U.S. General 64030 Owner's manual

U.S. General 64030 Owner's manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2020 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
20a
Specifications
Total Combined Weight Capacity
(Evenly distributed from bottom up.)
Page 2
700 lb
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IMPORTANT SAFETY INFORMATION
Assembly Precautions
1. Assemble only according to these instructions.
Improper assembly can create hazards.
5. Do not assemble when tired or when under the
influence of alcohol, drugs or medication.
2. Wear ANSI-approved safety goggles and
heavy-duty work gloves during assembly.
6. Weight capacity and other product capabilities apply
to properly and completely assembled product only.
3. Keep assembly area clean and well lit.
7. Assemble on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
4. Keep bystanders out of the area during assembly.
Use Precautions
TO PREVENT SERIOUS INJURY AND DEATH FROM TIPPING:
1. DO NOT SIT, STAND OR CLIMB ON THIS ITEM.
2. This product is not a toy nor a toy chest.
Do not allow children to play with or near this item.
3. Do not exceed 700 lb weight capacity,
evenly distributed from bottom up.
Uneven loading causes tipping.
Be aware of dynamic loading!
Sudden load movement may briefly create
excess load causing product failure.
4. Do not open more than one Drawer at once.
Lid must be open for Drawers to be unlocked.
5. Close and lock Drawers before moving.
7. Do not lift using handle(s).
Do not lift while loaded.
8. Lock Swivel Casters after moving.
9. Do not mount on truck bed or
any other moving object.
10. Use as intended only.
11. Inspect before every use;
do not use if parts are loose or damaged.
12. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
6. Use only on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
Do not roll Cart over concrete seams
or other rough/uneven surfaces.
Mechanic’s Carts
For technical questions, please call 1-888-866-5797.
Page 3
Assembly Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
Note: Finger tighten hardware until
assembly is complete.
5. Attach Front/Back Cross Supports (15) to the inside
of Posts using four sets of Bolts (21a) and Nuts (21b).
1. Assemble on a flat, level, hard and smooth surface
capable of safely supporting a fully loaded Cart.
6. On the same side as Locking Swivel Casters,
attach Tray (30) to the outside, and a Side
Cross Support (14) to the inside of Posts using
two sets of Bolts (21a) and Nuts (21b).
2. Attach two Fixed Casters (19) to one side
of the Bottom Shelf (16), using eight sets of
Bolts (22a), Washers (22c) and Nuts (22b).
3. Attach two Locking Swivel Casters (20) to the other
side, using eight sets of Bolts (22a), Washers (22c)
and Nuts (22b).
Locking
Swivel Caster
7. On the other side, attach the remaining Side
Cross Support to the inside of Posts using
two sets of Bolts (21a) and Nuts (21b).
Nut
Bolt
Back
Cross
Support
Bottom
Shelf
Side
Cross
Support
Side
Cross
Support
Fixed
Caster
Nut
Front
Cross
Support
Tray
Washer
Bolt
Figure C
Figure A
4. Attach Posts (17) to the outside corners
of the Bottom Shelf, using sixteen sets
of Bolts (21a) and Nuts (21b).
Note: Make sure the bolt holes on the upper ends
of Posts measure 1-3/8" from the top and the
lower holes measure 1" from the bottom ends.
Post
1-3/8"
Bolt
WARNING! The Chest is heavy; do not attempt to lift
and lower onto Cross Supports without assistance.
8. With assistance, lift up the Chest, then lower it
carefully between the Posts until its bottom edges
rest on the Cross Supports. Attach Chest to the
Front Cross Support, using two Hex Bolts (31).
Chest
1"
Front
Cross
Support
Nut
Bolt
Figure B
Page 4
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Figure D
Mechanic’s Carts
Lid
Handle
Bracket
Nut Bolt
9. Attach Side Handle (18) to lower holes on
same side as Locking Swivel Casters, using
two sets of Bolts (22a) and Nuts (21b).
Screws
10. Attach Lid Handle (28) using two Screws (32).
11. Place one Bracket (26) in each corner of
Chest. Attach Posts to chest using fourteen
sets of Bolts (21a) and Nuts (21b).
Bolt
Nut
12. Tighten all hardware, starting at the bottom.
Nut
Side
Handle
Bolt
Figure E
Operation Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document
including all text under subheadings therein before set up or use of this product.
1. Unlock Drawers and fill Cart evenly, from bottom
to top. Do not exceed weight capacities.
2. Close all Drawers and lock them.
4. Roll Cart to a flat, level, hard and smooth
surface capable of safely supporting a fully
loaded Cart. Do not roll Cart over concrete
seams or other rough/uneven surfaces.
3. Unlock Swivel Casters.
5. Lock Swivel Casters.
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If any part becomes damaged,
have the problem corrected before further use.
1. PERIODICALLY, inspect the general
condition of the Cart. Check for:
• loose hardware
2. Wipe external surfaces of the Cart with clean cloth.
3. Lubricate Drawer Slides as needed.
• misalignment or binding of moving parts
• brake operation
• caster swivel function and movement
• cracked or broken parts
• any other condition that may
affect its safe operation.
Mechanic’s Carts
For technical questions, please call 1-888-866-5797.
Page 5
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List and Diagram
Parts List
Part
1
2
3a
3b
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Lid
Lock Bar
Lock
Key (not shown)
Drawer Handle
Drawer Handle
Left Drawer Latch
Right Drawer Latch
Drawer Slide
Top Left Drawer
Top Right Drawer
Middle Drawer
Bottom Drawer
Side Cross Support
Front/Back Cross Support
Bottom Shelf
Post
Side Handle
Qty
Part
1
2
1
4
3
2
2
3
10
2
1
1
1
2
2
1
4
1
19
20
21a
21b
22a
22b
22c
23
24
25
26
27
28
29
30
31
32
Description
Qty
Fixed Caster
Locking Swivel Caster
Bolt M8 x 16
Flange Nut M8
Bolt M8 x 20
Locknut M8
Washer
Top Compartment Liner
Top Drawer Liner
Middle/Bottom Drawer Liner
Bracket
Gas Strut
Lid Handle
Bottom Shelf Liner
Tray
Hex Bolt
Screw
2
2
38
40
18
20
16
1
3
2
4
2
1
1
1
2
2
Note: A few pieces of extra hardware may be included.
Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually
as replacement parts. Parts may not be interchangeable. Specify UPC number when ordering:
Green: 193175311283
Orange: 193175311290
Yellow: 193175311306
Black: 193175345622
Blue: 193175370150
Red: 193175345684
Page 6
For technical questions, please call 1-888-866-5797.
Mechanic’s Carts
Assembly Diagram
Mechanic’s Carts
For technical questions, please call 1-888-866-5797.
Page 7
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
26541 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797
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