RKC Instrument SA200 Initial Setting Manual

Temperature Controller

SA200

Initial Setting Manual

®

RKC INSTRUMENT INC.

IMR01D03-E4

All Rights Reserved, Copyright  1999, RKC INSTRUMENT INC.

Thank you for purchasing the RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.

SYMBOLS

WARNING

CAUTION

: This mark indicates precautions that must be taken if there is danger of electric shock, fire, etc., which could result in loss of life or injury.

: This mark indicates that if these precautions and operating procedures are not taken, damage to the instrument may result.

!

: This mark indicates that all precautions should be taken for safe usage.

: This mark indicates important information on installation, handling and operating

procedures.

: This mark indicates supplemental information on installation, handling and

operating procedures.

: This mark indicates where additional information may be located.

!

WARNING

An external protection device must be installed if failure of this instrument could result in damage to the instrument, equipment or injury to personnel.

All wiring must be completed before power is turned on to prevent electric shock, fire or damage to instrument and equipment.

This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment.

This instrument is not intended for use in locations subject to flammable or explosive gases.

Do not touch high-voltage connections such as power supply terminals, etc. to avoid electric shock.

RKC is not responsible if this instrument is repaired, modified or disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.

IMR01D03-E4 i-1

CAUTION

This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take adequate measures.

This instrument is protected from electric shock by reinforced insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.

All precautions described in this manual should be taken to avoid damage to the instrument or equipment.

All wiring must be in accordance with local codes and regulations.

To prevent instrument damage or failure, protect the power line and the input/output lines from high currents with a protection device such as fuse, circuit breaker, etc.

Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock, fire or malfunction.

Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or malfunction.

For proper operation of this instrument, provide adequate ventilation for heat dispensation.

Do not connect wires to unused terminals as this will interfere with proper operation of the instrument.

Turn off the power supply before cleaning the instrument.

Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.

To avoid damage to instrument display, do not rub with an abrasive material or push front panel with a hard object.

NOTICE

This manual is written for RKC service engineers or qualified technicians. This manual is also prepared especially for readers who already have a fundamental knowledge of electricity, control, computer and communication.

The figures, diagrams and numeric values used in this manual are only for purpose of illustration.

RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage.

RKC is not responsible for any damage and/or injury resulting from the use of instruments made by imitating this instrument.

Periodic maintenance is required for safe and proper operation of this instrument. Some components have a limited service life, or characteristics that change over time.

Every effort has been made to ensure accuracy of all information contained herein. RKC makes no warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.

No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored, processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC. i-2

IMR01D03-E4

CONTENTS

Page

1. MODE TRANSFER ............................................................... 1

1.1 Transfer to Engineering Mode .........................................................................1

1.2 End of Engineering Mode ................................................................................3

2. SETTING............................................................................... 4

2.1 Display Flowcharts in Mode ............................................................................4

2.2 Example of Changing the S etting....................................................................5

2.3 Attention Items in Setting................................................................................7

2.4 Details of Each Function Block .....................................................................12

2.4.1 F10 (Setting for display screen) ........................................................................ 12

2.4.2 F21 (Setting for input)........................................................................................ 14

2.4.3 F30 (Setting for output) ..................................................................................... 21

2.4.4 F41 (Setting for alarm 1) ................................................................................... 23

2.4.5 F42 (Setting for alarm 2) ................................................................................... 25

2.4.6 F51 (Setting for control action) .......................................................................... 27

2.4.7 F61 (Communication protocol selection)........................................................... 27

2.4.8 F71 (Setting change rate limiter setting) ........................................................... 28

2.4.9 F91 (Displayed for maintenance information) ................................................... 28

3. INITIALIZE COMMUNICATION DATA............................... 29

IMR01D03-E4 i-3

MEMO

1. MODE TRANSFER

Initialization is to set parameters relating to instrument specifications (input type, input range, alarm type, etc.) and those relating to instrument characteristics (setting limiter, alarm differential gap, etc.).

1.1 Transfer to Engineering Mode

1. Turn on the power to this instrument. Thus, the input type, input range and PV/SV display change in this order.

2. Press the SET key for two seconds change the instrument to parameter setting mode.

For details on parameter setting mode, see SA200 Instruction Manual (IMR01D01-E ) .

3. Press the SET key to change to the set data lock function display ( LCK ).

4. Press the <R/S key to blink the thousands digit on the set value (SV) display.

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2

Set data lock function display

5. Press the UP key to change 0 to 1 in the thousands digit.

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


Set value

0: Engineering mode locked

1: Engineering mode unlocked

Continued on the next page.

IMR01D03-E4

1

2

1. TRANSFER TO MODE

6. Press the SET key to change to the next parameter. Thus, the data in engineering mode is unlocked.

PV SV PV SV

AT

OUT1

OUT2

SV2

ALM1

ALM2

AT

OUT1

OUT2

SV2

ALM1

ALM2

SET

SA200

R/S


SET

SA200

R/S

AL1 setting display

The parameter to be displayed varies depending on the specification.

7. Press the SET key for two seconds to change to the PV/SV display mode.

8. Press the <R/S key for one second to change the operation mode from RUN mode to STOP mode.

PV SV

SET

SA200

R/S

AT

OUT1

OUT2

STOP mode display

SV2

ALM1

ALM2

Before the setting is changed in engineering mode, it is necessary to set the operation mode to the STOP mode.

If “Set value” is set to 0002 (no selection from RUN to STOP by the front key can be made) by SPCH (STOP display selection) corresponding to F10 (P. 12), perform the operation in item “ 9.

” instead of performing the operation in item “ 8.

”

The operation in item “ 9.

” forcibly results in the STOP state.


9. Press the <R/S key while pressing the SET key for two seconds to change the instrument to engineering mode. Thus, the symbol F10 for function block is displayed first.

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

STOP mode display

SV2

ALM1

ALM2

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2

Function block symbol displayed engineering mode

IMR01D03-E4

1. TRANSFER TO MODE

1.2 End of Engineering Mode

1. Transfer to function block symbol display ( F ) after each parameter is set.

2. Press the <R/S key while pressing the SET key for two seconds transfer to PV/SV display mode.

3. Press the SET key for two seconds in the PV/SV display mode state to transfer to parameter setting mode.

4. Press the SET key to transfer to the set data lock function display ( LCK ).

5. Press the <R/S key to blink the thousands digit on the set value (SV) display .

See 1.1 Transfer to Engineering Mode (P.1) .

6. Press the DOWN key to set the numeric value corresponding to the thousands digit to 0 from 1 .

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


7. Press the SET key to transfer to the next parameter. As a result, the engineering mode lock state setting becomes effective.

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

AL1 setting display

SV2

ALM1

ALM2


IMR01D03-E4 3

2. SETTING

2.1 Display Flowcharts in Mode

Display flowcharts in engineering mode are shown in the following. For the details of engineering mode selection, see 1.1 Transfer to Engineering Mode (P. 1).

Display flowcharts

Parameter setting mode PV/SV display mode

Press the SET key for 2 seconds (Press the <R/S key for 1 second)

(F10)

(F21)

(F30)

(F41)

(F42)

(F51)

(F61)

(F51)

(F91)

STOP display screen selection

(SPCH)

Input type selection

Monitor display configuration selection

(dCHG)

Display unit selection

Set the STOP mode.

Press the <R/S key while pressing the SET key for 2 seconds

MV display selection

Engineering mode

Return to the

F10

(MVd)

Decimal point position setting

Setting limiter

[high limit]

Setting limiter

[low limit]

Return to the F21

(InP)

Selection of output logic calculation

(UnIT)

Return to the

F30

(LoGC)

(PGdP) (SLH) (SLL)

Alarm 1 type selection

(AS1)


Alarm 1 hold action

(AHo1)

Alarm 2 hold action

Alarm 1 differential gap

(AH1)


Alarm 1 process abnormality action

(AEo1)


Return to the

F41

Return to the

F42

(AS2)

Control action type selection

(AHo2)

ON/OFF action differential gap

(AH2) (AEo2)

Return to the

F51

(oS1)

Communication protocol selection

(oH)

Return to the

F61

(CMPS)

Setting change rate limiter Used/Unused

(SVrS)

ROM version

Setting change rate limiter time

Return to the

F71

(SVrT)

Integrated operating time

Holding peak ambient temperature

Return to the

F91

(E227) (WT) (TCJ)

Explaining the arrow mark

: Press the SET key

: Press the UP key or

DOWN key

2. SETTING

2.2 Example of Changing the Setting

When the display unit shows InP (Input type selection) in function block F21 , the following procedure is for changing the input type from “K” to “J.”

1. Change the instrument to the function block symbol display.

See 1.1 Transfer to Engineering Mode (P. 1) .

PV SV

SET

SA200

R/S

AT

OUT1

OUT2

SV2

ALM1

ALM2

Function block symbol display

2. As InP belongs to the F21 , press the UP key to change the display from F10 to F21 .

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


3. Press the SET key to change to InP .

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2

SV2

ALM1

ALM2


PV

SET

SA200

R/S

SV

AT

OUT1

OUT2


SV2

ALM1

ALM2


IMR01D03-E4

5

2. SETTING

4. Press the UP key to enter 1 in the units digit of the set value (SV) display.

AT

OUT1

OUT2

SV2

ALM1

ALM2

SET R/S

SA200


InP (Input type selection)

AT

OUT1

OUT2

SV2

ALM1

ALM2

Set value

0 0

0 1

0 2

SET

SA200

R/S


5. Press the SET key to change to the next parameter. Thus, the set value is registered.

Input type

K

J

R

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2


SV2

ALM1

ALM2

PV

SET

SA200

R/S

SV

AT

OUT1

OUT2


SV2

ALM1

ALM2

6

IMR01D03-E4

2. SETTING

2.3 Attention Items in Setting

If any of the following settings is changed, the relevant set value is initialized or is automatically converted.

Before changing the set values, always record all of them (SV setting mode, parameter setting mode and engineering mode).

After changing the set values, always check all of them (SV setting mode, parameter setting mode and engineering mode).

When the input type or engineering unit is changed

The set value is initialized.

Default

Temperature input

Voltage/current inputs

Decimal point position (PGdF) 0 (Without decimal point)

Setting limiter [high limit] (SLH) Maximum settable value

Setting limiter [low limit] (SLL)

Alarm 1 hold action selection

(AHo1)

Minimum settable value

1

100.0

0.0

0 (Without alarm hold action)

Engineering mode Alarm 1 differential gap (AH1)


(AEo1)


(AHo2)

2 ° C [ ° F] 0.2 % of span

Alarm 1 not provided or LBA: 0 (Normal)

Alarm 1 provided: 1 (Forcibly turned on)


Alarm 2 differential gap (AH2)


(AEo2)

2 ° C [ ° F] 0.2 % of span

Alarm 2 not provided: 0 (Normal)


ON/OFF action differential gap

(oH)

2 ° C [ ° F] 0.2 % of span

Alarm 1 set value (ALM1)


Control loop break alarm (LBA)

LBA deadband (LBD)

Heat-side proportional band (P)

Integral time (I)

Parameter setting Derivative time (D)

50 ° C [ ° F] 5.0 % of span

8.0 minutes

0 ° C [ ° F] 0.0

30 ° C [ ° F] 3.0 % of span

240 seconds

60 seconds mode Anti-reset windup (ARW) 100 %

Cool-side proportional band (Pc)

PV bias (Pb)

Digital filter (dF)

100 %

0 ° C [ ° F] 0.0

0 second (off)


IMR01D03-E4 7

2. SETTING

Continued from the previous page.

Default

Parameter setting mode

Analog output scale high (AHS)

Analog output scale low (ALS)

PV/SV display mode,

Setting change rate limiter [up]

(SVrU)

Setting change rate limiter [down]

(SVrd)

Set value (SV) STEP function not provided

SV setting mode Set value (SV1) STEP function

Set value (SV2) provided

Maximum settable value inputs

100.0

Minimum settable value

0.0

0 ° C [ ° F] 0.0

0

0

°

°

C [

C [

°

°

F] 0.0

F] 0.0

8

IMR01D03-E4

2. SETTING

When the setting limiter is changed

If the setting limiter [high limit] (SLH) or setting limiter [low limit] (SLL) is changed as follows, the related set values are changed. (See Table 1)

Only for temperature input:

• If SLH is set to SLH < SLL, it is changed to SLH=SLL.

Example : If SLL is set to 200 with SLH set to 100, SLH is changed to 200.

• If SLL is set to SLH < SLL, it is changed to SLH=SLL.

Example : If SLH is set to 100 with SLL set to 200, SLL is changed to 100.

For temperature input, voltage/current inputs:

If the setting is made so that the span becomes narrower, there may be a case where the related set value becomes smaller or 0 .

Table 1

Mode Description

Engineering mode



ON/OFF action differential gap (oH)



LBA Deadband (LBD)


PV/SV display mode,

SV setting mode

Heat-side proportional band (P)

PV bias (Pb)



Setting change rate limiter [up] (SVrU)

Setting change rate limiter [down] (SVrd)

Set value (SV)

Set value (SV1)

Set value (SV2)

STEP function not provided

STEP function provided

IMR01D03-E4 9

2. SETTING

When the position of the decimal point is changed

The set value is automatically converted.

• After the position of the decimal point is changed, conduct automatic conversion so that the following values may not be changed.

Engineering mode: Setting limiter [high limit] (SLH)

Setting limiter [low limit] (SLL)

Parameter setting mode:



ON/OFF action differential gap (oH)



LBA deadband (LBD)

Heat-side proportional band (T)

Deadband (dB)

PV bias (Pb)



Setting change rate limiter [up] (SVrU)

Setting change rate limiter [down] (SVrd)

PV/SV display/SV setting mode: Set value (SV) [STEP function not provided]

Set value (SV1)

Set value (SV2) [STEP function provided]

Example : When the position of the decimal point changed from 0 to 1 with SLH set to 800 ° C.

(SLH) (SLH)

Changed from 800 to 800.0

.

• If the setting range is not between − 1999 and + 9999 regardless of the position of the decimal point, it is limited by the range from − 1999 to + 9999.

Example : When SLH is 1372 ° C with no decimal position, and the decimal position is changed from 0 to 1 (one decimal position), SLH will become 999.9.

(SLH)

• If the number of digits below the decimal point is changed in the decreasing direction, the decreased number of digits is omitted.

Example : When SHL is 99.99 with two decimal positions, and the decimal position is changed from

2 to 0 , SLH will become 99 by discarding the digits below the decimal point.

(SLH)

(SLH)

(SLH)

10

IMR01D03-E4

2. SETTING

When the type of alarm is changed

The set value is initialized.

Temperature input

Voltage/current inputs

Engineering mode








Alarm 1 set value

Alarm 2 set value

2 ° C [ °


F] or 2.0 ° C [ ° F] 0.2 % of span

Alarm 1 not provided or LBA: 0 (Normal)



2 ° C [ ° F] or 2.0 ° C [ ° F] 0.2 % of span

Alarm 2 not provided: 0 (Normal)


50 ° C [ ° F] or 50.0 ° C [ ° F] 5.0 % of span

IMR01D03-E4 11

2. SETTING

2.4 Details of Each Function Block

2.4.1 F10 (Setting for display screen)

(1) SPCH (STOP display screen selection)

Factory set value: 0000

Set value Description

0 STOP is displayed on the PV display unit. (TYPE 1)

1 STOP is displayed on the SV display unit. (TYPE 2)

2 No selection from RUN to STOP by the front key can be made. *

0 0 0 “000 ” Fixed

* If “Set value” is set to 0002, no selection from RUN to STOP can be made, but selection from STOP to RUN can be made. In addition, RUN/STOP can be selected via communication or by contact input regardless of the SPCH setting.

Displays in the STOP mode become as follows.

(SV) (SV)

TYPE 1

(SPCH=0)

(KSTP) (dSTP)

(KSTP) (dSTP)

TYPE 2

(SPCH=1)

(PV) (PV)

(2) dCHG (Monitor display configuration selection)

(SToP)

(PV)

(SV)

(SToP)



1 Only PV display

2 Only SV display

0 0 0 “000 ” Fixed

Displays become as follows.

PV/SV display

(dCHG=0)

Only PV display

(dCHG=1)

(PV)

(PV)

Only SV display

(dCHG=2)

(SV)

(SV)

TYPE 1

(SPCH=0)

(SV)

(SToP)

(SToP)

(SToP)

TYPE 2

(SPCH=1)

(SToP)

(PV)

(PV)

(SV)

(SToP)

(SToP)

12

IMR01D03-E4

2. SETTING

(3) MVd (MV display selection)

For the SA200 Z-1045 specification, always set “1: MV display provided.”


Set value

0 MV display not provided

1 MV display provided

0 0 0 “000 ” Fixed

Description

IMR01D03-E4

13

2. SETTING

2.4.2 F21 (Setting for input)

(1) InP (Input type selection)

Set value

0 0

0 1

0 2

0 3

0 4

0 5

0 6

0 7

0 8

0 9

1 0

1 1

K

J

R

S

B

E

N

T

W5Re/W26Re

U

L

Factory set value varies depending on the input type.

Input type

(TC)

1 2

1 3

Pt100

JPt100

1

1

1

4

5

6

1 4

1 5

0 to 5 V DC

1 to 5 V DC

0 to 10 V DC

0 to 20 mA DC

4 to 20 mA DC

Voltage input 1

Current input 1, 2

0 0 “00 ” Fixed

1 Input type (TC/RTD to voltage/current inputs or voltage/current inputs to TC/RTD) cannot be changed because the hardware is different.

2 For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

See 2.3 Attention Items in Setting (P. 7) .

14

IMR01D03-E4

2. SETTING

(2) UnIT (Display Unit selection)

Set value


Description

0 0 0 “000 ” Fixed

The invalidity in case of the voltage/current inputs.


(3) PGdP (Decimal point position setting)

Factory set value varies depending on the instrument specification.

Set value

0 No digit below decimal point (

1 1 digit below decimal point (

Description

. )

)

2 2 digits below decimal point ( .

)

3 3 digits below decimal point ( .

)

0 0 0 “000 ” Fixed


IMR01D03-E4 15

2. SETTING

(4) SLH (Setting limiter [high limit])


Input type Setting range

K + 1372 ° C ( − 326 to + 2502 ° F)

− 199.9 to + 999.9 ° C ( − 199.9 to + 999.9 ° F)

J + 1200 ° C ( − 326 to + 2192 ° F)

R

S

− 199.9 to + 999.9 ° C ( − 199.9 to + 999.9 ° F)

0 to 1769 ° C (0 to 3216 ° F)

0 to 1769 ° C (0 to 3216 ° F)

TC

B

E

N

0 to 1820 ° C (0 to 3308 ° F)

0 to 1000 ° C (0 to 1832 ° F)

0 to 1300 ° C (0 to 2372 ° F)

0 to 999.9 ° C (0 to 999.9 ° F)

T + 400 ° C ( − 326 to + 752 ° F)

W5Re/W26Re

PL II

− 199.9 to + 400.0 ° C ( − 199.9 to + 752.0 ° F)

0 to 2320 ° C (0 to 4208 ° F)

0 to 1390 ° C (0 to 2534 ° F)

U + 600 ° C ( − 326 to + 1112 ° F)

L

− 199.9 to + 600.0 ° C ( − 199.9 to + 999.9 ° F)

0 to 900 ° C (0 to 1652 ° F)

(JIS/IEC)

199.9 to + 649.0 ° C ( − 199.9 to + 999.9 ° F)

Voltage 2

Current 2, 3

0 to 5 V DC

1 to 5 V DC

0 to 10 V DC

0 to 20 mA DC

− 1999 to + 9999

(programmable scale)

− 1999 to + 9999

4 to 20 mA DC (programmable scale)

1 IEC ( International Electrotechnical Commission ) is equivalent to JIS, DIN and ANSI .

2 In case of voltage/current inputs, SLH can be set below SLL.


Set the setting limiter [high limit] referring to the Input range table (P. 18) .


16

IMR01D03-E4

2. SETTING

(5) SLL (Setting limiter [low limit])


Input type Setting range

K + 1372 ° C ( − 326 to + 2502 ° F)

− 199.9 to + 999.9 ° C ( − 199.9 to + 999.9 ° F)

J + 1200 ° C ( − 326 to + 2192 ° F)

R

S

− 199.9 to + 999.9 ° C ( − 199.9 to + 999.9 ° F)

0 to 1769 ° C (0 to 3216 ° F)

0 to 1769 ° C (0 to 3216 ° F)

TC

B

E

N

0 to 1820 ° C (0 to 3308 ° F)

0 to 1000 ° C (0 to 1832 ° F)

0 to 1300 ° C (0 to 2372 ° F)

0 to 999.9 ° C (0 to 999.9 ° F)

T + 400 ° C ( − 326 to + 752 ° F)

W5Re/W26Re

− 199.9 to + 400.0 ° C ( − 199.9 to + 752.0 ° F)

0 to 2320 ° C (0 to 4208 ° F)

PL II 0 to 1390 ° C (0 to 2534 ° F)

U + 600 ° C ( − 326 to + 1112 ° F)

L

− 199.9 to + 600.0 ° C ( − 199.9 to + 999.9 ° F)

0 to 900 ° C (0 to 1652 ° F)

(JIS/IEC)

199.9 to + 649.0 ° C ( − 199.9 to + 999.9 ° F)

Voltage 2

Current 2, 3

0 to 5 V DC

1 to 5 V DC

0 to 10 V DC

0 to 20 mA DC

− 1999 to + 9999

(programmable scale)

− 1999 to + 9999

4 to 20 mA DC (programmable scale)

1 IEC ( International Electrotechnical Commission ) is equivalent to JIS , DIN and ANSI .

2 In case of voltage/current inputs, SLH can be set below SLL.


Set the setting limiter [low limit] referring to the Input range table (P. 18) .


IMR01D03-E4 17

2. SETTING

Input range table

TC

J

K

0 to 200 ° C

0 to 400 ° C

K01

K02

0 to 600 ° C K03

0 to 800 ° C K04

0 to 1000 ° C

0 to 1200 ° C

K05

K06

J

0 to 1372 ° C

0 to 100 ° C

K07

K13

0 to 300 ° C K14

0 to 450 ° C

0 to 500 ° C

K17

K20

− 199.9 to + 300.0 ° C

0.0 to 400.0 ° C

0.0 to 800.0 ° C

0.0 to 200.0 ° C

K08

K09

K10

K29

R

0.0 to 600.0 ° C

− 199.9 to + 800.0 ° C

0 to 800 ° F

0 to 1600 ° F

0 to 2502 ° F

20 to 70 ° F

0.0 to 800.0 ° F

− 199.9 to + 999.9 ° F

0 to 200 ° C

K37

K38

KA1

KA2

KA3

KA9

KA4

KB2

S

B

J01 E

0 to 400 ° C

0 to 600 ° C

0 to 800 ° C

0 to 1000 ° C

J02

I03

J04

J05

0 to 1200 ° C

0 to 450 ° C

− 199.9 to + 300.0 ° C

0.0 to 400.0 ° C

J06

J10

J07

J08

N

0.0 to 800.0 ° C J09

0.0 to 200.0 ° C J22

0.0 to 600.0 ° C J23

− 199.9 to + 600.0 ° C J30

0 to 800 ° F JA1

0 to 1600 ° F JA2

0 to 2192 ° F JA3

0 to 400 ° F JA6

0.0 to 800.0 ° F JB6

− 199.9 to + 999.9 ° F JB9

0 to 1600 ° C *

0 to 1769 ° C *

R01

R02

0 to 1350 ° C *

0 to 3200 ° F *

0 to 3216 ° F *

0 to 1600 ° C *

R04

RA1

RA2

S01

0 to 1769 ° C *

0 to 3200 ° F *

0 to 3216 ° F *

S02

SA1

RA2

400 to 1800 ° C B01

0 to 1820 ° C * B02

800 to 3200 ° F BA1

0 to 3308 ° F * BA2

0 to 800 ° C E01

0 to 1000 ° C E02

0 to 1600 ° F EA1

0 to 1832 ° F EA2

0 to 1200 ° C N01

0 to 1300 ° C N02

0.0 to 800.0 ° C N06

0 to 2300 ° F NA1

0 to 2372 ° F NA2

0.0 to 999.9 ° F NA5

* Accuracy is not guaranteed between 0 to 399 ° C (0 to 751 ° F)


18

IMR01D03-E4

2. SETTING


Type

T

W5Re/

W26Re

PL II

Input range Code Type Input range Code

− 199.9 to + 400.0 ° C *

− 199.9 to + 100.0 ° C *

T01

T02

− 199.9 to + 600.0 ° C *

− 199.9 to + 100.0 ° C *

U01

U02

− 100.0 to + 200.0 ° C T03

TA2

U 0.0 to 400.0 ° C U03

−

0.0 to 350.0

199.9 to +

°

752.0

C T04

° F * TA1

199.9 to + 999.9 ° F * UA1

− 100.0 to + 200.0 ° F UA2

− 100.0 to + 200.0 ° F 0.0 to 999.9 ° F UA3

− 100.0 to + 400.0 ° F

0.0 to 450.0 ° F

0.0 to 752.0 ° F

TA3

TA4 L

TA5

0 to 2000 ° C W01

0 to 2320 ° C W02

0 to 400 ° C L01

0 to 800 ° C L02

0 to 800 ° F LA1

0 to 1600 ° F LA2

0 to 4000 ° F WA1

0 to 1300 ° C A01

0 to 1390 ° C A02

0 to 1200 ° C A03

0 to 2400 ° F AA1

0 to 2534 ° F AA2

* Accuracy is not guaranteed between − 199.9 to − 100.0 ° C ( − 199.9 to − 148.0 ° F)

IMR01D03-E4 19

2. SETTING

RTD

Voltage input

Pt100 (JIS/IEC)

JPt100 (JIS)

− 199.9 to + 649.0 ° C D01

− 199.9 to + 200.0 ° C D02

− 100.0 to + 50.0 ° C D03

− 100.0 to + 100.0 ° C D04

− 100.0 to + 200.0 ° C D05

0.0 to 50.0 ° C D06

−

0.0 to 100.0 ° C D07

0.0 to 200.0 ° C D08

0.0 to 300.0 ° C D09

0.0 to 500.0 ° C D10

− 199.9 to + 999.9 ° F DA1

− 199.9 to + 400.0 ° F DA2

− 199.9 to + 200.0 ° F DA3

− 100.0 to + 100.0 ° F DA4

− 100.0 to + 300.0 ° F DA5

0.0 to 100.0 ° F DA6

0.0 to 200.0 ° F DA7

0.0 to 400.0 ° F DA8

0.0 to 500.0 ° F DA9

− 199.9 to + 649.0 ° C P01

− 199.9 to + 200.0 ° C P02

− 100.0 to + 50.0 ° C P03

− 100.0 to + 100.0 ° C P04

100.0 to + 200.0

0.0 to 50.0 ° C P06

0.0 to 100.0 ° C P07

0.0 to 200.0 ° C P08

0.0 to 300.0 ° C P09

0.0 to 500.0 °

° C P05

C P10

Current input

0 to 5 V DC

0 to 10 V DC

1 to 5 V DC

0.0 to 100.0

401

501

601

0 to 20 mA DC *

4 to 20 mA DC *

0.0 to 100.0 701

801

* For the current input specification, a resistor of 250 Ω must be connected between the input terminals.

20

IMR01D03-E4

2. SETTING

2.4.3 F30 (Setting for output)

(1) LoGC (Output logic operation selection)

Match the setting with the instrument specification. Otherwise malfunction may result.

No heat-side or cool-side proportional cycle (T or t) corresponding to a parameter setting mode made may not be displayed depending on the selected output allocation code.

• Not displayed when no control output is selected.

• Not displayed when control output corresponds to current output.


Logic circuit number

OUT1 OUT2 Remarks

Control OR output of Alarm 1 and

Alarm 2 (Energized)

PID action + No Alarm function *

PID action + Alarm 1 *

PID action + OR output of

Alarm 1, Alarm 2 *

Heat/cool PID action *

(W or A type) output (In case of direct action or reverse action, it is OFF).

0 3 Control output Alarm 1 output

(De-energized)

Control AND output of Alarm 1 and

Alarm 2 (Energized)

Control OR output of Alarm 1 and

Alarm 2 (De-energized)

Control AND output of Alarm 1 and


0 7 Control output Not output

(The Alarm state can be checked via communication or by lamp lighting).

0 8 Control output Alarm 1 output (Energized)

(Alarm 2 can be checked via communication or by lamp lighting).

* Standard output when no output code is specified.

PID action + Alarm 1

PID action + Alarm 1, Alarm 2

PID action + Alarm 1, Alarm 2 or

Alarm 1 only

PID action + Alarm 1, Alarm 2


IMR01D03-E4 21

2. SETTING



Logic circuit number

OUT1 OUT2

0 9 Alarm 1 output

(Energized)

Alarm 2 output

(Energized)

Alarm 1 +

Remarks

Alarm 2

(The PID operation can choose

(Energized)

Alarm 2 output

(De-energized) only F type.)

1 1 Alarm 1 output

(De-energized)

Alarm 2 output

(De-energized)

Control output output output

OR output of Alarm 1 and

Alarm 2 (Energized)

Transmission output + PID action

(Z-1033 specification)

Transmission output + Alarm 1,

Alarm 2 (Z-1033 specification) output output output

OR output of Alarm 1 and


AND output of Alarm 1 and

Alarm 2 (Energized)

AND output of Alarm 1 and

Alarm 2 (De-energized) output output

Alarm 1 output

(Energized)

Alarm 1 output

(De-energized)

Transmission output + Alarm 1

(Z-1033 specification) output (In case of direct action or reverse action, it is OFF).

0 “0 ” Fixed

Heat/cool PID action *

(W or A type)

(Z-1033 specification)

* Cool-side control output: Current output only

Heat-side control output: Relay contact output or voltage pulse output

22

IMR01D03-E4

2. SETTING

2.4.4 F41 (Setting for alarm 1)

(1) AS1 (Alarm 1 type selection)

Set value


Description

0 Alarm not provided

1 SV high alarm

2 SV low alarm

3 Process high alarm

4 Process low alarm

5 Deviation high alarm

6 Deviation low alarm

7 Deviation high/low alarm

9 Control loop break alarm ( LBA)

0 0 0 “000 ” Fixed


(2) AHo1 (Alarm 1 hold action selection)



0 Without alarm hold action

1 Effective when the power is turned on, or operation is changed from STOP to

RUN.


RUN or the SV is changed.

0 0 0 “000 ” Fixed

The alarm hold action function can not be added to the SV alarm.


IMR01D03-E4

23

2. SETTING

(3) AH1 (Alarm 1 differential gap setting)

Setting range:

TC and RTD inputs, Voltage/current inputs: 0 (0.0) to span

Factory set value:

TC and RTD inputs: 2 ° C [ ° F] or 2.0 ° C [ ° F]

Voltage/current inputs: 0.2 % of span


(4) AEo1 (Alarm 1 process abnormality action selection)


1 Forcibly turned on when abnormal 2

0 0 0 “000 ” Fixed

1 The alarm action set by AS1 (Alarm 1 type selection) is taken even if the input is abnormal.

2 The alarm is forcibly turned on regardless of the alarm type set by AS1 (Alarm 1 type selection) when the input is abnormal.

However, for a voltage input of 0 to 5 V DC or 0 to 10 V DC, or a current input of 0 to 20 mA DC, as over-scale or underscale does not occur when the input breaks, no alarm is turned on.

It is judged that the input is abnormal when over-scale or underscale occurs.

Factory set value:

Alarm 1 not provided or LBA: 0 (Normal processing)

Alarm 1 provided: 1 (Forcibly turned on when abnormal)


24

IMR01D03-E4

2. SETTING

2.4.5 F42 (Setting for alarm 2)

(1) AS2 (Alarm 2 type selection)

Set value


Description

0 Alarm not provided

1 SV high alarm

2 SV low alarm

3 Process high alarm

4 Process low alarm

5 Deviation high alarm

6 Deviation low alarm

7 Deviation high/low alarm

0 0 0 “000 ” Fixed


(2) AHo2 (Alarm 2 hold action selection)

Set value


Description

0 Without alarm hold action


RUN.


RUN or the SV is changed.

0 0 0 “000 ” Fixed

The alarm hold action function can not be added to the SV value alarm.


IMR01D03-E4 25

2. SETTING

(3) AH2 (Alarm 2 differential gap setting)

Setting range:


Factory set value:


Voltage/current inputs: 0.2 % of span


(4) AEo2 (Alarm 2 process abnormality action selection)


1 Forcibly turned on when abnormal 2

0 0 0 “000 ” Fixed

1 The alarm action set by AS2 (Alarm 2 type selection) is taken even if the input is abnormal.

2 The alarm is forcibly turned on regardless of the alarm type set by AS2 (Alarm 2 type selection) when the input is abnormal.

However, for a voltage input of 0 to 5 V DC or 0 to 10 V DC, or a current input of 0 to 20 mA DC, as over-scale or underscale does not occur when the input breaks, no alarm is turned on.

It is judged that the input is abnormal when over-scale or underscale occurs.

Factory set value:

Alarm 2 not provided: 0 (Normal processing)

Alarm 2 provided: 1 (Forcibly turned on when abnormal)


26

IMR01D03-E4

2. SETTING

2.4.6 F51 (Setting for control action)

(1) oS1 (Control action type selection)

Match the setting with the instrument specification. Otherwise malfunction may result.



0 D type: PID action with autotuning (Direct action)

1 F type: PID action with autotuning (Reverse action)

2 W type: Heat/cool PID action with autotuning (Water cooling)

3 A type: Heat/cool PID action with autotuning (Air cooling)

0 0 0 “000 ” Fixed

(2) oH (ON/OFF action differential gap setting)

Setting range:


Factory set value:


Voltage/Current inputs: 0.2 % of span


2.4.7 F61 (Communication protocol selection)

CMPS (Communication protocol selection)

If the protocol is changed, always turn the power on again. Otherwise no communication is made by using the protocol thus changed.



RKC protocol

0 0 0 “000 ” Fixed

IMR01D03-E4 27

2. SETTING

2.4.8 F71 (Setting change rate limiter setting)

(1) SVrS (Setting change rate limiter Used/Unused)

For the SA200 Z-1045 specification, always set “1: Used.”



28

0 0 0 “000 ” Fixed

(2) SVrT (Setting change rate limiter time)

If the “Setting change rate limiter time Used” is selected, set the unit time of change rate limiter.

Setting range: 1 to 3600 seconds

Factory set value: 60 seconds

2.4.9 F91 (Displayed for maintenance information)

Only displayed for the F91 function block.

(1) E227 (ROM version displayed)

Display the version of loading software.

(2) WT (Integrated operating time)

Display product calculation operating time.

However, as the integral time is increments by 1 when the power is turned on or off.

Display range: 0 to 9999

Display resolution: 1 hour

(3) TCJ (Holding peak ambient temperature)

The maximum ambient temperature on the rear terminal board of the instrument is stored and displayed on the set value (SV) display.

Display range: 0.0 to 999.9

Display resolution: 0.1 ° C

IMR01D03-E4

3.

INITIALIZE COMMUNICATION DATA

RKC standard protocol

The number of digits for data is 6.

For details on the structure of communication data, see SA200 Communication Instruction

Manual ( IMR01D02-E ) .

Name Iden- Attrib tifier set value -ute

STOP display screen selection

(SPCH)

0

Monitor display configuration selection (dCHG)

MV display selection (MVd)

DX 0: It makes display “STOP” in PV display.

1: It makes display “STOP” in SV display.

2: No selection from RUN to STOP by the front key can be made.

DW 0: PV/SV display

1: Only PV display

2: Only SV display

DV 0: MV display not provided

1: MV display provided

0

0

XI 0 to 16 (See P. 14 ) Note Input type selection (InP)

Display unit selection (UnIT)

Decimal point position setting

(PGdP)

Setting limiter [high limit]

(SLH)

Setting limiter [low limit]

(SLL)

Selection of output logic calculation (LoGC)

Alarm 1 type selection (AS1)


(AH1)

Alarm 1 process abnormality action (AEo1)

1: ° F

0

RO *

XU 0 to 3 (See P. 15 ) Note

XV See

XW

LO

XA

HA

OA

1 to 19 (See

0 to 9 (See

0 to span

P. 21

P. 23

0: Normal processing

1: Forcibly turned on when abnormal

1

) Note

) Note

Note 2

Note 3

* In STOP mode, it is possible to write (Normal, read only ).

Note 1 Factory set value varies depending on the instrument specification.

Note 2 TC and RTD inputs: 2 ° C [ ° F] or 2.0 ° C [ ° F] Voltage/current inputs: 0.2 % of span

Note 3 Alarm 1 not provided: 0

Alarm 1 provided: 1

If the alarm 1 type is control loop break alarm (LBA): 0


IMR01D03-E4

29

3. INITIALIZE COMMUNICATION DATA


Name Iden- Attrib tifier set value -ute

Alarm 1 hold action (AHo1) Note 1 WA 0: Without alarm hold action

1: To wait only when STOP changes to RUN at power on.

2: To wait again when STOP changes to RUN at power on or set value (SV) is changed.

XB 0 to 8 (See P. 25 ) Note Alarm 2 type selection

(AS2)


(AH2)

ALM2 process abnormality action (AEo2)

Alarm 2 hold action

(AHo2)

HB 0 to span Note 2

Note 3

Note 1

RO *

Control action type selection

(oS1)

OB 0: Normal processing


WB 0: Without alarm hold action



XE 0: Direct action

1: Reverse action

2: Heat/cool action (Water cooling)

3: Heat/cool action (Air cooling)

MH 0 to span

Note 1

Note 2 ON/OFF action differential gap (oH)

Setting change rate limiter

Used/Unused (SVrS)

Setting change rate limiter time (SVrT)

TA

1: Used

1 to 3600 seconds

0

60





Alarm 2 provided: 1


30

IMR01D03-E4


MODBUS communication protocol

For details on the structure of communication data, see SA200 Communication Instruction

Manual ( IMR01D02-E ) .

Monitor display configuration selection

(dCHG)

MV display selection

(MVd)

Name Address

STOP display screen selection (SPCH)

30H 0: It makes display “STOP” in PV display.

1: It makes display “STOP” in SV display.

2: No selection from RUN to STOP by the front key can be made.

31H 0: PV/SV display

1: Only PV display

2: Only SV display

32H 0: MV display not provided

1: MV display provided set value -ute

0

0

0

33H 0 to 16 (See P. 14 ) Note Input type selection (InP)


(UnIT)

Decimal point position setting (PGdP)

Setting limiter [high limit]

(SLH)

Setting limiter [low limit]

(SLL)

1: ° F

0

RO *

35H 0 to 3 (See P. 15 ) Note

36H See Input range table (

37H

P. 18 ) Note

38H 1 to 19 (See P. 21 ) Note Selection of output logic calculation (LoGC)


(AS1)


(AH1)


39H

3AH

3BH

0 to 9 (See

0 to span

P. 23 ) Note



Note 2

Note 3





Alarm 1 provided: 1


IMR01D03-E4 31



Name Address

Alarm 1 hold action

(AHo1) set value

Note 1

-ute

3CH 0: Without alarm hold action



3DH 0 to 8 (See P. 25 ) Note Alarm 2 type selection

(AS2)


(AH2)


Alarm 2 hold action

(AHo2)

3EH

3FH

40H

0 to span



0: Without alarm hold action



Note 2

Note 3

Note 1

RO *

Control action type selection (oS1)

41H 0: Direct action

1: Reverse action

2: Heat/cool action (Water cooling)

3: Heat/cool action (Air cooling)

42H 0 to span

Note 1

Note2 ON/OFF action differential gap (oH)

Setting change rate limiter

Used/Unused (SVrS)

Setting change rate limiter time (SVrT)

44H

1: Used

1 to 3600 seconds

0

60





Alarm 2 provided: 1


32

IMR01D03-E4

The first edition: NOV. 1999

The forth edition: MAY 2005

RKC INSTRUMENT INC.

HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN

PHONE: 03-3751-9799 (+81 3 3751 9799)

FAX: 03-3751-8585 (+81 3 3751 8585)

IMR01D03-E4 MAY

RKC Instrument SA200 Initial Setting Manual

Temperature Controller

Initial Setting Manual

RKC INSTRUMENT INC.

CONTENTS

1. MODE TRANSFER

1.1 Transfer to Engineering Mode

1.2 End of Engineering Mode

2. SETTING

2.1 Display Flowcharts in Mode

Display flowcharts

2.2 Example of Changing the Setting

2.3 Attention Items in Setting

2.4 Details of Each Function Block

2.4.1 F10 (Setting for display screen)

INITIALIZE COMMUNICATION DATA

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