Victaulic F024420X16 FireLock™ Style 420 2-1/2 in. Grooved Schedule 10S 316L Stainless Steel Tee Installation manual
Below you will find brief information for Piping Products. This handbook provides installation guidelines, pipe preparation instructions, gasket selection, and spacing requirements for grooved piping systems. It covers product installation for couplings, flange adapters, valves and other components.
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FIELD INSTALLATION HANDBOOK
I-100
I-100
FIELD INSTALLATION HANDBOOK
For NPS and Metric Carbon Steel,
Stainless Steel, and Aluminum Products
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attempting to install, remove, adjust, or maintain any Victaulic products.
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attempting to install, remove, adjust, or maintain any Victaulic products.
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and hearing protection.
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serious personal injury and/or property damage.
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Victaulic products, contact Victaulic.
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.......................................................... 1
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........................................................
Introduction .....................................................................
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....................................................... 3
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...................................
Pipe Preparation .............................................................. 5
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..................................................................... 5
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.................................... 6
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..................................................................... 8
Roll Grooving Tool Capacities ............................................... 8
Cut Grooving Tool Capacities ...............................................18
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.................................19
Roll Groove Specifications for Steel Pipe and
All Materials Grooved with Standard and RX Rolls ...............21
Standard Cut Groove Specifications for Steel and Other NPS Pipe .......................................................... 26
Roll Groove Specifications for Standard-Wall Pipe or
Plastic-Coated Pipe Joined with Style HP-70ES
EndSeal Couplings ..............................................................31
Cut Groove Specifications for Standard or Heavier-Wall
Pipe or Plastic-Coated Pipe Joined with
Style HP-70ES EndSeal Couplings ...................................... 32
Standard Radius Cut Grooving Specifications for Schedule
80 or Schedule 40 PVC Plastic Pipe (ASTM D-1785-70) .... 33
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................................................35
Advanced Groove System (AGS) Roll Grooving
Specifications for Carbon Steel and Stainless Steel Pipe ......37
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............................................................ 39
Standard NPS Gaskets ....................................................... 39
Special NPS Gaskets ......................................................... 40
Lubrication ....................................................................
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......................................
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Dry Pipe Fire Protection System Notes .............................
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............
Recommended Minimum Pipe Spacing .............................. 45
External Clearance Allowance ............................................ 45
Installation to Achieve Maximum Linear Movement
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....................................
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...................
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......................................
Flexible Systems - Hanger Spacing ................................... 50
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Hanger Spacing ...........................................................51
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........................................ 53
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.............
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® ........... 55
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Angle-Bolt-Pad Couplings............................................. 56
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.......................
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..........59
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"(47JD3JOHT
® ........................................................... 60
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.....................................61
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............................ 63
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.....................................
Installation Inspection .................................................... 65
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....................................... 69
Style 009H FireLock EZ ™ Rigid Coupling ................................70
Style 107H Quick-Vic
™
Rigid Coupling for Steel Pipe ...............74
Style 177 Quick-Vic ™ Flexible Coupling for Steel Pipe ............. 79
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....................................... 85
Preparatory Steps for Coupling Installation ............................. 86
Style 005 FireLock ® Rigid Coupling ....................................... 88
Style 07 Zero-Flex
®
Rigid Coupling (12-inch/323.9-mm and Smaller Sizes) ............................................................. 88
Style 489 Rigid Stainless Steel Coupling for Stainless
Steel Pipe (4-inch/114.3-mm and Smaller Sizes) ................ 88
Style 07 (Non-AGS) Zero-Flex Rigid Coupling
(14-inch/355.6-mm and Larger Sizes) .................................91
Style HP-70 Rigid Coupling (12-inch/323.9-mm and
Smaller Sizes) .................................................................... 93
Style 89 Rigid Coupling for Stainless Steel Pipe ..................... 93
Style 489 Rigid Stainless Steel Coupling for
Stainless Steel Pipe (139.7-mm and Larger Sizes) .............. 93
Style 489DX Rigid Stainless Steel Coupling for
Duplex and Super Duplex Pipe .......................................... 93
Style HP-70 Rigid Coupling (14-inch/355.6-mm and
Larger Sizes) ...................................................................... 96
Style HP-70ES EndSeal ® Rigid Coupling ................................ 98
Style 72 Outlet Coupling ...................................................... 100
Style 75 Flexible Coupling .....................................................103
Style 77 Flexible Coupling – Two Segments for
24-inch/610-mm and Smaller Sizes ..................................103
Style 77A Flexible Aluminum Coupling ..................................103
Style 77S Flexible Stainless Steel Coupling............................103
Style 77DX Flexible Stainless Steel Coupling for
Duplex and Super Duplex Pipe .........................................103
Style 475 Flexible Stainless Steel Coupling ............................103
Style 475DX Flexible Stainless Steel Coupling for
Duplex and Super Duplex Pipe .........................................103
Style 77 (Non-AGS) Flexible Coupling – Four or Six Segments for 14-inch/355.6-mm and Larger Sizes ............................106
Style 78 Snap-Joint ® Coupling ..............................................108
Style 78A Snap-Joint Aluminum Coupling .............................108
Style 750 Reducing Coupling ................................................110
Style 770 Large Diameter Coupling .......................................112
Style 791 Vic-Boltless Coupling ............................................114
Style 707-IJ ANSI and ISO 4200-to-JIS
Transition Coupling ...........................................................117
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..............................................119
Pipe End Inspection for AGS Couplings - All Sizes ............... 120
Pipe Preparation for AGS Couplings
(Direct-Grooved Applications) - All Sizes ........................... 120
AGS Vic-Ring
®
Application Information .................................121
Pipe Preparation for Styles W07, W77, and W89 AGS
Couplings (AGS Vic-Ring ® Applications) - All Sizes ............121
Style W07 AGS Rigid Coupling (24-inch/610-mm and Smaller Sizes) ........................................................... 122
Style W77 AGS Flexible Coupling (24-inch/610-mm and Smaller Sizes) ........................................................... 122
Style W07 AGS Rigid Coupling (26-inch/660-mm and Larger Sizes) ..............................................................125
Style W77 AGS Flexible Coupling (26-inch/660-mm and Larger Sizes) ..............................................................125
Style W89 AGS Rigid Coupling for Direct-Grooved Stainless Steel
Pipe or Carbon Steel Pipe Prepared with AGS Vic-Rings
(24-inch/610-mm and Smaller Sizes) ............................... 129
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............................................. 133
Style 441 Stainless Steel Vic-Flange
®
Adapter Notes ............ 134
Style 441 Stainless Steel Vic-Flange Adapter........................ 135
Victaulic Flange Adapter Notes for 12-inch/323.9-mm and
Smaller Sizes – Style 741, Style 744, and Style 743 .......... 138
Victaulic Flange Washer Notes for 12-inch/323.9-mm and
Smaller Sizes – Style 741, Style 744, and Style 743 .......... 139
Style 741 Vic-Flange Adapter (12-inch/323.9-mm and
Smaller Sizes) – ANSI Class 125, 150/DIN PN10 Class, or DIN PN16 Class ............................................................140
Style 743 Vic-Flange Adapter – ANSI Class 300 ...................140
Style 744 FireLock Flange Adapter – ANSI Class 150 ...........140
Victaulic Flange Adapter Notes for 14-inch/355.6-mm and Larger Sizes (Non-AGS) – Style 741............................146
Victaulic Flange Washer Notes for 14-inch/355.6-mm and Larger Sizes (Non-AGS) – Style 741............................147
Style 741 (Non-AGS) Vic-Flange Adapter (14-inch/
355.6-mm and Larger Sizes) – ANSI Class 150 .................148
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.......151
Style W741 AGS Vic-Flange Adapter Notes for 24-inch/
610-mm and Smaller Sizes ...............................................152
Style W741 AGS Vic-Flange Washer Notes for 24-inch/
610-mm and Smaller Sizes .............................................. 153
Pipe End Inspection for AGS Vic-Flange Adapters -
All Sizes ........................................................................... 154
Pipe Preparation for AGS Vic-Flange Adapters ..................... 154
Style W741 AGS Vic-Flange Adapter (ANSI Class 150) ..........155
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............................................. 159
Style 99 Roust-A-Bout
®
Coupling (12-inch/323.9-mm and Smaller Sizes) ............................................................160
Style 99 Roust-A-Bout Coupling (14-inch/355.6-mm and Larger Sizes) ............................................................. 164
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.......... 169
Style 912 FireLock Low-Profile Sprinkler-Tee
(Available in Europe Only) .................................................170
Style 920 Mechanical-T
®
Bolted Branch Outlet .....................173
Style 920N Mechanical-T Bolted Branch Outlet ....................173
Style 922 FireLock Outlet-T ..................................................178
Style 923 Vic-Let ™ Strapless Outlet ...................................... 180
Style 924 Vic-O-Well
™
Strapless Thermometer Outlet ........... 180
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.......... 183
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........................
Series 700 Butterfly Valve ................................................... 185
Series 761 Vic-300 MasterSeal Butterfly Valve ..................... 185
Series W761 AGS Vic-300 Butterfly Valve ............................ 185
Series 765, 705, 766, and 707C Butterfly Valves ................. 185
Series 763 Stainless Steel Butterfly Valve ............................ 185
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..........................................185
Adjusting the Gear Operator’s Closed Travel Limit Stops for
Series 761 Vic-300 MasterSeal, Series W761 AGS Vic-300, and Series 763 Stainless Steel Butterfly Valves ................ 186
Adjusting the Gear Operator’s Open Travel Limit Stops for
Series 761 Vic-300 MasterSeal, Series W761 AGS Vic-300, and Series 763 Stainless Steel Butterfly Valves .................187
Adjusting the Gear Operator’s Closed Travel Limit Stops for
10 – 12-inch/273.0 – 323.9-mm Series 765, 705, 766, and 707C Butterfly Valves ................................................ 188
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Adjusting the Gear Operator’s Open Travel Limit Stops for
10 – 12-inch/273.0 – 323.9-mm Series 765, 705, 766, and 707C Butterfly Valves ................................................ 189
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............................190
Series 712, 712S, and 713 Swinger Check Valves ................ 190
Series W715 AGS
Double
Disc Vic-Check
®
Valve .................
190
Series 716/716H Vic-Check Valves ...................................... 190
Series 717, 717H, 717R, and 717HR FireLock
Check Valves ....................................................................191
Series 779 Venturi Check Valve ............................................191
Ball Valve Installation and Operation ...............................191
Series 722 Threaded Ball Valve ............................................191
Series 723 Diverter Ball Valve ...............................................191
Series 726 Vic-Ball Valve ......................................................191
Series 728 FireLock Ball Valve ..............................................191
Plug Valve Installation and Operation ..............................
Series 365 Vic-Plug ™ AWWA Plug Valve ............................... 192
Series 377 Vic-Plug Balancing Valve .................................... 192
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.... 193
Style 735 Fire Pump Test Meter .......................................... 194
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...................................................... 195
English and Metric Conversion Chart ................................... 195
ANSI Commercial Pipe Sizes ............................................... 196
Decimal Equivalents of Fractions ......................................... 199
Minutes Converted to Decimals of a Degree ......................... 199
Water Pressure to Feet-of-Head ........................................... 200
Feet-of-Head of Water to Pressure ....................................... 200
Where to Find Installation Instructions for
Additional Products ...........................................................201
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FACILITIES LOCATIONS ......................................................... B/C
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This safety alert symbol indicates important safety messages. When you see this symbol, be alert to the possibility of personal injury. Carefully read and fully understand the message that follows.
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recommended precautions, are not
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This field assembly and installation handbook is a basic field reference guide for Victaulic mechanical piping products for NPS and metric carbon steel, stainless steel, and aluminum pipe. This handbook provides easy reference to proper installation information.
In addition to this handbook, Victaulic offers the following handbooks for other products/ materials: t *o*OTUBMMBUJPO*OTUSVDUJPOTGPS"88"1SPEVDUT t *o*OTUBMMBUJPO*OTUSVDUJPOTGPS1SFTTGJU1SPEVDUT t *1o*OTUBMMBUJPO*OTUSVDUJPOTGPS7JD1SFTT4DIFEVMFT4BOE4
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Additional copies of installation information are available from Victaulic, or Victaulic stocking distributors, upon request.
Always follow good piping practices. Specified pressures, temperatures, external loads, internal loads, performance standards, and tolerances must never be exceeded.
Many applications require recognition of special conditions, code requirements, and the use of safety factors. Qualified engineers should reference Section 26 of the Victaulic
General Catalog (G-100) and Victaulic publication 05.01, “Gasket Selection Guide,” when determining requirements for special applications.
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obligation.
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Victaulic grooved pipe couplings are designed for use only with pipe that is grooved to meet Victaulic specifications. In addition, Victaulic grooved pipe couplings are for use only with Victaulic grooved-end fittings, valves, and related grooved-end components.
Victaulic grooved pipe couplings are not intended for use with plain-end pipe and/or fittings.
Victaulic plain-end pipe couplings are designed for use only with plain-end or beveledend steel pipe and Victaulic plain-end fittings, unless indicated otherwise. Victaulic plainend pipe couplings must not be used with grooved-end or threaded pipe and/or fittings.
Gaskets for Victaulic grooved and plain-end pipe couplings must be lubricated for proper assembly. Lubrication prevents gasket pinching and assists installation. A thin coat of Victaulic Lubricant or another compatible material, such as silicone or soap-based lubricants, is required. Always refer to the specific coupling installation instructions for complete lubrication requirements.
Victaulic gaskets are designed to perform in a wide range of temperatures and operating conditions. As with all installations, there is a direct relationship between temperature, continuity of service, and gasket life. Victaulic publication 05.01, “Gasket Selection
Guide,” must be referenced to determine gasket grade recommendations for each application.
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For piping applications that fall under the jurisdiction of the Provincial Boilers and Pressure Vessels
Acts, intended users should obtain Victaulic Technical Sheet TS-226, which outlines approved services, products, pressure ratings, and temperature ratings.
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tool.
Read the supplied manual carefully before operating or performing maintenance on any tool. Become familiar with the tool’s features, operations, applications, and limitations. Be particularly aware of its specific hazards. Store the operator’s manual in a readily available location. If you require additional copies of any literature, contact
Victaulic.
4FDVSFUIFUPPMQPXFSESJWFBOEFRVJQNFOU Make sure that the tool and power drive are fastened securely to the floor.
3.
Prevent accidental start-ups.
Place any power switches in the “OFF” position before plugging the tool into the electrical system. Always use a safety foot switch for the power source.
(SPVOEUIFQPXFSTPVSDF Make sure the power source is connected to an internally grounded electrical system.
5.
Operating environment.
Do not operate tools in damp locations. Wear hearing protection in noisy shop operations. Ensure that the work area is well lit.
6.
Wear proper clothing.
Do not wear unbuttoned jackets, loose sleeve cuffs, neckties, or anything else that can become tangled in moving parts. Always wear safety glasses and foot protection.
Stay alert.
Do not operate tools if you are drowsy from medication or fatigue. Avoid horseplay around the equipment, and keep bystanders a safe distance away from the equipment.
8.
Inspect the equipment.
Before starting the tool, check all moveable parts for any obstructions. Make sure the guards and tool parts are installed and secured properly.
9.
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Keep the work area around the tool clear of obstructions that could limit the movement of the operator. Clean up all oil and coolant spills. Remove shavings from the tool to maintain proper operation.
10.
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For long sections of pipe and heavier work, use floor-mounted pipe stands. Make sure that the work is secured properly in a pipe vise that is fastened securely to the floor.
11.
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Operate tools with a safety foot switch located at an easily accessible area. Never reach across moving parts or material being worked on. The safety foot switch must always be accessible to the operator.
Do not misuse tools.
Perform only the functions for which the tool was designed.
Do not force the tool. Do not operate the tool at speeds exceeding those specified in the operating and maintenance instructions manual.
13.
%JTDPOOFDUUIFQPXFSDPSECFGPSFTFSWJDJOHUPPM Only authorized personnel should attempt to service tools. Always disconnect the power source before servicing or making any adjustments.
"MXBZTNBJOUBJOUPPMT Keep tools clean and cutting tools sharp for safe, dependable operation. Follow all lubricating instructions. Report any unsafe conditions to authorized personnel for immediate correction.
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1*1&13&1"3"5*0/
The grooved piping method is based upon the proper preparation of grooves to receive the housings’ keys. The groove serves as a recess in the pipe, which allows ample depth for secure engagement of the housings, yet ample wall thickness for full published
Victaulic pressure ratings.
Victaulic cut grooving tools are designed for use on standard, heavy-wall metallic; cast gray iron; ductile iron; or plastic pipe. Roll grooving tools accommodate standard-wall pipe, light-wall pipe, and some X-Strong pipe.
8"3/*/( t #FGPSFTFUUJOHVQBOEPQFSBUJOHBOZ7JDUBVMJDQJQF
preparation tools, read and understand the operating and
NBJOUFOBODFJOTUSVDUJPOTNBOVBMGPSUIFUPPM t
Learn the operation, applications, and potential hazards peculiar to the tool.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMEDBVTFJNQSPQFS
product installation, resulting in serious personal injury and/or property damage.
Pipe must be prepared to Victaulic specifications outlined for each product style.
Preparation may vary according to pipe material, wall thickness, outside dimensions, and other factors. Refer to all pipe preparation and groove specification sections of this manual for detailed information.
Victaulic recommends square-cut pipe for use with grooved-end and plain-end pipe products. Square-cut pipe MUST be used with Victaulic FlushSeal ® and EndSeal ® gaskets. Beveled-end pipe may be used, provided that the wall thickness is standard wall (ANSI B36.10) or less and that the bevel meets ANSI B16.25 (37 ½ °) or ASTM A-53
(30°). /05& Roll grooving beveled-end pipe may result in unacceptable flare.
For AGS products, beveled carbon steel pipe may be used, provided the wall thickness is standard wall (0.375 inch/9.5 mm) and the bevel meets ASTM A53 and/or API 5L
(30˚ +5˚/-0˚).
/05&
Roll grooving beveled-end pipe may result in unacceptable flare.
NOTICE
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HSPPWJOHMJHIUXBMMTUBJOMFTTTUFFMQJQF
500-3"5*/(4
The “Tool Ratings” tables featured in this manual contain general information about tool capacities. Certain tools are designed for high-use shop fabrication, while others are designed for field fabrication. For detailed information on tools, refer to Victaulic publication 24.01. For information about maintenance and operation of tools, refer to the applicable operating and maintenance instructions manual for the tool. /05& Victaulic cut grooving tools are designed for use on AWWA ductile iron pipe as well as NPS steel and other NPS materials.
(&/&3"-*/'03."5*0/3&7@&
I-100_5
1*1&-&/(5)446*5"#-&'03(3007*/(
The table below identifies the minimum pipe lengths that can be grooved safely by using
Victaulic Grooving Tools. In addition, this table identifies the maximum pipe lengths that can be grooved without the use of a pipe stand. Pipe that exceeds the maximum lengths listed in this table requires the use of a pipe stand. Always refer to the operating and maintenance manual for the applicable grooving tool for proper setup and grooving techniques.
1JQF-FOHUIT4VJUBCMFGPS(SPPWJOH
Size
-FOHUIoJODIFTNN
Actual Pipe Outside
Diameter inches/mm
6.250
159.0
6.500
165.1
6.625
168.3
8.000
203.2
8.500
216.3
5.000
127.0
5.250
133.0
5.500
139.7
5.563
141.3
6.000
152.4
3.000
76.1
3.500
88.9
4.000
101.6
4.250
108.0
4.500
114.3
1.050
26.9
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
8.625
219.1
10.000
254.0
10.500
267.4
10.750
273.0
12.000
304.8
12.500
318.5
12.750
323.9
Nominal Size inches or mm
¾
1
1 ¼
1 ½
2
2 ½
76.1 mm
3
3 ½
108.0 mm
4
4 ½
133.0 mm
139.7 mm
5
152.4 mm
159.0 mm
165.1 mm
6
203.2 mm
216.3 mm
8
254.0 mm
267.4 mm
10
304.8 mm
318.5 mm
12
Minimum
10
255
10
255
10
255
10
255
10
255
8
205
8
205
8
205
8
205
10
255
8
205
8
205
8
205
8
205
8
205
8
205
8
205
8
205
8
205
8
205
8
205
10
255
10
255
10
255
10
255
12
305
12
305
12
305
Maximum
30
765
30
765
28
715
24
610
24
610
32
815
32
815
32
815
32
815
30
765
36
915
36
915
36
915
36
915
36
915
36
915
36
915
36
915
36
915
36
915
36
915
24
610
20
510
20
510
20
510
18
460
18
460
18
460
I-100_6
(&/&3"-*/'03."5*0/3&7@&
1JQF-FOHUIT4VJUBCMFGPS(SPPWJOH $POUJOVFE
Size
-FOHUIoJODIFTNN
Nominal Size inches or mm
14 OD
377.0 mm
15 OD
16 OD
426.0 mm
18 OD
480.0 mm
20 OD
530.0 mm
22 OD
24 OD
650.0 mm
26 OD
28 OD
30 OD
32 OD
36 OD
40 OD
42 OD
46 OD
48 OD
54 OD
56 OD
60 OD
72 OD
Actual Pipe Outside
Diameter inches/mm
32.000
813
36.000
914
40.000
1016
42.000
1067
46.000
1168
24.000
610
25.591
650
26.000
660
28.000
711
30.000
762
48.000
1219
54.000
1372
56.000
1422
60.000
1524
72.000
1829
14.000
355.6
14.843
377.0
15.000
381.0
16.000
406.4
16.772
426.0
18.000
457
18.898
480
20.000
508
20.866
530
22.000
559
Minimum
12
305
12
305
12
305
12
305
12
305
Maximum
NOTE: Always use a pipe stand when roll grooving pipe in these sizes. DO NOT roll groove pipe lengths shorter than
18 inches/457 mm in these sizes.
16
410
16
410
16
410
16
410
16
410
If pipe is required that is shorter than the minimum length listed in this table, shorten the next-to-last piece so that the last piece is as long (or longer) than the minimum length specified.
&9".1-& A 20-foot, 4-inch/6.2-m length of 10-inch/273.0-mm diameter steel pipe is required to finish a section and only 20-foot/6.1-m lengths are available. Instead of roll grooving a 20-foot/6.1-m length of steel pipe and a 4-inch/102-mm length of steel pipe, follow these steps:
1. Refer to the table above, and note that for 10-inch/273.0-mm diameter steel pipe, the minimum length that should be roll grooved is 10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length of pipe and a 10-inch/255-mm length of pipe.
(&/&3"-*/'03."5*0/3&7@& *@
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500-3"5*/(4
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500-3"5*/(4
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personal injury and/or property damage.
B B
R
A B T
B
A B T
A B
T
OD F C OD C OD C
D
4UBOEBSE3PMM(SPPWF
Exaggerated for Clarity
D
4UBOEBSE$VU(SPPWF
Illustrations are exaggerated for clarity
Exaggerated for clarity
3BEJVT$VU(SPPWF
NOTICE
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1JQF0VUTJEF%JBNFUFSo/PNJOBM/141JQF4J[F "/4*#BOE#BTJD.FUSJD
1JQF4J[F *40 – The average pipe outside diameter must not vary from the specifications listed in the tables on the following pages. Maximum allowable pipe ovality should not vary by more than 1%. Greater variations between the major and minor diameters will result in difficult coupling assembly.
'PS/14QJQFUIFNBYJNVNBMMPXBCMFUPMFSBODFGSPNTRVBSFDVU
QJQFFOETJT 1⁄32 inch/0.8 mm for ¾ – 3 ½ -inch/26.9 – 101.6-mm sizes; 1⁄16 inch/1.6 mm for 4 – 24-inch/114.3 – 610-mm sizes; and
3⁄32 inch/2.4 mm for 26-inch/660-mm and larger sizes. This is measured from the true square line.
"S" Max.
Any internal and external weld beads or seams must be ground flush to the pipe surface.
The inside diameter of the pipe end must be cleaned to remove coarse scale, dirt, and other foreign material that might interfere with or damage grooving rolls. The front edge of the pipe end shall be uniform with no concave/convex surface features that will cause improper grooving roll tracking and result in difficulties during coupling assembly.
i"w%JNFOTJPOo
The “A” dimension, or the distance from the pipe end to the groove, identifies the gasket seating area. This area must be free from indentations, projections
(including weld seams), and roll marks from the pipe end to the groove to ensure a leaktight seal. All foreign material, such as loose paint, scale, oil, grease, chips, rust, and dirt must be removed.
i#w%JNFOTJPOo The “B” dimension, or groove width, controls expansion, contraction, and angular deflection of flexible couplings by the distance it is located from the pipe and its width in relation to the coupling housings’ “key” width. The bottom of the groove must be free of all foreign material, such as dirt, chips, rust, and scale that may interfere with proper coupling assembly.
(&/&3"-*/'03."5*0/3&7@&
I-100_19
i$w%JNFOTJPOo The “C” dimension is the average diameter at the base of the groove.
This dimension must be within the diameter’s tolerance and concentric with the
OD for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference.
i%w%JNFOTJPOo The “D” dimension is the normal depth of the groove and is a reference for a “trial groove” only. Variations in pipe OD affect this dimension and must be altered, if necessary, to keep the “C” dimension within tolerance. The groove diameter must conform to the “C” dimension described above.
i'w%JNFOTJPO 3PMM(SPPWF0OMZo
Maximum allowable pipe-end flare diameter is measured at the extreme pipe-end diameter. /05& This applies to average (pi tape) and single-point readings.
i5w%JNFOTJPOo
The “T” dimension is the lightest grade (minimum nominal wall thickness) of pipe that is suitable for cut or roll grooving. Pipe that is less than the minimum nominal wall thickness for cut grooving may be suitable for roll grooving or adapted for Victaulic couplings by using Vic-Ring ® Adapters. Vic-Ring Adapters can be used in the following situations (contact Victaulic for details): t 8IFOQJQFJTMFTTUIBOUIFNJOJNVNOPNJOBMXBMMUIJDLOFTTTVJUBCMFGPSSPMMHSPPWJOH t 8IFOQJQFPVUTJEFEJBNFUFSJTUPPMBSHFUPSPMMPSDVUHSPPWF t 8IFOQJQFJTVTFEJOBCSBTJWFTFSWJDFT i3w%JNFOTJPOo The “R” dimension is the radius necessary at the bottom of the groove to eliminate a point of stress concentration for cast pipe (gray and ductile) and PVC plastic pipe.
NOTICE
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personal injury and/or property damage.
NOTICE
t (SPPWJOHQJQFUP"EWBODFE(SPPWF4ZTUFN "(4TQFDJGJDBUJPOTFOMBSHFTUIFQJQF
length by approximately 1⁄8
JODI JODINNGPSFBDIHSPPWF'PSBQJQF
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A
F OD C
B
Illustration is exaggerated for clarity
1JQF0VUTJEF%JBNFUFSo/PNJOBM/141JQF4J[F "/4*#BOE#BTJD.FUSJD
1JQF4J[F *40
– The average pipe outside diameter must not vary from the specifications listed in the tables on the following pages (API 5L end tolerance).
Maximum allowable pipe ovality should not vary by more than 1%. Greater variations between the major and minor diameters will result in difficult coupling assembly.
5IFNBYJNVNBMMPXBCMFUPMFSBODFGSPNTRVBSFDVUQJQFFOETJT
1⁄8
JODINNGPSBMMTJ[FT This is measured from the true square line. Any internal and external weld beads or seams must be ground flush to the pipe surface. The inside diameter of the pipe end must
"S" Max.
be cleaned to remove coarse scale, dirt, and other foreign material that might interfere with or damage grooving rolls. The front edge of the pipe end shall be uniform with no concave/convex surface features that will cause improper grooving roll tracking and result in difficulties during coupling assembly.
i"w%JNFOTJPOo The “A” dimension, or the distance from the pipe end to the groove, identifies the gasket seating area. This area must be free from indentations, projections
(including weld seams), and roll marks from the pipe end to the groove to ensure a leaktight seal. All foreign material, such as loose paint, scale, oil, grease, chips, rust, and dirt must be removed.
i#w%JNFOTJPOo The “B” dimension, or groove width, controls expansion, contraction, and angular deflection of flexible couplings by the distance it is located from the pipe and its width in relation to the coupling housings’ “key” width. The bottom of the groove must be free of all foreign material, such as dirt, chips, rust, and scale that may interfere with proper coupling assembly. The corners at the bottom of the groove must be radiused R .094/R 2.39. The Groove Width “B” dimension will be achieved with properly maintained Victaulic tools that are equipped with Victaulic AGS (RW or RWQ) roll sets for carbon steel and standard-wall stainless steel pipe or Victaulic AGS (RWX or RWQX) specifically for light-wall stainless steel pipe.
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$0/5*/6&% i$w%JNFOTJPOo The “C” dimension is the average diameter at the base of the groove.
This dimension must be within the diameter’s tolerance and concentric with the
OD for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference. Victaulic RW roll sets must be used for carbon steel and standard-wall stainless steel pipe. Victaulic RWX roll sets must be used for light-wall stainless steel pipe.
i%w%JNFOTJPOo The “D” dimension is the normal depth of the groove and is a reference for a “trial groove” only. Variations in pipe OD affect this dimension and it must be altered, if necessary, to keep the “C” dimension within tolerance. The groove diameter must conform to the “C” dimension described above.
i'w%JNFOTJPO 3PMM(SPPWF0OMZo
Maximum allowable pipe-end flare diameter is measured at the extreme pipe-end diameter. /05& This applies to average (pi tape) and single-point readings.
.JOJNVN/PNJOBM8BMM5IJDLOFTTo The minimum nominal wall thickness is the lightest grade of pipe that is suitable for cut or roll grooving. Pipe that is less than the minimum nominal wall thickness for cut grooving may be suitable for roll grooving or adapted for
Victaulic AGS couplings by using AGS Vic-Ring
®
Adapters. AGS Vic-Ring Adapters can be used in the following situations (contact Victaulic for details): t 8IFOQJQFJTMFTTUIBOUIFNJOJNVNOPNJOBMXBMMUIJDLOFTTTVJUBCMFGPSSPMMHSPPWJOH t 8IFOQJQFPVUTJEFEJBNFUFSJTUPPMBSHFUPSPMMPSDVUHSPPWF t 8IFOQJQFJTVTFEJOBCSBTJWFTFSWJDFT
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14-inch/355.6-mm minimum nominal wall thickness is 0.220 inch/5.6 mm
16 – 24-inch/406.4 – 610-mm minimum nominal wall thickness is 0.250 inch/6.3 mm
'PSTUBOEBSEXBMMDBSCPOTUFFMQJQFCFJOHHSPPWFEUP"(4TQFDJGJDBUJPOT
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14-inch/355.6-mm minimum nominal wall thickness is 0.315 inch/8.0 mm
16-inch/406.4-mm minimum nominal wall thickness is 0.346 inch/8.8 mm
18 – 36-inch/457 – 914-mm minimum nominal wall thickness is 0.375 inch/9.5 mm
'PSFYUSBTUSPOHDBSCPOTUFFMQJQFCFJOHHSPPWFEUP"(4TQFDJGJDBUJPOT
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38 – 72-inch/965 – 1829-mm minimum nominal wall thickness is 0.500 inch/12.7 mm
/05& For 14 – 72-inch/355.6 – 1829-mm carbon steel pipe being grooved to AGS specifications the maximum ratings are limited to pipe that does not exceed the yield strength of API-5L Grade “B”, ASTM Grade “B”, 150 Brinell Hardness Number (BHN) maximum.
'PSMJHIUXBMMTUBJOMFTTTUFFMQJQFCFJOHHSPPWFEUP"(4TQFDJGJDBUJPOT
14-inch/355.6-mm minimum nominal wall thickness is 0.156 inch/4.0 mm
16 – 18-inch/406.4 – 457-mm minimum nominal wall thickness is 0.165 inch/4.2 mm
20 – 22-inch/508 – 559-mm minimum nominal wall thickness is 0.188 inch/4.8 mm
24-inch/610-mm minimum nominal wall thickness is 0.218 inch/5.5 mm
NOTICE
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in property damage.
Many factors must be considered for optimum gasket performance. Do not subject gaskets to temperatures beyond the recommended limits, since excessive temperatures will degrade gasket life and performance.
The services listed below are general service recommendations, and they apply only to
Victaulic gaskets. Recommendations for a particular service do not necessarily imply compatibility of the coupling housings, related fittings, or other components for the same service. Always refer to the latest Victaulic Gasket Selection Guide (05.01) for gasket service recommendations.
/05& These recommendations do not apply to rubber-lined valves or other rubberlined products. Refer to the applicable product literature, or contact Victaulic for recommendations.
4UBOEBSE/14(BTLFUT
(SBEF
Temp.
3BOHF
E
–30°F to +230°F
–34°C to +110°C
Compound
EPDM
Color
Code
Green
Stripe
(FOFSBM4FSWJDF3FDPNNFOEBUJPO
Recommended for hot water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services. UL classified in accordance with ANSI/
NSF 61 for cold +73°F/+23°C and hot +180°F/+82°C potable water service.
NOT RECOMMENDED
FOR PETROLEUM SERVICES.
EHP
T
@
–30°F to +250°F
–34°C to +120°C
–20°F to +180°F
–29°C to +82°C
EPDM
Nitrile
Green and Red
Stripes
Recommended for hot water service within the specified temperature range. UL classified in accordance with ANSI/
NSF 61 for cold +73°F/+23°C and hot +180°F/+82°C potable water service.
NOT RECOMMENDED
FOR PETROLEUM SERVICES.
Orange
Stripe
Recommended for petroleum products, hydrocarbons, air with oil vapors, vegetable oil, and mineral oil, within the specified temperature range.
NOT RECOMMENDED FOR
HOT WATER SERVICES OVER
+150°F/ +66°C OR FOR HOT,
DRY AIR OVER +140°F/+60°C.
E
†
(Type A)
Ambient EPDM
Violet
Stripe
Applicable for wet and dry (oilfree air) sprinkler services only.
For dry services, Victaulic recommends the use of FlushSeal® gaskets.
NOT RECOMMENDED
FOR HOT WATER SERVICES.
@ The Grade EHP gasket is available only for Style 107, 177, and 607 Couplings.
† Vic-Plus gasket. Refer to the “Lubrication” and “Dry Pipe Fire Protection System Notes” sections in this manual for additional information.
* The information reflected in the table above defines general ranges for all compatible fluids. For specific chemical and temperature compatibility, refer to the “Gasket Selection and Chemical Services” sections in Submittal 05.01 (Gasket Selection Guide).
(&/&3"-*/'03."5*0/3&7@&
I-100_39
4QFDJBM/14(BTLFUT
(SBEF
Temp.
3BOHF
M-2
V
O
L
A
T
(EndSeal)
–40°F to +160°F
–40°C to +71°C
–30°F to +180°F
–34°C to +82°C
+20°F to +300°F
–7°C to +149°C
–30°F to +350°F
–34°C to +177°C
+20°F to +180°F
–7°C to +82°C
–20°F to +150°F
–29°C to +66°C
Compound
Epichlorohydrin
Neoprene
Fluoroelastomer
Silicone
White
Nitrile
Nitrile
Color
Code
White
Stripe
Yellow
Stripe
Blue
Stripe
Red
Gasket
(FOFSBM4FSWJDF
3FDPNNFOEBUJPO
Specially compounded to provide superior service for common aromatic fuels at low temperatures. Also suitable for certain ambient temperature water services.
Recommended for hot lubricating oils and certain chemicals. Good oxidation resistance. Will not support combustion.
Recommended for many oxidizing acids, petroleum oils, halogenated hydrocarbons, lubricants, hydraulic fluids, organic liquids, and air with hydrocarbons.
NOT RECOMMENDED
FOR HOT WATER
SERVICES.
Recommended for dry heat, air without hydrocarbons to +350°F/+177°C, and certain chemical services.
White
Gasket
No carbon black content.
May be used for food services. Meets FDA requirements. Conforms to
CFR Title 21 Part 177.2600.
Not recommended for hot water services over
+150°F/+66°C or for hot, dry air over +140°F/+60°C.
NOT RECOMMENDED
FOR HOT WATER
SERVICES.
No External
Identification
Specially compounded with excellent oil resistance and a high modulus for resistance to extrusion. Temperature
Range –20°F/–29°C to +150°F/+66°C.
Recommended for petroleum products, air with oil vapors, vegetable oil, and mineral oil within the specified temperature range.
Not recommended for hot water services over +150°F/+66°C or for hot, dry air over
+140°F/+60°C.
For maximum gasket life under pressure extremes, temperature should be limited to +120°F/+49°C.
*@ (&/&3"-*/'03."5*0/3&7@&
4QFDJBM/14(BTLFUT
(SBEF
Temp.
3BOHF
EF
EW
ST
HMT
(Standard or
EndSeal)
–30°F to +230°F
–34°C to +110°C
–30°F to +230°F
–34°C to +110°C
-20°F to +210°F
-29°C to +99°C
-20° F to +180° F
(-29° C to +82° C)
Compound
EPDM
EPDM
HNBR
Color
Code
Green
“X”
Green
“W”
Two
Orange
Stripes
(FOFSBM4FSWJDF
3FDPNNFOEBUJPO
Recommended for hot and cold water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services.
Meets hot and cold potable water requirements.
DVGW, KTW, ÖVGW, SVGW, and French ACS (Crecep)
Approved for W534, EN681-
1 Type WA cold potable water service and Type WB hot potable water service.
NOT RECOMMENDED
FOR PETROLEUM
SERVICES
Recommended for hot water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services.
WRAS- approved material to BS 6920 for cold and hot potable water service up to +149°F/+65°C.
NOT RECOMMENDED
FOR PETROLEUM
SERVICES.
Recommended for varying concentrations of hot petroleum/water mixtures; hydrocarbons; air with oil vapors; vegetable and mineral oils; and automotive fluids, such as engine oil and transmission oil, within the specified temperature range.
High-
Modulus
Nitrile
T2
No Color
Code
Identification
Specially compounded with excellent oil resistance and a high modulus for resistance to extrusion.
Temperature range is
-20° F to +180° F/-29° C to
+82° C. Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range.
Not recommended for hot water services over +150° F/+66° C or for hot, dry air over
+140° F/+60° C.
For maximum gasket life under pressure extremes, the temperature should be limited to +120° F/+49° C.
(&/&3"-*/'03."5*0/3&7@& *@
-6#3*$"5*0/
Lubrication of the gasket with a thin coating of Victaulic Lubricant or another compatible material on the exterior/gasket sealing lips or the coupling housings’ interiors/pipe ends is essential to prevent gasket pinching. In addition, lubrication eases installation of the gasket onto the pipe end. Refer to the photos below for examples of properly and improperly lubricated gaskets. /05& Victaulic Lubricant is not recommended for use with High-Density Polyethylene (HDPE) pipe. Refer to Victaulic publication 05.02 for the
Victaulic Lubricant MSDS sheet.
1SPQFSMZ-VCSJDBUFE(BTLFUXJUI5IJO
$PBUJOHPG7JDUBVMJD-VCSJDBOU
*NQSPQFSMZ-VCSJDBUFE(BTLFUXJUI5PP
Much Victaulic Lubricant
$BOBEJBO$VTUPNFSTo$BOBEJBO8PSLQMBDF)B[BSEPVT.BUFSJBMT*OGPSNBUJPO4ZTUFN
8).*43FRVJSFNFOUT Canadian customers should contact Victaulic Company of
Canada for a Victaulic Lubricant MSDS sheet that meets Canadian WHMIS requirements.
NOTICE
'PS7JDUBVMJD'JSF-PDL1SPEVDUT0OMZ t 7JDUBVMJD'JSF-PDL$PVQMJOHTBSFEFTJHOFEGPSVTF0/-:POXFUBOEESZGJSF
QSPUFDUJPOTZTUFNT$FSUBJO7JDUBVMJD'JSF-PDLQSPEVDUTNBZCFQSPWJEFEXJUI
UIF7JD1MVTHBTLFUTZTUFN*GUIFQSPEVDUJTQSPWJEFEXJUIUIF7JD1MVT
™
HBTLFUTZTUFN"EEJUJPOBMMVCSJDBUJPOJTOPUSFRVJSFEGPSUIFJOJUJBMJOTUBMMBUJPO
PGXFUQJQFTZTUFNTUIBUBSFJOTUBMMFEBUPSDPOUJOVPVTMZPQFSBUJOHBCPWF'
$3FGFSUP7JDUBVMJDQVCMJDBUJPOGPSUIF7JD1MVT.4%4TIFFU
4VQQMFNFOUBMMVCSJDBUJPOJTSFRVJSFEGPS7JD1MVTHBTLFUTPOMZJGBOZPGUIF
GPMMPXJOHDPOEJUJPOTFYJTU*GBOZPGUIFGPMMPXJOHDPOEJUJPOTFYJTUBQQMZBUIJO
DPBUPG7JDUBVMJDMVCSJDBOUPSTJMJDPOFMVCSJDBOUUPUIFHBTLFUMJQTBOEFYUFSJPS t *GUIFHBTLFUIBTCFFOFYQPTFEUPGMVJETQSJPSUPJOTUBMMBUJPO t *GUIFTVSGBDFPGUIFHBTLFUEPFTOPUIBWFBIB[ZBQQFBSBODF t *GUIFHBTLFUJTJOTUBMMFEBUPSDPOUJOVPVTMZPQFSBUJOHCFMPX'$ t *GUIFHBTLFUJTCFJOHJOTUBMMFEJOUPBOZESZQJQFTZTUFN3FGFSUPUIFi%SZ
1JQF'JSF1SPUFDUJPO4ZTUFN/PUFTwTFDUJPO t *GUIFTZTUFNXJMMCFTVCKFDUFEUPBJSUFTUTQSJPSUPCFJOHGJMMFEXJUIXBUFS t *GUIFHBTLFUXBTJOWPMWFEJOBQSFWJPVTJOTUBMMBUJPO t *GUIFHBTLFUTFBMJOHTVSGBDFPGUIFQJQFDPOUBJOTSBJTFEPSVOEFSDVUXFME
TFBNTPSDSBDLTPSWPJETBUUIFXFMETFBNT)PXFWFSMVCSJDBUFEHBTLFUT
may not enhance sealing capabilities on all adverse pipe conditions. Pipe
DPOEJUJPOBOEQJQFQSFQBSBUJPONVTUDPOGPSNUPUIFSFRVJSFNFOUTMJTUFEJO
the product installation instructions.
*@ (&/&3"-*/'03."5*0/3&7@&
7*$5"6-*$-6#3*$"/564"(&(6*%&
The following table provides approximations for the number of gaskets that can be lubricated with a 4.5-ounce/127.5-gram tube or a 1-quart/32-ounce/907-gram container of
Victaulic Lubricant. These values have been calculated using a thin coating of Victaulic
Lubricant, as described in the “Lubrication” section on the previous page, and do not take into account any overuse, spillage, etc.
2
3
4
6
8
10
12
14 OD
16 OD
18 OD
20 OD
22 OD
24 OD
26 OD
28 OD
30 OD
32 OD
36 OD
40 OD
42 OD
46 OD
48 OD
54 OD
56 OD
60 OD
72 OD
Coupling Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
22.000
559
24.000
610
26.000
660
28.000
711
30.000
762
32.000
813
36.000
914
40.000
1016
42.000
1067
46.000
1168
48.000
1219
54.000
1372
56.000
1422
60.000
1524
72.000
1829
14.000
355.6
16.000
406.4
18.000
457
20.000
508
2.375
60.3
3.500
88.9
4.500
114.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
/VNCFSPG(BTLFUT
Per Tube
140
97
71
49
31
25
21
12
11
10
9
8
7
6
6
5
5
4
4
4
4
3
3
3
3
2
Per Quart
1120
773
558
383
252
202
171
98
86
76
69
63
57
50
46
43
36
34
32
31
28
27
24
23
22
18
/05& Victaulic Lubricant has full WRAS approval (Approval No. 0507514) and ANSI/NSF 61 approval.
(&/&3"-*/'03."5*0/3&7@& *@
%3:1*1&'*3&1305&$5*0/4:45&./05&4
Victaulic Grade “E”, (Type A) FireLock gaskets are Factory Mutual (FM) Approved and Underwriters Laboratories, Inc. (UL) Listed for dry pipe fire protection systems.
In freezers or systems subject to freezing temperatures, pipe end surface preparation becomes critical. EPDM will harden as freezing temperatures approach the lower temperature limitation of the gasket material (–40º F/–40º C). Therefore, all indentations, projections, loose paint, scale, dirt, chips, grease, and rust must be removed from the end of the pipe to the groove to provide a leak-tight seal for the gasket.
Victaulic recommends Grade “E” (Type A) FireLock FlushSeal ® gaskets (or Style
009/009V gaskets) in systems subject to both freezing temperatures and hydrostatic pressure tests. The center leg in the gasket cavity reduces the potential for ice formation from residual water that can become trapped in the gasket cavity during hydrostatic pressure testing.
As a practical alternative to strict adherence to Victaulic’s surface preparation requirements, or where pipe joint flexibility may be required, Grade “L” (silicone) gaskets are recommended. At low temperatures, Grade “L” gaskets remain soft and pliable, which helps the gasket seal on pipe surfaces that are less than ideal. In addition, Grade
“L” gaskets adapt more readily to temperature swings that generate both linear and radial expansion/contraction and increases reliability on joints subject to movement, such as rack piping, etc.
It is the system designer’s, material specifier’s, and/or the installing contractor’s responsibility to select the gasket grade that is suitable for the intended service.
Dry pipe fire protection systems are subject to the supplemental lubrication issues mentioned above.
*@ (&/&3"-*/'03."5*0/3&7@&
41"$*/(3&26*3&.&/54'03(3007&%1*1*/(
4:45&.4
Since the grooved piping method incorporates externally mounted housings, consideration must be given to external dimensions beyond the pipe OD.
/05&
Allowance for insulation, when necessary, is not included in the following examples.
3FDPNNFOEFE.JOJNVN1JQF4QBDJOH
Y + 20%
Y + 20%
Y
Y
&YBNQMFXJUI#PMU1BET
Facing Each Other
&YBNQMFXJUI#PMU1BET
Facing Out
Illustrations are exaggerated for clarity
To allow for easy installation, insulation, and maintenance, consideration must be given to proper spacing between pipelines. Since Victaulic grooved pipe couplings are externally mounted housings that contain bolt pads, allow enough access space to tighten the bolts. In addition, provide enough space to prevent interference between piping and adjacent couplings.
The pipe centerline must be spaced with the width of the coupling housings (“Y” dimension) for systems where couplings are staggered. Add an additional 20% to the width (Y) when couplings are inline, as shown above.
Y
/05&
The “Y” dimension is the maximum dimension across the coupling. Bolt pads can be positioned in any orientation to provide adequate clearance if the orientation shown causes interference with other system components.
&YUFSOBM$MFBSBODF"MMPXBODF
When installing grooved piping systems in confined areas, such as a pipe shaft, a tunnel, a narrow trench, or when joining riser pipe and dropping it through riser holes, consideration must be given to the external clearance of the housings. This clearance must be slightly greater than the “Y” dimension of the widest point. The necessary clearance will vary depending upon installation procedures, the proximity of other pipes, and other factors.
/05&
When installing Style 791 Vic-
Boltless Couplings, sufficient room must be provided to allow clearance for the Style 792
Assembly Tool (refer to the Style 792 installation instructions in this manual for more information).
(&/&3"-*/'03."5*0/3&7@& *@
*/45"--"5*0/50"$)*&7&."9*.6.-*/&"3
.07&.&/5$"1"#*-*5*&40''-&9*#-&4:45&.4
To achieve maximum expansion/contraction allowance, pipe joints must be installed with proper spacing between the pipe ends. The following is a brief overview of methods to accommodate expansion/contraction. Refer to Section 26, Design Data, of the G-100
General Catalog for complete details.
For maximum expansion, pipe ends must be at their maximum gap
XJUIJOUIFDPVQMJOH
Key
PROPER INSTALLATION FOR EXPANSION
Exaggerated for Clarity
1.
Vertical systems can be installed as the pipe is lowered by assembling the couplings and using the weight of the pipe to pull the pipe ends open.
Anchor the system at one end, and install the couplings and proper guides. Cap the system, pressurize it to fully open the pipe ends, then anchor the other end with the pipe ends fully gapped.
3.
Install the couplings. Use a “come-along” to pull the pipe for full end separation, then secure the pipe to maintain the opening.
'PSNBYJNVNDPOUSBDUJPOQJQFFOETNVTUCFCVUUFEXJUIJOUIF
coupling.
Key
PROPER INSTALLATION FOR CONTRACTION
Exaggerated for Clarity
1.
In vertical systems, stack the pipe by using the weight to butt the pipe ends, then anchor the pipe to maintain the position.
In horizontal systems, install the joints with the pipe ends butted by using a “comealong” to draw the pipe ends together, if necessary, then secure the pipe in position.
For Expansion and Contraction
1.
Alternate the above procedures in proportion to the need for expansion and contraction.
(SPPWF$PVQMJOH(BQQJOH
For expansion, visible gaps on either side of the coupling housings’ key section (between the coupling housings’ key section and the rear edge of the groove) can be used to ensure proper installation of most couplings for maximum movement. These gaps are approximately equal to half the linear movement capability. Piping must be secured to maintain the desired position.
For pipe contraction, virtually no gap should be visible between the coupling housings’ key section and the rear edge of the groove. Piping must be secured to maintain the desired position.
*@ (&/&3"-*/'03."5*0/3&7@&
1*1*/(4611035'033*(*%"/%'-&9*#-&
4:45&.4
Piping that is joined with grooved pipe couplings, like all other piping systems, requires support to carry the weight of pipes, equipment, and fluid. The support or hanging method must minimize stress on joints, piping, and other components. In addition, the method of support must allow pipeline movement, where required, along with other design requirements, such as drainage or venting. The designer must also consider the special requirements of flexible couplings while designing a support system. /05&
Valves with unbalanced loads, particularly ones installed in horizontal pipelines within areas of high vibration, require support to resist external rotation.
The following tables list the suggested maximum span between pipe supports for horizontal, straight runs of standard-weight steel pipe that carries water or similarly dense liquids.
NOTICE
t 5IFTFWBMVFTBSFOPUJOUFOEFEUPCFVTFEBTTQFDJGJDBUJPOTGPSBMM
JOTUBMMBUJPOTBOEUIFZ%0/05BQQMZXIFSFDSJUJDBMDBMDVMBUJPOTBSFNBEFPS
XIFSFUIFSFBSFDPODFOUSBUFEMPBETCFUXFFOTVQQPSUT t
DO NOT attach supports directly to couplings. Attach supports only to adjoining pipe and equipment.
t 7JDUBVMJD$PNQBOZJTOPUSFTQPOTJCMFGPSTZTUFNEFTJHOOPSEPFTUIF
$PNQBOZBTTVNFBOZSFTQPOTJCJMJUZGPSTZTUFNTUIBUBSFEFTJHOFEJNQSPQFSMZ
(&/&3"-*/'03."5*0/3&7@& *@
3*(*%4:45&.4o)"/(&341"$*/(
For Victaulic rigid couplings, refer to the chart below for maximum hanger spacing.
Size
Nominal Size inches
1
1 ¼
1 ½
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
46
36.000
914
40.000
1016
42.000
1067
46.000
1168
26.000
660
28.000
711
30.000
762
32.000
813
48
48.000
1219
Table continued on following page
Refer to notes on following page
16.000
406.4
18.000
457
20.000
508
24.000
610
8.625
219.1
10.750
273.0
12.750
323.9
14.000
355.6
Actual Pipe Outside
Diameter inches/mm
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
3.500
88.9
4.500
114.3
6.625
168.3
31
9.4
31
9.4
30
9.1
30
9.1
32
9.8
30
9.1
27
8.2
30
9.1
35
10.7
35
10.7
35
10.7
36
11.0
23
7.0
27
8.2
19
5.8
23
7.0
17
5.2
19
5.8
12
3.7
14
4.3
*
7
2.1
7
2.1
7
2.1
10
3.1
4VHHFTUFE.BYJNVN4QBO#FUXFFO4VQQPSUT
GFFUNFUFST
Water Service
(BTPS"JS4FSWJDF
–
–
–
–
–
–
–
–
25
7.6
–
–
25
7.6
25
7.6
–
–
–
–
–
–
–
–
25
7.6
25
7.6
23
7.0
24
7.3
20
6.1
22
6.7
16
4.9
17
5.2
p
9
2.7
11
3.4
12
3.7
13
4.0
–
–
–
–
–
–
–
–
15
4.6
–
–
15
4.6
15
4.6
–
–
–
–
–
–
–
–
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
q
12
3.7
12
3.7
15
4.6
15
4.6
–
–
–
–
–
–
–
–
35
10.7
39
11.9
42
12.8
–
–
–
–
–
–
–
–
–
–
24
7.3
30
9.1
30
9.1
35
10.7
21
6.4
24
7.3
15
4.6
17
5.2
*
9
2.7
9
2.7
9
2.7
13
4.0
–
–
–
–
–
–
–
–
33
10.1
33
10.1
33
10.1
–
–
–
–
–
–
–
–
–
–
31
9.5
33
10.1
33
10.1
33
10.1
25
7.6
28
8.5
17
5.2
21
6.4
p
9
2.7
11
3.4
13
4.0
15
4.6
–
–
–
–
–
–
–
–
15
4.6
–
–
15
4.6
15
4.6
–
–
–
–
–
–
–
–
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
q
12
3.7
12
3.7
15
4.6
15
4.6
*@ (&/&3"-*/'03."5*0/3&7@&
3*(*%4:45&.4o)"/(&341"$*/(
$0/5*/6&%
Size
4VHHFTUFE.BYJNVN4QBO#FUXFFO4VQQPSUT
GFFUNFUFST
(BTPS"JS4FSWJDF
Water Service
Nominal Size inches
54
56
60
Actual Pipe Outside
Diameter inches/mm
54.000
1372
56.000
1422
60.000
1524
*
37
11.3
37
11.3
37
11.3
p
–
–
–
–
–
–
*Spacing corresponds to ASME B31.1 Power Piping Code
†Spacing corresponds to ASME B31.9 Building Services Piping Code
‡Spacing corresponds to NFPA 13 Fire Sprinkler Systems
–
–
–
– q
–
–
*
–
–
–
–
–
– p
–
–
–
–
–
–
–
–
–
– q
–
–
(&/&3"-*/'03."5*0/3&7@& *@
'-&9*#-&4:45&.4o)"/(&341"$*/(
.JOJNVN/VNCFSPG1JQF)BOHFST1FS1JQF-FOHUIGPS4USBJHIU
3VOT8JUIPVU$PODFOUSBUFE-PBETBOE8IFSF'VMM-JOFBS.PWFNFOU
*43&26*3&%
Nominal
Size inches
Size
10
3.0
1JQF-FOHUIJOGFFUNFUFST
15
6.1
30
9.1
35
¾ – 1
1 ¼ – 2
2 ½ – 4
5 – 8
10 – 12
14 – 16
18 – 24
26 – 60
Actual Pipe
Outside Diameter inches/mm
1.050 – 1.315
26.9 – 33.7
1.660 – 2.375
42.4 – 60.3
2.875 – 4.500
73.0 – 114.3
5.563 – 8.625
139.7 – 219.1
10.750 – 12.750
273.0 – 323.9
14.000 – 16.000
355.6 – 406.4
18.000 – 24.000
457 – 610
26.000 – 60.000
660 – 1524
1
1
1
1
1
1
1
1
"WFSBHF)BOHFST1FS1JQF-FOHUIo&WFOMZ4QBDFE
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
2
2
2
2
1
3
3
2
2
2
2
2
2
*No pipe length should be left unsupported between any two couplings
3
3
2
2
2
2
2
2
4
4
2
2
2
2
2
2
4
4
3
3
3
3
3
3
5
5
4
3
3
3
3
3
6
5
4
3
3
3
3
3
.BYJNVN)BOHFS4QBDJOHGPS4USBJHIU3VOT8JUIPVU$PODFOUSBUFE
-PBETBOE8IFSF'VMM-JOFBS.PWFNFOU*4/053&26*3&%
Size
Suggested Maximum Span
#FUXFFO4VQQPSUT
Nominal Size inches
¾ – 1
1 ¼ – 2
2 ½ – 4
5 – 8
10 – 12
14 – 16
18 – 24
26 – 60
Actual Pipe Outside Diameter inches/mm
1.050 – 1.315
26.9 – 33.7
1.660 – 2.375
42.4 – 60.3
2.875 – 4.500
73.0 – 114.3
5.563 – 8.625
139.7 – 219.1
10.750 – 12.750
273.0 – 323.9
14.000 – 16.000
355.6 – 406.4
18.000 – 24.000
457 – 610
26.000 – 60.000
660 – 1524
GFFUNFUFST
8
2.4
10
3.0
12
3.7
18
5.5
20
6.1
14
4.3
16
4.9
21
6.4
I-100_50
(&/&3"-*/'03."5*0/3&7@&
-*()58"--45"*/-&4445&&-3*(*%4:45&.o
)"/(&341"$*/(
Light-wall, stainless steel piping requires hangers to meet the following spacing requirements. For flexible systems, refer to the preceding tables under the “Flexible
System” section. For rigid systems, refer to the table below for maximum hanger spacing.
Size
8BMM5IJDLOFTT
Suggested
Maximum Span
#FUXFFO4VQQPSUT
Nominal Size inches or mm
Actual Pipe
Outside Diameter inches/mm
2
76.1 mm
3
4
139.7 mm
6
8
2.375
60.3
3.000
76.1
3.500
88.9
4.500
114.3
5.500
139.7
6.625
168.3
8.625
219.1
0.134
3.40
0.102
2.60
0.109
2.77
0.118
3.00
0.148
3.76
0.079
2.00
0.102
2.60
0.109
2.77
0.118
3.00
inches/mm
0.065
1.65
0.079
2.00
0.109
2.77
0.079
2.00
0.079
2.00
0.083
2.11
0.120
3.05
0.079
2.00
0.083
2.11
0.120
3.05
0.079
2.00
0.102
2.60
0.118
3.00
Schedule
5S
—
10S
—
—
5S
10S
—
5S
10S
—
—
—
—
—
5S
—
10S
—
5S
—
10S
14
4.3
13
4.0
13
4.0
15
4.6
15
4.6
13
4.0
15
4.6
13
4.0
13
4.0
13
4.0
15
4.6
12
3.7
13
4.0
GFFUNFUFST
9
2.7
10
3.1
10
3.1
10
3.1
12
3.7
10
3.1
10
3.1
11
3.4
11
3.4
Table continued on the following page
(&/&3"-*/'03."5*0/3&7@&
I-100_51
-*()58"--45"*/-&4445&&-3*(*%4:45&.o
)"/(&341"$*/( $0/5*/6&%
Suggested
Maximum Span
#FUXFFO4VQQPSUT
Size
8BMM5IJDLOFTT
Nominal Size inches or mm
10
12
14*
16*
18*
20*
24*
Actual Pipe
Outside Diameter inches/mm
10.750
273.0
12.750
323.9
14.000
355.6
16.000
406.4
18.00
457
20.000
508
24.000
610
inches/mm
0.118
3.00
0.134
3.40
0.165
4.19
0.118
3.00
0.156
3.96
0.180
4.57
0.188
4.78
0.188
4.78
0.188
4.78
0.218
5.54
0.250
6.35
* Hanger spacing for these sizes applies to AGS Rigid Couplings.
Schedule
—
5S
10S
—
5S
10S
10S
10S
10S
10S
10S
GFFUNFUFST
15
4.6
15
4.6
16
4.9
17
5.2
21
6.4
15
4.6
16
4.9
24
7.3
25
7.6
22
6.7
22
6.7
*@ (&/&3"-*/'03."5*0/3&7@&
"--08"#-&1*1&&/%4&1"3"5*0/'033*(*%
*/45"--"5*0/3&"%:$061-*/(4
The maximum allowable pipe-end separation dimensions shown in the table below are for system layout purposes only. Style 009H and Style 107H Couplings are considered rigid joints that allow no angular deflection or linear movement. The design/allowable pipe separation MUST be considered during assembly.
.BYJNVN"MMPXBCMF1JQF&OE4FQBSBUJPO
inches/mm
Nominal Size inches or mm
1 ¼
1 ½
2
2 ½
76.1 mm
3
4
139.7 mm
5
165.1 mm
6
8
Size
Actual Pipe Outside
Diameter inches/mm
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
5.500
139.7
5.563
141.3
6.500
165.1
6.625
168.3
8.625
219.1
Style 009H
0.10
2.5
0.10
2.5
0.12
3.1
0.12
3.1
0.12
3.1
0.12
3.1
0.17
4.3
–
–
–
–
–
–
–
–
–
–
4UZMF)
–
–
–
–
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.15
3.8
0.22
5.6
(&/&3"-*/'03."5*0/3&7@&
I-100_53
"--08"#-&1*1&&/%4&1"3"5*0/'03"(4
3*(*%'-"5#0-51"%$061-*/(40/%*3&$5
(3007&%1*1&
Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key profile increases the allowable pipe-end separation and eases initial assembly alignment
(refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
.BYJNVN"MMPXBCMF
Pipe-End Separation
Nominal Size inches
14 *
16 *
18 *
20 *
24 *
26 *
28 *
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457
20.000
508
24.000
610
26.000
660
28.000
711
inches/mm
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.38
9.6
0.38
9.6
30 *
32 *
36 *
40 *
42 *
46 *
48 *
54 *
42.000
1067
46.000
1168
48.000
1219
54.000
1372
30.000
762
32.000
813
36.000
914
40.000
1016
0.38
9.6
0.38
9.6
0.38
9.6
0.44
11.1
0.44
11.1
0.44
11.1
0.44
11.1
0.50
12.7
56 *
60 *
56.000
1422
60.000
1524
0.50
12.7
0.50
12.7
* Applies only to
QJQFSPMMHSPPWFEUP"(4TQFDJGJDBUJPOT
for Style W07 AGS Rigid Couplings. For pipe roll or cut grooved to standard specifications, refer to the separate table on page 56.
*@ (&/&3"-*/'03."5*0/3&7@&
"--08"#-&1*1&&/%4&1"3"5*0/'03"(4
3*(*%'-"5#0-51"%$061-*/(40/1*1&
13&1"3&%8*5)"(47*$3*/(4
®
Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key profile increases the allowable pipe-end separation and eases initial assembly alignment
(refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
.BYJNVN"MMPXBCMF
Pipe-End Separation
Nominal Pipe Size inches
12 *
14 *
16 *
18 *
20 *
22 *
24 *
26 *
28 *
30 *
32 *
34 *
36 *
38 *
40 *
36.000
914
38.000
965
40.000
1016
42.000
1067
28.000
711
30.000
762
32.000
813
34.000
865
Coupling/
"(47JD3JOH
®
Size inches/mm
14.000
355.6
16.000
406.4
18.000
457
20.000
508
22.000
559
24.000
610
26.000
660
42 *
44 *
44.000
1118
46.000
1168
0.44
11.1
0.44
11.1
46 *
48.000
1219
0.44
11.1
* Applies only to
QJQFQSFQBSFEXJUI"(47JD3JOHT
®
for Style W07 AGS Rigid Couplings.
inches/mm
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.38
9.6
0.38
9.6
0.38
9.6
0.44
11.1
0.44
11.1
0.38
9.6
0.38
9.6
0.38
9.6
0.38
9.6
(&/&3"-*/'03."5*0/3&7@&
I-100_55
"--08"#-&1*1&&/%4&1"3"5*0/'03
45"/%"3%3*(*%"/(-�-51"%$061-*/(4
Victaulic standard rigid couplings have an angle-bolt-pad design that constricts the coupling housings’ keys into the groove around the entire pipe circumference. The housings slide on the angle bolt pads, rather than mating squarely.
In addition, the sliding of the housings forces the key sections into opposed contact on the inside and outside groove edges, which results in pipe-end separation during assembly (refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
.BYJNVN"MMPXBCMF
1JQF&OE4FQBSBUJPOp
Nominal Size inches or mm
1
1 ¼
1 ½
2
2 ½
76.1 mm
3
4
108.0 mm
5
133.0 mm
139.7 mm
6
159.0 mm
165.1 mm
8
10
12
Actual Pipe Outside Diameter inches/mm
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
5.500
139.7
6.625
168.3
6.250
159.0
6.500
165.1
4.500
114.3
4.250
108.0
5.563
141.3
5.250
133.0
8.625
219.1
10.750
273.0
12.750
323.9
0.16
4.1
0.16
4.1
0.16
4.1
0.16
4.1
0.16
4.1
0.16
4.1
0.16
4.1
0.16
4.1
inches/mm
0.05
1.2
0.05
1.2
0.05
1.2
0.07
1.7
0.07
1.7
0.07
1.7
0.07
1.7
0.19
4.8
0.13
3.3
0.13
3.3
† Allowable pipe-end separation is different for Style 307 Transition Couplings. Refer to the I-300 Field
Installation Handbook for details.
I-100_56
(&/&3"-*/'03."5*0/3&7@&
"--08"#-&1*1&&/%4&1"3"5*0/"/%
1*1&-*/&%&'-&$5*0/'03'-&9*#-&
*/45"--"5*0/3&"%:$061-*/(4
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for standard roll-grooved or cut-grooved pipe. These values are maximums. For design and installation purposes, these values should be reduced by 50% for ¾ – 3 ½ -inch/26.9 – 101.6-mm sizes and 25% for 4-inch/114.3-mm and larger sizes.
Nominal Size inches or mm
Size
Actual Pipe
Outside Diameter inches/mm
2
2.375
60.3
2 ½
76.1 mm
2.875
73.0
3.000
76.1
3
4
139.7 mm
5
3.500
88.9
4.500
114.3
5.500
139.7
5.563
141.3
1JQF&OE4FQBSBUJPOoJODIFTNN
Minimum
0.13
3.2
0.13
3.2
0.13
3.2
0.13
3.2
0.13
3.2
0.13
3.2
0.13
3.2
Maximum
0.19
4.8
0.19
4.8
0.19
4.8
0.19
4.8
0.25
6.4
0.25
6.4
0.25
6.4
Maximum
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.38
9.5
0.38
9.5
0.38
9.5
6
6.625
168.3
0.13
3.2
0.25
6.4
0.38
9.5
8
8.625
219.1
0.19
4.8
0.31
7.9
0.44
11.2
(1) Minimum pipe-end separation, as required by the gasket center leg, for roll- or cut-grooved pipe.
Refer to illustration (1) below.
(2 and 3) Maximum pipe-end separation to be used in determining overall piping system movement for roll-grooved (2) or cut-grooved (3) pipe. For design and installation purposes, the minimum and maximum pipe-end separations should be reduced to the values shown in the table on the following page. These design and installation considerations include thermal growth, settlement, installation misalignment, and offsets. Refer to illustrations (2 and 3) below.
.JOJNVN1JQF&OE
Separation
3PMMBOE$VU(SPPWFE
.BYJNVN1JQF&OE
Information continued on the following page
Separation
3PMM(SPPWFE
.BYJNVN1JQF&OE
Separation
$VU(SPPWFE
(&/&3"-*/'03."5*0/3&7@& *@
"--08"#-&1*1&&/%4&1"3"5*0/"/%
1*1&-*/&%&'-&$5*0/'03'-&9*#-&
*/45"--"5*0/3&"%:$061-*/(4 $0/5*/6&%
Size
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
Linear
Movement inches/mm
3PMM(SPPWFE1JQF
%FGMFDUJPOGSPN
Centerline
Degrees
Per
$PVQMJOHp
inches Per
0OFGPPUPG
Pipe/ mm Per
One meter
PG1JQF
Linear
Movement inches/mm
$VU(SPPWFE1JQF
%FGMFDUJPOGSPN
Centerline
Degrees
Per
$PVQMJOHp
inches Per
0OFGPPUPG
Pipe/ mm Per
One meter
PG1JQF
2
2.375
60.3
0.06
1.5
1.52°
0.32
26
0.13
3.3
3.04°
0.64
52
2 ½
76.1 mm
2.875
73.0
3.000
76.1
0.06
1.5
0.06
1.5
1.25°
1.20°
0.26
22
0.26
22
0.13
3.3
0.13
3.3
2.50°
2.40°
0.52
44
0.52
44
3
4
139.7 mm
5
6
8
3.500
88.9
4.500
114.3
5.500
139.7
5.563
141.3
6.625
168.3
8.625
219.1
0.06
1.5
0.13
3.3
0.13
3.3
0.13
3.3
0.13
3.3
0.13
3.3
1.03°
1.60°
1.30°
1.30°
1.08°
0.83°
0.22
18
0.34
28
0.28
24
0.27
22
0.23
18
0.18
15
0.13
3.3
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
0.25
6.4
2.06°
3.20°
2.60°
2.60°
2.16°
1.66°
0.44
36
0.68
56
0.54
45
0.54
45
0.46
36
0.35
29
I-100_58
(&/&3"-*/'03."5*0/3&7@&
"--08"#-&1*1&&/%4&1"3"5*0/"/%
1*1&-*/&%&'-&$5*0/'03"(4'-&9*#-&
$061-*/(40/%*3&$5(3007&%1*1&
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for pipe that is roll grooved to AGS specifications.
These values are maximums. For design and installation purposes, these values should be reduced by 25%.
Size
1*1&30--(3007&%50"(441&$*'*$"5*0/4
%FGMFDUJPOGSPN$FOUFSMJOF
Nominal Size inches
14 *
16 *
18 *
20 *
24 *
26 *
28 *
30 *
32 *
36 *
40 *
42 *
46 *
48 *
54 *
56 *
60 *
42.000
1067
46.000
1168
48.000
1219
54.000
1372
30.000
762
32.000
813
36.000
914
40.000
1016
56.000
1422
60.000
1524
Actual Pipe
Outside Diameter inches/mm
Maximum
"MMPXBCMF1JQF&OE
Separation inches/mm
14.000
355.6
0.13 – 0.31
3.3 – 7.9
16.000
406.4
18.000
457
0.13 – 0.31
3.3 – 7.9
0.13 – 0.31
3.3 – 7.9
20.000
508
24.000
610
26.000
660
28.000
711
0.13 – 0.31
3.3 – 7.9
0.13 – 0.31
3.3 – 7.9
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.28 – 0.66
7.1 – 16.8
0.28 – 0.66
7.1 – 16.8
0.28 – 0.66
7.1 – 16.8
Degrees Per
Coupling
0.73°
0.63°
0.57°
0.50°
0.42°
0.83°
0.78°
0.73°
0.68°
0.60°
0.55°
0.52°
0.47°
0.45°
0.40°
0.38°
0.36°
* Applies only to pipe roll grooved to AGS specifications for Style W77 (AGS) Flexible Couplings. For pipe roll grooved to standard specifications, refer to the separate table on page 61.
0.11
9
0.10
8
0.10
8
0.08
7
0.16
14
0.14
11
0.13
11
0.12
10
0.08
7
0.08
7
inches Per One
GPPUPG1JQF
mm Per One
NFUFSPG1JQF
0.15
13
0.13
11
0.12
10
0.10
9
0.09
8
0.18
15
0.16
14
(&/&3"-*/'03."5*0/3&7@&
I-100_59
"--08"#-&1*1&&/%4&1"3"5*0/"/%
1*1&-*/&%&'-&$5*0/'03"(4'-&9*#-&
$061-*/(40/1*1&13&1"3&%8*5)"(4
7*$3*/(4
®
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint. These values are maximums. For design and installation purposes, these values should be reduced by 25%.
Size
1*1&13&1"3&%8*5)"(47*$3*/(4
®
Nominal Pipe Size inches
Coupling/
"(47JD3JOH
® Size inches/mm
Maximum
"MMPXBCMF1JQF&OE
Separation inches/mm
12 *
14.000
355.6
0.13 – 0.31
3.3 – 7.9
%FGMFDUJPOGSPN$FOUFSMJOF
Degrees Per
Coupling inches Per One
GPPUPG1JQF
mm Per One
NFUFSPG1JQF
0.73°
0.15
13
14 *
16 *
18 *
20 *
16.000
406.4
18.000
457
20.000
508
22.000
559
0.13 – 0.31
3.3 – 7.9
0.13 – 0.31
3.3 – 7.9
0.13 – 0.31
3.3 – 7.9
0.13 – 0.31
3.3 – 7.9
0.63°
0.57°
0.50°
0.50°
0.13
11
0.12
10
0.10
9
0.10
9
22 *
24 *
26 *
28 *
30 *
32 *
34 *
36 *
32.000
813
34.000
865
36.000
914
38.000
965
24.000
610
26.000
660
28.000
711
30.000
762
0.13 – 0.31
3.3 – 7.9
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.15 – 0.53
3.8 – 13.5
0.42°
0.83°
0.78°
0.73°
0.68°
0.69°
0.60°
0.60°
0.14
11
0.13
11
0.13
11
0.13
11
0.09
8
0.18
15
0.16
14
0.16
14
38 *
40 *
42 *
44 *
46 *
52 *
54 *
58 *
48.000
1219
54.000
1372
56.000
1422
60.000
1524
40.000
1016
42.000
1067
44.000
1118
46.000
1168
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.21 – 0.59
5.3 – 15.0
0.28 – 0.66
7.1 – 16.8
0.28 – 0.66
7.1 – 16.8
0.28 – 0.66
7.1 – 16.8
0.55°
0.52°
0.50°
0.47°
0.45°
0.40°
0.38°
0.36°
0.10
8
0.08
7
0.08
7
0.08
7
0.12
10
0.11
9
0.10
8
0.10
8
* Applies only to pipe QSFQBSFEXJUI"(47JD3JOHT
®
for Style W77 AGS Flexible Couplings.
I-100_60
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1*1&-*/&%&'-&$5*0/'0345"/%"3%'-&9*#-&
$061-*/(4
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for standard roll-grooved pipe. 7BMVFTGPSDVU
grooved pipe may be doubled.
These values are maximums. For design and installation purposes, these values should be reduced by 50% for ¾ – 3 ½ -inch/26.9 – 101.6-mm sizes and 25% for 4-inch/114.3-mm and larger sizes.
Size
45"/%"3%30--(3007&%1*1&
%FGMFDUJPOGSPN$FOUFSMJOF
Nominal Size inches or mm
¾
1
1 ¼
1 ½
2
2 ½
76.1 mm
3
3 ½
4
108.0 mm
5
133.0 mm
139.7 mm
6
159.0 mm
165.1 mm
8
10
12
5.563
141.3
5.250
133.0
5.500
139.7
6.625
168.3
3.500
88.9
4.000
101.6
4.500
114.3
4.250
108.0
Actual Pipe
Outside Diameter inches/mm
Maximum
"MMPXBCMF1JQF&OE
Separation inches/mm
1.050
26.9
0 – 0.06
0 – 1.6
1.315
33.7
1.660
42.4
0 – 0.06
0 – 1.6
0 – 0.06
0 – 1.6
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
0 – 0.06
0 – 1.6
0 – 0.06
0 – 1.6
0 – 0.06
0 – 1.6
0 – 0.06
0 – 1.6
6.250
159.0
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.06
0 – 1.6
0 – 0.06
0 – 1.6
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
† Refer to note on the following page.
Degrees Per
Coupling
3.40°
2.72°
2.17°
1.93°
1.52°
1.25°
1.20°
1.03°
0.90°
1.60°
1.68°
1.30°
1.35°
1.30°
1.08°
1.15°
1.10°
0.83°
0.67°
0.57°
0.27
23
0.28
24
0.28
24
0.23
18
0.22
18
0.19
16
0.34
28
0.35
29
inches Per One
GPPUPG1JQF
mm Per One
NFUFSPG1JQF
0.72
60
0.57
48
0.45
38
0.40
33
0.32
26
0.26
22
0.26
22
0.24
20
0.23
19
0.18
14
0.14
12
0.12
9
(&/&3"-*/'03."5*0/3&7@&
I-100_61
"--08"#-&1*1&&/%4&1"3"5*0/"/%
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$061-*/(4 $0/5*/6&%
Size
45"/%"3%30--(3007&%1*1&
%FGMFDUJPOGSPN$FOUFSMJOF
Nominal Size inches or mm
14 *
15 *
16 *
18 *
20 *
22 *
24 *
26 §
28 §
30 §
32 §
36 §
42 §
Actual Pipe
Outside Diameter inches/mm
Maximum
"MMPXBCMF1JQF&OE
Separation inches/mm
14.000
355.6
0 – 0.13
0 – 3.2
15.000
381.0
16.000
406.4
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
18.000
457
20.000
508
22.000
559
24.000
610
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
0 – 0.13
0 – 3.2
26.000
660
28.000
711
30.000
762
32.000
813
36.000
914
42.000
1067
0 – 0.38
0 – 9.7
0 – 0.38
0 – 9.7
0 – 0.38
0 – 9.7
0 – 0.38
0 – 9.7
0 – 0.38
0 – 9.7
0.31 – 0.69
7.9 – 17.5
Degrees Per
Coupling
0.52°
0.48°
0.45°
0.40°
0.37°
0.32°
0.30°
0.83°
0.77°
0.72°
0.67°
0.60°
0.52°
* Applies only to pipe
roll
grooved to standard specifications for Style 77 (non-AGS) Flexible Couplings.
For pipe roll grooved to AGS specifications, refer to the separate table on the previous pages.
§ Applies only to pipe
roll
grooved for Style 770 Large Diameter Couplings.
0.17
14
0.16
13
0.15
13
0.14
12
0.12
10
0.20
17
inches Per One
GPPUPG1JQF
mm Per One
NFUFSPG1JQF
0.11
9
0.10
9
0.10
9
0.08
7
0.08
7
0.07
6
0.07
6
*@ (&/&3"-*/'03."5*0/3&7@&
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8"3/*/( t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSF
attempting to install, remove, or adjust any Victaulic piping products.
t
DO NOT attach supports directly to couplings. Attach supports only to adjoining pipe and equipment.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMEDBVTFKPJOUGBJMVSFSFTVMUJOHJOTFSJPVT
personal injury, property damage, and product damage.
The following instructions are a general guideline for the installation of Victaulic piping products. These instructions must be followed to ensure proper pipe-joint assembly.
1.
Always check the supplied gasket to ensure it is suitable for the intended service.
Refer to the “Gasket Selection” section of this manual or Victaulic submittal 05.01.
Valve bodies, discs, and other wetted components must be compatible with the material flowing through the system. Refer to the most current Victaulic literature, or contact Victaulic for details.
3.
Always read the operating and maintenance instruction manuals for the pipe preparation tools.
The outside diameter and grooving dimensions of pipe must be within the current specifications published by Victaulic.
5.
For rigid, angle-bolt-pad couplings, the nuts must be tightened evenly by alternating sides until metal-to-metal contact at the bolt pads is achieved. Equal, positive offsets are necessary to ensure a rigid joint.
6.
Rigid, angle-bolt-pad couplings are not recommended for use with PVC plastic pipe.
For flexible couplings with flat bolt pads, the nuts must be tightened evenly by alternating sides until metal-to-metal contact at the bolt pads is achieved.
8.
Couplings that contain a tongue-and-recess feature must be mated properly, tongue-to-recess.
9.
When a torque value is specified for coupling installation, this torque .645
be applied to the nuts in order to achieve proper installation. However, torque beyond specified values will not improve sealing. Exceeding the specified torque by more than
25% may cause damage to the product, resulting in joint failure.
10.
For Advanced Groove System (AGS™), FireLock EZ™, and QuickVic™ couplings, deep well sockets are recommended for proper installation due to the longer bolt lengths associated with these products. Deep well sockets provide the full nut engagement that is necessary during tightening.
11.
Placement of check valves too close to sources of unstable flow will shorten the life of the valve and may potentially damage the system. To extend valve life, valves should be installed a reasonable distance away from pumps, elbows, expanders, reducers, or other similar devices. Piping practices dictate a minimum distance of five times the pipe diameter for general use. Distances between three and five diameters are allowable, provided the flow velocity is less than 8 feet per second/2.4 meters per second.
Distances of less than three diameters are not recommended.
Victaulic female threaded products are designed to accommodate standard ANSI male pipe threads only. /05& BSPT threads are available (specify upon ordering). Use of male threaded products with special features, such as probes, dry-pendent sprinkler heads, etc., must be checked for suitability with the Victaulic piping product being installed. Failure to verify suitability in advance may result in difficult installation or joint failure.
13.
When joining pipe of the same size but different wall thicknesses/schedules, the joint rating will be based on the thinner wall pipe.
(&/&3"-*/'03."5*0/3&7@&
I-100_63
*.1"$583&/$)64"(&(6*%&-*/&4
8"3/*/( t
Nuts must be tightened evenly by alternating sides until metal-to-metal contact
PDDVSTBUUIFCPMUQBET'PSBOHMFCPMUQBEDPVQMJOHTFWFOPGGTFUTNVTUCF
present at the bolt pads to obtain pipe-joint rigidity.
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMEDBVTFHBTLFUQJODIJOHBOEDPVQMJOH
EBNBHFSFTVMUJOHJOKPJOUGBJMVSFTFSJPVTQFSTPOBMJOKVSZBOEQSPQFSUZEBNBHF
Due to the speed of assembly when using an impact wrench, the installer should take extra care to ensure nuts are tightened evenly by alternating sides until proper assembly is complete. Always refer to the specific product installation instructions for complete installation requirements.
Impact wrenches do not provide the installer with direct “wrench feel” or torque to judge nut tightness. Since some impact wrenches are capable of high output, it is important to develop a familiarity with the impact wrench to avoid damaging or fracturing bolts or coupling bolt pads during installation.
DO NOT
continue to use an impact wrench after the visual installation guidelines for the coupling are achieved.
If the battery is drained or if the impact wrench is under-powered, a new impact wrench must be used to ensure the visual installation guidelines for the coupling are achieved.
Perform trial assemblies with the impact wrench and socket or torque wrenches to help determine the capability of the impact wrench. Using the same method, periodically check additional nuts throughout the system installation.
For safe and proper use of impact wrenches, always refer to the impact wrench manufacturer’s operating instructions. In addition, verify that proper impact grade sockets are being used for coupling installation.
*@ (&/&3"-*/'03."5*0/3&7@&
INSTALLATION INSPECTION
8"3/*/( t "MXBZTJOTQFDUFBDIKPJOUUPFOTVSFQSPQFSQSPEVDUJOTUBMMBUJPO t 6OEFSTJ[FEPSPWFSTJ[FEQJQFTGJUUJOHTTIBMMPXHSPPWFTFDDFOUSJDHSPPWFTCPMU
QBEHBQTFUDBSFVOBDDFQUBCMF"OZPGUIFTFDPOEJUJPOTNVTUCFDPSSFDUFE
CFGPSFBUUFNQUJOHUPQSFTTVSJ[FUIFTZTUFN
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZQSPQFSUZ
EBNBHFKPJOUMFBLBHFBOEPSKPJOUGBJMVSF
Proper pipe preparation and coupling installation is essential for maximum joint performance.
5)&'0--08*/($0/%*5*0/4.645#&13&4&/550&/463&
1301&3+0*/5"44&.#-:
1.
The pipe OD and groove dimensions must be within the tolerance published in current Victaulic grooving specifications.
Unless stated otherwise in specific product instructions, Victaulic grooved pipe couplings
.645
be assembled properly with the bolt pads in firm, metal-to-metal contact.
3.
The housings’ keys must be engaged completely in both grooves.
The gasket must be slightly compressed, which adds to the strength of the seal.
&YBNQMFTPG1SPQFSMZ*OTUBMMFE$PVQMJOHT
Typical Angle Bolt Pad
4UZMF4IPXO"CPWF
Typical Flat Bolt Pad
4UZMF4IPXO"CPWF
(&/&3"-*/'03."5*0/3&7@&
I-100_65
*OTUBMMBUJPOTXJUI6OEFSTJ[FE1JQFT'JUUJOHTo/05"$$&15"#-&
When the OD of the pipe or fitting is below tolerance, engagement of the housings’ key sections is lowered considerably. 5)*43&46-54*/3&%6$&%803,*/(13&4463&
'035)&+0*/5
Key
G
Undersized Pipe/Fitting
Exaggerated for Clarity
Additionally, there is little or no added compression of the gasket. The increased gap “G” between the pipe and the housing may also result in gasket extrusion. These factors can contribute to reduced gasket life and joint leakage.
*OTUBMMBUJPOTXJUI0WFSTJ[FE1JQFT'JUUJOHTo/05"$$&15"#-&
Key
Shoulder
Oversized Pipe/Fitting
Exaggerated for Clarity
When the OD of the pipe or fitting exceeds the allowable tolerance, engagement of the housings’ key sections is increased to the point that the shoulder can grip onto the pipe.
This can result in reduced linear or angular movement. Under these conditions, the bolt pads may not join with metal-to-metal contact, the gasket can possibly extrude, the working pressure of the joint can be reduced, and the life of the gasket can be reduced.
*OTUBMMBUJPOTPO1JQFXJUI4IBMMPX(SPPWFTo/05"$$&15"#-&
Key
G
Shallow Groove
Exaggerated for Clarity
A groove that is not deep enough will have the same effect as the conditions described in the “Installations with Undersized Pipes/Fittings” section above. In addition, this condition may prevent couplings from being fully assembled, leaving gaps between the bolt pad connections.
I-100_66
(&/&3"-*/'03."5*0/3&7@&
*OTUBMMBUJPOTPO1JQFXJUI%FFQ(SPPWFTo/05"$$&15"#-&
Key
Shoulder
Small
Space
Key
G
Large
Space
Pipe with Deep Grooves – Figure 1
Exaggerated for Clarity
Pipe with Deep Grooves – Figure 2
Exaggerated for Clarity
A groove that is too deep will allow the coupling to shift so that one housing will have full key engagement (Figure 1 above) and the other housing will have significantly reduced key engagement (Figure 2 above). This will have the same effect as the conditions described in the “Installations with Undersized Pipe/Fittings” section. Additionally, roll grooving pipe to an undersized dimension may overstress and weaken the pipe wall. Cut grooving pipe to an undersized dimension will result in insufficient wall thickness under the groove.
*OTUBMMBUJPOTPO1JQFXJUI&DDFOUSJD(SPPWFTo/05"$$&15"#-&
Key
Eccentric Groove
Exaggerated for Clarity
Eccentric grooves generally occur because of out-of-round pipe that is grooved with a stationary tool bit (such as a lathe). Tools that rotate the pipe, rather than rotate around the pipe, may affect this condition. In addition, this can occur when roll grooving pipe with large wall thickness variations. An eccentric groove means that the groove is too shallow on one side and too deep on the other. This may lead to a combination of the conditions outlined in the “Installations with Oversized Pipes/Fittings” section and the
“Installations on Pipes with Shallow Grooves” section.
(&/&3"-*/'03."5*0/3&7@& *@
#PMU1BE(BQTo/05"$$&15"#-&
Angle Pad
Contact
Offsets
Offsets
Equal offsets at both pairs of bolt pads
Gap is not allowable
(Illustrations are exaggerated for clarity)
Unless stated otherwise in specific product installation instructions, Victaulic grooved pipe couplings
.645
be assembled with the bolt pads in firm metal-to-metal contact.
The only exceptions are couplings that have torque values specified. Any specified torque values must be achieved; however, firm metal-to-metal contact may not occur at the coupling bolt pads when the torque requirement is reached. Always refer to the installation instructions for the specific product. Any questions regarding an installation can be directed to Victaulic by calling 1-800-PICK VIC.
*GUIFCPMUQBETBSFOPUJOGVMMNFUBMUPNFUBMDPOUBDU
1.
Make sure coupling keys are engaged in the grooves. Coupling keys must not rest on the outside surface of the pipe.
Make sure the bolts have been tightened fully.
3.
Make sure the gasket is not pinched. Pinched gaskets must be replaced immediately. /05& Gaskets must be lubricated to prevent gasket pinching. For complete lubrication requirements, refer to the installation instructions for the specific coupling.
Make sure oversized pipe or fittings were not used.
5.
Make sure the groove conforms to Victaulic specifications. If the groove is shallow, groove the pipe to Victaulic specifications. If the groove is too deep, discard that section of pipe, and groove another section to Victaulic specifications.
Always re-inspect joints before and after the field test to identify points of possible failure.
Look for gaps at the bolt pads and/or keys that ride up on the shoulders. If any of these conditions exist, depressurize the system, and replace any questionable joints.
NOTICE
t "46$$&44'6-*/*5*"-4:45&.13&4463&5&45%0&4/057"-*%"5&
1301&3*/45"--"5*0/"/%*4/05"(6"3"/5&&0'-0/(5&3.
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instructions.
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UPEFUBJMT$BSFGVMBEIFSFODFUPUIFJOTUSVDUJPOTGPVOEJOUIJTIBOECPPLJT
critical to ensure maximum system reliability.
I-100_68
(&/&3"-*/'03."5*0/3&7@&
*OTUBMMBUJPO3FBEZ
$PVQMJOHTGPS
(SPPWFE&OE1JQF
Installation Instructions
4UZMF)'JSF-PDL&;3JHJE
Coupling
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GPS4UFFM1JQF
4UZMF2VJDL7JD'MFYJCMF
$PVQMJOHGPS4UFFM1JQF
I-100_69
Style 009H -
FireLock EZ™ Rigid Coupling
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piping products.
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or adjust any Victaulic piping products.
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
*OTUSVDUJPOTGPSUIF*OJUJBM
*OTUBMMBUJPOPG4UZMF)$PVQMJOHT
1. DO NOT DISASSEMBLE THE
$061-*/(
Style 009H Couplings are installation ready. These couplings are designed so that the installer does not need to remove the bolts and nuts for installation. This design facilitates installation by allowing the installer to directly install the grooved end of pipe/ mating components into the coupling.
$)&$,1*1&."5*/($0.10/&/5
&/%4
The outside surface of the pipe/ mating component, between the groove and the pipe/mating component end, must be smooth and free from indentations, projections (including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed. Measurements taken across grooved pipe/mating component ends must not exceed the maximum allowable flare diameter. Refer to current Victaulic grooving specifications for the maximum allowable flare diameter.
$)&$,("4,&5
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Refer to the i/05*$&w
on the following page for details concerning operating temperatures and other requirements. Refer to the “Gasket
Selection” section of this manual for the color code chart.
8"3/*/( t
Never leave a Style 009H Coupling
partially assembled. A partially
assembled Style 009H Coupling poses a drop h azard.
t ,FFQIBOETBXBZGSPNUIFQJQF
mating component ends and the
PQFOJOHTPGUIFDPVQMJOHXIFO
attempting to insert the grooved
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into the coupling.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
could cause serious personal injury and/or property damage.
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
NOTICE
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QSPUFDUJPOTZTUFNT UFNQFSBUVSFTHSFBUFSUIBOo¡'o¡$'PSSJHJEQJQF
DPOOFDUJPOTJOTZTUFNTPQFSBUJOHCFMPX¡'o¡$7JDUBVMJDSFDPNNFOET4UZMF
'JSF-PDL
®
3JHJE$PVQMJOHTXJUI(SBEFi-w TJMJDPOFHBTLFUT t 7JDUBVMJD4UZMF)$PVQMJOHTBSFQSPWJEFEXJUIUIF7JD1MVTHBTLFUTZTUFN
"EEJUJPOBMMVCSJDBUJPOJTOPUSFRVJSFEGPSUIFJOJUJBMJOTUBMMBUJPOPGXFUQJQF
TZTUFNTUIBUBSFJOTUBMMFEBUPSDPOUJOVPVTMZPQFSBUJOHBCPWF¡'o¡$3FGFSUP
7JDUBVMJDQVCMJDBUJPOJOUIF((FOFSBM$BUBMPHGPSUIF7JD1MVT.4%4
sheet.
4VQQMFNFOUBMMVCSJDBUJPOJTSFRVJSFEGPS7JD1MVTHBTLFUTPOMZJGBOZPGUIF
GPMMPXJOHDPOEJUJPOTFYJTU*GBOZPGUIFTFDPOEJUJPOTFYJTUBQQMZBUIJODPBUPG
7JDUBVMJDMVCSJDBOUPSTJMJDPOFMVCSJDBOUUPUIFTFBMJOHMJQTPGUIFHBTLFUJOUFSJPS
only.
t *GUIFHBTLFUIBTCFFOFYQPTFEUPGMVJETQSJPSUPJOTUBMMBUJPO t *GUIFTVSGBDFPGUIFHBTLFUEPFTOPUIBWFBIB[ZBQQFBSBODF t *GUIFHBTLFUJTCFJOHJOTUBMMFEJOUPBESZQJQFTZTUFN t *GUIFTZTUFNXJMMCFTVCKFDUFEUPBJSUFTUTQSJPSUPCFJOHGJMMFEXJUIXBUFS t *GUIFHBTLFUXBTJOWPMWFEJOBQSFWJPVTJOTUBMMBUJPO t *GUIFHBTLFUTFBMJOHTVSGBDFPGUIFQJQFDPOUBJOTSBJTFEPSVOEFSDVUXFMETFBNT
PSDSBDLTPSWPJETBUUIFXFMETFBNT)PXFWFSMVCSJDBUFEHBTLFUTNBZOPU
enhance sealing capabilities on all adverse pipe conditions. Pipe condition and
QJQFQSFQBSBUJPONVTUDPOGPSNUPUIFSFRVJSFNFOUTMJTUFEJOQSPEVDUJOTUBMMBUJPO
instructions.
"44&.#-&+0*/5
Assemble the joint by inserting the grooved end of a pipe/mating component into each opening of the coupling. The ends of the grooved pipe/mating components must be inserted into the coupling until contact with the center leg of the gasket occurs. A visual check is required to ensure the coupling keys align with the grooves in the pipe/ mating components.
/05&
The coupling may be rotated to ensure the gasket is seated properly.
/05& When assembling Style 009H
Couplings onto end caps, take additional care to ensure the end cap is seated fully against the center leg of the gasket.
DO NOT use Non-Victaulic fittings with
Style 009H Couplings. Use only FireLock
No. 006 End Caps containing the “EZ” marking on the inside face or No. 60 End
Caps containing the “QV EZ” marking on the inside face.
8"3/*/( t
For Victaulic rigid, angle-boltpad couplings, the nuts must be
tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.
t
For Victaulic rigid, angle-bolt-pad
DPVQMJOHTFRVBMPGGTFUTNVTUCF
present at the bolt pads.
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openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@& *@
NOTICE
7JTVBMJOTQFDUJPOPGFBDIKPJOUJT
critical. Improperly assembled joints
NVTUCFDPSSFDUFECFGPSFUIFTZTUFN
is placed in service.
(00%
1301&3-:
"44&.#-&%+0*/5
POSITIVE OFFSET
WITH BOLT PAD
CONTACT
1301&3-:
"44&.#-&%+0*/5
/&653"-0''4&5
WITH BOLT PAD
CONTACT
BAD
5*()5&//654
Tighten the nuts evenly by alternating sides until metal-to-metal contact occurs at the angle bolt pads. Make sure the housings’ keys completely engage the grooves and the offsets are equal at the bolt pads. To ensure a rigid joint, equal and positive offsets are preferred. /05& It is important to tighten the nuts evenly to prevent gasket pinching. An impact wrench or standard socket wrench can be used to bring the bolt pads into metal-to-metal contact.
Refer to the “Impact Wrench Usage
Guidelines” section in this manual.
G OOD
*.1301&3-:
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/&("5*7&
OFFSET
*.1301&3-:
"44&.#-&%+0*/5
BOLT PAD
("1 t i/FHBUJWFwCPMUQBEPGGTFUTDBO
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UJHIUFOFEFWFOMZXIJDIQSPEVDFT
PWFSUJHIUFOJOHPGPOFTJEFBOE
VOEFSUJHIUFOJOHPGUIFPUIFSTJEF
*OBEEJUJPOiOFHBUJWFwPGGTFUT
DBOPDDVSJGCPUIOVUTBSFVOEFS
tightened.
B AD
6.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
4UZMF))FMQGVM*OGPSNBUJPO
Size
Nut
Size
Nominal Size inches or mm
1 ¼ – 4
Actual Pipe
Outside
Diameter inches/mm inches/
Metric
1.660 – 4.500
3⁄8
42.4 – 114.3
M10
76.1 – 108.0 mm
3.000 – 4.250
3⁄8
76.1 – 108.0
M10
133.0 – 139.7 mm
5.250 – 5.500
½
133.0 – 139.7
M12
5
5.563
141.3
½
M12
159.0 – 165.1 mm
6.250 – 6.500
5⁄8
159.0 – 165.1
M16
6 – 8
6.625 – 8.625
5⁄8
168.3 – 219.1
M16
4PDLFU
Size
¾
18
15⁄16
24
15⁄16
24
inches/ mm
11⁄16
17
11⁄16
17
¾
18
*@
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*OTUSVDUJPOTGPS3F*OTUBMMBUJPOPG
Style 009H Couplings
Since the coupling housings conform to the outside diameter of the pipe/mating component during an initial installation, direct installation of the pipe/mating components into the coupling may not be possible upon re-installation. If this is the case, refer to the following steps for re-installing the coupling.
1.
Make sure the system is depressurized and drained completely before attempting to disassemble any couplings.
Follow steps 2 – 3 on page 70.
gasket extends into the groove of either pipe/mating component.
50'"$*-*5"5&3&"44&.#-: One bolt can be inserted into the housings with the nut threaded loosely onto the bolt to allow for the “swing-over” feature, as shown above. /05& The nut should be backed off no further than flush with the end of the bolt.
'033&*/45"--"5*0/0'45:-&
)$061-*/(4-6#3*$"5&("4,&5
Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket surface to have a hazy white appearance after it has been in service.
*/45"--)064*/(4
Install the housings over the gasket. Make sure the housings’ keys engage the grooves properly on both pipes/mating components.
*/45"--("4,&5
Insert the grooved end of a pipe/mating component into the gasket until it contacts the center leg of the gasket.
*/45"--3&."*/*/(#0-5/65
Install the remaining bolt, and thread the nut finger-tight onto the bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
5*()5&//654 Follow steps 5 and
6 on the previous page to complete the assembly.
+0*/1*1&."5*/($0.10/&/54
Align the two grooved ends of the pipe/ mating components. Insert the other pipe/ mating component end into the gasket until it contacts the center leg of the gasket. /05& Make sure no portion of the
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@& *@
4UZMF)
QuickVic™ Rigid Coupling for Steel Pipe
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
*OTUSVDUJPOTGPSUIF*OJUJBM
*OTUBMMBUJPOPG4UZMF)$PVQMJOHT
1. DO NOT DISASSEMBLE THE
$061-*/( Style 107H Couplings are installation ready. The coupling is designed so that the installer does not need to remove the bolts and nuts for installation.
This design facilitates installation by allowing the installer to directly install the grooved end of pipe/mating components into the coupling.
$)&$,1*1&."5*/($0.10/&/5
&/%4 The outside surface of the pipe/ mating component, between the groove and the pipe/mating component end, must be smooth and free from indentations, projections (including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed. Measurements taken across grooved pipe/mating component ends must not exceed the maximum allowable flare diameter. Refer to current Victaulic grooving specifications for the maximum allowable flare diameter.
$)&$,("4,&5 Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Refer to the “Gasket
Selection” section of this manual for the color code chart.
8"3/*/( t "MXBZTVTFBDPNQBUJCMF
MVCSJDBOUUPQSFWFOUUIFHBTLFU
GSPNQJODIJOHPSUFBSJOHEVSJOH
installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPO
DPVMESFTVMUJOKPJOUMFBLBHF
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
-6#3*$"5&("4,&5 Apply a thin coat of Victaulic Lubricant or silicone lubricant only to the sealing lips of the gasket interior. /05& The gasket exterior is supplied with a factory-applied lubricant, so there is no need to remove the gasket from the housings to apply additional lubricant to the exterior surface.
8"3/*/(
"44&.#-&+0*/5 Assemble the joint by inserting the grooved end of a pipe/mating component into each opening of the coupling. The ends of the grooved pipe/mating components must be inserted into the coupling until contact with the center leg of the gasket occurs. A visual check is required to ensure the coupling keys align with the grooves in the pipe/ mating components. /05& The coupling may be rotated to ensure the gasket is seated properly.
t /FWFSMFBWFB4UZMF)$PVQMJOH
partially assembled. A partially
BTTFNCMFE4UZMF)$PVQMJOH
poses a drop h azard.
t ,FFQIBOETBXBZGSPNUIFQJQF
mating component ends and the
PQFOJOHTPGUIFDPVQMJOHXIFO
attempting to insert the grooved
FOEPGQJQFNBUJOHDPNQPOFOUT
into the coupling.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
could cause serious personal injury and/or property damage.
/05& When assembling Style 107H
Couplings onto end caps, take additional care to ensure the end cap is seated fully against the center leg of the gasket. DO
NOT use non-Victaulic fittings with Style
107H Couplings. Use only Victaulic No.
60 end caps containing the “QV” or “QV/
EZ” markings on the inside face. Victaulic
No. 460-SS stainless steel end caps shall not be used with Style 107H Couplings.
No. 460-SS end caps must be used only with Style 89 Rigid Couplings for stainless steel pipe.
8"3/*/( t
For Victaulic rigid, angle-boltpad couplings, the nuts must be
tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.
t
For Victaulic rigid, angle-bolt-pad
DPVQMJOHTFRVBMPGGTFUTNVTUCF
present at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
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NOTICE
7JTVBMJOTQFDUJPOPGFBDIKPJOUJT
critical. Improperly assembled joints
NVTUCFDPSSFDUFECFGPSFUIFTZTUFN
is placed in service.
(00%
1301&3-:
"44&.#-&%+0*/5
POSITIVE OFFSET
WITH BOLT PAD
CONTACT
1301&3-:
"44&.#-&%+0*/5
/&653"-0''4&5
WITH BOLT PAD
CONTACT
BAD
5*()5&//654
Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the angle bolt pads. Make sure the housings’ keys completely engage the grooves and the offsets are equal at the bolt pads. To ensure a rigid joint, equal and positive offsets are preferred. /05& It is important to tighten the nuts evenly to prevent gasket pinching. An impact wrench or standard socket wrench can be used to bring the bolt pads into metal-to-metal contact.
Refer to the “Impact Wrench Usage
Guidelines” section.
G OOD
*.1301&3-:
"44&.#-&%+0*/5
/&("5*7&
OFFSET
*.1301&3-:
"44&.#-&%+0*/5
BOLT PAD
("1 t i/FHBUJWFwCPMUQBEPGGTFUTDBO
PDDVSXIFOUIFOVUTBSFOPU
UJHIUFOFEFWFOMZXIJDIQSPEVDFT
PWFSUJHIUFOJOHPGPOFTJEFBOE
VOEFSUJHIUFOJOHPGUIFPUIFSTJEF
*OBEEJUJPOiOFHBUJWFwPGGTFUT
DBOPDDVSJGCPUIOVUTBSFVOEFS
tightened.
B AD
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
4UZMF))FMQGVM*OGPSNBUJPO
Size
Nominal Size inches or mm
2 - 2 ½
76.1 mm
3 - 5
139.7 mm
165.1 mm
6 - 8
Actual Pipe
Outside Diameter inches/mm
2.375 - 2.875
60.3 - 73.0
3.000
76.1
3.500 - 5.563
88.9 - 141.3
5.500
139.7
6.500
165.1
6.625 - 8.625
168.3 - 219.1
*OTUSVDUJPOTGPS3F*OTUBMMBUJPOPG
4UZMF)$PVQMJOHT
Since the coupling housings conform to the outside diameter of the pipe/mating component during an initial installation, direct installation of the pipe/mating components into the coupling may not be possible upon re-installation. If this is the case, refer to the following steps for re-installing the coupling.
1.
Make sure the system is depressurized and drained completely before attempting to disassemble any couplings.
Follow steps 2 – 3 on page 74.
Nut Size inches/
Metric
3⁄8
M10
3⁄8
M10
½
M12
½
M12
5⁄8
M16
5⁄8
M16
4PDLFU4J[F
7⁄8
22
1 1⁄16
27
1 1⁄16
27
inches/ mm
11⁄16
17
11⁄16
17
7⁄8
22
Pipe End
Center Leg of Gasket
*/45"--("4,&5 Insert the grooved end of a pipe/mating component into the gasket until it contacts the center leg of the gasket.
-6#3*$"5&("4,&5
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket surface to have a hazy white appearance after it has been in service. /05&)064*/(4
"/%("4,&54'03)$061-*/(4
"3&/05*/5&3$)"/(&"#-&8*5)
)064*/(4"/%("4,&54'03
$061-*/(4
+0*/1*1&."5*/($0.10/&/54
Align the two grooved ends of the pipe/ mating components. Insert the other pipe/ mating component end into the gasket until it contacts the center leg of the gasket. /05& Make sure no portion of the gasket extends into the groove of either pipe/mating component.
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@& *@
50'"$*-*5"5&3&"44&.#-: One bolt can be inserted into the housings with the nut threaded loosely onto the bolt to allow for the “swing-over” feature, as shown above. /05& The nut should be backed off no further than flush with the end of the bolt.
*/45"--3&."*/*/(#0-5/65
Install the remaining bolt, and thread the nut finger-tight onto the bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
5*()5&//654
Follow steps 6 and
7 on page 76 to complete the assembly.
*/45"--)064*/(4 Install the housings over the gasket. Make sure the housings’ keys engage the grooves properly on both pipes/mating components.
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
4UZMF
QuickVic™ Flexible Coupling for Steel Pipe
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
*OTUSVDUJPOTGPSUIF*OJUJBM
*OTUBMMBUJPOPG4UZMF$PVQMJOHT
Color
Code
1. DO NOT DISASSEMBLE THE
$061-*/( Style 177 Couplings are installation ready. The coupling is designed so that the installer does not need to remove the bolts and nuts for installation.
This design facilitates installation by allowing the installer to directly install the grooved end of pipe/mating components into the coupling.
$)&$,("4,&5 Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Refer to the “Gasket
Selection” section of this manual for the color code chart.
8"3/*/(
$)&$,1*1&."5*/($0.10/&/5
&/%4
The outside surface of the pipe/ mating component, between the groove and the pipe/mating component end, must be smooth and free from indentations, projections (including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed. Measurements taken across grooved pipe/mating component ends must not exceed the maximum allowable flare diameter. Refer to current Victaulic grooving specifications for the maximum allowable flare diameter.
t "MXBZTVTFBDPNQBUJCMF
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GSPNQJODIJOHPSUFBSJOHEVSJOH
installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPO
DPVMESFTVMUJOKPJOUMFBLBHF
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@& *@
-6#3*$"5&("4,&5 Apply a thin coat of Victaulic Lubricant or silicone lubricant only to the sealing lips of the gasket interior.
/05&
The gasket exterior is supplied with a factory-applied lubricant, so there is no need to remove the gasket from the housings to apply additional lubricant to the exterior surface.
8"3/*/( t /FWFSMFBWFB4UZMF$PVQMJOH
partially assembled. A partially
BTTFNCMFE4UZMF$PVQMJOH
poses a drop h azard.
t ,FFQIBOETBXBZGSPNUIFQJQF
mating component ends and the
PQFOJOHTPGUIFDPVQMJOHXIFO
attempting to insert the grooved
FOEPGQJQFNBUJOHDPNQPOFOUT
into the coupling.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
could cause serious personal injury and/or property damage.
"44&.#-&+0*/5
Assemble the joint by inserting the grooved end of a pipe/mating component into each opening of the coupling. The ends of the grooved pipe/mating components must be inserted into the coupling until contact with the center leg of the gasket occurs. A visual check is required to ensure the coupling keys align with the grooves in the pipe/ mating components. /05& The coupling may be rotated to ensure the gasket is seated properly.
/05& When assembling Style 177
Couplings onto end caps, take additional care to ensure the end cap is seated fully against the center leg of the gasket. DO
NOT use non-Victaulic fittings with Style
177 Couplings.
8"3/*/( t 7JDUBVMJD2VJDL7JD'MFYJCMF
Couplings contain a centering
GFBUVSFBUUIFCPMUQBET*UJT
important to tighten the nuts evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads. The middle section
PGUIFCPMUQBENBUJOHTVSGBDF
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DPOUBDUUPFOTVSFBGMFYJCMFKPJOU t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
I-100_80
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
Middle
Section of B olt
Pad Mating
Surface
/05&
It is possible to bring the outside sections of the bolt pads into metal-tometal contact without having metal-tometal contact at the middle section of the bolt pad mating surfaces. Even tightening of the nuts is required to bring the entire bolt pad sections into metal-to-metal contact. Refer to the graphics on the following page for details.
In addition, it is important to tighten the nuts evenly by alternating sides to prevent gasket pinching. An impact wrench or standard socket wrench can be used to bring the bolt pads into metal-to-metal contact. Refer to the “Impact Wrench
Usage Guidelines” section.
G OOD
5*()5&//654 Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
The middle section of the bolt pad mating surfaces must be in full metal-to-metal contact to ensure a properly assembled joint. Make sure the housings’ keys engage the grooves completely during tightening.
B AD
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved across the entire bolt pad section.
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
I-100_81
NOTICE
7JTVBMJOTQFDUJPOPGFBDIKPJOUJT
critical. Improperly assembled joints
NVTUCFDPSSFDUFECFGPSFUIFTZTUFN
is placed in service.
(00%
1301&3-:
"44&.#-&%+0*/5
'6--#0-51"%$0/5"$5
BAD
*.1301&3-:
"44&.#-&%+0*/5
'6--#0-51"%
("1
*.1301&3-:
"44&.#-&%+0*/5
BOLT PAD
("1*/.*%%-&
SECTION
4UZMF)FMQGVM*OGPSNBUJPO
Size
Nominal Size inches/mm
2 – 2 ½
76.1 mm
3 – 5
139.7 mm
6 – 8
Actual Pipe
Outside Diameter inches/mm
2.375 – 2.875
60.3 – 73.0
3.000
76.1
3.500 – 5.563
88.9 – 141.3
5.500
139.7
6.625 – 8.625
168.3 – 219.1
Nut Size inches/
Metric
3⁄8
M10
3⁄8
M10
½
M12
½
M12
5⁄8
M16
4PDLFU4J[F
inches/ mm
11⁄16
17
11⁄16
17
7⁄8
22
7⁄8
22
1 1⁄16
27
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
*OTUSVDUJPOTGPS3F*OTUBMMBUJPOPG
4UZMF$PVQMJOHT
Since the coupling housings conform to the outside diameter of the pipe/mating component during an initial installation, direct installation of the pipe/mating components into the coupling may not be possible upon re-installation. If this is the case, refer to the following steps for re-installing the coupling.
1.
Make sure the system is depressurized and drained completely before attempting to disassemble any couplings.
Follow steps 2 – 3 on page 79.
+0*/1*1&."5*/($0.10/&/54
Align the two grooved ends of the pipe/ mating components. Insert the other pipe/ mating component end into the gasket until it contacts the center leg of the gasket. /05& Make sure no portion of the gasket extends into the groove of either pipe/mating component.
-6#3*$"5&("4,&5 Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket surface to have a hazy white appearance after it has been in service.
50'"$*-*5"5&3&"44&.#-: One bolt can be inserted into the housings with the nut threaded loosely onto the bolt to allow for the “swing-over” feature, as shown above. /05& The nut should be backed off no further than flush with the end of the bolt.
*/45"--("4,&5
Insert the grooved end of a pipe/mating component into the gasket until it contacts the center leg of the gasket.
*/45"--)064*/(4 Install the housings over the gasket. Make sure the housings’ keys engage the grooves properly on both pipes/mating components.
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
I-100_83
*/45"--3&."*/*/(#0-5/65
Install the remaining bolt, and thread the nut finger-tight onto the bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
5*()5&//654 Follow steps 6 and 7 of the “Instructions for the Initial
Installation of Style 177 Couplings” section to complete the assembly.
*@
*/45"--"5*0/3&"%:$061-*/(4'03
(3007&%&/%1*1&*/45"--"5*0/
*/4536$5*0/43&7@&
Standard
$PVQMJOHTGPS
(SPPWFE&OE1JQF
Installation Instructions
4UZMF'JSF-PDL3JHJE$PVQMJOH 4UZMF;FSP'MFY3JHJE$PVQMJOH
4UZMF'MFYJCMF$PVQMJOH 4UZMF4UBOEBSE'MFYJCMF$PVQMJOH
4UZMF3JHJE$PVQMJOHGPS
Stainless Steel Pipe
4UZMF3FEVDJOH$PVQMJOH
/05&.PSFDPVQMJOHTUZMFTBSFGFBUVSFEJOUIJTTFDUJPO
I-100_85
13&1"3"503:45&14'03
$061-*/(*/45"--"5*0/
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
$)&$,1*1&&/%4 The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
$)&$,("4,&5"/%-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service. Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
UPQSFWFOUUIFHBTLFUGSPN
pinching/tearing during installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
SFTVMUJOKPJOUMFBLBHF
NOTICE
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QSPWJEFEXJUIUIF7JD1MVTHBTLFU
system, additional lubrication
JTOPUSFRVJSFEGPSUIFJOJUJBM
JOTUBMMBUJPOPGXFUQJQFTZTUFNT
that are installed at or continuously
PQFSBUJOHBCPWF¡'¡$ t 3&'&3505)&i-6#3*$"5*0/w
4&$5*0/"/%5)&i%3:1*1&
'*3&1305&$5*0/4:45&.4
/05&w4&$5*0/'03"%%*5*0/"-
*/'03."5*0/
104*5*0/("4,&5
Position the gasket over the pipe end. Make sure the gasket does not overhang the pipe end.
I-100_86
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
Pipe End
Exaggerated for Clarity
B 'PSMBSHFSTJ[F OPO"(4
DPVQMJOHT JODINNBOE
MBSHFS
It may be easier to turn the gasket inside out, then slide it over the pipe end.
Make sure the gasket does not overhang the pipe end.
B *GUIFHBTLFUXBTUVSOFEJOTJEF
PVUJOTUFQBGPSMBSHFSTJ[F OPO
"(4DPVQMJOHT
Roll the gasket into position and center it between the groove in each pipe end. Make sure no portion of the gasket extends into the groove in either pipe end.
+0*/1*1&&/%4
Align and bring the two pipe ends together. Slide the gasket into position and center it between the groove in each pipe end. Make sure no portion of the gasket extends into the groove in either pipe end.
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@& *@
Style 005 -
FireLock ® Rigid Coupling
4UZMF
Zero-Flex ® Rigid Coupling (12-inch/323.9-mm and Smaller Sizes)
4UZMF
Rigid Stainless Steel Coupling for Stainless Steel Pipe (4-inch/114.3-mm and Smaller Sizes)
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
NOTICE
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*OTUBMMBUJPOwTFDUJPO
"44&.#-&)064*/(4
Insert one bolt into the housings, and thread the nut loosely onto the bolt to allow for the
“swing-over” feature, as shown above.
/05& The nut should be backed off no further than flush with the end of the bolt.
*/45"--)064*/(4
Using the
“swing-over” feature, install the housings over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
NOTICE
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Apply an anti-seize compound to
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the nuts.
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installing the housings.
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JOKPJOUMFBLBHF
I-100_88
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/65
Install the remaining bolt, and thread the nut finger-tight onto the bolt.
/05& Make sure the oval neck of each bolt seats properly in the bolt hole.
8"3/*/( t
For Victaulic rigid, angle-boltpad couplings, the nuts must be
tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.
t
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DPVQMJOHTFRVBMPGGTFUTNVTUCF
present at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
GOOD
Angle Pad
Contact
Offsets
Offsets
B AD
Equal offsets at both pairs of bolt pads
Exaggerated for clarity
5*()5&//654
Tighten all nuts evenly by alternating sides until metalto-metal contact occurs at the angle bolt pads. Make sure the housings’ keys engage the grooves completely on both pipe ends and that the offsets are equal at the bolt pads. Equal, positive offsets are necessary to ensure a rigid joint (refer to the example above).
/05&
It is important to tighten all nuts evenly to prevent gasket pinching.
6.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
B'0345:-&$061-*/(4
0/-:
The Style 489 coupling assembly has a torque requirement (refer to the table below).
4UZMF5PSRVF3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOUT
Nominal Size inches or mm
1 ½ – 2 ½
76.1 mm
3 – 4
Actual Pipe
Outside
Diameter inches/mm
1.900 – 2.875
48.3 – 73.0
3.000
76.1
3.500 – 4.500
88.9 – 114.3
GUMCT
/tN
18
25
18
25
45
61
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
I-100_89
4UZMFBOE)FMQGVM*OGPSNBUJPO
108.0 mm
5
133.0 mm
139.7 mm
6
159.0 mm
165.1 mm
8
8 (005H)
10
12
200A (JIS)
250A (JIS)
300A (JIS)
10.750
273.0
12.750
323.9
—
216.3
—
267.4
—
318.5
6.250
159.0
6.500
165.1
8.625
219.1
8.625
219.1
4.250
108.0
5.563
141.3
5.250
133.0
5.500
139.7
6.625
168.3
1
1 ¼
1 ½
2
2 ½
76.1 mm
3
3 ½
4
Size
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/ mm
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.000
101.6
4.500
114.3
—
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
—
—
—
5⁄8
—
—
Style 005
Nut Size inches/
Metric
M16
4PDLFU
Size inches/ mm
—
—
—
—
15⁄16
24
—
—
3⁄8
M10
3⁄8
M10
½
M12
½
M12
½
M12
½
M12
½
M12
½
M12
¾
M20
5⁄8
M16
9⁄16
15
9⁄16
15
9⁄16
15
9⁄16
15
9⁄16
15
9⁄16
15
9⁄16
15
¾
18
¾
18
¾
18
9⁄16
15
¾
18
1 ¼
32
15⁄16
24
¾
18
¾
18
4UZMF
—
1 7⁄16
36
1 7⁄16
36
1 ¼
32
1 7⁄16
36
1 7⁄16
36
1 1⁄16
27
1 1⁄16
27
1 ¼
32
7⁄8
22
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
7⁄8
22
7⁄8
22
7⁄8
22
7⁄8
22
4PDLFU
Size inches/ mm
11⁄16
17
11⁄16
17
11⁄16
17
7⁄8
22
7⁄8
22
—
7⁄8
M22
7⁄8
M22
¾
M20
7⁄8
M22
7⁄8
M22
5⁄8
M16
5⁄8
M16
¾
M20
½
M12
5⁄8
M16
5⁄8
M16
5⁄8
M16
5⁄8
M16
½
M12
½
M12
½
M12
½
M12
Nut Size inches/
Metric
3⁄8
M10
3⁄8
M10
3⁄8
M10
½
M12
½
M12
—
—
—
—
—
—
—
—
—
—
—
—
—
Nut Size inches/
Metric
—
4UZMF
4PDLFU
Size inches/ mm
—
—
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
½
M12
—
½
M12
—
—
11⁄16
17
11⁄16
17
11⁄16
17
11⁄16
17
7⁄8
22
—
7⁄8
22
—
—
—
—
—
—
—
—
—
—
—
—
—
—
I-100_90
45"/%"3%$061-*/(4'03(3007&%&/%
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4UZMF /PO"(4
Zero-Flex Rigid Coupling (14-inch/355.6-mm and Larger
Sizes)
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
4UZMF$PVQMJOHTJOJODINNBOEMBSHFSTJ[FTBSFDBTUBT
TIPXOCFMPXUPFBTFIBOEMJOH
5ZQJDBMoJODI oNN4J[FT
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*OTUBMMBUJPOwTFDUJPO
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"44&.#-&4&(.&/54
Assemble the segments loosely (nuts should be flush with ends of bolts), leaving one bolt and nut off to allow for the “swingover” feature, or assemble the segments loosely into two equal halves (whichever permits easier handling).
*/45"--)064*/(4
Using the
“swing-over” feature, install the housings over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
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I-100_91
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installing the housings.
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JOKPJOUMFBLBHF
*/45"--3&."*/*/(#0-5
/65
While supporting the weight of the assembly, install the remaining bolt, and thread the nut finger-tight onto the bolt.
/05& Make sure the oval neck of each bolt seats properly in the bolt hole.
B "11-:50326&
Apply torque to each nut with a torque wrench. Refer to the following table for the torque requirement.
/05&
If the required torque is achieved before metal-to-metal contact occurs at the angle bolt pads, check the assembly by referring to the requirements in the “Installation Inspection” section.
6.
Inspect the bolt pads of each coupling to ensure proper assembly is achieved.
4UZMF5PSRVF3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOUT
Nominal
Size inches
14 – 18
20 – 24
Actual Pipe
Outside Diameter inches/mm
14.000 – 18.000
355.6 – 457
20.000 – 24.000
508 – 610
GUMCT
/tN
250
339
300
407
Angle Pad
Contact
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the nuts must be tightened evenly by alternating sides until metal-tometal c ontact occurs at the bolt pads and the required torque value is achieved.
t
For Victaulic rigid, angle-bolt-pad
DPVQMJOHTFRVBMPGGTFUTNVTUCF
present at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
Offsets
Offsets
Exaggerated for clarity
5*()5&//654
Tighten all nuts evenly by alternating bolt pads until metal-to-metal contact occurs at the angle bolt pads. Make sure the housings’ keys engage the grooves completely on both pipe ends and that the offsets are equal at the bolt pads. Equal, positive offsets are necessary to ensure a rigid joint (refer to the example above).
/05&
It is important to tighten all nuts evenly to prevent gasket pinching.
4UZMF)FMQGVM*OGPSNBUJPO
Nominal
Size inches
14 – 18
20 – 24
Size
Actual Pipe
Outside
Diameter inches mm
14.000 – 18.000
355.6 – 457
20.000 – 24.000
508 – 610
4UZMF
Nut Size inches/
Metric
7⁄8
M22
1
M24
4PDLFU
Size inches/ mm
1 7⁄16
36
1 5⁄8
41
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF)1
Rigid Coupling (12-inch/323.9-mm and Smaller Sizes)
Style 89 -
Rigid Coupling for Stainless Steel Pipe
4UZMF
Rigid Stainless Steel Coupling for Stainless Steel Pipe (139.7-mm and
Larger Sizes)
4UZMF%9
Rigid Stainless Steel Coupling for Duplex and Super Duplex Pipe
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
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or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t 5IFGPMMPXJOHJOTUBMMBUJPOTUFQTGFBUVSFQIPUPTPGB4UZMF3JHJE$PVQMJOHGPS
TUBJOMFTTTUFFMQJQF)PXFWFSUIFTBNFJOTUBMMBUJPOTUFQTBQQMZUP4UZMFT)1
BOE%9$PVQMJOHTJOUIFTJ[FSBOHFTMJTUFEBCPWF
'PMMPXTUFQToPGUIF i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO properly (tongue in recess). Make sure the housings’ keys engage the grooves completely on both pipe ends.
NOTICE
'PS4UZMF)1$PVQMJOHT t "MXBZTWFSJGZUIFHBTLFUTUZMFUIBU
JTQSPWJEFEXJUIUIFDPVQMJOH*GUIF
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®
design, the
)1&4JOTUSVDUJPOTPOQBHF
PGUIJTNBOVBMNVTUCFGPMMPXFE
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installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
NOTICE
'PS4UZMFT%9$PVQMJOHT
TVQQMJFEXJUITUBJOMFTTTUFFMCPMUTBOE
nuts, apply an anti-seize compound
UPUIFCPMUUISFBETCFGPSFUJHIUFOJOH
the nuts.
Tongue Recess
Tongue
Exaggerated for clarity
*/45"--)064*/(4
Install the housings over the gasket with the tongue and recess features mated
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
I-100_93
5*()5&//654
Tighten all nuts evenly by alternating sides. Make sure the housings’ keys engage the grooves completely on both pipe ends. Apply torque to each nut with a torque wrench.
Refer to the following table for the torque requirement.
/05&
It is important to tighten the nuts evenly to prevent gasket pinching.
NOTICE
t 'PSoJODIoNN
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nuts must be tightened evenly by alternating sides until metal-tometal contact occurs at the bolt pads.
GOOD
B AD
5.
Inspect the bolt pads at each joint to ensure proper assembly is achieved.
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assembly.
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and property damage.
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF)1BOE%95PSRVF3FRVJSFNFOUT
Nominal
Size inches or mm
2 – 3
76.1 mm
4
139.7 mm
5
165.1 mm
6
216.3 mm
8
267.4 – 318.5 mm
10 – 12
Size
Actual Pipe
Outside
Diameter inches/mm
2.375 – 3.500
60.3 – 88.9
3.000
76.1
4.500
114.3
5.500
139.7
5.563
141.3
6.500
165.1
6.625
168.3
8.515
216.3
8.625
219.1
10.528 – 12.539
267.4 – 318.5
10.750 – 12.750
273.0 – 323.9
4UZMF)1
GUMCT
/tN
60 – 80
81 – 109
—
60 – 80
81 – 109
—
—
—
†
—
†
—
†
5PSRVF3FRVJSFNFOUT
Style 89
GUMCT
/tN
60 – 90
80 – 120
60 – 90
80 – 120
85 – 125
115 – 170
175 – 250
240 – 340
175 – 250
240 – 340
175 – 250
240 – 340
175 – 250
240 – 340
200 – 300
275 – 400
200 – 300
275 – 400
250 – 350
340 – 475
250 – 350
340 – 475
4UZMF
GUMCT
/tN
—
—
—
75 – 100
100 – 137
85 – 125
115 – 170
125 – 200
170 – 275
125 – 200
170 – 275
200 – 300
275 – 400
200 – 300
275 – 400
200 – 300
275 – 400
200 – 300
275 – 400
4UZMF%9
GUMCT
/tN
60 – 90
80 – 120
60 – 90
80 – 120
85 – 125
115 – 170
75 – 100
100 – 135
—
125 – 200
170 – 275
125 – 200
170 – 275
—
200 – 300
275 – 400
—
200 – 300
275 – 400
† For 6 – 12-inch/168.3 – 323.9-mm Style HP-70 Couplings, there is no torque requirement. However, the nuts must be tightened evenly by alternating sides until metal-to-metal contact occurs at the bolt pads. /05& It is important to tighten all nuts evenly to prevent gasket pinching.
4UZMF)1BOE%9)FMQGVM*OGPSNBUJPO
Size
4UZMF)1
Style 89
4UZMF 4UZMF%9
Nominal
Size inches or mm
2 – 3
76.1 mm
4
139.7 mm
5
165.1 mm
Actual Pipe
Outside
Diameter inches/mm
2.375 – 3.500
60.3 – 88.9
3.000
76.1
4.500
114.3
5.500
139.7
5.563
141.3
6.500
165.1
Nut
Size inches/
Metric
5⁄8
M16
—
¾
M20
—
—
—
6
216.3 mm
6.625
168.3
8.515
216.3
8
267.4 –
318.5 mm
8.625
219.1
10.528 – 12.539
267.4 – 318.5
10 – 12
7⁄8
M22
—
1
M24
—
10.750 – 12.750
1
273.0 – 323.9
M24
4PDLFU
Size inches/ mm
1 1⁄16
27
—
1 ¼
32
—
—
—
1 7⁄16
36
—
1 5⁄8
41
—
1 5⁄8
41
Nut
Size inches/
Metric
5⁄8
M16
4PDLFU
Size inches/ mm
1 1⁄16
27
7⁄8
M22
7⁄8
M22
1
M24
1
M24
5⁄8
M16
¾
M20
¾
M20
¾
M20
1
M24
1
M24
1 7⁄16
36
1 7⁄16
36
1 5⁄8
41
1 5⁄8
41
1 1⁄16
27
1 ¼
32
1 ¼
32
1 ¼
32
1 5⁄8
41
1 5⁄8
41
1
M24
1
M24
1
M24
1
M24
¾
M20
¾
M20
7⁄8
M22
7⁄8
M22
Nut
Size inches/
Metric
4PDLFU
Size inches/ mm
— —
Nut
Size inches/
Metric
4PDLFU
Size inches/ mm
5⁄8
M16
1 1⁄16
27
—
—
—
—
5⁄8
M16
¾
M20
¾
M20
1 ¼
32
1 ¼
32
1 7⁄16
36
1 7⁄16
36
—
7⁄8
M22
7⁄8
M22
1 1⁄16
27
1 ¼
32
1 ¼
32
—
1 7⁄16
36
1 7⁄16
36
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
—
1
M24
—
1
M24
—
1 5⁄8
41
—
1 5⁄8
41
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4UZMF)1
Rigid Coupling (14-inch/355.6-mm and Larger Sizes)
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
4UZMF)1$PVQMJOHTJO
JODINNBOEMBSHFSTJ[FT
BSFDBTUBTTIPXOCFMPXUPFBTF
handling.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
5ZQJDBMoJODI oNN4J[FT
'PMMPXTUFQToPGUIF i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO
NOTICE
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® design, the
)1&4JOTUSVDUJPOTPOQBHF
PGUIJTNBOVBMNVTUCFGPMMPXFE
*/45"--'*3454&(.&/5
"44&.#-:
Install one of the preassembled halves over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
"44&.#-&4&(.&/54
Assemble the segments loosely into two equal halves, as shown above. Allow clearance between the segments to ease assembly onto the pipe.
I-100_96
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
B */45"--3&."*/*/(
4&(.&/5"44&.#-:
Install the second assembly onto the pipe. Make sure the housings’ keys engage the grooves completely on both pipe ends. While supporting the weight of the assembly, install the remaining bolts, and thread the nuts finger-tight onto the bolts.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
4UZMF)15PSRVF3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOUT
Nominal
Size inches
14
16
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
GUMCT
/tN
600
814
700
949
4UZMF)1)FMQGVM*OGPSNBUJPO
Size
4UZMF)1
Nominal
Size inches
14 – 16
Actual Pipe
Outside
Diameter inches/mm
14.000 – 16.000
355.6 – 406.4
Nut
Size inches/
Metric
1 ¼
M30
4PDLFU
Size inches/ mm
2
50
5*()5&//654
Tighten all nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely.
/05&
It is important to tighten all nuts evenly to prevent gasket pinching.
B "11-:50326&
Apply torque to each nut with a torque wrench. Refer to the following table for the torque requirement. Due to the high torque requirement, use of a geared torque multiplier is recommended.
C
Inspect the bolt pads at each joint to ensure proper assembly is achieved.
8"3/*/( t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads and the required torque values, listed in these instructions, are achieved.
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openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
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personal injury, and property damage.
45"/%"3%$061-*/(4'03(3007&%&/%
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4UZMF)1&4
EndSeal ® Rigid Coupling
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piping products.
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or adjust any Victaulic piping products.
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
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EndSeal
®
i&4wTQFDJGJDBUJPOT
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serious personal injury and/or property damage.
NOTICE
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$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service.
The Style HP-70ES gasket is molded with a center leg that fits between the pipe ends.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
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pinching/tearing during installation.
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DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
Pipe must be roll grooved or
DVUHSPPWFEJOBDDPSEBODFXJUI7JDUBVMJD
EndSeal ®
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this manual.
*/45"--("4,&5
Insert the grooved pipe end into the gasket until it contacts the center leg of the gasket.
I-100_98
45"/%"3%$061-*/(4'03(3007&%&/%
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+0*/1*1&&/%4
Align and bring the two pipe ends together. Insert the other pipe end into the gasket until it contacts the center leg of the gasket. /05& Make sure no portion of the gasket extends into the groove of either pipe.
5*()5&//654
Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely.
/05&
It is important to tighten the nuts evenly to prevent gasket pinching.
B
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
Tongue Recess Tongue
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UPOHVFJOSFDFTT t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMESFTVMUJOKPJOUGBJMVSFTFSJPVT
personal injury, and/or property damage.
Exaggerated for clarity
*/45"--)064*/(4
Install the housings over the gasket with the tongue and recess features mated properly (tongue in recess). Make sure the housings’ keys engage the grooves completely on both pipe ends.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
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installing the housings.
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JOKPJOUMFBLBHF
4UZMF)1&4)FMQGVM*OGPSNBUJPO
Nominal
Size inches
2 - 3
4
6
8 – 12
Size
Actual Pipe
Outside
Diameter inches/mm
2.375 – 3.500
60.3 – 88.9
4.500
114.3
6.625
168.3
8.625 – 12.750
219.1 – 323.9
4UZMF)1&4
Nut
Size inches/
Metric
5⁄8
M16
4PDLFU
Size inches/ mm
1 1⁄16
27
¾
M20
7⁄8
M22
1
M24
1 ¼
32
1 7⁄16
36
1 5⁄8
41
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
45"/%"3%$061-*/(4'03(3007&%&/%
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I-100_99
4UZMF
Outlet Coupling
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piping products.
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or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t 4UZMF0VUMFU$PVQMJOHTBSFOPU
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In addition, Victaulic #60 End Caps
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0VUMFU$PVQMJOHTJOTZTUFNTXIFSF
vacuums may develop.
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DO NOT remove this ring, since
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$)&$,("4,&5"/%-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service. Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
UPQSFWFOUUIFHBTLFUGSPN
pinching/tearing during installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
SFTVMUJOKPJOUMFBLBHF
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
*/45"--("4,&5
Install the gasket onto the pipe end so that the lips on one side cover the area between the groove and the pipe end.
/05&
The pipe end should not contact the reinforcement ribs inside the gasket.
I-100_100
45"/%"3%$061-*/(4'03(3007&%&/%
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+0*/1*1&&/%4
Align and bring the two pipe ends together. Slide the gasket into position and center it between the groove in each pipe end. Make sure no portion of the gasket extends into the groove in either pipe end.
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
*/45"---08&3)064*/(
Install the lower housing (without the outlet) around the lower portion of the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends. /05& Tabs are located on the gasket, which are designed to rest in the recesses on both the upper and lower housings. These tabs ensure proper gasket positioning within the housings.
5*()5&//654
Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten the nuts evenly to prevent gasket pinching.
8a.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
8"3/*/( t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
*/45"--611&3)064*/(
Install the upper housing over the gasket.
Make sure the housings’ keys engage the grooves completely on both pipe ends.
Inspect the outlet opening to make sure the outlet neck of the gasket is positioned properly in the housing.
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I-100_101
4UZMF)FMQGVM*OGPSNBUJPO
Nominal Outlet Size
3VOY3FE0VUMFU
Nominal inches
Actual mm
1 ½
48.3
2
60.3
2 ½
73.0
x x x
3
88.9
4
114.3
6
168.3
x x x
1 ¼
42.4
¾
26.9
1
33.7
¾
26.9
FPT
½ – 1
21.3 – 33.7
½ – 1
21.3 – 33.7
½ – 1
21.3 – 33.7
1 ½
48.3
1 – 1 ½
33.7 – 48.3
(S.15
—
1
33.7
—
1 ½
48.3
1
33.7
1 ½
48.3
1
33.7
2
60.3
2
60.3
Nut Size
5⁄8
M16
½
M12
5⁄8
M16
½
M12
inches/
Metric
3⁄8
M10
3⁄8
M10
½
M12
5⁄8
M16
¾
M20
4PDLFU4J[F
1 1⁄16
27
7⁄8
22
1 1⁄16
27
7⁄8
22
inches/ mm
11⁄16
17
11⁄16
17
7⁄8
22
1 1⁄16
27
1 ¼
32
*@
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1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF
Flexible Coupling
4UZMF
Flexible Coupling - Two Segments for 24-inch/610-mm and Smaller Sizes
4UZMF"
Flexible Aluminum Coupling
4UZMF4
Flexible Stainless Steel Coupling
4UZMF%9
Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
4UZMF
Flexible Stainless Steel Coupling
4UZMF%9
Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
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or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t 5IFGPMMPXJOHJOTUBMMBUJPOTUFQT
GFBUVSFQIPUPTPGB4UZMF
$PVQMJOH)PXFWFSUIFTBNF
installation steps apply to Styles
"4%9BOE
%9$PVQMJOHTJOUIFTJ[FSBOHFT
listed above.
'PMMPXTUFQToPGUIF i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO
NOTICE
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BUPOHVFBOESFDFTTGFBUVSFBUUIF
CPMUQBET5IFIPVTJOHTUPOHVF
BOESFDFTTGFBUVSFTNVTUCFNBUFE
QSPQFSMZ UPOHVFJOSFDFTT
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
*/45"--)064*/(4
Install the housings over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends. Refer to the notice above for Styles 475/475DX
Couplings.
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt. For couplings supplied with stainless steel hardware, apply an antisieze compound to the bolt threads. /05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
NOTICE
For
£JODINN
4UZMFT4BOE%9'MFYJCMF
Stainless Steel Couplings
0OMZ t "GMBUXBTIFSNVTUCFJOTUBMMFE
under each nut.
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1*1&*/45"--"5*0/*/4536$5*0/43&7@&
I-100_103
B AD
GOOD
5*()5&//654
Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten the nuts evenly to prevent gasket pinching.
8"3/*/( t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
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personal injury, and property damage.
5.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
4UZMF4BOE%9)FMQGVM*OGPSNBUJPO
Size
4UZMF
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches mm
Nut Size inches/
Metric
4PDLFU
Size inches/ mm
¾
1.050
26.9
— —
1
1 ¼
1.315
33.7
1.660
42.4
3⁄8
M10
3⁄8
M10
11⁄16
17
11⁄16
17
1 ½
2
2 ½
76.1 mm
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
11⁄16
17
11⁄16
17
11⁄16
17
11⁄16
17
3
3 ½
4
108.0 mm
3.500
88.9
4.000
101.6
4.500
114.3
4.250
108.0
½
M12
½
M12
½
M12
½
M12
7⁄8
22
7⁄8
22
7⁄8
22
7⁄8
22
4UZMF 4UZMFT4%9 4UZMFT%9
½
M12
½
M12
½
M12
5⁄8
M16
3⁄8
M10
½
M12
½
M12
½
M12
5⁄8
M16
5⁄8
M16
7⁄8
22
11⁄16
27
7⁄8
22
7⁄8
22
1 1⁄16
27
1 1⁄16
27
7⁄8
22
7⁄8
22
11⁄16
17
7⁄8
22
Nut Size inches/
Metric
3⁄8
M10
4PDLFU
Size inches/ mm
Nut Size inches/
Metric
11⁄16
17
3⁄8
M10
4PDLFU
Size inches/ mm
11⁄16
17
Nut Size inches/
Metric
4PDLFU
Size inches/ mm
— —
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
11⁄16
17
11⁄16
17
11⁄16
17
11⁄16
17
11⁄16
17
—
½
M12
—
7⁄8
22
3⁄8
M10
3⁄8
M10
½
M12
3⁄8
M10
3⁄8
M10
3⁄8
M10
3⁄8
M10
—
5⁄8
M16
—
—
1 1⁄16
27
—
—
½
M12
—
11⁄16
17
1 11⁄16
17
7⁄8
22
11⁄16
17
11⁄16
17
11⁄16
17
11⁄16
17
—
7⁄8
22
—
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF4BOE%9)FMQGVM*OGPSNBUJPO $POUJOVFE
Nominal
Size inches or mm
Size
Actual
Pipe
Outside
Diameter inches mm
127.0 mm
5.000
127.0
4UZMF
Nut Size inches/
Metric
5⁄8
M16
4PDLFU
Size inches/ mm
1 1⁄16
27
4UZMF
— —
4UZMF4%9 4UZMFT%9
Nut Size inches/
Metric
4PDLFU
Size inches/ mm
Nut Size inches/
Metric
—
4PDLFU
Size inches/ mm
Nut Size inches/
Metric
— —
4PDLFU
Size inches/ mm
—
5
133.0 mm
139.7 mm*
152.4 mm
6
159.0 mm
165.1 mm*
203.2 mm
5.563
141.3
5.250
133.0
5.500
139.7
6.000
152.4
6.625
168.3
6.250
159.0
6.500
165.1
8.000
203.2
5⁄8
M16
5⁄8
M16
5⁄8
M16
¾
M20
5⁄8
M16
5⁄8
M16
5⁄8
M16
5⁄8
M16
¾
M20
7⁄8
M22
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
1 ¼
32
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
1 ¼
32
1 7⁄16
36
¾
M20
¾
M20
¾
M20
—
¾
M20
¾
M20
¾
M20
—
1 ¼
32
1 ¼
32
1 ¼
32
—
1 ¼
32
1 ¼
32
1 ¼
32
—
—
—
—
—
5⁄8#
M16
—
—
—
—
—
—
—
1 1⁄16#
27
—
—
—
—
—
½
M12
—
—
—
5⁄8
M16
—
—
—
7⁄8
22
—
—
—
1 1⁄16
27
—
8§
254.0 mm
10§
304.8 mm
12§
13½ OD
200A (JIS)
250A (JIS)
12.750
323.9
13.000
342.9
—
216.3
—
267.4
8.625
219.1
10.000
254.0
10.750
273.0
12.000
304.8
—
7⁄8
M22
—
—
¾
M20
—
—
1 7⁄16
36
—
—
1 ¼
32
—
7⁄8
M22
—
1
M24
—
1
M24
1
M24
7⁄8
M22
1
M24
1 7⁄16
36
—
1 5⁄8
41
—
1 5⁄8
41
1 5⁄8
41
1 7⁄16
36
1 5⁄8
41
7⁄8
M22
—
1
M24
—
1
M24
—
—
—
1 7⁄16
36
—
1 5⁄8
41
—
1 5⁄8
41
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
300A (JIS)
14§
16§
18§
—
318.5
14.000
355.6
16.000
406.4
18.000
457
—
—
—
—
—
—
—
—
1
M24
1
M24
1
M24
1 1⁄8
M27
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
1 13⁄16
46
—
1
M24
1
M24
1
M24
—
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
—
—
—
—
—
—
—
—
20
24
20.000
508
24.000
610
—
—
—
—
1 1⁄8
M27
1 1⁄8
M27
1 13⁄16
46
1 13⁄16
46
—
—
—
—
—
—
—
—
* Style 475DX Flexible Stainless Steel Couplings are not available in these sizes
# The nut size for 6-inch/168.3-mm Style 77DX Couplings is ¾ inch/M20. The socket size is 1 ¼ inch/
32 mm.
§ Style 77DX Couplings are not available in these sizes
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
I-100_105
4UZMF /PO"(4
Flexible Coupling - Four or Six Segments for
14-inch/355.6-mm and Larger Sizes
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
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installing the housings.
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"44&.#-&4&(.&/54
Assemble the segments loosely into two equal halves, as shown above. Allow clearance between the segments to ease assembly onto the pipe.
/05&
For bolt pads that contain a tongue-and-recess feature, make sure the housings are mated, as shown above.
*/45"--'*3454&(.&/5
"44&.#-:
Install one of the preassembled halves over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
I-100_106
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4UZMF)FMQGVM*OGPSNBUJPO
Size
4UZMF
B */45"--3&."*/*/(
4&(.&/5"44&.#-:
Install the second assembly onto the pipe. Make sure the housings’ keys engage the grooves completely on both pipe ends. While supporting the weight of the assembly, install the remaining bolts, and thread the nuts finger-tight onto the bolts.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
Nominal
Size inches or mm
14 – 18
20 – 24
Actual Pipe
Outside
Diameter inches/mm
Nut
Size inches/
Metric
14.000 – 18.000
355.6 – 457
1
M24
20.000 – 24.000
1 1⁄8
508 – 610 M27
28 – 30
377.0 mm
28.000 – 30.000
711 – 762
14.842
377.0
1
M24
1
M24
426.0 mm
480.0 mm
530.0 mm
630.0 mm
16.771
426.0
18.897
480.0
20.866
530.0
24.803
630.0
1
M24
1 1⁄8
M27
1 1⁄8
M27
1 1⁄8
M27
4PDLFU
Size inches/ mm
1 5⁄8
41
1 13⁄16
46
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
1 13⁄16
46
1 13⁄16
46
1 13⁄16
46
5*()5&//654
Tighten all nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten all nuts evenly to prevent gasket pinching.
B
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
$"65*0/ t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
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openings during tightening.
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personal injury, and property damage.
45"/%"3%$061-*/(4'03(3007&%&/%
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4UZMF
Snap-Joint ® Coupling
4UZMF"
Snap-Joint ® Aluminum Coupling
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
NOTICE
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Couplings are used in concrete
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design parameters.
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pipe used in concrete pumping
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the couplings.
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loading. These couplings are not
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Sound anchoring and lashing practices must be observed.
104*5*0/-0$,*/()"/%-&
Lift the locking handle to position the nose in the cradle tab of the opposite housing.
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*/45"--)064*/(4
Install one side of the hinged housing over the gasket, making sure the keys engage the grooves.
Swing the other side of the housing into position. Squeeze the housing to further center the gasket and seat the housing.
3a.
Push the locking handle down firmly until the entire handle assembly contacts the coupling housing. The entire handle assembly must contact the coupling housing to ensure a properly locked joint.
8"3/*/( t
DO NOT use hammers/heavy
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heavy instruments to close the
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misalign components.
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serious personal injury and/or property damage.
I-100_108
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Size Dimensions inches/mm
Nominal
Size inches
1
1 ¼
1 ½
2
2 ½
3
4
5
6
8
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
Partially
Assembled
3.38
85.9
3.80
96.5
5.50
139.7
6.25
158.8
7.16
181.9
7.88
200.2
10.63
270.0
13.66
347.0
14.88
378.0
15.38
390.7
Fully
Extended
4.50
114.3
4.88
124.0
7.63
193.8
7.75
196.9
10.72
272.3
10.25
260.4
12.88
327.2
16.88
428.8
18.38
466.9
18.91
480.3
Pa rtially A ssembled
Fully Ex tended
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Aluminum Coupling
Size Dimensions inches/mm
Pa rtially A ssembled
Nominal
Size inches
2
10
Actual Pipe
Outside
Diameter inches/mm
2.375
60.3
10.750
273.0
Partially
Assembled
3.22
81.8
21.00
533.4
Fully
Extended
4.06
103.1
23.00
584.2
Fully Ex tended
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8"3/*/( t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSF
attempting to remove any Victaulic piping products.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVMESFTVMUJOTFSJPVT
personal injury and/or property damage.
1.
After depressurizing and draining the piping system, slide a screwdriver or similar pry tool underneath the locking handle for leverage during disassembly.
Check the gasket to make sure it is not damaged. If the gasket is damaged, it must be replaced with a new, Victaulicsupplied gasket of a grade that is suitable for the intended service.
3.
Check the housing hinge and locking handle to make sure they have not become loosened, distorted, bent, or damaged. If there is any doubt about the condition of the coupling, do not reuse.
Follow all installation instructions, listed in this section, for re-assembly.
/05& Check pipe and groove conditions, lubricate the gasket, etc.
45"/%"3%$061-*/(4'03(3007&%&/%
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I-100_109
4UZMF
Reducing Coupling
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
NOTICE
t
Victaulic #60 End Caps must not
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Asse m bly Washer
'037&35*$"-*/45"--"5*0/4"O
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telescoping inside larger pipe in
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$)&$,("4,&5"/%
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Check the gasket to make sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
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pinching/tearing during installation.
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$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
*/45"--("4,&5
Install the larger opening of the gasket over the larger pipe end. Make sure no portion of the gasket extends into the pipe groove.
I-100_110
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
+0*/1*1&&/%4
Align the centerlines of the pipes and insert the smaller pipe end into the gasket. Make sure no portion of the gasket extends into the pipe groove.
5*()5&//654
Tighten the nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten the nuts evenly to prevent gasket pinching.
B
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
*/45"--)064*/(4
Install the housings over the gasket. Make sure the larger openings of the housings face the larger pipe and that the housings’ keys engage the grooves completely on both pipe ends.
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installing the housings.
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*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
8"3/*/( t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
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openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
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personal injury, and property damage.
4UZMF)FMQGVM*OGPSNBUJPO
Size
Nominal Size inches/
Actual mm
2 x
1 – 1 ½
60.3
33.7 – 48.3
2½ x
2
73.0
60.3
76.1 mm x
2
60.3
3 2 – 2 ½
88.9
x
60.3 – 73.0
4
114.3
x
76.1 mm
2 – 3
60.3 – 88.9
114.3 mm x 76.1 mm
5 x
4
141.3
114.3
¾
M20
6 x
4 – 5 ¾
168.3
114.3 – 141.3
M20
165.1 mm x 114.3 mm
8 x
6
219.1
168.3
10 8
273.0
x
219.1
¾
M20
7⁄8
M22
1
M24
½
M12
½
M12
½
M12
5⁄8
M16
5⁄8
M16
Nut
Size inches/
Metric
3⁄8
M10
3⁄8
M10
7⁄8
22
1 1⁄16
27
7⁄8
22
7⁄8
22
1 1⁄16
27
4PDLFU
Size inches/ mm
11⁄16
17
11⁄16
17
1 ¼
32
1 ¼
32
1 ¼
32
1 7⁄16
36
1 5⁄8
41
45"/%"3%$061-*/(4'03(3007&%&/%
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I-100_111
4UZMF
Large Diameter Coupling
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
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NOTICE
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½
inch/13 mm must
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¾
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POFHSPPWFUPUIFGBSTJEFPGUIFPUIFSHSPPWF
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*OTUBMMBUJPOwTFDUJPO
"44&.#-&4&(.&/54
Assemble the segments loosely into two equal halves, as shown above. Allow clearance between the segments to ease assembly onto the pipe.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
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installing the housings.
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JOKPJOUMFBLBHF
*/45"--'*3454&(.&/5
"44&.#-:
Install one of the preassembled halves over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
B */45"--3&."*/*/(
4&(.&/5"44&.#-:
Install the second assembly onto the pipe. Make sure the housings’ keys engage the grooves completely on both pipe ends. While supporting the weight of the assembly, install the remaining bolts, and thread the nuts finger-tight onto the bolts.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
$"65*0/ t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads
BOEUIFSFRVJSFEUPSRVFPG
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openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
5*()5&//654
Tighten all nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten all nuts evenly to prevent gasket pinching.
4UZMF)FMQGVM*OGPSNBUJPO
Size
4UZMF
Nominal
Size inches
26 – 36
42
Actual
Pipe Outside
Diameter inches/mm
Nut
Size inches/
Metric
26.000 – 36.000
1 ¼
660.4 – 914 M30
42.000
1067
1 ½
M36
4PDLFU
Size inches/ mm
2
50
2 3⁄8
60
"11-:50326&
Apply 600 ft-lbs/
/tNPGUPSRVFUPFBDIOVUXJUIB torque wrench. Due to the high torque requirement, use of a geared torque multiplier is recommended.
5a.
Visually inspect the bolt pads at each joint to ensure proper assembly is achieved.
45"/%"3%$061-*/(4'03(3007&%&/%
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I-100_113
4UZMF
Vic-Boltless Coupling
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piping products.
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or adjust any Victaulic piping products.
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
'PMMPXTUFQToPGUIF i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO
*/45"--)064*/(4
Install one side of the hinged housing over the gasket, making sure the keys engage the grooves.
Swing the other side of the housing into position. Squeeze the housings to further center the gasket and seat the housing.
Style 7 92 Asse mbly T ool Clearance
13 inches
(330 mm)
104*5*0/"44&.#-:500-
Engage the “T” bar of the Style 792
Assembly Tool into the cradles on one side of the coupling housing. Engage the nose of the assembly tool into the cradles on the other side of the coupling housing.
/05& For ease of installing 6-inch/
168.3-mm and larger size couplings, an extension for the assembly tool can be used. The extension can be fabricated from standard ¾-inch/19-mm steel or aluminum pipe (not to exceed
10-inches/254-mm in length) and can be slipped over the handgrip of the assembly tool.
81⁄8 inches
(206 mm)
Style 792 Assembly Tool
*@
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the assembly tool resists closure or
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TVSFUIFQJQFFOETBSFXJUIJO
7JDUBVMJDTQFDJGJDBUJPOT t
DO NOT use hammers/heavy instruments to close the assembly
UPPM5IFVTFPGIBNNFSTIFBWZ
instruments to close the assembly
UPPMDBODSBDLEJTUPSUPSNJTBMJHO
components.
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each coupling.
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DPVMEDBVTFQSPEVDUGBJMVSFSFTVMUJOH
in serious personal injury and/or property damage.
%3*7&-0$,*/(1*/
Using a hammer, drive the pin through both holes in the coupling housings, and set the fluted notches into the hole.
/05&
Pin position should be similar to the permanent pin on the opposite side of the coupling.
6a.
Remove the assembly tool by lifting it up and away from the coupling.
4UZMF-PDLJOH1JO4J[FT
"-*(/)0-&4
Push the assembly tool down firmly to bring the housings together and to align the holes for the locking pin.
Nominal
Size inches
2
Size
Actual
Pipe Outside
Diameter inches/mm
2.375
60.3
2 ½
3
4
6
8
2.875
73.0
3.500
88.9
4.500
114.3
6.625
168.3
8.625
219.1
-PDLJOH1JOp
Size
%JBNFUFSY
-FOHUI
inches
Color
Code
5⁄16 x 1 7⁄8
3⁄8 x 1 7⁄8
3⁄8 x 1 7⁄8
7⁄16 x 2
½ x 2 1⁄16
5⁄16 x 2 5⁄16
White
Red
Red
Yellow
Green
Blue
†Extra Vic-Boltless Coupling locking pins are available in color-coded strips of 10 pins.
*/4&35-0$,*/(1*/
Make sure the proper size locking pin is available
(refer to table on this page). Set the locking pin by inserting the plain end of the pin into the hole.
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
I-100_115
%JTBTTFNCMZBOE3F6TF*OTUSVDUJPOTGPS4UZMF7JD#PMUMFTT
Couplings
8"3/*/( t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSF
attempting to remove any Victaulic piping products.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVMESFTVMUJOTFSJPVT
personal injury and/or property damage.
1.
Engage the “T” bar of the Style 792
Assembly Tool into the machined cradles with the longer pin (not “as-cast” side).
Engage the nose of the tool into the center cradle. Press the tool down until it hits the housing. Hold the tool in position.
Using a hammer and a drive pin punch (or a similar device that is smaller in diameter than the pin) on the plain end, drive the locking pin out of the hole to completely remove it from the coupling.
/05& It may be necessary to rotate the coupling to gain access to the pin when the coupling is installed with certain valves and fittings.
3.
Lift the assembly tool up and away from the coupling. Remove the housings and the gasket.
Check the gasket to make sure it is not damaged. If the gasket is damaged, it must be replaced with a new, Victaulicsupplied gasket of a grade that is suitable for the intended service.
5.
Check the housing hinge and locking pin to make sure they have not become loosened, distorted, bent, or damaged. If there is any doubt about the condition of the coupling, do not reuse.
6.
Follow all installation instructions, listed in this section, for re-assembly.
/05& Check pipe and groove conditions, lubricate the gasket, etc.
I-100_116
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF*+
ANSI and ISO 4200-to-JIS Transition Coupling
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
*/45"--("4,&5
Install the larger opening of the gasket (marked NPS) over the larger pipe end (NPS side). Make sure the gasket does not overhang the pipe end.
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
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pinching/tearing during installation.
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+0*/1*1&&/%4
Align and bring the NPS and JIS pipe ends together.
Slide the gasket into position and center it between the groove in each pipe end.
/05& Make sure no portion of the gasket extends into the groove in either pipe and that the NPS side of the gasket is facing the NPS pipe.
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@& *@
NOTICE
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assembly lugs to ensure proper
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assembly.
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
*/45"--)064*/(4
Install the housings over the gasket. Make sure the larger openings of the housings (marked
NPS) face the larger pipe (NPS side) and that the housings’ keys engage the grooves completely on both pipe ends.
5*()5&//654
Tighten all nuts evenly by alternating sides until metalto-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the grooves completely. /05& It is important to tighten all nuts evenly to prevent gasket pinching.
B Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
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installing the housings.
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8"3/*/( t
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
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personal injury, and property damage.
4UZMF*+)FMQGVM*OGPSNBUJPO
Size
Nom.
Size NPS OD
+*40%
200A
8
219.1
8.625
216.3
8.515
250A 273.0
10 10.750
267.4
10.528
300A 323.9
318.5
12 12.750
12.539
Nut Size
4PDLFU
Size
Metric/ inches
M20
¾
M22
7⁄8
M22
7⁄8
mm/ inches
32
1¼
36
1 7⁄16
36
1 7⁄16
I-100_118
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
"EWBODFE(SPPWF
System
$PVQMJOHTGPS
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PS"(47JD3JOH
®
Applications
Installation Instructions
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JODINNBOE4NBMMFS4J[FT
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JODINNBOE4NBMMFS4J[FT
4UZMF8"(43JHJE$PVQMJOH
JODINNBOE4NBMMFS4J[FT
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JODINNBOE-BSHFS4J[FT
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I-100_119
1*1&&/%*/41&$5*0/'03 $061-*/(4o"--4*;&4
1.
Pipe ends shall be visually inspected in accordance with the requirements listed in this section.
3.
If pipe cut-off is required, Victaulic recommends the use of a mechanicallyguided pipe cutting tool for proper pipe end preparation. Free-hand pipe end cutting is not acceptable.
"S" Max.
The front edge of the pipe end shall be uniform with no concave/convex surface features that will cause improper grooving roll tracking and result in difficulties during coupling assembly (refer to drawing above).
Square cut the pipe ends (“S” dimension shown above) within
1⁄8 inch/3.2 mm.
1*1&13&1"3"5*0/'03 $061-*/(4
%*3&$5(3007&%"11-*$"5*0/4o"--4*;&4
Photo Showing Pipe with
Weld Seam Ground 6 inches/15 2 mm
B ack from Pipe End
1.
Prior to grooving, weld seams must be ground flush to the pipe surface (inside diameter and outside diameter). Grind the weld seam from the pipe end to a minimum distance of 6 inches/152 mm back from the pipe end. This area must be smooth and free from indentations, projections, and roll marks to ensure a leak-tight seal. Pipe with external, axial weld seams can be supported with
Victaulic Adjustable Pipe Stands. However, the weld seam must be smooth and rounded and at least three times as wide as it is high. The weld seam must not exceed 1⁄8 inch/3 mm in height.
1a.
Groove the pipe in accordance with the Victaulic AGS grooving specifications in this manual.
/05&64&7*$5"6-*$
"(43830--4&54'0345"/%"3%
8&*()5$"3#0/45&&-"/%
45"*/-&4445&&-1*1&03"(4389
30--4&5441&$*'*$"--:'03-*()5
WALL STAINLESS STEEL PIPE.
1b.
Clean the outside surface of the pipe, from the groove to the pipe end, to remove all oil, grease, loose paint, and dirt.
*@
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'03%*3&$5(3007&%1*1&03"(47*$3*/(
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7*$3*/(
®
"11-*$"5*0/*/'03."5*0/
Style W07 AGS Rigid Couplings, Style W77 AGS Flexible Couplings, and Style W89 Rigid
Couplings can be installed on carbon steel pipe that is prepared with AGS Vic-Rings. Vic-
Rings must be welded to the carbon steel pipe ends in accordance with current Victaulic specifications (refer to pipe preparation requirements below). /05& AGS Vic-Rings
CANNOT be welded to stainless steel pipe for use with Style W89 AGS Rigid Couplings.
1*1&13&1"3"5*0/'0345:-&488"/%8
$061-*/(4 "(47*$3*/(
®
"11-*$"5*0/4o
"--4*;&4
Photo Showing Pipe with
Weld Seam Ground 6 inches/15 2 mm
B ack from Pipe End
1.
Prior to welding a Vic-Ring onto the pipe end, weld seams must be ground flush to the pipe surface (outside diameter). Grind the weld seam from the pipe end to a minimum distance of
6 inches/152 mm back from the pipe end.
This area must be smooth and free from indentations, projections, and roll marks.
1a.
Weld the Vic-Ring onto the pipe end per the specifications in the applicable
Victaulic publication listed below: t 16.11 for Style W07 Rigid Couplings t 16.12 for Style W77 Flexible Couplings t 16.15 for Style W89 Rigid Couplings.
1b.
Clean the outside surface of the
Vic-Rings to remove dirt and other foreign material.
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@& *@
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Rigid Coupling (24-inch/610-mm and Smaller Sizes)
4UZMF8
Flexible Coupling (24-inch/610-mm and Smaller Sizes)
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
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BQQMZUPJOTUBMMBUJPOPG4UZMF8
"(4'MFYJCMF$PVQMJOHTPOEJSFDU
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DO NOT attempt to assemble Style
8PS4UZMF8"(4$PVQMJOHT
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original-type grooving roll sets.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPOXJMM
cause improper assembly and joint
GBJMVSFSFTVMUJOHJOTFSJPVTQFSTPOBM
injury and/or property damage.
$)&$,("4,&5
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips, gasket exterior, and the interior surface of both coupling housings.
45:-&48"/%8
$061-*/(4)"7&"50326&
3&26*3&.&/53&'&350
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'0--08*/(1"(&4035)&
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'035)&50326&3&26*3&.&/5
1SFQBSFUIFQJQFCZGPMMPXJOHUIF
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PS/05&64&7*$5"6-*$"(438
30--4&54'0345"/%"3%8&*()5
$"3#0/45&&-"/%45"*/-&44
45&&-1*1&03"(438930--4&54
41&$*'*$"--:'03-*()58"--
STAINLESS STEEL PIPE.
104*5*0/("4,&5 Position the gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang the pipe end or AGS Vic-Ring.
*@
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@&
+0*/1*1&&/%4 Align and bring the two pipe ends together. Slide the gasket into position, and center it between the groove in each pipe end or AGS Vic-
Ring.
B */45"--#0-54/654 Install the bolts, and thread a nut finger-tight onto each bolt. /05& Make sure the oval neck of each bolt seats properly in the bolt hole.
'03*/$)..45:-&8
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45"*/-&4445&&-'"45&/&34
A washer must be installed under each nut.
-6#3*$"5�-55)3&"%4
Apply a thin coat of Victaulic lubricant or silicone lubricant to the bolt threads.
/05&
If stainless steel bolts and nuts are special ordered, apply an anti-seize compound to the bolt threads.
6.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
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installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
*/45"--)064*/(4 Install the housings over the gasket. Make sure the housings’ keys engage the groove completely in each pipe end or AGS
Vic-Ring. Support the segments while preparing to install the bolts and nuts.
5*()5&//654
Tighten the nuts evenly by alternating sides. Make sure the housings’ keys engage the groove completely in each pipe end or AGS Vic-
Ring.
Continue to tighten the nuts evenly by alternating sides until metal-to-metal
CPMUQBEDPOUBDU"/%UIFTQFDJGJFE
torque value are achieved.
Refer to the
“Required Assembly Torques” table on the following page.
/05& It is important to tighten the nuts evenly by alternating sides to prevent gasket pinching. Deep well sockets are recommended for proper installation due to the longer bolt lengths associated with these products. Deep well sockets provide the full nut engagement that is necessary during tightening.
5013&7&/5-6#3*$"5*0/'30.
%3:*/(065"/%$"64*/(("4,&5
1*/$)*/("-8":4#3*/(5)�-5
PADS INTO METAL-TO-METAL CONTACT
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®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@& *@
G OOD
B AD
8.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved across the entire bolt pad section.
8"3/*/( t
For proper assembly, the nuts must be tightened evenly until metal-to-metal contact occurs at the bolt pads and the required torque values, listed in these instructions, are achieved.
t "MXBZTCSJOHUIFCPMUQBETJOUPNFUBMUPNFUBMDPOUBDUJNNFEJBUFMZBGUFS
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMEDBVTFKPJOUGBJMVSFTFSJPVTQFSTPOBMJOKVSZ
and property damage.
3FRVJSFE"TTFNCMZ5PSRVFT
Size
Nominal Size inches
14 – 18
20 – 24
Actual Pipe Outside Diameter inches/mm
14.000 – 18.000
355.6 – 457
20.000 – 24.000
508 – 610
4UZMF8BOE8)FMQGVM*OGPSNBUJPO
Size
Nominal
Size inches
14 – 18
20 – 24
Actual Pipe
Outside
Diameter inches/mm
14.000 – 18.000
355.6 – 457
20.000 – 24.000
508 – 610
/VNCFSPG
Bolts/Nuts
2
2
Nut Size inches/Metric
1
M24
1 1⁄8
M27
3FRVJSFE5PSRVFT
GUMCT
/tN
250
340
375
500
4PDLFU4J[F
inches/mm
1 5⁄8
41
1 13⁄16
46
*@
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'03%*3&$5(3007&%1*1&03"(47*$3*/(
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4UZMF8
Rigid Coupling (26-inch/660-mm and Larger Sizes)
4UZMF8
Flexible Coupling (26-inch/660-mm and Larger Sizes)
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
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DO NOT attempt to assemble Style
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POQJQFUIBUJTEJSFDUHSPPWFEXJUI
original-type grooving roll sets.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPOXJMM
cause improper assembly and joint
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injury and/or property damage.
45:-&48"/%8
$061-*/(4)"7&"50326&
3&26*3&.&/53&'&350
5)&*/4536$5*0/40/5)&
'0--08*/(1"(&4035)&
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'035)&50326&3&26*3&.&/5
1SFQBSFUIFQJQFCZGPMMPXJOHUIF
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PS/05&64&7*$5"6-*$"(438
30--4&54'0345"/%"3%8&*()5
$"3#0/45&&-"/%45"*/-&44
45&&-1*1&03"(438930--4&54
41&$*'*$"--:'03-*()58"--
STAINLESS STEEL PIPE.
$)&$,("4,&5"/%-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips, gasket exterior, and the interior surface of the coupling housings.
104*5*0/("4,&5
Position the gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang the pipe end or AGS Vic-Ring.
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@& *@
NOTICE
t -JGUJOHMVHTBSFQSPWJEFEPO
the coupling housings to aid in
BTTFNCMZ%VFUPUIFXFJHIUPG
the coupling housings, mechanical
MJGUJOHFRVJQNFOUJTTUSPOHMZ
recommended.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
+0*/1*1&&/%4 Align and bring the two pipe ends together. Slide the gasket into position, and center it between the groove in each pipe end or AGS Vic-
Ring.
-6#3*$"5�-55)3&"%4 Apply a thin coat of Victaulic lubricant or silicone lubricant to the bolt threads. /05& If stainless steel bolts and nuts are special ordered, apply an anti-seize compound to the bolt threads.
6.
*/45"--)064*/(4
Using a strapping method, similar to the one shown in the photos above with the bolts installed in the bolt holes, install the housings over the gasket. Make sure the housings’ keys engage the groove completely in each pipe end or AGS Vic-Ring.
*@
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@&
B */45"--'-"58"4)&34/654
Install a flat washer (supplied with the coupling) onto the end of each bolt, and thread a nut finger-tight onto each bolt.
/05& Make sure the oval neck of each bolt seats properly in the bolt hole.
Repeat the tightening sequence shown above until the installation requirements in Step 7 are achieved.
5*()5&//654
Tighten the nuts evenly by alternating sides (refer to the graphics in the left column of this page for the tightening sequence). Make sure the housings’ keys engage the groove completely in each pipe end or AGS Vic-
Ring.
Continue to tighten the nuts evenly by alternating sides until metal-to-metal
CPMUQBEDPOUBDU"/%UIFTQFDJGJFE
torque value are achieved.
Refer to the
“Required Assembly Torques” table on the following page.
/05&
It is important to tighten the nuts evenly by alternating sides to prevent gasket pinching. Deep well sockets are recommended for proper installation due to the longer bolt lengths associated with these products. Deep well sockets provide the full nut engagement that is necessary during tightening.
5013&7&/5-6#3*$"5*0/'30.
%3:*/(065"/%$"64*/(("4,&5
1*/$)*/("-8":4#3*/(5)�-5
PADS INTO METAL-TO-METAL CONTACT
*..&%*"5&-:"'5&3"44&.#-*/(5)&
$061-*/(0/505)&1*1&&/%03
"(47*$3*/(
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@& *@
G OOD
B AD
8.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved across the entire bolt pad section.
8"3/*/( t /VUTNVTUCFUJHIUFOFEFWFOMZVOUJMCPUIDPOEJUJPOTPGNFUBMUPNFUBMCPMUQBE
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'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMEDBVTFKPJOUGBJMVSFSFTVMUJOJOTFSJPVT
personal injury and/or property damage.
3FRVJSFE"TTFNCMZ5PSRVFT
Coupling Size
Nominal Size inches
26 – 28
30 – 38
40 – 60
Actual Pipe Outside Diameter inches/mm
26.000 – 28.000
660 – 711
30.000 – 38.000
762 – 965
40.000 – 60.000
1016 – 1524
4UZMF8BOE8)FMQGVM*OGPSNBUJPO
Bolt/Nut/
Washer Size
Nominal
Size inches
26 – 28
30 – 38
40 – 60
Size
Actual Pipe
Outside
Diameter inches/mm
26.000 – 28.000
660 – 711
30.000 – 38.000
762 – 965
40.000 – 60.000
1016 – 1524
/VNCFSPG
Bolts/Nuts/
Washers
4
4
4
inches/Metric
1 1⁄8
M27
1 ¼
M30
1 ½
M36
3FRVJSFE5PSRVFT
GUMCT
/tN
375
500
500
678
600
814
4PDLFU4J[F
inches/mm
1 13⁄16
46
2
50
2 3⁄8
60
*@
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'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@&
Style W89 -
Rigid Coupling for Direct-Grooved Stainless Steel Pipe or
Carbon Steel Pipe Prepared with AGS Vic-Rings (24-inch/610-mm and Smaller Sizes)
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piping products.
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or adjust any Victaulic piping products.
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product installation, and/or property damage.
NOTICE
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"(47JD3JOHT
1SFQBSFUIFQJQFCZGPMMPXJOHUIF
BQQSPQSJBUFi1JQF7JTVBM*OTQFDUJPOw
BOEi1JQF1SFQBSBUJPOwTFDUJPOTPOQBHF
PS/05&8)&/%*3&$5
(3007*/(45"*/-&4445&&-1*1&
5)&1*1&.645#&30--(3007&%
8*5)7*$5"6-*$"(430--4&54
38941&$*'*$"--:'03-*()58"--
45"*/-&4445&&-1*1&"/%38'03
45"/%"3%8"--45"*/-&4445&&-
1*1&
.
8"3/*/( t
Style W89 Couplings must be used only on pipe that is directgrooved to Victaulic Advanced
(SPPWF4ZTUFN "(4TQFDJGJDBUJPOT
VTJOH7JDUBVMJD"(4SPMMTFUT 389
TQFDJGJDBMMZGPSMJHIUXBMMTUBJOMFTT
TUFFMQJQFBOE38GPSTUBOEBSEXBMM
TUBJOMFTTTUFFMQJQFPSDBSCPOTUFFM
QJQFQSFQBSFEXJUI"(47JD3JOHT t
DO NOT attempt to assemble this product on pipe that is direct-
HSPPWFEXJUIPSJHJOBMUZQFHSPPWJOH
roll sets.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTXJMM
cause improper assembly and joint
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injury and/or property damage.
$)&$,("4,&5"/%-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior.
45:-&8$061-*/(4)"7&"
50326&3&26*3&.&/53&'&3
505)&*/4536$5*0/40/5)&
'0--08*/(1"(&4035)&
."3,*/(40/5)&)064*/(4
'035)&50326&3&26*3&.&/5
104*5*0/("4,&5 Position the gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang the pipe end or AGS Vic-Ring.
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@& *@
+0*/1*1&&/%4 Align and bring the two pipe ends together. Slide the gasket into position, and center it between the groove in each pipe end or AGS Vic-
Ring.
*/45"--#0-54/654
Install the bolts, and thread a nut finger-tight onto each bolt.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
-6#3*$"5�-55)3&"%4
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the bolt threads.
/05& If stainless steel bolts and nuts are special ordered, apply an anti-seize compound to the bolt threads.
8"3/*/( t
Nuts must be tightened evenly until
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CPMUQBEDPOUBDU"/%UIFTQFDJGJFE
torque value are achieved.
t "MXBZTCSJOHUIFCPMUQBETJOUP
metal-to-metal contact immediately
BGUFSBTTFNCMJOHUIFDPVQMJOHPOUP
UIFQJQFFOEPS"(47JD3JOH t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFSFTVMUJOJO
serious personal injury and/or property damage.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
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DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
*/45"--)064*/(4
Install the housings over the gasket. Make sure the housings’ keys engage the groove completely in each pipe end or AGS
Vic-Ring. Support the segments while preparing to install the bolts and nuts.
5*()5&//654
Tighten the nuts evenly by alternating sides. Make sure the housings’ keys engage the groove completely in each pipe end or AGS Vic-
Ring.
Continue to tighten the nuts evenly by alternating sides until metal-to-metal
CPMUQBEDPOUBDU"/%BUPSRVFWBMVFPG
GUMCT/tNBSFBDIJFWFE
I-100_130
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@&
/05& It is important to tighten the nuts evenly by alternating sides to prevent gasket pinching. Deep well sockets are recommended for proper installation due to the longer bolt lengths associated with this product. Deep well sockets provide the full nut engagement that is necessary during tightening.
5013&7&/5-6#3*$"5*0/'30.
%3:*/(065"/%$"64*/(("4,&5
1*/$)*/("-8":4#3*/(5)�-5
PADS INTO METAL-TO-METAL CONTACT
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$061-*/(0/505)&1*1&&/%03
"(47*$3*/(
4UZMF8)FMQGVM*OGPSNBUJPO
Size
Nut
Size
4PDLFU
Size
Nominal
Size inches
14 – 24
Actual Pipe
Outside
Diameter inches/mm
14.000 – 24.000
355.6 – 610
inches/
Metric
1 1⁄8
M27
inches/ mm
1 13⁄16
46
"%7"/$&%(3007&4:45&. "(4$061-*/(4
'03%*3&$5(3007&%1*1&03"(47*$3*/(
®
"11-*$"5*0/4*/45"--"5*0/*/4536$5*0/43&7@&
I-100_131
*@
'MBOHF"EBQUFSTGPS
(SPPWFE&OE1JQF
Installation Instructions
4UZMF7JD'MBOHF"EBQUFS
4UZMF7JD'MBOHF"EBQUFS
4UZMF7JD'MBOHF"EBQUFS 4UZMF'JSF-PDL'MBOHF"EBQUFS
I-100_133
45:-&45"*/-&4445&&-7*$'-"/(&
®
"%"15&3/05&4
Exaggerated for clarity
t The Style 441 is designed for use with Class 150 raised-face flanges, in accordance with ANSI B16.5. When a Style 441 is used with a flat-faced flange, the raised projections on the outside edge and around the mating holes of the Style 441 must be ground flush to the body. The shaded areas on the sketch above identify the projections that must be ground flush on both segments.
t The Style 441 must not be used in installations where it does not mount flush with the mating flange. Flange washers, or anything else that prevents mounting the Style 441 flush with the mating flange, must not be used.
t
The Style 441 must not be used as anchor points for tie rods across non-restrained joints.
t The Style 441 must not be used against rubber coated surfaces or with wafer or lugtype valves, or when it does not mount flush with the mating flange.
t Because of the outside flange dimension, the Style 441 must not be used 90° to one another on a standard fitting.
t
45"/%"3%'6--4)"/,%*".&5&3"44&.#-:#0-54"3&
3&26*3&%'031301&3*/45"--"5*0/0'45:-&7*$'-"/(&
"%"15&34
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF
Stainless Steel Vic-Flange Adapter (Patented)
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t .BLFTVSFUIFSFJTTVGGJDJFOU
clearance behind the groove in the
QJQFUPQFSNJUQSPQFSBTTFNCMZPG
the Vic-Flange Adapter.
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket supplied to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior.
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
Gasket
Markings
Gasket
Position
*/4&35."5*/(#0-5
Insert a standard, full-shank diameter assembly bolt through a mating hole to act as a hinge, as shown above.
(Exaggerated for clarity)
*/45"--("4,&5
Install the gasket onto the pipe end. Make sure the gasket is positioned properly, as shown above.
/05&
The lettering on the outside of the gasket must face the gasket seating area of the Style 441 Vic-Flange Adapter.
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_135
*/45"--7*$'-"/(&
"%"15&3
Place the hinged flange around the grooved pipe end. Make sure the key section of the flange adapter engages with the groove in the pipe end.
5c.
Make sure the gasket is still seated properly in the flange adapter.
5a.
Closure lugs are provided to ease installation. Clamp both lugs with a wrench or pliers, and pull the two segments together until the bolt holes align.
+0*/7*$'-"/(&"%"15&3
"/%."5*/('-"/(&
Join the Vic-
Flange Adapter with the mating flange by aligning the two bolts with the holes in the mating flange.
NOTICE
t
When using stainless steel bolts/ nuts, an anti-seize lubricant must be applied to the bolt threads.
5)3&"%/6540/50."5*/(
#0-54
Thread a nut onto each mating bolt. Tighten the nuts until they are fingertight.
5b.
When the bolt holes are aligned, insert a standard, full-shank diameter assembly bolt through the other mating hole of the Vic-Flange Adapter.
I-100_136
*/45"--3&."*/*/(#0-54
/654
Insert a standard, full-shank diameter assembly bolt through each remaining hole in the Vic-Flange Adapter and the mating flange. Thread a nut onto each bolt until they are finger-tight.
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
*/45"--3&."*/*/(#0-54
/654
Insert a standard, full-shank diameter assembly bolt through each remaining hole in the Vic-Flange Adapter and the mating flange. Thread a nut onto each bolt until they are finger-tight.
5*()5&//654
Tighten all nuts evenly in a crossing pattern, as with a standard flange assembly. Continue to tighten all nuts until the standard, flangebolt torque recommendation is achieved.
4UZMF)FMQGVM*OGPSNBUJPO
Size
/VNCFSPG
Assembly Bolts/
Nuts
Assembly
Bolt/Nut
Size x Length
3FRVJSFE.BUJOH'BDF
4FBMJOH4VSGBDF
inches/mm
Nominal Size inches
2
2½
3
4
6
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
6.625
168.3
3FRVJSFEp
4
4
4
8
8
JODIFTNFUSJDp
5⁄8 x 2¾
5⁄8 x 3
5⁄8 x 3
5⁄8 x 3
¾ x 3½ i"w
Maximum
2.38
61
2.88
73
3.50
89
4.50
114
6.63
168
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange
Adapters.
i#w
Minimum
3.41
87
3.91
99
4.53
11.5
5.53
141
7.78
198
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EFGPSNJUJFTPGBOZUZQFGPSQSPQFSTFBMJOH
A
B
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
7*$5"6-*$'-"/(&"%"15&3/05&4'03
*/$).."/%4."--&34*;&4
4UZMF7JD'MBOHF"EBQUFS
4UZMF'JSF-PDL'MBOHF"EBQUFS
4UZMF7JD'MBOHF"EBQUFS t The Victaulic Flange Adapter design incorporates small teeth on the ID of the key section to resist rotation. These teeth must be removed when the Victaulic Flange
Adapter is used with grooved-end Victaulic Series 700 Butterfly Valves, Schedule 5 pipe, and plastic pipe.
t
Victaulic Flange Adapters must be assembled so there is no interference with mating components.
t
Because of the outside flange dimension, Victaulic Flange Adapters must not be used within 90° of one another on a standard fitting.
t Victaulic Flange Adapters cannot be used on FireLock fittings.
t
When wafer or lug-type valves are used adjoining a Victaulic fitting, check disc dimensions to ensure proper clearance.
t
Victaulic Flange Adapters shall not be used as anchor points for tie rods across nonrestrained joints.
t Mating Victaulic Flange Adapters to rubber faced flanges, valves, etc. requires the use of a Victaulic Flange Washer. Refer to the “Victaulic Flange Washer Notes” section on the following page.
t The face of the mating flange must be free from gouges, undulations, and deformities of any type for proper sealing. Refer to the installation instructions for complete information.
t
The lettering on the outside of the gasket must face the gasket pocket of the Victaulic
Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
t The hinge points of Victaulic Flange Adapters must be oriented approximately 90° to each other when mated.
t Style 741 Vic-Flange Adapters can be used only on the side of Series 700 Butterfly
Valves that will not interfere with handle operation.
t
Style 741 Vic-Flange Adapters can be used on all sizes of Series 761 Vic-300
MasterSeal Butterfly Valves and Series 716/716H Vic-Check Valves.
t Series 761 Vic-300 MasterSeal Butterfly Valves cannot be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 grooveby-flange adapter is required for this application.
t Style 741 Vic-Flange Adapters can be used only on one side of 8-inch/219.1-mm and smaller Series 765, 705, 766, and 707C Butterfly Valves that will not interfere with mating components and handle operation.
t
Style 741 Vic-Flange Adapters cannot be used on 10-inch/273.0-mm Series 765 and
Series 705 Butterfly Valves.
t Style 741 and Style 743 Vic-Flange Adapters can be installed on either end of a Series
717, 717H, 717R, and 717HR FireLock Check Valve.
t Series 765, 705, 766, and 707C Butterfly Valves cannot be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 grooveby-flange adapter is required for this application.
t
Series 763 Stainless Steel Butterfly Valves cannot be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by-flange adapter is required for this application.
t Style 743 Vic-Flange Adapters are designed to mate with raised-face flanges. For connections to flat-faced flanges, the raised projections on the outside face of the
Style 743 Vic-Flange Adapter must be removed.
t Style 743 Vic-Flange Adapters in 2, 2 ½ , and 3-inch/60.3, 73.0, and 88.9-mm sizes must be ordered as a factory assembly when connected to a Victaulic fitting or valve.
Contact Victaulic for details.
t 45"/%"3%'6--4)"/,%*".&5&3"44&.#-:#0-54"3&3&26*3&%'03
1301&3*/45"--"5*0/0'7*$5"6-*$'-"/(&"%"15&34
I-100_138
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
7*$5"6-*$'-"/(&8"4)&3/05&4'03
*/$).."/%4."--&34*;&4
4UZMF7JD'MBOHF"EBQUFS
4UZMF'JSF-PDL'MBOHF"EBQUFS
4UZMF7JD'MBOHF"EBQUFS
Victaulic Flange Adapters require a smooth, hard surface at the mating flange face for proper sealing. Some applications, for which the Victaulic Flange Adapter is otherwise well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic
Flange Washer (Type F phenolic when joining to copper systems) is recommended for insertion between the Victaulic Flange Adapter and the mating flange to provide the necessary sealing surface. To ensure the proper Victaulic Flange Washer is supplied, always specify the product style and size when ordering.
A.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBTFSSBUFEGMBOHF
– a flange gasket shall be used against the serrated flange. The Victaulic Flange Washer should then be inserted between the Victaulic Flange Adapter and the flange gasket.
B.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBXBGFSUZQFWBMWFUIBUJT
SVCCFSMJOFEBOEQBSUJBMMZSVCCFSGBDFE TNPPUIPSOPU
– the Victaulic
Flange Washer shall be placed between the valve and the Victaulic Flange Adapter.
C.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBSVCCFSGBDFEGMBOHFWBMWF
etc.
– the Victaulic Flange Washer must be placed between the Victaulic Flange
Adapter and the rubber-faced flange.
D.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPDPNQPOFOUT WBMWFT
TUSBJOFSTFUDXIFSFUIFDPNQPOFOUGMBOHFGBDFIBTBOJOTFSU
– follow the same arrangement as if the Victaulic Flange Adapter was being mated to a serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange
Adapters
– the Victaulic Flange Washer must be placed between the two Victaulic
Flange Adapters with the hinge points oriented 90° to each other. If one flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must be placed against the non-Victaulic Flange. The Victaulic Flange Washer must then be inserted between the flange gasket and the Victaulic Flange gasket.
F.
45:-&"/%45:-&7*$'-"/(&8"4)&34"3&%*''&3&/5
%*.&/4*0/45)"/45:-&7*$'-"/(&8"4)&34%*3&$5
46#45*565*0/*4130)*#*5&%
&9".1-&
Vic-Flange
Adapter
Raised-Face
Mating Flange
Vic-Flange Gasket
Raised-Face Flange Gasket
Vic-Flange Washer
Exaggerated for Clarity
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_139
4UZMF
Vic-Flange Adapter (12-inch/323.9-mm and Smaller Sizes) –
ANSI 125, 150/DIN PN10 Class, or DIN PN16 Class
4UZMF
Vic-Flange Adapter – ANSI Class 300
4UZMF
FireLock Flange Adapter – ANSI Class 150
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t 5IFGPMMPXJOHJOTUBMMBUJPOTUFQTGFBUVSFQIPUPTPGB4UZMF7JD'MBOHF"EBQUFS
)PXFWFSUIFTBNFJOTUBMMBUJPOTUFQTBQQMZUP4UZMF7JD'MBOHF"EBQUFSTBOE
4UZMF'JSF-PDL'MBOHF"EBQUFSTFYDFQUXIFSFOPUFE t .BLFTVSFUIFSFJTTVGGJDJFOUDMFBSBODFCFIJOEUIFQJQFHSPPWFUPQFSNJUQSPQFS
BTTFNCMZPGUIF7JD'MBOHF"EBQUFS
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket supplied to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior. /05& This gasket is designed to provide the sole seal. However, reference should be made to the notes at the beginning of this section for special applications.
NOTICE
'PS'JSF-PDL1SPEVDUT0OMZ t 4PNF7JDUBVMJD'JSF-PDLQSPEVDUT
NBZCFQSPWJEFEXJUIUIF7JD1MVT
HBTLFUTZTUFN*GUIFDPVQMJOHJT
QSPWJEFEXJUIUIF7JD1MVTHBTLFU
system, additional lubrication
JTOPUSFRVJSFEGPSUIFJOJUJBM
JOTUBMMBUJPOPGXFUQJQFTZTUFNT
that are installed at or continuously
PQFSBUJOHBCPWF¡'¡$ t 3FGFSUPUIFi-VCSJDBUJPOwTFDUJPO
PGUIJTNBOVBMGPSDPNQMFUF
JOGPSNBUJPO
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
UPQSFWFOUUIFHBTLFUGSPN
pinching/tearing during installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
SFTVMUJOKPJOUMFBLBHF
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
Vic-
Flange
Gasket
Markings
Mating
Flange
Gasket
Position
4UZMFBOE4UZMF
Proper Gasket Positioning
Exaggerated for Clarity Exaggerated for Clarity
*/45"--("4,&5
Install the gasket over the pipe end. Make sure the gasket is positioned properly, as shown above.
/05&
The lettering on the outside of the gasket must face the flange-adapter gasket pocket. When installed correctly, the lettering on the gasket will not be visible.
4UZMF
*/4&35."5*/(#0-54
Insert a standard, full-shank diameter assembly bolt through each of the two mating holes in the flange adapter. This will maintain the position of the flange in the pipe groove.
*/45"--'-"/(&"%"15&3
Open the hinged flange adapter fully, and install the flange over the gasket. Make sure the flange key section engages the pipe groove properly.
5a.
Make sure the gasket is seated properly in the flange adapter.
B '0345:-&"/%45:-&
'-"/(&"%"15&340/-:
Closure lugs are provided for ease of installation. If necessary, use an adjustable wrench to bring the flange holes into alignment. This will ease insertion of the standard flange bolts into the mating holes.
+0*/'-"/(&"%"15&3"/%
."5*/('-"/(&
Join the flange adapter with the mating flange by aligning the bolt holes.
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
6a.
Thread standard flange nuts fingertight onto the two mating bolts.
5*()5&//654
Tighten the nuts evenly, as with a regular flange assembly.
Continue tightening until the flange faces come into firm, metal-to-metal contact or the standard, flange-bolt torque requirement is achieved.
*/45"--3&."*/*/(#0-54
/654
Insert a standard, full-shank diameter assembly bolt through each remaining hole in the flange adapter/ mating flange. Thread standard flange nuts finger-tight onto all bolts.
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
4UZMFBOE)FMQGVM*OGPSNBUJPO
Size
/VNCFSPG
Assembly Bolts/
/VUT3FRVJSFEp
Assembly Bolt/Nut
Size x Length
JODIFTp
3FRVJSFE.BUJOH'BDF
4FBMJOH4VSGBDF
inches/mm
Nominal
Size inches or mm
2
Actual Pipe
Outside
Diameter inches/mm
Style Style Style Style
2.375
60.3
4 8 4
5⁄8 x 2¾
Style
5⁄8 x 3
Style
5⁄8 x 2¾
2 ½
3
4
5
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
4
4
8
8
8
8
8
8
4
4
8
8
5⁄8 x 3
5⁄8 x 3
5⁄8 x 3
¾ x 3½
¾ x 3¼
¾ x 3½
¾ x 3¾
¾ x 4
5⁄8 x 3
5⁄8 x 3
5⁄8 x 3
¾ x 3½
6
165.1 mm
‡ *
8
10 *
12 *
6.625
168.3
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
8 12
8 —
8
12
12
12
16
16
8
—
8
—
—
¾ x 3½ ¾ x 4½ ¾ x 3½
¾ x 3½
— —
¾ x 3½ 7⁄8 x 4¾ ¾ x 3½
7⁄8 x 4
7⁄8 x 4
1 x 5¼
11⁄8 x 5¾
—
—
4.50
114
5.56
141
6.63
168
6.50
165 i"w
Maximum
2.38
61
2.88
73
3.50
89
8.63
219
10.75
273
12.75
324
5.53
141
6.71
170
7.78
198
7.66
195 i#w
Minimum
3.41
87
3.91
99
4.53
115
9.94
253
12.31
313
14.31
364
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves.
Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
‡ Style 743 Vic-Flange Adapters are not available in the 165.1-mm size.
* Style 744 FireLock Flange Adapters are not available in the 165.1-mm; 10-inch/273.0-mm; and
12-inch/323.9-mm sizes.
/05& Style 741 and Style 743 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
5IFTIBEFEBSFBPGUIFNBUJOHGBDF TIPXOUPUIF
SJHIUNVTUCFGSFFGSPNHPVHFTVOEVMBUJPOTBOE
EFGPSNJUJFTPGBOZUZQFGPSQSPQFSTFBMJOH
A
B
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
4UZMF.FUSJD1/BOE1/)FMQGVM*OGPSNBUJPO
Size PN10 PN16
3FRVJSFE.BUJOH'BDF
4FBMJOH4VSGBDF
mm/inches
Nominal
Size mm
50
65
76.1
80
100
108.0
133.0
139.7
150
159.0
165.1
200
250
300
139.7
5.500
168.3
6.625
159.0
6.250
165.1
6.500
219.1
8.625
273.0
10.750
323.9
12.750
Actual Pipe
Outside
Diameter mm/inches
/VNCFSPG
Assembly
Bolts/Nuts
3FRVJSFEp
60.3
2.375
4
73.0
2.875
76.1
3.000
4
4
88.9
3.500
114.3
4.500
108.0
4.250
133.0
5.250
8
8
8
8
8
8
8
8
8
12
12
Assembly
Bolt/Nut
Size
NFUSJDp
M16
M16
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
/VNCFSPG
Assembly
Bolts/Nuts
3FRVJSFEp
4
4
4
8
8
8
8
8
8
8
8
12
12
12
Assembly
Bolt/Nut
Size
NFUSJDp
M16
M16
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M24
M24
252
9.94
313
12.31
365
14.31
168
6.61
198
7.78
187
7.36
195
7.68
115
4.53
141
5.55
133
5.24
160
6.30
i#w
Minimum
87
3.41
103
4.05
103
4.05
219
8.63
273
10.75
324
12.75
140
5.51
168
6.63
159
6.25
165
6.50
89
3.50
114
4.50
108
4.25
133
5.24
i"w
Maximum
60
2.38
76
3.00
76
3.00
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves.
Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
/05&4 Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS
B-2210 (10K) flanges.
5IFTIBEFEBSFBPGUIFNBUJOHGBDF TIPXOUPUIF
SJHIUNVTUCFGSFFGSPNHPVHFTVOEVMBUJPOTBOE
EFGPSNJUJFTPGBOZUZQFGPSQSPQFSTFBMJOH
A
B
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF.FUSJD+*4,)FMQGVM*OGPSNBUJPO
Size
+*4,
3FRVJSFE.BUJOH'BDF
4FBMJOH4VSGBDFNNJODIFT
Nominal Size mm
73
65
80
100
141.3
165.1
150
Actual Pipe
Outside
Diameter mm/inches
73.0
2.880
76.1
3.000
88.9
3.500
114.3
4.500
141.3
5.560
165.1
6.500
168.3
6.625
/VNCFSPG
Assembly
Bolts/Nuts
3FRVJSFEp
4
4
8
8
8
8
8
Assembly
Bolt/Nut Size
NFUSJDp
M16
M16
M16
M16
M20
M20
M20
114
4.50
141
5.56
165
6.50
168
6.63
i"w
Maximum
73
2.88
76
3.00
89
3.50
141
5.53
171
6.71
195
7.66
198
7.78
i#w
Minimum
99
3.91
103
4.05
115
4.53
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves.
Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
/05&4 Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS
B-2210 (10K) flanges.
5IFTIBEFEBSFBPGUIFNBUJOHGBDF TIPXOUPUIF
SJHIUNVTUCFGSFFGSPNHPVHFTVOEVMBUJPOTBOE
EFGPSNJUJFTPGBOZUZQFGPSQSPQFSTFBMJOH
A
B
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
7*$5"6-*$'-"/(&"%"15&3/05&4'03
*/$).."/%-"3(&34*;&4
/0/"(4
4UZMF7JD'MBOHF"EBQUFS t Victaulic Flange Adapters must be assembled so there is no interference with mating components.
t
Because of the outside flange dimension, Victaulic Flange Adapters must not be used within 90° of one another on a standard fitting.
t
When wafer or lug-type valves are used adjoining a Victaulic fitting, check disc dimensions to ensure proper clearance.
t Victaulic Flange Adapters shall not be used as anchor points for tie rods across nonrestrained joints.
t
Mating Victaulic Flange Adapters to rubber-faced flanges, valves, etc. requires the use of a Victaulic Flange Washer. Refer to the “Victaulic Flange Washer Notes” section on the following page.
t
The face of the mating flange must be free from gouges, undulations, and deformities of any type for proper sealing. Refer to the installation instructions for complete information.
t The lettering on the outside of the gasket must face the gasket pocket of the Victaulic
Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
t 45"/%"3%'6--4)"/,%*".&5&3"44&.#-:#0-54"3&3&26*3&%'03
1301&3*/45"--"5*0/0'7*$5"6-*$'-"/(&"%"15&34 .
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
7*$5"6-*$'-"/(&8"4)&3/05&4'03
*/$).."/%-"3(&34*;&4
/0/"(4
4UZMF7JD'MBOHF"EBQUFS
Victaulic Flange Adapters require a smooth, hard surface at the mating flange face for proper sealing. Some applications, for which the Victaulic Flange Adapter is otherwise well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic
Flange Washer is recommended for insertion between the Victaulic Flange Adapter and the mating flange to provide the necessary sealing surface. To ensure the proper Victaulic
Flange Washer is supplied, always specify the product style and size when ordering.
A.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBTFSSBUFEGMBOHF
– a flange gasket shall be used against the serrated flange. The Victaulic Flange Washer should then be inserted between the Victaulic Flange Adapter and the flange gasket.
B.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBXBGFSUZQFWBMWFUIBUJT
SVCCFSMJOFEBOEQBSUJBMMZSVCCFSGBDFE TNPPUIPSOPU
– the Victaulic
Flange Washer should be placed between the valve and the Victaulic Flange
Adapter.
C.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPBSVCCFSGBDFEGMBOHFWBMWF
etc.
– the Victaulic Flange Washer must be placed between the Victaulic Flange
Adapter and the rubber-faced flange.
D.
8IFONBUJOHB7JDUBVMJD'MBOHF"EBQUFSUPDPNQPOFOUT WBMWFT
TUSBJOFSTFUDXIFSFUIFDPNQPOFOUGMBOHFGBDFIBTBOJOTFSU
– follow the same arrangement as if the Victaulic Flange Adapter was being mated to a serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange
Adapters
– the Victaulic Flange Transition Ring must be placed between the two
Victaulic Flange Adapters with the draw bolt locations offset from each other. If one flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must be placed against the non-Victaulic flange. The Victaulic Flange Washer must then be inserted between the flange gasket and the Victaulic Flange gasket. /05& A
Victaulilc Transition Ring, rather than a Victaulic Flange Washer, must be used when mating a Style 741 Vic-Flange Adapter to a Style 341 Vic-Flange Adapter in
14 – 24-inch/355.6 – 610-mm sizes.
&9".1-&
Vic-Flange
Adapter
Raised-Face
Mating Flange
Vic-Flange Gasket
Raised-Face Flange Gasket
Vic-Flange Washer
Exaggerated for Clarity
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
4UZMF /PO"(4
Vic-Flange Adapter (14-inch/355.6-mm and Larger Sizes)
ANSI Class 150
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t .BLFTVSFUIFSFJTTVGGJDJFOU
clearance behind the pipe groove to
QFSNJUQSPQFSBTTFNCMZPGUIF7JD
Flange Adapter.
$)&$,1*1&&/%4
The outside surface of the pipe, between the groove and the pipe end, must be smooth and free from indentations, projections
(including weld seams), and roll marks to ensure a leak-tight seal. All oil, grease, loose paint, dirt, and cutting particles must be removed.
"%%"%%*5*0/"-4&(.&/54
Add each segment by inserting the draw bolts (provided) into the flange adapter with the nuts (provided) loosely and uniformly tightened. This will permit the flange adapter to be rotated for bolt hole alignment in later steps.
"%%'*3454&(.&/5
Place the first segment onto the pipe, making sure that the key engages in the groove properly.
/05&
On vertical pipe, the segments must be held in place until all segments are fastened together. For horizontal pipe, the segments can be balanced on top of the pipe, as shown above.
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket lips and exterior. /05& This gasket is designed to provide the sole seal. However, reference should be made to the notes at the beginning of this section for special applications.
*@
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
UPQSFWFOUUIFHBTLFUGSPN
pinching/tearing during installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
SFTVMUJOKPJOUMFBLBHF
*/4&3545"/%"3%'6--
4)"/,%*".&5&3"44&.#-:
#0-54"5-"1+0*/54
Insert a standard, full-shank diameter assembly bolt into each of the four lap joint holes.
/05& It may be necessary to tighten the draw bolts to line up the lap joint bolt holes for insertion of the bolts.
Vic-
Flange
Gasket
Markings
Mating
Flange
Gasket
Position
Proper Gasket Positioning
Exaggerated for Clarity Exaggerated for Clarity
*/45"--("4,&5
Install the gasket into the cavity between the pipe
OD and the flange recess. Make sure the gasket is positioned properly, as shown above. /05& The lettering on the outside of the gasket must face the flange-adapter gasket pocket of the Style 741 Vic-Flange
Adapter. When installed correctly, the lettering on the gasket will not be visible.
5*()5&/%3"8#0-54
After the four assembly bolts are inserted into the lap-joint bolt holes, torque the draw
CPMUTUPBQQSPYJNBUFMZGUMCT/tN
/05& It is normal to have a small amount of shift as these bolts are being torqued.
"-*(/7*$'-"/(&"/%
."5*/('-"/(&
Rotate the Vic-
Flange on the pipe end, as required, to align the holes with the mating flange.
+0*/7*$'-"/(&"%"15&3
"/%."5*/('-"/(&
Direct the four assembly bolts, installed in step 7, into the mating flange holes. Hand-tighten a nut onto each of the four assembly bolts to prevent the bolts from pulling out.
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@& *@
*/45"--3&."*/*/(#0-54
/654
Insert a standard, full-shank diameter assembly bolt through each remaining hole in the Vic-Flange Adapter/ mating flange. Thread standard flange nuts finger-tight onto all bolts.
4UZMF)FMQGVM*OGPSNBUJPO
50326&"44&.#-:#0-54
Tighten all assembly bolts evenly until the required torque value is achieved. Refer to the “Style 741 Assembly Bolt Torque
Requirements” table below for the torque requirement.
3FRVJSFE.BUJOH
'BDF4FBMJOH4VSGBDF
inches/mm
Size
Assembly
#PMUT/VUTp
Nominal
Size inches
Actual
Pipe
Outside
Diameter inches/mm
Number
PG#PMUT
Nuts
3FRVJSFE
Bolt/Nut
Size X
Length inches
14
14.000
355.6
12
1 x 4 ½
Number
PG#PMUT
Nuts
3FRVJSFE
Bolt/Nut
Size X
Length inches
4
%SBX#PMUT/VUTf
5⁄8 x 3 ½
4PDLFU
Size inches
15⁄16
16
16.000
406.4
16
1 x 4 ½
4
5⁄8 x 3 ½ 15⁄16 i"w
Maximum
i#w
Minimum
14.00
355.6
16.39
416.3
16.00
406.4
18.39
467.1
18
20
18.000
457
20.000
508
24.000
610
16
20
1 1⁄8 x
4 ¾
1 1⁄8 x
5 ¼
4
4
¾ x 4 ¼
¾ x 4 ¼
11⁄8
1 1⁄8
18.00
457.2
20.00
508.0
24.00
610.0
20.00
208.0
22.50
571.5
27.75
704.9
24 20
1 ¼ x
5 ¾
4 ¾ x 4 ¼ 11⁄8
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves. Fullshank diameter assembly bolts are required for proper installation of Style 741 Vic-Flange Adapters.
§ Draw bolts/nuts are supplied with 14 – 24-inch/355.6 – 610-mm Style 741 Vic-Flange Adapters.
5IFTIBEFEBSFBPGUIFNBUJOHGBDF TIPXOUPUIF
SJHIUNVTUCFGSFFGSPNHPVHFTVOEVMBUJPOTBOE
EFGPSNJUJFTPGBOZUZQFGPSQSPQFSTFBMJOH
4UZMF"TTFNCMZ#PMU5PSRVF3FRVJSFNFOUT
Size
Nominal Size inches
14 – 16
18 – 20
24
Actual Pipe
Outside Diameter inches/mm
14.000 – 16.000
355.6 – 406.4
18.000 – 20.000
457 – 508
24.000
610
A
B
5PSRVF3FRVJSFNFOUT
GUMCT
/tN
200 – 300
271 – 407
300 – 400
407 – 542
400 – 500
542 – 678
I-100_150
'-"/(&"%"15&34'03(3007&%&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
"EWBODFE(SPPWF
System
Vic-Flange Adapter
GPS(SPPWFE&OE
Pipe
Installation Instructions
4UZMF8"(47JD'MBOHF"EBQUFS
I-100_151
45:-&8 7*$'-"/(&"%"15&3/05&4
'03*/$).."/%4."--&34*;&4 t When installing Style W741 AGS Vic-Flange Adapters, care must be taken to avoid interference with mating components.
t Because of the outside flange dimensions, Style W741 AGS Vic-Flange Adapters must not be used within 90º of one another on an AGS fitting.
t
When wafer or lug-type valves are used adjoining a Victaulic AGS fitting, check the disc dimensions to ensure proper clearance.
t Series W761 AGS Vic-300 Butterfly Valves CAN be connected directly to flanged components with Style W741 AGS Vic-Flange Adapters.
t Style W741 AGS Vic-Flange Adapters can be installed on either end of a Series W715
AGS
Double
Disc Vic-Check Valve.
t
Style W741 AGS Vic-Flange Adapters must not be used as anchor points for tie rods across non-restrained joints.
t Mating Style W741 AGS Vic-Flange Adapters to rubber-faced flanges, valves, etc. requires the use of an AGS Vic-Flange Washer. Refer to the “Style W741 AGS Vic-
Flange Washer Notes” section on the following page.
t
The face of the mating flange must be free from gouges, undulations, and deformities of any type for proper sealing. Refer to the installation instructions for complete information.
t
The lettering on the outside of the gasket must face the gasket pocket of the Style
W741 AGS Vic-Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
t When mating two Style W741 AGS Vic-Flange Adapters in 14 – 24-inch/
355.6 – 610-mm sizes, the draw bolt locations must be offset from each other, and a transition ring must be used between the two Vic-Flange Adapters.
t 45"/%"3%'6--4)"/,%*".&5&3"44&.#-:#0-54"3&3&26*3&%'03
1301&3*/45"--"5*0/0'45:-&87*$'-"/(&"%"15&34
*@
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@&
45:-&8 7*$'-"/(&8"4)&3/05&4
'03*/$).."/%4."--&34*;&4
Style W741 AGS Vic-Flange Adapters require a smooth, hard surface at the mating flange face for proper sealing. Some applications, for which the Style W741 AGS Vic-Flange
Adapter is otherwise well suited, do not provide an adequate mating surface. In such cases, a metal AGS Vic-Flange Washer is recommended for insertion between the Style
W741 AGS Vic-Flange Adapter and the mating flange to provide the necessary sealing surface.
A.
8IFONBUJOHB4UZMF8"(47JD'MBOHF"EBQUFSUPBTFSSBUFE
GMBOHF o a flange gasket shall be used against the serrated flange. The AGS Vic-
Flange Washer should then be inserted between the Style W741 AGS Vic-Flange
Adapter and the flange gasket.
B.
8IFONBUJOHB4UZMF8"(47JD'MBOHF"EBQUFSUPBXBGFSUZQF
WBMWFUIBUJTSVCCFSMJOFEBOEQBSUJBMMZSVCCFSGBDFE TNPPUIPS
OPU o the AGS Vic-Flange Washer should be placed between the valve and the
Style W741 AGS Vic-Flange Adapter.
C.
8IFONBUJOHB4UZMF8"(47JD'MBOHF"EBQUFSUPBSVCCFSGBDFE
GMBOHFWBMWFFUD o the AGS Vic-Flange Washer must be placed between the
Style W741 AGS Vic-Flange Adapter and the rubber-faced flange.
D.
8IFONBUJOHB4UZMF8"(47JD'MBOHF"EBQUFSUPDPNQPOFOUT
WBMWFTTUSBJOFSTFUDXIFSFUIFDPNQPOFOUGMBOHFGBDFIBTBO
insert
o
follow the same arrangement as if the Style W741 AGS Vic-Flange Adapter was being mated to a serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange
Adapters
o
the Victaulic Flange Transition Ring must be placed between the two
Victaulic Flange Adapters with the draw bolt locations offset from each other. If one flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must be placed against the non-Victaulic flange. The Victaulic Flange Washer must then be inserted between the flange gasket and the Victaulic Flange gasket.
/05&
A
Victaulic Transition Ring, rather than a Victaulic Flange Washer, must be used when mating a Style W741 AGS Vic-Flange Adapter to a Style 341 Vic-Flange Adapter in
14 – 24-inch/355.6 – 610-mm sizes.
&9".1-&
Raised-Fa c e
Mating
F l ange
S t yl e W 741
AG S Vi c -F l ange
Adapter
AG S Vi c -F l ange
Gasket
Raised-Fa c e F l ange Gasket
AG S Vi c -F l ange Washer
Exaggerated for Clarity
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@&
I-100_153
1*1&&/%*/41&$5*0/'03 7*$'-"/(&"%"15&34
1.
Pipe ends shall be visually inspected in accordance with the requirements listed in this section.
3.
If pipe cut-off is required, Victaulic recommends the use of a mechanicallyguided pipe cutting tool for proper pipe end preparation. Free-hand pipe end cutting is not acceptable.
"S" Max.
The front edge of the pipe end shall be uniform with no concave/convex surface features that will cause improper grooving roll tracking and result in difficulties during coupling assembly (refer to drawing above).
Square cut the pipe ends (“S” dimension shown above) within
1⁄8 inch/3.2 mm.
1*1&13&1"3"5*0/'03 7*$'-"/(&"%"15&34
Photo Showing Pipe with
Weld Seam Ground 6 inches/15 2 mm
B ack from Pipe End
1.
Prior to grooving, weld seams must be ground flush to the pipe surface (inside diameter and outside diameter). Grind the weld seam from the pipe end to a minimum distance of 6 inches/152 mm back from the pipe end. This area must be smooth and free from indentations, projections, and roll marks to ensure a leak-tight seal. Pipe with external, axial weld seams can be supported with
Victaulic Adjustable Pipe Stands. However, the weld seam must be smooth and rounded and at least three times as wide as it is high. The weld seam must not exceed 1⁄8 inch/3 mm in height.
1a.
Groove the pipe in accordance with the Victaulic AGS grooving specifications in this manual.
/05&64&7*$5"6-*$
"(43830--4&54'0345"/%"3%
8&*()5$"3#0/45&&-1*1&
1b.
Clean the outside surface of the pipe, from the groove to the pipe end, to remove all oil, grease, loose paint, and dirt.
*@
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@&
4UZMF8
Vic-Flange Adapter (ANSI Class 150)
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
8"3/*/( t 4UZMF8"(47JD'MBOHF
Adapters must be used only on pipe that is prepared to Victaulic
"EWBODFE(SPPWF4ZTUFN "(4
TQFDJGJDBUJPOTVTJOH7JDUBVMJD"(4
38SPMMTFUT%0/05BUUFNQUUP
BTTFNCMFUIJTGMBOHFBEBQUFSPO
QJQFUIBUJTQSFQBSFEXJUIPSJHJOBM
type grooving roll sets.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTXJMM
cause improper assembly and joint
GBJMVSFSFTVMUJOHJOTFSJPVTQFSTPOBM
injury and/or property damage.
5)&45:-&8"(47*$
'-"/(&"%"15&3"44&.#-:
)"4"50326&3&26*3&.&/5
3&'&3505)&*/4536$5*0/40/
5)&'0--08*/(1"(&4035)&
."3,*/(40/5)&)064*/(4
'035)&41&$*'*$50326&7"-6&
3&26*3&.&/5
1SFQBSFUIFQJQFCZGPMMPXJOH
UIFi1JQF&OE*OTQFDUJPOGPS"(47JD
'MBOHF"EBQUFSTwTFDUJPOBOEUIFi1JQF
1SFQBSBUJPOGPS"(47JD'MBOHF"EBQUFSTw
TFDUJPO/05&64&7*$5"6-*$"(438
30--4&54'0345"/%"3%8&*()5
$"3#0/45&&-1*1&
"%%'*3454&(.&/5
Place the first segment onto the pipe. Make sure the key engages completely in the groove.
/05& On vertical pipe, the first segment must be held in place until the second segment is installed and fastened to the first segment. For horizontal pipe, the first segment can be balanced on top of the pipe, as shown above.
NOTICE
t .BLFTVSFUIFSFJTTVGGJDJFOU
clearance behind the pipe groove to
QFSNJUQSPQFSBTTFNCMZPGUIF7JD
Flange Adapter.
"%%4&$0/%4&(.&/5
Add the second segment by inserting the draw bolts (provided) into the flange adapter with the nuts (provided) loosely and tightened uniformly. This will permit the flange adapter to be rotated for bolt hole alignment in later steps. Make sure the key of both segments engages completely in the groove.
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@&
I-100_155
B "-*(/7*$'-"/(&"/%
."5*/('-"/(&
Rotate the Style
W741 AGS Vic-Flange Adapter on the pipe end, as required, to align the holes with the mating flange.
$)&$,("4,&5
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior. /05& This gasket is designed to provide the sole seal. However, reference should be made to the notes at the beginning of this section for special applications.
Metal to Metal
Contact Plus
150 ft lbs/ 2 0 3 N r m
5*()5&/%3"8#0-54
Torque the draw bolts to approximately 150 ft-lbs/
/tNUPBDIJFWFNFUBMUPNFUBM contact.
Style W741 AGS
Vic-Flange Adapter
Proper Gasket Positioning
Gasket
Markings
Gasket
Position
Mating
Flange
*/4&3545"/%"3%'6--
4)"/,%*".&5&3"44&.#-:
#0-54"5-"1+0*/54
Insert a standard, full-shank-diameter assembly bolt into each of the lap-joint bolt holes. Refer to the “Style W741 Helpful
Information” table on the following page.
Exaggerated for Clarity
*/45"--("4,&5
Install the gasket into the cavity between the pipe
OD and the flange recess. Make sure the gasket is positioned properly, as shown above. /05& The lettering on the outside of the gasket must face the flange-adapter gasket pocket of the Style W741 AGS Vic-
Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
+0*/7*$'-"/(&"%"15&3
"/%."5*/('-"/(&
Direct the standard, full-shank-diameter assembly bolts, installed in step 7, into the mating flange holes. Hand-tighten a nut onto each bolt to prevent the bolts from pulling out.
I-100_156
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@&
B 50326&"--45"/%"3%
'6--4)"/,%*".&5&3
"44&.#-:#0-54
Tighten all standard, full-shank-diameter assembly bolts evenly until the required torque value is achieved. Refer to the “Style W741
Assembly Bolt Torque Requirements” table below for the specific torque requirement.
4UZMF8"TTFNCMZ#PMU5PSRVF
3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOU
Nominal
Size inches
14 – 16
18 – 20
24
Actual Pipe
Outside
Diameter inches/mm
14.000 – 16.000
355.6 – 406.4
18.000 – 20.000
457 – 508
24.000
610
GUMCT
/tN
200 – 300
271 – 407
300 – 400
407 – 542
400 – 500
542 – 678
"%%3&."*/*/(45"/%"3%
'6--4)"/,%*".&5&3
"44&.#-:#0-54
Insert standard, full-shank-diameter assembly bolts into the remaining holes in the Style W741
AGS Vic-Flange and mating flange. Handtighten a nut onto each bolt.
4UZMF8)FMQGVM*OGPSNBUJPO
Flange Size
Nominal
Size inches
Actual Pipe
Outside
Diameter inches/mm
'VMM4IBOL%JBNFUFS
"TTFNCMZ#PMUT/VUTp
/VNCFSPG
Bolts/Nuts
3FRVJSFE
Bolt/Nut
Size X
Length inches
14
14.000
355.6
12 1 x 4 ½
16
18
16.000
406.4
18.000
457
16
16
1 x 4½
1 1⁄8 x 4 ¾
20
24
20.000
508
24.000
610
20
20
1 1⁄8 x 5 ¼
1 ¼ x 5 ¾
%SBX#PMUT/VUTf
/VNCFSPG
Bolts/Nuts
3FRVJSFE
Bolt/Nut
Size X
Length inches
4PDLFU
Size inches
2 5⁄8 x 3 ½ 15⁄16 i"w
Max.
i#w
Min.
14.00 16.00
355.6 406.4
2
2
2
2
5⁄8 x 3 ½
¾ x 4 ¼
¾ x 4 ¼
¾ x 4 ¼
15⁄16
1 1⁄8
1 1⁄8
1 1⁄8
3FRVJSFE
Mating Face
Sealing
4VSGBDF
inches/mm
16.00 18.00
406.4
457.2
18.00 20.00
457.2
508.0
20.00 22.00
508.0 558.8
24.00 26.00
610.0
660.4
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves.
Standard, full-shank-diameter assembly bolts are required for proper installation of Style W741 AGS
Vic-Flange Adapters.
§ Draw bolts/nuts are supplied with 14 – 24-inch/355.6 – 610-mm Style W741 AGS Vic-Flange
Adapters.
A
B
5IFTIBEFEBSFBPGUIFNBUJOHGBDF TIPXOUPUIFMFGU
NVTUCFGSFFGSPNHPVHFTVOEVMBUJPOTBOEEFGPSNJUJFT
PGBOZUZQFGPSQSPQFSTFBMJOH
"%7"/$&%(3007&4:45&. "(4'-"/(&
"%"15&3'03(3007&%&/%1*1&3&7@& *@
I-100_158
$PVQMJOHTGPS
Plain-End Pipe
Installation Instructions
Style 99
3PVTU"#PVU$PVQMJOH
I-100_159
Style 99 -
Roust-A-Bout ® Coupling (12-inch/323.9-mm and Smaller Sizes)
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
13&1"3&1*1&&/%4
Square cut the pipe ends (“S” dimension shown) within 1⁄32 inch/0.8 mm for 1 – 6-inch/
33.7 – 168.3-mm sizes and 1⁄16 inch/1.6 mm for 8 – 12-inch/219.1 – 323.9-mm sizes.
/05& Both pipe ends must be the same outside diameter.
1a.
Make sure pipe ends are clean and free from damage and scratches within
1 ½ inches/38 mm from the ends. Remove cutting particles.
"S" Max.
."3,1*1&&/%4
Using a measuring tape and a bright-colored pencil or paint stick, place a mark 1 inch/25 mm from the pipe ends. This mark will be used for reference in centering the gasket during installation. Make at least four of these marks equally-spaced around the circumference of the pipe ends.
B
Refer to the “Insertion Depth
Requirements” table below. Using a measuring tape and a bright-colored pencil or paint stick, make an additional mark on the pipe ends at the measurement listed in this table. This mark will be used for visual inspection to make sure the pipe is inserted properly in the coupling. Make at least four of these marks equally-spaced around the circumference of the pipe ends.
*OTFSUJPO%FQUI3FRVJSFNFOUT
Nominal
Size inches or mm
1
1 ½
2 – 3
76.1 mm
3 ½
4
139.7 mm
5 – 6
165.1 mm
8 – 10
12
Size
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
1.900
48.3
2.375 – 3.500
60.3 – 88.9
3.000
76.1
4.000
101.6
4.500
114.3
5.500
139.7
5.563 – 6.625
141.3 – 168.3
6.500
165.1
8.625 – 10.750
219.1 – 273.0
12.750
323.9
Insertion Depth
OE.BSL
2 1⁄8
54
1 ¾
45
1 ½
38
1 7⁄8
48
inches mm
1 ¼
32
1 ½
38
1 ¾
45
2 3⁄8
61
2 ¼
57
2 ¼
57
2 ¼
57
I-100_160
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service.
The color code identifies the gasket grade.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket lips and exterior.
Tongue
Recess Tongue
*/45"--("4,&5
Install the gasket over the pipe end. Make sure the gasket does not overhang the pipe end.
Exaggerated for clarity
*/45"--)064*/(4
Install the housings over the gasket. Make sure the tongue-and-recess features mate properly
(tongue in recess) and that the housings are centered between the second set of pipe marks. The second set of marks must indicate full insertion into the coupling.
/05& The 1-inch/33.7-mm; 76.1 mm;
1 ½ -inch/48.3-mm; and 139.7-mm sizes do not contain the tongue-and-recess features.
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
+0*/1*1&&/%4
Align and bring the pipe ends together. Slide the gasket into position by centering it between the first set of pipe marks.
/05&
The pipe ends should be butted; however, if a gap is present between the pipe ends, the gap must not exceed ¼ inch/6.4 mm.
*/45"--#0-54/654
Insert the bolts. Thread a nut onto each bolt fingertight.
/05&
Make sure the oval neck of the bolts seat properly in the bolt holes.
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_161
5*()5&//654
Tighten all nuts evenly by alternating sides until the required torque value is achieved at each nut. Refer to the “Style 99 Torque
Requirements” table below for the required torque value. 5IFVTFPGBUPSRVFXSFODI
JTTUSPOHMZSFDPNNFOEFEGPSQSPQFS
BTTFNCMZPG4UZMF3PVTU"#PVU
$PVQMJOHT/05&
It is important to tighten all nuts evenly to prevent gasket pinching and to produce bolt pad gaps that are equal on both sides of the coupling.
8"3/*/( t 5IFIPVTJOHTUPOHVFBOESFDFTT
GFBUVSFTNVTUCFNBUFEQSPQFSMZ
UPOHVFJOSFDFTT t 5PSRVFSFRVJSFNFOUTTQFDJGJFE
in these instructions, must be
BDIJFWFEGPSQSPQFSDPVQMJOH
installation.
t
Bolt pad gaps must be equal on
CPUITJEFTPGUIFDPVQMJOH t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMESFTVMUJOKPJOUGBJMVSFTFSJPVT
personal injury, and/or property damage.
3&*/45"--"5*0/0'45:-&
$061-*/(4 Style 99 Couplings can be re-installed as long as the teeth inside the coupling housings are clean and free from any damage. If pipe ends contain damage or scratches within 1 ½ inches/38 mm from the ends, corrective action must be taken by cutting off the ends and preparing them in accordance with Step 1 on page 160.
4UZMF5PSRVF3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOUT
Nominal Size inches or mm
1
1 ½
2 – 2 ½
76.1 mm
3 – 4
139.7 mm
5
165.1 mm
6 – 8
10
12
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
1.900
48.3
2.375 – 2.875
60.3 – 73.0
3.000
76.1
3.500 – 4.500
88.9 – 114.3
5.500
139.7
5.563
141.3
6.500
165.1
6.625 – 8.625
168.3 – 219.1
10.750
273.0
12.750
323.9
95
129
200
271
160
217
250
339
GUMCT
/tN
35
48
60
81
150
203
250
339
250
339
300
407
350
475
4UZMF)FMQGVM*OGPSNBUJPO
Nominal
Size inches or mm
1
1 ½
2 – 2 ½
76.1 mm
3 – 4
139.7 mm
5
165.1 mm
6
8 – 10
12
Size Style 99
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
1.900
48.3
2.375 – 2.875
60.3 – 73.0
3.000
76.1
3.500 – 4.500
88.9 – 114.3
5.500
139.7
5.563
141.3
6.500
165.1
6.625
168.3
1
M24
1
M24
8.625 – 10.750
7⁄8
219.1 – 273.0
M22
12.750
323.9
1
M24
½
M12
¾
M20
¾
M20
7⁄8
M22
Nut Size inches/
Metric
3⁄8
M10
½
M12
5⁄8
M16
1 ¼
32
1 7⁄16
36
7⁄8
22
1 ¼
32
4PDLFU
Size inches/ mm
11⁄16
17
7⁄8
22
1 1⁄16
27
1 5⁄8
41
1 5⁄8
41
1 7⁄16
36
1 5⁄8
41
*@
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
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GPS4UZMF3PVTU"#PVU$PVQMJOHT
8"3/*/( t 5IFSFRVJSFEUBOHFOUMFOHUITMJTUFECFMPXNVTUCFVTFEXIFODPOOFDUJOH4UZMF
3PVTU"#PVU$PVQMJOHTUPGJUUJOHTGPSQMBJOFOEQJQF
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVMEDBVTFKPJOUGBJMVSFSFTVMUJOHJOTFSJPVT
personal injury and/or property damage.
Style 99 Roust-A-Bout Couplings require sufficient tangent lengths for proper assembly to fittings. The following table applies to all fittings for plain-end pipe used with Style 99
Roust-A-Bout Couplings (elbows, tees, laterals, wyes, crosses, bull plugs, and nipples).
T
T
T
T
Nominal Size inches or mm
1 ½
2
2 ½
76.1 mm
3
3 ½
4
139.7 mm
5
6
165.1 mm
8
10
12
Size
5.500
139.7
5.563
141.3
6.625
168.3
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
Actual Pipe
Outside
Diameter inches/mm
1.900
48.3
2.375
60.3
2.875
73.0
3.00
76.1
3.500
88.9
4.000
101.6
4.500
114.3
3FRVJSFE
Minimum
Tangent
-FOHUIi5w
2.25
57.2
2.25
57.2
2.25
57.2
1.75
44.5
2.13
54.1
2.13
54.1
2.13
54.1
inches/mm
1.50
38.1
1.75
44.5
1.75
44.5
1.50
38.1
1.75
44.5
1.75
44.5
2.00
50.8
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_163
Style 99 -
Roust-A-Bout Coupling (14-inch/355.6-mm and Larger Sizes)
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piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
4UZMF$PVQMJOHTJOJODINNBOEMBSHFSTJ[FTBSFDBTUJO
segments to ease handling.
5ZQJDBMoJODIoNN4J[FT
"S" Max.
Exaggerated for clarity
13&1"3&1*1&&/%4
Square cut the pipe ends (“S” dimension shown) within 1⁄16 inch/1.6 mm. /05& Both pipe ends must be the same outside diameter.
1a.
Make sure pipe ends are clean and free from damage and scratches within
1 ½ inches/38 mm from the ends. Remove cutting particles.
."3,1*1&&/%4
Using a measuring tape and a bright-colored pencil or paint stick, place a mark 1 inch/25 mm from the pipe ends. This mark will be used for reference in centering the gasket during installation. Make at least four of these marks equally-spaced around the circumference of the pipe ends.
*@
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
B
Refer to the “Insertion Depth
Requirements” table below. Using a measuring tape and a bright-colored marking pencil or paint stick, make an additional mark on the pipe ends at the measurement listed in this table. This mark will be used for visual inspection to make sure the pipe is inserted properly in the coupling. Make at least four of these marks equally-spaced around the circumference of the pipe ends.
*OTFSUJPO%FQUI3FRVJSFNFOUT
Size
Insertion Depth
OE.BSL
Nominal
Size inches
14 – 18
Actual Pipe
Outside
Diameter inches/mm
14.000 – 18.000
355.6 – 457
inches mm
23⁄8
61
$)&$,("4,&5"/%
-6#3*$"5&
Check the gasket to make sure it is suitable for the intended service.
The color code identifies the gasket grade.
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket lips and exterior.
$"65*0/ t "MXBZTVTFBDPNQBUJCMFMVCSJDBOU
UPQSFWFOUUIFHBTLFUGSPN
pinching/tearing during installation.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
SFTVMUJOKPJOUMFBLBHF
Pipe
End
Exaggerated for clarity
*/45"--("4,&5
For larger-size couplings, it may be easier to turn the gasket inside out, then slide it over the pipe end. Make sure the gasket does not overhang the pipe end.
Tongue
Recess
"44&.#-&4&(.&/54
Assemble the segments loosely into two equal halves, as shown above. Make sure the tongue and recess features mate properly (tongue-to-recess). Allow slight clearance between the segments to ease assembly onto the pipe.
+0*/1*1&&/%4
Align and bring the pipe ends together. Roll the gasket into position by centering it between the first set of pipe marks. /05& The pipe ends should be butted; however, if a gap is present between the pipe ends, the gap must not exceed ¼ inch/6.4 mm.
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_165
$"65*0/ t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
*/45"--'*3454&(.&/5
"44&.#-:
Install one of the preassembled halves over the gasket.
5*()5&//654
Tighten all nuts evenly by alternating sides until the required torque value is achieved at each nut. Refer to the “Style 99 Torque
Requirements” table below for the required torque value. 5IFVTFPGBUPSRVFXSFODI
JTTUSPOHMZSFDPNNFOEFEGPSQSPQFS
BTTFNCMZPG4UZMF3PVTU"#PVU
Couplings.
/05&
It is important to tighten all nuts evenly to prevent gasket pinching and to produce bolt pad gaps that are equal at each set of bolt pads.
8"3/*/( t 5IFIPVTJOHTUPOHVFBOESFDFTT
GFBUVSFTNVTUCFNBUFEQSPQFSMZ
UPOHVFJOSFDFTT t 5PSRVFSFRVJSFNFOUTTQFDJGJFE
in these instructions, must be
BDIJFWFEGPSQSPQFSDPVQMJOH
installation.
t
Bolt pad gaps must be equal on
CPUITJEFTPGUIFDPVQMJOH t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMESFTVMUJOKPJOUGBJMVSFTFSJPVT
personal injury, and/or property damage.
Tongue Recess
B */45"--3&."*/*/(
4&(.&/5"44&.#-:
Install the second assembly onto the pipe, making sure the tongue-and-recess features mate properly (tongue to recess) and that the housings are centered between the second set of pipe marks. While supporting the weight of the assembly, install the remaining bolts, and thread the nuts finger-tight onto the bolts.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
4UZMF5PSRVF3FRVJSFNFOUT
Size
Torque
3FRVJSFNFOUT
Nominal
Size inches
14 – 18
Actual Pipe
Outside
Diameter inches/mm
14.000 – 18.000
355.6 – 457
GUMCT
/tN
350
475
4UZMF)FMQGVM*OGPSNBUJPO
Size Style 99
Nominal
Size inches
14 – 18
Actual Pipe
Outside
Diameter inches/mm
14.000 – 18.000
355.6 – 457
Nut
Size inches/
Metric
1
M24
4PDLFU
Size inches/ mm
1 5⁄8
41
I-100_166
$061-*/(4'031-"*/&/%1*1&
*/45"--"5*0/*/4536$5*0/43&7@&
3&*/45"--"5*0/0'45:-&$061-*/(4 Style 99 Couplings can be re-installed as long as the teeth inside the coupling housings are clean and free from any damage.
If pipe ends contain damage or scratches within 1 ½ inches/38 mm from the ends, corrective action must be taken by cutting off the ends and preparing them in accordance with Step 1 on page 164.
3FRVJSFE5BOHFOU-FOHUITGPS1MBJO&OE1JQF
'JUUJOHT GPS4UZMF3PVTU"#PVU$PVQMJOHT
8"3/*/( t 5IFSFRVJSFEUBOHFOUMFOHUITMJTUFECFMPXNVTUCFVTFEXIFODPOOFDUJOH4UZMF
3PVTU"#PVU$PVQMJOHTUPGJUUJOHTGPSQMBJOFOEQJQF
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZBOEPS
property damage.
Style 99 Roust-A-Bout Couplings require sufficient tangent lengths for proper assembly to fittings. The following table applies to all fittings for plain-end pipe used with Style 99
Roust-A-Bout Couplings (elbows, tees, laterals, wyes, crosses, bull plugs, and nipples).
T
T
T
T
Nominal
Size inches
14 – 18
Size
Actual Pipe
Outside
Diameter inches/mm
14.000 – 18.000
355.6 – 457
3FRVJSFE
Minimum
Tangent
-FOHUIi5w
inches/mm
2.25
57.2
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I-100_168
$061-*/(4'031-"*/&/%1*1&
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Hole-Cut Products
Installation Instructions
4UZMFBOE/.FDIBOJDBM5
4UZMF'JSF-PDL0VUMFU5
4UZMF7JD-FU4USBQMFTT0VUMFU 4UZMF7JD08FMM4USBQMFTT
Thermometer Outlet
I-100_169
4UZMF
FireLock ® Low-Profile Sprinkler-Tee (Available in Europe Only)
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
The Style 912 FireLock® Low-Profile Sprinkler-Tee is designed for direct connection of sprinkler heads and is FM Approved up to 300 psi/2068 kPa and VdS and LPCB
Approved up to 232 psi/16 Bar at ambient temperatures that are typical for fire protection systems.
Pipe Preparation
NOTICE
t 7JDUBVMJDIPMFDVUUJOHUPPMTBSFSFDPNNFOEFEGPSQSPQFSIPMFQSFQBSBUJPO t
Proper preparation of the hole is essential for sealing and performance.
t Drill a 15⁄16 -inch/24-mm minimum hole (1-inch/25-mm maximum hole) on the centerline of the pipe. /05& Holes MUST be drilled on the centerline of the pipe.
t
Style 912 Low-Profile Sprinkler-Tee products are designed with female threads to ISO
7-Rp 1/2 (Rp 1/2 BSPP per BS21) and can accommodate only male sprinkler threads.
'03413*/,-&364&0/-:%0/0564&"4"#3"/$)065-&5 t
Ensure that a ¼ -inch/6-mm area around the hole is clean, smooth, and free from indentations and/or projections that could affect gasket sealing (refer to the sketch below). Remove any burrs and sharp or rough edges from the hole that might affect assembly, proper seating of the locating collar, flow from the outlet, or gasket seating.
¼ inch/6 mm
Exaggerated for clarity
*@
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Installation
$)&$,("4,&5
Make sure the gasket is seated fully in the gasket pocket.
%0/05-6#3*$"5&5)&("4,&5
*/45"--3&."*/*/(#0-5
'-"/(&/65
Insert the other track bolt into the lower housing and outlet housing.
Thread the flange nut onto the bolt fingertight. Make sure the track heads of the bolts seat properly in the bolt holes.
"44&.#-&)064*/(4
Remove the flange nut and bolt from one side of the Style 912 assembly. Thread the remaining flange nut loosely onto the bolt
(flange nut should be flush with end of bolt) to allow for the “swing-over” feature.
*/45"--)064*/(4
Install the outlet housing onto the pipe by centering the locating collar in the hole. To check for proper engagement, slide the outlet housing back and forth while pushing down. A properly positioned outlet housing can be moved only a small amount in any direction.
3a.
Rotate the lower housing around the pipe, while holding the outlet housing in place to make sure the locating collar remains seated properly in the hole.
5*()5&/'-"/(&/654
Tighten the flange nuts evenly to an approximate torque value of 20 ft-lbs/27.1-
/tNUPFOTVSFQSPQFSHBTLFUDPNQSFTTJPO
/05&
To avoid over-tightening the flange nuts, use a wrench with a maximum length of 8 inches/200 mm.
DO NOT
over-tighten the flange nuts.
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*/41&$55)&"44&.#-:
The outlet housing, near the gasket, should not make metal-to-metal contact with the pipe. In addition, a small bolt pad gap is expected between the outlet housing and the lower housing, as shown above.
8"3/*/( t %0/05PWFSUJHIUFOUIFGMBOHF
OVUT0WFSUJHIUFOJOHUIFGMBOHF
OVUTDBOPWFSDPNQSFTTUIFHBTLFU
and distort the outlet housing and
MPXFSIPVTJOH0WFSUJHIUFOJOHEPFT
OPUFOIBODFQSPEVDUQFSGPSNBODF
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFQSPEVDUGBJMVSFSFTVMUJOHJO
serious personal injury and/or property damage.
4UZMF)FMQGVM*OGPSNBUJPO
3VO9#SBODI
FPT
All Sizes
Nut Size inches/Metric
3⁄8
M10
4PDLFU
Size inches/mm
9⁄16
15
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4UZMF
Mechanical-T ® Bolted Branch Outlet
4UZMF/
Mechanical-T Bolted Branch Outlet
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
1JQF1SFQBSBUJPOGPS.FDIBOJDBM50VUMFUBOE
Mechanical-T Cross Installation
NOTICE
t 7JDUBVMJDIPMFDVUUJOHUPPMTBSFSFDPNNFOEFEGPSQSPQFSIPMFQSFQBSBUJPO t Proper preparation of the hole is essential for sealing and performance. Make sure the correct hole saw size is being used. Refer to the “Style 920/920N Mechanical-T
Outlet and Mechanical-T Cross Pipe Preparation Requirements” table for the proper hole saw size.
t
Holes MUST be drilled on the centerline of the pipe. Holes for Mechanical-T Cross assemblies must be cut on the centerline of the pipe at predetermined locations for each branch. Holes for Mechanical-T Cross assemblies must be in line within
1⁄16 inch/1.6 mm of each other.
t Ensure that a 5⁄8 -inch/16-mm area around the hole is clean, smooth, and free from indentations and/or projections that could affect gasket sealing (refer to the sketch below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp edges might affect assembly, proper seating of the locating collar, flow from the outlet, or gasket sealing.
t
The pipe around the entire circumference, within the “A” dimension shown in the sketch below, must be free from any dirt, scale, or projections that might prevent the housing from seating fully on the pipe. Refer to the “Style 920/920N Mechanical-T
Outlet and Mechanical-T Cross Pipe Preparation Requirements” table on the following page for the “A” dimension.
t %0/0564&45:-&/.&$)"/*$"-5#0-5&%#3"/$)065-&540/
PVC PLASTIC PIPE.
5⁄8 inch/16 mm
A
Exaggerated for clarity
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NOTICE
t 'PSQSPQFSJOTUBMMBUJPOTPNFOFXTJ[FTPG4UZMF/QSPEVDUTSFRVJSFB
EJGGFSFOUIPMFTJ[FUIBOUIF4UZMFPS4UZMFJUSFQMBDFT.BLFTVSFUIF
QSPQFSTJ[FIPMFJTQSFQBSFEGPSUIFTJ[FBOETUZMFCFJOHJOTUBMMFE SFGFSUPUIF
UBCMFCFMPXGPSSFRVJSFNFOUT
4UZMF/.FDIBOJDBM50VUMFUBOE
.FDIBOJDBM5$SPTT1JQF1SFQBSBUJPO3FRVJSFNFOUT
Hole Dimensions inches/mm
4VSGBDF
Preparation
i"w%JNFOTJPO
Size
Nominal
Outlet Size inches
Actual mm
All ½-inch/
21.3 Outlets
Minimum Hole
Diameter/Hole
4BX4J[F
1 ½
38
Maximum
"MMPXBCMF
Diameter
1 5⁄8
41
inches mm
3 ½
89
All ¾-inch/
26.9 Outlets
All 1-inch/
33.7 Outlets
All 1 ¼-inch/
42.4 Outlets
All 1 ½-inch/
48.3 Outlets
All 2-inch/
60.3 Outlets
All 2 ½-inch/
73.0 Outlets
All 76.1-mm
Outlets
All 3-inch/
88.9 Outlets
All 4-inch/
114.3 Outlets
All 108.0-mm
Outlets
2 ½‡
64
2 ¾
70
2 ¾
70
3 ½
89
4 ½
114
4 ½
114
1 ¾
44
2†
51
1 ½
38
1 ½
38
4 5⁄8
118
4 5⁄8
118
2 5⁄8
67
2 7⁄8
73
2 7⁄8
73
3 5⁄8
92
1 5⁄8
41
1 5⁄8
41
1 7⁄8
48
2 1⁄8
54
4 ½
114
5
127
5 ½
140
5 ½
140
3 ½
89
3 ½
89
4
102
4
102
6 ½
165
6 ½
165
† 2 x 1 ½ -inch/60.3 x 48.3-mm Style 920N products require a
1 ¾ -inch/44-mm hole.
‡ 8 x 2-inch/219.1 x 60.3-mm Style 920 products require a
2 ¾ -inch/70-mm size hole.
/05& Style 920 and Style 920N housings CANNOT be mated to each other to achieve cross connections.
A
5⁄8 inch/16 mm
Exaggerated for clarity
*@
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Mechanical-T Installation
"44&.#-&)064*/(4
Insert a bolt into the two housings. Thread a nut loosely onto the end of the bolt.
4UZMF(BTLFU
4UZMF(BTLFUTIBWFBOBSSPXFS
HBTLFUTFBMJOHBSFBBOEUXPQSPOPVODFE
BMJHONFOUUBCTGPSQSPQFSQPTJUJPOJOH
JOTJEFUIFIPVTJOH4UZMF/HBTLFUT
IBWFBXJEFSHBTLFUTFBMJOHBSFB3FGFSUP
UIFBCPWFQIPUPTGPSEJGGFSFODFTCFUXFFO
UIFHBTLFUT
B'PS.FUBM1JQF
Lubricate the exposed sealing surface of the gasket
in accordance with the “Lubricant
Compatibility for Gaskets” table below.
C'PS)%1&1JQF
Lubricate the exposed sealing surface of the gasket
in accordance with the “Lubricant
Compatibility for Gaskets” table below.
DO
NOT
use Victaulic lubricant on HDPE pipe.
Always consult with the pipe manufacturer for lubricant compatibility requirements.
4UZMF/(BTLFU
$)&$,("4,&5"/%
-6#3*$"5&
Inspect the sealing surface of the gasket to make sure no debris is present. For Style 920N Mechanical-T
Outlets, it is not necessary to remove the gasket from the housing.
("4,&54
'035)&45:-&"3&/05
*/5&3$)"/(&"#-&8*5)("4,&54
'035)&45:-&/5)&$033&$5
("4,&5*44)*11&%8*5)5)&
"113013*"5&130%6$5
*/45"--)064*/(4
Rotate the lower housing so that it is positioned approximately 90° to the upper (outlet) housing, as shown above. Place the upper
(outlet) housing onto the face of the pipe in line with the outlet hole cut into the pipe.
Rotate the lower housing around the pipe.
-VCSJDBOU$PNQBUJCJMJUZGPS(BTLFUT
Lubricant
Victaulic Lubricant, Soap-Based Solutions, Glycerin,
Silicone Oil, or Silicone Release Agent
$PNQBUJCJMJUZXJUI
(SBEFi5w
/JUSJMF(BTLFUT
$PNQBUJCJMJUZXJUI
(SBEFi&w
&1%.(BTLFUT
Good Good
Corn Oil, Soybean Oil, Hydrocarbon-Based Oils, or
Petroleum-Based Greases
Good Not Recommended
Due to variations in HDPE pipe, always consult with the pipe manufacturer for lubricant compatibility requirements.
DO NOT USE VICTAULIC LU B RICANT ON HDPE PIPE.
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NOTICE
t 'PSHSPPWFEPVUMFUTSFGFSUPUIF
applicable coupling installation instructions.
t
For threaded outlets, complete the assembly using standard threading practices.
3a.
Make sure the locating collar engages the outlet hole properly. Check this engagement by rocking the upper (outlet) housing in the hole.
8"3/*/( t /VUTNVTUCFUPSRVFEUPGUMCT
/tN t %0/05FYDFFEGUMCT/tNPG
torque on the nuts. Increased bolt
UPSRVFXJMMOPUJNQSPWFTFBMJOHBOE
NBZDBVTFQSPEVDUGBJMVSF
Failure to torque nuts properly could
DBVTFQSPEVDUGBJMVSFSFTVMUJOHJO
serious personal injury and/or property damage.
*/45"--3&."*/*/(#0-5
/65
Insert the remaining bolt. Thread a nut onto the bolt finger-tight. /05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
Branch Connections
RUN
CL
Mechanical-T
Upper Housing
BRANCH
CL
90°
Exaggerated for clarity
5*()5&//654
Make sure the locating collar is still positioned properly in the outlet hole. Tighten the nuts evenly by alternating sides until the upper (outlet) housing contacts the pipe completely.
B 'PS.FUBM1JQF
The nuts must be
UPSRVFEUPGUMCT/tNXJUIFWFOHBQT between the bolt pads.
DO NOT
exceed
GUMCT/tNPGUPSRVFPOUIFOVUT
C 'PS)%1&1JQF
The nuts must
CFUPSRVFEUPGUMCT/tN /05&
On HDPE pipe, it is normal for bolt pads to contact when the nuts are tightened
UPGUMCT/tN
DO NOT
exceed
GUMCT/tNPGUPSRVFPOUIFOVUT
If a branch connection is made to the upper housing before the Mechanical-T is installed on the pipe, make sure the branch connection is 90° to the pipe run before completing the tightening sequence of the Mechanical-T assembly.
t 8IFOUIF.FDIBOJDBM5JTVTFEBT
a transition piece between two runs, it must be assembled onto the runs before the branch connection is made.
t 7JDUBVMJDGFNBMFUISFBEFEQSPEVDUT are designed to accommodate standard ANSI male pipe threads only. Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product.
Failure to verify suitability in advance may result in assembly problems or leakage.
*@
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4UZMF/.FDIBOJDBM5$SPTTFT t Cross connections can be made
ON METAL
1*1&0/-: by using two upper housings of the same size. Different branch sizes are allowable. %0/05NBLFDSPTTBTTFNCMJFT
on HDPE pipe.
t Install the cross connection in accordance with the instructions in this section. Make sure the locating collar on each side is
QPTJUJPOFETFDVSFMZJOTJEFUIFIPMF/VUTNVTUCFUPSRVFEUPGUMCT/tNXJUI even gaps between the bolt pads, to ensure the cross assembly is rigid. DO NOT
FYDFFEGUMCT/tNPGUPSRVFPOUIFOVUT t %0/05NJY4UZMF0VUMFUTXJUI4UZMF/0VUMFUTXIFONBLJOHDSPTT
assemblies.
4UZMF)FMQGVM*OGPSNBUJPO
Size Nut Size
4PDLFU4J[F
Nominal Size inches or mm
76.1 mm
108.0 mm
4
133.0 mm
139.7 mm
5 – 6
159.0 mm
165.1 mm
200A (JIS)
8
Actual Pipe
Outside
Diameter inches/mm
3.000
76.1
4.250
108.0
4.500
114.3
5.250
133.0
5.500
139.7
5.563 – 6.625
141.3 – 168.3
6.250
159.0
6.500
165.1
—
216.3
8.625
219.1
5⁄8
M16
5⁄8
M16
5⁄8
M16
5⁄8
M16
inches/
Metric
½
M12
½
M12
½
M12
5⁄8
M16
¾
M20
¾
M20
1 1⁄16
27
1 ¼
32
1 ¼
32
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
1 1⁄16
27
inches/ mm
7⁄8
22
7⁄8
22
7⁄8
22
4UZMF/)FMQGVM*OGPSNBUJPO
Size
Nominal Size inches or mm
2 – 6
76.1 – 139.7 mm
159.0 mm
165.1 mm
Actual Pipe
Outside
Diameter inches/mm
2.375 – 6.625
60.3 – 168.3
3.000 – 5.500
76.1 – 139.7
6.250
159.0
6.500
165.1
Nut Size inches/
Metric
½
M12
½
M12
5⁄8
M16
½
M12
4PDLFU4J[F
inches/ mm
7⁄8
22
7⁄8
22
1 1⁄16
27
7⁄8
22
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4UZMF
FireLock Outlet-T
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
The Style 922 FireLock Outlet-T is UL Listed and FM Approved up to 300 psi/2068 kPa and VdS approved up to 16 Bar at ambient temperatures that are typical for fire protection systems.
1JQF1SFQBSBUJPOGPS0VUMFU5*OTUBMMBUJPO t
The Style 922 FireLock Outlet-T is designed for direct connection of sprinkler heads, drop nipples, sprigs, drains, gauges, and other outlet products.
NOTICE
t 7JDUBVMJDIPMFDVUUJOHUPPMTBSFSFDPNNFOEFEGPSQSPQFSIPMFQSFQBSBUJPO t Proper preparation of the hole is essential for sealing and performance.
t Drill a 1 3⁄16 -inch/30-mm minimum hole (1 ¼-inch/32-mm maximum hole) on the centerline of the pipe. /05& Holes MUST be drilled on the centerline of the pipe.
t Victaulic female threaded products are designed to accommodate standard NPT or
BSPT (Optional) male pipe threads only. Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product. Failure to verify suitability in advance may result in assembly problems or leakage.
t Ensure that a ½ -inch/13-mm area around the hole is clean, smooth, and free from indentations and/or projections that could affect gasket sealing (refer to the sketch below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp edges might affect assembly, proper seating of the locating collar, flow from the outlet, or gasket seating.
½ inch/13 mm
A
Exaggerated for clarity
*@
)0-&$65130%6$54
*/45"--"5*0/*/4536$5*0/43&7@&
Installation
*/45"--("4,&5
Install the gasket into the gasket pocket, as shown above. Press the gasket along the full circumference to ensure that it seats fully in the gasket pocket. %0/05-6#3*$"5&
5)&("4,&5
*/45"--3&."*/*/(#0-5
/65
Insert the remaining bolt into the outlet housing and lower housing. Thread a flange nut onto the bolt finger-tight.
/05&
Make sure the oval neck of each bolt seats properly in the bolt hole.
"44&.#-&)064*/(4
Insert a bolt into the two housings. Thread a flange nut loosely onto the end of the bolt (nut should be flush with end of bolt) to allow for the “swing-over” feature.
5*()5&//654
Tighten the flange nuts evenly by alternating sides to an approximate torque value of 20 ft-lbs/
/tNUPFOTVSFQSPQFSHBTLFU compression. /05& To avoid overtightening the flange nuts, use a wrench with a maximum length of 8 inches/
200 mm.
DO NOT
over-tighten the flange nuts.
*/45"--)064*/(4
Install the outlet housing onto the pipe by centering the locating collar in the hole. To check for proper engagement, slide the outlet housing back and forth while pushing down. A properly positioned outlet housing can be moved only a small amount in any direction.
3a.
While holding the outlet housing in place, rotate the lower housing around the pipe. Make sure the locating collar remains seated properly in the hole.
B */41&$55)&"44&.#-:
The outlet housing, near the gasket, should not make metal-to-metal contact with the pipe. In addition, a small gap is should be present between the outlet housing and the lower housing, as shown above.
4UZMF)FMQGVM*OGPSNBUJPO
3VO9#SBODI
All Sizes
Nut Size inches/Metric
3⁄8
M10
4PDLFU
Size inches/mm
9⁄16
15
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4UZMF
Vic-Let ™ Strapless Outlet
4UZMF
Vic-O-Well ™ Strapless Thermometer Outlet
8"3/*/( t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
t Victaulic Style 923 Vic-Let Strapless Outlets are rated to 300-psi/2068-kPa working pressure on standard-weight steel pipe in sizes 4 – 8 inches/114.3 – 219.1-mm and Schedule 10 through 40 steel pipe in sizes 10-inches/273.0-mm and larger. In addition, Style 923 Vic-Let Strapless Outlets are UL/ULC Listed for 175-psi/1206 kPa fire protection service.
t Victaulic Style 924 Vic-O-Well Strapless Thermometer Outlets are rated to 300psi/ 2068-kPa working pressure on standard weight steel pipe. In addition, Style 924
Vic-O-Well Strapless Thermometer Outlets contain 1 ¼ - 18 NEF extra-fine threads to receive thermometers with a 6-inch/152-mm nominal bulb length only.
1JQF1SFQBSBUJPOGPS4USBQMFTT0VUMFUT
NOTICE
t 7JDUBVMJDIPMFDVUUJOHUPPMTBSFSFDPNNFOEFEGPSQSPQFSIPMFQSFQBSBUJPO t %VFUPEFGPSNBUJPOPGUIFDPMMBS4UZMFBOE4UZMFQSPEVDUTTIPVMEOPU
CFSFVTFEBGUFSUIFJOJUJBMJOTUBMMBUJPO t
Proper preparation of the hole is essential for sealing and performance.
t Drill a 1 ½-inch/38-mm minimum hole (1 9⁄16 -inch/40-mm maximum hole) on the centerline of the pipe. /05& Holes MUST be drilled on the centerline of the pipe.
t
Ensure that a 5⁄8 -inch/16-mm area around the hole is clean, smooth, and free from indentations and/or projections that could affect gasket sealing (refer to the sketch below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp edges might affect assembly, flow from the outlet, or gasket seating.
t The pipe, within the “A” dimension shown in the sketch below, must be free from any dirt, scale, or projections that might prevent the strapless outlet from seating fully on the pipe.
5⁄8 inch/16 mm
A
Exaggerated for clarity
I-100_180
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Installation
NOTICE
t 5IFGPMMPXJOHJOTUBMMBUJPOTUFQT
GFBUVSFQIPUPTPGUIF4UZMF7JD
Let Strapless Outlet. In addition,
UIFTFTUFQTBQQMZUPUIF4UZMF
Vic-O-Well Strapless Thermometer
Outlets.
lubricant to the exposed gasket sealing lip to ensure proper sealing.
DO NOT
use petroleum-based lubricants on the gasket.
924
Exaggerated for Clarity
$)&$,130%6$5
Make sure the
“923” or “924” marking on the top hex nut is facing toward the curvature of the collar
(along pipe axis), as shown above.
TOE
HEEL
FIGURE 1
Exaggerated for Clarity
4&"5065-&5
Align the “foot” of the outlet with the pipe. Tilt the “toe” into the hole to insert the outlet (refer to Figure
1 above).
104*5*0/"44&.#-:/65
Position the lettered face of the assembly nut at the top of the threads, as shown above.
DO NOT
remove the assembly nut.
-6#3*$"5&("4,&5
Apply a thin coat of Victaulic lubricant or silicone
HEEL
FIGURE 2
Exaggerated for Clarity
104*5*0/065-&5
Shift the outlet to position the “heel” inside the pipe, as shown in Figure 2 above.
/05&
The heel must be positioned, as shown in Figure 2 above, to ensure proper performance under operating conditions.
)0-&$65130%6$54
*/45"--"5*0/*/4536$5*0/43&7@&
I-100_181
NOTICE
t %VFUPEFGPSNBUJPOPGUIFDPMMBS
4UZMF7JD-FU0VUMFUTBOE4UZMF
7JD08FMM0VUMFUTTIPVME
OPUCFSFVTFEBGUFSUIFJOJUJBM
installation.
924
Exaggerated for Clarity
)"/%5*()5&/"44&.#-:
/65
Hold the collar in position, and hand-tighten the assembly nut. Check for proper positioning after tightening by attempting to tilt the outlet in the hole. The outlet should not shift. If the outlet shifts, loosen the assembly nut, re-position the outlet, and hand-tighten the assembly nut again.
/05&
Make sure the “923” or
“924” marking on the top hex nut is still facing toward the curvature of the collar
(along pipe axis), as shown above.
$)&$,"44&.#-:
After wrenchtightening the assembly nut, check to make sure the curvature of the collar conforms to the curvature of the pipe. In addition, make sure the collar contacts the pipe evenly on all sides and that no portion of the gasket is exposed.
8"3/*/( t 5IFDPMMBSNVTUEFGPSNUPDPOUBDU
the pipe evenly on all sides.
t %0/05FYDFFEGUMCT
/tNPOUIFBTTFNCMZOVU
during installation.
t
DO NOT exceed 1
½
times the
XPSLJOHQSFTTVSFEVSJOHTZTUFN
tests.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFSFTVMUJOHJO
serious personal injury and/or property damage.
83&/$)5*()5&//65
Wrench-tighten the assembly nut until the collar deforms and contacts the pipe evenly on all sides. Maintain collar/gasket alignment to prevent gasket pinching.
DO
NOT
FYDFFEGUMCT/tN /05&
For 4 – 8-inch/114.3 – 219.1-mm size outlets, a “ratcheting” motion will help maintain alignment with the collar.
.",&$0//&$5*0/
Make the required connection by using a second wrench on the top hex only. To prevent loosening of the outlet in the hole,
DO NOT
use the assembly nut for tightening this connection.
NOTICE
t 7JDUBVMJD4UZMF7JD-FU4USBQMFTT0VUMFUTDPOUBJOGFNBMFUISFBETUIBUBSF
EFTJHOFEUPBDDPNNPEBUFTUBOEBSE"/4*NBMFUISFBETPOMZ6TFPGNBMF
UISFBEFEQSPEVDUTUIBUDPOUBJOTQFDJBMGFBUVSFTTVDIBTQSPCFTESZQFOEFOU
TQSJOLMFSIFBETFUDNVTUCFDIFDLFEGPSDPNQBUJCJMJUZXJUIUIJTQSPEVDU t 7JDUBVMJD4UZMF7JD08FMM4USBQMFTT5IFSNPNFUFS0VUMFUTDPOUBJO
¼
-
/&'#FYUSBGJOFUISFBETUPSFDFJWFUIFSNPNFUFSTXJUIBJODINN
nominal bulb length only.
*@
)0-&$65130%6$54
*/45"--"5*0/*/4536$5*0/43&7@&
Valve Installation and Operation
#VUUFSGMZ7BMWFT$IFDL7BMWFT
Ball Valves, Plug Valves
Vic
®
-300 MasterSeal
™
#VUUFSGMZ7BMWF
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7JD#VUUFSGMZ7BMWF
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4FSJFT44XJOH
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4FSJFT7FOUVSJ
$IFDL7BMWF
4FSJFT'JSF-PDL#BMM
Valve
4FSJFT
Vic-Ball Valve
4FSJFT
Ball Valve
4FSJFT
Vic-Plug Balancing Valve
/05&.PSFWBMWFTFSJFTBSFGFBUVSFEJOUIJTTFDUJPO
I-100_183
#655&3'-:7"-7&*/45"--"5*0/
"/%01&3"5*0/
When installing a Victaulic butterfly valve into a piping system, follow the instructions supplied with the coupling. Refer to the notes below for applications/limitations.
%0/05*/45"--#655&3'-:7"-7&4*/505)&4:45&.8*5)5)&%*4$
*/5)&'6--:01&/104*5*0/
When using butterfly valves for throttling service,
Victaulic recommends the disc to be positioned no less than 30 degrees open. For best results, the disc should be between 30 and 70 degrees open.
High pipeline velocities and/or throttling with the disc less than 30 degrees open may result in noise, vibration, cavitation, severe line erosion, and/or loss of control. For details regarding throttling services, contact Victaulic.
Victaulic recommends limiting the flow velocities for water service to 20 feet per second/6.1 meters per second. When higher flow velocities are necessary, contact Victaulic. When dealing with flow media other than water, contact Victaulic.
When directly connecting an end cap to a butterfly valve, use only a tapped end cap for pressure relief. If the butterfly valve is opened then closed unknowingly while the end cap is attached, the space between the disc and end cap will be filled and pressurized.
A sudden release of energy can occur if the end cap is removed while the space behind it is pressurized. 13&4463&.645#&7&/5&%5)306()5)&5"1#&'03&
"55&.15*/(503&.07&5)&$"1
%"/(&3 t 8IFOEJSFDUMZDPOOFDUJOHBOFOEDBQUPBCVUUFSGMZWBMWF
VTFPOMZBUBQQFEFOEDBQGPSQSFTTVSFSFMJFG t 1SFTTVSFNVTUCFWFOUFEUISPVHIUIFUBQCFGPSFBUUFNQUJOH
to remove the cap.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOEFBUIPS
serious personal injury.
Victaulic Butterfly Valves are designed with grooved ends for use with grooved pipe couplings. If flange connections are required, refer to the notes on the following page regarding Vic-Flange Adapter restrictions.
NOTICE
t %0/05JOTUBMMWBMWFTXJUIUIFEJTDJOUIFGVMMPQFOQPTJUJPO.BLFTVSFOPQBSU
PGUIFEJTDQSPUSVEFTCFZPOEUIFFOEPGUIFWBMWFCPEZ t 6TF0/-:HSPPWFEFOE/14DBSCPOTUFFMQJQFXJUI7JDUBVMJD#VUUFSGMZ7BMWFT
DO NOT use plain-end NPS pipe or grooved cast ductile iron pipe.
t 5PQSFWFOUWBMWFTGSPNSPUBUJOHJOUIFTZTUFN7JDUBVMJDSFDPNNFOETJOTUBMMJOH
CVUUFSGMZWBMWFTXJUIBUMFBTUPOF7JDUBVMJDSJHJEDPVQMJOH*GUXP7JDUBVMJDGMFYJCMF
DPVQMJOHTBSFVTFEBEEJUJPOBMTVQQPSUNBZCFSFRVJSFEUPQSFWFOUUIFWBMWFGSPN
SPUBUJOH3FGFSUPUIFJOTUSVDUJPOTTVQQMJFEXJUIUIFDPVQMJOHTBOECVUUFSGMZ
WBMWFTGPSQSPQFSJOTUBMMBUJPO
*@
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
4FSJFT#VUUFSGMZ7BMWFT t Victaulic recommends Style 07 Zero-Flex Rigid Couplings or Style 107 Quick-Vic Rigid
Couplings with the Series 700 Butterfly Valve to eliminate joint deflection or valve rotation at the coupling connection to the piping system. For installation requirements, follow the instructions supplied with the coupling.
4FSJFT7JD.BTUFS4FBM#VUUFSGMZ7BMWFT t For Series 761 Vic-300 MasterSeal Butterfly Valves, lubricated nitrile “T” seat seals are recommended for dry or lubricated gas services.
t Style 741 Vic-Flange Adapters can be used on all sizes of Series 761 Vic-300
MasterSeal Butterfly Valves.
t
Series 761 Vic-300 MasterSeal Butterfly Valves cannot be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 grooveby-flange adapter is required for this application.
4FSJFT8"(47JD#VUUFSGMZ7BMWF t
Series W761 AGS Vic-300 Butterfly Valves CAN be connected directly to flanged components with Style W741 AGS Vic-Flange Adapters.
t When connecting a Series W761 AGS Vic-300 Butterfly Valve to a Series W715
AGS
Double
Disc Vic-Check
®
Valve, a pipe spool is required between the two valves to prevent disc interference.
t
When a Series W715 AGS
Double
Disc Vic-Check Valve is placed near a Series W761
AGS Vic-300 Butterfly Valve, orient the center brace/disc shaft of the Series W715 at right angles to the butterfly valve stem. Failure to do so will cause uneven and unstable flow through the Series W715, resulting in noise and reduced valve life.
4FSJFTBOE$#VUUFSGMZ7BMWFT t Style 741 Vic-Flange Adapters can be used only on one side of 8-inch/219.1-mm and smaller Series 765, 705, 766, and 707C Butterfly Valves that will not interfere with mating components and handle operation.
t Style 741 Vic-Flange Adapters cannot be used on 10-inch/273.0-mm Series 765 and
Series 705 Butterfly Valves.
t Series 765, 705, 766, and 707C Butterfly Valves cannot be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 grooveby-flange adapter is required for this application.
4FSJFT4UBJOMFTT4UFFM#VUUFSGMZ7BMWF t
Series 763 Stainless Steel Butterfly Valves CANNOT be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by-flange adapter is required for this application.
"%+645*/(5)&53"7&--*.*545014'03
7*$5"6-*$#655&3'-:7"-7&48*5)(&"3
01&3"5034
Adjustment of the travel limit stops for Victaulic Butterfly Valves with gear operators can be performed while the system is operational. /05& Cycling of the valve to test travel limit stop adjustments may affect downstream equipment. Refer to the instructions on the following pages for detailed instructions on how to adjust the travel limit stops.
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
I-100_185
"%+645*/(5)&(&"301&3"5034$-04&%53"7&--*.*545014'03
4&3*&47*$."45&34&"-4&3*&48"(47*$"/%
4&3*&445"*/-&4445&&-#655&3'-:7"-7&4
1.
Turn the handwheel of the gear operator counterclockwise to ensure the valve disc is not in the fully closed position.
Remove the travel stop dust cap from the right side of the gear operator, as shown above.
6.
With the valve disc in the closed
(shut) position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench.
NOTICE
t 4ZTUFNQSFTTVSFVQTUSFBNPGUIF
WBMWFNBZJODSFBTFXIJMFUIFWBMWF
EJTDJTJOUIFGVMMZDMPTFEQPTJUJPO t 'MPXEPXOTUSFBNPGUIFWBMWFXJMM
CFJOUFSSVQUFEXJUIUIFEJTDJOUIF
GVMMZDMPTFEQPTJUJPO
3.
Using an appropriately sized wrench, loosen the hex lock nut (counterclockwise) located on the right side of the gear operator.
Using an appropriately sized wrench, tighten the hex lock nut (clockwise) located on the right side of the gear operator.
8.
Verify proper operation of the gear operator by turning the handwheel.
Using an appropriately sized allen wrench, loosen the internal set screw counterclockwise to increase the distance for disc travel.
B Using an appropriately sized allen wrench, tighten the internal set screw clockwise to decrease the distance for disc travel.
5.
Turn the handwheel of the gear operator in the clockwise direction to place the valve disc in the closed (shut) position. Confirm that the valve is providing shutoff service. Repeat steps 4 and 4a, as necessary.
9.
Replace the travel stop dust cap.
10.
Follow the “Adjusting the Gear
Operator’s Open Travel Limit Stops” section on the following page.
I-100_186
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
"%+645*/(5)&(&"301&3"503401&/53"7&--*.*545014'03
4&3*&47*$."45&34&"-4&3*&48"(47*$"/%
4&3*&445"*/-&4445&&-#655&3'-:7"-7&4
1.
Turn the handwheel of the gear operator clockwise to place the valve disc in the slightly open position.
Remove the travel stop dust cap from the left side of the gear operator, as shown above.
6.
With the valve disc in the desired open position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench.
3.
Using an appropriately sized wrench, loosen the hex lock nut (counterclockwise) located on the left side of the gear operator.
Using an appropriately sized wrench, tighten the hex lock nut (clockwise) located on the left side of the gear operator.
8.
Verify proper operation of the gear operator by turning the handwheel.
Using an appropriately sized allen wrench, loosen the internal set screw counterclockwise.
5.
Turn the handwheel of the gear operator to place the valve disc in the desired open position.
9.
Replace the travel stop dust cap.
VALVE INSTALLATION
"/%01&3"5*0/3&7@& *@
"%+645*/(5)&(&"301&3"5034$-04&%53"7&--*.*545014
'03*/$)..4&3*&4"/%$
#655&3'-:7"-7&4
1.
Turn the handwheel of the gear operator counterclockwise to ensure the valve disc is not in the fully closed position.
Remove the travel stop dust cap from the right side of the gear operator, as shown above.
With the valve disc in the closed
(shut) position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench.
NOTICE
t 4ZTUFNQSFTTVSFVQTUSFBNPGUIF
WBMWFNBZJODSFBTFXIJMFUIFWBMWF
EJTDJTJOUIFGVMMZDMPTFEQPTJUJPO t 'MPXEPXOTUSFBNPGUIFWBMWFXJMM
CFJOUFSSVQUFEXJUIUIFEJTDJOUIF
GVMMZDMPTFEQPTJUJPO
5.
Verify proper operation of the gear operator by turning the handwheel.
3.
Using an appropriately sized allen wrench, loosen the internal set screw counterclockwise to increase the distance for disc travel.
3a.
Using an appropriately sized allen wrench, tighten the internal set screw clockwise to decrease the distance for disc travel.
3b.
Turn the handwheel of the gear operator in the clockwise direction to place the valve disc in the closed (shut) position. Confirm that the valve is providing shutoff service. Repeat steps 3 and 3a, as necessary.
6.
Replace the travel stop dust cap.
Follow the “Adjusting the Gear
Operator’s Open Travel Limit Stops” section on the following page.
I-100_188
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
"%+645*/(5)&(&"301&3"503401&/53"7&--*.*545014'03
*/$)..4&3*&4"/%$
#655&3'-:7"-7&4
1.
Turn the handwheel of the gear operator clockwise to place the valve disc in the slightly open position.
Remove the travel stop dust cap from the left side of the gear operator, as shown above.
6.
Replace the travel stop dust cap.
3.
Using an appropriately sized allen wrench, loosen the internal set screw counterclockwise.
3a.
Turn the handwheel of the gear operator to place the valve disc in the desired open position.
With the valve disc in the desired open position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench.
5.
Verify proper operation of the gear operator by turning the handwheel.
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
I-100_189
I-100_190
$)&$,7"-7&*/45"--"5*0/"/%01&3"5*0/
When installing a Victaulic check valve into a piping system, follow the instructions supplied with the coupling. Refer to the notes below for applications/limitations.
Placement of check valves too close to sources of unstable flow will shorten the life of the valve and may potentially damage the system. To extend valve life, valves should be installed a reasonable distance downstream from pumps, elbows, expanders, reducers, or other similar devices. Sound piping practices dictate a minimum of five times the pipe diameter for general use. Distances between three and five diameters are allowable, provided the flow velocity is less than 8 feet per second/2.4 meters per second. Distances less than three diameters are not recommended and will violate the Victaulic product warranty.
/05&
These distances do not apply to fire protection installations.
4FSJFT4BOE4XJOHFS$IFDL7BMWFT t Series 712, 712S, and 713 Swinger Check Valves must be installed with the arrow on the body pointing in the correct direction of flow through the pipeline.
Center
Brace t
Series 712, 712S, and 713 Swinger Check Valves SHOULD NOT be installed vertically.
Series W715 AGS Double Disc Vic-Check Valve x
Incorrect Orientation for
Horizontal Installation
Correct Orientation for
Horizontal Installation
Horizontal Installation t Series W715 AGS
Double
Disc Vic-Check Valves can be installed either vertically (flow up) or horizontally.
t For horizontal installations, the center brace inside the Series W715 AGS
Double
Disc
Vic-Check Valve must be in the vertical position, as shown above.
t
Style W741 AGS Vic-Flange Adapters can be installed on either end of a Series W715
AGS
Double
Disc Vic-Check Valve.
t When connecting a Series W715 AGS
Double
Disc Vic-Check Valve to a Series W761
AGS Vic-300 Butterfly Valve, a pipe spool is required between the two valves to prevent disc interference.
t
When a Series W715 AGS
Double
Disc Vic-Check Valve is placed near a Series W761
AGS Vic-300 Butterfly Valve, orient the center brace/disc shaft of the Series W715 at right angles to the butterfly valve stem. Failure to do so will cause uneven and unstable flow through the Series W715, resulting in noise and reduced valve life.
4FSJFT)7JD$IFDL7BMWFT t Series 716/716H Vic-Check Valves can be installed either vertically (flow up) or horizontally with the arrow on the body pointing in the correct direction of flow through the pipeline.
t Style 741 Vic-Flange Adapters can be installed on either end of a Series 716/716H
Vic-Check Valve.
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
4FSJFT)3BOE)3'JSF-PDL$IFDL7BMWFT t Series 717, 717H, 717R, and 717HR FireLock Check Valves can be installed either vertically (flow up) or horizontally with the arrow on the body pointing in the correct direction of flow through the pipeline.
t Style 741 and Style 744 Vic-Flange Adapters can be installed on either end of a Series
717, 717H, 717R, or 717HR FireLock Check Valve.
4FSJFT7FOUVSJ$IFDL7BMWF t
Series 779 Venturi Check Valves can be installed either vertically (flow up) or horizontally with the arrow on the body pointing in the correct direction of flow through the pipeline.
'PS4FSJFT)7JD$IFDL7BMWFT4FSJFT)3)3'JSF-PDL$IFDL
7BMWFTBOE7FOUVSJ$IFDL7BMWFT t The bushing or pipe plug that retains the shaft/disc must be located at the top of the valve in horizontal installations (refer to drawing below).
#"--7"-7&*/45"--"5*0/"/%01&3"5*0/
4FSJFT5ISFBEFE#BMM7BMWF
4FSJFT%JWFSUFS#BMM7BMWF
4FSJFT7JD#BMM7BMWF
4FSJFT'JSF-PDL#BMM7BMWF
When installing a Victaulic ball valve into a piping system, follow the instructions supplied with the coupling. For threaded valves, follow standard threading practices for proper installation. /05& Victaulic ball valves are intended for open/closed services only and
MUST NOT be used for throttling services.
When directly connecting an end cap to a ball valve, use only a tapped end cap for pressure relief. If the ball valve is opened then closed unknowingly while the end cap is attached, the space between the ball and end cap will be filled and pressurized. A sudden release of energy can occur if the end cap is removed while the space behind it is pressurized. 13&4463&.645#&7&/5&%5)306()5)&5"1#&'03&
"55&.15*/(503&.07&5)&$"1
%"/(&3 t
When directly connecting an end cap to a ball valve, use
POMZBUBQQFEFOEDBQGPSQSFTTVSFSFMJFG t 1SFTTVSFNVTUCFWFOUFEUISPVHIUIFUBQCFGPSFBUUFNQUJOH
to remove the cap.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOEFBUIPS
serious personal injury.
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
I-100_191
1-6(7"-7&*/45"--"5*0/"/%01&3"5*0/
When directly connecting an end cap to a plug valve, use only a tapped end cap for pressure relief. If the plug valve is opened then closed unknowingly while the end cap is attached, the space between the plug and end cap will be filled and pressurized. A sudden release of energy can occur if the end cap is removed while the space behind it is pressurized.
13&4463&.645#&7&/5&%5)306()5)&5"1#&'03&
"55&.15*/(503&.07&5)&$"1
%"/(&3 t
When directly connecting an end cap to a plug valve, use
POMZBUBQQFEFOEDBQGPSQSFTTVSFSFMJFG t 1SFTTVSFNVTUCFWFOUFEUISPVHIUIFUBQCFGPSFBUUFNQUJOH
to remove the cap.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOEFBUIPS
serious personal injury.
Series 365 Vic-Plug™ AWWA Plug Valve
t Refer to the operation and maintenance manual supplied with the Series 365 Plug
Valve for detailed information regarding valve installation, accessory installation, and maintenance requirements.
4FSJFT7JD1MVH#BMBODJOH7BMWF t Refer to the operation and maintenance manual supplied with the Series 377 Vic-
Plug Balancing Valve for detailed information regarding valve installation, accessory installation, and maintenance requirements.
t The Series 377 Vic-Plug Balancing Valve is an eccentric, grooved-end plug valve designed specifically for throttling services. t For 3 – 12-inch/88.9 – 323.9-mm sizes, the Victaulic Style 307 Transition Coupling is available to directly connect the Series 377 to grooved-end steel and other NPS pipe.
For installing these sizes of Vic-Plug valves into a piping system, follow the instructions supplied for the Style 307 Transition Coupling.
Vic-Plug
Balancing Valve
SEAT
END
FLOW
DIRECTION
Pump
4FSJFT7JD1MVH#BMBODJOH7BMWFTNVTUCFJOTUBMMFE
XJUIUIFTFBUVQTUSFBN DMPTFTUUPUIFQVNQEJTDIBSHF
*@
VALVE INSTALLATION
"/%01&3"5*0/3&7@&
'MPX.FUFSJOH
Product
*OTUBMMBUJPO*OGPSNBUJPO
4UZMF'JSF1VNQ5FTU.FUFS
I-100_193
45:-&'*3&16.15&45.&5&3
Victaulic Style 735 Fire Pump Test Meters are designed specifically for monitoring fire protection systems. The Style 735 contains grooved ends for easy installation with
Victaulic couplings that are FM Approved. The maximum working pressure for Model
“L” Style 735 Fire Pump Test Meters is 175 psi/1200 kPa, and the Model “S” is rated to
500 psi/3450 kPa.
To ensure proper installation and accurate flow readings, all sizes of Style 735 Fire Pump
Test Meters have a minimum straight-pipe requirement of five diameters upstream and two diameters downstream from any valve or fitting (refer to the drawing below).
/05&
The Style 735 can be installed either horizontally or vertically.
TO RESERVOIR
OR WASTE
OPTIONAL TO
PUMP INLET
SUPPLY FROM
CITY MAIN OR
RESERVOIR
THROTTLE VALVE "C"
AIR VENT
V I C T A ULI C ® F I R E P U MP TE S T M ETE R
BYPASS VALVE "B"
F L OW
( 2 ) (5)
MIN. PIPE DIAMETERS FROM VALVE
VALVE
FLOW
FIRE PUMP
S U GG E S TE D
P I P I NG
D I AGRAM
VALVE "A"
TO SYSTEM
0QFSBUJOH*OTUSVDUJPOTGPS7JDUBVMJD4UZMF'JSF1VNQ5FTU.FUFST
1.
Close the system valve “A.”
Open the bypass valve “B,” and throttle valve “C.”
3.
Purge the meter, which is located on the Style 735 Fire Pump Test Meter, as follows:
3a.
Open the station shutoff valves (below meter), and vent the valves (above meter).
When a steady stream of water passes through each plastic hose, the meter is purged of air. Close all valves after the air is purged.
Start the fire pump, and read the meter in gpm (m 3 /hr).
5.
Refer to the gpm requirement for the pump, and adjust the throttle valve to achieve various flow readings. Record the gpm, suction pressure, and discharge pressures, etc., in accordance with requirements established by the local authority having jurisdiction.
*@ '-08.&5&3*/(130%6$543&7@&
)FMQGVM
*OGPSNBUJPO
English and Metric Conversion Chart
ANSI Commercial Pipe Sizes
%FDJNBM&RVJWBMFOUTPG'SBDUJPOT
.JOVUFT$POWFSUFEUP%FDJNBMTPGB%FHSFF
8BUFS1SFTTVSFUP'FFUPG)FBE
'FFUPG)FBEPG8BUFSUP1SFTTVSF
8IFSFUP'JOE*OTUBMMBUJPO*OTUSVDUJPOTGPS"EEJUJPOBM1SPEVDUT
&/(-*4)"/%.&53*$$0/7&34*0/$)"35
$POWFSU64UP.FUSJD
25.4 X inches (in) =
$POWFSU.FUSJDUP64
millimeters (mm) X 0.03937
0.3048 X feet (ft)
0.4536 X pounds (lbs)
28.35 X ounces (oz)
=
=
= meter (m) X 3.281
kilograms (kg) X 2.205
grams (g) X 0.03527
6.894 X pressure (psi)
.069 X pressure
=
=
= kilopascals (kPa) X 0.145
Bar X 14.5
Newtons (N) X 0.2248
4.45 X end load (lbs)
1.356 X torque (ft-lbs)
F – 32 ÷ 1.8
temperature (°F)
745.7 X horsepower (hp)
= /FXUPONFUFST /rN X 0.738
= Celsius (°C) C ÷ 17.78 X 1.8
= watts (W) X 1.341 X 10
3.785 X gallons per minute (gpm) = liters per minute (l/m) X 0.2642
3.7865 X
10 -3 gallons per minute
(gpm)
= cubic meters per minute (m 3 /m)
X 264.2
-3
I-100_195
"/4*$0..&3$*"-1*1&4*;&4
I-100_196
)&-1'6-*/'03."5*0/3&7@&
"/4*$0..&3$*"-1*1&4*;&4
)&-1'6-*/'03."5*0/3&7@& *@
"/4*$0..&3$*"-1*1&4*;&4
I-100_198
)&-1'6-*/'03."5*0/3&7@&
1⁄3
11⁄32
23⁄64
3⁄8
25⁄64
13⁄32
27⁄64
7⁄16
9⁄32
19⁄64
5⁄16
21⁄64
7⁄32
15⁄64
¼
17⁄64
29⁄64
15⁄32
½
Fraction in inches
1⁄64
1⁄32
3⁄64
1⁄16
5⁄64
5⁄32
11⁄64
3⁄16
13⁄64
3⁄32
7⁄64
1⁄8
9⁄64
%&$*."-&26*7"-&/540''3"$5*0/4
0.333
0.344
0.359
0.375
0.391
0.406
0.422
0.438
0.219
0.234
0.250
0.266
0.281
0.297
0.313
0.328
0.453
0.469
0.500
Decimal
Equivalent inches
0.016
0.031
0.047
0.063
0.781
0.094
0.109
0.125
0.141
0.156
0.172
0.188
0.203
8.467
8.731
9.128
9.525
9.922
10.319
10.716
11.113
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
11.509
11.906
12.700
Decimal
Equivalent millimeters
0.397
0.794
1.191
1.588
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.763
5.159
27⁄32
55⁄64
7⁄8
57⁄64
29⁄32
59⁄64
15⁄16
61⁄64
23⁄32
47⁄64
¾
49⁄64
25⁄32
51⁄64
13⁄16
53⁄64
31⁄32
63⁄64
1
Fraction in inches
33⁄64
17⁄32
35⁄64
9⁄16
37⁄64
19⁄32
39⁄64
5⁄8
41⁄64
21⁄32
43⁄64
11⁄16
45⁄64
0.844
0.859
0.875
0.891
0.906
0.922
0.938
0.953
0.719
0.734
0.750
0.766
0.781
0.797
0.813
0.828
0.969
0.984
1.000
Decimal
Equivalent inches
0.516
0.531
0.547
0.563
0.578
0.594
0.609
0.625
0.641
0.656
0.672
0.688
0.703
21.431
21.828
22.225
22.622
23.019
23.416
23.813
24.209
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
24.606
25.003
25.400
Decimal
Equivalent millimeters
13.097
13.494
13.891
14.288
14.684
15.081
15.478
15.875
16.272
16.669
17.066
17.463
17.859
.*/65&4$0/7&35&%50%&$*."-40'"%&(3&&
.1166
.1333
.1500
.1666
.1833
.2000
.2166
.2333
.2500
Deg.
.0166
.0333
.0500
.0666
.0833
.1000
11
12
13
14
15
7
8
9
10
Min.
1
2
5
6
3
4
.3666
.3833
.4000
.4166
.5166
.5333
.5500
.5666
.5833
Deg.
.2666
.2833
.3000
.3166
.3333
.3500
31
32
33
34
35
22
23
24
25
Min.
16
17
18
19
20
21
46
47
48
49
50
42
43
44
45
Min.
26
27
28
29
30
41
.7000
.7166
.7333
.7500
.7666
.7833
.8000
.8166
.8333
Deg.
.4333
.4500
.4666
.4833
.5000
.6833
.8666
.8833
.9000
.9166
.9333
.9500
.9666
.9833
1.0000
Deg.
.6000
.6166
.6333
.6500
.6666
.8500
56
57
58
59
60
52
53
54
55
Min.
36
37
38
39
40
51
)&-1'6-*/'03."5*0/3&7@&
I-100_199
8"5&313&4463&50'&&50')&"%
15
20
25
30
7
8
9
10
Pounds Per
Square Inch
'FFUPG)FBE
1
2
2.31
4.62
5
6
3
4
6.93
9.24
11.54
13.85
16.16
18.47
20.78
23.09
34.63
46.18
57.72
69.27
40
50
60
70
80
90
92.36
115.45
138.54
161.63
184.72
207.81
Pounds Per
Square Inch
'FFUPG)FBE
100
110
230.90
253.93
120
130
140
150
277.07
300.16
323.25
346.34
160
170
180
200
250
300
350
400
369.43
392.52
415.61
461.78
577.24
692.69
808.13
922.58
500
600
700
800
900
1000
1154.48
1385.39
1616.30
1847.20
2078.10
2309.00
'&&50')&"%0'8"5&35013&4463&
'FFUPG)FBE
1
2
3
6
7
4
5
20
25
30
40
8
9
10
15
50
60
70
80
90
Pounds Per
Square Inch
0.43
0.87
1.30
1.73
2.17
2.60
3.03
3.46
3.90
4.33
6.50
8.66
10.83
12.99
17.32
21.65
25.99
30.32
34.65
39.98
'FFUPG)FBE
100
110
120
130
140
150
160
600
700
800
900
1000
170
180
200
250
300
350
400
500
Pounds Per
Square Inch
43.31
47.64
51.97
56.30
60.63
64.96
69.29
76.63
77.96
86.62
108.27
129.93
151.58
173.24
216.55
259.85
303.16
346.47
389.78
433.00
*@ )&-1'6-*/'03."5*0/3&7@&
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'03"%%*5*0/"-130%6$54
The following table provides a listing of products and installation information. If you need additional copies of any installation information, contact Victaulic at 1-800-PICK VIC.
/05& If two sources of instructions are referenced in this index, Victaulic recommends the use of both to ensure proper product installation.
Product
AquaFlex ® Products
Aquamine ® Spline Couplings
Depend-O-Lok Type Couplings
FireLock ® Automatic Sprinkler Products
FireLock Fire Protection Valves and
Accessories
PermaLynx ™ Permanent
Push-to-Connect System Products
Pipe Preparation Tools
Pressfit ® System Products
Vic-Press Schedule 10S System Products
Series 247 FireLock Residential Zone
Control Riser Module Assembly
Series 317 AWWA Check Valve
Series 365 AWWA Vic-Plug
®
Valve
(3 – 12-inch/88.9 – 323.9-mm Sizes)
Series 377 Vic-Plug Balancing Valve
Series 608 Copper Connection Butterfly
Valve
Series 700 Butterfly Valve
Series 702 Butterfly Valve
Series 705 FireLock Butterfly Valve
Series 707C Supervised Closed Butterfly
Valve
Series 712/712S Swinger
®
Check Valve
Series 713 Swinger Check Valve
Series W715 AGS
Double
Disc Vic-Check Valve
Series 716H/716 Vic-Check
®
Valve
Series 717H/717 Check Valve
Series 717HR/717R Check Valve
Series 722 Brass Body Ball Valve
Series 723/723S Diverter Ball Valve
Series 726/726S Vic-Ball ® Valve
Series 728 FireLock Ball Valve
Series 730 Vic-Strainer
®
Tee Type
Series W730 AGS Vic-Strainer Tee Type
Where to Find Instructions
Instructions Shipped with Product
I-Aquamine
Instructions Shipped with Coupling
I-40
Manual Shipped with Valve or Accessory
I-PermaLynx and I-600
Manual Shipped with Tool
I-500
I-P500
I-247
I-317
I-365/366/377.3-12
I-365/366/377.3-12
I-600
Manual Shipped with Valve and I-100
I-702.GO
I-765/705
I-766/707C
I-100
I-100
I-100
I-100
I-100
I-100
I-100
I-100
I-100
I-728
I-730/732/AGS
I-730/732/AGS
)&-1'6-*/'03."5*0/3&7@& *@
Product
Series 731-D Suction Diffuser
Where to Find Instructions
I-731D
Series 731-I Suction Diffuser (Europe Only) I-731I/W731I
Series W731-I AGS Suction Diffuser
(Europe Only)
Series 732 Vic-Strainer Wye Type
I-731I/W731I
I-730/732/AGS
I-730/732/AGS Series W732 AGS Vic-Strainer Wye Type
Series 747M FireLock Zone Control Riser
Module Assembly
I-747M
Series 761 Vic-300 MasterSeal ®
Butterfly Valve
Series W761 AGS Vic-300 Butterfly Valve
Series 763 Butterfly Valve
Series 765 FireLock Butterfly Valve
Series 766 Butterfly Valve with Supervised-
Closed Switches
I-VIC300MS and I-100
I-AGS.GO and I-100
I-100
I-765/705
I-766/707C
Series 779 Venturi Check Valve
Series 782/783 TA Bypass
Series 785 TA TBVS Sweated-End Mini
Circuit Balancing Valve
I-100
Instructions Shipped with Valve
Instructions Shipped with Valve
Series 786 TA STAS Soldered-End Circuit
Balancing Valve
Series 787 TA STAD NPT Female Threaded
Circuit Balancing Valve
Instructions Shipped with Valve
Instructions Shipped with Valve
Series 788 TA STAF Flanged-End Circuit
Balancing Valve
Series 789 TA STAG Grooved-End Circuit
Balancing Valve
Instructions Shipped with Valve
Instructions Shipped with Valve
I-100 Style 005 FireLock Rigid Coupling
Style 009H/009/009V FireLock EZ ™ Rigid
Coupling
Style 07 Zero-Flex ® Rigid Coupling
(1 – 12-inch/33.7 – 323.9-mm Sizes)
I-009H/009/009V and I-100
I-100
Style 07 Zero-Flex Rigid Coupling
(14 – 24-inch/355.6 – 610-mm Sizes)
Style W07 AGS Rigid Coupling
Style 22 Coupling for Vic-Ring Adapters and Shouldered-End Pipe
Style 31 Coupling for AWWA Ductile Iron
Style 31 Coupling for Vic-Ring Adapters and Shouldered-End Pipe
Style 41 Coupling for Vic-Ring Adapters and Shouldered-End Pipe
Style 44 Coupling for Vic-Ring Adapters and Shouldered-End Pipe
Style 72 Outlet Coupling
Style 75 Flexible Coupling
IT-07 and I-100
I-W07/W77 and I-100
I-6000
I-300
I-6000
I-6000
I-6000
I-100
I-100
*@ )&-1'6-*/'03."5*0/3&7@&
Product
Style 77/77A/77S Flexible Coupling
Where to Find Instructions
I-100
Style 77DX Flexible Stainless Steel
Coupling for Duplex and Super Duplex Pipe
Style W77 AGS Flexible Coupling
Style 78/78A Snap-Joint ® Coupling
I-100
I-W07/W77 and I-100
I-100
IT-89 and I-100 Style 89 Rigid Coupling for Stainless Steel
Style W89 AGS Rigid Coupling for Stainless
Steel
I-W89
Style 99 Roust-A-Bout Coupling for Plain-
End Steel
Style 107H/107 QuickVic
®
Rigid Coupling for Steel Pipe
Style 150 Mover ® Expansion Joint
IT-99 and I-100
I-107H/107 and I-100
Submittal 09.06
Submittal 09.06
Submittal 09.06
Style 155 Expansion Joint
Style W155 AGS Expansion Joint
Style 177 QuickVic Flexible Coupling for
Steel Pipe
Style 307 Coupling for Grooved NPS Steel to Grooved AWWA Ductile Iron
Style 341 Vic-Flange Adapter for AWWA
Ductile Iron
I-177 and I-100
I-300
I-300
Style 441 Vic-Flange for Stainless Steel
Style 475 Lightweight, Flexible Stainless
Steel Coupling
Style 475DX Flexible Stainless Steel
Coupling for Duplex and Super Duplex Pipe
Style 489 Rigid Coupling for Stainless Steel
(1 1 ⁄2 – 4-inch/48.3 – 114.3-mm Sizes)
I-441 and I-100
I-100
I-100
IT-489.2-4 and I-100
Style 489 Rigid Coupling for Stainless Steel
(6 – 12-inch and 139.7 – 318.5-mm Metric and JIS Sizes)
Style 489DX Stainless Steel Coupling for
Duplex and Super Duplex Pipe
IT-489 and I-100
I-100
Style 606 Rigid Coupling for Copper Tubing I-600
Style 607 QuickVic
®
Rigid Coupling for
Copper Tubing
Style 622 Mechanical-T ® Bolted Branch
Outlet for Copper Tubing
I-607 and I-600
I-622 and I-600
Style 641 Vic-Flange Adapter for Copper
Tubing
Style 707-IJ Transition Coupling for NPS to JIS
I-600
I-100
Style 720 TestMaster ™ II Alarm Test
Module
Style 720 TestMaster II Alarm Test Module with Pressure Relief Option
I-720
I-720PR
)&-1'6-*/'03."5*0/3&7@& *@
Product
Style 735 Fire Pump Test Meter
Style 738 TA Portable Differential Meter
Style 739 Portable Master Meter
Style 740 TA CBI Meter
Style 741 NPS and Metric Vic-Flange
Adapter
Style W741 AGS Vic-Flange Adapter
Style 743 Vic-Flange Adapter
Style 744 FireLock Flange Adapter
Style 750 Reducing Coupling
Style 770 Large-Diameter Coupling
Style 791 Vic-Boltless ® Coupling
Style 808 Duo-Lock Coupling
Style 912 FireLock Low-Profile
Sprinkler-Tee (Europe Only)
Style 920 and 920N Mechanical-T Outlets
Style 922 FireLock Outlet-T
Style 923 Vic-Let Strapless Outlet
Style 924 Vic-O-Well Strapless
Thermometer Outlet
Style 926 Mechanical-T Spigot Assembly
Style 931 Vic-Tap II Mechanical-T
Style 994 Vic-Flange Adapter for HDPE
Style 995 Coupling for Plain-End NPS and
Metric HDPE
Style 997 Transition Coupling for HDPE to Steel
Style 2970 Aquamine Coupling for Plainend NPS PVC
Style 2971 Aquamine Transition Coupling for Plain-End NPS PVC to Plain-End HDPE
Style 2972 Aquamine Transition Coupling for Plain-End NPS PVC to Grooved NPS
Steel
Style HP-70 Rigid Coupling
(2 – 12-inch/60.3 – 323.9-mm Sizes)
Style HP-70 Rigid Coupling
(14 – 16-inch/355.6 – 406.4-mm Sizes)
Style HP-70ES Rigid Coupling with EndSeal ® Gasket
(2 – 12-inch/60.3 – 323.9-mm Sizes)
Where to Find Instructions
I-100
Instructions Shipped with Meter
Instructions Shipped with Meter
Instructions Shipped with Meter
I-100
IT-W741 and I-100
I-100
I-100
I-100
IT-770 and I-100
I-100
I-808
I-912 and I-100
I-920/920N and I-100
I-922 and I-100
I-923 and I-100
I-100
I-926 and I-100
VT-II
IT-994 and I-900
IT-995 and I-900
IT-997 and I-900
IT-2970
IT-2971
IT-2972
I-100
IT-70 and I-100
I-100
*@ )&-1'6-*/'03."5*0/3&7@&
Product Data
The following information contains center-to-end, end-to-end, take-out, and similar overall dimensions for couplings, flange adapters, fittings, valves, and accessories. Refer to the current Victaulic submittal for complete dimensional information and for products not listed in this section.
NOTICE
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45"/%"3%'*55*/(4
/Po¡&MCPX
/Po¡&MCPX
/Po
½
¡&MCPX
C to E
/Po
¼
¡&MCPX
/Po¡-POH3BEJVT&MCPX
/Po¡-POH3BEJVT&MCPX
C to E
C to E
C to E
E to E
/Po¡&MCPX
/Po
½
¡&MCPX
C to E
C to E
/Po¡&MCPX
C to E
/Po
¼
¡&MCPX
Size
No. 10
&MCPX
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
C to E inches/mm
/Po¡&MCPX
No. 11
&MCPX
/Po¡&MCPX
/P
½ ¡&MCPX
TX
No. 13
11
¼ ¡&MCPX
TX
/Pp
¡-POH
3BEJVT
&MCPX 4
/Pp
¡-POH
3BEJVT
&MCPX 4
C to E inches/mm
C to E inches/mm
C to E inches/mm
C to E inches/mm
C to E inches/mm
¾
1.050
26.9
2.25
57
1.50
38
1.63 sw
41
1.38 sw
35
— —
1
1 ¼
1.315
33.7
1.660
42.4
2.25
57
2.75
70
1.75
44
1.75
44
3.25 @
83
1.75
44
1.38 sw
35
1.38 sw
35
—
—
—
—
1 ½
2
2 ½
76.1 mm
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
2.75
70
3.25
83
3.75
95
3.75
95
1.75
44
2.00
51
2.25
57
2.25
57
1.75
44
3.75 @
95
4.00 @
102
2.24
57
1.38 sw
35
1.38
35
1.50
38
1.50
38
—
4.38
111
5.13
130
—
—
2.75
70
3.00
76
—
3
3 ½
4
4.50 @
114
2.50 sw
64
2.88
73
1.50
38
1.75 sw
44
1.75
44
5.88
149
—
7.50
191
3.38
86
—
4.00
102
108.0 mm
4 ½
5
133.0 mm
139.7 mm
6
159.0 mm
5.000
127.0
5.563
141.3
5.250
133.0
5.500
139.7
3.500
88.9
4.000
101.6
4.500
114.3
4.250
108.0
6.625
168.3
6.250
159.0
5.25 sw
133
5.50
140
5.50
140
5.50
140
4.25
108
4.50
114
5.00
127
5.00
127
6.50
165
6.50
165
3.13 sw
79
3.25
83
3.25
83
3.25
83
2.50
64
2.75
70
3.00
76
3.00
76
3.50
89
3.50
89
—
3.50
89
2.88 sw
73
—
2.87
73
6.25 @
159
—
—
1.88 sw
48
2.00 sw
51
—
2.00
51
2.00
51
—
—
—
+
—
—
10.75
273
—
—
—
+
—
—
5.50
140
—
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
C to E
C to E
C to E
/Po¡&MCPX /Po¡&MCPX
C to E
C to E
C to E
E to E
/Po
½
¡&MCPX
C to E
/Po
¼
¡&MCPX /Po¡&MCPX /Po¡&MCPX
Size
No. 10
&MCPX
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
C to E inches/mm
165.1 mm
6.500
165.1
6.50
165
8
10
8.625
219.1
10.750
273.0
7.75
197
9.00
229
12
14 #
377.0 mm †
16 #
426.0 mm †
18 #
480.0 mm †
20 #
530.0 mm †
24 #
630.0 mm †
12.750
323.9
14.000
355.6
14.843
377.0
16.000
406.4
16.772
426.0
18.000
457.0
18.898
480.0
20.000
508.0
20.866
530.0
24.000
610.0
24.803
630.0
10.00
254
14.00
355.6
14.84
376.9
16.00
406.4
16.77
426.0
18.00
457.2
18.90
480.0
20.00
508.0
20.87
530.0
24.00
609.6
24.80
630.0
No. 11
&MCPX
/Pp
¡-POH
3BEJVT
&MCPX 4
C to E inches/mm
C to E inches/mm
3.50
89
3.13
79
C to E inches/mm
C to E inches/mm
2.00
51
10.75
273
C to E inches/mm
5.50
140
4.25
108
4.75
121
5.25
133
5.75
146
6.15
156.2
6.63
168
6.95
176.5
7.46
189
7.83
198.8
8.28
210
8.64
219.4
9.94
252
10.27
261.0
/P
½ ¡&MCPX
TX
No. 13
11
¼ ¡&MCPX
TX
/Pp
¡-POH
3BEJVT
&MCPX 4
7.75 @
197
4.38 sw
111
4.88 sw
124
5.00 sw
127
—
5.00 sw
127
—
5.50 sw
140
—
6.00 sw
152
—
7.00 sw
178
—
2.00
51
2.13 sw
54
2.25 sw
57
3.50 sw
89
—
4.00 sw
102
—
4.50 sw
114
—
5.00 sw
127
—
6.00 sw
152
—
14.25
362
15.00
381
18.00
457
21.00 s
533
—
24.00 s
610
—
27.00 s
686
—
30.00 s
762
—
36.00 s
914
—
7.25
184
6.25
159
7.50
191
8.75 s
222
—
10.00 s
254
—
11.25 s
286
—
12.50 s
318
—
15.00 s
381
—
14 – 24 'PS"(4GJUUJOHJOGPSNBUJPOSFGFSUPUIF"(4GJUUJOHTTFDUJPO
@ Gooseneck design, end-to-end dimension
# For use on cut-grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
† Chinese standard sizes
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/P%o¡-POH3BEJVT&MCPX%
/P%o¡-POH3BEJVT&MCPX%
With added wall thickness at bend for abrasive services
Size
No. 100-3D
-POH3BEJVT
&MCPX
No. 110-3D
-POH3BEJVT
&MCPX
Nominal Size inches
2
3
4
6
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
3.500
88.9
4.500
114.3
6.625
168.3
C to E inches/mm
10.00
254
13.00
330
16.00
406
24.00
610
C to E inches/mm
6.50
165
7.75
197
9.00
229
13.50
343
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to E
No. 100-3D
C to E
No. 110-3D
/P3(o(SPPWFEY(SPPWFE3FEVDJOH#BTF4VQQPSU&MCPX
/P3'o(SPPWFEY'MBOHFE3FEVDJOH#BTF4VQQPSU&MCPX
Size
/P3
3FEVDJOH#BTF4VQQPSU&MCPX
C to E
Nominal Size inches/Actual mm
6
168.3
×
4
114.3
8
219.1
10
273.0
×
×
×
5
141.3
6
168.3
8
219.1
C to E inches/mm
9.00
229
9.00
229
10.50
267
12.00
305
H inches/mm
1.25
32
1.50
38
2.13
54
2.40
61
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
B
Diameter inches/mm
1.50
38
1.50
38
1.50
38
1.50
38
B Dia.
/P3(
C to E
H
B Dia.
H
/P3'
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po¡"EBQUFS&MCPX
/Po¡"EBQUFS&MCPX
C to
G
E
C
G
E
C
T to
E
C to
T
E
/Po¡&MCPX /Po¡&MCPX
No. 18
¡"EBQUFS&MCPX!
No. 19
¡"EBQUFS&MCPX!
Nominal
Size inches
¾
1
1 ¼
1 ½
2
2 ½
3
3 ½
6
Size
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
6.625
168.3
Actual Pipe
Outside
Diameter inches/mm
1.050
26.9
1.315
33.7
1.660
42.4
1.900
48.3
$UP(&
inches/mm
2.25
57
2.25
57
2.75
70
2.75
70
3.25
83
3.75
95
4.25
108
4.50
114
6.50
165
C to TE inches/mm
2.25
57
2.25
57
2.75
70
2.75
70
4.25
108
3.75
95
6.00
152
6.25
159
6.50
165
$UP(&
inches/mm
1.50
38
—
—
1.75
44
—
2.25
57
2.50
64
5.25
133
3.50
89
@ Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
C to TE inches/mm
1.50
38
—
—
1.75
44
—
2.25
57
4.25
108
5.25
133
3.50
89
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po5FF
/Po$SPTT
/Po5SVF8ZF
/P.o5FFXJUI5ISFBEFE#SBODI
C to E
C to E
C to
L
E
C to
G
E
C to
E
/Po5FF /Po$SPTT
C to
S
E
/Po5SVF8ZF
C to
T
E
/P.o5FF
Size
/P
Tee
No. 35
$SPTT TX
No. 33
5SVF8ZF TX
/P.
5FFXJUI5ISFBEFE
Branch
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
¾
1.050
26.9
2.25
57
2.25
57
1
1 ¼
1.315
33.7
1.660
42.4
2.25
57
2.75
70
2.25
57
2.75
70
1 ½
2
2 ½
76.1 mm
3
3 ½
108.0 mm
4
4 ½
133.0 mm
139.7 mm
5
159.0 mm
165.1 mm
6
8
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.000
101.6
4.250
108.0
4.500
114.3
5.000
127.0
5.250
133.0
5.500
139.7
5.563
141.3
6.250
159.0
6.500
165.1
6.625
168.3
8.625
219.1
2.75
70
3.25
83
3.75
95
3.75
95
4.25
108
4.50 (sw)
114
5.00
127
5.00
127
5.25 (sw)
133
5.50
140
5.50
140
5.50
140
6.50
165
6.50
165
6.50
165
7.75
197
2.75
70
3.25
83
3.75
95
—
4.25
108
4.50
114
—
5.00
127
5.25
133
—
—
5.50
140
—
6.50
165
6.50
165
7.75
197
C to LE inches/mm
C to SE inches/mm
— —
$UP(&
inches/mm
C to TE inches/mm
2.25
57
2.25
57
2.25
57
2.75
70
2.75
70
3.25
83
3.75
95
—
4.25
108
4.50
114
—
5.00
127
—
—
—
5.50
140
—
—
6.50
165
7.75
197
2.25
57
2.50
64
2.75
70
2.75
70
3.00
76
—
3.25
83
3.50
89
—
3.75
95
—
—
—
4.00
102
—
—
4.50
114
6.00
152
2.25
57
2.75
70
2.75
70
3.25
83
3.75
95
3.75
95
4.25
108
4.50
114
5.00
127
5.00
127
5.25
133
5.50
140
5.50
140
5.50
140
6.50
165
6.50
165
6.50
165
7.75
197
3.75
95
3.75
95
6.00
152
4.50
114
5.50
140
5.50
140
6.50
165
6.50
165
5.00
127
7.25
184
5.25
133
5.50
140
2.25
57
2.75
70
2.75
70
4.25
108
6.50
165
7.75
197
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
C to E
C to E
C to
L
E
C to
G
E
C to
E
/Po5FF /Po$SPTT
C to
S
E
/Po5SVF8ZF
C to
T
E
/P.o5FF
Size
/P
Tee
No. 35
$SPTT TX
No. 33
5SVF8ZF TX
/P.
5FFXJUI5ISFBEFE
Branch
Nominal
Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
10
10.750
273.0
9.00
229
9.00
229
12
14 #
12.750
323.9
14.000
355.6
10.00
254
11.00
279
10.00
254
11.00
279
C to LE inches/mm
C to SE inches/mm
9.00
229
6.50
155
10.00
254
11.00
279
7.00
178
7.50
191
$UP(&
inches/mm
C to TE inches/mm
9.00
229
9.00
229
10.00
254
—
10.00
254
—
377.0 mm
16 #
426.0 mm †
18 #
480.0 mm†
20 #
530.0 mm †
24 #
630.0 mm †
18.000
457.0
20.000
508.0
20.000
508.0
24.000
610.0
24.000
610.0
14.000
355.6
16.000
406.4
16.000
406.4
18.000
457.0
11.00
279
12.00
305
12.00
305
14.00
356
14.00
356
15.00
381
15.00
381
17.00
432
17.00
432
—
12.00
305
—
15.50
394
—
17.25
438
—
20.00
508
—
—
12.00
305
—
15.50
394
—
17.25
438
—
20.00
508
—
—
8.00
203
—
8.50
216
—
9.00
229
—
10.00
254
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
14 – 24 'PS"(4GJUUJOHJOGPSNBUJPOSFGFSUPUIF"(4GJUUJOHTTFDUJPO
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
† Chinese standard sizes
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Fittings in sizes 26 – 48 inches/660.0 – 1219.0 mm are available roll grooved for installation with Style
770 Large Diameter Couplings. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po(SPPWFE#SBODI
/P5o5ISFBEFE#SBODI
Size
/P
Std.
1
33.7
1 ¼
42.4
Nominal Size inches/Actual mm
×
×
1
33.7
1 ¼
42.4
×
×
¾
26.9
1
33.7
1 ½
48.3
×
1 ½
48.3
×
¾
26.9
1
33.7
2
60.3
×
2
60.3
×
1 ¼
42.4
¾
26.9
1
33.7
1 ¼
42.4
2 ½
73.0
3
88.9
×
×
2 ½
73.0
3
88.9
×
×
1 ½
48.3
2
60.3
¾
26.9
1
33.7
1 ½
48.3
¾
26.9
1
33.7
1 ¼
42.4
1 ¼
42.4
1 ½
48.3
2
60.3
2 ½
73.0
C to E inches/mm
+
+
+
+
3.25
83
+
3.75
95
+
3.75
95
3.75
95
+
+
3.25
83
3.25
83
+
4.25
108
+
4.25
108
4.25
108
4.25
108
/P5
X5IE#SBODI
C to E inches/mm
+
+
+
+
3.25 (sw)
83
+
3.75 (sw)
95
+
+
3.25
83
3.25
83
+
3.75
95
3.75 (sw)
95
+
4.25
108
+
4.25 (sw)
108
4.25 (sw)
108
4.25 (sw)
108
C to E
/P
C to E
/P5
C to
E
C to
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
Size
/P
Std.
4
114.3
Nominal Size inches/Actual mm
×
4
114.3
×
¾
26.9
1
33.7
1 ¼
42.4
1 ½
48.3
2
60.3
2 ½
73.0
3
88.9
5
141.3
×
5
141.3
×
C to E inches/mm
+
5.00
127
+
1
33.7
1 ½
48.3
2
60.3
2 ½
73.0
+
+
5.50 (sw)
140
5.50
140
3
88.9
5.50
140
4 5.50
114.3
140
5.00
127
5.00
127
5.00
127
5.00
127
6
168.3
×
6
168.3
× +
6 ½
165.1
×
6 ½
165.1
×
3
88.9
4
114.3
5
141.3
3
88.9
4
114.3
1
33.7
1 ½
48.3
2
60.3
2 ½
73.0
+
6.50
165
6.50
165
6.50
165
6.50
165
6.50
165
6.50
165
6.50
165
/P5
X5IE#SBODI
+
5.50 (sw)
140
5.50 (sw)
140
5.50 (sw)
140
140
+
+
6.50
165
6.50
165
6.50
165
6.50
165
6.50
165
6.50 (sw)
165
6.50 (sw)
165
C to E inches/mm
+
5.00
127
+
5.00
127
5.00
127
5.00
127
5.00
127
+
C to E
/P
C to E
/P5
C to
E
C to
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
Size
/P
Std.
/P5
X5IE#SBODI
C to E
8
219.1
Nominal Size inches/Actual mm
×
8
219.1
×
1 ½
48.3
2
60.3
2 ½
73.0
3
88.9
4
114.3
5
141.3
6
168.3
10
273.0
×
10
273.0
×
3
88.9
4
114.3
5
141.3
6
168.3
165.1 mm
1 ½
48.3
2
60.3
2 ½
73.0
12
323.9
×
12
323.9
×
8
219.1
1
33.7
2
60.3
2 ½
73.0
3
88.9
4
114.3
5
141.3
6
168.3
8
219.1
10
273.0
C to E inches/mm
+
7.75 (sw)
197
+
7.75 (sw)
197
7.75
197
7.75 (sw)
197
7.75
197
7.75 (sw)
197
+
9.00 (sw)
229
+
+
9.00 (sw)
229
9.00 (sw)
229
9.00 (sw)
229
9.00 (sw)
229
+
+
+
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
C to E inches/mm
+
7.75 (sw)
197
+
7.75 (sw)
197
7.75
197
7.75 (sw)
197
7.75
197
7.75 (sw)
197
+
9.00 (sw)
229
+
+
9.00 (sw)
229
9.00 (sw)
229
9.00 (sw)
229
9.00 (sw)
229
+
+
+
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
10.00 (sw)
254
/P
C to E
/P5
C to
E
C to
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
Size
/P
Std.
/P5
X5IE#SBODI
C to E
# 14
355.6
Nominal Size inches/Actual mm
×
14
355.6
×
4
114.3
6
168.3
8
219.1
# 16
406.4
×
16
406.4
×
10
273.0
12
323.9
4
114.3
6
168.3
# 18
457.0
# 20
508.0
×
×
18
457.0
20
508.0
×
×
4
114.3
6
168.3
8
219.1
10
273.0
8
219.1
10
273.0
12
323.9
14
355.6
12
323.9
14
355.6
16
406.4
6
168.3
8
219.1
10
273.0
12
323.9
C to E inches/mm
+
+
11.00
279
11.00
279
11.00
279
+
+
12.00
305
12.00
305
12.00
305
+
+
+
+
15.50
394
15.50
394
15.50
394
15.50
394
+
+
+
+
C to E inches/mm
+
+
11.00
279
11.00
279
11.00
279
+
+
12.00
305
12.00
305
12.00
305
+
+
+
+
15.50
394
15.50
394
–
–
–
–
+
+
+
+
/P
C to E
/P5
C to
E
C to
E
14
355.6
16
406.4
17.25
438
17.25
438
—
—
18
457.0
17.25
438
—
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
Size
/P
Std.
/P5
X5IE#SBODI
C to E
# 24
610.0
Nominal Size inches/Actual mm
×
24
610.0
×
8
219.1
10
273.0
12
323.9
14 §
355.6
16
406.4
18 §
457.0
20
508.0
C to E inches/mm
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
C to E inches/mm
20.00
508
20.00
508
20.00
508
—
—
—
—
/P
C to E
/P5
C to
E
C to
E
14 – 24
355.6 – 610.0
'PS"(4GJUUJOHJOGPSNBUJPO
SFGFSUPUIF"(4GJUUJOHTTFDUJPO
+ Contact Victaulic for details.
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
No. 29T Threaded Branches are supplied standard with NPT threads. British Standard Pipe Threads are available. Specify “BSPT” clearly on order.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
§ Cast fitting available. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po4UBOEQJQF5FF
Size
/P
Standpipe Tee
4
114.3
Nominal Size inches/Actual mm
×
4
114.3
×
2 ½
73.0
6
168.3
×
6
168.3
×
2 ½
73.0
$UP&03
inches/mm
3.25
83
3.25
83
C to EOB inches/mm
4.00
102
5.13
130
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to
OB
/P
C to
OR
/Po#VMMIFBE5FF
Size
/P
Bullhead Tee
5
141.3
Nominal Size inches/Actual mm
×
5
141.3
×
8
219.1
6
168.3
×
6
168.3
×
8
219.1
$UP&03
inches/mm
7.75
197
7.75
197
C to EOB inches/mm
5.50
140
6.50
165
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
C to
OB
/P
C to
OR
/Po#VMM1MVH
Size
No. 61
#VMM1MVH 4
E to E
Nominal
Size inches
2
2 ½
3
4
5
6
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
E to E inches/mm
4.00
102
5.00
127
6.00
152
7.00
178
8.00
203
10.00
254
No. 61 Bull Plugs should be used in vacuum services with Style 72 Outlet Couplings and Style 750 Reducing Couplings
/05&
All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
No. 61
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po¡-BUFSBM
Size
No. 30
-BUFSBM 48
Nominal Size inches or mm
Actual Pipe
Outside Diameter inches/mm
¾
1.050
26.9
1
1 ¼
1.315
33.7
1.660
42.4
1 ½
2
2 ½
76.1 mm
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3
3 ½
4
5
165.1 mm
6
8
10
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
12
14 #
16 #
18 #
20 #
24 #
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
C to LE inches/mm
4.50
114
5.00
127
5.75
146
6.25
159
7.00
178
7.75
197
8.50
216
8.50
216
10.00
254
10.50
267
12.50
318
14.00
356
14.00
356
18.00
457
20.50
521
23.00
584
26.50
673
29.00
737
32.00
813
35.00
889
40.00
1016
4.50
114
4.50
114
6.00
152
6.50
165
3.25
83
3.50
89
3.75
95
4.00
102
C to SE inches/mm
2.00
51
2.25
57
2.50
64
2.75
70
2.75
70
3.00
76
3.25
83
7.00
178
7.50
191
8.00
203
8.50
216
9.00
229
10.00
254
C to
L
E
C to
S
E
No. 30
C to
L
E
14 – 24
'PS"(4GJUUJOHJOGPSNBUJPOSFGFSUPUIF
"(4GJUUJOHTTFDUJPO
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/P3o¡3FEVDJOH-BUFSBM
Size
/P3
3FEVDJOH-BUFSBM 48
3
88.9
Nominal Size inches/
Actual mm
x
3
88.9
x
2
60.3
4
114.3
x
4
114.3
x
2 ½
73.0
2
60.3
5
141.3
x
5
141.3
x
2 ½
73.0
3
88.9
2
60.3
3
88.9
4
114.3
6
168.3
x
6
168.3
x
8
219.1
10
273.0
x x
8
219.1
10
273.0
x x
6
168.3
4
114.3
5
141.3
6
168.3
3
88.9
4
114.3
5
141.3
4
114.3
5
141.3
12
323.9
x
12
323.9
x
8
219.1
5
141.3
6
168.3
8
219.1
10
273.0
18.00
457
20.50
521
20.50
521
20.50
521
14.00
356
14.00
356
14.00
356
18.00
457
18.00
457
20.50
521
23.00
584
23.00
584
23.00
584
23.00
584
C to LE inches/mm
8.50
216
8.50
216
10.50
267
10.50
267
10.50
267
12.50
318
12.50
318
12.50
318
6.00
152
6.50
165
6.50
165
6.50
165
4.50
114
4.50
114
4.50
114
6.00
152
6.00
152
6.50
165
7.00
178
7.00
178
7.00
178
7.00
178
C to SE inches/mm
3.25
83
3.25
83
3.75
95
3.75
95
3.75
95
4.00
102
4.00
102
4.00
102
C to
L
E
C to
S
E
/P3
C to
L
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
Size
/P3
3FEVDJOH-BUFSBM 48
Nominal Size inches/
Actual mm
# 14
355.6
x
14
355.6
x
4
114.3
# 16
406.4
x
16
406.4
x
6
168.3
8
219.1
10
273.0
12
323.9
6
168.3
8
219.1
10
273.0
12
323.9
14
355.6
# 18
457.0
x
18
457.0
x
# 20
508.0
# 24
610.0
x x
20
508.0
24
610.0
x x
12
323.9
14
355.6
16
406.4
16
406.4
20
508.0
6
168.3
8
219.1
12
323.9
14
355.6
16
406.4
35.00
889
35.00
889
35.00
889
40.00
1016
40.00
1016
32.00
813
32.00
813
32.00
813
32.00
813
32.00
813
C to LE inches/mm
26.50
673
26.50
673
26.50
673
26.50
673
26.50
673
29.00
737
29.00
737
29.00
737
29.00
737
29.00
737
9.00
229
9.00
229
9.00
229
10.00
254
10.00
254
8.50
216
8.50
216
8.50
216
8.50
216
8.50
216
C to SE inches/mm
7.50
191
7.50
191
7.50
191
7.50
191
7.50
191
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
C to
L
E
C to
S
E
/P3
C to
L
E
14 – 24
355.6 – 610.0
'PS"(4GJUUJOHJOGPSNBUJPO
SFGFSUPUIF"(4GJUUJOHTTFDUJPO
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po5FF8ZF
Size
/P
5FF8ZF 48
8
219.1
10
273.0
12
323.9
3 ½
101.6
4
114.3
5
141.3
6
168.3
2
60.3
Nominal Size inches/Actual mm
×
2
60.3
×
2
60.3
2 ½
73.0
3
88.9
×
×
2 ½
73.0
3
88.9
×
×
2 ½
73.0
3
88.9
×
×
×
×
3 ½
101.6
4
114.3
5
141.3
6
168.3
×
×
×
×
3 ½
101.6
4
114.3
5
141.3
6
168.3
×
×
×
8
219.1
10
273.0
12
323.9
×
×
×
8
219.1
10
273.0
12
323.9
3.25
89
3.75
95
4.00
102
4.50
114
(
inches/ mm
2.75
70
3.00
76
3.25
83
6.00
152
6.50
165
7.00
178
10.00
254
10.50
267
12.50
318
14.00
356
H inches/ mm
7.00
178
7.75
197
8.50
216
E
1 inches/ mm
9.00
229
10.50
267
11.50
292
13.00
330
13.63
346
16.13
410
18.25
464
18.00
457
23.25
15.25
591 387
20.50
27.25
18.00
521 692 457
23.00
31.00
20.50
584 787 521
7.75
197
8.13
207
10.00
254
11.50
292
E inches/ mm
4.63
118
5.75
146
6.50
165
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
H
G
E
1
/P
E
2
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/P3o3FEVDJOH5FF8ZF
Size
/P3
3FEVDJOH5FF8ZF 48
4
114.3
Nominal Size inches/Actual mm
×
3
88.9
×
3
88.9
4
114.3
5
141.3
×
×
4
114.3
3
88.9
×
×
4
114.3
3
88.9
3
88.9
5
141.3
5
141.3
×
4
114.3
×
5
141.3
×
5
141.3
×
3
88.9
4
114.3
3
88.9
4
114.3
6
168.3
6
168.3
×
×
4
114.3
5
141.3
×
×
6
168.3
8
219.1
×
×
6
168.3
6
168.3
×
×
4
114.3
5
141.3
4
114.3
8
219.1
6
168.3
3
88.9
4
114.3
3
88.9
1.25
32
4.50
114
4.50
114
4.50
114
4.00
102
4.00
102
4.50
114
1.25
32
1.00
25
6.00
152
1.25
32
4.00
102
1.88
48
1.88
48
(
inches/ mm
3.50
89
3.75
95
3.75
95
9.75
248
12.50
318
9.13
232
9.13
232
H inches/ mm
9.50
241
10.50
267
10.50
267
11.50
292
16.13
410
11.88
302
12.75
324
E
1 inches/ mm
10.75
273
13.63
346
12.88
327
12.50
14.25
318 362
12.50
318
15.13
384
14.00
356
18.25
464
10.75
13.00
273 330
10.75
13.88
273 352
14.00
356
15.31
389
14.00
356
14.00
356
16.25
413
17.25
438
12.00
304
18.00
457
14.75
375
9.25
235
23.25
15.25
591 387
9.25
235
9.63
245
11.50
292
8.00
203
8.38
213
10.31
262
10.75
273
11.13
283
7.63
194
11.13
283
6.88
175
7.25
184
E inches/ mm
5.75
146
8.13
206
7.88
200
H
G
E
1
/P3
E
2
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
Size
/P3
3FEVDJOH5FF8ZF 48
8
219.1
Nominal Size inches/Actual mm
×
8
219.1
×
3
88.9
4
114.3
5
141.3
10
273.0
10
273.0
×
×
10
273.0
10
273.0
×
×
6
168.3
3
88.9
4
114.3
5
141.3
6
168.3
8
219.1
6.00
152
6.50
165
6.50
165
6.50
165
(
inches/ mm
6.00
152
6.00
152
6.00
152
6.50
165
6.50
165
H inches/ mm
18.00
457
18.00
457
18.00
457
18.00
457
21.13
537
20.50
19.88
521 505
20.50
20.75
521 527
20.50
21.88
521 556
E
1 inches/ mm
18.19
462
E inches/ mm
13.19
335
19.00
483
13.50
343
20.00
13.88
508 352
20.50
22.88
521 581
20.50
521
27.25
692
16.13
410
19.25
489
14.38
365
14.88
378
15.25
387
15.75
400
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
G
H
E
1
/P3
E
2
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po(SPPWFEY5ISFBEFE"EBQUFS/JQQMF
/Po(SPPWFEY#FWFMFE"EBQUFS/JQQMF
/Po(SPPWFEY(SPPWFE"EBQUFS/JQQMF
Size
/P
"EBQUFS/JQQMF T
E to E
Nominal
Size inches
¾
1
1¼
1½
2
2½
3
3½
4
5
6
8
10
12
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.7
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
E to E inches/mm
3.00
76
3.00
76
4.00
102
4.00
102
6.00
152
6.00
152
4.00
102
4.00
102
4.00
102
4.00
102
6.00
152
6.00
152
8.00
203
8.00
203
/P
E to E
/P
E to E
/P
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
For pump package nipples with a 1 ½-inch/38-mm hole cut to receive Style 923 Vic-Let Strapless
Outlets or Style 924 Vic-O-Well Strapless Thermometer Outlets, special No. 40, No. 42, or No.
43 Adapter Nipples must be used. Specify No. 40-H, 42-H, or 43-H clearly on order. NOTE: An
8-inch/203-mm minimum length is required for 4 – 12-inch/114.3 – 323.9-mm sizes.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
/05&
All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po$BQ
Size
5.250
133.0
5.500
139.7
5.563
141.3
6.250
159.0
3.500
88.9
4.000
101.6
4.250
108.0
4.500
114.3
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
3
3 ½
108.0 mm
4
133.0 mm
139.7 mm
5
159.0 mm
Nominal Size inches or mm
¾
1
1 ¼
1 ½
2
2 ½
76.1 mm
165.1 mm
6
8
10
12
No. 60
Cap
1.00
25
1.00
25
1.00
25
1.00
25
0.88
22
0.88
22
1.00
25
1.00
25
1.00
25
1.00
25
1.19
30
1.25
32
1.25
32
T
5IJDLOFTT
inches/mm
0.88
22
0.88
22
0.88
22
0.88
22
0.88
22
0.88
22
0.88
22
No. 60
T
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
Nominal Size inches or mm
14 # (s)
16 # (s)
18 # (s)
20 # (s)
24 # (s)
Size
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
No. 60
Cap
T
5IJDLOFTT
inches/mm
9.50
241
10.00
254
11.00
279
12.00
305
13.50
343
No. 60
T
14 – 24
'PS"(4GJUUJOHJOGPSNBUJPOSFGFSUP
UIF"(4GJUUJOHTTFDUJPO
* Steel dish caps are available through 24 inches/610.0 mm. Contact Victaulic for details.
No. 60 Caps are not suitable for use in vacuum services with Style 72 Outlet Couplings or Style 750
Reducing Couplings. No. 61 Bull Plugs should be used for this application.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
NOTE: All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po"/4*$MBTT'MBOHFE"EBQUFS/JQQMF $BTU*SPO
/P'o"/4*$MBTT'MBU'BDF'MBOHFE"EBQUFS/JQQMF
/P3o"/4*$MBTT3BJTFE'BDF'MBOHFE"EBQUFS/JQQMF
/P'o"/4*$MBTT'MBU'BDF'MBOHFE"EBQUFS/JQQMF
/P3o"/4*$MBTT3BJTFE'BDF'MBOHFE"EBQUFS/JQQMF
E to E E to E
E to E
E to E
E to E
/P /P' /P3 /P' /P3
Size
Nominal Size inches
¾
1
1¼
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.7
1.660
42.4
1½
2
2½
3
3½
4
5
6
8
10
12
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.00
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
/P
"/4*
Flanged Adapter
Nipple
/P'BOE/P3
ANSI 150 Flanged
"EBQUFS/JQQMF 4
/P'BOE/P3
ANSI 300 Flanged
"EBQUFS/JQQMF 4
E to E inches/mm
3
76
3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203
E to E inches/mm
3
76
3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203
E to E inches/mm
3
76
3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
E to E E to E
E to E
E to E
E to E
/P /P' /P3 /P' /P3
Size
/P
"/4*
Flanged Adapter
Nipple
/P'BOE/P3
ANSI 150 Flanged
"EBQUFS/JQQMF 4
/P'BOE/P3
ANSI 300 Flanged
"EBQUFS/JQQMF 4
Nominal Size inches
14 #
16 #
18 #
20 #
24 #
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
14 – 24
E to E inches/mm
8
203
8
203
8
203
8
203
8
203
E to E inches/mm
8
203
8
203
8
203
8
203
8
203
'PS"(4GJUUJOHJOGPSNBUJPOSFGFSUPUIF"(4GJUUJOHTTFDUJPO
E to E inches/mm
8
203
8
203
8
203
8
203
8
203
+ Contact Victaulic for details.
Flanged adapter nipples are supplied with original groove system roll grooves. Standard cut grooves or machining for rubber lining are available as options. Contact Victaulic for details.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
NOTE: All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po(SPPWFEY(SPPWFE4XBHFE/JQQMF
/Po(SPPWFEY5ISFBEFE4XBHFE/JQQMF
/Po5ISFBEFEY(SPPWFE4XBHFE/JQQMF
E to E E to E E to E
No. 53
Size
/PBOE
4XBHFE/JQQMFT 4
/P
No. 55
/PBOE
4XBHFE/JQQMFT 4
Size
Nominal Size inches/Actual mm
2
60.3
×
1
33.7
1 ¼
42.4
1 ½
48.3
2 ½
73.0
×
E to E inches/mm
6.50
165
6.50
165
6.50
165
1
33.7
1 ¼
42.4
7.00
178
7.00
178
1 ½
48.3
7.00
178
2 7.00
60.3
178
3 ×
88.9
3 ½
101.6
4
114.3
×
×
2 ½
73.0
3
88.9
1
33.7
1 ¼
42.4
1
33.7
1 ¼
42.4
1 ½
48.3
2
60.3
1 ½
48.3
9.00
229
2 9.00
60.3
229
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
9.00
229
9.00
229
+ Contact Victaulic for details.
/05&
All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Nominal Size inches/Actual mm
4
114.3
×
2 ½
73.0
4
114.3
×
3
88.9
3 ½
101.6
5
141.3
×
6
168.3
×
E to E inches/mm
9.00
229
9.00
229
9.00
229
2
60.3
11.00
279
3 11.00
88.9
279
4 11.00
114.3
279
1
33.7
12.00
305
8
219.1
×
1 ¼
42.4
1 ½
48.3
12.00
305
12.00
305
2 12.00
60.3
305
2 ½
73.0
12.00
305
3 12.00
88.9
305
3 ½
101.6
12.00
305
4 12.00
114.3
305
4 ½
127.0
12.00
305
5
141.3
6
168.3
12.00
305
+
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po'FNBMF5ISFBEFE"EBQUFS
Size
No. 80
Female Threaded
Adapter
Nominal Size inches
¾
1
1 ¼
1 ½
2
2 ½
3
4
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
E to E inches/mm
2.00
51
2.06
52
2.31 (sw)
59
2.31 (sw)
59
2.50
64
2.75
70
2.75
70
3.25
83
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
/05&
All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
E to E
No. 80
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
/Po)PTF/JQQMF
Size
/P
)PTF/JQQMF T
Nominal Size inches
¾
1
1 ¼
1 ½
2
2 ½
3
4
5
6
8
10
12
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
7.00
178
8.75
222
10.12
257
11.88
302
12.50
318
14.50
368
E to E inches/mm
3.12
79
3.38
86
3.88
98
3.88
98
4.50
114
5.38
137
5.75
146
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
E to E
/P
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po$PODFOUSJD3FEVDFS
/Po&DDFOUSJD3FEVDFS
E to E
E to E
No. 50
Size
Nominal Size inches/Actual mm
1 ¼
42.4
×
¾
26.9
1 ½
48.3
×
1
33.7
¾
26.9
2
60.3
×
1*
33.7
1 ¼*
42.4
¾*
26.9
1*
33.7
2 ½
73.0
3
88.9
×
×
1 ¼*
42.4
1 ½*
48.3
2*
60.3
¾*
26.9
1 ¼*
42.4
1 ½*
48.3
¾
26.9
1*
33.7
1*
33.7
1 ¼*
42.4
1 ½*
48.3
2*
60.3
2 ½*
73.0
76.1 mm
No. 50
Concentric
3FEVDFS
E to E inches/mm
+
+
+
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
3.50
89
+
2.50
64
3.50
89
2.50
64
2.50
64
+
2.50
241
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
No. 51
Eccentric
3FEVDFS
E to E inches/mm
—
—
—
8.50 (SW)
216
—
9.00 (SW)
229
9.00 (SW)
229
9.00 (SW)
229
3.50
89
+
9.50
241
3.50
89
9.50 (SW)
241
9.50 (SW)
241
+
9.50 (SW)
241
+
9.50 (SW)
241
3.50
89
3.50
89
—
No. 51
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
No. 50
Concentric
3FEVDFS
No. 51
Eccentric
3FEVDFS
Nominal Size inches/Actual mm
3 ½
101.6
×
3
88.9
4
114.3
×
1*
33.7
1 ¼
42.4
E to E inches/mm
2.50
64
3.00
76
+
E to E inches/mm
9.50 (SW)
241
13.00 (SW)
330
—
1 ½* 3.00 (SW) 10.00 (SW)
48.3
76 254
2*
60.3
3.00
76
4.00
102
2 ½*
73.0
3*
88.9
3.00
76
3.00
76
4.00
102
4.00
102
5
141.3
6
168.3
×
×
3 ½
101.6
2
60.3
2 ½
73.0
3
88.9
4*
114.3
1*
33.7
1 ½
48.3
2*
60.3
3.00
76
10.00 (SW)
254
11.00 (SW) 11.00 (SW)
279 279
4.00
102
4.00
102
11.00 (SW)
279
11.00 (SW)
279
3.50
89
4.00
102
5.00
127
11.50 (SW)
292
+ +
8
219.1
×
2 ½*
73.0
3*
88.9
4*
114.3
5*
141.3
2 ½*
73.0
3
88.9
4.00
102
16.00
406
5.00
127
4.00
102
4.00
102
4.00
102
4.00
102
11.50 (SW)
292
11.50 (SW)
292
5.50
140
5.50
140
5.50
140
12.00 (SW)
305
12.00 (SW)
305
*@ 130%6$5%"5"3&7@&
45"/%"3%'*55*/(4
E to E
E to E
No. 50 No. 51
Size
No. 50
Concentric
3FEVDFS
Nominal Size inches/Actual mm
8
219.1
×
4
114.3
5
141.3
6
168.3
10
273.0
×
E to E inches/mm
5.00
127
5.00
127
5.00
127
6.00
152
4
114.3
5
141.3
+
6
168.3
6.00
152
8 6.00
219.1
152
12
323.9
×
# 14
355.6
×
4
114.3
6
168.3
8
219.1
+
7.00
178
7.00
178
10 7.00
273.0
178
6
168.3
8
219.1
13.00
330
13.00
330
# 16
406.4
×
10
273.0
12
323.9
8
219.1
10 §
273.0
12
323.9
14
355.6
13.00
330
13.00
330
14.00
356
14.00
356
14.00
356
14.00
356
No. 51
Eccentric
3FEVDFS
E to E inches/mm
12.00 (SW)
305
12.00 (SW)
305
6.00
152
13.00 (SW)
330
+
13.00 (SW)
330
7.00
178
14.00 (SW)
356
14.00 (SW)
356
14.00 (SW)
356
13.00
330
14.00
355
14.00
355
14.00
355
14.00
355
356
13.00
330
13.00
330
13.00
330
Nominal Size inches/Actual mm
# 18
457.0
×
10
273.0
12
323.9
14
355.6
# 20
508.0
# 24
610.0
Size
×
×
14
355.6
16
406.4
18
457.0
20
508.0
16
406.4
18
457.0
10
273.0
12
323.9
16
406.4
10
273.0
12
323.9
14
355.6
14 – 24
350 – 600
No. 50
Concentric
3FEVDFS
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
E to E inches/mm
15.00
381
15.00
381
15.00
381
15.00
381
20.00
508
20.00
508
20.00
508
No. 51
Eccentric
3FEVDFS
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
E to E inches/mm
15.00
381
15.00
381
15.00
381
15.00
381
20.00
508
20.00
508
20.00
508
'PS"(4GJUUJOH
JOGPSNBUJPOSFGFS
UPUIF"(4GJUUJOHT
section.
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
+ Contact Victaulic for details.
* Available as a small male threaded reducer. Refer to the No. 52 section.
Steel eccentric reducers are available through 30 inches/762.0 mm. Contact Victaulic for dimensions.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
§ Cast fitting available for JIS size. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%'*55*/(4
/Po$PODFOUSJD3FEVDFSXJUI5ISFBEFE&OE
/P'o$PODFOUSJD3FEVDFSXJUI#415'FNBMF5ISFBEFE&OE to
E
E to E
/P /P'
Size
/P /P'
Nominal Size inches/Actual mm
1 ½
48.3
×
1
33.7
2
60.3
×
1 ¼
42.4
¾
26.9
2 ½
73.0
×
1
33.7
1 ¼
42.4
1 ½
48.3
1
33.7
1 ¼
42.4
1 ½
48.3
2.50 (sw)
64
2.50 (sw)
64
2 3.00
60.3
76
76.1 mm × 48.3
60
3
88.9
×
¾
26.9
63.5
—
+ (sw)
1
33.7
1 ¼
42.4
1 ½
48.3
2
60.3
2 ½
73.0
88.9 mm × 42.4
48.3
4
114.3
×
60
1
33.7
1 ½
48.3
2
60.3
3.00
76
3.00
76
2.50
64
2.50
64
2.50 (sw)
64
2.50
64
2.50
64
63.5
63.5
—
3.00
76
E to E inches/mm
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
E to E inches/mm
—
—
—
—
—
—
—
—
—
—
63.5
63.5
—
—
—
—
—
—
63.5
63.5
63.5
—
—
—
Size
/P /P'
Nominal Size inches/Actual mm
4
114.3
×
2 ½
73.0
E to E inches/mm
3.00
76
3 3.00
88.9
76
108.0 mm × 42.4
48.3
60
114.3 mm ×
42.4
48.3
60
76.2
76.2
—
76.2
76.2
—
5
141.3
×
×
4
100
133.0 mm × 60
139.7 mm × 60
6
168.3
1
33.7
+
—
—
4.00
102
2 4.00
60.3
102
2 ½
73.0
4.00
102
3 4.00
88.9
102
4
114.3
+ (sw)
E to E inches/mm
—
—
76.2
76.2
76.2
76.2
76.2
76.2
—
114.3
114.3
—
—
—
—
—
×
5
141.3
159.0 mm x 42.4
48.3
60
165.1 mm x
42.4
48.3
60
8
219.1
2
60.3
+ (sw)
114.3
114.3
—
101.6
101.6
—
16.00
406
—
114.3
114.3
114.3
101.6
101.6
101.6
—
2 ½
73.0
16.00
406
—
+ Contact Victaulic for details.
/05& All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
&953")&"7:i&4w&/%4&"-'*55*/(4
/P&4o¡&MCPX
/P&4o¡&MCPX
/P&4o5FF
/P&4o$SPTT
C to E
C to E
C to E
C to E
C
E
No. 63-ES No. 35-ES
C
E
/P&4 /P&4
Size
/P&4
No. 63-ES
/P&4
No. 35-ES *
Nominal Size inches
2
2 ½
3
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
2.875
73.0
3.500
88.9
C to E inches/mm
3.25
83
3.75
95
4.25
108
C to E inches/mm
2.00
51
2.25
57
2.50
64
C to E inches/mm
3.25
83
3.75
95
4.25
108
C to E inches/mm
3.25
83
3.75
95
4.25
108
4
6 †
4.500
114.3
6.625
168.3
5.00
127
6.50
165
3.00
76
3.50
89
5.00
127
6.50
165
5.00
127
6.50
165
*Steel Fabricated – Cast Full Flow
† For sizes to 12 inches/323.9 mm, contact Victaulic.
Steel full-flow elbows are available with longer center-to-end dimensions. Contact Victaulic for details.
/Po)FBEFS5FF
Nominal Size inches
2 – 3
2 – 4
Fitting Size
Mated C to E
Actual Pipe
Outside Diameter
inches/mm
2.375
60.3
2.375
60.3
/P
Header Tee
C to E inches/mm
4.25
108
5.00
127
C to E to
E
/P
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
'"#3*$"5&%45&&-'*55*/(4
¡&MCPX
¡&MCPX
¡&MCPX
¡&MCPX
C to E
C to E
C to E
C to E
C to E to
E
¡&MCPX
C to E
¡&MCPX
C to E
¡&MCPX ¡&MCPX
Size
Nominal Size inches
¾
1
1 ¼
1 ½
2
2 ½
3
3 ½
4
5
6
8
10
12
14
16
18
20
24
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6
Actual Pipe
Outside Diameter inches/mm
1.050
26.9
1.315
33.4
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
&MCPX
4.50 *
114
5.00 *
127
5.50 *
140
6.50 *
165
7.75 *
197
9.00 *
229
10.00 *
254
11.00 *
279
12.00 *
305
15.50
394
17.25
438
20.00
508
C to E inches/mm
2.25 *
57
2.25 *
57
2.75 *
70
2.75 *
70
3.25 *
83
3.75 *
95
4.25 *
108
* Available in Victaulic full flow cast design
¡&MCPX
C to E inches/mm
1.50 *
38
1.75 *
44
1.75 *
44
1.75 *
44
2.00 *
51
2.25 *
57
2.50 *
64
2.75 *
70
3.00 *
76
3.25 *
83
3.50 *
89
4.25 *
108
4.75 *
121
5.25 *
133
6.00 *
152
7.25 *
184
8.00
203
9.00
229
11.00
279
¡&MCPX ¡&MCPX
2.50
64
2.88
73
2.88
73
3.13
80
3.88
99
5.50
140
6.00
152
7.00
178
4.38
111
4.88
124
5.00
127
5.00
127
C to E inches/mm
1.63
41
1.63
41
1.75
44
1.75
44
1.88
48
2.00 *
51
2.25 *
57
1.75
44
1.75 *
44
2.00
51
2.00 *
51
2.00
51
4.50
114
5.00
127
6.00
152
2.13
54
2.25
57
3.50
89
4.00
102
C to E inches/mm
1.38
35
1.38
35
1.38
35
1.38
35
1.38 *
35
1.50
38
1.50 *
38
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
'"#3*$"5&%45&&-'*55*/(4
Tee
Cross
True Wye
¡-BUFSBM
C to E
C to E
Tee
to
E
Cross
C to
L
E
C to
S
E
True Wye
C to
L
E
C to
S
E
C to
L
E
¡-BUFSBM
Size Tee Cross True Wye
¡-BUFSBM
Nominal
Size inches
¾
1
1 ¼
1 ½
2
2 ½
3
3 ½
4
5
6
8
10
12
14
16
18
20
24
Actual Pipe
Outside
Diameter inches/mm
C to E inches/mm
C to LE inches/mm
1.050
26.9
2.25 *
57
2.25
57
1.315
33.4
1.660
42.4
2.25 *
57
2.75 *
70
2.25
57
2.75
70
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6
2.75 *
70
3.25 *
83
3.75 *
95
4.25 *
108
4.50*
114
5.00 *
127
5.50 *
140
6.50 *
165
7.75 *
197
9.00 *
229
10.00 *
254
11.00
279
12.00
305
15.50
394
17.25
438
20.00
508
2.75
70
3.25 *
83
3.75
95
4.25 *
108
4.50
114
5.00 *
127
5.50
140
6.50
165
7.75
197
9.00
229
10.00
254
11.00
279
12.00
305
15.50
394
17.25
438
20.00
508
C to E inches/mm
C to SE inches/mm
2.25
57
2.00
51
C to LE inches/mm
C to SE inches/mm
4.50
114
2.00
51
2.25 *
57
2.75
70
2.75
70
3.25
83
3.75
95
4.25
108
4.50
114
5.00
127
5.50
140
6.50
165
7.75
197
9.00
229
10.00
254
11.00
279
12.00
305
15.50
394
17.25
438
20.00
508
2.25 *
57
2.50
64
2.75
70
2.75
70
3.00
76
3.25
83
3.50
89
3.75
95
4.00
102
4.50
114
6.00
152
6.50
165
7.00
178
7.50
191
8.00
203
8.50
216
9.00
229
10.00
254
5.00
127
5.75
146
6.25
159
7.00
178
7.75
197
8.50 *
216
10.00
254
10.50 *
267
12.50
318
14.00
356
18.00
457
20.50
521
23.00
584
26.50
673
29.00
737
32.00
813
35.00
889
40.00
1016
2.25
51
2.50
64
2.75
70
2.75
70
3.00
76
3.25 *
83
3.50
89
3.75 *
95
4.00
102
4.50
114
6.00
152
6.50
165
7.00
178
7.50
191
8.00
203
8.50
216
9.00
229
10.00
254
* Available in Victaulic full flow cast design
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
'*3&-0$,'*55*/(4
/Po¡&MCPX
/Po¡&MCPX
/Po4USBJHIU5FF
/Po$BQ
C to E
C to E
C to E
No. 001
Nominal Size inches or mm
1 ¼
1 ½
2
2 ½
76.1 mm
3
108 mm
4
5
159 mm
6
8
Size
Actual Pipe
Outside
Diameter inches/mm
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.250
108.0
4.500
114.3
5.563
141.3
6.250
158.8
6.625
168.3
8.625
219.1
No. 003
No. 001
¡&MCPX
C to E inches/mm
—
—
4.00
102
4.00
102
4.88
124
5.50
140
2.75
70
3.00
76
3.00
76
3.38
86
5.50
140
6.81
173
C to E
T
C to
E
/P
No. 003
¡&MCPX
/P
Straight Tee
No. 006
No. 006
Cap
C to E inches/mm
—
—
3.00
76
3.00
76
3.25
83
3.50
89
2.00
51
2.25
57
2.25
57
2.50
64
3.50
89
4.25
108
—
2.75
70
3.00
76
—
5.50
140
5.50
140
6.94
176
3.38
86
4.00
102
4.00
102
4.88
124
C to E inches/mm
—
1.00
25
1.00
25
—
1.00
25
1.13
29
5IJDLOFTTi5w
inches/mm
0.8
21
0.82
21
0.88
22
0.88
22
—
0.88
22
—
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
"-6.*/6.'*55*/(4
/P"o¡&MCPX
/P"o¡&MCPX
/P"o5FF
/P"o$BQ
C to E
C to E
C to E
No. 10-A No. 11-A
No. 10-A
¡&MCPX
C to E
T
C to
E
/P"
No. 11-A
¡&MCPX
/P"
Tee
No. 60-A
No. 60-A
$BQp
Size
Nominal Size inches
1
1 ½
2
2 ½
3
4
5
6
8
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
C to E inches/mm
2.25
57
2.75
70
3.25
83
3.75
95
4.25
108
5.00
127
5.50
140
6.50
165
7.75
197
† Cap does not extend beyond coupling when assembled.
C to E inches/mm
1.75
45
1.75
45
2.00
51
2.25
57
2.50
64
3.00
76
3.25
83
3.50
89
4.25
108
C to E inches/mm
2.25
57
2.75
70
3.25
83
3.75
95
4.25
108
5.00
127
5.50
140
6.50
165
7.75
197
5IJDLOFTT i5w
inches/mm
0.88
22
0.88
22
0.88
22
0.88
22
0.88
22
1.00
25
1.00
25
1.00
25
1.19
30
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
"-6.*/6.'*55*/(4
/P"o(SPPWFE95ISFBEFE"EBQUFS/JQQMF
/P"o(SPPWFE9#FWFMFE"EBQUFS/JQQMF
/P"o(SPPWFE9(SPPWFE"EBQUFS/JQQMF
Size
&UP&p
E to E
Nominal Size inches
1
1 ½
2
2 ½
3
4
5
6
8
Actual Pipe
Outside Diameter inches/mm
1.315
33.7
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
* Made of standard-weight aluminum pipe.
† Other lengths available. Contact Victaulic for details.
No. 40-A Grooved X Threaded Adapter Nipples are supplied NPT and are available with British Standard Pipe Threads (BSPT). For British Standard
Pipe Threads, specify “BSPT” clearly on order.
inches/mm
3.00
76
4.00
102
4.00
102
4.00
102
4.00
102
6.00
152
6.00
152
6.00
152
6.00
152
/P"
(SPPWFE95ISFBEFE
E to E
/P"
(SPPWFE9#FWFMFE
E to E
/P"
(SPPWFE9(SPPWFE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
"-6.*/6.'*55*/(4
/P"o3FEVDFS
Size
Nominal Size inches/Actual mm
1 ½
48.3
x
1
33.7
2
60.3
x
1
33.7
1 ½
48.3
3
88.9
x
4
114.3
x
1
33.7
2
60.3
2 ½
73.0
2
60.3
6
168.3
8
219.1
x x
2 ½
73.0
3
88.9
3
88.9
4
114.3
4
114.3
6
168.3
E to E
3.00
76
3.00
76
4.00
102
4.00
102
5.00
127
5.00
127
inches/mm
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
2.50
64
3.00
76
E to E
No. 50-A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
(3007&%&/%'*55*/(4
/P8o¡&MCPX
/P8o¡&MCPX
/P8o¡&MCPX
/P8o¡&MCPX
/P8o¡-POH3BEJVT&MCPX
/P8o¡-POH3BEJVT&MCPX
C to E
C to
E
C to E
C to E
AULIC
VICT
No.W10
VICT
AULIC
No.W11
C to E C to E
C to E
VICT
AULIC
No.W100
C to
E
AULIC
VICT No.W110
No. W10 No. W11
/P8
No. W13 No. W100 No. W110
Size No. W10 No. W11
/P8
TX
No. W13
TX
No. W100 No. W110
Nominal Size inches
14
16
18
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
C to E inches/ mm
14.00
356
16.00
406
18.00
457
C to E inches/ mm
5.80
147
6.63
168
7.46
189
C to E inches/ mm
5.00
127
5.00
127
5.50
140
20
24
20.000
508.0
24.000
610.0
20.00
508
24.00
610
8.28
210
9.94
252
6.00
152
7.00
178
/05&
All fittings are ductile iron unless noted otherwise with an “sw”.
SW = Segmentally Welded
5.00
127
6.00
152
C to E inches/ mm
3.50
89
4.00
102
4.50
114
C to E inches/ mm
21.00
533
24.00
610
27.00
686
30.00
762
36.00
914
C to E inches/ mm
8.75
222
10.00
254
11.25
286
12.50
318
15.00
381
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
(3007&%&/%'*55*/(4
/P8o5FF
/P8o$SPTT
/P8o5SVF8ZF
C to E
VICTAULIC
No.W20
C to
E
/P8
C to
E
VICTAULIC
No.W35
No. W35
C to
L
E
AULIC
VICT
No.W33
No. W33
C to
S
E
Size
/P8 /P8 TX /P8 TX
Nominal Size inches
14
16
18
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
C to E inches/mm
11.00
279
12.00
305
13.50
343
C to E inches/mm
11.00
279
12.00
305
13.50
343
20
24
20.000
508.0
24.000
610.0
15.00
381
17.00
432
15.00
381
17.00
432
/05&
All fittings are ductile iron unless noted otherwise with an “sw”.
SW = Segmentally Welded
C to LE inches/mm
11.00
279
12.00
305
13.50
343
15.00
381
17.00
432
C to SE inches/mm
7.50
191
8.00
203
8.50
216
9.00
229
10.00
254
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
(3007&%&/%'*55*/(4
/P8o5FF
/P8o3FEVDJOH5FF
Segmentally-Welded Steel
Size
/P8 /P8
14
355.6
Nominal Size inches/Actual mm
×
14
355.6
×
6
168.3
8
219.1
10
273.0
16
406.4
×
16
406.4
×
12
323.9
14
355.6
6
168.3
8
219.1
10
273.0
18
457.0
×
18
457.0
×
8
219.1
10
273.0
12
323.9
14
355.6
12
323.9
14
355.6
16
406.4
6
168.3
16
406.4
18
457.0
C to E inches/mm
—
—
—
—
C to LE inches/mm
11.00
279
11.00
279
11.00
279
11.00
279
11.00
279
—
—
—
—
—
—
12.00
305
12.00
305
12.00
305
12.00
305
12.00
305
12.00
305
—
—
—
—
—
—
—
13.50
343
13.50
343
13.50
343
13.50
343
13.50
343
13.50
343
13.50
343
—
C to SE inches/mm
9.38
238
9.75
248
10.12
257
10.62
270
—
—
—
10.38
264
10.75
273
11.12
282
11.62
295
12.00
305
11.38
289
11.75
298
12.12
308
12.62
321
13.00
330
13.00
330
VICTAULIC
No.W20
C toE
/P8
C to E
VICTAULIC
No.W25
C to
E
/P8
C to
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
(3007&%&/%'*55*/(4
Size
/P8 /P8
VICTAULIC
No.W20
C to E
20
508.0
Nominal Size inches/Actual mm
×
20
508.0
×
6
168.3
8
219.1
10
273.0
12
323.9
14 *
355.6
16 *
406.4
18
457.0
C to E inches/mm
—
—
—
—
—
—
—
C to LE inches/mm
15.00
381
15.00
381
15.00
381
15.00
381
15.00
381
15.00
381
15.00
381
C to SE inches/mm
12.38
314
12.75
324
13.12
333
13.62
346
14.00
356
14.00
356
14.50
368
C toE
/P8
VICTAULIC
No.W25
C to
E
/P8
C to
E
24
610.0
×
24
610.0
×
20
508.0
6
168.3
8
219.1
10
273.0
12
323.9
14
355.6
16
406.4
18
457.0
20
508.0
24
610.0
15.00
381
—
—
—
—
—
—
—
—
17.00
432
—
17.00
432
17.00
432
17.00
432
17.00
432
17.00
432
17.00
432
17.00
432
17.00
432
—
—
14.38
365
14.75
375
15.12
384
15.62
397
16.00
406
16.00
406
16.50
419
17.00
432
—
*.1035"/5/05& Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
(3007&%&/%'*55*/(4
/P8o¡-BUFSBM
Segmentally-Welded Steel
Size No. W30
Nominal Size inches
14
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16
18
20
24
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
C to LE inches/mm
26.50
673
29.00
737
32.00
813
35.00
889
40.00
1016
C to SE inches/mm
7.50
191
8.00
203
8.50
216
9.00
229
10.00
254
C to
E
C to
E
No. W30
C t o
L
E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
(3007&%&/%'*55*/(4
/P83o¡3FEVDJOH-BUFSBM
Segmentally-Welded Steel
Size
/P83
14
355.6
Nominal Size inches/Actual mm
×
14
355.6
×
C to LE inches/mm
4 26.50
114.3
673
6
152.4
8
219.1
26.50
673
26.50
673
16
406.4
×
16
406.4
×
10
273.0
12
323.9
6
152.4
8
219.1
26.50
673
26.50
673
29.00
737
29.00
737
18
457.0
×
18
457.0
×
8
219.1
12
323.9
14
355.6
16
406.4
10
273.0
12
323.9
14
355.6
6
152.4
29.00
737
29.00
737
29.00
737
32.00
813
32.00
813
32.00
813
32.00
813
32.00
813
C to SE inches/mm
7.50
191
7.50
191
7.50
191
7.50
191
7.50
191
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
8.50
216
8.50
216
8.50
216
8.50
216
8.50
216
C to
E
C to
E
C t o
L
E
/P83
20
508.0
×
20
508.0
×
12
323.9
14
355.6
16
406.4
16
406.4
35.00
889
35.00
889
35.00
889
40.00
1016
9.00
229
9.00
229
9.00
229
10.00
254
24
610.0
×
24
610.0
×
20
508.0
40.00
1016
10.00
254
*.1035"/5/05& Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
(3007&%&/%'*55*/(4
/P8o"(4(SPPWFEY#FWFMFE"EBQUFS/JQQMF
/P8o"(4(SPPWFEY"(4(SPPWFE"EBQUFS/JQQMF
/P8o"(4(SPPWFEY/PO"(4(SPPWFE"EBQUFS/JQQMF
Steel
E to E
Size
/P888
Nominal Size inches
14
16
18
20
24
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
E to E inches/mm
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
/P8
E to E
/P8
E to E
/P8
/P83o"/4*$MBTT3BJTFE'BDF'MBOHFE"EBQUFS/JQQMF
Steel
/P83
E to E
Nominal Size inches
14
16
18
20
24
Size
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
/P8o$BQ
Steel
E to E inches/mm
8.00
203
8.00
203
8.00
203
8.00
203
8.00
203
/P83
Size No. W60
T
Nominal Size inches
14
16
18
20
24
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
T
5IJDLOFTT
inches/mm
6.50
165
7.00
178
8.00
203
9.00
229
10.50
267
No. W60
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
(3007&%&/%'*55*/(4
/P8o$PODFOUSJD3FEVDFS
/P8o&DDFOUSJD3FEVDFS
Size No. W50 No. W51
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
15.00
381
15.00
381
20.00
508
20.00
508
E to E inches/mm
13.00
330
13.00
330
13.00
330
13.00
330
14.00
356
14.00
356
14.00
356
14.00
356
15.00
381
15.00
381
Nominal Size inches/Actual mm
14
355.6
×
6
168.3
8
219.1
10 †
273.0
12 †
323.9
16
406.4
×
8
219.1
10
273.0
18
457.0
×
12 †
323.9
14 †
355.6
10
273.0
12
323.9
20
500
24
600
×
×
16 †
400
18 †
450
16
400
18 †
450
20 †
500
14 †
350
16 †
400
12
300
14
350
E to E inches/mm
13.00
330
13.00
330
13.00
330
13.00
330
14.00
356
14.00
356
14.00
356
14.00
356
15.00
381
15.00
381
15.00
381
15.00
381
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
20.00
508
E to E
E to E
VICTAULIC
No.W50
No. W50
VICTAULIC
No.W51
No. W51
† Standard as cast ductile iron. Contact Victaulic for details.
*.1035"/5/05& Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
'*55*/(4'03+*41*1&
/Po+*4&MCPX
/Po+*4&MCPX
/Po+*45FF
Size
No. 10
&MCPX
No. 11
&MCPX
/P
Tee
Nominal
Size mm/inches
200A
8
250A
10
300A
12
+*40%
mm/inches
216.3
8.515
267.4
10.528
318.5
12.539
C to E mm/inches
197
7.75
229
9.00
254
10.00
C to E mm/inches
108
4.25
121
4.75
133
5.25
C to E mm/inches
197
7.75
229
9.00
254
10.00
Fittings made to US standard sizes are available from 200A –
600A, which are compatible with JIS standards. Contact Victaulic for details.
C to E
C to E
No. 10
C to E
No. 11
/P
C to E
C to
E
/Po+*43FEVDJOH5FF
C to E
C to
E
/P
Size
$UP&3VO
C to E
Branch
200A
8
250A
10
300A
12
Nominal Size mm/inches
x x x
200A
8
250A
10
300A
12 x x x
165 216.3
6 ½ 8.515
200A 267.4
8 10.528
x
250A 318.5
10 12.539
x
+*40%
mm/inches
216.3
8.515
x x
267.4
10.528
318.5
12.539
x x
165.1
6.500
216.3
8.515
267.4
10.528
mm/ inches
198.1
7.8
228.6
9.0
254.0
10.0
mm/ inches
198.1
7.8
228.6
9.0
254.0
10.0
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
/Po+*4$PODFOUSJD3FEVDFS
Size E to E
Nominal Size mm/inches
200A
8 x
165
6 ½
+*40%
mm/inches
216.3
8.515
x
165.1
6.500
250A
10
300A
12 x x
200A 267.4
8 10.528
x
216.3
8.515
250A 318.5
x
267.4
10 12.539
110.528
mm/ inches
127.0
5.00
152.4
6.00
177.8
7.00
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
E to E
No. 50
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
*/45"--"5*0/3&"%:$061-*/(4
'03(3007&%&/%1*1&
NOTICE
t 5IFi:wEJNFOTJPOJTUIFNBYJNVNEJNFOTJPOBDSPTTUIFDPVQMJOH t #PMUQBETDBOCFQPTJUJPOFEJOBOZPSJFOUBUJPOUPQSPWJEFBEFRVBUFDMFBSBODFJG
UIFPSJFOUBUJPOTIPXODBVTFJOUFSGFSFODFXJUIPUIFSTZTUFNDPNQPOFOUT
4UZMF)o'JSF-PDL&;3JHJE$PVQMJOH
4UZMF)o2VJDL7JD3JHJE$PVQMJOH
4UZMFo2VJDL7JD'MFYJCMF$PVQMJOH
Y Y
Y
Style 009H
4UZMF) 4UZMF
Size
i:w%JNFOTJPOoJODIFTNN
Nominal Size inches or mm
1¼
1½
2
2½
76.1 mm
3
4
139.7 mm
5
165.1 mm
6
8
Actual Pipe
Outside Diameter inches/mm
1.660
42.4
1.900
48.3
88.9
4.500
114.3
5.500
139.7
5.563
141.3
6.500
2.375
60.3
2.875
73.0
3.000
76.1
3.500
165.1
6.625
168.3
8.625
219.1
Style 009H
4.77
121
4.97
126
–
–
–
–
170
7.82
199
–
–
–
–
–
–
5.53
140
6.09
155
6.31
160
6.70
4UZMF)
–
–
–
–
187
8.39
213
9.60
244
9.72
247
11.32
5.75
146
6.26
159
6.39
162
7.36
288
11.32
288
13.56
344
/05& The “Y” dimensions, listed above, apply to the pre-assembled, installation-ready condition.
4UZMF
–
–
–
–
179
8.24
209
9.52
242
9.66
245
–
5.59
142
6.13
156
6.31
160
7.05
–
11.14
283
13.56
344
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
NOTICE
t 5IFi:wEJNFOTJPOJTUIFNBYJNVNEJNFOTJPOBDSPTTUIFDPVQMJOH t #PMUQBETDBOCFQPTJUJPOFEJOBOZPSJFOUBUJPOUPQSPWJEFBEFRVBUFDMFBSBODFJG
UIFPSJFOUBUJPOTIPXODBVTFJOUFSGFSFODFXJUIPUIFSTZTUFNDPNQPOFOUT
4UZMFo'JSF-PDL3JHJE$PVQMJOH
4UZMFo;FSP'MFY3JHJE$PVQMJOH
4UZMFT)1BOE)1&4o3JHJE$PVQMJOHT
Y
Y
Y
Y
Style 005
4UZMF 4UZMF)1
JODI
NN
4UZMF)1
JODI
NN
Nominal Size inches or mm
1
1 ¼
1 ½
2
2 ½
76.1 mm
3
4
108.0 mm
5
133.0 mm
139.7 mm
6
Size
4.500
114.3
4.250
108.0
5.563
141.3
5.250
133.0
5.500
139.7
6.625
168.3
Actual Pipe
Outside
Diameter
inches/mm
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
i:w%JNFOTJPOoJODIFTNN
7.25
184
7.25
184
9.00
229
9.00
229
9.00
229
10.00
254
Style 005
–
–
4.50
114
4.75
121
5.25
133
5.75
146
5.75
146
6.13
156
4UZMF
4.22
107
4.62
117
5.81
148
5.78
147
6.38
162
6.61
168
6.81
173
8.21
209
7.98
203
9.89
251
9.60
244
9.82
249
10.83
275
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
–
–
–
–
9.63
245
–
–
–
–
12.68
321
4UZMFT)1BOE
)1&4
–
–
–
–
–
–
6.68
168
7.13
181
–
–
7.75
197
*@ 130%6$5%"5"3&7@&
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
Y
Y
Y Y
Style 005
4UZMF
Nominal Size inches or mm
159.0 mm
165.1 mm
8
10 §
12 §
14 †
16 †
Size
Actual Pipe
Outside
Diameter
inches/mm
6.250
159.0
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
14.000
323.9
16.000
406.4
–
–
–
–
–
–
–
–
Style 005
10.00
254
10.00
254
13.14
334
4UZMF)1
JODI
NN
4UZMF)1
JODI
NN i:w%JNFOTJPOoJODIFTNN
4UZMF
10.54
268
10.84
275
13.74
349
16.98
431
18.88
480
–
–
–
–
4UZMFT)1BOE
)1&4
–
–
–
–
15.00
381
17.25
438
19.13
486
22.00
559
24.13
613
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo0VUMFU$PVQMJOH
Size
4UZMF
Y
3VO¨3FEVDJOH0VUMFU
Nominal Size inches/Actual mm
1 ½
48.3
×
½
21.3
¾
26.9
1
33.7
2
60.3
×
2 ½
73.0
×
½
21.3
¾
26.9
1
33.7
½
21.3
3
88.9
×
¾
20
1
33.7
1 ¼
42.4
1 ½
48.3
¾
26.9
1
33.7
1 ¼
42.4
1 ½
48.3
7f
inches/mm
2.63
67
2.63
67
2.63
67
3.03
77
3.03
77
3.03
77
3.13
79
3.13
79
3.13
79
3.69
94
3.69
94
3.31
84
4.75
121
4.75
121
4.25
108
:
inches/mm
4.50
114
4.50
114
4.50
114
5.00
127
5.00
127
5.00
127
6.00
152
6.00
152
6.00
152
6.88
175
6.88
175
7.00
178
8.00
203
8.00
203
8.00
203
4UZMF
V
4
114.3
×
¾
20
1
33.7
1 ½
48.3
2
60.3
3.81
97
3.81
97
4.59
117
4.59
117
8.38
213
8.38
213
9.00
229
9.00
229
6
168.3
×
1
33.7
1 ½
48.3
6.88
175
6.88
175
12.00
305
12.00
305
2
60.3
6.06
154
12.00
305
§ Center of run to end of fitting
/05&
The No. 60 Cap is not suitable for use in vacuum services with Style 72 Outlet Couplings. For this type of service, No. 60 Bull Plugs should be used.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo$PVQMJOH
4UZMFo4UBOEBSE'MFYJCMF$PVQMJOH
4UZMF"o'MFYJCMF"MVNJOVN$PVQMJOH
4UZMFT4BOE%9o'MFYJCMF4UBJOMFTT4UFFM$PVQMJOHT
Y Y
Y Y
Y
4UZMF 4UZMF
£oJODI o
mm
4UZMF oJODI o
559.0-mm
4UZMF
JODI
610.0-mm
4UZMF%9
Nominal Size inches or mm
Size
Actual Pipe
Outside Diameter inches/mm
¾
1.050
26.9
4UZMF
–
–
1
1¼
1½
2
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
4.27
108
4.61
117
4.82
122
5.22
133
57.0 mm
2½
76.1 mm
3
3½
4
108.0 mm
4½
4.000
101.6
4.500
114.3
4.250
108.0
5.000
127.0
2.664
57.0
2.875
73.0
3.000
76.1
3.500
88.9
7.50
191
8.03
204
7.79
198
9.43
240
–
–
5.68
144
5.90
150
7.00
178
5
133.0 mm
139.7 mm
152.4 mm
6
159.0 mm
5.563
141.3
5.250
133.0
5.500
139.7
6.000
152.4
6.625
168.3
6.250
159.0
10.07
256
9.37
238
9.59
244
10.48
266
11.07
281
10.49
266 i:w%JNFOTJPOoJODIFTNN
8.63
219
–
–
10.65
270
10.38
264
6.63
168
7.13
181
8.25
210
8.88
226
10.65
270
–
–
11.88
302
11.50
292
5.38
137
5.88
149
5.73
146
6.50
165
4UZMF 4UZMF" 4UZMF4 4UZMF%9
4.00
102
–
–
3.89
99
3.31
84
4.12
105
5.00
127
4.12
105
4.91
125
4.50
114
4.79
122
4.04
103
4.37
111
5.23
133
5.77
147
–
–
6.38
162
4.80
122
5.33
135
–
–
5.79
147
4.43
113
5.00
127
–
–
5.50
140
–
–
7.04
179
–
–
8.78
223
–
–
–
–
10.47
266
–
–
–
–
–
–
11.77
299
–
–
–
–
6.99
178
–
–
9.00
229
–
–
–
–
–
–
–
–
–
–
–
–
11.06
281
–
–
–
–
–
–
11.04
280
–
–
–
–
–
–
–
–
–
–
–
–
6.38
162
–
–
8.50
216
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
Y
Y Y
Y Y
4UZMF 4UZMF
£oJODI o
mm
4UZMF oJODI o
559.0-mm
4UZMF
JODI
610.0-mm
4UZMF%9
Nominal Size inches or mm
165.1 mm
203.2 mm
8 §
254.0 mm
10 §
304.8 mm
12 §
14 ‡
377.0 mm #
16 ‡
426.0 mm #
18 ‡
480.0 mm #
20 ‡
530.0 mm #
22 ‡
580.0 mm #
Size
Actual Pipe
Outside Diameter inches/mm
6.500
165.1
4UZMF
–
–
8.000
203.2
8.625
219.1
10.000
254.0
10.750
273.0
12.000
304.8
12.750
323.9
14.000
355.6
14.842
377.0
16.000
406.4
16.772
426.0
18.000
457.0
18.898
480.0
20.000
508.0
20.866
530.0
22.000
559.0
22.835
580.0
13.33
339
13.97
355
15.81
402
–
–
17.69
449
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
– i:w%JNFOTJPOoJODIFTNN
4UZMF 4UZMF" 4UZMF4 4UZMF%9
11.63
295
–
–
–
–
–
–
–
–
14.75
375
–
–
17.13
435
–
–
19.25
489
19.88
505
20.96
531
22.13
562
22.92
581
24.50
622
25.86
655
27.25
692
27.80
704
29.50
749
30.01
762
–
–
14.73
374
–
–
–
–
–
–
19.15
486
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
14.74
374
–
–
17.33
440
–
–
19.15
486
20.44
519
–
–
22.52
572
–
–
24.62
625
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
24 ‡
24.000
609.6
–
–
31.25
794
–
–
–
–
–
–
630.0 mm #
24.803
630.0
–
–
32.16
817
–
–
–
–
–
–
/05&4'0345:-&45"/%"3%'-&9*#-&$061-*/(4
§ Style 77 Standard Flexible Couplings in 8, 10, 12-inch/219.1, 273.0, 323.9-mm sizes are available to
JIS standards.
‡ For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove
System (AGS).
# CIS size product is designed with two housings.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo4OBQ+PJOU$PVQMJOH
4UZMF"o"MVNJOVN4OBQ+PJOU$PVQMJOH
Nominal
Size inches
1
1 ¼
1 ½
2
2 ½
3
4
5
6
8
10
Size
i:w%JNFOTJPOoJODIFTNN
Actual Pipe
Outside
Diameter inches/mm
1.315
33.7
4UZMF
3.25
83
1.660 3.75
42.2
95
1.900 4.50
48.3
114
2.375 4.75
60.3
121
2.875
73.0
5.88
149
3.500
88.9
4.500
114.3
6.25
159
7.75
197
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
9.50
241
10.63
270
13.00
330
–
–
–
–
15.60
396
–
–
–
–
4UZMF"
–
–
–
–
–
–
–
–
–
–
4.88
124
–
–
Y
4UZMFTBOE"
/05& Refer to the installation instructions in this manual for locking handle clearance dimensions.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo3JHJE$PVQMJOHGPS4UBJOMFTT4UFFM1JQF
4UZMFTBOE%9o'MFYJCMF4UBJOMFTT4UFFM$PVQMJOHT
4UZMFTBOE%93JHJE4UBJOMFTT4UFFM$PVQMJOHT
Y Y
Y Y Y
Style 89 Styles
%9
4UZMF
oJODI oNN
4UZMF oJODI oNNBOE oNN+*4
Style
%9
Size
Nominal Size inches or mm
1
Actual Pipe
Outside Diameter inches/mm
1.315
33.7
1 ¼
1 ½
2
2 ½
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
76.1 mm
3
4
139.7 mm
5
165.1 mm
6
216.3 mm
8
267.4 mm
10
318.5 mm
12
5.563
141.3
6.500
165.1
6.625
168.3
8.515
216.3
3.000
76.1
3.500
88.9
4.500
114.3
5.500
139.7
8.625
219.1
10.528
267.4
10.750
273.0
12.539
318.5
12.750
323.9
Style
89
–
–
–
–
–
–
6.68
168
7.13
181
7.25
184
7.75
197
9.63
245
10.63
270
10.63
270
12.38
314
12.68
321
15.25
387
15.25
387
17.00
432
17.25
438
19.63
499
19.63
499 i:w%JNFOTJPOoJODIFTNN
–
–
–
–
–
–
–
–
–
–
–
–
7.96
202
–
–
–
–
–
–
–
–
5.03
128
5.59
142
5.73
146
6.67
169
Style
%9
3.98
101
4.45
113
4.52
115
Style
–
–
–
–
–
–
–
–
–
–
–
–
8.97
228
–
–
10.53
268
–
–
5.59
142
5.73
146
6.67
169
7.96
202
4.36
111
4.67
119
4.74
120
5.03
128
Style
15.00
381
15.00
381
17.25
438
17.25
438
11.13
283
–
–
12.68
321
12.68
321
19.13
486
19.13
486
5.62
143
5.72
145
6.78
172
7.90
201
4.42
118
5.19
132
–
–
–
–
12.68
321
–
–
15.25
387
–
–
9.63
245
10.63
270
–
–
12.38
314
6.68
168
7.13
181
7.25
184
7.75
197
Style
%9
–
–
–
–
–
–
17.25
438
–
–
19.63
499
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo3FEVDJOH$PVQMJOH
Y
Size
4UZMF
Nominal Size inches/Actual mm
2
60.3
×
1
33.7
2 ½
73.0
×
1 ½
48.3
2
60.3
76.1 mm
3
88.9
88.9 mm
×
×
×
2
60.3
2
60.3
2 ½
73.0
76.1 mm i:w%JNFOTJPO
inches/mm
5.28
134
5.28
134
5.93
151
6.63
168
7.13
181
7.13
181
7.13
181
4UZMF
4
114.3
114.3 mm
×
×
2
60.3
2 ½
73.0
3
88.9
76.1 mm
8.90
226
8.90
226
8.90
226
8.90
226
5
141.3
6
168.3
165.1 mm
×
×
×
4
114.3
4
114.3
5
141.3
4
114.3
6
168.3
10.70
272
11.90
302
11.90
302
11.90
302
8
219.1
219.1 mm
×
× 165.1 mm
14.88
378
14.88
378
10
273.0
×
8
219.1
17.26
438
/05&
The No. 60 Cap is not suitable for use in vacuum services with Style 750 Reducing Couplings.
For this type of service, No. 61 Bull Plugs should be used.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%$061-*/(4'03(3007&%&/%1*1&
4UZMFo-BSHF%JBNFUFS$PVQMJOH
4UZMFo7JD#PMUMFTT$PVQMJOH
Y
Y
Y
4UZMF oJODI oNN
4UZMF
JODI
NN
4UZMF
Size
i:w%JNFOTJPOoJODIFTNN
Nominal Size inches
2
2 ½
3
4
6
8
26
28
30
32
36
42
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
6.625
168.3
8.625
219.1
26.000
660.4
28.000
711.0
30.000
762.0
32.000
813.0
36.000
914.0
42.000
1067.0
4UZMF
–
–
–
–
–
–
–
–
–
–
–
–
34.25
870
36.33
923
38.32
973
40.43
1027
44.33
1126
51.56
1310
/05& For Style 791 Vic-Boltless Couplings, refer to the installation instructions in this manual for Style
792 Assembly Tool clearance dimensions.
4UZMF
4.71
120
5.48
139
6.15
156
7.62
194
10.18
259
12.50
318
–
–
–
–
–
–
–
–
–
–
–
–
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
$061-*/(4'03(3007&%&/%1*1&
4UZMF8o"(43JHJE$PVQMJOH
4UZMF8o"(4'MFYJCMF$PVQMJOH
4UZMF8o"(43JHJE$PVQMJOHGPS4UBJOMFTT4UFFM1JQF
Y
Size
Nominal Size inches
14
16
18
20
24
26
28
30
32
36
40
42
46
48
54
56
60
40.000
1016.0
42.000
1066.8
46.000
1168.4
48.000
1219.2
54.000
1371.6
56.000
1422.2
60.000
1524.0
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
26.000
660.4
28.000
711.2
30.000
762.0
32.000
812.8
36.000
914.4
i:w%JNFOTJPOoJODIFTNN
65.16
1655
67.65
1718
72.13
1832
50.51
1283
52.50
1334
56.48
1435
58.47
1485
4UZMFT8
BOE8
20.59
523
23.51
597
25.53
648
27.13
689
32.31
821
35.23
895
37.22
945
39.64
1007
41.74
1060
45.72
1161
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Style W89
21.38
543
23.50
597
25.63
651
27.63
702
32.00
813
–
–
4UZMF8 oJODI oNN
Y
4UZMF8 oJODI oNN
Y
4UZMF8 oJODI oNN
Y
4UZMF8 oJODI oNN
Y
Style W89
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
$061-*/(4'03(3007&%&/%+*445&&-1*1&
4UZMF'JSF-PDL3JHJE$PVQMJOH
4UZMF;FSP'MFY3JHJE$PVQMJOH
4UZMF$PVQMJOH
4UZMF4UBOEBSE'MFYJCMF$PVQMJOH
Y
Y
Y
Y Y
Style 005
4UZMF 4UZMF 4UZMF 4UZMF*+
4J[FoNNJODIFT i:w%JNFOTJPOoNNJODIFT
Nominal
Size
200A
8
250A
10
300A
12
+*40%
216.3
8.515
267.4
10.528
318.5
12.539
Style 005
337
13.25
–
–
–
–
4UZMF
346
13.62
431
16.97
480
18.90
4UZMF
349
13.75
–
–
–
–
4UZMF
374
14.72
433
17.05
486
19.13
4UZMF*+
356
14.02
422
16.61
475
18.70
Couplings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7*$'-"/(&"%"15&34
'03(3007&%&/%1*1&
4UZMFo4UBJOMFTT4UFFM7JD'MBOHF"EBQUFS "/4*$MBTT
4UZMFo7JD'MBOHF"EBQUFS "/4*$MBTTBOE
4UZMFo7JD'MBOHF"EBQUFS "/4*$MBTT
4UZMFo'JSF-PDL'MBOHF"EBQUFS "/4*$MBTTBOE
W W
W
W
W
4UZMF 4UZMF oJODI o
NN
4UZMF oJODI o
610.0-mm
4UZMF 4UZMF
Size
i8w%JNFOTJPOoJODIFTNN
Nominal Size inches or mm
2
2 ½
3
4
5
6
165.1 mm
8
10
12
14 #
16 #
18 #
20 #
24 #
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
Actual Pipe
Outside
Diameter inches/mm
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
4UZMF
6.84
174
7.72
196
8.22
209
9.72
247
–
–
11.78
299
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4UZMF
6.75
172
7.87
200
8.29
211
9.87
251
10.90
277
11.90
302
11.92
303
14.50
368
17.24
438
20.25
514
24.50
622
27.12
689
29.00
737
31.50
800
36.00
914
–
–
–
–
–
–
–
–
–
–
–
–
16.68
424
19.25
489
22.25
565
4UZMF
7.70
196
8.61
219
9.48
241
11.35
288
12.31
313
13.77
350
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
14.63
372
4UZMF
6.75
172
7.88
200
8.44
214
9.94
252
11.00
279
12.00
305
# For cut-grooved systems only. For 14 - 24-inch/355.6 - 610.0-mm roll-grooved systems, the Style W741 AGS
Vic-Flange Adapter is used. The Style 741 is not compatible with the AGS system.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%7*$'-"/(&"%"15&34
'03(3007&%&/%1*1&
4UZMFo7JD'MBOHF"EBQUFS 1/BOE1/
4UZMFo7JD'MBOHF"EBQUFS "VTUSBMJBO4UBOEBSE5BCMFi&w
Nominal
Size mm
50
76.1
80
100
139.7
159.0
165.1
150
200
250
300
Size
114.3
4.500
139.7
5.500
159.0
6.250
165.1
6.500
168.3
6.625
Actual Pipe
Outside
Diameter mm/inches
60.3
2.375
76.1
3.000
88.9
3.500
219.1
8.625
273.0
10.750
323.9
12.750
4UZMF1/
and PN16
177
6.97
208
8.19
218
8.58
251
9.88
274
10.79
307
12.09
303
11.93
302
11.89
368 #
14.49
437 §
17.20
478 ‡
18.82
i8w%JNFOTJPOToNNJODIFT
251
9.87
–
–
–
–
303
11.92
286
11.25
4UZMF
Australian
Standard
5BCMFi&w
165
6.50
–
–
200
7.87
368
14.50
–
–
–
–
W
4UZMF
# PN16 dimensions (mm/inches): W = 360/14.17
§ PN16 dimensions (mm/inches): W = 438/17.24
‡ PN 16 dimensions (mm/inches): W = 478/18.82
4UZMFo.FUSJD7JD'MBOHF"EBQUFS +*4, i8w%JNFOTJPOToNNJODIFT
Nominal
Size mm
65
73
80
100
141.3
165.1
150
Size
Actual Pipe
Outside
Diameter mm/inches
76.3
3.000
73.0
2.880
89.1
3.500
114.3
4.500
141.3
5.560
165.1
6.500
165.2
6.625
4UZMF
+*4,
208
8.20
200
7.87
211
8.29
251
9.87
277
10.90
302
11.90
302
11.90
W
4UZMF
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
7*$'-"/(&"%"15&3
'03(3007&%&/%1*1&
4UZMF8o"(47JD'MBOHF"EBQUFS 1/BOE1/
Size
Nominal Size inches
14
16
18
20
24
Actual Pipe
Outside Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
i8w%JNFOTJPOoJODIFTNN
4UZMF8
24.50
622
27.12
688
29.00
737
31.50
800
36.00
914
W
4UZMF8
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
$061-*/(4'031-"*/&/%1*1&
4UZMFo3PVTU"#PVU$PVQMJOH
Size
Nominal Size inches or mm
1
1 ½
2
2 ½
76.1 mm
3
3 ½
4
139.7 mm
5
6
165.1 mm
8
10
12
14
16
18
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
4.500
114.3
5.500
139.7
5.563
141.3
6.625
168.3
Actual Pipe
Outside Diameter inches/mm
1.315
33.7
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.000
101.6
14.000
355.6
16.000
406.4
18.000
457.0
i:w%JNFOTJPOoJODIFTNN
13.25
337
14.38
365
16.38
416
19.63
499
10.00
254
10.75
260
11.38
289
13.38
340
7.13
181
6.25
159
8.50
216
9.25
235
Style 99
4.25
108
5.50
140
6.75
171
20.75
527
22.63
575
23.50
597
Y
Style 99
oJODI oNN
Y
Style 99
oJODI oNN
Y
Style 99
oJODI oNN
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo7JD.BTUFS4FBM#VUUFSGMZ7BMWF
Size
%JNFOTJPOToJODIFTNJMMJNFUFST
Nominal Size inches or mm
2
2 ½
76.1 mm
3
4
108.0 mm †
5
133.0 mm †
139.7 mm
6
159.0 mm †
165.1 mm
8
10
12
6.500
165.1
8.625
219.1
10.750
273.0
12.750
323.9
5.250
133.0
5.500
139.7
6.625
168.3
6.250
159.0
Actual Pipe
Outside
Diameter inches/mm
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
4.250
108.0
5.563
141.3
5.88
149
5.33
135
6.40
163
6.50
165
5.88
149
5.88
149
5.88
149
5.88
149
A
End-to-End
3.21
82
3.77
96
3.77
96
3.77
96
4.63
118
4.63
118
5.88
149
10.58
269
13.00
330
15.88
403
17.88
454
9.59
244
9.59
244
10.58
269
10.58
269
B
Overall Height*
5.62
143
6.35
161
6.35
161
6.85
174
8.13
207
8.13
207
9.59
244
A
B
4FSJFT7JD
.BTUFS4FBM #BSF
† Contact Victaulic for availability
* The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 08.20 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
/05& 2 – 8-inch/60.3 – 219.1-mm sizes are ISO Flange Designation F07;
10 – 12-inch/273.0 – 323.9-mm sizes are ISO Flange Designation F10
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo#VUUFSGMZ7BMWF
%JNFOTJPOToJODIFTNJMMJNFUFST
Nominal Size inches or mm
1 ½
2
2 ½
3
4
5
6
165.1 mm
Size
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
6.500
165.1
Actual Pipe
Outside
Diameter inches/mm
1.900
48.3
2.375
60.3
2.875
73.0
A
End-to-End
3.38
86
3.19
81
3.81
97
3.81
97
4.56
116
5.81
148
5.81
148
5.81
148
B
Overall Height
6.07
154
6.58
167
7.81
198
8.37
213
10.19
259
12.25
311
13.28
337
13.28
337
B
A
4FSJFT
4FSJFTo#VUUFSGMZ7BMWF
%JNFOTJPOToJODIFTNJMMJNFUFST
Size
Nominal Size inches or mm
2 ½
76.1 mm
3
4
6
8
10
Actual Pipe
Outside
Diameter inches/mm
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
6.625
168.3
8.625
219.1
10.750
273.0
A
End-to-End
6.00
152
6.00
152
6.25
159
6.63
168
7.00
178
8.00
203
8.00
203
B
Overall Height
9.80
249
9.80
249
10.48
266
11.89
302
13.74
349
16.92
430
19.18
487
B
4FSJFT
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo'JSF-PDL#VUUFSGMZ7BMWFXJUI8FBUIFSQSPPG"DUVBUPS
4FSJFTo'JSF-PDL#VUUFSGMZ7BMWFXJUI8FBUIFSQSPPG"DUVBUPS
4FSJFT$o'JSF-PDL#VUUFSGMZ7BMWFXJUI8FBUIFSQSPPG"DUVBUPS
BOE4VQFSWJTFE$MPTFE4XJUDIFT
4FSJFTo'JSF-PDL#VUUFSGMZ7BMWFXJUI8FBUIFSQSPPG"DUVBUPS
BOE4VQFSWJTFE$MPTFE4XJUDIFT
B
A
4FSJFT$BOE
Size
%JNFOTJPOToJODIFTNJMMJNFUFST
Nominal Size inches or mm
2
2½
76.1 mm
3
108.0 mm
4
133.0 mm
139.7 mm
5
159.0 mm
165.1 mm
6
8
10 *
12 *
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
5.500
139.7
5.563
141.3
6.250
159.0
6.500
165.1
Actual Pipe
Outside Diameter inches/mm
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.250
108.0
4.500
114.3
5.250
133.0
A
End-to-End
4.25
108
3.77
96
3.77
96
3.77
96
4.63
118
4.63
118
5.88
149
5.88
149
5.88
149
5.88
149
5.88
149
5.88
149
5.33
135
6.40
163
6.50
165
15.22
387
18.60
472
22.01
559
24.00
610
14.23
361
14.23
361
15.22
387
15.22
387
B
Overall Height
8.69
221
9.82
249
9.82
249
10.32
262
11.69
297
11.69
297
14.23
361
* Series 707C and Series 766 Butterfly Valves are not available in 10-inch/273.0-mm and
12-inch/323.9-mm sizes.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo7JD1MVH#BMBODJOH7BMWF
Size
%JNFOTJPOToJODIFTNN
Nominal
AWWA Size inches
3
4
6
Actual AWWA
Pipe Outside
Diameter inches/mm
3.960
100.6
4.800
121.9
6.900
175.3
A
End-To-End
8.00
203
9.00
229
10.50
267
A
4FSJFT
8
10
9.050
229.9
11.100
281.9
11.50
292
13.00
330
12
13.200
335.3
14.00
356
Refer to Victaulic publication 08.12 for additional dimensions with gear operator and handle options.
4FSJFT4o4XJOHFS4XJOH$IFDL7BMWFT
A
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
2 §
2.375
60.3
2 ½
3
2.875
73.0
3.500
88.9
A
End-To-End
9.00
229
9.25
235
10.75
273
B
Overall Height
6.69
170
7.75
197
8.25
210
B
4FSJFT4
4
4.500
114.3
12.00
305
11.01
280
§ The Series 712S and Series 731 are available only in the 2-inch/60.3-mm size.
BOE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFT)o7JD$IFDL7BMWFT
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
2
2 ½
2.375
50.8
2.875
73.0
76.1 mm
3
4
139.7 mm
3.000
76.1
3.500
88.9
4.500
114.3
5.500
139.7
5
165.1 mm
6
8
10
12
5.563
141.3
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
A
End-To-End
8.66
220
9.37
238
9.37
238
9.62
244
9.63
245
10.50
267
10.50
267
11.50
292
11.50
292
14.00
356
17.00
432
19.50
495
B
Overall Width
6.46
164
6.94
176
6.94
176
7.44
189
6.00
152
6.80
173
6.80
173
8.00
203
8.00
203
9.88
251
12.00
305
14.00
356
A
B
4FSJFT)
4FSJFTo7FOUVSJ$IFDL7BMWF
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
4
4.500
114.3
139.7 mm
5
5.500
139.7
5.563
141.3
165.1 mm
6
8
10
12
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
A
End-To-End
9.63
245
10.50
267
10.50
267
11.50
292
11.50
292
14.00
356
17.00
432
19.50
495
B
Overall Height
7.38
187
8.75
222
8.75
222
9.50
241
9.50
241
11.74
298
13.80
351
15.74
400
A
4FSJFT
B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFT)o'JSF-PDL$IFDL7BMWFT
%JNFOTJPOToJODIFTNN
Size
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
2 ½
76.1 mm
2.875
73.0
3.000
76.1
3
4
139.7 mm
5
3.500
88.9
4.500
114.3
5.500
139.7
5.563
141.3
165.1 mm
6
8
10
12
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
A
End-To-End
3.88
99
3.88
99
4.25
108
9.63
245
10.50
267
10.50
267
11.50
292
11.50
292
14.00
356
17.00
432
19.50
495
B
Overall Width
4.26
108
4.26
108
5.06
129
6.00
152
6.80
173
6.80
173
8.00
203
8.00
203
9.88
251
12.00
305
14.00
356
B
A
4FSJFT)
4FSJFT3)3o'JSF-PDL$IFDL7BMWFT
Size
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
2 †
2.375
60.3
2 ½ †
76.1 mm †
2.875
73.0
3.000
76.1
3 †
4 #
139.7 mm #
5 #
3.500
88.9
4.500
114.3
5.500
139.7
5.563
141.3
%JNFOTJPOToJODIFTNN
A
End-To-End
8.66
220
9.37
238
9.37
238
9.62
244
9.63
245
10.50
267
10.50
267
B *
Overall Width
11.73
298
13.81
351
13.81
351
14.31
363
25.50
648
27.50
699
27.50
699
A
B
(Handle Open)
4FSJFT3
B
(Handle Open)
4FSJFT)3
A
165.1 mm #
6 #
6.500
165.1
6.625
168.3
11.50
292
11.50
292
28.50
724
28.50
724
8 #
8.625
219.1
14.00
356
29.88
759
† The Series 717HR is available only in 2 – 3-inch/60.3 – 88.9-mm sizes.
# The Series 717R is available only in 4 – 8-inch/114.3 – 219.1-mm sizes.
* The “B” dimension includes the Victaulic Riser Check Kit
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo5ISFBEFE#SBTT#PEZ#BMM7BMWF
Nominal Size inches
Size
Actual Pipe
Outside
Diameter inches/mm
¼
0.540
13.7
3⁄8
½
0.675
17.1
0.084
21.3
¾
1
1 ¼
1 ½
2
1.050
26.7
1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
%JNFOTJPOToJODIFTNJMMJNFUFST
A
End-to-End
1.54
39
1.77
45
2.13
54
2.44
62
2.95
75
3.31
84
3.66
93
4.21
107
4FSJFTo5ISFF1PSU%JWFSUFS7BMWF
A
4FSJFT
Nominal Size inches
Size
Actual Pipe
Outside
Diameter inches/mm
2
2.375
60.3
%JNFOTJPOToJODIFTNJMMJNFUFST
A
End-to-End
6.50
165
4FSJFTo7JD#BMM7BMWF
A
4FSJFT
Size
%JNFOTJPOTo*ODIFTNN
Nominal Size inches or mm
1 ½
2
2 ½
76.1 mm
3
4
6
Actual Pipe
Outside
Diameter inches/mm
1.900
48.3
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
6.625
168.3
A
End-to-End
5.12
130
5.50
140
6.25
159
6.25
159
6.56
167
8.25
210
10.10
257
A
4FSJFT
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%7"-7&4'03(3007&%&/%1*1&
4FSJFTo'JSF-PDL#BMM7BMWF
Size
%JNFOTJPOToJODIFTNJMMJNFUFST
Nominal Size inches/Actual mm
1 Thd. x Thd.
33.7 Thd. x Thd.
1¼ Thd. x Thd.
42.4 Thd. x Thd.
1½ Thd. x Thd.
48.3 Thd. x Thd.
2 Thd. x Thd.
60.3 Thd. x Thd.
1¼ Grv. x Grv.
42.4 Grv. x Grv.
1½ Grv. x Grv. *
48.3 Grv. x Grv. *
2 Grv. x Grv. *
60.3 Grv. x Grv. *
A
End-to-End
2.84
72
3.31
84
3.66
93
4.33
110
7.25
184
7.25
184
7.25
184
B
Overall Height
4.74
120
4.95
126
5.13
130
5.49
139
4.95
126
5.17
131
5.47
139
A
4FSJFT
B
4FSJFTo4UBJOMFTT4UFFM#VUUFSGMZ7BMWF
Size
%JNFOTJPOToJODIFTNJMMJNFUFST
Nominal Size inches or mm
2
2 ½
76.1 mm
3
4
165.1 mm
6
8
10
Actual Pipe
Outside
Diameter inches/mm
2.375
60.3
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
6.500
165.1
6.625
168.3
8.625
219.1
10.750
273.0
A
End-to-End
3.20
81
3.77
96
3.77
96
3.77
96
4.64
118
5.88
149
5.88
149
5.32
135
6.40
163
B
Overall Height*
6.26
159
6.85
174
6.85
174
7.57
192
8.47
215
12.01
305
12.01
305
14.30
363
17.14
435
A
4FSJFT
B
* The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 17.23 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%7"-7&4'03(3007&%&/%1*1&
Triple Service Valve Assemblies
B
B
B
B
A
S
E
ND
A
S E AT E ND
A
A
oJODI oNN
XJUI7JD
MasterSeal
Handle-Operated
#VUUFSGMZ7BMWF
BOE4FSJFT
7JD$IFDL7BMWF oJODI o
NNXJUI7JD
.BTUFS4FBM(FBS
0QFSBUFE#VUUFSGMZ
Valve and Series
PS
7JD$IFDL7BMWF
3-inch/88.9-
NN4FSJFT
Vic-Plug Valve
)BOEMF0QFSBUFE
4FSJFT
7JD$IFDL7BMWF
BOE4FSJFT
Coupling
oJODI
NN4FSJFT
Vic-Plug Valve
(FBS0QFSBUFE
4FSJFT
7JD$IFDL7BMWF
BOE4FSJFT
Coupling
Size
%JNFOTJPOToJODIFTNJMMJNFUFST
#VUUFSGMZ$IFDL7BMWF$PNCJOBUJPO
Nominal
Size inches
Actual Pipe
Outside
Diameter or mm inches/mm
A
End-to-End
#o0WFSBMM8JEUI
Handle
(FBS
Operator
2 ½
2.875
73.0
7.75
197
8.01
203
9.41
239
1MVH$IFDL7BMWF$PNCJOBUJPO
#o0WFSBMM8JEUI
A
End-to-End Handle
(FBS
Operator
— — —
76.1 mm
3
4
5
76.1
3.000
3.500
88.9
4.500
114.3
5.536
141.3
7.75
197
8.12
206
14.38
365
16.50
419
8.01
203
8.63
219
10.88
276
12.50
318
9.41
239
10.03
255
12.28
312
14.43
367
—
12.25
311
18.62
473
—
—
12.00
305
13.19
335
—
—
16.13
410
17.31
440
—
139.7 mm
6
165.1 mm
8
10
12
139.7
5.500
6.625
168.3
165.1
6.500
8.625
219.1
10.750
273.0
12.750
323.9
16.50
419
17.50
444
17.50
444
19.50
495
23.50
597
26.12
663
12.50
318
13.38
340
13.38
340
15.63
397
—
—
14.43
367
15.31
389
15.31
389
17.68
449
22.31
567
24.25
616
—
22.00
559
—
25.50
648
30.00
762
33.50
851
—
15.56
395
—
—
—
—
—
19.31
490
—
23.97
609
30.63
778
34.00
864
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
7"-7&4'03(3007&%&/%1*1&
4FSJFT8o"(47JD#VUUFSGMZ7BMWF
Nominal Size inches
14
16
18
20
24
Size
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
%JNFOTJPOToJODIFTNN
A
End-to-End
10.00
254
10.50
267
11.00
279
11.50
292
12.00
305
B
Overall Height
24.45
621
27.14
689
29.56
751
32.64
829
38.89
988
A
B
4FSJFT8"(4
Vic-300
4FSJFT8o"(4
Double
%JTD7JD$IFDL7BMWF
%JNFOTJPOToJODIFTNN
Nominal Size inches
14
16
18
20
24
Size
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
A
End-to-End
10.75
273
12.00
305
14.25
362
14.50
368
15.50
394
B
Overall Width
16.93
430
19.88
505
21.54
547
24.75
628
28.81
732
A
B
4FSJFT8
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
&91"/4*0/+0*/54'03(3007&%&/%1*1&
4UZMFo.PWFS&YQBOTJPO+PJOU
%JNFOTJPOToJODIFTNN
Size
Nominal Size inches or mm
Actual Pipe
Outside
Diameter inches/mm
2
2.375
60.3
L - Length
3FG
Minimum
11.88
302
L - Length
3FG
Maximum
14.88
378
76.1 mm
3
4
139.7 mm
5
165.1 mm
6
3.000
76.1
3.500
88.9
4.500
114.3
5.50
139.7
5.563
141.3
6.50
165.1
6.625
168.3
14.13
359
16.00
406
16.00
406
12.13
308
12.13
308
14.13
359
14.13
359
17.13
435
19.00
483
19.00
483
15.13
384
15.13
384
17.13
435
17.13
435
L max.
L min.
Style 150
4UZMFo&YQBOTJPO+PJOU
Nominal
Size inches
Size
Actual Pipe
Outside
Diameter inches/mm
%JNFOTJPOToJODIFTNN
Coupling
Style
L - Length
3FG
Compressed
L - Length
3FG
Expanded
¾
1.050
26.7
77
26.25
667
28.13
715
1
1 ¼
1 ½
2
2 ½
3
3 ½
4
5
6
8
10
12
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
77
77
77
75
75
75
75
75
75
75
75
77
77
28.25
718
28.25
718
28.25
718
26.25
667
26.25
667
28.25
718
28.25
718
28.25
718
26.25
667
26.25
667
28.50
724
32.50
826
32.50
826
30.13
765
30.13
765
30.13
765
28.00
711
28.13
715
30.13
765
30.13
765
30.13
765
28.00
711
28.00
711
30.25
768
34.25
870
34.25
870
L
Style 155
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
&91"/4*0/+0*/5'03(3007&%&/%1*1&
4UZMF8o"(4&YQBOTJPO+PJOU
14
16
18
20
24
Size
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
%JNFOTJPOToJODIFTNN
L - Length
3FG
Compressed
30.00
762
30.00
762
30.00
762
30.00
762
30.00
762
L - Length
3FG
Expanded
31.75
806
31.75
806
31.75
806
31.75
806
31.75
806
L
Style W155
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFTo'JSF-PDL3FTJEFOUJBM;POF$POUSPM3JTFS.PEVMF
Assembly
Nominal
Size inches
1
1 ¼
1 ½
2
Size
Actual Pipe
Outside
Diameter inches/mm
1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
%JNFOTJPOToJODIFTNN
Drain Size
1
33
1
33
1
33
1
33
A
End-to-End
11.45
291
11.45
291
11.45
291
11.45
291
B
Overall Height
13.48
342
13.48
342
13.61
346
13.91
353
A
4FSJFT
B
4FSJFT.o'JSF-PDL;POF$POUSPM3JTFS.PEVMF"TTFNCMZ
Nominal
Size inches
1 ¼
1 ½
2
2 ½
3
4
6
Size
Actual Pipe
Outside
Diameter inches/mm
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
6.625
168.3
%JNFOTJPOToJODIFTNN
Drain Size
1
33
1
33
1
33
2
60
2
60
1 ¼
42
1 ¼
42
A
End-to-End
11.45
291
11.45
291
11.45
291
12.00
305
12.00
305
12.00
305
12.00
305
B
Overall Height
12.97
329
13.09
332
13.32
338
14.59
371
15.60
396
17.15
436
19.16
487
A
4FSJFT.
B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4UZMFo5FTU.BTUFS**"MBSN5FTU.PEVMF
FULL DRAIN
POSITION
D
C
C
LOS
E
D
POSITION
FULL DRAIN
POSITION
D
C
C
LOS
E
D
POSITION
FULL DRAIN
POSITION
D
C
C
LOS
E
D
POSITION
B B
A
4UZMF
(SPPWFE&OET
A
4UZMF
Threaded Ends
Size
Nominal Size inches
Actual Pipe
Outside
Diameter inches/mm
STYLE 7 2 0 GROOVED ENDS
A B
1 ¼
1 ½
2
1.660
42.4
1.900
48.3
2.375
60.3
STYLE 7 2 0 THREADED ENDS
3.15
80
3.65
93
3.65
93
1
1 ¼*
1 ½*
2
1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
3.00
76
3.00
76
3.63
92
3.63
92
STYLE 7 2 0 WITH PRESSURE RELIEF VALVE
2.38
61
2.38
61
2.38
61
2.38
61
1
1 ¼
1.315
33.4
1.660
42.2
1 ½
2
1.900
48.3
2.375
60.3
* Not available in Canada
3.00
76
3.00
76
3.63
92
3.63
92
2.38
61
2.38
61
2.38
61
2.38
61
2.90
74
3.06
78
3.06
78
B
I A
4UZMFXJUI
1SFTTVSF3FMJFG7BMWF
H
%JNFOTJPOToJODIFTNN
C
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
5.47
139
D
6.43
163
6.51
165
6.51
165
6.43
163
6.43
163
6.51
165
6.51
165
6.43
163
6.43
163
6.51
165
6.51
165
G
(
—
—
—
—
—
—
—
3.90
99
3.90
99
4.09
104
4.09
104
H
—
—
—
4.95
126
4.95
126
4.95
126
4.95
126
—
—
—
—
I
4.00
102
4.00
102
4.00
102
4.00
102
—
—
—
—
—
—
—
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4UZMF(5o(SPPWFEY5ISFBEFE%JFMFDUSJD8BUFSXBZ
4UZMF55o5ISFBEFEY5ISFBEFE%JFMFDUSJD8BUFSXBZ
½
¾
1
1 ¼
1 ½
2
2 ½
3
3 ½
4
Size
Nominal Size inches
Actual Pipe
Outside Diameter inches/mm
47-GT Grooved X Threaded
1
1 ¼
1 ½
2
2 ½
3
3 ½
4
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
47-TT Threaded X Threaded
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
0.840
21.3
1.050
26.7
1.315
33.7
1.660
42.4
4.000
101.6
4.500
114.3
%JNFOTJPOToJODIFTNN
E to E
4.00
102
4.00
102
6.00
152
6.00
152
3.00
76
3.00
76
4.00
102
4.00
102
6.00
152
6.00
152
4.00
102
4.00
102
4.00
102
4.00
102
6.00
152
6.00
152
6.00
152
6.00
152
E to E
4UZMF(5
E to E
4UZMF55
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4UZMF((o(SPPWFE&OE4UFFMUP
(SPPWFE&OE$PQQFS%JFMFDUSJD8BUFSXBZ
Size
Nominal Size inches
Actual Pipe Outside Diameter inches/mm
2
2 ½
3
4
5
6
8
4UFFM /14 $PQQFS $54
2.375
60.3
2.125
54.0
2.875
73.0
3.500
88.9
2.625
66.7
3.125
79.4
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
4.125
104.8
5.125
130.2
6.125
155.6
8.125
206.4
Dimensions inches/mm
6.19
157
6.19
157
6.19
157
6.19
157
E to E
4.19
106
6.19
157
6.19
157
4FSJFTo'JSF1VNQ5FTU.FUFS
Size
Nominal Size inches
Actual Pipe
Outside Diameter inches/mm
2 ½
3
2.875
73.0
3.500
88.9
4
5
6
8
10
12
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
%JNFOTJPOTo
inches/mm
End-to-End
4.00
102
4.25
108
3.75
95
5.00
127
6.00
152
7.00
178
8.00
203
12.00
305
E to E
4UZMF((
4FSJFT
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFTo7JD4USBJOFS
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches
1 ½
2
2 ½
3
4
5
6
8
10
12
Actual Pipe
Outside
Diameter inches/mm
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.0
12.750
323.9
A
End-to-End
5.50
140
6.50
165
7.50
191
8.50
216
10.00
254
11.00
279
13.00
330
15.50
394
18.00
457
20.00
508
6.00
152
7.00
178
8.00
203
10.00
254
C
#BTLFU
Clearance
4.00
102
5.00
127
5.00
127
12.00
305
14.00
356
16.00
406
A
4FSJFT
C
4FSJFTo8ZF5ZQF7JD4USBJOFS
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches or mm
2
Actual Pipe
Outside
Diameter inches/mm
2.375
60.3
A
End-to-End
9.75
248
C
#BTLFU
Clearance
8.00
203
2 ½
76.1 mm
3
4
5
165.1 mm
6
8
10
12
5.563
141.3
6.500
165.1
6.625
168.3
8.625
219.1
2.875
73.0
3.000
76.1
3.500
88.9
4.500
114.3
10.750
273.0
12.750
323.9
16.50
419
18.50
470
18.50
470
24.00
610
10.75
273
10.75
273
11.75
299
14.25
362
27.00
686
30.00
762
14.00
356
16.00
406
16.00
406
20.00
508
9.00
229
10.00
254
10.00
254
12.00
305
24.00
610
28.00
711
C
A
4FSJFT
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT*o4VDUJPO%JGGVTFS &VSPQF0OMZ
C
LR
OAL
4FSJFT*
Nominal Size inches/Actual mm
Inlet x Outlet
76.1 mm
3
88.9
x x
2
60.3
2
60.3
2½
73.0*
76.1 mm*
%JNFOTJPOToJODIFTNN
OAL - Overall Length
$-3#BTLFU$MFBSBODF
12.25
311
14.00
356
12.25
311
12.25
311
12.25
311
14.00
356
14.00
356
14.00
356
4
114.3
x
3
88.9
2
60.3
2½
73.0*
76.1 mm*
14.50
368
12.25
311
12.25
311
12.25
311
16.00
406
14.00
356
14.00
356
14.00
356
139.7 mm
5
141.3
x x
3
88.9
4
114.3
76.1 mm*
3
88.9
4
114.3
139.7 mm*
3
88.9
4
114.3
14.50
368
16.00
406
12.25
311
14.50
368
16.00
406
18.50
470
14.50
368
16.00
406
16.00
406
18.00
457
14.00
356
16.00
406
18.00
457
20.00
508
16.00
406
18.00
457
5
141.3*
18.50
470
20.00
508
* Does not conform to Australian Standard sizes.
/05& All sizes are available with either an ANSI Class 150 or 300 flange, except for the following configurations: 88.9 x 76.1; 114.3 x 76.1; 139.7 x 76.1; 139.7 x 139.7; 165.1 x 139.7; 168.3 x 139.7;
219.1 x 139.7; 219.1 x 165.1; and 273.0 x 165.1.
/05& All sizes conform to PN 10 and PN 16 sizes, except for the following configurations: 88.9 x 73.0;
114.3 x 73.0; 141.3 x 73.0; 141.3 x 88.9; 141.3 x 141.3; 168.3 x 141.3; and 219.1 x 141.3.
/05& All sizes conform to JIS 10K sizes, except for the following configurations: 139.7 x 139.7;
165.1 x 139.7; 168.3 x 139.7; 219.1 x 139.7; 273.0 x 273.0; 323.9 x 273.0; and 323.9 x 323.9.
Table continued on the following page.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
C
LR
OAL
4FSJFT*
Nominal Size inches/Actual mm
Inlet x
165.1 mm
6
168.3
x x
Outlet
3
88.9
4
114.3
139.7 mm*
3
88.9
4
114.3
139.7 mm*
8
219.1
5
141.3*
6
168.3
x
139.7 mm*
5
141.3*
165.1 mm
6
168.3
8
219.1
10
273.0
x
165.1 mm
12
323.9
x
6
168.3
8
219.1
10
273.0*
8
219.1
10
273.0*
12
323.9*
Refer to notes on the previous page.
22.25
565
26.00
660
22.25
565
22.25
565
22.25
565
18.50
470
18.50
470
22.25
565
%JNFOTJPOToJODIFTNN
OAL - Overall Length
$-3#BTLFU$MFBSBODF
14.50
368
16.00
406
16.00
406
18.50
470
18.00
457
20.00
508
14.50
368
16.00
406
18.50
470
18.50
470
16.00
406
18.00
457
20.00
508
20.00
508
26.00
660
29.00
737
26.00
660
29.00
737
37.25
946
27.00
686
30.00
762
27.00
686
30.00
762
37.00
940
24.00
610
27.00
686
24.00
610
24.00
610
24.00
610
20.00
508
20.00
508
24.00
610
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI"/4*$MBTT'MBOHF
6⁄168,3
SERIES 731D
C
LR
OAL
Size
System Side
(SPPWFE
¨
Pump Side
Flange
Nominal Size inches/Actual mm
3
88.9
×
2
60.3
2 ½
73.0
3
88.9
4
114.3
×
5
141.3
×
2 ½
73.0
3
88.9
4
114.3
3
88.9
6
168.3
8
219.1
×
×
6
168.3
5
141.3
6
168.3
8
219.1
4
114.3
5
141.3
4
114.3
5
141.3
10
273.0
12
323.9
×
×
6
168.3
8
219.1
10
273.0
8
219.1
10
273.0
12
323.9
OAL
Overall Length
11.00
279
11.00
279
11.00
279
13.00
330
13.00
330
13.00
330
15.00
381
15.00
381
15.00
381
16.00
406
15.80
406
15.80
406
19.00
483
19.00
483
19.00
483
23.00
584
22.50
584
22.50
584
27.00
686
26.84
686
26.84
686
%JNFOTJPOToJODIFTNN
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
11.50
292
14.00
356
14.00
356
14.00
356
10.00
254
10.00
254
11.50
292
11.50
292
$-3
#BTLFU$MFBSBODF
8.00
203
8.00
203
8.00
203
9.50
241
9.50
241
9.50
241
10.00
254
18.00
457
18.00
457
18.00
457
20.00
508
20.00
508
20.00
508
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI1/1/'MBOHF
6⁄168,3
SERIES 731D
C
LR
OAL
Size
System Side
(SPPWFE
¨
Pump Side
Flange
139.7
millimeters/inches
76.1 mm
80
3
100
4 mm
125
5
150
6
200
8
×
×
×
×
×
×
×
50
2
50
2
76.1 mm
80
3
76.1 mm
80
3
100
4
76.1 mm
80
3
100
4
139.7 mm
80
3
100
4
125
5
100
4
139.7 mm
125
5
150
6
139.7 mm
125
5
150
6
200
8
%JNFOTJPOTo
mm/inches
406
16.00
406
16.00
483
19.00
483
19.00
483
19.00
483
19.00
381
15.00
381
15.00
381
15.00
381
15.00
381
15.00
406
16.00
406
16.00
OAL
Overall Length
279
11.00
279
11.00
279
11.00
279
11.00
330
13.00
330
13.00
330
13.00
381
15.00
381
15.00
292
11.50
292
11.50
356
14.00
356
14.00
356
14.00
356
14.00
254
10.00
254
10.00
254
10.00
254
10.00
254
10.00
292
11.50
292
11.50
$-3
#BTLFU$MFBSBODF
203
8.00
203
8.00
203
8.00
203
8.00
241
9.50
241
9.50
241
9.50
254
10.00
254
10.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI1/1/'MBOHF
6⁄168,3
C
LR
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
250
10
×
150
6
200
8
250
10
300
12
×
200
8
250
10
300
12
SERIES 731D
OAL
Overall Length
584
23.00
584
23.00
584
23.00
686
27.00
686
27.00
686
27.00
OAL
%JNFOTJPOTo
mm/inches
$-3
#BTLFU$MFBSBODF
457
18.00
457
18.00
457
18.00
508
20.00
508
20.00
508
20.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI(#'MBOHF
6⁄168,3
SERIES 731D
C
LR
OAL
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
76.1 mm ×
50
2
80
3
×
50
2
76.1 mm
139
.
100
4
7 mm
×
×
80
3
76.1 mm
80
3
100
4
76.1 mm
150
6
200
8
250
10
×
×
×
80
3
100
4
139.7 mm
100
4
139.7 mm
125
5
150
6
139.7 mm
125
5
150
6
200
8
150
6
200
8
250
10
%JNFOTJPOTo
mm/inches
483
19.00
483
19.00
584
23.00
584
23.00
584
23.00
381
15.00
406
16.00
406
16.00
406
16.00
406
16.00
483
19.00
483
19.00
OAL
Overall Length
279
11.00
279
11.00
279
11.00
279
11.00
330
13.00
330
13.00
330
13.00
381
15.00
381
15.00
381
15.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
356
14.00
356
14.00
457
18.00
457
18.00
457
18.00
292
11.50
356
14.00
356
14.00
267
10.50
292
11.50
292
11.50
292
11.50
$-3
#BTLFU$MFBSBODF
203
8.00
203
8.00
203
8.00
203
8.00
241
9.50
241
9.50
241
9.50
267
10.50
267
10.50
267
10.50
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI(#'MBOHF
6⁄168,3
C
LR
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
300
12
×
200
8
250
10
300
12
SERIES 731D
OAL
Overall Length
686
27.00
686
27.00
686
27.00
OAL
%JNFOTJPOTo
mm/inches
$-3
#BTLFU$MFBSBODF
508
20.00
508
20.00
508
20.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
C
LR
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
76.1 mm
×
50A
2
80A
3
×
50A
2
76.1 mm
100A
4
×
80A
3
76.1 mm
80A
3
100A
4
76.1 mm 139.7 mm
×
125A
5
×
76.1 mm
150A
6
×
80A
3
100A
4
125A
5
100A
4
139.7 mm
200A
8
×
125A
5
150A
6
139.7 mm
125A
5
150A
6
200A
8
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI+*4,'MBOHF
6⁄168,3
381
15.00
381
15.00
381
15.00
406
16.00
406
16.00
406
16.00
406
16.00
483
19.00
483
19.00
483
19.00
483
19.00
OAL
Overall Length
279
11.00
279
11.00
279
11.00
279
11.00
330
13.00
330
13.00
330
13.00
381
15.00
381
15.00
SERIES 731D
OAL
%JNFOTJPOToNNJODIFT
254
10.00
254
10.00
254
10.00
292
11.50
292
11.50
292
11.50
292
11.50
356
14.00
356
14.00
356
14.00
356
14.00
$-3
#BTLFU$MFBSBODF
203
8.00
203
8.00
203
8.00
203
8.00
241
9.50
241
9.50
241
9.50
254
10.00
254
10.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI+*4,'MBOHF
6⁄168,3
C
LR
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
250A
10
×
150A
6
300A
12
×
200A
8
250A
10
200A
8
250A
10
300A
12
OAL
Overall Length
584
23.00
584
23.00
584
23.00
686
27.00
686
27.00
686
27.00
SERIES 731D
OAL
%JNFOTJPOToNNJODIFT
$-3
#BTLFU$MFBSBODF
457
18.00
457
18.00
457
18.00
508
20.00
508
20.00
508
20.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
45"/%"3%"$$&4403*&4'03
(3007&%&/%1*1&
4FSJFT%o4VDUJPO%JGGVTFSXJUI"VTUSBMJBO4UBOEBSE'MBOHF
5BCMFi&w
6⁄168,3
SERIES 731D
C
LR
OAL
Size
System Side
(SPPWFE
¨
Pump Side
Flange millimeters/inches
76.1 mm
80
3
100
4
125
5
150
6
200
8
×
×
×
×
×
×
50
2
50
2
76.1 mm
80
3
76.1 mm
80
3
100
4
80*
3
100
4
125
5
100*
4
125
5
150
6
125*
5
%JNFOTJPOTo
mm/inches
OAL
Overall Length
279
11.00
279
11.00
279
11.00
279
11.00
330
13.00
330
13.00
330
13.00
381
15.00
381
15.00
381
15.00
406
16.00
406
16.00
406
16.00
483
19.00
$-3
#BTLFU$MFBSBODF
203
8.00
203
8.00
203
8.00
203
8.00
241
9.50
241
9.50
241
9.50
254
10.00
254
10.00
254
10.00
292
11.50
292
11.50
292
11.50
356
14.00
250
10
300
12
×
×
150
6
200
8
150*
6
200
8
250
10
200*
8
250
10
483
19.00
483
19.00
584
23.00
584
23.00
584
23.00
686
27.00
686
27.00
356
14.00
356
14.00
457
18.00
457
18.00
457
18.00
508
20.00
508
20.00
300
12
686
27.00
508
20.00
* Available with No. 50 Concentric Reducer and appropriate coupling. Contact Victaulic.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
"$$&4403*&4'03(3007&%&/%1*1&
4FSJFT8o"(47JD4USBJOFS
%JNFOTJPOToJODIFTNN
Size
Nominal Size inches
14
16
18
20
24
Actual Pipe
Outside
Diameter inches/mm
14.000
355.6
16.000
406.4
18.000
457.0
20.000
508.0
24.000
610.0
A
End-to-End
22.00
559
24.00
610
31.00
787
34.50
876
40.00
1016
C
#BTLFU
Clearance
30.00
762
32.00
813
35.00
889
38.00
965
44.00
1118
C
A
4FSJFT8
4FSJFT8o"(48ZF5ZQF7JD4USBJOFS
Size
%JNFOTJPOToJODIFTNN
Nominal Size inches
14
16
18
Actual Pipe
Outside
Diameter inches/mm
14.00
355.60
16.00
406.40
18.00
457.20
A
End-to-End
34.00
863.6
37.00
939.8
40.51
1028.9
C
#BTLFU
Clearance
30.00
762
32.00
813
35.00
889
C
A
4FSJFT8
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@ 130%6$5%"5"3&7@&
"$$&4403*&4'03(3007&%&/%1*1&
4FSJFT8*o"(44VDUJPO%JGGVTFS &VSPQF0OMZ
OAL
Nominal Size inches/Actual mm
Inlet
12
323.9
14
355.6
16
406.4
18
457.0
24
610.0
x
x x x x x
10
273.0
12
323.9
14
355.6
12
323.9
Outlet
8
219.1
10
273.0
12
323.9
14
355.6
16
406.4
20
508.0
C
LR
4FSJFT8*
%JNFOTJPOToJODIFTNN
OAL
Overall Length
26.00
660
29.00
737
37.25
946
29.00
737
37.25
946
40.56
1030
37.25
946
40.56
1030
44.50
1130
54.25
1378
$-3
#BTLFU$MFBSBODF
27.00
686
30.00
762
37.00
940
30.00
762
37.00
940
41.00
1041
37.00
940
41.00
1041
45.00
1143
57.00
1448
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
130%6$5%"5"3&7@& *@
*@
2VJDL3FGFSFODFo
Product Data and
)FMQGVM*OGPSNBUJPO
GPS)PMF$VU
Products
The following information contains take-out dimensions, overall dimensions, and hole sizes for Victaulic hole-cut products. Refer to the current Victaulic product submittal for complete dimensional information.
NOTICE
t "MXBZTSFGFSUPUIFDVSSFOU7JDUBVMJDTVCNJUUBMQVCMJDBUJPOJOUIF(
(FOFSBM$BUBMPHPSPOUIFXFCTJUFXXXWJDUBVMJDDPNGPSUIFNPTUVQUPEBUF
EJNFOTJPOBMJOGPSNBUJPO
*@
130%6$5%"5"o)0-&$65130%6$54
4UZMFo'JSF-PDL-PX1SPGJMF4QSJOLMFS5FF &VSPQF0OMZ
Nominal Size inches/
Actual mm
i:w%JNFOTJPOoJODIFTNN
Y
3VOY#SBODI'15p
1
33.7
x
½
21.3
1 ¼
42.4
1 ½
48.3
x x
½
21.3
½
21.3
4UZMF
3.72
94
4.12
105
4.32
110
4UZMF
4UZMFo'JSF-PDL0VUMFU5
Nominal Size inches/Actual mm
1 ¼
42.4
3VO9#SBODI
'15p
X
½
21.3
¾
26.9
1
33.7
1 ½
48.3
X
2
60.3
X
½
21.3
¾
26.9
1
33.7
½
21.3
2 ½
73.0
76.1 mm
X
X
1
33.7
½
21.3
¾
26.9
1
33.7
¾
26.9
1
33.7
½
21.3
¾
26.9
%JNFOTJPOToJODIFTNN
2.79
70.9
2.44
62.0
2.44
62.0
2.79
70.9
2.19
55.6
2.54
64.5
2.44
62.0
2.44
62.0
1.95
49.5
1.95
49.5
2.30
58.4
2.19
55.6
V
1.83
46.5
1.83
46.5
2.18
55.4
5.40
137.2
5.50
139.7
5.50
139.7
5.50
139.7
4.60
116.8
4.60
116.8
5.40
137.2
5.40
137.2
4.08
103.6
4.08
103.6
4.08
103.6
4.60
116.8
:
3.87
98.3
3.87
98.3
3.87
98.3
V
Y
4UZMF
† Victaulic female threaded products are designed to accommodate standard NPT or BSPT (optional) male pipe threads only. Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product. Failure to verify suitability in advance may result in assembly problems or leakage.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@
26*$,3&'&3&/$&o130%6$5%"5"
"/%)&-1'6-*/'03."5*0/'03
)0-&$65130%6$543&7@&
130%6$5%"5"o)0-&$65130%6$54
4UZMFo7JD-FU4USBQMFTT0VUMFU
Y
Nominal Size inches/Actual mm
%JNFOTJPOToJODIFTNN
X
3VOY#SBODI
4 – 8
114.3 – 219.1
10 and Larger
273.0 and Larger x x x x
½
15
¾
20
½
15
¾
20
X
3.00
76
3.00
76
3.00
76
3.00
76
:
3.09
78
3.09
78
3.00
76
3.00
76
4UZMF
***Width of collar as supplied. The width will change due to deformation of the collar during assembly.
DUE TO DEFORMATION OF THE COLLAR, STYLE 923 VIC-LET STRAPLESS OUTLETS SHOULD NOT
BE RE-USED AFTER INITIAL INSTALLATION.
4UZMFo7JD08FMM4USBQMFTT5IFSNPNFUFS0VUMFU
Nominal Size inches/Actual mm
%JNFOTJPOToJODIFTNN
Y
X
7.09
180
:
3.09
78
X
3VOY#SBODI
4 – 8 for 6-inch Stem †
114.3 – 219.1 for 152.4-mm Stem
10 and Larger for 6-inch Stem †
273.0 and Larger for 152.4-mm Stem
7.09
180
3.09
78
4UZMF
***Width of collar as supplied. The width will change due to deformation of the collar during assembly.
DUE TO DEFORMATION OF THE COLLAR, STYLE 924 VIC-O-WELL THERMOMETER OUTLETS
SHOULD NOT BE RE-USED AFTER INITIAL INSTALLATION.
† 1 ¼-inch outlet – 1 ¼ – NEF18 – 2B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
26*$,3&'&3&/$&o130%6$5%"5"
"/%)&-1'6-*/'03."5*0/'03
)0-&$65130%6$543&7@& *@
130%6$5%"5"o)0-&$65130%6$54
4UZMFTBOE/o.FDIBOJDBM5#PMUFE#SBODI0VUMFUT
Y
Y
V
V T
4UZMFBOE/
XJUI(SPPWFE0VUMFU
Size
3VO
X Branch
Nominal inches/Actual mm
2
60.3
x
½ (a)
21.3
¾ (a)
26.9
1 (a)
33.7
1 ¼ (a)
42.4
1 ½ (a)
48.3
2 ½
73.0
x
76.1 mm x
½ (a)
21.3
¾ (a)
26.9
1 (a)
33.7
1 ¼ † (a)
42.4
1 ½ † (a)
48.3
½ (a)
21.3
¾ (a)
26.9
1 (a)
33.7
3
88.9
x
1 ¼ † (a)
42.4
1 ½ (a)
48.3
½ (a)
21.3
¾ (a)
26.9
1 (a)
33.7
1 ¼ † (a)
42.4 (b)
1 ½ † (a)
48.3 (b)
2 (a)
60.3
Style
Number
PS
/
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
920N
4UZMFBOE/XJUI'FNBMF
Threaded Outlet
2.19
56
2.07
53
2.30
58
2.28
58
2.06
52
2.30
58
2.28
58
2.22
56
2.05
52
2.03
52
2.21
56
2.18
55
T**
5BLFPVU
2.00
51
1.97
50
1.85
47
2.52
64
2.49
63
2.38
61
2.55
65
2.78
71
2.75
70
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
6.46
164
6.46
164
6.29
160
6.29
160
5.64
143
6.29
160
6.26
159
6.46
164
5.35
136
5.35
136
5.64
143
5.64
143
:
5.35
136
5.35
136
5.35
136
6.15
156
6.15
156
6.15
156
6.15
156
6.15
156
6.75
172
%JNFOTJPOToJODIFTNN
Fem. Thd.
7q
2.53
64
2.53
64
2.53
64
3.05
78
3.05
78
3.06
78
3.25
83
3.50
89
3.50
89
2.75
70
2.75
70
3.00
76
3.00
76
2.74
70
3.00
76
3.00
76
2.75
70
2.75
70
2.75
70
2.74
70
2.74
70
(SW
7q
—
—
—
3.00
76
3.12
79
—
—
—
3.25
83
3.25
83
—
—
—
3.31
84
3.31
84
—
—
—
3.56
90
3.56
90
3.56
90
I-100_300
26*$,3&'&3&/$&o130%6$5%"5"
"/%)&-1'6-*/'03."5*0/'03
)0-&$65130%6$543&7@&
130%6$5%"5"o)0-&$65130%6$54
4UZMFTBOE/o.FDIBOJDBM5#PMUFE#SBODI0VUMFUT
Y
Y
V
V T
4UZMFBOE/
XJUI(SPPWFE0VUMFU
Size
3VO
X Branch
Nominal inches/Actual mm
3 ½
101.6
4
114.3
x x
2
60.3
½ (a)
21.3
¾ (a)
26.9
1 (a)
33.7
1 ¼ † (a)
42.4 (b)
1 ½ † (a)
48.3 (b)
2 † (a)
60.3
2 ½ † (a)
73.0
Style
Number
PS
/
920N
920N
920N
920N
920N
920N
920N
920
76.1 mm 920
108.0 mm x
5
141.3
x
3 (a)
88.9
1 ½ † (a)
48.3
2 † (a)
60.3
2 ½ † (a)
73.0
76.1 mm
3 † (a)
88.9
1 ¼ (a)
42.4
1 ½ (a)
48.3
2 (a)
60.3
76.1 mm
3 † (a)
88.9
920
920N
920N
920N
920
920
920
920
920
920
920
3.28
88
3.25
83
2.88
73
3.31
84
2.88
73
2.88
73
3.31
84
3.08
78
4.03
102
4.00
102
3.63
92
3.75
95
3.81
97
2.88
73
3.08
78
3.28
83
3.25
83
T**
5BLFPVU
3.00
76
3.03
77
3.00
76
4UZMFBOE/XJUI'FNBMF
Threaded Outlet
7.64
194
7.64
194
7.64
194
7.63
194
7.34
186
7.34
186
7.73
196
7.64
194
9.70
246
9.70
246
9.70
246
9.70
246
9.70
246
7.01
178
7.01
178
7.01
178
7.01
178
:
6.72
171
7.01
178
7.01
178
4.00
102
4.50
114
4.75
121
4.75
121
4.75
121
4.50
114
3.78
96
4.00
102
4.00
102
%JNFOTJPOToJODIFTNN
Fem. Thd.
7q
—
(SW
7q
3.75
95
4.00
102
4.00
102
4.00
102
3.56
90
3.56
90
3.56
90
3.78
96
—
—
—
—
4.00
102
4.00
102
4.00
102
4.00
102
4.00
102
4.12
105
—
—
—
—
5.00
127
4.75
121
4.75
121
4.63
118
4.00
102
4.50
114
4.75
121
4.75
121
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
26*$,3&'&3&/$&o130%6$5%"5"
"/%)&-1'6-*/'03."5*0/'03
)0-&$65130%6$543&7@&
I-100_301
130%6$5%"5"o)0-&$65130%6$54
4UZMFTBOE/o.FDIBOJDBM5#PMUFE#SBODI0VUMFUT
Y
Y
V V
T
4UZMFBOE/
XJUI(SPPWFE0VUMFU
Size
3VO
X Branch
Nominal inches/Actual mm
133.0 mm x
2
60.3
3
88.9
139.7 mm
6
168.3
x x
1 ½ †
48.3
2 †
60.3
1 ¼
42.4
1 ½ † (a)
48.3 (b)
2 † (a)
60.3
76.1 mm
(a) (b)
159.0 mm x
3 † (a)
88.9
4 † (a)
114.3
1 ½ (a)
48.3
2 (a)
60.3
Style
Number
PS
/
920N
920
920N
920N
920N
920N
920N
920
920
920
920N
920N
76.1 mm 920
3
88.9
108.0 mm
4
114.3
920
920
920
4.38
111
4.38
111
4.31
110
4.45
113
3.81
97
4.15
105
4.31
110
3.81
97
4.41
112
3.75
95
4.43
113
4.40
112
4.38
111
T**
5BLFPVU
3.75
95
3.81
97
3.78
96
4UZMFBOE/XJUI'FNBMF
Threaded Outlet
5.50
140
5.75
146
5.13
130
5.13
130
5.50
140
5.50
140
%JNFOTJPOToJODIFTNN
Fem. Thd.
7q
4.50
114
5.00
127
4.50
114
4.50
114
5.13
130
5.13
130
5.13
130
(SW
7q
—
—
—
—
—
5.13
130
5.13
130
5.13
130
5.21
132
5.13
130
5.38
137
—
5.75
146
—
—
5.13
130
5.13
130
5.38
137
—
9.40
239
9.40
239
9.40
239
9.40
239
9.40
239
10.51
267
10.51
267
10.51
267
9.40
239
8.23
209
9.15
232
9.15
232
9.15
232
:
8.00
203
9.46
240
8.23
209
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@
26*$,3&'&3&/$&o130%6$5%"5"
"/%)&-1'6-*/'03."5*0/'03
)0-&$65130%6$543&7@&
130%6$5%"5"o)0-&$65130%6$54
4UZMFTBOE/o.FDIBOJDBM5#PMUFE#SBODI0VUMFUT
Y
Y
V V
T
4UZMFBOE/
XJUI(SPPWFE0VUMFU
4UZMFBOE/XJUI'FNBMF
Threaded Outlet
Size
3VO
X Branch
Nominal inches/Actual mm
165.1 mm x
1
33.7
1 ¼
42.4
8
219.1
x
1 ½ † (a)
48.3
2 † (a)
60.3
76.1 mm
(a) (b)
3 † (a)
88.9
4 † (a)
114.3
2 (a)
60.3
2 ½ † (a)
73.0
76.1 mm
3 † (a)
88.9
4 † (a)
114.3
Style
Number
PS
/
920N
920N
920N
920N
920
920
920
920
920
920
920
920
4.38
111
4.01
102
4.31
110
3.81
97
T**
5BLFPVU
3.88
99
4.43
113
4.41
112
5.44
138
5.07
129
5.25
133
5.31
135
4.81
122
%JNFOTJPOToJODIFTNN
Fem. Thd.
7q
4.56
116
5.13
130
5.13
130
5.13
130
5.13
130
5.50
140
5.75
146
6.19
157
6.19
157
—
6.50
165
6.75
172
(SW
7q
—
—
5.38
137
6.25
159
6.19
157
6.25
159
5.13
130
5.13
130
5.21
132
5.13
130
6.50
165
6.38
162
** Center of run engaged pipe end for female threaded outlets only (dimensions are approximate)
† Available with grooved outlet or female threaded outlet
‡ Center of run to end of fitting
# Female threaded outlets are available to NPT and BSPT specifications
(a) British Standard female pipe threaded outlet is available
(b) For 76.1-mm threaded outlets, specify 2 ½-inch BSPT
/05&
Style 920 and Style 920N housings cannot be mated to each other to achieve cross connections.
9.34
237
10.51
267
10.51
267
10.51
267
:
9.34
237
9.34
237
9.34
237
12.42
316
12.42
316
12.42
316
12.42
316
12.42
316
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
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4UZMF'JSF-PDL-PX1SPGJMF4QSJOLMFS5FF
4UZMF'JSF-PDL0VUMFU5
4UZMF7JD-FU4USBQMFTT0VUMFU
4UZMF7JD08FMM4USBQMFTT5IFSNPNFUFS0VUMFU
All Sizes
4UZMF
Minimum
Hole Size inches/mm
15⁄16
24
Maximum
Hole Size inches/mm
1
25
4UZMF
Minimum
Hole Size inches/mm
1 3⁄16
30
Maximum
Hole Size inches/mm
1 ¼
32
4UZMFT
Minimum
Hole Size inches/mm
1 ½
38
Maximum
Hole Size inches/mm
1 9⁄16
40
4UZMFTBOE/.FDIBOJDBM5#PMUFE#SBODI0VUMFUT
NOTICE
t 'PSQSPQFSJOTUBMMBUJPOTPNFOFXTJ[FTPG4UZMF/QSPEVDUTSFRVJSFB
EJGGFSFOUIPMFTJ[FUIBOUIF4UZMFPS4UZMFJUSFQMBDFT.BLFTVSFUIF
QSPQFSTJ[FIPMFJTQSFQBSFEGPSUIFTJ[FBOETUZMFCFJOHJOTUBMMFE SFGFSUPUIF
UBCMFCFMPXGPSSFRVJSFNFOUT
Size
Nominal
Outlet Size inches
Actual mm
All ½-inch/21.3 Outlets
All ¾-inch/26.9 Outlets
All 1-inch/33.7 Outlets
All 1 ¼-inch/42.4 Outlets
All 1 ½-inch/48.3 Outlets
All 2-inch/60.3 Outlets
All 2 ½-inch/73.0 Outlets
All 76.1-mm Outlets
All 3-inch/88.9 Outlets
All 4-inch/114.3 Outlets
All 108.0-mm Outlets
Minimum Hole
Diameter/Hole
4BX4J[F
1 ½
38
1 ½
38
1 ½
38
1 ¾
44
2†
51
2 ½‡
64
2 ¾
70
4 ½
114
4 ½
114
2 ¾
70
3 ½
89
Hole Dimensions inches/mm
† 2 x 1 ½ -inch/60.3 x 48.3-mm Style 920N products require a 1 ¾ -inch/44-mm hole.
‡ 8 x 2-inch/219.1 x 60.3-mm Style 920 products require a 2 ¾ -inch/70-mm size hole.
/05&
Style 920 and Style 920N housings CANNOT be mated to each other to achieve cross connections.
2 5⁄8
67
2 7⁄8
73
1 7⁄8
48
2 1⁄8
54
Maximum
"MMPXBCMF
Diameter
1 5⁄8
41
1 5⁄8
41
1 5⁄8
41
4 5⁄8
118
4 5⁄8
118
2 7⁄8
73
3 5⁄8
92
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
*@
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FIELD INSTALLATION HANDBOOK
I-100
VICTAULIC
®
GLOBAL CONTACT INFORMATION
UNITED STATES AND
WORLD HEADQUARTERS
4901 Kesslersville Road
Easton, PA 18040 USA
1 800 PICK VIC
1 800 742 5842
(within North America)
1 610 559 3300
CANADA
123 Newkirk Road
Richmond Hill
Ontario L4C 3G5 Canada
1 905 884 7444
MEXICO
Calle Circuito del Marqués
No 8 al 11
Parque Industrial El Marqués
Municipio El Marqués
Queretaro, Mexico
CP 76246
52 442 253 0066
BRAZIL
Av. Marquês de São Vicente
446 Cj 1303
Várzea da Barra Funda –
São Paulo-SP
CEP 01139-000 – Brazil
55 11 3548 4280
BELGIUM
EUROPE HEADQUARTERS
Prijkelstraat 36
9810 Nazareth, Belgium
32 9 381 15 00
49 6151 9573 0
(within Germany)
UNITED KINGDOM
Units B1 & B2, SG1 Industrial Park
Cockerell Close, Gunnels Wood Road
Stevenage, Hertfordshire, UK
SG 1 2NB
44 1438 310 690
TAIWAN
No. 55, NanGong Rd, LuZhu District
TaoYuan City 338, Taiwan
886 3 222 3220
UNITED ARAB EMIRATES
FZ LIU10 AA01, AA02,
AA03, AA04 and AA05
Al Munawala StreetJebel
Ali Freezone – Southzone
PO BOX 17683
Jebel Ali, Dubai
United Arab Emirates
971 4 883 88 70
INDIA
India Land Global Industrial Park
Plot 4, Hinjewadi, Phase-1, Mulshi
Pune 411057, India
91 20 67 919 300
AUSTRALIA AND
NEW ZEALAND
7 Chambers Road
Unit 1
Altona North, Victoria
Australia 3025
1 300 PIC VIC
1 300 742 842
(within Australia)
0 508 PICK VIC
0 508 7425 842
(within New Zealand)
61 3 9392 4000
CHINA
Unit 808, Building B
Hongwell International Plaza
No.1602 West Zhongshan Road
Shanghai, China 200235
86 21 6021 9400
KOREA
4F, Seoil Building, 1430-5,
Seocho-Dong, Seocho-Gu
Seoul, Korea 137-070
82 2 521 7235
For additional locations, information, and support, visit www.victaulic.com/contactus
UPDATED 04/2012
I-100 3698 REV E Z000100PHB
VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.
© 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
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Key features
Installation guidelines for grooved products
Pipe preparation instructions for various materials
Gasket selection based on operating conditions
Spacing requirements for rigid and flexible systems
Valve installation and operation procedures
Frequently asked questions
This handbook is a basic field reference guide for Victaulic mechanical piping products for NPS and metric carbon steel, stainless steel, and aluminum pipe. It provides easy reference to proper installation information.
Read and understand all instructions before attempting to install, remove, adjust, or maintain any Victaulic products. Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any Victaulic products. Wear safety glasses, hardhat, foot protection, and hearing protection.
Victaulic grooved pipe couplings are designed for use only with pipe that is grooved to meet Victaulic specifications. In addition, Victaulic grooved pipe couplings are for use only with Victaulic grooved-end fittings, valves, and related grooved-end components.
