Draper 500mm Petrol Chainsaw Instructions


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Draper 500mm Petrol Chainsaw Instructions | Manualzz
DRAPER)
PETROL
CHAINSAW
80103 & 80106
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR: Petrol Chainsaw
Stock No: 80103 & 80106
Part No: CSP4546 & CSP5250
1.2 REVISIONS:
Date first published March 2019.
As our user manuals are continually updated, users should make sure that they use
the very latest version.
Downloads are available from: http://www.drapertools.com/manuals
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Product Helpline: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! — Information that draws attention to the risk of injury or death.
CAUTION! — Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use
only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any
other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION ………………….…….…..eccreeecercescennencennesernensencenseneensnnesnencenseneesennessennenseneensaneens 2
1.2 REVISION HISTORY _…..………….………..ecescencescennenenneesencensencenseneanencenseneessrnessannenseneenseneens 2
1.3 UNDERSTANDING THIS MANUAL .………….………crececereessencensencanennensentensennensenrassrnensennensenn 2
1.4 COPYRIGHT NOTICE …………………….……….cecrecesrerrssrncensencensencensnnesseneenseneessrnessennensencenseneens 2
2. CONTENTS
2.1 CONTENTS.....……….…………….rcrecencescencenennensennensennensrnensincensnnensenrenieneenineenseneeneneenmaneennene 3
3. WARRANTY
CA.-1=" (y enean een 4
4. INTRODUCTION
100) een 5
4,2 SPECIFICATION …………………...…rcrecercrsennensennensennentannentnnessencensenrenieneesineenseneenennenseneensenee 5
4.3 HANDLING AND STORAGE ………….……….….………vrcercercescennensnnentenneninnencennensaneenseneeseneenseneencens 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR CHAINSAW USE ……………………….……….….…… 6-9
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION …………………….….……vvececrcresercescencesennensencensrneentrneestnnensencensenesseneensencensens 10-11
7. UNPACKING AND CHECKING
7.1 PACKAGING …………………….rceeessencensennenenmenennensennensennenennessennensencensennenieneeninnensnnenseneene 12
7.2 WHAT'S IN THE BOX....…….….…………...…vcerrereesencensennensneasennensentensencensenrenirneeninnenseneensenenne 12
8. ASSEMBLY
8.1 ATTACHING/ADJUSTING GUIDE BAR AND CHAIN ere 13-15
8.2 FUEL 8 LUBRICATION ..............eeecemmmeienDi DDD Deere Dee 15
9. OPERATING INSTRUCTIONS
9.1 COLD STARTING THE ENGINE...............W=e.eeen Des 16-17
9.2 WARM STARTING THE ENGINE …………………….……eecerersernemsenneantnensennnennentennsstennnennennt 17
9.3 STOPPING THE ENGINE.................—ec..mm0. 0D DDD Deere 17
9.4 PERSONAL PROTECTIVE EQUIPMENT (PPE) ……………………….….……...…ceecessernensennnenn 18
9.5 HOLDING THE CHAINSAW...............W.ecreem0eree nene Dee 19
9.6 KICKBACK ……………….………..………eesieessennenenmenmnnnenennsennnnesnnessenrensentensenrenieneaninneasennenseneens 20
9.7 CHAIN BRAKE ………………….……eeeerercessencenseneenennensennensrnessennensencensencensaneeninneesinnensennenseneene 21
9.8 CUTTING …………………….….…ceeecercescencensencenseneenencenseneensenessennensencensencensencenieneaninnenseneensenenne 21
9.9 FELLING …..………...……….rcoecercescencenseneenennensencenenneasennenseneenseneeninneas nnenseneenseneaseneenseneensens 21-22
9.10 DELIMBING...............e.ec.eeneeenn DD Deere reee Deere 22
9.11 CROSS CUTTING/BUCKING ………………...………...cscrecescernrescencensencensennenserneenseneensennensannne 23
9.12 SAW CHAIN ........em...memeemennecen ener ere Dee DDD Deere 23
9.13 CHAIN LUBRICATION …………………..……...srvceserecssennsssennssennensennensentensenrenianeaninnenseneenseneens 24
9.14 SHARPENING...........e..0cemmeemennee DDD Deere eee nene Dere Deere 24
10. MAINTENANCE
10.1 CARBURETTOR ADJUSTMENT …………………..……..vvccrorerscencssennensennensennensennenieneasinnensennene 25
10.2 BAR MAINTENANCE ………….….…….crccecercescennensennenereenseneensareaneneenseneensaneasannenseneenseneansnnee 25
O 25-26
10.4 FUEL FILTER ............cmeeecemencciennee DDD DDD Dee Deere 26
10.5 SPARK PLUG ….………….………..rccccrcessencencencensennensonreserrenseneenseneanencensencensanessennensencensaneensnnee 27
10.6 CLEANING, TRANSPORT & STORAGE …………………….……….…ecsencrssencasennensennensennsssnnnes 27
11. TROUBLESHOOTING
11.1 TROUBLESHOOTING GUIDE ..................emecmenneeD DDD Dee Dee 28
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS ………………….……..rcvercescencensencenencensencensrneasennensencensaneensrnee 29
13. DISPOSAL
10] ee er EEE EEE 30
DECLARATION OF CONFORMITY .....................c.<m.e0me DDD ENCLOSED
3. WARRANTY
3.1 WARRANTY
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Help Line (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This warranty period covering labour is 12 months from
the date of purchase except where tools are hired out when the warranty period is 90 days from
the date of purchase. The warranty is extended to 24 months for parts only. This warranty does not
apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any
damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs
attempted or made by any personnel other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will
be quoted and made accordingly.
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms
are not authorised.
Your Draper warranty is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the warranty period.
Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
4. INTRODUCTION
4.1 SCOPE
This chainsaw is designed for general lopping, limbing and felling of trees and branches.
4.2 SPECIFICATION
STOCK NO: «cece 80103... 80106
Part NO: coer CSP4546 ..................eeeeerenenco. CSP5250
Engine displacement …….........….........…eccersssenrencensansenreceenes 010 OU 52CC
Maximum engine performance ....................... 1150000000000. 1.7KW eee 2.0kW
Maximum engine speed................................e.meeeencecen 11000 RPM... 11000 RPM
Recommended speed at idle................................eeeeeeeenee. 3000 RPM... 3000 RPM
Fuel tank capacity ..................e...eeeeeereeecrieeeeee rere, 0.551... EEK 0.55L
Tank for chain lubricating Oil ….....…................…...…..….….eccecessenss O.26L ..................ucccecccsserrrecceness 0.26L
Useable cutting length ……….......…..........……..cccrrsserreceenasssenenene 430mm ................eeeeeeieencecneee_. 460mm
Chain
Specified pitch .......ccoovriieiii EE RE KKKEEEG 8.255mm (0.325)............... 8.255mm (0.325)
Specified gauge (thickness of drive links)................. 1.47mm (0.058).................. 1.47mm (0.058)
Drive sprocket
Specified no. of teeth......................—.———_eeeeeeeeee rene eee TT errr 7T
Specified pitch... reee ee 8.255mm (0.325)............... 8.255mm (0.325)
Sound pressure level ..................eeeeeeríeeeeerenneeeeenee re. 0720 | STU.) ee 102dB(A)
Sound power level ................-...eeeeeeeeriereeerenn eee en nene ereeD. 114dB(A)..................eeeeneeeenenn.. 114dB(A)
Single value noise level (LWA)! .......................emeerreneeececne. 114dB(A) ................eee..eeeecienee. 114dB(A)
Vibration level.................-———_...eemeeiieererenenn ee reneeeree e seen ere nee 9.BM/S* .............eeeneenenanezeeeeeneeen. 9.5m/s*
Weight (machine only)... DA TK TT 7kg
tA-weighted sound pressure level in accordance to 2000/14/EC.
4.3 HANDLING AND STORAGE
Care must still be taken when handling and lifting. Dropping this machine will have an effect on the
accuracy and may also result in personal injury. This machine is not a toy and must be respected.
The environment will have a negative result on its operation if you are not careful. If the air is
damp, components will rust. If the machine is unprotected from dust and debris; components will
become clogged: And if not cleaned and maintained correctly or regularly the machine will not
perform at its best.
5. HEALTH AND SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to confirm to the relevant
international and local standards and as such should be maintained and repaired by someone
qualified; using only original parts supplied by the manufacturer: This will ensure the tool remains
safe to use.
5.1 GENERAL SAFETY INSTRUCTIONS FOR CHAINSAW USE
Chainsaws pose a very significant health and safety risk, even to careful and informed operators,
for example, the use of a chainsaw in the workplace requires extensive training and certification.
The dangers of using and applying a chainsaw should not be taken lightly. Seek guidance, training
or employ a professional to carry out the task if uncertain or nervous of the potential risks and
dangers involved. WARNING: Danger of death.
Personal Protective Equipment (PPE)
— Due to the nature and ferocity of a petrol driven
chainsaw, no PPE equipment can provide 100%
protection against chainsaw cuts.
— Equipment specifically designed for use with a chainsaw shall be worn, consisting of;
Safety helmet (EN 397).
Mesh visor (EN 1731).
Hearing protection (EN 352).
Gloves (EN 381-7) with protective guard on back of left hand.
Leg protection (EN 381-5).
Non-slip boots (EN 345-2).
High visibility jacket.
Leg protection is achieved with a chain clogging material designed to stop the chain before it
penetrates fully through and into flesh.
The gloves, boots and leg protection should be marked |
with the symbol (right) and indicate the chain speed to
which they have been tested.
Preparation
— Before use inspect the guide bar grooves for distortion, the guide bar rail for cracks, the nose
sprocket teeth condition, chain tension and condition, drive sprocket condition and operation
and operation of the chain brake.
— Never operate the chainsaw alone in case of emergency. Have an assistant in
visual/communicative range.
— Ensure the site is assessed for potential risk and a safe working distance is marked to prevent
bystanders entering.
— In case of accident, ensure means of contact with emergency services are possible and
adequate information is available to facilitate an urgent recovery.
— Always carry a basic first aid kit containing large wound dressings.
— Identify all services (e.g. gas, water, electric, phone etc.), particularly overhead before felling
commences.
— Ensure a distance of at least twice the tree height is observed from all obstacles and dangers.
— Keep bystanders a minimum of 10M away and all access points into the work area marked
accordingly.
— Tree felling must only be carried out by a single individual and only after the danger zones and
escape routes have been identified and cleared.
— Do not fell when wind conditions may influence/control the direction.
5. HEALTH AND SAFETY INFORMATION
— Close observation and inspection for dead or diseased wood and insecure limbs or branches
must be carried out prior to any cutting. Dead wood can cause unexpected reactions during a
routine felling.
— Remove any scrub or other obstructions from the area to enable a quick escape route and
ensure visibility of the chain is not impeded during cutting.
— Plan work to reduce manual lifting, i.e. lightest off cuts move furthest.
— If work is a result of wind blow, ensure no unstable trees or limbs pose any further danger.
— Never stand on anything other than the ground.
— When preparing to work on the ground, e.g. cross cutting or limbing, ensure no obstacles are
hidden or obscured from view. Contact with such an object can result in loss of footing or
kickback from the chainsaw.
Saw operation
— Do not operate the chainsaw without being completely familiar on all safety aspects, functions
and most importantly how to stop the chainsaw in an emergency.
— Do not operate the chainsaw above shoulder height.
— Regularly clear cut material as build up will create a hazard under foot.
— Never use the chainsaw if the stop switch is FAULTY or not functional.
— Prior to each use inspect the chainsaw for damage. Ensure all safety features and mechanisms
function correctly and that the cutting means is of the type and design as specified by the
manufacturer.
— Adopt a secure and balanced stance, bend knees instead of back. Hold the saw close into your
body for balance.
— Maintain a good grip with both hands on the saw. The chainsaw is solely designed for operation
of the rear handle by the right hand and the left hand on the front handle. Grip the front handle
with left thumb underneath to allow resistance in case of kickback.
— Stop the chainsaw before setting it aside.
— Only begin cutting with throttle at maximum.
— Kickback occurs when the chainsaw is stopped suddenly resulting in the tip or the guide bar
being violently thrown up towards the operator’s head/face. Correct stance and knowledge of
the operating procedure can greatly reduce that risk.
— Operate the chain brake before moving with the saw. If moving more than a short distance, stop
the saw and refit the bar guard.
— WARNING: during and after use, take care not to touch the hot engine parts, in particular the
exhaust muffler.
— Do not attempt to use the chainsaw if tired, ill or under the influence of alcohol or other drugs.
5. HEALTH AND SAFETY INFORMATION
Felling
Remove lower branches/limbs from the tree up to shoulder height.
When removing the lower branches ensure the operator is protected from kickback by using the
tree stem for protection and keeping the guide bar out of line with the body (off set).
Ensure there is sufficient fuel in the tank to safely complete the felling cut.
Never leave a partially felled tree.
When the tree begins to fall move back and away at 45° as quickly as possible. Branches on
the underside of the tree can cause the stem to move sideways or backwards dangerously.
In the event of a tree becoming hung in another tree or obstacle seek assistance from a
professional. A hung tree poses many dangers and creates more potential risks than felling a
normal tree. Do not abandon a hung tree, walk under or attempt to climb one.
Always perform a notch cut followed by a felling cut to create a felling hinge. Felling wedges or
levers may be necessary to prevent the chainsaw from becoming pinched in the felling cut.
Limbing
Ensure the tree is stable before any limbering commences.
The ideal working height for performing limbing is between waist and knee height.
Stand on the left side of the stem, working from the root upwards, then return down the other
side.
Use the top (pushing chain) and bottom (pulling chain) to make the cuts, constantly taking note
of the bar tip in conjunction with limbs further round the stem which may be less visible or
obscured.
Ensure the tip of the bar does not come into contact with the ground.
If the felled tree is on a slope always remain above the tree in case the removal of a limb were
to cause potentially dangerous movement.
Rest the weight of the saw on the tree where possible.
Take care of limbs and undergrowth under tension as there is a danger of spring back once the
cut has been performed.
At regular intervals, stop the chainsaw and clear the cut debris to maintain a firm footing.
Cross cutting
The timber must be raised off the ground with supports to perform a safe cut.
When working on slopes, always work above the timber in case of movement.
Always adopt a good firm footing.
Observe the timber to assess the surfaces for tension.
Tension and compression in supported timber can result in the timber splitting or pinching the
guide bar if incorrectly cut.
Alleviate tension in the timber by making an initial cut (1/3) into the compressed surface before
finishing the cut (2/3) into the tension surface.
Stand off to the side of the saw in case of kickback.
If the chainsaw becomes trapped, switch off immediately before attempting to free the guide
bar. Use the correct tools when attempting to free a trapped saw.
Be ready to step back quickly in case of the timber rolling.
Ensure no debris is present in the work area.
5. HEALTH AND SAFETY INFORMATION
Maintenance
Never modify the chainsaw in anyway.
Always maintain the chainsaw in good working order regularly serviced by an authorised
service agent.
Ensure the handles remain clean and free from oil, fuel & moisture.
Only use replacement parts supplied by the manufacturer.
Ensure the chain does not rotate while the saw is at idle.
All safety devices must remain fitted, functioning and where possible serviced.
Especially the chain brake.
Only use fresh, clean and good quality fuel/oil mix in the chainsaw.
Regularly inspect the chain lubricant level, regularly topping up. When the chainsaw is
running at high speed the chain oil will dispel quicker and require checking/adjusting
more frequently.
Never operate the chainsaw without chain oil.
Never operate the chainsaw with a maladjusted or blunt chain as this is highly dangerous.
When the chainsaw has warmed up, stop the chain & engine before checking/adjusting
the tension.
Never refuel in close proximity to naked flames, sparks or other sources of ignition, e.g.
cigarettes.
Allow the engine to cool before refuelling. Avoid spillage while refuelling.
Wipe up and correctly dispose of any fuel spillage immediately with a suitable medium.
Ensure the correct ratio of fuel and oil are used.
Do not set down a hot chainsaw on or near easily combustible materials. e.g. dry leaves
and grass.
Move away from the refuelling area before restarting the chainsaw.
Store fuel for short periods only and avoid mixing more than is required. Store in a
container specifically designed for petrochemical applications away from heat and direct
sun light.
Prior to use check for chain oil distribution on a piece of paper or cut timber. Observe
spatter before continuing.
After each use clean the chainsaw thoroughly.
Regularly check external nuts and fixings to ensure vibration caused by normal use has
not begun to loosen them.
Periodically remove all shavings and sawdust from the visible parts of the chain brake
mechanisms.
Storage
Thoroughly clean/service the chainsaw and refit the bar guard. Remove the spark plug
ignition lead from the back of the spark plug and position the lead to avoid accidental
reconnection.
Locate the machine out the reach of children, in a dry locked unit.
Remove all residual fuel from the fuel tank before storing.
6. TECHNICAL DESCRIPTION
Warning:
*Fuel mixing bottle is designed to allow the user to easily mix two-stroke oil with petrol.
It is not designed to store or transport petrol/petrol oil mix.
The chemical and physical properties of petrol/petrol oil mix are such that the seals on this bottle
may leak. Do not use this bottle for storage or transportation.
Contact Draper Tools for suitable storage containers.
- 10 -
6. TECHNICAL DESCRIPTION
6.1
—
o
15
9900 JAGOOUOGUUEUDO
IDENTIFICATION
¿AE
»
a » =
TES
Bar guard.
Guide bar.
Chain.
Wrap around handle.
Chain brake lever (Front hand guard).
Recoil starter cord.
Top cover screw.
Top cover.
Rear handle.
Rear hand guard/foot plate.
Chain oil tank cap.
Carburettor set screw
(Idle speed adjuster).
Choke.
Throttle trigger lock out.
Throttle trigger.
Stop switch.
Fuel tank cap.
Muffler (silencer).
Bar locking nuts.
Clutch cover.
Spiked bumper.
Clutch.
Drive sprocket.
Chain tension adjuster (pin).
Chain catcher.
Chain tension adjuster (screw) 80103.
Chain tension adjuster (screw) 80106.
Cutting edge.
Depth gauge.
Drive link.
Direction of rotation arrow.
Bar locking threads.
- 11 -
7. UNPACKING AND CHECKING
7.1 PACKAGING
Carefully remove the chainsaw from the packaging and examine it for any sign of damage that
may have happened during shipping. Lay the contents out and check them against the parts
shown below. If any part is damaged or missing; please contact the Draper Helpline (the
telephone number appears on the Title page) and do not attempt to use the machine.
The packaging material should be retained at least during the guarantee period: in case the
machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly; according
to local regulations.
7.2 WHAT'S IN THE BOX?
As well as the petrol chainsaw there are several attaching parts.
Combination box spanner.
Screwdriver.
Chainsaw file.
Hexagon key.
Oil mixing bottle.
- 12 -
8. ASSEMBLY
Warning: Do not start the chainsaw before mounting
and correctly adjusting the guide bar and chain.
Attention: Saw chain is extremely sharp - wear gloves
when handling chain.
8.1 ATTACHING/ADJUSTING GUIDE
BAR AND CHAIN - FIGS. 1-9
Position the power head as shown (Fig.1). Ensure the
chain brake is disengaged. To disengage, pull the chain
brake lever (5) towards the front wrap round handle.
With the combination box spanner, remove the two
guide bar locking nuts (19).
Use a cross slot screwdriver to loosen the chain
tension adjuster screw anti-clockwise retracting
the chain tension adjuster pin (24). Pull the clutch
cover away and off the machine.
Note: on 80106 the chain adjuster screw is positioned
in the side of the clutch cover (26.2).
— Fit the chain behind the clutch and around the
drive sprocket paying particular attention to
the cutter orientation. An incorrectly fitted
chain is dangerous.
— Note: The chain is driven on the top of the guide bar
away from the power head. Stamped on the saw
chain cutters and links is a direction of rotation arrow.
Ensure the drive sprocket teeth have correctly
meshed with the drive links.
- 13 -
8. ASSEMBLY
— Position the guide bar (2) on to the bar locking
threads (31). Locate the chain tension adjuster pin
into aperture on the guide bar.
Note: It may be required to pre-adjust the tension
pin location prior to fitting to aid easy fitting.
— Slot all the drive links in to the guide bar groove.
Mesh the drive links at the tip of the bar correctly
round in to the nose sprocket teeth.
— Slide the guide bar away from the bar head to put
some tension on the saw chain.
— With the screwdriver, tighten the chain tension
adjuster screw clockwise. For initial tension before
refitting the clutch cover. Ensure the chain and guide
bar do not come apart while fitting the clutch cover.
Also ensure the drive links have not separated from
the sprockets.
Tighten the clutch cover nuts by hand ONLY at this
time, to allow further chain tensioning and
adjustment.
— Check the chain tension half way along the guide
bar by pulling the drive links out of the groove.
Continue tightening the chain tension until only a
complete drive link is visible.
- 14 -
8. ASSEMBLY
— Elevate the tip of the guide bar, FIG. 9 1
keeping light pressure down on the
front of the power head while
tightening the clutch cover nuts
fully.
— When secure, ensure the chain
brake is disengaged and check to
see that the chain runs freely in the
guide bar groove.
— When operating a new saw chain,
stop and check the tension after a
few minutes work (with the engine
stopped and blade brake applied). This is necessary due to initial stretch being taken up in the
chain links.
— WARNING: A loose saw chain is dangerous and may result in a serious accident.
8.2 FUEL & LUBRICATION -
FIGS. 10 - 11
This chainsaw is equipped with a 2 stroke air cooled
petrol engine.
This type of engine requires a mixture of fuel and
oil to perform and function. Failure to use the
correct oil, fuel or mixture ratio will cause
permanent damage to the engine. Only use fresh,
clean, good quality unleaded fuel mixed with a high
quality 2 stroke oil. Do not use any other types of
oil e.g. engine oil as this will cause damage to the
engine.
A mix ratio of 25:1 must be used. To mix a ratio of 25:1,
add 0.2 litres (200ml) of 2 stroke oil into 5 litres of
unleaded fuel (2.5%).
— Attention: Always handle fuel with caution.
Pour the fuel/oil mixture into a specifically designed
mixing receptacle before replacing the cap and
shaking gently. Remove the fuel tank cap by
turning it anti-clockwise.
With the aid of a funnel pour the fuel/oil mixture into
the fuel tank before replacing the cap firmly. Avoid
spillage and do not over fill.
— Note: Always mix and refuel in a well ventilated area
away from sources of ignition.
The chain lubrication system must provide a continuous flow of specific oil onto the guide bar
and chain. No lubricating oil at all will result in damage to the guide bar. Overheating will
generate smoke.
— Only use oil specifically designed for lubricating chainsaw guide bars and chains.
— Remove the chain oil tank cap by turning it anti-clockwise.
— With the aid of a funnel pour the lubricant into the oil tank, before replacing the cap firmly.
— Do not use 2 stroke oil, engine oil or used oil.
— Wipe any spilt fuel or oil immediately.
- 15 -
9. OPERATING INSTRUCTIONS
Warning: Do not start the chainsaw until it is fully
assembled, correctly adjusted and all functions and
controls are familiar.
9.1 COLD STARTING THE ENGINE
- FIGS. 12-15
Before starting, disengage the chain brake. Rest the
chainsaw on a stable surface. Switch the stop switch
into the on position (upper position) and pull out
the choke lever fully.
— Pass your foot through the rear handle and stand on
the hand guard. Apply firm downward pressure on
the front wrap around handle. With the other hand
grip the recoil starter cord. Ensure the chain and bar
are free and not touching any objects. Pull the
starter using short, sharp movements.
Note: Do not use the full length of the recoil starter
cord as this can cause breakage or premature failure.
Do not release the starter cord to recoil on its own.
Damage will occur to the mechanism.
Once the engine tries to fire, push the choke lever to
the midway (throttle advance) position.
Continue operating the recoil starter cord until the
engine starts.
Caution: The chain will start rotating as the throttle is
partially advanced.
Note: If there is a strong smell of fuel this indicates that
the engine may be flooded. Wait a few minutes before
attempting to restart the machine as if the engine were
warm i.e. no choke.
When running, hold the chainsaw firmly allowing it to
warm for 20 seconds (pre heat).
- 16 -
9. OPERATING INSTRUCTIONS
— Grip the rear handle (9), covering the throttle trigger
lockout with the palm of your hand. Pull the
throttle (15) a few times to increase engine speed
(use caution as saw chain will rotate) and once
engine is at operating temperature it will assume
normal tickover.
— If pausing for more than a few seconds, engage the
chain brake. Do not move more than three paces
without engaging the chain brake and stopping the
engine.
— Transport the chainsaw with the bar guard in place.
Warning: The saw chain continues to move for a
period after the throttle has been released.
9.2 WARM STARTING THE ENGINE
— Position the stop switch up. Pull out the choke to engage (midway position).
— Pull the recoil starter cord to start the engine.
9.3 STOPPING THE ENGINE
To stop the engine switch the stop switch in to the off position (lower position).
NOTE: If the chainsaw has been running at full speed for a prolonged period allow the saw to idle
for a few minutes before stopping the engine.
The engine shall be stopped while carrying out any other operation such as:
— Refuelling.
— Topping up chain oil.
— Making checks or adjustments.
— Cleaning.
— Moving from one place to another by foot.
— Transporting.
- 17 -
9. OPERATING INSTRUCTIONS
Warning: Chainsaws pose a very significant health and safety risk
even to careful and trained operators.
94 PERSONAL PROTECTIVE FIG.16
EQUIPMENT
(PPE) - FIG. 16
Due to the nature and ferocity of a petrol driven
chainsaw, no PPE can provide 100% protection against
chainsaw cuts.
Equipment specifically designed for use with a
chainsaw shall be worn, consisting of:
— Asafety helmet with mesh visor and ear defender to
protect against falling/thrown debris and the high
levels of noise generated.
— Gloves with additional protective guard material on
the back of the left hand to defend against chain
whip in the event of breakage.
— Trousers or chaps with leg protection incorporated
into the front/side. In case of contact with a moving
saw chain the clogging material is designed to stop
the chain before it penetrates fully through and into
flesh.
— Safety boots with a good non-slip tread incorporating
protection to toes & shins.
— High visibility jacket. Some jackets incorporate the
clogging material like the trousers, but in any event
should be close fitting.
All this equipment should be tested to relevant
international and European standards and marked
accordingly. The gloves, boots and trousers should be
additionally marked with < symbol, also indicating the
chain speed to which they have been tested.
Attention: Fully read and understand the general
safety instructions section of this manual before
proceeding.
- 18 -
9. OPERATING INSTRUCTIONS
9.5 HOLDING THE CHAINSAW
- FIGS. 17 & 18
Do not be afraid to hold the chainsaw power head
close in to the body. In this position the weight of the
saw will be easy to bear and in the event of a kickback
will be more controllable. Firmly grip the rear handle
pulling it tight in to hip/thigh. With the left hand grip the
front handle with thumb on the underside. In this
position with the body turned slightly towards the saw,
should a kickback occur the left arm will be stronger to
brace against the force of the kickback, or if unable to
withstand, the saw chain should avoid the face/head.
Try to work at hip height, or bend the knees instead of
the back. This will be more comfortable and a safer
stance to adopt.
FIG.18
- 19 -
9. OPERATING INSTRUCTIONS
9.6 KICKBACK -FIG.19
Definition:
Kickback is the most common hazard associated with
chainsaws and can result in serious injuries, and even
fatalities.
Kickback: Rapid upward and/or backward
motion of the chainsaw which can occur when
the moving saw chain near the tip of the guide
bar contacts an object such as a log or a branch.
This chainsaw features an inertia activated chain
brake and a manually triggered chain brake. In the
event of a particularly strong kickback inertia
generated releases the brake lever triggering the chain brake. If the kickback is less the chain
brake lever will activate on the operator‘s left hand (hence the necessity to always operate the
saw two handed). There are different types of kickback and a couple of other associated risks.
Because the saw chain is driven along the top of the guide bar away from the power head,
contact with the kickback zone can translate the chain movement in the opposing direction on
the guide bar. This is particularly the case if the chain becomes pinched or snags in the
kickback zone of the guide bar.
Another kickback danger can result in the chainsaw being forced horizontally back towards the
user. Kickback of this nature is the result of the chain along the top of the guide bar being
pinched, translating the force backwards through the guide bar.
The opposite of kickback is having the chainsaw pulled away. Pull-in can be a result of the
chain pinching along the bottom of the guide bar. As the chain along the bottom of the guide bar
is returning to the power head the translating force pulls the chainsaw from the operator's
hands.
In addition to kickback, risks such as skating and bouncing can lead to a loss of control of the
chainsaw. If the chain fails to make an initial incision it can move sideways along the timber
“skating” or “bouncing”. This sideways movement can result in off balancing, overstretch, further
loss of control or contact with the guide bar tip on another limb causing a kickback.
To avoid kickback occurring, do not use the tip of the guide bar. Take note of foreign objects and
other branches/limbs close to the area being cut.
NOTE: They may not be in your line of sight. Always make the initial cut on the tension surface
of the timber and use non metal spreading wedges to avoid the timber pinching the chain.
Always begin cutting at full speed and ensure the body of the saw, in particular the spiked
bumper, is against the timber.
Cut only one piece of timber at any time and observe the timber while making the cut to ensure
the tension was assessed correctly. Hold the chainsaw firmly as described. Maintain a good
firm stance and do not over reach. Do not cut above shoulder height. The use of a low kick
back saw chain is also advised. These are designed specifically to help reduce the factors
leading to kick back. Do not solely rely on the chain brake to stop an accident occurring or
chainsaw ppe to avoid injury. They are a final protection that if proper chainsaw handling and
use is ensured then final protection hopefully never needs to perform its important duty of
protecting the user from injury.
Correct use, chain brake and suitable PPE are additional safety safeguards but safe chainsaw
handling/use MUST be used.
- 20 -
9. OPERATING INSTRUCTIONS
9.7 CHAIN BRAKE - FIG.20
Before starting any cutting, manually check the chain
brake lever functions correctly moving backward and
forward. Make these checks with the saw pre-heated
and at tick over.
— If the chain brake is not working correctly or fails to
operate at all, immediately switch off the engine.
Do not attempt to operate the chainsaw until this
has been resolved and the safety device is
operational again.
Have chain brake checked by an authorised service
agent regularly to ensure integrity of serviceable
parts. A worn brake mechanism is dangerous.
9.8 CUTTING
Once all the preliminary checks have been thoroughly carried out, to ascertain the correct
functionality of the chainsaw and its various components, preparation for cutting can commence.
See the general safety instruction section for details.
— Immediately after any cutting operation release the throttle to return the chainsaw to idle.
— Do not force the chain to cut. A sharp chain should be left to cut at its own pace.
9.9 FELLING - FIGS. 21 - 23
Refer to general safety instructions for preparation & FIG. 21
specific warnings.
— Always seek information from the local authority
prior to cutting down any tree as regulations, laws
and protection orders may affect or prohibit the work
involved.
— To fell a tree safely many factors need taking into ESCAPE ESCAPE
account and some preparation is also necessary.
A safe perimeter at least 22 times the height of the ROUTE D ER ROUTE
tree must be established warning of the activity Pd ANGE DS
taking place and preventing bystanders from > ONE
entering.
— The direction of a falling tree can be influenced but
not guaranteed. Roads, footpaths and services like overhead power/phone cables all present
problems which need addressing.
— If unable to safely and satisfactorily resolve these issues, have a certified trained professional
carry out the tree felling.
— The direction can be changed from that intended by factors such as wind, sloping terrain, tree
growth (leaning, heavy limb structure one side and decay) etc. Failure to observe these factors
or account for them can result in severe injury or fatality.
— Plan an escape route and ensure all scrub, debris and undergrowth is cleared so an unimpeded
escape can quickly be made to safety if the felling direction unexpectedly changes.
- 21 -
9. OPERATING INSTRUCTIONS
— Delimb the tree up to shoulder height of all
branches. If the tree has large buttress roots (Q)
also remove these to enable the direction notch to
be cut as close to the ground as possible.
TREE TRUNK
— The direction notch (R) should be started at 45°
down into approximately one third the trees FIG. 23 —
diameter. Cut the bottom of the notch at 90° and DIRECTION OF FALL
remove the wedge. On the opposite side of the tree
and 5cm higher than the bottom of the notch, the
felling cut (S) should be made at 90°. This cut must
be made in one go and stop 5cm from the back of
the notch. This creates the hinge which is very
important as it helps control the felling. The hinge
(T) must be parallel. Use the spiked bumper to
obtain a firm grip and leverage while performing
these cuts.
The use of wedges should be employed to prevent TREE TRUNK
the saw becoming pinched and to complete the fell
safely. OD
9.10 DELIMBING - FIG. 24
Refer to general safety instructions for preparatory and
specific warnings.
— When removing smaller branches with a single cut,
keep the tree between you and chain.
— For larger limbs make three cuts. The initial cut (U)
in the tensioned underside of the limb one third of
the way through. Use a pushing chain (the top of the
guide bar) for this.
— The second cut (V) will be made all the way through
with the underside of the guide bar.
— The third cut (W) is only necessary if the tree is not
being felled, to leave a neat collar.
— On a felled tree always work from butt to tip with the
tree on your right side. Always work with the trunk
between you and the guide bar.
FIG. 24
- 22 -
9. OPERATING INSTRUCTIONS
9.11 CROSS CUTTING/BUCKING
- FIGS. 25 - 27
Refer to general safety instructions for preparatory and
specific warnings.
Regardless of the supporting method, when cross
cutting the compression face of the timber must be
initially cut followed by a secondary cut from the
other side to meet completing the cut. The initial cut
should be one third the diameter and the secondary
cut two thirds.
Incorrectly assessing the tension can result in the
chain pinching or the timber splintering.
For smaller logs always employ the use of a log saw
stand/horse. Smaller logs must be secured before
cutting commences as the chain speed can cause
the log to move and possible kick up.
Use the spiked bumper to obtain a firm grip and
leverage while performing all cuts.
9.12 SAW CHAIN
The chainsaw is designed for cutting timber only.
Do not allow the chain to come into contact with the
ground as dirt and soil will dull the chain almost
immediately. Hard wood will also rapidly dull the
chain.
When the chain is properly sharpened, work will not
be tiring, the cutting yield is high, and there is no
abnormal wear on the mechanical parts or the bar.
- 93 -
FIG. 25
TENSION
FACE
COMPRESSION
FACE
FIG. 26
COMPRESSION
FACE
—_—
—_—_———
A
TENSION 1
FACE
9. OPERATING INSTRUCTIONS
9.13 CHAIN LUBRICATION - FIG. 28
— Prior to use check for chain oil distribution on a
piece of paper or cut timber. Observe spatter before
continuing.
— If the chain is not sufficiently lubricated, check the oil
tank level and/or increase the oil flow by rotating the
setting screw anti-clockwise. If problem
persists, stop engine and when cooled clean
sawdust from behind clutch cover and clean bar
groove.
9.14 SHARPENING - FIG. 29
— Sawdust instead of chips is an indication that the saw
chain needs sharpening, or replacing.
— Before sharpening, the chain must be made taught by
means of the chain tensioner. 9 e | A
. . . Filing angle
— After sharpening, slacken and adjust the chain as per
the mounting instructions. A
— During sharpening, lock the chain using the brake. 0 —— 4)
— Use a round file specific for the chain fitted. Observe 5) side ol |
the sharpening angle (Fig.29 parts 2,3,5,7,8). ‘de plate angle т
— Sharpen by filing from the inside outwards (Fig.29 — ES 90
part 9) all the teeth on one side and then all the teeth Fo) | 6)
on the other. 7) 1/5
— Position the file to project 20% of its diameter above Top plate cutting angle 4 == vv
e PSN
the cutter (Fig.29 part 6). + DE 00)
— Make sure every cutter is filed to the same length and
angle, and that all depth gauge links are the same 8)
height (Fig.29 part 1). 0 Pe id
— Inconsistent angles can result in a poor cut or oN inside 91VG .025" (0.64mm
endanger the user. Seek advice from a professional if — 6 -
unsure.
FIG. 29
- 24 -
10. MAINTENANCE
Warning:
— Stop engine, allow to cool and engage the chain brake before carrying out maintenance or
adjustments to the machine.
— Note: Do not carry out repairs on the machine if you are not qualified to do so, with the
exemption of the items listed in this maintenance section.
10.1 CARBURETTOR ADJUSTMENT - FIG.305
Warning:
— During this operation the chain will be moving.
Ensure protective equipment is worn and observe all
necessary safety precautions.
— Note: The chain MUST NOT move while the engine
is at idle speed.
— The carburettor on your chainsaw has been set at
standard values during manufacture. Adjustments to
these values may be required occasionally.
— To adjust, start the engine and allow the machine to
idle. If the engine stalls, the idle speed is too low. If
the chain moves, the idle speed is too fast. Using a
cross slot screwdriver, turn the adjustment screw
clockwise to increase engine speed, or
anti-clockwise to decrease engine speed.
10.2 BAR MAINTENANCE - FIG.31
— Periodically clean the chain run groove and oil
passages.
— Lubricate the sprocket wheel with bearing grease.
— Reverse the guide bar on a regular basis to ensure
uniform bar wear.
— Burring of the guide bar rails is normal. Remove
these burrs as appropriate with a flat file.
— The guide bar should be replaced when the chain
run groove is worn, the bar is damaged or if
excessive burring or heating occurs.
10.3 AIR FILTER - FIGS. 32 8: 33
— Aclogged air filter reduces the engine efficiency,
consequently reducing cutting effectiveness while
increasing fuel consumption.
Note: The air filter should be cleaned more
frequently when the wood being cut is dry or the
work environment dusty.
— Remove the top cover by loosening securing
screw (7).
- 25 -
10. MAINTENANCE
— Lift the filter from the machine. Blow any loose
dirt from inside, outwards. If dirt is hard to remove,
wash using hot soapy water. Ensure filter is fully dry
before refitting.
— Replace the filter if damaged (deformed or cracked).
10.4 FUEL FILTER - FIG. 34
— The fuel filter should be replaced annually.
— To change the fuel filter, unscrew and remove the
fuel tank cap. Using a pair of long nose pliers, gently
pull the filter from the fuel tank. Carefully remove the
filter from the line and refit new filter.
— Use only a genuine replacement filter.
- 26 -
10. MAINTENANCE
10.5 SPARK PLUG - FIGS. 35 & 36
— The spark plug should be replaced annually or if the
chainsaw is experiencing starting problems.
— Remove the top cover to reveal the spark plug.
Carefully pull off the spark plug HT lead. Using the
box spanner supplied unscrew the plug.
— If the electrodes are excessively soiled or are very
worn, replace with a suitable equivalent plug.
Note: Ensure the spark plug has the correct heat range
for this machine. Excessive soiling can be due to an
incorrect ratio of oil to fuel.
Note: The spark plug gap should be 0.6mm. Use feeler
gauges to check the gap.
Note: Do not carry out repairs on the machine if
you are not qualified to do so with the exemption of
the items listed in this maintenance section.
Danger: In order to maintain the original safety
features, do not make any changes to the machine.
In case of repairs, use only genuine spare parts.
— Before each use check that there are no loose or
damaged parts, cracks and signs of wear.
— Have damaged parts replaced by an authorised
service agent before using the machine.
10.6 CLEANING, TRANSPORT &
STORAGE
FIG. 36
0.6mm
— Note: Stop engine and allow to cool before cleaning, transporting or storing the chainsaw.
— Clean the unit after each use. Only use a mild detergent and sponge on plastic surfaces. Do not
use aggressive cleaning agents.
— Separation of fuel can lead to acids forming during storage. In order to avoid engine problems
empty fuel system if storing for longer than 30 days. Empty the fuel tank, start the engine and
allow to run until it stops. Ensure fresh fuel is used next season. Never use engine or
carburettor cleaning products in the fuel tank as permanent damage may occur.
— Do not store the machine or fuel in an enclosed area where fuel vapours can reach sparks or
flame from switches, heaters, electric motors etc.
— Store in a safe area out of the reach of children.
- 27 -
11. TROUBLESHOOTING
WARNING: always stop the unit and disconnect the spark plug prior to performing any of the
remedies, except where the remedy requires the engine to be running.
Problem
Probable cause
Suggested remedy
Engine will not start
or only runs for a
few seconds.
1. Fuel tank empty.
2. No fuel reaching
carburettor.
3. Engine flooded.
4. Stop switch off.
5. Spark plug.
1. Fill with correct fuel/oil mixture.
2. Check for a dirty fuel filter; clean or replace.
Check for damage to fuel line.
3 Wait a few minutes then attempt to start as if
engine was warm.
4. Move stop switch to on position.
5. Clean or replace spark plug.
Engine does not
idle correctly.
1. Carburettor
requires adjusting.
2. Other.
—
. Adjust carburettor idle.
2. Contact authorised service agent.
Engine stutters,
lacks power or stalls
under load.
1. Spark plug soiled.
2. Air filter dirty.
3. Carburettor
requires adjusting.
—
. Clean and re-gap or replace.
N
. Clean or replace air filter.
3. Contact authorised service agent.
Chain does not
move or is tight.
1. Chain brake
engaged.
2. Insufficient chain
lubrication.
1. Disengage chain brake.
2. Fill chain oil tank and refill with correct oil/fuel
mixture.
Excessive engine
smoke.
1. Too much oil
mixed with
unleaded fuel.
1. Empty fuel tank and refill with correct
oil/fuel mixture.
Chain moves while
engine at idle
speed.
1. Carburettor
requires adjusting.
2. Clutch fault.
1. Adjust carburettor idle.
2. Contact authorised service agent.
IMPORTANT: Please note all repairs/service should be carried out by an authorised service agent.
- 28 -
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS
Danger of kickbacks.
Kickbacks can cause
lethal wounds.
N Lwa Single value noise marking.
(Maximum declared A-Weighted
11 4 dB sound power level in decibels).
Always wear personal protective
equipment, ear defenders, face Warnin
protection and helmet. arning.
D
æ
a
x
Read the instruction manual.
Always wear safety footwear.
Always wear gloves.
SD
- 29 -
13. DISPOSAL
13.1 DISPOSAL
- At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is
disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
* Do not dispose with domestic waste.
* Do not incinerate.
- Do not abandon in the environment.
- When decommissioning (preparing the machine to be scrapped) drain any remaining
fuel and oil for separate disposal.
- 30 -
NOTES
- 31 -
CONTACTS
Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: [email protected]
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.
YOUR DRAPER STOCKIST
KCCM0319
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

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