886 1 Spacer

REF

RDC54

PART

QTY

RD60 / 72

QTY

PART

DESCRIPTION

17 1007862 1 1007862 1 Shim kit

18 57466

19 57463

20 -----

1

1

1

39251

20900

20888

1

1

1

Snap ring

Seal

Washer, 1.58 x 3.13 x

.04

21 1007860 1

22 20893 1

20897

20893

1 Snap ring

1 Washer 25 x 44 x 4 mm

1 Castle nut M24 x 2 23 51946

24 64803

25 N/S

26 N/S

1

1*

1*

4*

51946

64803

N/S

N/S

1* 3/16 x 2 Cotter pin

1* 3/8 Solid plug

4* M10 x 22 mm Cap screw

27 39325 1 39325 1 Vent plug

28 1007873 1 1007873 1 Cover

29 1007857 1 ----1 Spacer

* Standard hardware, obtain locally

36 Parts (Rev. 9/28/2007)

MAN0260 (8/6/2004)

RDC54 DRIVELINE ASSEMBLY

Identified by ribbed shields and grease fittings in cross bearing caps

(Rev. 6/06/2018)

MAN0260 (8/6/2004)

REF PART

7

8

9

A 601736

1 1044051

2 1044050

5

6

3 1044052

4 605257

605258

605259

605260

605784

605785

QTY DESCRIPTION

1 Complete driveline asy

1 Complete collar yoke C12 1-3/8 - 6

1 Lock collar repair kit

2 Cross & bearing kit

1 Outer yoke & tube

1 Inner yoke & tube

1 Outer shield with bearing

1 Inner shield with bearing

1 Outer shield bearing

1 Inner shield bearing

Parts 37

RDC54 DRIVELINE ASSEMBLY (COMER)

REF PART QTY DESCRIPTION

A 1020903 1 Complete driveline assembly

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain shielding tether

9 1001340 1 Lock collar repair kit


10 1001302 1 Flexible pin

11 1001301 1 Outer yoke tube


13 1001306 1 Inner tube yoke

14 1021554 1 Complete shield

15 30926 1 Outer yoke & tube (must be cut to length)

16 30932 1 Inner yoke & tube (must be cut to length)

38 Parts (Rev. 9/7/2007)

MAN0260 (8/6/2004)

RD60 & 72 DRIVELINE ASSEMBLY

Identified by ribbed shields and grease fittings in cross bearing caps

(Rev. 6/06/2018)

MAN0260 (8/6/2004)

REF PART

6

7

4

5

8

9

A 601752

1 1044051

2 1044050

3 1044052

605261

605262

605263

605264

605784

605785

QTY DESCRIPTION

1 Complete driveline asy

1 Complete collar yoke C12 1-3/8 - 6

1 Lock collar repair kit

2 Cross & bearing kit

1 Outer yoke & tube

1 Inner yoke & tube

1 Outer shield with bearing

1 Inner shield with bearing

1 Outer shield bearing

1 Inner shield bearing

Parts 39

RD60 & RD 72 DRIVELINE ASSEMBLY (COMER)


A 1009508 1 Complete driveline assembly

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protective fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain shield tether

9 1001340 1 Lock collar repair kit



11 1001301 1 Outer yoke tube


13 1001306 1 Inner tube yoke

14 1021323 1 Complete shield

15

16

30926 1 Outer yoke & tube (must be cut to length)

30932 1 Inner yoke & tube (must be cut to length)

40 Parts (Rev. 9/7/2007)

MAN0260 (8/6/2004)

RDC54, RD60 & RD72 DRIVESHAFT

WALTERSCHEID (TWO-LOBE SHAFT)


5

6

3

4

7

1

2

A 1008098 1 Complete driveline RDC54 -or-

B 1008099 1 Complete driveline RD60, RD72

40571

154

2

2

Yoke, 1-3/8 - 6-Spline QD

U-Joint repair kit L14R

40775

40572

40583

40592

40573

2

1

1

1

1

Pin, spring 10 mm x 65 mm

Yoke, inner profile

Drive tube, inner profile

Drive tube, outer profile

Yoke, inner profile

REF PART QTY

8

9

10

11

12

13

40776

40777

2

2

DESCRIPTION

Bearing ring, guard

Chain, guard anti-rotation

40778 2 Screw, guard

40759 1 Guard, outer half (also includes items 8,

9, 10)

40761 1 Guard, inner half (also includes items 8,

9, 10)

40589 2 Slide lock collar repair kit (without yoke)

(Rev. 1/12/2007)

MAN0260 (8/6/2004)

Parts 41

RDC54, RD60 & RD72 BLADE & SPINDLE ASSEMBLY

11

12

13

7

8

9

10

5

6

3

4

3

3

1

2

REF

A

13

13

14

15

16

PART QTY DESCRIPTION

1009080 1 Complete spindle assembly (includes

1, 2, 4, 5, 7, 8, 10, 11, 12, 14, 15 & 16)

64518 1 3/8 NF x 1 HHCS GR5

70005 1 Cup washer

1008059 1 Sheave (RDC54) -or-

1008057 1 Sheave (RD60) -or-

1008040 1 Sheave (RD72)

1008055 1 Spacer

72933 2 Spindle bearing

14350* 4 3/8 NC Flange locknut

1972* 1 1/4 Tapered grease fitting

1008053 1 Spindle housing

976* 4 3/8 NC x 1-1/2 HHCS GR5

1008052 1 Spacer

70072* 1 Square key

1039925 1 Spindle shaft

78127KT 1 Blade kit, high suction 18.7" (includes

3 blades)(RDC54) -or-

1001513KT 1 Blade kit, high suction 21" (includes 3 blades)(RD60) -or-

1008199KT 1 Blade kit, high suction 25" (includes 3 blades)(RD72)

10635 2 Cup washer

1008095 1 5/8 NF x 2 HHCS GR5

78744 1 Spindle spacer

* Standard Hardware - Obtain Locally

42 Parts

RDC54, RD60, RD72 BELT GUIDE


2

3

A 1008181 1 Belt guide kit

1 N/A 1 Belt guide

4

3231*

21757*

14350*

2

4

2

3/8 NC x 2 Cap screw GR5

3/8 SAE Flat washer

3/8 NC Flange lock nut (not included)

(Rev. 10/20/2015)

MAN0260 (8/6/2004)

RD60 & RD72 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)


A 55348 Chain shield assembly (RD60)

B 53566 Chain shield assembly (RD72)

1 1007854 1 Pin, 40 to 42 chains (for RD60 only) -or-

1 1007856 1 Pin, 52 to 54 chains (for RD72 only)

2 4763 Chain, 3-link, 1/4 proof (use 54 for RD60; 60 for

RD72

15

3

CD4997A

14

REF PART QTY

3

3

14

15

DESCRIPTION

55345 1 Shield, chain plate (for RD60 only) -or-

53554 1 Shield, chain plate (for RD72 only)

14350

* Bolt, carriage 3/8 NC x 1

Nut, flanged lock 3/8 NC


1

2

RDC54 REAR CHAIN

SHIELD ASSEMBLY (OPTIONAL)

(Rev. 12/15/2006)

MAN0260 (8/6/2004)


A 1008038 Chain shield assembly

1 1007854 1 1/4 Pin

2 4763 49 3-Link 1/4 proof chain

5

6

3 1008037 1 Chain shield plate

4 22086 5 Sleeve 1/2 x 3/4 x 1/2

24890*

14350*

5

5

3/8 NC x 1-1/4 Carriage bolt

3/8 NC Flanged locknut


Parts 43

RDC54, RD60 & RD72 FRONT ROLLER ASSEMBLY (OPTIONAL)

REF

5

6

3

4

A

1

2

7

8

9

PART QTY DESCRIPTION

1008035KT Front roller kit, complete

1006418 1 Roller

1008034 1 Roller bracket

1006420 1 Spacer

35193 2 Bearing

3598 2 1/2 Flat washer SAE

38107 1 1/2 NC x 9 HHCS GR5

11900 1 1/2 NC Flanged locknut

24890* 4 3/8 NC x 1-1/4 Carriage bolt

14350* 4 3/8 NC Flanged locknut


RD60 & RD72 QUICK HITCH KIT (OPTIONAL)

44 Parts


7

8

5

6

3

4

1 1003692 2 Link, offset .38 x 2.0 x 15

2 1005401 2 Chain 3/8 proof coil 38 link

38214

13563

2

1

Sleeve, .91 x 1.44 x 1.25

Screw, HHCS 1/2 NC x 6 GR5

*

29368

11900

29281

6

1

1

2

Washer, flat 1/2 ZP

Sleeve, .50 x .75 x 3.38

Nut, flange lock 1/2 NC

Sleeve, 7/8 x 1-1/8 x 19/32 HT

9 * 2 Washer, flat 7/8

10 1003614 1 Sleeve, .81 x 1.25 x 1.81


(Rev. 12/15/2006)

MAN0260 (8/6/2004)

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

A

SAE SERIES

TORQUE

CHART

SAE Grade 2

(No Dashes)

SAE Bolt Head

Identification

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

A

Diameter

(Inches)

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

Wrench

Size

7/16"

1/2"

9/16"

5/8"

3/4"

13/16"

15/16"

1-1/8"

1-5/16"

1-1/2" lbs-ft

55

78

110

192

6

12

23

36

306

467

SAE 2

N-m

75

106

149

261

8

17

31

48

416

634

MARKING ON HEAD

SAE 5 lbs-ft

85

121

170

297

10

19

35

55

474

722

N-m

115

164

230

403

13

26

47

75

642

979

A

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.25

10 x 1.5

12 x 1.75

14 x 2.0

16 x 2.0

18 x 2.5

20 x 2.5

22 x 2.5

24 x 3.0

30 x 3.0

Wrench

Size

10 mm

13 mm

16 mm

18 mm

21 mm

24 mm

27 mm

30 mm

34 mm

36 mm

46 mm

METRIC SERIES

TORQUE

CHART

8.8

Metric

Grade 8.8

Coarse Thread

Marking on Head

Metric 8.8

Metric 10.9

N-m

8

20

39

68

109

169

234

330

451

571

1175 lbs-ft

6

15

29

50

80

125

172

244

332

421

867

N-m

11

27

54

94

151

234

323

457

623

790

1626 lbs-ft

8

20

40

70

111

173

239

337

460

583

1199

Metric Bolt Head

Identification

10.9

Metric

Grade 10.9

Fine Thread

Marking on Head

Metric 8.8

Metric 10.9

N-m

8

21

41

75

118

181

263

367

495

623

1258 lbs-ft

6

16

30

55

87

133

194

270

365

459

928

N-m

11

29

57

103

163

250

363

507

684

861

1740 lbs-ft

8

22

42

76

120

184

268

374

505

635

1283

Typical Washer

Installations

Bolt

Lock Washer

Flat Washer lbs-ft

120

171

240

420

14

27

49

78

669

1020

SAE 8

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.0

10 x 1.25

12 x 1.25

14 x 1.5

16 x 1.5

18 x 1.5

20 x 1.5

22 x 1.5

24 x 2.0

30 x 2.0

N-m

18

37

67

106

163

232

325

569

907

1383

8/9/00

45 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/ 8 1/2 5/ 8 3/4 7/ 8

IN

MM

1

25

2

50

3

75

4

100

5

125 150

6 7

175

Metric Bolt Thread Sizes

8 MM 10MM 12MM 14MM 16MM 1 8 MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE ....................American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV ....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW .............................................................. Clockwise

F .......................................................................Female

FT .............................................................. Full Thread

GA .....................................................................Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................ Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC ............................. Joint Industry Council 37° Flare

LH ................................................................. Left Hand

LT ...........................................................................Left

m ........................................................................ Meter mm ............................................................... Millimeter

M ..........................................................................Male

MPa......................................................... Mega Pascal

N ......................................................................Newton

NC...................................................... National Coarse

NF ...........................................................National Fine

NPSM..................... National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF .........National Pipe Tapered Swivel Female

ORBM ...........................................O-Ring Boss - Male

P........................................................................... Pitch

PBY...................................................... Power-Beyond psi ......................................... Pounds per Square Inch

PTO..................................................... Power Take Off

QD.................................................... Quick Disconnect

RH.............................................................. Right Hand

ROPS........................... Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ........................................................................Right

SAE.......................... Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF...........................................................Unified Fine

UNS ..................................................... Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 46

Assembly

Dealer Set-up Instructions 28

Gearbox

Fill Gearbox 29

Install

Chain Shielding 29

Driveshaft 29

Front Offset Links 28

Front Roller 31

Quick Hitch Kit 30

Rear Caster Arm

Rear Offset Link

29

29

Top Link 29

Uncrate Mower 28

Dealer Check List

Delivery (Dealer’s Responsibility) 32

Pre-Delivery (Dealer’s Responsibility) 32

Dealer Delivery Check List

32

Dealer Pre-Delivery Check List

32

Dealer Service

Blade Spindle

Repair 21

Blocking Method 21

Gearbox

Assemble 24

Disassemble 24

Install 25

Remove 24

Repair 22

Seal Installation 22, 24

Seal Replacement 22

Vertical Shaft Repair 24

Install Drive Sheave 25

Universal Joint

Assembly 27

Disassembly 26

Repair 26

Gearbox Oil Fill

29

General

Abbreviations 46

Bolt Size Chart 46

Bolt Torque Chart 45

General Information 4

General information 4

Introduction 2

Obtaining Replacement Manuals 2

Product Registration 2

Specifications 4

Warranty

Product 49

Replacement Parts 48

Operation

10

Adjustment

Cutting Height 11

Cutting Height Chart 11

INDEX

Tractor Top Link 11

Attach Mower to Tractor 10

Check List

Owner Pre-Operation (Owners Responsi bility) 14

Front Caster Wheel Interference Check 12

Front Roller 12

Operating

On Uneven Terrain 13

Technique 12

Tips 13

Removing Mower from Tractor 13

Tractor Stability 10

Owner Service

Belt

Install 17

Replace 16

Blade

Install 17

Service 17

Blocking Method 15

Chain Shielding 17

Lubrication

Driveshaft 17

Information 15

Points 17

Parts

Parts Index 33

Safety

Blocking Method 15, 21

Dealer Check List

Delivery (Dealer’s Responsibility) 32

Pre-Delivery (Dealer’s Responsibility) 32

Owner Check List

Owner Pre-Operation (Owners Responsi bility) 14

Safety & Instructional Decals 8

Safety Rules 5, 6, 7

Safety Symbols Explained 2

Service

Install Blades 18

Remove Blades 17

Service Blades 17

Sharpen Blades 17

Spindle Repair

Assemble Spindle 22

Disassemble Spindle 21

Remove Spindle 21

Trouble Shooting

19

Belt Conditions 20

Mowing Conditions 19

(Rev. 6/06/2018)

MAN0260 (8/6/2004)

Index 47

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine TM

Zero-Turn Mowers and Woods Boundary TM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of

WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this

Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product.

THERE ARE NO

OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE

SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS

WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS

SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY

IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

WOODS ®| A Blount International Brand

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061 USA

800-319-6637 tel

800-399-6637 fax woodsequipment.com

©2017 Woods Equipment Company. All rights reserved. Woods ® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 1/3/2017)

WARRANTY

All Models Except Mow’n Machine TM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________

Part or

Condition

Warranted

From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE

PRODUCT TO THE ORIGINAL PURCHASER.

All current model backhoes, loaders and mounts (except 3-pt. SAF-T-LOK  mounts) are warranted for two (2) years from the date of delivery to the original purchaser. The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.

Warranty does not cover any misuse or abusive conditions that could cause premature wear or damage to attachment or tractor.

The warranty periods for specific parts or conditions are listed below:

Model Number

Duration (from date of delivery to the original purchaser)

Gearbox components

All units invoiced after 4/30/2012

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,

DS12.50, TS14.60, DS1440, TS1680, DS8.30, DS10.40, DS8.50, DSO8.50, DS10.50, DSO10.50,

DBH5.30, DBH6.30

BW12, BW15, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X

BW10.50, BW10.50Q, BW15.50, BW15.50Q, BW10.60, BW10.60Q, BW15.60, BW15.60Q,

BW10.70, BW10.70Q, BW15.70, BW15.70Q

BW240X, BW240XHD, BW1620X, BW2400X

RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, S30CD, TC/

R74, TC/R68, TC/R60, TBW144, TBW180, TBW204, TSG50, S12ED, S15ED, S18ED, S20ED,

TPD25, TPD35, TPD65, TPD95

6 years

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, RC3.5, RC4, RC5, RC6

3 years (1 year if used in rental or commercial applications)

Blade spindles

RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.

This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by

WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.

THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS

MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY

OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of





800-319-6637 tel


F-3079 (Rev. 7/31/2017)

PART NO.

MAN0260





800-319-6637 tel


© 2018 Woods Equipment Company. All rights reserved. Woods ® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders. Specifications subject to change without notice.

No results