DEWALT DCS361B 7-1/4-in-Amp 20-Volt Max Single Bevel Sliding Compound Cordless Miter Saw Installation Guide

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INSTRUCTION MANUAL INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE
GUIDE D'UTILISATION GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE
MANUAL DE INSTRUCCIONES USAR EL PRODUCTO.
DEWALI
DCS361
7-1/4" (184 mm) 20 V Max* Cordless Sliding Compound Miter Saw
Scie à onglet composé coulissante sans fil 184 mm (7-1/4 po), 20 V max*
Sierra ingleteadora compuesta deslizante inalambrica de 184 mm
(7-1/4") de 20 V Max*
FINAL PRINT SIZE: 8-1/2 x 11°
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
ADANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
4s WARNING: Indicates a potenfialy hazardous sifuation which, if not avoided, could
result in death or serious injury.
JA CAUTION: indicates a potentially hazardous sifuation which, if not avoided, may
result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided,
may resuif in property damage.
© +
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258).
© WARNING: To reduce the risk of injury, read the instruction manual
Important Safety Instructions
WARNING! Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure fo follow all instructions fisted
below may result in electric shock, fire and/or serous injury
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The fem “power too!” in the wamings refers fo your mains-operafed (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
al Keep work area clean and well lit. Cluttered or dark areas invite accidents.
5) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust Fower fools creale sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you fo lose control.
2) ELECTRICAL SAFETY
al Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Linmodifed plugs
and matching outiets will reduce nisk of electric shock.
bl Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased nsk of electric shock if your body 5
earthed or grounded.
с) Do not expose power tools to rain or wet conditions. Water enfering a power fool will
increase the nsk of electric shock
dl Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suifable for outdoor use reduces the risk of electnc shock.
1 If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and Use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inaftenfion while operating power tools may
result in señous persona ni).
E) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hardhat, or hearing profection used
for appropriate conditions will reduce persona! inunes.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Camying power fools with your finger on the swifch or energizing power fools that have the
switch on invites accidents.
dl Remove any adjusting key or wrench before turning the power tool on. À wrench
or a Key (eff attached to a rotating part of the power fool may result in personal injury.
gl Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected sifuations.
fl Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jeweiry or long hair can be caught
in moving parts.
q If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Usa of dust collection can
reduce dust-related hazards.
fl Do not let familiarity gained from frequent use of tools allow you to become
complacent and ignore tool safety principles. A careless action can cause severe
injuny within a fraction of a second.
4) POWER TOOL USE AND CARE
al Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which i was designed.
E) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
cl Disconnect the plug from the power source and/or the battery pack from the
power fool before making any adjustments, changing accessories, or storing
power fools. Such preventive safety measures reduce the risk of starting the power tool
accidentally:
ad) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions fo operate the power tool.
Power tools are dangerous in the hands of untrained users.
el Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's
operation. If damaged, have the power fool repaired before use. Many accidents
are caused by poorly maintained power tools.
fl Keep cutting tools sharp and clean. Properly maintained cutting fools with sharp
cutting edges are less likely fo bind and are easier to control.
q Use the power tool, accessories and tool bits efc., in accordance with these
instructions taking into account the working conditions and the work fo be
performed. Use of the power too! for operations different from those intended could result
in a hazardous situation.
5) BATTERY TOOL USE AND CARE
al Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of baftery pack may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
с) When battery pack is not in use, keep it away from other metal objects like paper
clips, coins, keys, nails, screws or other small metal objects that can make a
connection from one terminal to another. Shorting the batfary terminals together may
cause bums or a fire.
dl Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause imitation or bums.
e Do not use a battery pack or tool that is damaged or modified. Damaged or
modified batteries may exhib unpredictable behavior resulting in fire, explosion or mek of
nun
1 Do not expose a battery pack or tool to fire or excessive temperature. Exposure fo
fire or temperature above 130 °C may cause explosion.
9) Follow all charging instructions and do not charge the battery pack or tool
outside the temperature range specified in the instructions. Changing improperly ог
af temperafures outside the specified range may damage the battery and increase the risk
of fire.
6) SERVICE
al Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool 5 maintained.
b} Never service damaged battery packs. Service of baftary packs should only be
performed by the manufacturer or authorized service providers.
Safety Instructions for Miter Saws
al Miter saws are intended to cut wood or wood-like products, they cannot be
used with abrasive cut-off wheels for cutting ferrous material such as bars, rods,
studs, etc. Abrasive dust causas moving parts such as the lower guard to jam. Sparks
from abrasive cutting will bum the lower guard, the kerf insert and offer plastic parts.
bl Use clamps fo support the workpiece whenever possible. If supporting the
workpiece by hand, you must always keep your hand at least 6" (152 mm) from
either side of the saw blade. Do not use this saw to cut pieces that are too small
to be securely clamped or held by hand. If your hand is placed foo close fo the saw
blade, there is an increased mak of injury from blade contact.
c) The workpiece must be stationary and clamped or held against both the fence
and the table. Do not feed the workpiece into the blade or cut “freehand” in any
way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
dl Push the saw through the workpiece. Do not pull the saw through the workpiece.
To make a cut, raise the saw head and pull it out over the workpiece without
cutting, start the motor, press the saw head down and push the saw through the
workpiece. Cutting on the pull stroke is ikely to cause the saw blade fo climb on fop of
the workpiece and violently throw the blade assembly towards the operator.
e) Never cross your hand over the intended line of cutting either in front or behind
the saw blade. Supporting the workpiece “cross handed” [e. holding fhe workpiece fo
the right of the saw blade with your leff hand or vice versa 15 very Cangerous.
ñ Do not reach behind the fence with either hand closer than 6" (152 mm) from
either side of the saw blade, to remove wood scraps, or for any other reason
while the blade is spinning. The proximity of fhe spinning saw blade fo your hand may
not be obvious and yoL may be senousiy infurad.
ql Inspect your workpiece before cutting. If the workpiece is bowed or warped,
clamp it with the outside bowed face toward the fence. Always make certain that
there is no gap between the workpiece, fence and table along the line of the cut.
Bent or warped workpieces can twist or shift and may cause binding on the spinning saw
blade white cutting. There should be no nails or foreign objects in the workpiece.
hi Do not use the saw until the table is clear of all tools, wood scraps, efc., except
for the workpiece. Small debris or loose pieces of wood or other objects that contact the
revolving blade can be thrown with high speed.
iI Cut only one workpiece at a time. Stacked muffipie workpieces cannot be adequately
clamped or braced and may bind on the blade or shift during cutting.
iI Ensure the miter saw is mounted or placed on a level, firm work surface before
use. A level and firm work surface reduces the risk of the miter saw becoming unsfabie.
K) Plan your work. Every time you change the bevel or miter angle setting, make
sure the fence will not interfere with the blade or the guarding system. Without
fuming the tool "ON" and with no workpiece on the table move the saw blade through
a complete simulated си? to assure there will be no interference or danger of cutting the
fence.
| Provide adequate support such as fable extensions, saw horses, etc. for a
workpiece that is wider or longer than the table top. Workpieces longer or wider than
the miter saw table can tip if nof securaly supported. If the cut-off piece or workpiece fips,
it can fifi the lower guard or be thrown by the spinning blade.
ml Do not use another person as a substitute for a table extension or as additional
support. Unstable support for the workpiece can cause the blade to bind or the workpiece
to shift during the cutting operation pulling vou and the helper info the spinning blade.
nl The cut-off piece must not be jammed or pressed by any means against the
spinning saw blade. i confined, i.e. using length stops, the cut-off piece could get
wedged against the blade and thrown violently:
o) Always use a clamp or a fixture designed to properly support round material such
as rods or tubing. Foods have a tendency fo roll while being cut, causing the blade to
“bite” and pull the work with your hand into the blade.
pl Let the blade reach full speed before contacting the workpiece. This wil reduce the
nsk of the workpiece being thrown.
q If the workpiece or blade becomes jammed, tum the miter saw off. Wait for
all moving parts to stop and disconnect the plug from the power source and/
or remove the battery pack. Then work to free the jammed material. Continued
sawing with a jammed workpiece could cause loss of control or damage lo the miter saw.
rl After finishing the cut, release the switch, hold the saw head down and wait for
the blade to stop before removing the cut-off piece. Reaching with your hand near
the coasting blade is dangerous.
Ss) Hold the handle firmly when making an incomplete cut or when releasing the
switch before the saw head is completely in the down position. The braking action
of the saw may cause the saw head fo be sudden pulled downward, causing à risk Of
ry.
Additional Safety Rules for Miter Saws
AWARNING: Do not insert the batteny into the unit until complete instructions are read and
understood.
DO NOT OPERATE THIS MACHINE until it is completely assembled and installed
according to the instructions. A machine incomectly assembled can cause seous injury
о OBTAIN ADVICE from your supenisor, instructor, or another qualified person if vou are
not thoroughly familiar with the operation of this machine. Knowledge is safety.
» FOLLOW ALL WIRING CODES and recommended electrical connections ho prevent
shock or electrocution. Protect electric supply fine with at least a 15 ampere fime-delay
fuse or a circuit breaxer.
e MARE CERTAIN the blade rotates in the comect direction. The teeth on the blade should
paint in the direction of rofation as marked on the saw:
TIGHTEN ALL CLAMP HANDLES, knobs and levers prior to operation. Loose clamps
can cause parts or the workpiece fo be thrown at high speeds.
BE SURE all blade and biade clamps are clean, recessed sides of blade clamps are
against blade and arbor screw is lightened securely: Loose or improper blade clamping
may result in damage to the saw and possible personal injury:
DO NOT OPERATE ON ANYTHING OTHER THAN THE DESIGNATED VOLTAGE for
the saw. Overheating, damage to the tool and personal injuny may occur
DO NOT WEDGE ANYTHING AGAINST THE FAN to hold the motor shaft. Damage fo
tool and possible personal injuny may occur
NEVER CUT METALS or masonry. Either of these can cause the carbide fips to Пу off the
blade at high speeds causing serous niu:
NEVER HAVE ANY PART OF YOUR BODY IN LINE WITH THE PATH OF THE SAW
BLADE. Personal injury will occur.
NEVER APPLY BLADE LUBRICANT TO A RUNNING BLADE. Appling lubricant
could cause your hand fo move into the blade resulting in serous injLiry.
DO NOT place either hand in the blade area when the saw is connected to the power
source. Inadvertent blade activation may result in serous injury:
NEVER REACH AROUND OR BEHIND THE SAW BLADE. A blade can cause serous
PUN
DO NOT REACH UNDERNEATH THE SAW unless it is unplugged and tumed off.
Contact with saw blade may cause personal injury
SECURE THE MACHINE TO A STABLE SUPPORTING SURFACE. \ibrafion can
possibly cause the machine fo slide, walk, or tip over, causing serious injury.
USE ONLY CROSSCUT SAW BLADES recommended for miter saws. For best results,
do not use carbide tipped biades with hook angles in excess of à degrees. Do not use
blades with deep guiliefs. These can deflect and contact the guard, and can cailse damage
to the machine and/or serous nun:
USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this fool fo
prevent damage to the machine and/or serous injury:
INSPECT BLADE FOR CRACKS or other damage prior fo operation. A cracked or
damaged blade can come apart and pieces can be thrown at high speeds, causing
serious infury. Replace cracked or damaged blades immediately.
CLEAN THE BLADE AND BLADE CLAMPS prior fo operation. Cleaning the blade
and blade cilamps allows you fo check for any damage to Ihe blade or blade clamps. A
cracked or damaged blade or blade clamp can come apart and pieces can be thrown at
high speeds, causing senous nun:
DO NOT USE WARPED BLADES. Check to see if the blade runs true and is free from
vibration. A vibrating blade can cause damage fo the machine and/or serous Iniury.
DO NOT use lubricants or cleaners (particulariy spray or aerosol) in the vicinity of the
plastic guard. The polycarbonate maternal used in the guard is subject to attack by certain
chemicals.
KEEP GUARD IN PLACE and in working order.
ALWAYS USE THE KERF PLATE AND REPLACE THIS PLATE WHEN DAMAGED.
Small chip accumulation under the saw may телеге ми the saw blade or may cause
instabiity of workpiece when cutting.
USE ONLY BLADE CLAMPS SPECIFIED FOR THIS TOOL to prevent damage to the
machine and'or serious injun:
CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air siofs can
cause the machine to overheat, damaging the machine and possibly causing a short which
Could Cause senous infun
NEVER LOCK THE SWITCH IN THE “ON” POSITIÓN. Severe personal injun may
resul.
NEVER STAND ON TOOL. Sanous injury could occur if the tool is fiipped or if the cutting
tool is unintentionally contacted.
o ADDITIONAL INFORMATION regarding the safe and proper operation of power tools
Le, a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue,
Cleveland, OH 44775-2857 (www powertoolnsiiute.com). Information is also avaiable
from the National Safety Council, 1121 Spring Lake Drive, ftasca, IL 60143-3201. Please
refer fo the Amencan National! Standards Institute ANSI 01.7 Safely Reguirements for
Woodworking Machines and the LLS. Department of Labor OSHA 7970.273 Regulations.
ji WARNING: Cufting plastics, sap coated wood, and other materials may cause melted
maternal fo accumulate on the blade tips and the body of the saw blade, increasing the risk of
blade overheating and binding while cutting.
AWARNING: Always wear proper personal hearing protection that conforms to ANSI
512.6 (53.19) during use. Under some conditions and duration of use, nose from this
product may contribute to hearing loss.
d\ WARNING: ALWAYS use safety glasses. Everyday ses are NOT safety
Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
= ANSI 787.1 eye protection (CANCSA 794.3)
« ANSI 512.6 (53.19) hearing protection,
o NIOSHOSHAMEHA respiratory protection.
JA WARNING: Some dust created by power sanding, sawing, grinding, driling, and other
construction activities contains chemicals known to the State of California fo cause cancer,
birth defects or ofher reproductive hamn. Some examples of these chemicals are:
+ [gad from lead-based painis,
+ crysiafine silica from bricks and cement and offer masonry products, and
« grsenic and chromium from chemically-freafed umber,
Your nsk from these exposures vanes, depending an how often you do this type of work
T0 reduce your exposure fo these chemicals: work in a wall ventilated ares, and work with
approved safefy equipment, such as those dust masks that are specially designed to fitter out
microscopic particles.
« Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling.
and other construction activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust fo get into your mouth, eves, ar lay on the skin
may promafe absorpfion of hamid chemicals.
A WARNING: Lise of this tool can generate and/or disperse dust, which may cause serious
and permanent respiratory or other inure, Aways use MOSHOSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body:
« The label on your fool may include the following symbols. The symbols and their defintions
are as follows:
Voisin volts Aiea, amperes
| FS saavense hertz Won, watts
[LL iii cee minutes or AC....... alternating current
=== or DC... Ofrect current == or AC/DC... alfamating or direct current
(Br Class I Construction MOeucicarcaneneenuenanas no load speed
{grounded [ rated speed
Of Class Il Construction | ® earthing terminal
(double insulated) FT safety alert symbol
ATU eins per minute BPM .enrccanaanaanzzo: beats per minute
IPM. arcade ree: impacts per minute RPM. cei, revolutions per minute
SPM vunrciinasnaass strokes per minute SE coussasusnasss surface feet per minute
For your convenience and safety, the following waming labels are on your miter saw.
ON GUARD: DANGER
DANGER-KEEP AWAY FROM BLADE. PELIGRO
ON UPPER GUARD: пы вые
PROPERLY SECURE BRACKET WITH BOTH SCREWS BEFORE EMER ALEJADO
USE. STLOBSKER DF LA LANE
ON TABLE: (2 PLACES)
ik WARNING: TO REDUCE THE RISK OF INJURY, USER MUST
READ INSTRUCTION MANUAL BEFORE OPERATING MITER
SAW. KEEP HANDS OUT OF PATH OF SAW BLADE. DO
NOT OPERATE SAW WITHOUT GUARDS IN PLACE. CHECK
LOWER GUARD FOR PROPER CLOSING BEFORE EACH USE.
ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. DO
NOT PERFORM ANY OPERATION FREEHAND. CLAMP SMALL PIECES BEFORE
CUTTING. NEVER REACH IN BACK OF SAW BLADE. NEVER CROSS ARMS
IN FRONT OF BLADE. TURN OFF TOOL AND WAIT FOR SAW BLADE TO
STOP BEFORE MOVING WORKPIECE, CHANGING SETTINGS OR MOVING
HANDS. REMOVE BATTERY PACK BEFORE ADJUSTING, CHANGING BLADE
OR SERVICING. TO REDUCE THE RISK OF INJURY, RETURN CARRIAGE TO
THE FULL REAR POSITION AFTER EACH CROSSCUT OPERATION. THINK! YOU
CAN PREVENT ACCIDENTS.
ON BASE: (2 PLACES)
Accessories
WARNING: Since accessones, other than those offered by DEWALT, have not been tested
with this product, use of such accessories with this fool could be hazardous. To reduce the
risk of injury, only DEVVALT recommended accessories should be used with this product.
Recommended accessories for use with your tool area avaiable for purchase from your local
dealer or authorized service center. If you need assistance in locating any accessory for your
tool, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21786,
call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www. .dewalt.com.
Optional Accessories
The following accessories, designed for your saw, may be helpful. In some cases, other locally
obtained work supports, length stops, clamps, etc., may be more appropriate. Use care in
selecting and using accessories.
SAW BLADES: ONLY USE 7-1/4" (184 mm) SAW BLADES WITH 5/8" (16 mm) DIAMETER
ROUND ARBOR HOLES AMD A MAXIMUM KERF OF 2.1 mm. SPEED RATING MUST ВЕ
AT LEAST 4000 RPM. DO NOT USE BLADES WITH DIAMOND-SHAPED ARBOR HOLES.
Mever use a different diameter blade. It will not be guarded properly. Use crosscut blades
only! Do not use blades designed for ripping, combination blades or blades with hook
angles in excess of 7°.
BLADE DESCRIPTIONS
APPLICATION DIAMETER TEETH
General Pumose 7-1/4" (184 mm) 40
Fine Woodcutting 7-1/4" (184 mm) 60
Important Safety Instructions for All Battery Packs
When ordenng replacement battery packs, be sure to include the catalog number and voltage.
Consult the chart at the end of this manual for compatibility of changers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below and then follow charging procedures outlined.
READ ALL INSTRUCTIONS
« Do not charge or use the battery pack in explosive atmospheres, such as in the
presence of flammable lfiquids, gases or dust. Inserting or removing the battery pack
from the charger may ignife the dust or fumes.
« NEVER force the battery pack into the charger. DO NOT modify the battery pack
in any way to fit into a non-compatible charger as battery pack may rupture
causing serious personal injury. Consult the chart af the and of this manual for
compatibility of bafteres and chargers.
« (Charge the baftery packs only in designated DEWALT chargers.
« DO NOT splash or immerse in water or other liquids.
* Do not store or use the tool and battery pack in locations where the temperature
may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in
summer). For best fife store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the trigger switch locked on.
Never tape the trigger switch in the ON position.
ik WARNING: Fire hazard. Never attempt fo open the batten pack for any reason. If the
batten pack case is cracked or damaged, do nof insert into the charger. Do not crush, drop
or damage the batfery pack. Do nof use a battery pack or charger that has received a sharp
biow, been dropped, min over or damaged in any way (e.q., pierced with a nail, Ait with a
hammer, stepped on). Damaged battery packs should be retumed to the service center for
recyciing.
A WARNING: Fire hazard. Do not store or carry the battery pack so that metal
objects can contact exposed battery terminals. For example, do not place the baftery
pack in aprons, pockets, fool boxes, product kit boxes, drawers, etc., with loose nails, screws,
keys, etc. Transporting batteries can possibly cause fires if the battery terminals
inadvertently come in contact with conductive materials such as keys, coins, hand
tools and the like. The US Department of Transportation Hazardous Maternal Regulations
(HMR) actually prohibit transporting bafteres in commerce or on aiplanes (e.q., packed in
sufcases and camy-on luggage! UNLESS they are propery protected from short circuits. So
when transporting individual batfan packs, make sure that the battery terminals are protected
and wal insulated from materais that could contact f£hem and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-lon)
« Do not incinerate the battery pack even if it is severely damaged or is completely
wom out. The battery pack can explode in a fire. Toxic fumes and materials are created
when lithium ion battery packs are bummed.
« ff battery contents come into contact with the skin, immediately wash area with
mild soap and water. If battery liquid gets into Ihe eye, mise water over fhe open eye for
15 minutes or until imation ceases. if medical attention is needed. the battery electroirfe
is composed of a mixture of liquid organic carbonates and iithium salts.
« Contents of opened battery cells may cause respiratory irritation. Provide fresh air.
if symptoms persist, seek medical affention.
ik WARNING: Burn hazard. Battery liquid may be fammable if exposed to spark or flame.
The RBRC™ Seal
The RERCT (Rechargeable Battery Recycling Corporation) Seal on the nickel
cadmium, nickel metal hydride or lithium ion batteries (or battery packs) indicate
that the costs to recycle these batteries (or battery packs) at the end of their
useful life have already been paid by DEWALT. In some areas, it is illegal to place
spent nickel cadmium, nickel metal hydride or lithium ion batteries in the trash or municipal
solid waste stream and the RERCG program provides an environmentally conscious alternative.
RBRC™ in cooperation with DEWALT and other battery users, has established programs in
the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal
hydride or lithium ion batteries. Help protect our environment and conserve natural resources
by retuming the spent nickel cadmium, nickel metal hydride or lithium ion battenes to an
authorized DEWALT service center or to your local retailer for recycling. You may also contact
your local recycling center for information on where to drop off the spent battery.
RERC™ is a registered trademark of the Rechargeable Baftery Recycling Corporation.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating
instructions for battery chargers.
« Before using the charger, read all instructions and cautionary markings on the charger,
baftery pack and product using the batfery pack
dk WARNING: Shock hazard, Do not allow any liquid to gef inside the chamer. Electric shock
may result.
ACAUTION: Eum hazard. To reduce the risk of injury, charge only DEWALT rechargeable
battery packs. Other types of bafteries may overheat and burst resulting in personal injury
and property damage.
NOTICE: Under cerain conditions, with the chamger plugged into the power supply, fhe
charger can be shorted by foreign maternal. Foreign matenals of a conductive nafure, such
as, but not fmited fo, grinding dust, metal chips, steel wool, aluminum fol or any bulidup of
metalïc particles should be kept away from the charger cavities. Aways unpiug the charger
from the power supply when thare is no battery pack in the cavity. Unplug the changer before
attempting fo clean.
* DO NOT attempt to charge the battery pack with any chargers other than the
ones in this manual. The charger and baftery pack are specifically designed fo work
together.
* These chargers are not intended for any uses other than charging DEWALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
« Do not expose the charger to rain or snow.
* Pull by the plug rather than the cord when disconnecting the charger. This wil
reduce the nsk of damage fo fhe electric plug and cord.
« Make sure that the cord is located so that it will not be stepped on, tripped over
or otherwise subjected to damage or stress.
« Do not use an extension cord unless it is absolutely necessary. Lise of improper
extension cord could result in nsk of fire, electric shock or electrocution.
+ When operating a charger outdoors, always provide a dry location and use an
extension cord suitable for outdoor use. Use of a cord sufable for oufdoor use
reduces the risk of electric shock.
« An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop п
line voltage resulting in loss of power and overheating. When using more than one extension
to make up the total length, be sure each individual extension contains at least the minimLm
wire sie The following fable shows the comect size to use depending on cord length and
nameplate ampare rating. If in doubt, use the next heavier gauge. The lower the gauge
number, the heavier the cond.
Minimum for Cord Sets
Ampere Rating
More Mot More
Than Than
0 6
6 10
« Do not place any object on top of the charger or place the charger on a soft
surface that might block the ventilation slots and resuft in excessive infernal
heat. Расе the charger in a position away from any heat source. The charger is venfilafeo
through slots in the fop and the bottom of the housing.
» Do not operate the charger with a damaged cord or plug.
* Do not operate the charger if it has received a sharp blow, been dropped or
otherwise damaged in any way. Take if fo an authornzed service center
* Do not disassemble the charger: fake it fo an authorized service center when
service or repair is required. ncomect reassembly may result in a nsk of СТС shock,
alectrocution or fire.
« Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will nof reduce this risk.
« NEVER attempt to connect 2 chargers together,
« The charger is designed to operate on standard 120 V household electrical power.
Do not attempt to use it on any other voltage. This does not apply fo the vehicular
charger.
Chargers
Your tool uses a DEWALT charger. Be sure to read all
safety instructions before using your charger. Consult
the chart at the end of this manual for compatibility of
chargers and battery packs.
Charging Procedure (Fig. 1)
1. Plug the charger into an appropriate outlet before
inserting the battery pack.
2. Insert the battery pack into the charger, as shown
in Figure 1, making sure the pack is fully seated
in charger. The red (charging) light will blink
continuousky, indicating that the charging process
has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The
pack is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
DCB101, DCB102, DCB103
e] PACKCHARGING — — — — — — —
PACK CHARGED
Е HOT/COLD DELAY — е — ® — © — т — ®
И PROBLEM PACK OR CHARGER 08000000008
DCB107, DCB112, DCB113, DCB115
- PACK CHARGING — — — — — =
[I] PACK CHARGED В E
JI novicoLo DELAY — — —|— §
Charge Indicators
This charger is designed to detect certain problems that can arise. Problems are indicated by
the red light flashing at a fast rate. If this occurs, re-insart the battery pack into the charger. If
the problem persists, try a different battery pack to determine if the charger is working propery.
If the new pack charges comectly, then the orginal pack is defective and should be retuned
to a service center or other collection site for recycling. If the new battery pack dicts the same
trouble indication as the original, have the charger and the battery pack tested at an authorized
service center,
HOT/COLD DELAY
DCB101, DCB102, DCB103
These chargers have a hot/cold delay feature. When the charger detects a battery that is too
hot or too cold, it automatically starts a delay, suspending charging. The red light flashes long,
then short while in the hot/cold delay mode.
Once the battery has reached an optimum temperature, the charger will automatically resume
the charging procedure. This feature ensures maximum battery life.
DCB107, DCB112. DCB113, DCB115
These chargers have a hot/cold delay feature. When the charger detects a battery that is too
hot or too cold, it automatically starts a delay, suspending charging. The red light will continue
to blink, but a yellow indicator light will be illuminated during this suspension.
Once the battery has reached an optimum temperature, the yellow light will tum off and the
charger will automatically resume the charging procedure. This feature ensures maximum
battery life.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack
Charged.
WEAK BATTERY PACKS: Weak batteries will continue to function but should not be
expected to perform as much work.
FAULTY BATTERY PACKS
DCB101, DCB102, DCB103
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery
pack by refusing to light or by displaying problem pack or charger.
MOTE: This could also mean a problem with a charger.
DCB107, DCB112, DCB113, DCB115
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery
pack by refusing to light.
NOTE: This could also mean a problem with a charger.
Wall Mounting
DCB107, DCB112, DCB113, DCB115
These chargers are designed to be wall mountable or to sit upright on a table or work, surface.
if wall mounting, locate the charger within reach of an electrical outlet. Mount the charger
securely using drywall screws at kast 1° (25.4 mm) long, screwed into wood to an optimal
depth leaving approximately 7/32" (5.5 mm) of the screw exposed.
Important Charging Notes
. 1. Longest life and best can be obtained if the battery pack is charged when
the air temperature is between 65 °F and 75 °F (187-24 =C). DO NOT charge the battery
pack in an air temperature below +40 °F (+4.5 °C), or above +104 °F (+40 °С). This is
important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a
normal condition, and does not indicate a problem. To facilitate the cooling of the battery
pack after use, avoid placing the charger or battery pack in a warm environment such as
in a metal shed or an uninsulated trailer.
3. A cold battery pack will charge at about half the rate of a warm battery pack. The battery
pack will charge at that slower rate throughout the entire charging cycle and will not return
to maximum charge rate even if the battery pack warms.
4. If the battery pack does not charge property:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which tums power off when
vou turn out the lights;
c. Move the charger and battery pack to a location where the sumounding air temperature
is approximately 65 “F—75 *F (18-24 °С);
d. If charging problems persist, take the tool, battery pack and charger to your local
service center.
5. The battery pack should be recharged when it fails to produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE to use under these conditions.
Follow the charging procedure. You may also charge a partially used pack whenever you
desire with no adverse effect on the battery pack.
6. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal
chips, steel wool, aluminum fail, or any buildup of metallic particles should be kept away
from charger cavities. Always unplug the charger from the power supply when there is no
battery pack in the cavity. Unplug the charger before attempting to clean.
7. Do not freeze or immerse the charger in water or any other liquid.
A WARNING: Shock hazard. Don't allow any liquid fo get inside the charger. Electric shock
may result.
A WARNING: Bum hazard. Do nof submerge the batteny pack in any quid or allow any liquid
fo enter the batten pack. Never aftempt fo open the baftery pack for any reason. If the plastic
housing of the baftery pack breaks or cracks, retum to a sanvice center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess
heat or cold.
=. For long storage, it is recommended to store a fully charged battery pack in a cool dry
place out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack
will need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Unpacking Your Saw
Check the contents of your miter saw carton to make sure that you have received all parts.
In addition to this instruction manual, the carton should contain:
1 DCS361 miter saw
1 DEWALT 7-1/4" (184 mm) diameter saw blade
1 1/4" (6.35 mm) hex and T30 ton blade wrench
1 Charger (Kit only)
1 Battery (Kit only)
In bag:
1 Dust bag
1 Material clamp
INTENDED USE
This heavy duty miter saw is designed for professional wood cutting applications.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
This miter saw is a professional power tool. DO NOT let children come into contact with the
tool. Supervision is required when inexperienced operators use this tool.
Specifications
CAPACITY OF CUT
Height Width
CF Miter / OF Bevel 2* (50.8mm) 8" (209.5 mm)
457 Meter / OF Bevel 2* (50.8mm) 5.75" (146 mm)
48° Miter / OF Bevel 2* (50.8mm] 6" (152.4 mm]
45P Bevel - Left / CP Miter 1.5" (38.1 mm) 8" (203 mm)
Crown Nested 9/16" x 3-5/8" (14.3 x 92 mm)
Base molding 5/8" x 3-1/2" (15.8 x 89 mm)
NOTE: Your saw is capable of cutting the following once a special setup procedure is
followed. Refer to Special Cuts.
Limits to Bevel Angle
Max Bevel Angle at Which
Maximum Miter Angle Cut Can Be Completed
285 Left Side Left Bevel: 40°
48° Right Side Left Bevel: 42.57
Limits to Miter Angle
. Max Miter Angle at Which
AT Maximum Bevel Angle Cut Can Be Completed
Left Miter: 31.6°
487 Left Side
Hight Miter: 35°
Familiarization (Fig. 2, 3)
Your miter saw is fully assembled in the
carton. Open the box and lift the saw out
either by using the lifting handle (0) or by the
hand indentations (J) in the base of the saw
Fig. 2).
Place the saw on a smooth, flat surface such
as a workbench or strong table.
Examine Figure 3 to become familiar with
t&he saw and its various parts. The section on
adjustments will refer to these terms and you
must know what and where the parts are.
INCAUTION: Finch hazard. To reduce the
rsk of injury, keep thumb undemeath the
орегайпо handle when pulling the handle
down. The lower guard will move up as fhe
operating handle is pulled down, which could cause pinching. The operating handle is placed
close to the guard for special cuts.
Press down lightly on the operating handle (В) and pull out the lock down pin (Му). Gently
release the downward pressure and hold the operating handle, allowing it to rise to its full
height. Use the lock down pin when camying the saw from one place to another, Always use
the hand indentations (J) to transport the saw as seen in Figure 3.
Bench Mounting (Fig. 3)
Holes (C) are provided in all 4 feet to facilitate bench mounting, as shown in Figure 3. (Two
different-sized holes are provided to accommodate different sizes of screws. Use either hole,
it is not necessary to use both.) Always mount your saw firmly to a stable surface to prevent
movement. To enhance the tool's portability, it can be mounted to a piece of 1/2" (12.7 mm)
or thicker phywood which can then be clamped to your work support or moved to other job
sites and reclamped.
NOTE: If you elect to mount your saw to a piece of phywood, make sure that the mounting
screws don't protrude from the bottom of the wood. The phwood must sit flush on the work
support. When clamping the saw to any work surface, clamp only on the clamping bosses
where the mounting screw holes are located. Clamping at any other point will interfere with
the proper operation of the saw.
ACAUTION: To prevent binding and inaccuracy, be sure the mounting surface is not warped
or aothenwise uneven. If the saw rocks on the surface, place a thin piece of material under one
saw foot until the saw sits firmly on the mounting surface.
IMPORTANT SAFETY INSTRUCTIONS
COMPONENTS (Fig. 3)
di WARNING: Never modify the power tool or any part of . Damage or personal injury could
resulf.
A Trigger switch || Miter scale screws O. XPS™ worklight
B. Operating handle J. Hand indentations momentary switch
G. Mounting holes K. Fence R. Lock off lever
D. Lower guard L. Bevel lock knob >. Rail adjustment screw
E. Miter lock knob M. Hails T. Rail lock knob
F. Miter latch button M. Dust port U, Clamp mounting hole
G. Kerf plate О. Lifting handle V. Blade wrench
Н. Miter scale P. Battery pack W. Lock down pin
FIG. 3
Changing or Installing a New Saw Blade (Fig. 4)
Refer to Saw Blades under Optional Accessories for comact saw blade.
Á WARNING: To reduce the risk of serious personal injury, tum tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental start-up can cause injury
iA CAUTION:
« Never depress the spindle lock button (AF) while the blade is under power or coasting.
« По not cut metal, masonry or fiber cement product with this miter saw.
Removing the Blade (Fig. 3, 4)
1. Remove battery pack (PF) from the saw.
2. Raise the arm to the upper position and raise the lower guard (D) as far as possible.
3. Loosen, but do not remove the guard bracket rear screw (Y) by four revolutions.
4. Loosen, but do not remove the guard bracket front screw (X, Аб. 4) until the bracket (7)
can be raised far enough to access the blade screw (AB). Lower guard will remain raised
due to the position of the guard bracket screw.
5. Depress the spindle lock button (AF) while carefully rotating the saw blade (AA) by hand
until the lock engages.
6. Keeping the button depressed, use the other hand and the 1/4" hax side of the wrench
provided (V) to loosen the blade screw (AB). (Turn clockwise, left-hand threads.)
7. Remove the blade screw (AB) using the 1/4" hex side of the wrench provided, the outer
clamp washer (AC) and blade (AA). The inner clamp washer (AD) may be left on the spindle
(AE).
Installing a Blade (Fig. 3, 4)
1.
2.
Remove battery pack (F) from the saw.
With the arm raised, the lower quard (D) held open and the guard bracket (£) raised, place
the blade (AA) on the spindle (AE) and against the inner blade clamp (AD) with the teeth
on the blade pointing in the direction of rotation as marked on the saw.
Assemble the outer clamp washer (AC) onto the spindle (AE).
Install the blade screw (AB) and, engaging the spindle lock (AF), tighten the screw (AB)
firmly with wrench (Y) provided (turn counterclockwise, left-hand threads).
Return the guard bracket (£) to its orginal full down position and firmly tighten both guard
bracket screws (X, Y) to hold brackat in place.
A WARNING:
« The quard bracket must be returned to its original full down position and the guard bracket screws
tightened before activating the saw. Failure to do so may prevent the guard from closing or may allow the
guard to contact the spinning saw blade resulting in damage to the saw and severe personal injury.
Transporting the Saw (Fig. 3)
Á WARNING: To reduce the risk of serious personal injury, turn tool off and remove the battery pack before
transporting, making any adjustments or removing/installing attachments or accessories. An accidental siart-Lp can
cause injury.
AWARNING: To reduce the risk of serious personal injury, ALWAYS lock the rail lock knob, mifer lock handle, bevel lock
handle and fock down pin, and remove the battery before transporting saw.
In order to conveniently camy the miter saw from place to place, a lifting handle (0) has been included on the top of the saw
am and hand indentations (J) in the base, as shown in Figure 3. Do not lift or carry by the operating handle (В).
FEATURES AND CONTROLS
Á WARNING: To reduce the risk of serious personal injury, turn tool off and remove the battery pack before
transporting, making any adjustments or removing/installing attachments or accessories. An accidental siart-Up can
cause injury.
Use of XPS™ LED Worklight System (Fig. 3)
A CAUTION: Do not stare into worklightt. Senous eye injuny could result.
NOTE: The battery must be charged and connected to the miter saw.
The XPS™ LED Worklight Systern can be tumed on by the momentary switch (3). The light will automatically turn off within
20 seconds if the saw is not in use. The light is also activated automatically every time the tool's main trigger (4) is pulled.
To cut through an existing pencil line on a piece of wood, tum on the XPS™ worklight system using the momentary switch (2)
(not with the main trigger), then pull down on the operating handle (В) 10 bring the saw blade close to the wood. The shadow
of the blade will appear on the wood. This shadow line represents the material that the blade will remove when performing a
cut. To comectiy locate your cut to the pencil line, align the pencil line with the edge of the blades shadow. Keep in mind that
vou may have to adjust the miter or bevel angles in order to match the pencil line exactly.
Your saw is equipped with a battery fault feature. The XPS™ worklight begins to flash when the battery is near the end of its
useful charge, or when the battery is too hot. Charge the battery prior to continuing cutting applications. Refer to Charging
Procedure under Important Safety Instructions for All Battery Packs for battery charging instructions.
Miter Control (Fig. 5)
The miter lock knob (E) and miter latch button (F) allow you to miter your saw to 48° right and 48° left. The miter latch will
automatically locate at 10°, 15°, 22.5", 31.62" and 45" both left and right. To miter the saw, unlock the miter lock mechanism by
pulling up on the miter lock knob (E). Push the miter latch button (F) down, and set the miter angle desired on the miter scale
(H). Lock the miter lock knob by pushing it down.
НАС. 5 АН
Bevel Lock Knob (Fig. 3, 6)
The bevel lock allows vou to bevel the saw 48° to the left. To adjust the bevel setting, tum the
bevel lock knob (L) counterclockwise to loosen. To tighten, tum the bevel lock knob clockwise.
AA CAUTION: Finch hazard. Be sure to tighten bevel lock knob before adjusting overmides.
0° Bevel Stop Override (Fig. 6)
The bevel stop ovemda allows vou to bevel the saw up to 3° to the right. Loosen the 0° bevel
stop override screw (Al) until the 0° bevel stop overmide bracket (AJ) can freely rotate. Tum the
0° bevel stop override bracket to allow the saw to rotate past the zero bevel position, then
retighten the overmide screw.
AG. 6
L
%
45° Bevel Stop Override (Fig. 6)
The bevel stop ovemide allows you to bevel the saw up to 48° to the left. Loosen ne 45" beva
stop override screw (AK) until the 25° stop ovemide bracket (AL) can freely rotate. Tum the 45°
bevel stop override bracket (AL) to allow the saw to rotate past the 45° bevel position, then
retighten the ovemide screw.
Rail Lock Knob (Fig. 3)
The rail lock knob (T) allows you to lock the saw head firmly to keep it from sliding on the rails.
This is necessary when making certain cuts or when transporting the saw.
Lock Down Pin (Fig. 3)
AWARNING: The lock down pin should be used ONLY when camying or storing the saw:
NEVER use the lock down pin for any cutting operation.
To lock the saw head in the down position, push the saw head down, push the lock down pin
(WW) in and release the saw head. This will hold the saw head safely down for moving the saw
from place to place. To release, press the saw head down and pull the pin out.
OPERATION
A WARNING: To reduce the risk of serious personal injury, turn tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental sfart-up can cause MIN
AWARNING: Always use eye protection. All users and bystanders must wear eye protection
that conforms fo ANSI Z87.1 (CAN/CSA 704.3).
À WARNING: To ensure the blade path is clear of obstructions, always make a dry run of the
cut without power before making any cuts on the workpiece.
Installing and Removing the Battery Pack (Fig. 7)
NOTE: For best results, make sure your battery pack is fully charged.
To install the battery pack (F) into the tool handle, align the battery pack with the rails inside
the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool
and ensure that it does not disengage.
To remove the battery pack from the tool, press the release button (AC! and firmly pull the
battery pack out of the tool handle. Insert it into the charger as described in the charger
section of this manual.
FIG. 7A
Am) i | i
AG. 7
y
FUEL GAUGE BATTERY PACKS (FIG. TA)
some DEWALT battery packs include à fuel gauge which consists of three green LED lights
that indicate the level of charge remaining in the battery pack.
The fuel gauge is an indication of approximate levels of charge remaining in the battery pack
according to the following indicators:
ERE soon coe
51-74% charged
BH H | <50% charged
Pack needs to be charged
To actuate the fuel gauge, press and hold the fuel gauge button (AF). A combination of the
three green LED lights will illuminate designating the level of charge left. When the level of
charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery
will need to be recharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does
not indicate tool functionality and is subject to variation based on product components,
temperature and end-user application.
For more information regarding fuel gauge battery packs, please call 1-800-4-DEWALT
(1-800-433-9258) or visit our website www.dewalt.com.
Trigger Switch (Fig. 8)
To turn the saw on, push the lock-off lever (FH) to the left,
then depress the trigger switch (4). The saw will run while
the switch is depressed. Allow the blade to spin up to full
operating speed before making the cut. To turn the saw
off, release the switch. Allow the blade to stop before
raising the saw head. There is no provision for locking
the switch on. A hole (AR) is provided in the trigger for
insertion of a padlock to lock the switch off.
Your saw is not equipped with an automatic electric blade
brake, but the saw blade should stop within 5 seconds
of tigger release. This is not adjustable. If the stop time
repeatedly exceeds 5 seconds, have the tool serviced by an authorized DEWALT senvice
center,
Always be sure the blade has stopped before removing it from the ker.
Dust Extraction (Fig. 3, 9) FIG. 9
À WARNING: To reduce the risk of serious
personal injury, turn tool off and remove the
battery pack before transporting, making
any adjustments or removing/installing
attachments or accessories. An accidental
start-up can causa injury:
Your saw has a built-in dust port (M) that allows
either the supplied dust bag (AC) or a shop
vacuum system to be connected.
TO ATTACH THE DUST BAG
1. Fit the dust bag (AQ) to the dust port (MN) as
shown in Figure 9.
TO EMPTY THE DUST BAG
1. Remove dust bag (AC) from the saw and
gently shake or tap the dust bag to empty.
=. Reattach the dust bag back onto the dust
port (M).
You may notice that all the dust will not come free from the bag. This will not affect cutting
performance but will reduce the saw's dust collection efficiency. To restore your saw's dust
collection efficiency, deprass the spring inside the dust bag when you are emptying it and tap
it on the side of the trash can or dust receptacle.
ACAUTION: Never operate this saw unless the dust bag or DEWALT dust extractor
is in place. Wood dust may create a breathing hazard.
Cutting With Your Saw (Fig. 3)
If the slide feature is not used, ensure the saw head is pushed back as far as possible and
the rail lock knob (T) is tightened. This will prevent the saw from sliding along its rails as the
workpiece is engaged.
NOTE: DO NOT CUT METALS OR MASONRY WITH THIS SAW. Do not use any
abrasive blades.
MOTE: Refer to Guard Actuation and Visibility in the Adjustments section for important
information about the lower guard before cutting.
CROSSCUTS (FIG. 3, 10)
A crosscut is made by cutting wood across the grain at any angle. A straight crosscut is made
with the miter arm at the zero degree position. Set and lock the miter arm at zero, hold the
wood firmiy on the table and against the fence. With the rail lock knob M tightened, turn on
the saw by squeezing the trigger switch (4) shown in Figure 3.
When the saw comes up to speed (about | second) lower the arm smoothly and slowly to cut
through the wood. Let the blade come to a full stop before raising arm.
When cutting anything larger than a 2 х 4 (51 x 102), use an out-down-back motion with the
rail lock knob (T) loosened. Pull the saw out, toward you, lower the saw head down toward
the workpiece, and slowly push the saw back to complete the cut. Do not allow the saw blade
to contact the top of the workpiece while pulling out. The saw may run toward you, possibly
casing personal injury or damage to the workpiece.
JA WARNING: Always use a work clamp to maintain control and reduce the risk of workpiece
damage and personal injury, If your hands are required to be within 6° (152 mm) of the blade
during the cut
NOTE: The rail lock knob (T) shown in Figure 3 must be loose to allow the saw to side along
its rails.
Miter crosscuts are made with the miter am at some angle other than zero. This angle is often
45° for making comers, but can be set anywhere from zero to 48° left or 48° right. Make the
out as described above.
When performing a miter cut on workpieces wider than a 2 x 6 that are shorter in length,
always place the longer side against the fence (Fig. 10).
To cut through an existing pencil line on a piece of
wood, match the angle as close as possible. Cut the
wood a little too long and measure from the pencil
ine to the cut edge to determine which direction to
adjust the miter angle and recut. This will take some
practice, but it is a commonly used technique.
BEVEL CUTS (FIG. 3)
A bevel cut is a crosscut made with the saw blade
leaning at an angle to the wood. In order to set the
bevel, loosen the bevel lock knob (L}, and move the
saw to the left as desired. Once the desired bevel
angle has been set, tighten the bevel lock Пит.
Refar to the Features and Controls section for
detailed instructions on the bevel system.
Bevel angles can be set from 3° right to 48° left.
QUALITY OF CUT
The smoothness of any cut depends ona number of
variables. Things like material being cut, blade type,
blade sharpness and rate of cut all contribute to the
quality of the cut.
When smoothest cuts are desired for molding and other precision work, a sharp (60 tooth
carbide tip) blade and a slower, even cutting rate will produce the desired results.
Ensure that the material does not move or creep while cutting; clamp it securely in place.
Always let the blade come to a full stop before raising arm.
If small fibers of wood still split out at the rear of the workpiece, stick a piece of masking tape
on the wood where the cut will be made. Saw through the tape and carefully remove tape
when finished.
For varied cutting applications, refer to the list of recommended saw blades for your saw and
select the one that best fits your needs. Refer to Saw Blades under Optional Accessories.
BODY AND HAND POSITION (FIG. 114-11D)
Proper positioning of your body and hands when operating the miter saw will make cutting
easier, more accurate and safer. Mever place hands near cutting area. Place hands no closer
than 6" (152 mm} from the blade. Hold the workpiece tightly to the table and the fence
when cutting. Keep hands in position until the trigger has been released and the blade has
FIG. 10
completely stopped. ALWAYS MAKE DRY BUNS (UNPOWERED) BEFORE FINISH CUTS 50
THAT YOU CAM CHECK THE PATH OF THE BLADE. DO NOT CROSS HANDS, AS SHOWN
IN FIGURE 11C.
Keep both feet firmly on the floor and maintain proper balance. As you move the miter am
left and right, follow it and stand slightly to the side of the saw blade. Sight through the guard
louvers when following a pencil line.
FIG. 11A FIG. 1165
O
i
en
==
2 PRE
La Ena
Erre ER]
CLAMPING THE WORKPIECE
A WARNING: To reduce the risk of serious personal injury, turn tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental sfart-up can cause nur
AWARNING: A workpiece that is clamped, balanced and secure before a cut may become
unbalanced affer a cut is completed. An unbalanced load may tip the saw or anything the
saw is attached to, such as a fable or workbench. When making a cut that may become
unbalanced, propeny support the workpiece and ensure the saw & firmly bolted fo a stable
surface. Personal injury may occur,
A WARNING: The clamp foot must remain clamped above the base of the saw whenever
the clamp is used. Aways clamp the workpiece to the base of the saw — not to any other part
of the work area. Ensure the clamp foot is not clamped on the edge of the base of the saw.
ik WARNING: Always use a work clamp to maintain control and reduce the risk of workpiece
damage and personal injury, if your hands are required fo be within 6" (152 mm) of the blade
during the cut.
if you cannot secure the workpiece on the table and against the fence by hand (imegular
shape, etc.), or your hand would be less than 6° (152 mm) from the blade, a clamp or other
fxture must be used.
Use the material cilamp provided with your saw. To purchase a material clamp, contact your
local retailer or DEWALT service center.
Other aids such as spring clamps, bar clamps or C-clamps may be appropriate for certain
sizes and shapes of material. Use care in selecting and placing these clamps. Take time to
make a dry run before making the cut.
TO INSTALL CLAMP (FIG. 3, 12)
1. Insert the clamp (AS) into the hole (U) behind the
fence. The clamp should be facing toward the
back of the miter saw. The groove on the clamp
rod should be fully inserted into the base. Ensure
this groove is fully inserted into the base of the
miter saw. If the groove is visible, the clamp will
not be secure.
. Rotate the clamp 180° toward the front of the
miter saw.
Loosen the knob to adjust the clamp up or down,
then use the fine adjust knob to firmly clamp the
workpiece.
NOTE: Place the clamp on the opposite side of the
base when beveling. ALWAYS MAKE DRY RUNS
UNPOWERED) BEFORE FINISH CUTS TO CHECK
THE PATH OF THE BLADE. ENSURE THE CLAMP
DOES NOT INTERFERE WITH THE ACTION OF THE
SAW OR GUARDS.
ADJUSTMENTS
Á WARNING: To reduce the risk of serious personal injury, turn tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental start-up can cause injury
Your miter saw is fully and accurately adjusted at the factory at the time of manufacture.
if readjustment due to shipping and handing or any other reason is required, follow the
instructions below to adjust your saw.
Once made, these adjustments should remain accurate. Take a little time now to follow these
directions carefully to maintain the accuracy of which your saw is capable.
Miter Scale Adjustment (Fig. 5, 13)
Lock the am in the down position. Unlock the miter lock knob (BE) and swing the miter arm
until the miter latch button (F) locks it at the 0° miter position. Do not lock the miter lock
knob. Place a square against the saws fence and blade, as shown. (Do not touch the tips
of the blade teeth with the square. To do so will cause an inaccurate measurement.) If the
saw blade is not exactly perpendicular to the fence, loosen the three scraws (1) that hold the
miter scale (H) and move the miter lock handle and the scale left or right until the blade is
perpendicular to the fence, as measured with the square. Retighten the three screws. Pay no
attention to the reading of the miter pointer at this time.
Miter Pointer Adjustment (Fig. 5)
Unlock the miter lock mechanism by pulling up on the miter lock knob (E). Push the miter latch
button (F) down and allow the miter latch to snap into place as you rotate the miter am to
zero. Observe the miter pointer (AG) and miter scale (H) shown in Figure 5. If the pointer does
not indicate exactly zero, [oosen the miter pointer screw (AH) holding the pointer in place,
reposition the pointer and tighten the screw.
Bevel Square to Table Adjustment (Fig. 3, 6, 14)
To align the blade square to the table, lock the am in the down position with the lock down
pin (W). Place a square against the blade, ensuring the square is not on top of a tooth. Loosen
the bevel lock knob (UL) and ensure the am is firmly against the 0° bevel stop. Rotate the OF
bevel adjustment screw (AT) with the 1/2" (12.7 mm) socket (not provided) as necessary 50
that the blade is at 07 beve to the table, as measured with the square.
Bevel Pointer (Fig. 6)
If the bevel pointer (AM) does not indicate zero, loosen the screw that holds the bevel pointer
(AW) in place and move it as necessary. Ensure the 0° bevel is comect and the bevel pointer
15 set before adjusting any other bevel angle screws.
Bevel Stop 45° Left Adjustment (Fig. 3, 6)
To adjust the left 45° bevel stop, first loosen the bevel lock knob and tilt the head to the left. If
the bevel pointer does not indicate exactly 45°, turn the left 45° bevel adjustment screw (AU)
until the bevel pointer reads 45°,
Guard Actuation and Visibility (Fig. 3, 23)
ACAUTION: Pinch hazard. To reduce the risk of injury, keep thumb undemeath the operating
handle when pulling the handle down. The lower guard will move up as the operating handle
is pulled down, which could cause pinching.
The lower guard (CD) on your saw has been designed to automatically uncover the blade when
the arm is brought down and to cover the blade when the am is raised.
Before each use or after making adjustments, cycle the arm (unpowered) and make sure the
guard opens smoothly and closes fully. It should not contact the blade. With the arm up, raise
the guard {unpowerad) as shown in Figure #3 and release. The guard should fully close rapidky.
Do not operate the saw if the guard does not move freely and fully close rapidly. Never clamp
or tie the guard in an open position when operating the saw.
The guard can be raised by hand when installing or removing saw blades or for inspection
of the saw. NEVER RAISE THE LOWER GUARD MANUALLY UNLESS THE BLADE IS
STOPPED.
NOTE: Certain special cuts of large material will require that you manually raise the guard.
Refer to Cutting Large Material under Special Cuts.
The front section of the guard is louvered for visibility while cutting. Although the louvers
dramatically reduce flying debris, they are openings in the guard and safety glasses should
be wom at all times.
Rail Guide Adjustment (Fig. 3)
Periodically check the rails (M) for any play or clearance. The rails can be cleaned with a dry
clean cloth. The right rail can be adjusted with the set screw (5) shown in Figure 3. To reduce
clearance, use a 4 mm hex wrench and rotate the set screw clockwise gradually while sliding
the saw head back and forth. Reduce play while maintaining minimum slide force.
Support for Long Pieces
AA WARNING: To reduce the risk of serious personal injury, turn tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental start-up can cause injury
ALWAYS SUPPORT LONG PIECES.
Never use another person as a substitute for a table extension, as additional support for a
workpiece that is longer or wider than the basic miter saw table or to help feed, support or
pull the workpiece.
Support long workpieces using any convenient means such as sawhorses or similar devices
to keep the ends from dropping.
Cutting Picture Frames, Shadow Boxes And Other Four-
Sided Projects (Fig. 15, 16)
To best understand how to make the items listed here, we suggest that you try a few simple
projects using scrap wood until you develop a *feal” for your saw.
FIG. 16
с
Your saw is the perfect tool for mitering comers like the one shown in Figure 15. Sketch A in
Figure 16 shows a joint made by using the bevel adjustment to bevel the edges of the two
boards at 45° each to produce a 90° comer. For this joint the miter arm was locked in the
zero position and the bevel adjustment was locked at 45°. The wood was positioned with the
broad flat side against the table and the namow edge against the fence. The cut could also
be made by mitering right and left with the broad surface against the fence.
Cutting Trim Molding and Other Frames (Fig. 16)
Sketch Bin Figure 16 shows a joint made by setting the miter am at 45° to miter the two
boards to form a 80° comer. To make this type of joint, set the bevel adjustment to zero and
the miter am to 45°. Once again, position the wood with the broad flat side on the table and
the narrow edge against the fence.
Figures 15 and 16 are for four-sided objects only.
As the number of sides changes, so do the miter and bevel angles. The chart below gives the
proper angles for a vanety of shapes.
- EXAMPLES -
NUMBER OF SIDES MITER OR BEVEL ANGLE
4 45°
5 36°
6 30°
7 25.7"
8 22.57
g 20"
10 18°
The chart assumes that all sides are of equal length. For a shape that is not shown in the
chart, use the following formula: 180° divided by the number of sides equals the miter (if the
matenal is cut vertically) or bevel angle (if the material is cut laying fiat).
Cutting Compound Miters
(Fig. 17)
A compound miter is a cut made using a miter angle
and a bevel angle at the same time. This is the type
of cut used to make frames or boxes with slanting
sides like the one shown in Figure 17.
NOTE: If the cutting angle varies from cut to cut,
check that the bevel lock knob and the miter lock
handle are securely locked. These must be locked
after making any changes in bevel or miter.
The chart at the end of this manual (Table 1) will assist you in selecting the proper bevel and
miter settings for common compound miter cuts. To use the chart, select the desired angle A
(Fig. 17) of your project and locate that angle on the appropriate arc in the chart. From that
point follow the chart straight down to find the comect bevel angle and straight across to find
the comect miter angle.
Set your saw to the prescribed angles and make a few trial cuts. Practice fitting the cut pieces
together until you develop a fed for this procedure and feel comfortable with it.
Example: To make a 4-sided box with 26° exterior angles (Angle A, Fig. 17), use the upper
right arc. Find 267 on the arc scale. Follow the horizontal intersecting line to either side to
get miter angle setting on saw (42°). Likewise, follow the vertical intersecting line to the top
or bottom to get the bevel angle setting on the saw (185). Always try cuts on a few scrap
pieces of wood to verify the settings on the saw.
FIG. 17
ANGLE “A”
Cutting Base Molding (Fig. 18)
Straight 90° cuts:
Position the wood against the fence and hold it in place as shown in Figure 18. Tum on
the saw, allow the blade to reach full speed and lower the arm smoothly through the cut.
CUTTING BASE MOLDING UP TO 3.5" (89 mm) HIGH VERTICALLY AGAINST THE
FENCE
Position material as shown in Figure 18.
FIG. 18
All cuts should be made with the back of the molding against the fence and with the bottom
of the molding against the table.
INSIDE CORNER OUTSIDE CORNER
| Miter left 459 Miter right 45°
Left side Save left side of cut Save left side of cut
о Miter right 45° Miter left 45°
Fight side Save right side of cut Save right side of cut
Material Up to 3.5% (B9 mm) can be cut as described above.
CUTTING CROWN MOLDING
In order to fit property, crown molding must be compound mitered with extreme accuracy.
The two flat surfaces on a given piece of crown molding are at angles that, when added
together, equal exact 90”. Mast, but not all, crown molding has a top rear angle (îêhe section
that fits flat against the ceiling) of 52° and a bottom rear angle (the part that fits flat against
the wall) of 38°.
Your miter saw has special pre-set miter detent points at 31.6° left and right for cutting crown
molding at the proper angle. There is also a mark on the bevel scale at 33.8%.
The Bevel Setting/Type of Cut chart gives the proper settings for cutting crown molding.
(The numbers for the miter and bevel settings are very precise and are not easy to accurately
set on your saw.) Since most rooms do not have angles of precisely 90°, vou will have to fine
tune your settings anyway.
PRETESTING WITH SCRAP MATERIAL IS EXTREMELY IMPORTANT!
INSTRUCTIONS FOR CUTTING CROWN MOLDING LAYING FLAT AND USING THE
COMPOUND FEATURES
1. Lay the molding with broad back surface down flat on saw table (Fig. 19).
2. The settings below are for all Standard (U.5.) crown molding with 52% and 387 angles.
BEVEL SETTING TYPE OF CUT
LEFT SIDE, INSIDE CORNER:
1. Top of molding against fence
2. Miter table set right 31.62°
J. Save left end of cut
RIGHT SIDE, INSIDE CORNER:
1. Bottom of molding against fence
2. Miter table set left 31.62°
À. Save left end of cut
LEFT SIDE, OUTSIDE CORNER:
1. Bottom of molding against fence
2. Miter table set left 31.62°
À, Save right end of cut
RIGHT SIDE, OUTSIDE CORNER:
1. Top of molding against fence
2. Miter table set right 31.62°
À. Save right end of cut
33.8"
NOTE: When setting bevel and miter angles for all compound miters, remember that the
angles presented for crown moldings are very precise and difficult to set exactly. Since they
can easily shift sighithy and very few rooms have exactly square comers, all settings should
be tested on scrap molding.
FIG. 19 FIG. 20
PRETESTING WITH SCRAP MATERIAL IS EXTREMELY IMPORTANT!
ALTERNATIVE METHOD FOR CUTTING CROWN MOLDING
Place the molding at an angle between the fence (K) and the saw table (AV), with the top
side of the molding on the table and the bottom side of the molding on the fence as shown
in Figure 20.
The advantage to cutting crown molding using this method is that no bevel cut is required.
Minute changes in the miter angle can be made without affecting the bevel angle. This way,
when comers other than 90° are encountered, the saw can be quickly and easily adjusted
for them.
INSTRUCTIONS FOR CUTTING CROWN MOLDING ANGLED BETWEEN THE
FENCE AND BASE OF THE SAW FOR ALL CUTS
This saw can cut up to 916" (14 mm) x 3-58" (92 mm) crown molding nested.
1. Angle the molding so the bottom of the molding (part which goes against the wall when
installed) is against the fence (K) and the top of the molding is resting on the saw table
(AV), as shown in Figure 19.
2. The angled "flats" on the back of the molding must rest squarely on the fence and saw
table.
INSIDE CORNER OUTSIDE CORNER
Left sida Miter right at 45° Miter left at 45°
Save right side of cut save right side of cut
Sion Sid Miter left at 45° Miter right at 45°
gt side Save left side of cut Save left side of cut
Special Cuts
NEVER MAKE ANY CUT UNLESS THE MATERIAL IS SECURED ON THE TABLE AND
AGAINST THE FENCE.
BOWED MATERIAL (FIG. 21, 22)
When cutting bowed material always position it as shown in Figure 21 and never like that
shown in Figure 22. Positioning the material incomectly will cause it to pinch the blade near
the completion of the cut.
FIG. 24
FIG. 22
CUTTING ROUND MATERIAL
ROUNDED MATERIAL SHOULD BE CLAMPED OR HELD FIRMLY TO THE FENCE TO KEEFP
NT FROM ROLLING. This is extremely important when making angle cuts.
CUTTING LARGE MATERIAL (FIG. 23) АС. 23
Occasionally you will encounter a piece of
wood a little too large to fit beneath the lower
guard. To clear the guard over the wood,
with the saw off and your right hand on the
operating handle, place your right thumb
outside of the upper portion of the guard
and roll the guard up just enough to clear the
wood, as shown in Figure 23. Release the
guard prior to starting the motor. The guard
mechanism will function property during the
cut. Only do this when necessary. NEVER
TIE, TAPE, OR OTHERWISE HOLD THE
GUARD OPEN WHEN OPERATING THIS
SAW.
MAINTENANCE
Á WARNING: To reduce the risk of serious personal injury, turn tool off and remove
the battery pack before transporting, making any adjustments or removing/installing
attachments or accessories. An accidental start-up can cause injuny'
AWARNING: To reduce the risk of serious personal injury, DO NOT touch the sharp
points on the blade with fingers or hands while performing any maintenance.
DO NOT use lubricants or cleaners (particulary spray or asrosol) in the vicinity of the plastic
guard. The polycarbonate material used in the guard is subject to attack by certain chemicals.
» All bearings are sealed. They are lubricated for life and need no further maintenance.
» Periodically clean all dust and wood chips from around AND UNDER the base and the
rotary table. Even though slots are provided to allow debris to pass through, some dust
will accumulate.
* The brushes are designed to give you several years of use. If they ever need
replacement, return the tool to the nearest sarvice center for repair.
Cleaning
À WARNING: Blow dirt and dust out of all air vents and guard mechanisms (if applicable) with
Clean, dry air at least once a week. To minimiza the risk of eye injury, aways wear ANSI F871
approved eye protection when performing this.
i WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic paris
of the tool These chemicals may weaken the plastic materials used in these parís. Use a
cloth dampened only with water and mild soap. Never ket any liquid get inside the tool; never
immerse any part of the tool info a guid,
CHARGER CLEANING INSTRUCTIONS
AWARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt
and grease may be removed from the exterior of the charger using a cioth or soft non-metalic
brush. Do not use water or any cleaning solutions.
DUST DUCT CLEANING
Depending on your cutting environment, saw dust can clog the dust duct and may prevent
dust from flowing away from the cutting area property. With the battery pack removed and the
saw head raised fully, low pressure air or a large diameter dowel rod can be used to clear the
dust out of the dust duct.
Accessories
ii WARNING: Since accessories, other fhan those offered by DEWALT, have not been tested
with this product, use of such accessories with this too! could be hazardous. To reduce fhe
msK of injury, only DEVVALT recommended accessones should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your
local dealer or authorized service center. ff vou need assistance in locating any accessory,
please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call
1-800-4-DEWALT (1-800-433-9258) or visit our website: www.dewalt.com.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including
brush inspection and replacement) should be performed by a DEWALT factory service center,
a DEWALT authorized service center or other qualified service personnel. Always use identical
replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
о WARRANTY SERVICE: Registering your product will help you obtain more efficient
warranty service in case there is a problem with your product.
« CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or
theft, your registration of ownership will serve as your proof of purchase.
+ FOR YOUR SAFETY: Registering vour product will allow us to contact you in the unlikeh
event a safety notification is reguired under the Federal Consumer Safety Act.
Register online at www. dewalt.comregister.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for
three years from the date of purchase. This warranty does not cover part failure due to normal
wear or t&oo! abuse. For further detail of warranty coverage and warranty repair information,
visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not
apply to accessories of damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and vou may have other rights which vary
in certain states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
2 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DC9071, DC9091, DC9096, De:9280, DC9360, DCS130,
DCB120, DCB127, DEB201, DCB205, DCE2038T, ОСВ207
3 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DCB200, DCB204, DCB204BT, DCB205
DEWALT BATTERY PACKS
Product warranty voided if the battery pack is tampered with in amy way. DEWALT is not
responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest
extent permitted by law.
90 DAY MONEY BACK GUARANTEE
If vou are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or
Mailer for amy reason, vou can return it within 90 days from the date of purchase with a receipt
for a full refund — no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For
products sold in Latin America, see country specific waranty information contained in the
packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your waming labels become ilegible or are
missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.
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Troubleshooting Guide
BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS
TROUBLE! WHAT'S WRONG? WHAT TO DO
Saw will not start 1. Battery not installed 1. Install battery. Refer to Installing and Removing Battery Pack.
2. Battery not charged 2. Charge battery. Refer to Charging Procedure.
3. Brushes worm out 3. Have brushes replaced by authorized service center.
Saw makes unsatisfactory cuts 1. Dul blade 1. Replace blade. Refer to Changing or Installing a New Saw Blade.
2. Blade mounted backwards 2. Tum blade around. Refer to Changing or Installing a New Saw Blade.
J. Gum or pitch on blade J. Remove blade and clean with coarse steel wool and turpentine or household oven cleaner.
4, Incomect blade for work being done 4, Change the blade type. Refer to Saw Blades under Optional Accessories.
XPS™ worklight is flashing 1. Battery not charged 1. Charge battery. Refer to Charging Procedure.
Machine vibrates excessively
[==
. Saw not mounted securely to stand or
[==
. Tighten all mounting hardware. Refer to Bench Mounting.
work bench
=. Stand or bench on uneven floor 2. Reposition on flat level surface. Refer to Familiarization .
J. Damaged saw blade 3. Replace blade. Refer to Changing or Installing a New Saw Blade.
Does not make accurate miter 1. Miter scale not adjusted comectly 1. Check and adjust. Refer to Miter Scale Adjustment under Adjustments.
cuts 2, Blade is not square to fence =, Check and adjust. Refer to Miter Scale Adjustment under Adjustments.
3. Blade is not perpendicular to table 3. Check and adjust fence. Refer to Bevel Square to Table Adjustment under Adjustments.
4, Workpiece moving 4, Clamp workpiece securaly to fence or glue 120 grit sandpaper to fence with rubber cement.
5. Kerf plate worn or damaged 5. Take to authorized service center.
Material pinches blade 1. Cutting bowed material 1. Refer to Bowed Material under Special Cuts.
SET THIS MITER ANGLE ON SAW
45
25
15
TABLE 1: COMPOUND MITER CUT
(POSITION WOOD WITH BROAD FLAT SIDE ON THE TABLE AND THE NARROW EDGE AGAINST THE FENCE)
SET THIS BEVEL ANGLE ON SAW
18
ANGLE OF SIDE OF BOX (ANGLE A