Shimano SL-RS40-T Shifting Lever Service Instructions

 A WARNING
chain to break or fall ofl.
Reimorced
connecting pin
Ц ДСП Silver
Em
Ii [| Black |
per |
Chain |
g-speed super narrow chain
such as
| CN-7700/CN-HG92
B-/7-/6-speed narrow
chain such as
CN-HG50 / CN-1G51
place where il has been joined with a reinforced
damaged parts may cause injury 10 the rider.
connecling pin or an end pin. E
7 FR
/ » Y | 7 я
1 / % A
Ss, 3 Te
+ Usa neutral detergent to ckean the chain. Do nol uso alkali-based or acid based detergent
such ás rust cleaners as ll may result in damage and/or failure of the chain.
« Use the reinforced connecting pin only lor connocting the narrow type of chain,
» Thore are two different types of reinforced connecting pin available. Be sure lo check Ihe
table below before selecting which pin to use. If connecting pins other than reinforced
connecling pins are used, or il a reinforced connecting pin or tool which is nol suitable for the
type of chain is used, sufficient connection force may nol be obtained, which could cause lhe
Chain tool
TL-CN31/TL-CN22
TL-CN31/TL-CN22 and |
TL-CN30.TL-CN21
* |fit is nocessary to adjust the lengih of the chain due to a change In Ihe number of sprockel
teeth, make the cul at some olher place than the place where the chain has been joined
using a reinforced connecting pin or an end pin, The chain will be damaged if it is cul al a
+ Obtain, read and careiully service inslructions when inslalling pars, A loose, worn, or
We strongly recommend hal only genuine Shimano replacement parts be used
Rels'aced
Lick Pin onnectr Pin
E
SERVICE INSTRUCTIONS SI-6B20A
E. еее
Before use, read Ihese instruclions carefully, and follow Ihem for correct Use,
In erder to realize the best performance, we recommend thal
the following combinalion be used.
oa TA | | $689 | 87-00
Left | 515 3-gears SIS 3-gears
REVOSHIFT | SL-RS40-8T, SL-AS40-LT | SL-RS40-7T, SL-RS40-LT
Outer casing SP40 | SP40
Front derailleur | FD-C201-E | FD-C202 FD-C101-E | FD-C102
Front chainwheel FC-C201 FC-C202 ЕС-С101 FC-C102
Bottom bracket — BB-CT92 BB-TYS0 BB-CT92 | BB-TY30
Rear derailleur | RD-C201 | | RD-C201 . RD-C1 01
Type MGS | MGS
Freshub | FH-C201 >
Cassetle sprockel CS-HG40-8I | —
Multiple freewheel — | MF-HG50-7
Chain | CN-HG50 / CN-UG50 CN-HG50 / CN-UG50
SM-SP18 / SM-BT18
Bottom bracket cable guide SM-SP17 / SM-BT17
SM-SP18 / SM-BT18
SM-SP17 / SM-BT17
Specifications
Shifting lever
Model number SL-RS40-BT
Gears SIS 8-gears |
Front Derailleur
Model number FD-C201-E, FD-C101-E
|
SL-RS40-7T | SL-RS40-LT
SIS 7-gears || SIS 3-gears
FD-C202, FD-C102
Applicable bottom bracket BB-CT92 | BB-TY30
Applicable front chainwheel | re-ceol,re-C101 | FC-C202, FC-C102
Applicable 10 both normal type and top roule type | O a | o
Top gear loolh == | 427 I 48T
Fran! chainwhec looth difference — | 187 | 207
Min. difference between lop and intermediate | 8T 10T 3
Front deraillaur inslallation band diameter | M | L SM i
Chainstay angle (a) [87-68 06 - 69° 66% 69° | 66°- 69°
Applicable chain line - “75mm fmm 50mm 475mm
Installation band diameters: En PP
5 [28,6 mm). M (31,8 mm], L [34,9 mm]
Bottom Bracket
Model number _ | BB-CT92 | BBCTS2 BB-TY30
Slamped marking 1 wis | ZL 121 D-NL
Spindle lenglh — 116 mm | 121 mm 122.5 mm
Chain line 47.5 mm 50 mm 47,5 mim
Applicable front chainwhee!
Thread dimensions
Chainwheel
Model number FC-C201, FC-C101
Chainwheel toolh combination 42-34-24T
Crank arm lengih
Pedal lhread dimensions
| FC-C201, FC-C101 ¡FC-C201, FC-C101 FC-C202, FC-C102
BS 1.37 x 24 TPL (08; 73 mm)
M38 x 24 T.P.L {70 mm)
(ERIM TR) [Srl
| ME ТРИО ео)
FC-C202, FC-C102
48-38-2871
170 mm
BC 9/16" x 20 T.P.l,
Rear Derailleur
Model number RD-C201, RD-C101
Type | MGS
Total capacıly 43T
Larges! sprocket 34T
Smalles! sprocket 11T
Front chainwheel loolh difference | 20T
Cassette sprocket tooth combination
Type
HG 8 ao
Toolh combinalion
11, 13, 15, 17, 20, 23, 26, 347
Gears Group name
Freewheel tooth configurations
Type
HG 7 by
Tooth combination
11,13, 15, 18, 21, 24, 34T
Gears Group name
Note
* Apply grease lo the bottom brackel before inslalling il.
This front derailleur is for triple front chainwheel use only. Il cannot be used with the double front
chainwheel, as the shifting points do not malch.
= When installing the lop roule type, choose a frame hal has three outer Quête carie Fiat
casing holders as shown in the illustration at right. E.
* Use an outer casing which slill has some length to spare even when the \
handlebars are turned all the way lo both sides. Furlhermore, check that the
shifting lever does not touch lhe bicycle frame when the handlebars are
turned all the way.
= Adjust the RD-C201, C101 Rapid Rise rear derailleur {reverse spring type)
from lhe low side.
« Because lhe high cable resislance of a frame with internal cable
routing would impair the SIS function, this type ol Irame should not be
used,
* Always be sure lo use the HG sprocket set bearing the same group
marks. Never use in combination wilh a sprocket bearing a dilferent
group mark,
* Grease the inner cable and the inside of lhe ouler casing belore use lo
ensure thal they slide properly.
» For smooth operation, use the specified outer casing and bottom
bracket cable guide,
= Operalion ol lhe levers related to gear shifling should be made only when lhe front chainwheel is
turning.
* For any questions regarding methods of installation, adjustment, maintenance or operation, please
contact a professional bicycle dealer
Mounting the shifting lever
Av Alisa My
3 rim Alan Key
Install lhe brake lever in a position where it will not obslruct brake / Tightening torque: —
operation. Do not use in a combination which causes brake operation |. 2NM(18 in. bs) od
1o be obsirucied.
Gear shifting operation
Pedaling becomes Pedaling becomes
lighter lighler
Installation of the Front Derailleur,
Bottom Bracket and Front Chainwheel
< FD-C202 / FD-C102 >
Install using the TL-UN74-S special lool. First install the main
body, then the adapter. Aller lhis, use an 8 mm Allen key to
install the front chainwheel.
a Bg
50 + 70 Hem {835 - 608 in; os.)
"EM CAT | Tr Tru
>
mE
Vas Es
35 - 50 No
TA аий
я
ii 7
|]
Adjusi and then install [he front
derailleur as shown in Ihe
Рекса плот Ес,
illustration. Do not remove the ida |
Pro-Set alignment block at this time. | range
PO [ak
va
AS =
|
| Jame Y
The level section of lhe chain guide ouler plale should be
i FH. hanwhee!
direclly above and parallel to the larges! chainring. Secure uu с
using a 5 mm Allen key. chaning)
Cran gua
(, Tratenino torque:
_… 5-7TNm{44-60 in bs} /
< FD-C201-E / FD-C101-E >
Use lhe special tools (TL-UN65 and TL-UN74-5) to install the
bottom bracket 1: and the front derailleur so that [hey face as
shown in the ¡lustralion. Install the adapler 2, and then use
the cotterless crank extractor (TL-FC10) Lo install the front
chainwheel,
FSA traza
| Frot Co Aa
ia a
ВНР
Chain length
Add 2 links (with the chain on Lege specie
both the largest sprocket and "
the largest chainring)
Largo Char)
Chan gauge >
Checking the chain connection
For chains, inserl the chain gauge TL-CN24
(TL-CN24) into the inner link which is next mm
to the chain connecting pin to check Ihal Ц V4
the inner link width is correct ol
Check that (he connecling pin er
pro-irudes past the ouler link by ] =
the same amount on both sides,
and that Lhe amount ol
protrusion is 0.2 mm
or more
2.38mm "%
Comecing pr
Слесари
Installation of the rear derailleur
Direct-mount type
Push in and
roe ag
Installation of the chain
1. Install the chain wilh the Pro-Set alignment block still
attached. After installing, remove the Pro-Sel alignment
block.
Prm-Sel
матем! Боск
2. Turn lhe crank arm to set the derailleur 1o the low posilion.
Installation of the freewheel
EN]
TL-FW30
To di me € 51
E
a Во
Adjustment (Front Derailleur) Adjustment (Rear Derailleur)
Be sure lo follow the sequence described below.
1. Low adjustment
First remove lhe Pro-Set alignment block
Next, set so that ihe clearance between lhe chain guide inner plale
and the chain is 0-0.5 mm.
EA
7 NAO E ЕЕ
' Chain position :
by se ==
Largesl sprochel Smaltzsl chamnng В
9 5 ==
T Cham
2. Securing the inner cable
Cul off the excess lenglh ol inner cable and then install the inner
end cap.
Note:
Pass lhe cable
through as shown
in the illustration
С Tightening torque: )
5-7 Nm {44 - 60 in. в.)
Afler taking up the initial slack in the cable, re-secure to Ihe front
derailleur as shown in the illustration
Метла Туре Top route type
3. Top adjustment
Set so that Ihe clearance between the chain guide ouler plale and
the chain is 0-0.5 mm
= —_—
E Chain position
Smartest sprockol Larges! chainnng
\
Ja
. Adjustment of the intermediate chainring
When carrying oul adjustmenl, sel lhe chain to the largest sprocket,
and at the front, sel the chain to lhe intermediate chainring. Adjust
using the ower casing adjustment barrel so thal the clearance
between the chain guide inner plate and the chain is 0-0.5 mm.
5. Troubleshooting chart
Ater completion ol steps 1 - 4, move {he shifting lever lo check the
shifting. (This also applies if shilling becomes difficult during use.)
the chain falls to the crank sido
Tighten the top adjustment
| scrow chockowise (about 1/4 tum).
If shilling la difficult frons the Loosen (he top adjusiment
intermediate chalnring to the largest scrow counterclockwise
| chainring, (Bbout 1/8 tum).
il Shit la difficult from the Loosen the low adjuétment
intermediate chainring fo the smallest screw counterclockwise
| chainring. _ (about 174 turn},
II there is interference balween the Tighlen tha top ad
са and he Iran derer nner
plais at the inrgest chainring.
I there is inierference between ihe
chain and the front derailleur ouler
plate al the largest chainring
djustmónt |
screw clockwise (about 1/8 tum).
Loosen the top adjusiment
screw counlerclockwise
(about 1/8 turn),
Loosen lhe ouler casing
adjustment barrel
counlerclackwise (1 or 2 lurns)
If the inlermediale chainring is skipped
when shitting from the largest
chainring.
If \here is intederence between lhe
chain and front derailleur inner plate
when iho mar eprocket is shifled lo
Tighten Lhe outer casing
adjustment barrel clockwise
(1 or 2 iurns)
the la sprockot when the
chaimwheal is al tha inlermediate
chaining position
If Ine chain falls lo lhe votlom brackel — Tighten the low adjustment
side. screw clockwise (about 1/2 urn).
1. Low adjustment
Turn tha how
adjustmant scraw
so thal the guide -
pulloy moves lon
position directly In
ling with the largest
sprockat, (2)
Larga
2: Top adjustment
Tum the crank arm | = E
while pulling Ihe VEA Ti
derailleur with your Ug 6
hand to move the EET
derallleur to the lop A
position, and then “1h
turn the top
adjustment scrow lo
adjust so that tha
guide pulley Is in line
with the outer line of the EEN bd
smallest sprockel when looking from the rear.
Turn ihe crank arm to set lhe derailleur lo the low posilion.
y Tep uemes
Lar E | sore
pe |
В
Place the ouler casing so that it does nol louch the
baskel and mudguard, olherwise it may cause a problem
wilh lhe performance of the derailleur
Set the outer casing so that its length is as follows. |
*|f routing the casing upward:
(The chain should be on the largest
chainring and on the largest sprocket.)
Add 10 mm 1o Lhe length of
the outer casing from the end
hat is inserted into the ouler
casing holder lo the end
Qulzr casing
EEE
- AA . . Az TO ma
which is inserled into lhe link.
{Chain position; |
Largesl sprockel Larges! channng Liä
© ©
sf routing the casing downward:
(The chain should be on the larges!
chainring and on 1he largesl sprocket.)
Sel lhe lenglh of the outer casing so
that it describes a smooth arc, and so
ihal the link stops in a position where
there is a small gap between the link
and the link slop.
PELL,
| = — I.
Largos!
SE"GIkel
= i
Larges Y a
chainring rer 3
И + »
A — Le ea 3
(5
Connect the inner
cable to lhe derailleur
as shown in lhe
illustration.
Connect the cable lo lhe rear derailleur
and, after taking up the initial slack in the
cable, re-secure to Ihe rear derailleur as
shown in the illustration,
Fa
. SIS adjustment
Operale Ihe Revoshift while turning the crank arm to move
the derailleur lo the largest sprockel. Then operate ithe
Revoshifi once to move Lhe derailleur lo he 2nd-gear
sprocket. Aller this, operate Ihe Revoshift just as far as Ihe
extent of play, and then turn the crank arm.
e
ju
wl
When changing
lo 3rd
When no noise 2
3
is heard al all | |
a Log
Tun ha cable adiustmant boll Turn the cable adjustmenl boll
clockwise lo Bghten it until Ihe counterclockwise lo loosen il
hain retuma to he Bnd unlil the chain louches a
Eprockal sprockel and generales noise:
Best setting
The best selling ls whon ho cable adjustment bolt is
tightened (lumed clockwisa) until nolse occurs without the
Rovoshilt being operated, and thon loosaned (tumed
countorclockwise) 90 - 180 degrees from that point
Operate the Revoshift lo change gears, and check that no
noise occurs in any of the gear posilions,
For the best SIS performance, periodically lubricate
all power-transmission paris,
Inserting the inner cable
Insert the inner cable into the outer casing from lhe end
with the marking on it. Apply grease from the end with the
marking in order to
maintain cable
operaling efficiency.
+=
— об [|] ===
x
Marking
Cutting the outer casing
When cutting the outer casing, cut the opposite end to the
end with the marking. Aer culling the — o
outer casing, make the end round so Hy mp FA
that the inside of the hole has a E Vo
uniform diameter,
Attach the same ouler end cap 1o the cut end ol
lhe outer casing, vw 1 e)
Quiererd cap
AZ)
[ese
Replacing the inner cable
1. Turn the lever io lhe inilial position.
2. Loosen lhe lever fixing bolt, and then rolate the lever until
the cover fixing bolt can be turned, {Fig. 1)
After this, remove 1he cover fixing bolt and then remove lhe
cover. (Fig. 2)
Liar Rui Ecol
Ctra вл Бе E -
Fig. 2
. Pull cut the inner cable and replace it wilh the new inner
cable. (Fig. 3)
o
Fa
. Aller installing the cover, rotate the lever to return it to ils
original position, and then lighten Lhe lever fixing bolt.
Replacement of the freewheel body
After removing the hub axle, remove the freewheel body fixing
boll {inside the freewheel body), and then replace the
freewheel body.
Note: Do not attempt 10 disassemble the freewheel body,
because it may result in a malfunction.
Freeahecl body Freewheszl body що) Бой,
Clari
ee 00
10 mm Alen key ==
(TLAYRS7) |
|
This service instruction explains how lo use and maintain
the Shimano bicycle parts which have been used on your
new bicycle.
For any queslions regarding your bicycle or other matters
which are nol relaled to Shimano parts, please contaci the
place ol purchase or lhe bicycle manufaclurer.
SHIMANO
SHIMANO AMERICAN CORPORATION
Cel Fale e CÍA SERBS |) EA
SHIMAND EUROPA BD
EEE ES CT dem | | (es EN 7
SHIMANO INC:
77 Colla a SiC o gee [a И!
Please rate. specilicatizos ar? sucje=! lo change los improvement vilnaul nue (Ens
E Oc 1573 by Shimano (sc, XBC 5ZK Printed in S:ngaçaire