Shimano ST-6703 Shifting/Brake Lever Service Instructions

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Shimano ST-6703 Shifting/Brake Lever Service Instructions | Manualzz

SI-6SE0B-002-00

General Safety Information

Gear shifting operations

WARNING

• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result.

We strongly recommend only using genuine Shimano replacement parts.

• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.

Note

• The ST-6703/5703 front dual control lever is for use with triple front chainwheels, and cannot be used with double front chainwheel products.

• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.

• For smooth operation, use the specified outer casing and the bottom bracket cable guide.

• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.

• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance.

• A special grease is used for the gear shifting cable. Do not use

DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance.

• Please refer to the Service Instructions for the ST-6700/5700 for details on installation and maintenance.

• Be sure to read these service instructions in conjunction with the service instructions for the FD-6703/5703 before use.

• Parts are not guaranteed against natural wear or deterioration resulting from normal use.

• For maximum performance we highly recommend Shimano lubricants and maintenance products.

• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.

Technical Service Instructions SI-6SE0B-002

Lever (b)

Lever (a)

Lever a

Lever a start position

If operation of lever a dose not complete the chainring shift stroke, operate lever a again for the distance (X') to complete that part of the lever stroke (X) which was short.

Full gear shift stroke

Lever (b) will also move when lever (a) is operated, but be careful not to apply pressure to lever (b).

Similarly be careful not to press lever (a) when operating lever (b). Gears will not shift when both levers are pressed simultaneously.

• Lever a : Shifting from the smallest chainring to the intermediate chainring or from the intermediate chainring to the largest chainring

Actual stroke

• Lever b : Shifts from largest chainring to intermediate chainring.

Lever b

Click

Click

• Lever b : Shifts from intermediate chainring to smallest chainring.

Gear shift complete stroke

Click

Click

Gear shift complete stroke

ST-6703 / ST-5703

Installation of the shifting cable

Operate lever b 2 times or more to set the lever to the low position.

2.

Insert the shifting cable so that it protrudes out from the side by about 300 mm.

Front Dual Control Lever

In order to realize the best performance, we recommend that the following combination be used.

Series

Dual control lever

Outer casing

Gears

Front derailleur

Front chainwheel

Rear derailleur (GS Type)

Freehub

Cassette sprocket

Chain

Bottom bracket cable guide

Cable adjuster

ULTEGRA 105

ST-6703 ST-5703

OT-SP41 (SIS-SP41)

30

FD-6703

FC-6703

RD-6700

FH-6700

FD-5703

FC-5703

RD-5700

FH-5700

CS-6700 CS-5700

CN-7801 / CN-6600 / CN-5600

SM-SP17

SM-CA70 / SM-CA50

* Service Instructions in further languages are available at : http://techdocs.shimano.com

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

Please note: specifications are subject to change for improvement without notice. (English)

© Mar. 2010 by Shimano Inc. XBC SZK Printed in Japan.

Operate at least 2 times

Lever b

1.

Pass the shifting cable straight in from the side as shown in the illustration.

When removing parts in order to replace the inner cable, the work can be carried out more easily if the unit cover is removed as shown in the illustration.

Unit cover

Tightening torque:

0.2 N·m {1.8 in. lbs.}

3.

Pass the inner cable upward through the slit as shown in the illustration.

The outer casing can be routed in two directions: either through cable guide 1

(inside) or cable guide 2 (outside).

Slit

Note:

Be careful not to bend or rub the inner cable while working. Insert the inner cable so that the inner cable drum goes into the winder unit as far as it can go.

Trimming (noise prevention mechanism) operation

Depending on the position of the chain after shifting, the chain may rub against the chain guide outer plate or the chain guide inner plate of the front derailleur, producing a characteristic noise. If this sort of thing happens, you can press lever (a) or lever (b) slightly to move the front derailleur a little way so that it does not touch the chain. This operation is called "trimming". Trimming can be carried out whether the chain is on the largest, intermediate or smallest chainring. If noise occurs when the chain is in one of the positions shown below, carry out trimming to eliminate the noise.

Chain position

Largest chainring

Symptom

Chain contacts outer plate

Trimming operation

Lever operation Front derailleur movement

trimming operation

Smaller sprockets

Intermediate chainring

Outer plate

Lever (a)

Before trimming After trimming

Front derailleur movement

Smallest chainring

Smaller sprockets

Chain

Smaller sprockets

Largest chainring Chain contacts inner plate

Larger sprockets

Intermediate chainring

Larger sprockets

Smallest chainring

Larger sprockets

Inner plate

Chain

Click

(Hits)

Lever (b)

Click

(Hits) trimming operation

Before trimming After trimming

Front derailleur movement

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