Skywatch SKY497 Installation Manual


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Skywatch SKY497 Installation Manual | Manualzz

Traffic Advisory System

SKY497

Installation

Manual

This manual contains installation instructions and recommended flightline maintenance information for the

SKY429 Traffic Advisory System. This information is supplemented and kept current by Change Notices and

Service Bulletins published by BFGoodrich Avionics

Systems.

009-10800-001 (Rev. C)

23 February 2001

BFGoodrich Avionics Systems, Inc.

5353 52 nd

Street, S.E.

Grand Rapids, MI USA 49512

ABOUT THIS MANUAL

Chapter 1 – General Information

This chapter includes equipment specifications and a functional description. It describes the various hardware configurations and includes a list of items furnished and items required but not supplied with the equipment.

Chapter 2 - Installation

This chapter contains instructions for unpacking the equipment and inspection for in-shipment damage. It also includes information required to locate, assemble and install the equipment.

Chapter 3 – Installation Checkout

This chapter contains instructions for doing post-installation and return to service checkout of the

SKY497 using the BFGoodrich Avionics Systems TT391 Flightline Tester.

Chapter 4 – Maintenance

This chapter contains general flightline maintenance procedures. It includes periodic maintenance and troubleshooting; instructions for calibrating the directional antenna and instructions for the return of defective components.

Appendix A – Signal and Cable Characteristics

This appendix defines the electrical characteristics of all input and output signals.

Appendix B – Installation Checkout Using The TCAS-201 Ramp Test Set

This appendix contains instructions for doing post-installation and return to service checkout of the

SKY497 using the IFR Systems TCAS-201 Ramp Test Set (with TCAS I firmware).

Appendix C – Installation Checkout Using The TIC T-49C Flightline Tester

This appendix contains instructions for doing post-installation and return to service checkout of the

SKY497 using the TIC T-49C Flightline Tester.

Appendix D – Using The Terminal Device

This appendix contains instructions for using the Terminal Device for installation, testing or troubleshooting of the SKY497.

Appendix E – Installation Checkout Using an Alternate Display

This appendix contains instructions for doing post-installation and return to service checkout of the

SKY497 using an Alternate Display.

© Copyright 1997-2001

BFGoodrich Avionics Systems

____________________________

Trademarks

Loctite® is a registered trademark of Loctite Corporation.

Mylar® and Teflon® are registered trademarks of DuPont.

Flamemaster® is a registered trademark of Flamemaster Corporation.

Rivnut® is a registered trademark of Rivnut Engineered Products, Inc.

SKYWATCH

® and Stormscope® are registered trademarks of BFGoodrich Avionics Systems, Inc.

A

Rev. C

SKY497

Installation Manual

Dates of original and changed pages are:

LIST OF EFFECTIVE PAGES

Original (Rev. A)............................. 25 April 1997

Republished (Rev. B) ...........28 September 1998

Republished (Rev. C)..............23 February 2001

NOTE

A vertical line in the outer margins of the page indicates the portion of the text affected by the change. Changes to illustrations (other than diagrams and schematics) are identified with a miniature pointing hand. Shading is used to highlight the area of diagrams and schematics containing a change.

Total number of pages in this publication consists of the following:

Page

No.

Change

No.

Title Page ................................................0

A Page ....................................................0

i thru viii ....................................................0

1-1 thru 1-16 ............................................0

2-1 thru 2-30 ............................................0

3-1 thru 3-8 .............................................0

Page

No.

Change

No.

4-1 thru 4-20 ........................................ 0

A-1 thru A-10 ........................................ 0

B-1 thru B-6........................................... 0

C-1 thru C-4 .......................................... 0

D-1 thru D-6 ......................................... 0

E-1 thru E-6 .......................................... 0

INSERT LATEST CHANGED PAGES DESTROY SUPERSEDED PAGES.

Those responsible for maintaining this publication should ensure that all previous changes have been received and incorporated.

Rev. C i

SKY497

Installation Manual

FOREWORD

This manual provides information intended for use by persons who, pursuant to current regulatory requirements, are qualified to install this equipment. Because installations vary depending on a particular aircraft, this manual is intended as a guideline. Standard installation practices prescribed in FAA

Advisory Circular No. 43.13 must be followed. If further information is required, contact:

BFGoodrich Avionics Systems

Attn: Field Service Engineering

5353 52nd Street, S.E.

Grand Rapids, MI USA 49512

Tel. (800) 453-0288 or (616) 949-6600

We welcome your comments concerning this manual. Although every effort has been made to keep it free of errors, some may occur. When reporting a specific problem, please describe it briefly and include the manual part number, the paragraph/figure/table number, and the page number. Send your comments to:

BFGoodrich Avionics Systems

Attn: Technical Publications

5353 52nd Street, S.E.

Grand Rapids, MI USA 49512

REVISION C HIGHLIGHTS

Revision C is a republication. This republication completely replaces the exiting book. Materials for the alternate display and the configuration jumper’s have been added in addition to new and revised material of the SKY497. Discard previous editions of the old publication.

This revision will be kept current by change notices, replace changed pages with the corresponding numbered page. A new list of effective pages will be issued with each change. The list shall reflect the current changes in addition to the tabulation of all previous changes, thus providing a complete history of the manual.

ii

Rev. C

SKY497

Installation Manual

TABLE OF CONTENTS

Paragraph Page

1.1

Chapter 1

GENERAL INFORMATION

INTRODUCTION ............................................................................................................ 1-1

1.2

1.3

FUNCTIONAL DESCRIPTION ..................................................................................... 1-1

PHYSICAL DESCRIPTION............................................................................................ 1-2

1.3.1

TRC497 Transmitter Receiver Computer P/N 805-10800-xxx...................................... 1-3

1.3.2

Display.............................................................................................................................. 1-7

1.3.3

NY164 Directional Antenna P/N 805-10890-001 ........................................................... 1-9

1.4

SPECIFICATIONS ........................................................................................................ 1-11

1.4.1

WX-1000/SKY497 Display............................................................................................. 1-11

1.4.2

Transmitter Receiver Computer (TRC)........................................................................ 1-12

1.4.3

Directional Antenna ...................................................................................................... 1-13

1.5

INTERFACE .................................................................................................................. 1-13

1.6

EQUIPMENT REQUIRED NOT SUPPLIED.............................................................. 1-13

1.7

1.8

INSTALLATION APPROVAL ...................................................................................... 1-14

WARRANTY INFORMATION...................................................................................... 1-15

1.8.1

Warranty Statement...................................................................................................... 1-15

1.8.2

Related Policies and Procedures ................................................................................... 1-15

2.1

2.2

2.3

2.4

Chapter 2

INSTALLATION

INTRODUCTION ............................................................................................................ 2-1

UNPACKING, INSPECTION AND STORAGE ............................................................ 2-1

ANTENNA LOCATION .................................................................................................. 2-1

TRC LOCATION.............................................................................................................. 2-2

2.5

2.6

DISPLAY LOCATION ................................................................................................... 2-11

CABLE REQUIREMENTS AND FABRICATION ...................................................... 2-11

2.6.1

Antenna Cables.............................................................................................................. 2-12

2.6.2

Configuration Jumpers ................................................................................................. 2-14

2.6.3

Display Cable ................................................................................................................. 2-15

2.6.4

Heading Input Cable ..................................................................................................... 2-18

2.6.5

ARINC 429 Data Cables................................................................................................ 2-20

2.6.6

Altimeter Input Cable ................................................................................................... 2-21

2.6.7

Audio Alert Output Cable ............................................................................................. 2-21

2.6.8

Suppression Bus I/O ...................................................................................................... 2-21

2.6.9

Ground Proximity Warning System (GPWS) Input .................................................... 2-22

2.6.10 SKYWATCH® /Stormscope® Display Mode Switch .................................................... 2-22

2.6.11 WX-1000 Maintenance Switch ...................................................................................... 2-22

2.6.12 Squat Switch Input........................................................................................................ 2-22

2.6.13 Landing Gear Switch Input .......................................................................................... 2-23

2.6.14 Power Cable ................................................................................................................... 2-23

2.7

ANTENNA INSTALLATION........................................................................................ 2-23

2.8

2.9

TRC MOUNTING TRAY INSTALLATION ................................................................. 2-25

TRC INSTALLATION ................................................................................................... 2-26

2.10

MOUNTING THE WX-1000/SKY497 DISPLAY ......................................................... 2-28

2.10.1 Panel Cutout .................................................................................................................. 2-28

2.10.2 Display Installation ....................................................................................................... 2-29 iii

Rev. C

SKY497

Installation Manual

TABLE OF CONTENTS

(Continued)

Paragraph

3.1

3.2

Page

Chapter 3

INSTALLATION CHECKOUT

INTRODUCTION.............................................................................................................3-1

CONTROLS ......................................................................................................................3-1

3.3

3.4

CHECKOUT PROCEDURE ............................................................................................3-2

SELF TEST.......................................................................................................................3-6

4.1

Chapter 4

MAINTENANCE

INTRODUCTION.............................................................................................................4-1

4.2

4.3

CONTINUED AIRWORTHINESS..................................................................................4-1

PERIODIC MAINTENANCE ..........................................................................................4-1

4.3.1

WX-1000/SKY497 Display ...............................................................................................4-1

4.3.2

TRC ...................................................................................................................................4-1

4.3.3

Antenna.............................................................................................................................4-1

4.4

SERVICE MENU .............................................................................................................4-2

4.4.1

Calibration ........................................................................................................................4-3

4.4.2

System Log........................................................................................................................4-4

4.4.3

System Data......................................................................................................................4-5

4.4.3.1 Software Version ..............................................................................................................4-6

4.4.3.2 Configuration....................................................................................................................4-6

4.4.3.3 Data Monitor ....................................................................................................................4-9

4.4.4

Ground Test ....................................................................................................................4-13

4.5

4.6

4.7

TROUBLESHOOTING ..................................................................................................4-14

ERROR MESSAGES ......................................................................................................4-15

TRC497/WX-1000 ADAPTER PLUG.............................................................................4-18

4.8

DISPOSITION OF FAILED ITEMS .............................................................................4-19

A.1

B.1

B.2

B.3

Appendix A

SKY497 INTERFACE SIGNAL & CABLE CHARACTERISTICS

INTRODUCTION............................................................................................................ A-1

Appendix B

INSTALLATION CHECKOUT USING THE TCAS-201 RAMP TEST SET

INTRODUCTION............................................................................................................ B-1

CONTROLS ..................................................................................................................... B-1

CHECKOUT PROCEDURE ........................................................................................... B-2

C.1

C.2

C.3

Appendix C

INSTALLATION CHECKOUT USING THE TIC T-49C FLIGHTLINE TESTER

INTRODUCTION............................................................................................................ C-1

CONTROLS ..................................................................................................................... C-1

CHECKOUT PROCEDURE ........................................................................................... C-2

Appendix D

USING THE TERMINAL DEVICE

USING THE TERMINAL DEVICE ............................................................................................D-1 iv

Rev. C

SKY497

Installation Manual

TABLE OF CONTENTS

(Continued)

Paragraph Page

Appendix E

INSTALLATION CHECKOUT USING AN ALTERNATE DISPLAY

E.1

INTRODUCTION ............................................................................................................E-1

E.2

E.3

CONTROLS......................................................................................................................E-1

CHECKOUT PROCEDURE............................................................................................E-1

E.3.1

Self Test............................................................................................................................E-5 v

Rev. C

SKY497

Installation Manual

LIST OF ILLUSTRATIONS

Figure Page

1-1

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

3-1

3-2

3-3

3-4

3-5

3-6

Surveillance Zone .............................................................................................................1-2

Main Components ............................................................................................................1-3

Standard TRC Mounting Tray (P/N 805-10870-001) .....................................................1-5

Ruggedized TRC Mounting Tray (P/N 805-10870-003)..................................................1-6

P1 Connector Dimensions (Reference Only)...................................................................1-6

TRC Transmitter Receiver Computer (TRC)..................................................................1-7

WX-1000/SKY497 Display Equipment Tag ....................................................................1-8

WX-1000/SKY497 Display ...............................................................................................1-8

NY164 Directional Antenna ..........................................................................................1-10

2-1

2-2

2-3

2-4

2-5

2-6

2-7

Directional Antenna Mounting Location ........................................................................2-2

Interconnect Wiring Without WX-1000 ..........................................................................2-3

Interconnect Wiring With WX-1000................................................................................2-7

Connector P1 Contact Arrangement .............................................................................2-14

Display Cable..................................................................................................................2-17

KCS55 Heading Flag Connection..................................................................................2-18

Heading Input Cable ......................................................................................................2-19

2-8

2-9

Antenna Mounting Holes...............................................................................................2-24

Directional Antenna Installation ..................................................................................2-24

2-10 Mounting Holes for Standard Mount Tray, P/N 805-10870-001 .................................2-25

2-11 Mounting Holes for Ruggedized Mount Tray, P/N 805-10870-003 .............................2-25

2-12 TRC Installation .............................................................................................................2-27

2-13 Instrument Panel Cutout and Mounting Holes............................................................2-28

2-14 Display Installation........................................................................................................2-29

Controls.............................................................................................................................3-1

Start-up Screen.................................................................................................................3-2

Standby Screen.................................................................................................................3-3

Typical Patch Antenna Tripod Mount.............................................................................3-5

Self Test Screen ................................................................................................................3-6

Self Test Failed Screen ....................................................................................................3-7

4-1

4-2

4-3

4-4

Service Menu ....................................................................................................................4-2

Calibration Screen............................................................................................................4-3

Successful Re-Calibration ................................................................................................4-3

Failed Calibration ............................................................................................................4-4

4-5

4-6

4-7

4-8

System Log........................................................................................................................4-4

System Data......................................................................................................................4-5

Software Version ..............................................................................................................4-6

Configuration - Page 1 .....................................................................................................4-7

4-9 Configuration - Page 2 .....................................................................................................4-8

4-10 Configuration - Page 3 .....................................................................................................4-8

4-11 Configuration - Page 4 .....................................................................................................4-9

4-12 Data Monitor - Page 1 ....................................................................................................4-10

4-13 Data Monitor - Page 2 ....................................................................................................4-10

4-14 Data Monitor - Page 3 ....................................................................................................4-11

4-15 Data Monitor - Page 4 ....................................................................................................4-12

4-16 Data Monitor - Page 5 ....................................................................................................4-12

4-17 Ground Test ....................................................................................................................4-13

4-18 Adapter Plug Jumper Installation ................................................................................4-18

4-19 Adapter Plug Assembly..................................................................................................4-18 vi

Rev. C

SKY497

Installation Manual

LIST OF ILLUSTRATIONS

(Continued)

Figure

B-1

B-2

B-3

Page

Controls ............................................................................................................................B-1

Start-up Screen ................................................................................................................B-3

Standby Screen ................................................................................................................B-3

C-1

C-2

C-3

Controls ............................................................................................................................C-1

Start-up Screen ................................................................................................................C-2

Standby Screen ................................................................................................................C-3

E-1 Typical Patch Antenna Tripod Mount............................................................................E-3

4-1

4-2

4-3

4-4

B-1

2-1

2-2

2-3

2-4

2-5

2-6

2-7

2-8

LIST OF TABLES

Table

1-1

1-2

1-3

1-4

1-5

Page

SKY497 Configuration .................................................................................................... 1-3

TRC Installation Kit P/N 817-10800-xxx ....................................................................... 1-4

WX-1000/SKY497 Display Installation Kit P/N 817-10802-001 ................................... 1-8

Airframe Installation Kits............................................................................................... 1-9

Directional Installation Kit 817-10009-xxx.................................................................. 1-10

Directional Antenna SIGMA and DELTA Port Cable Vendors .................................. 2-12

Cable to Connector Reference ....................................................................................... 2-13

Configuration Jumpers ................................................................................................. 2-14

Heading Flag Action ...................................................................................................... 2-15

WX-1000/SKY497 Display Connection ......................................................................... 2-15

WX-1000 Processor Connection .................................................................................... 2-16

Display Cable Vendors .................................................................................................. 2-16

Heading Input Cable Vendors ...................................................................................... 2-19

Fault Isolation................................................................................................................ 4-14

Installation Related Error Messages............................................................................ 4-15

Informational Error Messages ...................................................................................... 4-17

Adapter Plug Jumpers................................................................................................... 4-18

IFR Systems TCAS-201 Ramp Test Set Setup Data .....................................................B-2 vii

Rev. C

viii

Rev. C

SKY497

Installation Manual

This page intentionally left blank.

SKY497

Installation Manual

CHAPTER 1

GENERAL INFORMATION

1.1 INTRODUCTION

This section contains a functional description of the SKY497, describes the various hardware and software configurations, outlines the main features of the system, and provides a system block diagram.

NOTES

1. This section provides installation information for the BFGoodrich Avionics Systems

SKY497 using the WX-1000/SKY497 Display.

2. The SKY497 does not track intruder aircraft approaching at a closure rate greater than 900 knots.

3. The SKY497 can be interfaced to an alternate display device (i.e., MFD, weather radar indicator), contact BFGoodrich Avionics Systems Field Service Engineering at

1-800-453-0288 or 1-616-949-6600 for approved displays and software version required for the TRC497.

4. The SKY497 can be interfaced to a weather radar indicator in place of the

WX-1000/SKY497 display, by using the BFGoodrich Avionics Systems RGC250

(Radar Graphics Computer). Refer to the RGC250 Installation Manual for details.

5. An alternate display device can be used in place of the WX-1000/SKY497 display as the primary means of displaying traffic information. Refer to manufacturer instructions for installation details.

6. When an alternate display device is installed the service menu can not be accessed, therefore a terminal device (i.e., laptop) is required for post-installation checkout

(refer to appendix E).

1.2 FUNCTIONAL DESCRIPTION

The BFG Avionics Systems SKY497 is an airborne traffic advisory system that advises the flight crew where to look for aircraft that may pose a collision threat. It is intended for use by corporate and general aviation aircraft. SKY497 alerts the flight crew to nearby transponder equipped aircraft and assists the pilot in the visual acquisition of aircraft that may represent a danger.

Traffic information, out to a selected range of either 2 or 6 nautical miles, is graphically displayed on the

CRT. Using shapes (i.e., Traffic Advisory = solid circle; Other Traffic = open diamond) and text, the display shows the relative position of threat aircraft.

1-1

Rev. C

SKY497

Installation Manual

Figure 1-1. Surveillance Zone

1.3 PHYSICAL DESCRIPTION

The SKY497 System consists of the following main components:

Transmitter Receiver Computer

Display

Directional Antenna, NY164, or equivalent (e.g., NY156)

SKY497 is an active system that operates as an aircraft-to-aircraft interrogation device. The SKY497 equipment interrogates transponders in the surrounding airspace similar to ground based radars. When replies to these active interrogations are received, the responding aircraft’s range, altitude, and closure rates are computed to plot traffic location and predict collision threats. Figure 1-1 shows the SKY497 surveillance zone for intruding aircraft. A simplified block diagram of the main components and their relationships is shown in figure 1-2.

1-2

Rev. C

SKY497

Installation Manual

Figure 1-2. Main Components

The following table identifies the components which make-up the configurations.

Table 1-1. SKY497 Configuration

COMPONENT PART NUMBER

WX-1000/SKY497 Display

Directional Antenna

NY164

78-8060-5900-x*

TRC497 Transmitter Receiver Computer

805-10890-001

805-10800-001

* Dash numbers identify different versions (refer to paragraph 1.4.1).

1.3.1 TRC497 Transmitter Receiver Computer P/N 805-10800-xxx

The TRC is mounted in a mounting tray supplied with the installation kit (see table 1-2). The standard tray (figure 1-3) will meet the requirements for fixed wing aircraft. A ruggedized version of the tray (figure

1-4) is required for rotorcraft installations.

To meet different space requirements, the I/O signal connector (P1) will accommodate either a straight or right-angle backshell. TRC installation kits (see table 1-2) include either a straight backshell or right-angle backshell (see figure 1-5).

1-3

Rev. C

1-4

Rev. C

KIT P/N

817-10800-002

817-10800-003

817-10800-004

817-10800-005

SKY497

Installation Manual

Table 1-2. TRC Installation Kit P/N 817-10800-xxx

QUANTITY PART NUMBER DESCRIPTION

For Installation on Fixed-Wing Aircraft with Straight Backshell

Consists of:

Mounting Tray Assembly

4.75 In. Straight Backshell

I/O Connector, 100-Position, Female, (Mil-C-38999 Series III)

(Includes #22D Crimp Terminals)

Spare Terminals for I/O Connector

Power Connector, 3-Position, Straight Plug

(Includes #16 Crimp Terminals)

Spare Terminals for Power Connector (M39029/32-247)

For Installation on Fixed-Wing Aircraft with Right-Angle Backshell

Consists of:

Mounting Tray Assembly

Right-Angle Backshell

I/O Connector, 100-Position, Female, (Mil-C-38999 Series III)

(Includes #22D Crimp Terminals)

Spare Terminals for I/O Connector

Power Connector, 3-Position, Straight Plug

(Includes #16 Crimp Terminals)

Spare Terminals for Power Connector (M39029/32-247)

For Installation on Rotorcraft with Straight Backshell

Consists of:

Mounting Tray Assembly

4.75 In. Straight Backshell

I/O Connector, 100-Position, Female, (Mil-C-38999 Series III)

(Includes #22D Crimp Terminals)

Spare Terminals for I/O Connector

Power Connector, 3-Position, Straight Plug

(Includes #16 Crimp Terminals)

Spare Terminals for Power Connector (M39029/32-247)

For Installation on Rotorcraft with Right-Angle Backshell

Consists of:

Mounting Tray Assembly

Right-Angle Backshell

I/O Connector, 100-Position, Female, (Mil-C-38999 Series III)

(Includes #22D Crimp Terminals)

Spare Terminals for I/O Connector

Power Connector, 3-Position, Straight Plug

(Includes #16 Crimp Terminals)

Spare Terminals for Power Connector (M39029/32-247)

1

10

1

2

1

10

1

2

1

10

1

2

1

10

1

2

805-10870-001

613-10042-001

605-10205-001

M39029/56-348

MS3126F12-3S

607-10018-001

805-10870-001

613-10043-001

605-10205-001

M39029/56-348

MS3126F12-3S

607-10018-001

805-10870-003

613-10042-001

605-10205-001

M39029/56-348

MS3126F12-3S

607-10018-001

805-10870-003

613-10043-001

605-10205-001

M39029/56-348

MS3126F12-3S

607-10018-001

SKY497

Installation Manual

Figure 1-3. Standard TRC Mounting Tray (P/N 805-10870-001)

1-5

Rev. C

SKY497

Installation Manual

Figure 1-4. Ruggedized TRC Mounting Tray (P/N 805-10870-003)

1-6

Rev. C

Figure 1-5. P1 Connector Dimensions (Reference Only)

SKY497

Installation Manual

Figure 1-6. TRC497 Transmitter Receiver Computer (TRC)

1.3.2 Display

The SKY497 can be used with a WX-1000/SKY497 display, an alternate display device or both. When interfaced to both displays (WX-1000/SKY497 display and alternate display), display functions are independent from each other. When installing an alternate display device the service menu cannot be accessed, even if a WX-1000/SKY497 display is installed, therefore a terminal device (i.e., laptop) is required for post-installation checkout (see appendix E).

The SKY497 is designed to transmit traffic information to the alternate display device via our ARINC-429 bus interface. Refer to display manufacturer instructions for installation details.

WX-1000/SKY497 Display P/N 78-8060-5900-x. To operate with SKYWATCH, existing WX-1000 displays must conform to TSO-C113. If the equipment tag on the back of the unit (see figure 1-7) does not identify

SKYWATCH and TSO-C113, return the display to the factory for modification. To schedule workload and ensure a quick turn around, a return authorization will be required. Call BFG Avionics Systems Customer

Service (1-800-453-0288 or 1-616-949-6600) for details.

1-7

Rev. C

SKY497

Installation Manual

Figure 1-7. WX-1000/SKY497 Display Equipment Tag

The display unit mounts in a standard 3ATI panel cutout. All connections to the display are made through a single 25-position male D-subminiature connector on the back panel. Figure 1-8 depicts the indicator dimensions. The last digit of the part number identifies the different versions (refer to paragraph 1.4.1).

Table 1-3 lists the contents of an installation kit supplied with each unit.

Table 1-3. WX-1000/SKY497 Display Installation Kit P/N 817-10802-001

QUANTITY PART NUMBER DESCRIPTION

4

1

1

2

25

26-1001-6374-5

M24308/2-283F

26-1006-2426-6

26-1006-1089-3

M39029/63-368

Screw, Machine, 6-32 x 3/4 in. Phillips Pan Head, Black Oxide

Connector, 25 Position Recpt. Shell

Connector Backshell, DB25

Connector Lock Post Assembly

Connector Socket, Screw Machine

1-8

Rev. C

Figure 1-8. WX-1000/SKY497 Display

SKY497

Installation Manual

1.3.3 NY-164 Directional Antenna P/N 805-10890-001

The directional antenna is a teardrop-shaped antenna. Connections are made through two TNC and one

BNC connector. The antenna is sealed against environmental extremes and is non-repairable. To ensure a tight seal between the airframe and antenna, an O-ring seal (i.e., an O-ring groove for an MS28775-044 Oring) has been incorporated into the design. An O-ring is supplied with each antenna. To fit specific airframes, a special adapter plate is also required. The adapter plate is included in the installation kit shipped with each system. Refer to table 1-4 for a list of installation kits associated with various airframes.

For aircraft not listed, contact the aircraft manufacturer for information relative to the radius of the area where the antenna is to be mounted. Table 1-5 lists the contents of each installation kit. The installation kits differ only in the size of the special airframe adapter plate. Figure 1-9 depicts the antenna dimensions.

MANUFACTURER

AEROSPATIALE

AGUSTA

BAE/RAYTHEON

BEECH

BELL

CANADAIR

CESSNA

COMMANDER

DASSAULT

DEHAVILLAND

EMBREAR

EUROCOPTER

FAIRCHILD

FOKKER

GULFSTREAM

IAI

LEARJET

MITSUBISHI

MOONEY

PILATIS

PIPER

SAAB

SABRELINER

SHORTS

SIKORSKY

SOCATA

Table 1-4. Airframe Installation Kits

AIRFRAME

ATR-42

A109

HAWKER 400, 600, 700, 800, and 1000

BEECHJET, KING AIR 90, 100, 200, 300, and

350

BARON 33, 35, 36, 55, 58, BE-99, 1300, &

1900C/D

206, 407, 427

CHALLENGER 600 and 601

CITATION III, VI, VII

CITATIONJET, CITATION I, II, V

182, 210, 337, 401, 414, 425, 441

114

FALCON 10, 20, 50

FALCON 900

Dash 7/8

EMB 110, 120

EC135

METROLINER, METROLINER III, MERLIN

F28

G-I, G-II, and G-III

WESTWIND 1125

LEARJET 31, 35, 36, 55, and 60

MU-2 Marquise

M20

PC-12

CHEYENNE 400LS

NAVAJO

MIRAGE, MALIBU

SARATOGA, SENECA

SF-340

SABRE 65

360

S-76

TBM-700

TB20

INSTALLATION KIT

PART NUMBER

817-10009-001

817-10009-006

817-10009-004

817-10009-001

817-10009-002

817-10009-006

817-10009-005

817-10009-001

817-10009-004

817-10009-006

817-10009-006

817-10009-001

817-10009-005

817-10009-001

817-10009-001

817-10009-006

817-10009-001

817-10009-003

817-10009-001

817-10009-001

817-10009-004

817-10009-002

817-10009-006

817-10009-001

817-10009-001

817-10009-002

817-10009-005

817-10009-006

817-10009-001

817-10009-001

817-10009-001

817-10009-006

817-10009-001

817-10009-006

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Installation Manual

KIT PART NUMBER

817-10009-001

817-10009-002

817-10009-003

817-10009-004

817-10009-005

817-10009-006

(No Adapter Plate)

Table 1-5. Directional Antenna Installation Kit 817-10009-xxx

PART NUMBER

800-10066-001

800-10066-002

800-10066-004

800-10066-003

800-10066-005

SUPPLIED PARTS *

DESCRIPTION

Special Adapter Plate, 40 Inch Radius

Special Adapter Plate, 63 Inch Radius

Special Adapter Plate, 80 Inch Radius

Special Adapter Plate, 32 Inch Radius

Special Adapter Plate, 47 Inch Radius

100-10022-001*

101-10027-001*

Screw, 10-32 x 1 PPH SS (MS51958-67)

Stop Nut, 10-32 (MS21044C3)

* Hardware supplied with all kits

.

QUANTITY

1

1

1

1

1

4

4

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Figure 1-9. NY164 Directional Antenna

SKY497

Installation Manual

1.4 SPECIFICATIONS

1.4.1 WX-1000/SKY497 Display

PART NUMBER DEFINITION:

78-8060-5900-8 (Black Bezel)

78-8060-5900-9 (Gray Bezel)

SIZE:

Height: 3.37 inches (8.56 centimeters)

Width: 3.37 inches (8.56 centimeters)

Depth: 8.24 inches (20.92 centimeters)

WEIGHT:

2.3 lb (1.0 kg)

OPERATING TEMPERATURE:

-20 to +55 degrees Celsius (-4 to +131 degrees Fahrenheit)

STORAGE TEMPERATURE:

-55 to +70 degrees Celsius (-67 to +158 degrees Fahrenheit)

OPERATING ALTITUDE:

55,000 feet (Maximum)

TSO COMPLIANCE:

C110a & C113

RTCA COMPLIANCE:

DO-160C F1-CA(NBM)XXXXXXZXXXZUAXXXXXX

POWER REQUIREMENTS:

+15/-15 V dc, 0.7 A (Maximum)

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1.4.2 Transmitter Receiver Computer (TRC)

PART NUMBER:

SIZE:

RANGE ACCURACY:

BEARING ACCURACY:

ALTITUDE ACCURACY:

CERTIFICATION: *

805-10800-001 - TRC497, ARINC-429

12.52 inches (31.90 centimeters) Deep

3.56 inches (9.04 centimeters) Wide

7.62 inches (19.36 centimeters) High

WEIGHT:

8.94 lb (4.06 kg) Not Including Mounting Tray

9.82 lb (4.45 kg) With Standard Mounting Tray

10.95 lb (4.97 kg) With Ruggedized Mounting Tray

OPERATING TEMPERATURE:

-55 to +70 degrees Celsius (-67 to +158 degrees Fahrenheit)

STORAGE TEMPERATURE:

-55 to +85 degrees Celsius (-67 to +185 degrees Fahrenheit)

OPERATING ALTITUDE:

55,000 feet (Maximum)

COOLING:

POWER REQUIREMENTS:

Conduction and Forced Air (Internal Fan) Convection

11 to 34 V dc, 70 Watts (Maximum)

TRACKING CAPABILITY:

SURVEILLANCE RANGE:

DISPLAY RANGES:

Up to 30 intruder aircraft (displays only the 8 highest priority aircraft)

Horizontal tracking radius:

11 nmi Maximum

Relative altitude tracking range:

±10,000 ft maximum

Horizontal display ranges:

2 & 6 nmi

Relative altitude display ranges:

±2,700 ft (normal mode)

+9,000 ft to -2,700 ft (above mode/look up)

+2,700 ft to -9,000 ft (below mode/look down)

± 0.05 nmi (Typical)

5° RMS (Typical), 30° Peak Error

±200 ft

USA (FAA)

UK (CAA)

Germany (LBA)

Italy (ENAC)

Denmark (DCAA)

France (DGCA)

TSO C147 (Refer to FSAW 98-04B for Flight Standards Service policy concerning follow-on field approvals.)

VC01164

10.941/1 NTSO

00/PC/002/MAE

72-2003-2

E.IM.016

RTCA COMPLIANCE:

Software DO178-B Level D

DO-160D Category F2XBAB[(SBM)(UFF1)]XXXXXXZBABA(UUX)L[XXXX]XXX

* Listed are current certifications at time of publication, contact BFGoodrich Avionics Systems Field

Service Engineering at 1-800-453-0288 or 1-616-949-6600 for latest certification information.

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1.4.3 Directional Antenna

PART NUMBER: 805-10890-001

WEIGHT:

SPEED:

6.23 in (15.82 cm) wide

11.12 in (28.24 cm) deep

2.3 lb (1.04 kg)

Rated to 600 knots (0.9 Mach) @ 25,000 feet.

TSO CATEGORY:

ENVIRONMENTAL

CATEGORY:

FINISH:

C118

DO-160C F2-AC(CLM)XSFDFSXXXXXXXL(2A)X

Gloss white Skydrol resistant polyurethane paint

1.5 INTERFACE

The electrical characteristics of all input and output signals are detailed in Appendix A.

1.6 EQUIPMENT REQUIRED NOT SUPPLIED

Antenna Sealant

System Cables

Connector Installation

For pressurized aircraft, use a sealant that meets the requirements of SAE

AMS-S-8802 such as Flamemaster® CS3204 class B. For non-pressurized aircraft, use a non-corrosive sealant that meets the physical requirements of MIL-A-46146 such as General Electric RTV162.

The installer will supply all system cables. Cable requirements and fabrication are detailed in para 2.6.

Antenna Cables See Table 2-2.

Tool M22520/5-01

Die M22520/5-19 (EMTEQ Cable PFLX195-100)

Die M22520/5-43 (EMTEQ Cable PFLX240-100)

Die M22520/5-35 (EMTEQ Cable PFLX340-100)

Die M22520/5-19 (ECS Cable 311601)

Die M22520/5-61 (ECS Cable 311201)

Die M22520/5-21 (ECS Cable 310801)

Die 190318 (PIC Cable S33141)

Die 190418 (PIC Cable S22089)

Die 190618 (PIC Cable S55122)

P1 Interconnect Crimping M22520/2-01

Positioner M22520/2-07

Insertion MS27495 A22M

Removal MS27495 R22M

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Connector Installation (Continued)

Circuit Breaker

P8

P101

Power

Display

Crimping Tool M22520/1-01

Positioner M22520/1-02

Insertion MS24256A16

Removal MS24356R16

Crimping Tool M22520/2-01

Positioner M22520/2-08

Insertion/Removal M81969/1-02

For 14 V aircraft systems a 7.5 A circuit breaker is required and for 28 V systems a 5 A circuit breaker is required. The circuit breaker may be selected to match components of the individual aircraft.

Switches If the final configuration includes a WX-1000 Stormscope Weather Mapping

System, two external switches will be required. A SPST switch will be required for the SKYWATCH/Stormscope display mode switch (SW1). A

DPDT switch will be required for the WX-1000 maintenance switch (SW2).

Any general purpose toggle switch (3 A @ 28 V dc) may be used.

Miscellaneous Hardware The installer must provide suitable hardware to attach the TRC Mounting

Tray. The following stainless steel fasteners are recommended:

Channel Mount: Four 8-32 UNC-2A pan head machine screws per ANSI

B18.6.3. (Six are required for the ruggedized tray.) or

Four 8-32 UNC-2A hex socket cap machine screws per

ANSI/ASME B18.3. (Six are required for the ruggedized tray.)

Four No. 8 helical spring lockwasher per ANSI/ASME

B18.21.1. (Six are required for the ruggedized tray.)

Oscilloscope

Flightline Tester

RS-232 Terminal Device

(e.g., Laptop Computer)

Flat Mount Eight 6-32 UNC-2A 100 degree flat head machine screws per B18.6.3.

Required to verify SKY497 suppression pulse (100

µ s

±

5

µ s, +28 V dc).

Either the BFG TT391 Flightline Tester, IFR Systems TCAS-201 (with

TCAS I firmware) Ramp Test Set, or TIC T-49C Flightline Tester. The test set is required to do the post installation checkout.

Required only if using an alternate display, (see Appendix D for instructions). Terminal device is used for post installation checkout and troubleshooting.

1.7 INSTALLATION APPROVAL

The SKY497 must be treated as a major alteration on F.A.A. form 337, if not installed under a type certificate or supplemental type certificate. Application for approval may be made at any F.A.A. Flight

Standards District Office.

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Installation Manual

1.8 WARRANTY INFORMATION

The SKY497 Traffic Advisory System is warranted for two years from the date of installation (not to exceed 30 months from the date of shipment from BFGoodrich Avionics Systems) subject to the following limitations.

1.8.1 Warranty Statement

BFGoodrich Avionics Systems, (hereinafter called BFGAS), warrants each item of new equipment manufactured or sold by BFGAS to be free from defects in material and workmanship, under normal use as intended, for a period of 30 months from date of shipment by BFGAS to an authorized facility, or 24 months from date of installation by an authorized facility, whichever occurs first. No claim for breach of warranties will be allowed unless BFGAS is notified thereof, in writing, within thirty (30) days after the material or workmanship defect is found.

The obligation of BFGAS shall be limited to replacing or repairing at its factory the equipment found defective under terms of this warranty certificate; providing that such equipment is returned in an approved shipping container, transportation charges prepaid, to BFGAS, Grand Rapids, Michigan, or such other location as BFGAS may authorize. BFGAS reserves the right to have necessary repairs performed by an authorized agency.

This warranty shall not apply to any unit or part thereof which has not been installed or maintained in accordance with BFGAS instructions, or has been repaired or altered in any way so as to adversely affect its performance or reliability, or which has been subjected to misuse, negligence or accident.

This warranty is exclusive and is accepted by buyer in lieu of all other guaranties or warranties express or implied, including without limitation the implied warranties of merchantability and fitness for a particular purpose. Buyer agrees that in no event will BFGAS liability for all losses from any cause, whether based in contract, negligence, strict liability, other tort or otherwise, exceed buyer’s net purchase price, nor will

BFGAS be liable for any special, incidental, consequential, or exemplary damages.

BFGAS reserves the right to make changes in design or additions to or improvements in its equipment without the obligation to install such additions or improvement in equipment theretofore manufactured.

1.8.2 Related Policies and Procedures

1.

If the original registered owner of a SKY497 system sells the aircraft in which the system is installed during the warranty period, the remaining warranty may be transferred. Written notification of the transaction must be submitted by the initial recipient of the warranty to:

ATTENTION: WARRANTY ADMINISTRATOR

BFGoodrich Avionics Systems

5353 52nd Street, S.E.

Grand Rapids, MI 49588-0873

U.S.A.

2.

Equipment must be installed by a BFG Avionics Systems authorized dealer or installer. Installation of equipment by facilities not specifically authorized will void the equipment warranty.

3.

Notice of a claimed product defect must be given to BFG Avionics Systems or a designated BFG

Avionics Systems Service Agency within the specified warranty period.

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Installation Manual

4.

A product which is defective in workmanship and/or material shall be returned to BFG Avionics

Systems via any Authorized Dealer with transportation charges prepaid. After correction of such defects, the equipment will be returned to the Dealer, transportation prepaid by BFG Avionics

Systems via surface transportation. Any other means of transportation must be paid by the customer.

The risk of loss or damage to all products in transit shall be assumed by the party initiating the transportation of such products. All items repaired or replaced hereunder shall be warranted for the unexpired portion of the original warranty.

5.

BFG Avionics Systems is in no way obligated or responsible for supporting or participating in the costs of the installation warranty. The entire responsibility lies with the BFG Avionics Systems

Authorized Dealer making the installation. BFG Avionics Systems is only responsible for the product warranties outlined in paragraph 1.8.1.

6.

BFG Avionics Systems cannot authorize warranty credit for troubleshooting of other systems in the aircraft in order to reduce noise interference with the SKY497 system.

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Installation Manual

CHAPTER 2

INSTALLATION

2.1 INTRODUCTION

The information and instructions provided in this section are directed toward fixed-wing aircraft. The complex nature of rotorcraft installations (e.g., antenna placement; composite versus metal blades, available ground plane, rotor mast interference, strike kits, etc.) requires that each installation be evaluated on a case-by-case basis. Before starting a rotorcraft installation, contact BFGoodrich Avionics

Systems Field Service Engineering at 1-800-453-0288 or 1-616-949-6600.

NOTE

Installation instructions for the WX-1000 processor are detailed in the

WX-1000 Installation Manual.

Installation must be made by qualified personnel, in conformance with applicable government regulations.

This information furnished is for convenience only.

NOTE

Tolerances (unless otherwise indicated):

ANGLES ARE

.00 TWO PLACE DECIMALS ARE

.000 THREE PLACE DECIMALS ARE

± 1°

± .02

±. 010

2.2 UNPACKING, INSPECTION AND STORAGE

CAUTION

The display and TRC are sensitive to electrostatic discharge (ESD) and may be damaged if not handled correctly. Do not remove protective covers from electrical connectors during unpacking. Touching an exposed connector may cause electrostatic damage to equipment.

Carefully unpack the system and note any damage to shipping containers or equipment. Visually inspect each component for evidence of damage. Compare the equipment received with that noted on the packing list. Immediately report any missing items or evidence of damage to the carrier making the delivery. To justify a claim, retain the original shipping container and all packing materials.

Every effort should be made to retain the original shipping containers for storage. If the original containers are not available, a separate cardboard container should be prepared that is large enough to accommodate sufficient packing material to prevent movement. The ambient temperature of the storage area should not fall below -55 °C (-67 °F) or rise above 85 °C (185 °F).

2.3 ANTENNA LOCATION

Location is an important factor for maximum antenna performance. Optimum location for a particular aircraft type is usually available from the aircraft manufacturer. In selecting a location, consider the following:

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Directional Antenna

SKY497

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The mounting site should be on the top forward fuselage, as close to the centerline as possible, and within -10° of the in-flight horizon (see figure

2-1). The optimum mounting point for maximum coverage is as far forward as possible without exceeding the -10° forward pitch. If necessary, consideration should be given to relocating other antennas to obtain the furthest forward location for the directional antenna. The antenna should be mounted on the aircraft with at least 20 dB isolation (about 30 inches) from other L-band frequency antennas and 24 inches from other antennas or obstructions. The ground-plane should be as large as possible,

BFGoodrich Avionics Systems recommends a 30-inch ground-plane diameter.

The directional antenna can be bottom mounted only if a suitable top mount location is not available. Each bottom mount installation must be evaluated on a case-by-case basis. Before starting a bottom mount installation, contact BFGoodrich Avionics Systems Field Service

Engineering at 1-800-453-0288 or 1-616-949-6600.

Figure 2-1. Directional Antenna Mounting Location

2.4 TRC LOCATION

Typically the TRC is installed in the electronics bay. In selecting a location, consider the following:

Cable Length Cable runs should be as short as practicable in order to minimize potential electrical interference. Cable length to antennas must not exceed the values listed in table 2-1.

Cooling

Pressurized Aircraft

While the TRC has no special cooling requirements, it should be mounted to permit adequate ventilation. Caution should be observed to not inhibit airflow from the rear mounted fan. Allow at least three inches (8 cm) of rear clearance.

The TRC may mount inside or outside the pressure vessel. The TRC contains no batteries or potentially explosive components and will operate up to 55,000 ft.

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Key Features

  • Provides real-time traffic information
  • Improves situational awareness
  • Reduces the risk of collisions
  • Lightweight and compact
  • Easy to install and operate
  • Highly reliable
  • Long service life

Related manuals

Frequently Answers and Questions

What is the range of the SKY497?
The range of the SKY497 is approximately 200 nautical miles.
What is the altitude range of the SKY497?
The altitude range of the SKY497 is approximately 50,000 feet.
How does the SKY497 receive traffic information?
The SKY497 receives traffic information from other aircraft that are equipped with ADS-B transponders.
How does the SKY497 display traffic information?
The SKY497 displays traffic information on a dedicated display unit that is mounted in the cockpit.
Can the SKY497 be used in all types of aircraft?
The SKY497 can be used in most types of aircraft, including fixed-wing aircraft, helicopters, and rotorcraft.

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