All Power APG3201 Generator Owner's Manual

AIR-COOLED DIESEL GENERATOR

Chapter

1 Technical

TABLE

OF CONTENTS

Specifications

Page number

and Data .......................................... 3

1-3 General dimensions and overview of generator ....................5

Chapter 2 Operating the Diesel Generator. .............................................

2-1 Main points of safety during operation of the generator ...... 7

2-3 Checking the operation of the diesel engine ............................12

Chapter 3 Maintenance ...................................................................................

Chapter 4 Troubleshooting .............................................................................

Chapter 5 Generator Parts Diagrams and Listings ............................

Limited

Warranty ......................................................................

31

2

AIR-COOLED DIESEL GENERATOR

CHAPTER 1. TECHNICAL SPECIFICATIONS

1-1 Technical specifications and data

CHANGFA Single-cylinder diesel generator

CFA6500CL_E_/CF

A6500CX_E_

Rated frequency (Hz)

60

Rated voltage (V)

220_230_240_110

/220_115/230_120/2

40 output power Rated

(kVA)

Max

(kVA)

Rated

(rpm)

Power output rotation factor power speed cos

4.5

5

3600

Phase number

Pole number

Excitation

Transistorized

ATS type

Structure type

Fuel c onsumption(g/kw.h)

Fuel tank capacity(L)

Continuour running time(hr)(at rated power)

Noise level

[dBA/7m](zero load_full load)

Net weight (kg)

Overall dimension

(L_W_H)

Single

2 self-excitation,

Brushless without ATS

Open-frame

340

12.5

7.5

75 -79

L_X:95; E:100

29" 19" 26.25"

AND DATA

CFA6500CL_E_S

/CFA6500CX_E_S

60

380/220_400/230_420/240

4.5

5

3600

Three

2 self-excitation constant voltage

(AVR) without ATS

Open-frame

340

12.5

7.5

75 -79

L_X:95_ E3:100

29" 19" 26.25"

OWNER'S MANUAL

Starter system

C: recoil starter

E: recoil starter/electric

C: recoil starter

E: recoil starter/electric starter

Fuel type

Lube oil

Engine model

Engine type

Bore stroke(mm)

Displacement(cm3)

Compression ratio

Rated power [kW/rpm]

Rotation direction(from the flywheel)

0# (summer),_l

(winter), cold) diesel

_35#(chill

SAE 15W 40

L_X:CFA186F

E:CFA186FE

0#

Single-cylinder,4stroke,aircooled,vertical,diesel engine

86 72

0.418

19_1

6.3/3600 clockwise

0# (summer),_10#

_35#(chill cold) diesel

(winter),

SAE 15W 40

L_X3:CFA186F

E3:CFA186FE

S ingle-cylinder,4 -stroke, aircooled,vertical,diesel engine

86 72

0.418

19_1

6.3/3600 clockwise

4

OWNER'S MANUAL

1-2 Basic operating instructions

1-2.1 Under the given conditions, the generator will output the specified power in the table listed below.

Table 1.

o

Height above sea level (ft) Ambient temperature (F) o

0 +60 (+20 C)

RH

60%

1-2.1 Under the given conditions, the generator will output the approximate

Table 2 power in the table listed below.

o

Height above sea level (ft) Ambient temperature (F)

<3280.8

(<1000 m) 41-104 (5-40 °C)

RH

90%

1-3 General dimensions and overview of the generators

1-3.1 G CFA6500CL(X)E/CFA6500CL(X)ES dimensions of the series generators

5

OWNER'S MANUAL

CHAPTER

2 OPERATING

THE DIESEL GENERATOR

2-1 General main points of safety during operation of the generator set.

In order to operate the generator set safely, please follow all the instructions provided in this manual carefully.

Doing so otherwise may lead to accidents and or equipment damage.

2-1.1 Fire prevention

The proper fuel for the diesel generator set is light diesel fuel.

Do not use gasoline, kerosene and or other fuels other than light diesel fuel.

Keep all flammable fuels away from the generator as the generator may spark and ignite these gases.

In order to prevent fires from occurring and to provide enough ventilation for people and the machine, keep the diesel generator at least 1.5 meters away from buildings and or other equipment.

Always operate your diesel generator on a level site.

If the generator is operated on an incline, the lubricating system within the engine will not perform well and may lead to failure of the engine.

2-1.2 Prevention from inhaling exhaust gases

Never inhale exhaust gases emitted by the engine.

The exhaust gases contain toxic carbon monoxide.

Never operate your generator in places with poor ventilation.

In order to operate this machinery indoors, a suitable ventilation system for the building is required to draw the poisonous exhaust gases out.

2-1.3 Prevention from accidental burns

Never touch the muffler and its cover when the diesel engine is running.

Never touch the muffler and cover after the diesel engine has been used, as the muffler remains hot for a long period of time.

2-1.4 Electric shock and short circuits

Never touch the generator if the generator is wet.

Also never touch the generator if your hand is wet.

Never operate your generator if the weather conditions call for any type of precipitation such as rain, snow, or fog.

To prevent electrical shocks, the generator should be grounded.

Use a lead to connect the grounding end of the generator to the grounding surface of choice.

Please refer to Fig.

2-1 before beginning to use the electric generator.

6

OWNER'S MANUAL

Note:

When connecting devices to the generator,

make

sure all other devices are rated lower than the generators output.

Any generator socket should not be overloaded over its regulated limit

2-1.5 Other safety points

Before operating this generator, all operators should have a good knowledge of how to break the circuit if any accidents occur.

Also, all operators should be familiar with all the switches and functions of the generator before using this machine.

While operating the generator, wear safe shoes and suitable clothes during operation.

Always keep children and animals away from the generator.

2-1.6

Battery

The electrolytic liquid of the battery also known as battery acid contains sulfuric acid.

In order to protect your eyes, skin, and clothing, wear protective gear when working with the battery.

If you come in contact with the electrolytic liquid, wash it immediately with clean water.

Also, if the electrolytic liquid comes in contact with your eyes, see a doctor immediately.

7

OWNER'S MANUAL

2-2 Preparation

before

operation

2-2.1

Fuel choices and fuel treatment

Fuel tank

Use

only light

diesel fuel.

The fuel should

be filtered

clean.

Never let dust and water mix with fuel in the fuel tank.

Otherwise it will clog the fuel lines and oil nozzles.

It may also damage your pressure pump.

Note: It is dangerous to overfill the fuel tank.

Never exceed the red piston in the filter.

Type

APG3201

CFA6500

CXES

The effective volume tank:(L)

(US gal) of fuel

12.5

3.3

12.5

3.3

a. After purchasing fuel, put it into a drum and let it sit for 3-4 days.

b. 3-4 days later, insert half of the fuel siphon into the drum, (water and impurities stay in the lower portion of the drum) b

Air filter element

Do not wash the air filter.

The element is made of dry material, which does not permit washing.

When the output of the diesel engine is bad or the color of the exhaust gas is abnormal, replace the air filter element.

Never start the diesel engine without the air filter.

staR:/run

Note:

Never smoke near the opening of the fuel tank.

Do not let sparks get near the fuel or fuel tank and do not overfill tank.

After filling, tighten the fuel cap.

8

OWNER'S MANUAL

2-2.2

Filling engine oil

Remove the dipstick from the engine

Make sure the generator is on level ground, and fill the engine with 15W40 engine oil.

Put the dipstick back into the hole to check the engine oil level.

it(H)

_t(L)

I

CFA186F

_r,_'_v_oW

_ 45

2_NN

_ _ _8_ii'_

Ciass fication of ma*n_e_mr_ce ![o ARk diesel en_{_e

Be sure _o u_ oil GRADE CD or be_ter tnar_

CD

Engine oil is the most important factor in determining the life of your generator engine.

If you use poor engine oil or if you don't change the oil regularly, the piston and cylinder will wear easily or seize up.

Also, the life of the other parts in your engine such as bearings, and other rotating parts will shorten considerably.

FIRST USE

eve_ 3 r_hs o_ 2_]houts

IntervsI of Oha_i_g Machine Oi_

Although there is an oil sensor that checks for low oil pressure, it is always a good idea to check the amount of oil inside the engine.

If the oil level is low, fill it before starting the engine.

A good time to drain the oil from the engine is when the diesel engine is warm.

If the engine is fully cooled, it is more difficult to drain all the oil out or some impurities will remain in the engine.

bot[ 1odrain abrica_ing oil bol_ to drain tubricatir_g o,il

[Warning: Don't fill engine oi_ when diese_ is operating,

]

9

OWNER'S MANUAL

2-2.3 Checking the air filter

(1) Loosen the butterfly nut, take the cover of the air filter off and take the air filter element out.

Do not wash the air filter element.

fiRer core

When the performance of the engine decreases or when the color of the exhaust gases is bad, exchange the filter element.

Never start the engine without the air filter as foreign objects may enter the intake and damage the engine.

Use dry compressed air (with pressure about 28 PSI to blow the dust out in the electric control cabinet and at the surface of the generator.

Check to see how clean the surface of the sliding ring is.

Check the pressure of the carbon brush.

Also, check whether the position of the carbon brush at the slide rig is correct and the fixture is reliable with a good contact.

2-2.5 The fuel and oil in a new engine is drained before sold.

Before you start the engine, please fill the fuel tank and engine oil first.

2-3 Checking

the operation of the diesel engine

2-3.1 Low-pressure oil switch.

CF diesel engines have a low-pressure sensor system where if the oil pressure drops too low, the sensor will shut the engine off. The purpose of having this system is to ensure that the engine does not seize up. If there is not enough oil in the engine, the temperature of the oil will be raised too high.

On the contrary, if there is too much oil in the engine, the engine oil can slow the engine down considerably.

10

OWNER'S MANUAL

2-3.3 Engine break in

When you purchase a brand new engine, the engine must be properly broken in. The break in period is about 20 hours.

(1) Avoid overloading the engine when brand new

(2) Change the engine oil according to specifications.

An oil change for a brand new engine is about 20 hours or every month, an older engine, the oil change is about 100 hours or three months.

2-4 Starting the generator set

2-4.1 Manual starting.

Start the engine in accordance with procedures below:

(1) Put the fuel switch in the "On" position.

(2) Turn the handle of the engine to the

"RUN" position.

(3) Pull the recoil starter handle out until you feel resistance.

It will reset to its original automatically.

The handle should be reset into its recoil device slowly to prolong the life of the engine starter.

_p_e_ position

(4) In cold climate, it is difficult to start the engine.

Rubberplu9,

To remedy this, pull the rubber plug out from the rocker of the diesel engine and fill 1/2 a cap full of engine oil.

Before starting, put the rubber plug back in place.

If you don't put the rubber plug back in place, rain, dust and other dirt can enter into the diesel engine. It will cause the parts inside the diesel engine to wear quickly and lead to engine failure.

2-4.2

Electric starting

The procedures for preparing to start the engine are the same as the manual starting engine.

2-4.3

Battery

1. Insert key into ignition and put it in the "off" position.

2. Put the speed handle in the "Run" position.

3. Turn the start switch clockwise to the "START" position; to set the silent type, first turn it clockwise to the "RUN" (ON) position for 1-2 seconds.

11

OWNER'S MANUAL

The electromagnetic position.

iron will be triggered, now turn it clockwise to the "START"

4. After the diesel engine is started, remove your hand from the switch handle; the switch will automatically reset itself to the "ON" position.

5. If the engine is not starting after 10 seconds of cranking, wait about 15 seconds before trying it again.

If you crank to long, the voltage of the battery will drop.

This can lead to improper ignition.

retain on the "ON" position.

When the diesel engine is operating, let the ignition

Note:

If you crank

the starter to long, the battery may be drained too much to provide enough energy for proper engine ignition.

Also, when the diesel engine is operating, let the key retain

in the "ON"

position.

Important

Notice:

All of our units come with a dry battery for shipping safety purposes.

In order to get your generator started for the first time; the battery must be filled with battery automotive acid which can be purchased supply store and slowly charged at a local

(trickle charged) for a day.

To properly maintain your battery; check the height of the battery acid once a month.

If the level of the liquid drops too low, fill it with distilled water until it reaches the high mark.

If there is not enough battery acid, then the diesel engine cannot be started.

It is important to keep the liquid level between the high and low limits.

If the level in the battery is to high, the liquid may flow out and end up on surrounding parts resulting in corrosion of these parts.

Note: Avoid too much or too little of battery acid.

Check

and fill it once a month if necessary.

12

OWNER'S MANUAL

2-5 Procedures for starting the generator

This procedure

applies

to the CF series recoil starting style models.

Open the fuel valve I

13

OWNER'S MANUAL

]4

OWNER'S MANUAL

2-6 Proper operation of the generator

2-6.1 Operating the diesel engine

1. Pre-heat the diesel engine for 3 minutes under no load conditions.

.

First check the height of the lubricating oil level, if it is low, refill it. Our diesel engines are equipped with an oil switch that will notify you if the oil pressure is too low. The system will shut down the engine if the oil pressures too low.

Fuel adjustment bolt SD:ed handle

.

Do not adjust the speed limit regulation bolt or the fuel adjustment bolt.These

bolts have been set by the |tigh_pressurefuel factory already, changing them will affect the properties of the engine performance.

2-6.2 Checks during engine operation

1. Check to see if there are abnormal noises.

2. Check to see if the performance is good or bad

3. Check the color of the exhaust gases (whether it is too black or too white).

If any of these conditions exist, stop the engine and find the cause of the problem.

If no problems are found, please contact your local dealer or our nearest company branch.

2-7 Loading

2-7.1 Load conditions

Exert loads in accordance with the specified parameters.

2-7.2 Output of electricity

1. Raise the revolutions per minute (turn the speed handle to the max setting) of the generator to get the maximum power out of the generator.

If not, the automatic voltage regulator device will excite and doing this for long periods of time will cause the AVR to burn. For the rated speed of the generator, please refer to

Chapter 1, item 1-1 technical specification and data.

2. Observe the pointer of the voltmeter, it should point to 240 (60Hz).

Meanwhile put the switch in the GEN (generator) position.

The AC voltage from the socket of the power supply can be output.

3. When connecting devices to the generator, make sure to connect these devices in order.

15

OWNER'S MANUAL

Connect the large loads onto the generator first.

If everything is functional, smaller loads can then be added.

If the generator shuts off, it may be because the load being drawn by all the various devices are too high.

In this event, decrease the number of small devices until everything is functional.

The total drawn power should not exceed the maximum output power of the generator.

Please see Table 1-1 for technical specifications of what the generator can output.

In order to reset the generator after overdrawn power, let it sit for several minutes.

If the indication of the voltmeter is too high or too low, adjust the speed accordingly.

If there are problems, stop the generator immediately and fix the issue.

4. During operation, the generator should be in a place that has very good ventilation.

Never cover the engine to solve a ventilation problem, as this will damage your equipment.

Note: Do not

start

more

than two devices simultaneously.

started one by one to prevent overloading the generator.

Each device should

be

The generator should be running at 3600 revolutions achieve the (60 Hz) frequency.

The speed of the engine per minute can be adjusted in order from to the speed governor.

2-7.3 Charging the battery

1. For the electric starter on the generator sets, the 12V battery is automatically charged through the regulator on the side of the engine when it is running.

2. If the generator is not used for long periods of time, the battery should be disconnected to avoid energy loss from the battery.

3. Do not connect the negative and positive terminals of the battery together at any time.

Doing so will cause the battery to explode and cause serious injuries.

4. Do not reverse the polarities when attaching the battery cables to the battery.

Doing so will damage both the battery and the electric starter.

5. When charging the battery, the battery produces flammable gases. Do only on well ventilated area.

Do not smoke, let flames, and sparks get near the battery while it is charging as this may cause a fire.

To avoid sparking while connecting the cables to the battery, first, connect the cables to the battery then to the motor.

To disconnect battery cables, first disconnect the motor end of the cable.

16

OWNER'S MANUAL

2-8 Stopping the generator

1. Take the electrical load of f the generator

2. Put the speed handle in the "RUN" position and let the engine run for 3 minutes after unloading.

Do not stop the engine immediately let it warm down.

Stopping the diesel engine suddenly may the temperature of the engine abnormally lock the nozzle and damage the diesel engine.

ft_÷H switch

1. If the speed handle is in the "Stop position and the engine is still running, turn the fuel switch to the "OFF" position or loosen the high pressure oil pipe nut. The engine could be stopped more than one-wayother than the speed handle way.

2. If you cannot stop the engine with a load on it, then remove the load first than stop the engine.

3. Press down on the brake handle

4. If equipped with an electric starter, turn the key to the "Of t7' position

5. Put the fuel handle to the "S" position

6. Finally, pull slowly on the recoil handle until you feel resistance (this is when the piston is on the compression stroke, where the intake and exhaust valves are closed).

What this does is prevent the engine from rusting when not in use.

17

OWNER'S MANUAL

CHAPTER

3-1 Maintenance schedules

3 MAINTENANCE

Keeping your generator well maintained will prolong the life of your generator.

Everything needs to be checked including the diesel engine, generator, control cabinet, and frame.

Betbre starting the maintenance, make sure the diesel engine is off:

Please refer to the Table 3-1 for the proper maintenance schedule.

lteli1

Check the fuel level and refill

Drain the fuel tank

Check and fill enough engine oil

Clean the fuel filter

Check fuel oil leakage

Check and screw each fastered part

Check iniector

Check iniection pump

Cheak fuel pipe

Check the lube. oil level in the oil pan and refill

Replace the lube. oil

Clean lube. Oil filter

Check element the air cleaner

Chan_e the core of air filter

Check the battery liquid level and refill

Adjusting the intake and exhaust valve clearance

Grind air intake and air exhausted _ate

Exchange piston rin_

Check electric brush and slide rin_

Check insulation resistance

Everyday

Before startin_ after every operatin_

After 1 month or 50hours

Every 3 month

200 hours or Every 6 month or 400 hours before startin_ the first time the first time the first time the second time and afterward the second time and afterward the second time and afterward

If damaged or smeary, chan_e it in time the first time screw the bolt of cylinder head firmly it

If necessary exchange the second time and afterward

The time of stop is over 10 days

Every lyear

1000 hours or

18

OWNER'S MANUAL

3-1.1

Changing the engine oil (every 200 hours)

High-pressure fuel pipe bol

Oil drain bolt

Dipstick

Take the oil cover off.

Remove the oil drain plug when the diesel engine is still hot.

Be careful of hot oil and hot engine as you may get burned.

The bolt is located at the bottom of the cylinder.

After draining the oil, put the bolt back and tighten it. Then fill with the proper engine oil to the proper level.

3-1.2 Air filter maintenance schedule

1. Clean air-filter every 6 months or 400 hours of operation.

2. If necessary, exchange it.

3. Do not use detergent to clean air filter element.

Note:

Never start the engine without the air filter

This can cause serious damage to the engine if foreign objects enter the intake system.

Always change the air filter on time.

3-1.3

Fuel filter maintenance

1. The fuel filter should be cleaned often to keep the engine running at maximum performance.

2. The recommended time period for cleaning the fuel filter is 6 months or 400 hours of operation.

a. To do this, first drain the fuel from the fuel tank.

b. Loosen the small screws on the fuel switch and remove the fuel filter form the port.

Use diesel fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The recommended time period for this is 3 months or 200 hours.

3-1.4 Cylinder head bolt tensions

The cylinder head bolts should be tightened to specifications please refer to the diesel engine manual for specifications and the special tools required to do this.

19

OWNER'S MANUAL

3-1.5

Battery check

Make sure the battery acid is full.

The engine uses a 12V battery.

Due to numerous starting cycles, the battery acid may be used up.

Also, before filling, verify that the battery is not damaged in any way.

Add distilled water to the battery when filling.

Perform checks on the battery once a month.

3-2 Storing

for long periods

of time

If your generator needs to be stored for long periods of time, the following preparations should be made.

1. Start the diesel engine for 3 minutes then stop it.

2. When the engine is still warm, change the engine oil with new engine oil of the proper grade.

3. Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in it, then cover the plughole up again.

4. For manual starting generator welders, press the decompression handle down and pull the recoil handle 2 or 3 times.

This pushes the intake out. (Do not start the engine)

5. For electric started generator welders, press the decompression handle down and crank the engine for 2-3 seconds.

To do this, put the starter switch in the

"Start" position.

(Do not start the diesel engine)

6. Finally, pull the recoil starter until you feel resistance; this is when the piston is on the compression stroke where the intake and exhaust valves are closed.

Having the intake and exhaust valves closed will prevent rust, as moisture cannot get inside the combustion chamber.

7. Clean the engine and store it in a dry place.

20

OWNER'S MANUAL

4-1 Questions and doubts

If you do not understand anything or have any questions, please feel free to contact your local dealer or with our company directly.

Below is a list of some information you should have ready before contacting your local dealer or us.

1. Model of diesel engine generator and engine model number.

2. State of residency

3. Number of hours of operating equipment along with the problem that occurred.

4. A detailed condition and time when the problem occurred, in other words, climate and atmosphere

5. Original receipt

6. Serial #

21

OWNER'S MANUAL

CHAPTER 5 GENERATOR PARTS

DIAGRAMS

AND LISTINGS

Figure

5-1.

Overall view of engine generator assembly

Table

5-1.

Please refer to figure 5-1for illustration

Number

Part

Description

Quantity

1 1

2

3

4

CFeries diesel engine

Starter Motor

Flywheel generator

Bolt

1

1

2

5

6

Voltage

Battery

Regulator

Cable (red)

1

1

7

Battery Cable (black)

8

9

Battery

Oil level sensor 1

10

11

12

13

14

15

16

Output panel

Throttle assembly cable

Connector assembly

Capacitor

Bolt

Voltage Regulator

Bracket

Bolt

1

1

2

1

2

1

2

22

Part Number

CFA6500CXE1

CFA6500CXE2

CFA6500CXE3

CFA6500CXE4

CFA6500CXE5

CFA6500CXE6

CFA6500CXE7

CFA6500CXE8

CFA6500CXE9

CFA6500CXE10

CFA6500CXE

CFA6500CXE12

CFA6500CXE13

CFA6500CXE14

11

CFA6500CXE

CFA5500CXE

15

16

OWNER'S MANUAL

Figure

5-2.

Exploded view of frame assembly

@

Table

5-2.

Please refer to figure 5-2.

Number

1

2

3

4

5

10

11

12

8

9

6

7

13

14

15

16

Part Description

M6 x 25 Bolt

M6 Flat washer

Shock absorber

Washer

M6 Nut

Engine cover

Rubber cover

Handrail

M8 x 65 Bolt

Plastic gasket

Flat washer M8

Spring washer

M8 Nut

Battery tie down

M6 Nut

Tie down hooks

Quantity

4

4

4

4

4

4

4

4

1

4

1

1

2

2

4

1

Part Number

(CFA6500CXE)

CFA6500CXE17

CFA6500CXE18

CFA6500CXE19

CFA6500CXE20

CFA6500CXE21

CFA6500CXE22

CFA6500CXE23

CFA6500CXE24

CFA6500CXE25

CFA6500CXE26

CFA6500CXE27

CFA6500CXE28

CFA6500CXE29

CFA6500CXE30

CFA6500CXE31

CFA6500CXE32

23

OWNER'S MANUAL

21

22

23

24

25

26

27

28

29

30

17

18

19

20

47

48

49

50

51

52

44

45

46

41

42

43

35

36

37

38

39

40

31

32

33

34

Battery

M8x12 bolts

Rubber absorber

Motor mount

Battery tray

M6 Nut

Spring washer 6

M6 x 35 Bolt

M10 Nut

Spring washer 10

Flat washer 10

M10 x 20

Bracket

M10 Nut

Spring washer 10

Flat washer 10

Rubber mounts

Flat washer 10

Spring washer 10

M10 Nut

Axle

M6 Nut

U bolt

Flat washer 20

Split pin 32 x 32

Wheel

Solenoid cable bolts

Solenoid

Solenoid bracket

Bolts

Throttle cable

M8 x 40 Bolt

M8 Nut

Bracket

Bracket

Rubber insulator

4

2

4

1

4

4

4

4

4

1

4

2

2

2

1

1

1

1

2

1

1

1

2

4

2

1

4

1

2

1

1

4

2

2

2

2

CFA6500CXE33

CFA6500CXE34

CFA6500CXE35

CFA6500CXE36

CFA6500CXE37

CFA6500CXE38

CFA6500CXE39

CFA6500CXE40

CFA6500CXE41

CFA6500CXE42

CFA6500CXE43

CFA6500CXE44

CFA6500CXE45

CFA6500CXE46

CFA6500CXE47

CFA6500CXE48

CFA6500CXE49

CFA6500CXE50

CFA6500CXE51

CFA6500CXE52

CFA6500CXE53

CFA6500CXE54

CFA6500CXE65

CFA6500CXE56

CFA6500CXE57

CFA6500CXE58

CFA6500CXE59

CFA6500CXE60

CFA6500CXE61

CFA6500CXE62

CFA6500CXE63

CFA6500CXE64

CFA6500CXE65

CFA6500CXE66

CFA6500CXE67

CFA6500CXE68

24

OWNER'S MANUAL

Figure

5-3.

Electric panel parts drawing

Table

5-3.

Please refer to Figure 5-3

10

11

12

13

14

15

16

Number

4

5

6

1

2

3

7

8

Part Description

Positive DC port

Negative DC port

Grounded bolt

Bolt

Large Nut

Bolt

Bolt

Large Nut

Current Adjusting

Switch

3 prong Socket

Bolt

Electric panel bolt

Electric Panel

Starter switch

Large nut

Oil alert lamp

2

1

1

6

6

6

1

Quantity

2

1

2

1

1

1

2

1

Part Number

(CFA6500CXE)

CFA6500CXE69

CFA6500CXE70

CFA6500CXE71

CFA6500CXE72

CFA6500CXE73

CFA6500CXE74

CFA6500CXE75

CFA6500CXE76

CFA6500CXE77

CFA6500CXE78

CFA6500CXE79

CFA6500CXE80

CFA6500CXE81

CFA6500CXE82

CFA6500CXE83

CFA6500CXE84

25

OWNER'S MANUAL

17

18

19

20

21

Hour meter

Hour meter bolts

DC Fuse

Voltmeter

Nut

22

23

24

25

4 prong socket

Breaker bracket

Nut

Breaker

26

27

Wiring

Electrical harness box

Figure 5-4.

Generator head assembly

2

1

1

1

1

1

1

2

1

1

2

CFA6500CXE85

CFA6500CXE86

CFA6500CXE87

CFA6500CXE88

CFA6500CXE89

CFA6500CXE90

CFA6500CXE91

CFA6500CXE92

CFA6500CXE93

CFA6500CXE94

CFA6500CXE95

Table 5-4.

Please refer to figure 5-4

Number

1

Part

Description

Front end cover

4

5

2

3

Diode

M4 x 8 Bolt

Fan Blade

8

9

6

7

Bearing

Rotor Unit

Center bolt

Motor cover

Stator

10

11

12

13

14

15

Long bolt

Capacitor

Wiring Seat

M5 x 15 Bolt

Stator Unit

Dust Cover

Quantity

1

1

1

2

2

4

1

1

1

1

1

1

6

1

1

Part Number

(CFA6500CXE)

CFA6500CXE96

CFA6500CXE97

CFA6500CXE98

CFA6500CXE99

CFA6500CXE100

CFA6500CXE101

CFA6500CXE102

CFA6500CXE103

CFA6500CXE104

CFA6500CXE105

CFA6500CXE106

CFA6500CXE107

CFA6500CXE108

CFA6500CXE109

CFA6500CXE 110

26

OWNER'S MANUAL

Figure 5-5.

Fuel system components

Table

5-5.

Number

1

2

3

8

9

10

6

7

4

5

11

12

13

14

15

16

Please refer to figure

5-5.

Part 'Description

Fuel Cap

Seal

Filtering cup

M5 x 10 screw

Fuel lever indicator

M6 x 25 Bolt

Large flat washer

Fuel tank lining

O ring seal

Fuel tank filter

O ring gasket

Fuel filter cover

Cover

6

Shock absorbing gasket

Fuel tank

M6 Nut 4

1

1

1

1

1

4

4

1

Quantity

1

1

1

4

4

2

1

Part Number

(CFA6500CXE)

CFA6500CXE 111

CFA6500CXE112

CFA6500CXE113

CFA6500CXE114

CFA6500CXE 115

CFA6500CXE116

CFA6500CXE117

CFA6500CXE

CFA6500CXE119

CFA6500CXE120

118

CFA6500CXE121

CFA6500CXE122

CFA6500CXE123

CFA6500CXE124

CFA6500CXE125

CFA6500CXE126

27

OWNER'S MANUAL

21

22

23

17

18

19

20

24

Wing nut

Fuel line

Fuel inlet pipe

High pressure fuel pump

High pressure fuel pipe

Fuel injector

Overfill tube

Fuel overfill pipe

1

1

2

1

1

1

2

1

CFA6500CXE127

CFA6500CXE128

CFA6500CXE129

CFA6500CXE130

CFA6500CXE 131

CFA6500CXE132

CFA6500CXE133

CFA6500CXE134

28

OWNER'S MANUAL

Limited Warranty

All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase.

All products covered by this limited Warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase.

Products covered under this Warranty include air compressors, air tools, service parts, pressure washers and generators.

All-Power America will repair or replace at All-Power America's sole option, products or components which have failed within the warranty period.

Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts.

All decisions of All- Power

America with regard to this limited warranty shall be final.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):

To process a warranty claim on this product, DO NOT return item to the retailer.

The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase.

Retain original cash register sales receipt as proof of purchase for warranty work.

Use reasonable care in the operation and maintenance of the product as described in the Owner's Manual(s).

Deliver or ship the product to the nearest Authorized Warranty Service Center.

Freight costs, if any, must be paid by the purchaser.

Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation.

Contact the nearest Authorized Warranty Service Center that provides on-site service calls for service call arrangements.

If the purchaser does not receive satisfactory results from the Authorized Warranty

Service Center, the purchaser should contact All-Power America.

29

OWNER'S MANUAL

Limited Warranty (cont'd)

THIS WARRANTY DOES NOT COVER:

Merchandise display models.

sold as reconditioned, used as rental equipment, or floor

Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, or attachments unauthorized not negligence, recommended repair or alterations.

accident, failure to operate the product in accordance with the instructions provided in the Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories by All-Power America, or or

Repair and transportation

Costs associated with

costs

of assembly, merchandise required installation and start-up costs.

determined not to be defective.

oil, adjustments or other

Expendable expected use.

parts or accessories to become inoperative supplied with the product or unusable after a reasonable which are period of

Merchandise sold by All-Power America which has been manufactured and identified as the product engines.

The product manufacturer's of another company,

Warranty, such as if any, will apply.

gasoline by

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS,

DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT

COVERED BY THIS WARRANTY.

Some states do not allow the exclusion, so it may not apply to you.

IMPLIED WARRANTIES, INCLUDING THOSE OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,

ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL

PURCHASE.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply.

30