FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
D301825X012
June 2018
FB2100/FB2200 Flow Computer
Door/Accessories Field Replacement Guide
For Part Numbers (Kits):
399291-01-0 Door Cover Assembly
399266-01-0 Radio
621661010-KIT Door Intrusion Switch
399394-00-0 Aluminum Door Clamps
399267-01-0 Display Overlay Assembly
Remote Automation Solutions
Device Safety Considerations
Reading these Instructions
Before operating the device, read these instructions carefully and understand their safety implications. In some situations, improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference. Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately contact Customer Support for further information.
Protecting Operating Processes
A failure of this device — for whatever reason -- may leave an operating process without appropriate protection and could result in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.
Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or codes. You also agree to indemnify Remote
Automation Solutions and hold Remote Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.
Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with
OSHA rules and regulations as specified in Design Safety Standards for Electrical Systems , 29 CFR,
Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National
Electrical Code). You must also ground mechanical or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Protecting from Electrostatic Discharge (ESD)
This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you correctly care for and handle ESD-sensitive components.
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote
Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs.
For our complete schedule and further information, contact the Remote Automation Solutions
Training Department at 800-338-8158 or email us at [email protected]
.
FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
D301825X012
June 2018
Removing/Replacing Accessories
There are five replacement kits for door/accessories covered in this guide that are related to doors or brackets.
Note Refer to the tables below for the correct field replacement part number.
Description
Display Cover Assembly (plastic)
Display Overlay Window
Radio Bracket
Field Replacement Kit Part Number
399291-01-0
399267-01-0
399266-01-0
Door Intrusion Switch 621661010-KIT
Aluminum Door Clamps (brackets) (pack of 2) 399394-00-0
Required Tools
#2 Phillips-head
#3 Phillips-head
3/8” (10 mm) Hex nut driver
1/8” flat head screwdriver
Torque wrench(es) covering the ranges 4 to 6 in-lbs (0.5 to 0.7 N m) and 18 to
20 in-lbs (2 to 2.3 N m)
Permanent marker pen
Ambient Temperature Range:
May be used up to a maximum ambient temperature of 80C and a minimum ambient temperature of -40C; see product data plate for ambient temperature.
Electrical Ratings:
Input Voltage: 10.5 Vdc to 30 Vdc external supply (Max power at 10 watts)
Restriction
Hazardous area approvals require that any part replaced in the field be the exact same part (like-for-like). Upgrading or substituting different parts violates hazardous area certification.
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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Important
Only use accessories supplied with the flow computer or sold by Emerson as spare parts for this flow computer. If you substitute a part you obtain elsewhere you will void your certification unless it is the identical part from the same manufacturer as that supplied with the flow computer from Emerson.
WARNING!
EXPLOSION HAZARD - Substitution of any components may impair suitability for
Class I, Division 2 .
WARNING!
EXPLOSION HAZARD — Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous .
DANGER
EXPLOSION HAZARD: Never open the enclosure in a hazardous location. Opening the enclosure in a hazardous location could result in an explosion.
UL File Number for these kits is: E192567
Removing/Replacing the Display Cover Assembly
UL Field Installed Accessory Kit for Use in Class I, Division 2, Groups A, B, C, and D
Flow Computer Display Cover Field Installed Accessory Kit Part No. 399291-01-0
The display cover assembly provides a cover to the window you use to view the HMI module display.
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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1.
Open the flow computer enclosure.
2.
On the back of the enclosure door are four screws with washers that hold the display cover assembly to the door. Use a #2 Phillips-head screwdriver to remove the screws and washers (save them in a safe place).
3.
When the screws and washers are removed, pull the old display/cover assembly off and set it aside.
4.
Peel off any residual gasket material which might be stuck to the outside of the enclosure door.
5.
Align the new display/cover assembly with the outside of the enclosure door, and use the screws and washers to attach it from the other side of the door. Torque screws to 4 to 6 in-lbs (0.5 to 0.7 N m).
6.
Close the flow computer enclosure.
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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June 2018
Removing/Replacing the Display Overlay Window
UL Field Installed Accessory Kit for Use in Class I, Division 2, Groups A, B, C, and D
Flow Computer Display Overlay Window Field Installed Accessory Kit Part No. 399267-01-0
The display overlay window is a thin membrane through which you can view the HMI module or activate HMI module buttons with your finger. The display cover assembly protects the window from moisture, dust, or weather.
1.
Remove the display cover assembly as described in Steps 1 through 4 of
Removing/Replacing the Display Cover Assembly.
2.
Using a permanent marker pen, trace the outline of the existing display overlay window. This is important so you line the new one up correctly to ensure a weather-tight seal when the door cover is closed.
FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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June 2018
3.
From the inside side of the enclosure door, press hard on the display overlay so it pops off. Peel off any residual material still stuck to outside of the door.
4.
Align the new display overlay window with the outline you traced in Step 2.
5.
Press the new display overlay window onto the enclosure, and press down on all the edges to ensure that it seals tightly.
6.
Replace the display cover assembly as described in Steps 5 and 6 of
Removing/Replacing the Display Cover Assembly .
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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Removing/Replacing the Door Intrusion Switch
UL Field Installed Accessory Kit for Use in Class I, Division 2, Groups A, B, C, and D
Flow Computer Door Intrusion Switch Field Installed Accessory Kit Part No. 621661010-KIT
1.
Open the flow computer enclosure.
2.
Use a 3/8” (10 mm) hex nut driver to loosen the hex nuts which hold the door intrusion switch assembly to the flow computer enclosure and pull out the door intrusion switch assembly. Save the hex nuts.
FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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3.
Trace the I/O wires from the door switch to the terminal block where they connect to the I/O termination board, and disconnect the wires from the terminal block using a 1/8” flat head screwdriver. (Depending upon how it was wired at the factory, it may go to the DOOR CONTACT terminal or to a digital input.) Set the old assembly aside.
4.
Take the new (replacement) door intrusion switch assembly and attach its wires to the terminal block in the last step.
5.
Attach the door intrusion switch assembly to the flow computer enclosure using the hex nuts. Torque nuts to 4 to 6 in lbs (0.5 to 0.7 N m).
6.
Close the flow computer enclosure.
Removing/Replacing the Aluminum Door Clamps
UL Field Installed Accessory Kit for Use in Class I, Division 2, Groups A, B, C, and D
Flow Computer Aluminum Door Clamp Field Installed Accessory Kit Part No. 399394-00-0
The aluminum flow computer enclosure includes six clamps along the edge of the door (two at the top, two on the bottom, two at the side).
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1.
To remove/replace a clamp, use a #3 Phillips-head screwdriver to remove the screw which holds the clamp in place and set the old clamp aside. Save the screw.
2.
Place the new clamp in place so it holds the lip of the door. Tighten the screw to hold the clamp in place. Torque screw to 18 to 20 in lbs (2 to 2.3 N m).
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Removing/Replacing the Radio Bracket
UL Field Installed Accessory Kit for Use in Class I, Division 2, Groups A, B, C, and D
Flow Computer Radio Bracket Field Installed Accessory Kit Part No. 399266-01-0
FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
D301825X012
June 2018
1.
Open the flow computer enclosure.
2.
Disconnect all cables from the installed radio (if you have one installed).
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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3.
Use a #2 Phillips-head screwdriver to loosen the two captive fastening screws on the radio bracket above and below the radio.
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4.
Pull the radio with the radio bracket attached out of the flow computer enclosure.
FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
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5.
Turn the radio/radio bracket assembly over and use a #2 Phillips-head screwdriver to remove the screws that hold the radio to the radio bracket. Set the old radio bracket aside.
6.
Attach the radio to the new (replacement) radio bracket using the screws you removed in the last step. Torque screws to 4 to 6 in lbs (0.5 to 0.7 N m).
7.
Use the captive fastening screws on the bracket to attach the radio/radio bracket assembly inside the flow computer enclosure. Torque screws to 4 to 6 in lbs (0.5 to 0.7 N m).
8.
Connect the radio cables to the radio.
9.
Close the flow computer enclosure.
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FB2100/FB2200 Flow Computer Door/Accessories Field Replacement Guide
For customer service and technical support, visit www.Emerson.com/SupportNet
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