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D4K35
S e r v i c e M a n u a l
020-100817-01
D4K35
S E R V I C E M A N U A L
020-100817-01
NOTICES
COPYRIGHT AND TRADEMARKS
© 2012 Christie Digital Systems USA, Inc. All rights reserved.
All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.
REGULATORY
The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment. The product generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user’s own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
이 기기는 업무용 (A 급 ) 으로 전자파적합등록을 한 기기이오니 판매자 또는 사용자는 이점을 주의하시기 바라며 , 가정 외의 지역에서
사용하는 것을 목적으로 합니다 .
GENERAL
Every effort has been made to ensure accuracy, however in some cases changes in the products or availability could occur which may not be reflected in this document. Christie reserves the right to make changes to specifications at any time without notice.
Performance specifications are typical, but may vary depending on conditions beyond Christie's control such as maintenance of the product in proper working conditions. Performance specifications are based on information available at the time of printing.
Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material.
The product is designed and manufactured with high-quality materials and components that can be recycled and reused. This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from regular waste. Please dispose of the product appropriately and according to local regulations. In the European Union, there are separate collection systems for used electrical and electronic products. Please help us to conserve the environment we live in!
Canadian manufacturing facility is ISO 9001 and 14001 certified.
GENERAL WARRANTY STATEMENTS
For complete information about Christie’s limited warranty, please contact your Christie dealer. In addition to the other limitations that may be specified in Christie’s limited warranty, the warranty does not cover: a. Damage occurring during shipment, in either direction.
b. Projector lamps (See Christie’s separate lamp program policy).
c. Damage caused by use of a projector lamp beyond the recommended lamp life, or use of a lamp supplied by a supplier other than Christie.
d. Problems caused by combination of the product with non-Christie equipment, such as distribution systems, cameras, video tape recorders, etc., or use of the product with any non-Christie interface device.
e. Damage caused by misuse, improper power source, accident, fire, flood, lightening, earthquake or other natural disaster.
f. Damage caused by improper installation/alignment, or by product modification, if by other than a Christie authorized repair service provider.
g. For LCD projectors, the warranty period specified applies only where the LCD projector is in “normal use.” “Normal use” means the LCD projector is not used more than 8 hours a day, 5 days a week. For any LCD projector where “normal use” is exceeded, warranty coverage under this warranty terminates after 6000 hours of operation.
h. Failure due to normal wear and tear.
PREVENTATIVE MAINTENANCE
Preventative maintenance is an important part of the continued and proper operation of your product. Please see the
Maintenance section for specific maintenance items as they relate to your product. Failure to perform maintenance as required, and in accordance with the maintenance schedule specified by Christie, will void the warranty.
Table of Contents
1: Introduction
2: Service Guidelines
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3: Service Setups
4: Troubleshooting
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5: Parts and Module Replacement
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6: Interconnections
7: Serial API
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8: Specifications
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A: Exploded Views
A.1 Exploded View - Internal............................................................................................................A-1
A.2 Exploded View - External...........................................................................................................A-2 vi D4K35 Service Manual
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1 Introduction
To prevent physical injury or equipment damage it is important Section 2
Service Guidelines is read in its entirety before performing any service
procedure.
This manual provides technical information for assisting qualified Christie authorized service technicians in the servicing and repair of all D4K35 projectors.
Disclaimer: Every effort has been made to ensure the information in this manual is accurate and complete. However, due to continuing research all information is subject to change without notice. Christie assumes no responsibility for omissions or inaccuracies.
1.1
Labels and Marking
Observe and follow any warnings and instructions marked on the projector.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE! Addresses practices not related to personal injury.
1.2
Projector Components - Overview
Non Operator Side
Touch Panel Controller (TPC) 650H
Operator Side
Two Piece Shroud Cover
Figure 1-1 Projector Overview
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Section 1: Introduction
1.2.1 Control
External control signals, whether local or remote, are physically routed to the source and communication panel on the operator’s side of the projector.
1.2.2 Touch Panel Controller (TPC)
The TPC is the local user interface, and provides a complete Windows XPe-based graphical user interface. It provides an easy-to-use, intuitive, local user-interface for operation and status monitoring of the projector while viewing the screen through the port window. The TPC mounts on the rear of the projector and can be adjusted to virtually any angle using the included double ball joint mount to allow convenient viewing and flexible operation in various installation configurations.
1.2.3 PC/Laptops or Servers
Almost all TPC projector functions can be initiated remotely from a controller in the form of simple bidirectional ASCII messaging. Whether from a stand-alone computer, server, or an existing Ethernet network, the equipment connects to the projector via an Ethernet link. RS232 cannot be used for ASCII messaging to and from the TPC (which requires Ethernet), and it is too slow for server use. In installations where the server is also the controller, the projector may take its cues directly from the source material and/or the servercontroller via an Ethernet link only. For complete details on controlling the projector via ASCII messaging instead of using the TPC screen, refer to
1.2.4 Projector Intelligence Board (PIB3G)
The PIB3G is the main controller and primary video interface card in the cardcage. Its main function is to control the video path, monitor the environmental circuits and devices inside the projector, connect with communication interfaces and provide Dual 3G-SDI and Twin DVI video input ports. The PIB3G is also responsible for the 37-pin GPIO, SCCI and RS232 type interfaces. Located on the PIB3G faceplate are a number of LEDs and buttons used for basic status and control.
1.2.5 Lamp Power Supply Interface Signals
Two communication/control cables link the digital lamp power supply (LPS) to the rest of the projector. One cable carries RS232 (serial) signals for adjusting the LPS' output power and monitoring its operation, and the other carries a "lamp enable" signal and four interlock signals. Three of the interlock signals originate in the head (for the lamp door, lamp fan, and exhaust duct). The fourth interlock can be connected, if required, to the venue’s fire alarm system - this would then shut the lamp OFF in the event of a fire, and is a safety requirement in certain countries. For sites in which the fourth interlock is not used, it is jumpered closed. The LPS communication/control cables each route to their own 9-pin connector located on the operator's side of the
LPS.
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1.3
Cooling
1.3.1 Light Engine Area Cooling (Front of Projector)
• Primary Air Intake (Fans 5,6,7,8): The four intake fans, located on the right-hand side of the projector pull air through the high-efficiency filter before flowing across the critical components in the light engine area.
• Cardcage (Fan 1,2 exhaust) (Fan 9,10 intake): The cardcage is outfitted with two exhaust fans at the bottom and two additional intake fans at the top.
• Laminar Airflow Device (Fan 4): Mounted to the light engine handle, the Laminar Airflow Device
(LAD) fan is mounted with its own filter and is responsible for circulating a separate supply of dust-free laminar (low-turbulence) airflow via tubing routed to each DMD aperture. The LAD air is drawn from the filtered air in the light engine area, thus it is double-filtered for use at the DMDs.
• Liquid Cooling: The liquid cooling system is the primary method for cooling the light engine DMDs. This system consists of small copper water blocks screwed to the three DMD mounting studs and daisy-chained together with PVC flexible tubing. Both ends of the chain connect to quick disconnect couplings located on the firewall between the IOS and light engine compartments, forming the cool "source" and warm
"return" lines with the liquid cooler heat exchanger and pump. This liquid cooling loop circulates Christie approved coolant - JEFFCOOL E105. The level of fluid in the reservoir can only be seen if the projector top lid is opened.
1.4
Power and Lamp Requirements
The universal lamp power supply (LPS) in the D4K35 offers adjustable lamp power to suit the size of lamp currently in use. Software allows each lamp to be over-driven by approximately 10% of its maximum rating.
The D4K35 accommodates different lamps. Refer to Section 8.7 Lamp
for a complete list of supported lamps
1.4.1 Lamp Area
The lamp and its dual reflectors, both located in the segregated lamp compartment, are the primary heat sources for the projector. Cooling for these components originates from a high-efficiency lamp blower. Its large output duct directs air axially along the lamp and between the rear reflector and its similarly shaped heat shield. As part of this system, an external heat extraction fan must be added to generate and maintain the required minimum airflow at the exhaust opening located at the top of the projection head. The required minimum airflow for the 2KW and 3kW lamps is 450 CFM, and for the 4.5kW and 6kW lamps it is 600 CFM.
This exhaust must vent to the outside of the building at every site. Two vane switches - one at the blower intake and one at the exhaust opening monitor airflow, providing interlocks for safe operation of the projector. If a switch opens due to inadequate airflow, the lamp will shut OFF and a red alarm window will appear on the
TPC. NOTE: Cooling in the rear of the projection head does not require filtered air.
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Section 1: Introduction
1.4.2 7kW Lamp Power Supply (LPS)
• DO NOT connect the lamp power supply to AC until it is first connected to the projector.
• Certified electrician required.
• Ground (earth) connection is necessary for safety. Never compromise safety by returning the current through the ground. Connect ground first to reduce shock hazard from high leakage.
• Use an appropriate strain relief connector on the AC supply cable to prevent the cable from rubbing against the LPS knockout plate and becoming damaged.
The head is powered by 200-240VAC (nominal) single phase power through an IEC320 receptacle which is plugged into the remote lamp power supply (via a reverse IEC320 connection), into the wall (where available) or used with a UPS. The latter two methods require an appropriately rated line cord for the country of installation. The projector is provided with an IEC320 connector near the input panel for connection to a UPS.
This connection takes 100-240VAC power and will power all the electronics of the projector. Standby Power
(24V) is available at all times when the wall breaker/disconnect is powered on via a separate “power brick” style power supply. This unit will power the TPC and electronics only. The remote switching lamp power supply can be wired to 3 phase 208 or 400 VAC and provides a well regulated DC current up to 180 amps with a maximum power of 7 kW. The voltage input to the lamp depends on the installed lamp, and can range from
18 to 46 VDC. The power output from the lamp power supply is controlled from the projection head using a dedicated 9-pin RS232 connection. The lamp power supply power can be user adjusted and also automatically adjusted using the LiteLOC feature to maintain constant light output. The connection can be disconnected during servicing, allowing the lamp power supply to be operated and interrogated by a service person using a laptop. For more information, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
1.4.3 Low Voltage Power Supply
The LVPS provides all of the power to the projector in full power mode, with the exception of the TPC which is powered by the standby power supply.
• In full power mode the main rail supplies the Environmental Board (EVB), Intelligent Motor Control Boards
(IMCBs) and the Projector Intelligence Board (PIB3G).
• The 12V main rail supplies the ICP, fans and pump, and lamp power supply (LPS) opto-isolators.
1.4.4 Standby Power Supply
The standby power supply is a fanless 24V power supply that supplies power to the PIB3G, EVB, IMCB and the TPC when the projector is in STANDBY mode.
1.4.5 Igniter
The igniter is located opposite the lamp compartment. It is powered by the 7kW lamp power supply located in a separate enclosure. The lamp power supply connects to the igniter with an anode cable, which is routed along the baseplate of the projector closest to the lamp door.
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1.5
Interlocks
The projector has a number of sensor and switches that detect when safety critical components of the projector fail. Many of these are linked into an interlock circuit so that if there is a malfunction or an error condition the projector’s lamp power supply (LPS) is turned OFF or unable to be turned ON if already powered OFF.
Table 1.1 Safety Interlock
Name
Lamp Door
Lamp Exhaust
Lamp Blower
Fire Alarm (Optional)
Description
The lamp door interlock prevents the lamp from being ignited when the lamp door is open.
This sensor is mounted inside the exhaust duct to monitor the airflow velocity.
If airflow is not detected, the lamp will not ignite or remain ON.
This sensor is located at the blower inlet to monitor airflow velocity from the blower before the air reaches the lamp or reflector. If airflow is not detected, the lamp will not ignite or remain ON.
The fire alarm interlock is an externally accessible interlock for connection to the facilities fire alarm system. Connect this terminal to the theater’s fire alarm system, as required by local fire safety codes. A jumper is provided to close this connection by default. When connecting to the fire alarm system use a relay to short the connector when the fire alarm system is OFF and to open the connector when the fire alarm system is triggered. An open connector turns the lamp
OFF and generates an alarm, which is displayed on the TPC.
There are a number of sensors used to indicate the projector is operating under stress and may soon shutdown.
These warning sensors are not wired into the interlock circuit since they do not monitor safety critical areas of the projector.
Table 1.2 Fan, Temperature and Pump Sensors
Cooling Fans
Name
Temperature Sensors
Pump
Description
The tachometer of each fan is monitored by the Environmental Board (EVB) to ensure it is turning at a minimum RPM. If any of the fans slow below a preset threshold the TPC will report a warning.
Temperatures of each DMD, integrator, prism, filtered air intake, cardcage exhaust and lamp exhaust are tracked to ensure the projector is functioning normally. Only a severe over-temperature reading on the DMDs will result in an automatic shutdown.
If the pump speed falls below a preset threshold the TPC will report a warning.
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Section 1: Introduction
1.6
Lamp
The Xenon arc lamp resides in the rear left hand side of the projector. Replacing a lamp requires the highsecurity key for unlocking the lamp door. The lamp is mounted so that its rear (cathode) end is free to move via an automatic adjustment mechanism, but its front (anode) end is stable. The front end of the lamp rests in a supporting "cradle" or yoke, which can be located approximately 1" forward or back to accommodate longer
(4.5kW and 6.0kW CDXL) versus shorter (2.0kW and 30kW CDXL) lamps.
An anode clamp secured to the end of the lamp protruding beyond this yoke conducts current from the igniter. Good contact between this clamping collar and the anode end of the lamp is essential for lamp ignition and performance, thus the materials and design resist deformation caused by the high voltages. With the simple yoke support at the front, the rear of the bulb is free to move up-and-down (Y-axis adjustment), side-to-side (X-axis adjustment) and forward-or-backward (Z-axis adjustment) within the necessary ranges for optimized lamp position. These motorized movements are controlled at the TPC using the LampLOC
™
Do Auto feature in the Advanced
Setup>LampLOC Setup window. Generally, the Do Auto positioning is adequate for all installations.
Alternatively, arrow buttons on this same page can be used to move the lamp manually along each axis.
1.6.1 LampLOC
™
Module
The electro-mechanical LampLOC
™
module (a.k.a. lamp adjuster) adjusts the lamp along three axes to optimize the lamp position relative to the reflector. With the lamp "aimed" properly, the greatest amount of light will be collected by the reflectors and used in the optical system. All adjustments are motorized using three stepper motors on the LampLOC
™
module controlled by the nearby Integrated Motor Control Board
(IMCB) under command of TPC software. Feedback from the Light Sensor Module indicates where the light output is maximized, terminating the lamp movement. In case of an electronics failure, the motors can be controlled manually with thumbwheels (service technician required, as the rear panel of the projection head must be removed).
1.6.2 Lamp Reflectors
A pair of glass reflectors-elliptical (rear) and spherical (front)-work together to efficiently collect the lamp light output and direct it to the optics in the projector. Each reflector mounts to a single common cast and machined mounting plate using four stainless steel spring clips that minimize stress points. Reflector shapes and coatings are optimized for maximum brightness. A spun aluminum shield in the same basic shape as the rear reflector is mounted coaxially with it, essentially covering the outside surface of the reflector and providing a consistent gap for air flow. High temperature black paint on the inside of the shield absorbs the IR and UV light passed through by the reflector. Holes in the reflector mount allow cooling air to pass through to the inside of the front reflector and on to the lamp anode.
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1.7
Lenses
1.7.1 Primary Lenses
Never apply power to the projector unless the primary lens is installed.
A primary lens inserts into the lens mount and is secured with a simple locking lever. It is important to remember that a primary lens seals the projector. If the lens is missing when power is supplied to the unit, unfiltered air will be drawn in through the lens opening and into the front area of the projection head, potentially depositing dust and dirt on components in the light engine and optics. The attachment of the threeplate lens mount is offset by jack screws spaced as far apart as possible to provide solid leverage and accurate adjustment of boresight. Good boresight ensures alignment of the primary lens to the light engine and prism.
Refer to the D4K35 User Manual (P/N: 020-100773-xx) for all other primary lens installation details, the boresight adjustment procedure at the screen, and lens specifications.
1.7.2 Motorized Auxiliary Lens Mount (MALM)
The MALM assembly is an optional hardware component, which is used to switch from flat to “scope” formats. This assembly is secured to the projector base and supports either a 1.25x anamorphic lens or a 1.26x wide converter lens (WCL). The drive and control electronics package for this motorized lens mount communicates with and is controlled by the projector over a 9-pin subminiature D cable that connects to the
User I/O panel.
1.7.3 Anamorphic Lens
The optional anamorphic lens (1.25x) can produce 2.39:1 "scope" images when used in combination with the primary lens. It is secured into a separate lens mount located adjacent to the lens opening and swings into place in front of the primary lens for scope images. To install the anamorphic lens mount and lens option, refer to the instructions provided with the anamorphic lens mount kit. The anamorphic lens horizontally spreads the image back into its wider 2.39:1 scope image and is typically used in side-masking applications and on larger screens.
When using an anamorphic lens the incoming data must be scaled up to a higher vertical resolution in order to work correctly.
1.7.4 Wide Converter Lens
In some applications a wide converter lens (WCL) can be used to accommodate changes between flat and
“scope” displays. The wide converter lens “zooms” the image from flat to scope image formats. It magnifies a scope-formatted 2.39:1 image so it fills the screen without the sue of an anamorphic lens.
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2 Service Guidelines
Static sensitive components! adhere to appropriate static precautions during all servicing.
Read all instructions before servicing. Always take extra precautions to secure all harnessing properly, especially in the high voltage circuitry areas. Replace any wire that appears to have damaged insulation.
Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation.
2.1
Lead Dress
Before servicing, always carefully observe the original lead dress. Take extra precautions to secure all harnessing properly, especially in the high voltage circuitry areas (such as lamp cables). Replace any wire that appears to have damaged insulation.
2.2
Ordering Parts
indicated on the license label. NOTE: Not all parts are available separately. In addition, some parts stocked as inventory are available only until the current supply lasts. All part numbers are subject-to-change.
2.3
Replacing Modules
Check module markings, parts lists and the relevant disassembly/replacement procedures outlined in
Section 5 Parts and Module Replacement
to ensure you have the correct module for the projector and that the module is replaced correctly. Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation.
2.4
Repair Cautions
• DO NOT short transistors or ICs during circuit checks.
• DO NOT short or remove bias resistors while the projector is operating.
• DO NOT operate with heat sinks removed.
• DO NOT overload transistors or ICs. Ensure the projector is disconnected from AC power before testing, removing, or installing modules.
• DO NOT operate the projector with any internal part removed. If, for testing purposes, you must operate the projector without the lid and/or lamp door, ensure you are wearing authorized protective clothing, such as that included in the Christie Protective Clothing Safety Kit (P/N: 598900-095).
DANGER! NEVER strike the lamp or run the lamp with the lamp door removed.
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Section 2: Service Guidelines
2.5
Security Roles
Only Christie authorized service technicians should perform field repair and service to the unit. Site personnel may only perform diagnostic functions, such as running Interrogator.
2.6
Safety Warnings and Guidelines
2.6.1 Labels and Markings
• Observe and follow any warnings and instructions marked on the projector.
• The exclamation point within the equilateral triangle indicates related operating/maintenance instructions in the documentation accompanying the projector.
• The lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated “dangerous voltage” within the projector's enclosure that may be of sufficient magnitude to constitute a risk of electric shock.
2.6.2 General Precautions
HIGH BRIGHTNESS. Never look directly into the projector lens or at the lamp.
the extremely high brightness can cause permanent eye damage.
Always power down the projector and disconnect all power sources before servicing or cleaning.
2-2
FIRE HAZARD! Keep hands, clothes, and all combustible material away from the concentrated light beam of the projector. Position all cables where they cannot contact hot surfaces or be pulled or tripped over.
The American Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an 8-hour day to be less than 0.1 microwatts per square centimeters of effective UV radiation. An evaluation of your workplace is advised to assure employees are not exposed to cumulative radiation levels exceeding the government guidelines for your area. Be aware that some medications are known to increase sensitivity to UV radiation.
Projector must be operated in an environment that meets the operating range
specification, as listed in Section 8 Specifications.
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Section 2: Service Guidelines
2.6.3 AC/Power Precautions
Installation of this projector requires that an electrician hard-wire (permanent-wire) a single-phase feed from the projector to the AC supply at the building site. Operate the projector at the specified voltage.
• Do not attempt operation if the AC supply is not within the specified voltage range.
• This product does not include a built in ac breaker. a 30-32a double pole, ul listed wall circuit breaker is required. it must be part of the building installation and easily accessible.
• Do not use a wall breaker greater than 32A. this could result in severe damage to the projector in the event of a failure.
• Protection from over-currents, short circuits and earth faults must be part of the building installation. a disconnect device (double pole switch or circuit breaker with minimum 3mm contact gap) must be readily accessible within the projection room.
• Disconnect projector from ac before opening any enclosure.
• DO NOT allow anything to rest on the power cord. Locate the projector where the cord cannot be abused by persons walking on it or objects rolling over it. Never operate the projector if the power cable appears damaged in any way.
• DO NOT overload power outlets and extension cords as this can result in fire or shock hazards.
• Note that only Christie authorized service technicians are permitted to open any enclosure on the product and only if the AC has been fully disconnected from the product.
2.6.4 Lamp Precautions
EXPLOSION HAZARD! Wear authorized protective safety gear whenever the lamp door is open!
Any lamp used in the D4K35 is under high pressure and must be handled with great care at all times. Lamps may explode if dropped or mishandled.
Wear Protective Clothing
Never open the lamp door unless you are wearing authorized protective clothing such as that included in a
Christie Protective Clothing Safety Kit #598900-095. Recommended protective clothing includes, but may not be limited to a polycarbonate face shield, protective gloves, and a quilted ballistic nylon jacket or a welder’s jacket. NOTE: Christie’s protective clothing recommendations are subject to change. Any local or federal specifications take precedence over Christie recommendations.
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Cool the Lamp Completely
Lamp may explode causing bodily harm or death. Always wear protective clothing whenever lamp door is open or while handling lamp. Ensure those within the vicinity of the projector are also suited with protective clothing. Never attempt to access the lamp while the lamp is on. Wait at least 10 minutes after the lamp turns OFF before powering down, disconnecting from AC and opening the lamp door.
The lamp operates at a high pressure that increases with temperature. Failure to allow the lamp to sufficiently cool prior to handling increases the potential for an explosion causing personal injury and/or property damage.
After turning the lamp OFF, it is crucial that you wait at least 10 minutes before disconnecting AC and opening the lamp door. This provides enough time for the cooling fans to properly cool the lamp. Ensure the lamp is completely cooled before handling and always wear protective clothing!
2.7
Cooling
The D4K35 high-intensity lamp and electronics rely on a variety of cooling components to reduce internal operating temperatures. Regular inspection and maintenance of the entire cooling system is critical to prevent overheating and sudden projector failure and helps to ensure reliable operation of all projector components over time.
2.7.1 Ventilation
Vents and louvers in the projector covers provide ventilation, both for intake and exhaust. Never block or cover these openings. Do not install the projector near a radiator, heat register or within an enclosure. To ensure adequate airflow around the projector, keep a minimum clearance of 0.5m (19.69”) on the left, right and rear sides of the projector from any walls or other obstructions.
2.7.2 Light Engine Air Filter
Check: Monthly
It is recommended the air filter (located on the right side of the projector near the input connection panel) is replaced whenever the lamp is replaced, or sooner in dusty or dirty environments. A clogged air filter reduces air flow and can lead to overheating and failure of the projector. Check monthly by inspecting its color through
for instructions.
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2.7.3 Liquid Cooling (Radiator) Air Filter
Check: Monthly
Located on the left/front side of the projector the air filter for the liquid cooling system, should be inspected
for instructions.
2.7.4 Liquid Cooling System
Check: Every 6 months
The liquid cooling system circulates liquid to and from the DMD heatsinks in the D4K35 reducing the DMD operating temperature to an acceptable level. Check the coolant level every six months, by removing the top projector lid. Make sure the level of coolant remains above the minimum level indicator. If the liquid cooling system should fail, an over-temperature alarm window will display. If an over-temperature state remains for more than one minute, the lamp will turn OFF.
2.7.5 Filling the Coolant Reservoir
HAZARDOUS SUBSTANCE! The coolant used in this product contains ethylene glycol. Use caution when handling. DO NOT ingest. Wash hands after servicing the coolant reservoir.
DO NOT use coolants other than that specified by Christie with your projector. Using unapproved coolant can result in projector damage and will also void projector warranty.
Top up the coolant with the Christie approved coolant JEFFCOOL E105. Use the refill bottle (with the nozzle) provided in the Liquid Coolant Fill Service Kit (P/N: 003-001837-xx). When refilling, use caution not to spill or drip on or near the electronics. Do not allow the level of coolant to fall below the Minimum Fill Line.
NOTE: After filling the reservoir, check the coolant hoses for kinks which may restrict fluid flow . DO NOT
OVERFILL.
In the event coolant drips on any electronics or other nearby components, blot the affected area using a dust-free optical grade tissue. It is recommended you blot a few times, discard the tissue and use a new tissue to blot the area again. Keep repeating this cycle until the coolant is cleaned up. Then lightly moisten a new tissue with de-ionized water and blot the area again. Use a dry tissue to dry the area off. Repeatedly using clean tissue and blotting the area should successfully remove coolant spills.
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Section 2: Service Guidelines
2.7.6 Exhaust Duct and Lamp Fan Interlocks
Check: Every 6 months
Check and maintain the projector’s two vane switches every 6 months. One is located in the exhaust duct and the other is near the lamp blower. Check operation as follows:
1. Turn power to the projector ON, but do not power up the lamp.
2. Turn OFF the extractor fan.
3. Confirm that the extractor vane switch has indicated an extractor status light error on the TPC Status page.
Turn the extractor fan back ON.
4. Block the air intake at the rear of the projector.
5. Confirm that the lamp blower vane switch has indicated a “blower error”. Clear the air intake to correct the issue.
NOTE : If the exhaust duct becomes significantly blocked, or if a fan fails, the projector’s airflow sensor should trigger a shutdown before the projector becomes overheated or unsafe. Regardless, check the airflow periodically .
2.8
Maintenance and Cleaning
ELECTRICAL SHOCK HAZARD! Disconnect from AC when servicing. Ensure the proper protective clothing is worn during maintenance.
To help ensure optimized performance and reliability, regularly check electrical, optical and other components as described below.
2.8.1 Lamp
Check: Every 60 days or 500 hours
Do the following (always disconnecting from AC first, and wearing authorized protective safety gear):
• Check the contact surfaces of anode (positive) and cathode (negative) connections for cleanliness.
• Clean electrical contact surfaces as necessary to prevent contact resistance from scorching connectors. Use appropriate contact cleaner.
• Verify that all electrical and lamp connections are tight.
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2.8.2 Optical
Unnecessary cleaning of optics can be more harmful than helpful, increasing the risk of degrading delicate coatings and surfaces. In this projector, check only the lens and lamp reflector. Maintenance of other optical components requires a Christie authorized service technician. Check these components periodically in a clean, dust-free environment using a high-intensity light source or flashlight. Clean them only when dust, dirt, oil, fingerprints or other marks are obvious. Never touch an optical surface with your bare hands. Always wear latex lab gloves.
Optical Component Cleaning Supplies
• Soft camel-hair brush
• Dust-free blower - filtered dry nitrogen blown through an anti-static nozzle
• Dust-free lens tissue such as Melles Griot Kodak tissues (18LAB020), Opto-Wipes (18LAB022), Kim
Wipes or equivalent
• For lens only.
Lens cleaning solution such as Melles Griot Optics Cleaning Fluid 18LAB011 or equivalent
• For reflector only.
Methanol
• Cotton swabs with wooden stems only
• Lens cleaning cloth/microfiber such as Melles Griot 18LAB024 or equivalent
2.8.3 Cleaning the Lens
Check: Periodically
A small amount of dust or dirt on the lens has minimal effect on image quality. To avoid the risk of scratching the lens, clean only if absolutely necessary .
Dust:
1. Brush most of the dust off the lens with a camel-hair brush and/or blow dust away with compressed air.
2. Fold a microfiber cloth smooth and gently wipe remaining dust particles off the lens. Make sure to wipe evenly with the smooth portion of the cloth that has no folds or creases. Do not apply pressure with your fingers - use the tension in the folded cloth itself to collect dust.
3. If significant dust is still bound to the surface, dampen a clean microfiber cloth with coated optics cleaning solution (damp, not dripping). Wipe gently until clean.
Fingerprints, smudges, or oil present:
1. Brush most of the dust off with a camel-hair brush and/or blow dust away with compressed air.
2. Roll a lens tissue around a swab and soak it in the coated optics cleaning solution. Tissue should be damp but not dripping.
3. Gently wipe the surface using a figure eight motion. Repeat this motion until the blemish is removed.
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2.8.4 Cleaning the Lamp Reflector
Check: Check during each lamp replacement
Inspect the mirror surface (reflector) for cleanliness only during a lamp replacement when the lamp is already removed. Wear protective clothing while inspecting or cleaning. It is normal for the color on the reflector surface to vary.
Dust:
1. Brush most of the dust off the reflector with a camel-hair brush and/or blow dust away with compressed air.
2. If some dust remains, leave as is. Since the air circulating at the lamp is unfiltered, some dust is inevitable.
Avoid unnecessary cleaning.
Fingerprints, smudges, or oil is present:
1. Brush most dust off the reflector with a camel-hair brush and/or blow dust away with compressed air.
2. Fold a clean microfiber cloth and dampen with methanol. Make sure to wipe evenly with the smooth portion of the cloth that has no folds or creases. DO NOT apply pressure with your fingers.
Use the solution in the cloth to collect the dirt.
2.8.5 Other Components
In a normal operating environment check, clean and treat the components listed below every 6 months or so to help ensure proper lamp and projector function.
Lamp Blower
NOTICE! DO NOT bend the impeller blades or loosen the balancing weights.
A clogged lamp blower impeller or motor can reduce air flow leading to possible overheating and lamp failure of the lamp. Ensure loose dirt is vacuumed from the lamp blower impeller.
Igniter
Clean the high voltage terminal and insulator to remove accumulated dust or dirt.
Airflow Interlocks
The D4K35 uses two airflow interlocks; a lamp blower vane switch and an extractor vane switch. The lamp blower vane switch is located within the lamp cooling compartment. The extractor vane switch is located just inside the top duct on the projector lid. Check and clean the switches to remove accumulated dust or dirt that could impede movement if necessary. Within the exhaust duct connected at the top of the projector, adequate airflow must be maintained and routed outside of the building. Inspect regularly and confirm that 1) there are no obstructions or “kinks” within the ducting, 2) all air intake areas are unobstructed, and 3) exhaust airflow is at least 450 CFM* for 2kW and 3kW lamps and 600 CFM* for the 4.5kW and 6KW lamps (measured at the rigid end of the duct when not connected to the projector).
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Laminar Airflow Device (LAD)
Check: Every 6 months
The LAD filter is located in the light engine compartment. It is secured to the light engine assembly handle.
The LAD filter should be nearly white in color. If it appears a dark gray color (rare) it will require replacement by a Christie authorized service technician. Contact Christie or your dealer.
2.9
Cleaning
ELECTRICAL SHOCK HAZARD! DISCONNECT FROM AC WHEN SERVICING.
ALWAYS WEAR GLOVES WHEN HANDLING INTERNAL COMPONENTS.
Maintaining the cleanliness of all internal components during any service procedure is critical. In particular, all of the projector’s optics must remain free of contaminants in order to perform at the level specified for the projector. Even a small amount of dust or a fingerprint may degrade the image or cause a noticeable reduction of brightness. During servicing, take all necessary measures to avoid touching or contaminating optical surfaces. A MINIMUM amount of cleaning—hopefully none—should be required during and after servicing. If during servicing you notice that a component is dirty or dusty, or if you have accidentally contaminated a component, refer to
9: Guidelines for Cleaning to determine the appropriate cleaning action needed.
NOTE:
It is critical the projector be powered OFF and disconnected from AC before the lens or any of the projection head covers/doors are loosened and removed.
Table 2.1 Guidelines for Cleaning
Lamp
Components
Lamp Reflector
Illumination Optics System, general
Integrator
Preventative Measures
Wear protective gear approved by Christie, and handle by the ends only. Never grip the glass portion of the lamp. NOTE: Any fingerprints will reduce output quality and shorten lamp life.
Wear protective gear approved by Christie.
Cleaning Technique
Remove fingerprints or dirt with pure isopropyl alcohol and a clean lint-free cloth.
Remove fingerprints or dirt with methanol and clean, microfiber cloth such as Melles Griot
18LAB024 or equivalent.
NEVER touch or blow on exposed components. Wear gloves (supplied).
Use ionized pneumatic guns only. Keep imaging components and yourself grounded at all times.
NEVER disassemble the integrator module.
Blow off visible particles with clean, dry deionized air.
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Section 2: Service Guidelines
Components
Illumination System, internal lenses/prisms
Light Engine components
Preventative Measures
NEVER touch or blow on interior components. Wear gloves (supplied). NOTE: Normally the internal parts should not be accessed.
NEVER touch or blow on components. Use gloves.
Light Engine, DMD panels
Projection Lens
Cleaning Technique
Blow off particles with clean, dry de-ionized air.
Then, if necessary, wipe in a single direction with a clean high quality optical cloth.
NEVER touch or blow on the panels.
To avoid the risk of scratching the lens, only clean the lenses if absolutely required. A small amount of dust on the lenses will have very little effect on picture quality. The projection lens should be free of dust and fingerprints. If the lenses must be cleaned, use a DRY soft cotton cloth. Rub gently in a circular motion.
Blow off particles with clean, dry de-ionized air.
If necessary, use a split Q-tip with pure isopropyl alcohol on the glass surface. NEVER touch the imaging panels. Note that the green imaging panel has a glass behind it as well.
Blow off particles with clean, dry de-ionized air.
Use filtered compressed air to blow out dust.
Remove fingerprints or dirt with Melles Griot
Cleaning Fluid 18LAB011(or equivalent) and a clean lint-free cloth.
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3 Service Setups
This section describes special internal hardware and software adjustments and related details that may require the attention of a qualified service technician, whether done periodically or after a specific module replacement. The following table lists the most common alignment procedures required after a specific part is replaced.
Table 3.1 Alignments/Procedures
Part Description
Ceramic Plate (on Douser blade)
Cold Mirror
Douser Motor
Fold Mirror
Illumination Optics System (IOS)
Integrator Assembly
Lamp
Lamp Power Supply (LPS)
Lens Mount Kit (Motorized or Non-
Motorized)
Light Engine
Required Alignments/Procedures
• Adjust LampLOC ™
• Adjust LampLOC ™
• Recalibrate Measured Color Gamut Data (MCGD)
• Adjust LampLOC ™
• Adjust Fold Mirror alignment
• Adjust Yellow Notch Filter
• Recalibrate color
• Define footlamberts (optional)
• Integrator alignment
• Fold Mirror alignment
• Adjust LampLOC ™
• Adjust LampLOC ™
• Boresight adjustment
Reflectors, 12" Glass
UV Filter
Vane Switch (Exhaust)
Yellow Notch Filter
• Recalibrate color
• Define footlamberts (optional)
• Adjust LampLOC ™
• Adjust LampLOC ™
• Adjust LampLOC ™
• Adjust YNF screw for accurate green coordinates
• Recalibrate color
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3.1
Fold Mirror Alignment
When properly aligned, the fold mirror directs light from the integrator fully and precisely onto the
DMD pixels. After moving or replacing the fold mirror, check for consistent light over-spill around the perimeter of a full white or black field—if the shadows vary or disappear completely along any edge or corner, the fold mirror is cropping light from the DMDs and must be realigned. When corrected, the shadows cast by the integrator edges form an even perimeter around the full active display area without interfering with the image and all of the image is displayed.
1. Adjust the two screws located on the base of the
2. To raise or lower the image, adjust the screw closest to the operator side (right-side when facing screen).
3. To move the image left or right, adjust the screw furthest from the operator side.
3.2
Integrator Alignment
Figure 3-1 Fold Mirror Alignment
UV goggles are required when operating the projector without covers.
The integrator module is located early in the light path, between the UV filter and cold mirror. Its chief component, the internal solid silica pipe, efficiently converts the initial round light beam supplied from the lamp into a uniform rectangle that passes through the remainder of the optical system and eventually illuminates the three DMDs at the opposite end of the light path. Therefore, whenever the integrator module is moved or replaced, its end-to-end position, as well as its rotation must be correct for proper focus and full illumination of the three DMDs.
1. Display a full white field.
2. Loosen integrator assembly so that it can be freely moved by hand.
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3.
Focusing: Corners should be equal in focus, although they may appear slightly blurry. As necessary, move the integrator forward or backward along its axis for an equal level of focus in all corners. For best results, double-check perimeter shadows with a full black field. (
Equal Corner Focus
Double-check with
Black Field
Figure 3-2 Focusing the Integrator
4.
Centering: Confirm that all shadowy edges cast by the integrator are projected OFF the screen, with the white field fully visible and centered between shadows. If necessary, use the fold mirror adjustment screws to precisely direct the white field between all edge shadows. Centering signifies that the rectangle of light
passed from the integrator completely illuminates the DMDs. ( Figure 3-3 )
Shadow from integrator edge
Active pixels
Figure 3-3 Centering the Integrator
3.3
Adjusting Lamp Position (LampLOC
™
)
LampLOC
™
is a required adjustment after servicing many of the projector’s optical components. The adjustment can be performed Automatically or Manually from the Advanced Setup: LampLOC Setup window. Perform LampLOC
™
to adjust the lamp position for optimal lamp performance and peak brightness at the screen for the life of the lamp. Once LampLOC
™
adjustment is complete, the lamp will be well-centered and distanced correctly from the remainder of the illumination system.
Before adjusting LampLOC
™
, ensure the following criteria are met:
• The lamp is installed with the anode yoke in the correct location for the lamp type.
• The lamp extension nut is used with CDXL-30SD lamps only. NOTE : DO NOT use the lamp extension nut with other lamp types, otherwise it can lead to extremely dim light output.
• The lamp must be ON and the douser (shutter) is OPEN during adjustment. A 10-minute warm-up is recommended.
• Display a white test pattern. This is recommended to allow you to view LampLOC
™
progress on-screen.
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3.3.1 Automatically Adjusting the Lamp Position Using LampLOC
™
Performing Automatic LampLOC
™
activates a set of motors and sensors in the projector to precisely position the lamp for optimized performance and brightness. Once aligned, this LampLOC
™
setting can be considered fairly stable for the life of the lamp.
1. Navigate to the Advanced Setup: LampLOC Setup
2. Tap the Do Auto button.
3. Let a few minutes pass to allow the LampLOC
™
mechanism to establish the best lamp position and optimize the light output. You will see 100% displayed on the screen when the operation is complete.
You can improve on-screen uniformity after running LampLOC™ by manually adjusting the z-axis motor. However, brightness will be decreased by a very small amount when this is done .
Figure 3-4 Adjust Lamp Position
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3.3.2 Manually Adjusting the Lamp Position
The individual X-Y-Z Lamp Position buttons, each of which moves the lamp in one axis only, are provided as a reassuring back-up should the Do Auto button fail or if you feel the manual, operator-assisted lamp optimization results in greater output or improved brightness uniformity. Either measure your results with a light meter at the lens and screen or simply watch the light output gauge in the Intensity column of the
Advanced Setup: LampLOC Setup window. NOTE: These buttons may attain a slightly higher peak than the Do Auto button, but the peak may not be centered on the lamp curve and lamp performance may not be optimized. Also, the Do Auto button utilizes filtering to eliminate the effects of any lamp flicker. In general, use the individual buttons only when you feel it is unavoidable.
Obtain peak readings on a light meter centered in front of the lens and then at the center of the screen. For each button, continue in one direction and then back up or reverse when the reading begins to decrease.
NOTES: 1) This is an optional procedure—use the light output gauge in the A dvanced Setup: LampLOC
Setup window if preferred. 2) After performing LampLOC
™
(Do Auto), brightness uniformity may also be improved on some lamps by manually adjusting the z-axis motor control. In some instances, this may cause a reduction in overall brightness.
1. Display a 100% white internal test pattern.
2. Use a tripod to center the light meter with the lens. The distance from the lens does not matter. You may need an attenuator or wish to construct an internal foil aperture first.
3. Adjust forward/aft (Z) until the brightness reading in front of the lens is maximized.
4. Adjust left/right (X) and up/down (Y) until the brightness reading in front of the lens is maximized.
5. Repeat Steps 3-4 as necessary.
6. Repeat Steps 3-5, but reading at the screen instead of at the lens.
7. Reset Lamp Power or LiteLOC
™ if desired in the Advanced Setup: Lamp Power / LiteLOC Setup window.
3.4
Yellow Notch Filter (YNF) Alignment
UV goggles are required when operating the projector without covers.
The angle at which light passes through YNF affects the final color of light arriving at the light engine, which in turn affects color accuracy in projected images. By carefully adjusting the YNF angle while using a spectrophotometer to measure the CIE 1931 color coordinates of a full green image, you can obtain the precise green color coordinates that are crucial for producing accurate colors in the final display. Adjust the YNF whenever it is moved or replaced, or when a new IOS is installed.
1. Set up a spectrophotometer, such as the SpectraScan PR650.
2. With the projector lid removed, display a full green field.
3. Measure the green coordinates.
4. Locate the adjustment screw on the center of the YNF frame and adjust until the following coordinates are reached: X = 0.265 (+/-0.02), Y = 0.690 (+/- 0.02)
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3.5
DMD Convergence Procedure
Always wear an ESD strap when replacing the light engine or any other circuit board; however, it is not recommended to wear a strap while converging a live unit, but to instead ensure frequent contact with the bare metal of the projector to prevent static buildup.
NOTICE!
This document is written only as a supplement descriptive guideline for information on convergence. Personal tool preference, mechanical experience and individual techniques are all variables that make this document a subjective tool for use only by experienced professional technicians.
NOTICE! Do not run the projector while performing convergence with the Light Engine Fan
Pack or the Cooling Duct removed. This will cause overheating of the Satellite Formatter
Board FPGA’s.
The projector uses three separate DMD panels to produce three separate red, green and blue image components. To ensure the most accurate color representation across the whole image it is essential the three panels are perfectly aligned so that all pixels line up. The following convergence procedure outlines how to achieve this. Only Christie authorized service technicians should perform the following procedure. Read this entire section before adjusting convergence.
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Figure 3-5 DMD Convergence
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3.5.1 Before Performing Convergence
• Tap Menu > Service Setup > Digital Convergence > Default to reset the red, green, and blue digital micromirror device (DMD) values to their default settings.
• Ensure image-zoom and centering is complete before performing convergence.
For details, refer to
3.2 Integrator Alignment, on page 3-2
.
• Ensure boresight procedures have been completed before performing convergence.
For details, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
• Use only a prime lens when performing convergence. DO NOT use an anamorphic or Wide Converter Lens
(WCL) lens.
• Once at the required power setting, the unit should be allowed to come “up to temperature” for at least 15 minutes. Note this nominal operating temperature for monitoring as you perform convergence.
• During convergence, the lid and/or filter side of the projector will be open, causing decreased prism cooling performance and possible shifts in convergence or DMD focus. The prism temperature should be monitored during the adjustment and kept within a few degrees of the nominal temperature achieved above by lowering the lamp power or periodically replacing the cover for a cool-down.
• If the procedure takes longer than an hour, watch for over-temperature alerts when running near 6000W.
Cool-down periods with the shutter closed and cover on may be required.
• The active screen file should be 4096 x 2160 no crop to prevent any scaling of your reference test pattern.
• Use insulated tools to prevent short circuits (
):
• 2.5 mm driver with heat-shrink tubing (2.0 inch and 6.5 inch lengths).
Figure 3-6 Convergence Tools
• Typically the blue image component can be used as the fixed reference, so no adjustment is required. However, if you need to adjust the blue image component it is easy to adjust, but the side panel must be removed.
The recommended normal convergence adjustments are from green to blue and red to green.
• It is recommended that the vertical and rotation adjustment be done first, as they work dependently together and the horizontal adjustment done last.
• Use extreme caution to not damage any components on the board.
• DO NOT force the adjustment, there is no reason the board should not move easily with gentle pressure.
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3.5.2 Evaluating Convergence
1. Display either the Alignment Pattern or the Framing Pattern. ( Figure 3-7 )
NOTE: The framing pattern may not be installed on the projector in some cases. Keep a copy of this pattern on your laptop and load it to the projector you are working on if it is not present.
2. Zoom and focus the image so you can see the entire outer edge of the test pattern frame.
Figure 3-7 Alignment and Framing Pattern
3. Using the horizontal and vertical white lines, you should be able to judge the convergence issues. Look at one color at a time and remember that you can see a possible 7 colors to lead you to a valid conclusion.
( Figure 3-8 ) The stripe pattern boxes along the outer frames can be very helpful as well.
Figure 3-8 Seven Color Possibilities
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4. Look for “twist” using the center vertical and horizontal lines – scan from one side of the screen to the other, observing any change in vertical position of the color in question relative to the point where you
Blue is high and to the left with no apparent twist.
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Figure 3-9 Poor Convergence Example (pattern simplified)
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Section 3: Service Setups
3.5.3 Red/Green/Blue Formatter Convergence Adjustment Description
Remove all jewelry (rings, watches, necklaces, bracelets etc.) before adjusting convergence.
NOTE: Do not apply excessive force on the adjustment screws. This might cause the convergence adjustment to become misaligned once you remove the adjustment tool.
The Red and Green Formatters are identical in physical layout and adjuster function. The Blue formatter board is slightly different in physical layout, but the adjustment functions are the same. The vertical and twist adjustments interact with each other on the horizontal axis, as described in
.
3-10
Figure 3-10 Red/Green/Blue Formatter Convergence Adjustment
The physical layout of the Formatter boards dictates the behavior of the Twist and Vertical adjustments:
• The adjustment of the two is more like a “Twist with the left-side of the screen as a sliding hinge point to allow vertical travel”.
• The vertical adjustment screw and twist adjustment screw interact with each other such that if one is turned in the opposite direction of the other, the twist is affected.
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• If both screws are turned equal amounts in the same direction, the image moves vertically.
• Remove the Light engine air filter and fan pack to access the blue convergence adjustment screws. For
details, refer to 5.5.1 Light Engine Air Filter, on page 5-11 and
5.6.2 Light Engine Fan Pack (4 fans), on page 5-13.
NOTE: Cooling is greatly affected by removing the filter and fan pack assembly.
You do not always have to turn the screws simultaneously; however, adjusting one at a time will cause the need for an equal or equal and opposite turn on the other to prevent binding and achieve the adjustment desired.
It is a good idea to locate the shorter blade 2.5mm driver on adjusting screw #2 (especially on the red), and use the longer blade 2.5mm driver for screw#1 and horizontal (screw #3).
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Figure 3-11 Red/Green/Blue Formatter Twist and Vertical Adjustments
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Section 3: Service Setups
• The horizontal adjustment screw is independent of the vertical and twist adjustments.
• It is a good idea to locate the twist adjustment screw with the 2.5mm Allen
®
driver and leave it in place, resting against the lens mount/formatter board.
• A second driver can be inserted and removed to adjust the horizontal/twist adjustment screw or the vertical adjustment screw.
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Figure 3-12 Red/Green/Blue Formatter Horizontal Adjustments
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3.5.4 Final Convergence Assessment
When should you be satisfied with your adjustments? Read the following section before coming to a conclusion.
1. On the M25 Prisms, the Red image is slightly larger than the Blue and Green. The larger size is caused by the natural properties of Red light in that it is a “slow” wavelength compared to Blue and Green. The angle that light is traveling is affected by every medium it travels through, and in this case there are several pieces of glass between Red and the screen – the Red image is affected most noticeably as it ends up slightly larger.
a. This means that the best possible convergence would be described as follows: The center area highlighted in
Figure 3-13 should be perfectly aligned showing solid white pixels, as shown in the simpli-
fied diagram. (
)
b. The Red should be evenly 1/4 to 1/2 a pixel out all the way around the outer area not highlighted in
Figure 3-13 , showing cyan (green+blue) towards the center of the screen, as shown in the simplified
diagram. (
c. Green and Blue should always be perfectly aligned to each-other (to within ¼ pixel total in one or a combination of directions.)
Figure 3-13 Best Possible Convergence
2. In certain circumstances, there may be further tolerance deficiencies in the prism assembly in combination with the projection lens that will cause the normal Red over-sizing to become slightly non-uniform.
a. In practice, this extra increase in size has generally appeared on the lower-right of the image, causing an apparent clockwise twist in the lower-right corner only – the upper left, right and lower-left all look
OK.
b. The only way to deal with this will be to “Split the difference” pushing the rest of the image slightly twisted counter-clockwise to minimize the effect on the bottom of the screen, keeping the subtitle zone as converged as possible.
c. If the problem appears to be more than an extra 1/2 of a pixel out of uniformity, a new lens/prism assembly may be the only solution.
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3.6
Upgrading Main Software
The Upgrade window begins a series of steps to walk you through the upgrade process. You must login as an
Admin level or higher to use the upgrade feature. The left column of the Upgrade window shows which state you’re currently at in the upgrade process. Tap the Next/Prev buttons to navigate the series of steps.
3.6.1 Steps to Install an Upgrade Package
1. Access the Upgrade Package using ONE of the following processes:
• Insert the USB drive containing the upgrade package into one the USB ports at the back of the TPC.
Open the back cover to reveal the USB ports. Navigate to the Administrator Setup: Marriage window and tap the Upload button. ( Figure 3-14 ). This launches a file selection dialog for you to navigate and select this file. Once complete, the system automatically advances to the Extraction window and begins extracting the upgrade package.
• From an FTP client, enter the projector IP address and enter the user name (ftpuser) and password (cdsftp). Once connected, copy the upgrade package from the FTP site to the root folder of the projector. The upgrade package should display in the Available Upgrade Files region of the File Selection window.
( Figure 3-14 ). Select the upgrade package and tap the Next button to advance to the Extraction window.
2. The Extraction window shows the progress of extracting, decrypting, and verifying the files. On any failure, the upgrade process will display an error dialog and then bring you back to the File Selection window. On successful extraction of the package, the upgrade process will automatically advance to the
Package Details window. Once the extraction is complete, you can remove the USB drive.
3. The Package Details window shows the versions of all components installed in the projector. ( Figure 3-
15 ).
Select the type of install to perform: Upgrade Different Packages Only, Force Upgrade All, or
Factory Defaults Install and tap the Next button to advance to the Installation window.
4. The Installation window displays the state of the upgrade progress. ( Figure 3-16 ). On successful completion or failure of the installation, a dialog will display indicating the state of the upgrade. Tap the
OK button. At this point, the TPC will reboot in order to install the TPC user interface software. The TPC will shut down, reboot, and display an install progress window as the user interface is installed. Once complete, tap the Finish button to return to the Main panel.
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Upgrade: File Selection Window
Section 3: Service Setups
Figure 3-14 Upgrade: File Selection Window
Table 3.2 Upgrade: File Selection Window
Control
Available Upgrade Files
Disk Space Used
Free Space
Upload
Remove
Next
Description
The Available Upgrade Files region shows all the available upgrades that are currently residing in the ftp directory of the projector. Upon selecting an upgrade package, the
Remove and Next buttons become active.
Displays a visual representation of the amount of disk space used on the projector.
Displays the amount of available free space on the projector.
Tap the Upload button to launch a file selection dialog which allows you to select a file that does not reside in the root folder. This would be used to load a file from a USB drive.
Highlight an upgrade file in the Available Upgrade Files region and then tap the Remove button to delete the selected file from the available upgrades list. This button is disabled
(greyed) if no upgrade file is selected.
The Next button proceeds with the upgrade process by moving to the Extraction window.
This button is disabled (greyed) if no upgrade file is selected.
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3.6.3 Upgrade: Package Details Window
3-16
Figure 3-15Upgrade: Package Details Window
Table 3.3 Upgrade: Package Details Window
Grid View
Control
Upgrade Different Packages Only
Force Upgrade All
Force Defaults Install
Description
Displays the available components in the upgrade package. This grid also displays the currently installed version along with the new version found in the upgrade package. If the current version and new version do not match, the row will be bold to indicate what will be upgraded.
This selection instructs the upgrade system to only upgrade components that are newer or older than the currently installed version. This is the default and recommended upgrade method.
This selection instructs the upgrade system to upgrade all components found in the upgrade package. Components with the same version will also be upgraded.
This selection instructs the upgrade system to clear all configurations and upgrade all components on the system. This is equivalent to the projector when it’s released from the factory.
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3.6.4
Upgrade: Installation Window
Section 3: Service Setups
Figure 3-16Upgrade: Installation Window
Table 3.4 Upgrade: Installation Window
Control
Grid View
Finish
Description
Displays the available components that are being upgraded, their versions, the current progress and current status. Current state can be one of the following: idle, transferring, programming, aborted, failed, and done.
Once the installation is complete (regardless if the installation was success or not) the
Finish button becomes enabled.
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Section 3: Service Setups
3.7
Hardware Change
The projector serial number is stored on four hardware devices, this includes the TPC, PIB3G, EVB and
Backplane. If ever more than two of these hardware devices are swapped the Hardware Change window
) is generated the next time the projector is powered ON. The user is prompted to select which hardware device contains the original serial number and to specify where to restore the settings from if both the
PIB3G and TPC serial numbers do not match.
Figure 3-17 Hardware Change Window
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4 Troubleshooting
This section provides troubleshooting procedures that can help direct you to the most likely cause of a specific performance problem. Refer to this section if you cannot eliminate the problem through proper adjustment of the projector. Note the symptoms present and work through the appropriate troubleshooting steps to determine the source of the problem. For more information on troubleshooting a displayed image, refer to the User
Manual (P/N: 020-100773-xx).
The D4K35 offers a comprehensive system of diagnostics, tracking a wide range of conditions and alerting the operator to a potential problem by display specific status information at the Touch Panel Controller (TPC) or by the available internal or external LEDs.
This system includes:
TPC Status Menu
TPC Alarm Windows
External Projector Status LEDs
Internal PCB-specific LEDs and Main AC status LED
If warnings and errors reported at these locations cannot be resolved by the operator or administrator, further troubleshooting by a Christie authorized service technician may be required. When troubleshooting, keep in mind that the projector is comprised of numerous replaceable modules, such as printed circuit boards, optical assemblies and power supplies. This modular design can reduce the amount of time required to accurately diagnose and resolve a performance issue — the cause need only be traced down to the module level, at which point the faulty module is usually replaced. No further analysis is necessary.
4.1
Projector Does Not Power ON
1. Check the wall circuit breaker to see if it’s ON. If there is a problem with the wall circuit breaker “tripping” OFF, have a certified electrician investigate any electrical problem.
2. Check the status of the LEDs on the rear corners of the projector.
( Figure 4-1 ). If there is no activity, see #3.
3. Verify power by looking through the rear, right side grill. One
LED should be present in the upper right. This indicates the
LVPS has power. Another LED should be seen in the lower left indicating Main input.
Figure 4-1 Projector Status LEDs
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Section 4: Troubleshooting
4. On the TPC, verify in the Operational Status region of the Main panel that there is no failure with PIB3G communication (PIB3G Status).
4.2
Lamp
4.2.1 Lamp Does Not Ignite
1. Verify the hours currently on the lamp. If the hours are close to the typical lamp life, replace the lamp.
2. Check for interlock failures. From the Main panel on the TPC, tap the LED in the top, left corner to open the Status window.
Alternatively, tap the Menu button and select Status. With the
Status window open, tap Interlocks. If a failure is shown, interlock needs to be cleared before the lamp will light.
3. For EVB communication failures, re-boot and try again.
4. If the All Alarms field of the Status window shows a Lamp
Power Supply (LPS) communication problem, re-boot the projector and try turning the lamp ON again.
5. Check for an alarm condition. From the Main panel, tap the LED in the top, left corner to open the Status window. Tap Temperatures. If a DMD temperature is too high, the lamp will not ignite. Cool the projector and try again. Ensure there is proper ventilation, air filters are not blocked and liquid cooling reservoir has coolant and is circulating.
6. Listen for a “clicking” noise to indicate the LPS is attempting to strike the lamp. If the lamp does not ignite after the second attempt, check the power level of the lamp in the Advanced Setup: Lamp Power/LiteLOC
Setup window. The lamp power may be too low, especially if the bulb is old. If the lamp power is acceptable, replace the lamp. For more information, refer to
.
Alternatively, if you hear a brief “click”, but no light appears, the lamp likely needs replacement. If you do not hear anything, it may indicate a problem with the LPS (Christie-trained service required).
4.2.2 Lamp Suddenly Goes OFF
1. Check the lamp power in the Advanced Setup: Lamp Power / LiteLOC Setup window. Try increasing the lamp power. NOTE: Older lamps may not reliably operate at significantly lower than rated power.
2. An interlock may be interrupting lamp function. From the Main panel, tap the LED in the top, left corner to open the Status window. Tap Interlocks . If a failure is shown, interlock needs to be cleared before the lamp will light. Also, ensure that extractor fans are powered.
3. The DMDs may be overheated. Check for an alarm condition. From the Main panel, tap the LED in the top, left corner to open the Status window. Tap Temperatures . If a DMD temperature is too high, the lamp will not ignite. Cool the projector and try again. Ensure there is proper ventilation, air filters are not blocked and liquid cooling reservoir has coolant and is circulating.
4. Replace the lamp. For more information, refer to
Figure 5-56 Install New Lamp .
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Section 4: Troubleshooting
4.2.3 Flicker, Shadows Or Dimness
1. Ensure the douser is OPEN completely.
2. LampLOC™ may need re-adjustment.
3. LampLOC™ may be in the middle of its adjustment. Wait until LampLOC™ completes.
4. Adjust LampLOC™. In the Advanced Setup: LampLOC Setup window, tap the
Do Auto
button.
5. Check the lamp power in the Advanced Setup: Lamp Power / LiteLOC Setup window to see if the power is consistent or varying. Try to increase lamp power, if possible. Lamps which are near end of life may not operate reliably at lowest power range.
6. Fold mirror misalignment (Christie service required).
7. Integrator rod misalignment (Christie service required).
4.2.4 LampLOC™ Does Not Seem to Work
1. If the Do Auto button of the LampLOC™ function does not work in the Advanced Setup: LampLOC Setup window, try adjusting the lamp position manually by tapping the up/down/left/right/in/out buttons in the LampLOC region. Watch the light level for changes indicating lamp movement, both on the TPC readout and on screen with a white test pattern.
2. If the motors do not respond, you can position the lamp manually. UV danger. Qualified service technician only . Turn OFF and cool down the lamp completely. Open the door with the proper safety equipment and then manually adjust the motors to ensure that they are free and moving smoothly.
3. If the lamp runs dim or the image displays poor uniform brightness, do the following:
• Check that the anode yoke (lamp yoke) is in the correct position.
( Figure 4-2 )
Figure 4-2 Lamp Yoke Position
• Check that the flat part of the anode end of the lamp (if applicable) faces up in the anode yoke. For CDXL-20 and CDXL-30 lamps, the flat part of the anode end of the lamp should be positioned at the 2 or 10 o’clock position.
4.2.5 LiteLOC™ Does Not Seem to Work
1. In the Advanced Setup: Lamp Power/LiteLOC™ Setup window, ensure LiteLOC™ is enabled.
2. If the lamp power has increased to its maximum in order to maintain a LiteLOC™ setting, LiteLOC™ is automatically terminated. If the values shown in the Advanced Setup: Lamp Power/LiteLOC™ Setup window indicate that the lamp power has reached this “over-drive” state, either reduce your LiteLOC™ setting or install a new lamp.
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4.3
TPC
1. If the TPC fails to initialize, re-boot the projector.
2. A failed TPC usually indicates a system failure requiring service.
3. If the TPC display is blank, touch the display screen to disable the screen saver. If the display screen is still blank, ensure the TPC is on by opening the flap at the back of the TPC and verify the grey button in the bottom left corner is ON. Also ensure that the connector is securely plugged into the back of the projector.
4. If the locations of button presses on the screen seem to be misinterpreted, the TPC screen may need recalibrating. In the Administrator Setup: Preferences window, tap the
Calibrate Screen
button and follow the onscreen instructions.
4.4
Ethernet
4.4.1 Trouble Establishing Communication with Projector
Ensure Ethernet settings are valid for the site. All devices should have the same subnet mask yet unique IP addresses.
4.5
Displays
Before proceeding, ensure to consult the documentation supplied with the external equipment.
4.5.1 Blank Screen, No Display of Image
1. Ensure the lens cap is not on either end of the lens.
2. Ensure the lamp is ON .
3. Confirm all power connections are still OK.
4. Ensure the douser is OPEN by verifying the state of the douser on Main panel as well as the state of the douser switch at the back of the projector in the top, left corner.
5. Ensure any test pattern other than the full black test pattern displays properly.
6. Is the correct display file selected?
7. Is the correct port connected for this display file (i.e., 292-A or 292-B)?
Check connections.
4.5.2 Severe Motion Artifacts
Most likely there is a synchronization problem with reversed 3-2 pull-down in 60 Hz-to-24 Hz film-to-digital conversion in your source. The display file needs correction.
4.5.3 Colors in the Display are Inaccurate
The color, tint, color space and/or color temperature settings may require adjustment at your input source or in the Channel Setup: Config 2 window. Ensure the correct PCF , TCGD and Color Space file for the source are used.
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Section 4: Troubleshooting
4.5.4 Display is Not Rectangular
1. Check the leveling of the projector. Ensure the lens surface and screen are parallel to one another.
2. Check the vertical offset. Adjust as necessary using the vertical offset knob or ILS.
3. Check that the anamorphic lens is straight. Rotate to orient aperture correctly.
4. Check the screen file. For more information, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
4.5.5 Display is “Noisy”
1. Display adjustment at your input source may be required. From a DVD player or an input module setting, adjust pixel tracking, phase and filter. Noise is particularly common on YPbPr signals from a DVD player.
2. The video input may not be terminated. Ensure the video input is terminated (75 ohms). If it is the last connection in a loop-through chain, the video input should be terminated at the last source input only.
3. The input signal and/or signal cables carrying the input signal may be of poor quality.
4. If the distance between the input source device and the projector is greater than 25 feet, signal amplification/conditioning may be required.
5. If the source is a VCR or off-air broadcast, detail may be set too high.
4.5.6 Display has Suddenly Frozen
If the screen blacks out inexplicably, it is possible that excessive voltage noise on the AC or ground input has interrupted the projector's ability to lock on to a signal. Power down the projector and then power back up again.
4.5.7 Data is Cropped from Edges
To display the missing material, reduce image size to fill the display area available in the projector, then stretch vertically to fill the screen from top to bottom. Add the anamorphic lens to regain image width. Cropping could also be due to the screen file selected that has cropping configured. In both scenarios, refer to the D4K35 User
Manual (P/N: 020-100773-xx) for more information.
4.5.8 The Projector is ON, but There is No Image
1. Ensure AC power is connected.
2. Make sure the lens cover is removed from the lens.
3. Make sure the douser is OPEN .
4. If the lamp is not ignited, tap the
LAMP ON
button. If the lamp does not strike, refer to 4.2.1 Lamp Does
5. Ensure the correct channel is selected with the appropriate configurations in the Channel Setup: Config 1 window.
6. Ensure an active source is connected properly. Check the cable connections and make sure the alternative source is selected.
7. Can you access test patterns? If so, check your source connections again.
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Section 4: Troubleshooting
4.5.9 The Display is Jittery or Unstable
1. If the display is jittery or blinking erratically, ensure that the source is properly connected and is offering adequate quality for detection. With a poor quality or improperly connected source, the projector will repeatedly attempt to display an image, however briefly.
2. The horizontal or vertical scan frequency of the input signal may be out of range for the projector. Refer to
for scan frequency ranges.
3. The sync signal may be inadequate. Correct the source problem.
4.5.10 The Display is Faint
1. The source may be double terminated. Ensure the source is terminated only once.
2. The source (if non-video) may need sync tip clamping.
4.5.11 The Upper Portion of the Display is Waving, Tearing or Jittering
This can occur with video or VCR sources. Check your source.
4.5.12 Portions of the Display are Cut OFF or Warped to the Opposite Edge
Resizing may need adjustment. Adjust until entire image is visible and centered. For more information, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
4.5.13 Display Appears Compressed (Vertically Stretched)
1. The frequency of the pixel sampling clock is incorrect for the current source.
2. Sizing and positioning options may be adjusted poorly for the incoming source signal.
3. Use an anamorphic lens for typical HDTV and anamorphic DVD sources that have been re-sized and vertically stretched, via 3rd-party software.
4.5.14 Display Quality Appears to Drift from Good to Bad, Bad to Good
1. The source input signal may be of low quality.
2. The H or V frequency of the input may have changed at the source end.
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5 Parts and Module Replacement
When ordering replacement parts provide the following information found on the product license label:
• Projector Model
• Projector Serial Number
• Manufacture Date
5.1
INDEX OF PARTS AND MODULES
All replacement parts and accessories for D4K35 projectors can be found in the following tables. Each table contains a description of the part, and the service kit part number. An exploded view has been provided in
Appendix B which can be used as a reference for identifying various projector parts.
Table 5.1 Lamp and Filter Assemblies
CDXL-20 (2.0kW Xenon)
CDXL-30 (3.0kW Xenon)
CDXL-45 (4.2KW Xenon)
Part Name/Description
CDXL-60 (6.0kW Xenon)
Filter, Air (5 pack)
Filter, LAD (3 pack)
Filter, Radiator (1 pack)
Table 5.2 Lamp Power Supply, Igniter and Power Supplies
Part Name/Description
AC Receptacle with Line Filter (250V, 15A)
AC Line Filter (30A)
AC Relay (230V AC 30A)
Igniter 7kW
Lamp Power Supply, 7kW
Low Voltage Power Supply (600W)
Standby Power Supply (60W)
Table 5.3 Optical Assemblies
Part Name/Description
Cold Mirror
Fold Mirror
Illumination Optics System (IOS)
(does not include integrator or LiteLoc ™ )
Integrator Assembly
(includes holder & nitrile gloves)
UV Filter
Yellow Notch Filter
(1 filter & disposable nitrile gloves)
Light Engine
Lamp Adjust Assembly
Christie Service Kit Part #
003-000598-02
003-000599-02
003-000600-02
003-000601-02
003-001184-01
03-001982-51P
003-003082-01
Christie Service Kit Part #
003-003303-01
003-000323-02
003-001209-01
003-120085-01
003-000320-02
003-120508-01
003-120509-01
Christie Service Kit Part #
03-005027-52P
03-005028-51P
003-101789-02
003-102035-01
03-008003-61P
03-008004-52P
003-102043-01
003-101631-01
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Section 5: Parts and Module Replacement
Table 5.4 PCB Assemblies
Part Name/Description
Backplane PCB
Environmental Board (EVB)
ICP PCB
Integrated Motor Control Board (IMCB)
Light Engine Quick Disconnect PCB (LEQD2)
Light Sensor PCB
Projector Intelligence Board (PIB3G)
Temperature Sensor PCB
LEDB
Table 5.5 Fan Assemblies
Part Name/Description
Fan - Cardcage Exhaust (12V 0.6A 4-wire 92mm)
Fan - Cardcage Intake (12V 0.24A 3-wire 60mm)
Fan - LAD (12V DC 50mm)
Fan - Light Engine Intake (12V .6A 4-wire)
Fan - Main AC Blower (230V)
Fan - Radiator
Heat Exchanger (120mm)
Table 5.6 Miscellaneous Assemblies
Part Name/Description
Anode Clamp (aka anode mounting bracket)
Anode Yoke Assembly
Ceramic Plate (insulator RS-100)
Douser Motor Assembly
Feet (4x) *includes Front Feet 012-101097-xx and Back Feet 012-101098-xx
Flex Cables
Interlock Switch
Lamp Door Interlock
Lamp Reflector
Lens Mount Manual
Liquid Cooling Assembly
Low Security Lock
Pump Assembly (12VDC)
Slide Assembly (10mm, part of lens mount)
Stepper Motor
Touch Panel Controller (TPC)
TPC Harness
Vane Switch - Exhaust
Extractor Duct
Vane Blower Bracket
5-2
Christie Service Kit Part #
003-111469-01
003-111059-02
003-101342-04
003-111426-01
003-102056-XX
003-101695-01
003-102757-XX
003-100618-01
003-111180-01
Christie Service Kit Part #
003-110827-02
003-111381-01
003-110854-01
003-110827-02
03-000158-61P
003-120453-01
003-003083-01
Christie Service Kit Part #
003-101618-01
003-001513-01
003-001517-01
003-001518-01
003-003795-01
003-111236-01
003-001559-01
003-001526-01
03-240115-51P
003-102333-01
003-101327-01
003-003081-01
003-111198-01
003-101198-01
003-111326-01
003-102075-01
003-111169-01
003-001208-01
003-003699
003-003700-XX
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Table 5.7 Optional Lenses
High Brightness Prime Zoom Lenses
Lens 1.25-1.45:1
Lens 1.45-1.8:1
Lens 1.8-2.4:1
Lens 2.2-3.0:1
Lens 3.0-4.3:1
Lens 4.3-6.0:1
Lens 5.5-8.5:1
Auxiliary Lenses
1.25x Anamorphic Lens (38-809054-01, 38-809054-51)
1.26x Wide Converter Lens
Table 5.8 Optional Accessories
Bracket Foot Lock (for use with Rack Stand)
High-Contrast Internal Aperture Kit
Motorized Auxiliary Lens Mount
Protective Clothing Safety Kit (Kevlar gloves, flack jacket, face shield)
Rack Stand
Section 5: Parts and Module Replacement
Christie Service Kit Part #
129-104106-01
129-105107-01
129-106108-01
129-107109-01
129-108100-01
129-109101-01
129-110103-01
38-809054-01/51
108-281101-01
Christie Service Kit Part #
116-100101-01
38-813028-51
108-111101XX /
108-111102XX
598900-095
108-282101-02
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Section 5: Parts and Module Replacement
5.2
GENERAL SAFETY WARNINGS AND GUIDELINES
HIGH VOLTAGES! Always power down and disconnect power sources prior to servicing. All module replacement procedures must be performed by Christie authorized service technicians. Once the projector is powered down, allow the cooling fans to automatically turn OFF before disconnecting from AC and opening the projector. This takes approximately 10 minutes.
Use a grounded wrist strap when handling electronic assemblies.
5.3
REPLACEMENT PROCEDURES
5.3.1 Tools Required
• Keys for security locks (includes Low and High Security Keys)
• Convergence Tool Set
• Long and stubby neck magnetic-tip Phillips
™
screwdrivers - #1, #2
• Hex keys: 3mm, 5mm
• Nut driver: 7mm
• Ratchet: 17mm
• Electrostatic protective strap and pad
• Disposable Nitrile gloves (included with optical components)
• Protective clothing/safety gear (required when handling lamp), includes:
• face shield
• vinyl-coated or interlock knit-lined gloves
• nylon flak jacket
5.3.2 Servicing Guidelines
• Always power down and disengage all power sources to the projector prior to servicing.
• Follow all service safety guidelines.
• Refer to Section Appendix A: Exploded Views
for the location of serviceable modules.
• When re-installing a module, follow the removal instructions in reverse unless otherwise indicated.
• Refer to Section 6 Interconnections
when re-connecting harnesses.
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Section 5: Parts and Module Replacement
5.4
Removing Projector Covers
Never operate the projector or the fans without all the covers installed.
5.4.1 Shroud
Remove the shroud as follows:
1. Using finger pressure, push down on the locations specified (Red Arrows). See Figure
5-1.
2. Carefully slide the shroud sideways and forward away from the MLM and lens.
3. Place the shroud covers on a clean service to prevent scratches.
5.4.2 Front Top Lid
Remove the top lid to gain access to the liquid cooling system, the IOS for integrator adjustments and the high security lid.
(Estimated Replacement Time: 2 minutes)
1. Unlock front top lid using the low security key
2. Lift the lid up and remove.
Figure 5-1 Shroud Removal
Figure 5-2 Front Top Lid
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Section 5: Parts and Module Replacement
5.4.3 High Security Lid
Remove the high security lid to access components in the light engine and cardcage compartments. NOTICE! Only
Christie authorized service technicians should open the high security lid.
(Estimated Replacement Time: 2 minutes)
1. Remove front top lid. Refer to
.
2. Using the high security key, unlock the high security lid.
3. Lift the lid up and remove.
Figure 5-3 High Security Lid
5.4.4 Rear Right Skin (ignitor/blower compartment)
The rear right skin is held in pace by three captive screws. Removing this skin provides access to the igniter, lamp blower, lamp blower interlock,
LVPS and AC relay.
(Estimated Replacement Time: 2 minutes)
1. Using a #2 Phillips
™
, loosen the three captive screws. (
)
2. Lift the skin up and out to remove.
Figure 5-4 Rear Right Skin
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5.4.5 Touch Panel Controller (TPC)
The TPC is located at the back of the projector. It is attached to a ball-joint mount which allows it to be viewed at any angle. The TPC can also be removed and be held by the operator. The TPC provides a user friendly interface that runs off a fully integrated
Windows XP-based operating system.
(Estimated Replacement Time: 4 minutes)
1. Disconnect the TPC harness from the connector on the projector’s back cover.
Note: Disconnecting the TPC harness will also reset the TPC.
2. Loosen the TPC mounting arm just enough to remove the TPC assembly from the ball joint at the back of the projector.
3. When replacing, repeat instructions in reverse.( Figure 5-1 )
5.4.6 Rear Skin
(Estimated Replacement Time: 4 minutes)
1. Remove the TPC. Refer to 5.4.5 Touch Panel Controller
.
2. Using a #2 Phillips
™
, loosen the three screws securing the back cover to the chassis. ( Figure 5-5 )
3. Tilt and lift the back cover just enough for the bottom tabs to clear the frame and remove.
4. When reinstalling, align the bottom tabs and reverse the above instructions.
Section 5: Parts and Module Replacement
Figure 5-1 TPC
Figure 5-5 Remove Back Cover
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Section 5: Parts and Module Replacement
5.4.7 Left Access Cover
Remove the left access cover, which is located next to the lamp door to access any of the components in the
IOS and liquid cooling compartments.
(Estimated Replacement Time: 4 minutes)
1. Using a #2 Phillips
™
, loosen the three captive screws at the top of the cover. ( Figure 5-6 )
2. Pull the cover up to clear the bottom tabs and remove.
3. When re-installing the cover, align and insert the bottom tabs first, then secure the cover with the screws.
Figure 5-6 Remove Left Access Cover
5.4.8 Lamp Door
Remove the lamp door to access components in the lamp compartment. The lamp door can be removed entirely from the projector or it can remain tethered and opened up to 90°. Fixed to the inside of the door is a set of commonly used hex keys required during lamp replacement.
(Estimated Replacement Time: 4 minutes)
1.Unlock and open the lamp door. ( Figure 5-7 )
2. Unhook the securing tether on the right-side of the door.
3. To release the door, slide the locking pin (accessible through the cutout located on the right side of the door) towards the inside of the door.
Figure 5-7 Open Lamp Door
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Section 5: Parts and Module Replacement
5.4.9 LVPS/LPS Cover
Remove the LVPS/LPS cover on the operator side (right) of the projector to access the lamp power supply
(LPS) connections, AC Relay and LVPS.
(Estimated Replacement Time: 4 minutes)
1. Using a #2 Phillips
™
, loosen the three captive screws from the top of the cover. ( Figure 5-8 )
2. Lift the cover up just enough for the bottom tabs to clear the frame and remove.
3. When re-installing, align and insert the bottom tabs first, then secure the cover with the screws.
Figure 5-8 LVPS/LPS Cover
5.4.10PIB3G/ICP Cover
Remove the PIB3G/ICP cover to access the projector’s communications/input panel.
(Estimated Replacement Time: 1 minute)
1. Push down on the cover’s center tab.
( Figure 5-9 )
2. Lift the cover up just enough for the bottom tabs to clear the frame and remove.
3. When installing the cover, insert the tabbed end first then lift the cover until the top tab clips into place.
Figure 5-9 PIB3G/ICP Cover
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5.4.11 Access Panel Frame
The Access Panel Frame is located on the operator side (right) near the front of the projector. To access the components in the cardcage and light engine compartments the access panel frame must first be removed.
(Estimated Replacement Time: 8 minutes)
1. Remove PIB3G/ICP Cover. ( Figure 5-9 )
2. Remove the light engine air filter cover (including filter).
( Figure 5-12 )
3. Remove the four, #2 Phillips
™
screws from the top of the access panel frame securing it to the chassis.
( Figure 5-10 )
4. Tilt the access panel frame a little to the front (lift left side) to clear the LVPS/LPS cover and remove.
5.4.12 Rear Top Lid
Figure 5-10 Access Panel Frame
The rear top lid can be rotated around the exhaust opening. To remove the rear top lid completely the exhaust must be removed.
(Estimated Replacement Time: 10 minutes)
1. Remove external ducting.
2. Remove the front top lid. Refer to 5.4.2 Front
3. Open the lamp door. Refer to 5.4.8 Lamp Door .
4. Remove lamp (if installed). Refer to 5.12.5
5. Remove the rear right skin. Refer to 5.4.9 LVPS/
6. Remove the two screws securing the rear lid to the chassis. (
Figure 5-11 Rear Lid
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Section 5: Parts and Module Replacement
5.5
Air Filters
NOTICE! DO NOT try to clean and reuse old filters. The air filters used in this product cannot be cleaned thoroughly enough for reuse. Reusing filters can lead to the contamination of optical components.
5.5.1 Light Engine Air Filter
The main air filter of the projector is located on the operator side (right) of the projector near the front. It is responsible for cleaning the intake air into the light engine compartment. It is strongly recommended this filter be replaced whenever a lamp is replaced or sooner in dusty and/or dirty environments. No tools required.
(Estimated Replacement Time: 3 minutes)
1. Push down on the two snap tabs at the top of the cover. ( Figure 5-12 )
2. Lift the cover up enough for the bottom tabs to clear the frame and remove.
3. Slide the air filter out from behind the air filter cover and discard.
4. When replacing, insert a new air filter with the airflow indicator pointing into the projector. This will ensure contaminants are not forced into the projector.
Figure 5-12 Light Engine Air Filter Cover
5.5.2 Radiator Air Filter
The radiator air filter is located on the left side of the projector near the front. It is responsible for cleaning the intake air before it goes through the radiator (liquid to air heat exchanger) before moving into the IOS compartment. It is recommended this filter be replaced at the same time the light engine air filter is replaced.
(Estimated Replacement Time: 2 minutes)
1. Press down on the snap tab to remove the filter cover. (
)
2. Pull cover out and up to remove.
3. Slide the air filter out from the back of the cover and discard.
4. When replacing, insert the new air filter with the airflow indicator facing into the projector.
Figure 5-13 Radiator Air Filter Cover
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Section 5: Parts and Module Replacement
5.5.3 LAD Filter
The LAD Filter is mounted together with the LAD fan in the light engine compartment. This assembly is secured to the light engine handle. The LAD filter is responsible for filtering the already filtered air from the light engine compartment, which is then directed to each DMD via clear tubing. The LAD filter rarely requires replacement, but should be inspected regularly.
(Estimated Replacement Time: 4 minutes + 2 minute calibration)
1. Remove the front top lid. Refer to 5.4.2 Front Top
2. Remove the high security lid. Refer to 5.4.3 High
3. Pull the LAD filter out. ( Figure 5-14 )
4. Install a new LAD filter repeating the above instructions in reverse.
5. Disconnect the three LAD hoses (one going to each
DMD) and turn projector power on using the TPC.
This allows any shavings from the removal and replacement process to be blown out of the LAD hoses, but not onto the DMDs.
6. Re-connect the three LAD hoses.
Figure 5-14 LAD Filter
5.6
Fans
5.6.1 LAD Fan
The LAD fan is located in the light engine compartment. It is mounted to the light engine handle.
(Estimated Replacement Time: 10 minutes + 2 minute calibration)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
2. Remove the high security lid. Refer to 5.4.3 High Security Lid.
3. Using a #2 Phillips
™
, loosen the two screws securing the LAD
fan assembly to the light engine assembly handle. ( Figure 5-15 )
4. Remove the #1 Phillips
™
screws securing the filter housing to the plastic frame.
5. Disconnect the LAD Fan harness (Fan 4) from the inline connector.
6. Install a new LAD fan repeating the above instructions in reverse
7. Disconnect the three LAD hoses (one going to each DMD) and turn projector power on using the TPC. This allows any shavings from the removal and replacement process to be blown out of the LAD hoses, but not onto the DMDs.
8. Re-connect the three LAD hoses.
Figure 5-15 Remove LAD Fan Assem
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Section 5: Parts and Module Replacement
5.6.2 Light Engine Fan Pack (4 fans)
The light engine fan pack ( Figure 5-16 ) is located in the
engine compartment behind the access panel frame. A hole in the fan pack allows the bottom screw on the light engine assembly to be loosened without removing the fan pack. It also allows access to the horizontal green convergence screw.
The fan pack can also be mounted to the side of the projector once removed.
NOTE: Do not run the projector with the Light Engine Fan
Pack removed. This will cause overheating of the SFB
FPGA’s.
(Estimated Replacement Time: 16 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid.
2. Remove the high security lid. Refer to 5.4.3 High
3. Remove the PIB3G/ICP cover. Refer to
Figure 5-16 Light Engine Fan Pack
4. Remove the light engine air filter cover and filter. Refer
to 5.5.1 Light Engine Air Filter.
5. Remove the access panel frame. Refer to
6. Remove the two screws from the side of the fan pack. ( Figure 5-17 )
7. Loosen the thumbscrew accessible from the inside of the light engine compartment near the bottom left.
8. From within the light engine compartment (upper frame) unlatch the bolt screw on the frame and pull the fan pack out.
9. Disconnect the four fan harnesses from their inline connectors.
10. Replace the fan(s) required by removing the rubber isolators from each fan. ( Figure 5-17 )
NOTE: Install a fan with the label side facing into the projector, .
Figure 5-17 Remove Light
Engine Fan Pack
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Section 5: Parts and Module Replacement
5.6.3 Cardcage Intake Fans - Top (2 fans)
The cardcage intake fans are located on top of the cardcage. These fans draw in air responsible for cooling the cardcage electronics. Both fans are plugged into the EVB board and can be replaced individually.
(Estimated Replacement Time: 4 minutes per fan)
1. Remove the front top lid. Refer to 5.4.2 Front
2. Remove the high security lid. Refer to 5.4.3
3. Disconnect the two fan harnesses from the
)
4. Cut the cable ties and remove the fans from the rubber isolators.
Figure 5-18 Cardcage Intake Fans
5.6.4 Cardcage Exhaust Fans - Bottom (2 fans)
The bottom cardcage fans are located directly under the cardcage assembly. These two fans draw air out of the light engine/cardcage compartments. The cardcage assembly must be removed to access these fans.
(Estimated Replacement Time: 35 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid.
2. Remove the high security lid. Refer to 5.4.3 High Security Lid, on page 5-6 .
3. Remove PIB3G/ICP cover.
Refer to
4. Remove the cardcage
5. Using a 3mm hex key, remove the two screws securing the fan compartment cover plate to the base. ( Figure 5-19 )
6. Using a 3mm hex key, remove the four screws securing the bottom cover/ fan assemblies to the base.
( Figure 5-19 )
7. Pull the fans off the bottom cover’s rubber isolators.
Figure 5-19 Cardcage Exhaust Fans
8. Reverse instructions to reinstall the bottom cardcage fans. Use needle-nose pliers to pull the rubber isolators through the fan mounting holes.
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Section 5: Parts and Module Replacement
5.7
Feet
Use of the projector’s rear safety strap, or hold-down bracket if using the optional rack stand, is
MANDATORY in any installation. Ensure the strap is in place during replacement of the projector’s feet to prevent the projector from tipping. Keep three of the projector’s feet on the table at all times!
(Estimated Replacement Time: 12 minutes average between front and rear + 15 minutes for image adjustment)
1. Using a 19mm wrench, loosen the foot lock nut. ( Figure 5-20
)
2. Loosen the foot until it is no longer engaged in the baseplate.
Remove.
3. Replace feet repeating instructions in reverse. In some cases, the displayed image will require some tweaking to display correctly.
19 mm wrench
Figure 5-20 Replace Feet
5.8
Illumination Optics and Liquid Cooling Compartment
5.8.1 Cold Mirror
Wear clean lint-free cotton gloves when handling the cold mirror and handle by the edges only. Fingerprints left on the surface can negatively impact a displayed image.
The cold mirror is the first bend in the optical path within the IOS. It's easy to access and simple to replace.
(Estimated Replacement Time: 30 minutes + 30 minute calibration)
1. Remove the front top lid. Refer to
2. Remove the light sensor module.
Refer to
3. Loosen the two, 2.5mm screws from the bottom tab securing the cold mirror.
4. From the other two tabs, loosen one
2.5mm screw from each and
Figure 5-21 Reflective vs. Non-Reflective Surfaces remove one 2.5mm screw from
each. This allows the tabs to be swung out of the way without fully removing them. ( Figure 5-24
5. Wearing the clean, lint free gloves provided in the service kit, carefully slide the cold mirror out.
6. When replacing the cold mirror, repeat instructions in reverse. Make sure to place the cold mirror into the holder with its reflective surface facing in . The reflective side will show no gap with its reflection when an object is held at the surface; the non-reflective side will show a prominent gap. ( Figure 5-21 )
7. After installation, LampLOC
™
alignment and Measured Color Gamut Data (MCGD) calibration is required.
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Section 5: Parts and Module Replacement
5.8.2 Fold Mirror
The fold mirror is located under the front section of the projector.
(Estimated Replacement Time: 30 minutes + 15 minute calibration)
1. Remove the four, 3mm screws securing the fold mirror cover plate under the front portion of the projector.
Remove cover plate. (
)
Figure 5-22 Remove Cover Plate
2. Remove one, 2.5mm screw from each of the three tabs. (
3. Loosen the other 2.5mm screw from each of the three tabs.
5-16
Figure 5-23 Fold Mirror Tabs
4. Holding the mirror in place, swing the tabs out to the side.
5. Carefully lower the mirror and remove.
6. When installing, repeat instructions in reverse. Adjust the fold mirror as needed. For details, refer to
.
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5.8.3 Illumination Optic System (IOS)
The IOS is located in the front compartment of the projector and is mounted to the baseplate. It includes all optical components between the integrator assembly and light engine assembly.
(Estimated Replacement Time: 70 minutes + 60 minute calibration)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
2. Remove the high security lid. Refer to 5.4.3 High Security
.
3. Disconnect the light sensor module harness and the thermal harness on the integrator.
4. Remove the lens. Refer to
.
5. Remove the light engine. Refer to
.
6. Remove the front plate of the projector by removing the 10
M6 screws (eight along front and two inside the projector housing) and loosening the two thumbscrews on the front bracket (behind the front plate). (
Section 5: Parts and Module Replacement
Figure 5-24 Compartment
Figure 5-25 Remove Front Projector Plate
7. Using a 5mm hex key, remove the four screws securing the IOS to the base plate.
8. Remove the IOS.
9. When installing the IOS, repeat instructions in reverse. Reshoot MCGD files, align the aperture and adjust convergence. For details, refer to
.
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Section 5: Parts and Module Replacement
5.8.4 Snood (Integrator)
The snood is located before the integrator and is removed when the Dolby
®
filter wheel is used.
(Estimated Replacement Time: 2 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid.
Figure 5-26 Screw
Securing Snood
2. Remove the hex screw securing the snood. ( Figure 5-26 )
3. Remove the snood.
5.8.5 Integrator Assembly
Wear the gloves provided in the Service Kit whenever handling the integrator.
The gloves do not provide heat protection when adjusting the integrator rod and should not be worn when performing this step.
(Estimated Replacement Time: 12 minutes + 15 minute calibration)
The integrator assembly is positioned on the IOS.
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid.
2. Remove the two, 3mm hex screws securing the retaining clip to the rear end of the integrator. ( Figure 5-27 )
NOTICE!
Perform this step with caution to avoid damaging the temperature sensor mounted nearby.
3. Remove the snood. Refer to
4. Wearing the gloves provided with the Service Kit, carefully remove the integrator assembly and set aside in a clean area where it cannot be damaged.
5. When re-installing, repeat instructions in reverse. After powering up the projector, adjust the integrator and fold mirror as required for proper aperture alignment. For details, refer to
5-18
Figure 5-27 Integrator Assembly
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Section 5: Parts and Module Replacement
5.8.6 Light Sensor Module
The light sensor module is situated on the side of the IOS. It is orientated in such a way as to sample the light coming in through the cold mirror.
(Estimated Replacement Time: 4 minutes + 10 minute calibration)
1. Remove front top lid. Refer to
2. Disconnect the light sensor harness from the inline connector.
3. Remove the two, 4mm hex screws securing the light sensor module to the IOS.
4. When re-installing, repeat instructions in reverse. After powering up the projector, re-calibrate the light sensor module (min/max footlamberts). For details, refer to
.
5.8.7 Liquid Cooling Assembly
The liquid cooling assembly is located in the IOS compartment of the projector and is comprised of a reservoir and pump assembly with dedicated cooling tubes that are routed to the three DMDs on the light engine. Quick disconnect, dripless connectors are used on the tubing for easy, no mess servicing of this assembly.
(Estimated Replacement Time: 15 minutes)
1. Remove the front top lid. Refer to
2. Remove the radiator air filter cover.
Refer to
3. Remove the access panel frame. Refer
to 5.4.11 Access Panel Frame .
4. Using a 3mm hex key, remove the four screws securing the radiator to the frame.
5. Using a stubby #2 Phillips
™
, loosen the knob screw securing the liquid cooling assembly. (
)
6. Disconnect the two quick disconnect
)
7. Disconnect the pump inline and radiator fan inline connectors.
8. Remove liquid cooling assembly.
Figure 5-28 Liquid Cooling Assembly
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Section 5: Parts and Module Replacement
5.8.8 Yellow Notch Filter (YNF)
The YNF is situated in the IOS assembly, near the contrast aperture. It is removed via a hole in the firewall.
(Estimated Replacement Time: 15 minutes + 30 minute calibration)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
2. Remove the high security lid. Refer to 5.4.3 High Security Lid .
3. Disconnect the two hoses from the liquid cooling assembly.
4. Remove the IOS access plate located on the security firewall by loosening the thumbscrew from the light engine compartment. (
Figure 5-29 Remove IOS Access Plate
5. Remove the two, 2.5mm screws securing the YNF to the IOS. Loosen the center nut if necessary.
)
5-20
Figure 5-30 Remove YNF
6. Carefully, pull the YNF out of the IOS.
7. When installing, repeat above instructions in reverse. Calibrate green primary and MCGD. For details,
refer to Section 3 Service Setups .
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Section 5: Parts and Module Replacement
5.9
Projector PCB’s
5.9.1 Cardcage Assembly
The cardcage assembly is located in the light engine compartment. It consists of the PIB3G, ICP, and
Backplane. The LEQD is connected on the outside of the cardcage.
(Estimated Replacement Time: 35 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid, on page 5-5.
2. Remove the high security lid. Refer to 5.4.3 High Security Lid, on page 5-6 .
3. Remove the PIB3G/ICP cover. Refer to
5.4.10 PIB3G/ICP Cover, on page 5-9 .
4. Release the security ring by pressing down on the latch located on the inside of the cardcage.
( Figure 5-31 ) NOTES: Only Christie authorized service technicians should remove the security ring.
Figure 5-31 Spring Latch for Security Ring
5. Remove the security ring by pressing down on the latch on the right-side of the cardcage. ( Figure 5-32 )
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Figure 5-32 Remove Security Ring
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Section 5: Parts and Module Replacement
6. Swing the security ring out and disengage from the hinge.
5-22
Figure 5-33 Top of Cardcage
8. Disconnect the harnesses from the cardcage fans. (
9. Disconnect the seven connectors from the Backplane PCB3G and LEQD. NOTE: The large power connector is located at the rear of the cardcage.
10. Slide the cardcage back slightly, then pull it up and out to remove.
11. At this point, you can replace the entire cardcage assembly by repeating the above instructions in reverse or replace individual boards.
12. When installing, repeat the above instructions in reverse.
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Section 5: Parts and Module Replacement
5.9.2 Backplane PCB
The Backplane PCB is located at the back of the cardcage. The PIB3G and ICP boards are connected directly to the Backplane board.
(Estimated Replacement Time: 55 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
2. Remove PIB3G/ICP Cover. Refer to
3. Remove the high security lid. Refer to
4. Remove the security ring by pressing down on the latch located on the side of the cardcage. ( Figure 5-32 Remove
Security Ring )
5. Remove the blank faceplate, PIB3G and ICP PCBs from the Backplane.
6. Remove the hex driver holder plates from the top of the cardcage assembly. ( Figure 5-34 )
7. Disconnect the LEQD board from the Backplane. ( Figure
5-38 Remove LEQD, on page 5-25 )
8. Disconnect all eight harnesses from the Backplane.
Figure 5-34 Tool Holder
9. Disconnect the two top cardcage fans from the inline connectors. NOTE: Two additional fans can be added to the top of the cardcage. If these optional fans are used in your projector, remove them also.
10. Loosen the thumbscrew securing the front side of the cardcage to the baseplate.
11. Pull up on the cardcage and remove.
12. Using a #1 Phillips
™
, remove the 15 screws securing the Backplane to the cardcage. ( Figure 5-35 )
13. Slide the Backplane out of the cardcage.
14. When installing, repeat the above instructions in reverse.
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Figure 5-35 Cardcage with Backplan
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Section 5: Parts and Module Replacement
5.9.3 Integrated Processor (ICP)
The ICP is located in the cardcage on the operator side (right) of the projector. This is the image processing electronics for incoming video signals.
(Estimated Replacement Time: 15 minutes)
1. Remove the front lid. Refer to
2. Remove the high security lid. Refer to 5.4.3 High Security Lid .
3. Remove PIB3G/ICP cover. Refer to
.
4. Remove the security ring from the front of the cardcage. ( Figure 5-32 )
5. Push in the red tabs on the top and bottom ICP ejector tabs. Then, push the top and bottom black tabs in to release the ICP board from the
Backplane. ( Figure 5-36 )
6. Pull the ICP out of the cardcage.
7. When installing the ICP, first align it with the guides in the cardcage, then slide it all the way in until the ejector tabs touch the top and bottom profile of the cardcage. With the ICP pushed up against the right wall, and the black ejector tabs positioned horizontally, push the ICP all the way into the cardcage until the ejector tabs are engaged (a “click” sound should be heard).
8. When installing, repeat the above instructions in reverse.
Figure 5-36 Remove ICP
5.9.4 Projector Intelligence Board (PIB3G)
The PIB3G is located in the cardcage on the operator side (right) of the projector. It is the main controller for the Serial and Ethernet connections, video and 3D applications for the projector.
(Estimated Replacement Time: 15 minutes)
5-24
Figure 5-37 PIB3G and PIB3G Faceplate
1. Remove the front lid. Refer to
2. Remove the high security lid. Refer to 5.4.3 High Security Lid .
3. Remove PIB3G/ICP cover. Refer to
.
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Section 5: Parts and Module Replacement
4. Remove the security ring from the front of the cardcage by pressing down on the latch located on the side of the cardcage. ( Figure 5-32 Remove Security Ring )
5. Push in the red tabs on the top and bottom PIB3G ejector tabs. Then, push in the top and bottom black tabs to release the PIB3G Board from the Backplane.
6. Pull the PIB3G assembly out of the cardcage. ( Figure 5-37 )
7. When installing, repeat the above instructions in reverse. Verify the software version installed. For details, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
5.9.5 Light Engine Quick Disconnect (LEQD)
The LEQD is part of the light engine assembly. It is attached to the outside of the cardcage an connects to the Backplane. The LVDS and power are routed to the light engine from the LEQD.
(Estimated Replacement Time: 8 minutes)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid.
2. Remove the high security lid. Refer to 5.4.3 High Security Lid.
3. Loosen the thumbscrew securing the LEQD in place. ( Figure 5-38
)
4. Release the two black ejector tabs from the side of the board, which will pull the board out from the connectors.
5. Pull the LEQD out to remove.
6. Disconnect the three LVDS/power harnesses.
5.9.6 Environmental Board (EVB)
The EVB is mounted to the wall inside the light engine assembly compartment. The fans, pump, temperature sensors and motor control harnesses plug into the EVB.
(Estimated Replacement Time: 15 minutes)
1. Remove the front top lid. Refer to 5.4.2
2. Remove the high security lid. Refer to
3. Loosen the single thumbscrew securing the EVB in place. ( Figure 5-39 )
4. Disconnect the 10 harnesses from the
EVB.
5. Remove the EVB.
6. When re-installing the EVB, repeat the above instructions in reverse. Refer to
when reconnecting the harnesses.
Figure 5-38 Remove LEQD
Figure 5-39 Remove EVB
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Section 5: Parts and Module Replacement
5.9.7 Integrated Motor Control Board (IMCB)
The IMCB is held in place by a single thumbscrew and is easily accessible within the lamp compartment.
(Estimated Replacement Time: 16 minutes + 10 minute calibration)
1. Open the lamp door. Refer to 5.4.8 Lamp Door .
2. Remove the lamp. Refer to 5.12.5 Lamp Replacement
.
3. Disconnect the nine harnesses from the IMCB.
4. Loosen the thumbscrew securing the IMCB.
( Figure 5-40 )
5. Remove the IMCB.
5.10 Light Engine
The light engine can be removed as an assembly with the
LAD fan assembly, liquid cooling assembly, snood and LEQD still attached.
(Estimated Replacement Time: 25 minutes + 60 minute calibration)
1. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
Figure 5-40 Remove IMCB
2. Remove the high security lid. Refer to 5.4.3 High Security
3. Remove the PIB3G/ICP cover.
4. Remove the projection lens. Refer to the D4K35 User
Manual (P/N: 020-100773-xx) .
5. Disconnect the two coolant hoses from the quick disconnects.
Then loosen the thumbscrew located on the bracket next to the disconnects. ( Figure 5-41 )
6. Disconnect the temperature and LAD fan connections from the EVB (P39, P40).
7. Disconnect the LEQD from the Backplane.
8. Secure the LEQD to the light engine handle by tightening the thumbscrew and the two clips.
Figure 5-41 Liquid Cooling Quick
Disconnects
9. Remove the light engine air filter cover and air filter to access the service door in the fan pack assembly.
The service door provides an easy way of accessing the bottom captive screw on the light engine using the hex driver tool provided with the projector. ( Figure 5-12 Light Engine Air Filter Cover )
10. Loosen the thumbscrew securing the cooling duct, and carefully remove the cooling duct.
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11. Loosen the single thumbscrew securing the light dump and remove.
12. Using the hex tool provided, loosen the three captive screws securing the light engine in place.
13. Using the built-in light engine handle, carefully lift the light engine assembly out of the projector. (
)
14. When installing, repeat above instructions in reverse. Reshoot MCGD files, align the aperture and adjust convergence. For details, refer to
.
5.11 Power Supplies
Figure 5-42 Top View of Light Engine
Figure 5-43 LVPS Compartment
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Section 5: Parts and Module Replacement
5.11.1 AC Line Filter
(Estimated Replacement Time: 15 minutes)
1. Remove the rear right skin. Refer to 5.4.4 Rear
Right Skin (ignitor/blower compartment) .
2. Remove the front top lid. Refer to 5.4.2 Front
.
3. Open the lamp door. Refer to 5.4.8 Lamp
4. Rotate the rear top lid to gain access to the
igniter/blower compartment. Refer to 5.4.12
.
5. Remove the two hex nuts from the bracket the
AC line filter is secured to, which is secured to
6. Disconnect the two harnesses from the AC line filter.
7. Remove the AC line filter.
Figure 5-44 Remove AC Line Filter
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Section 5: Parts and Module Replacement
5.11.2 AC Relay
(Estimated Replacement Time: 40 minutes)
The AC relay is located between the blower and igniter shielding with the fire alarm interlock directly in front of it, the PVC cover over the relay has cutouts for access to the 3mm hex screws.
1. Remove the rear right skin. Refer to
Right Skin (ignitor/blower compartment) .
2. Remove the front top lid. Refer to 5.4.2 Front
.
3. Open the lamp door. Refer to 5.4.8 Lamp Door .
4. Rotate the rear top lid to gain access to the
igniter/blower compartment. Refer to 5.4.12
.
5. Using a 3mm hex key, remove the screw closest to the blower and loosen the screw closest to the igniter shield. (
)
6. Lift the PVC shield to one side to gain access to the AC relay.
7. Tilt the AC relay and use a #2 Phillips
™
to loosen the six screws securing the harnesses.
8. Disconnect the eight harnesses.
9. Remove the AC relay.
Figure 5-45 Remove AC Relay
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Section 5: Parts and Module Replacement
5.11.3 AC Terminal Block
The AC Terminal Block is located under the IOS and is accessible from the bottom of the projector.
(Estimated Replacement Time: 20 minutes)
1. Loosen the two screws securing the cover plate to the bottom of the projector.
2. Disconnect the four AC connections and the ground connector.
3. Using a #2 Phillips
™
, remove the two screws securing the AC terminal block to the baseplate.
( Figure 5-46 )
Figure 5-46 AC Terminal Block
5.11.4 Standby Power Supply
The Standby Power Supply is mounted on the back side of the
LVPS. The Standby Power Supply powers the PIB3G, EVB,
IMCB and the TPC when the projector is in STANDBY mode.
(Estimated Replacement Time: 16 minutes)
1. Remove the rear right skin. Refer to
.
2. Remove the LVPS drawer.
3. Remove the LVPS/LPS cover. Refer to
.
4. Disconnect both DC and AC cables from the standby power supply.
Figure 5-47 Standby Power Supply
5. Loosen the thumbscrew at the bottom of the standby power supply. ( Figure 5-47 )
6. Remove the standby power supply.
5.11.5 Low Voltage Power Supply (LVPS)
The LVPS is located in the igniter/blower compartment of the projector. It is held in place by a bracket above the igniter. The LVPS slides in and out along two guide rails at the top of the bracket.
(Estimated Replacement Time: 15 minutes)
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Section 5: Parts and Module Replacement
1. Remove the rear right skin. Refer to
Rear Right Skin (ignitor/blower compartment) .
2. Loosen the thumbscrew. ( Figure 5-48 )
3. Disconnect the five DC harnesses via the inline connectors.
4. Disconnect the AC harness via the inline connectors.
5. Slide the LVPS out along the bracket.
Figure 5-48 Thumbscrew
5.12 Lamp Compartment
5.12.1 Anode Yoke
The anode yoke is located directly in front of the reflector and its position is adjustable depending on the lamp being installed.
(Estimated Replacement Time: 4 minutes)
1. Open the lamp door. Refer to 5.4.8 Lamp Door
.
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp Replacement .
3. Using a 5mm hex key, remove the two screws and lock washers from the yoke base. ( Figure 5-49 )
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Figure 5-49 Front of Lamp Compartment
5-31
Section 5: Parts and Module Replacement
5.12.2 Douser Motor
The Douser Motor is located in the lamp compartment behind the reflector assembly.
(Estimated Replacement Time: 12 minutes + 10 minute LampLOC™ Alignment)
1. Remove front top lid. Refer to
.
2. Rotate the rear top lid to gain access to the douser bracket.
3. Remove the rear skin. Refer to 5.4.6 Rear Skin .
4. Using a 3mm hex key, remove the three screws securing the douser bracket. ( Figure 5-50 )
5. Disconnect the harness from the IMCB.
6. Slide the douser assembly back, and lift up and out from the top of the projector.
7. When installing, repeat instructions in reverse. Once installed, perform LampLOC
™
Adjusting Lamp Position (LampLOC™) .
Figure 5-50 Douser Motor
5.12.3 Ceramic Plate on Douser Blade
The ceramic plate is located in the lamp compartment and is mounted to the douser blade. It is used to absorb heat from the light emitted by the lamp.
(Estimated Replacement Time: 4 minutes + 10 minute LampLOC ™ Alignment)
1. Open the lamp door. Refer to 5.4.8 Lamp Door .
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp
.
3. Using a #2 Phillips
™
, remove the four screws securing the ceramic plate to the douser blade. ( Figure 5-51 )
4. When installing, repeat instructions in reverse. Once installed, perform LampLOC
™
alignment. See
.
5-32
Figure 5-51 Ceramic Plate
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 5: Parts and Module Replacement
5.12.4 Igniter
The igniter is located within the EMI shielding beneath the LVPS and next to the AC relay and lamp blower.
(Estimated Replacement Time: 50 minutes + 10 minute LampLOC ™ Alignment)
NOTICE! When installing the positive and negative lamp power supply (LPS) leads to the igniter, DO NOT over tighten the M10 screw to avoid bending the metal connection plates attached to the igniter.
2. Using a 3mm hex key, remove the four screws from the EMI shield cover.
3. Disconnect the anode lead (red power cable to LPS).
a. Using a 17mm ratchet, remove the bolt from the anode lead.
b. Remove the lock washer and washer.
c. Remove the capacitor lug ring and the washer.
d. Remove the cathode harness.
4. Disconnect the cathode lead (black power cable to LPS).
a. Using a 17mm wrench, remove the nut from the cathode lead.
b. Remove the lock washer and washer.
c. Remove the lamp cathode harness.
5. Disconnect anode lead (igniter to lamp anode).
a. Remove the bolt, washer and lock washer.
b. Remove anode braid cable.
* An alternative removal for the anode lead
(ignitor to lamp anode) is to remove the anode clamp and leave the harness attached to the igniter.
c. Using a 5mm hex key, remove the two screws securing the LPS to the base plate.
d. Using a 3mm hex key, remove the screw securing the ground to the base plate.
e. Remove the igniter.
Figure 5-52 D4K35 Igniter
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Section 5: Parts and Module Replacement
5.12.5 Lamp Replacement
Lamp replacement must be performed by a Christie authorized service technician.
EXPLOSION HAZARD! Wear authorized protective clothing whenever the lamp door is open and when handling the lamp. Never twist or bend the quartz lamp body. Use the correct wattage lamp supplied by Christie. Ensure those within the vicinity of the projector are also wearing protective safety gear.
Never attempt to remove the lamp when it is hot. The lamp is under a great deal of pressure when hot and may explode, causing personal injury or death and/or property damage. Allow lamp to cool completely before handling.
(Estimated Replacement Time: 10 minutes + 5 minute LampLOC ™ Alignment)
1. Wearing authorized protective safety gear, unlock and open the lamp door.
2. Remove the lamp:
a. Remove the cathode lamp duct via the three clips. (
)
Figure 5-53 Front Lamp Duct
5-34 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 5: Parts and Module Replacement
b. Loosen the screw on the cathode nut and anode clamp. ( Figure 5-54
)
Figure 5-54 Remove Lamp
c. Carefully slide the clamp off of the lamp.
d. Handling by the cathode end only, unscrew the lamp from the cathode connector while supporting the anode end. Carefully guide the lamp through the reflector to remove it from the projector. Immediately place it inside the protective cover or original packaging. CAUTION! Handle the lamp by the cathode/anode end shafts only, never the glass.
e. Place the lamp on the floor where it cannot fall or be bumped. WARNING! Handle box with extreme caution - the lamp is hazardous even when packaged. Dispose of lamp box according to safety regulations for your area.
3. Install new lamp.
a. Remove the protective cover from the new lamp by removing the tape, knurled nut and locking star washer securing it to its cover.
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Section 5: Parts and Module Replacement
b. If you are installing a different type of lamp from the original, ensure the correct position of the anode yoke. (
c. Insert the threaded cathode (-) end of the lamp into the negative lamp connector nut located in the rear of the lamp compartment.
( Figure 5-56 ) Using both hands, hand-tighten this end into the threaded nut. CAUTIONS! 1) Handle the lamp by the cathode/anode end shafts only, never the glass. DO NOT over-tighten. DO NOT stress the glass in any way. 2)
Check leads. Make sure the anode (+) lead between the lamp and igniter is well away from any projector metal such as the reflector or firewall.
d.
EXPLOSION HAZARD! DO NOT apply torque to the anode end of the lamp. Rest the anode (+) end of the lamp on the anode yoke and slip the positive lamp connector over the bulb end. ( Figure 5-56 ) Using the 5mm Allen key, squeeze together with the anode clamp making sure not to place any torque on the lamp quartz tube.
Figure 5-55 Anode Yoke
5-36
Figure 5-56 Install New Lamp
e. Tighten screws in both negative and positive lamp connectors. IMPORTANT! Proper electrical contact prevents resistance in the lamp connectors.
CAUTIONS! 1) Handle the lamp by the cathode/anode end shafts only, never the glass. DO NOT over-tighten. DO NOT stress the glass in any way. 2) Check leads. Make sure the anode (+) lead between the lamp and igniter is well away from any projector metal, such as the reflector or firewall.
f. Re-install the front lamp duct.
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 5: Parts and Module Replacement
4. Close the lamp door.
5. Turn wall circuit ON.
6. Perform software adjustments. In the Advanced Setup: Lamp History window, tap Add Lamp button and record lamp type, serial number, reason for change and number of the hours logged on to the lamp. If the lamp has not been previously used, enter 0. Press Save to enter the data. ( Figure 5-57 )
7. Power the lamp ON.
8. Tap
ON.
from the TPC Main panel to power the lamp
9. Immediately adjust the lamp position (LampLOC
™
) via the
Advanced Setup: LampLOC window. By adjusting lamp position, you can achieve optimized light output by centering the lamp with the reflector and obtaining correct distancing from the center of the illumination system.
Figure 5-57 Add Lamp Window
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Section 5: Parts and Module Replacement
5.12.6 Lamp Adjust Assembly (including IMCB)
The lamp adjust assembly positions the lamp within the projectors reflector at an optimal position for brightness and uniformity by adjusting the X, Y and Z-axis at the cathode end of the lamp.
(Estimated Replacement Time: 30 minutes + 10 minute LampLOC
™
Alignment)
1. Open the lamp door. Refer to 5.4.8 Lamp Door .
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp
.
3. Remove the rear skin. Refer to 5.4.6 Rear Skin .
4. Using a 5mm hex key, remove the cathode cable. ( Figure 5-
)
5. Using a 3mm hex key, remove the cathode nut.
6. Using a 3mm hex key, remove the four screws securing the lamp duct.
7. Disconnect the nine harnesses from the IMCB.
8. Using a #2 Phillips™, loosen the four captive securing the lamp adjust to the baseplate.
9. Remove the lamp adjuster assembly through the lamp door.
5.12.7 Main AC Blower
Figure 5-58 Lamp Adjuster
(Estimated Replacement Time: 30 minutes + 10 minute
LampLOC
™
Alignment)
1. Remove the rear right skin. Refer to
Right Skin (ignitor/blower compartment) .
2. Remove the rear skin. Refer to 5.4.6 Rear Skin .
3. Open the lamp door. Refer to
4. Remove the lamp (if installed). Refer to
5. Using a #2 Phillips™, remove the four screws securing the blower (two screws on top and
)
6. Disconnect the AC blower harness.
7. Remove the blower through the back of the projector. Ensure the blower is removed on an angle to avoid contacting the interlock switch.
Figure 5-59 Main AC Blower
8. When installing, repeat instructions in reverse.
Perform LiteLOC
™
. For details, refer to
.
5-38 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 5: Parts and Module Replacement
5.12.8 Main Blower Vane Switch
The Main Blower Vane Switch is located on the bracket that supports the Main AC Blower.
(Estimated Replacement Time: 14 minutes + 10 minute LampLOC™ Alignment)
1. Remove the rear right skin. Refer to 5.4.4 Rear Right Skin
.
2. Remove the black and red leads. ( Figure 5-60 )
3. Using a 3/32” hex key, remove the two screws securing the switch to the bracket.
4. Remove the switch from the bracket.
5. When installing, repeat instructions in reverse. Once installed, perform LampLOC
™
alignment. For details,
refer to 3.3 Adjusting Lamp Position (LampLOC™) .
Figure 5-60 Blower Switch Leads
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Section 5: Parts and Module Replacement
5.12.9 Reflectors (Including Heat Dump)
In the event of a lamp explosion, both glass reflectors will be permanently damaged and need replacement. It is also likely that the metal reflector shield for the rear reflector will be damaged as well.
(Estimated Replacement Time: 90 minutes + 10 minute LampLOC™ Alignment)
1. Open the lamp door. Refer to 5.4.8 Lamp Door .
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp Replacement, on page 5-34.
3. Remove the front top lid. Refer to 5.4.2 Front Top Lid
.
4. Remove the rear top lid. Refer to 5.4.12 Rear Top Lid
.
5. Remove the thermal sensor harness and interlock harness from the exhaust interlock assembly.
6. Using a 7mm nut driver remove the nut inside the housing before removing the screw on the external metal duct plate, shown in
Figure 5-61 Remove External Metal Duct
7. Use a 3mm hex key to remove the six other screws on the duct. ( Figure 5-62 )
5-40
Figure 5-62 Remove Screws Securing Duct
8. Remove the douser assembly. Refer to 5.12.4 Igniter, on page 5-33
.
D4K35 Service Manual
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Section 5: Parts and Module Replacement
9. Using a 3mm hex key, remove the two screws securing the
lamp door interlock bracket. ( Figure 5-63
)
10. Using a 5mm hex key, remove the three screws from the base of the reflector and the one screw from the top of the reflector.
11. Rotate and angle the reflector up through the top of the projector.
12. When installing, repeat instruction in reverse. Perform
LampLOC
™
alignment. For details, refer to
Figure 5-63 Lamp Door Interlock Bracket
5.12.10 UV Filter
Always wear clean, lint free gloves when handling the UV filter. Only handle the filter by its edges.
The UV filter is mounted directly behind the douser and is secured by three clips.
(Estimated Replacement Time: 6 minutes + 10 minute LampLOC™ Alignment)
1. Open the lamp door. Refer to 5.4.8 Lamp Door
.
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp Replacement .
3. Using a #2 Phillips
™
, remove the two screws securing the top tab.
(
)
4. Loosen the remaining two, #2 Phillips
™
screws from the bottom tabs and swing them to the side.
5. Remove the UV filter.
6. When installing, notice the “arrow” marking on the side of the UV filter. This indicates which side of the filter should face the lamp.
7. Once the UV filter is in position, repeat instructions in reverse to secure it in place. Once installed, perform LampLOC
™
alignment.
For details, refer to
3.3 Adjusting Lamp Position (LampLOC™)
.
Figure 5-64 UV Filter
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Section 5: Parts and Module Replacement
5.13 Interlocks and Switches
5.13.1 Exhaust Duct Vane Switch
The Exhaust Duct Vane Switch is mounted directly inside the exhaust duct. It can be accessed by removing the lamp door if ducting is present.
(Estimated Replacement Time: 15 minutes + 10 minute LampLOC
™
Alignment)
1. Remove the lamp door. Refer to
.
2. Remove the lamp (if installed). This is required for safety reasons only.
.
3. Disconnect the two harnesses. ( Figure 5-65 )
4. Remove the two nuts (5.5mm) securing the vane switch to the mounting bracket. (
)
5. Remove the vane switch.
6. When installing, repeat instructions in reverse. Once installed, perform LampLOC
™
alignment. For details, refer to
3.3 Adjusting Lamp Position (LampLOC™) .
Figure 5-65 Exhaust Duct Vane Switch
5.13.2 High Security Interlock Switch
The High Security Interlock Switch is located in the light engine compartment, directly above the heat dump.
(Estimated Replacement Time: 10 minutes)
1. Remove the front top lid. Refer to
2. Remove the high security lid. Refer to
.
3. Remove the two, #2 Phillips
™
screws securing the switch. (
)
4. Disconnect the harness from the switch.
5. Remove the two 5.5mm nuts from the switch.
6. Remove the interlock switch.
Figure 5-66 High Security Interlock
5-42 D4K35 Service Manual
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Section 5: Parts and Module Replacement
5.13.3 Lamp Door Interlock
The lamp door interlock is attached to a bracket that is attached to the frame of the projector. The interlock is tripped by opening the lamp door, which shuts the lamp OFF. It is positioned under the exhaust duct.
(Estimated Replacement Time: 6 minutes + 10 minute LampLOC
™
Alignment)
1. Open the lamp door. Refer to 5.4.8 Lamp Door
.
2. Remove the lamp (if installed). Refer to 5.12.5 Lamp
3. Disconnect the red and black leads from the lamp door interlock. NOTE: Red lead to “No” label on interlock and black lead to “COM” label. ( Figure 5-67 )
4. Remove the two nuts (5.5mm) securing the switch to the bracket.
Figure 5-67 Lamp Door Interlock
5.14 Primary Lens Mount
(Estimated Replacement Time: 16 minutes + 10 minute Boresight Alignment)
1. Turn the lever on the lens mount to the unlock the lens.
2. Remove the lens.
3. Adjust offset (manually or via Motorized Lens Mount) to center the lens mount vertically and horizontally.
4. Remove the two boresight alignment screws (5mm hex) from the lens mount.
5. Remove the main focus screw (5mm hex).
6. Remove the primary lens mount.
7. When replacing, repeat instructions in reverse. Once the lens mount is installed, perform Boresight
Alignment. For details, refer to the D4K35 User Manual (P/N: 020-100773-xx) .
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Section 5: Parts and Module Replacement
5.15 Lamp Power Supply (LPS)
5.15.1 Line Filter
The line filter is the only accessible assembly that can be serviced by a Christie authorized service technician.
If the LPS itself is not functioning correctly the entire unit would be replaced.
(Estimated Replacement Time: 16 minutes)
1. Using a #2 Phillips
™
, loosen the six screws from the front skin on the LPS. ( Figure 5-68 )
2. Slide the skin to the left in order to remove it.
Figure 5-68 Remove LPS Front Skin
3. Using a #2 Phillips
™
, remove the six screws securing the 10 harnesses on the line filter. ( Figure 5-69 )
4. Remove the 10 harnesses.
5. Using a #2 Phillips
™
, remove the four screws securing the line filter to the LPS. ( Figure 5-69 )
6. Remove the line filter.
5-44
Figure 5-69 Remove Line Filter
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
6 Interconnections
The D4K35 Interconnect Diagram illustrates the path of electrical connections between modules.
Manufacturer’s part numbers are included. NOTE: Part numbers are subject to change.
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
6-1
020-100817-01 Rev. 1 (04-2012)
D4K35 Interconnect Drawing
NOTE: All part numbers subject to change
IMCB enclosure mounted to lens mount
P5 P5
P53 P99
DC
Motor
GPIO
4
001-111172-xx
M
Zoom
Focus
Motor
M
Z-Axis
Stepper
Motor
M
Y-Axis
Stepper
Motor
001-100646-xx
P5
P53
DC
Motor
J99
P99
GPIO
5
001-111171-xx
M
Focus
Stepper
Motor
X
Removable Lenses
(Focus, Zoom)
M
X-Axis
Stepper
Motor
Z-Axis Sensor
M
001-100651-xx
001-100417-xx
001-100651-xx
4
4
5
Integrated
Motor
Control
Board
(IMCB2)
001-111426-xx
4
5
001-111172-xx
001-111171-xx
001-111172-xx
M
Y-Axis
Stepper
Motor
001-111171-xx
M
X-Axis
Focus
Motor
Y
Focus
Zoom
Xenon Lamp Y-Axis Sensor
001-100417-xx
4
Integrated
Motor
Control
Board
(IMCB2)
001-111426-xx
Light Sensor
Module (LSM)
000-101695-xx
4
5
4
001-111172-xx
5 001-111171-xx
AC Blower for
Lamp Compartment
5
001-111350-xx
001-111396-xx
34-002020-xx
001-100651-xx
4
P35
J35
+ RAD Fan
002-120453-xx
Lamp Blower (AC)
016-102369-xx
001-111202-xx
2
4
6
8
Varistor
4mm Bonding
Grounding Stud
AC Power Relay
016-101691-xx
30 AMP, DPST
GND
0 1
+12V
220nF
220nF
-
001-111429-xx
Igniter
002-100085-xx
B Fire Alarm
Terminal Block
001-100422-xx
A
+
Interlock
DC cables from
Lamp Power Supply 001-111203-xx
Control
+24V DC
Power Module
(Single)
+24V
+24V
GND
GND
+12V DC
Power Module
(Dual)
+12V
+12V
GND
GND
GND
LI (Line)
L2 (Neutral)
+24V, GND
+12V, GND
X-Axis Sensor
Extractor
Lamp
Blower
3
In-Line Connector
(LMP_EN +5V, RTN)
Outside Barrier
001-111351-xx
Lamp
Door
001-100417-xx
SPB-2
Boundary
001-111337-xx
Cardcage Exhaust Temp
Integrator Temp
Filtered Air Intake Temp
Lamp Exhaust Temp
001-111141-xx
6
LMP_EN, RS-232 Tx, RS-232 Rx, +SV, RTNx2
001-111126-xx
001-111127-xx
10
CAT-5E: 4 Ethernet, 4 GPIO (LEDs)
5
+24V STBY
Fan2
P35
J35
+24V
1 2
J34
P34A
MCB1
11
Temp
Sens 5-8
1
Power
P32
J32
9 2
P36
J36
3
001-111371-xx
P100
Pump
EVB
(EnVironmental Board)
001-111059-xx
GPIO
P101
J101
001-111137-xx
AC_OK (Collector), DC_OK (Collector), Enable Logic ‘1’, +5V Housekeeping Voltage, SCL,SDA, A (2..0), GND (thick wire)
001-111136-xx
001-111205-xx
N G L
AC Input
200-240 VAC
Line Filter
12 Amp:
016-103561-xx
001-100394-xx
N G L
4 MALM/GPIO
001-111337-xx
LED
001-111123-xx
001-111135-xx LED
Standby Supply
(+24V)
002-120509-xx
+24V_stdby, GND
001-111122-xx
001-111128-xx
J7
P7
Cardcage
Intake
Fans (2)
Optional
Intake
Fans (2)
LVPS Input connects to:
AC I/P or if UPS required, switch connection and connect to AC I/P and UPS I/P
Standby
Power
Main
Power
Run PIB
Status
ICP
Status
Link Decryptor
Status
IMB
Status
001-111129-xx
001-101173-xx
4
4
4
PCB LEDB
001-111180-xx
001-111169-xx
L G N
Line Filter
12 Amp:
016-103561-xx
UPS Input
120-240 VAC
F
M
001-100394-xx
N G L
Auxiliary
Panel
Blanking
Plate
Motorized Auxiliary
Lens Mount (MALM)
001-100410-xx (OPTIONAL)
002-120506-xx
PIB3G Faceplate Board
001-111471-xx
J1
F
PIB RS-232
Reset
001-111168-xx
Emergency
Start
Marriage
J11
F
ICP RS-232
J12
SCCI
M
J80
3D
F
J14
P14
Spare (5..0)
001-111177-xx
Security Ring
J10
GPIO
1 2
J8
P8
LVPS
J34
P34B
MCB2
11
PIBUP
P18
J18
001-111242-xx
J9
P9
Ballast
COM
001-111179-xx
001-111139-xx
Fan1
Temp
Sens 1-4
J2A1
P2A1
Red DMD Temp
Green DMD Temp
Blue DMD Temp
Prism Temp
001-111176-xx
10 Comms
J13
P13
Christie
Serial
Protocol
J2A2
P2A2
Backplane
001-111469-xx
3G Projector Intelligence Board
(PIB3G)
001-111495-xx
J8
F
ETH
J4
DVI /
HDMI-A
J5
DVI /
HDMI-B
Fan 4
J6
292 A
LAD Fan
001-110854-xx
J7
292 B
002-120586-xx
Heatsink
Red DMD
R/G
Satellite
Fan 3
002-120586-xx
Heatsink
GREEN DMD
R/G
Satellite
Mini Backplane
001-111584-xx
P10
J10
J1
3GIC Input Card
001-111475-xx
J2 J3 J4
1-IN 1-OUT 2-IN 2-OUT
A1J1
A1J1
Pump
001-111198-xx
002-120587-xx
Heatsink
Blue DMD
R/G
Satellite
A1J2
A1J2
ICP
000-101342-xx
DMD Cooling System
RED GREEN BLUE
Light Engine Quick Disconnect 2 Board (LEQD2)
001-111477-xx
P6A1
J6A1
P6A2
J6A2
Light Engine Quick Disconnect
SPB2 LID
Security Ring
A1J3
A1J3
NOTE: Fans 1,2,5-8
P/N# 001-110827-xx
2
001-111277-xx
2
USB1 USB2 Security Lock
Interlock Switch
016-100966-xx
Fan 5 Fan 6
Fan 7 Fan 8
Fan 1
Fan 2
Cardcage
Exhaust Fans
Security Lock
Interlock Switch
016-100966-xx
020-100438-01_PRELIMINARY
Page 1 of 2
3O 200-240V, 38A
OR
3O +N 380-415V, 26A
D4K35 Interconnect Drawing
Remote Lamp Power Supply Box
016-100026
1O 200-240V, 7A (x2)
NOTE: Intended to power
Head and Extractor Accessory with supplied 10’ line cord (016-103523-xx)
L
N
G
L
N
G
016-100026
NOTE: All part numbers subject to change
Lamp Power Supply
002-100083-xx
(NOTE: Not available separately)
200
VAC
001-111393-xx
Breaker / Switch
ON - OFF
400
VAC
U V W GND
Interlocks
F
Control
M
M
Interlock Cable to Projection Head
F
Control Cable (Rs232) to Projection Head 001-111392-xx
10A DPST
001-100074 (qty. 3)
001-111395-xx u v w
Line Filter
002-100102-xx
TERMINAL
BLOCK 2
001-111302-xx L
001-111394-xx
N
016-103596-xx u v w
Field Wireable Terminal Block for #6 - #10 AWG
001-111302-xx
NEUTRAL
01
02
03
001-111201-xx
001-111201-xx
001-111201-xx
TERMINAL
BLOCK 1
M5 Earth
Ground
Blue
Red
Black
Field Wireable Lug for Earth
(016-102108-xx)
GREEN 250V LEDs (x3)
001-100068
001-111524-xx
001-111524-xx
001-111524-xx
001-111462-xx (x3)
2.2µF
016-103594-xx (x3)
+
-
M5 Bonding Ground
001-111661-xx
1nF (x3)
016-100028
470pF
016-103597-xx
47nF (x3)
016-100027
2.2µF
016-103594-xx
1.5µF (x2)
016-103595-xx
001-111642-xx
To Projection Head
(Connect to Igniter)
1nF (x2)
016-100028
47nF (x3)
016-100027-xx
001-111461-xx
2.2µF
016-103594-xx
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7 Serial API
This section provides a list of serial API commands that you can run to modify projector settings.
7.1
Function Codes
Auxiliary Motorized Lens (AML)
Control the motorized auxiliary lens (anamorphic or converter lens). Reset all preference and configuration settings in the device to their default values. The value of 111 must be sent with each of the sub codes as well as the default. The number 111 helps prevent accidental use of this control. Select data packing format for selected input.
SUBCODE
CALI*
DESCRIPTION OF USE
1, send command to find the center position of the sensor for MALM.
Cxxx
INST
Replace xxx with channel number. Valid range is 101 - 164.
0-1, the flag to indicate if MALM is installed.
LENI*
LENO*
The number of steps to move MALM to lens in position where (AML1) is set
The steps to move MALM to lens out position where (AML0) is set
NONE Set auxiliary lens position:
0 - lens removed from optical path,
1 - lens inserted in optical path
POSI* Returns where MALM is located. Read-only command.
* command not applicable on all projectors
EXAMPLES:
(AML?) Get the current status of auxiliary lens.
(AML+C108 1) Use auxiliary lens on channel 108.
(AML+C108?) Query auxiliary lens setting for channel 108.
(AML+C108!001) Response from previous query.
(AML+INST 1) Set flag for using MALM, otherwise MALM is ignored
(AML+LENI -300) Move lens to -300 for lens in position
(AML+LENO 6000) Move lens to 6000 for lens out position
(AML+POSI?) Query where the lens is
Automatic Scan Type Detection (ASD)
Set the Automatic Scan Type Detection ON or OFF for the current channel.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with channel number. Valid range is 101 - 164.
NONE Select use Automatic Scan Type Detection for the current channel.
EXAMPLES:
(ASD?) Get the current status of Automatic Scan Type Detection on the current active channel.
(ASD+C108?) Get the current status of Automatic Scan Type Detection on the provided channel.
(ASD+C108 1) Use Automatic Scan Type Detection on channel 108.
(ASD+C108 0) Do not use Automatic Scan Type Detection on channel 108.
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Section 7: Serial API
Baud Rate (BDR)
Set the baud rate for a serial communications port.
SUBCODE
PRTA
DESCRIPTION OF USE
Set the baud rate on port A. Rates can be 1200, 2400, 9600, 19200, 38400, 57600, or 115200.
EXAMPLES:
(BDR+PRTA6) Set baud rate on port A to 115200 bits per second
(BDR+PRTA?) Get baud rate (BDR+PRTA!006 ”115200)
Channel (CHA)
Select Channel configuration to use. Channel range is 101 to 164. Channel configuration sets the input routing and image processing options for input signals.
SUBCODE DESCRIPTION OF USE
NONE Select Channel. Valid range 101 - 164
EXAMPLES:
(CHA?) Get current active channel
(CHA 108) Set channel 108 as active channel
7-2
Channel Icon (CHI)
Set icon file name and path for the specified channel. This selects the icon to be displayed on the Web UI for the channel button.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select icon for the current channel.
EXAMPLES:
(CHI+C108 “/etc/data/icons/ch108.ico”) Use ch 108.ico for channel 108.
(CHI+C108?) Get icon file name and path for channel 108.
(CHI?L) List all available channel icon entries.
Color Space (CSP)
Color space control, color space file will be set when PCF in Use (PIU) is OFF. This control describes the source colorimetry information. Can use index or text string to set control.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select color space for the current channel
EXAMPLES:
(CSP+C108 “RGB Unity”) Use file “RGB Unity” on channel 108
(CSP+C108?) Get color space file name on channel 108
(CSP?L) List all entries of color space control
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Section 7: Serial API
Defaults (DEF)
This control will reset all preference and configuration settings in the device to their default values. The value of 111 must be sent with each of the sub codes as well as the default. The number 111 helps prevent accidental use of this control. Select data packing format for selected input.
SUBCODE
CHAN
DESCRIPTION OF USE
Restore default channel settings for specified channel. 0 defaults all channels.
CONF
PREF
Restore default configuration settings.
Restore default preferences.
UNSV
USER
Restore unsaved controls.
Clears all users and restores the factory default user.
NONE Restore channel, config, preferences, and users.
EXAMPLES:
(DEF 111) Restore all preference, configuration, and user controls to default.
(DEF+USER 111) Clear all users and restore factory default user
(DEF+CONF 111) Reset all configuration controls
(DEF+PREF 111) Reset all preference controls
(DEF+CHAN 101) Restore Channel 101
(DEF+CHAN 0) Restore all channels
Data Logging (DLG)
Set/get the lowest log level to write to the engineering log, also extract data from log in text format.
Levels are:
0 = Trace: Level test output, threading info, protocol.
1 = Debug: Debug messages.
2 = Info: Informational messages.
3 = Notices: Event of importance
4 = Warning: Warnings
5 = Error: An error has occurred
6 = Clear: An error has been cleared
SUBCODE
NONE
DESCRIPTION OF USE
Set/get the minimum log level to write to the log.
EXLG Extract entries from log files. Requires 3 parameters: ”startdate”, “enddate”, “logtype”. The data parameters require the date in the format “yyyymmdd”. The logtype parameter can have the following values:
“ENG” (engineering),
“SEC” (security),
“OPR” (operational),
“MAI” (maintenance),
“EVE” (event),
“SYS” (system),
“ALL”.
EXAMPLES:
(DLG “20091108” “20091110” “ALL”)
(DLG+EXLG!”Log data extracted to filename ‘logextract.txt’ on FTP root”)
(DLG 2) Set current logging level to 2
(DLG?) Get current logging level. Response is (LDG!00002 “Info”)
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Section 7: Serial API
Data Format (DTF)
Select data packing format for selected input. Available data formats depends on current input port (as selected by SIN).
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select data format for current channel
EXAMPLES:
(DTF?) Get current data format
(DTF?L) Show entries on the list
(DTF 1) Set current data format to 1 (292: 422 Packed 12Bit)
(DTF+C108?) Get data format on channel 108
(DTF+C108 20) Use data format 20 (DVI: Unpacked 8Bit) on channel 108
Enable Error Messages (EME)
Enable broadcasting error messages.
SUBCODE
FANF
NONE
TEMP
DESCRIPTION OF USE
0 - No Fan Fail warning will be generated,
1 - Fan Fail warning will be generated.
0 - Disable broadcast,
1 - Enable broadcast of error messages to all connected serial ports and telenet sessions.
0 - No Over Temperature warning will be generated,
1 - Over Temperature warning will be generated.
EXAMPLES:
(EME 1) Enable broadcasting error messages
(EME+FANF 0) Disable fan fail alarm warnings
(EME?) Requests current state of broadcast. Example response is (EME!001)
7-4
Focus Lens Position Adjustment (FCS)
Adjust lens to specific focus position with a specified direction. NOTE : This command can only be used to update the current ILS file . Changing the focus for the current channel will change the focus for any channel using the same ILS file.
Use command without subcode:
• If ILS is ON, motor will move to specified steps, and save data to the active channel.
• If ILS is OFF, motor will move to specified steps. Do not save data to the active channel.
SUBCODE
BACN
BACP
CALB
Cxxx
DESCRIPTION OF USE
Motor backlash in negative direction. Read-only.
Motor backlash in positive direction. Read-only.
Calibrate travel range and backlash on specified. Only valid parameter for this command is 1. SET only command.
Replace Cxxx with the channel number. Valid range is 101-164.
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Section 7: Serial API
Focus Lens Position Adjustment (FCS) (Continued)
NONE
RNGN
Moving lens mount to a specified vertical position with a specified direction.
Motor moving range in negative direction. Read-only.
RNGP
RSET
Motor moving range in positive direction. Read-only.
Move motor to the center flag then move back to current position. Only valid parameter for this command is 1. SET only command.
Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer.
STRT
STOP
MOVR
Stops the motor. Write-only for v1.3 or newer.
Moves the motor a given number of steps based on the current location. Write-only for v1.3 or newer.
EXAMPLES:
(FCS 500 1) Move lens to position 500 at focus motor with positive approach
(FCS 500 -1) Move lens to position 500 at focus motor with negative approach
(FCS+C101 -500 1) Set lens focus position for channel 1 to -500 with positive approach
(FCS?) Return current motor position
(FCS+CALB 1) Calibrate the focus axis
(FCS+RSET 1) Reset the focus axis
(FCS+STRT 1) Starts motor moving in positive direction
(FCS+STOP) Stops motor
(FCS+MOVR -100) Move motor 100 steps in negative direction
(FCS+MOVR 200) Move motor 200 steps in positive direction
Gamma Control (GAM)
Gamma control, gamma file will be set when PCF in Use (PIU) is off. This control describes the gamma response curve for the source signal.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select gamma for the current channel.
EXAMPLES:
(GAM+C108 “gamma 2.6”) Use file “gamma 2.6” on channel 108
(GAM+C108?) Get gamma file name on channel 108
(GAM?L) List all entries of gamma control
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Section 7: Serial API
Lamp History (HIS)
Retrieve the history of installed lamp entries, including the current lamp. There is an individual entry for each lamp in the history. The format for each entry is: (HIS!AAA “BBBB/BB/BB” “C” “D” EEE FFF GGG HHH III JJJ
KKK).
A = Lamp Number
B = Date Installed
C = Serial Number
D = Type
E = Strikes
F = Failed Strikes
G = Failed Restrikes
H = Unexpected Lamp Off
I = Pre-installed Hours (will always return “00000”)
J = Lamp Hours
K = Lamp Rotation
SUBCODE DESCRIPTION OF USE
NONE None
EXAMPLES:
(HIS?)
(HIS!000 “N/A” “N/A” “N/A” 000 000 000 000 000 000 000)
(HIS!001 “2007/05/21” “qa-1” “CDXL-30” 000 000 000 000 020 020 001)
(HIS!002 “2007/05/21” “qa-2” “Other-30” 000 000 000 000 015 015 000)
(HIS!003 “2007/05/21” “qa-3” “Other-20” 000 000 000 000 000 000 001)
Serial Help (HLP)
Get help on serial commands.
SUBCODE DESCRIPTION OF USE
NONE Request entire command help listing or list for a single command
EXAMPLES:
(HLP?) Retrieve entire command help listing
(HLP? “DLG”) Retrieve all subcodes/descriptions for DLG control
ICP File Management (ICP)
Provides file management for LUT-SCC (PCT), LUT-CLUT, MCGD, TCGD, Source, Screen, and PNG (Test Pattern) files.
SUBCODE
FSET
FGET
FDEL
DESCRIPTION OF USE
Adds or Copies an ICP file from the TPC’s ftproot directory to the appropriate directory on the ICP. Will not overwrite an existing file with the same name.
Not supported.
Deletes a file from the ICP. The filename parameter is case sensitive.
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ICP File Management (ICP) (Continued)
FCOP
FREN
Not supported.
Not supported.
EXAMPLES:
(ICP+FSET “ones4K_LE.LUT-SCC”) Copies the “ones4K_LE.LUT-SCC” PCT file from the TPC’s ftproot directory to the
LUT-SCC directory on the ICP.
(ICP+FSET “Nominal.MCGD”) Copy the “Nominal.MCGD” MCGD file from ftproot to the MCGD directory on the ICP.
(ICP+FDEL “Nominal.MCGD”) Deletes the “Nominal.MCGD” file from the ICP.
ILS File (ILF)
Set or get the current ILS file for the current or a specific channel.
SUBCODE
C1xx
NONE
DESCRIPTION OF USE
Set or get the current ILS file for a specific channel.
Select the ILS file for a current channel.
SAVE Save the currently active ILS data to a file. Will overwrite an existing file with the same name. Requires advanced access level.
FDEL Delete an ILS File
EXAMPLES:
(ILF+C101 “ILS Flat”) Set ILS file for channel 1 to file “ILS Flat”
(ILF?L) List all available ILS files
(ILF 1) Set ILS file for current channel to index 1 in file list
(ILF+Save “filename”) Save the active ILS values to a file named “filename”. If the file doesn’t exist, it will be created. If the file already exits, it will be overwritten.
(ILF+FDEL “LensSetup1”) Delete the “LensSetup1” ILS file from the system.
(ILF+FDEL 3) Delete the ILS file at index 3 in the list.
Intelligent Light System Config (ILS)
Enable/disable the Intelligent Lens System for each channel.
SUBCODE
ACLB
CALB
CSTS
INST
NONE
DESCRIPTION OF USE
Enable/disable the Auto Lens Mount and Lens reset feature. Once ACLB is turned on, lens mount and lens system will be reset automatically when system is powered on.
Calibrate travel range and backlash on specified. Only valid parameter for this command is 5. SET only command.
Motor calibration status (0-100%)
Sets ILS to installed
Enable/Disable the Intelligent Lens System for each channel. (1/0)
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Section 7: Serial API
Intelligent Light System Config (ILS) (Continued)
RSET Move motor to center flag and then move back to current position. Only valid parameter for this command is 5. SET only command.
RSTS Motor reset status (0-100%)
EXAMPLES:
(ILS 1) Enable ILS, lens will be moved to the position in each channel
(ILS 0) Disable ILS, position data in each channel will not be used. Moving lens will not affect any channel setting
(ILS+CALB 5) Calibrate all axes of the lens. Set only command
(ILS+RSET 5) Reset all axes of the lens
(ILS+ACLB 1) Reset lens automatically when power on
Start Interrogator, check interrogator status (INT)
SUBCODE
BASC
DESCRIPTION OF USE
Start a basic interrogation (set only)
Start an enhanced interrogation (set only) ENHA
STAT Responds with 2 values: currently running (1 if running) and result file.
EXAMPLES:
(INST+BASC 1) Run a basic interrogation (set only)
(INT+STAT?) Query interrogator status. Returns (INT+STAT!00100 00000 “Interrogator_Enhanced_20101103194849.7z”), which means the interrogator is 100% finished, not currently running and the latest interrogator file that was generated is named
“Interrogator_Enhanced_201001103194849.7z” and can be found on the projector’s FTP server.
7-8
Internal Test Pattern (ITP)
List and select internal test patterns. This command also creates the customized test pattern list from the internal test patterns. The list of available test patterns is determined by what files are loaded on the TI electronics.
SUBCODE
FULL
DESCRIPTION OF USE
Set(1)/Reset(0) full screen size
When KEEP=1, don’t disable test pattern when changing channels KEEP
NOCR
NONE
NOCR set non-correction test patterns for measured color. Valid range is 0 to 6
Select test pattern from full list of defined test patterns
STUP
USER
Add test pattern from full list of defined test patterns to the user list
Select test pattern from user defined test pattern list
EXAMPLES:
(ITP ?) Get current test pattern, 0 means no test pattern is used.
(ITP 4) or (ITP “ “) Use number or string to set test pattern
(ITP+USER 4) or (ITP+USER “ “) Use number or string to set test pattern from user’s test pattern list.
(ITP+FULL 1) Use full screen size
(ITP+FULL 0) Use active channel screen file
(ITP+NOCR 1) Set non-correction test patterns for measured color you can use
(ITP+STUP “DC2K Framing Green, DC2K Framing Red”) Add these two test patterns to the user list
(ITP+STUP 1 3) Add these two test patterns indexed in the ITP list to the user list
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Section 7: Serial API
Lamp Intensity Calibration (LCA)
This control is used to calibrate (correlate) the intensity feedback mechanism to footlamberts. Note the minimum/ maximum power are used to pick two points on the curve. These points will not stay consistent over the life of the lamp, but the conversion algorithm will extrapolate the conversion beyond the range of the two end points. Footlamberts for minimum/maximum power are converted to integer by multiplying 100 because serial command protocol does not support floating point number. NOTE : Changing the lamp or lamp alignment will require recalibration.
SUBCODE
MAXF
DESCRIPTION OF USE
Set footlamberts at maximum lamp power, the value should be (footlamberts * 100)
MAXS
MINF
Set sensor value at maximum lamp power
Set footlamberts at minimum lamp power, the value should be (footlamberts * 100)
MINS
NONE
Set sensor value at minimum lamp power
Not available
EXAMPLES:
(LCA+MINF 10) Set 10 footlamberts as measured brightness at minimum lamp power
(LCA+MINF?) Get footlamberts on minimum lamp power
(LCA+MINS 5000) Set 5000 as reading value from the light sensor at minimum lamp power
(LCA+MAXF 17) Set 17 footlamberts as measured brightness as maximum lamp power
(LCA+MAXF?) Get footlamberts at maximum lamp power
(LCA+MAXS 15000) Set 15000 as reading value from the light sensor on maximum lamp power
LUT CLUT Control (LCT)
Set Look up Table (LUT) Color Look Up Table (CLUT) file for the specified channel. The CLUT is used during color processing in the electronics.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select CUT for the current channel.
EXAMPLES:
(LCT+C108 “9x9x9”) Use PCF file “9x9x9” on channel 108
(LCT+C108?) Get LUT-CLUT file name on channel 108
(LCT?L) List all entries of LUT-CLUT control
Lamp Intensity Calibration (LEN)
Define model and serial number for primary installed lens and auxiliary lens.
SUBCODE
AMOD
ASER
MMOD
DESCRIPTION OF USE
Auxiliary lens model
Auxiliary lens serial number
Main lens model
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Section 7: Serial API
Lamp Intensity Calibration (LEN) (Continued)
MSER
NONE
Main lens serial number
Not available
EXAMPLES:
(LEN+MMOD?L) List supported lens model
(LEN+AMOD?L) List supported auxiliary lens model
(LEN+MMOD 1 Set lens model
(LEN+MSER “xxxx”) Set lens serial number
Lens Horizontal Position Adjustment (LHO)
Adjust lens offset to specific horizontal position with a specified direction. NOTE : This command can only be used to update the current ILS file . Changing the horizontal offset for the current channel will change the horizontal offset for any channel using the same ILS file.
Use command without subcode:
• If ILS is ON, motor will move to specified steps and save data to the active channel.
• If ILS is OFF, motor will move to specified steps, do not save data to the active channel.
SUBCODE
BACN
BACP
DESCRIPTION OF USE
Motor backlash in negative direction. Read-only.
Motor backlash in positive direction. Read-only.
CALB
Cxxx
NONE
RNGN
RNGP
RSET
STRT
Calibrate travel range and backlash on specified. Only valid parameter for this command is 1. Set only command.
Replace xxx with the channel number. Valid range is 101-164.
Moving lens mount to a specified horizontal position with a specified direction.
Motor moving range in negative direction. Read-only.
Motor moving range in positive direction. Read-only.
Move motor to the center flag then move back to current position. Only valid parameter for this command is 1. Set only command
Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer.
Stops the motor. Write-only for v1.3 or newer.
STOP
MOVR Moves the motor a given number of steps based on the current location. Write-only for v1.3 or newer.
EXAMPLES:
(LHO 500 1) Move lens to position 500 along horizontal axis with positive approach
(LHO 500 -1) Move lens to position 500 along horizontal axis with negative approach
(LHO+C101 -500 1) Set lens horizontal position for channel 1 to -500 with positive approach
(LHO ?) Return current motor position along horizontal axis and direction (-1 or 1)
(LHO+CALB 1) Calibrate the horizontal axis
(LHO+RSET 1) Reset the horizontal axis
(LHO+STRT 1) Starts motor moving in positive direction
(LHO+STOP) Stops motor
(LHO+MOVR -100) Move motor 100 steps in negative direction
(LHO+MOVR 200) Move motor 200 steps in positive direction
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Section 7: Serial API
Lamp ID (Type) (LID)
Get lamp type (ID) for the currently installed lamp. Supports readback of the list of supported lamp types.
SUBCODE
NONE
DESCRIPTION OF USE
Get Lamp ID for current lamp. This is a read-only control. Lamp ID can be changed with LPC (lamp change) command only.
EXAMPLES:
(LID?L) List supported lamp IDs
(LID?) Get the lamp ID for installed lamp
LampLOC™ Module (LLM)
Allows adjustment of lamp position to optimize intensity and uniformity of the optical system. This is referred to as the LampLOC™ feature and can be done automatically or manually.
SUBCODE
AUTO
DESCRIPTION OF USE
Set to 1 to do LampLOC™ automatically. It will do calibration first, then move the X, Y, Z-motors to find the maximum brightness. Set to 0 to cancel auto adjustment and restore the previous position. Reset to 0 when it has finished.
CALI
MTRX
Calibrate LampLOC motors.
Moving X-axis motor manually. Data range from ±250.
MTRY
MTRZ
Moving Y-axis motor manually. Data range from ±250.
Moving Z-axis motor manually. Data range from ±175.
NONE
STAT
Not Available
Provides feedback (status) on the progress of the Auto mode. Read-only command. Data range from 0 to
100, where 100 indicates the LampLOC™ is finished.
EXAMPLES:
(LLM+MTRX 100) Move motor X to position 100
(LLM+AUTO 1) Do LampLOC™ automatically
(LLM+AUTO 0) Abort LampLOC™. It will restore the motors to previous position automatically
(LLM+AUTO?) Get running status. (LLM+AUTO!000) indicates finished, (LLM+AUTO!001) indicates running
(LLM+STAT ?) Get the progress feedback of the Auto mode (0-100%)
Adjust All Lens Position Parameters Simultaneously (LMV)
Adjust all lens position parameters simultaneously.
SUBCODE
NONE
DESCRIPTION OF USE
(LMV <lho><lvo><zom><fcs><lhodir><lvodir><zomdir><fcsdir>) where <lhodir>, <lvodir>, <zomdir>, and <fcsdir> represent the horizontal, vertical, zoom, and focus position information. Valid values for direction are 1 and -1.
EXAMPLES:
(LMV 1000 1500 500 -500 -1 -1 1 1)
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Section 7: Serial API
Local Settings (LOC)
S et the time format and display options for temperature units.
SUBCODE
LANG
DESCRIPTION OF USE
Set the current language of the user interface.
Set the temperature units. 0 - Celsius. 1 - Fahrenheit.
TEMP
TIME Set Time format. 0 - 24 hour, 1 - 12 hour.
EXAMPLES:
(LOC+TIME 1) Set time zone to standard 12 hour
(LOC+TIME?1) Get list of formats
(LOC+TIME?)(LOC+TIME!001) Get time format
Lamp Changed (LPC)
Record current lamp information into the lamp history, then start a new entry. Set lamp information of a new lamp type ID, serial number, and pre-used hours. When the values are set, use the (LPC 1) command to add the record.
SUBCODE
LPID
DESCRIPTION OF USE
Set lamp type ID for the new lamp
NONE
PREV
Save lamp information to lamp history
Set lamp previous lamp hours for the new lamp
SERL Set lamp serial number for the new lamp
EXAMPLES:
(LPC+LPID 2) Set lamp type ID
(LPC+SERL “CDX30-001”) Set lamp serial number
(LPC 1) Save information to lamp history. Consecutive lamp changes require a 5 - 10 second time difference as writing to
EEPROM is involved.
Lamp File (LPF)
Set or get the current lamp file for the current or a specific channel. This command can also be used to save the active lamp data to a new or existing lamp file, and delete a lamp file from the system.
SUBCODE
Cxxx
NONE
DESCRIPTION OF USE
Set or get the current lamp file for a specific channel
Set lamp file for current channel
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Lamp File (LPF) (Continued)
SAVE
FDEL
Save the currently active lamp data to a file. Will overwrite an existing file with the same name.
Delete a lamp file from the system.
EXAMPLES:
(LPF+C101 “Default”) Set lamp file for channel 1 to file “Default”
(LPF?L) List all available lamp files
(LPF 1) Set lamp file for current channel to index 1 in file list
(LPF+SAVE “filename”) If the file doesn’t exist, it will be created. If the file already exits, it will be overwritten.
(ILF+FDEL “LampSetup1”) Delete the “LampSetup1” lamp file from the system.
(ILF+FDEL 3) Delete the lamp file at index 3 in the list.
Lamp Hours (LPH)
Get information on installed lamp. Read only control.
SUBCODE
FLSK
DESCRIPTION OF USE
Return total failed lamp strikes on the installed lamp
Return total failed lamp restrikes on the installed lamp FRSK
LPOF
NONE
Return total lamp unexpected off times on the installed lamp
Return lamp usage for current lamp in hours.
TLSK Return total lamp strikes on the installed lamp
EXAMPLES:
(LPH?) Get usage in hours
(LPH+FLSK?) Get lamp strikes
Lamp Intensity (LPI)
Set lamp intensity setpoint. The value is used when lamp mode is set to LiteLOC™. The projector will adjust the
Lamp Power to maintain this intensity. NOTE : This command can only be used to update the current lamp file .
Changing the lamp intensity for the current channel will change the lamp intensity for any channel using the same lamp file.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace Cxxx with the channel number. Valid range is 101-164.
NONE Set lamp intensity for the current channel.
EXAMPLES:
(LPI 4500) Set lamp intensity to 4500 for current channel
(LPI+C103 4000) Set the lamp intensity to 4000 for channel 3
(LPI?) Get lamp intensity for the active channel
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Lamp Life (LPL)
Set/get expected lamp life in hours. The default hours will be used if lamp life is ‘not set’. Lamp expiry message will be sent out when lamp usage is over the lamp life.
SUBCODE
LIFE
DESCRIPTION OF USE
0 - No warning will be generated.
1 - Lamp Life Expiry Warning will be generated when lamp hours extends past lamp life. Warning will be reported in SST. Warning will be cleared by extending lamp life or changing the lamp.
NONE
ROTA
Set or get expected lamp life.
Set to 1 acknowledge the Lamp Rotation Warning. Will auto clear at lamp life or on lamp change.
ROTW 0 - No warning will be generated.
1 - Lamp Rotation Warning will be generated when lamp hours extends past 1/2 lamp life. Warning will be reported in SST. Warning will be cleared by LPL+ROTA or changing the lamp.
EXAMPLES:
(LPL 1500) Set lamp life limit to 500 hours.
(LPL 0) Set lamp life limit to default hours based on the lamp type.
(LPL ?) Get lamp life limit.
(LPL+LIFE 1) Enable lamp expired message.
(LPL+LIFE 0) Disable lamp expired message.
(LPL+ROTW 1) Enable lamp rotation message.
(LPL+ROTA 1) Acknowledge that lamp was rotated.
Lamp Mode (LPM)
Set lamp mode to constant power or LiteLOC™ for global and per channel. NOTE : This command can only be used to update the current lamp file . Changing the lamp power for the current channel will change the lamp power for any channel using the same lamp file.
SUBCODE
Cxxx
NONE
DESCRIPTION OF USE
Replace Cxxx with the channel number. Valid range is 101-164.
Set lamp mode for the current channel.
EXAMPLES:
(LPM 0) Set Constant Power mode for current channel
(LPM “Constant Power”) Set Constant Power mode for active channel
(LPB+C101 1) Set intensity mode for channel 1
(LPM?) Get Lamp mode for active channel
Lamp Power (LPP)
Set lamp power to be used when in Constant Power mode. NOTE : This command can only be used to update the current lamp file. Changing the lamp power for the current channel will change the lamp power for any channel using the same lamp file.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace Cxxx with the channel number. Valid range is 101-164.
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MINI Get nominal minimum lamp power for the current lamp. Read-only value
NONE Set lamp power for the current channel.
EXAMPLES:
(LPP 2500) Set lamp power to 2500 for current channel
(LPP+C102 2000) Set lamp power to 2000 for channel 2
(LPP+C102?) Get the lamp power for channel 2
Lens Vertical Offset Adjustment (LVO
Adjust lens offset to specific vertical position with a specific direction. NOTE : This command can only be used to update the current ILS file . Changing the vertical offset for the current channel will change the vertical offset for any channel using the same ILS file.
Use command without subcode:
• If ILS is ON, motor will move to specified steps and save data to the active channel.
• If ILS is OFF, motor will move to specified steps. Do not save data to the active channel.
SUBCODE
BACN
BACP
CALB
DESCRIPTION OF USE
Motor backlash in negative direction. Read-only.
Motor backlash in positive direction. Read-only. Set only command.
Calibrate travel range and backlash on specified. Only valid parameter for this command is 1. Set only command.
Cxxx
NONE
Replace Cxxx with the channel number. Valid range is 101-164.
Moving lens mount to a specified vertical position with a specified direction.
RNGN
RNGP
Motor moving range in negative direction. Read-only.
Motor moving range in positive direction. Read-only.
RSET Move motor to the center flag then move back to current position. Only valid parameter for this command is 1. Set only command.
Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer.
STRT
STOP
MOVR
Stops the motor. Write-only for v1.3 or newer.
Moves the motor a given number of steps based on the current location. Write-only for v1.3 or newer.
EXAMPLES:
(LVO 500 1) Move lens to position 500 along vertical axis with positive approach
(LVO 500 -1) Move lens to position 500 along vertical axis with negative approach
(LVO+C101 -500 1) Set lens vertical position for channel 1 to -500 with positive approach
(LVO ?) Return current motor position along vertical axis and direction
(LVO+CALB 1) Calibrate the vertical axis
(LVO+RSET 1) Reset the vertical axis
(LVO+STRT 1) Starts motor moving in positive direction
(LVO+STOP) Stops motor
(LVO+MOVR -100) Move motor 100 steps in negative direction
(LVO+MOVR 200) Move motor 200 steps in positive direction
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Section 7: Serial API
Measured Color (MCG)
Select the Measured Color Gamut file. This file describes the native colorimetry for the projector as installed and is required for accurate color processing in the electronics. This control is per channel to allow for different colorimetry for applications such as 3D.
SUBCODE
Cxxx
NONE
DATA
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
Select measured color gamut for the current channel.
Set/Get active MCGD measurement values. The order is RedX, RedY, GreenX, GreenY, BlueX, BlueY,
WhiteX, WhiteY, BlackX, BlackY. The range for each value is 0 - 100000. The values represent MCGD measurement values multiplied by 100000.
SAVE Saves the active MCGD measurement values to a new or existing MCGD file. (SET Only Command)
EXAMPLES:
(MCG+C108 “Nominal”) Use file “Nominal” on channel 108
(MCG+C108?) Get measured color file name on channel 108
(MCG?L) List all entries of measured color control
(MCG+DATA 123 31786 00333 0 100000 66000 1 88899 2154 5441) Set the active MCGD measurement values to
RedX=0.00123,
RedY=0.31786, GreenX=0.00333, GreenY=0.00000, BlueX=1.00000, BlueY= 0.66000, WhiteX=0.00001, WhiteY=0.88899,
BlackX=0.02154, BlackY=0.05441
(MCG+DATA?) Retrieve the 10 active MCGD measurement values.
(MCG+SAVE “filename”) Save the 10 active MCGD measurement values to a file named “filename”. If the file doesn’t exist, it will be created. If the file already exists, it will be overwritten.
Monitor Card Cage Fans (MCF)
Enables or disables the monitoring of the two additional card cage fans.
SUBCODE DESCRIPTION OF USE
NONE Set to 1 to monitor and 0 to not monitor.
EXAMPLES:
(MCF 1) Start monitoring the card cage fans
Channel Name (NAM)
Set the descriptive channel name for the specified channel
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select channel name for the current channel.
EXAMPLES:
(NAM+C108 “Scope 2.39”) Set channel name for channel 108
(NAM+C108?) Get channel name for channel 108
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Section 7: Serial API
Network Setup (NET)
Set the network parameters for Eth0, Gateway, and Subnet 0.
SUBCODE
DLP0
DESCRIPTION OF USE
Set the IP address for the MGMT Ethernet controller (deprecated).
Set the WAN IP address for the projector ETH0
GATE
HOST
Set the WAN Gateway for the projector
Host name
MAC0
SUB0
Gets the MAC address of the projector
Set the WAN subnet mask for the projector
EXAMPLES:
(NET+ETH0 "192.168.1.35") Set new IP address on the MGMT Ethernet controller
(NET+GATE "192.168.0.1") Set the gateway
(NET+SUB0 "255.255.255.0") Set the subnet mask on the MGMT Ethernet controller
(NET+HOST "MyHostName") Set the host name
(NET+ETH0 ?) Retrieve IP address from the MGMT Ethernet controller. (NET+ETH0! 192.168.1.35)
(NET+MAC0 ?) Retrieve MAC address from MGMT controller. (NET+MAC0! 00:12:3F:7B:76:B4)
(NET+GATE ?) Retrieve default gateway. (NET+GATE! 192.168.0.1)
(NET+DLP0 “192.168.206.10”) Set IP address (deprecated)
(NET+DLP0?) (NET+DLP0! “192.168.206.10”) Query IP address (deprecated)
Projector Configuration File (PCF)
Set Projector Configuration File (PCF) file for the specified channel. This file is used to configure many aspects of the electronics. It will only be used if PCF in use (PIU) control is set.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select PCF file for the current channel
EXAMPLES:
(PCF+C108 “SCOPE 2.39”) Use PCF file “Scope 2.39” on channel 108. File used when PIU is on
(PCF?L) List all entries of PCF control
PCF In Use (PIU)
Select whether to use the PCF file or not.
SUBCODE DESCRIPTION OF USE
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Cxxx Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select “Use PCF” for the current channel
EXAMPLES:
(PIU?) Get the current status of PCF file
(PIU+C108 1) Use PCF file on channel 108
(PIU+C108 0) Do not use PCF file on channel 108
Ping (PNG)
This command returns basic projector information to the user which includes the type of device & main software version. Note that some devices have multiple CPUs each with its own software version. Only the software version of what is considered to be the master CPU is returned here. The return parameters are: Type, Major, Minor, and
Beta. The beta value is optional meaning it is an engineering build and has not been validated.
NOTE : List of devices:
40 = ACT,
46 = D4K35
48 = MCB/IMCB,
49 = EVB
SUBCODE
NONE
DESCRIPTION OF USE
None
EXAMPLES:
(PNG?)(PNG!46 001 000 234) -- Indicates software type: 1 major, 0 minor, 234 beta
Power (PWR)
Change the power state of the projector. Data can be:
3 - Power OFF - all electronics power OFF except Projector Control Module (PCM). It's also called Standby mode.
1 - Power ON - projector is powered ON with lamp ON.
0 - Full power mode - projector is ready for lamp ON.
11 - Warm up. Read only, it's middle status between standby and full power mode.
10 - Cool down. Read only, projector will stay in cooling down mode for 15 minute after lamp is turned OFF.
SUBCODE
COOL
DESCRIPTION OF USE
Status of current cooling down timer. Read only command.
NONE
STAT
Select power state.
Status of current power state. Read only command.
EXAMPLES:
(PWR+STAT?) - Get projector power status
(PWR+COOL?) - Get how many seconds left on cooling down mode
(PWR3) - Set the projector to standby mode
(PWR0) - Turn the projector ON and lamp OFF
(PWR1) - Turn the projector ON and lamp ON
(PWR?) - Get the target power state from the latest command sent to the projector. Target power state.
For projector power states, refer to Table 3.1
.
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Section 7: Serial API
Remote Access Level (RAL)
Set the remote serial protocol access level for a serial communications port. Valid sections are
0 - No Access,
1 - Login Required,
2 - Free Access.
Default value is 1 - Login required.
SUBCODE
NONE
DESCRIPTION OF USE
Set the access level on Ethernet all ports.
PRTA Set the access level on RS232 port A.
EXAMPLES:
(RAL 0) Disable remote serial protocol access for all Ethernet ports
(RAL?) Get access level for Ethernet ports (RAL!0)
(RAL+PRTA 2) Set remote serial protocol access level on port A to free access
(RAL+PRTA?) Get access level (RAL+PRTA!2)
Reboot TPC (RBT)
Command for rebooting the TPC, requires argument 3.
SUBCODE
NONE
DESCRIPTION OF USE
Reboot TPC, use 3 as argument other arguments have no effect.
Schedule (SCH)
Schedule a power up or a power down at a specific time.
SUBCODE
BPON
BPOF
POND
DESCRIPTION OF USE
Bypass power on scheduling. 1 = enable, 0 = disable
Bypass power off scheduling. 1 = enable, 0 = disable
Set the power on date and time, setting the date/time to empty (“”) will turn off power on scheduling until a new date/time has been set. Format “yyyy-mm-dd hh:mm”
POFD Set the power off date and time, setting the date/time to empty (“”) will turn off power off scheduling until a new date/time has been set. Format “yyyy-mm-dd hh:mm”
EXAMPLES:
(SC+BPON 1) Disable power on scheduling events, it will still be possible to set the time but no event will occur.
(SC+POFD “2011-07-11 23:00”) Schedule a power off event at 11pm on 11 July, 2011
(SC+POND “”) Set the power on event to no time - no event will be scheduled, if one was scheduled before it is removed.
(SC+BPOF?) Query the current setting for bypass power off events.
Screen Format (SCF)
S elect Screen format file which describes the geometry for the output image.
SUBCODE DESCRIPTION OF USE
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Cxxx Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select screen file for the current channel.
EXAMPLES:
(SCF+C108 “FLAT”) Use file “FLAT” on channel 108
(SCF+C108?) Get screen file name on channel 108
(SCF?L) List all available entries of screen control
Shutter/Douser (SHU)
Open/Close shutter/douser
SUBCODE
NONE
DESCRIPTION OF USE
Select douser position 0 - douser removed from optical path 1 - douser blocking optical path
STEP The number of steps the douser should be moved when opening/closing (default 60, minimum 30, maximum 200)
EXAMPLES:
(SHU 1) Close shutter
(SHU 0) Open shutter
(SHU?) Get current status of shutter
(SHU+STEP?) Get number of steps douser should move to open/close
Select Input (SIN)
Selecting input port will reset the list and default data of DTF control. Use index number or text description to select input port. Available options are:
“Auto-select”,
“292-A”,
“292-B”,
“292-Dual”,
“DVI-A”,
“DVI-B”,
“DVI-Dual/Twin”
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select input for current channel
EXAMPLES:
(SIN?) Get current input port
(SIN?L) Show entries on the list
(SIN 1) Set current input port to entry with index 1
(SIN+C101 ?) Get input port on channel 101
(SIN+C101 1) Set input on channel 101
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Section 7: Serial API
SNMP Agent Configuration (SNM)
This control will set the various configuration options for SNMP Agent
SUBCODE
ENVT
DESCRIPTION OF USE
Enables/Disables SNMP version 2 and enables version 3
Gets/sets the Lamp Expire Trap Flag for the SNMP Agent LEXT
LHLT
TSIP
Gets/sets the Lamp Half Life Trap Flag for the SNMP Agent
Sets the Trap IP address for the SNMP agent
EXAMPLES:
(SNM+TSIP “xxx.xxx.xxx.xxx”) Sets the Trap IP address to xxx.xxx.xxx.xxx
(SNM+TSIP “0.0.0.0”) Setting the IP address to 0.0.0.0 will stop SNMP Agent from sending the traps.
(SNM+LHLT 1) Setting this flag to 1 will disable any future lamp half life traps
(SNM+LEXT 1) Setting this flag to 1 will disable any future lamp expire traps
(SNM+ENVT ?) Get the flag to see if V2 is enabled (1) or disabled (0)
(SNM+ENVT 1) Enable SNMP V2
(SNM+ENVT 0) Disable SNMP V2
Screen Orientation (SOR)
Set screen orientation. This allows for flipping the screen orientation to allow for various mounting options of the projector including the use of mirrors and front or rear screen projection.
SUBCODE
NONE
DESCRIPTION OF USE
Select Orientation:
0 - Normal Front,
1 - Inverted Rear,
2 - Normal Rear,
3- Inverted Front
EXAMPLES:
(SOR?L) List orientation options
(SOR?) Get the orientation status
(SOR0) Set orientation to front
Select Source Format (SRF)
S elect the Source format file.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select source format for the current channel.
EXAMPLES:
(SRF+C108 “XXX”) Use file “XXX” on channel 108
(SRF+C108?) Get source file name on channel 108
(SRF?L) List all entries of source control
(SRF+RFSH 1) Refresh TI file list
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Section 7: Serial API
System Status (SST)
R etrieve the various system status groups.
SUBCODE
ALRM
DESCRIPTION OF USE
Returns a summary of any active alarms
Returns configuration data - model, sn, build date, etc CONF
COOL
HLTH
Returns cooling data - cooling fans, air flow, etc
Returns system health
INTE
LAMP
Returns interlock data
Returns lamp operational data.
NONE
PERI
Returns information on all status groups, with one message per item.
Returns peripherals data - Cine-IPM, etc
SECU
SERI
Returns security data
Return serial numbers
SIGN
SYST
Returns signal data - freq, etc.
Returns system data - power, hours of use, shutter open, etc
TEMP
VERS
Returns temperature data
Returns version numbers
EXAMPLE:
(SST+ALRM?) returns (SST+ALRM!000 002 “101” “Prism temperature”) where parameters are:
P1=index number,
P2=error level,
P3=value,
P4=description.
Error level is:
0=no errors or warnings,
1=warning,
2=error,
3=error and warning
Stop DLP Communication (STP)
Stop communications to DLP ® Electronics temporarily, i.e. for DLP software upgrading.
SUBCODE
NONE
DESCRIPTION OF USE
0 - restart DLP communications;
1 - stop DLP communications.
EXAMPLES:
(STP 0) Restart DLP communication
(STP 1) Stop DLP communication
(STP?) Request current state. Example response is (STP!000)
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Section 7: Serial API
Projector Platform and Motherboard Related Information (SYS)
Query only command that returns version information.
SUBCODE
BACB
DESCRIPTION OF USE
Return backplane version information.
FACB
PIB3G
Return faceplate version information.
Return PIB3G version information.
EXAMPLES:
(SYS+BACB?) Returns backplane version information.
Target Color Gamut (TCG)
Set the Target Color Gamut file. This file describes desired output colorimetry from the projector. For this control to function the Measured Color Gamut Data must be accurate.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select target color gamut for the current channel.
EXAMPLES:
(TCG+C108 “Atlantis”) Use file “Atlantis” on channel 108
(TCG+C108 ?) Get target color file name on channel 108
(TCG?L) List all available entries of target color control
Enable 3D (TDC)
Enable/disable 3D on the specified channel or the current channel. This controls the frame rate multiplication features that allow for simulated three dimensional image projection.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select 3D enable for the current channel
EXAMPLES:
(TDC+C108 1) Enable 3D on channel 108
(TDC+C108?) Get 3D setting on channel 108
(TDC?) Get current 3D status
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Section 7: Serial API
3D DARK TIME (TDK)
Set dark time for 3D control. This controls how much time between displayed images the output remains dark to allow for the glasses on other gating mechanism to flip between the eyes.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select dark time for the current channel
EXAMPLES:
(TDK+C101 1) Set dark time to 1 on channel 101
(TDK+C101?) Get dark time on channel 101
Output Reference Delay (phase) (TDP)
Set output reference delay phase for 3D control. This is an additional control for output timing relative to input timing. The data range is -180 to 180.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select output reference delay phase for the current channel
EXAMPLES:
(TDP+C101 1) Set output reference delay phase to 1 on channel 101
(TDP+C101?) Get output reference delay phase on channel 101
3D L/R Display Reference (TDR)
Set the L/R display reference for 3D control.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select L/R display reference for the current channel
EXAMPLES:
(TDR+C101 1) Set L/R display reference to 1 on channel 101
(TDR+C101?) Get L/R display reference on channel 101
Output Reference Delay (time) (TDT)
Set output reference delay time for 3D control. This command controls how much delay between the input and output reference timing.
SUBCODE DESCRIPTION OF USE
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Cxxx Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select reference delay for the current channel
EXAMPLES:
(TDT+C101 1) Set output reference delay time to 1 on channel 101
(TDT+C101?) Get output reference delay time on channel 101
L/R Display Sequence (TFD)
Set L/R Display Sequence for 3D control. This selects which signal is considered first in the source signal, the left or the right.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select L/R display sequence for the current channel
EXAMPLES:
(TFD?L) List all entries on Input Frame Dominance control
(TFD+C101 1) Set Input Frame Dominance to 1 on channel 101
(TFD+C101?) Get Input Frame Dominance on channel 101
3D Frame Rate Multiple (TFR)
Setup frame rate multiple for 3D control
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101 - 164.
NONE Select 3D frame rate for the current channel.
EXAMPLES:
(TFR?L) List all entries on the frame rate multiple factor
(TFR+C101 3) Set frame rate multiple to “4:2” on channel 101
(TFR+C101?) Get frame rate multiple on channel 101
Get Certificates (TIG)
Gets the ICP certificate.
SUBCODE DESCRIPTION OF USE
ICPC Retrieve ICP Certificate
EXAMPLES:
(TIG+ENGC?) Gets the LD certificate
(TIG+ICPC?) Gets the ICP certificate
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3D Input Reference (TIR)
Setup the Input Reference for 3D control.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101-164.
NONE Select input reference for the current channel.
EXAMPLES:
(TDK+C101 “Use GPI (polarity=true)”) set Input Reference to ‘Use GPI (polarity=true)’ on channel 101
(TDK+C101?) get Input Reference for channel 101
Time/Date (TMD)
Set/get the time, date and time zone.
SUBCODE
DATE
DESCRIPTION OF USE
Get the date in the form yyyy/mm/dd. Read-only.
DSTA
TIME
Set/get the daylight savings time adjust value.
Set/get the local time in the form hh:mm:ss. Ready only.
TOFF
ZONE
Set Time Offset in seconds (± 900 seconds). Must be powered ON. (Write-only)
Set/get the time zone
EXAMPLES:
(TMD+DSTA?) 0 or 1 (DST OFF or DST ON)
(TMD+DSTA 0) Turn daylight savings OFF (0) or ON (1)
(TMD+ZONE 20) Set time zone to EST
(TMD+TIME? ) Get local time (TMD+TIME! 17:50:45)
(TMD+TOFF 120) Increase the time by two minutes.
(“TMD+TOFF: Disabled Control”) Error message returned when power is OFF.
(“TMD+TOFF: LD Real Time Clock Offset range for time adjustment has been exceeded.”)
3D Output Reference Polarity (TOP)
Setup output timing signal reference polarity for 3D control.
SUBCODE
Cxxx
DESCRIPTION OF USE
Replace xxx with the channel number. Valid range is 101-164.
NONE Select output reference polarity for the current channel.
EXAMPLES:
(TOP+C101 1) Set Output Reference Polarity to 1 on channel 101
(TOP+C101?) Get Output Reference Polarity on channel 101
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Section 7: Serial API
User ID (UID)
Allows users to login to the serial interface.
SUBCODE DESCRIPTION OF USE
NONE None
EXAMPLES:
(UID) “username” “password”) Login a user
(UID) Logout the current user, also happens automatically when a new user logs in
(UID?)(UID! “username” 01) Display the current logged in user and their access level
Zoom Lens Position Adjustment (ZOM)
Adjust lens to specific zoom position with a specified direction (1, -1). NOTE : This command can only be used to update the current ILS file . Changing the zoom for the current channel will change the zoom for any channel using the same ILS file.
Use command without subcode:
• If ILS is ON, motor will move to specified steps and save data to the active channel.
• If ILS is OFF, motor will move to specified steps, do not save data to the active channel.
SUBCODE
BACN
BACP
DESCRIPTION OF USE
Motor backlash in negative direction. Read-only.
Motor backlash in positive direction. Read-only.
CALB
Cxxx
NONE
RNGN
Calibrate travel range and backlash on specified. Only valid parameter for this command is 1. Set only command.
Replace xxx with the channel number. Valid range is 101-164.
Moving lens mount to a specified vertical position.
Motor moving range in negative direction. Read-only.
RNGP
RSET
Motor moving range in positive direction. Read-only.
Move motor to the center flag then move back to current position. Only valid parameter for this command is 1. Set only command.
STRT
STOP
Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer.
Stops the motor. Write-only for v1.3 or newer.
MOVR Moves the motor a given number of steps based on the current location. Write-only for v1.3 or newer.
EXAMPLES:
(ZOM 500 1) Move lens to position 500 with positive approach
(ZOM 500 -1) Move lens to position -500 with negative approach
(ZOM+C101 -500 1) Set lens zoom position for channel 1 to -500 with positive approach.
(ZOM ?) Return current motor position
(ZOM + CALB 1) Calibrate the zoom
(ZOM + RSET 1) Reset the zoom
(ZOM+STRT 1) Starts motor moving in positive direction
(ZOM+STOP) Stops motor
(ZOM+MOVR -100) Move motor 100 steps in negative direction
(ZOM+MOVR 200) Move motor 200 steps in positive direction.
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8 Specifications
Due to continuing research, specifications are subject to change without notice.
8.1
Display
8.1.1 Panel Resolution and Refresh Rate
Pixel format (H x V square pixels)
Processing path
2048 x 1080/4096 x 2160
23.97 - 120Hz
8.1.2 Achievable Brightness
(Measured at Screen Center)
2.0 kW (CDXL-20)
3.0 kW (CDXL-30)
4.5 kW (CDXL-45)
6.0 kW (CDXL-60)
Nominal
8,000 lumens
14,000 lumens
20,000 lumens
30,000 lumens
Maximum
10,000 lumens
16,000 lumens
23,000 lumens
32,500 lumens
NOTES : Center point measurement only, with new lamp running at rated nominal power, except CDXL-60 lamps being run at 6.6kW.
8.1.3 Achievable Contrast Ratio
450:1 ANSI, 1850:1 Full Frame ON/OFF
8.1.4 Color and Grayscale Resolution
Displayable colors
Grayscale resolution
8.1.6 Gamma
Nominal
35.2 trillion
45 bits total linear, 15 bits per RGB component
8.1.5 White Point
Nominal White
(full white, after calibration to Telecine mode) y = 0.351 ± 0.002
x = 0.314 ± 0.002
2.6 ± 5%
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8-1
Section 8: Specifications
8.2
Source Signal Compatibility
When the input format is defined as 4:4:4/4:2:2, 10/12bits in the tables below, the following formats are supported 4:4:4 10-bit, 4:4:4 12-bit and 4:2:2 12-bit.
Table 1 3GSDI Quad Link Formats (requires dual link 3GSDI option card)
NAME
4K 2D
Alt Cnt 2D
Alt Cnt 2D
Alt Cnt 2D
STANDARD
Quadrant
Quadrant
Quadrant
Quadrant
SMPTE 428-1
BT.1769
BT.1769
BT.1769
4096 x 2160
3840 x 2160
3840 x 2160
3840 x 2160
INPUT FORMAT
24
SCAN TYPE
4:4:4 12bits Progressive
23.98/24
25
29.97/30
4:4:4
4:4:4
4:4:4
12bits
12bits
12bits
Progressive
Progressive
Progressive
Table 2 HDSDI Quad Link Formats
NAME
4K 2D
4K 2D
Alt Cnt 2D
Alt Cnt 2D
Alt Cnt 2D
STANDARD
Quadrant
Quadrant
Quadrant
Quadrant
Quadrant
SMPTE 428-1
BT.1769
BT.1769
BT.1769
INPUT FORMAT
4096 x 2160
4096 x 2160
3840 x 2160
3840 x 2160
3840 x 2160
24
30
23.98/24
25
29.97/30
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
SCAN TYPE
10bits Progressive
10bits Progressive
10bits Progressive
10bits Progressive
10bits Progressive
Table 3 HDSDI Dual Link Formats
NAME
Alt Content 2D
Alt Content 2D
Alt Content 2D
2K 2D
2K 2D
2K 2D
STANDARD
SMPTE 274M
SMPTE 274M
SMPTE 274M
DCI SMPTE 428-9
DCI SMPTE 428-19
DCI SMPTE 428-19
1920 x 1080
1920 x 1080
1920 x 1080
2048 x 1080
2048 x 1080
2048 x 1080
INPUT FORMAT
23.98/24
25
29.97/30
24
25
30
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4
4:4:4
4:4:4
SCAN TYPE
10/12bits Progressive
10/12bits Progressive
10/12bits Progressive
12bits Progressive
12bits Progressive
12bits Progressive
Table 4 Format for Generic Inputs to DVI-D Ports, Single Link
SOURCE
PIXEL
FORMAT
640 x 480
1280 x 720
1920 x 1080
720 x 480
1280 x 720
1920 x 1080
1440 x 480
1920 x 1080
1440 x 576
1920 x 1080
1920 x 1080
1920 x 1080
BITS /
COMP
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
8/10/12
DATA
FORMAT
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
4:4:4
VERTICAL
RATES
59.94/60 Hz
59.94/60 Hz
59.94/60 Hz
59.94/60 Hz
50 Hz
50 Hz
59.94/60 Hz
59.94/60 Hz
50 Hz
23.98/24 Hz
25 Hz
29.97/30 Hz
8-2 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 8: Specifications
Table 5 3GSDI Single Link Formats
NAME
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
2K 2D
2K 2D
2K 2D
STANDARD
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 260M
SMPTE 274M
SMPTE 274M
SMPTE 274M
SMPTE 295M
SMPTE 274M
SMPTE 274M
SMPTE 274M
DCI SMPTE 428-9
DCI SMPTE 428-19
DCI SMPTE 428-19
1280 x 720
1280 x 720
1280 x 720
1280 x 720
1280 x 720
1920 x 1035
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
2048 x 1080
2048 x 1080
2048 x 1080
59.94/60
23.98/24
25
29.97/30
50
59.94/60
50
59.94/60
24
25
30
INPUT FORMAT
23.98/24
25
29.97/30
50
59.94/60
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:4:4/4:2:2
4:2:2
4:2:2
4:4:4
4:4:4
4:4:4
SCAN TYPE
10/12bits Progressive
10/12bits Progressive
10/12bits Progressive
10/12bits Progressive
10/12bits Progressive
10/12bits Interlaced
10/12bits Progressive
10/12bits Progressive
10/12bits Progressive
10/12bits Interlaced
10/12bits Interlaced
10bits Progressive
10bits Progressive
12bits Progressive
12bits Progressive
12bits Progressive
Table 6 HDSDI Single Link Formats
NAME
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
Alt Content 2D
2K 2D
2K 2D
2K 2D
STANDARD
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 296M
SMPTE 260M
SMPTE 274M
SMPTE 274M
SMPTE 274M see note 1 see note 1 see note 1 see note 1
SMPTE 274M
SMPTE 295M
SMPTE 274M
DCI SMPTE 428-9
DCI SMPTE 428-19
DCI SMPTE 428-19
1280 x 720
1280 x 720
1280 x 720
1280 x 720
1280 x 720
1920 x 1035
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
1920 x 1080
2048 x 1080
2048 x 1080
2048 x 1080
59.94/60
23.98/24
25
29.97/30
23.98/24
25
29.97/30
48
50
50
59.94/60
24
25
30
INPUT FORMAT
23.98/24
25
29.97/30
50
59.94/60
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
4:2:2
1. Currently there is no known 3rd party test pattern generator to test these formats.
8.3
Control Signal Compatibility
8.3.1 Ethernet Port
Interface
Connector
Bit Rate
10Base-T/100-Base-TX
Female RJ-45
100 Mbps
SCAN TYPE
10bits Progressive
10bits Progressive
10bits Progressive
10bits Progressive
10bits Progressive
10bits Interlaced
10bits Progressive
10bits Progressive
10bits Progressive
10bits Interlaced
10bits Interlaced
10bits Interlaced
10bits Interlaced
10bits Interlaced
10bits Interlaced
10bits Interlaced
10bits Progressive
10bits Progressive
10bits Progressive
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8-3
Section 8: Specifications
8.3.2 RS232-PIB3G
Interface
Connector
Bit Rate
Data Format
Communication Protocol
8.3.3 RS232-ICP
Interface
Connector
Bit Rate
Flow Control
Data Format
TIA-232
9-pin subminiature D, female
115,200 bps
1 start bit, 8 data bits, 1 stop bit, no parity
Christie Serial Protocol
TIA-232
9-pin subminiature D, female
38,400 (default); 57,600; 115,200 bps not auto-detected
Hardware (RTS/CTS)
1 start bit, 8 data bits, 1 stop bit, parity odd
8.3.4 GPIO Port
Interface
Connector
Number of I/O Lines
Type of Connection
Input Current
Output Current
Input Forward Voltage Drop
Opto-LED inputs, transistor outputs
37-pin subminiature D, female
16 - 8 inputs, 8 outputs including 1 health signal output
Opto-isolated
5mA nominal, 50mA maximum
50mA maximum
1.1V nominal, 1.4V maximum (@5mA)
8.3.5 Simple Contact Closure Interface (SCCI) Port
Interface
Connector
Number and type of I/O
Input Current
Input forward voltage drop
Opto-LED inputs, TTL voltage outputs
9-pin subminiature D, female
Input 1 - Lamp Off
Input 2 - Lamp On
Input 3 - Douser Open
Input 4 - Douser Closed
Output 1 - Projector Health (high = health ok)
5mA nominal, 50mA maximum
1.1V nominal, 1.4V maximum (@5mA)
8-4 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 8: Specifications
8.3.6 3D Port
Interface
Connector
Bit Rate
Flow Control
Data Format
Communication Protocol
Proprietary 3D connector
15-pin subminiature D, female
1,200 bps
Software
1 start bit, 8 data bits, 1 stop bit, no parity
RS232 and GPIO
8.3.7 Lamp Power Supply (LPS)
Control Port
Interface
Connector at Lamp Power Supply End
Interlock Port
Interface
Connector at Lamp Power Supply End
Number and Type of Signals
RS232
9-pin subminiature D, male
+5V TTL-compatible, opto-isolated at LPS end
9-pin subminiature D, female
1 - lamp enable (low = enable lamp)
3 - safety interlock (high = disable lamp)
1 - +5V to power opto-isolation interface
8.3.8
MALM
(located on Auxiliary Input Panel)
Interface
Connector
Number of I/O Lines
3.3V CMOS
9-pin subminiature D, female
4 GPIO
8.4
Touch Panel Controller (660E)
Type of Display
Display Size
Display Resolution (H x V pixels)
Maximum Dimensions (W x H x D)
Integrated Operating System
Communication Interface with Projector
Power Requirement
Interface Connector
Color VGA TFT LCD, backlit
144.8 mm (5.7 inches) diagonal
640 x 480
195 mm x 148 mm x 44.4 mm
Microsoft Windows® XPe
10/100BaseT Ethernet
1.02 A maximum at 24VDC ± 10%
12-pin Circular connector (push-pull)
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8-5
Section 8: Specifications
8.5
Touch Panel Controller (650H)
Type of Display
Display Size
Display Resolution (H x V pixels)
Maximum Dimensions (W x H x D)
Integrated Operating System
Communication Interface with Projector
Power Requirement
Interface Connector
8.6
Power Requirements
8.6.1 Projection Head
AC Input
Voltage Range
Line Frequency
Inrush Current
Current Consumption
Power Consumption
Current Rating of AC Input
Lamp (DC)
Operating Voltage Range
Start-up Voltage (Open Current)
Operating Current Range
Connector Type
8.6.2 7kW Lamp Power Supply
Nominal Voltage Range
Color VGA TFT LCD, backlit
144.8 mm (5.7 inches) diagonal
640 x 480
195 mm x 148 mm x 58 mm
Microsoft Windows® XPe
10/100/1000 BaseT Ethernet
0.71A maximum at 24VDC ± 10%
12-pin Circular connector (push-pull)
200 - 240 VAC
50 Hz - 60 Hz nominal
70 A maximum
6 A maximum (at 200 VAC)
120 W maximum
10-15 A maximum (Specified Wall Breaker)
18-46 VDC
135-175 VDC
50-180 A
Field Wireable Lugs
Operating Voltage Range
Number of Phases
Line Frequency
Inrush current
Current per Phase
Low line: 200-230 VAC
High line: 380-415 VAC
Low line: 180-253 VAC
High line: 342-456 VAC
3
50-60Hz nominal
120 A max.
Low line: 35 A max.
High line: 23 A max.
8-6 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8.8 kW max. (at max. output for 6kW lamp plus head)
37A
Section 8: Specifications
Power Consumption
Current Rating of 3Phase AC Input
Lamp Power Supply Output to Projection Head
Operating Voltage Range
Start-up Voltage (Open Current)
Operating Current Range
Ripple
Connector Type
18-46 VDC
125-155 VDC
50-180 A
1% max (at 25°C, rated input and rated output)
Field Wireable Lugs
Lamp Power Supply Power Receptacle Output
Operating Voltage Range
Operating Current Range - Projection Head
Operating Current Range - Heat Extractor
Current Rating of Input
200-230 VAC
6 A
1 A
Both run from 15 A breaker (internal)
8.6.3 UPS AC Input
Voltage Range
Line Frequency
Inrush Current
Current Consumption
Power Consumption
Current Rating of AC Input
100 - 240 VAC
50 Hz - 60 Hz nominal
70 A maximum
12 A maximum at 100 VAC
1200 W maximum
15 A maximum (Specified Wall Breaker)
8.7
Lamp
Type:
Power (software adjustable):
Xenon bubble
CDXL-201000W min., 2000W nom., 2200W max.
CDXL-301800W min., 3000W nom., 3300W max.
CDXL-452700W min., 4500W nom., 4950W max.
CDXL-603600W min., 6000W nom., 6600W max.
NOTES : 1) The lamp power supply is current regulated to a maximum of 180 A.. Therefore the maximum power specification for a given lamp may not be achievable until the lamp has aged, since lamp voltage increases with hours of use.
2) The maximum power of the lamp power supply is restricted to 7000W ± 100W.
Average Life:
CDXL-203500 hours
CDXL-302500 hours
CDXL-45900 hours
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8-7
Section 8: Specifications
CDXL-601000 hours
Wait time between lamp strikes: 2 minutes min.
NOTE : Projectors typically force a 10 minute cool down period. Ensure you do not re-strike the lamp any sooner than 2 minutes into this cool down period since hot re-strikes reduce lamp life.
Other lamps with bulb diameters not exceeding 70mm may also be used, however the projector may not meet its specified light output rating. Such lamps include the following:
CXL-20(2.0kW Xenolite® bulb)
NOTE :
CXL-20 lamp requires lamp adaptor kit listed below in Section 8.11.2 Accessories (sold separately)
CXL-30(3.0kW Xenolite® bulb)
8.8
Physical Specifications
Overall Size (L x W x H):
(including lens mount, stack and feet)
Weight:
As installed with lens
Shipping (includes packaging)
1211 mm (47.7 inches) x 635 mm (25.0 inches) x 483 mm
(19.0 inches)
111 kg (245 lbs)
143 kg (315 lbs)
Operating Position:
Rotation about projection axis± 15 degrees maximum
Tilt of projection axis from horizontal ± 15 degrees maximum
8.9
Regulatory
This product conforms to the following regulations related to product safety, environmental requirements and electromagnetic compatibility (EMC):
8.9.1 Safety
CAN/CSA C22.2 No. 60950-1-07, 2nd edition
UL 60950-1, 2nd Edition
IEC 60950-1:2005, 2nd Edition
EN60950:2006+A11:2009
8.9.2 Electro-Magnetic Compatibility
Emissions
FCC CFR47, Part 15, Subpart B, Class A - Unintentional Radiators
CISPR 22:2008-09/EN 55022:2006+A1:2007, Class A - Information Technology Equipment
8-8 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Section 8: Specifications
Immunity
CISPR 24:1997 (Modified) +A1:2001+A2:2002/ EN55024: 1998+A1:2001+A2:2003 EMC
Requirements - Information Technology Equipment
Environmental
EU Directive (2002/95/EC) on the retriction of the uses of certain hazardous substances (RoHS) in electrical and electronic equipment and the applicable official amendment(s)
EU Regulation (EC) No. 1907/2006 on the registration, evaluation, authorization and restriction of chemicals
(REACH) and the applicable official amendment(s).
EU Directive (2002/96/EC) on waste and electical and electronic equipment (WEEE) and the applicable official amendment(s)
Japanese industrial standard (JIS C 0950:2005) on marking for the presence of specific chemical substances for electrical and electronic equipment.
China Ministry of Information Industry Order No.39 (02/2006) on the control of pollution caused by electronic information products, hazardous substances concentration limits (SJ/T11363-2006), and the applicable product marking requirements (SJ/T11364-2006)
8.10 Environment
8.10.1Operating Environment
Temperature
Humidity (non-condensing)
Altitude
Maximum ambient temperature
8.10.2Non-Operating Environment
Temperature
Humidity (non-condensing)
8.11 Accessories
8.11.1 Standard (Included with product)
Touch Panel Controller (TPC) with interface cable
User Manual and Setup Guide
Interconnect Diagram
Lens Mount Cover
Motors and Zoom kit for motorized lens mount
Light Engine removal tool
Convergence tool
10°C to 35°C (50°F to 95°F)
20% to 80%
0 - 3000 meters
35°C
-25°C to 65°C (-13°F to 149°F)
0% to 95%
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
8-9
Section 8: Specifications
8.11.2
Accessories (sold separately)
• Lenses (prime and auxiliary)
Prime Zoom Lenses
• Lens 1.25-1.45:1 (129-104106-01)
• Lens 1.45-1.8:1 (129-105107-01)
• Lens 1.8-2.4:1 (129-106108-01)
• Lens 2.2-3.0:1 (129-107109-01)
• Lens 3.0-4.3:1 (129-108100-01)
• Lens 4.3-6.0:1 (129-109101-01)
• Lens 5.5-8.5:1 (129-110103-01)
Auxiliary Lenses
• 1.25x Anamorphic Lens (38-809054-01, 38-809054-51)
• 1.26x Wide Converter Lens (108-281101-01)
NOTE : Use of the Anamorphic or Wide Converter Lens requires the Motorized Auxiliary Lens Mount
(MALM).
• Motorized Auxiliary Lens Mount (108-111101-xx & 108-111102-xx)
• Rack Stand (108-282101-02)
• Bracket Foot Lock used with optional Rack Stand (116-100101-01)
• High-contrast Internal Aperture Kit (38-813028-51)
• Service Manual (available online)
• Replacement Lamps
• 03-000695-01P CDXL-20
• 03-000696-01P CDXL-30
• 003-000600-02 CDXL-45
• 003-000601-02 CDXL-60
• 108-306101-01 CDXL-60SD
• Replacement Air Filters
• 003-001184-01 Light Engine Filter (5-pack)
• 003-003082-01 Liquid Cooling Radiator Filter
• 03-001982-51P LAD Filter (3-pack)
• Firmware Installation Program
• Liquid Cooling Kit (003-001837-xx)
• TPC Remote Cable (003-111169-01)
• Lamp Adaptor Kit for CXL-20 (003-001728-01)
8-10 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Appendix A: Exploded Views
The following exploded views have been provided to assist in identifying the various serviceable parts in the projector.
Table A.1 D4K35 Exploded View Index
EXPLODED
VIEW LABEL
34
35
36
29
30
31
32
33
24
25
26
27
28
19
20
21
22
23
14
15
16
17
18
9
10
11
12
13
6
7
4
5
8
1
2
3
PART NAME/DESCRIPTION
Lens
Lens Mount Manual
Knockout Plate
Front Faceplate
Light Engine Assembly
LAD Filter (3 Pack)
Fan - LAD (12V DC 50mm)
Light Sensor PCB
Yellow Notch Filter
(1 filter, disposable nitrile gloves)
Fold Mirror
Cold Mirror
Integrator Assembly
(includes holder, disposable nitrile gloves)
Fold Mirror Cover Plate
AC Terminal Block
AC Terminal Cover Plate
Radiator Fan
Radiator Air Filter (1 per kit)
Anode Yoke Assembly
Left Access Cover
Ceramic Plate
Douser Motor Assembly
Douser Knob
Stepper Motor
IMCB
Lamp Adjuster
Cathode Lamp Duct
Reflector
Lamp
UV Filter
Liquid Cooling Assembly
Quick Disconnects for Liquid Cooling Assembly
5mm Hex Key
EVB PCB (aka Environmental Board)
Vane Switch - Main Blower
Rear Crossbar
Exhaust Duct
D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
A-1
Appendix A: Exploded Views
EXPLODED
VIEW LABEL
61
62
63
64
65
56
57
58
59
60
66
67
68
69
70
51
52
53
54
55
46
47
48
49
50
41
42
43
44
45
37
38
39
40
PART NAME/DESCRIPTION
Vane Switch - Exhaust
Bracket - Main Blower
Line Filter
Fan - Light Engine Intake (12V .6A 4-wire)
Igniter
Fan - Main AC Blower
Standby Power Supply
Low Voltage Power Supply
High Security Lid
Cardcage Frame
Fan - Cardcage Exhaust
EMI Shield Cover
Fan - Cardcage Exhaust
Light Engine Quick Disconnect (LEQD) PCB
Backplane PCB
Fan - Cardcage Intake
PIB3G PCB
ICP PCB
Security Ring
Cardcage
Lamp Power Supply (LPS)
Front Baffle
Front Top Lid
Rear Lid
Cover - Left Access
Radiator Air Filter Cover
Lamp Door
Shroud
Touch Panel Controller (TPC)
Back Panel
Cover - LVPS/LPS
Access Panel Frame
Cover - PIB3G/ICP
Cover - Light Engine Air Filter
A-2 D4K35 Service Manual
020-100817-01 Rev. 1 (04-2012)
Appendix A: Exploded Views
A.1 Exploded View - Internal
D4K35 Service Manual
020-100817-01 Rev.1 (04-2012)
Figure A-1 Exploded View - Internal
A-3
Appendix A: Exploded Views
A.2 Exploded View - External
A-4
Figure A-2 Exploded View - External
D4K35 Service Manual
020-100817-01 Rev.1 (04-2012)
Corporate offi ces
USA – Cypress ph: 714-236-8610
Canada – Kitchener ph: 519-744-8005
Worldwide offi ces
United Kingdom ph: +44 118 977 8000
France ph: +33 (0) 1 41 21 00 36
Germany ph: +49 2161 664540
Eastern Europe ph: +36 (0) 1 47 48 100
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Spain ph: + 34 91 633 9990
Singapore ph: +65 6877-8737
Beijing ph: +86 10 6561 0240
Shanghai ph: +86 21 6278 7708
Japan ph: 81-3-3599-7481
South Korea ph: +82 2 702 1601
For the most current technical documentation, please visit www.christiedigital.com
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