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Service Manual
Stroke Applicator
4114 / 4116
Made in Germany
2
Service Manual for the following products
Family
Stroke applicator
Type
4114L-200
4114L-300
4114L-400
4114R-200
4114R-300
4114R-400
4116L-200
4116L-300
4116L-400
4116R-200
4116R-300
4116R-400
Edition: 06/2017 - Part No. 9009197
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab.
2
Germany cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon +49 721 6626-0
Telefax +49 721 6626-249 www.cab.de [email protected]
France cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone +33 388 722 501 www.cab.de/fr [email protected]
USA cab Technology Inc.
Tyngsboro MA, 01879
Phone +1 978 649 0293 www.cab.de/us [email protected]
Asia cab Technology Co., Ltd.
Junghe, Taipei, Taiwan
Phone +886 2 8227 3966 www.cab.de/tw [email protected]
China cab (Shanghai)Trading Co., Ltd.
Phone +86 21 6236-3161 www.cab.de/cn [email protected]
Representatives in other countries on request
Table of Contents
8.3 Configuration Parameters of the Applicator
........................................................................................... 31
3
4
1 Introduction
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous voltages.
Danger!
Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.
!
!
Warning!
Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.
!
Caution!
Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.
!
Attention!
Draws attention to potential risks of property damage or loss of quality.
i
Note!
Advice to make work routine easier or on important steps to be carried out.
Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option (accessories, peripheral equipment, special fittings).
Time Information in the display.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to life and limb of the user or third parties and/or damage to the device and other tangible assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with regard to safety and dangers as stated in the operating manual.
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s maintenance recommendations and specifications. i Note!
The complete and current version of the documentation can be found in the Internet.
1.3 Safety Instructions
!
Attention!
Initiation, adjustments and changing of parts are to be performed by qualified service personnel only.
!
Warning!
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
4
1 Introduction
• Before mounting the delivered components disconnect the printer from the power supply and close the shutoff valve of the applicator.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
• In operation, moving parts are easily accessible.
This applies especially for the zone, where the pad is moved between the starting and the labelling position.
During operation do not reach into that zone and keep long hair, loose clothes, and jewelry away. Before any alterations are undertaken in those areas, close the compressed air shutoff valve.
• The device may only be used in a dry environment, do not expose it to moisture (water splashes, sprays and mist)
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Perform only those actions described in this service manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
•
Other unauthorized work on, or modifications to the device can also endanger operational safety.
• Always have service work done by a qualified workshop, where the personnel have the technical knowledge and tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to danger. Warning stickers may therefore not be removed.
5
1.4 Safety Marking
1: Risk of injuries by moving parts!
1
2:
3:
The cylinder is under pressure also if the printer is switched off.
Possibility of residual energy!
Danger of crushing to hands and fingers by the moving pad!
2
!
Attention!
Never remove or cover safety markings!
Replace it in case of damage!
3
Fig. 1 Safety marking
1.5 Environment
Obsolete devices contain valuable recyclable materials that should be sent for recycling.
Send to suitable collection points, separately from residual waste.
The modular construction of the applicator enables it to be easily disassembled into its component parts.
Send the parts for recycling.
6
2 Product Description
2.1 Important Features
• The supporting air and the vacuum as well as the speed of the cylinder are adjustable. That way the applicator can be adapted to different label materials and sizes.
• To avoid contamination within the vacuum channels they are cleaned by air pressure impulse at the end of each application.
• For operation in a system the I/O interface of the printer can be used.
2.2 Technical Data
Label transfer method
Label width in mm for Hermes+2
for Hermes+4
for Hermes+6
Label height in mm for Hermes+2
for Hermes+4
for Hermes+6
Compressed air pressure
Sound pressure level
Product during fixed labeling in motion
Labeling onto the product
Product height from the top from below sideways fixed variable
Product distance to lower edge
200 mm up to mm at cylinder stroke 300 mm up to mm
400 mm up to mm
Immersion depth pad F
2)
up to mm
Cycle time about frequency/min.
1)
Tamp pad Tamp pad with foam
Tamp pad with label stop
Blow pad
4114/16 L/R 11 F 4114/16 L/R 12 F 4114/16 L/R 61 F 4014 L/R 2100
4 - 58
10 - 114
50 - 174
4 - 80
8 - 80
8 - 80
¢
-
¢
¢
¢
-
¢
10 - 58
10 - 114
50 - 174
8 - 80
8 - 80
8 - 80
10 - 58
10 - 114
50 - 174
4 - 80
8 - 80
8 - 80
0.45 MPa (4.5 bar)
¢
-
¢
¢
-
¢
¢ under 74 dB(A)
¢
-
¢
¢
¢
-
¢
10 - 58
10 - 114
-
10 - 80
10 - 80
-
¢
-
¢
¢
¢
¢
-
135
235
335
100
30
135
235
335
100
30
135
235
335
100
30
140
240
340
-
30
6
Label transfer method
Label width in mm for Hermes+2
for Hermes+4
for Hermes+6
Label height in mm
Compressed air pressure
Sound pressure level
Product during fixed labeling in motion
Labeling onto the product from the top from below sideways
Product height variable
Product distance to lower edge at cylinder stroke
200 mm up to mm
300 mm up to mm
400 mm up to mm
Immersion depth pad F
2)
up to mm
Cycle time about frequency/min.
1)
Table 1 Technical data
1)
Determined at 100 mm stroke below device/smallest label height/print speed 100 mm/s.
2)
Immersion depth at applicator >25 mm, the cover of the Hermes+
must be modified.
Silicon pad
4114/16 L/R 8800 F
10 - 58
10 - 114
50 - 174
8 - 80
0.45 MPa (4.5 bar) under 74 dB(A)
¢
-
¢
¢
¢
¢
135
235
335
100
30
2 Product Description
2.3 Overview without Cover
Front view
2
1
3
4
5
6
7
8
Throttle valves vacuum/support air z
9
10
11
12
13 support air vacuum y x
Fig. 2 Overview - front view
1 Stopper for the operation mode "Blow on", transport lock
2 Throttle valve cylinder - move in Z-direction
3 Knurled screw for attaching the applicator to the printer
4 Setting screw to adjust the angle between applicator and printer
5 Compressed air connector
6 Shutoff valve
7 Setting screw for vertical adjustment cylinder assembly
8 Throttle valve cylinder - move out Z-direction
9 Pad - customized
10 Cylinder Y
11 Blow tube for supporting air
12 Throttle valve cylinder - move out Y-direction
13 Throttle valve cylinder - move in Y-direction
14 Support air throttle valve
15 Vacuum throttle valve
14
15
7
8
2 Product Description
Rear View
1
16
17
18
8
19
9
11 z
Fig. 3 x
Device overview - Rear view y
1 Throttle valve cylinder - move in Z-direction
8 Throttle valve cylinder - move out Z-direction
9 Pad - customized
11 Blow tube for supporting air
16 Sensor "start position" Cyl. Z
17 Cylinder Z-direction
18 Interface to the printer
19 Sensor "end position" Cyl. Z
Fig. 4 Device overview - control system
21 Valve Cylinder Z
22 Valve Cylinder Y
23 Valve Blow air
24 Valve Vacuum and Support air
25 PCB Applicator Control
26 PCB Applicator Interfaces
27 Vacuum Generator
25
26
27
21
22
23
24
8
2 Product Description
2.4 Contents of Delivery
• Applicator (1)
• Screws as part of the pad (2)
• Pad - as ordered (3)
• Blow tube - as ordered (4)
• Documentation
9
1
2
3
4
Fig. 5 Contents of delivery i
Note!
Please keep the original packaging in case the applicator must be returned.
!
Attention!
The device and printing materials will be damaged by moisture and wetness.
Set up label printer with applicator only in dry locations protected from moisture and splashes.
10
3 Operation
3.1 Standard Operation
Check all external connections.
Load the material.
Open the shutoff valve.
!
Attention!
Ensure that the pad is not covered by a label when switching on the printer-applicator system.
Otherwise the vacuum sensor may be calibrated faultily.
Switch on the printer. i
Note!
If the pad is not in the start position when the printer is switched on an error message appears on the display.
Press pause button at the printer.
The applicator moves into the start position and is ready for work.
Press the feed button on the printer.
A synchronization feed is initiated. The processed labels have to be removed manually. After a few seconds the printer carries out a short backfeed to position the front edge of the next label at the printing line. i
Note!
This synchronizing also has to be carried out when the print job has been interrupted with the cancel button.
Synchronizing is not necessary when the print head was not lifted between print jobs. This also applies if the printer was powered off between print jobs.
10
Start a print job.
Start the labelling process via PLC interface.
Error messages during labelling process are shown in the display of the printer.
3.2 Cleaning
!
Attention!
Never use solvent and/or abrasive.
Clean the outside surfaces with multi purpose cleaner.
Remove dust particles and leftover label pieces with a soft brush and/or vacuum cleaner.
The slide foil (1) requires regular cleaning as most of the dirt will accumulate here.
1
1
Fig. 6 Cleaning the pad
3 Operation
1
2
3
4
5
6
7
1
2
Fig. 7 Mounting applicator to printer
!
Attention!
Disconnect the printer from the power supply before mounting the applicator!
Ensure the printer is in a stable secure position!
Connect the compressed air only after mounting the applicator to the printer!
For cleaning the applicator and printer it is sometime necessary to turn away or/and dismount the applicator.
Do not change the adjustments of setting screws, throttle valves or other.
Pivot Away/Dismount the Applicator
1. Loosen thumbscrew (5) and pivot the applicator aside.
2. Disconnect SUB-D 15 male connector (6) from the female connector (7) of the printer.
3. Loosen screw (4) and remove the locking plate (3) from the hinges.
4. Lift the applicator from the hinges.
Mount the Applicator
1. With the female parts (1) of hinges hang the applicator on the hinges parts (2) of the printer.
2. Connect the SUB-D 15 male connector (6) to the female connector (7) of the printer.
3. To secure the applicator against slipping out of hinges, loosen screw (4), move metal part (3) under the hinge and tighten screw (4).
4. Swing the applicator to the printer and tighten the thumbscrew (5).
11
12
4 Error Messages
4.1 Error Messages of the Printer
For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Operator's manual of the printer
Error treatment:
Clear the error results.
Press the feed button to synchronize the label feed, remove the peeled labels manually.
Press the pause button to quit the error state.
After error correction, the print of the label causing the error will be repeated.
4.2 Error Messages of the Applicator
The following table contains an overview of applicator specific error messages and their possible causes. It also suggests methods to resolve the error states:
Error Message Possible Cause
Air pressure ins.
Compressed air is switched off
Pressure to low < 4 bar
Pressure to high > 6 bar
Label not depos.
Lower position
Label has not been placed onto the product; after the pad has moved back the label is still sticking to the pad.
Pad has not reached the starting position within 2s after the pad has left the labelling position; or pad has left the starting position without authorization.
Process Error
Refl. sensor blk.
Upper position
Vac. plate empty
Process of labeling was interrupted via the I/O interface of the printer with the STP signal.
There has been no change of the switch state at the upper sensor at the cylinder between the start of the labelling process and the signal from the labelling position sensor.
Pad is not in the starting position when the printer is switched on.
Pad has not reached the labelling position within 2s after the movement of the pad was started.
Pad has left the printing position without authorization.
Label has not been picked up properly by the pad; or label fell off the pad before it could be placed onto the product.
Table 2 Error messages of the applicator
Error treatment:
Clear the error results.
Press the pause key to quit the error state. i
Note!
In the case of errors check the Service Manual for adjustments and settings.
12
!
Warning!
After the error has been resolved the pad will immediately move back to the starting position!
Danger of injury to hands and fingers by the moving pad!
Do not reach into the area of the moving pad and keep long hair, loose clothes, and jewelry away.
After error correction, the printing of the label causing the error cannot be repeated without restarting the print job except the error " Vac. plate empty" .
In this case, the last label will be printed again after resolution via the pause key and then pressing the Enter button .
In the application mode "Apply/Print" sends the signal "Print first label" or press the button
to send a printed label to the tamp.
5 Licences
5.1 Declaration of Incorporation
cab Produkttechnik
GmbH & Co KG
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Germany
Declaration of Incorporation
We declare herewith that the following „partly completed machinery“ as a result of design, construction and the version put in circulation complies with the essential requirements of the Directive 2006/42/EC on machinery :
Annex I, Article 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.2.1, 1.3.2, 1.5.2, 1.5.8, 1.6.3, 1.7
In the event of any alteration which has not been approved by us being made to any device as designated below, this statement shall thereby be made invalid.
Device:
Type:
Stroke Applicator
4114/4116
Applied EU Regulations:
Directive 2006/42/EC on machinery:
Applied Standards:
• EN ISO 12100:2010
• EN ISO 13849-1:2008
• EN 60950-1:2006
+A11:2009+A12:2011+A1:2010+A2:2013
Other Relevant Directives:
• Directive 2014/30/EU relating to electromagnetic compatibility
• Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment
Person authorised to compile the technical file:
Erwin Fascher
Am Unterwege 18/20
99610 Sömmerda
Signed for, and on behalf of the Manufacturer: Sömmerda, 19.06.2017
cab Produkttechnik Sömmerda
Gesellschaft für Computer- und Automationsbausteine mbH
99610 Sömmerda
Erwin Fascher
Managing Director
The product must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive on machinery.
The documents according annex VII part B from the incomplete machinery are created and will commit to state agencies on request in electronic kinds.
13
14
5 Licences
5.2 EU Declaration of Conformity
cab Produkttechnik
GmbH & Co KG
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Germany
EU Declaration of Conformity
We declare herewith that the following device as a result of design, construction and the version put in circulation complies with the relevant fundamental regulations of the EU Rules for Safety and Health. In the event of any alteration which has not been approved by us being made to any device as designated below, this statement shall thereby be made invalid.
Device:
Type:
Stroke Applicator
4114/4116
Applied EU Regulations: Applied Standards:
Directive 2014/30/EU relating to electromagnetic compatibility: • EN 55032:2012
Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment
• EN 55024:2010
• EN 61000-6-2:2005
• EN 50581:2012
Sömmerda, 19.06.2017
Signed for, and on behalf of the Manufacturer: cab Produkttechnik Sömmerda
Gesellschaft für Computer- und Automationsbausteine mbH
99610 Sömmerda
Erwin Fascher
Managing Director
14
6 Installation
6.1 Factory default Settings
i
Note!
The applicator is set up in a standard configuration by the factory. These values guarantee a smooth operation.
i Note!
In the case of a customer specific setup with special material the settings can deviate from the standard values.
In this case the standard values in the setup protocol are as follows.
The factory default settings are:
• Connected to a cab Hermes+ printer, vertical
• Used Pad:
• Material used for factory default settings:
• Pressure value of the compressed air: cab part No.: 5963881 54x36 for L cab part No.: 5963878 54x36 for R cab part No.: 5556472 54x35.5
0.45 MPa (4.5 bar)
15
16
6 Installation
6.2 Tools
Screwdriver with parallel blade
Hexagon key L-wrench
Flat-round nose
Open spanner
Manometer angled
SW 8
SW 13
SW20
± 7 bar
2.5
0.8
2.5
4 straight
To adjust the throttle valves and product sensor
To adjust the sensors
(in contents of delivery)
For matched norm parts
(in contents of delivery)
Pad adjustments
Changing pad
To mount/dismount tubes
16
To change the throttle valves
Setting the spring power on the adapter bolt
Changing the cylinder
Air pressure control
Table 3 Tools
6.3 Mounting and Dismounting the Cover
To initiate the applicator or for adjustments it is necessary to dismount the cover (2).
After these works are finished remount the cover.
!
Warning!
Do not operate the applicator without cover (2).
Only dismount the cover when servicing the applicator.
1
Dismount
1. Loosen screw (3).
2. Lift off cover (2).
2
Mount
3. Move the cover (2) over the cylinder assembly.
4. Put in the cylinder (1) through the hole in the cover
(2).
5. Tighten screw (3) to fasten the cover (2).
3
Fig. 8 Cover
6 Installation
6.4 Mounting the Applicator to the Printer
!
Attention!
Disconnect the printer from the power supply before mounting the applicator!
Ensure the printer is standing in a stable position!
Connect the compressed air only after mounting the applicator to the printer!
1
2
3
4
5
6
7
1. Hang the applicator to the printer via the female hinges (1) to the male hinges (2) of the printer.
2. Connect the SUB-D 15 male connector (6) to the female connector (7) of the printer.
3. To ensure the applicator does not slip out of the hinges, loosen screw (4), move the locking plate
(3) to secure the applicator and tighten screw (4) again.
4. When pivoting the applicator onto the printer ensure that the cable is not caught between the two units.
5. Tighten the thumbscrew (5).
6. Raise the stopper on the rail to enable movement of the lifting cylinder.
17
1
2
Fig. 9 Mounting applicator to the printer
6.5 Transportation Lock
2
3
1
2
3
1
3
4
Fig. 10 Stopper as transport lock
When the applicator is delivered, the stopper (2) is mounted on the rod (1). With this stopper (2) the labelling position for the operation mode "Blow on" can be adjusted. In delivery status the stopper (2) is used as transport lock. i
Note!
To reduce the impact energy it is possible to use a stopper with cushion (4).
Releasing the transport lock
1. Loosen screw (3) of the stopper (2).
2. Move the stopper (2) along the rod (1) into the position as in operation mode:
- Operation mode "Blow on": 7.4 Adjusting the stopper
- Operation mode "Stamp on": Move the stopper (2) up to the end of the rod (1).
3.
Tighten screw (3) to fix the stopper (2) in position.
18
6 Installation
6.6 Mounting the Pad
1
2
3
5
6
7
8
4
1. Slide the pins (3) into the holes of pad (4) by lifting the pad to pad holder (1).
2. Fix the pad with the screws (2) to the pad holder (1).
3. Insert the vacuum tube (5) and the blowing air tube (6) into the appropriate push-in-fittings (7,8) of the pad.
Fig. 11 Mounting the pad
!
Attention!
To avoid possible collisions of the pad with other parts of the printer-applicator system, please roughly align the pad in all directions (
„7 Adjustments“) before connecting the applicator to the compressed
air supply!
6.7 Mounting the Blow Tube
18
1 2 3
Fig. 12 Mounting the blow tube
It is possible to rotate the blow tube to optimize the direction of the support air for the take over procedure of the label from printer to applicator.
1. Loosen screw (1).
2. Put in the blow tube (3) into the hole A (2).
3. Tighten screw (1) gently to secure it.
„7.4 Adjustment of the Stopper for Blow on Mode“
6 Installation
6.8 Connecting the Compressed Air
!
Attention!
Adjustments and function control were done with a compressed air value of 4.5 bar.
The applicator operating range is between 4.0 and 6.0 bar.
!
Warning!
When connecting the applicator to compressed air it is considered "IN USE!" Cylinder motion is possible!
Do not reach into the zone of the moving pad and keep long hair, loose clothes, and jewelry away.
19
1
2
1 Check that the stop valve (2) is closed as illustrated
2 Attach compressed air to connector (1).
3 Open the stop valve (2) by turning it into the direction of air flow.
4 Switch on the printer by the power switch.
It is possible to use an air pressure regulation unit.
3 cab offers two versions of air pressure regulators.
• Air pressure regulation unit with included magnetic valve (3)
Controlling via printer
Interface description of the printer
• Standard version (4)
4
Fig. 13 Compressed air connection i
Note!
If the pad is not in the start position when the printer is switched on an error message appears on the display.
Press the pause button on the printer.
The applicator will move into the start position and will be ready for use.
i
Note!
Only mount the air pressure regulation unit as illustrated otherwise the functionality of the air-water separator cannot be guaranteed.
20
7 Adjustments
7.1 Pad Adjustments
For optimal functionality it is necessary to place the pad exactly over the label for the takeover procedure.
Moving the pad in X-, Y- and Z-direction
1 mm
1
2
3
4 z y
Fig. 14 Moving the pad assembly x
Adjustment in the X-direction - Sideways Adjustment
5
6 x z y
1. Loosen screw (3).
2. Move the cylinder assembly group (4) including pad along the cross beam until the pad is over the middle of the label intended for application. For better orientation there is a graduation mark (5) depicted on the assembly group.
3. Tighten screw (3).
Adjustment in the Y-direction - Print Direction
1. Loosen screws (1).
2. Move cylinder assembly (4) including pad along the guide rail so that the distance between the edge of the pad
(6) and the edge of the dispense plate (7) of the printer is approximately 1 mm.
3. Tighten screws (1).
Adjustment in Z-direction - Height Adjustment
1. Loosen screw (3).
2. Turn setting screw (2) so that the bottom of the pad is 1 mm over the top edge of the dispense plate (7).
3. Tighten screw (3).
Adjusting the Parallelism between Pad and Dispense Edge
The edge of the pad must be parallel to the dispense edge of the printer.
8 9
10
11
Fig. 15 Adjusting the pad to the dispense edge
1. Loosen knurled screw (10) and screw (9).
2. Press the applicator against the printer and adjust the angle between applicator pad edge (6) and printer dispensing plate (7) via the setting screw (11) and the eccentric (8).
3. Tighten screw (9) and fasten the applicator with knurled screw (10).
7
20
7 Adjustments
7.2 Vacuum Adjustments
The label will be held on the pad by a vacuum.
The vacuum needs to be set up in such a way that the label covers all the suction holes and is not hindered before it reaches its intended position on the pad.
21
The default Value of the Vacuum is -0.6 bar.
1
support air vacuum
Fig. 16 Throttle valve "vacuum"
Adjust the vacuum on the throttle valve "vacuum" (1) so that the label will be sucked up over the entire area.
To increase the vacuum turn the setting screw on the throttle valve (1) counterclockwise.
Measuring Point Vacuum (MP V)
1
2
3
MP V
Use a manometer with a measurement area -7 to 7 bar for measurement the pressure.
MP V: Vacuum -standard value -0.6 bar
1. Remove cover.
2. Cover the suction plate so it is airtight.
3. Attach manometer between tube (1) at the energy track and fitting (2) on the pad.
4. Activate the valve manually by pressing the micro switch
(3) to measure the pressure.
5. Mount cover.
Fig. 17 Measuring Points for the vacuum
!
Attention!
After pressure measurements, reconnect all components correctly.
22
7 Adjustments
7.3 Adjusting the Blow Tube (Supporting Air)
The blow tube must be adjusted in such a way that the label takeover is unhindered by turbulence and the supporting air blows the label evenly against the pad.
The default factory value is 2 bar.
i
Note!
Use an appropriate blow tube for the printer in use.
A number of holes of the blowing tube are covered by plastic rings. It is necessary remove as many of these rings as are needed to ensure the entire label-width is supported.
22
A
B
A
B
1 2 3 4 5 3 5
Fig. 18 Adjust the blow tube
The blow tube (3) for the supporting air can be rotated around its axis. That way the direction of the supporting air can be optimized.
1. Loosen screw (1).
2. Put in the blow tube (2) into the tube adapter A (2).
Turn the blow tube (2) in the direction that the air current can support the take up of the label.
• For small labels direct the air current more toward the dispensing edge (5) of the printer.
• For larger labels direct the air current away from the dispense edge (6).
Use the graduation guide for orientation.
3. Open all holes of the blow tube to cover the label width. Remove rings (4) if necessary.
All holes outside the label width should be covered with the shrink tube rings provided. Once the unneeded holes have been covered the shrink tube should be shrunk.
4. Tighten screw (1).
7 Adjustments
1
support air vacuum
Fig. 19 Throttle valve "support air"
The air pressure can be adjusted with the "support air" valve (1) to fine tune the procedure.
To increase the supporting air turn counterclockwise the screw at the valve (1)
Measuring Point Support Air (MP S)
Use a manometer with a measurement range of -7 to 7 bar to control the pressure.
1
MP V: Vacuum - Reference Value (-0.6 bar)
1. Remove cover.
2. Cover the suction plate so it is airtight.
3. Attach manometer between tube (1) of the energy chain and fitting (2) of the pad.
4. Activate the magnetic valve manually by pressing the micro switch (3) to measure the pressure.
5. Mount cover.
2
3
MP S
Fig. 20 Measuring support air
!
Attention!
After pressure measurements, reconnect all components correctly.
23
24
7 Adjustments
7.4 Adjustment of the Stopper for Blow on Mode
i
Note!
For operation mode "Blow on" only!
The operation mode "Blow on" allows labelling without contact.
The pad does not press on the product. The label will be blown from the pad to the product over a distance up to 10 mm.
!
Attention!
Switch off the printer and close the shutoff valve for the compressed air at the service unit!
1
2
3
1. Place a product sample (7) at the labelling point.
2. Pull the tubes out of the push-in-fittings (3,5).
3. Loosen the screw (2) in the stopper (1).
4. Move the pad manually in the required labelling position.
The distance between the blow pad (6) in the labelling position and the product surface (7) must not exceed 10 mm.
5. Move the stopper (1) against the guide block (4) and tighten the screw (2)
6.
Insert the tubes into the appropriate push-in-fittings (3,5).
7. Open the shutoff valve and switch on the printer.
24
4
5 z x y
Fig. 21 Adjusting the Stopper
8
6
7 i
Note!
To reduce the impact energy of the pad it is possible to use a stopper with cushioning as option.
7 Adjustments
7.5 Lift Speed of Cylinder Z
1
2
5
3
4
Fig. 22 Throttle valves on the cylinder Z
The speed of the pad movement can be regulated by two throttle valves (1, 3).
Adjust the pad movement speed as necessary.
To increase the downward speed turn counterclockwise the screw (4) at the lower valve (3).
To increase the upward speed turn counterclockwise the screw (2) at the upper valve (1). i Note!
The application pressure of the pad is mainly depending on the downward speed of the pad.
In order to reduce the application pressure turn clockwise the screw (4).
!
Attention!
The time for the downward movement of the pad may not exceed 2 seconds
Otherwise the error message " Lower position " will appear. i
Note!
To reduce the air pressure in Z-direction it is possible to use an optional pressure reduction valve (5).
„7.9 Lift Speed of Cylinder Y“
25
28 26
7.6 Sensors on Cylinder Z
10 mm 1
2
3
29
4
5
6
Fig. 23 Sensors on cylinder Z
1. Loosen screw (1) of sensor "Start Position" (3) and move the sensor so that the top edge of the sensor sits comfortably in the sensor holder.
2. Remove the compressed air tubes of the cylinder Z and power up the printer with connection to the applicator.
3. Move the pad toward the stopper manually.
4. Loosen screw (2) of the sensor holder.
5. Position the sensor so that it triggers securely with lit up LED at complete contraction of cylinder Z. This is achieved with the top edge of the sensor being about 10 mm from the top edge of the connection ring. (Fig. 23)
6. Tighten screw (2).
6. Schraube (2) anziehen.
Labelling Sensor 2
Aufschlagsensor 2
The position of the labelling sensor (6) is dependant on the pad assembly's weight and the mounting position. The spring tension on the adapter bolt is dependant on these parameters and must be adjusted so that the sensor does not trigger unintentionally. The triggering magnet is integrated in the adapter bolt and changes position with the tension spring.
Pad free
Stempel frei
Magnet
Detection point in sensor
Pad on product
Stempel auf
Produkt
Knurled nut
Setting nut, black with cut-out 13mm
Magnet
Detection point in sensor
Fig. 24 Labelling sensor principle
1.
Getting the printer and applicator into the final orientation.
2. Adjust the spring tension on the adapter bolt (4) via the black setting nut so that:
•
•
The adapter bolt is not pushed into the stamp assembly group during motion.
The sensor triggers when the pad has reached the labeling position.
Adapterbolzen wird dann in die Stempelbaugruppe gedrückt und der Aufschlagsensor ausgelöst.
3.
Turn the setting nut with an open spanner 13 mm and fix the knurled nut by holding it.
•
•
Turning the setting nut clockwise will increase the spring tension.
Turning the setting nut counterclockwise will decrease the spring tension.
4. Loosen screw (5) and move the sensor (6) so that the LED lights up when the adapter bold is pushed into the pad assembly.
5. Tighten screw (5).
26
7 Adjustments
7.7 End Position Cushioning
i
Note!
The end position cushioning of the cylinder is set up to client specifications and does usually not need to be adjusted.
27
1
2
The end position cushioning of the main cylinder reduces the impact energy when the applicator is operating at high speeds and/or mass.
Adjust the end position cushioning so that the piston arrives the end position definitively but does not strike it to hard.
A higher level of end position cushioning will reduce the lift speed.
To increase the value of the end position cushioning turn the setting screw (2) clockwise on cylinder (1).
To reduce the value of the end position cushioning turn the setting screw (2) counterclockwise on cylinder (1).
Fig. 25 End position cushioning
7.8 Adjusting the Options for Z-Direction Movement
Fig. 26 Stopper with cushioning (guide rail)
The stopper with cushioning (guide rail) reduces the speed of the cylinder Z shortly before impact when the applicator is operated at higher cylinder speeds and with larger pads.
Adjustments like chapter
„7.4 Adjustment of the Stopper for
Adjust the stopper with maximum compressed spring.
The stopper avoids the triggering of the labelling sensor by the weight of the pad assembly at the inward motion in case of an installation of 90° or 180°.
The adjustment must be done in the start position of the applicator.
1. Loosen the counter nut of the stopper.
2. Turn the stopper until it easily touches the pad retainer.
Do not change the take over position of the pad by the stopper.
3.
Tighten the counter nut to fix the stopper.
Fig. 27 Stopper (pad assembly)
1
1
2
3
The pressure reduction valve (2) can be used when labelling pressure-sensitive products or considering general safety aspects to reduce the pressure of the cylinder in Z-direction.
The standard value is 2.5 bar.
Connect the manometer between tube and exit (3) and adjust the pressure to 2.5 bar with the knurled screw (1).
It is possible to order an upgraded set with a pressure reduction valve.
Instructions are provided with the upgraded set.
2
3
Fig. 28 Pressure reduction valve cylinder Z
MP S
28
7 Adjustments
7.9 Lift Speed of Cylinder Y
z y
1 2 3 4 x
Fig. 29
One-way flow control valve on cylinder Y i
Note!
Only for type 4114 relevant.
Adjust lift speed as necessary.
To increase the move-out speed in Y-direction turn counterclockwise the screw (2) on valve (1) .
To increase the move-in speed in Y-direction turn counterclockwise the screw (3) on valve (4) .
7.10 Adjust the Sensors Y
1
2
Fig. 30 Sensors on cylinder Y z x y
• Place sensor start position (2) on cylinder Y so that the sensor will switch on if the cylinder is completely moved out and will switch off if the cylinder leaved this position.
• Place sensor end position (1) on cylinder Y so that the sensor will switch on if the cylinder is completely moved in and will switch off if the cylinder leaved this position.
28
7 Adjustments
7.11 Labeling from below - Changing the Spring at the Impact Sensor
For fault free labeling in a sideways- or upward-motion it is necessary to change the spring of the impact sensor.
The stronger spring prevents the unwanted triggering of the impact sensor due to the inertia of the cylinder and stamp assembly group.
29
Loosen screw (1) and dismount the stamp (2) to reach the locking washer (6).
1
2
Fig. 31 Demounting the stamp
Push the adapter bolt (3) into the stamp uptake (4) to ensure that the bottom of the bottom of the bolt is pushed out. demount locking plate (6).
Remove washer (5).
3
7
4
4
5
6
Fig. 32 Loosening the adapter bolt
3
Hold onto the adapter bolt (3) and pull off the stamp uptake (4).
Pull out the pressure spring (6) and replace it with the new one.
Push together the stamp uptake (4) and the adapter bolt (3).
Replace the washer (5).
Place the locking washer (6) back into it's position.
Fig. 33 Changing the spring
30
8
Configuration
The applicator can be operated in different ways. While the original process stays the same, the operation mode can be chosen from within the printer setup.
The most important setting is the selection between the operation modes "Stamp on" and "Blow on".
Additionally the applicator has different application modes concerning the order of printing and applying within one labelling cycle
30
Print/Apply
Apply/Print
Waiting position up
Apply/Print
Waiting position down
Stamp on x x
-
Blow on x x x
Table 4 Operation and application modes
Additionally all operating modes can be adjusted by setting different time delays. i
Note!
For more information about the printer configuration and the function of the buttons in the navigator pad
Configuration manual of the printer or
Operator's manual of the printer
8.1 Method for Changing the Printer Setup
1. Press menu button.
2. Select Setup > Machine param. > Applicator .
3. Select and adjust the needed parameters.
4. Return to the "Ready" mode.
8.2 Quick Mode for Setting the Delay Times
Beside the standard method for the printer configuration there is a quick mode to adjust the delay times available. i
Note!
The quick mode settings can be made during operation. The changes directly affect the current print job.
1. Press the menu button for at least 2 seconds.
The first delay time appears on the display.
2. Adjust the delay time by pressing the
~
button and
button.
3. To switch between the different delay times press the } button.
4. To leave the quick setup mode press the
| button.
The selected delay times are stored in the printer.
8.3
Configuration
Parameters of the Applicator
The configuration parameters of the applicator can be found in the menu
Setup > Machine param.
Parameter
Applicator
Meaning
Configuration parameters of the applicator
Default
Table 5
> Mode of oper.
Setting the operation mode Stamp on, Roll on, Blow on Stamp on
> Mode of appl.
> Waiting position
> Blow time
Setting the application mode Print-Apply / Apply-Print
Print-Apply :
An external start signal begins the printing of a label followed by the application of that label. After the cycle is complete, the pad waits in the start position without a label.
Apply-Print :
A separate signal starts the printing of the first label and the transfer of that label to the pad.
The start signal applies that label and the next label is printed. The cycle ends with a printed label on the pad.
only for Mode of oper. Blow on and Mode of appl. Apply-Print up : Pad waits in the start position for the start signal down : Pad waits in the labelling position for the start signal only for Mode of oper. Blow on
The length of time (max. 2.5 s) air is blown for the label transfer
> Support delay on
> Support del. off
> Delay time
> Lock time
Sets the delay (max. 2.5 s) for the supporting air after printing start and switching on the supporting air. The delay prevents turbulence at the front of the label and, consequently, prevents issues when the label is being picked up from the printer.
Setting the switch-off delay (max. 2.5 s) for the supporting air between the end of label forwarding and switching on the supporting air. The delay can be useful to separate the rear end of the label from the backing to avoid flaws and to improve the accuracy of label positioning
Delay (max. 2.5 s) between start signal and the start of a labelling cycle.
Allows the use of product sensors within conveyors systems for example
All start signals coming in after the first start signal are ignored when they arrive within the lock time.
Print-
Apply up
0 ms
0 ms
270 ms
0 ms
0 ms
0.0 mm > Peel position
> Vacuum control
Shift the position of the dispensed label relative to the dispensing edge. In the software an extra peel offset value is available. The offset values from “Peel position“ and from software are added together for execution.
"Setting the Peel Position".
Setting the label transfer check from printer to pad and from pad to product by the vacuum sensor
> Hand-over up Take over the label directly from the dispensing edge with contact between pad and dispensing edge.
Not applicable for Type 4014/4016
> Cleaning blow
Activate/Deactivate - air pressure pulses to clean the pad
> Vacuum delay On - The vacuum will switched on after the end of the label
transport.
Off - The vacuum will switched on with the start of the label
transport.
On
Off
On
Off
Applicator parameters
31
32
8.4 Setting the Peel Position
To optimize the transfer of the labels from the printer to the pad there two different parameters are available for adjusting the peel position.
!
Attention!
First adjust the parameter "Peel Position" in the printer configuration.
Following adjust the additional peel-off offset in the software.
It is very important to follow that procedure for a certain start after label loading and for the re-start after error treatment.
Parameter "Peel Position" in the printer configuration
Check the basic setting in the printer setup. Perform labelling cycles by alternately pressing the feed button and the Enter button
„9.1 Test Mode without a Print Job“
Adjust the "Peel Position" in such a way, that the blank labels are peeled-off completely from the liner
„7.3 Adjusting the Blow Tube (Supporting Air)“
Peel-off offset in the software
Check the setting in the software. Perform labelling cycles by repeatedly pressing the Enter button .
„9.2 Test Mode with Print Job“
Adjust the peel-off offset in such a way, that the printed labels are peeled-off completely from the liner
Programming manual or software documentation.
32
8.5 Activation of Peel-off Mode
i
Note!
For labelling operation activate the peel-off mode in the software.
For direct programming use the P command
Programming manual.
9 Operation
9.1 Test Mode without a Print Job
!
Warning!
The pad will be moved to the starting position immediately!
Danger of injury to hands and fingers by the moving pad!
Do not reach into the zone of the moving pad and keep long hair, loose clothes, and jewelry away.
33
1
2 i
Fig. 34 Test mode using the enter button
Note!
Please use the test mode to adjust the parameter " peel position" in the printer configuration.
The whole labelling process can be simulated without the need of a print job or a connection to a computer by alternately pressing the feed (2) button and the Enter button (1):
Press the feed button (2).
A blank label is fed. The vacuum at the pad as well as the supporting air (blow tube) are switched on. After the label has been picked up by the pad, the supporting air is switched off.
Press the Enter button (1).
The pad is moved to the labelling position. A sensor signals when the labelling position is reached. The vacuum is switched off and the label is placed onto the product. Then, the pad is moved back into the starting position.
9.2 Test Mode with Print Job
i Note!
Please use that test mode to adjust the peel-off offset in the software.
That method allows to check labelling process with the real print data using the Enter button (1).
Send a print job.
The test mode is executed in two half cycles:
Press the Enter button (1).
Half cycle 1
A label is printed. The vacuum at the pad as well as the supporting air (blow tube) are switched on. After the label has been picked up by the pad, the supporting air is switched off.
Press the Enter button (1) again.
Half cycle 2
The pad is moved to the labelling position. A sensor signals when the labelling position is reached. The vacuum is switched off and the label is placed onto the product. Then, the pad is moved back into the starting position.
If the label is manually removed from the pad after the first half cycle, the half cycle 1 will be repeated when the pre-dispense button is pressed again.
34
10 Spare Parts
10.1 Retainer Assembly
No Part No.
Description
1 5902489.001 Screw DIN7984-M4x8
2.1 5964129.001 Cover
2.2 5964260.001 Cover
3 5964367.001 Knurled Screw
4 5964104.001 Set Screw
5 5904544.001 Spring
6 5964090.001 Bar
7.1 5964429.001 Plate
7.2 5964438.001 Plate
8 5902021.001 Screw DIN7991-M3x6
9 5903525.001 E-Ring DIN6799-4
10.1 5964036.001 Base Plate
10.2 5964185.001 Mounting Plate
PU Note Serial No.
from to
1
1
10
1
1
10
1
1
1
10
10
1
1
L
R
L
R
L
R
No Part No.
Description
11.1 5964318.001
Adapter Profile
11.2 5970013.001
Adapter Profile
11.3 5970014.001
Adapter Profile
12 5902167.001 Screw DIN912 M5x50
13.1 5964312.001 Crossbeam
13.2 5964331.001 Crossbeam
13.3 5964332.001 Crossbeam
13.4 5964333.001 Crossbeam
14.1 5964310.001 Clamping Element
14.2 5964328.001 Clamping Element
15 5964062.001 Binder
98 5966530.001 Eccentric
99 5966529.001 Hinges
10
1
1
1
1
1
1
1
1
1
1
1
1
PU Note Serial No.
from to
A
/
B
L
/C
R
/
C
L
/
D
R
/
D
L
/
E
R
/
E
L
R
Notes
L
L
R
R
A
200H
B
300H
C
400H
D
4114
E
4116
34
Fig. 35 Retainer assembly - spare parts
10 Spare Parts
10.2 Pneumatics Retainer Assembly
No Part No.
Description PU Note Serial No.
from to
1 5902489.001
16 5902863.001
17 5905285.001
FESTO 153276
18 5905284.001
FESTO 153296
19 5906656.001
FESTO 153023
20 5966460.001
FESTO 152584
21 5966463.001
FESTO 159663
22 5966464.001
FESTO 159665
23 5966465.001
FESTO 159667
24 5966466.001
FESTO 152822
26 5905371.001
FESTO 153371
Screw DIN7984-M4x8
Screw DIN7984 M4x25
Push-in L-Connector
QSLF-1/8-8-B
Block Valve
HE-3-1/8-1/8
Push-in/threaded Fitting
QSF-1/8-6-B
Tube
PUN 4x0,75-SI
Tube
PUN-4x0,75-SW
Tube
PUN-6x1-SW
Tube
PUN-8x1,25-SW
Tube
PUN-4x0,75-DUO-SI
Push-in Y-Fitting
QSMY-4
10
10
1
1
1
2m
2m
2m
2m
2m
1
No Part No.
Description
27.1 5966651.001
27.2 5966655.001
28 5906021.001
29 5906022.001
32 5905317.001
FESTO 153336
33 5906844.001
FESTO 193509
34 5905257.001
FESTO 2307
36 5905338.001
FESTO 153355
38 5905283.001
FESTO 153315
39.1 5964277.001
39.2 5964095.001
39.2 5964614.001
86 5966414.001
Valve Block
Valve Block
Valve
Valve
Push-in L-Connector
QSML-1/8-6
Vacuum Generator
VN-10-H-T3-PI4-VI4-RO1
Silencer
U-1/8
Push-in T-Connector
QSMT-1/8-4
Push-in/threaded Fitting
QSM-M5-4-I
Blow Tube
Blow Tube
Blow Tube
Pressure Reduce Valve
1
1
1
1
1
1
1
1
1
1
1
1
1
PU Note Serial No.
from to
L
R
F
G
H
Notes
L
L
R
R
F
2"
G
4"
H
6"
35
86: * Option
Tube
Cable
Fig. 36 Pneumatics retainer assembly - spare parts
36
10 Spare Parts
10.3 Electronics Retainer Assembly
No Part No.
Description PU Note Serial No.
from to
21 5966463.001
FESTO 159663
41 5955586.001
42.1 5964590.001
42.2 5964591.001
42.3 5964592.001
43 5902571.001
44.1 5955579.001
44.1 5971416.001
44.2 5964188.001
44.2 5971417.001
45 5955585.001
46.1 5964454.001
46.2 5964494.001
46.3 5964495.001
47.1 5964490.001
47.2 5964594.001
47.3 5964595.001
Tube
PUN-4x0,75-SW
Cable
Cable
Cable
Cable
Screw DIN7984-M4x6
Applicator Interfaces
PCB Applicator Interfaces
Applicator Interfaces
Applicator interfaces
PCB Valve Block
Sensor
Sensor
Sensor
Sensor
Sensor
Sensor
2m
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
1
A
B
C
A
B
C
R
R
L
L
A
B
C
6124
6124
6123
6123
No Part No.
Description
48 5964096.001
49 5955575.001
50 5964041.001
51 5902144.001
52 5964045.001
53.1 5964416.001
53.1 5971186.001
53.2 5964496.001
53.2 5971187.001
53.3 5964497.001
53.3 5971188.001
54.1 5964498.001
54.1 5971189.001
54.2 5964499.001
54.2 5971193.001
54.3 5964500.001
54.3 5971194.001
97 5906943.001
EEPROM
Applicator Control
Holder
Screw DIN7984-M3x5
Bracket
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor End Position Cyl.Y
Sensor End Position Cyl.Y
Sensor End Position Cyl.Y
Sensor End Position Cyl.Y
Sensor End Position Cyl.Y
Sensor End Position Cyl.Y
Sealing Ring
B
B
A
A
C
C
C
C
B
B
A
A
PU Note Serial No.
from to
10
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
5752
5752
5752
5752
5752
5752
5751
5751
5751
5751
5751
5751
Notes
L
L
R
R
A
200H
B
300H
C
400H
D
4114
E
4116
36
Tube
Cable
Fig. 37 Electronics retainer assembly - spare parts
10 Spare Parts
10.4 Guiding and Cylinder Assembly Y
No Part No.
Description PU Note Serial No.
from to
24 5966466.001
FESTO 152822
30.1 5964246.001
30.2 5971163.001
31 5902281.001
47.1 5964490.001
47.2 5964594.001
47.3 5964595.001
53.1 5964416.001
53.1 5971186.001
53.2 5964496.001
53.2 5971187.001
53.3 5964497.001
53.3 5971188.001
54.1 5964498.001
54.1 5971189.001
54.2 5964499.001
54.2 5971193.001
54.3 5964500.001
54.3 5971194.001
55 5964343.001
56 5964364.001
57 5964061.001
58 5965966.001
59 5964302.001
60 5903505.001
Tube 2x Ø 4
PUN-4x0,75-DUO-SI
Plate
Plate
Screw DIN7984-M5x12
Sensor End Pposition Cyl.Z
Sensor End Pposition Cyl.Z
Sensor End Pposition Cyl.Z
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor Start Position Cyl.Y
Sensor End Pposition Cyl.Y
Sensor End Pposition Cyl.Y
Sensor End Pposition Cyl.Y
Sensor End Pposition Cyl.Y
Sensor End Pposition Cyl.Y
Sensor End Pposition Cyl.Y
Stopper
Stopper
Setting Screw
Sliding Carriage
Plate
E-Ring DIN6799-5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
10
1
1
1
1
B
C
C
A
B
C
A
B
C
A
B
C
A
A
B
D
E
5752
5752
5752
5752
5752
5752
5751
5751
5751
5751
5751
5751
No Part No.
Description PU Note Serial No.
from to
61 5964301.001
62 5902562.001
63 5521159.001
64 5964351.001
65.1 5964417.001
65.2 5964241.001
66 5964311.001
67.1 5905069.001
67.2 5905049.001
68 5521157.001
69 5521158.001
70 5903501.001
71.1 5906953.001
SMC MXH6-10
71.2 5906690.001
FESTO 170486
72.1 5964456.001
72.2 5974610.001
73 5905255.001
FESTO 153333
74 5906636.001
FESTO 175094
75 5902018.001
101 5905371.001
102 5902838.001
Notes
Holder
Screw DIN7984-M4x14
Nut
Stopper
Tamp Retainer
Tamp Holder
Adapter Bolt
Spring
Spring
Washer
Washer
E-Ring DIN6799-7
Cylinder
MXH6-10
Mini Slide Cylinder
SLS-6-10-P-A
Adapter
Adapter
Push-in L-Connector
QSML-M5-4
One-way Flow Control Valve
SMBR-8-16
Screw DIN912-M3x16
Push-in Y-Fitting
Screw DIN7984-M3x6
1
1
10
1
10
L
R
D
E
5752
5751
67.1: Labeling from above and hori z ontally
67.2: Labeling from below
L
L
R
R
A
200H
B
300H
C
400H
D
4114
E
4116
1
1
1
1
1
1
1
1
1
1
10
1
1
1
10
1
37
55, 64 : * Option
Tube
Cable
Fig. 38 Cylinder assembly Y - spare parts
38
10 Spare Parts
10.5 Cylinder Assembly Z
No Part No.
Description PU Note Serial No.
from to
1 5902489.001
20 5966460.001
FESTO 152584
22 5966464.001
FESTO 159665
42.1 5964590.001
42.2 5964591.001
42.3 5964592.001
46.1 5964454.001
46.2 5964494.001
46.3 5964495.001
74 5906636.001
FESTO 17505
76.1 5964373.001
76.2 5964374.001
76.3 5964375.001
77 5902047.001
78.1 5964347.001
78.2 5964357.001
78.3 5964358.001
78.4 5964396.001
78.5 5964398.001
78.6 5964402.001
79.1 5964306.001
79.2 5964307.001
79.3 5964308.001
80 5964443.001
Screw DIN7984-M4x8
Tube Ø 4
PUN 4x0,75-SI
Tube Ø 6
PUN-6x1-SW
Cable
Cable
Cable
Sensor
Sensor
Sensor
One-way Flow Control Valve
GRLA-M5-QS-4-LF-C
Energy Track
Energy Track
Energy Track
Screw DIN7991-M3x5
Bracket
Bracket
Bracket
Bracket
Bracket
Bracket
Guide Rail
Guide Rail
Guide Rail
Bolt
10
1
1
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
B
C
R/B
R/C
A
L/A
L/B
L/C
R/A
A
B
C
A
B
C
A
B
C
No Part No.
Description
81 5964489.001
82 5905593.001
FESTO 175094
83.1 5906938.001
FESTO 19235
83.2 5905973.001
FESTO 14320
83.3 5906117.001
FESTO 14320
84.1 5964440.001
84.2 5964483.001
84.3 5964484.001
84.4 5964451.001
84.5 5964453.001
84.6 5964485.001
85
95 5902224.001
96.1 5966524.001
96.2 5966528.001
100 5902335.001
Knurled Nut
Mounting Clip
SMBR-8-16
Cylinder
DSNU-16-200-PPV-A
Cylinder
DSNU-16-300-PPV-A
Cylinder
DSNU-16-400-PPV-A
Cover
Cover
Cover
Cover
Cover
Cover
Pad (customized)
Screw DIN7991-M4x12
Bracket
Bracket
Screw DIN7984-M6x25
10
1
1
10
1
1
1
1
1
1
PU Note Serial No.
from to
1
1
1
1
1
A
B
C
L/A
L/B
L/C
R/A
R/B
R/C
L
R
Notes
L
L
R
R
A
200H
B
300H
C
400H
D
4114
E
4116
38
Tube
Cable
Fig. 39 Cylinder assembly Z - spare parts
11 Drawings
11.1 Block Diagram
41
SUB-D 9
Interface to the printer
46
Sensor Start Position-
Cylinder Z
47
Sensor End Position
Cylinder Z
28
Valve
Cylinder Z
28
Valve
Cylinder Y
48
Controller
49
Applicator Control
CON 1
CON 1
44
Applicator Interfaces
CON 2
CON 1
45
PCB
Valve Terminal
29
Valve
Blow Air
29
Valve
Support Air/Vacuum
53
Sensor Start Position Cylinder
Y
54
Sensor End Position Cylinder Y
39
Fig. 40 Block diagram
40
11 Drawings
11.2 Pneumatic Drawing Type 4114
40
Fig. 41 Pneumatic drawing type 4114
11 Drawings
11.3 Pneumatic Drawing Type 4116
41
Fig. 42 Pneumatic drawing type 4116
42
11 Drawings
11.4 Label Position Type 4114L/4116L
42
Fig. 43 Label position 4414L/4116L
11 Drawings
11.5 Label Position Type 4114R/4116R
43
Fig. 44 Label position 4114R/4116R
44
12
B
Index
Blow Mode ........................................24
Blow on .............................................30
Blow Tube .........................................18
C
Cleaning ...........................................10
Compressed Air ................................19
Controller ..........................................39
Control System ...................................8
Cover ................................................16
Cylinder Assembly
Spare Parts ................................. 37
Cylinder Y .........................................28
Cylinder Z
Speed ......................................... 25
D
Default ..............................................31
Delay Times ......................................30
Dispense Edge .................................20
E
Electronics
Spare Parts ................................. 36
F
Features .............................................6
G
I
Guiding
Spare Parts ................................. 37
Intended use .......................................4
L
Labelling Sensor ...............................26
Lock Diagram ...................................39
M
Mounting ...........................................17
O
Options .............................................27
P
Pad .............................................18, 20
Parameter .........................................31
Peel-off Mode ...................................32
Peel-off offset ...................................33
Peel position .....................................33
Peel Position.....................................32
Pressure reduction ...........................27
Pressure reduction valve .................. 27
Printer ...............................................12
Printer Setup.....................................30
Print Job ...........................................33
R
Retainer
Spare Parts ................................. 34
S
Sensor ..............................................39
Sensor Start Position ........................26
Sensors Y .........................................28
Speed
Y..................................................28
Z ..................................................25
Stamp on ..........................................30
Support Air ........................................22
T
Test Mode .........................................33
Tools .................................................16
44
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