Wacker Neuson HI1000 Indirect Fired Air Heater Operator's Manual

Below you will find brief information for HI1000G Heater, HI1000D Heater, HI1000DGM Heater. These indirect-fired air heaters are suitable for providing temporary heat in construction, alteration, or repair settings. The HI1000 series offers models utilizing diesel or natural gas/LP, with options including a fuel tank and generator. Safety is paramount, with warnings addressing fire, explosion, carbon monoxide poisoning, and electrical shock hazards. The units are designed for outdoor and/or indoor use with adequate ventilation.

PDF

Document

Operator’s Manual

IDF Heater

HI1000

HI1000DGM

Type

Document

Date

Revision

Language

HI1000, HI1000DGM

5100016108

1217

5 1 0 0 0 1 6 1 0 8

Copyright notice

Trademarks

Manufacturer

Original instructions

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.

All trademarks referenced in this manual are the property of their respective owners.

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com

This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.

HI1000

Foreword

Foreword

Natural Gas and Diesel Heaters (without engine)

THESE HEATERS ARE SUITABLE FOR OUTDOOR OR INDOOR USE.

ADEQUATE VENTILATION MUST BE PROVIDED.

THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING

OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.

WARNING

GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND

INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,

SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM

HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON

MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.

► ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE

INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.

► IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN

INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.

WARNING

WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.

► KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,

OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS

RECOMMENDED BY THE INSTRUCTIONS.

► NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN

VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS

GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR

UNKNOWN CHEMICALS.

WARNING

NOT FOR HOME OR RECREATIONAL VEHICLE USE.

► OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN

MACHINE DESCRIPTION AND INTENDED USE.

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Foreword HI1000

This heater is designed and approved for use as a construction heater in accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL

FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.

Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.

THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE

REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.

In Canada, use the CSA B139 installation code for oil burning equipment.

4

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HI1000 Foreword

Diesel Heaters (with engine)

THESE HEATERS ARE SUITABLE FOR OUTDOOR USE ONLY.

THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING

OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.

WARNING

GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND

INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,

SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM

HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON

MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.

► ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE

INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.

► IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN

INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.

WARNING

WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.

► KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,

OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS

RECOMMENDED BY THE INSTRUCTIONS.

► NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN

VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS

GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR

UNKNOWN CHEMICALS.

WARNING

NOT FOR HOME OR RECREATIONAL VEHICLE USE.

► OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN

MACHINE DESCRIPTION AND INTENDED USE.

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Foreword HI1000

This heater is designed and approved for use as a construction heater in accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL

FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.

Other standards govern the use of fuel gases and heat producing products in specific applications. Your local authority can advise you about these.

THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE

REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.

In Canada, use the CSA B139 installation code for oil burning equipment.

6

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HI1000

Machines covered by this manual

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines.

This manual covers machines with the following item numbers:

Machine Item Number

HI1000G

HI1000D (fuel tank)

5200011231

5200011232

HI1000D (no fuel tank) 5200011233

HI1000DGM 5200011234

HI1000DGM 5200011235

Machine identification wc_gr011381

A nameplate listing the model number, item number, revision number, and serial number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will need the serial number when requesting parts or service for this machine.

Serial Number:

Machine documentation

■ From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

■ Keep a copy of the Operator’s Manual with the machine at all times.

■ For spare parts information, please see your Wacker Neuson Dealer, or visit the

Wacker Neuson website at http://www.wackerneuson.com/.

■ When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.

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Foreword

Expectations for information in this manual

HI1000

■ This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.

■ Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.

■ The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice.

■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components. Your machine may vary depending on the requirements of your specific region.

CALIFORNIA

Proposition

65 Warning

Combustion exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Laws pertaining to spark arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to approved parts, attachments, and modifications. The following definitions apply:

■ Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

■ Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

■ Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

■ Serious injury hazards to the operator and persons in the work area

■ Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

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HI1000 Table of Contents

Foreword 3

1 Safety Information

1.5

1.6

1.7

1.8

1.9

1.1

1.2

1.3

1.4

13

Signal Words Used in this Manual ..................................................... 13

Machine Description and Intended Use ............................................. 14

Operating Safety ................................................................................ 15

Service Safety .................................................................................... 18

Safety Guidelines for Operating Generators ...................................... 20

Safety Guidelines for Operating Combustion Burners ....................... 22

Safety Guidelines for Lifting the Machine ........................................... 23

Safety Guidelines for Towing the Machine ......................................... 24

Reporting Safety Defects ................................................................... 25

2 Labels

2.1

2.2

2.3

2.4

2.5

26

Label Locations—Skid with Tank ....................................................... 26

Label Locations—Skid without Tank .................................................. 27

Label Locations—Skid for Gas Machines .......................................... 28

Label Locations—Trailer Mounted ..................................................... 29

Label Meanings .................................................................................. 31

3 Lifting and Transporting

3.1

3.2

3.3

3.4

3.5

3.6

39

Lifting the Machine ............................................................................. 39

Preparing the Machine for Transport on a Truck or Trailer ................ 40

Before Towing Checklist ..................................................................... 41

Towing the Machine ........................................................................... 42

Testing the Breakaway System—Electric Brakes .............................. 43

Testing the Breakaway System—Hydraulic Surge Brakes ................. 45

4 Machine Setup

4.5

4.6

4.7

4.8

4.9

4.1

4.2

4.3

4.4

47

Preparing the Machine for First Use ................................................... 47

Installing the Duct Adapters ............................................................... 48

Recommended Fuel—Diesel ............................................................. 51

Refueling the Machine ........................................................................ 52

Positioning the Machine for Indoor Use ............................................. 53

Positioning the Machine for Outdoor Use ........................................... 55

Suggested Venting ............................................................................. 58

Electrical and Grounding Requirements ............................................. 59

Connecting Power to the Machine ..................................................... 60 wc_bo5100016108_05TOC.fm

Table of Contents HI1000

4.10

Connecting the Gas Line .....................................................................62

4.11

Connecting to a Fuel Cylinder .............................................................63

4.12

Flex Ducting Options ...........................................................................64

4.13

Ducting Guidelines ..............................................................................65

5 Controls

5.1

5.2

5.3

5.4

67

Control Panel .......................................................................................67

Generator Control Panel Components ................................................68

Control Display Screen ........................................................................69

Options Menu ......................................................................................70

6 Operation

6.5

6.6

6.7

6.8

6.1

6.2

6.3

6.4

72

General Sequence of Operation ..........................................................72

Before Starting Checks .......................................................................73

Starting, Operating, and Stopping—Machines with Generators ..........74

Starting, Operating, and Stopping—Machines without Generators .....78

Starting, Operating, and Stopping—Machines with Gas Burners .......81

Emergency Stop ..................................................................................84

Fault Conditions and Remedies ..........................................................85

Using the Recirculation Damper ..........................................................86

7 Burner Setup—Diesel

7.5

7.6

7.7

7.8

7.1

7.2

7.3

7.4

87

Factory Settings ..................................................................................87

Setting up the Burner ..........................................................................87

Setting and Checking the Electrodes ..................................................90

Replacing the Burner Nozzle ...............................................................92

Setting the “Z” Distance and Head Position ........................................94

Adjusting the Air Settings ....................................................................96

Adjusting the Fuel Pressure—Oil Burner ............................................97

Changing the Burner Type (from NG or LP to oil) ...............................98

8 Burner Setup—Gas

8.1

8.2

8.3

8.4

8.5

8.6

100

Factory Settings ................................................................................100

Setting up the Burner ........................................................................101

Removing the Combustion Head ......................................................103

Adjusting the Ionization Probe and the Electrode .............................104

Changing the Burner Orifice ..............................................................105

Checking the Burner Air Damper Setting ..........................................106

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HI1000 Table of Contents

8.7

8.8

Adjusting the Head Setting ............................................................... 107

Checking the Supply Gas Pressure ................................................. 108

8.9

Checking and Adjusting the Burner Gas Pressure ........................... 110

8.10

Changing the Burner Type (from Oil to NG or LP) ........................... 112

8.11

Changing the Burner from Natural Gas Burning to LP Burning ........ 114

8.12

Changing the Burner from LP Burning to Natural Gas Burning ........ 115

8.13

Changing the Gas Burner Regulator Spring ..................................... 117

9 General Maintenance 118

9.5

9.6

9.7

9.8

9.1

9.2

9.3

9.4

Periodic Maintenance Schedule—Oil Burners ................................. 118

Periodic Maintenance Schedule—Gas Burners ............................... 119

Inspecting the Machine .................................................................... 120

Cleaning the Machine ....................................................................... 121

Maintaining the Trailer ...................................................................... 122

Replacing the Blower Belt ................................................................ 123

Inspecting the Heat Exchanger ........................................................ 125

Replacing the Burner Nozzle ............................................................ 129

9.9

Replacing the Fuel Filter .................................................................. 131

9.10

Cleaning the CAD Cell ..................................................................... 132

9.11

Storage ............................................................................................. 133

9.12

Preparing the Machine for Seasonal Operation ............................... 134

9.13

Connecting and Maintaining the Battery .......................................... 135

9.14

Draining the Heat Exchanger and Resetting a Hard Lockout ........... 136

9.15

Machine Disposal and Decommissioning ......................................... 137

10 Generator Maintenance 139

11 Troubleshooting 142

11.1

Machines with Oil Burners ................................................................ 142

11.2

Machines with Gas Burners ............................................................. 143

11.3

Troubleshooting the Generator ........................................................ 144

12 Technical Data 148

12.1

Machine ............................................................................................ 148

12.2

Trailer ............................................................................................... 149

12.3

Dimensions—Skid with Tank ............................................................ 150

12.4

Dimensions—Skid without Tank ....................................................... 150

12.5

Dimensions—DGM ........................................................................... 150 wc_bo5100016108_05TOC.fm

Table of Contents HI1000

13 Schematics 151

13.1

HI1000—Electrical Schematic ...........................................................152

13.2

HI1000—Electrical Schematic Components .....................................153

13.3

HI1000—Electrical Schematic ...........................................................154

13.4

HI1000—Electrical Schematic Components .....................................155

13.5

Burner and Blower Motor ..................................................................156

13.6

Burner and Blower Motor Components .............................................157

13.7

Ladder Logic Diagram .......................................................................158

13.8

Generator—DC Schematic ................................................................161

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HI1000

1 Safety Information

Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

► To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

► To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

► To avoid possible minor or moderate injury from this type of hazard, obey all safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure. wc_si000954gb_FM10.fm

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Safety Information HI1000

1.2 Machine Description and Intended Use

Machine description

The HI1000 Heaters are indirect-fired air heaters available in oil (diesel) burner and natural gas or liquid propane (LP) burner models. The machine consists of the following components:

■ Combustion chamber and heat exchanger

■ Centrifugal blower

■ Single-stage burner

■ High-temperature shut-down switch(es)

■ Fuel tank on diesel burning models

■ Trailer on mobile units

■ Generator on mobile units

Fuel is consumed in a closed combustion chamber. Room air or outside air

(depending on the application) is pulled in by the centrifugal blower and blown over the hot heat exchanger. This clean, dry, hot air is then blown into the space to be heated by the centrifugal blower. Access to the blower assembly is protected by a guard fitted on the air inlet.

Intended use The HI1000 Heaters are intended to provide heat on outdoor sites (trailer and skid) or indoor (skid only) sites and in other rugged applications.

This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons on the work site. Damage to the machine caused by misuse is not covered under warranty.

■ If your machine includes a generator, do not operate it indoors.

■ If your machine does not include a generator, it may be operated indoors, but only when it has proper exhaust venting designed for indoor use, which meets all applicable regulations.

This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable, and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

■ exhaust emissions

■ hot surfaces such as exhaust vents

■ fuel and fuel fumes when refueling

■ high voltages and arc flash

To protect yourself and others, thoroughly read and understand the safety information presented in this manual before operating the machine.

This procedure continues on the next page.

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14

HI1000 Safety Information

Continued from the previous page.

Wacker Neuson offers many optional accessories for the machine. These accessories include the following:

■ Remote thermostat

■ Duct adapters (various sizes, available as kits, or individual ducts)

■ Covers for inlet and outlets (need to be removed before operation)

■ Exhaust vents and elbows

■ Burner conversion kits

1.3 Operating Safety

Operator training

Before operating the machine:

■ Read and understand the operating instructions contained in all manuals delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and safety devices.

■ Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■ Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.

Operator qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

■ Have received instruction on how to properly use the machine

■ Are familiar with required safety devices

The machine must not be accessed or operated by:

■ Children

■ People impaired by alcohol, drugs or prescription drugs

Application area

Be aware of the application area.

■ Keep unauthorized personnel, children, and pets away from the machine.

■ Remain aware of changing positions and the movement of other equipment and personnel in the application area/job site.

■ Identify whether special hazards exist in the application area, such as toxic gases or unstable ground conditions, and take appropriate action to eliminate the special hazards before using the machine.

Be aware of the application area.

■ Do not operate the machine in areas that contain flammable objects, fuels, or products that produce flammable vapors.

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15

Safety Information

Work space Follow the guidelines below when placing the machine in the workspace:

HI1000

DANGER

Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.

► Never run the machine indoors or in an enclosed area unless the machine is vented properly.

► If your machine has a trailer or generator, do not run the machine indoors.

■ Position the machine on a firm, noncombustible, level surface.

■ Keep the area immediately surrounding and underneath the machine clean, neat, and free of debris and combustible materials.

■ Keep the area above the machine clear of debris that could fall on the machine.

■ Store the machine properly when it is not being used.

■ Keep unauthorized personnel, children, and pets away from the machine.

When operating the machine:

■ Do not connect ductwork between the exhaust outlet port and the supply air inlet port.

■ Never operate the machine in areas that contain flammable objects, fuels, or products that produce flammable vapors.

■ Do not position the electrical cords under the machine or over the top of the machine.

Guidelines for operator

When operating the machine:

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.

■ Wear protective clothing appropriate to the job site when operating the machine.

■ Wear safety glasses.

When operating the machine:

■ Do not operate a machine in need of repair.

■ Do not smoke near the machine.

■ Do not block the air inlet or outlet during machine operation.

16

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HI1000

Safety devices, controls, and attachments

Safety Information

Only operate the machine when:

■ All safety devices and guards are in place and in working order.

■ All controls operate correctly.

■ The machine is set up correctly according to the instructions in the Operator’s

Manual.

■ The machine is clean.

■ The machine’s labels are legible.

To ensure safe operation of the machine:

■ Do not operate the machine if any safety devices or guards are missing or inoperative.

■ Do not modify or defeat the safety devices.

■ Only use accessories or attachments that are approved by Wacker Neuson.

Safe operating practices

Personal

Protective

Equipment

(PPE)

After use

Heat exchanger inspection

When operating this machine:

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.

When operating this machine:

■ Do not operate a machine in need of repair.

■ Do not consume the operating fluids used in this machine. Depending on your machine model, these operating fluids may include water, wetting agents, fuel

(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic oil, heat transfer fluid (propylene glycol with additives), battery acid, or grease.

■

Wear the following Personal Protective Equipment (PPE) while operating this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

■ Stop the engine when the machine is not being operated.

■ Close the fuel valve on engines equipped with one when the machine is not being operated.

■ Ensure that the machine will not tip over, roll, slide, or fall when not being operated.

■ Store the machine properly when it is not being used. The machine should be stored in a clean location out of the reach of children.

The heat exchanger must be inspected twice a year to ensure it is in good working order. Shorter inspection intervals are recommended for units operating under extreme transportation or operating conditions.

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17

Safety Information

1.4 Service Safety

Service training

HI1000

Before servicing or maintaining the machine:

■ Read and understand the instructions contained in all manuals delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and protective devices.

■ Only trained personnel shall troubleshoot or repair problems occurring with the machine.

■ Contact Wacker Neuson for additional training if necessary.

When servicing or maintaining this machine:

■ Do not allow untrained or improperly trained people to service or maintain the machine. Personnel servicing or maintaining the machine must be familiar with the associated potential risks and hazards.

■ Maintenance items that can be performed by the operator are listed in this manual. Other repairs should be performed by a qualified technician. Repairs can be hazardous if not performed correctly. Contact your Wacker Neuson dealer service department for additional information or for repairs to your machine.

Precautions

Replacing parts and labels

Follow the precautions below when servicing or maintaining the machine.

■ Read and understand the service procedures before performing any service to the machine.

■ All adjustments and repairs must be completed before operation. Do not operate the machine with a known problem or deficiency.

■ All repairs and adjustments shall be completed by a qualified technician.

■ Turn off the machine before performing maintenance or making repairs.

Machine modifications

When servicing or maintaining the machine:

■ Use only accessories/attachments that are approved by Wacker Neuson.

■ Do not defeat safety devices.

■ Do not modify the machine without the express written approval of Wacker

Neuson.

■ Replace worn or damaged components.

■ Replace all missing and hard-to-read labels.

■ When replacing electrical components, use components that are identical in rating and performance to the original components.

■ When replacement parts are required for this machine, use only Wacker

Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.

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18

HI1000

Cleaning

Personal

Protective

Equipment

(PPE)

Safety Information

When cleaning and servicing the machine:

■ Keep machine clean and free of debris such as leaves, paper, cartons, etc.

■ Keep labels legible.

■ Clean with soapy water only.

When cleaning the machine:

■ Do not clean the machine while it is running.

■ Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

In addition, before servicing or maintaining the machine:

■ Tie back long hair.

■ Remove all jewelry (including rings).

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19

Safety Information

1.5 Safety Guidelines for Operating Generators

HI1000

DANGER

Carbon monoxide.

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

WARNING

Electrocution hazard. Generators present special hazards during operation and servicing. These include the risk of electrocution or severe electrical shock. Failure to follow the safety information below can result in severe injury or death.

► Read and follow the safety instructions in this Operator’s Manual.

► Contact the generator manufacturer for additional information regarding the generator.

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety instructions could result in severe injury or death.

► Read and follow the safety instructions in this Operator’s Manual.

► Contact the generator manufacturer for additional information regarding the generator.

General precautions

This machine is built with user safety in mind; however, like any electrical device it can present serious hazards if improperly operated and serviced. Follow instructions carefully. Should questions arise during operation or service of this equipment, contact your Wacker Neuson dealer.

■ Keep a multi-class, type ABC or equivalent fire extinguisher at hand when using the generator. Refer to NFPA No. 10 for further information regarding fire extinguishers.

■ Do not use evaporative starting fluids. They are highly explosive.

■ Do not store items such as excess oil, oil rags, or tools within the generator compartment. Items stored within the generator compartment are a fire hazard and can restrict cooling air.

Before operating the generator

■ Know how to start, operate, and stop the generator before starting it.

■ Obtain the proper training for operating the generator. Do not allow untrained personnel to operate or service the generator.

■ Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.

■ Clean the generator of any spilled fuel.

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20

HI1000

Running the generator

Safety Information

■ Do not start the engine if fuel has spilled or a fuel odor is present.

■ Keep the area around the exhaust pipe free of flammable materials.

■ Do not smoke while operating the generator.

■ Keep sparks, flames, electrical arcs, and other sources of ignition far away from the generator.

■ Do not touch the engine or muffler while the engine is running or immediately after it has been turned off.

■ Do not overload the generator. The total amperage of the tools and equipment attached to the generator must not exceed the load rating of the generator.

■ Do not operate the generator with wet hands.

■ Do not remove the radiator cap when the generator is running or hot.

Refueling safety

When adding fuel to the fuel tank:

■ Do not smoke.

■ Do not refuel a hot or running engine.

When adding fuel to the fuel tank:

■ Keep sparks, flames, electrical arcs, and other sources of ignition far away from the generator.

■ Refill the fuel tank only in a well-ventilated area.

■ Re-install the fuel tank cap after refueling.

Maintenance safety

■ Only a trained technician should attempt to repair the generator.

■ Test procedures which require that the generator be running must be performed using extreme caution.

■ Make sure clothing and shoes are dry, stand on a dry wooden platform or rubber insulating mat, and use tools with insulated handles when servicing the generator.

■ Engine antifreeze is toxic to humans and animals. Clean up spills and dispose of used engine antifreeze in accordance with local environmental regulations.

■ Make sure all fasteners are secure and torqued properly.

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Safety Information HI1000

1.6 Safety Guidelines for Operating Combustion Burners

When using the machine:

■ Make sure you have proper certification or licensing required by the locality, state, or province in which the machine is being installed to connect natural gas or LP.

■ Clean up any spilled fuel immediately.

■ Replace the fuel tank cap after refueling the machine.

■ Refill the fuel tank in a well-ventilated area.

■ Always keep the oil supply valve shut off if the burner is shut down for an extended period of time.

DANGER

Carbon monoxide . Using this machine indoors CAN KILL YOU IN MINUTES.

Exhaust gas contains carbon monoxide (CO). This is a deadly poison you cannot see or smell. If you can smell the exhaust, you are breathing CO. Even if you cannot smell the exhaust, you could be breathing CO.

► NEVER operate the machine inside an enclosed area, such as a home, tunnel, or garage unless it is vented properly.

► ONLY use the machine outside and far away from windows, doors, and vents.

These openings can pull in exhaust gas.

► ALWAYS use a battery-powered or battery-backup CO alarm in nearby structures. Even when you use the machine correctly, CO may leak into nearby structures.

► If you start to feel sick, dizzy, or weak after the machine has been running, move to fresh air IMMEDIATELY. See a doctor. You could have carbon monoxide poisoning.

When using the machine:

■ Do not fill or drain the fuel tank near an open flame, while smoking, or while the machine is running.

■ Do not smoke when refueling the machine.

■ Do not smoke when connecting natural gas or LP.

■ Do not attempt to start the burner when excess oil has accumulated, when the unit is full of vapors, or when the combustion chamber is very hot.

Note: Some machines may not be capable of supporting natural gas or LP. Please see the burner manufacturer’s literature for more information.

22

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HI1000 Safety Information

1.7 Safety Guidelines for Lifting the Machine

When lifting the machine:

■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See chapter Technical Data for machine weight.

■ Remain aware of the location of other people when lifting the machine.

■ Only use the lifting points and tie-downs described in the Operator’s Manual.

■ Make sure the transporting vehicle has sufficient load capacity and platform size to safely transport the machine.

To reduce the possibility of injury:

■ Do not stand under the machine while it is being lifted or moved.

■ Do not get onto the machine while it is being lifted or moved.

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23

Safety Information

1.8 Safety Guidelines for Towing the Machine

HI1000

WARNING

Risk of severe injury or death. Improper trailer condition and towing technique can lead to an accident.

► Obey the instructions below to reduce the risk of an accident.

When towing the machine:

■ Do not tow the machine if the towing vehicle’s hitch or the trailer’s coupler are damaged.

■ Do not tow the machine if safety chains are damaged.

■ Do not tow the machine if any of the trailer’s lug nuts are loose or missing.

■ Do not tow the machine if the trailer’s tires have less than 1/16 inch (1.5 mm) of tread.

■ Do not tow the machine if trailer tires are underinflated.

■ Do not tow the machine unless the trailer’s brakes are functioning properly.

■ Do not tow the machine if trailer lighting is not functioning properly.

■ Do not exceed the trailer manufacturer’s speed limitations of 89 km/h (55 mph).

When towing the machine:

■ Only tow the machine when the trailer’s lug nuts are properly torqued.

■ Only tow the machine when the trailer’s tires are properly inflated.

■ Only tow the machine when all trailer lights are functioning correctly.

■ Only tow the machine when the trailer’s safety chains are connected to the towing vehicle in a crisscross pattern.

■ Maintain extra distance between the towing vehicle and other vehicles.

■ Avoid soft shoulders, curbs, and sudden lane changes.

■ Abide by all licensing requirements for your area.

If you have not driven a towing vehicle with a trailer before, practice turning, stopping, and backing up the towing vehicle with the trailer in an area away from traffic. Only drive the towing vehicle with the trailer when you are confident in your ability to do so.

24

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HI1000 Safety Information

1.9 Reporting Safety Defects

If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety

Administration (NHTSA) in addition to notifying Wacker Neuson.

If NHTSA receives similar complaints, it may open an investigation; and if it finds that a safety defect exists in a group of trailers, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Wacker Neuson.

To contact NHTSA, you may either contact the Vehicle Safety Hotline toll-free at

1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to:

Administrator

NHTSA

1200 New Jersey Avenue S.E.

Washington, DC 20590

You can also obtain other information about your motor vehicle safety from http://www.safercar.gov

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Labels

2 Labels

2.1 Label Locations—Skid with Tank

HI1000

26

wc_si000936gb_FM10.fm

HI1000

2.2 Label Locations—Skid without Tank

Q J

Labels

O wc_si000936gb_FM10.fm

27

Z wc_gr013048

Labels

2.3 Label Locations—Skid for Gas Machines

HI1000

P O

P wc_gr013047

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28

HI1000

2.4 Label Locations—Trailer Mounted

B R

O Z

O P

Labels wc_gr013045 wc_si000936gb_FM10.fm

29

Labels

HI1000

Z wc_gr013046

30

wc_si000936gb_FM10.fm

HI1000

2.5 Label Meanings

1166 kg

(2567 LBS)

5200021886

WARNING

ADVERTENCIA

AVERTISSEMENT

183233

DIESEL

CAUTION

ATENCIÓN

ATTENTION

116679

WARNING

LICENSED GAS TECHNICIAN REQUIRED.

NATURAL GAS/LIQUID PROPANE BURNER SETUP AND INSTALLATION, FUEL SUPPLY

CONNECTION, TEST FIRING AND BURNER ADJUSTMENT MUST BE PERFORMED BY A

LICENSED PROFESSIONAL GAS TECHNICIAN AND MUST CONFORM TO THE REQUIREMENTS

OF ALL RELEVANT LOCAL, STATE, PROVINCIAL AND FEDERAL AUTHORITIES.

FAILURE TO HEED THIS WARNING MAY RESULT IN AN EXPLOSION AND/OR FIRE CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

ADVERTENCIA

SE REQUIERE UN TÉCNICO GASISTA AUTORIZADO.

EL MONTAJE Y LA INSTALACIÓN DEL QUEMADOR DE PROPANO LÍQUIDO/GAS NATURAL, LA

CONEXIÓN DEL SUMINISTRO DE COMBUSTIBLE, EL DISPARO EXPERIMENTAL Y EL AJUSTE

DEL QUEMADOR DEBEN SER REALIZADOS POR UN TÉCNICO GASISTA PROFESIONAL

AUTORIZADO Y DEBEN CUMPLIR CON LOS REQUISITOS DE TODAS LAS AUTORIDADES

RELEVANTES LOCALES, ESTATALES, PROVINCIALES Y FEDERALES.

EN CASO DE NO CUMPLIR ESTA ADVERTENCIA PODRÍA PROVOCARSE UNA EXPLOSIÓN O UN

INCENDIO QUE CAUSARÁ DANOS MATERIALES, LESIONES PERSONALES O LA MUERTE.

AVERTISSEMENT

TECHNICIEN QUALIFIÉ, SPÉCIALISTE DU GAZ INDISPENSABLE.

L'INSTALLATION DE BRÛLEURS DE GAZ NATUREL/PROPANE LIQUIDE, LE RACCORDEMENT

DE L'ARRIVÉE DE CARBURANT, L'ALLUMAGE D'ESSAI ET L'AJUSTEMENT DES BRÛLEURS

DOIVENT ETRE CONFIÉS A UN TECHNICIEN PROFESSIONNEL QUALIFIÉ, SPECIALISTE DU

GAZ ET EFFECTUÉS CONFORMEMENT AUX EXIGENCES DE TOUTES LES INSTANCES

LOCALES, RÉGIONALES, PROVINCIALES ET NATIONALES.

RESPECTER CET AVERTISSEMENT SOUS PEINE D'EXPLOSION ET/OU D'INCENDIE CAUSANT

DES DÉGATS MATÉRIELS ET DES BLESSURES, ÉVENTUELLEMENT MORTELLES.

183265

CAUTION

This machine uses diesel fuel.

Labels

NOTICE

Lifting point

HI1000 gas

HI1000 without tank

WARNING

Entanglement hazard. Rotating machinery. Do not reach inside machine when it is running.

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Labels

DANGER

PELIGRO

DANGER

183237

DANGER

PELIGRO

DANGER

183239

HI1000

(Skidded models only)

DANGER

Asphyxiation hazard. Heater exhaust contains carbon monoxide. This is a poison you cannot see or smell.

Do not operate this machine indoors or in an enclosed area unless the machine is vented properly according to local and national codes.

Read the Operator’s Manual.

For outdoor use only.

DANGER

Asphyxiation hazard. Heater exhaust contains carbon monoxide. This is a poison you cannot see or smell. Read the Operator’s Manual.

For outdoor use only.

WARNING

Never operate in an explosive atmosphere or near flammable vapors, fuels or combustibles. Explosion or fire may occur. Risk of severe injury or death.

WARNING

Hot surface

32

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HI1000

Labels

Construction Heater/Industrial Heater



Equipment must be grounded.



The requirements of local authorities having jurisdiction shall be followed.

Do not start the heater when the chamber is hot.



Do not start the heater when excess oil has accumulated in the chamber.

Do not use gasoline or crankcase drainings.

The hose assembly shall be protected from traffic, building materials, and contact with hot surfaces both during use and while in storage.



For use with or without ductwork.

Only outlet ductwork specified over 350ºF shall be used with this heater.

Do not tamper with the unit, have a competent service man make any adjustments.

Do not operate the unit in close proximity to combustible surfaces or materials.

2.ANHANGEVORRICHTUNG VERWENDEN,

DIE DER GESAMTBETRIEBSGEWICHTSKLASSE

3.ANHANGER SICHER AM ZUGFAHRZEUG

BEFESTIGEN.

4.SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.

5.ABREISSKETTE AM FAHRZEUG ANBRINGEN.

6.ANHANGERLEUCHTEN PRUFEN.

1.LEA EL MANUAL DEL OPERARIO.

2.UTILICE UN ACOPLE CORRECTAMENTE

CLASIFICADO PARA LA "CLASE DE PESO

BRUTO" DEL VEHICULO DEL REMOLQUE.

3.ASEGURESE DE AMARRAR CORRECTAMENTE EL

REMOLQUE AL VEHICULO DE REMOLQUE.

4.FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.

5.FIJE EN EL VEHICULO DE REMOLQUE

LA CADENA DE DESPRENDIMIENTO.

6.CONTROLE LAS LUCES DEL REMOLQUE.

1.LIRE LA NOTICE D'EMPLOI.

2.UTILISER UN CROCHET D'ATTELAGE CONFORME

AU DEBIT NOMINAL DU POIDS BRUT DE

VEHICULE DU VEHICULE TRACTEUR.

3.ATTACHER LA REMORQUE FERMEMENT AU

VEHICULE TRACTEUR.

4.ATTACHER LES CHAINES DE SURETE EN

UTILISANT UNE METHODE CROISEE.

5.ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.

6.VERIFIER LES LAMPES DE LA REMORQUE.

Fork lift pocket wc_si000936gb_FM10.fm

33

Labels

173202

Tie-down point

Handhold

HI1000

179212

1, 6

2 1

BEFORE STARTING HEATER

1. Turn heater switch OFF.

STARTING HEATER

2. Turn main power ON.

3. Start engine.

4. Allow 30 minutes for electrical warm up.

5. Set control switch a. Down Position: Vent b. Up Position: Heat

6. Turn heater switch ON.

ANTES DE ACTIVAR EL CALENTADOR

1. APAGUE el interruptor del calentador.

ACTIVACIÓN DEL CALENTADOR

2. ENCIENDA la alimentación principal.

3. Arranque el motor.

4. Espere 30 minutos para el calentamiento eléctrico.

5. Ponga el interruptor de control a. Posición abajo: Ventilación b. Posición arriba: Calor

6. ENCIENDA el interruptor del calentador.

AVANT DE DÉMARRER LE RÉCHAUFFEUR

1. Placer le commutateur du réchauffeur HORS TENSION.

DÉMARRAGE DU RÉCHAUFFEUR

2. Mettre l'interrupteur principal SOUS TENSION.

3. Démarrer le moteur

4. Laisser réchauffer les composants électriques pendant 30 minutes.

5. Régler le commutateur de commande a. Position abaissée : Évent b. Position relevée : Chaleur

6. Placer le commutateur du réchauffeur SOUS TENSION.

2 3 4

SHUT DOWN HEATER

1. Turn heater switch off.

2. Wait for main blower to stop. (Do not use emergency stop switch for normal shutdown)

3. Stop engine.

4. Turn main power off.

APAGADO DEL CALENTADOR

1. Apague el interruptor del calentador.

2. Espere a que el soplador se detenga. (No use el interruptor de parada de emergencia

para el apagado normal)

3. Pare el motor.

4. Apague la alimentación principal.

ARRÊTER LE RÉCHAUFFEUR

1. Placer le commutateur du réchauffeur hors tension.

2. Attendre que le ventilateur principal s'arrête. (Ne pas utiliser le bouton poussoir d'arrêt

d'urgence pour un arrêt normal)

3. Couper le moteur.

4. Mettre l'interrupteur principal hors tension.

5200021868

Not a step

BEFORE STARTING HEATER

1. Turn heater switch OFF.

STARTING HEATER

2. Turn main power ON.

3. Start engine.

4. Allow 10 minutes for electrical warm up.

5. Set control switch.



Down Position: Vent



Up Position: Heat

6. Turn heater switch ON.

SHUT DOWN HEATER

1. Turn heater switch OFF.

2. Wait for main blower to stop. (Do not use emergency stop switch for normal shutdown)

3. Stop engine.

4. Turn main power OFF.

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34

HI1000

X (Shore powered machines only)

BEFORE STARTING HEATER:

1. Open the rear door.

2. Connect power to heater (240V/120V).

Labels

STARTING THE HEATER:

3. Preheat for 30 minutes (electrical warm-up).

4. Set the heater control switch:



UP = heat



DOWN = vent

5. Set heater power switch to ON.

SHUT DOWN HEATER:

1. Set heater power switch to OFF.

2. Wait for the fan to stop running.

Do not use the emergency stop switch for normal machine shutdown.

LBS

5200021887

5200021888

5150

2336

5200021889

5200021869

Machine weight:

HI1000 gas

HI1000 with fuel tank

HI1000 with trailer

Creating Green Environments

This product may help you earn credits toward

LEED® EQ 3.1 and 3.2 certification.

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35

Labels

HI1000

HI 1000

INDUSTRIAL AND CONSTRUCTION HEATER / CALENTADOR INDUSTRIAL Y DE CONSTRUCCIÓN / RÉCHAUFFEUR INDUSTRIEL ET DE LA CONSTRUCTION

HEATER RATING PLATE / PLACA DE CLASIFICACIÓN DEL CALENTADOR / PLAQUE SIGNALÉTIQUE DU RÉCHAUFFEUR

MODEL NO. / MODELO NO. / N ~ DE MODÈLE

CAPACITY BTUH / CAPACIDAD EN BTUH / CAPACITÉ EN BTUH

ELECTRICAL RATING / CLASIFICACIÓN ELÉCTRICA / RÉGIME NOMINAL ÉLECTRIQUE

MINIMUM CIRCUIT AMPACITY / CORRIENTE NOMINAL MÍNIMA DEL CIRCUITO / COURANT ADMISSIBLE MINIMUM DU CIRCUIT

BLOWER RATING / CLASIFICACIÓN NOMINAL DEL VENTILADOR / RÉGIME NOMINAL DU SOUFFLEUR

BLOWER STATIC PRESSURE / PRESIÓN ESTÁTICA DEL VENTILADOR / PRESSION STATIQUE DU SOUFFLEUR

MAXIMUM OUTLET TEMPERATURE / TEMPERATURA MÁXIMA DE SALIDA / TEMPÉRATURE MAXIMUM EN SORTIE

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS (INCHES) / ESPACIO LIBRE MÍNIMO RESPECTO DE MATERIALES

COMBUSTIBLES (PULGADAS) / DISTANCE MINIMUM AUX MATÉRIAUX COMBUSTIBLES (POUCES)

NONCOMBUSTIBLE FLOOR / SUELO NO COMBUSTIBLE / PLANCHER INCOMBUSTIBLE

HI1000

890,000

1n , 60Hz, 115V / 230V

15A / 30A

6400 CFM

2.00" W.C.

230 ~ F

12"

NATURAL GAS (NG) BURNER / QUEMADOR DE GAS NATURAL / BRÛLEUR AU GAZ NATUREL

CAPACITY BTUH / CAPACIDAD EN BTUH / CAPACITÉ EN BTUH

FIRING RATE / TASA DE ENCENDIDO / ALLURE DE COMBUSTION

BURNER MODEL / MODELO DE QUEMADOR / MODÈLE DE BRÛLEUR

GAS SUPPLY PRESSURE / PRESIÓN DEL SUMINISTRO DE GAS / PRESSION DE L'APPROVISIONNEMENT EN GAZ

MANIFOLD GAS PRESSURE / PRESIÓN DE GAS DEL MÚLTIPLE / PRESSION DE LA RAMPE D'ALIMENTATION EN GAZ

GAS MANIFOLD ORIFICE / ORIFICIO DEL DISTRIBUIDOR DE GAS / ORIFICE DE LA RAMPE D'ALIMENTATION EN GAZ

850,000

850 CFH

RIELLO 40 G900

7" TO 14" W.C.

3.4" W.C.

3.7mm

LIQUID PROPANE VAPOR (LP) BURNER / QUEMADOR DE VAPOR DE PROPANO LÍQUIDO / BRÛLEUR À LA VAPEUR DE PROPANE LIQUIDE

CAPACITY BTUH / CAPACIDAD EN BTUH / CAPACITÉ EN BTUH

FIRING RATE / TASA DE ENCENDIDO / ALLURE DE COMBUSTION

BURNER MODEL / MODELO DE QUEMADOR / MODÈLE DE BRÛLEUR

GAS SUPPLY PRESSURE / PRESIÓN DEL SUMINISTRO DE GAS / PRESSION DE L'APPROVISIONNEMENT EN GAZ

MANIFOLD GAS PRESSURE / PRESIÓN DE GAS DEL MÚLTIPLE / PRESSION DE LA RAMPE D'ALIMENTATION EN GAZ

GAS MANIFOLD ORIFICE / ORIFICIO DEL DISTRIBUIDOR DE GAS / ORIFICE DE LA RAMPE D'ALIMENTATION EN GAZ

THE HEATER MUST BE LOCATED FROM ANY PROPANE GAS CONTAINER, AT LEAST IN THE UNITED STATES /

EL CALENTADOR DEBE COLOCARSE DE CUALQUIER RECIPIENTE DE GAS PROPANO, AL MENOS EN LOS EE.UU. /

LE RÉCHAUFFEUR DOIT ÊTRE SITUÉ DE TOUT RÉCIPIENT DE GAZ PROPANE, AU MOINS AUX ÉTATS-UNIS, À

AT LEAST IN CANADA / AL MENOS EN CANADÁ / AU MOINS AU CANADA

BLOWER SHALL NOT BE DIRECTED TOWARD ANY PROPANE GAS CONTAINER WITHIN

EL VENTILADOR NO SE DIRIGE A NINGÚN CONTENEDOR DE GAS PROPANO A POCO MENOS DE

LE VENTILATEUR NE DOIT PAS ÊTRE DIRIGÉ VERS UN RÉCIPIENT DE GAZ PROPANE À MOINS DE

850,000

340 CFH

RIELLO 40 G900

8" TO 14" W.C.

5.1" W.C.

2.0mm

6 ft (1.83m)

10 ft (3m)

20 ft (6m)

DIESEL / OIL BURNER / QUEMADOR DE DIESEL / ACEITE / BRÛLEUR À L'HUILE / AU DIESEL

CAPACITY BTUH / CAPACIDAD EN BTUH / CAPACITÉ EN BTUH

FIRING RATE / TASA DE ENCENDIDO / ALLURE DE COMBUSTION

BURNER MODEL / MODELO DE QUEMADOR / MODÈLE DE BRÛLEUR

NOZZLE SIZE / TAMAÑO DE LA TOBERA / GROSSEUR DE LA BUSE

FUEL NOT HEAVIER THAN NO. 2 FUEL OIL / COMBUSTIBLE NO MÁS PESADO

QUE ACEITE COMBUSTIBLE NO. 2 / CARBURANT PAS PLUS LOURD QUE HUILE N ~ 2

890,000

6.4 GPH

BECKETT CF 800

5.5 GPH - 60 ~ B

Wacker Neuson Production

Americas LLC

N92 W15000 Anthony Ave

Menomonee Falls, WI

53051-1504

CSA B140.8-1967 (R2011)

UL 733

CSA 2.14/ANSI Z83.7-2011

UL 795

5100016721

36

wc_si000936gb_FM10.fm

HI1000

CAUTION

FOR OUTDOOR OR INDOOR USE. ADEQUATE VENTILATION MUST BE PROVIDED

ATTENTION

Pour utilisation à l’intérieur ou à l’extérieur. La ventilation doit être adéquate.

5200016474

Labels

For machines powered by the generator:

For machines powered by the power utility:

Use a 50-50 blend of #2 diesel and #1 diesel plus additives, or a 50-50 blend of #2 diesel and K1 kerosene plus additives when temperatures are below 5°F (-15°C).

Use 100% #1 diesel plus additives or 100% K1 kerosene plus additives when temperatures are below are below 5°F (-15°C).

Use a 70-30 blend of #2 diesel and #1 diesel plus additives or a 70-30 blend of #2 diesel and K1 kerosene plus additives when temperatures are in the range 5 to 25°F (-15 to -4°C).

Use a winter-blend diesel when temperatures are above

25°F (-4°C).

wc_gr008377

CAUTION

For indoor or outdoor use. Adequate ventilation must be provided.

General hazard—failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury, and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.



Only persons who can understand and follow the instructions should use or service this heater.



If you need assistance or heater information such as an instruction manual, label, etc., contact the manufacturer.

Electrical Grounding Instructions

This appliance is equipped with a three-prong

(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle.

CAUTION

Hot while in operation. Do not touch. Keep children, clothing, and combustibles away.

Electric Shock Hazard

More than one disconnect switch may be required to disconnect all power other than NEC Class 2, before servicing. wc_si000936gb_FM10.fm

37

Labels

—

WARNING ADVERTENCIA AVERTISSEMENT

Resetting From Restricted or Hard Lockout

Before starting or resetting the control from restricted lockout state, troubleshoot the heating system for the root cause(s) of the lockout.

Make necessary repairs or adjustments to ensure a safe start condition.

Ensure that the appliance is free of oil and oil vapors before starting or resetting the burner.

Restablecimiento después de una restricción o bloqueo físico

Antes de encender y restablecer el control de un estado de restricción o bloqueo, diagnostique el sistema de calefacción para detectar la causa(s) raíz del bloqueo.

Realice las reparaciones o ajustes necesarios para garantizar un estado de encendido seguro.

Antes de encender o restablecer

el quemador, asegúrese de que el aparato esté libre de aceite y vapores de aceite.

Réinitialisation Après Verrouillage

Restreint Ou Complet

Avant de commencer ou de réinitialiser le contrôle de l’état de verrouillage restreint, dépanner le système de chauffage pour la cause ou les causes profondes du verrouillage.

Effectuer des réparations ou des ajustements nécessaires pour assurer une condition de démarrage sûr.

Assurer que l’échangeur de chaleur est libre de pétrole et de vapeurs avant de commencer ou de réinitialiser le brûleur.

5200018419

HI1000

WARNING

Fire and explosion hazard. Before starting or resetting the control from hard (restricted) lockout state, troubleshoot the heating system for the root cause(s) of the lockout.



Make necessary repairs or adjustments to ensure a safe start condition.



Ensure that the heat exchanger is free of oil and oil vapors before starting or resetting the burner.

Read the operator’s manual.

WARNING

When dealing with cold fuel, allow the machine to warm up by pressing the green “ON” button and waiting 10 minutes before switching power to the burner.

38

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HI1000

3 Lifting and Transporting

Lifting and Transporting

3.1 Lifting the Machine

Requirements ■ Properly-rated lifting equipment (crane or hoist). See chapter Technical Data .

■ Machine stopped. See topic Starting, Operating, and Stopping .

■ All doors and access covers closed and secured.

WARNING

Crushing hazard. You may be crushed if the lifting devices fail.

► Never stand under, or get onto, the machine while it is being lifted or moved.

► Use only the designated lifting points to lift the machine.

Procedure Perform the procedure below to lift a skidded machine.

1. Attach the lifting equipment to the lifting eye (a) on the machine using hooks, shackles, and chains.

2. Insert the forks of a lifting truck into the fork pockets (b) .

b wc_gr012647

3. Lift the machine a small distance. wc_gr013051

WARNING

Crushing hazard. An unstable machine may cause the lifting devices to fail. You may be crushed if the lifting devices fail.

► Check for stability before continuing.

4. Check for stability. If necessary, lower the machine, reposition the lifting device, and lift the machine a small distance again.

5. Continue lifting the machine as necessary.

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39

Lifting and Transporting

3.2 Preparing the Machine for Transport on a Truck or Trailer

Requirements ■ Machine stopped

■ Flatbed truck or trailer capable of supporting the machine’s weight

■ Chains, hooks, or straps capable of supporting the machine’s weight

HI1000

WARNING

Crushing hazard. Improperly securing the machine can lead to a crushing hazard.

► Use only the designated tie-down points to secure the machine to a truck or trailer.

Checklist Before transporting the machine, check the following items:

Machine

 Check that all accessories are securely stored within the machine.

 Check that all doors and access panels of the machine are closed.

 Check that all electrical supplies are disconnected from the machine.

 For machines with external fuel supplies, check that all fuel supplies are disconnected from the machine.

 For machines with generators, check that the generator is shut down.

Loading and transporting equipment

 Check that the transport vehicle or trailer can support the weight of the machine.

 Check that the transport vehicle or trailer is wide enough to support the machine.

 Check that the wheels of the transport vehicle or trailer are chocked during the loading process.

 Check that the transport vehicle or trailer is clean and free of grease, oil, ice, and other loose material.

 If the machine is mounted to a trailer, check that the jackstand or other transport block (piece of wood or other similar material) is available to support the trailer tongue during transporting. Do not use the machine’s trailer jack to support the trailer tongue during transporting.

 Check that any ramps used in the loading process:

■ Can support the weight of the machine.

■ Are clean and free of grease, oil, ice, and other loose material.

■ Are securely connected to the transport vehicle or trailer.

■ Are of sufficient length to keep the loading angle 15° or less.

In addition:

 Check that the loading area is flat and the ground is stable.

 Check the overall height of the machine once it is loaded on the truck or trailer.

 Plan your travel route so there will be adequate clearance for overpasses, road signs, buildings, etc.

 Check local regulations regarding transporting and obey these regulations.

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40

HI1000 Lifting and Transporting

3.3 Before Towing Checklist

Before towing the machine, check the licensing requirements for trailers in your area. Also check the following items:

Hitch and coupler

 The towing vehicle and hitch have a rating equal to or greater than the GVWR of the machine. See chapter Technical Data .

 The hitch of the towing vehicle and coupler of the trailer are compatible.

 The condition of both the coupler and the hitch.

 All fasteners on the coupler are secure.

 The coupler has fresh grease applied to it.

Wheels

 All lug nuts are in place and are properly torqued.

 Tread wear of the tires.

 The tires are inflated to the proper pressure.

Trailer operation

 The directional and running lights on the trailer function correctly.

 The safety chains of the trailer are connected to the towing vehicle using a crisscross pattern.

 The trailer’s breakaway cable is attached to the towing vehicle.

 Check the operation of the trailer brakes by braking the towing vehicle at a slow speed. Both the vehicle and the trailer must brake smoothly. If the trailer pushes, check the fluid level in the surge brakes or the operation of the electric brakes.

 Test the function of the breakaway system.

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41

Lifting and Transporting

3.4 Towing the Machine

HI1000

WARNING

Risk of severe injury or death. Improperly torqued lug nuts can lead to loss of wheels. Loss of wheels can cause an accident, severe injury or death.

► Tighten the lug nuts to the proper torque before towing the machine.

Procedure

NOTICE: The towing vehicle must be equipped with a Class III or above hitch.

Perform the procedure below when towing the machine.

1. Read and follow the towing safety guidelines. See topic Safety Guidelines for

Towing the Machine .

2. Complete the shut-down procedures. See topic Starting, Operating, and

Stopping .

3. Adjust the amount of fuel in the machine to approximately 70% capacity to avoid fuel spillage.

4. Complete the Before Towing Checklist. See topic Before Towing Checklist .

5. Connect the machine to the towing vehicle.

6. Rotate the trailer jack to a horizontal position.

7. Tow the machine as needed.

42

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HI1000 Lifting and Transporting

3.5 Testing the Breakaway System—Electric Brakes

Requirements ■ Voltmeter

■ Battery charger or backup battery (charged)

When

Procedure

Test the breakaway system:

■ Before towing

■ Monthly if the machine is not in service

Perform the procedure below to test the breakaway system.

NOTICE: Disconnect the trailer wiring plug from the tow vehicle before testing.

Failure to do so will result in severe damage to the electronic brake control.

1. Connect the machine/trailer to the tow vehicle.

2. Disconnect the trailer wiring plug (a) from the tow vehicle.

a c b b a wc_gr013133

3. Pull the breakaway pin (b) out of the brake switch (c) (to activate the brakes) and attempt to tow the machine/trailer at a very slow speed (less than 5 mph

(8 km/hr)). When activated, a properly working breakaway system will cause substantial drag on the trailer wheels and may even cause the trailer wheels to lock.

This procedure continues on the next page.

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43

Lifting and Transporting

Continued from the previous page.

4. Stop the tow vehicle.

HI1000

WARNING

Personal injury hazard. A faulty breakaway system may lead to an accident and personal injury if the machine/trailer breaks away.

► Do not tow the machine/trailer if the breakaway system is faulty.

5. If the brakes did not function, check the voltage of the breakaway battery. To do so: a. Remove the cover of the battery box.

b. Remove the wires connected to the breakaway battery (d) .

c. Measure the voltage. If 12–14 VDC is not measured, replace or recharge the breakaway battery.

Result d d

F 1000

200

200m

VDC

VCOM

F 1000

200

200m

VDC

VCOM wc_gr008472 wc_gr010992

6. If 12–14 VDC was measured but the brakes did not function, there is a wiring or mechanical fault with the brakes. Repair any faults before towing.

7. If the brakes function properly: a. Reconnect the wires to the breakaway battery.

b. Re-install the cover to the battery box.

c. Re-install the breakaway pin (b) into the brake switch.

d. Connect the trailer wiring plug to the tow vehicle.

The procedure to test the breakaway system is now complete.

44

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HI1000 Lifting and Transporting

3.6 Testing the Breakaway System—Hydraulic Surge Brakes

Requirements ■ Hydraulic reservoir filled

■ Machine parked on a flat surface

When

Procedure

Test the breakaway system:

■ Before towing

■ After filling the hydraulic reservoir

Perform the procedure below to test the breakaway system.

1. Position the machine/trailer on a flat surface.

2. Connect the breakaway cable (a) to the tow vehicle. Do not connect the machine/trailer to the tow vehicle via the hitch.

a b wc_gr008509 wc_gr008508

3. Slowly move the tow vehicle so that it pulls on the breakaway cord until the emergency lever reaches its second notch (b) and locks into the ON position.

4. Connect the machine/trailer to the tow vehicle via the hitch.

5. Attempt to tow the machine/trailer at a very slow speed (less than 5 mph). When activated, a properly working breakaway system will cause substantial drag on the trailer wheels and may even cause the trailer wheels to lock.

WARNING

Personal injury hazard. A faulty breakaway system may lead to an accident and personal injury if the machine/trailer breaks away.

► Do not tow the machine/trailer if the breakaway system is faulty.

6. If the brakes did not function, repair any faults before towing.

This procedure continues on the next page.

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45

Lifting and Transporting HI1000

Continued from the previous page.

7. Stop the tow vehicle.

8. Release the brake by simultaneously pulling on the breakaway cord and prying the locking spring with a screwdriver (c) or pry bar.

Result wc_gr008510

The procedure to test the breakaway system is now complete.

46

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HI1000

4 Machine Setup

Machine Setup

4.1 Preparing the Machine for First Use

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

4. Add fluids as needed and applicable, including fuel, engine oil, hydraulic oil, retardant, and battery acid.

5. Move the machine to its operating location.

6. Connect component parts not already attached.

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Machine Setup

4.2 Installing the Duct Adapters

Requirements ■ Outlet duct adapters

HI1000

Background From the factory, the machine is shipped with:

■ the inlet duct adapters fastened to the outlet ports (this is shipping position), with vinyl adapter covers equipped (generator models only).

■ the outlet duct adapters also fastened to the outlet ports. Combinations are: two

20-in. panels, three 16-in. panels, or two 12-in. panels.

Note: Street side vents not shown in ship position. Typical work positions shown.

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48

HI1000

Before using the machine

Machine Setup

■ The inlet duct adapters must be fastened to the inlet ports (this is operating position).

■ The outlet duct adapters must be fastened to the desired outlet ports.

■ Any unused outlet ports must be plugged with the plug plates.

■ The vinyl covers must be removed.

Procedure Perform the procedure below to install the inlet duct adapters and plug plates.

1. Remove the plug plates (b) .

2. Remove fasteners from the inlet duct adapter (a

) , starting at the bottom and moving upwards in rows. Support the inlet duct adapter until the last fastener is removed. Save the spacers (c) for reuse when the machine is shipped or transported. d b a

1 a

2 c wc_gr013204c

3. Remove the vinyl cover (d) (if equipped).

4. Repeat the process for the second inlet duct adapter (a

2 adapters (not shown).

) , and the outlet duct

Note: The third 16-in. outlet panel is shipped inverted in the top outlet panel. The second 12-in. outlet panel is shipped inside the outlet port housing, and is removed by moving it diagonally through the street side outlet port opening. Any protective material must be removed from the 12-in. outlet panel and the outlet port housing before use.

This procedure continues on the next page.

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49

Machine Setup HI1000

Continued from the previous page.

5. Fasten the inlet duct adapters (a

, inlet ports must be used.

) to the inlet ports, facing outward. Both

Result a

2 a

1 b e wc_gr013205a

6. Fasten the outlet duct adapters (e) in the desired locations. (Two 20-in. shown.)

7. Fasten the plug plates (b) over any unused outlet ports. Do not operate the machine with an open outlet port.

WARNING

Fire hazard. Operating the machine with inlet ports closed or covered may result in a fire.

► Remove the vinyl covers from the inlet duct adapters before using the machine.

► Install the inlet duct adapters before using the machine.

The machine is now in operating position. Return the machine to the ship position before transport or shipping to prevent machine damage.

50

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HI1000 Machine Setup

4.3 Recommended Fuel—Diesel

Low temperatures cause diesel fuel to gel. Gelled fuel will cause burner ignition failure and/or burner fuel pump damage. Always use the proper fuel for the conditions. Follow the guidelines in the table below.

Lowest expected ambient temperature °F (°C)

Below 5 (-15)

5 to 25 (-15 to -4)

Above 25 (-4)

Fuel Blend Guide

When power is supplied by the generator

When power is supplied by the local power utility

100% #1 diesel, plus additives

100% K1 kerosene, plus additives

#2 diesel plus additives

70-30 blend of #2 diesel and

#1 diesel, plus additives

70-30 blend of #2 diesel and K1 kerosene, plus additives

Winter-blend diesel

NOTICE: Do not use B20 or any other type of biodiesel fuel in this machine.

CAUTION

Fire hazard.

► Do not use gasoline, crankcase oil, or any oil containing gasoline.

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Machine Setup

4.4 Refueling the Machine

Requirements ■ Machine shut down

■ Machine level with the ground

■ Diesel fuel supply

Procedure Perform the procedure below to refuel the machine.

1. Lift the lever (a) on the fuel cap.

HI1000 a wc_gr008395

2. Rotate the lever counterclockwise until it stops.

3. Remove the fuel cap from the tank.

wc_gr008396 wc_gr008397

4. Fill the tank with the appropriate grade of fuel for the weather conditions until full. Leave room within the tank for possible fuel expansion.

CAUTION

Fire and health hazard. Fuel expands when heated. Expanding fuel in an overfilled tank can lead to spills and leaks.

► Do not overfill the fuel tank.

5. Re-install the fuel cap.

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HI1000 Machine Setup

4.5 Positioning the Machine for Indoor Use

The installer must be familiar with all applicable laws, codes, regulations, or other restrictions regarding installation of Indirect-Fired (IDF) heaters.

DANGER

Asphyxiation hazard. Exhaust gas from the burner contains carbon monoxide, a deadly poison you cannot see or smell. Exposure to carbon monoxide can kill you in minutes.

► Position the machine so the burner exhaust will not enter any nearby structures.

WARNING

Fire hazard. Do not move the machine while it is running.

► Shut down the machine before moving or repositioning it.

WARNING

Fire hazard. Machines positioned on an incline may slide, break away, or roll over.

► Do not position the machine on a hill or an incline.

Venting

CO Alarms

WARNING

Explosion and fire hazard. Risk of severe injury or death.

► Do not operate the machine near flammable vapors, fuels, or combustibles.

In order to use this machine indoors, the exhaust gases must be adequately vented. Refer to topic Suggested Venting for guidelines and diagrams.

Because this machine produces carbon monoxide (CO), Wacker Neuson recommends that CO alarms be installed in all structures in close proximity to the machine. CO alarms provide an extra measure of protection against this poison that you cannot see or smell.

Install battery-operated CO alarms or plug-in CO alarms with battery backup, according to the manufacturer’s instructions. CO alarms should be certified to the requirements of the latest safety standards (UL 2034, IAS 6-96, or CSA 6.19.01).

Test the CO alarm batteries monthly.

This procedure continues on the next page.

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53

Machine Setup

Continued from the previous page.

HI1000

Requirements Position the machine so that:

■ Burner exhaust will not enter nearby structures.

■ The machine does not block traffic.

■ The machine is not near any combustible material or flammable vapor.

■ All of the machine’s access doors/panels may be accessed.

■ Power cords do not pose tripping hazards, and so that the power cords cannot be damaged by machines or other equipment on the job site.

■ The machine is on solid, stable, and level ground.

■ The machine is not in direct contact with rain, spraying and/or dripping water.

Proximity restrictions

The machine must be located a safe distance from any other structures, vehicles, materials or other combustible surfaces. The following proximity restrictions apply for all machine installations.

■ 6 ft. (2 m) to front

■ 10 ft. (3.1 m) to rear

■ 4 ft. (1.1 m) to sides

■ 4 ft. (1.1 m) to top

■ 20 ft. (6.2 m) from outlet(s) to external fuel container

6 ft. (2 m)

4 ft. (1.1 m)

10 ft. (3.1

20 ft. (6.2 m)

m) wc_gr011431

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54

HI1000 Machine Setup

4.6 Positioning the Machine for Outdoor Use

The installer must be familiar with all applicable laws, codes, regulations, or other restrictions regarding installation of Indirect-Fired (IDF) heaters.

DANGER

Asphyxiation hazard. Exhaust gas from the burner contains carbon monoxide, a deadly poison you cannot see or smell. Exposure to carbon monoxide can kill you in minutes.

► Position the machine so the burner exhaust will not enter any nearby structures.

WARNING

Fire hazard. Do not move the machine while it is running.

► Shut down the machine before moving or repositioning it.

WARNING

Fire hazard. Machines positioned on an incline may slide, break away, or roll over.

► Do not position the machine on a hill or an incline.

WARNING

Explosion and fire hazard. Risk of severe injury or death.

► Do not operate the machine near flammable vapors, fuels, or combustibles.

CO Alarms Because this machine produces carbon monoxide (CO), Wacker Neuson recommends that CO alarms be installed in all structures in close proximity to the machine. CO alarms provide an extra measure of protection against this poison that you cannot see or smell.

Test the CO alarm batteries monthly.

Requirements Position the machine so that:

■ Burner exhaust will not enter nearby structures.

■ The machine does not block traffic.

■ The machine is not near any combustible material or flammable vapor.

■ All of the machine’s access doors/panels may be accessed.

■ Power cords do not pose tripping hazards, and so that the power cords cannot be damaged by machines or other equipment on the job site.

■ The machine is on solid, stable, and level ground.

This procedure continues on the next page.

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55

Machine Setup HI1000

Continued from the previous page.

NOTICE: The heater must be located at least: (i) 6 ft. (1.83 m) in the U.S.; or (ii) 10 ft . (3 m) in Canada, from any Propane-gas container.

Proximity restrictions

The machine must be located a safe distance from any other structures, vehicles, materials or other combustible surfaces. The following proximity restrictions apply for all machine installations.

■ 6 ft. (2 m) to front

■ 10 ft. (3.1 m) to rear

■ 4 ft. (1.1 m) to sides

■ 4 ft. (1.1 m) to top

■ 20 ft. (6.2 m) from a non-ducted outlet blowing towards an external fuel container.

This procedure continues on the next page.

20 ft.

(6.2

m) wc_gr01142 8

56

wc_tx004008gb_FM10.fm

HI1000

Procedure

Machine Setup

Continued from the previous page.

Perform the procedure below to position the machine.

1. Place the machine near the application area on solid, stable, and level ground.

2. For machines with trailers, install chocks (a) under the wheels.

a wc_gr008340 wc_tx004008gb_FM10.fm

57

Machine Setup HI1000

4.7 Suggested Venting

The Installation of Venting to Natural Gas and Propane equipped models shall conform with local codes or, in the absence of local codes, with the National Fuel

Gas Code ANSI Z223.1/NFPA 54 and the Natural Gas and Propane Installation

Code, CSA B149.

DANGER

Asphyxiation hazard. Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.

► Never run the machine indoors or in an enclosed area unless the machine is vented properly according to local and national codes.

When installing vents:

■ Do not use B-vent exhaust pipes. Contact Wacker Neuson for alternatives.

■ Use materials rated for 850°F (454°C).

■ Adhere to all local and national codes.

■ Adhere to all fire prevention regulations.

■ Consult all appropriate governing bodies or local contractor for venting and fresh air requirements. Make sure that the room or building to be heated has sufficient ventilation to ensure that the machine has enough air to function properly.

■ Position the machine in a manner that avoids excessive vent bends (elbows), and long horizontal runs.

■ Keep air inlets and outlets free from obstruction. Ensure that there are no bulky objects or sheets/covers near or on the machine.

■ Route the venting pipes in a manner that avoids flammable materials.

■ Route the venting pipes in a manner that avoids contact with people.

■ When the machine is connected to a flue pipe, the flue pipe shall terminate in a vertical section at least two feet long. Sufficient draft shall be created to assure safe and proper operation of the machine (minimum -0.02 in. w.c.).

58

wc_gr011427

wc_tx004008gb_FM10.fm

HI1000

4.8 Electrical and Grounding Requirements

Machine Setup

WARNING

Fire hazard and electric shock hazards. The use of an inappropriate power supply, or undersized extension cords, can lead to fire and electric shock. Fire and electric shock can cause severe injury.

► Before use, ensure that the machine is properly connected to an appropriate power source and grounded per the requirements provided below.

► Do not use undersized extension cords.

Electrical requirements

■ Ensure that the machine is connected to a reliable, consistent source of electric power.

■ The electric power source must be grounded per the requirements below and connected to a freely accessible circuit breaker.

Extension cords

■ Ensure that extension cords (if used) are properly sized for the installation. Do not use worn, bare, or frayed cords!

■ Use only 3-wire type extension cords with heavy-duty plugs.

■ The maximum length of extension cord usage per circuit is 30 m (100 ft).

■ For 240V connections, use 8-gauge extension cords.

■ For 120V connections, use 12-gauge extension cords.

Grounding requirements

Electrical grounding must comply with the National Electric Code ANSI/NFPA 70 or the CSA C22.1 Canadian Electrical Code, Part 1.

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Machine Setup

4.9 Connecting Power to the Machine

Requirements ■ 240V 60 Hz and 120V 60 Hz power sources

■ Machine properly positioned

HI1000

WARNING

Fire hazard and electric shock hazard. The use of undersized extension cords can lead to fire and electric shock. Fire and electric shock can cause severe injury.

► Do not use undersized extension cords.

Procedure Perform the procedure below to connect power to the machine.

With the cycle start/stop switch (x) in the

OFF position.

x wc_gr013345

1. Open the access doors (a) . b c

For gas burning machines:

2. Connect the 120V plug (b) to a 120V source.

3. Connect the 240V plug (c) to a 240V source.

This procedure continues on the next page.

60

a d wc_gr013052

wc_tx004008gb_FM10.fm

HI1000

Continued from the previous page.

For diesel burning machines:

With the cycle start/stop switch (x) in the OFF position:

4. Connect the 240V plug to a 240V source.

5. Connect the 120V plug to the 3-way connector

6. Connect the 3-way connector to a 120V source.

7. Connect the 300W heater to a 120V source.

Machine Setup

To 240V, 30A

300W

Fuel Heater

To 120V, 15A wc_gr013344

8. Close the access doors and run the extension cords out the access hole (d) .

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Machine Setup

4.10 Connecting the Gas Line

Overview The HI000G model heaters include a 1-inch NPT inlet on the gas safety valve/pressure regulator body. The gas supply line connects to the inlet.

HI1000

WARNING

Extreme fire and explosion hazard!

► Only a licensed, professional gas technician shall perform installation, fuel supply connection, setup, adjustment, and testing of gas lines.

► All connections and settings must conform to relevant local, state, provincial, and federal requirements.

WARNING

Fire, explosion, inhalation, and asphyxiation hazard. The installation of an external fuel cylinder (natural gas or liquid propane) presents several hazards.

► The installation of an external fuel cylinder (natural gas or liquid propane) must conform to local codes or, in the absence of codes, with the National Fuel Gas

Code ANSI Z223.1/NFPA 54 and the Natural Gas and Propane Installation

Code, CSA B149.1

Gas pressures

The table below lists the minimum and maximum gas supply pressures with the burner operating.

Fuel

Natural gas

Liquid propane (LP)

Minimum supply pressure

8 in. w.c.

Maximum supply pressure

14 in. w.c.

Regulating LP gas pressure

The installation of a secondary pressure regulator is strongly recommended when using LP gas. A secondary pressure regulator ensures a steady flow of LP to the burner. A regulator is especially valuable when the gas supply pressure is inconsistent.

Note: Gas piping, pressure regulators, and fittings are not included with this heater and must be provided by the customer.

62

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HI1000

4.11 Connecting to a Fuel Cylinder

Machine Setup

WARNING

Fire, explosion, inhalation, and asphyxiation hazard. The installation and removal of an external liquid propane fuel cylinder presents several hazards.

► Install and remove external fuel cylinders (liquid propane) in conformity with local codes or, in the absence of codes, with the Standard for the Storage and

Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, and the Natural Gas and Propane Installation Code, CSA B149.1.

WARNING

Fire and explosion hazard! To reduce the risk of fire and explosion:

► Determine size of supply piping using appropriate piping tables that consider the length of pipe run from the source as well as the BTU/h rating of the appliance.

► Have a licensed, professional technician perform installation, fuel supply connection, setup, adjustment, and testing of fuel lines.

► Ensure that all connections and settings conform to relevant local, state, provincial, and federal requirements.

If cylinders are used to supply fuel to the heater (Liquid Propane or Natural Gas), the cylinder must be at least 100 lb. capacity. These cylinders must supply a vapor withdrawal only.

1. All cylinder connections must be made using a wrench to tighten the fitting.

2. Be sure that the cylinder valve is in the closed position when connecting or disconnecting the cylinder.

3. Proper procedure for gas leak testing: a soap and water solution must be applied to all connections in order to leak check the system.

4. The hose assembly must be visually inspected prior to each use of the heater.

5. The gas must be turned off at the propane supply cylinder(s) when the heater is not in use.

6. When the heater is to be stored indoors, the heater must be disconnected and the cylinders removed from the heater and stored in accordance with the standards mentioned above.

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Machine Setup HI1000

4.12 Flex Ducting Options

Refer to the chart below for the maximum allowable return and supply duct lengths for your machine.

NOTICE: Do not exceed the maximum total lengths specified in the chart.

Exceeding these lengths, or blocking any of the duct openings, constricts the air flow through the machine and may cause a high-temperature shut-down fault.

MODEL

AB XHD

HI770

HI110

HI200

HI300

HI300 HD

HI400 D/G

HI750

HI900

HI1000

HIF690

HIF600

HIF1200

Supply

Duct

Adapter

SUPPLY DUCTING

Length of each duct section (ft)

Maximum duct sections per opening

Total length needed

Return

Duct

Adapter

RETURN DUCTING

Typical number of 25 ft duct sections

Total length needed

1 x 20 in.

2 x 16 in.

3 x 12 in.

2 x 20 in.

3 x 20 in.

3 x 16 in.

4 x 12 in.

1 x 20 in.

1 x 16 in.

2 x 12 in.

1 x 12 in.

2 x 12 in.

1 x 14 in.

1 x 16 in.

2 x 12 in.

1 x 16 in.

2 x 12 in.

1 x 20 in.

1 x 16 in.

2 x 12 in.

2 x 20 in.

Qty

50 ft

25 ft

100 ft

50 ft

25 ft

150 ft

225 ft

75 ft

Length

200 ft

150 ft

75 ft

25 ft

50 ft

25 ft

100 ft

50 ft

25 ft

150 ft

100 ft

200 ft

100 ft

75 ft

300 ft

675 ft

225 ft

100 ft

200 ft

150 ft

25 ft

100 ft

25 ft

50 ft

150 ft

100 ft

200 ft

400 ft

1 x 20 in.

Return ductwork not available.

1 x 20 in.

2 x 20 in.

1 x 20 in.

25 ft

50 ft

25 ft

1 x 20 in.

1 25 ft

2 x 16 in.

25 2 50 ft 100 ft

4 x 12 in.

25 1 25 ft 100 ft

Note: Return ducting information is based on typical work applications. Contact your Wacker Neuson dealer for more information on return ducting configurations.

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64

HI1000

4.13 Ducting Guidelines

Duct Types  Use appropriate type (Heat range) and length of duct.

 Use Black or Gray duct for supply air.

 Use Yellow duct for return air only.

Machine Setup

CAUTION

Use of Yellow duct (rated for 200°F MAX) for supply ducting (required rating 280°F) can result in damage to the duct or unplanned shutdown if the ducting fails.

► Do not use Yellow duct for supply ducting. Yellow duct is for RETURN

DUCTING ONLY.

 Belt cuffs should be used to connect duct sections together. For optimum performance, connect ducting with flow arrows pointing in the correct direction so the inner seams lie flat during operation.

wc_gr013131

 Use the screw clamps (a) at the source to connect the air supply duct adapter to the machine.

a wc_gr013143 wc_gr013147 wc_tx004008gb_FM10.fm

65

Machine Setup HI1000

 Avoid any sharp bends from the supply outlet. Use a stand to keep the duct level for a distance of 3–6 ft away from the machine.

wc_gr013132

 If additional ducting for a machine with more than one supply adapter is not available, change the adapter arrangement or use one adapter and leave the other adapters open.

wc_gr013134

CAUTION

Blocking a duct adapter reduces air flow over the heat exchanger, which can cause the high temperature alarm to fault and shut the machine down. This can result in damage to the machine or unplanned shutdown.

► Do not block supply air adapters. They must remain open or ducting must be used.

► Do not block an open adapter.

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HI1000

5 Controls

5.1 Control Panel

Controls

Ref.

Description a Cycle start/stop switch b c d

Mode selector switch

Control display screen*

Reset switch (multi-functional)

Ref.

Description e f g

—

Temperature adjust switch

Emergency stop switch

Hour meter

—

*Refer to “Control Display Screen” in this chapter for more information.

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Controls

5.2 Generator Control Panel Components

HI1000 b c a

Ref.

Description

Engine control b c

Control switch

Fuse wc_gr013337

Function



Controls engine starting and stopping procedures.

Allows the user to select auto start mode.

Refer to user manual for control.



Controls power to the engine starter solenoid.

Allows the user to prime the fuel system.



Protects the generator circuit.

68

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HI1000

5.3 Control Display Screen

Controls a b c

WACKER NEUSON [MODEL] AIR CONTROL

SETPOINT ( F): HEAT ( F):

17O 8O

Power: ON Fuel: 100 gal/89%

Volts: 230

Hz: 60

Fan: OFF d

Faults: NONE wc_gr012746

Ref.

Description

Manufacturer information

Displays the machine model.

Parameters

HI1000 b c d

Temperature monitor

Monitors setpoint and output temperatures.

Machine monitor

Monitors the machine’s core functional parameters.

Status, faults, and warnings

Displays the machine’s status, fault conditions, and warnings.



Setpoint: °F or °C

Heat: °F or °C



Fuel level: gal/%



Voltage



Frequency: Hz



Power: ON-OFF



Heat Call: ON-OFF



Fan: ON-OFF



Main power off



Emergency Stop activated



Burner fault-alarm



High limit fault (over-temperature)



Low fuel level



Fan failure

1 During fault conditions, the screen shows only the current fault(s) and related instructions.

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69

Controls HI1000

5.4 Options Menu

Background The controller includes an options menu on which the user can adjust functional parameters, screen brightness and contrast, and view run timers. The machine must be shut down in order to access this menu. a

CUSTOMER OPTIONS

Parameters

Display

Run timers

...

c b

ESC Down

Ref.

a b

Item

Menu display 1

Control switch indicators c

Menu scroll indicator

Voltage displayed is for reference only.

Up Select wc_gr011619

Description

The menu display shows the options for the current menu.

These indicators show what each control switch will do on the current menu screen.

These functions may change with each menu screen.

The scroll indicator shows the relative position of the current menu displayed.

This procedure continues on the next page.

70

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HI1000 Controls

Accessing the options menu

Continued from the previous page.

To access the options menu, the machine must be shut down according the instructions in this manual. See topic Starting, Operating, and Stopping. Perform the procedure below.

NOTICE: Do not use the customer options menu unless you have the proper training on machine function, parameters, and setup.

1. Press down and hold the reset switch.

2. While holding the reset switch, set the burner switch to ON and then back to

OFF. The control display will change to the CUSTOMER OPTIONS main menu screen.

3. Release the reset switch.

Navigating the menus



Use the burner switch to exit the current menu (ESC) or exit from the

CUSTOMER OPTIONS menu.

Use the temperature switch to navigate UP or DOWN through any menu screen or adjust a parameter’s setting.

Use the reset switch to SELECT the parameter that is highlighted and move into the next menu screen or change the current selection’s status.

Use the reset switch to save a setting after making a selection or changing a parameter.

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Operation

6 Operation

HI1000

6.1 General Sequence of Operation

Follow the sequence of operation below. Refer to the specific topic for details.

Task

1. Install the duct adapters.

2. Position the machine.

3. Connect power.

4. Connect fuel supply (if applicable).

5. Connect venting.

6. Connect ducting.

7. Perform “Before Starting the Machine” checks.

8. Start the machine.

9. Adjust the recirculation damper.

10.Stop the machine.

See Topic(s)

4.2

4.5 / 4.6

4.9

4.10 / 4.11

4.7

4.13

6.2

6.3 / 6.4 / 6.5

6.8

6.3 / 6.4 / 6.5

72

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HI1000

6.2 Before Starting Checks

Operation

WARNING

Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the machine.

► Make sure that all persons setting up the machine are certified or fully trained on the installation of the machine.

Exterior checks

Internal checks

Connection checks

Before putting the machine into service, perform each item on the following checklist.

 Check for damage that may have occurred during towing or travel to the jobsite.

Repair any damage.

 Make sure that the machine is level.

 Chock the trailer wheels (if equipped).

 Make sure all ducts and adapters have been properly installed.

 Check fuel level—fill as required.

 Check the fan belt and fuel hoses for loose connections or fraying—tighten or replace belts and hoses as required.

 Remove any debris that has lodged in vents, near the air intake, burner, or around the fan.

 Make sure the interior compartment is clean, with nothing touching the burner.

With the cycle start/stop switch (a) in the OFF position:

 Check 240V, 30A connection to shore power or generator

 Check 120V, 15A connection to shore power or generator

 Check 120V, 15A connection to 300W fuel heater if applicable a

To 240V, 30A

300W

Fuel Heater

To 120V, 15A wc_gr013338 wc_tx004010gb_FM10.fm

73

Operation HI1000

6.3 Starting, Operating, and Stopping—Machines with Generators

Requirements ■ Machine properly positioned

■ Before starting checks complete (300W heater connected, etc., see topic 6.2)

■ Generator cabinet is closed

Starting the generator

Perform the procedure below to start the generator.

1. Set the cycle start/stop switch (a) to the OFF position. a b wc_gr011845

2. Check that the emergency stop switch

(b)

is deactivated.

Priming the generator

(if necessary)

NOTICE: The generator’s fuel system will need to be primed if:

■ The fuel system has run dry

■ The fuel system has been drained

■ The fuel filter has been changed

■ The generator has not been run for several weeks

Note: If none of the above conditions apply, continue with step 4.

3. Press and hold the control switch in the PRIME position (c one minute.

) for at least c

4. Set the control switch to the ON position (c

) .

5. Press the START push-button

(e)

■ The engine preheats (for up to 15 seconds).

■ The engine starts.

■ The 300W, in-line fuel heater inside the cabinet turns on.

This procedure continues on the next page.

wc_gr013230 e wc_gr013231

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74

HI1000

Starting the burner

Continued from the previous page.

6. Select the desired mode: vent (d

1 heat (d

) .

) or

Note: Neither the blower nor the burner will run until the cycle start/stop switch is set to the ON position.

■ Vent mode: Blower only, no heat

■ Heat mode: Burner, then blower when there is a call for heat.

2 d

7. If the heat mode was chosen, open the cabinet and check for air in the fuel hose (e) .

If there is no air in the fuel hose,

If there is air in the fuel hose,

Operation wc_gr012485 e f

OPERATE e f

PRIME wc_gr013336

Then set the valve handle to the

OPERATE position (f

) and continue.

set the valve handle to the

PRIME position (f

) and continue.

This procedure continues on the next page.

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75

Operation HI1000

Continued from the previous page.

8. Set the cycle start/stop switch (a) to the ON position.

■ If in the vent mode, the blower starts.

■ If in the heat mode, the burner-run sequence starts if there is a call for heat. Then, the blower starts.

Note: At ambient temperatures of 30°F

(-1°C) or below, there is a 10-minute delay of the burner-run sequence. This delay allows for the nozzle heater to warm the fuel in the burner tube. After the

10-minute delay, the burner starts automatically.

wc_gr013343

■ Any existing faults will be displayed on the control screen. If faults exist, investigate the cause, rectify the issue, and continue. See topics Fault

Conditions and Remedies , and Draining the Heat Exchanger and Resetting a

Hard Lockout .

9. If PRIMING the fuel system, allow the burner to run for 1–2 minutes, then move the valve handle to the OPERATE position.

10.Set the desired setpoint temperature (g) using the toggle switch (h) .

h g

WACKER NEUSON [MODEL] AIR CONTROL

SETPOINT ( F): HEAT ( F):

18O 14O

Fuel: 170 GAL/89%

Volts: 213

Hz: 50

Power: ON

Fan: ON

Faults: NONE wc_gr013232 wc_gr012483

11.Operate the machine as needed.

This procedure continues on the next page.

76

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HI1000 Operation

Stopping the burner

Continued from the previous page.

Perform the procedure below to stop the burner.

CAUTION

Burn hazard. Disconnecting power or stopping the generator while the machine is cool-down vent mode will immediately stop the blower. The machine surfaces could be very hot.

► Allow the machine to cool for a minimum of ten minutes before touching any surface.

1. Set the cycle start/stop switch (a) to the OFF position. The controller will read

“Power: OFF”.

The following sequence of events occurs.

WACKER NEUSON [MODEL] AIR CONTROL

■ When in vent mode:

■ If the heat exchanger is sufficiently a

SETPOINT ( F): HEAT ( F):

18O 14O cooled, the blower stops immediately.

Fuel: 170 GAL/89%

Volts: 213

Hz: 50

Power: OFF

Fan: OFF

■ If the heat exchanger is not sufficiently cooled, the blower continues to operate until the heat exchanger is sufficiently cooled.

■ When in heat mode, the burner shuts down, but the blower continues to operate until the heat exchanger is sufficiently cooled.

Faults: NONE wc_gr013340

WARNING

Electric shock hazard. Electric power is active at the blower and at the control switch while the generator is running.

► Turn off the generator before servicing the machine.

Stopping the generator

Perform the procedure below to stop the generator.

NOTICE: Stop the generator only after the blower has stopped.

1. Press the STOP push-button (x) .

2. Set the control switch to the OFF position (c

) .

NOTICE: Do not leave the control switch in the ON position. Doing so will drain the battery.

3 x wc_gr013233 wc_tx004010gb_FM10.fm

77

Operation HI1000

6.4 Starting, Operating, and Stopping—Machines without Generators

Requirements ■ Machine properly positioned

■ Before starting checks complete (300W heater connected, etc., see topic 6.2)

Starting the machine

Perform the procedure below to start the machine.

1. Set the cycle start/stop switch (a) to the OFF position. a b wc_gr011845

2. Check that the emergency stop switch (b) is deactivated.

Starting the burner or blower

3. Select the desired mode: vent (d

1 heat (d

) .

) or

Note: Neither the blower nor the burner will run until the cycle start/stop switch is set to the ON position.

■ Vent mode: Blower only, no heat

■ Heat mode: Burner, then blower when there is a call for heat.

2 d

1 wc_gr012485

This procedure continues on the next page.

78

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HI1000 Operation

Continued from the previous page.

4. If the heat mode was chosen, open the cabinet and check for air in the fuel hose

(e) .

e f

OPERATE e f

If there is no air in the fuel hose,

If there is air in the fuel hose,

PRIME wc_gr013336

Then set the valve handle to the

OPERATE position (f

) and continue.

set the valve handle to the

PRIME position (f

) and continue.

5. Set the cycle start/stop switch (a) to the ON position.

■ If in the vent mode, the blower starts.

■ If in the heat mode, the burner-run sequence starts if there is a call for heat. Then, the blower starts.

Note: At ambient temperatures of 30°F

(-1°C) or below, there is a 10-minute delay of the burner-run sequence. This delay allows for the nozzle heater to warm the fuel in the burner tube. After the

10-minute delay, the burner starts automatically.

wc_gr013343

■ Any existing faults will be displayed on the control screen. If faults exist, investigate the cause, rectify the issue, and continue. See topics Fault

Conditions and Remedies , and Draining the Heat Exchanger and Resetting a

Hard Lockout .

6. If PRIMING the fuel system, allow the burner to run for 1–2 minutes, then move the valve handle to the OPERATE position.

This procedure continues on the next page.

wc_tx004010gb_FM10.fm

79

Operation

Continued from the previous page.

7. Set the desired setpoint temperature (g) using the toggle switch (h) .

HI1000 h g

WACKER NEUSON [MODEL] AIR CONTROL

SETPOINT ( F): HEAT ( F):

18O 14O

Power: ON Fuel: 170 GAL/89%

Volts: 213

Hz: 50

Fan: ON

Faults: NONE wc_gr012483

8. Operate the machine as needed.

wc_gr013232

Stopping the machine

Perform the procedure below to stop the machine.

CAUTION

Burn hazard. Disconnecting power or stopping the generator while the machine is in cool-down vent mode will immediately stop the blower. The machine surfaces could be very hot.

► Allow the machine to cool for a minimum of ten minutes before touching any surface.

1. Set the cycle start/stop switch (a) to the OFF position. The controller will read

“Power: OFF”.

The following sequence of events occurs.

WACKER NEUSON [MODEL] AIR CONTROL

■ When in vent mode: a

■ If the heat exchanger is sufficiently cooled, the blower stops immediately.

SETPOINT ( F):

Fuel: 170 GAL/89%

Volts: 213

Hz: 50

HEAT ( F):

18O 14O

Power: OFF

Fan: OFF

■ If the heat exchanger is not sufficiently cooled, the blower continues to operate until the heat exchanger is sufficiently cooled.

■ When in heat mode, the burner shuts down, but the blower continues to operate until the heat exchanger is sufficiently cooled.

Faults: NONE wc_gr013340

WARNING

Electric shock hazard. Electric power is active at the blower and at the control switch while power is connected.

► Disconnect the power from the machine before servicing the machine.

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80

HI1000 Operation

6.5 Starting, Operating, and Stopping—Machines with Gas Burners

Requirements ■ Machine properly positioned

■ Before starting checks complete

Starting the machine

Perform the procedure below to start the machine.

1. Set the cycle start/stop switch (a) to the OFF position. a b wc_gr011845

Burner or blower

2. Check that the emergency stop switch (b) is deactivated.

Perform the procedure below to start the blower/burner.

3. Select the desired mode: vent (d

1 heat (d

) .

) or

Note: Neither the blower nor the burner will run until the cycle start/stop switch is set to the ON position.

■ Vent mode: Blower only, no heat

■ Heat mode: Burner, then blower when there is a call for heat.

1 wc_gr012485

This procedure continues on the next page.

wc_tx004010gb_FM10.fm

81

Operation

Continued from the previous page.

HI1000

4. Set the cycle start/stop switch (a) to the ON position.

■ If in the vent mode, the blower starts.

■ If in the heat mode, the burner-run sequence starts if there is a call for heat. Then, the blower starts.

■ Any existing faults will be displayed on the control screen. If faults exist, investigate the cause, rectify the issue, and continue. See topics

Fault Conditions and Remedies , and Draining the Heat Exchanger and Resetting a Hard Lockout .

5. Set the desired setpoint temperature (g) using the toggle switch (h) .

wc_gr013343 h g

WACKER NEUSON [MODEL] AIR CONTROL

SETPOINT ( F): HEAT ( F):

18O 14O

Fuel: 170 GAL/89%

Volts: 213

Hz: 50

Power: ON

Fan: ON

Faults: NONE wc_gr013232 wc_gr012483

6. Operate the machine as needed.

This procedure continues on the next page.

82

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HI1000

Stopping the machine

Continued from the previous page.

Perform the procedure below to stop the machine.

Operation

WARNING

Electric shock hazard. Electric power is active at the blower and at the control switch while the generator is running.

► Turn off the generator before servicing the machine.

1. Set the cycle start/stop switch (a) to the OFF position. The controller will read

“Power: OFF”.

The following sequence of events occurs.

WACKER NEUSON [MODEL] AIR CONTROL

■ When in vent mode:

■ If the heat exchanger is sufficiently a

SETPOINT ( F): HEAT ( F):

18O 14O cooled, the blower stops immediately.

Fuel: 170 GAL/89%

Volts: 213

Hz: 50

Power: OFF

Fan: OFF

■ If the heat exchanger is not sufficiently cooled, the blower continues to operate until the heat exchanger is sufficiently cooled.

■ When in heat mode, the burner shuts down, but the blower continues to operate until the heat exchanger is sufficiently cooled.

Faults: NONE wc_gr013340

CAUTION

Burn hazard. Disconnecting power or stopping the generator while the machine is cool-down vent mode will immediately stop the blower. The machine surfaces could be very hot.

► Allow the machine to cool for a minimum of ten minutes before touching any surface.

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83

Operation HI1000

6.6 Emergency Stop

Location The emergency stop (a) is the red button located on the main control panel.

NOTICE: Do not use the emergency stop switch to shut down the machine during normal operation. The emergency stop switch is intended for use only in an emergency situation where the machine must be stopped immediately. In all other instances, set the cycle start/stop switch to the OFF position and allow the heater to go through it’s auto shutdown sequence.

EMERGENCY STOP

ACTIVATED b a c wc_gr011848

Activating Activate the emergency stop by pressing the red button. Pressing the emergency stop results in the following:

■ The cycle start/stop switch opens (internally).

■ The burner stops.

■ The blower stops.

■ The control screen (b) displays an “Emergency Stop Activated” message.

■ The emergency stop button remains activated until the user deactivates (twists).

Resetting the machine

Perform the procedure below to deactivate the emergency stop and reset the machine.

1. Twist the emergency stop button (a) and it will deactivate (pop out).

2. Set the cycle start/stop switch (d) to the OFF position.

3. Press the reset switch (c) down then release it.

4. Continue with normal starting procedures. See topic Starting, Operating, and

Stopping.

84

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HI1000 Operation

6.7 Fault Conditions and Remedies

Background The heater controller monitors variables of machine function. If there is a problem

(fault condition), the controller shuts down the machine and power is removed from the controls. The fault conditions must be investigated and remedied before the machine can be reset and normal operation can resume.

Fault conditions will cause the machine to shut down. Fault conditions include:

Fault

Emergency stop

Voltage down

Temperature rise

Blower

Thermistor

Burner

Internal

Description

The emergency stop button has been activated.

The voltage has dropped and the GFCI breaker has tripped.

An issue with fuel or electrical supply has prevented efficient heat rise.

The static pressure has dropped below nominal values.

The wiring to the thermistor is either open or shorted.

The burner has failed for an unknown reason.

The internal computer boards have failed.

The unit has been disabled remotely.

Remedies

1. Investigate the reason for the activation.

2. Deactivate the button.

3. Toggle the reset switch.

See topic Emergency

Stop.

1. Reset the circuit breaker inside the control panel.

2. Toggle the reset switch.

1. Check the burner fuel lines and wiring connections for integrity.

2. Check the fuel filter.

3. Clean the fuel filter if necessary.

4. Toggle the reset switch.

1. Check the blower belt.

2. Check the pressure line and sensor.

1. Check the wiring.

2. Toggle the reset switch.

Contact Wacker Neuson product support.

1. Check the elelctrical connections.

2. Check for disconnected cables.

3. Rectify the problem.

4. Toggle the reset switch.

Contact Wacker Neuson product support.

System disabled by telemetrics wc_tx004010gb_FM10.fm

85

Operation HI1000

6.8 Using the Recirculation Damper

NOTICE: Do not operate the machine with the inlet ports covered. Operating the machine with the inlet ports covered will cause the machine to shut down due to overheating.

► Opening the recirculation damper (a) introduces fresh air into the main air supply. Running the machine in this mode pressurizes the heated space.

► Closing the recirculation damper recirculates the heated air, which allows the machine to run more economically. a wc_gr008347

86

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HI1000

7 Burner Setup—Diesel

7.1 Factory Settings

Burner Setup—Diesel

Head

Firing rate gph

Nozzle size

Fuel pressure psi

Initial head setting

Air band setting

Air shutter

CF 800 KJ 5.92

5.0 60° B

7.2 Setting up the Burner

140 4 8 7

Background The burner consists of several components and subsystems. Each of these components or subsystems must be operating correctly for the burner to function properly.

Fuel Low temperatures cause diesel fuels to gel. Gelled fuels will cause burner ignition failure and/or burner fuel pump damage. Always use the proper fuel for the conditions.

Lowest expected ambient temperature °F (°C)

Below 5 (-15)

Fuel Blend Guide

When power is supplied by the generator

#2 diesel plus additives

When power is supplied by the local power utility

100% #1 diesel, plus additives

100% K1 kerosene, plus additives

5 to 25 (-15 to -4) 70-30 blend of #2 diesel and

#1 diesel, plus additives

70-30 blend of #2 diesel and K1 kerosene, plus additives

Winter-blend diesel Above 25 (-4)

Tools required The following tools are required to adjust the burner:

■ High-quality combustion analyzer

■ Smoke spot tester

■ Fuel pressure test gauge

■ General hand tools

Mandates ■ Adjustments must be made so that the machine conforms to the requirements of local, state, provincial, and federal codes and authorities.

■ Adjustments shall be made at the job site.

This procedure continues on the next page.

s wc_tx004043gb_FM10.fm

87

Burner Setup—Diesel

Continued from the previous page.

When

Procedure

HI1000

Adjust the burner:

■ Before operating the machine at elevations 305 m (1,000 ft) above or below the location of the previous adjustments

■ Before starting at a new job site

■ After any burner maintenance or repair has been performed

■ If burner performance is in question

Perform the procedure below to set up the burner.

1. Shut down the machine.

2. Set the burner electrodes.

(See topic Setting/Checking the Electrodes .)

3. Check the burner nozzle.

(See topic Replacing the Burner Nozzle .)

4. Check/set the “Z” distance.

(See topic Setting the “Z” Distance .)

5. Set the air settings.

(See topic Adjusting the Air Settings .)

6. Start the machine and the burner.

7. Check/set the fuel pressure.

(See topic Adjusting the Fuel Pressure .)

8. Conduct a smoke spot test. Perform the smoke spot tester manufacturer’s instructions and the general guidelines below.

■ Remove the bolts and open the exhaust hatch to install a b-vent pipe.

■ Use the access hole in the exhaust stack.

■ Take several samples as the heater warms.

■ Take the final sample just before the heater reaches 160°F (71°C).

This procedure continues on the next page.

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88

HI1000 Burner Setup—Diesel

Continued from the previous page.

9. Analyze the combustion. Perform the combustion analyzer manufacturer’s instructions and the general guidelines below.

Result

■ Use the access hole in the exhaust stack.

■ Take several samples as the heater warms.

■ Take the final sample just before the heater reaches 160°F (71°C).

10.Re-adjust the air setting(s) if necessary until the smoke spot test and combustion analysis are within the following parameters:

■ O

content: 4–6%

■ Smoke spot: 1 or less

The burner has now been set up.

wc_tx004043gb_FM10.fm

89

Burner Setup—Diesel

7.3 Setting and Checking the Electrodes

Requirements ■ Power supplies disconnected

■ Ruler or similar measuring device

Procedure

HI1000

Perform the procedure below to check the electrodes.

WARNING

Fire and explosion hazard. Improperly maintained electrodes could cause ignition malfunction, blow-back of hot gases, heavy smoke, asphyxiation, explosion, and fire hazards.

► Keep the electrodes well maintained and set to the specifications listed below.

1. Disconnect the power from the machine.

2. Remove the screws (c) and open the burner cover.

c wc_gr008316

3. Disconnect the wiring connector (d) .

4. Remove the copper fuel line (a) .

a b d wc_gr008317 d wc_gr008315

5. Remove the spline nut (b) .

NOTICE: Handle the spline nut with care. It is easily damaged.

6. Maneuver the electrode assembly (d) up and out of the burner.

This procedure continues on the next page.

wc_gr008318

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90

HI1000 Burner Setup—Diesel

Continued from the previous page.

7. Loosen the nut (e) and rotate the electrodes as necessary so that they match the dimensions below. Tighten the nut when finished.

Note: The head (f) may be removed for improved access to the nozzle/electrodes. e e f f wc_gr008319 wc_gr009168

Ref.

Description h Electrode tip to electrode tip j i Nozzle center to electrode tip

Nozzle end to electrode tip end

Gap distance

3/16 in. (4.7 mm)

1/4 in. (6.3 mm)

Installation

Result

Perform the procedure below to re-install the electrode assembly.

1. Re-install the head if it was removed.

2. Re-install the electrode assembly into the burner.

3. Reconnect the wiring.

4. Re-install the spline nut.

5. Reconnect the fuel line.

6. Close the burner cover and secure it with two screws.

The electrodes have now been checked/adjusted.

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91

Burner Setup—Diesel

7.4 Replacing the Burner Nozzle

Requirements ■ Power supplies disconnected

■ New burner nozzle

Procedure Perform the procedure below to replace the burner nozzle.

1. Disconnect the power from the machine.

2. Remove the screws (c) and open the burner cover.

HI1000 wc_gr008316

3. Disconnect the wiring connector (d) .

4. Remove the copper fuel line (a) .

a b d wc_gr008317 d wc_gr008315

5. Remove the spline nut (b) .

NOTICE: Handle the spline nut with care. It is easily damaged.

6. Maneuver the electrode assembly (d) up and out of the burner.

This procedure continues on the next page.

wc_gr008318

wc_tx004043gb_FM10.fm

92

HI1000 Burner Setup—Diesel

Continued from the previous page.

7. Loosen the nut (e) and remove the clamp (f) . Then, remove the head (g) .

g h

Installation

Result e f wc_gr008327

8. Unscrew the nozzle

(h)

from the nozzle holder.

wc_gr008328

9. When finished, check the electrodes and reposition them if necessary.

Perform the procedure below to re-install the electrode assembly.

1. Screw a new nozzle into the nozzle holder.

2. Re-install the head and the clamp.

3. Re-install the electrode assembly into the burner.

4. Reconnect the wiring.

5. Re-install the spline nut.

6. Reconnect the fuel line.

7. Close the burner cover and secure it with two screws.

The nozzle has now been replaced.

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93

Burner Setup—Diesel

7.5 Setting the “Z” Distance and Head Position

Requirements ■ Burner removed from the machine

■ Straight edge

■ Ruler or similar measuring device

Preliminary steps

Perform the procedure below to set the “Z” distance.

1. Disconnect the copper fuel line from the nozzle assembly.

2. Loosen the spline nut (a) .

HI1000 c d a e wc_gr008322

3. Loosen the hex head screw (b) .

4. Hand tighten the acorn nut (c) so that the secondary adjusting plate (d) and the indicator adjusting plate (e) are held together.

5. Slide the secondary adjusting plate (d) and the indicator adjusting plate (e) completely to the right.

6. Set the “Z” distance. See below.

“Z” distance Perform the procedure below to measure the “Z” distance.

1. Put a straight edge

(x)

on the end of the air tube.

1-3/4 in.

44 mm x y wc_gr008321

2. Slide the nozzle assembly until the distance between the flat area of the front face of the head (y) and end of the air tube is 1-3/4 inches (44 mm).

This procedure continues on the next page.

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94

HI1000 Burner Setup—Diesel

Result

Continued from the previous page.

3. Tighten the acorn nut (c) .

The “Z” distance has now been set.

Continue by setting the head position.

Set the head position

Perform the procedure below to set the head position.

1. Slide the secondary adjusting plate (d) and the indicator adjusting plate (e) so that the indicator adjusting plate aligns with “4” on the scale.

Result c d a e wc_gr008320

2. Tighten the hex head screw (b) .

3. Tighten the spline nut.

4. Reconnect the copper fuel line.

The procedure to set the “Z” distance and head position is now complete.

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95

Burner Setup—Diesel HI1000

7.6 Adjusting the Air Settings

Factory settings

■ Air band: 8

■ Air shutter: 7

These settings are initial settings only. Adjust the air settings as necessary to obtain the proper smoke spot and combustion analysis values.

Background There are two parts to adjusting the air setting: 1) air band; and 2) air shutter.

Adjust the air band to make large adjustments. Adjust the air shutter to make small adjustments.

Effects

Procedure

The air setting has the following effects on combustion.

■ Higher O

percentage (excess air settings) lowers soot production but raises stack temperature and reduces efficiency: lean mixture.

■ Lower O

percentage (inadequate air settings) increases efficiency and lowers stack temperature but may cause soot build-up: rich mixture.

Perform the procedure below to adjust the air settings.

1. Initial setting of the air damper should be performed with the machine shut down.

2. Loosen the air band locking screw (a) and the air shutter locking screw (b) .

d c d b a c

Result wc_gr008323 wc_gr008324

3. Using the air band position pointer (c) to determine position, rotate the air band to a higher number to increase air volume. Rotate it to a lower number to decrease air volume.

4. Using the shutter position pointer (d) to determine position, move the air shutter to a higher number on the shutter position pointer to increase air volume. Turn it to a lower number to decrease air volume.

5. After the air settings have been made, tighten the band-locking screw (a) and the shutter-locking screw (b) .

The air settings have now been adjusted.

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HI1000 Burner Setup—Diesel

7.7 Adjusting the Fuel Pressure—Oil Burner

Requirements ■ Pressure gauge

■ See topic Factory Settings for fuel pressure setting

Procedure Perform the procedure below to check and adjust the fuel pressure.

1. Stop the machine.

2. Open the burner access door(s) on the rear of the machine.

3. Remove the plug (not shown) from the top port (a) of the fuel pump.

Result a b wc_gr011216

4. Insert the gauge in place of the plug.

5. If your machine has a generator, start it.

6. Set the burner power switch to the ON position. The burner will go through a pre-purge cycle. Monitor and make adjustments during the pre-purge cycle.

7. Turn the adjusting screw (b) clockwise to increase fuel pressure, counterclockwise to decrease fuel pressure.

After the correct fuel pressure has been obtained:

8. Stop the machine.

9. Remove the pressure gauge.

10.Re-install the plug.

The fuel pressure has now been adjusted.

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Burner Setup—Diesel

7.8 Changing the Burner Type (from NG or LP to oil)

Requirements ■ Burner Conversion Kit (contact Wacker Neuson Product Support)

■ Combustion analyzer

HI1000

Precautions

Procedure

■ You must have the proper licensing for your location.

■ Disconnect all power to the machine.

Perform the procedure below to change the machine from natural gas (NG) burning to oil (Diesel) burning.

Step Task

Remove the gas burner from the machine.

Install the oil burner to the machine.

Reference

Instruction sheet included with kit

Notes

Contact Wacker Neuson

Product Support for more information.

You must be licensed for your location.

3. Set the dip switch to the appropriate position for the fuel being used. To do so: a. Open the control panel (a) .

b. Locate the circuit board (b) .

c. Set the dip switch to the upper position for gas burners, or the lower position for oil burners.

d. Close the control panel.

O N

1 2 3 4

LP / NG

Diesel b wc_gr013368

This procedure continues on the next page.

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98

HI1000

Completing the process

Result

Burner Setup—Diesel

Continued from the previous page.

Perform the procedure below to complete the process.

Adjust the burner fuel pressure.

See topic Adjusting the

Fuel Pressure—Oil

Burner .

See chapter Technical

Dat a for appropriate pressure settings.

Adjust the air damper. Burner set-up procedures —

Test the exhaust.

Burner set-up procedures A combustion analyzer is needed for this step.

The machine is now ready to operate using oil (Diesel).

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Burner Setup—Gas

8 Burner Setup—Gas

8.1 Factory Settings

HI1000

Air damper setting

Combustion head setting

Gas manifold pressure (in. w.c.)

Orifice (mm)

Spring

HI1000

3.3

3.7

R6110-512 (blue)

5.1

2.0

R6110-38 (pink)

100

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HI1000 Burner Setup—Gas

8.2 Setting up the Burner

Background The burner consists of several different components and subsystems. Each of these components or subsystems must be operating correctly for the burner to function properly.

Tools required The following tools are required to adjust the burner:

■ High-quality combustion analyzer

■ Smoke spot tester

■ Manometer

■ General hand tools

Mandates ■ Adjustments made shall be done so that the machine conforms to the requirements of local, state, and federal codes and authorities.

■ Adjustments shall be made at the job site.

When to adjust

Procedure

Adjust the burner:

■ Before operating the machine at elevations 305 m (1,000 ft) above or below the location of where the last adjustments were made

■ Before starting at a new job site

■ After any burner maintenance or repair has been performed

■ If burner performance is in question

Perform the procedure below to set up the burner.

1. Shut down the machine.

2. Adjust the ionization probe and the electrode.

(See topic Adjusting the Ionization Probe and the Electrode.

)

3. Check the burner orifice.

(See topic Changing the Burner Orifice.

)

4. Set the air settings.

(See topic Checking the Burner Air Damper Setting.

)

5. Adjust the head setting.

(See topic Adjusting the Head Setting.

)

6. Check and set the supply gas pressure.

(See topic Checking the Supply Gas Pressure.

)

7. Start the machine and the burner.

8. Check and set the burner gas pressure.

(See topic Checking and Adjusting the Burner Gas Pressure.

)

This procedure continues on the next page.

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Burner Setup—Gas HI1000

Continued from the previous page.

9. Conduct a smoke spot test. Follow the smoke spot tester manufacturer’s instructions and the general guidelines below.

■ Use the access hole in the exhaust outlet.

■ Take several samples as the heater warms.

■ Take the final sample just before the heater reaches 160°F (71°C).

10.Analyze the combustion. Perform the combustion analyzer manufacturer’s instructions and the general guidelines below.

Result

■ Use the access hole in the exhaust outlet.

■ Take several samples as the heater warms.

■ Take the final sample just before the heater reaches 160°F (71°C).

11.Re-adjust the air setting(s) if necessary until the smoke spot test and combustion analysis are within the following parameters:

■ O

content: 4–6%

■ Smoke spot: 1 or less

The burner has now been set up.

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102

HI1000

8.3 Removing the Combustion Head

Requirements ■ Machine shut down

■ Burner cool

Procedure

Burner Setup—Gas

Perform the procedure below to remove the combustion head assembly.

1. Open the access doors and locate the burner (a) .

a wc_gr008490

2. Remove the burner assembly cover (b) .

3. Remove nut (c) and open the burner.

b wc_gr008489 c wc_gr008491

4. Make note of the position of the screw

(d)

then remove it.

5. Disconnect the wires (e and f) .

e f g wc_gr011218

6. Remove the combustion head (g) .

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d wc_gr011217 wc_gr011219

Burner Setup—Gas

8.4 Adjusting the Ionization Probe and the Electrode

Requirements ■ Machine shut down

■ Burner cool

Procedure

HI1000

Perform the procedure below to adjust both the ionizatIon probe and the electrode.

1. Shut down the machine and allow it to cool.

2. Remove the combustion head assembly. See topic Removing the Combustion

Head Assembly .

3. Clean the combustion head.

4. Adjust the ionization probe (a) so that it is positioned from the mixing plate as shown.

b a a

1 mm

0.039 in .

Result wc_gr011220

5. Adjust the electrode (b) so that it is positioned from the mixing plate as shown.

Both the ionization probe and the electrode have now been adjusted.

104

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HI1000

8.5 Changing the Burner Orifice

Requirements ■ Machine shut down

■ Machine cool

Procedure

Burner Setup—Gas

Perform the procedure below to change the burner orifice.

1. Shut down the machine and allow it to cool.

2. Remove the combustion head assembly (a) . See topic Removing the

Combustion Head Assembly . b

Result a wc_gr008496 wc_gr008497

3. Unscrew the orifice (b) and remove it from the combustion head assembly.

4. Clean the existing orifice and re-install it, or install a new orifice.

5. Re-install the combustion head assembly.

6. Re-install the burner assembly cover.

The procedure to change the orifice is now complete.

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Burner Setup—Gas

8.6 Checking the Burner Air Damper Setting

Requirements ■ Machine shut down

■ Burner cool

Procedure

HI1000

Perform the procedure below to check the air damper setting.

Note: This procedure must be performed at each new job site. The proper setting depends on environmental conditions at the job site.

1. Shut down the machine and allow it to cool.

2. Remove the burner cover.

3. Loosen the two screws (a) that secure the air adjustment plate (b) .

Result b c a wcghi_gr005205

4. Rotate the air adjustment plate so that the proper number on the air adjustment plate lines up with the setting indicator (c) . See topic Factory Settings .

5. Once the air adjustment plate is set, tighten the two screws (a) .

The air damper setting has now been checked.

106

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HI1000

8.7 Adjusting the Head Setting

Requirements ■ Machine shut down

■ Machine cool

■ T-20 Torx tool

Procedure

Burner Setup—Gas

Perform the procedure below to adjust the head setting.

1. Open the access doors and locate the burner (a) .

Result a wc_gr013370

2. Remove the burner assembly cover

(b)

3. Remove the nut (c) and open the burner.

b wc_gr008489 f c e d

"5" wc_gr011221 wc_gr008491

4. Loosen the screw (d) .

5. Move the elbow (e) so that the edge of the air tube (f) is flush with the edge of the head base (“5”) .

Note: Set point “5” is not marked.

6. Tighten the screw (d) .

7. Close the burner and re-install the nut (c) .

8. Re-install the burner cover.

The head setting has now been adjusted.

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Burner Setup—Gas

8.8 Checking the Supply Gas Pressure

Requirements ■ Machine shut down

■ Supply gas turned off

■ Manometer

■ Nipple

Checking pressure

HI1000

Perform the procedure below to check and adjust the supply gas pressure.

1. Shut down the machine and allow it to cool.

2. Close the supply gas shutoff valve.

WARNING

Explosion and fire hazard. When combined with air, the gas used for this burner is explosive. Explosions can cause severe injury or death.

► Close the supply gas shutoff valve before continuing with this procedure.

► Extinguish all sources of ignition before continuing this procedure.

3. Remove the plug (a) from the Tee fitting using a 1/4-in. hex key.

a b ghi_gr007058

4. Install a nipple (b) into the Tee fitting.

5. Connect the hose of the manometer (c) to the nipple.

c ghi_gr007059 ghi_gr007060

6. Open the supply gas shutoff valve.

This procedure continues on the next page.

108

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HI1000

Result

Burner Setup—Gas

Continued from the previous page.

7. Check the pressure reading on the manometer. See chapter Technical Data for the correct pressure. Adjust the supply gas pressure as needed.

8. After the supply gas pressure has been set, turn off the supply gas.

9. Remove the manometer and the nipple.

10.Re-install the plug.

The supply gas pressure has now been checked and adjusted.

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Burner Setup—Gas

8.9 Checking and Adjusting the Burner Gas Pressure

Requirements ■ Machine shut down

■ Adequate supply gas pressure

■ Manometer

Checking pressure

HI1000

Perform the procedure below to check and adjust the burner gas pressure.

1. Open the access doors and locate the burner (a) .

c a wc_gr013370

2. Locate the pressure test port

(c)

wc_gr008499

3. Insert a small screwdriver into the pressure test port and back off the needle valve two revolutions.

4. Connect the hose of the manometer (d) to the pressure test port.

d wc_gr008500

5. Start the machine.

6. With the burner firing, check the pressure reading on the manometer. See chapter Technical Data for the correct pressure.

This procedure continues on the next page.

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110

HI1000

Adjusting pressure

Burner Setup—Gas

Continued from the previous page.

Perform the procedure below to adjust the burner gas pressure at the regulator (e) .

g e wc_gr013371

1. Check that the vent (g) is clean and open.

2. Remove the cap (f) from the regulator.

f ghi_gr004914

Result e wc_gr008502

3. Turn the screw (e) to adjust the burner gas pressure:

■ clockwise to increase pressure

■ counterclockwise to decrease pressure

Once the burner gas pressure is set:

4. Re-install the cap.

5. Shut down the machine.

6. Remove the manometer tube from the pressure test port.

7. Tighten the needle valve.

NOTICE: Do not overtighten the needle valve. Damage to the needle valve will occur.

The burner gas pressure has now been checked and adjusted.

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Burner Setup—Gas

8.10 Changing the Burner Type (from Oil to NG or LP)

Requirements ■ Burner Conversion Kit (contact Wacker Neuson Product Support)

■ Licensed gas installer

■ Combustion analyzer

■ Gas regulator (not supplied by Wacker Neuson)

HI1000

Precautions ■ You must have the proper licensing for your location.

■ Disconnect all power to the machine.

Setting up for natural gas

(NG)

Perform the procedure below to change the machine from oil burning (diesel) to natural gas (NG) burning.

Step Task

Remove the oil burner from the machine.

Reference

Instruction sheet included with kit

Install the gas burner to the machine.

Install a gas regulator to the machine.

Notes

Contact Wacker Neuson

Product Support for more information.

You must be licensed for your location.

Gas regulator not supplied by Wacker Neuson.

Setting up for liquid propane

(LP)

If using LP, perform these additional steps. Otherwise, skip to step 6.

Step Task

Install the appropriate orifice and air restricting washer.

Install the appropriate regulator spring.

Reference

See topic Changing the

Burner from Natural Gas

Burning to LP Burning .

See topic Changing the

Gas Burner Regulator

Spring .

Notes

Contact Wacker Neuson

Product Support for more information.

This procedure continues on the next page.

112

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HI1000 Burner Setup—Gas

Continued from the previous page.

6. Set the dip switch to the appropriate position for the fuel being used. To do so: a. Open the control panel (a) .

b. Locate the circuit board (b) .

c. Set the dip switch to the upper position for oil burners, or the lower position for gas burners.

d. Close the control panel.

O N

1 2 3 4

LP / NG

Diesel b wc_gr013368

Completing the process

Result

Perform the procedure below to complete the process.

10.

Adjust the supply gas pressure.

Adjust the burner gas pressure.

See topic Checking the

Supply Gas Pressure .

See topic Checking and

Adjusting the Burner Gas

Pressure .

See chapter Technical

Dat a for appropriate pressure settings.

See chapter

Dat

Technical a for appropriate pressure settings.

Adjust the air damper. Burner set-up procedures This setting is the same whether burning NG or LP.

Test the exhaust.

Burner set-up procedures A combustion analyzer is needed for this step.

The burner is now ready to operate using NG or LP.

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Burner Setup—Gas HI1000

8.11 Changing the Burner from Natural Gas Burning to LP Burning

Requirements ■ Machine shut down

■ Machine cool

Background The burner is set up at the factory to burn natural gas (NG) or LP gas. By changing the burner orifice and adding or removing an air restricting washer, the burner can be changed to burn either LP gas or NG. A kit is included with new machines with the appropriate orifices and the air restricting washers for both applications.

Procedure Perform the procedure below to change the burner from NG to LP.

1. Shut down the machine and allow it to cool.

2. Remove the combustion head assembly. See topic Removing the Combustion

Head Assembly .

3. Remove the natural gas orifice (e) (marked “3.7”).

i e h

Fuel

Orifice marking

3.7

2.0

wc_gr008504 without washer with washer wc_gr008505

4. Lift the distributor plate (h) off the combustion head assembly and place the air restricting washer (i) on the combustion head assembly as shown. Then reinstall the distributor plate (and the air restricting washer) to the burner head with the new LP/propane orifice (marked “2.0”).

5. Adjust the electrode between the disk and the porcelain as shown in the illustration below. Secure the flame rod and the electrode in position with the retaining bolt.

114 35mm /

1.378in

wc_gr013458

wc_tx003514gb_FM10.fm

HI1000

Result

Burner Setup—Gas

6. Affix the LP gas label to the burner.

7. Re-install the combustion head to the burner and adjust the head setting.

8. Change the regulator spring from blue (NG) to pink (LP).

The burner is now ready to burn LP.

8.12 Changing the Burner from LP Burning to Natural Gas Burning

Requirements ■ Machine shut down

■ Machine cool

Procedure Perform the procedure below to change the burner from LP to NG.

1. Shut down the machine and allow it to cool.

2. Remove the combustion head assembly.

3. Remove the LP gas orifice (e) (marked 2.0”).

i e h

Fuel

Orifice marking

3.7

2.0

without washer with washer wc_gr008504 wc_gr008505

4. Lift the distributor plate (h) off the combustion head assembly and remove the air restricting washer (i) on the combustion head assembly as shown. Then reinstall the distributor plate to the burner head with the new NG orifice (marked

3.7”).

5. Adjust the electrode toward the outside of the disk as shown in the illustration below. Secure the flame rod and the electrode in position with the retaining bolt.

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Burner Setup—Gas

1mm /

0.039in

HI1000

Result

2mm /

0.079in

wc_gr011111

6. Affix the NG gas label to the burner.

7. Re-install the combustion head to the burner and adjust the head setting.

8. Change the regulator spring from pink (LP) to blue (NG).

The burner is now ready to burn NG.

116

wc_tx003514gb_FM10.fm

HI1000

8.13 Changing the Gas Burner Regulator Spring

Requirements ■ Machine shut down

■ Burner cool

■ Gas burner installed

Burner Setup—Gas

Procedure Perform the procedure below to change the gas pressure regulator spring.

1. Locate the gas pressure regulator (d) .

d wc_gr008506

2. Remove the cap (e) from the regulator.

3. Remove the screw (f) from the regulator.

4. Remove the regulator spring (g) and install a replacement spring (h) .

Note: The blue spring is used for NG and the pink spring is used for LP.

Result

5. Re-install the screw (f) .

6. Adjust the gas pressure. See topic Checking and Adjusting the Burner Gas

Pressure.

7. Re-install the cap (e) once the gas pressure is set.

The gas burner regulator spring has now been changed.

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General Maintenance

9 General Maintenance

HI1000

9.1 Periodic Maintenance Schedule—Oil Burners

The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment.

Interval*

(hours of service)

Task

Check fuel level.

Clean the machine.

Daily

---



6 Months

(1000)

Yearly

(1200)

Inspect electrical components.

Inspect the blower motor and belt.

Replace the belt if necessary.

Inspect the heat exchangers.

Replace the burner nozzle.

Replace the fuel filter.

Clean the CAD cell.

Lubricate the pillow block bearings.











Inspect in-line fuel filter located between fuel tank and generator.

Inspect and test the burner.

■ Inspect burner electrodes; replace burner electrodes if necessary.

■ Check the “Z” distance.

■ Check the air settings.

■ Check the fuel pressure.

As needed or upon changing job sites; see chapter Burner Setup

* Use whichever comes first, calendar time or service hours.

Adjust frequency depending on work site and operating conditions.

Applies only to machines with generators.

118

wc_tx004013gb_FM10.fm

HI1000 General Maintenance

9.2 Periodic Maintenance Schedule—Gas Burners

Interval*

(hours of service)

6 Months Yearly Daily

Task

Check fuel level.

Clean the machine.

---



(1000) (1200)

Inspect electrical components.

Inspect the blower motor and belt.

Replace the belt if necessary.

Inspect the heat exchangers.

Inspect and test the burner.

■ Adjust the ionization probe and electrode.

Replace the electrode if necessary.

■ Check the burner orifice.

■ Check the air damper setting.

■ Check the gas pressure.



As needed or upon changing job sites; see chapter

* Use whichever comes first, calendar time or service hours.

Burner Setup .

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119

General Maintenance

9.3 Inspecting the Machine

When Inspect the machine before each use.

HI1000

WARNING

Electric shock hazard. A machine with power connected can cause electric shock.

► Disconnect the power source before servicing.

CAUTION

Hot surface hazard. The external surface of the machine may be hot.

► Allow the machine to cool before servicing.

Requirements ■ Machine shut down and cool to touch

■ Machine properly positioned

■ Power source disconnected

External inspection

Perform an external inspection of the machine. Check for:

 External damage (dents, cracks, broken door latches, etc.)

 Loose or missing fasteners

 Loose or missing parts

 Fluid leaks

 Restricted air flow at the intake or output

 Problems with the trailer (if equipped)—see topic Maintaining the Trailer

Internal inspection

Open the access doors on both sides of the machine. Check for:

 Damage to control panel, switches, or customer connections

 Loose or missing fasteners

 Loose or missing parts

 Loose or damaged hoses

 Fluid leaks

 Rags, containers, or other debris inside the cabinet

 Heat exchanger damage—see topic Inspecting the Heat Exchanger

120

wc_tx004013gb_FM10.fm

HI1000

9.4 Cleaning the Machine

When As needed

Suggested cleaning materials

■ Compressed air

■ Clean water supply

■ Mild detergent

■ Clean, dry cloths

General Maintenance

DANGER

Fire and explosion hazard. Residue from flammable materials such as solvents or gasoline could ignite and cause a fire or an explosion.

► Do not use flammable materials or solvents to clean the machine.

WARNING

Electric shock hazard. A machine with power connected can cause electric shock.

► Disconnect the power source before servicing.

CAUTION

Hot surface hazard. The external surface of the machine may be hot.

► Allow the machine to cool before servicing.

Cleaning the interior

NOTICE: Do not use a pressure washer to clean this machine. Pressurized water can severely damage sensitive electronic components.

Clean the interior of the machine.

 Check the heat exchanger for accumulated fuel.

 Remove rags, containers, or other debris from the cabinet. Nothing should be stored inside the machine.

 Remove any debris from the air intake areas.

 Wipe interior surfaces clean of oil, dust, and dirt.

Cleaning the exterior

Clean the exterior of the machine with clean water and a mild detergent.

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General Maintenance HI1000

9.5 Maintaining the Trailer

Tires ■ Keep tires inflated to the proper pressure as shown on the tire sidewall.

■ Check tread periodically for wear.

■ Replace tires as required.

Wheels

Axle Hubs

Brakes

■ Check that lug nuts holding wheels are tight.

■ Replace any missing lug nuts immediately.

■ Grease axle hubs using a good wheel-bearing grease.

■ Check operation of brakes before each trip.

■ Check level of brake fluid in actuator at front of trailer at regular intervals.

■ Fill brake fluid to approximately 1 inch below top of reservoir using DOT-3 heavy-duty brake fluid.

■ Tighten filler plug securely.

Note: If fluid level has fallen too low, bleed brake lines to remove any air trapped in lines. Then fill to proper level with clean brake fluid.

122

wc_tx004013gb_FM10.fm

HI1000

9.6 Replacing the Blower Belt

Requirements ■ Machine shut down

■ Burner cool

Removal procedure

General Maintenance

Perform the procedure below to remove the blower belt.

WARNING

Electric shock and cutting injury hazard!

► Disconnect the main power supply to the machine before servicing the blower and blower belt.

1. Remove the screws that secure the access panel and remove the access panel.

2. Loosen the nuts on the two jack screws (a) that secure the motor plate to the mounting frame.

Installation procedure wc_gr007659

3. Rotate the motor plate to release tension on the belt.

4. Roll the belt off the pulleys.

Perform the procedure below to install and adjust the blower belt.

1. Roll a new belt onto the pulleys.

This procedure continues on the next page.

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123

General Maintenance HI1000

Continued from the previous page.

2. Rotate the motor plate to apply tension to the belt. A properly adjusted belt will have approximately 3/8–1/2 in. (10–13 mm) of deflection at the center of the belt when pressed with moderate pressure. Or tension the belt by using 5–7 pounds

(2.3 –3.2 kg) of pressure.

Result

5–7 lbs.

(2.3–3.2 kg) wc_gr008378

3. Tighten the nuts on the two jack screws (a) that secure the motor plate to the mounting frame. When tightening the nuts, be sure to keep the motor plate parallel with the blower housing, and the motor pulley parallel to the blower pulley.

4. Secure the access panel to the machine.

The procedure to replace the blower belt is now complete.

124

wc_tx004013gb_FM10.fm

HI1000 General Maintenance

9.7 Inspecting the Heat Exchanger

Introduction The heat exchanger consists of the combustion chamber and an attached series of metal tubes. As intake air flows over the hot combustion chamber and tubes, it collects heat. The heated intake air is then blown out of the supply ducts.

Reasons for inspection

A cracked or damaged heat exchanger is hazardous! Poisonous carbon monoxide gas can escape from the heat exchanger and enter the clean air stream.

Combustible gases may also ignite the surrounding insulation material, causing a fire.

To ensure a safe operating condition, the heat exchanger must be inspected regularly for damage.

DANGER

Asphyxiation hazard. Gases escaping from a cracked or damaged heat exchanger contain carbon monoxide (CO). This is a poison you cannot see or smell. CO can kill you in minutes!

► Do not operate the machine if it has a cracked or damaged heat exchanger.

When Inspect the heat exchanger at least twice a year as part of the regularly scheduled maintenance program.

Inspect the heat exchanger more often if any of the following conditions exist:

■ The machine has been transported or towed over extremely rough roads or terrain.

■ The machine/towing vehicle has been involved in an accident.

■ The machine has been dropped.

■ There is visible damage to the heater shell or trailer components.

■ The burner has been improperly adjusted and is over-firing.

■ There is doubt about whether regularly scheduled maintenance has been performed.

■ The safety systems have been bypassed by improper or modified wiring.

NOTICE: If the machine wiring has been altered, correct the wiring before operating the machine.

Requirements ■ Power disconnected from the machine.

■ Machine cool. Do not inspect a hot heat exchanger.

■ Gas fuel supply disconnected from machines with gas burners. See topic

Connecting the Gas Line.

■ Assistant to aid in the inspection

■ Shop light or flash light

■ Inspection mirror

This procedure continues on the next page.

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125

General Maintenance

Access procedure

Continued from the previous page.

Perform the procedure below to access the heat exchanger.

1. Remove the side panels (a) from the machine and set aside.

2. Remove the heat shield panels (b) .

HI1000 b a

This procedure continues on the next page.

wc_gr013053

126

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HI1000 General Maintenance

Continued from the previous page.

3. Remove the four mounting bolts (k) and remove the burner (l) . This enables inspection through the hole in the burner mounting flange (m) .

k m

Inspection procedure l wc_gr008334 l wc_gr008335

Perform the procedure below to inspect the heat exchanger.

1. Using a strong light and inspection mirror, inspect the exterior of the tubes (n) and the combustion chamber (o) for cracks or separations.

p n o

2. Inspect welded areas (p) .

wc_gr013054

This procedure continues on the next page.

wc_gr008337 wc_tx004013gb_FM10.fm

127

General Maintenance HI1000

Continued from the previous page.

3. Use the light and mirror to examine the interior of the combustion chamber for cracks or separations. Also, inspect the burner mounting flange (m) for damage.

m q

Outcome wc_gr004505 wc_gr008338

4. Have an assistant shine the light

(q)

over the exterior shell of the combustion chamber while you peer through the hole in the mounting flange. Look for signs of light inside the combustion chamber.

Do not use the machine if any of the following conditions exist. Contact Wacker

Neuson Product Support for assistance.

■ Cracks or separations are discovered in the heat exchanger

■ Soot is visible on the exterior (air side) of the heat exchanger

■ There are cracks or damage to the burner mounting flange

Note: Light surface rust is normal.

Reassembly

Perform the procedure below to reassemble the machine after inspecting the heat exchanger.

1. Re-install the burner.

2. Re-install the heat shields.

3. Reattach the side panels.

Result The heat exchanger has now been inspected.

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HI1000

9.8 Replacing the Burner Nozzle

Requirements ■ Power supplies disconnected

■ New burner nozzle

Procedure

General Maintenance

Perform the procedure below to replace the burner nozzle.

1. Disconnect the power from the machine.

2. Remove the screws (c) and open the burner cover.

c wc_gr008316

3. Disconnect the wiring connector (d) .

4. Remove the copper fuel line (a) .

a b d wc_gr008317 d wc_gr008315

5. Remove the spline nut (b) .

NOTICE: Handle the spline nut with care. It is easily damaged.

6. Maneuver the electrode assembly (d) up and out of the burner.

This procedure continues on the next page.

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129

General Maintenance HI1000

Continued from the previous page.

7. Loosen the nut (e) and remove the clamp (f) . Then, remove the head (g) .

g h

Installation

Result e f wc_gr008327

8. Unscrew the nozzle

(h)

from the nozzle holder.

wc_gr008328

9. When finished, check the electrodes and reposition them if necessary.

Perform the procedure below to re-install the electrode assembly.

1. Screw a new nozzle into the nozzle holder.

2. Re-install the head and the clamp.

3. Re-install the electrode assembly into the burner.

4. Reconnect the wiring.

5. Re-install the spline nut.

6. Reconnect the fuel line.

7. Close the burner cover and secure it with two screws.

The nozzle has now been replaced.

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HI1000

9.9 Replacing the Fuel Filter

Requirements ■ Machine shut down

■ New fuel filter element and gasket kit

Removal

General Maintenance

NOTICE: Do not remove the fuel filter assembly from the machine unless the filter housing cap needs to be replaced. The fuel lines are permanently attached to the fuel filter assembly.

Perform the procedure below to remove the fuel filter element:

Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. Dispose of this liquid in accordance with local environmental protection laws.

1. Loosen (do not remove at this time) the bolt (b) that secures the filter housing cap (c) .

Installation wc_gr008329

2. Hold the filter housing (g) and lightly tap the bolt (b) with a hammer to break the seal between the gasket (e) and the housing (g) .

3. Remove the bolt (b) and gasket (d) .

4. Remove the filter housing cap

(c)

and gasket

(e)

5. Pull the fuel filter element (f) out of the housing.

Perform the procedure below to install the new fuel filter.

1. Remove any remaining gasket material from the filter housing cap or the housing.

2. Place the new fuel filter element (f) , with exposed screen portion facing up, into the housing (g) .

3. Place the new gasket

(e)

on the top lip of the housing.

4. Slide the new gasket (d) on the bolt (b) .

5. Re-install the filter housing cap

(c)

to the housing

(g)

with bolt

(b)

6. Reconnect the fuel lines at the quick-connect fittings (a) .

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General Maintenance

9.10 Cleaning the CAD Cell

Requirements ■ Power supplies disconnected

■ Clean rag

Procedure Perform the procedure below to clean the CAD cell.

1. Disconnect the power from the machine.

2. Remove the screws (c) and open the burner cover (b) .

c a

HI1000 wc_gr008316

3. The CAD cell (a) is located on the under side of the cover.

4. Clean the lens of the CAD cell (a) with a clean rag.

wc_gr008357

Result b wc_gr008358

5. Close the burner cover (b) and secure it with two screws.

The CAD cell has now been cleaned.

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HI1000 General Maintenance

9.11 Storage

Introduction Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same.

When Prepare your machine for extended storage if it will not be operated for 30 days or more.

Preparing for storage

Perform the procedures below to prepare your machine for storage.

■ Complete any needed repairs.

■ Replenish or change oils (engine, exciter, hydraulic, and gearcase) per the intervals specified in the Scheduled Maintenance table.

■ Grease all fittings and, if applicable, repack bearings.

■ Inspect engine coolant. Replace coolant if it appears cloudy, is more than two seasons old, or does not meet the average lowest temperature for your area.

■ If your machine has an engine equipped with a fuel valve, start the engine, close the fuel valve, and run the engine until it stops.

■ Consult the engine owner’s manual for instructions on preparing the engine for storage.

Stabilizing the fuel

After completing the procedures listed above, fill the fuel tank completely and add a high-quality stabilizer to the fuel.

■ Choose a stabilizer that includes cleaning agents and additives designed to coat/protect the cylinder walls.

■ Make sure the stabilizer you use is compatible with the fuel in your area, fuel type, grade and temperature range. Do not add extra alcohol to fuels which already contain it (for example, E10).

■ For engines with diesel fuel, use a stabilizer with a biocide to restrict or prevent bacteria and fungus growth.

■ Add the correct amount of stabilizer per the manufacturer’s recommendations.

Storing the machine

Perform these remaining steps to store your machine.

■ Wash the machine and allow it to dry.

■ Move the machine to a clean, dry, secure storage location. Block or chock the wheels to prevent machine movement.

■ Use touch-up paint as needed to protect exposed metal against rust.

■ If the machine has a battery, either remove or disconnect it.

NOTICE: Allowing the battery to freeze or completely discharge is likely to cause permanent damage. Periodically charge the battery while the machine is not in use. In cold climates, store and charge the battery indoors or in a warm location.

■ Cover the machine. Tires and other exposed rubber items should be protected from the weather. Either cover them or use a readily available protectant.

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General Maintenance HI1000

9.12 Preparing the Machine for Seasonal Operation

Background After removing the machine from long-term storage, it must be prepared for operation. Perform the procedures below before each seasonal use.

Before powering up machine

Perform the procedures below before you power up the machine.

Item

Machine exterior

Heater and burner

Controls and wiring

Fuel system

Task

Clean all outside surfaces.

1. Remove protective coverings from chimney and burner.

2. Remove any carbon buildup from the heater and burner assemblies.

3. Replace the burner nozzle or orifice.

4. Verify burner electrode position.

1. Inspect all wires for damage, corrosion, or wear. Replace damaged wiring.

2. Inspect all electrical components for damage, corrosion, or wear. Replace damaged electrical components.

1. Replace the fuel filter element if applicable.

2. Check gas train for leaks if applicable.

With machine powered up

Perform the procedure below with the machine powered up.

Item

Burner

Task

1. Verify fuel pump pressure if applicable.

2. Verify gas pressure if applicable.

3. Verify burner combustion.

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HI1000

9.13 Connecting and Maintaining the Battery

General Maintenance

WARNING

Explosion hazard. Batteries can emit explosive hydrogen gas.

► Keep all sparks and flames away from the battery.

► Do not short-circuit battery posts.

WARNING

Battery fluid is poisonous and corrosive.

► In the event of ingestion or contact with skin or eyes, seek medical attention immediately.

Battery connections

Maintaining the battery

Precautions

To connect the battery:

1. Place all electrical switches in the OFF position.

2. Connect the positive (+) battery cable to the battery.

3. Connect the negative (-) battery cable to the battery.

To disconnect the battery:

1. Stop the engine.

2. Place all electrical switches in the OFF position.

3. Disconnect the negative (-) battery cable from the battery.

4. Disconnect the positive (+) battery cable from the battery.

■ Follow the battery manufacturer’s maintenance recommendations.

■ Keep battery terminals clean and connections tight.

■ When necessary, tighten the cables and grease the cable clamps with petroleum jelly.

■ Maintain the battery at full charge to improve cold weather starting.

Observe the following precautions to prevent serious damage to the electrical system.

■ Do not disconnect the battery while the machine is running.

■ Do not attempt to run the machine without a battery.

■ Do not attempt to jump-start the machine.

■ In the event that the machine has a discharged battery, either replace the battery with a fully charged battery or charge the battery using an appropriate battery charger. See chapter Technical Data for the equivalent battery specification.

■ Dispose of waste batteries in accordance with local environmental regulations.

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General Maintenance HI1000

9.14 Draining the Heat Exchanger and Resetting a Hard Lockout

Procedure

WARNING

Fire, explosion, asphyxiation, and burn hazards. Before starting or resetting the burner control from hard (restricted) lockout state, troubleshoot the heating system for the root cause(s) of the lockout.

► Refer to the burner manufacturer’s documentation for safe operating procedures.

► Make any necessary repairs or adjustment to ensure a safe start condition.

► Ensure that the heat exchanger is free of oil and oil vapors before starting or resetting the burner.

Perform the procedure below to reset a burner control in hard (restricted) lockout mode.

1. Allow the machine to cool for a minimum of ten minutes.

2. Place a container under the heat exchanger drain plug (a) , remove the drain plug, and allow any unburned residual fuel to drain.

b a wc_gr011111 wc_gr011879

3. Inspect the burner nozzle and electrodes for proper setup and function. See chapter Burner Setup in this manual .

4. Re-install the heat exchanger drain plug.

5. Press and hold the reset button (b) on the burner controller for 15 seconds.

6. Toggle the reset switch

(c)

on the main control panel.

c wc_gr014157

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HI1000 General Maintenance

9.15 Machine Disposal and Decommissioning

Introduction This machine must be properly decommissioned at the end of its service life.

Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources.

Responsible disposal also prevents toxic chemicals and materials from harming the environment. The operating fluids in this machine, including ramming system oil and drive gear oil, may be considered hazardous waste in many areas. Before decommissioning this machine, read and follow local safety and environmental regulations pertaining to the disposal of construction equipment.

Preparation

Disposal

Perform the following tasks to prepare the machine for disposal.

 Move the machine to a protected location where it will not pose any safety hazards and cannot be accessed by unauthorized individuals.

 Ensure that the machine cannot be operated from the time of final shutdown to disposal.

 Drain all fluids, including fuel and gear oil.

 Seal any fluid leaks.

Perform the following tasks to dispose of the machine.

 Disassemble the machine and separate all parts by material type.

 Dispose of recyclable parts as specified by local regulations.

 Dispose of all non-hazardous components that cannot be recycled.

 Dispose of waste fuel, oil, and grease in accordance with local environmental protection regulations.

For customers in

EU countries

This device is subject to the European Directive 2002/96/EC on waste electrical and electronic equipment (WEEE) and the corresponding national legislation. The

WEEE directive outlines the procedure for handling electrical waste equipment across the EU.

The device is labelled with the symbol of a crossed out dustbin shown here. This means you may not dispose of it with normal household waste but in a separate environmentally-friendly waste collection.

This device is a professional electrical tool designed for commercial applications only (B2B device according to WEEE directive). Contrary to equipment used in most private households (B2C devices), in some EU countries such as Germany, this device may not be disposed of at a collection point in a public disposal facility (for example at public waste depots). In case of doubt, ask the sales outlet about the proper disposal procedure for B2B electrical equipment in your country and ensure you dispose of the device in accordance with the valid legal guidelines. Please also note any information in the sales contract and the general terms and conditions from the point of sales. The proper disposal of this device prevents the occurrence of any negative effects on people or the environment, follows the specific procedures for handling harmful substances and enables valuable raw materials to be recycled.

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137

General Maintenance

For customers in non-EU countries

HI1000

The proper disposal of this device prevents the occurrence of any negative effects on people or the environment, follows the specific procedures for handling harmful substances and enables valuable raw materials to be recycled. Therefore, we recommend that this device is disposed of in a separate, environmentally-friendly waste collection and not with normal household waste. In some cases, national legislation also stipulates the separate disposal of electric and electronic products.

Please ensure you dispose of this device in accordance with the valid regulations in your country.

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HI1000 Generator Maintenance

10 Generator Maintenance

For additional information, see the engine owner’s manual.

Service Intervals

Observe the following for service and maintenance.

Interval

Every 50 hours

Every 100 hours

Item

Check fuel pipes and clamp bands

Clean air cleaner element

Clean fuel filter

Check fan belt tightness

Drain water separator

Check intake air line Every 200 hours

Every 200 hours of operation or 6 months

Check radiator hoses and clamp bands

Every 400 hours

See NOTE

Every 500 hours

Replace fuel filter element

Clean water separator in fuel tank

Change oil (depending on the oil pan)

Replace oil filter cartridge (depending on the oil pan)

Clean water jacket (radiator interior)

Replace fan belt

Every year or every 6 cleanings of the air cleaner element

Every 800 hours

Every 1500 hours

Every 3000

Every 2 years

Replace air cleaner element

Check valve clearance

Check fuel injection nozzle injection pressure

Check injection pump

Replace radiator hoses and clamp bands

Replace fuel pipes and clamps

Change radiator coolant (L.L.C.)

Replace intake air line

Ref. Page

14, 15



Important

• The jobs indicated by  must be done after the first 50 hours of operation.

*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.

*2 After 6 times of cleaning.

*3 Consult your local KUBOTA Dealer for this service.

*4 Replace only if necessary.

This procedure continues on the next page.

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Generator Maintenance HI1000

Continued from the previous page.

• The items listed above (@ marked) are registered as emission related, critical non-road emission regulations. As the engine owner, you are responsible for the maintenance on the engine according to the above instruction.

Please see the Warranty Statement in detail.

Note:

Changing interval of Engine oil and oil filter cartridge.

*Oil pan depth

*101 mm (3.98 in.)

50 hours (initial)

Engine oil

Z602-E4

Oil filter cartridge

500 hours

*101 mm (3.98 in.) oil pan depth is optional for Z482-E4 and D722-E4.

Standard replacement interval

• American Petroleum Institute (API) classification: above CF-4 grade.

• Ambient temperature: below 35° C (95°F).

The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.

WARNING

Most used liquids from this machine such as oil, gasoline, grease, etc., contain small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged periods of time.

► Take steps to avoid inhaling or ingesting used liquids.

► Wash skin thoroughly after exposure to used liquids.

140

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770014 wc_tx004200gb_FM10.fm

141

Troubleshooting

11 Troubleshooting

11.1 Machines with Oil Burners

HI1000

Problem/Symptom

Generator engine does not start

The burner does not start

The burner starts, the flame does not ignite, and the unit locks out

The burner starts, flame ignites, but the unit locks out

Combustion is poor or noisy

Reason

Plugged in-line fuel filter between generator and tank.

Faulty cable or power supply

One or both of the hightemperature reset switches has tripped

No fuel

Worn burner nozzle

Faulty electrodes

Faulty photoresistance

Faulty burner control

Incorrect fuel pressure

Worn burner nozzle

Incorrect air adjustment

Faulty photoresistance

Faulty burner control

Faulty connection to neutral

Lack of fresh air to burner

Excessive blower noise Faulty motor bearings

Mounting base not secure

Motor overheating

Fan inoperative

Misaligned pulleys

Damaged wheel

Incorrect belt tension

Over or under voltage

Circuit breaker tripped

Loose or disconnected wiring

Faulty motor

Broken belt

Remedy

Inspect or replace in-line fuel filter.

Check cable and power supply.

Press reset pushbutton(s).

Fill fuel tank.

Replace burner nozzle.

Replace electrodes.

Call Wacker Neuson Product

Support.

Call Wacker Neuson Product

Support.

Re-adjust fuel pressure.

Replace burner nozzle.

Re-adjust air supply.

Call Wacker Neuson Product

Support.

Call Wacker Neuson Product

Support.

Correct faulty connection.

Ensure that there is an adequate air supply.

If the problem persists, call

Wacker Neuson Product Support.

Replace motor bearings.

Tighten mounting hardware.

Adjust alignment.

Replace wheel.

Check tension.

Adjust belt tension.

Check power supply.

Reset circuit breaker.

Check wiring and repair as needed.

Replace motor.

Replace belt.

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HI1000

11.2 Machines with Gas Burners

Troubleshooting

Problem/Symptom

The burner goes to lockout after the pre-purge period because the flame does not ignite.

The burner does not start when there is a call for heat.

The burner does not go through prepurge, ignition is established, the burner fires for

2 seconds, then goes to lockout.

The burner goes through prepurge, ignition is established, the burner fires for

2 seconds, then goes to lockout.

Excessive blower noise

Motor overheating

Fan inoperative

Reason

Air has not been evacuated from the gas lines.

The gas valve is passing too little gas.

The ignition spark is irregular or not present.

The gas valve is faulty.

The air pressure switch is faulty.

There is no gas, or there is insufficient pressure in the supply lines to activate the optional gas pressure switch.

There is a blown buss fuse.

The low voltage contacts or the low voltage relay are faulty.

The air pressure switch does not change from normally closed to normally open contacts. This condition exists due to insufficient pressure in the air tube.

The flame rod is faulty or has shorted to ground.

Polarity is reversed or the earth ground is not connected properly.

The ionization current is weak

(lower than 5 micro Amps).

Faulty motor bearings

Mounting base not secure

Misaligned pulleys

Damaged wheel

Incorrect belt tension

Over or under voltage

Circuit breaker tripped

Loose or disconnected wiring

Faulty motor

Broken belt

Remedy

Check the gas train for leaks.

Adjust the gas valve.

Adjust or replace the electrode.

Replace the gas valve.

Replace the air pressure switch.

Check the gas supply.

Check / replace the fuse.

Check / replace the low voltage relay.

Move the head towards zero (0) on the stop gate.

Replace the flame rod.

Check / rectify the wiring.

Replace the ionization probe.

Replace the motor bearings.

Tighten mounting hardware.

Adjust the alignment.

Replace the wheel.

Check belt tension.

Adjust the belt tension.

Check the power supply.

Reset the circuit breaker.

Check the wiring and repair as needed.

Replace the motor.

Replace the belt.

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Troubleshooting

11.3 Troubleshooting the Generator

HI1000

Problem / Symptom

When the On/Off/Fuel

Prime switch is turned on, the control panel does not illuminate.

Panel shows HIGH

TEMPERATURE fault icon when engine stops.

Panel shows LOW OIL

PRESSURE fault icon

Also see “Engine stops unexpectedly”

Reason

Battery disconnected or dead

Blown main engine power fuse

Faulty control panel

Engine overheating

Water temperature switch faulty

Water temperature switch wiring faulty

Electric fan faulty

Fan control relay faulty

Fan control switch faulty

Insufficient engine oil pressure

Lubrication system malfunctioning

Oil pressure switch faulty

Oil pressure switch wiring faulty

Remedy

Check battery connections.

Charge if necessary.

Check control panel power fuse. Replace if necessary.

Replace control panel.

1. Lower generator load.

2. Check for debris blocking radiator.

3. Check engine coolant level.

Replace water temperature switch.

Check for continuity between water temperature switch and pin 17 on control panel. Repair any damaged wiring.

Replace electric fan.

Replace fan control relay.

Replace fan control/ temperature switch.

Check engine oil level and add oil as needed.

See an authorized Kubota engine dealer

Replace oil pressure switch

Check for continuity between oil pressure switch and pin 16 on control panel.

Repair any damaged wiring.

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HI1000

Problem / Symptom

Panel shows CHARGE

FAIL fault icon

Panel shows

UNDERSPEED fault icon

Reason

Poor contact of charge alternator connector

Alternator not exciting

Charge alternator failure

Generator overload

Incorrect DeepSea panel configuration

Troubleshooting

Remedy

Tighten alternator connector. Check for continuity between charge failure wire on alternator

(green/white wire) and pin 7 on control panel. Repair any damaged wiring.

Verify that green wire in alternator connector is being supplied with 12V during generator operation.

Replace charge alternator.

1. Lessen generator load.

2. Stage starting of large motors (air conditioners, appliances).

The under-frequency safety is disabled in the default configuration. Consult AIE for correct configuration.

Panel shows OVERSPEED fault icon when engine stops

Governor rebound from sudden loss of load

Governor unable to regulate engine speed

Stage the shutoff of different electrical loads.

See authorized Kubota engine dealer.

Output frequency exceeds

70 Hz.

Panel shows

UNDERVOLTAGE fault icon when engine stops

Generator output is below

85% of nominal voltage

Loss of engine speed

Generator overload

Automatic Voltage

Regulator

(AVR) unable to regulate to rated voltage

See ENGINE STOPS

UNEXPECTEDLY in

ENGINE

TROUBLESHOOTING table

1. Lessen generator load

2. Stage starting of large loads

See authorized MeccAlte dealer wc_tx003517gb_FM10.fm

145

Troubleshooting

Problem / Symptom

Panel shows

OVERVOLTAGE fault icon

Reason

AVR unable to regulate to rated voltage

Governor rebound from sudden loss of load

HI1000

Remedy

See authorized MeccAlte dealer

Stage the shutoff of different electrical loads

Generator output is above

115% of nominal voltage

Panel shows the

EMERGENCY STOP icon

Emergency stop input activated

Emergency stop is activated by pressing the

Emergency Stop Button.

Check that the Emergency

Stop Button is operating correctly.

Panel shows the

AUXILIARY A SHUTDOWN icon.

Panel shows the

AUXILIARY D SHUTDOWN icon.

Low cranking speed

Auxiliary A – Door switch shutdown input active

Auxiliary D – Oil level switch shutdown input active

Auxiliary Shutdown A is activated by opening the generator door. Check that the door switch is operating correctly.

See AUXILIARY

SHUTDOWN AND

EMERGENCY STOP

WIRING

Auxiliary Shutdown D is activated by either a low oil or high oil condition. Check engine oil level and add oil as needed.

See AUXILIARY

SHUTDOWN AND

EMERGENCY STOP

WIRING

Bad battery connection

Low Battery Voltage

Clean and tighten positive and negative battery cable connections on battery and at generator.

Recharge or replace battery.

Engine oil viscosity too high Replace engine oil with

D5W40 or D10W40 for cold weather.

Parasitic load during cranking

Disconnect all electrical loads during cranking

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HI1000

Problem / Symptom

Engine cranks but does not start. Control panel displaying FAIL TO START fault symbol after three crank attempts

Reason

Fuel shortage

Air or water in fuel system

Engine stops unexpectedly.

Fuel shortage

Air or water in fuel system

Starter engages and disengages

Fuel restriction

Loose injection line

Air restriction

Fuel restriction

Air restriction

Low battery voltage

Bad battery connection

Engine fails to stop after pressing the stop button.

The control panel displays the FAIL TO STOP ICON

Power is back-fed through electrical circuit

Troubleshooting

Remedy

Refill fuel tank.

1. Check all fuel connections for loose or damaged fasteners. Replace if necessary.

2. Bleed air from fuel lines

3. Remove water from fuel tank

1. Check fuel filter.

Replace if dirty.

2. Check fuel tank.

Remove settled impurities or moisture.

Tighten injector line.

Check engine air filter.

Replace if necessary.

Refill fuel tank.

1. Check all fuel connections for loose or damaged fasteners. Replace if necessary

2. Bleed air from fuel lines.

3. Remove water from fuel tank.

1. Check fuel filter.

Replace if dirty.

2. Check fuel tank.

Remove settled impurities or moisture.

Replace air cleaner element.

Recharge or replace battery.

Clean and tighten positive and negative battery cable connections on battery and at generator.

Check all auxiliary wiring connected to the fuel pump circuit. Be sure that power is not being fed into the circuit from an external source.

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Technical Data

12 Technical Data

12.1 Machine

HI1000

Dimensions LxWxH

Weight: with fuel

without fuel

Fuel input

Net burner heat output

Efficiency

Air output volume

Static pressure

Power requirements

Blower motor

Vent pipe diameter

(nominal)

Burner nozzle (solid spray)

Fuel pressure

Fuel consumption

Item Number:

NG/LP

5200011231

Diesel DGM

5200011232

5200011233

5200011234

5200011235

% cfm in. w.c.

VAC,

Amps,

Hz; Plug

VAC in. (cm) in. (cm) lb (kg)

HI1000

120 x 47 x 67

(303 x 104 x 173)

—

2180 (989)

BTU/hr

850,000

NG: 675,164

LP: 650,189

120 x 47 x 67

(303 x 104 x 173)

Tank: 3795 (1721)

2545 (1154)

Tankless: —

2180 (989)

868,000

690,685

5400

115, 15, 60; NEMA 5-15

230

8 (20.32)

197 x 61 x 101

(501 x 155 x 256)

5150 (2336)

4125 (1871)

868,000

690,685 gph psig

(bar) gph

(lph)

0.079 in. (2 mm)

—

LP: 340 cfh/hr

(9.63 cmh/hr)

NG: 850 cfh

(24.07 m

/h)

6.1

(23.9)

5.0 60° B

140 (9.65)

W/O generator:

6.2 (23.3)

W/ generator:

6.4 (24.2)

TCT: 6.4 (24.2)

7 Air shutter/damper

(factory setting)

Fuel capacity

Hours of operation per tank gal. (l) hrs

—

190 (719.2) 190 (719.2)

At 100%: 27.5

At 75%: 37.5

wc_td000657gb_FM10.fm

148

HI1000 Technical Data

Item Number:

NG/LP

5200011231

Diesel DGM

5200011232

5200011233

5200011234

5200011235

Orifice

Supply fuel pressure

(max.)

Combustion head setting

Manifold pressure

(operating) mm in. w.c.

in. w.c.

NG: 3.7

LP: 2.0

NG: 7–14

LP: 8–14

NG: 3.4

LP: 5.1

—

* Longer run times are achieved when using the machine indoors.

—

12.2 Trailer

GAWR

(Gross Axle Weight Rating)

Rim

Tire code

Tire pressure

Lug nut torque

GVWR

(Gross Vehicle Weight Rating)

Brake type

Brake fluid type for surge brakes

Hitch type

Trailer jack kg (lb) mm (in.)

— kPa (psi)

Nm (ft-lbs) kg (lb)

—

— mm (in.) kg (lb)

1361 (3000)

381 x 152 (15 x 6.0)

ST225/75D15D

448 (65)

122–135 (90–100)

2722 (6000)

Electric

—

Surge

DOT 3 or 4

76 (3) Pintle eye

907 (2000) wc_td000657gb_FM10.fm

149

Technical Data

12.3 Dimensions—Skid with Tank

in.

46.7

119.5

HI1000

82.2

12.4 Dimensions—Skid without Tank

in.

46.7

67.2

119.5

wc_gr012978 wc_gr013073

12.5 Dimensions—DGM

in.

61.0

197.2

100.7

wc_gr013072

wc_td000657gb_FM10.fm

150

HI1000

13 Schematics

This page is intentionally left blank.

wc_tx004016gb_FM10.fm

151

Schematics

13.1

HI1000—Electrical Schematic v h j a b c g f w

M y x m n p q

152 k d e r

HI1000 s u t wc_gr012480

HI1000

13.2

HI1000—Electrical Schematic Components k m h j f g d e

Ref.

Description a Power switch b c

Burner switch

Control display screen

Emergency stop switch

Hour meter

Reset switch

Temperature adjust switch

GFCI

Power supply

Main control board

Burner t u r s

Ref.

n p q x y v w

Description

Remote thermostat output

High limit switch

Thermostat

Fuel sensor

Board interconnect

Ribbon cable

Remote emergency stop output

120V input power

230V power to blower motor

Contactor assembly

230V input power

BLK Black

GRN Green

BLU Blue

RED Red

TAN Tan

VIO Violet

Wire Colors

WHT White

YEL Yellow

GRY Gray

ORG

BRN

PNK

Orange

Brown

Pink wc_tx004016gb_FM10.fm

153

Schematics

13.3

HI1000—Electrical Schematic c b e f a d n

RED j m

154 g h

HI1000 k i

PNK o wc_gr012966

HI1000

13.4

HI1000—Electrical Schematic Components f g d e

Ref.

Description a Fuel sensor b c

Emergency stop switch

High limit switch

Burner (diesel shown)

Remote thermostat

Thermostat

Board interconnect

BLK

GRN

BLU

Black

Green

Blue n o k m

Ref.

h j i

Description

Ribbon cable

Fuse, 8A

Fuse, 5A fast blow

Time delay fuse, 15A

Control board

Power supply

Fuse, 5A slow blow

RED Red

TAN Tan

VIO Violet

Wire Colors

WHT White

YEL Yellow

GRY Gray

ORG

BRN

PNK

Orange

Brown

Pink wc_tx004016gb_FM10.fm

155

Schematics

13.5

Burner and Blower Motor o

LIMIT

CONTROL m CAD

CELL

C C p

MODULE n

SO a q d

PA P

TA b

A k g

M c f C

PE h i e

AUTO

RED

CONTROL PANEL

156

HI1000

5200017773_SHT67_REV10

HI1000

13.6

Burner and Blower Motor Components

Ref.

Description c d a b e

Ionization probe

Ignition transformer

Motor

Air pressure switch

Gas valve m n o

Photo cell

Alarm module

Controller

Ref.

Gas burner f g k

Oil burner h i p q

—

Description

Capacitor

Ground

Fuse, 6.25A

Terminal board

Controller

Nozzle heater

Electrode

—

BLK Black

GRN Green

BLU Blue

RED Red

TAN Tan

VIO Violet

Wire Colors

WHT White

YEL Yellow

GRY Gray

ORG

BRN

PNK

Orange

Brown

Pink wc_tx004016gb_FM10.fm

157

Schematics

13.7

Ladder Logic Diagram

HI1000

LINE

FROM RECEPTACLE

DU RÉCEPTACLE

110V, 60 HZ

NEUTRAL

GROUND

110V

POWER

PLUG

FICHE D'ALIMENTATION

ÉLECTRIQUE

POWER

SUPPLY

ALIMENTATION

CONTROL

MAIN BOARD

PANNEAU DE COMMANDE PRINCIPAL

J2-1

J2-2

REMOTE

THERMOSTAT

THERMOSTAT À DISTANCE

To “AA”

PLUGGED

BRANCHÉ

BH2-8

PLUGGED

BRANCHÉ

BH2-12

PLUGGED

BRANCHÉ

BH2-10

PLUGGED

BRANCHÉ

BH2-7

PLUGGED

BRANCHÉ

BH2-11

RIBBON CABLE

TO DISPLAY BOARD

CÂBLE PLAT VERS LE PANNEAU D’AFFICHAGE

J5-5

J5-4

J4-8

J4-2

J18

J18-1

J18-2

J18-3

J18-5

J18-6

FH15

J3-4

J3-11

J3-5

J3-12

J3-6

J3-13

J3-8

J3-1

J3-2

J3-9

J3-3

J3-10

J3-7

J3-14

J16

J16-1

J16-2

To “BB”

JUMPER

BH3-3 BK

THERM #1

THERMISTANCE

BH3-4

BH3-8

BH3-7

BH3-10

PLUGGED

BRANCHÉ

PLUGGED

BRANCHÉ

BH3-9

BH2-4

BH2-5

BH3-5

BH3-6

PLUGGED

BRANCHÉ

PLUGGED

BRANCHÉ

PLUGGED

BRANCHÉ

PLUGGED

BRANCHÉ

FUEL SENSOR

CAPTEUR DE CARBURANT

RD BK

BH3-1

BH3-2

BH12-3

BH12-9

HIGH LIMIT

LIMITE SUPÉRIEURE

E-STOP GENSET CONTROL

CONTRÔLE D’ARRÊT D’URGENCE

DE GROUPE GÉNÉRATEUR

E-STOP GENSET CONTROL

CONTRÔLE D’ARRÊT D’URGENCE

DE G ROUPE GÉNÉRATEUR

FUSE LABEL

RATING

5A FAST

LOCATION

POWER SUPPLY

15A SLOW 120 CONTROLLER

8A BURNER

5A SLOW

BURNER

SPARE

HI 1000 DGM MODELS ONLY

MODÈLES HI 1000 DGM SEULEMENT

DEEP SEA CONTROL (TERMINALS)

FH2

FH5

FH15

5200017773_SHT75_REV14

158

HI1000

37 wc_tx004016gb_FM10.fm

FROM RECEPTACLE

DU RÉCEPTACLE

230V, 60 HZ

LINE

NEUTRAL

GROUND

230V

POWER PLUG

FICHE D'ALIMENTATION

ÉLECTRIQUE

L1 L2

BLOWER

VENTILATEUR

GROUND

TERRE

To “B”

CONTROL

MAIN BOARD

PANNEAU DE COMMANDE PRINCIPAL

J18

J18-4

J18-8

FH5

J5-8

J5-1

FH2

J5-9

J5-7

J5-6

J4 J4-3

J4-9

BH4-7

BH4-8

BH4-6

BH4-1

BH4-2

BH4-5

BH4-4

(OPTIONAL RIELLO GAS BURNER)

BRÛLEUR À GAZ RIELLO FACULTATIF

(OPTIONAL RIELLO GAS BURNER)

BRÛLEUR À GAZ RIELLO FACULTATIF

PK/BK

WH/BK

LIMIT

LIMITE

BURNER

BECKETT

OIL

BRÛLEUR AU

MAZOUT BECKETT

ALARM

ALARME

BU ALARM

ALARME

BH4-7

BH4-8

BH4-6

7 WH

8 BU

6 BK

2 BURNER

BRÛLEUR

ALARM

ALARME

RIELLO

GAS

3 GN

BH4-3

Schematics

To “A”

159

OPTIONAL

FACULTATIF

(REPLACES BECKETT OIL)

(REMPLACE LE BRÛLEUR AU MAZOUT BECKETT)

5200017773_SHT76_REV17

Schematics HI1000

119

121

122

123

125

111

112

113

115

PANNEAU

D’AFFICHAGE

COMPTEUR HORAIRE

ARRÊT D’URGENCE

2 1

CYCLE ON/OFF SWITCH

COMMUTATEUR MARCHE/ARRÊT

COMMUTATEUR

DE RÉINITIALISATION

COMMUTATEUR D’AJUSTEMENT

DE TEMPÉRATURE

BURNER ON/OFF SWITCH

INTERRUPTEUR ON-OFF

(MARCHE-ARRÊT) DU BRÛLEUR

CÂBLE PLAT VERS LE PANNEAU DE COMMANDE

5200017773_SHT80_REV14

160

HI1000

13.8

Generator—DC Schematic wc_tx004016gb_FM10.fm

12 WH-16

RD-16

OR-16

BK/WH-18

YL-14

WH-16

RD-8

RD-12

GN-16

GN/WH-16

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

N L1

Schematics

87 86 87 86 87 86

30 85

30 85 30 85

87 86

30 85

BU-18

BK-18

5200008547S04-06

161

Schematics

Ref.

Description

1 On/Off/Prime Switch

Deep Sea Terminal Blocks

Temp Switch

Oil Switch

Oil Level Sight Glass

Door Switch

Ref.

Description

Glow Plugs

Relays

Alternator

Starter

Cooling Fan

Solenoid

Black

Green

Blue

Pink

VIO

Red

Wire Colors

Tan

Violet

White

Yellow

Brown

Clear

Gray

Orange

Purple

Shield

Lt. blue

Generator—AC Schematic

HI1000

162

HI1000 wc_tx004016gb_FM10.fm

EXCITATRICE

ATTACHÉS À L'INTÉRIEUR

MASSE DU CHÂSSIS

BLOC DE DISTRIBUTION

163

Schematics

RUBAN ROUGE

POLARITÉ

RUBAN ROUGE

REMARQUE : L'INSTALLATEUR

EST RESPONSABLE POUR

LA TERMINAISON.

5200008547S05-06

Schematics

Black

Green

Blue

Pink

VIO

Red

Wire Colors

Tan

Violet

White

Yellow

Brown

Clear

Gray

Orange

Purple

Shield

Lt. blue

HI1000

164

Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the

Wacker Neuson website at http://www.wackerneuson.com/.

Wichtig!

Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/.

Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.

Importante : Para saber más sobre las piezas de repuesto, póngase en contacto con su distribuidor de Wacker Neuson o acceda al sitio web de Wacker Neuson en http://www.wackerneuson.com/.

Importante : Per informazioni sui pezzi di ricambio, contattare il rivenditore Wacker Neuson o visitare il sito di Wacker Neuson all’indirizzo www.wackerneuson.com.

Viktigt : För information om reservdelar, kontakta din Wacker Neuson-leverantör eller besök

Wacker Neusons webbplats på http://www.wackerneuson.com/.

Tärkeää : Pyydä varaosatietoja Wacker Neusonin jälleenmyyjältä tai vieraile Wacker Neusonin web-sivustolla osoitteessa http://www.wackerneuson.com/

Viktig : For informasjon om reservedeler, vennligst kontakt din Wacker Neuson-forhandler, eller besøk Wacker Neusons nettside på http://www.wackerneuson.com/.

Vigtigt : Hvis du ønsker oplysninger om reservedele, bedes du kontakte din Wacker Neuson forhandler eller besøg Wacker Neuson websiden på http://www.wackerneuson.com/.

Belangrijk! Neem contact op met uw Wacker Neuson dealer of bezoek de website van Wacker

Neuson op http://www.wackerneuson.com/ voor meer informatie over reserveonderdelen.

Importante : Para obter informações sobre as peças sobresselentes, consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http://www.wackerneuson.com

Wa ż ne : W celu uzyskania informacji na temat cz ęś ci zamiennych skontaktuj si ę z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http://wackerneuson.com/.

D ů ležité upozorn ě ní! Pro informace o náhradních dílech, prosím, kontaktujte svého Wacker

Neuson dealera, nebo navštivte webové stránky http://www.wackerneuson.com/.

FONTOS: A pótalkatrészekre vonatkozó információkért kérjük, forduljon Wacker Neuson keresked ő jéhez vagy látogasson el a Wacker Neuson weboldalára a következ ő címen: http://www.wackerneuson.com/.

Важно !

Для ознакомления с информацией о запасных частях , пожалуйста , обратитесь к местному торговому представителю компании Wacker Neuson или посетите веб сайт http://www.wackerneuson.com/.

Σημαντικό : Για πληροφορίες σχετικά με τα ανταλλακτικά , μιλήστε με τον αντιπρόσωπό σας της

Wacker Neuson, ή επισκεφθείτε τον ιστότοπο http://www.wackerneuson.com/.

Važno : Za rezervne dijelove obratite se svom Wacker Neuson prodava č u ili posjetite mrežne stranice tvrtke Wacker Neuson: http://www.wackerneuson.com/.

Önemli : Yedek parça bilgileri için Wacker Neuson Bayinize bak ı n veya Wacker Neuson web sitesini ziyaret edin. http://www.wackerneuson.com/

重要交換部品の情報については、ワッカーノイソンディーラーにお問い合わせ頂くか、ワッ

カーノイソンウェブサイト http://www.wackerneuson.com/ をご覧ください。

重要有关备件信息，请咨询您的威克诺森经销商或访问威克诺森网站： http://www.wackerneuson.com/。

Important : Pentru informa ţ ii referitoare la piesele de schimb, v ă rug ă m s ă v ă adresa ţ i distribuitorului Wacker Neuson sau s ă vizita ţ i site-ul web Wacker Neuson la adresa http://www.wackerneuson.com/.

Важно : За информация относно резервни части , моля , обърнете се към местния дилър на Wacker Neuson или посетете уебсайта на Wacker Neuson на адрес http://www.wackerneuson.com/.

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München,

Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390

Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051

Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957

Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward

Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032

Key features

Indirect-fired air heating for clean, dry heat
Diesel or natural gas/LP fuel options available
Models available with integrated generators for mobile power
Designed for indoor or outdoor use (with proper ventilation)
Safety features including high-temperature shut-down switches
Trailer-mounted options available for easy transport

Frequently asked questions

The HI1000 heaters are available in diesel, natural gas, and liquid propane (LP) models.

Skid mounted models (without generator) can be used indoors provided there is adequate ventilation. Trailer mounted or generator equipped models are suitable for outdoor use only.

Keep combustibles away, ensure proper ventilation to prevent carbon monoxide poisoning, and only allow trained personnel to operate and service the heater.