Woods RC5 RC-Series Single-spindle Cutter Operator's Manual

ROTARY CUTTER

RC3.5

RC4

RC5

RC6

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model:

_______________________________

Date of Purchase:

_____________________

Serial Number:

(see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/25/2016)

MAN1048 (4/16/2014)

TABLE OF CONTENTS

INTRODUCTION2

SPECIFICATIONS4

GENERAL INFORMATION4

ONLINE SAFETY VIDEO5

SAFETY RULES7-9

SAFETY DECALS10-11

OPERATION12

OWNER SERVICE17

TROUBLE SHOOTING21

DEALER SERVICE22

VIATIONS44

RANTY46

BACK COVER

DEALER CHECK LISTS28

ASSEMBLY INSTRUCTIONS30

INDEX TO PARTS LISTS35

BOLT TORQUE CHART43

BOLT SIZE CHART & ABBRE -

INDEX45

REPLACEMENT PARTS WAR -

PRODUCT WARRANTYINSIDE

!

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a alguien que si lo lee para que le traduzca las medidas de seguridad.

Introduction 3

SPECIFICATIONS

3-Point Hitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Category 1

Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2" - 9"

Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treated Alloy Steel

Blade Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCW

Tractor PTO RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540

Universal Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Category 3

Side Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Gauge

Tailwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4" x 16"

RC3.5

Cutting Width

Overall Width

Weight (Approximate)

Blade Speed (Feet per minute)

3.5’

46.3"

360 lbs

11,460

Gearbox 1:1.93

Recommended Maximum Tractor HP 15 - 40

RC4

4’

52.3"

410 lbs

13,100

1:1.93

15 - 40

RC5

5’

61.3"

494 lbs

13,620

1:1.69

20 - 50

RC6

6’

73.3"

575 lbs

14,340

1:147

20 - 50

GENERAL INFORMATION

WARNING

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It fur nishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were cur rent at the time of printing, but due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment, facing the direction of forward travel. Blade rotation is counterclockwise as viewed from the top of the cutter.

4 Introduction

MAN1048 (4/16/2014)

Safety Video Order Form

BE SAFE!

BE ALERT!

BE ALIVE!

BE TRAINED

Before Operating Mowers!

Safety Training

Does Make a Difference.

ASSOCIATION OF

EQUIPMENT

MANUFACTURERS

Watch a Mower Safety Video Online

The AEM (Association of Equipment Manufacturers) offers a safety training video, Industrial and Agricultural Mower Safety Practices . The

22-minute video can be viewed online for free at TheAEMStore, https://youtu.be/uEWXsDqhDq0

It reinforces the proper procedures to follow while operating your mowing equipment. The video does not replace the information contained in the

Operator’s Manual, so please review this manual thoroughly before operating your new mowing equipment.

Safety Video Online Form (Rev. 1/09/2018)

Safety 5

Also, available from the Association of Equipment Manufacturers:

A large variety of training materials (ideal for groups) are available for a nominal charge from AEM. Following is a partial list:

●

Training Package for Rotary Mowers/Cutters-English

Contains: DVD & VHS (English)

Guidebook for Rotary Mowers/Cutters (English)

AEM Industrial/Agricultural Mower Safety Manual (English)

AEM Agricultural Tractor Safety Manual (English)

●

Training Package for Rotary Mowers/Cutters-English/Spanish

Contains: DVD & VHS (English/Spanish)

Guidebook for Rotary Mowers/Cutters (English/Spanish)

AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)

AEM Agricultural Tractor Safety Manual (English/Spanish)

AEM training packages are available through:

AEM at: www.aem.org

or

Universal Lithographers, Inc.

Email: [email protected]

800-369-2310 tel

866-541-1668 fax

6 Safety

Safety Video Online Form (Rev. 1/09/2018)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven tion are dependent upon the awareness, con cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attach ments, and all controls. Do not allow anyone to operate this equipment without proper instruc tions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed.

Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Connect PTO driveline directly to power unit

PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drive lines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

 Inspect chain, rubber, or steel band shielding before each use. Replace if damaged.

 Remove accumulated debris from this equip ment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if dam aged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires, front trac tor weights or front loader. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Do not allow bystanders in the area when oper ating, attaching, removing, assembling, or servic ing equipment.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property.

Single Spindle Cutter LD/MD (Rev. 10/27/2006)

Safety 7

SAFETY RULES


• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet

(92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

 Never direct discharge toward people, animals, or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Do not operate PTO during transport.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

MAINTENANCE


 Before working underneath, disconnect drive line, raise cutter, and block cutter securely. Hydrau lic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way.



 Do not allow bystanders in the area when oper ating, attaching, removing, assembling, or servic ing equipment.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment com ponents has stopped before approaching for ser vice.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if dam aged.

8 Safety


SAFETY RULES


STORAGE

 Keep children and bystanders away from stor age area.

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.




Safety 9

SAFETY & INSTRUCTIONAL DECALS


Replace Immediately If Damaged!

SERIAL NUMBER PLATE - PN 1033176

PN 20106

RED REAR REFLECTOR 4.5"

PN 1006682

DANGER DANGER

ROTATING BLADES AND

THROWN OBJECTS

Do not put hands or feet under or into mower when engine is running.

Before mowing, clear area of objects that may be thrown by blade.

Keep bystanders away.

Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN CAUSE

SERIOUS INJURY OR DEATH.

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

All driveline guards, tractor and equipment shields in place

Drivelines securely attached at both ends

Driveline guards that turn freely on driveline

1006682-A

10 Safety

MAN1048 (4/16/2014)

SAFETY & INSTRUCTIONAL DECALS


Replace Immediately If Damaged!

WARNING

CRUSHING AND PINCHING HAZARD

Be extremely careful handling various parts of the machine.

They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

Operate tractor controls from tractor seat only.

Do not stand between tractor and implement when tractor is in gear.

Make sure parking brake is engaged before going between tractor and implement.

Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD

RESULT IN SERIOUS INJURY OR DEATH.

PN 1006681

PN 1004114

DANG ER

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

1004114

PN 33347 DANGER

PN 18864

GUARD MISSING.

DO NOT OPERATE.

DANGER

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

Read Operator's Manual (available from dealer) and follow all safety precautions.

Keep all shields in place and in good condition.

Operate mower from tractor seat only.

Lower mower, stop engine and remove key before dismounting tractor.

Allow no children or untrained persons to operate equipment.

Do not transport towed or semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY CAN

RESULT IN INJURY OR DEATH.

GUARD MISSING.

DO NOT OPERATE.

33347E

DANGER

WARNING

FALLING OFF CAN RESULT IN BEING RUN OVER.

Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in "locked up" position at all times.

Buckle Up! Keep seat belt securely fastened.

Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

Before working underneath, follow all instructions and safety rules in operator's manual and securely block up all corners of equipment with jack stands.

Securely blocking prevents equipment from dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT

IN SERIOUS INJURY OR DEATH.

WARNING

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause equipment failure and personal injury.

1006681

MAN1048 (4/16/2014)

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United

States and Canada call 1-800-319-6637.

Safety 11

OPERATION

The operator is responsible for the safe operation of the cutter. The operator must be properly trained.

Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 7 through page 11.

This standard-duty cutter is designed for grass and weed mowing and shredding.

Recommended mowing speed for most conditions is from 2 to 5 mph.

DANGER



(92 m).


WARNING

 Never allow riders on power unit or attachment.

 Keep bystanders away from equipment.


 Operate tractor PTO at 540 RPM. Do not exceed.

CAUTION

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, set parking brake, remove key, inspect, and repair any damage before resuming operation.

12 Operation


TRACTOR STABILITY

WARNING

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires, front trac tor weights or front loader. Weigh the tractor and equipment. Do not estimate.

Figure 1 . Tractor Stability

ATTACHING CUTTER TO TRACTOR

WARNING


CAUTION

■ Make sure driveline will not bottom out at the shortest length and that it has at least 1/3 overlap at the longest length.

■ With cutter adjusted to transport position, set upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised.

MAN1048 (4/16/2014)

Figure 2 . Standard Hitch and Quick Hitch Configurations

Standard Hitch (See Figure 2)

1.

Position tractor 3-point arms over the hitch pins and secure.

2.

Connect the tractor top link to the cutter A-frame using the upper holes and the appropriate hardware. The break link must be placed in the lower holes of the A-frame.

3.

For subcompact tractors, it may be necessary to position the break link pivot in the front location.

Quick Hitch

1.

Break link pivot must be located in rear location.

2.

Install quick hitch sleeves over hitch pins and secure with Klik pin.

3.

Attach tractor with the quick hitch to the cutter and secure according to the quick hitch manufacturer’s instuctions.

INSTALLATION AND REMOVAL

OF DRIVELINE (TRACTOR PTO)

To Install:

Pull locking collar back and at the same time push driveline onto tractor PTO shaft until locking device engages.

To Remove:

Hold driveline into position, pull locking collar back, and slide driveline off tractor PTO shaft.

MAN1048 (4/16/2014)

Figure 3 . Lock Collar

DRIVELINE ATTACHMENT

Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline. Raise and lower cutter to determine maximum and minimum dis tance between the tractor PTO shaft and the gearbox input shaft. If the distance is too large, the driveline will be too short for proper engagement. If distance is too small, the driveline may bottom out in operation and damage the cutter or tractor.

The driveline length must be sufficient to provide at least 1/3 driveline length of engagement during opera tion. There must be at least 4 inches of engagement at the cutter’s lowest possible point of operation. The driveline must not bottom out when raised to the maxi mum height possible.

If driveline is too short, please call your Woods dealer for a longer driveline.

If driveline is too long, please follow the instructions for shortening the driveline.

Operation 13

SHORTENING DRIVELINE

1.

Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft.

2.

Separate driveline into two halves and connect them to the tractor PTO and gearbox.

3.

Place driveline halves parallel to one another to determine how much to shorten the driveline.

DP4

Figure 6 . Cut Shield

6.

Place the cutoff portion of the shield against the end of the shaft and use as a guide. Mark and cut the shaft.

DP2

Figure 4 . Drive Halves Placed Parallel

4.

Measure from end of the upper shield to the base of the bell on the lower shield (A). Add 1-9/16" to dimension (A). See Figure 5.

A

1-9/16"

DP3

Figure 5 . Determine Shield Length

5.

Cut the shield to the overall dimension.

DP5

Figure 7 . Cut Shaft to Length

7.

Repeat step 6 for the other half of the drive.

8.

File and clean cut ends of both drive halves.

Do not use tractor if proper driveline engagement can not be obtained through these methods.

Connect driveline to tractor PTO shaft, making sure the spring-activated locking collar slides freely and locks driveline to PTO shaft.

NOTICE

■ If attaching with quick hitch, the distance between the tractor PTO and gearbox input shaft will increase. Please follow the steps as you would for a 3-point hitch to insure proper engagement.

14 Operation

MAN1048 (4/16/2014)

DRIVELINE INTERFERENCE CHECK

1.

Check for clearance between driveline and cutter deck.

2.

Slowly lift cutter and observe driveline. If clearance between driveline and cutter deck is less than 1 inch, shorten top link or limit upper travel of lower hitch arms. Refer to tractor operator's manual for instructions.

CUTTING HEIGHT ADJUSTMENT

WARNING


■ Avoid low cutting heights. Striking the ground with blades produces one of the most damaging shock loads a cutter can encounter. Allowing blades to contact ground repeatedly will cause damage to cutter and drive.

1.

Level cutter from side to side. Check by measuring from cutter frame to the ground at each side skid.

2.

Adjust, using tractor 3-point arm leveling device.

NOTE: Keep the front of cutter slightly lower than rear for best mowing.

3.

Control cutting height with tractor 3-point arms, rear tailwheel adjustment.

4.

To raise rear of cutter, move tailwheel arm down.

5.

To raise front of cutter, raise tractor 3-point arms.

The cutting height is the distance between the blade and the ground. The blades are approximately 1.25" above the side skid. To check cutting height, do the fol lowing: a) Select a cutting height; as an example, for an approximate cutting height of 3", set the side skid above the ground:

3" Desired cutting height

- 1.25" Distance blade cutting edge is above side skid

= 1.75" b) Adjust the front-to-rear attitude from 1/2" to 3/4" higher than the front.

6.

Adjust top link to provide 1.2" of clearance between break link and rear lift arms. See Figure 8. The clearance will allow cutter to float over uneven terrain.

SHREDDING MATERIAL

For shredding, set the cutter lower at rear. Determine how much lower to set the rear by experimenting in dif ferent situations.

MAN1048 (4/16/2014)

Figure 8 . Cutting Height Adjustment

Operation 15

OPERATING TECHNIQUE

1.

Power for operating the cutter is supplied by the tractor PTO. Operate PTO at 540 rpm. Know how to stop the tractor and cutter quickly in an emergency.

2.

Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox. With PTO engaged, raise PTO speed to 540 rpm and maintain throughout cutting operation.

Gearbox protection is provided by a slip clutch with replacement fiber disc or a shear bolt. The slip clutch is designed to slip and the shear bolt will shear when excessive torsion loads occur.

3.

Move slowly into material. Adjust tractor ground speed to provide a clean cut without lugging the tractor engine. Use a slow ground speed for better shredding.

Proper ground speed will depend on the terrain and the material’s height, type, and density.

Normally, ground speed will range from 2 to 5 mph.

Tall, dense material should be cut at a low speed; thin, medium-height material can be cut at a faster ground speed.

4.

Always operate tractor PTO at 540 rpm to maintain proper blade speed and to produce a clean cut.

5.

Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area. When this occurs, reduce your ground speed but maintain PTO at 540 rpm.

The lower ground speed will permit grass to rebound partially.

STORAGE

WARNING

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

 Keep children and bystanders away from stor age area.

16 Operation

PRE-OPERATION CHECK LIST

OWNER’S RESPONSIBILITY

___ Review and follow all safety rules and safety decal instructions on page 7 through page 11.

___ Check that equipment is properly and securely attached to tractor.

___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove.

___ Set tractor PTO at 540 rpm.

___ Lubricate all grease fitting locations. Make sure

PTO shaft slip joint is lubricated.

___ Check to be sure gear lube runs out the small check plug on side of gearbox.

___ Check that all hardware is properly installed and secured.

___ Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation.

___ Check that shields and guards are properly installed and in good condition. Replace if dam aged.

___ Check cutting height, front-to-rear attitude, and top link adjustment.

___ Place tractor PTO and transmission in neutral before starting engine.

___ Inspect area to be cut and remove stones, branches, or other hard objects that might be thrown and cause injury or damage.

MAN1048 (4/16/2014)

OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.

For your protection, read and follow the safety informa tion in this manual

WARNING


CAUTION

 If you do not understand any part of this manual and need assistance, see your dealer.


BLOCKING METHOD

WARNING


 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death. Follow Oper ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

To minimize the potential hazards of working under neath the cutter, follow these procedures.

1.

Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter. Install a minimum of four jackstands (shown by X s in Figure 9) under the cutter before working underneath unit.

Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cutter to fall.

2.

Consider the overall stability of the blocked unit.

Just placing jackstands underneath will not ensure your safety.

The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

3.

With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

4.

If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

5.

Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

LUBRICATION INFORMATION

1.

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

2.

See Figure 9 for lubrication points and frequency of lubrication based on normal operating conditions.

Severe or unusual conditions may require more frequent lubrication.

3.

Use a lithium grease of #2 consistency with a

MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun.

One good pump of most guns is sufficient when the lubrication schedule is followed.

Gearbox Lubrication

1.

For gearbox, use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or -5 in gearboxes.

2.

Fill gearbox until oil runs out the side plug on gearbox. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1.

Lubricate the driveline slip joint every eight operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2.

Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

3.

Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

MAN1048 (4/16/2014)

Owner Service 17

X

= JACKSTAND PLACEMENT

1. Front U-joint . . . . . . . . . . . . .8 hrs

2. Slip joint (apply grease to inner shaft). . . . . .8 hrs

3. Rear U-joint . . . . . . . . . . . . .8 hrs

4. Gearbox. . . . . . . . . . . . . . . .Daily

5. Tailwheel pivot tube . . . . . . .8 hrs

6. Tailwheel . . . . . . . . . . . . . . .8 hrs

7. Plastic shield bearings . . . . .8 hrs

Figure 9 . Jackstand Placement and Lubrication Points

BLADE SERVICING

Blade Removal

(Figure 10)

NOTICE

■ If blade pin is seized in crossbar and extreme force will be needed to remove it, support crossbar from below to prevent gearbox damage.

1. Crossbar

2. Blade

3. Blade pin

4. Lock washer

5. 1-1/8 NF Jam nut

Figure 10 . Blade Assembly

1.

Disconnect driveline from tractor PTO.

2.

Raise cutter and block securely (see Figure 9).

3.

Align crossbar (1) with blade access hole in the cutter frame. Remove blade pin nut (5) and lock washer (4). Carefully drive pin (3) out of crossbar.

4.

Rotate crossbar (8) and repeat for opposite blade.

Blade Installation

(Figure 10)

CAUTION

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

■ Crossbar rotation is counterclockwise when looking down on cutter. Be sure to install blade cut ting edge to lead in counterclockwise rotation.

NOTICE

■ Always replace or sharpen both blades at the same time.

1.

Inspect blade pin (3) for nicks or gouges, and if you find any, replace the blade pin.

2.

Insert blade pin through the blade (2). Blade should swivel on blade pin; if it doesn’t, determine the cause and correct.

18 Owner Service

MAN1048 (4/16/2014)

3.

Align crossbar (1) with blade access hole in cutter frame. Apply a liberal coating of Never Seez

®

or equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. Push blade pin through crossbar.

4.

Insert lock washer (4) and nut (5) through blade access hole in deck. Install on blade pin (3) and tighten to 450 lb-ft using a 1-11/16" socket.

NOTE: Blade should be snug but should swivel on pin without having to exert excessive force.

Blade Sharpening

NOTICE

■ When sharpening blades, grind the same amount on each blade to maintain balance.

Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause struc tural cracks to cutter.

1.

Sharpen both blades at the same time to maintain balance. Follow original sharpening pattern.

2.

Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3.

Do not sharpen back side of blade.

3.

Mark outer plates of slip-disc clutch as shown in

Figure 12.

4.

Securely attach implement to the tractor and start the tractor.

5.

Engage PTO for several seconds then quickly disengage it.

6.

Turn tractor off and remove key.

7.

The friction lining plates should have "slipped".

Check the marks placed on the outer plates of the slip-disc clutch in step 3 to make sure this is the case.

8.

If clutch does not slip, check assembly for oil, grease and debris. Clean if necessary.

9.

Reassemble clutch and tighten bolts no more than

1/8 of a turn at a time until desired setting of 1.26" is reached.

10.

If excessive slippage continues, check lining plates for excessive wear. They are 1/8" thick when new and should be replaced after 1/32" of wear to ensure proper operation.

Figure 11 . Blade Sharpening

SLIP CLUTCH ADJUSTMENT

The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction.

A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation:

1.

Turn off tractor engine and remove key.

2.

Loosen nuts on springs until the springs can rotate freely, yet remain secure on the bolts.

MAN1048 (4/16/2014)

Figure 12 . Slip Clutch Assembly


DRIVELINE SHEAR BOLT REPLACEMENT

NOTICE

■ Always use approved 1/2" NC x 3" grade 2 shear bolt as a replacement part. Using a hardened bolt or shear pin may result in damage to driveline or gearbox.

1.

Remove damaged shear bolt (7).

2.

Rotate driveline (6) to align holes in yoke and shaft.

Install shear bolt and secure with lock nut (8).

1. Clutch shield

2. 5/16 NC x 3/4 Cap screw

3. 5/16 Lock washer

4. 5/16 Flat washer

5. Retaining ring

Figure 13 . Shear Bolt Driveline Assembly

SHIELDING REPAIR

DANGER



(92 m).


20 Owner Service

Rear Band

Inspect rear band each day of operation and replace if bent, cracked or broken.

Rubber Shielding

Inspect rubber shielding each day of operation and replace if cracked or broken.

Optional Chain Shielding

Inspect chain shielding each day of operation and replace any broken or missing chains as required.

CLEANING

After Each Use

●

●

●

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Inspect machine and replace worn or damaged parts.

Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage

●

●

●

●

●

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

Inspect machine and replace worn or damaged parts.

Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

See Safety Decals section for location drawing.

MAN1048 (4/16/2014)

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM

Grass cut lower in center of swath than at edge

POSSIBLE CAUSE

Height of cutter lower at rear or front

Streaking conditions in swath

Material discharges from cutter unevenly; bunches of material along swath

Conditions too wet for mowing

Blades unable to cut that part of grass pressed by path of tractor tires

Dull blades

Material too high and too much material

Grass wet

Rear of cutter too low, trapping material under cutter

Shear bolt sheared

SOLUTION

Adjust cutter height and attitude so that cutter rear and front are within

1/2" of same height.

Allow grass to dry before mowing.

Slow ground speed of tractor but keep engine running at full PTO

RPM. Cutting lower will help.

Sharpen or replace blades.

Reduce ground speed but maintain 540 RPM at tractor PTO or make two passes over material.

Raise cutter for the first pass and lower to desired height for the second and cut at 90° to first pass.

Raise rear of cutter high enough to permit material to discharge but not so high as to cause conditions listed above.

Allow grass to dry before mowing.

Slow ground speed of tractor but keep engine running at full PTO

RPM. Cutting lower will help.

Adjust cutter height and attitude.

Install new shear bolt.

Cutter will not cut

(Shear bolt drive only)

Cutter will not cut all the time

(Slip clutch drive only)

Slip clutch slipping Adjust slip clutch according to instructions in Slip Clutch

Adjustment, page 19.

MAN1048 (4/16/2014)


DEALER SERVICE

The information in this section is written for dealer ser vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

WARNING

 Before working underneath, disconnect drive line, raise cutter, lock in transport position, and block cutter securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.


CAUTION


GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any repair. Many steps are dependent on each other.

1.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

NOTE: Repair to this gearbox is limited to replac ing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Pur chasing a complete gearbox is more economical.

2.

Inspect gearbox for leakage and bad bearings.

Leakage is a very serious problem and must be corrected immediately. Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma tex

®

Aviation 3D Form-A-Gasket or equivalent.

22 Dealer Service

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improp erly installed seal will leak.

1.

Clean area in housing where seal outer diameter

(OD) seats. Apply a thin coat of Permatex.

2.

Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3.

Lubricate gear shaft and seal lips.

4.

Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5.

Carefully press seal into housing, avoiding distortion to the metal seal cage.

1. Seal

2. Pipe or tube

3. Seal seat

4. Casting

Pipe or tube must press at outer edge of seal.

Incorrect

Installation

Figure 14 . Seal Installation

MAN1048 (4/16/2014)

SEAL REPAIR

(Figure 15)

Vertical Shaft Seal Repair

1.

Disconnect and remove the rear driveline from the gearbox.

2.

Remove vent plug (24) and siphon gear lube from housing through this opening.

3.

Remove crossbar (see Crossbar Removal, page

25 ).

4.

Remove output cap (16) and output seal (13) by removing four cap screws (12) and washers (11).

Replace with new seal (see Seal Installation, page 22 ).

Vertical seal should be recessed in output cap.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

5.

Secure output cap (16) on to bottom of gearbox using four cap screws (12) and lock washers (11).

NOTE: Make sure output gasket (17) and (18) are in place.

6.


7.

Remove and replace any seal damaged in installation.

Horizontal Seal Leak Repair

1.

Disconnect and remove the rear driveline from the gearbox.

2.

Remove vent plug (24) and siphon gear lube from housing through this opening.

3.

Remove input cap (2) and input seal (6) by removing six cap screws(12) and washers (11).

Replace with new seal (refer to Seal Installation, page 22 ).

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

4.

Secure input cap (2) on to front of gearbox using six cap screws (12) and washers (11).

NOTE: Make sure input gasket (8) and (9) are in place.

5.


1.

Housing

2.

Input cap

3.

Ball bearing

4.

Input seal

5.

Retaining ring

6.

Input seal

7.

Retaining ring

8.

Input gasket (0.30 mm)

9.

Input gasket (0.13 mm)

10.

Bearing spacer

11.

M10 Lock washer

12.

M10 x 1.5 x 25 Cap screw

13.

Output seal

14.

1" - 14 Slotted flange nut

15.

Cotter pin

16.

Output cap

17.

Output gasket (0.30 mm)

18.

Output gasket (0.13 mm)

19.

Shim kit

20.

Output gear

21.

Ball bearing

22.

Retaining ring

23.

Input gear

24.

Vent plug

MAN1048 (4/16/2014)

Figure 15 . Cast/Crown Top Gearbox Assembly

Dealer Service 23

DISASSEMBLE GEARBOX

(FIGURE 15)

1.

Remove vent plug (24) of gearbox and pour out remaining gear oil.

2.

Support housing in vise with the input shaft in a horizontal position.

3.

Remove the six cap screws (12) and washers (11) from the input cap.

4.

Tap shaft with a hammer side to side to loosen the cap from the housing. Once the cap is loose, pry the cap out of the housing. Please note that the cap, cap bearing, seal, shaft and gear will all come out with the cap.

5.

With this cap, shaft and gear assembly removed from the gearbox, remove retaining ring (22).

6.

Remove oil seal (6) from input cap.

7.

Support cap and press shaft through the gear.

Once the shaft and gear are separated from the cap, remove retaining ring (7) from cap. Cap bearing can now be removed.

8.

Remove input gaskets from the housing face and cap.

9.

Support housing in a vise with the output shaft in a horizontal position.

10.

With the hub/stump jumper/crossbar, castle nut, cotter pin already removed, remove the four cap screws (12), lock washers (11) and output cap

(16).

11.

Remove output gaskets (17) and (18).

12.

Push output shaft and pinion (20) down and remove ball bearing (3), output bearing spacer

(10), retaining ring (22), shim (19) and remove output shaft and pinion (20).

13.

Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side.

Forged gear surfaces are rough when new. Check that wear pattern is smooth.

14.

Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat.

Resurface any damage with emery cloth.

15.

Inspect housing and caps for cracks or other damage.

REASSEMBLE GEARBOX

(FIGURE 15)

1.

Clean housing, paying specific attention to areas where gaskets will be installed.

2.

Wash housing and all components thoroughly.

Select a clean area for gearbox assembly. Replace all seals, bearings, and gaskets. All parts must be clean and lightly oiled before reassembling.

3.

Slide ball bearing (3) on to output shaft and pinion

(20). Place against gear and secure with retaining ring (22).

24 Dealer Service

4.

Install shim (19) in output housing bore. Push output shaft and pinion (20), ball bearing (3) and retaining ring (22) into housing until ball bearing (3) seats flat against the shim in housing socket.

5.

Insert output bearing spacer (10) and ball bearing

(3) over output shaft until it seats against inside roller bearing (3).

6.

Secure output cap (16) with the new output seal

(13) installed to bottom of gearbox housing using the four 10mm X 1.5 X 25 cap screws (12) and lock washers (11).

NOTE: Be sure output gaskets (17 and 18) are in place. Use RTV silicone on gaskets for a leak free seal. Apply grease to output seal (13) lip for easy installation.

7.

Place ball bearing (21) at back of housing and press in socket using a round tube of the correct diameter and a hand press until fully seated.

8.

Press new ball bearing (3) into cap (2) socket by using a round tube of the correct diameter and hand press until fully seated.

9.

Install retaining ring (7) into input cap (2) to retain the bearing (3).

10.

Install retaining ring (23) onto input shaft (4) in the groove next to the spline. Press shaft (4) through the bearing (3) that is installed in input cap (2) until retaining ring is fully seated against bearing (3).

11.

Install input gear (23) onto input shaft (4) making sure it is seated against bearing (3). Install retaining ring (22) over the spline on input shaft (4) and make sure it is fully seated against the gear face.

12.

Install input shaft, cap, and gear assembly into housing using one each input gasket (8) and one each input gasket (9). Using a rubber hammer, tap the end of the input shaft until the cap face is fully seated against the gaskets and housing face.

13.

Check that the gear backlash is between 0.006” and 0.016”. The backlash can be increased or decreased by adding or removing gaskets between the input cap and housing. Once the backlash is correct add RTV silicone to the input cap face.

Install six each bolts (12) and six each washers

(11) to secure input cap assembly.

14.

Slide input seal (6) onto input shaft (4) and press into housing flush with front using a tube of correct diameter. Be careful not to damage seal lip.

15.

Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

16.

Remove gearbox from water and dry off with compressed air. With the gearbox placed in the operating position add SAE 80W of 90W EP oil

MAN1048 (4/16/2014)

until it runs out of back level hole threads. Install level plug and breather plug (24). Tighten all plugs.

CROSSBAR REMOVAL

1.

It is necessary to gain access to bottom side of cutter for crossbar removal. See OWNER

SERVICE, page 18 .

NOTE: You will need to use either the puller screw

(Item 6, Figure 17) or a small hydraulic jack to remove the crossbar.

2.

To make crossbar removal easier, remove blades as shown in Figure 16.

1. Crossbar

2. Blade

3. Blade pin

4. Lock washer

5. 1-1/8 NF Jam nut

Figure 16 . Blade Removal

3.

Remove cotter pin and castle nut from bottom of crossbar, Figure 17.

4.

Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.

Position tube assembly (5) with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal.

6.

For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad

(4) in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.

For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90-degrees. Use care to prevent bend ing crossbar during removal.

MAN1048 (4/16/2014)

1. Clevis

2. 5/8 NC x 4 Cap screw

3. 5/8 NC Hex nut

4. Pad assembly

5. Tube assembly

6. Screw assembly

7. Puller link

Figure 17 . Crossbar Removal


CROSSBAR INSTALLATION

1.

Using emery cloth (220 or finer), remove surface rust, Loctite

®

and foreign material from hub, splined gearbox, vertical shaft, and crossbar as shown in Figure 18.

UNIVERSAL JOINT REPAIR

1. Yoke

2. Cup and bearing

3. Snap ring

4. Journal cross

Figure 18

2.

Install crossbar (2) on splined shaft. Install castle nut and cotter pin. Torque nut to 200 lbs-ft

3.

Install the blades using existing hardware. Torque blade pin nut to 450 lbs-ft.

Figure 20 . Universal Joint Parts Breakdown

U-Joint Disassembly

1.

Remove external snap rings from yokes in four locations as shown in Figure 21.

Figure 21 . Remove Snap Ring

2.

With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 22.

Figure 19

26 Dealer Service

Figure 22 . Remove Cups

MAN1048 (4/16/2014)

3.

Clamp cup in vise as shown in Figure 23 and tap on yoke to completely remove cup from yoke.

Repeat Step 2 and Step 3 for opposite cup.


4.

Place universal cross in vise as shown in Figure 24 and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

U-Joint Assembly

1.

Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings.

Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2.

Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible.

Tapping the yoke will help.

3.

Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 25. Install snap ring and repeat on opposite cup

4.

Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

5.

Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension.

Repeat until both yokes move in all directions without restriction.


MAN1048 (4/16/2014)

Figure 25 . Install Cups




DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

NOTICE

■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Fill Gearbox, page 33). Failure to service will result in damage to gearbox.

Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer.

The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed.

___ Check all bolts to be sure they are properly torqued.

___ Check that all cotter pins are properly installed and secured.

___ Check that PTO shaft is properly installed.

___ Check that gearbox is properly serviced and seals are not leaking.

___ Check and grease all lubrication points as identi fied in , Lubrication Information, page 17 .

___ Check that blades have been properly installed.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments.

Describe the options available for this cutter and explain their purpose.

___ Explain importance of lubrication to customer and point out lubrication points on cutter.

___ Present Operator's Manual and request that cus tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Point out all guards and shielding. Explain their importance and the safety hazards that exist when not kept in place and in good condition.

___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Explain to customer that when equipment is transported on a road or highway, safety devices should be used to give adequate warning to oper ators of other vehicles.



28 Dealer Check Lists

MAN1048 (4/16/2014)

NOTES

MAN1048 (4/16/2014)

Dealer Check Lists 29

DEALER SET-UP INSTRUCTIONS

Assembly of this cutter is the responsibility of the

Woods dealer. It should be delivered to the owner com pletely assembled, lubricated, and adjusted for normal cutting conditions.

The cutter is shipped partially assembled. Assembly will be easier if aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located in the Bolt Torque Chart, page

43 .

Complete Dealer Check Lists, page 28 when you have completed the assembly.

DANGER


• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must

ASSEMBLY

be stopped when anyone comes within 300 feet

(92 m).


WARNING


CAUTION


6

3

1. A-Frame bar

2. Upper mounting hardware

3. Break link

4. Lift arm

5. Break link pivot hardware

6. Shield

7. Tailwheel

8. Rubber belting

9. Tailwheel bracket

9

4

1

30 Assembly

2

Figure 26 . Shipping Configuration

7

5

8

MAN1048 (4/16/2014)

DISASSEMBLE SHIPPING UNIT

(FIGURE 26)

Remove cutter from pallet or wood block.

Remove all parts that are zip tied to cutter.

ASSEMBLE CUTTER

(FIGURE 27)

Remove cap screws and flange lock nuts that are securing Lift Arms (4) and Break Links (3) to cutter.

Remove cap screws and flange lock nuts that are securing Tailwheel Bracket (9) to cutter.

Remove Upper Mounting Hardware (2) from A-Frame

Bars (1).

1. A-Frame bar

2. .75 x 1.25 x 3.0 Sleeve

3. Break link

4. Lift arm

5. .626 x 1.00 x 1.26 Sleeve

6. .33 mm Flat washer

7. Tailwheel

8. Rubber belting

9. Tailwheel bracket

10. Belting bar

11. 3/8 NC x 1-1/4 Carriage bolt

12. 3/8 NC Flange lock nut

13. 3/4 NC x 5-1/2 Cap screw

14. 3/4 NC Lock nut

15. 5/8 NC x 2-1/2 Cap screw


17. 1/2 NC x 2 Cap screw

18. 1/2 NC x 1-1/2 Cap screw


20. Spirol pin

Figure 27 . Cutter Assembly

1.

Attach Tailwheel Bracket (9) and Lift Arms (4) to cutter rail using 1/2 NC x 2 cap screws (17) and 1/2

NC flange lock nuts (19).

2.

Select desired height adjustment holes and secure

Tailwheel Bracket (9) with 1/2 NC x 1-1/2 cap screws (18) and 1/2 NC flange lock nuts (19).

3.

Rotate A-Frame Bars (1) up and attach Break

Links (3), Sleeve (2) to lower hole in top of A-

Frame Bars (1) using 3/4 NC x 5-1/2 cap screw

(13) and 3/4 NC lock nut (14).

MAN1048 (4/16/2014)

4.

Rotate Lift Arms (4) upward and attach to Break

Links (3) using Sleeves (5), 5/8 NC x 2-1/2 cap screws (15), and 5/8 NC flange lock nuts (16). See

Attaching Cutter to Tractor, pg. 12 for adjustments.

5.

Attach Rubber Belting (8) and Belting Bar (10) to front of cutter using 3/8 NC x 1-1/4 carriage bolts

(11) and 3/8 NC flange lock nuts (12). (Omit if installing optional chain shielding).

6.

Secure Tailwheel (7) to Tailwheel Bracket (9) using

33 mm washer (6) and spirol pin (20).

Assembly 31

INSTALL DRIVELINE

(FIGURE 28)

Select either the standard shear bolt or optional slip clutch driveline.

1. Clutch shield

2. 5/16 NC x 3/4 Cap screw

3. 5/16 Lock washer

4. 5/16 Flat washer

5. Retaining ring

6. Shear bolt driveline

7. 1/2 NC x 3 Cap screw GR2

8. 1/2 NC Lock nut

9. Slip clutch driveline

10. 1/2 NC x 3 Cap screw GR8

Figure 28 . Shear Bolt and Slip Clutch Assembly

Shear Bolt Driveline

NOTICE

■ A grade 2 bolt must be used for the shear bolt to provide gearbox protection.

1.

Position clutch shield (1) against gearbox. Secure using cap screw (2), lock washers (3), and flat washers (4). Torque hardware to 12 lbs-ft.

2.

To prevent seal damage, carefully push driveline(6) onto gearbox input shaft until it contacts the gearbox housing.

3.

Place retaining ring (5) in slot on input shaft and snap into place.

4.

Align the holes in the driveline (6) yoke and gearbox input shaft. Install and tighten shear bolt

(7) and nut (8).

5.

Lubricate rear driveline half and install front driveline half.

32 Assembly

Driveline Slip Clutch

NOTICE

■ A grade 8 bolt must be used to attach clutch driveline to gearbox.

A new slip clutch, or one that has been in storage over the winter, may seize.

1.

Before operating slip clutch, make sure it will slip.

Refer to Slip Clutch Adjustment, page 19 .

2.

Position clutch shield (1) against gearbox. Secure using cap screw (2), lock washers (3), and flat washers (4). Torque hardware to 12 lbs-ft.

3.

Install driveline (9) onto gearbox input shaft and secure with bolt (10) and nut (8).

4.

Lubricate rear driveline half and install front driveline half.

MAN1048 (4/16/2014)

INSTALL SAFETY SHIELDING

Chain Shielding (Optional)

DANGER



(92 m).


The optional chain shielding assemblies are ready for installation when you receive them.

1.

Refer to Front & Rear Chain Shielding, page 42, and attach as shown by inserting the bolts from inside the cutter frame out through the shielding.

2.

Install hardware as shown in the parts drawing.

FILL GEARBOX

NOTICE

■ Gearbox is not filled at the factory. Prior to deliv ery to customer, make sure gearbox is filled only half-full with 80W or 90W API GL-4 or GL-5 gear lube. Use side plug to remove any excess oil.

1.

Remove solid plug and discard.

2.

Make sure vent plug hole is clear.

3.

Fill gearbox until oil runs out the side plug on gearbox. Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of

GL-4 or GL-5.

4.

Install vent plug. Use pipe sealant or thread tape on threads. Plug is shipped in the manual tube.

MAN1048 (4/16/2014)

Assembly 33

NOTES

34 Assembly

MAN1048 (4/16/2014)

PARTS INDEX

Rotary Cutters:

RC3.5, RC4, RC5, RC6

MAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

GEARBOX/BLADE/DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 38

GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

DRIVELINES:

SHEAR BOLT DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SLIP CLUTCH DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

FRONT & REAR CHAIN SHIELDING (OPTIONAL) . . . . . . . . . . . . . . . 42

REPLACEABLE SKID SHOES (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 42

MAN1048 (4/16/2014)

Parts 35

MAIN ASSEMBLY

36 Parts

MAN1048 (4/16/2014)

MAIN ASSEMBLY PARTS LIST

REF PART QTY DESCRIPTION

1 1038319

1038327

1037873

1037913

2 1037922

1037870

3 1037864

4 1037865

1 Rear band - RC3.5

1 Rear band - RC4



1 Tailwheel bracket - RC3.5, RC4

1 Tailwheel bracket - RC5, RC6

2 A-frame bar

2 Break link

5 1038318

1038325

1037866

1037912

2 Lift arm - RC3.5

2 Lift arm - RC4



6

7

27140 1 Sleeve, 3/4 x 1-1/4 x 3

66661 2 Sleeve, .626 x 1.00 x 1.26

8

9

10

11

29281 2 Sleeve, 7/8 x 1-1/8 x 19/32 HT

33661 2 Cat 1 Mounting pin (w/ nut & lock

1026530

1037876 washer)

1 Manual tube

2 Rubber belt - RC3.5

1037877

1037878

1037879

12 1038320

1038326

1037874

1037914

13 1028815

2 Rubber belt - RC4



2 Belt bar - RC3.5

2 Belt bar - RC4



1 Tailwheel clevis


21

22

23

24

14 1019636 1 4 x 8 Rim & Laminated tire

15 1030522 1 Hub 4-bolt

16 1030524 2 Bushing, flanged .990 x 1.394 x .98

20 14562 * 2 5/16 NC X 2 HHCS GR5

14139 *

40775

6697 *

20973 *

2

1

8

6

5/16 NC Flange lock nut

Spirol pin, 10mm x 65mm

3/8 NC x 1 Carriage bolt GR5

3/8 NC x 1-1/4 Carriage bolt GR5

29

30

31

32

33

25 14350 * 14 3/8 NC Flange lock nut

26 300300 4 1/2 NC x 1 HHCS GR5

27

28

3379 *

3699 *

2

2

1/2 NC x 1-1/2 HHCS GR5

1/2 NC x 2 HHCS GR5

*

11900 *

4

4

1/2 Flat washer

1/2 NC Flange lock nut

941 * 2 5/8 NC x 2-1/2 HHCS GR5

19025 * 2 5/8 NC Flange lock nut

29315 * 1 3/4 NC x 5-1/2 HHCS GR5

34

35

2371 * 1 3/4 NC Lock nut

28539 * 2 7/8 Standard flat washer

36 1030523 1 M24 x 2 Axle bolt

37 1032105 1 M24 x 2.0P Slotted nut

38 * 1 33mm x 56mm x 4mm Washer

40 1038353 1 Complete decal set‘

41 1038354 1 English safety decal set

42 1038355 1 Spanish safety decal set

* Standard hardware; obtain locally

MAN1048 (4/16/2014)

Parts 37

GEARBOX/BLADE/DRIVE ASSEMBLY

REF PART

2

3

1 1038350

1038352

1038351

1002048

1038330

1037896

1037850

4 1037893KT

1037892KT

5

57189KT

1015831

6

7

1037883

1037884

1037885

1038322

1038323

1038324

QTY DESCRIPTION

1 Gearbox - RC3.5, RC4 (See pg 39)

1 Gearbox - RC5 (See pg 39)

1 Gearbox - RC6 (See pg 39)

1 Clutch shield

1 Crossbar assembly - RC3.5

1 Crossbar assembly - RC4

1 Crossbar assembly - RC5, RC6

1 Blade, 1/2 x 3 x 14.0 CCW - RC3.5, RC4

1 Blade, 1/2 x 3 x 20.5 CCW - RC5

1 Blade, 1/2 x 3 x 26.5 CCW - RC6

2 Blade pin, .75 x 1.5 x .38 (includes itesm

12 & 13)

1 Shear bolt drive, RC3.5 (See pg 40)

1 Shear bolt drive, RC4, RC5 (See pg 40)

1 Shear bolt drive, RC6 (See pg 40)

1 Slip clutch drive, RC3.5 (See pg 41)

1 Slip clutch drive, RC4, RC5 (See pg 41)

1 Slip clutch drive, RC6 (See pg 41)


8 15345

9 1037875

10 19024

1 Retaining ring, .05 x 1.38

1 Vent plug

4 5/8 NC x 1-3/4 HFS GR5

11

12


15668 * 2 1.15 x 1.85 x .281 Lock washer

13 15667 * 2 1-1/8 NF Jam nut

14 1018331 * 1 1" - 14 Slotted flange nut

15

16

17

18

--------1 Cotter pin

6096 * 4 5/16 NC x 3/4 HHCS GR5

2472 * 4 5/16 Lock washer

4378 * 4 5/16 Flat washer

19

20

15349 *

765 *

1

1

1/2 NC x 3 Shear bolt GR2

1/2 NC Lock nut

21 1024632 * 1 1/2 NC x 3 HHCS GR8 (slip clutch only)

* Standard hardware, obtain locally

38 Parts

MAN1048 (4/16/2014)

GEARBOX ASSEMBLY (CAST/CROWN TOP)

10

11

12

7

8

9

3

4

5

6

1

2

REF PART

A 1038350

QTY

1

DESCRIPTION

Gearbox RC3.5, RC4

1038352 1 Gearbox - RC5

1038351 1 Gearbox - RC6

----1 Housing

1038356 1 Input cap

1018326 3 Ball bearing

----1 Input shaft

15345 1 Retaining ring, .05 x 1.38

58815 1 Input seal

----1 Retaining ring

1038358 A/R Input gasket (0.30mm)

1038359 A/R Input gasket (0.13mm)

----1 Bearing spacer

----10 M10 Lock washer

----10 M10 x 1.5 x 25 Cap screw

MAN1048 (4/16/2014)

REF PART

17

18

19

20

21

13

14

15

16

22

23

24

QTY DESCRIPTION

1018328 1 Output seal

1018331 1 1" - 14 Slotted flange nut

----1 Cotter pin

1038357 1 Output cap

1018329 A/R Output gasket (0.30mm)

1018330 A/R Output gasket (0.13mm)

1032963 1 Shim kit (.20mm)

----1 Output gear

1018325 1 Ball bearing

----3 Retaining ring

----1 Input gear

1037875 1 Vent plug

A/R As Required

Parts 39

SHEAR BOLT DRIVELINE ASSEMBLY

40 Parts


A 1037883 1 Complete driveline - RC3.5

1037884 1 Complete driveline - RC4, RC5

1037885 1 Complete driveline - RC6

1 1038360 2 Complete collar yoke C12 1-3/8 - 6

2 1038361 2 Cross & bearing kit

3 1038362 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1038364 1 Inner cone fix ring

9 1038365 1 Lock collar repair kit

10 1038366 1 Shear bolt yoke

11 1038367 1 Flexible pin

12 1038368 1 Inner tube yoke

13 1038369 1 Shield complete - RC3.5

1038370 1 Shield complete - RC4, RC5

1038371 1 Shield complete - RC6

14 1038372 1 Outer yoke & tube (must be cut to length)

15 1038373 1 Inner yoke & tube (must be cut to length)

MAN1048 (4/16/2014)

SLIP CLUTCH DRIVELINE ASSEMBLY

MAN1048 (4/16/2014)

23

24

25

26

18

19

20

21

22

14

15

16

17

10

11

12

13

3

4

5

9

1

2

REF PART QTY

A 1038322 1 Complete drive -

DESCRIPTION

RC3.5

1038323 1 Complete drive - RC4, RC5

1038324 1 Complete drive - RC6

1038360 2 Complete collar yoke C12 1-3/8 - 6

1038361 2 Cross & bearing kit

1038362 1 Outer cone fix ring

30922 6 Protection fixing ring

1038364 1 Inner come fix ring

1038365 1 Lock collar repair kit

1038375 1 Complete slip clutch

1038376 8 Spring

1038377 1 Flanged yoke

1038378 1 Bushing

1038379 2 Friction disk

1038380 1 Special hub F10

1038381 1 Pressure plate

1038382 1 End plate

1028786 8 Bolt & nut M10 x 85

1038367 2 Flexible pin

1038383 1 Outer yoke tube

1038368 1 Inner tube yoke

1038384 1 Shield complete - RC3.5

1038385 1 Shield complete - RC4, RC5

1038386 1 Shield complete - RC6

1038372 1 Outer yoke & tube (must be cut to length)

1038373 1 Inner yoke & tube (must be cut to length)

1024632 1 1/2 NC x 3 Hex Head Cap Screw, GR8

765 1 1/2 NC Hex lock nut

Parts 41

FRONT AND REAR CHAIN SHIELDING (OPTIONAL)

42 Parts

REF QTY

7

8

5

6

3

4

1

2

9

10

AR

AR

2

2

1

1

1

1

PART

RC3.5

PART

RC4

PART

RC5

PART

RC6

DESCRIPTION

1037930 1037934 1037938 1037942 Right front chain plate

1037931 1037935 1037939 1037943 Left front chain plate

1037932 1037936 1037940 1037944 Right rear chain plate

1037933 1037937 1037941 1037945 Left rear chain plate

4765

4763

4765

4763

4765

4763

4765 1/4 - 4 Link chain

4763 1/4 - 3 Link chain

1003643 1003643 1003644 1003646 .243 Dia. Bent pin

1003638 1003639 1003642 57249 .234 Dia. Bent pin

6697*

14350*

6697*

14350*

6697*

14350*

6697* 3/8 NC x 1 Carriage bolt GR5

14350* 3/8 NC Flange lock nut

AR As Required


REPLACEABLE SKID SHOES (OPTIONAL)


A 1038335

1 1038336

2

3

1

2

Kit, bolt-on skid shoes

Skid shoe

21636 6 Bolt, 3/8 x 1-1/4 clipped head plow



MAN1048 (4/16/2014)

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

A

SAE SERIES

TORQUE

CHART

SAE Grade 2

(No Dashes)

SAE Bolt Head

Identification

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

A

Diameter

(Inches)

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

Wrench

Size

7/16"

1/2"

9/16"

5/8"

3/4"

13/16"

15/16"

1-1/8"

1-5/16"

1-1/2" lbs-ft

55

78

110

192

6

12

23

36

306

467

SAE 2

N-m

75

106

149

261

8

17

31

48

416

634

MARKING ON HEAD

SAE 5 lbs-ft

85

121

170

297

10

19

35

55

474

722

N-m

115

164

230

403

13

26

47

75

642

979

A

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.25

10 x 1.5

12 x 1.75

14 x 2.0

16 x 2.0

18 x 2.5

20 x 2.5

22 x 2.5

24 x 3.0

30 x 3.0

Wrench

Size

10 mm

13 mm

16 mm

18 mm

21 mm

24 mm

27 mm

30 mm

34 mm

36 mm

46 mm

METRIC SERIES

TORQUE

CHART

8.8

Metric

Grade 8.8

Coarse Thread

Marking on Head

Metric 8.8

Metric 10.9

N-m

8

20

39

68

109

169

234

330

451

571

1175 lbs-ft

6

15

29

50

80

125

172

244

332

421

867

N-m

11

27

54

94

151

234

323

457

623

790

1626 lbs-ft

8

20

40

70

111

173

239

337

460

583

1199

Metric Bolt Head

Identification

10.9

Metric

Grade 10.9

Fine Thread

Marking on Head

Metric 8.8

Metric 10.9

N-m

8

21

41

75

118

181

263

367

495

623

1258 lbs-ft

6

16

30

55

87

133

194

270

365

459

928

N-m

11

29

57

103

163

250

363

507

684

861

1740 lbs-ft

8

22

42

76

120

184

268

374

505

635

1283

Typical Washer

Installations

Bolt

Lock Washer

Flat Washer lbs-ft

120

171

240

420

14

27

49

78

669

1020

SAE 8

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.0

10 x 1.25

12 x 1.25

14 x 1.5

16 x 1.5

18 x 1.5

20 x 1.5

22 x 1.5

24 x 2.0

30 x 2.0

N-m

18

37

67

106

163

232

325

569

907

1383

8/9/00

43 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN

MM

1

25

2

50

3

75

4

100

5

125 150

6 7

175

Metric Bolt Thread Sizes

8MM 10MM 12MM 14MM 16MM 18MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE ....................American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV ....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW .............................................................. Clockwise

F .......................................................................Female

FT .............................................................. Full Thread

GA .....................................................................Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................ Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC ............................. Joint Industry Council 37° Flare

LH ................................................................. Left Hand

LT ...........................................................................Left

m ........................................................................ Meter mm ............................................................... Millimeter

M ..........................................................................Male

MPa......................................................... Mega Pascal

N ......................................................................Newton

NC...................................................... National Coarse

NF ...........................................................National Fine

NPSM..................... National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF .........National Pipe Tapered Swivel Female

ORBM ...........................................O-Ring Boss - Male

P........................................................................... Pitch

PBY...................................................... Power-Beyond psi ......................................... Pounds per Square Inch

PTO..................................................... Power Take Off

QD.................................................... Quick Disconnect

RH.............................................................. Right Hand

ROPS........................... Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ........................................................................Right

SAE.......................... Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF...........................................................Unified Fine

UNS ..................................................... Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 44

ASSEMBLY

Dealer Set-Up Instructions 30

DEALER CHECK LISTS

Delivery (Dealer’s Responsibility) 28

Pre-Delivery (Dealer’s Responsibility) 28

DEALER SERVICE

Crossbar

Installation 26

Removal 25

Gearbox Maintenance 22

Horizontal Leak Repair 23

Seal Installation 22

Seal Replacement 22

Vertical Shaft Repair 23

Gearbox Repair

Disassemble Gearbox 25 , 29

Reassemble Gearbox 26 , 29 , 30

Reinstall Gearbox 26

Remove Gearbox 25 , 29

Universal Joint

Assembly 27

Disassembly 26

Repair 26

GENERAL

Abbreviations 44

Bolt Size Chart 44

Bolt Torque Chart 43

General Information 4

Introduction 2

Obtaining Replacement Manuals 2

Product Registration 2

Specifications 4

Table of Contents 3

Warranty

Product 46

Replacement Parts 47

OPERATION

Adjustments

Attitude 15

Check Chains 16

Cutting Height 15

Shredding 15

MAN1048 (4/16/2014)

INDEX

Attaching Cutter to Tractor

Attachment 12

Quick Hitch 13

Driveline

Attachment 13

Interference Check 15

PTO Installation & Removal 13

Shortening 14

Mowing Speed 12

Operating Technique 16

Pre-Operation Check List (Owner’s Responsibility)

16

Storage 16

Tractor Stability 12

OWNER SERVICE

Blade

Installation 18

Removal 18

Servicing 18

Sharpening 19

Blocking Method 17

Cleaning

After Each Use 20

Periodically or Before Extended Storage 20

Driveline Shear Bolt Replacement 20

Lubrication Information 17

Driveline 17

Gearbox 17

Lubrication Chart 18

Shielding Repair 20

Slip Clutch Adjustment 19

Troubleshooting 21

PARTS

Index to Parts Lists 35

SAFETY

Check Lists

Delivery (Dealer’s Responsibility) 28

Pre-Delivery (Dealer’s Responsibility) 28

Pre-Operation (Owner’s Responsibility) 16

Online Safety Video 5

,

6

Safety & Instructional Decals 10

,

11

Safety Rules 7

,

8

,

9

Safety Symbols Explained 2

Index 45

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine TM

Zero-Turn Mowers and Woods Boundary TM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of

WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this

Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product.

THERE ARE NO

OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE

SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS

WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS

SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY

IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

WOODS ®| A Blount International Brand

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061 USA

800-319-6637 tel

800-399-6637 fax woodsequipment.com

©2017 Woods Equipment Company. All rights reserved. Woods ® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 1/3/2017)

WARRANTY

All Models Except Mow’n Machine TM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________

Part or

Condition

Warranted

From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE

PRODUCT TO THE ORIGINAL PURCHASER.

All current model backhoes, loaders and mounts (except 3-pt. SAF-T-LOK  mounts) are warranted for two (2) years from the date of delivery to the original purchaser. The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.

Warranty does not cover any misuse or abusive conditions that could cause premature wear or damage to attachment or tractor.

The warranty periods for specific parts or conditions are listed below:

Model Number

Duration (from date of delivery to the original purchaser)

Gearbox components

All units invoiced after 4/30/2012

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,

DS12.50, TS14.60, DS1440, TS1680, DS8.30, DS10.40, DS8.50, DSO8.50, DS10.50, DSO10.50,

DBH5.30, DBH6.30

BW12, BW15, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X

BW10.50, BW10.50Q, BW15.50, BW15.50Q, BW10.60, BW10.60Q, BW15.60, BW15.60Q,

BW10.70, BW10.70Q, BW15.70, BW15.70Q

BW240X, BW240XHD, BW1620X, BW2400X

RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, S30CD, TC/

R74, TC/R68, TC/R60, TBW144, TBW180, TBW204, TSG50, S12ED, S15ED, S18ED, S20ED,

TPD25, TPD35, TPD65, TPD95

6 years

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, RC3.5, RC4, RC5, RC6

3 years (1 year if used in rental or commercial applications)

Blade spindles

RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.

This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by

WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.

THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS

MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY

OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of

WOODS ®| A Blount International Brand



Oregon, Illinois 61061 USA

800-319-6637 tel


F-3079 (Rev. 7/31/2017)

PART NO.

MAN1048

Woods Equipment

A Blount International Company



Oregon, Illinois 61061

800-319-6637 tel


© 2018 Woods Equipment Company. All rights reserved. Woods ® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders. Specifications subject to change without notice.

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