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Pulsar
®
Model R96
F
oundation
fieldbus
™
operating Manual
Software Version 1.x
High Performance
Pulse Burst Radar
Level Transmitter
2014/68/EU
Read this Manual Before Installing
This manual provides information on the Pulsar
®
Model R96 Pulse Burst Radar transmitter with
F
OUNDATION fieldbus ™ Output and should be used in conjunction with PULSAR I&O manual 58-602. It is important that all instructions are read and followed carefully.
Safety Messages
The PULSAR system is designed for use in Category II,
Pollution Degree 2 installations. Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage.
Always shut off the power supply before touching any components. Although high voltage is not present in this system, it may be present in other systems.
Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with electrostatic sensitive components.
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that may cause undesired operation.
WARNING!
Explosion hazard. Do not connect or disconnect designs rated Explosion proof or Non-incendive unless power has been switched off and/or the area is known to be non-hazardous
Low Voltage Directive
For use in Installations Category II, Pollution Degree 2.
If equipment is used in a manner not specified by the manufacturer, protection provided by equipment may be impaired.
Notice of Copyright and Limitations
Copyright © 2019 Magnetrol International
All rights reserved
MAGNETROL & MAGNETROL logotype, and
PULSAR are registered trademarks of Magnetrol
International.
Performance specifications are effective with date of issue and are subject to change without notice.
MAGNETROL reserves the right to make changes to the product described in this manual at any time without notice. MAGNETROL makes no warranty with respect to the accuracy of the information in this manual.
Warranty
All MAGNETROL electronic level and flow controls are warranted free of defects in materials or workmanship for eighteen months from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then,
Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation.
MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol products.
Quality assurance
The quality assurance system in place at MAGNETROL guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service.
The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
Pulsar
®
Model R96 Pulse Burst Radar Transmitter with F
OUNDATION fieldbus
™
Output
Table of Contents
1.0 F
OUNDATION fieldbus
™
1.1 Overview...................................................................4
1.2 Device Description (DD)..........................................5
1.2.1 F
OUNDATION fieldbus
™
DD Revision Table ....5
1.3 Link Active Scheduler (LAS) .....................................5
1.4 Intrinsic Safety ..........................................................6
2.0 Standard Function Blocks
2.1 Overview...................................................................7
2.1.1 Universal Fieldbus Block Parameters ..............8
2.2 Resource Block (RB) .................................................9
2.2.1 RB Parameters................................................9
2.2.2 Additional Resource Block Parameters .........11
2.3 Transducer Block (TB)............................................13
2.3.1 TB Parameters..............................................14
2.3.2 Password Protection .....................................14
2.3.3 Model R96 FF Configuration Parameters.....14
2.3.4 Model R96 FF Device-Specific
Configuration Parameters ............................15
2.4 Analog Input Block (AI) .........................................15
2.4.1 AI Block Parameters .....................................15
2.4.2 AI Block Diagnostics....................................18
2.4.3 Local Display of AI Block ............................18
2.4.3.1 AI Out Display Screens .........................19
2.4.4 AI Block Configuration................................20
2.4.5 Simulation Feature .......................................21
2.5 PID Block ...............................................................21
2.5.1 PID Block Parameters ..................................21
3.0 Advanced Function Blocks
3.1 Arithmetic Block (AR) ............................................24
3.2 Input Selector Block (ISEL) ....................................27
3.3 Signal Characterizer Block (SC) ..............................28
4.0 Model R96 Transmitter Configuration
4.1 Configuration Information .....................................30
4.2 Menu Transversal and Data Entry ...........................31
4.2.1 Navigating the Menu ...................................31
4.2.2 Data Selection ..............................................31
4.2.3 Entering Numeric Data Using
Digit Entry...................................................32
4.2.4 Entering Numerical Data Using
Increment/Decrement ..................................32
4.2.5 Enter Character Data ...................................33
4.3 Password Protection ................................................33
4.4 Model R96 Menu: Step-By-Step Procedure.............34
4.5 Model R96 Configuration Menu: Device Setup......36
5.0 Troubleshooting and Diagnostics
5.1 Diagnostic Parameters .............................................40
5.1.1 Diagnostics (Namur NE 107) ......................41
5.1.2 Diagnostic Indication Simulation.................43
5.1.3 Diagnostic Indicator Table ...........................43
5.1.4 Diagnostic Help ...........................................46
5.2 Diagnostic Parameters .............................................47
5.3 F
OUNDATION fieldbus Segment Checklist ...............49
6.0 Reference Information
6.1 Agency Approvals....................................................50
6.1.1 Agency Approvals Chart...............................50
6.1.2 Agency Specifications ...................................51
Explosion Proof Installation .........................51
6.1.3 Agency Installation Drawing ........................51
6.2 Specifications ..........................................................52
6.2.1 Functional - Transmitter...............................52
6.3 Model Number
6.3.1 Transmitter...................................................53
6.3.2 Antenna — Dielectric Rod...........................54
6..3.3 Antenna — Horn.........................................55
6.4 Replacement Parts
6.4.1 Replacement Parts ........................................56
Appendix A .........................................................................57
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
4
1.0
F
OUNDATION
fieldbus
™
1.1
Overview
F
OUNDATION fieldbus ™ is a digital communications system that serially interconnects devices in the field. A Fieldbus system is similar to a Distributed Control System (DCS) with two exceptions:
• Although a F
OUNDATION fieldbus ™ system can use the same physical wiring as 4–20 mA device, Fieldbus devices are not connected point to point, but rather are multidropped and wired in parallel on a single pair of wires (referred to as a segment).
• F
OUNDATION fieldbus ™ is a system that allows the user to distribute control across a network. Fieldbus devices are smart and can actually maintain control over the system.
Unlike 4–20 mA analog installations in which the two wires carry a single variable (the varying 4–20 mA current), a digital communications scheme such as F
OUNDATION fieldbus ™ considers the two wires as a network. The network can carry many process variables as well as other information. The
PULSAR Model R96 FF transmitter is a
F
OUNDATION fieldbus ™ registered device that communicates with the H1 F
OUNDATION fieldbus ™ protocol operating at
31.25 kbits/sec. The H1 physical layer is an approved IEC
61158 standard.
6234 feet (1900 meters) maximum
Power
Conditioner
PC
Terminator
Power Supply
Control Room typical Fieldbus installation
Terminator
Details regarding cable specifications, grounding, termination, and other physical layer network information can be found in IEC 61158 or the wiring installation application guide AG-140 at
www.fieldbus.org
.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
1.2
Device Description (DD)
An important requirement of Fieldbus devices is the concept of interoperability, defined as “the ability to operate multiple devices in the same system, regardless of manufacturer, without loss of functionality.”
Device Description (DD) technology is used to achieve this interoperability. The DD provides extended descriptions for each object and provides pertinent information needed by the host system. DDs are similar to the drivers that your personal computer (PC) uses to operate peripheral devices connected to it. Any Fieldbus host system can operate with a device if it has the proper DD and Common File Format
(CFF) for that device.
The most recent DD and CFF files can be found on the
F
OUNDATION fieldbus™ web site at www.fieldbus.org.
NOTE: Consult your host system vendor for any host-specific files that may be needed.
1.2.1 F oundation fieldbus™ dd Revision table
F oundation fieldbus
™
Version
Dev V1 DD V1
F oundation fieldbus
™
Release date
November 2015
Compatible with Model
R96 Software
Version 1.0a or later
1.3
Link Active Scheduler (LAS)
The default operating class of the PULSAR Model R96 FF with F
OUNDATION fieldbus ™ is a Basic device. However, it is capable of being configured as a Link Active Scheduler
(LAS).
The LAS controls all communication on a F
OUNDATION fieldbus™ segment. It maintains the “Live List” of all devices on a segment and coordinates both the cyclic and acyclic timing.
The primary LAS is usually maintained in the host system, but in the event of a failure, all associated control can be transferred to a backup LAS in a field device such as the
PULSAR Model R96 FF transmitter.
NOTES:
1) The PULSAR Model R96 is normally shipped from the factory with
Device Class set to Basic.
2) The operating class can be changed from Basic to LAS using a
F
OUNDATION fieldbus™ configuration tool.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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1.4
Intrinsic Safety
The H1 physical layer supports Intrinsic Safety (IS) applications with bus-powered devices. To accomplish this, an
Intrinsically Safe barrier or galvanic isolator is placed between the power supply in the safe area and the device in the hazardous area.
H1 also supports the Fieldbus Intrinsically Safe Concept
(FISCO) model which allows more field devices in a network. The FISCO model considers the capacitance and inductance of the wiring to be distributed along its entire length. Therefore, the stored energy during a fault will be less and more devices are permitted on a pair of wires.
Instead of the conservative entity model, which only allows about 90 mA of current, the FISCO model allows a maximum of 110 mA for Class II C installations and 240 mA for Class II B installations.
FISCO certifying agencies have limited the maximum segment length to 1000 meters because the FISCO model does not rely on standardized ignition curves.
The PULSAR Model R96 FF is available with entity IS,
FISCO IS, FNICO non-incendive, or explosion proof approvals.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
Process
Data
Model R96 – transducer Block
Model R96 PVs
TB1 – Level
1
Level
PV Status
2
3
Distance
PV Status
Echo Strength
PV Status
AI 1
AI 2
4 Electronics Temperature
PV Status
5 Echo Margin
PV Status
AI 3
AI 4
AI 5
Diagnostic Indicators
RB
NE 107
CF
NE 107
Failure
Diagram
Mapping
NE 107
MR
NE 107
Spec
TB2 – Volume
6 Volume
PV Status
Diagnostic Indicators
Note: Number next to PV refers to channel number in the AI Blocks.
AI 6
2.0
Standard Function Blocks
2.1
Overview
The function of a F
OUNDATION fieldbus
™ device is determined by the arrangement of a system of blocks defined by the Fieldbus foundation. The types of blocks used in a typical User Application are described as either Standard or
Advanced.
Function Blocks are built into the F
OUNDATION fieldbus
™ devices as needed to provide the desired control system behavior. The input and output parameters of function blocks can be linked over the Fieldbus and there can be numerous function blocks in a single User Application.
The PULSAR Model R96 FF is a Pulse Burst Radar level transmitter with the following standard
F
OUNDATION fieldbus
™
Function Blocks:
• One (1) Resource Block (RB)
• Two (2) Custom Transducer Blocks (TB)
• Six (6) Analog Input Function Blocks (AI)
• Two (2) PID Blocks (PID)
With Advanced Function Blocks:
• One (1) Arithmetic Block (AR)
• One (1) Input Selector Block (IS)
• One (1) Signal Characterizer Block (SC)
The idea of Function Blocks, which a user can customize for a particular application, is a key concept of Fieldbus topology. Function Blocks consist of an algorithm, inputs and outputs, and a user-defined Block Tag.
The Transducer Block (TB) output is available to the network through the Analog Input (AI) blocks. Refer to
Section 2.3 for additional information on the Transducer
Blocks.
The AI blocks take the TB values and make them available as an analog value to other function blocks. The AI blocks have scaling conversion, filtering, and alarm functions.
Refer to Section 2.4 for additional information on the
Analog Input Blocks.
As shown in the diagram at left, the end user typically configures the Process Variable value as an Analog Input to their fieldbus network.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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8
2.1.1 universal fieldbus Block Parameters
The following are general descriptions of the parameters common to all function blocks. Additional information for a given parameter may be described later in a section that describes the specific block.
ST_REV
: a read only parameter that gives the revision level of the static data associated with the block. This parameter will be incremented each time a static parameter attribute value is written and is a vehicle for tracking changes in static parameter attributes.
TAG_DESC
: a user assigned parameter that describes the intended application of any given block.
STRATEGY:
a user assigned parameter that identifies groupings of blocks associated with a given network connection or control scheme.
ALERT_KEY
: a user assigned parameter which may be used in sorting alarms or events generated by a block.
MODE_BLK
: a structured parameter composed of the actual mode, the target mode, the permitted mode(s), and the normal mode of operation of a block.
• Target: The mode to “go to”
• Actual: The mode the “block is currently in”
• Permitted: Allowed modes that target may take on
• Normal: Most common mode for target
NOTES:
1) It may be required to change the MODE_BLK target parameter to
OOS (out of service) to change configuration parameters in that specific function block. (When in OOS, the normal algorithm is no longer executed and any outstanding alarms are cleared.)
2) All blocks must be in an operating mode for the device to operate. This requires the Resource Block and the Transducer Block to be in “AUTO” before the specific function block can be placed in a mode other than OOS (out of service).
BLOCK_ERR:
a parameter that reflects the error status of hardware or software components associated with, and directly affecting, the correct operation of a block.
NOTE: A BLOCK_ERR of “Simulation Active” in the Resource Block does not mean simulation is active—it merely indicates that the simulation (hardware) enabling jumper is present. (See page 21 and refer to Section 2.4.5 for additional information).
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
2.2
Resource Block
The RESOURCE BLOCK describes the characteristics of the F
OUNDATION fieldbus
™ device such as the device name, manufacturer, and serial number. As it only contains data specific to the PULSAR Model R96 FF transmitter, it has no control function.
2.2.1 Resource Block Parameters
MODE_BLK
: Must be in AUTO in order for the remaining function blocks in the transmitter to operate.
NOTE: A Resource Block in “out of service” mode will stop all function block execution in the transmitter.
RS_STATE
: Identifies the state of the RESOURCE block state machine. Under normal operating conditions, it should be “On-Line.”
DD_RESOURCE
: A string identifying the tag of the resource that contains the Device Description for this device.
MANUFAC_ID
: Contains Magnetrol International’s
F
OUNDATION fieldbus
™ manufacturer’s ID number, which is
0x000156.
DEV_TYPE
: The model number of the PULSAR Model
R96 FF transmitter (0x0007). It is used by the Host System and other fieldbus interface devices to locate the Device
Descriptor (DD) file.
DEV_REV
: Contains the device revision of the PULSAR
Model R96 FF transmitter and is used by the Host System and other fieldbus interface devices to correctly select the associated DD.
DD_REV
: Contains the revision of the DD associated with the device revision of the PULSAR Model R96 FF transmitter. It is used by the Host System and other Fieldbus interface devices to correctly select the associated DD.
GRANT_DENY
: Options for controlling access of host computer and local control panels to operating, tuning and alarm parameters of the block.
HARD_TYPES
: The types of hardware available as channel numbers.
RESTART
: Default and Processor are the available selections. Default will reset the Model R96 to the default function block configuration.
NOTE: As RESTART DEFAULT will set most function block configuration parameters to their default values. Devices need to be reconfigured following activation of this function.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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10
FEATURES
: A list of the features available in the transmitter, such as Reports and Soft Write Lock.
FEATURES_SEL
: Allows the user to turn Features on or off.
CYCLE_TYPE
: Identifies the block execution methods that are available.
CYCLE_SEL
: Allows the user to select the block execution method.
MIN_CYCLE_T
: The time duration of the shortest cycle interval. It puts a lower limit on the scheduling of the resource.
MEMORY_SIZE
: Available configuration memory in the empty resource.
NV_CYCLE_T
: The minimum time interval between copies of non-volatile (NV) parameters to NV memory. NV memory is only updated if there has been a significant change in the dynamic value and the last value saved will be available for the restart procedure.
NOTE: After completing a download, allow several seconds before removing power from the PULSAR Model R96 FF transmitter to ensure that all data has been saved.
FREE_SPACE
: Shows the amount of available memory for further configuration. The value is zero percent in a preconfigured device.
FREE_TIME
: The amount of the block processing time that is free to process additional blocks.
SHED_RCAS
: The time duration at which to give up computer writes to function block RCas locations.
SHED_ROUT
: The time duration at which to give up computer writes to function block ROut locations.
FAULT_STATE, SET_FSTATE, CLR_FSTATE
: These only apply to output function blocks. (The Model R96 FF has no output function blocks).
MAX_NOTIFY
: The maximum number of alert reports that the transmitter can send without getting a confirmation.
LIM_NOTIFY
: the maximum numbers of unconfirmed alert notify messages allowed. No alerts are reported if set to zero.
CONFIRM_TIME
: the time that the transmitter will wait for confirmation of receipt of a report before trying again.
Retry will not occur if CONFIRM_TIME = 0.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
WRITE_LOCK
: When set to LOCKED, will prevent any external change to the static or non-volatile data base in the
Function Block Application of the transmitter. Block connections and calculation results will proceed normally, but the configuration will be locked.
UPDATE_EVT (Update Event)
: Is an alert generated by a write to the static data in the block.
BLOCK_ALM (Block Alarm)
: Is used for configuration, hardware, connection, or system problems in the block. The cause of any specific alert is entered in the subcode field.
ALARM_SUM (Alarm Summary)
: Contains the current alert status, the unacknowledged states, the unreported states, and the disabled states of the alarms associated with the block.
ACK_OPTION (Acknowledge Option)
: Selects whether alarms associated with the block will be automatically acknowledged.
WRITE_PRI (Write Priority)
: The priority of the alarm generated by clearing the write lock.
WRITE ALM (Write Alarm)
: The alert generated if the write lock parameter is cleared.
ITK_VER (ITK Version)
: Contains the version of the
Interoperability Test Kit (ITK) used by the Fieldbus
Foundation during their interoperability testing.
COMPATIBILITY_REV
: This parameter is intended to assist users and host system in device replacement scenarios.
It is a read-only parameter and the value of the
COMPATIBILITY_REV is defined by the device developer and manufacturer. In such device replacement scenario the
DEV_REV value of the replaced device is equal or greater than the COMPATIBILITY_REV value of the new device.
2.2.2 additional Resource Block Parameters
Additional parameters are available within the resource block for use with NE-107 to aid in communicating device conditions to the user.
FD_VER
: Major version of the Field Diagnostic specification to which this device conforms.
FD_FAIL_ACTIVE
: For error conditions that have been selected for the FAIL alarm category, this parameter reflects those that have been detected as active.
FD_OFFSPEC_ACTIVE
: For error conditions that have been selected for the OFFSPEC alarm category, this parameter reflects those that have been detected as active.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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12
FD_MAINT_ACTIVE
: For error conditions that have been selected for the MAINT alarm category, this parameter reflects those that have been detected as active.
FD_CHECK_ACTIVE
: For error conditions that have been selected for the CHECK alarm category, this parameter reflects those that have been detected as active.
FD_FAIL_MAP
: Maps conditions to be detected as active for the FAIL alarm category.
FD_OFFSPEC_MAP
: Maps conditions to be detected as active for the OFFSPEC alarm category.
FD_MAINT_MAP
: Maps conditions to be detected as active for the MAINT alarm category.
FD_CHECK_MAP
: Maps conditions to be detected as active for the CHECK alarm category.
FD_FAIL_MASK
: Used to suppress an alarm from being broadcast for single or multiple conditions that are active in the FAIL alarm category.
FD_OFFSPEC_MASK
: Used to suppress an alarm from being broadcast for single or multiple conditions that are active in the OFFSPEC alarm category.
FD_MAINT_MASK
: Used to suppress an alarm from being broadcast for single or multiple conditions that are active in the MAINT alarm category.
FD_CHECK_MASK
: Used to suppress an alarm from being broadcast for single or multiple conditions that are active in the CHECK alarm category.
FD_FAIL_ALM
: Used to broadcast a change in the associated active conditions, which are not masked, for the FAIL alarm category.
FD_OFFSPEC_ALM
: Used to broadcast a change in the associated active conditions, which are not masked, for the
OFFSPEC alarm category.
FD_MAINT_ALM
: Used to broadcast a change in the associated active conditions, which are not masked, for the
MAINT alarm category.
FD_CHECK_ALM
: Used to broadcast a change in the associated active conditions, which are not masked, for the
CHECK alarm category.
FD_FAIL_PRI
: Specifies the priority of the FAIL alarm category.
FD_OFFSPEC_PRI
: Specifies the priority of the OFF-
SPEC alarm category.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
FD_MAINT_PRI
: Specifies the priority of the MAINT alarm category.
FD_CHECK_PRI
: Specifies the priority of the CHECK alarm category.
FD_SIMULATE
: Diagnostic conditions can be manually supplied when simulation is enabled.
FD_RECOMMEN_ACT
: Describes what actions can be taken to address an active diagnostic condition.
FD_EXTENDED_ACTIVE_1
: For error conditions that have been selected in the Extended_Map_1 parameter, this parameter reflects those that have been detected as active.
FD_EXTENDED_MAP_1
: Allows the user finer control in selecting multiple conditions contributing to a single condition that may be mapped for the various alarm categories.
SERIAL_NUMBER
: Manufacturer specific read-only parameter that corresponds to “Magnetrol Serial Number” in the Transducer Block.
SOFTWARE_REV
: Read-only parameter that corresponds to “Firmware Version” in the Transducer Block.
HARDWARE_REV
: Read-only parameter that corresponds to “Hardware Version” in the Transducer Block.
COMPATIBILITY_REV
: Read-only parameter that is optionally used when replacing field devices. The correct usage of this parameter presumes that the DEV_REV value of the replaced device is equal or lower that the
COMPATIBILITY_REV value of the replacing device.
NOTE:
The Transducer Block will automatically be changed to “Out of Service” when the local interface (keypad) is used to change a static parameter online. The
Transducer Block must be manually placed back in service from the Host
System to resume operation.
2.3
Transducer Block
The two TRANSDUCER blocks (TB) contained within the
PULSAR Model R96 FF transmitter are custom blocks containing parameters that are pertinent to the transmitter itself.
TRANSDUCER Block 1 (used for level only operation) contains information such as the Configuration, Diagnostics,
Calibration data, output level and Status information.
TRANSDUCER Block 2 contains parameters for volume measurement configuration.
The read-only parameters and read-write parameters within the TB are grouped in a useful configuration.
• The read-only parameters report the block status and operation modes.
• The read-write parameters affect both the operation of the function block and the transmitter itself.
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OUNDATION fieldbus ™ Instruction Manual
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14
2.3.1 transducer Block Parameters
The first six parameters in the TRANSDUCER Block are the universal parameters discussed in section 2.1.1. After the universal parameters, six additional parameters are required for Transducer Blocks. The most notable of these parameters are
UPDATE_EVT
and
BLOCK_ALM
. It should be noted that these six additional parameters must exist but do not have to be implemented.
An important device-specific parameter found later in the
TRANSDUCER Block list is
PRESENT_STATUS
, which displays the status of the device. If more than one message exists, then the messages are displayed in priority order.
If
PRESENT_STATUS
indicates a problem, refer to
Section 5.2, Troubleshooting.
For a complete list of transducer Block Parameters, refer to table in the appendix.
NOTE: The user should compare the DD file and revision number of the device with the HOST system to ensure they are at the same revision level.
Refer to the DD Revision Table Section 1.2.1.
Refer to Appendix A for a complete list of the two Transducer
Block parameter sets.
2.3.2 Password Parameters
To change a parameter at the local user interface, host, or fieldbus interface, a value matching the user password must be entered (Default = 0). If a static parameter is changed from the local user interface, the Associated Transducer
Block goes Out of Service (OOS).
Refer to the Section 4.3 for additional information regarding passwords.
After five minutes with no keypad activity, the entered password expires. However, the device must be placed back in service from the Host System.
2.3.3 PuLSaR Model R96 FF Configuration Parameters
One of the main advantages of the PULSAR Model R96 FF
Pulse Burst Radar transmitter is that the device can be delivered pre-configured to the user.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
On the other hand, part of the advantage of F
OUNDATION fieldbus ™ is to provide the ability to monitor changes and make adjustments to a transmitter. The Fieldbus ™ concept allows a user to make adjustments if deemed necessary.
2.3.4 PuLSaR Model R96 FF device-Specific
Configuration Parameters
Refer to PULSAR Model R96 I/O Manual 58-602 for detailed information on the Model R96 device-specific configuration parameters.
2.4
Analog Input Block
The ANALOG INPUT (AI) block takes the PULSAR
Model R96 FF input data, selected by channel number, and makes it available to other function blocks at its output.
The channel selections are:
transducer
Blocks
Process Variable
TB1 – Level
Level
Distance
Echo Strength
Electronics Temperature
Echo Margin
TB2 – Volume Volume
Channel Parameter
Value
(ai Blocks)
1
2
3
4
5
6
2.4.1 ai Block Parameters
ST_REV
: a read-only parameter that gives the revision level of the static data associated with the block. This parameter will be incremented each time a static parameter attribute value is written and is a vehicle for tracking changes in static parameter attributes.
TAG_DESC
: a user assigned parameter that describes the intended application of any given block.
STRATEGY:
a user assigned parameter that identifies groupings of blocks associated with a given network connection or control scheme.
ALERT_KEY
: a user assigned parameter which may be used in sorting alarms or events generated by a block.
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16
MODE_BLK
: a structured parameter composed of the actual mode, the target mode, the permitted mode(s), and the normal mode of operation of a block.
• Target: The mode to “go to”
• Actual: The mode the “block is currently in”
• Permitted: Allowed modes that target may take on
• Normal: Most common mode for target
BLOCK_ERR
: This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string so that multiple errors may be shown.
PV
: Either the primary analog value for use in executing the function, or a process value associated with it.
OUT
: The primary analog value calculated as a result of executing the function block.
SIMULATE
: Allows the transducer analog input or output to the block to be manually supplied when simulate is enabled. When simulate is disabled, the simulate value and status track the actual value and status. Refer to Section
2.4.5 for additional information.
XD_SCALE
: The high and low scale values, Engineering
Units, and number of digits to the right of the decimal point used with the value obtained from the transducer for a specified channel.
OUT_SCALE
: The high and low scale values, Engineering
Units, and number of digits to the right of the decimal point to be used in displaying the OUT parameter.
GRANT_DENY
: Options for controlling access of host computers and local control panels to operating, tuning, and alarm parameters of the block.
IO_OPTS
: Option which the user may select to alter input and output block processing.
STATUS_OPTS
: Options which the user may select in the block processing of status.
CHANNEL
: The number of the logical hardware channel that is connected to this I/O block. (This information defines the transducer to be used going to or from the physical world).
L_TYPE
: Determines if the values passed by the transducer block to the AI block may be used directly (Direct), or if the value is in different units and must be converted linearly
(Indirect), using the input range defined for the transducer and the associated output range.
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LOW_CUT
: Limit used in square root processing.
PV_FTIME
: Time constant of a single exponential filter for the PV, in seconds.
FIELD_VAL
: Raw value of the field device in % of PV range, with a status reflecting the Transducer condition before signal characterization (L_TYPE) or filtering
(PV_FTIME).
UPDATE_EVT
: This alert is generated by any change to the static data.
BLOCK_ALM
: The block alarm is used for all configuration, hardware, or system problems in the block.
ALARM_SUM
: The current alert status, unacknowledged states, unreported states, and disabled states of the alarms associated with the function block.
ACK_OPTION
: Selection of whether alarms associated with the function block will be automatically acknowledged.
ALARM_HYS
: Amount the PV must return within the alarm limits before the alarm condition clears. Alarm hysteresis expressed as a percent of the span of the PV.
HI_HI_PRI
: Priority of the high high alarm.
HI_HI_LIM
: The setting for high high alarm in engineering units.
HI_PRI
: Priority of the high alarm.
HI_LIM
: The setting for high alarm in engineering units
LO_PRI
: Priority of the low alarm.
LO_LIM
: The setting for low alarm in engineering units.
LO_LO_PRI
: Priority of the low low alarm.
LO_LO_LIM
: The setting for low low alarm in engineering units.
HI_HI_ALM
: The status for high high alarm and its associated time stamp.
HI_ALM
: Status for high alarm and associated time stamp.
LO_ALM
: Status for low alarm and associated time stamp.
LO_LO_ALM
: The status for low low alarm and its associated time stamp.
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BLOCK_ERR_DESC
: Reports more specific details regarding some errors reported through BLOCK_ERR.
The MODE_BLK parameter (within both the TB and AI
Blocks) must be set to AUTO to pass the PV Value through the AI to the network.
Transducer scaling, called XD_SCALE is applied to the PV from the CHANNEL to produce the FIELD_VAL in percent.
• Valid XD_SCALE engineering units depend on the
Channel Type.
2.4.2 ai Block diagnostics
The AI blocks can display a BLOCK_ERR diagnostic when:
1. The Channel is not set correctly.
2. XD_SCALE does not have suitable engineering units.
3. The SIMULATE parameter is active.
4. AI block MODE is O/S (out of service).
NOTE: This can be caused by the Resource Block being OOS or the AI
Block not scheduled for execution.
5. L-TYPE not set or set to Direct with improper
OUT_SCALE.
The AI block uses the STATUS_OPTS setting and the
“LIMIT” ALARM PARAMETERS value to modify the AI
PV and OUT QUALITY.
A Damping Filter is a feature of the AI block. The
PV_FTIME parameter is a time constant of a single exponential filter for the PV, in seconds. This parameter can be used to dampen out fluctuation in level due to excessive turbulence.
The AI block also has multiple ALARM functions that monitor the OUT parameter for out of bound conditions.
2.4.3 Local display of analog input
The PULSAR Model R96 FF transmitter incorporates a useful feature that allows the Analog Input (AI) block Out values to be displayed on the local LCD.
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LCd Home Screen
NOTE: There are many reasons that AI block Out values can deviate from the measurement value originating in the Transducer block, and because the keypad and local display will only provide access to Transducer block parameters, there is no way to change (or view) the other fieldbus configuration items affecting the AI block output using the keypad and LCD.
In other words, these screens should only be considered as measured value indicators for configured transmitters. For example:
• The screens are not used for commissioning or diagnostic/troubleshooting purposes.
• Prior to full fieldbus configuration (transmitter assigned a permanent address, AI block(s) configured and scheduled for execution, etc.), the value displayed will be 0 with “BAD: OUT OF SERVICE” indicated.
It will not reflect the transducer measurement.
2.4.3.1 AI Out Display Screens
The Analog Input Block Out values can be conditionally displayed as part of the “rotating” home menu screens. A representative example is shown at left.
The screens will be formatted as shown with:
• Physical Device Tag (Selectable)
• Measured Value Status (Bad, Good, Uncertain)
• Bar Graph
For example, “AI1_Level” would be the most commonly used AI Out screen.
“AI2---” would be displayed when the channel value is 0
[uninitialized] for AI block 2.
Because the Model R96 transmitter has six (6) Analog Input blocks, any or all of which may be used in particular applications, a Transducer block parameter controls which AI block Out values will be displayed on the LCD.
Any or all (or none) of the AI block Out values can be selected for display on the rotating home menu.
NOTE: In the photo at left, status is shown as “Bad out of Service”.
This message would be shown prior to commissioning.
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Example 1
: standard configuration for transmitter with tank height
TH inches or cm.
[setup by factory as part of final assembly procedure]
Tank
Height
60
2.4.4 ai Block Configuration
Below are examples of various typical AI Block configurations.
Transducer
Block +
LCD Level
60 [in / cm]
AI Block Output
[To FF segment]
100%
Tank Height = inches or cm
Configuration
Tank Height
Bottom Blocking Distance
XD Scale EU at 0%
XD Scale EU at 100%
XD Scale Units
Out Scale EU at 0%
Out Scale EU at 100%
Out Scale Units
L Type in/cm
0
100
%
Indirect
TH
0
0
60
0 [in / cm] 0%
Example 2
: end user desires 0 to
100% output for a subset of the measureable region
[e.g., for a chamber application]
Tank
Height
10
85
Transducer
Block +
LCD Level
85 cm
AI Block Output
[To FF segment]
100%
0 cm
0%
Configuration
Tank Height
Bottom Blocking Distance
XD Scale EU at 0%
XD Scale EU at 100%
XD Scale Units
Out Scale EU at 0%
Out Scale EU at 100%
Out Scale Units
L Type cm
0
100
%
Indirect
TH
10
0
85
Example 3
: same configuration as previous except Direct
[no] scaling setup in AI block
Output to FF segment is in cm
Tank
Height
20
10
85
Transducer
Block +
LCD Level
85 cm
0 cm
AI Block Output
[To FF segment]
85 cm
0 cm
Configuration
Tank Height
Bottom Blocking Distance
XD Scale EU at 0%
XD Scale EU at 100%
XD Scale Units
Out Scale EU at 0%
Out Scale EU at 100%
Out Scale Units
L Type cm
0
85 cm
Direct
TH
10
0
85
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Place Jumper in the
“SiM” position to enable simulation.
2.4.5 Simulation Feature
The PULSAR Model R96 with F
OUNDATION fieldbus
™ supports the Simulate feature in the Analog Input block.
The Simulate feature is typically used to exercise the operation of an AI block by simulating a TRANSDUCER block input.
This feature cannot be activated without the placement of a hardware jumper. A jumper is provided in the “Run” position of the PULSAR Model R96, and is placed under the display module. To enable the simulation feature, remove display module and move the jumper to the “SIM” position. Refer to figure at left for jumper location.
NOTE: A BLOCK_ERR of “Simulation Active” in the Resource Block does not mean simulation is active—it merely indicates that the simulation (hardware) enabling jumper is present.
• The jumper may be removed to eliminate the
BLOCK_ERR and placed back in the “Run” position.
2.5 PID Block
The PID Function Block contains the logic necessary to perform Proportional/Integral/Derivative (PID) control.
The block provides filtering, set point and rate limits, feedforward support, output limits, error alarms, and mode shedding.
Although most other function blocks perform functions specific to the associated device, the PID block may reside in any device on the network. This includes a valve, a transmitter, or the host itself.
The PULSAR Model R96 FF PID Block implementation follows the specifications documented by the Fieldbus
Foundation.
2.5.1 Pid Block Parameters
ACK_OPTION
: Used to set auto acknowledgement of alarms.
ALARM_HYS
: The amount the alarm value must return to before the associated active alarm condition clears.
ALARM_SUM
: The summary alarm is used for all process alarms in the block.
ALERT_KEY
: The identification number of the plant unit.
BAL_TIME
: The specified time for the internal working value of bias to return to the operator set bias.
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BKCAL_IN
: The analog input value and status for another blocks BKCAL_OUT output.
BKCAL_HYS
: The amount the output must change away from its output limit before the limit status is turned off, expressed as a percent of the span of the output.
BKCAL_OUT
: The value and status required by the
BKCAL_IN input for another block.
BLOCK_ALM
: Used for all configuration, hardware, or system problems in the block.
BLOCK_ERR
: Reflects the error status associated with the hardware or software components associated with a block.
BYPASS
: Used to override the calculation of the block.
CAS_IN
: The remote setpoint value from another block.
CONTROL_OPTS
: Allows one to specify control strategy options.
DV_HI_ALM
: The DV HI alarm data.
DV_HI_LIM
: The setting for the alarm limit used to detect the deviation high alarm condition.
DV_HI_PRI
: The priority of the deviation high alarm.
DV_LO_ALM
: The DV LO alarm data.
DV_LO_LIM
: The setting for the alarm limit used to detect the deviation low alarm condition.
DV_LO_PRI
: The priority of the deviation low alarm.
FF_GAIN
: The feedforward gain value.
FF_SCALE
: The high and low scale values associated with
FF_VAL.
FF_VAL
: The feedforward control input value and status.
GAIN
: The proportional gain value. This value cannot equal zero.
GRANT_DENY
: Options for controlling access of host computers to alarm parameters of the block.
HI_ALM
: The HI alarm data.
HI_HI_ALM
: The HI HI alarm data.
HI_HI_LIM
: The setting for the alarm limit used to detect the HI HI alarm condition.
HI_HI_PRI
: The priority of the HI HI Alarm.
HI_LIM
: The setting for the alarm limit used to detect the
HI alarm condition.
HI_PRI
: The priority of the HI alarm.
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IN
: The connection for the PV input from another block.
LO_ALM
: The LO alarm data.
LO_LIM
: The setting for the alarm limit used to detect the
LO alarm condition.
LO_LO_ALM
: The LO _LO alarm data.
LO_LO_LIM
: The setting for the alarm limit used to detect the LO_LO alarm condition.
LO_LO_PRI
: The priority of the LO_LO alarm.
LO_PRI
: The priority of the LO alarm.
MODE_BLK
: The actual, target, permitted, and normal modes of the block.
OUT
: The block input value and status.
OUT_HI_LIM
: The maximum output value allowed.
OUT_LO_LIM
: The minimum output value allowed.
OUT_SCALE
: The high and low scale values associated with OUT.
PV
: The process variable use in block execution.
PV_FTIME
: The time constant of the first order PV filter.
PV_SCALE
: The high and low scale values associated with
PV.
RATE
: The derivative action time constant.
RCAS_IN
: Target setpoint and status that is provided by a supervisory host.
RCAS_OUT
: Block setpoint and status that is provided to a supervisory host.
RESET
: The integral action time constant.
ROUT_IN
: Block output that is provided by a supervisory host.
ROUT_OUT
: Block output that is provided to a supervisory host.
SHED_OPT
: Defines action to be taken on remote control device timeout.
SP
: The target block setpoint value.
SP_HI_LIM
: The highest SP value allowed.
SP_LO_LIM
: The lowest SP value allowed.
SP_RATE_DN
: Ramp rate for downward SP changes.
SP_RATE_UP
: Ramp rate for upward SP changes.
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STATUS_OPTS
: Allows one to select options for status handling and processing.
STRATEGY
: Can be used to identify grouping of blocks.
ST_REV
: The revision level of the static data associated with the function block.
TAG_DESC
: The user description of the intended application of the block.
TRK_IN_D
: Discrete input that initiates external tracking.
TRK_SCALE
: The high and low scale values associated with TRK_VAL.
TRK_VAL
: The value applied to OUT in LO mode.
UPDATE_EVT
: This alert is generated by any changes to the static data.
BLOCK-ERR-DESC
: Reports more specific details regarding some errors reported through BLOCK_ERR.
3.0
Advanced Function Blocks
3.1
Arithmetic Block (AR)
The Arithmetic function block provides the ability to configure a range extension function for a primary input and applies the nine different arithmetic types as compensation to or augmentation of the range extended input.
The nine arithmetic functions are:
• Flow Compensation Linear
• Flow Compensation Square Root
• Flow Compensation Approximate
• Btu Flow
• Traditional Multiply and Divide
• Average
• Summer
• Fourth Order Polynomial
• Simple HTG Compensate Level
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ST_REV
: The revision level of the static data associated with the function block. The revision value will increment each time a static parameter value in the block is changed.
TAG_DESC
: The user description of the intended application of the block.
STRATEGY
: The strategy field can be used to identify grouping of blocks. This data is not checked or processed by the block.
ALERT_KEY
: The identification number of the plant unit.
This information may be used in the host for sorting alarms, etc.
MODE_BLK
: The actual, target, permitted, and normal modes of the block.
• Target: The mode to “go to”
• Actual: The mode the “block is currently in”
• Permitted: Allowed modes that target may take on
• Normal: Most common mode for target
BLOCK_ERR
: This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string so that multiple errors may be shown.
PV
: The primary analog value for use in executing the function, or a process value associate with it.
OUT
: The analog output value and status.
PRE_OUT
: Displays what would be the OUT value if the mode was “Auto” or lower.
PV_SCALE
: Associated with the PV.
OUT_RANGE
: The high and low scale values, engineering units code, and number of digits to the right of the decimal point associated with OUT.
GRANT_DENY
: Options for controlling access of host computers and local control panels to operating, tuning, and alarm parameters of the block.
INPUT_OPTIONS
: Option bit string for handling the status of the auxiliary inputs.
IN
: The block input value and status.
IN_LO
: Input of the low range transmitter, in a range extension application.
IN–1, IN–2, IN–3
: Inputs combined with the PV in a section of four term math functions.
RANGE_HI
: Constant value above which the range extension has switch to the high range transmitter.
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RANGE_LO
: Constant value below which the range extension has switch to the high range transmitter.
BIAS_IN_1
: The bias value for IN_1.
GAIN_IN_1
: The proportional gain (multiplier) value for
IN_1.
BIAS_IN_2
: The bias value for IN_2.
GAIN_IN_2
: The proportional gain (multiplier) value for
IN_2.
BIAS_IN_3
: The bias value for IN_3.
GAIN_IN_3
: The proportional gain (multiplier) value for
IN_3.
COMP_HI_LIM
: Determines the high limit of the compensation input.
COMP_LO_LIM
: Determines the low limit of the compensation input.
ARITH_TYPE
: The set of nine arithmetic functions applied as compensation to or augmentation of the range extended input.
BAL_TIME
: Specifies the time for a block value to match an input, output, or calculated value or the time for dissipation of the internal balancing bias.
BIAS
: The bias value is used to calculate the output.
GAIN
: The gain value is used to calculate the output.
OUT_HI_LIM
: The maximum output value allowed.
OUT_LO_LIM
: The minimum output value allowed.
UPDATE_EVT
: This alert is generated by any changes to the static data.
BLOCK_ALM
: Used for all configuration, hardware, connection failure, or system problem in the block.
BLOCK_ERR_DESC
: Reports more specific details regarding some errors reported through BLOCK_ERR.
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3.2
Input Selector Block (IS)
The Input Selector (IS) function block can be used to select the first good, maximum, minimum, or average of as many as four input values and place it at the output. The block supports signal status propagation. (There is no process alarm detection in the Input Selector function block.)
ST_REV
: The revision level of the static data associated with the function block. The revision value will be incremented each time a static parameter value in the block is changed.
TAG_DESC
: The user description of the intended application of the block.
STRATEGY
: The strategy field can be used to identify grouping of blocks. This data is not checked or processed by the block.
ALERT_KEY
: The identification number of the plant unit.
This information may be used in the host for sorting alarms, etc.
MODE_BLK
: The actual, target, permitted, and normal modes of the block.
• Target: The mode to “go to”
• Actual: The mode the “block is currently in”
• Permitted: Allowed modes that target may take on
• Normal: Most common mode for target
BLOCK_ERR
: This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string, so that multiple errors may be shown.
OUT
: The block output value and status.
OUT_RANGE
: High and low scale values, engineering units code, and number of digits to the right of the decimal point associated with OUT
GRANT_DENY
: Options for controlling access of host computers and local control panels to operating, tuning, and alarm parameters of the block.
STATUS_OPTIONS
: Allows you to select options for status handling and processing. The supported status options for the input selector block are: “Use Uncertain as
Good”, “Uncertain if Man mode.”
IN_1
: The block input value and status.
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IN_2
: The block input value and status.
IN_3
: The block input value and status.
IN_4
: The block input value and status.
DISABLE_1
: Parameter to switch off the input from being used 0- Use, 1 - Disable.
DISABLE_2
: Parameter to switch off the input from being used 0- Use, 1 - Disable.
DISABLE_3
: Parameter to switch off the input from being used 0- Use, 1 - Disable.
DISABLE_4
: Parameter to switch off the input from being used 0- Use, 1 - Disable.
SELECT_TYPE
: Determines the selector action; First good, Minimum, Maximum, Middle, Average.
MIN_GOOD
: The minimum number of inputs which are
“good” is less than the value of MIN_GOOD then set the
OUT status to “bad”.
SELECTED
: The integer indicating the selected input number.
OP_SELECT
: An operator settable parameter to force a given input to be used.
UPDATE_EVT
: This alert is generated by any change to the static data.
BLOCK_ALM
: The block alarm is used for all configuration, hardware, connection failure, or system problems in the block.
BLOCK_ERR_DESC
: Reports more specific details regarding some errors reported through BLOCK_ERR.
3.3
Signal Characterizer Block (SC)
The Signal Characterizer (SC) function block characterizes or approximates any function that defines an input/output relationship. The function is defined by configuring as many as 21 X, Y coordinates. The block interpolates an output value for a given input value using the curve defined by the configured coordinates. Two separate analog input signals can be processed simultaneously to give two corresponding separate output values using the same defined curve.
ST_REV
: The revision level of the static data associated with the function block. The revision value will be incremented in each time a static parameter value in the block is changed.
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TAG_DESC
: The user description of the intended application of the block.
STRATEGY
: The strategy field can be used to identify grouping of blocks. This data is not checked or processed by the block.
ALERT_KEY
: The identification number of the plant unit. This information may be used in the host for sorting alarms, etc.
MODE_BLK
: The actual, target, permitted, and normal modes of the block.
• Target: The mode to “go to”
• Actual: The mode the “block is currently in”
• Permitted: Allowed modes that target may take on
• Normal: Most common mode for target
BLOCK_ERR
: This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string so that multiple errors may be shown.
OUT1
: The block output value and status.
OUT2
: The block output value and status.
X_RANGE
: The display scaling of the variable corresponding to the x-axis for display. It has no effect on the block.
Y_RANGE
: The display scaling of the variable corresponding to the y-axis for display. It has no effect on the block.
GRANT_DENY
: Options for controlling access of host computers and local control panels to operating, tuning, and alarm parameters of the block.
IN1
: The block input value and status.
IN2
: The block input value and status.
SWAP_2
: Changes the algorithm in such a way that IN_2 corresponds to “y” and OUT _2 to “x”.
CURVE_X
: Curve input points. The “x” points of the curve are defined by an array of 21 points.
CURVE_Y
: Curve input points. The “y” points of the curve are defined by an array of 21 points.
UPDATE_EVT
: This alert is generated by any changes to the static data.
BLOCK_ALM
: The block alarm is used for all configuration, hardware, connection failure, or system problems in the block.
BLOCK_ERR_DESC
: Reports more specific details regarding some errors reported through BLOCK_ERR.
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4.0
Model R96 Transmitter Configuration
Although the PULSAR Model R96 transmitter can be delivered pre-configured from the factory, it can also be easily reconfigured in the shop or at the installation using the local LCD/Keypad. Bench configuration provides a convenient and efficient way to set up the transmitter before going to the tank site to complete the installation.
NOTE: The transmitter can be configured without the antenna connected. Disregard any diagnostic indicators that may appear.
4.1
Configuration Information
To utilize the QuickStart menu available on the
PULSAR Model R96, some key information is required for configuration.
Gather the information and complete the following operating parameters table before beginning configuration.
NOTES: The QuickStart menu is available for Level Only applications.
1. These configuration steps are not necessary if the transmitter was pre-configured prior to shipment.
display
Level
Units
Question
What units of measurement will be used?
answer
_____________
_____________ Tank
Height
Antenna
Model
What is the tank height?
What type of antenna is being used?
Select first 7 digits of Model number.
(See nameplate on side of antenna)
Antenna What is maximum nozzle length for
Extension which the antenna can be used?
Select last 3 digits of Model number.
(See nameplate on side of antenna)
Antenna
Mount
Is the antenna mounting NPT, BSP, or flanged?
Dielectric What is the dielectric of the process medium?
_____________
_____________
_____________
_____________
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Up Down Back Enter
4.2
Menu Traversal and Data Entry
The four push buttons offer various forms of functionality for navigation and data entry.
The Model R96 user interface is hierarchical in nature, best described as a tree structure. Each level in the tree contains one or more items. Items are either menu labels or parameter names.
• Menu labels are presented in all CAPITAL LETTERS
• Parameters are Capital Words
4.2.1 Navigating the Menu
➪ ➪
➪
UP
moves to the previous item in the menu branch.
DOWN
moves to the next item in the menu branch.
BACK
moves back one level to the previous (higher) branch item.
➪
ENTER
enters into the lower level branch or switches to the entry mode. Holding the ENTER down on any highlighted menu name or parameter will show help text for that item.
4.2.2 Data Selection
This method is used for selecting configuration data from a specific list.
UP
and
DOWN
to navigate the menu and highlight the item of interest
➪
ENTER
allows modification of that selection
UP
and
DOWN
to choose new data selection
➪
➪ to confirm selection
Use
BACK
(Escape) key at any time to abort the procedure and escape to previous branch item.
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4.2.3 Entering Numeric Data Using Digit Entry
This method is used to input numeric data, e.g., Tank
Height.
Push button
Up
Down
Back
Enter
Keystroke Action
Moves up to the next highest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released.
Moves up to the next lowest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released.
Moves the cursor to the left and deletes a digit. If the cursor is already at the leftmost position, then the screen is exited without changing the previously saved value.
Moves the cursor to the right. If the cursor is located at a blank character position, the new value is saved.
All numeric values are left-justified, and new values are entered from left to right. A decimal point can be entered after the first digit is entered, such that .9 is entered as 0.9.
Some configuration parameters can have a negative value. In this case, the leftmost position is reserved for the sign
(either "-" for a negative value, or "+" for a positive value).
4.2.4 Entering Numeric Data Using Increment/Decrement
Use this method to input the following data into parameters such as Failure Alarm Delay.
Push button
Up
Keystroke Action
Increments the displayed value. If held down the digits scroll until the push button is released.
Depending on which screen is being revised, the increment amount may increase by a factor of 10 after the value has been incremented 10 times.
Down
Decrements the displayed value. If held down the digits scroll until the push button is released.
Depending on which screen is being revised, the decrement amount may increase by a factor of
10 after the value has been decremented 10 times.
Back
Enter
Returns to the previous menu without changing the original value, which is immediately redisplayed.
Accepts the displayed value and returns to the previous menu.
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4.2.5 Entering Character Data
This method is used for parameters requiring alphanumeric character entry, such as for entering tags, etc.
General Menu Notes:
Push button
Up
Down
Back
Enter
Keystroke Action
Moves to the previous character (Z...Y...X...W).
If held down, the characters scroll until the push button is released.
Moves to the next item character (A...B...C...D).
If held down, the characters scroll until the push button is released.
Moves the cursor back to the left. If the cursor is already at the leftmost position, then the screen is exited without changing the original tag characters.
Moves the cursor forward to the right. If the cursor is at the rightmost position, then the new tag is saved.
4.3
Password Protection
The PULSAR Model R96 transmitter has three levels of password protection to restrict access to certain portions of the menu structure that affect the operation of the system.
The user password can be changed to any numerical value up to 59999. When the transmitter is programmed for password protection, a password is required whenever configuration values are changed.
User Password
The User Password allows the customer to limit access to the basic configuration parameters from both the local and fieldbus interfaces.
The default User Password installed in the transmitter at the factory is 0. (With a password of 0, the transmitter is not password protected and any value in the basic user menus can be adjusted without entering a confirming password.)
NOTE: If a User Password is not known or has been misplaced, the menu item New Password in the DEVICE SETUP/ADVANCED
CONFIG menu displays an encrypted value representing the present password. Contact Technical Support with this encrypted password to retrieve the original User Password.
Advanced Password
Certain portions of the menu structure that contain more advanced parameters are further protected by an Advanced
Password.
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Up Down Back Enter
Home Screen
This password will be provided, when necessary, by Factory technical support.
Factory Password
Calibration-related and other factory settings are further protected by a Factory Password.
4.4
Model R96 Menu: Step-By-Step Procedure
The following tables provide a complete explanation of the software menus displayed by the PULSAR transmitter. The menu layout is similar between the local Keypad/LCD interface, the DD, and the DTM.
Use these tables as a step-by-step guide to configure the transmitter based on the desired measurement type from the following selections:
• Level Only
• Volume & Level
HOME SCREEN
The Home Screen consists of a “slide show” sequence of
Measured Values screens which are rotated at 2-second intervals. Each Home Measured Value screen can present up to four information items:
•
physical device tag
•
measured value
Label, Numerical Value, Units
•
present status
Will be displayed as text
•
bar graph
(shown in %)
Bar graph is only displayed on AI_OUT screens shown in % based on XD scale configuration.
The Home Screen presentation can be customized by viewing or hiding some of these items.
At left is an example of a Home Screen for a Model R96 configured for a Level Only application.
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Main Menu Screen
MAIN MENU
Pressing any key on the Home Screen will present the Main
Menu, consisting of three basic menu labels shown in all capital letters.
DEVICE SETUP
DIAGNOSTICS
MEASURED VALUES
As shown, the reverse video represents a cursor identifying the selected item, which will appear in reverse video on the
LCD. The actions of the keys at this point are:
Push button
Up
Keystroke Action
No action as the cursor is already at the first item in the MAIN MENU
Down
Moves the cursor to DIAGNOSTICS
Back
Moves back to HOME SCREEN, the level above MAIN MENU
Enter
Presents the selected item, DEVICE SETUP
NOTES: 1. Items and parameters that are shown in lower level menus will depend on the Measurement Type chosen. Those parameter not applicable to the present Measurement Type will be hidden.
2. Holding down the Enter key when the cursor is highlighted over a parameter or menu will provide additional information about that item.
DEVICE SETUP
Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left.
The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key.
Section 4.5 shows the entire tree menu for the Model R96
DEVICE SETUP Menu.
DIAGNOSTICS
Refer to Section 5.0.
MEASURED VALUES
Allows the user to scroll through all of the available measured values for the measurement type chosen.
device Setup Screen
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4.5
Model R96 Configuration Menu — Device Setup
Home Screen
Main Menu
Device Setup
Quick Start
Identity
Basic Config
Display Config
Advanced Config
Factory Config
Level Units:
Inches
Feet
Millimeters
Centimeters
Meters
Tank Height
20 inches to 130 feet
(50 cm to 40 m)
Antenna Model:
RAA-x TFE Rod
RAB-G PolyP Rod
RAB-L PolyP Rod
RAB-x PolyP Rod
RAC-x Halar Rod
RA3-x 3" Horn
RA4-x 4" Horn
RA6-x 6" Horn
Antenna Extension:
-0** No nozzle
-1** Nozzle ≤ 4"
-2** Nozzle ≤ 8"
-3** Nozzle ≤ 12"
Antenna Mount:
NPT
BSP
Flange
Dielectric Range:
1.7 to 3.0
3.0 to 10
Above 10
Home Screen
Main Menu
Device Setup
36
Quick Start
Identity
Basic Config
Display Config
Advanced Config
Factory Config
Model
(read only)
Magnetrol S/N
(read only)
Hardware Rev.
(read only)
Firmware Rev.
(read only)
Physical Dev Tag
Device Address
Date Code
(read only)
Measurement Type:
Level Only
System Units
Volume and Level
Antenna Model:
RAA-x TFE Rod
RAB-G PolyP Rod
RAB-L PolyP Rod
RAB-x PolyP Rod
RAC-x Halar Rod
RA3-x 3" Horn
RA4-x 4" Horn
RA6-x 6" Horn
Antenna Extension:
-0** No nozzle
-1** Nozzle ≤ 4"
-2** Nozzle ≤ 8"
-3** Nozzle ≤ 12"
Antenna Mount:
NPT
BSP
Flange
Tank Height:
20 inches to 130 feet
(50 cm to 40 meters)
Stillwell I.D.:
1.6 to 19.7 inches
40 to 500 mm
Dielectric Range:
1.7 to 3.0
3.0 to 10
Above 10
Foam:
None
Light
Medium
Heavy
Turbulence:
None
Light
Medium
Heavy
Rate of Change:
< 5 in/min
5-20 in/min
20-60 in/min
> 60 in/min
System Units:
Inches
Feet
Millimeters
Centimeters
Meters
ECHO REJECTION:
View Echo Curve
View Reject Curve (if Rej Profile Valid)
Echo List Mode
Level
Distance
Live Echo List
Rejected Echo List (if Rej Profile Valid)
Reject Curve End
Echo Reject State
Off
Disabled (if Rej Profile Saved)
Enabled (if Rej Profile Valid)
NEW REJECT CURVE
Select Target Echo
New Rej Curve End
Save Reject Curve
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4.5
Model R96 Configuration Menu — Device Setup
Home Screen
Main Menu
Device Setup
Quick Start
Identity
Basic Config
Volume Config
Display Config
Advanced Config
Factory Config
Measurement Type:
Level Only
Volume and Level
SYSTEM UNITS
Level Units:
Inches
Feet
Millimeters
Centimeters
Meters
Volume Units:
Cubic Feet
Cubic Inches
Gallons
Barrels
Milliliters
Liters
Antenna Model:
RAA-x TFE Rod
RAB-G PolyP Rod
RAB-L PolyP Rod
RAB-x PolyP Rod
RAC-x Halar Rod
RA3-x 3" Horn
RA4-x 4" Horn
RA6-x 6" Horn
Antenna Extension:
-0** No nozzle
-1** nozzle ≤ 4"
-2** nozzle ≤ 8"
-3** nozzle ≤ 12"
Antenna Mount:
NPT
BSP
Flange
Tank Height:
20 inches to 130 feet
(50 cm to 40 meters)
Stillwell I.D.:
1.6 to 19.7 inches
(40 to 500 mm)
Dielectric Range:
1.7 to 3.0
3.0 to 10
Above 10
Turbulence:
None
Light
Medium
Heavy
Foam:
None
Light
Medium
Heavy
Rate of Change:
< 5 in/min
5-20 in/min
20-60 in/min
> 60 in/min
ECHO REJECTION:
View Echo Curve
View Reject Curve (Rej Profile Valid)
Echo List Mode
Level
Distance
Live Echo List
Rejected Echo List (Rej Profile Valid)
Reject Curve End
Echo Reject State
Off
Disabled (Rej Profile Saved)
Enabled (Rej Profile Valid)
NEW REJECT CURVE
Select Target Echo
New Rej Curve End
Save Reject Curve
Home Screen
Main Menu
Device Setup
Identity
Basic Config
Volume Config
Display Config
Vessel Type:
Rectangular
Horizontal/Flat
Horizontal/Elliptical
Horizontal/Spherical
Spherical
Vertical/Flat
Vertical/Elliptical
Vertical/Spherical
Vertical/Conical
Custom Table
VESSEL DIMENSIONS:
(not used with Custom Table)
Width
Length
Sensor Offset
CUSTOM TABLE SETUP:
Custom Table Type:
Linear
Spline
Level Input Source:
Keypad
Sensor
CUSTOM TABLE VALUES:
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4.5
Model R96 Configuration Menu — Device Setup
Home Screen
Main Menu
Device Setup
Quick Start
Identity
Basic Config
Display Config
Advanced Config
Factory Config
AI4:
Hide
View
AI5:
Hide
View
AI2:
Hide
View
AI3:
Hide
View
AI6:
Hide
View
Language:
English
French
German
Spanish
Russian
Portuguese
Physical Dev Tag:
Hide
View
Level:
Hide
View
Volume:
(Volume and Level mode only)
Hide
View
Distance:
Hide
View
Echo Strength:
Hide
View
Echo Margin:
Hide
View
Elec Temp:
Hide
View
AI1:
Hide
View
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4.5
Model R96 Configuration Menu — Device Setup
Home Screen
Main Menu
Device Setup
Quick Start
Identity
Basic Config
Display Config
Advanced Config
Factory Config
Sensitivity:
50 to 200
Top Blocking Distance:
12 to 120 inches
(30 cm to 3 meters)
Bottom Blocking Distance:
0 to 120 inches
(0 to 3 meters)
SAFETY ZONE SETTINGS
Safety Zone Alarm:
Off
On
Latch
Safety Zone Height:
(not used when Safety Alarm is
Off)
2 inches to 20 feet
(5 cm to 6 meters)
Reset SZ Alarm
(used when Safety Alarm is
Latch)
Echo Loss Delay:
1 to 1000 seconds
Failure Alarm Delay:
0 to 5 seconds
Level Trim:
-10 to +10 inches
(-25 to +25 cm)
Target Thresh Mode:
Automatic
Fixed Value
Target Thresh Value:
0-99
Base Threshold:
0–99 ESU
TIME VARIABLE GAIN:
TVG Start Value
TVG End Value
TVG Start Location
# Run Average
Max Surface Velocity
Max Level Jump
Empty State Delay
New User Password:
0 to 59,999
CONFIG CHANGED:
Indicator Mode:
Disabled
Enabled
Reset Config Chngd:
Reset?
No
Yes
Reset Parameters:
No
Yes
THRESHOLD SETTINGS
Target Selection:
First Echo
Largest Echo
Home Screen
Main Menu
Device Setup
Quick Start
Identity
Basic Config
Display Config
Advanced Config
Factory Config
NAP
Factory Reset
FIDUCIAL ADJUSTMENT
Fiducial Gain:
0 to 255 (read only)
Fiducial Stength
TVG Start Location
Window
Fiducial Ticks
FACTORY CALIBRATION
(Factory password required)
Elec Temp Offset
Conversion Factor
Scale Offset
Tug Divisor
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40
5.0 Troubleshooting and Diagnostics
The PULSAR Model R96 transmitter is designed and engineered for trouble-free operation over a wide range of operating conditions. The transmitter continuously runs a series of internal self-tests and displays helpful messages on the large graphic liquid crystal display (LCD) when attention is required.
The combination of these internal tests and diagnostics messages offer a valuable proactive method of troubleshooting. The device not only tells the user what is wrong, but also, and more importantly, offers suggestions on how to solve the problem.
All of this information can be obtained directly from the transmitter on the LCD, remotely from the Fieldbus host system, or by utilizing PACT
ware
and the PULSAR Model
R96 DTM.
PACT
ware ™
PC Program
The PULSAR Model R96 offers the ability to perform more advanced diagnostics such as Trending and Echo
Curve analysis using a PACT
ware
DTM. This is a powerful troubleshooting tool that can aid in the resolution of any diagnostic indicators that may appear.
5.1 Diagnostic Parameters
As mentioned above, the PULSAR Model R96 measurement engine runs through a series of self-tests and will detect and report faulty operation. The TRANSDUCER
BLOCK displays this diagnostic information in the STA-
TUS INDICATOR parameter. Refer to Section 5.1.3 for more information on specific diagnostic indicators.
Note: Within the TRANSDUCER BLOCK,
BLOCK_ERROR is not used except for indicating Out of
Service (OOS).
For the first few seconds after power is applied to the Model
R96 transmitter, the LEVEL_STATUS/QUALITY is
“Uncertain,” the SUB_STATUS is “Initial value,” and the
LIMIT attribute is shown as “Constant.”
When the Model R96 is operating properly, the
LEVEL_STATUS/QUALITY is shown as “GOOD,” and the SUB_STATUS is “Non-Specific.”
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While changing any transmitter parameters using the local display or through a system configuration tool (with the
MODE_BLK in OOS), the output might be inaccurate because of the changing parameters. When the device is set to OOS, the TRANSDUCER BLOCK will still output level but the QUALITY will be shown as “Bad” and the
SUB_STATUS is “Out of Service.”
If the Model R96 fails to find a measurable level, the
TRANSDUCER BLOCK maintains the last good value as the output and flags the failure. The QUALITY is “Bad,” the SUB_STATUS is “Device failure” for no level, and the
LIMIT attribute is “Constant.”
Refer to Section 5.2 for additional information.
5.1.1 diagnostics (namur nE 107)
The PULSAR Model R96 transmitter includes an exhaustive list of Diagnostic Indicators which follow the NAMUR
NE 107 guidelines.
NAMUR is an international user association of automation technology in process industries, whose goal is to promote the interest of the process industry by pooling experiences among its member companies. In doing so, this group promotes international standards for devices, systems, and technologies.
The objective of NAMUR NE 107 was essentially to make maintenance more efficient by standardizing diagnostics information from field devices. This was initially integrated via F
OUNDATION
Fieldbus, but the concept applies regardless of the communication protocol.
According to the NAMUR NE107 recommendation, "Self
Monitoring and Diagnosis of Field Devices," fieldbus diagnostic results should be reliable and viewed in the context of a given application. The document recommends categorizing internal diagnostics into four standard status signals:
• Failure
• Function Check
• Out of Specification
• Maintenance required
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High
Elec Temp
No Fiducial
Echo Lost
Calibration
Required
Diagnostic Indicators
Failure
Function
Check
Out of
Specification
Maintenance
Required
NE-107
Status Signals
In essence, this approach ensures that the correct diagnostic information is available to the correct person-at the correct time. In addition, it allows diagnostics to be applied, as most appropriate, for a particular plant application (such as process control engineering or asset management maintenance). Customer specific mapping of diagnostics to these categories allows for flexible configuration depending on the user's requirements.
From an external Model R96 transmitter perspective, diagnostic information includes measurement of process conditions, in addition to detection of internal device or system anomalies.
As mentioned above, the indicators can be assignable (via the DTM or host system) by the user to any (or none) of the NAMUR recommended Status Signal categories:
Failure, Function Check, Out of Specification, and
Maintenance Required.
The F
OUNDATION fieldbus version of the Model R96 transmitter was implemented according to the Field Diagnostics
Profile, which is consistent with the objectives of NE 107.
In the F
OUNDATION fieldbus version, diagnostic indicators can be mapped to multiple categories, an example is shown in the diagram at left.
In this example, “Calibration Required” is mapped to both the Out of Specification and Maintenance Required status signals, and the diagnostic indicator named “High
Electronic Temperature” is mapped to none of the signals.
Indicators that are mapped to the Failure category will normally result in a bad status indication.
A default mapping of all diagnostic indicators will be applied initially, and can be re-applied through use of a restart with defaults operation.
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Refer to the table below for a complete listing of the Model
R96 diagnostic indicators, along with their explanations, default categories, and recommended remedies.
NOTES: 1) The remedies shown in this table can also be seen on the transmitter LCD by viewing the present status screen when the device is in a diagnostic condition.
Priority
1 indicator name
Software Error
2) Those indicators showing failure as the default result in an alarm condition.
5.1.2 diagnostic indication Simulation
The DD and DTM allow for the ability to manipulate diagnostic indicators mapped to NE-107 alarm categories in
Resource Block. Intended as a means to verify the configuration of the diagnostic parameters and connected equipment, a user can manually change any indicator in the
Resource Block to and from the active state.
5.1.3 diagnostic indicator table
Below is a listing of the Model R96 diagnostic indicators, showing their priority, explanations and recommended remedies. (Priority 1 is highest priority.)
default
Category
Explanation
Failure
Unrecoverable error occurred in stored program.
Remedy (Context Sensitive Help)
2
RAM Error
Failure RAM (read/write) memory failing.
3
ADC Error
Failure Analog-to-digital converter failing.
Contact MAGNETROL Technical Support.
4
5
6
7
8
9
EEPROM Error
Failure Non-volatile parameter storage failing.
Analog Board
Error
Spare Indicator
11
Spare Indicator 1
Failure Unrecoverable hardware failure.
OK
OK
Reserved for future use.
Reserved for future use.
Default
Parameters
Spare Indicator 2
Failure
All saved parameters are set to default values.
Perform complete Device Setup.
OK Reserved for future use.
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Priority indicator name
10
Spare Indicator 3
default
Category
OK
Explanation
Reserved for future use.
Remedy
11
12
13
Safety Zone Alarm
Failure
Risk of echo loss if liquid rises above
Top Blocking Distance.
14
No Fiducial
Too Many Echoes
Echo Lost
Failure
The fiducial pulse is not located where expected, or the fiducial amplitude is not in the expected range.
Increase Fid Gain. Adjust Window to obtain Fid Ticks of 100-400.
Failure
Excessive number of possible echoes detected.
Check settings:
Dielectric Range
Sensitivity
Polarization Direction
View Echo Curve.
Failure
No detectable level signal identified within the configured range.
Ensure that liquid cannot reach
Blocking Distance.
Check settings:
Dielectric Range
Sensitivity
Tank Height
View Echo Curve.
15
Spare Indicator 4
OK Reserved for future use.
16
17
Spare Indicator
12
OK Reserved for future use.
High Volume Alarm
Failure
Volume calculated from Level reading exceeds capacity of vessel or custom table.
Check settings:
Vessel Dimensions,
Custom Table entries
18
Spare Indicator 5
OK Reserved for future use.
19
Initializing
Function
Check
Distance measurement is inaccurate while internal filters are settling.
Wait for up to 10 seconds.
20
TB Config Changed
Function
Check
A parameter has been modified from the
User Interface.
If desired, reset Config Changed indicator in ADVANCED CONFIG.
21
Spare Indicator 6
OK Reserved for future use.
22
Ramp Slope Error
23
High Elec Temp
Out of
Spec
Internal signal timing out of limits causing inaccurate distance measurement.
Out of
Spec
Electronics too hot. May compromise
Distance measurement or damage instrument.
Check accuracy of Distance. Replace transmitter electronics.
Shield transmitter from heat source or increase air circulation.
24
Low Elec Temp
Out of
Spec
Electronics too cold. May compromise
Distance measurement or damage instrument.
Insulate transmitter or locate remotely in a warmer area.
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5.1.3 diagnostic indicator table
Priority
25
26 indicator name
Calibration
Required
Reject Curve
Invalid
default
Category
Explanation Remedy
Out of Spec
Factory calibration has been lost.
Measurement accuracy is diminished.
Return transmitter to factory for recalibration.
Out of Spec
Echo Rejection invalid.
May report erroneous Level readings.
Save a fresh Echo Rejection Curve.
27
Spare Indicator 7
OK Reserved for future use.
28
29
30
Inferred Level
Out of Spec
The target has been lost within the
Max Distance Jump distance from the
Top or Bottom Blocking Distance locations. As a result, the transmitter has inferred that the level has moved into one of those blocking regions, and will report level measurement corresponding to full or empty along with the Inferred Level diagnostic.
Verify level reading. If incorrect the configuration may need to be adjusted.
Contact MAGNETROL Technical
Support.
Spare Indicator
13
Spare Indicator
14
OK
OK
Reserved for future use.
Reserved for future use.
31
Spare Indicator 8
OK Reserved for future use.
32
33
34
Max Jump Exceeded
Maintenance
Required
A potential valid level target has been detected which is further away from the last known valid level target than the “Max Distance Jump” parameter value derived from the selected rate of change.
Check settings:
Dielectric Range
Sensitivity
View Echo Curve.
Low Echo Margin
Maintenance
Required
Target echo has low Echo Margin rating.
Check settings:
Dielectric Range
Sensitivity
View Echo Curve.
High Surface
Velocity
Maintenance
Required
The measured Surface Velocity is greater than the Max Surface Velocity value derived from the rate of change parameter.
Confirm actual tank rate of change.
Adjust (increase) Rate of Change parameter accordingly.
35
Spare Indicator 9
OK Reserved for future use.
36
Spare Indicator
10
OK Reserved for future use.
37
Sequence Record
OK
A Sequence Record number has been stored in Event Log.
If desired, report Sequence Record number to MAGNETROL Technical
Support.
The PULSAR Model R96 offers the ability to do Trending and Echo Curve analysis via the local graphical LCD or by using PACT
ware
and the Model R96 DTM.
The Model R96 DTM is an advanced troubleshooting tool that can aid in the resolution of some of the Diagnostic Indicators shown above.
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46
5.1.4 diagnostic Help
Selecting DIAGNOSTICS from the MAIN MENU presents a list of five ITEMS from the top level of the
DIAGNOSTICS tree.
When Present Status is highlighted, the highest
MAGNETROL priority active diagnostic indicator (numerically lowest in Table 5.1.3) is displayed on the bottom
LCD line as shown above. Pressing the ENTER key moves the active diagnostic indicator to the top line outdented and presents in the lower area of the LCD a brief explanation of and possible remedies for the indicated condition. A blank line separates the explanation from the remedies. Additional active diagnostic indicators, if any, appear with their explanations in descending priority order. Each additional active indicator name-explanation pair is separated by a blank line from the one above.
If the explanation and remedy text (and additional nameexplanation pairs) exceeds the available space, a appears in the rightmost column of the last line indicating more text below. In this situation, the DOWN key scrolls the text up.
Similarly, while text exists above the upper line of the text field, a appears in the rightmost column of the top (text) line. In this situation, the UP key scrolls the text down.
Otherwise the DOWN and UP keys are inoperative. In all cases the ENT or BACK key reverts to the previous screen.
When the transmitter is operating normally and the highlight cursor is positioned on Present Status, the bottom
LCD line displays “OK” because no diagnostic indicators are active.
EVENT HISTORY
– This menu displays the parameters related to diagnostic event logging.
ADVANCED DIAGNOSTICS
– This menu displays parameters related to some of the advanced diagnostics available within the Model R96.
INTERNAL VALUES
– Displays read-only internal parameters.
ELEC TEMPERATURES
– Displays temperature information as measured in the potted module in degrees F or C.
ECHO CURVES
– This menu allows the user to display the live Echo Curve and Echo Rejection on the LCD.
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ECHO HISTORY SETUP
– The Model R96 contains the unique and powerful feature that allows waveforms to be automatically captured based on Diagnostic Events, Time or both. This menu contains those parameters that configure that feature.
Eleven waveforms can be saved directly into the transmitter.
• Nine Troubleshooting Curves
• One Echo Rejection Curve
• One Reference Curve
TREND DATA
– A 15-minute trend of the PV can be displayed on the LCD.
5.2 Diagnostic Parameters
Each detected diagnostic condition potentially affects the status of one or more of the Transducer Block output parameters.
The Process Variable Status is described by three characteristics—Quality, Sub-status and Limit.
The following table assigns the proposed values of these characteristics, in order of decreasing priority, for each of the diagnostic conditions and/or device configurations.
NOTES: 1) Only the highest priority status will be indicated for a given process variable.
2) If a process variable is not listed for a given diagnostic condition and/or device configuration, the status of that process variable is not affected and will be shown as
Good::Non-specific: Not limited
diagnostic/Condition
Level TB –> OOS
Process Variables
Level
Distance
Echo Strength
Elec Temperature
Echo Margin
Vol TB -> OOS Volume
Analog Board Error
Software Error
All PVs except
Elec Temperature
All PVs
Bad
Bad
Bad
Bad
Quality
RAM Error All PVs Bad
Sub-status
Out of Service
Out of Service
Sensor Failure
Device Failure
Device Failure
Limit
Not limited
Not limited
Constant limited
Constant limited
Constant limited
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diagnostic/Condition
ADC Failure
Process Variables
All PVs Bad
Quality
EEPROM Error
No Fiducial
Too Many Echoes
Echo Lost
Inferred Level
All PVs
All PVs except
Elec Temperature
All PVs except
Elec Temperature
All PVs except
Elec Temperature
Echo Strength
Echo Margin
ALL PVs Default Parameters
MeasType != Volume &
Level
Volume
High Volume Alarm Volume
Bad
Bad
Bad
Bad
Bad
Bad
Bad
Bad
Safety Zone Alarm
Initializing
Ramp Slope Error
High Elec Temp
Low Elec Temp
Calibration Req’d
Reject Curve Invalid
Max Jump Exceeded
Low Echo Margin
High Surface Velocity
TB Config Changed
Sequence Record
Level, Distance, Volume Bad
All PVs except
Elec Temperature
All PVs
Uncertain
Good
All PVs Good
All PVs
All PVs
All PVs
All PVs
All PVs
All PVs
All PVs
All PVs
Good
Good
Good
Good
Good
Good
Good
Good
Not limited
Not limited
Not limited
Not limited
Not limited
Not limited.
Constant limited
High limited
Not limited
Constant limited
Not limited
Not limited
Not limited
Not limited
Limit
Constant limited
Constant limited
Constant limited
Constant limited
Constant limited
Constant limited
Not limited
Config Error
Config Error
Non-Specific
Initial Value
Non-specific
Non-specific
Non-specific
Non-specific
Sub-status
Device Failure
Device Failure
Device Failure
Device Failure
Device Failure
Device Failure
Config Error
Non-specific
Non-specific
Non-specific
Non-specific
Non-specific
Non-specific
48
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
5.3
F
OUNDATION
fieldbus Segment Checklist
There can be several reasons for a F
OUNDATION fieldbus
™ installation to be in a faulty condition. In order to ensure that communication can be established, the following requirements must be met.
• Device supply voltage must be higher than 9 VDC with a maximum of 32 VDC.
• Total current draw of a given segment cannot exceed the rating shown on the power conditioner and/or barrier.
• Two 100
Ω
, 1 µF terminators must be connected to the network—one at each end of the segment.
• Cable length plus spur length must not exceed the following values:
number of Spurs
25–32
19–24
15–18
13–14
1–12
1 device
—
2 devices
—
100 ft. (30 m) —
200 ft. (60 m) 100 ft. (30 m)
3 devices
—
—
—
4 devices
—
—
—
300 ft. (90 m) 200 ft. (60 m) 100 ft. (30 m) —
400 ft. (120 m) 300 ft. (90 m) 200 ft. (60 m) 100 ft. (30 m)
Pair
Single
Multi
Multi
Multi
Shield twisted
Yes
Yes
No
Yes
Yes
Yes
Yes
No
Size
AWG 18 (0.8 mm 2 )
AWG 22 (0.32 mm 2 )
AWG 26 (0.13 mm 2 )
AWG 16 (1.25 mm 2 )
Length
6,200 ft. (1,900 m)
3,900 ft. (1,200 m)
1,300 ft. (400 m)
650 ft. (200 m)
type
A
B
C
D
• The cable shield is to be hard grounded only at one point close to the DCS. In addition, the cable shield can be capacitively grounded in multiple places to improve EMC protection.
• Ensure all devices are on the “live list,” and the schedule has been downloaded.
• Ensure that the Resource Block, then the Transducer
Block, and lastly the Function Block(s) being used are in“Auto” mode rather than Out of Service (OOS).
If all of these requirements are met, stable communication should be established.
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
49
6.0 Reference Information
6.1 Agency Approvals
6.1.1 agency approvals Chart
Explosion Proof uS/Canada:
Class I, Div 1, Group B, C, D, T4
Class I, Zone 1 A Ex db ia IIB+H2 T4
Class I, Zone 1 Ex d ia IIB+H2 T4
Ta = -40º C to +70º C
Type 4X, IP67
Flame Proof atEX – FM14atEX0058X
II 1/2 G Ex db ia IIB + H2 T4… T1 Ga/Gb
Ta = -40º C to +70º C
IP67
iEC- iECEx FMG 15.0034X
Ex db ia IIB + H2 T4…T1 Ga/Gb
Ta = -40º C to +70º C
IP67
intrinsically Safe uS/Canada:
Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4
Class I, Zone 0 AEx ia IIC T4
Class I, Zone 0 Ex ia IIC T4 Ga
Ta =-40º C to + 70º C
Type 4X, IP67
atEX – FM14atEX0058X:
II 1 G Ex ia IIC T4 Ga
Ta = -40º C to +70º C
IP67
iEC – iECEx FMG 15.0034X:
Ex ia IIC T4 Ga
Ta = -40º C to +70º C
IP67
These units are in compliance with the EMC-directive 2014/30/EU, the PED-directive 97/23/EC and the ATEX directive 2014/34/EU.
IEC 60079-0: 2001 IEC 60079-15: 2010 IEC 60079-26: 2006
non- incendive uS/Canada:
Class I, II, III, Div 2, Group A, B, C, D, E, F, G, T4
Class 1, Zone 2 AEx nA ia IIC T4
Class 1, Zone 2 Ex nA ia IIC T4
Ta = -40º C to +70º C
Type 4X, IP67
atEX - FM14atEX0059X:
II 3 G Ex nA IIC Gc T4
Ta = -15º C to +70º C
IP67
iEC – iECEx FMG 15.0034X
Ex nA IIC Gc T6
Ta = -15º C to + 70º C
IP67
dust ignition Proof uS/Canada:
Class II, III, Div 1, Group E, F, and G, T5
Ta = -15º C to +70º C
Type 4X, IP67
atEX – FM14atEX0058X:
II 2 D Ex ia tb IIIC T100º C Db
Ta = -15º C to +70º C
IP67
iEC – iECEx FMG 15.0034X:
Ex ia tb IIIC 100º C Db
Ex ia tb IIIC T85º C to T450º C Da
Ta = -15º C to +70º C
IP67
FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013,
ANSI/ISA 60079-1:2015, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003,
ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008, C22.2 No. 30:2007, C22.2 No. 94:2001, C22.2 No. 213:2012,
C22.2 No. 1010.1:2009, CAN/CSA 60079-0:2011, CAN/CSA 60079-1:2011, CAN/CSA 60079-11:2014, CAN/CSA 60079-
15:2012, C22.2 No. 60529:2005, EN60079-0:2012, EN60079-1:2014, EN60079-11:2012, EN60079-15:2010, EN60079-26:2007,
EN60079-31:2009, EN60529+A1:1991-2000, IEC60079-0:2011, IEC60079-1:2014, IEC60079-11:2011, IEC60079-15:2010,
IEC60079-26:2006, IEC60079-31:2008
“This equipment with chargeable non-conductive parts, e.g. enclosure’s paint and antenna use PTFE, Co-polymer
Polypropylene or Noryl En265, is provided with a warning label referring to the safety measures that must be taken if there is electrostatic charging during operation. For use in hazardous area, the equipment and side to be installed, e.g. tank, must be connected to earth and be attention to not only the measuring object, e.g. liquids, gases, powders and etc., but also the related conditions, e.g. tank container, vessel and etc. (According to IEC 60079- 32-1).”
FCC (id# LPn-R96) Compliance Statement:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
telecommunications approvals agency out of tank
FCC iSEd in-tank
47 CFR, Part 15, Subpart C, Section 15.209
Unintentional Radiators
RSS-211
47 CFR, Part 15, Subpart C, Section 15.256
RSS-211
50
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
6.1.2 Agency Specifications – Explosion Proof Installation
Factory Sealed: This product has been approved by Factory Mutual Research (FM) and Canadian Standards
Association (CSA) as a Factory Sealed device.
NOTE:
Factory Sealed: No Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. However, an Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas.
6.1.3 Agency Specifications – Intrinsically Safe F
OuNdATION
Fieldbus
™
Installation
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58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
$
6+((72)
51
6.2
Specifications
6.2.1 Functional – transmitter
System design
Measurement Principle
input
Measured Variable
Span
output
Type
Range
Resolution
Diagnostic Indication
user interface
Keypad
Display
Digital Communication
Pulse burst radar 6 GHz
Level, determined by the time-of-flight of radar pulse reflections
0.5 to 130 feet (0.2 to 40 meters)
F
OUNDATION fieldbus ™ : H1 (ITK Ver. 6.1.2)
Digital Display 1 mm
Digital 0.1"
Meets requirements of NAMUR NE107
Menu Languages
Power (
Measured at instrument terminals)
Housing
Material
Net/Gross Weight
Overall Dimensions
Cable Entry
Aluminum:
4-button menu-driven data entry
Graphic Liquid Crystal Display
F
OUNDATION fieldbus ™, AMS, or FDT
DTM (PACT
ware
™ ), EDDL
Transmitter LCD: English, French, German, Spanish, Russian
F
OUNDATION fieldbus Host System: English
F
OUNDATION fieldbus ™ : 9 to 17.5 VDC
FISCO, FNICO, Explosion Proof, General Purpose and Weather Proof
IP67/die-cast aluminum A413 (<0.6% copper); optional stainless steel
4.5 lbs. (2.0 kg)
Stainless Steel: 10.0 lbs. (4.50 kg)
H 8.34" (212 mm) x W 4.03" (102 mm) x D 7.56" (192 mm)
1 ⁄
2
" NPT or M20
52
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
6.3 Model Number
6.3.1 transmitter
1
|
BaSiC ModEL nuMBER and oPERatinG FREQuEnCY
R96 Through-Air Radar Level Transmitter- 6 GHz Pulse Radar
4
|
PowER
5 24 VDC, Two-wire
5
|
SiGnaL outPut
1 4–20 mA with HART
2 F
OUNDATION fieldbus
6
|
SaFEtY oPtionS
0 None (F
OUNDATION fieldbus only) (5th digit = 2)
1 SIL 2 Hardware - HART only (5th digit = 1)
7
|
aCCESSoRiES
0 No Digital Display and Keypad
A Digital Display and Keypad
8
|
CLaSSiFiCation
0 General Purpose, Weatherproof (IP 67)
1
3
A
B
C
Intrinsically Safe (FM & CSA CL 1 Div 1, Grps A, B, C, D) (5th digit = 1 or 2)
Explosion-proof (FM & CSA CL 1 Div 1, Grps B, C, D)
Intrinsically Safe (ATEX/IEC Ex ia IIC T4) (5th digit = 1 or 2)
Flame-proof (ATEX/IEC Ex d ia IIC T6) (5th digit = 1 or 2)
Non-sparking (ATEX Ex n IIC T6) (5th digit = 1 or 2)
9
|
HouSinG/Conduit ConnECtion
1 Die-cast Aluminum, Dual-compartment, 45-degree
2 Investment Cast, Stainless Steel, Dual-compartment, 45-degree
10
|
Conduit ConnECtion
0 1 ⁄
2
" NPT
1
2
3
M20
1 ⁄
2
" NPT with sunshade
M20 with sunshade
R 9 6 5
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
53
6.3 Model Number
6.3.2 antenna — dielectric Rod tECHnoLoGY / oPERatinG FREQuEnCY
R A PULSAR radar antennas / 6 GHz
ConFiGuRation / StYLE
A
B
TFE (Material of Construction codes A, B, C, and K only)
Polypropylene (Material of Construction codes A, G, K, and L only)
MatERiaL oF ConStRuCtion
A
B
K
316/316L stainless steel
Hastelloy ® C
316/316L SS; ASME B31.1 and B31.3 (meets CRN specifications)
PRoCESS ConnECtion - SizE/tYPE
31 1
1
⁄
2
" NPT thread
43 2" 150# ANSI raised face flange
44 2" 300# ANSI raised face flange
45 2" 600# ANSI raised face flange
53 3" 150# ANSI raised face flange
54 3" 300# ANSI raised face flange
55 3" 600# ANSI raised face flange
63 4" 150# ANSI raised face flange
64 4" 300# ANSI raised face flange
65 4" 600# ANSI raised face flange
73 6" 150# ANSI raised face flange
74 6" 300# ANSI raised face flange
75 6" 600# ANSI raised face flange
32 1
1
⁄
2
" BSP (G 1
1
⁄
2
) thread
DA DN 50, PN 16 EN 1092-1 TYPE A
DB DN 50, PN 25/40 EN 1092-1 TYPE A
DD DN 50, PN 63
EA DN 80, PN 16
EN 1092-1 TYPE A
EN 1092-1 TYPE A
EB DN 80, PN 25/40 EN 1092-1 TYPE A
ED DN 80, PN 63 EN 1092-1 TYPE A
FA DN 100, PN 16 EN 1092-1 TYPE A
FB DN 100, PN 25/40 EN 1092-1 TYPE A
FD DN 100, PN 63
GA DN 150, PN 16
EN 1092-1 TYPE A
EN 1092-1 TYPE A
GB DN 150, PN 25/40 EN 1092-1 TYPE A
GD DN 150, PN 63 EN 1092-1 TYPE A
o-RinGS
0 Viton ® GFLT
antEnna EXtEnSion
0 For nozzle height ≤ 1" (25 mm)
(For threaded process connection only)
1
2
3
For nozzle height ≤ 4" (100 mm)
For nozzle height ≤ 8" (200 mm)
(ESP designation for TFE rod only)
For nozzle height ≤ 12" (300 mm)
54
R a 0 0 0
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
6.3 Model Number
6.3.3 antenna — Horn tECHnoLoGY / oPERatinG FREQuEnCY
R A PULSAR radar antennas / 6 GHz
ConFiGuRation / StYLE
3
4
6
3" horn (for Standpipe/Stillwell use only; Materials of Construction codes A & K only
4" horn
6" horn
MatERiaL oF ConStRuCtion
A
B
K
316/316L stainless steel
Hastelloy C
316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications)
PRoCESS ConnECtion - SizE/tYPE (metal flanges welded to antenna
53 3" 150# ANSI raised face flange
54 3" 300# ANSI raised face flange
55 3" 600# ANSI raised face flange
63 4" 150# ANSI raised face flange
64 4" 300# ANSI raised face flange
65 4" 600# ANSI raised face flange
73 6" 150# ANSI raised face flange
74 6" 300# ANSI raised face flange
75 6" 600# ANSI raised face flange
EA
EB
DN 80, PN 16 EN 1092-1 TYPE A
DN 80, PN 25/40 EN 1092-1 TYPE A
ED DN 80, PN 63
FA DN 100, PN 16
EN 1092-1 TYPE A
EN 1092-1 TYPE A
FB
FD
DN 100, PN 25/40 EN 1092-1 TYPE A
DN 100, PN 63 EN 1092-1 TYPE A
GA DN 150, PN 16 EN 1092-1 TYPE A
GB DN 150, PN 25/40 EN 1092-1 TYPE A
GD DN 150, PN 63 EN 1092-1 TYPE A
o-RinGS
2
8
0
1
Viton ® GFLT
EPDM
Kalrez ® 4079
Simriz SZ485 (formerly Aegis PF128)
antEnna EXtEnSion
1
2
3
For nozzle height ≤ 4" (100 mm)
For nozzle height ≤ 8" (200 mm)
(ESP designation for TFE rod only)
For nozzle height ≤ 12" (300 mm)
R a 0 0 oPtionaL FLanGES (for use with antenna Extension Codes 1–3 only)
Part Number:
04-6852
2"
150# 300#
3"
150# 300#
4"
150# 300#
6"
150# 300#
316L Stainless Steel -001 -005 -002 -006 -003 -007 -004 -008
304L Stainless Steel -009 -013 -010 -014 -011 -015 -012 -016
Carbon Steel
Hastelloy C
-017 -021 -018 -022 -019 -023 -020 -024
-025 -029 -026 -030 -027 -031 -028 -032
Part Number:
04-6852
Kynar
PVC
Polypropylene
TFE
2"
150# 300#
3"
150# 300#
4"
150# 300#
6"
150# 300#
-041 -045 -042 -046 -043 -047 -044 -048
-049 -053 -050 -054 -051 -055 -052 -056
-057 -061 -058 -062 -059 -063 -060 -064
-065 -069 -066 -070 -067 -071 -068 -072
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
55
6.4 Parts
6.4.1 Replacement Parts
5
7
1
-
TB1
+
J1
CURRENT LOOP
R
3
6
2
1
4
Electronics:
Digit:
Part Number:
1 2
R
3
9 6
4 5 6
5
7 8 9 10
X
= product with a non-standard customer requirement
Serial Number:
7 7 7 7 0 6 7 7 7 7 7
See nameplate, always provide complete part number and serial number when ordering spares.
digit 5
1
2
digit 5
1 or 2
digit 5
1
2
(4) “o”-ring
(5) “o”-ring
(1) Electronic Module digit 6 Replacement Part
1 Z31-2890-001
0 Z31-2890-002
(2) display Module digit 7 Replacement Part
0, 1 or 2 N/A
A, B or C Z31-2850-001
(3) wiring PC Board digit 6 Replacement Part
1 Z30-9165-001
0 Z30-9166-001
Replacement Part
012-2201-237
012-2201-237
digit 7
0, 1 or 2
A, B or C
(6) Housing Cover digit 8 digit 9 Replacement Part
1 004-9225-002 all
2 004-9225-003
0, 1 or A
3
B, C or D
0, 1, 3 or A
B, C or D
1
2
036-4413-005
036-4413-001
036-4413-001
036-4413-002
036-4413-002
digit 9
(7) Housing Cover
Replacement Part
1 004-9225-002
2 004-9225-003
56
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
Appendix A
Level transducer Block table item Parameter name
30
31
32
33
34
26
27
28
29
22
23
24
25
18
19
20
21
14
15
16
17
10
11
12
13
6
7
8
9
2
3
0
1
4
5
BLOCK_STRUCTURE
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
BLOCK_ERR
UPDATE_EVT
BLOCK_ALM
TRANSDUCER_DIRECTORY
TRANSDUCER_TYPE
XD_ERROR
COLLECTION_DIRECTORY
MEASUREMENT_TYPE
LEVEL
LEVEL_UNIT
DISTANCE
DISTANCE_UNIT
ANTENNA_MODEL
ANTENNA_EXTENSION
ANTENNA_MOUNT
TANK_HEIGHT
STILLWELL_ID
DIELECTRIC_RANGE
TURBULENCE
FOAM
RATE_OF_CHANGE
ECHO_REJECT_STATE
ECHO_LIST_MODE
SAVED_REJECT_LOCATION
NEW_REJECT_LOCATION
ECHO_REJECT_MATURITY
ECHO_REJECT_RESPONSE
SENSITIVITY
TOP_BLOCKING_DISTANCE
Parameter Label
BLOCK STRUCT
Static Revision
Tag Description
Strategy
Alert Key
Block Mode
Block Error
Update Event
Block Alarm
Transducer Directory
Transducer Type
Transducer Error
Collection Directory
Measurement Type
Level
Level Unit
Distance
Distance Unit
Antenna Model
Antenna Extension
Antenna Mount
Tank Height
Stillwell ID
Dielectric Range
Turbulence
Foam
Rate Of Change
Echo Reject State
Echo List Mode
Saved Reject Location
New Reject Location
Echo Reject Maturity
Echo Reject Response
Sensitivity
Top Blocking Distance
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
57
58
65
66
67
68
61
62
63
64
69
70
71
72
57
58
59
60
53
54
55
56
49
50
51
52
45
46
47
48
41
42
43
44
35
36
37
38
39
40
BOTTOM_BLOCKING_DISTANCE
SAFETY_ZONE_ALARM
SAFETY_ZONE_HEIGHT
RESET_SAFETY_ZONE_LATCH
ECHO_LOSS_DELAY
ALARM_DELAY
LEVEL_TRIM
TARGET_ALGORITHM
TARGET_THRESH_MODE
TARG_AUTO_THRESH_VALUE
TARG_FIXED_THRESH_VALUE
BASE_THRESHOLD
TVG_START_VALUE
TVG_END_VALUE
TVG_START_LOCATION
RUN_AVERAGE_DEPTH
MAX_SURFACE_VELOCITY
MAX_DISTANCE_JUMP
EMPTY_STATE_DELAY
RESET_PARAMETERS
FIDUCIAL_TICKS
FIDUCIAL_STRENGTH
BOUNDARY_STATE
LEVEL_TICKS
ECHO_STRENGTH
ECHO_MARGIN
SURFACE_VELOCITY
ELECTRONICS_TEMPERATURE
TEMPERATURE_UNIT
MAX_ELECTRONICS_TEMP
MIN_ELECTRONICS_TEMP
RESET_ELECTRONICS_TEMPS
ENTER_PASSWORD
ELEC_TEMP_OFFSET
NAP_VALUE
FACTORY_RESET
FIDUCIAL_GAIN
WINDOW_TAR
Bottom Blocking Distance
Safety Zone Alarm
Safety Zone Height
Reset SZ Latch
Echo Loss Delay
Failure Alarm Delay
Level Trim
Target Algorithm
Target Threshold Mode
Target Auto Threshold Value
Target Fixed Threshold Value
Base Threshold
TVG Start Value
TVG End Value
TVG Start Location
Run Average Depth
Max Surface Velocity
Max Distance Jump
Empty State Delay
Reset Parameters
Fiducial Ticks
Fiducial Strength
Boundary State
Level Ticks
Echo Strength
Echo Margin
Surface Velocity
Electronics Temp
Temperature Unit
Max Elec Temp
Min Elec Temp
Reset Electronic Temps
Enter Password
Elec Temp Offset
NAP Value
Factory Reset
Fiducial Gain
Window
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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104
105
106
99
100
101
102
107
108
109
110
95
96
97
98
91
92
93
94
87
88
89
90
83
84
85
86
79
80
81
82
73
74
75
76
77
78
CONV_FACT
SCLE_OFFS
TVG_DIVISOR
FACTORY_PARAMETER_1
FACTORY_PARAMETER_2
FACTORY_PARAMETER_3
Conversion Factor
Scale Offset
TVG Divisor
Factory Parameter 1
Factory Parameter 2
Factory Parameter 3
FACTORY_PARAMETER_4 Factory Parameter 4
MAGNETROL_SERIAL_NUMBER Magnetrol S/N
DATE_CODE Date Code
CONFIG_CHANGED_MODE TB Config Chgd Mode
RESET_CONFIG_CHANGED
USER_PASSWORD
LOCAL_DISP_MEAS_VALUES
LOCAL_DISP_LANGUAGE
LOCAL_DISP_PHYS_DEV_TAG
SOFTWARE_REV
HARDWARE_REV
PRESENT_STATUS
Reset Config Changed
New User Password
Local Disp Meas Values
Local Disp Language
Local Disp Phys Dev Tag
Software Rev
Hardware Rev
Present Status
STATUS_INDICATORS_1
STATUS_INDICATORS_2
STATUS_INDICATORS_3
STATUS_INDICATORS_4
STATUS_INDICATORS_5
TREND_LEVEL_VALUE
TREND_DISTANCE_VALUE
TREND_ECHO_STR_VALUE
TREND_SIGNAL_MARGIN_VALUE
DEVICE_CLOCK
HISTORY_CONTROL
HIST_ENTRY1
HIST_ENTRY2
HIST_ENTRY3
HIST_ENTRY4
HIST_ENTRY5
HIST_ENTRY6
HIST_ENTRY7
HIST_ENTRY8
HIST_ENTRY9
Indicators Group 1
Indicators Group 2
Indicators Group 3
Indicators Group 4
Indicators Group 5
Level
Distance
Echo Strength
Signal Margin
Device Clock
History Control
Event History 1
Event History 2
Event History 3
Event History 4
Event History 5
Event History 6
Event History 7
Event History 8
Event History 9
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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60
HIST_ENTRY10
RESET_HISTORY
ECHO_HIST_TRIGGER_MODE
ECHO_HIST_TIME_TRIGGERS
ECHO_HIST_EVENT_TRIGGERS
ECHO_REJECTION_LOG
ECHO_REFERENCE_LOG
ECHO_HISTORY_LOG1
ECHO_HISTORY_LOG2
ECHO_HISTORY_LOG3
ECHO_HISTORY_LOG4
ECHO_HISTORY_LOG5
ECHO_HISTORY_LOG6
ECHO_HISTORY_LOG7
ECHO_HISTORY_LOG8
ECHO_HISTORY_LOG9
DELETE_ECHO_HISTORY
SAVE_ECHO_CURVE
VIEW_ECHO_CURVE
WAVEFORM_SUMMARY
ECHO_CURVE_DATA
ECHO_DATA_INDEX
DATA_LOG_SETUP
DATA_LOG_SUMM_READ_REQ
DATA_LOG_SUMMARY
DATA_LOG_INDEX
DATA_LOG_RECORDS
PD_TAG_APPL_IMAGE
ECHO_LIST_CONTROL
ECHO_LIST_TYPE
ECHO_LIST_LENGTH
ECHO_LIST_ENTRY1
ECHO_LIST_ENTRY2
ECHO_LIST_ENTRY3
ECHO_LIST_ENTRY4
ECHO_LIST_ENTRY5
ECHO_LIST_ENTRY6
ECHO_LIST_ENTRY7
141
142
143
144
137
138
139
140
145
146
147
148
133
134
135
136
129
130
131
132
125
126
127
128
121
122
123
124
117
118
119
120
111
112
113
114
115
116
Event History 10
Reset History
Echo Hist Trigger Mode
Echo Hist Time Triggers
Echo Hist Event Triggers
Echo Rejection
Echo Reference
Echo History 1
Echo History 2
Echo History 3
Echo History 4
Echo History 5
Echo History 6
Echo History 7
Echo History 8
Echo History 9
Delete Echo History
Save Echo Curve
View Echo Curve
Waveform Summary
Echo Curve Data
Echo Data Index
Data Log Setup
Log Summary Read Req
Data Log Summary
Data Log Index
Log Data
PD Tag
EchoListControl
Echo List Type
Echo List Length
Echo List 1
Echo List 2
Echo List 3
Echo List 4
Echo List 5
Echo List 6
Echo List 7
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
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150
151
152
153
154
155
156
ECHO_LIST_ENTRY8
ECHO_LIST_ENTRY9
ECHO_LIST_ENTRY10
ECHO_LIST_ENTRY11
ECHO_LIST_ENTRY12
ECHO_LIST_ENTRY13
ECHO_LIST_ENTRY14
ECHO_LIST_ENTRY15
Echo List 8
Echo List 9
Echo List 10
Echo List 11
Echo List 12
Echo List 13
Echo List 14
Echo List 15
Volume transducer Block table item Parameter name
0
23
24
25
12
13
14
15
10
11
8
9
4
5
6
7
1
2
3
16
17
18
19
20
21
22
BLOCK_STRUCTURE
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
BLOCK_ERR
UPDATE_EVT
BLOCK_ALM
TRANSDUCER_DIRECTORY
TRANSDUCER_TYPE
XD_ERROR
COLLECTION_DIRECTORY
MEAS_TYPE
VOLUME
VOLUME_UNIT
LEVEL_VALUE
LEVEL_UNIT
VESSEL TYPE
VESSEL_RADIUS
VESSEL_ELLIPSE_DEPTH
VESSEL_CONICAL_HEIGHT
VESSEL_WIDTH
VESSEL_LENGTH
VESSEL_SENSOR_OFFSET
VOLUME_TABLE_TYPE
Parameter Label
BLOCK STRUCT
Static Revision
Tag Description
Strategy
Alert Key
Block Mode
Block Error
Update Event
Block Alarm
Transducer Directory
Transducer Type
Transducer Error
Collection Directory
Measurement Type
Volume
Volume Unit
Level
Level Unit
Vessel Type
Vessel Radius
Vessel Ellipse Depth
Vessel Conical Height
Vessel Width
Vessel Length
Vessel Sensor Offset
Volume Table Type
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OUNDATION fieldbus ™ Instruction Manual
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62
56
57
58
59
52
53
54
55
60
61
62
63
48
49
50
51
44
45
46
47
40
41
42
43
36
37
38
39
32
33
34
35
26
27
28
29
30
31
LEVEL_INPUT_SOURCE
VOLUME_TABLE_LENGTH
VOLUME_TABLE_PT_01
VOLUME_TABLE_PT_02
VOLUME_TABLE_PT_03
VOLUME_TABLE_PT_04
VOLUME_TABLE_PT_05
VOLUME_TABLE_PT_06
VOLUME_TABLE_PT_07
VOLUME_TABLE_PT_08
VOLUME_TABLE_PT_09
VOLUME_TABLE_PT_10
VOLUME_TABLE_PT_11
VOLUME_TABLE_PT_12
VOLUME_TABLE_PT_13
VOLUME_TABLE_PT_14
VOLUME_TABLE_PT_15
VOLUME_TABLE_PT_16
VOLUME_TABLE_PT_17
VOLUME_TABLE_PT_18
VOLUME_TABLE_PT_19
VOLUME_TABLE_PT_20
VOLUME_TABLE_PT_21
VOLUME_TABLE_PT_22
VOLUME_TABLE_PT_23
VOLUME_TABLE_PT_24
VOLUME_TABLE_PT_25
VOLUME_TABLE_PT_26
VOLUME_TABLE_PT_27
VOLUME_TABLE_PT_28
VOLUME_TABLE_PT_29
VOLUME_TABLE_PT_30
VOLUME_HIGH_LIMIT
LEVEL_LOW_LIMIT
LEVEL_HIGH_LIMIT
ENTER_PASSWORD
PRESENT_STATUS
STATUS_INDICATORS_1
Volume Table Pt 17
Volume Table Pt 18
Volume Table Pt 19
Volume Table Pt 20
Volume Table Pt 21
Volume Table Pt 22
Volume Table Pt 23
Volume Table Pt 24
Volume Table Pt 25
Volume Table Pt 26
Volume Table Pt 27
Volume Table Pt 28
Volume Table Pt 29
Volume Table Pt 30
Volume High Limit
Level Low Limit
Level High Limit
Enter Password
Present Status
Indicators Group 1
Level Input Source
Volume Table Length
Volume Table Pt 01
Volume Table Pt 02
Volume Table Pt 03
Volume Table Pt 04
Volume Table Pt 05
Volume Table Pt 06
Volume Table Pt 07
Volume Table Pt 08
Volume Table Pt 09
Volume Table Pt 10
Volume Table Pt 11
Volume Table Pt 12
Volume Table Pt 13
Volume Table Pt 14
Volume Table Pt 15
Volume Table Pt 16
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OUNDATION fieldbus ™ Instruction Manual
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66
67
68
STATUS_INDICATORS _2
STATUS_INDICATORS _3
STATUS_INDICATORS _4
STATUS_INDICATORS _5
TREND_VOLUME_VALUE
Indicators Group 2
Indicators Group 3
Indicators Group 4
Indicators Group 5
Volume
58-640 PULSAR Model R96 Pulse Burst Radar Transmitter - F
OUNDATION fieldbus ™ Instruction Manual
63
aSSuREd QuaLitY & SERViCE CoSt LESS
Service Policy
Owners of MAGNETROL may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly.
Controls returned under our service policy must be returned by Prepaid transportation. Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation if:
1. Returned within the warranty period; and
2. The factory inspection finds the cause of the claim to be covered under the warranty.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment.
In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty.
No claims for misapplication, labor, direct or consequential damage will be allowed.
Return Material Procedure
So that we may efficiently process any materials that are returned, it is essential that a “Return Material
Authorization” (RMA) number be obtained from the factory prior to the material’s return. This is available through Magnetrol local representative or by contacting the factory. Please supply the following information:
1. Company Name
2. Description of Material
3. Serial Number
4. Reason for Return
5. Application
Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory.
A Material Safety Data Sheet (MSDS) must accompany material that was used in any media.
All shipments returned to the factory must be by prepaid transportation.
All replacements will be shipped F.O.B. factory.
PULSAR Pulse Burst Radar transmitters may be protected by one or more of the following U.S. Patent Nos.:
US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646
705 Enterprise Street • Aurora, Illinois 60504-8149 • 630.969.4000
[email protected] • magnetrol.com
Copyright © 2019 Magnetrol International, Incorporated
F
OUNDATION fieldbus logo is a registered trademark of the Fieldbus Foundation
Hastelloy is a registered trademark of Haynes International, Inc.
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers
BuLLEtin: 58-640.2
EFFECtiVE: June 2019
SuPERCEdES: September 2016
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Table of contents
- 4 1.1 Overview
- 5 1.2 Device Description (DD)
- 5 DD Revision Table
- 5 1.3 Link Active Scheduler (LAS)
- 6 1.4 Intrinsic Safety
- 7 2.1 Overview
- 8 2.1.1 Universal Fieldbus Block Parameters
- 9 2.2 Resource Block (RB)
- 9 2.2.1 RB Parameters
- 11 2.2.2 Additional Resource Block Parameters
- 13 2.3 Transducer Block (TB)
- 14 2.3.1 TB Parameters
- 14 2.3.2 Password Protection
- 14 2.3.3 Model R96 FF Configuration Parameters
- 15 Configuration Parameters
- 15 2.4 Analog Input Block (AI)
- 15 2.4.1 AI Block Parameters
- 18 2.4.2 AI Block Diagnostics
- 18 2.4.3 Local Display of AI Block
- 19 2.4.3.1 AI Out Display Screens
- 20 2.4.4 AI Block Configuration
- 21 2.4.5 Simulation Feature
- 21 2.5 PID Block
- 21 2.5.1 PID Block Parameters
- 24 3.1 Arithmetic Block (AR)
- 27 3.2 Input Selector Block (ISEL)
- 28 3.3 Signal Characterizer Block (SC)
- 30 4.1 Configuration Information
- 31 4.2 Menu Transversal and Data Entry
- 31 4.2.1 Navigating the Menu
- 31 4.2.2 Data Selection
- 32 Digit Entry
- 32 Increment/Decrement
- 33 4.2.5 Enter Character Data
- 33 4.3 Password Protection
- 34 4.4 Model R96 Menu: Step-By-Step Procedure
- 36 4.5 Model R96 Configuration Menu: Device Setup
- 40 5.1 Diagnostic Parameters
- 41 5.1.1 Diagnostics (Namur NE 107)
- 43 5.1.2 Diagnostic Indication Simulation
- 43 5.1.3 Diagnostic Indicator Table
- 46 5.1.4 Diagnostic Help
- 47 5.2 Diagnostic Parameters
- 49 fieldbus Segment Checklist
- 50 6.1 Agency Approvals
- 50 6.1.1 Agency Approvals Chart
- 51 6.1.2 Agency Specifications
- 51 Explosion Proof Installation
- 51 6.1.3 Agency Installation Drawing
- 52 6.2 Specifications
- 52 6.2.1 Functional - Transmitter
- 53 6.3.1 Transmitter
- 54 6.3.2 Antenna — Dielectric Rod
- 55 6..3.3 Antenna — Horn
- 56 6.4.1 Replacement Parts
- 57 Appendix A