Craftsman 13953963SRT Garage Door Opener Owner's Manual
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Owner's Manual Model No. 139.53963SRT For Residential Use Only I:RRFTSMRN® GARAGE DOOR OPENER 1/2 HP Caution: Read and follow all safety rules and operating Instructions before first use of this product. Fasten the manual near the garage door after installation. Complies with UL 325 f|l regulations effective January 1, 1993 • Safety Precautions • Assembly • Installation m Adjustment • Care and Maintenance • Operation • Troubleshooting • Parts List _ -.-w.i Sears, Roebuck and Co., Hoffman ,, Estates, IL 60179 U.S.A. Contents Safety alert symbol review ............................................ 2 Safety information, precautions, tools .......................... 3 Complete the safety reversing sensor installation.....22 Install the lights and lens .......................................... 23 Testing your garage door for binding & balance .......... 3 Carton inventory ........................................................... 4 Attach the emergency release rope and handle .........23 Fasten the door bracket(sectional door) ................... 24 Hardware inventory....................................................... 5 Illustrationof sectional door installation ..................... 6 Fasten the door bracket (one-piece door).................. 25 Connect door arm to trolley (sectional door) ............ 26 Illustration of one-piece door installation ..................... 7 Assembly section - pages 8 - 11 Assemble the tall ........................................................ 8 Connect door arm to trolley (one-piece door)........... 27 Adjustment section - pages 28 - 30 Travel limit adjustments............................................ 28 Force adjustments ..................................................... 29 Fasten rail to power unit........................................ :...10 Install the trolley ....................................................... 10 Attach the rail brackets ............................................. | 1 Test the safety reversing sensor ................................ 30 Test the safety reverse system .................................. 30 Installation section - pages 12 - 27 Operation safety instructions ...................................... 31 Care of your opener .................................................... 31 Maintenance schedule ................................................. 31 Installation safety instnlctioas .................................. 1"1 Determine the header bracket location Sectional door ......................................................... 12 Operation of your opener ............................................ 32 One-piece door ........................................................ 13 Install the header bracket .......................................... 14 Attach the rail to the header bracket......................... 15 Receiver & remote control programming................... 33 Troubleshooting .......................................................... 34 Repair parts,rail assembly .......................................... 36 Repair parts, installation ............................................. 36 Safety reversing sensor information ......................... 16 Install the safety reversing sensor ............................. 17 Position the opener .................................................... Repair parts, power unit .............................................. 37 Accessories ................................................................. 38 19 Hang the opener ........................................................ 20 Install the door control and connect all wires ........... 21 Index ........................................................................... Electrical requirements ............................................. 22 Warranty ...................................................................... 39 How to order repair parts ............................................ 40 40 Start by reviewing these important safety alert symbols: When you see these Safety Symbols on the following pages, they will alert you to the possibility ofserions injury or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. Read the instructions carefully. I Mechanical Electrical When you see this Safety Symbol on the following pgg_] it will alert you to the possibility of damage to your garage door and/or the garage door opener if yoii _o 'xi_ comply with the corresponding instructions. Read the instructions ca refuUy. _ _'_' .... . _,' _" :_ This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual. Safety Information and Precautions; Tools To avoiddamageto thegaragedoorend opener,disable locksbeforeInstallingand operatingthe opener.Use a woodscrewor nailto holdlocksinthe "open'(unlocked) position. Operation at otherthan 120V 60 Hz will cause opener malfonctlonanddamage. An unbalanced garagedoormightnotreverse when required andsomeoneunderthedoorcouldbe seriously injuredor killed. If yourgaragedoorbinds,sucksor Is out ofbalance,call for professional garagedoorservice.Garagedoors,door springs,cables,pulleys,brackets,and theirhardwareare underextremetens/onand can causeseriousInju,ryor death. Do not try to loosen, move or adjust them yourself! Ropesleft on a garage door could causesomeoneto become entangled and killed. Remove all ropes canna€tedto thedoorbeforeInstallingandoperatingthe opener, Identify the type and height of your door, any special conditions that exist, and any additional materials that may be required. Refer to pages 6 and 7. Test Your Door for Balance Sectional Door Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding: • Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs., • Raise and lower the door to see if there is any binding or sticking. One-Piece Door During assembly, installation and adjustment of the opener, instructions will call for tools shown below. Lev_ 3 Carton Inventory Your garage door opener is packaged in one carton which contains the power unit and all parts illustratedbelow, If anything is missing, carefully check the packing material. Parts may be "stuck"in the foam. KEEP THE FOAM INTACT (see page 10). Hardware for assembly and installation is shown on page 5. SECURITY4, Thme*Func_on Remote Control wlth V_r C,p(2) premium Control Console _Tmlley Header/Rail Brackets Header Bracket Straight Door Arm Section Door Bracket Hanging Brackets (2) Safety Reversing Sensors (1 Send_g Eye and 1 Receiving Eye) with attached 2-Concluctor Wh_e & White/Black Bell Wire _ Safety Reversing Sensor Moun_ng Bracket (2) Hardware Separate all hardware from the packages In the rail carton and the opener carton and group as shown below, for the assembly and Installation procedures, Assembly Hardware Bolt 1/4-20xl -3/4" (4) 114". 20 x 5/8" He]( Screw (4) Installation Carriage Bolt 1/4"-20xl/2" (2) Wing Nut (2) Lock Nut 1/4"-20 x ?/16 (8) Hardware Ring Fastener (3) Nut 5/16"-18 (6) q,,,,lI, ,j0,£, J,,> 5/16"-9xl-5/8" (2) ,l,lllllll,lll,lllll,l Lag Screw 5/16"-18xl-7/8" (2) Sprocket Coupling Sleeve Handle © 5/16"-18x7/_" (4) Lock Washer 5/16" (6) insulated St_o_ (3O) _] l'ILl_lqq'lil'l'l'i'lq'> Screw 6ASxl-I/4" (2) _ IIIIIIIl[t I[111111111 ,Screw 6-32xl• (2) Rope Dry Wall Anchors (2) 5/16"-18x2-1/2" (2) Clevis Pin 5/16"x2-3L4" (1) C4evis Pin 5/16"x1" (1) 5 Clevis Pin 5/16"xl-I/4" (1) SECTIONAL Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. Horizontal and vertical reinforcement is needed for lig_wetght garage doo_ (fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details. Floo¢ must be level across width of door Reversing Sensor ;afety Reversing Sensor Closed Position Header Bracket Rail B.=. Based on your particular requiremeats, there are several installation steps which might call for materials and/or hardware not included in the carton. • Step 1, page 12 - Look at the wall or ceiling above the garage door, The header bracket must be securely fastened to structural supports. Rail Assembly I Emergency Arm • Safety reversing sensor, page 16 - Depending upon garage construction, extension bracketsor wood blocks may be needed to fasten sensors to mounting locations. Door Bracket • Step 4, page 17 - Floor mounting of the safety reversing sensorwill require hardware not provided. • Step 6, page 20 - Do you have a finished ceiling in your garage? If so, a support bracket andadditional fastening hardware may be required. • Step 12, page 24 - Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required. Rope& Handle • Curved Door Arm • The opener can be installed within 4 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area.If your door has extension springs, the opener must be installed in the center of the door. See pages 12 and 24. • Look at the garage door where it meets the floor. It must close on the floor all the way across. Otherwise, the safety reverse system may not work properly. See page 30. Floor or door should be repaired. • Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See page 38. • If your door is more than 7 feet high, see the rail extension kits listed on page 38. You may find it helpful to refer back to this page as you proceed with the installation of your opener. 6 ONE-PIECE Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. FINISHED CEIUNG supponbrad_ & fastenln9 hardware is mq_red. Seepage20. Header wan One-Piece Ra_ Bracket Door without Track Closed Position Rail Assembi'/ Garage Doo_ eader ) Wall Dora Arm ¸SafetyRavers_ Sensor Gapbetweenfloorandbottomof doormustnotexceed1/4". Safet_ Ser_oc Based on your particular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton. " • Step 1, page 13 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. • Step 6, page 20 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not provided) may be required. • Safety reversing sensor, page 16 - Depending on garage construction, extension brackets or wood blocks may be needed to fasten sensors to mounting locations. • Step 14, page 17 - Floor mounting of the safety reversing sensor will require hardware that is not provided. • Step 12, page 25 - Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors on page 24. • Step 12, page 25 - Depending on your door's construction, you might need additional mounting hardware for the door bracket. Floor rt_st be _vel across width of door Reversing Reversl_l Sensor Closed Position Rail _,_,t • Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Ke37 Release is required. See page 38. • The gap between the bottom or the garage door and the floor cannot exceed 1/4" . Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door should be repaired. Garage -- Bracket Trolley ooc_-i/=_ 1. _,,.._._ S_rht -- Rope & Handle Door You may find it helpful to refer back to this page as you proceed with the installation of your opener. 7 ASSEMBLY SECTION: PAGES 8 - 11 I the Step Rail I Assemble Assembly 1 To avoid installation difficulties, do not run the garage door opener until instructed to do so. Sprodcet End Remove i Cardboard Paddng RailAssemb_/ Carton Remove Cardboard 1. Turn the opened rail carton upside down, emptying its contents onto a level work surface. 2. Unfold the rails, tal_ng care to avoid kinking the screw rod joint. 3. Rotate the rail sections so that the fiat side is down and % the screw side is up. Keep it clean and free of debris while you are working. Sprocket CAUTION: During assembly, avoid pulling the rail section housing the trolley rack away from the screw rod. The rack is factory set about 9 "from the end of the screw rod to the center of the rack. End If the plastic liner slides part way out during assembly, simply push it back in. 8 the Rail I Assemble Assembly Step I ] (Continued) 4. Straighten the two rail sections so that the screw rod is in a straight llne at the joint. (Avoid handling the joint, which may have sharp edges.) 5. Carefully slide the pins at the top edge of the rail into the openings on the adjacent rail. It is essential that therail assembly be on a level surface toachieve properalignment and toavoiddamagetothepins. 6. Insert two I/4"-20xi-3/4" bolts through thecentsr holes of a brace, and place its open length against the rail at the joint, aligning the holes as shown. Position the other brace on the opposite side of the rail over the bolts, add 1/4"-20 lock nuts, and hand tighten. Insert remaining bolts and hand tighten. 7. With a 7/16 wrench, tighten bolts until snug, beginning with the center holes. Do not overtighten. Lock Nuts Sprocket End I Alignment Hole RailPin Pail St_port Brace Rail Super Brace Trolley Rack Deor End I 1/4x20x1-3/4" Bo_ts Hardware Shown Actual Size illllllllllllllllll} O Bolt 1/4-20x1-3/4" (4) 114"-20 Lock Nut I Fasten the Rad To the Power Unit ssembly and Install theStep Trolley2 I NOTE: To aid in assembly and installation, replace the foam packing around the power unit. Remove It after Installation Step 5. Rail/PowerUnit Bmda_ • Working on a level surface, align the rail assembly with the power unit, as shown. • Slip the coupling over the rail sprocket. PowerUn_ Sprocket Lock Nuts 1/4o-20 •, • Slide the rail through the power unit bracket until the coupling fits securely over the power unit sprocket. J Power Unit • Align the two screw holes in the rall with those in the power unit bracket. Insert two 1/4"-20x5/8" hex screws and lock nuts. Tighten securely with a 7/16" socket wrench. Hex Screws 114"-20x5/8" Foam Packaging Hardware Shown Actual Size 1/4" - 20 x 5,'8" Trolley As illustrated above, slide the trolley onto anc'lalong the bottom of the rail until it snaps firmly in place. Be certain to install it faclng correctly: the trolley release arm must be horizontal (Iock pasition), with its arrow pointed away from the power unit. 10 1/4" -20 Lock Nut Assembly I Step 3 Attach the Rail Brackets I/4"-20 t.eckNu_ • Align rall br_kets to end of tall assembly, as shown. • Insert two 1/4"-20 x 5/8" bex screws and lock nuts. Tighten securely with a 7/16" socket. Hardware Shown Actual Size 114" - 20 X 5/8" 114"- 20 Lod( Nut 1/4"-20x5_ Hex Screws " , You have now finished assembling your garage before proceeding to the installation section: door opener. Please read the following warnings IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before Installing opener. 3. Disable all locks and remove all ropes connected to the garage door before installing the opener. Ropes connected to a garage door can cause entanglement and death. 4. If possible, install door opener"/feet or more above floor with the emergency release handle mounted 6 feet above the floor. 5. Do not connect the opener to power somme until instructed to do so. 6. Locate the Door Control within sight of the door at a minimum height of 5 fret where small children cannot reach, and away from all moving parts of the door. 7. Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door. 8. Upon completion of the installation, the door must reverse when it comes in contact object or a 2x4 laid flat on the floor. with a one-inch 9. Do not wear watches, rings or loose crothing while Installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener. 11 high INSTALLATION SECTION: PAGES 12- 27 Installation Step 1 Determine Header Bracket Location If the header bracket Is not rigidly fastened to • structuralsupport on the headerwall or ceiling, the safety reverse system may not work properly (see page30). Thedoormightnotreversewhenrequired,and couldcauseseriousInjuryor death. The garagedoor springs,cables,pulleys,bracketsand theirhardwareareunderextremetension.Donotattempt to loosen, move or adjust them yourself. Serious personal Injury or death could result• Call for profeaslonsl garagedoorservice. Installation procedures vary according to garage door types. Follow the instructions which apply to your door. VedJcal Guideline -- Header-Wall -- F.dsh4d -CeU_g SECTIONAL Door or ONE PIECE Door with Track • Close the door and mark the inside vertical ceaterline of the garage door. • Extend the line onto the header wall above the door. Remember, you can fasten the header bracket within 4 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".) If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13. Ceiling I Header Wall :-- 3" 91 Header Track Wait ' Trad( Highest Point of Travel m Door Sectional door with curved track Y Highest Point / • Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 3" above the high point. This height will provide travel clearance for the top edge of the door. • Door clearance brackets are available for sectional doors when headroom clearance is less than 2". See accessory page 38. Proceed One-piece door with horizontal track 12 to Step 2, page 14. ONE-PIECE Read the Safety Instructions Door Without Track on page 12. They also apply to doors without tracks. • Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above dour. If headroum clearance is minimal, you can install the header bracket on the ceiling. See page 14. • If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports us shown. • Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the dour. Add 8" to the remainder. (See Example). • Close the dour and draw an intersecting horizon_l line on the header wall at the determined height. If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 14 for ceiling installation. Proceed OPTIONAL CEIUNG MOUNT FOR HEADER BRACKET Header WaU Header Wall Highest Pokl| ofTravel Door '4 i _/Hlghe_Po_t Jamb Hardware to Step 2, page 14. One-piece door without track jamb hardware EXAMPLE Distance from top of door (at highest point of travel) to floor ............. Actual height of door ...................... Remainder ................................ Add .................................... Bracket height on header wall ................ 92" -88" 4" +8" =12" (Measure UP from top of CLOSED door.) 13 One-place door without track pivot hardware Installation Step 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Fastening the Header Bracket to the Ceiling Fastening the Header Bracket to the Wall • Center the bracketon the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).. • Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural supporh with the hardware provided. • Extend the vertical guideline onto the ceiling as,shown. • Center the bracket on the vertical mark.no more than 6" from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal. • Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and fasten bracketsecurely to a structural support with the hardware provided. Wall Moonting Holes c_ 0 I \\ -""-I y rA\\ The.al,_._ Youmustmml_ "i_e na_ hoie is f_ positioning only. You must use lag screws to mount the header brackeL _ mount the header bracket. Opfion_ Wall MounS_ Holes Header Screws 5/16"x9x1-5/8" Structural Suppod s, _, is Highest Point of Travel (of Garage Door) Vertical Center Line, Hardware Shown Actual Size l,lli,lll,l'l'lll'l 5/16".9 x 1-r-J8" 14 Mo,a_ng 8o_s the Rail to the Header I Attach Installation Step 3 Bracket [ • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. If the door spring is in the way you'll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. rWall • Position the rail bracket against the header brackeL €Bracket • Align the bracket holes andjoin with a clevis pin as shown. • Insert a ring fastener to secure. RingFastener Head_ Bracket • _w • Clevis Pin 5/I 6"x2-3/4" Rail BraCket Foam packaging OpenerCad0n0_ Temporar/ Suppo_ Hardware Shown Actual Size oil Clevis Pin © Ring Fastener 5/16" x 2-_4; 15 _ The Safety Reversing Sensor IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR Withouts properly workingsafety reversing sensor, persons (particularly children)couldbe injuredor killed by a closing garage door. Read and follow all Instructions. The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. This is a required safety device and cannot be disabled. To protectsmall children,installthe safety reversing sensorso that the beamwill be no higherthan 4"-6" abovethegaragefloor. When properly connected and aligned, the safety . reversing sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an orange indicator light) transmits an invisible light beam to the, receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener light will flash 10 times. Disconnectpowerto the garagedoor opener before installingthesafetyreversing sensor. If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary. The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware)may interruptthe beam while the door is closing. The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, between 4-6" above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens. The mounting brackets am designed to clip onto the garage door track without additional hardware. I ]0[ ]0[ If ,]11 °,/,/ Facing the door from inside the garage 16 the SafetyStep Reversing I Install Installation 4 Sensor i Be sure power to the opener is disconnected. Figure I DOOR TRACK MOUNT (Right Side) Ir_tall and align the brackets so the sensors will face each other across the garage door, with the beam from 4 - 6" above thefloor. They may be installed in one of three ways, depending on your requirements (see illustration and follow instructions below): I. (Preferred) Clipped onto the left and fight garag_ door tracks. See Figure 1. 2, Fastened to the wall on each side of the garage. , See Figure 2. 3. Fastened to the floor (see Figure 3). Concrete anchors and wood blocks or extension brackets will be needed. Garage door track installation: • Slip the curved arms over the rounded edge of the door track. Snap into place against the side of the track. It should lie flush, with the lip hugging the hack edge of the track, as shown. Figure 2 WALL MOUNT (Right Side) Bracket If your door track will not support the bracket securely, wail installation is recommended. Wall installation: • Place the bracket against the wall and make sure there is enough clearance for the sensor beam to be unobstructed. • If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used. (Provided with Extension Bracket) _ • Use bracket mounting holes as a template to locate and drill (2) 3/16' diameter pilot holes on the wall at each side of the door, from 4-6" above the floor. (See warning at beginning of Installation Step 10.) ' L_n$ Figure 3 • Attach brackets to wall with lag screws (not provided). • If using extension brackets or wood blocks, adjust fight and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared. FLOOR MOUNT (Right Side) Lens Sensor Brad_t , h light (Provided with •": I Floor installation: _ Bnicket) Indicator • Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will he 4-6" above the floor. Inotprovided) • Carefully measure and place fight and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared. • Fasten to the floor with concrete anchors as shown. F.xtension o 17 the Safety Reversing Sensor I Install Installation Step 4 (Continued) I Figure 4 Mounting and Wiring the Safety Sensors • Slide a 1/4"-20xl/2" carriage bolt head into the slot on both sensors. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension. See Figure 4. • Finger tighten the wing nuts. can_e_ Recommended Wire Routing 1. Using insulated staples, run the wires from both , sensors to the rail at the door header (see Figure 5). 2. Cross and twist the two wires where they meet the t_il (see inset A). Run the wires inside the channels at the top of the rail, along each side, to the power unit and pull taut (see inset B). Do not we the lower (trolley) channels. Hardware Shown Actual Size 1/4"-20xl/2" CarriageBolt NOTE: If your access door is near the garage door, you may choose to install the door control at this time and run the door control wire along the rall with the sensor wires. Use one rail channel for the door control wire and the other channel for both sensor wires. If you choose this option, follow instructions 1-3 on page 21 now. W_O Nut 3. Thread the wires through the tabs on top of the drive shaft cover. Staples A 4. With your screwdriver tip, tuck the wires snugly into the rail channels. You will complete the wiring in Installation Step 7.' Figure 5 • /__,, 1. Run wlrH from een_ to end of rall at the door header. Crmm & twist hem to help contain wires In channels on top of n S. Run wires along channels 4. With screwdriver blade, k wires snugty Into channels. Sensor 18 Invisible Light Beam protection Area Senso¢ Position the Opener I Follow Instructions which apply to your door type asnstallation illustrated. Step 5 SECTIONAL I Door or ONE-PIECE Door with Track A 2x4 laid fiat is convenient for setting an Ideal doorto-rail distance. • Raise the opener onto a stepladder. ", You will need help at this point if the ladder is not tall enough. t • Open the door all the way and place a 2x4 laid flat on the top section beneath the rail. If the top pond hits the trolley when you raise the door, pull down on the trolley release ammto disconnect the inner and outer sections. The trolley can remain disconnected until Step 13 is completo(L __ Trolley ONE-PIECE Door without Track • With the door fully open and parallel to the floor, measure the distance from the floor to the top of the door. Top of • Using a stepladder as a support, raise the opener to the same distance as the door from the floor (it will be at a slight angle as shown). Topo_Doo_ • The top of the door should be level with the top of the opener. Do not position the opener more than 3" above this point. 19 I the OpenerStep 6 I Hang Installation Two representative Installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On finished ceilings, Figure 2, attach a sturdy metal bracketto sh'uctoral supports before installing the opener. This bracket and fastening hardware are not provided. (See Accessories.) Figure I 1. Measure the distancefrom each side of the opener to the structuralsupport. 2. Cut both pieces of the hanging bracket to required' lengths. 3. Drill 3/16" pilot holes in the structuralsupports. Screws 5/16"-18xl-7/8" , Distance 4. Attach one end of each bracket to a support with 5/16" - 18xl-7/8" lag screws. 5/16"-18X7/8" Hex Scn_s 5. Fasten the opener to the hanging brackets with 5/16" - 18x7/8" screws, lock washers and nuts. 6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door). 5/16"-18 Nuts PreferredRangeof BracketPlacement 7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket. Figure 2 -- FINISHED CElUNG -- Hardware Shown Actual Size Bracket (Not Provided) IItltllllllllrlllll Lag Screw 5/16"-18XI-7/8" 5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16" Hidden Support Lag Screws _÷ © Hex _ :.:": :":"_" (Not provided) 5/16"-18x7/8" Screw 5/16" Lock Washer 5/16"-18 Nut 5/16"-18x7/8" 5/16"-18 Screw Nut Preferred Range of Bracket Plmcement 2O Install the Premium Control Console all Step Wiring 7 I Installation and Connect maycausesedansInjuryfromshock, bumorelectrocution. Children opa_tlngor playingwitha garagedooropenercan Injure themselves or others.Thegarage doorcoulddoseand causeserious Injuryordeath. Inmll thedoorcontrol (oranyadditional pushbuttons) outof thereachofchildrenandswayfromall moving partsofthe dooranddoorhardware, butwherethegaragedoorIsvisible. Do notallowchildrento operatethepushbutton(s)or the remote control(s). A moving garagedoorcouldInjuresomeone underit. Activate the openeronlywhenthedoorIs properly adjusted, youcan seeItclearly, andtherearenoobstructions todoortravel Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door and door hardware. The door control is typically attached directly to the wall. If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new home construction), Console models may be mounted to a standard single gang box (Figure 2). •, 1. Strip 1/4" of insulation from one end of the bell wire and connect it to the two screw terminals on the back of the door control by color:,white to 2 and white/red to'l. Do NOT connect the power and operate the opener at this t/me. See Step 9 on page 22. 2. Pry off cover along one side with a screwckiver blade. (see Figurel). Fasten with 6ABxI-1/4" self-tapping screws (standardinstallation) or 6-32xl" machine screws (pre-wired installation) as follows: PREMIUM CONTROL CONSOLE • Install bottom screw, allowing 1118"to protrudeabove wall surface. • Position bottom of door control on screw head and slide down to secure. Adjust screw for snug fit. • Drill and install top screw with care to avoid cracking plastic housing. Do not overtighten. • Insert top tabs and snap on cover. 3. (For standard installation only) Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Be careful not to pierce the wire with a staple, creating a short. If your access door is near the garage door, you may ran this wire with the Sa)_etyReversing Sensor wires along the top of the rail. See page 18. Top MounUng Hole Terminal Screws Lighled Push Button Bottom MounUng Hole BACK VIEW Figure 1 Figure 2 REMOVE & REPLACE COVER To Replace, Insert Top Tabs First 'o Remove, Twist PRE-WlRED INSTALLATION 4. Remove the Control Center door on the right panel of the opener to access the terminal screws. 5. Thread all wires through the opening at the base of the drive shaft cover (see Figure 3). 6. Insert the remaining wire through the hole in the power unit and sVip 1/4" of insulation from each set of wires. 24 Volt 2-Conducthr Bell Wire Figure 3 WIRING TO CONTROL CENTER 7. Connect the door control wire to the opener terminal screws: white to 2 and white/red to t. (See Figure 4.) 8. Separate the sensor white and white/black wires sufficiently to connect to the opener tenalnal serews: white to 2 and white/black to 3. through openlr_l In Odve ShaftCOv_ 9. Attach the User Safety InsUuctionlabel to the wall near the door control, and the Maintenance Inst_ction label in a prominent location on the inside of the garage door. Push wiring through hole in chassis (above Control Center) and €onnect to open_ tefmJrml screws Page 32 explains how to operate the opener using the door control. Hardware Shown Actual Size 8AB x 1-1/4" S<;few _ lllnl_lllllelllmltl q1In]> Control Console (sld installation) Control C_ (pro-wired) In6ul_t_ DocxContr_ Sensor Connections Connections _do.__.!_., StaPles Dry Wall Anchors 21 Figure 4 OPENER TERMINAl SCREWS (In Control Center) Requirements I Electrical Installation Step 8 To reduce the risk of electric shock, your garage door opener has a grounding type plug with a thirdgrounding item.Thisplug will only fit into a grounding type outh.q. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet. I do not opener until Step 9 below. To run avoidtheinstallation difficulties, [ I • If permanent wiring is required by your local code,. refer to the following procedure: Permanent Wiring Connection To make a permanent connection through the 7/8" diam. hole in the top of the opener (according to local code): G_nd T_ Green GroundS_ew • Remove the opener cover screws and set the cover aside. • Remove the attached 3-prong cord. • Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded. • Reinstall the cover. Trouble Shooting Complete Safety Reversing Sensor I Installation Installation Aligning Step 9 , 1. If the sending eye indicator light does notglow steadily after installation, check for: • Electric power to the opener. • A short in the white or white/black wires. These can occur at staples, or at screw terminal connections. • Incorrectwiring between sensors and opener. • A broken wire. ] the Safety Sensors • Plug in the opener, The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct. 2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't: • Check alignment. • Check for an open wire to the receiving eye. The sending eye orange indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required. 3. If the receiving eye indicator light is dim, realign either sensor. NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse, lfthe door is already open, it will not close. The opener lights will flash I0 times. (If bulbs are not installed, I0 dicks can be heard.) See page 16. • Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place. • Loosen the receiving eye wing nut and adjust the sensor vertically and/or horizontally until it receives the sender's beam. When the green indicator light glows steadily, tighten the wing nut. 22 the LightsStep and Lens I Instafl Installation 10 I • Install a 100 watt maximum lightbulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. • Insert bottom lens tabs into slots on chassis and tilt towards chassis to engage top tabs, then drop down gently into place. (See illustration.) -. • To remove, lift lens up and gently tilt slightly outward and down, then pull out to clear bulbs. Use care to " avoid snapping off bottom lens tabs. BottomLensSlot Bottom LensTab _'_ • If the bulbs bum out prematurely,replace with standard neck Garage Door Opener bulbs. (Fluorescent bulbs are not recommended because of possible interference with receiver/transmittersignals.) i, I I00000 000001 Chassis I To_ Lem Tab Insert Bottom Lens Tabs Nmt Installation Step 11 Attach the Emergency Release Rope and Handle I Do not use the red handle to pull the door open or closed. The rope knot could becomeuntied and you couldfall.Usetheemergencyreleaseonlyto disengage thetrolleyand,if possible,onlywhenthedoorisclosed. Garagedoorsare heavy.If the door is openwhenthe handleIspulled,thedoorcouldcloseinadvertently ifit Is not properly balanced.Serious injury may result to personsunderthe door.Makesurethedoorwayis clear of personsandobstructions beforepullinghandlewhen doorisopen. • TrUly Trolley Release Arm • Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side up as shown. Secure with an overhand knot. Emergency Overhand The knot should be at least 1" from the end of the rope to prevent slipping. • Thread the other end of the rope through the hole in the release arm of the outer trolley. • Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot. If It is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling. 23 Fasten Door Bracket Follow instructions which apply to your door type I asnstallation illustrated below Step or on page12 25. A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel. The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U.shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kiL SECTIONAL Door Installation Procedure Header Bracket Figure I Verti_ Figure 2 • Center the door bracket on the previously marked vertical guideline used for the headel bracket installation. Note the correct UP placement, as stamped inside the brackeL • Position the bracketon the face of the door within the following limits: A) The top edge of the bracket 2--4"below the top edge of the door, Hardware Shown Actual Size © B) The top edge of the bracket directly below any structuralsupport across the top of the door. • Mark and drill 5116" left and right fastening holes. Secure the bracketas shown in Figure I if there is vertical reinforcement. © NUt 5/16" - 18 Lock.washer 5/16" lJlJltllllllltllllllltlllltllllJlJtD If your installation doesn't require vertical reinforcement but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2. 5/16"-18 24 x 2-1/2" All ONE-PIECE Please read and comply to one-piece doors also. with the warnings Door Installation and reinforcement Procedure instructions on page 24. They apply Header Bracket Door Bracket Opt_al placement o_Doo¢ 8racket Fo( a door with no exposed framing or for the opltonal tnstallatton. use 5/16"x1-1/2" lag screws (not provided) to • Center the bracket on the top of the door, in line with the header bracket as shown. Mark holes. Hardware Shown Actual Size • Drill 5116" pilot holes and fasten the door bracket with hardware supplied. © If the door has no exposed framing, drill 3/16" pilot holes and fasten the bracket with 5/16"x1-1_2" lag screws (not provided) to the top of the door. © Nut 5/16" - 18 The door bracket may be installed on the tap'edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.) Drill 3/16" pilot holes and substitute 5/16"xl-lJ2" lag screws (not provided) to fasten the bracket to the door. Lockwasher 5/16" lllllllllllllllllllllltllllllllllllB _ge _lt 5/18"-18 x 2-1/2" 25 Connect Door Arm to Trolley instructions which I Follow nstallation Stepapply 13to your door type I as illustrated below and on page 27. SECTIONAL Doors Only Make sure garage door is fully dosed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3. Figure 1: Figure 2: • Fasten straight door arm section to outer trolley with the 5/16"xi" clevis pin. Secure the connection with a ring fastener. • . t • Fasten cawed scctaon to the door bracketm the same way, using the 3/16"x1-1/4" clevis pin. • Bring ann sections together. Find two pairs of holes that line up andjoin sections. Select holes as far apart as possible to increase door arm rigidity. Figure I Figure 2 Ring Fastener Clevis Pin 5/16"xi" / 5/16" Emergency Ha_e r_ Door Brac_t Hole Alignment Alternative 5/16"-18x7/8" Hardware Shown Actual Size Figure 3: © • If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" from the solid end. Reconnect to trolley with cut end down as shown. Nut 5/16"-18 • Bring arm sections together. • Find two pairs of holes that line up andjoin with screws, lock washers and nuts. Ctevis Pin 5/16"xi" (Trolley) Figure 3 c,.Ring ioF.,-,] 5/16"x1-1/4" (Doo¢ Bcacket) 5/16"-18x7/8" Proceed to Adjustment Step 1, page 28. Trolley will re-engage automatically when the opener is operated. Screws 5/16"-18x7/8" send 26 All ONE-PIECE Assemble Doors the Door Arm: • Fasten the straight and curved door ann sections together to the longest possible length (with a 2 or 3 hole overlap). • With the door closed, connect the straight door arm section m the door bracket with the 5/16"x1-1/4" clevis pin. • Secure with a ring fastener. Lock Washers 5/t6" cl_.s Pin 5/1ff'Xl-t14" s_t Arm Scrsws 5/16"-18x7/_ Doo¢/um Adjustment Procedures for One-Piece Doors I On one-piece doors, before connecting the door arm to the trolley the travel limits must be adjusted. Limit adjustment screws are located on the right side panel as shown on l_ge 28. Follow adjustmentprocedures below. Fully Open Trolley : C_ed Door Open Door DoorArm Door with Backward Slant Closed Door Adjustment: Decrease DOWN Travel Limit Open Door Adjustment: Decrease UP Travel Limit • Turn the UP limit adjustment screw counter-clockwise 5 1/2 toms. • "lurethe DOWN limit adjustment screw clockwise 5 complete turns. • Press the Door Control push button. The trolley will travel to the fully open position. • Press the Door Control push button. The trolley will travel to the fully closed position. • Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. I_ the arm does not extend far enough, adjust the limit further. One full turn equals 2" of trolley travel. • Manually close the door and lift the door arm to the trolley. The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. If the arm is behind the connector hole, adjust the limit further. One full turn equals 2" of trolley travel. Connect the Door Arm to the Trolley: • Close the door and join the curved arm to the connector hole in the trolley with the remaining nec_ry to lift the door slightly to make the connection. clevis pin. It may be • Secure with a ring fastener. • Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the floor. 27 ADJUSTMENT SECTION: PAGES 28 - 30 Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed. Limit adjustment settings regulate the points at which the door will stop when moving up or down. If anything interferes with the door's upward travel, it will stop. If anything interferes with the door's dowhward travel (including binding or unbalanced doors), it will i ) ooooo reverse. t I ooooo I J To operate the opener, press the Door Contsol push button. Run the opener through a complete travelcycle.. • Does the door open and close completely? • Does the door stay closed and not reverse unintentionally when fully closed? If your door passes both of these tests, no limit adjustments are necessary unless the reversing test falls (see page 30). Adjustment procedures are outlined below. Run the opener through a complete travel cycle after each adjustment. -- AdjustUPTravel -- Adjust DOWN Travel UMff ADJUSTMENT LABEL Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again. Read the procedures carefully before proceeding to Adjustment Step 2. Use a screwdriver to make limit adjustments. How and When to Adjust the Limits If the opener reverses in fully dosed position: Decrease down travel Turn the DOWN limit adjustment screw clockwise. One tom equals 2" of travel. If the door does not open completely but opens at least five feet: Increase up travel. Turn the UP limit adjustmentscrew clockwise. One torn equals 2" of travel. If the door reverses visible interference If door does not open at least 5 feet: Adjust the UP (open) force as explained in Adjustment Step 2. when closing and there to travel cycle: is no If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed. See Troubleshooting, page 22. Test the door for binding: Pull the emergency release handle. Manually open and close the door. If the door is binding, call for garage door service. If the door is not binding or unbalanced, adjust the DOWN (close) force. See Adjustment Step 2. If the door does not close completely: Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. One turn equals 2" of travel. If door still won't close completely, try lengthening the door arm (see page 26) and decreasing the down limit. 28 I I Adjust Adjustment the Force Step 2 Force adjustment controls are located on the fight panel of the opener. Force adjustment settings regulate the amount of power required to open and close the door. The door will stop in the up direction if anything interferes with its travel. The door will reverse in the down direction if anything interferes with its travel (including binding or unbalanced doors), Toomuchforceon thedoorwillinterferewith theproper operationof the safetyreverse system.The door might not reverseproperlywhenrequiredand couldseriously injure or killsomeoneunderiL Donot Increasetheforce beyondtheminimumamountrequiredto closethedoor. Do not usethe force adjustmentsto compensatefor a bindingor stlcldnggaragedoor.Testthe safetyreverse systemmonthly,and followingall adjustmentsto fo_'e levels.Seepage30. If the forces are set too light, door travel may be interruptedby nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed. The maximum force adjustment range is about 3/4 of a complete turn.Do not force controls beyond that poinL " Turn force adjustmentcontrols with a screwdriver. i , I Io0000 Feme Adlt_ment I.abel Right Side Panel 00000 Force Adjustment Controls How and When to Adjust the Forces Test the DOWN (close) force Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse. Reversal halfway through down travel does not guarantee reversal on a one-inch obstruction. See page 30. If the door is hard to hold or doesn't reverse, decrease the DOWN (close) force by turning the control counterclockwise. If the door doesn't open at/east 5 feet: Increase UP (Open) force by turning the control clockwise. Make small adjustments until door opens completely. Readjust the UP limit if necessary. After each adjustment, mn the opener through a complete travel cycle. If the door reverses during the down (close) cyde and the opener lights aren't flashing: Make small adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle. Increase DOWN (close) force by turning the control clockwise. Make small adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. Do not increase the force beyond the minimum amount required to close the door. Test the UP (open) force Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. If the door is hard to hold or doesn't stop, decrease UP (open) force by turning the control counterclockwise. Make small adjustments until the door stops easily. After each adjustment, run the opener through a complete travel cycle. 29 Test the Safety Reversing Sensor the remote control push button to open the door. I• Press Adjustment Step 3 I • Place the opener carton in the path of the door. • Press the remote control push button to close the door. The door will not move more than an inch, and the opener light will flash for 5 seconds. r--7oF-7oF- Professional service is required if the opener closes the door when the safety reversing sensor is obstructed. The garage door opener will not close from a remote if the indicator light in either sensor is off (alextlng you to the fact that the sensor is misallgned or obstructed). The garage door can be closed by pressing and holding the Door Control push button until down travel is completed. Test the Safety Reverse Adjustment Step 4System r-lr- I Test • Place a one-inch beard (or a 2x4 laid flat) on the floor, centered under the garage door. • Operate the door in the down direction. The door must reverse on striking the obstruction. L 1L__I L_A Adjustment [ If the door stops on the obstruction, it is not traveling far enough in the down direction. • Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1/4 turn. • Repeat the test. On a sectional door, make sure limit adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 26. • When the door reverses on the one-inch board,remove the obstruction and mn the opener through 3 or.4 complete travel cycles to test adjustment. / If the door will not reverse after repeated adjustment attempts, call for professional garage door service. board (o¢a 2x4 laid fiat) Important Safety Check Repeat Adjustment Steps 1 - 4 after: • Each adjustment of door arm length, force controls or limit controls. • Any repair to or adjustment of the garage door (including springs and hardware), • Any repairto or buckling of the garage floor. • Any repair to or adjustment of the opener. 3O IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Do not permit children either to operate or to play with the opener. Keep remote control in a location inaccessible to children. 3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 4. Check safety reversal system monthly. See page 30. The garage door MUST reverse on contact with a one inch object (or a 2x4 board laid fiat) placed on the floor. If an adjustment is made to one of the controls (either force or limits of travel), the other control may need to be adjusted also, and the safety reversal system must be checked. Failure to properly adjust the opener may result in severe injury or death. 5. If possible, use the emergency release only when the door is in n closed position. Caution should be taken whenever the disconnect cord is actuated with the door open. Weak or broken springs may cause the door to fall rapidly, causing injury or death to persons. 6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not reverse when required, and could result in severe injury or death. Repairs to cables, spring ussembfias and other hardware must be made by n professional garage door person. 7. Disconnect the electric power to the garage door opener before making any repairs or removing the covers. SAVE THESE INSTRUCTIONS Care of Your Opener The remote control The lithium batteries should produce power for up to 5 years, To replace batteries, use the visor clip or screwdriver blade to pry Force and Limit A( FORCE CONTROLS 3-FUNCTION _ __, open the case,as shown.("Open" COMPACT locationis stampedon hackof Twist here remote controlcase.)Insert toopen batteries positive side down. Replace cover as follows. 3-Function remote: Insert the 3 tabs at the opposite end and snap shut. Compact 3-Function remote: Snap shut along both sides. LIMIT CONTROLS Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the first year of operation. Pages 28 and 29 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instrdctions carefully. Dispose of old batteries properly. Repeat the safety reverse test (page 30) after any adjustment of limits or force. Maintenance Schedule Repeat the safety reverse tesLMake any necessary adjustments (See page 30). Once a Year Once a Month Manually operate door. If it is unbalance_,or binding, call for professional garage door service. Check to be sure door opens and doses fully. Adjust limits and/or force if necessa_. (See pages 28 & 29.) Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks. 31 Operation of Your Opener Activate the opener with any of the following: • The Remote Control: Hold push buttondown until the door startsto move. • The Door Control: Hold push baror buttondown until the door starts to move. • The Outdoor Key Switch or Keyless Entry: (See Accessories) When the opener is activated with the safety reversing sensor installed and correctly aligned: 1. If open, the door will close. If closed, it will open. 2. If closing, the door will reverse. •, To open the door manually: 3. If opening, the door will stop (allowing space for entry and exit of pets and for fresh air). • . The door should be fully closedif possible. Pull down w on the emergency release 4. If the door has been stopped m a paxttally open position, it will close. 5. If obstructed while closing, the door will reverse. 6. If obstructed while opening, the door will stop. 7. The garage door will reverse in the closing cycle, and the opener tights will blink for 5 seconds, when the invisible beam is broken. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle. Lockout position (Manual disconnect) If the sensor is not installed, or is not aligned correctly,the door won't close from any remote control. You can close the door with the Door Control, the Outdoor Key Switch, or Keylass Entry, however, if you activate them until down travel is complete. If you release them too soon, the door will reverse. To reengage the trolley: Pull the emergency release handle toward the opener at a 45 ° degree angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either manually or by pressing the Door Control push button. The Opener Lights will turn on under the following conditions:When the opener is initially plugged in; when the power is interrupted;when the opener is activated.Itwill turnoff automaticallyafter4-1/2 minutesor provide constant light when the Light featureon the Premium Control Console is activated. Bulb size is 100 watts maximum. SECURITY+ models: Lights will also turn on when someone walks through the open garage door. With a Premium Control Console, this feature may he turned off as follows: With the opener lights off, press anll hold the light button for I0 seconds, until the light goes on and off again. To restore this feature, start with the opener lights on, then press and hold the light button t'or 10 seconds. Operation (SECURITY÷ handle (so that the trolley release ann snaps into a vertical position) and lift the door manually. The lockout feature prevents the trolley from reconnecting automatically, and the door can be raised and lowered manually as often as necessary. _e_enc Handle (Pull at 45" angle) To reconnect of the Door Controls models: See additional programming features, next page.) Press the lighted push button to open or close the door. Premium Console (conL): Lock feature: The Lock feature is designed to prevent operation of the door from remote controls. However, the door will open and close from the Door Control, the Outdoor Key Switch and the Keyleas Entry Accessories. To activate: Press and hold the small round Lock button for 2 seconds. The push button light will flash as long as the Lock feature is on. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Premium Console: Light feature: Press the large round Light button. If the opener light is off, it will turn on. If the opener light is on, (even in the 4-1/2 minute automatic cycle) it will turn off. But if you use the Light button to tom the lightson and then activate the opener, the lights will turn offafter 4-1/2 minutes, To turn off." Press and hold the Lock button again for 2 seconds.The push button light will stop flashing. The Lock feature will also turn off whenever the SRT button on the opener panel is activated. The Light button will not control the opener lights when the door is in motion. 32 Receiver and Remote Control Programming SECUBlri'T,I; To complywith FCC miss. adjustmentor modifications of thisr_e_r I s_Por tmnsmitteram I_.l_ted, except_ chan_g me cndeset,rigor Your garage door opener receiver and remote control have been pre-set at the factory. The door will open when you press the LARGE remote control push button. The code between the remote control and the receiver changes with each use, randomly accessing over 100 billion new codes. pAR_ Children operating or playing with a garage door opener can injure themselves or others. The garage door could close and cause serious Injury or death. Do not allow children to operate the door push button(s) or remote control(s). A moving garage doqr could Injure or kill someone under It. Activate the opener only when you can see the door clearly, it Is free of obstructions, and Is properly adjusted. The 3-funetlon remote control can also activate additional SECURITY+ garage door openers and/or light controls. •, Your SECURITY+ opener will operate with: • severalSECURITY'I" remote controls(with blue , pushbuttons)utilizing up to 8 functions. • one SECURITY+ 139.53684). the battery. THERE ARE NO OTHER USER SERViCEABlE l_ylvss Entry System(Model Follow the instructions below to program your opener to ma_h any additional remotes you may purchase. See Accessories on page 38. Figure I Setect a remote contvo4 push bu_on to operate opener To Add A Remote Control If you have a Premium Control Console: Figure 1. With the door closed, press and hold a remote control push button. See Figure I. 2. Press and hold the Light button on the door control. SECURITY+ 3-Function Remote Control 3. Press and hold the door control push button. 4. After the opener light flashes, release all buttons. 2 SECURITY+ Garage Door Opener Test by pressing the remote push button. If you do not have a Premium Control Console: 1. Press and ho/d the selected remote control push button. See Figure 1. 2. Then press and release the SRT (learn) button on the back panel of the opener, Figure 2. The indicator light "SRT"(learn) indicator Button Ught on the panel will begin to blink and the opener light will flash once. To Control the Opener Light (Premium Consoles) With SECURITY'I, remote controls, a push button can be programmed to operate the opener light without opening the door. 1. With the door closed, press and hold the remote button that you want to control the light. 3. Release the remote push button. Test by pressing the remote push button. To Erase All Remote Control Code_ Press and hold the SRT button on the opener panel until the indicator light turns off (about 6 seconds). All remote control codes are now erased. Then follow the steps above to re-program each remote control. 2. Press and hold the Light button on the door control. 3. Press and hold the Lock button on the door control. 4. After the opener light flashes, release all buttons. Test by pressing the remote push button. The opener light should turn on or offbut the door should not move. 33 Troubleshooting Situation Probable Cause & Solution The opener doesn't operate from either the door control or the remote control: I. Does the opener have electric power?Plug a lamp into the outlet. If it doesn't fight, check the fuse box or the circuit breaker.(Some outlets arecontrolled by a wall switch.) Opener operates from the remote control, but not from the door control: The door operates from the door control, but not from the remote control: The remote control has short range: 2. Have you disabled all door locks? Review installation instruction warningson Page 11. 3. Is there a build-up of ice or snow under the door? The door may be frozen to the ground. Remove any restriction. 4. The garage door spring may be broken. Have it replaced. 5. Repeated operation may have trippedthe overload protector in the motor. Wait 15 minutes. Try again. 1. Is the door control push bar lit? If not, Remove the bell wire from the opener terminal screws. Short the red and white terminals by touching both terminals at the same time with a piece of wire. If the opener runs, check for a faulty wire connection at the door control, a short under the staples, or a broken wire. 2. Are the wiring connections correct? Review Installation Step 7, page 21. 1. Is any door push button flashing? If your model has the Lock feature, make sure it is off. 2. Your opener needs to re-learo a remote control code. Refer to instructionson the opener panel. 3. Programthe receiver to match the remote control code. 4. Repeat the receiver programming procedurewith all remote controls. 1. Change the location of the remote control in your car. 2. Check to be sum the antenna on the right side panel of opener extends fully. 3. Some installations may have shorterrange due to a metal door, foil backed insulation, or metal garage siding. (AnteL_naExtender Kit 41A3504) Opener noise is disturbing in living quarters of home: If operational noise is a problem because of proximity of the opener to the living quarters,the Vibration Isolator Kit 41A3263 can be installed. This kit was designed to minimize vibration to the house and is easy to install. The garage door opens and closes by itself." 1. Be surethat all remotecontrol push buttons are off. The door doesn't open completely: 2. Remove the bell wire from the door control terminals and operate from the remote control only. If this solves the problem, the door control is faulty (replace), or there is an intermittentshort on the wire between the door control and the opener. 3. Clear rflemory and reprogram all remote controls. I. Is something obstructing the door? Remove the obstruction or repair the door. 2. If the door has been working properly but now doesn't open all the way, increase the up force. See page 29. 3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals 2 inches of travel. See page 28. Repeat the safety reverse test after the adjustment is complete. The door stops but doesn't close completely: Review the travel"limits adjustment procedures on page 28. Repeat the safety reverse test after any adjustment of door arm length, close force or down limit. 34 Troubleshooting (continued) Situation Probable Cause & Solution The door opens but won't close: 1. If the opener lights blink, check the safety reversing sensor. See page 22. 2. If the opener fights do not blink and it is a new installation, check the down force. See Adjustment Step 2, page 29. For an existing installation, see below. Repeat the safety reverse test after the adjustment is complete. The door reverses for no apparent reason and opener lights don't blink: 1. Is something obstructing the door? Pull the emergency release handle. Operate the door manually. If it is unbalanced or binding, call for professional garage door service. 2. Clear any ice or sno_ from the garage floor area where the door closes. 3. Review the force adjustmentprocedures on page 29. 4. If door reverses in the fully closed position, decrease the travellimits (page 28). 0 , • • Repeat the safety reverse test after adjustments to force or travel limits. The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel Thedoor reversesfor no apparent reason and opener lights blink for 5 seconds after Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See pages 12 and 22. reverse: The opener lights... don't turn on: Replace the light bulb(s) (100 watts maximum). Use a standard neck garage door opener bulb if regular bulb burns out. don°t turn off: Is the Light feature on? "Darnit off. The opener strains or maximum force is needed to operate door: The door may be out of balance or the springs are broken. Close the door and use the emergency release handle to disconnect the trolley. Open and close the door manually. A properly balanced door will stay in any point of travel while being supported entirely by its springs. If it does not, disconnect the opener and call for professional garage door service. Do not increase the force to operate the opener. The opener motor hums briefly, then won't work: 1. The garage door springs arebroken. See above. 2. If the Rroblem occurs on the first operation of the opener, door may be locked. Disable the door lock. Repeat the safety reverse test after the adjustment is complete. The opener won °t operate due to power failure: 1. Use the emergency release handle to disconnect the trolley. The door can be opened and closed manually. When power is restored, press the Door Control push button and trolley will automatically reconnect (unless trolley is in lockout position.) See page 32. 2. The Emergency Key Release accessory (for use on garages with no service door) disconnects the trolley from outside the garage in case of power failure. 35 Repair Parts Rail Assembly Parts _9 10 7 KEY PART NO. NO. 1 2 6 5 Installation DESCRIPTION 5 6 7 41A4796-1 Hardware bag 41A4795 Hardware bag (includes sprocketcoupling) 12B569-1 Left rail bracket 12B569-2 Rightrail bracket 1D4940 Screw drive rail assembly 12B560 Rail support braces (2) 81C168 Rack 8 9 10 41C4677 25A18 41A4836 Complete trolley assembly Sprocketcoupling Drive sprocket kit Parts KEY PART NO. NO. DESCRIPTION 1 2 3 41A4884 29B137 41A5076 4 5 6 7 8 9 10A,?_0 41A2828 217A238 41A5047 41A4353 41A5034 10 11 12 13 178B35 178B34 12B350 12D584-1 Premium control console Visor clip 3-functionremote control case (no cimuit board) 3V 2032 Lithiumbattery (1 required) Emergency release rope & handle assy. 2-Conductor bell wire: white & white/red Door bracket w/clevis pin & fastener Header bracket w/clevis pin & fastener Safety sensor kit: receiving and sending eyes with 3' 2-conductorbell wire attached Curved door arm section Straight door arm section Hanging brackets Safety sensor bracket NOT SHOWN: 41A4675-5 114A2368 Installationhardware bag (see page 5) Owner's manual 36 9 11 12 \ 13 Repair Parts Opener Assembly Parts emwn _ MMIT SWITr._I A_qY. Center _ [Up) Contact I _""""'_ Yegow Wire --S 13 KEY NO. Contact / KEY NO. PART NO. Line cord 9 10 41A4843 41A4837 Interruptercup Worm gear and retainer Capacitor - 1/2 HP 11 41C4669 Wire harness assembly Capacitor bracket Terminal block w/screws 12 41C4672 RPM sensor assembly 13 41 D4674-11E Receiver logicboard assembly 41D4839-7 Cover PART NO. DESCRIPTION 1 31D426 Drive shaft cover 2 41B4245 3 30B363 4 5 12A373 41A3150 DESCRIPTION 6 7 41D4671 12D554 Limit switch assembly Limit switch bracket 14 15 1C4840-6 Control Center access door 8 8a 8b 8c 8d 41 D4759 144B41 144B42 20Ct4 158A69 Complete Motor Drive Assy.,with 22T Pulley 28T Pulley Ddve Belt Retainer Ring 16 175C123 Lightsccket 17 108D47 Light lens 37 Accessories 139.53702 / Emergency Key Release: 139.53703 Outdoor Key Switch: Available For Your Opener 139.53681 SECURITY÷ 3-Function Remote Control: Includes visor clip. 139.53680 SECURITY÷ Compact 3-Function Remote Control: Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley. Operates the garage door automatically from outside when remote control is not handy. ' • With loop for attaching key ring. I 139.53404 8 Foot Rail Extansion 139.53684 SECURITY÷ Keyless Entry: Enables homeowner to operate garage door opener from outside by entering a password. Also canadd a temporary password for visitors or service persons. This temporary password can be limited to a programmable numberof hours or entries. 139.53687 Premium To allow an 8 foot door to open fuUy. 53589 Support Brackets: For finished ceilings or where additional support is required,based on garage construction. Includes brackets and fastening hardware. 139.53709 Provides a lock feature to prevent operation of garage door from portable remotes. A light feature controls the opener lights. Can be used to program the opener to accept additional remotes. Door Clearance Brackets: (For Sectional Doors Only) 139.53686 Replaces top brackets and rollers on door to reduce height of door travel. For use when installing opener in garage with low headroom clearance. 41A5281 Extension Control Console: Plug-In Light Control: Enables homeowner to turn on a lamp, television or other appliance from car,bedside, or anywhere in the home with a remote. Brackets: (Availale only through Service) Sears Parts & (Optional) For safety sensor installation onto the wall or floor. "1_o Add the Keyless Entry We recommend that you program your password before lf you do not have a Premium Control Console: you install the Keyless Entry. You will not need assistance, and you can test the reception at the mounting location before installation. 1. Choose a 4-digit password using numbers from 0 to 9 (a number can be used more than once, for example, 4, 0, 4,1). lf you have a Premium 2. Press the four buttons for the password, then press and hold the Enter button. The indicator light on the door opener panel will blink. Control Console: 1. With the door dosed, press the four digit password desired, then press and hold Enter. 2. Press and hold the light button on the door control. 3. Press and hold the door control push bar. 3. Press and release the SRT (learn) button on the opener panel. After the opener light flashes, release the Enter button. 4. After the opener light flashes, release all buttons. Test by pressing the password, then press Enter. The door should begin to move. 38 Index Access Door/Emergency Key Release Accessory ............................................................................................... 6, 7, 35, 36 Electrical Safety Warnings ...................................................................................................................................... 2, 22, 31 Garage Door Testing for balance, binding and sticking ................................................................................................................. 3, 28, 31 Determining high point of travel: Sectional door .................................................................................................................................................................. 12 One-piece door ................................................................................................................................................................ 13 Disabling existing locks ................................................................................................................................................. 3, 11 Force controls Adjustment procedures ......................................... .%....................................................................................................... 29 Problems that might reclaim force adjustments ......................................................................................................... 34, 35 Safety warnings ......................................................................................................................................................... 29, 31 Door hardware ............................................................. .'................................................................................ 3, 11, 12, 31, 32 Maintenance ................................................................. ........................................................................................... 11, 28-31 Reinforcement requirements .................................................................................................................................... 4, 24, 25 Removing of all ropes .................................................................................................................................................... 3, 11 Possible door damage ............................................................................................................................................... 3, 19, 24 Travel limits Adjustment procedures .............................................................................................................................................. 27, 28 Problems that might require limit adjustments ......................................................................................................... 34, 35 Safety warnings ......................................................................................................................................................... 28, 31 Emergency Release Rope & Handle Lockout feature ................................................................................................................................................................. 32 Manual disconnect ....................................................................................................................................................... 32, 35 Safety warnings ............................................................................................................................................... 11, 23, 31, 32 Opener Terminals Door control connections ................................................. .:............................................................................................... 21 Safety reversing sensor connections ............................................................................................................................ 21, 22 Receiver & Remote Controls Programming the receiver ................................................................................................................................................. Erasing all codes ................................................................................................................................................................ Safety warning................................................................................................................................................................... Problems with remote control transmitteroperation ......................................................................................................... Safety Reversing Sensor ........................................................................................................................................ 33 33 33 34 16-18, 30 Safety Reverse Test Procedure .......................................................................................................................................... 30 Testing required ............................... :............................................................................................................... 11, 30, 34, 35 Safety reverse system problems Securing header bracket to wall ..................... ,,............................................................................................................... 12 Adjusting travel limits ..................................................................................................................................................... 28 Applying excessive force on the door ............................................................................................................................. 29 Buckling or uneven floor ....................................... :....................................................................................................... 4, 5 Safety Warnings ...................................................................... 2, 3, 11, 12, 16, 19, 20, 21, 22, 23, 24, 28, 29, 30, 31, 32, 33 Troubleshooting ............................................................................................................................................................ 34, 35 User Instruction Label for Garage Wall .................................................................................................................... 11, 21 Vibration Noise (isolator kit) ............................................................................................................................................. 39 34 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1 "800-4-MY-HOME = (1-800-469-4663) For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week t-800-366-PART (1-800-366-7278) I • For the location of a Sears Parts and Repair Center in your area: Call 24 hour_;a day, 7 days a week t -8OO-488-1 222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pro, Monday - Saturday 1-800-827-6655 SEARS HomeCentral" TheService SideofSears" SEARS WARRANTY FULL 90-D_Y WARRANTY ON GARAGE DOOR OPENER For 90 days from the date of purchase, Sears will repair this Garage Door Opener, free of charge, if defective in material or workmanship. UMITED WARRANTY From the 91st day until one year from the date of purchase, Sears will furnishreplacement parts for any defective pads, free of charge. You pay for labor. LIMITED WARRANTY ON MOTOR 1/2HP MOTOR: After 1 year and through 5 years, if the motor on this Garage Door Opener is defective, Sears Willfumish a replacement motor, free of charge. You pay for labor. LIMITATION ON LIABILITY SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL LOSS OR EXPENSE FROM PROPERTY DAMAGE DUE DIRECTLy OR INDIRECTLY FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or limitationof incidentalor consequential damages, so the above limitation or exclusion may not apply to you. This warranty does not cover light bulb_ or repair parts necessary because of operatorabuse or negligence, including the failure to install, adjust and operate this garage door opener according to Instructionscontained in the owner's manuel. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS CENTER/DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other dghtswhich very from state to state. Sears, Roebuck and Co., Dept. 817WA, Roffman Estates, IL 60179 114A2368 ©1999, All Rights Reserved Printed in Mexico ">
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