Installation- and Operating Instructions

Swing gate operator SLIM S/C

GENERAL WARNING- AND SAFETY NOTES

• These installation- and operating instructions form an integral part of the product “gate operator”. They have been spe cifically written for professional installers trained and skilled in the trade and should be carefully read in their full length before carrying out the installation. They describe the proper installation and operation of the sliding gate operator only, not of the overall device “automatic gate”. After the installation this manual has to be handed over to the user.

• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained professionals in full accordance with these installation- and operating instructions.

• Before carrying out works at the gate-system, the power supply has to be turned off.

• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in force in the EU and in the individual countries have to be strictly followed.

• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in force during the installation and operation.

• The packaging materials (cardboard, plastic, EPS foam parts and filling material etc.) have to be properly disposed of in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and therefore have to be stored out of children´s reach.

• The product is not suitable for installation in explosion-hazardous areas.

• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and which is described in these installation and operating instructions. Especially children have to be instructed accordingly.

The TOUSEK Ges.m.b.H. rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein.

• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facility, like carrier profile/rail, gate frame and panels, guiding elements etc. are sufficiently supportive and resistant for the purpose of gate automation.

• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current circuit breaker, proper grounding etc.).

• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.

• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled off.

• After installation the proper function of the gate facility and the safety devices has to be checked!

• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo nents or devices which do not fully conform to the applying safety laws and rules.

• Only original spare- and replacement parts may be used for repair of the product.

• The installer has to inform the user about all aspects of the automatic operation of the complete gate facility, as well as about emergency operation. The installer further has to supply to the user all instructions relating to the safe operation of the gate facility. The installation and operating instructions also have to be handed over to the user.

• Please notice that the warranty will not be applicable if the label with the engine number has been removed or damaged.

Maintenance

•

Maintenance works may only be carried out by qualified personnel.

•

Check the proper power adjustment once a month.

•

Check the proper function of the emergency release mechanism periodically.

•

Check if all mounting screws are securely fastened periodically.

•

Remove dirt deposits from the operator and gear rack periodically.

• Apply the grease HSW100 at the pivot points of the operator and spray the push rod with silicone spray (twice a year or as needed).

• Maintenance and servicing of the complete gate facility has to be carried out according to the gate builder’s/ installer’s instructions.

This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

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1. General

Features Swing gate operator SLIM S/C

• for 12V d.c.

• max. weight of gate wing 150 kg

• suitable for later installation on existing gates

• incl. installation hardware (stainless steel)

• self-locking steel spindle

• for private applications (approx. 20 cycles/day)

•

Swing gate operator SLIM S/C

General characteristics

The TOUSEK SLIM permitts a simple and quick automation of new or allready existing swing gates.

The electromechanic operator consists of a powerfull DC motor and a stainless steel push rod with integrated self-locking spindle. All components are contained in an anodized aluminium housing.

In case of e.g. a power failure the operator can be disengaged with the help of an emergency key, permitting a manual opera tion of the gate wing. In addition the electronic control can be supplemented with an emergency backup rechargeable battery.

Due to the self locking spindle of the operator normally no electric lock is required to provide a secure locking of the gate wing.

Depending on the particular situation at the gate facility, however, an electric lock may be required in some cases to guarantee a reliable locking of the gate wing in its closed position.

The operators

SLIM SLR

and

SLIM CLR

are additionally equipped with integrated limit switches.

Technical specifications

Swing gate operators

SLIM-

SR SLR CR CLR

supply voltage 12Vd.c.

max. current consumption

(ST12/5) max. gate wing width max. gate weight max. thrust piston -/spindle-travel operating factor in operating mode S3 piston speed at 12Vd.c.

16mm/s

6A

2,5m

150kg

1800N

330mm

20/Tag

13mm/s self-locking in OPEN gate position self-locking in CLOSED gate position mechanical system force-adjustment through control unit built-in limit switches emergency release ambient temperature article code

SR SLR CR

-15°C to +40°C

CLR

11260250 11260260 11260270 11260280

Note: Max. wing widths do neither apply to full-panel gates (but to stave or trellised gates) nor to non-horizontal gates !

tousek

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2. Installation

Swing gate operator SLIM S/C

Attention

• Before beginning the installation of the operators, please make sure that the gate wings are already limited in their travel by some sort of stopping devices both in the open

(EO)

and closed

(EG)

gate positions. If this is not the case, such stopping devices have to be installed or the Tousek piston rod stroke limiting device has to be used.

Note:

The operators SLIM SLR and SLIM CLR are equipped with integrated limit switches. It is nevertheless recommended to foresee a floor stop, especially in closed position.

• On thin-walled or wood-panel gate leafs the connector bracket must not be mounted directly on the gate leafe. In these cases a flat steel plate must be installed to support the connector bracket.

•

*) Attention: To avoid pollution and guarantee a long-lasting reliable operation, a distance of at least 400 mm has to be kept towards the upper edge of the roadway.

• The installation positions for the front

(1)

and rear

(2)

mounting parts have to be determined with regard to the measurements A and B in the below chart. Pay attention to the horizontal alignment of the operator.

• At determining the mounting positions moreover pay attention to the fact, that the push rod

must not travel out its whole length during operation (at least 5mm have to remain).

2

1

EG

EO

Attention

• The rear mounting part

(2)

is adjustable in two directions.

A movement of part

(2a)

towards

y,

requires a shortening of this part.

y

2a. Mounting positions

Important

• The installation positions for the front

(1)

and rear

(2)

mounting parts have to be determined with regard to the measurements

A and B

in the beside chart.

Pay attention to the horizontal alignment of the operator.

•

The distances A and B always have to be measured from the pivoting point of the gate.

x

2a 2 1

Installation

Swing gate operators

SLIM S/C max. wing width

A

(mm)

B

(mm)

C

(mm)

opening angle

(Grad)

inside swinging

2,5m 2,0m

150 100

140 150

1095 1095

95° 120°

outside swinging

2,5m

150

140

780

95°

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Mounting measures with different swing gate installations

inside swinging gate wing

(Center of rotation in line with center axis of gate wing)

B

A

C

INSIDE inside swinging gate wing

(Center of rotation not in line with center axis of gate wing)

B

Installation on larger gate columns

Note

• On larger gate columns and inside swinging gate leafs a recess according to the illustration below has to be made. This will help you keeping the distances A, B.

•

Note:

The recess in the gate column has to be big enough to make sure that the electrical supply cable of the operator will not be buckled.

ca.50

50

75

A

C

INSIDE

Special case - outside swinging gate wing

OUTSIDE

B

B

A

C corner plate

Note: In order to increase the strength of the connections we recommend reinforcig the welding brackets with corner plates.

A

C

INSIDE

Installation of the rear mounting part

• After having determined the pivoting point of the operator with regard to the measurements A and B please mount the rear mounting part

(2)

at this position on the gate column (wall).

Installation of the front mounting part

• Connect the front mounting part

(1)

to the gate leaf, keeping the

distance C.

Please make sure that the gate is fully closed and that the operator will be mounted horizontally.

• On thin-walled or wood-panel gate leafs the connector bracket must not be mounted directly on the gate leafe.

In these cases a flat steel plate must be installed to support the connector bracket.

Important

•

The operator piston rod must not travel out its whole length (at least 5 mm have to remain)! Thus the travel of the gate wing has to be limited by floor stoppers, or the Tousek piston rod stroke limiting device has to be used.

tousek

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2b. Installing the operator

Important

•

The operator always has to be installed with the rear cable inlet facing downwards.

• After installing the mounting parts the operator itself can be mounted. Before, grease the mounting parts at their pivot points, as well as the push rod (in extended position)!

• Therefore set the operator

(A1)

motor-sided on the rear mounting part

(2)

and insert the longer one of both cylindric bolts

(Z2)

as well as the cover

(D)

from above.

• Open the hexagon socket screw

(K1)

and put the clamping piece

(K)

on the push rod

(A2).

Position the clamping piece exactly on the circular nose of the push rod and tighten the hexagon socket screw.

• Now insert the clamping piece

(K)

in the front mounting part

(1)

and insert the cylindric bolt

(Z1)

and the cover

(D)

from above.

Note: The push rod can be brought in the desired position by turning it.

• Tighten the hexagon socket screw

(K1).

1 K

2

D

Z2

Installation

A1

1

D

Z1

A2

K

K1

K1

Greasing

of the moving mounting parts and of the push rod

• All the pivot points (the drills of the mounting parts and the corresponding bolts, which allow a defined mounting of the actuator) have to be lubricated before mounting the automation, e.g. with multifunctional spray WD-40!

• Also spray the push rod (in extended position)!

• Let the automation run two or three times (open and close it)

• Grease the automation regularly ( according to the manteinance instructions).

2c. Electric connections and force adjustment

• Before carrying out the electrical connections, the power supply of the gate facility must be turned off.

• Connect the operator according to the manual of the control.

• Connect various safety devices, impulse emitters and other accessories according to their manuals (pay attention to the cable plan)

.

• The force adjustment of the operator is carried out in the control (see control manual)

.

Installation

Attention

•

At connection-, adjustment and maintenance works please make sure, that the electronic printed circuit board is not damaged by moisture (rain).

• At force adjustment the valid standards and safety regulations must be kept.

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2d. Limit switches

Installation

• The operator types

SLIM SLR

and

SLIM CLR

are equipped

with limit switches.

It is nevertheless recommended to foresee floor stops, especially in position “gate closed”.

The adjustment of the end positions is done with the limit switches for positions “gate opened” and “gate closed” which are on the underside of the operator (by moving them laterally). For adjustment please

see manual of control.

• All other operator types work

without limit switches.

The control turns the motors off automatically, when they reach their end positions (by current measurement). Floor stops have to limit the travel of the gate in opened as well as in closed position.

latching limit switch CLOSED limit switch OPEN

For moving the limit switches you have to unfix the latching at first.

2e. Dismounting the operator

Dismounting the motor is done in the reverse mounting order.

It has to be taken care, that the power supply of the operator is turned off before dismounting!

3. Emergency release in case of power failure

Basically, the control unit can be equipped with an optional emergency backup battery which keeps the gate operational also in case of power failures. Should it become necessary to disengage the operator please follow the below steps:

• Open the hexagon socket screw

(K1)

so far, that you can open the clamping piece a bit and move out the push rod.

• Now push rod and gate are no longer connected and the gate can be operated manually. Move the gate slowly (not faster than in motor operation).

• To return to motor operation insert the push rod in the open ing of the clamping piece and tighten the hexagon socket screw.

Before tightening please make sure, that the clamping piece is positioned at the circular nose of the piston rod.

Swing gate operator SLIM S/C

K

K1 tousek

/ E_SLIM-SR-CR_42000903 / 30. 08. 2016

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specific application. To serviced. In

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4x0,75 mm tousek

/ E_SLIM-SR-CR_42000903 / 30. 08. 2016

10. Dimensioned drawing

• dimensions in mm

100

45

7

40

Ø8,5

Swing gate operator SLIM S/C

Ø12

31

40

7

73 tousek

/ E_SLIM-SR-CR_42000903 / 30. 08. 2016

80

40

Ø8,5

30 128

20

Ø12

17

150

We reserve the right to change dimensions and technical specifications without prior notice.

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Declaration of incorporation

In compliance with EC Machine Directive 2006/42/EC,

Annex II B for the installation of an incomplete machine.

We hereby declare that the following product, as well as its version, put by us into circulation, complies with the essential requirements of the Machinery Directive

(2006/42/EC), due to its design and type of construction.

The validity of this declaration will cease in case of any unauthorized modifications to the products.

The product:

Swing gate operator SLIM SLR, SLIM CLR

is developed, designed and manufactured in accordance with:

Machinery Directive 2006/42/EG

Low Voltage directive 2006/95/EG

Electromagnetic compatibility 2004/108/EG

Applied and used standards and specifications:

EN ISO 13849-1, PL-„c“

EN 60335-1

EN 60335-2/95

EN 61000-6-3

EN 61000-6-2

Following requirements of Annex I of the EC Directive

2006/42/EC are met:

1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.6, 1.3.2, 1.3.4,

1.3.7, 1.5.1, 1.5.4, 1.5.6, 1.5.8, 1.7

The relevant technical documentation is compiled in accordance with Annex VII, Part B of the EC Machinery

Directive 2006/42/EC.

We undertake to submit it in electronic form and within a reasonable time to the market surveillance authorities in response to a duly substantiated request.

TOUSEK Ges.m.b.H., A1230 Wien, Zetschegasse 1,

Österreich

is authorized to compile the technical documentation.

The incomplete machine cannot be put into service, until it is determined that the machine, into which the incomplete machine has to be inserted, complies with the the Machine

Directive 2006/42/EC.

EC Declaration of Conformity

In compliance with EC Machine Directive 2006/42/EC,

Annex II, Part 1 A.

When the described operators are connected to a gate they form a machine in the sense of the EC Machine Directive.

Relevant EU directives:

Construction Products Directive 89/106/EWG

Machinery Directive 2006/42/EG

Electromagnetic compatibility 2004/108/EG

Low Voltage directive 2006/95/EG

We hereby declare that the following product, in the version put by us into circulation, complies with the essential requi rements of the Directives mentioned above. The validity of this declaration will cease in case of any unauthorized modifications to the products.

Product:

Gate description

Motor description

The incomplete machine cannot be put into service, until it is determined that the machine, into which the incomplete machine has to be inserted, complies with the the Machine

Directive 2006/42/EC.

Installation company

Address, ZIP code, Place

Date/ Signature

Motor number (Type plate):

Other components:

Eduard Tousek, CEO Vienna, 01. 01. 2013

tousek

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tousek

PRODUCTS

• sliding gate operators

• cantilever systems

• swing gate operators

• garage door operators

• folding door operators

• traffic barriers

• carpark management system

• window operators

• domelight operators

• sliding door operators

• electronic controls

• radio remote controls

• key operated switches

• access control

• safety devices

• accessories

Tousek Ges.m.b.H.

Austria

A-1230 Vienna

Zetschegasse 1

Tel. +43/ 1/ 667 36 01

Fax +43/ 1/ 667 89 23 [email protected]

Tousek GmbH

Germany

D-83395 Freilassing

Traunsteiner Straße 12

Tel. +49/ 8654/ 77 66-0

Fax +49/ 8654/ 57 196 [email protected]

Tousek GmbH

Switzerland

CH-6275 Ballwil

Bahnhofstraße 14

Tel. +41/ 0/ 41 448 2965

Fax +41/ 0/ 41 448 2966 [email protected]

Tousek

Benelux NV

BE-3930 Hamont - Achel

Buitenheide 2A/ 1

Tel. +32/ 11/ 91 61 60

Fax +32/ 11/ 96 87 05 [email protected]

Tousek Sp. z o.o.

Poland

PL 43-190 Mikołów (k/Katowic)

Gliwicka 67

Tel. +48/ 32/ 738 53 65

Fax +48/ 32/ 738 53 66 [email protected]

Tousek s.r.o.

Czech Republic

CZ-130 00 Praha 3

Jagellonská 9

Tel. +420/ 2/ 2209 0980

Fax +420/ 2/ 2209 0989 [email protected]

tousek

E_SLIM-SR-CR_42000903

30. 08. 2016

your service partner:

We reserve the right to change dimensions and/or technical specifications without prior notice. Claims resulting from misprints or errors cannot be accepted.