Backyard Discovery Thunder Ridge Setup Manual

7KXQGHU5LGJH

Model # 36214

Wooden Swing Set

Owner's Manual & Assembly Instructions

MANUFACTURED BY:

Backyard Discovery

3305 Airport Drive

Pittsburg, KS 66762

800-856-4445

average 2 person assembly time assembly time may vary based on skill level

For the most up to date assembly manual, to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

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*

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2

STOP

PARE

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or if you need parts, whether they are missing or damaged

Call Toll-Free Help Line or visit www.swingsetsonline.com

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PLEASE READ THIS BEFORE STARTING ASSEMBLY

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PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:

1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL

2 – DESRIPTION OF THE PART FROM THE PARTS LIST

POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:

1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL

DE ENSAMBLAJE

2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS

3

Owner’s Manual Play Set

Dear Customer:

Please read entire booklet completely before beginning the assembly process.

Equipment is recommended for use by

children 3 to 10 years of age

. Structures are

not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School

,

Recreational Park, or any similar Commercial

Application.

WARNING

: This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You

MUST read and follow all instructions in this manual before attempting to use this playcenter.

WARNING

:

Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.

Please follow all recommendations below.

Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury

. This manual contains helpful information concerning

Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.

PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE

WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST

EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN

ORDERING PARTS.

For Your Records:

Please take time and fill out the information below. This information will be needed for warranty issues.

Where Purchased: ____________________

Staple Receipt Here

Date of Purchase: ____________________

Installation Date: _____________________

Installed by: _________________________

Tracking Number: ____________________

OR

Tracking Number

Vertical ID Plate

Tracking Number Reference Label

Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.

Rev10/14/13

4


Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height

Positioning Your Playcenter

1. The Playcenter is designed to be installed on a level surface

by an Adult with an Adult helper

. Place in a flat area of your yard to minimize ground preparation.

2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.

3. Place the equipment not less than

6 ft (1.8 m)

from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.

5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.

6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.

7. Do not build your playset on top of surfacing material.

8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns.

A slide that faces north will receive the least direct sunlight.

9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

Suggested Playground Surfacing

Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.

Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials

after assembly. If used properly these materials can absorb some of the impact of a child’s fall.

All surface material should extend a minimum of 6 feet in all directions around the play area.

Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.

Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.

Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.

Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the

Use Zone of Playground Equipment.

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5


The following chart explains the fall height in feet from which a life threatening head injury would not be expected

Critical Heights in feet (m) of Tested Materials

Material

Wood Chips

Double-Shredded bark mulch

Engineered Wood Fibers

Fine Sand

Coarse Sand

Fine Gravel

Medium Gravel

Shredded Tires*

Uncompressed Depth

6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm)

7' (2.13m)

6' (1.83m)

6' (1.83m)

5' (1.52m)

5' (1.52m)

5' (1.52m)

5' (1.52m)

10-12' (3.0-3.6m)

10' (3.05m)

10' (3.05m)

7' (2.13m)

5' (1.52m)

5' (1.52m)

7' (2.13m)

5' (1.52m)

N/A

11' (3.35m)

11' (3.35m)

>12' (3.66m)

9' (2.74m)

6' (1.83m)

10' (3.05m)

6' (1.83m)

N/A

Compressed Depth

10' (3.05m)

7' (2.13m)

6' (1.83m)

5' (1.52m)

4' (1.22m)

6' (1.83m)

5' (1.52m)

N/A

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Operating Instructions:

NOTE

: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

1. This Playcenter is designed for specific number of occupants whose combined weight

should not exceed

a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.

2. On-site adult supervision is

required

.

3. Instruct children

not

to walk close to, in front of, behind, or between moving swings or other moving playground equipment.

4. Instruct children to sit in and

never

stand on swings


not

to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.

6. Instruct children to jump from swings or other playground equipment in motion.

7. Instruct children to empty seats. The seat may hit them and cause serious injury.

8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.

9. Instruct children to use the equipment in a manner other than intended.

10. Instruct children to

always

go down slides feet first. Never slide head first.


look

before they slide to make sure no one is at the bottom.


never

run up a slide, as this increases their chances of falling.

13. The parents should

dress children appropriately

. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).


not

to climb when the equipment is wet.


never

jump from a fort deck. They should always use the ladder, ramp or slide.


never

crawl or walk across the top of monkey bars.


never

crawl on top of a fort roof.

Rev10/14/13

6


18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.


not

to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.


never

wrap their legs around swing chain.


never

slide down the swing chain.

22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.

Maintenance Instructions:

At the beginning of each play season:

• Tighten all hardware.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.

• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303 .

• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.

• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Twice a month during play season:

• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.


• Once a month during play season.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.

At the end of each play season or when the temperature drops below 32° F:

•

Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.


Owners shall be responsible for maintaining the legibility of the warning labels.

Rev10/14/13

7


Additional Maintenance:

•

Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.

•

Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.

• A waterbourne transparent stain has been applied to your playset. This is done for color only.

Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any

“rough” spots on your playset.

Please note this is a requirement of your warranty.

• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.

Disposal Instructions:

When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.

Third Party Assembly:

Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the

Customer for any assembly services’.

Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.

Rev10/14/13

8


APPENDIX A

Information on Playground Surfacing Materials:

The following information is from the

United States Consumer Product Safety Commission’s Information

Sheet for playground surfacing material;

also see the following website for additional information:

www.cpsc.gov/cpscpub/pubs/323.html

.

X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY

HANDBOOK

9

X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292 . There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

X3.1.1 Loose-Fill Materials:

X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber

(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.

X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.

X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.

X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.

X3.1.3.2

Do not

install loose-fill surfacing over hard surfaces such as concrete or asphalt.

X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces.

X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.

X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.

X3.1.4.3 Check the protective surfacing frequently for wear.

X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:

X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.

X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.

9

This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and

“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs,

U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

Rev10/14/13

9

Play Set Assembly Manual FAQs:

1. Does the area for the playset need to be level?

Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.

2. What size area is recommended for the playset?

Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.

3. What age range is appropriate for the playsets?

Backyard Discovery playsets are recommended for children ages 3 – 10 years.

4. Is the wood treated with chemicals?

Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.

5. How often should the playset be stained?

Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.

6. Why does it seem that my swing set is developing cracks?

Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.

7. Do Backyard Discovery playsets come with a warranty?

Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.

8. What is the best way to get started assembling the playset?

Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.

9. The playset seems to rock or sway too much. What’s wrong?

Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.

10. The 2”x4” boards do not measure 2”x 4”. Why not?

In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.

11. The end beam is not straight up and down. Why not?

This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

12. The S-hooks for the swings won’t close. What is wrong?

Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.

10

Tools Required for Installation:

(These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.)

(Square)

(Level 24")

(Open end Wrench 1/2")

(Tape Measure)

(Phillips and Straight Blade

Screw Drivers)

(Cordless Drill or

Electric Drill)

(Drill Attachments: Phillips

Head & Socket Driver)

(3/8" Drill Bit)

(Claw Hammer)

(Rubber Mallet - Optional)

(Ladder)

(3/8" Drive Ratchet,

1/2" STD Socket)

11

(An Adult w/ an

Adult Helper)

Basic Setup Dimensions

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

16'-1 1/4"

6'-0"

29'-8 1/2"

17'-8 1/2"

Safe Play Zone

6'-0"

General Information:

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6'-3 5/8"

Important Assembly Notes

10'-5 3/16"

Safe play height: 16'-5 3/16" [4.9 m]

Maximum fall height: 6'-3 5/8" [1.9 m]

1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is

not level, assembly will be difficult and improper assembly may result. Extra care must be taken to

insure the fort is square.

2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over

exposed bolts snug to the nut.

3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when

sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using

incorrect hardware may result in improper assembly.

5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.

Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.

DO NOT over tighten.

6) Read the steps of each phase thoroughly. The written steps may include important information not

shown in the illustrations.

12

Parts Identification

Wood Components

(NOT TO SCALE)

E1 - TOWER LEG - W101743

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E2 - TOWER LEG - W4L04861

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E3 - MIDDLE POST - W101753

1 3/8"x3 3/8"x49 1/4" (36x86x1252)

E4 - PERGOLA POST - W101547

1 3/8"x3 3/8"x22 7/8" (36x86x580)

E5 - ROOF POST - W101546

1 3/8"x3 3/8"x18" (36x86x458)

E6 - TOWER LEG - W4L04866

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E7 - TOWER LEG - W4L04867

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E74 - MONKEY BAR RAIL - W4L04676

1 3/8"x3 3/8"x60 5/8" (36x86x1539)

E77 - ANGLE BRACE - W4L04854

1 3/8"x3 3/8"x74 3/8" (36x86x1890)

E97 - MONKEY BAR UPRIGHT - W4L04831

1 3/8"x3 3/8"x88 1/8" (36x86x2237)

F71 - STANDARD ANGLE BRACE - W100689

1 3/8"x2 3/8"x13" (36x60x330)

G2 - LEFT GROUND BOARD - W101552

1"x5 1/4"x64 5/8" (24x134x1640)

G3 - RIGHT GROUND BOARD - W101744

1"x5 1/4"x40 7/8" (24x134x1038)

13


Wood Components


G4 - SWING BEAM RAIL - W101742

1"x5 1/4"x40 7/8" (24x134x1038)

H1 - FLOOR RAIL - W4L04841

1"x3 3/8"x64 3/4" (24x86x1644)

H2 - BRACE BOARD - W101554

1"x3 3/8"x51 7/8" (24x86x1319)

H3 - PERGOLA RAIL - W101550

1"x3 3/8"x49 1/8" (24x86x1248)

H5 - END FLOOR RAIL - W101736

1"x3 3/8"x40 7/8" (24x86x1038)

H6 - FLOOR SUPPORT BOARD - W101749

1"x3 3/8"x40 7/8" (24x86x1038)

H7 - PERGOLA RAFTER - W4L04865

1"x3 3/8"x34" (24x86x865)

H8 - ROOF RAFTER - W4L04869

1"x3 3/8"x29 7/8" (24x86x758)

H9 - BENCH SUPPORT - W4L04833

1"x3 3/8"x8 5/8" (24x86x220)

H10 - BENCH LEG - W4L04834

1"x3 3/8"x15" (24x86x380)

H11 - SHELF SUPPORT - W4L04847

1"x3 3/8"x3 3/4" (24x86x96)

H12 - FLOOR RAIL - W4L04860

1"x3 3/8"x64 3/4" (24x86x1644)

H13 - FLOOR SUPPORT BLOCK - W101757

1"x3 3/8"x3 3/8" (24x86x86)

14


Wood Components


H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

H77 - LEFT UPRIGHT - W100972

1"x3 3/8"x64 3/8" (24x86x1634)

H78 - RIGHT UPRIGHT - W100973

1"x3 3/8"x64 3/8" (24x86x1634)

H79 - END SUPPORT - W4L04855

1"x3 1/2"x42" (24x86x1072)

H81 - MONKEY BAR BRACE - W100993

1"x3 3/8"x53 1/4" (24x86x1352)

H82 - MONKEY BAR GROUND BOARD - W100994

1"x3 3/8"x70 3/8" (24x86x1786)

J1 - FLOOR SUPPORT - W101037

1"x2 3/8"x3" (24x60x76)

J2 - SAFETY RAIL - W4L04836

1"x2 3/8"x41 1/2" (24x60x1054)

K1 - GROUND BOARD - W4L04832

5/8"x5 1/4"x84 5/8" (16x134x2150)

K2 - DOUBLE ARCHED WALL BOARD - W4L04844

5/8"x5 1/4"x64 3/4" (16x134x1644)

K3 - DECORATIVE WALL BOARD - W4L04845

5/8"x5 1/4"x40 7/8" (16x134x1038)

K4 - SHELF BOARD - W4L04848

5/8"x5 1/4"x27" (16x134x685)

K5 - SHELF BOARD - W4L04849

5/8"x5 1/4"x30 7/8" (16x134x785)

15


Wood Components


L1 - FRONT ARCHED WALL RAIL - W101751

5/8"x4 3/8"x64 3/4" (16x112x1644)

L2 - BACK ARCHED WALL RAIL - W4L04862

5/8"x4 3/8"x64 3/4" (16x112x1644)

L3 - WALL RAIL - W101741

5/8"x4 3/8"x40 7/8" (16x112x1038)

L5 - LEFT OUTER FLOOR BOARD - W101737

5/8"x4 3/8"x35 3/8" (16x112x900)


5/8"x4 3/8"x25" (16x112x636)

L7 - GABLE MOON - W100572

5/8"x4 3/8"x13" (16x112x330)

M2 - POST COVER BOARD - W101553

5/8"x3 3/8"x50 3/8" (16x86x1278)

M3 - WALL RAIL - W101747

5/8"x3 3/8"x40 7/8" (16x86x1038)

M4 - FRONT WALL RAIL - W101739

5/8"x3 3/8"x36" (16x86x914)

M5 - WALL BOARD - W101756

5/8"x3 3/8"x27" (16x86x686)

M6 - HANDLE WALL BOARD - W101764

5/8"x3 3/8"x27" (16x86x686)

M7 - WALL BOARD - W101758

5/8"x3 3/8"x25 1/4" (16x86x640)

M8 - WALL RAIL - W101765

5/8"x3 3/8"x4 3/4" (16x86x122)

16


Wood Components


M9 - WALL RAIL - W101750

5/8"x3 3/8"x4 3/4" (16x86x122)

M11 - BACK WALL RAIL - W4L04864

5/8"x3 3/8"x13 1/2" (16x86x342)

M12 - WALL BOARD - W4L04837

5/8"x3 3/8"x45 7/8" (16x86x1165)

M13 - WALL BOARD - W4L04838

5/8"x3 3/8"x45 7/8" (16x86x1165)

M14 - WALL BOARD - W4L04839

5/8"x3 3/8"x45 7/8" (16x86x1165)

M15 - WALL BOARD - W4L04840

5/8"x3 3/8"x25 7/8" (16x86x656)

M16 - FILLER BOARD - W4L04842

5/8"x3 3/8"x64 3/4" (16x86x1644)

M18 - HORIZONTAL WALL BOARD - W4L04846

5/8"x3 3/8"x27" (16x86x685)


5/8"x3 3/8"x30 7/8" (16x86x785)

M70 - SLIDE BED SUPPORT - W100935

5/8"x3 3/8"x19 7/8" (16x86x505)

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

N3 - GABLE BOARD - W100590

5/8"x2 3/8"x31 1/2" (16x60x800)

17

N6 - GABLE BOARD - W100593

5/8"x2 3/8"x13" (16x60x330)

N7 - GABLE BOARD - W100594

5/8"x2 3/8"x8" (16x60x202)

N8 - DOOR STOP - W4L04859

5/8"x2 3/8"x3 7/8" (16x60x100)


Wood Components


N9 - VERTICAL WALL TRIM - W4L04863

5/8"x2 3/8"x41 3/4" (16x60x1060)

O1 - WALL BOARD - W101755

5/8"x1 3/8"x27" (16x34x686)

Q1 - BENCH SEAT - W4L04835

1"x4 3/8"x42 3/4" (24x112x1086)

SB74 - SWING BEAM EXTENDED - W102419

2"x5 1/4"x89 1/2" (50x134x2274)

W71 - SWING BEAM SUPPORT - W4L04856

2"x3 3/8"x49 5/8" (50x86x1260)

'3'225$66(0%/<:$

[[[[

)3)/2253$1(/:$

[[[[

53723522)3$1(/:$

[[[[

53522)3$1(/:$

[[[[

18


Hardware

(15)

BOLT WH 5/16x1/2 - H100115

(4)

BOLT WH 5/16x5 3/4 - H100032

(9)

BOLT WH 5/16x3/4 - H100222

(1)

BOLT WH 5/16x1 - H100008

(1)

BOLT WH 5/16x4 1/2 - H100021

(9)

BOLT WH 5/16x3 1/4 - H100017

(3)

BOLT WH 5/16x1 1/4 - H100009

(20)

BOLT WH 5/16x1 1/2 - H100010

(12)

BOLT WH 5/16x1 3/4 - H100011

(13)

BOLT WH 5/16x2 - H100012

(29)

BOLT WH 5/16x2 1/4 - H100013

(4)

BOLT HEX 5/16x2-3/4 - H100047

(4)

BOLT HEX 5/16x1 1/4 - H100042

(11)

NUT BARREL WH 5/16x1 1/2 - H100006

(19)

NUT BARREL WH 5/16x7/8 - H100005

(2)

BOLT WH 5/16x2 1/2 - H100014

(2)

BOLT WH 5/16x2 3/4 - H100015

(13)

NUT BARREL WH 5/16x5/8 - H100004

19


Hardware

(208)

SCREW PFH 8x1 1/8 - H100088

(31)

SCREW PFH 8x1 1/2 - H100086

(136)

SCREW PFH 8x1 3/4 - H100089

(39)

SCREW PFH 8x2 - H100111

(9)

SCREW PFH 8x2 1/2 - H100090

(58)

SCREW PFH 8x3 - H100092

(59)

LAG SCREW WH 5/16x2 - H100027

(11)

LAG SCREW WH 5/16x2 1/2 - H100028

(4)

LAG SCREW WH 1/4x1-1/2 - H100145

(4)

BOLT WH 1/4x1 - H100137

(1)

SCREW TAPPING 14x3/4 - H100083

(19)

SCREW TAPPING 14x1-1/2 - H100109

(4)

T-NUT 1/4 - H100072

(7)

SCREW PWH 8x5/8 - H100128

(74)

T-NUT 5/16 - H100074

(18)

NUT LOCK 5/16 - H100110

20


Hardware

(4)

WASHER SAFETY 17x30 - H100103

(28)

WASHER LOCK EXT 12x19 - H100031

(24)

WASHER FLAT 8x27 - H100105

(144)


(7)

WASHER FLAT 9x18 - H100106

(4)


(4)

WASHER SPLIT 5/16 - H100095

(7)

WASHER LOCK INT 8x15 - H100108

(2)

T-30 TORX WRENCH - H100114

(2)

T-30 TORX BIT - H100147

(2)

T-40 TORX BIT - A100042

(2)

T-40 TORX WRENCH - A100041

21


Accessories


(1)

SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030

(1)

SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031

(1)

SLIDE RAIL 10' TOP LEFT GREEN - A100032

(1)

SLIDE RAIL 10' TOP RIGHT GREEN - A100033

(1)

GLIDER SEAT DARK GREEN - A100025

(2)

CAPTAINS GLIDER ARM YELLOW - A100026

22

(1) BYD ID TAG (LARGE) 2011 WITH AGES - A100164


Accessories


(1)

SLIDE BED 10' YELLOW - A100197

(8)

QUICK LINK - A100069

(2)

L BRACKET 66x66x127 - A100140

(4)

SLIDE SUPPORT TUBE 21.34x505 - A100034

(2)

GLIDER SUPPORT BYD GREEN - A100065

(4)

TUBING CAP GLIDER SUPPORT - A100067

(2)

TRIANGLE PLATE 100° 5 HOLE - A100294

(4)

HAND GRIP YELLOW PLASTIC - A100043

(4)

GLIDER BUSHING BYD GREEN - A100066

(8)

GROUND STAKE REBAR - A4M00527

(4)

CHAIN GREEN 45" - A100092

(4)

CHAIN GREEN 51.25" - A100068

23


Accessories


(1)

KNOB KIT - A6P00020

(7)

METAL RUNG 559 - A100045

(3)

L BRACKET 2.5x38x50x55 - A100340

(1)

SWING BEAM EXTENSION BRACKET-RIGHT - A100326

(1)

SWING BEAM EXTENSION BRACKET-LEFT - A100325

24

(1)

"A" REVISION TAG - A100314

SB74 - SWING BEAM EXTENDED - W102419

2"x5 1/4"x89 1/2" (50x134x2274)

GD - L BRACKET 66x66x127 - A100140

TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

SWING BEAM ASSEMBLY

STEP 1

:$6+(5)/$7[

3/&6

%2/7+(;[

3/&6

(3)

BOLT WH

5/16x1 3/4

(2)

BOLT HEX

5/16x2-3/4

(3)

NUT BARREL

WH 5/16x7/8

(4)

WASHER

FLAT 8x27

(2)

NUT LOCK

5/16

187/2&.

3/&6

6%

%2/7:+[

3/&6

187%$55(/:+[

3/&6

6:,1*%($0(;7(16,21%5$&.(75,*+7

3/&

6:,1*%($0(;7(16,21%5$&.(7/()7

3/&

25

W71 - SWING BEAM SUPPORT - W102420

2"x3 3/8"x49 5/8" (50x86x1260)

H79 - END SUPPORT - W100992

1"x3 1/2"x42" (24x86x1072)


STEP 2

:$6+(5/2&.(;7[

3/&

187%$55(/:+[

3/&

(

+

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

187%$55(/:+[

3/&6

:$6+(5/2&.(;7[

3/&6

26

E77 - ANGLE BRACE - W100991

1 3/8"x3 3/8"x74 3/8" (36x86x1890)

:

(2)

BOLT WH

5/16x2

(1)

BOLT WH

5/16x4 1/2

(2)

LAG SCREW

WH 5/16x2

(3)

NUT BARREL

WH 5/16x7/8

(5)

WASHER

LOCK EXT

8x19

(3)

WASHER

LOCK EXT

12x19

%2/7:+[

3/&

:$6+(5/2&.(;7[

3/&

(

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6


STEP 3

(2)

BOLT WH

5/16x1 3/4

(2)

BOLT WH

5/16x2 1/2

(2)

NUT BARREL

WH 5/16x7/8

(2)

NUT BARREL

WH 5/16x1 1/2

(2)

WASHER

LOCK EXT

8x19

(2)

WASHER

LOCK EXT

12x19

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

:

187%$55(/:+[

3/&6

187%$55(/:+[

3/&6

:$6+(5/2&.(;7[

3/&6

THESE BOLTS ARE REQUIRED

FOR IMPROVED STRUCTUAL

STRENG

7+

OF 'W71' SUPPORT

AND MUST BE INSTALLED.

27

EW - GLIDER SUPPORT BYD GREEN - A100065


STEP 4

EX - GLIDER BUSHING BYD GREEN - A100066

EY - TUBING CAP GLIDER SUPPORT - A100067

6%

%2/7:+[

3/&6

/$*6&5(::+[

3/&6

*/,'(56833257%<'*5((1

3/&6

(4)

SWING

HANGER

QUICK LINK

(2)

BOLT WH

5/16x5 3/4

(6)

WASHER

FLAT 8x27

(6)

(2)

LAG SCREW

WH 5/16x2 1/2

NUT LOCK

5/16

:$6+(5)/$7[

3/&6

187/2&.

3/&6

6:,1*+$1*(548,&./,1.

3/&6

187/2&.

3/&6

:$6+(5)/$7[

3/&6

*/,'(5%86+,1*%<'*5((1

3/&6

78%,1*&$3*/,'(56833257

3/&6

28


STEP 5

6%

(4)

NUT LOCK

5/16

(4)

WASHER

FLAT 8x27

(4)

WASHER

SAFETY

17x30

(4)

SWING

HANGER

QUICK LINK

187/2&.

3/&6

:$6+(5)/$7[

3/&6

:$6+(56$)(7<[

3/&6

6:,1*+$1*(548,&./,1.

3/&6

1. LOCK NUT MUST BE TIGHTENED

UNTIL LOOP IS TIGHT AGAINST THE

SAFETY WASHER.

2. SWING HANGER BOLT MUST BE

ORIENTED AS SHOWN TO AVOID

DAMAGE TO SWING HANGER BOLT.

29

M70 - SLIDE BED SUPPORT - W100935

5/8"x3 3/8"x19 7/8" (16x86x505)

KE - SLIDE BED 10' YELLOW - A100197

10 FOOT SLIDE ASSEMBLY

PHASE 1

STEP 1

Ɣ

ATTACH SLIDE BED SUPPORT TO SLIDE USING HARDWARE SHOWN.

TOP

(3)

BOLT WH

5/16x1/2

(3)

WASHER

LOCK EXT

12x19

(3)

NUT BARREL

WH 5/16x5/8

KE - SLIDE BED 10' YELLOW

(SEE SLIDE ASSEMBLY

INSTALLATION STEP FOR

DECK MOUNTING HOLE

DRILLING LOCATIONS).

NUT BARREL WH 5/16x5/8

3/&6

WASHER LOCK EXT 12x19

3/&6

0

BOTTOM

BOLT WH 5/16x1/2

3/&6

USE M70 SLIDE BED SUPPORT AS A

TEMPLATE FOR DRILLING BOTTOM

HOLE PATTERN IN SLIDE BED. BE SURE

TO PLACE SLIDE BRACE UP 1/2" FROM

BOTTOM EDGE OF SLIDE BED BEFORE

MARKING HOLE PATTERN. USE A 3/8"

DRILL BIT TO DRILL HOLE PATTERN.

TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.

30

DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031

TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033

DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032

DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030


PHASE 2

STEP 2

Ɣ

ASSEMBLE WITH HARDWARE AS SHOWN.

Ɣ

REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.

(8)

BOLT WH

5/16x3/4

(8)

WASHER

LOCK EXT

8x19

(8)

NUT BARREL

WH 5/16x1 1/2

75

WASHER LOCK EXT 8x19

3/&6

BOLT WH 5/16x3/4

3/&6

NUT BARREL WH 5/16x1 1/2

3/&6

'6

Using an 1/8" drill bit,

Pilot drill all screw dimples along the bottom and end edge of the slide rails.

31

DW - SLIDE SUPPORT TUBE 21.34x505 - A100034

21.34 OD x 2.77 W x 505


PHASE 3

STEP 3

Ɣ

PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A

HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS

COMPLETELY DOWN IN THE SLIDE CAVITY.

Ɣ

INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).

SLIDE BED 10' YELLOW

),*

67$57+(5(

DW - SLIDE SUPPORT TUBE 21.34x505

3/&6

32

),*


PHASE 4

STEP 4

Ɣ

ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND

SUPPORT POCKET, SECURE USING 3" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.

Ɣ

REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.

(38)

SCREW PFH

8x3

SCREW PFH 8x3

3/&6

SCREW PFH 8x3

3/&6

33

H77 - LEFT UPRIGHT - W100972

1"x3 3/8"x64 3/8" (24x86x1634)

H78 - RIGHT UPRIGHT - W100973

1"x3 3/8"x64 3/8" (24x86x1634)

Notes

• Assemble with hardware as shown.

• Center rungs in rail grooves.

5 Ft Ladder

STEPS 1 & 2

H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

+

(20)

SCREW PFH

8x2

6&5(:3)+[

3/&6

+

+

6&5(:3)+[

3/&6

34

(2)

HAND GRIP GREEN 816 c/c - A100134

Phase Notes

• Assemble with hardware as shown.

5 Ft Ladder

STEP 3

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

(4)

SCREW PFH

8x2

(4)

LAG SCREW

WH 1/4x1-1/2

6&5(:3)+[

3/&6

0

/$*6&5(::+[

3/&6

+$1'*5,3*5((1FF

35

STEP 1

E74 - MONKEY BAR RAIL - W4L04676

1 3/8"x3 3/8"x60 5/8" (36x86x1539)

TZ - L BRACKET 2.5x38x50x55 - A100340

QZ - TRIANGLE PLATE 100° 5 HOLE - A100294

5 FT. MONKEY BAR KIT

/%5$&.(7[[[

3/&6

:$6+(5)/$7[

3/&6

187/2&.

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

(2)

WASHER

FLAT 8x27

(2)

BOLT WH

5/16x2

(2)

NUT LOCK

5/16

(2)

WASHER

LOCK EXT

8x19

(6)

T-NUT 5/16

(6)

BOLT WH

5/16x1 1/2

(

(

%2/7:+[

3/&6

7187

3/&6

75,$1*/(3/$7(+2/(

3/&6

36

E97 - MONKEY BAR UPRIGHT - W4L04831

1 3/8"x3 3/8"x88 1/8" (36x86x2237)

STEP 2

%2/7:+[

3/&6

7187

3/&6

(4)

BOLT WH

5/16x1 1/2

(4)

T-NUT 5/16

(

37

STEP 3

0(7$/581*

3/&6

EC - METAL RUNG 559 - A100045

6&5(:7$33,1*[

3/&6

(14)

SCREW

TAPPING

14x1-1/2

6&5(:7$33,1*[

3/&6

38

0(7$/581*

3/&6

H82 - MONKEY BAR GROUND BOARD - W100994

1"x3 3/8"x70 3/8" (24x86x1786)

H81 - MONKEY BAR BRACE - W100993

1"x3 3/8"x53 1/4" (24x86x1352)

STEP 4

(4)

BOLT WH

5/16x1 1/2

(4)

LAG SCREW

WH 5/16x2

(2)

BOLT HEX

5/16x2-3/4

(4)

NUT BARREL

WH 5/16x7/8

(2)

T-NUT 5/16

(2)

WASHER

LOCK INT

8x15

(8)

WASHER

LOCK EXT

8x19

(4)

WASHER

LOCK EXT

12x19

(2)

WASHER

FLAT 9x18

:$6+(5)/$7[

3/&6

:$6+(5/2&.,17[

3/&6

%2/7+(;[

3/&6

+

+

7187

3/&6

+

187%$55(/:+[

3/&6

:$6+(5/2&.(;7[

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

39

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

STEP 5

+$1'*5,3<(//2:3/$67,&

3/&6

EA - HAND GRIP YELLOW PLASTIC - A100043

(4)

SCREW

TAPPING

14x1-1/2

(4)

WASHER

LOCK INT

8x15

(4)

WASHER

FLAT 9x18

6&5(:7$33,1*[

3/&6

:$6+(5/2&.,17[

3/&6

:$6+(5)/$7[

3/&6

40

STEP 1

E1 - TOWER LEG - W101743

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E7 - TOWER LEG - W4L04867

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

G2 - LEFT GROUND BOARD - W101552

1"x5 1/4"x64 5/8" (24x134x1640)


1"x5 1/4"x40 7/8" (24x134x1038)

G4 - SWING BEAM RAIL - W101742

1"x5 1/4"x40 7/8" (24x134x1038)


1"x3 3/8"x40 7/8" (24x86x1038)

PILOT HOLES TO

THE OUTSIDE FOR

BOTH TOWER LEGS.

J2 - SAFETY RAIL - W4L04836

1"x2 3/8"x41 1/2" (24x60x1054)

L3 - WALL RAIL - W101741

5/8"x4 3/8"x40 7/8" (16x112x1038)

(2)

BOLT WH

5/16x2

(10)

BOLT WH

5/16x2 1/4

(4)

BOLT WH

5/16x3 1/4

(16)

WASHER

LOCK EXT

8x19

(16)

T-NUT 5/16

*

T-NUT 5/16

3/&6

(

T-NUT 5/16

3/&6

T-NUT 5/16

3/&6

-

T-NUT 5/16

3/&6

+

(

BOLT WH 5/16x3 1/4

3/&6

WASHER LOCK EXT 8x19

3/&6

*


3/&6

BOLT WH 5/16x2 1/4

3/&6


3/&6

BOLT WH 5/16x2 1/4

3/&6

T-NUT 5/16

3/&6

BOLT WH 5/16x2

3/&6


3/&6

/

*

BOLT WH 5/16x2 1/4

3/&6


3/&6

41

STEP 2

E2 - TOWER LEG - W4L04861

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

E6 - TOWER LEG - W4L04866

1 3/8"x3 3/8"x89 1/2" (36x86x2274)


1"x5 1/4"x40 7/8" (24x134x1038)


1"x3 3/8"x40 7/8" (24x86x1038)

K3 - DECORATIVE WALL BOARD - W4L04845

5/8"x5 1/4"x40 7/8" (16x134x1038)

L3 - WALL RAIL - W101741

5/8"x4 3/8"x40 7/8" (16x112x1038)

M3 - WALL RAIL - W101747

5/8"x3 3/8"x40 7/8" (16x86x1038)

BOLT WH 5/16x2

3/&6


3/&6

BOLT WH 5/16x2 1/4

3/&6


3/&6

LAG SCREW WH 5/16x2

3/&6


3/&6

(

+

.

*


3/&6

BOLT WH 5/16x2 1/4

3/&6

T-NUT 5/16

3/&6

(

(6)

LAG SCREW

WH 5/16x2

(2)

BOLT WH

5/16x2

(8)

BOLT WH

5/16x2 1/4

(16)

WASHER

LOCK EXT

8x19

(10)

T-NUT 5/16

T-NUT 5/16

3/&6

0

T-NUT 5/16

3/&6

/

LAG SCREW WH 5/16x2

3/&6


3/&6

PILOT HOLES TO

THE OUTSIDE FOR

BOTH TOWER LEGS.

42

STEP 3

K1 - GROUND BOARD - W4L04832

5/8"x5 1/4"x84 5/8" (16x134x2150)


3/&6

LAG SCREW WH 5/16x2

3/&6

.

(8)

LAG SCREW

WH 5/16x2

(8)

WASHER

LOCK EXT

8x19

.

LAG SCREW WH 5/16x2

3/&6


3/&6

43

H1 - FLOOR RAIL - W4L04841

1"x3 3/8"x64 3/4" (24x86x1644)

STEP 4

K2 - DOUBLE ARCHED WALL BOARD - W4L04844

5/8"x5 1/4"x64 3/4" (16x134x1644)

/

L1 - FRONT ARCHED WALL RAIL - W101751

5/8"x4 3/8"x64 3/4" (16x112x1644)

M16 - FILLER BOARD - W4L04842

5/8"x3 3/8"x64 3/4" (16x86x1644)

(12)

LAG SCREW

WH 5/16x2

(12)

WASHER

LOCK EXT

8x19


3/&6

LAG SCREW WH 5/16x2

3/&6


3/&6

LAG SCREW WH 5/16x2

3/&6

0

LAG SCREW WH 5/16x2

3/&6


3/&6

+

.

SMALL ARCH

TO THIS END.


3/&6

LAG SCREW WH 5/16x2

3/&6

44

L2 - BACK ARCHED WALL RAIL - W4L04862

5/8"x4 3/8"x64 3/4" (16x112x1644)

H12 - FLOOR RAIL - W4L04860

1"x3 3/8"x64 3/4" (24x86x1644)

STEP 5


3/&6

LAG SCREW WH 5/16x2

3/&6


3/&6

LAG SCREW WH 5/16x2

3/&6

+

/

(6)

LAG SCREW

WH 5/16x2

(6)

WASHER

LOCK EXT

8x19

45

STEP 6

-

J1 - FLOOR SUPPORT - W101037

1"x2 3/8"x3" (24x60x76)

)/86+

SCREW PFH 8x1 3/4

3/&6

(8)

SCREW PFH

8x1 3/4

-

-

-

46

STEP 7


3/&

BOLT WH 5/16x2 1/4

3/&

)

LAG SCREW WH 5/16x2

3/&


3/&

F71 - STANDARD ANGLE BRACE - W100689

1 3/8"x2 3/8"x13" (36x60x330)


3/&

BOLT WH 5/16x2 1/4

3/&

)

T-NUT 5/16

3/&

(8)

LAG SCREW

WH 5/16x2

(8)

BOLT WH

5/16x2 1/4

(8)

T-NUT 5/16

(16)

WASHER

LOCK EXT

8x19

T-NUT 5/16

3/&

This is the only T-Nut

ORFDWHGRQWKHRXWVLGH

RIWKHIRUW

LAG SCREW WH 5/16x2

3/&


3/&

)

)

47

H13 - FLOOR SUPPORT BLOCK - W101757

1"x3 3/8"x3 3/8" (24x86x86)

STEP 8


3/&6

LAG SCREW WH 5/16x2

3/&6

(

E3 - MIDDLE POST - W101753

1 3/8"x3 3/8"x49 1/4" (36x86x1252)

(6)

LAG SCREW

WH 5/16x2

(2)

BOLT WH

5/16x2 3/4

(8)

WASHER

LOCK EXT

8x19

(2)

WASHER

LOCK EXT

12x19

(2)

NUT BARREL

WH 5/16x7/8

+ +


3/&

NUT BARREL WH 5/16x7/8

3/&

+

(

+


3/&

BOLT WH 5/16x2 3/4

3/&

LAG SCREW WH 5/16x2

3/&


3/&

48

H6 - FLOOR SUPPORT BOARD - W101749

1"x3 3/8"x40 7/8" (24x86x1038)

STEP 9

+

+

SCREW PFH 8x2

3/&6

+

FLUSH

49

(12)

SCREW PFH

8x2

STEP 10

)3)/2253$1(/:$

[[[[

)3

(50)

SCREW PFH

8x1 3/4

)3

SCREW PFH 8x1 3/4

3/&6

50

00

)3

)3

00

STEP 11


5/8"x4 3/8"x25" (16x112x636)


5/8"x4 3/8"x35 3/8" (16x112x900)

/

/

(36)

SCREW PFH

8x1 3/4

/

SCREW PFH 8x1 3/4

3/&6

/

FLUSH

51

STEP 12

M3 - WALL RAIL - W101747

5/8"x3 3/8"x40 7/8" (16x86x1038)

M4 - FRONT WALL RAIL - W101739

5/8"x3 3/8"x36" (16x86x914)

M9 - WALL RAIL - W101750

5/8"x3 3/8"x4 3/4" (16x86x122)

0 0

(2)

BOLT WH

5/16x2

(3)

LAG SCREW

WH 5/16x2

(2)

T-NUT 5/16

(5)

WASHER

LOCK EXT

8x19

T-NUT 5/16

3/&6


3/&6

BOLT WH 5/16x2

3/&6

*

0


3/&6

LAG SCREW WH 5/16x2

3/&6


3/&

LAG SCREW WH 5/16x2

3/&

52

STEP 13

M3 - WALL RAIL - W101747

5/8"x3 3/8"x40 7/8" (16x86x1038)

M11 - BACK WALL RAIL - W4L04864

5/8"x3 3/8"x13 1/2" (16x86x342)

M8 - WALL RAIL - W101765

5/8"x3 3/8"x4 3/4" (16x86x122)

0

(2)

BOLT WH

5/16x2

(2)

LAG SCREW

WH 5/16x2

(2)

T-NUT 5/16

(4)

WASHER

LOCK EXT

8x19

T-NUT 5/16

3/&6


3/&6

BOLT WH 5/16x2

3/&6

0

0


3/&

LAG SCREW WH 5/16x2

3/&


3/&

LAG SCREW WH 5/16x2

3/&

53

STEP 14

M7 - WALL BOARD - W101758

5/8"x3 3/8"x25 1/4" (16x86x640)

(20)

SCREW PFH

8x1 1/8

3/&6

SCREW PFH 8x1 1/8

3/&6

54

0

STEP 15

M7 - WALL BOARD - W101758

5/8"x3 3/8"x25 1/4" (16x86x640)

(20)

SCREW PFH

8x1 1/8

63&6

SCREW PFH 8x1 1/8

3/&6

0

55

STEP 16

M5 - WALL BOARD - W101756

5/8"x3 3/8"x27" (16x86x686)

O1 - WALL BOARD - W101755

5/8"x1 3/8"x27" (16x34x686)

FLUSH TOPS

M7 - WALL BOARD - W101758

5/8"x3 3/8"x25 1/4" (16x86x640)

(28)

SCREW PFH

8x1-1/8"

63&6

0

63&6

2

0

SCREW PFH 8x1-1/8"

3/&6

56

M5 - WALL BOARD - W101756

5/8"x3 3/8"x27" (16x86x686)

STEP 17

M6 - HANDLE WALL BOARD - W101764

5/8"x3 3/8"x27" (16x86x686)

TZ - L BRACKET 2.5x38x50x55 - A100340

(1)

BOLT WH

5/16x1

(1)

BOLT WH

5/16x1 1/4

(8)

SCREW PFH

8x1 1/8

(1)

SCREW

TAPPING

14x3/4

(1)

T-NUT 5/16

(1)

WASHER

LOCK EXT

8x19

(1)

NUT BARREL

WH 5/16x7/8

(1)

WASHER

LOCK EXT

12x19

T-NUT 5/16

3/&


3/&


3/&

SCREW PFH 8x1 1/8

3/&6

SCREW TAPPING 14x3/4

3/&

BOLT WH 5/16x1

3/&

BOLT WH 5/16x1 1/4

3/&


3/&

L BRACKET 2.5x38x50x55

3/&

0

0

57

STEP 18

(2)

HAND GRIP YELLOW PLASTIC - A100043

(4)

BOLT WH

1/4x1

(4)

WASHER

LOCK EXT

6x15

(4)

T-NUT 1/4


3/&6

BOLT WH 1/4x1

3/&6

HAND GRIP YELLOW PLASTIC

3/&

58

HAND GRIP YELLOW PLASTIC

3/&

T-NUT 1/4

3/&6

STEP 19


3/&

BOLT WH 5/16x3 1/4

3/&

E5 - ROOF POST - W101546

1 3/8"x3 3/8"x18" (36x86x458)

(

(2)

BOLT WH

5/16x3 1/4

(4)

SCREW PFH

8x2 1/2

SCREW PFH 8x2 1/2

3/&6

T-NUT 5/16

3/&

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

PILOT HOLE TO THE

OUTSIDE ON BOTH

ROOF POSTS.

(

59

STEP 20

(

T-NUT 5/16

3/&

SCREW PFH 8x2 1/2

3/&6

E4 - PERGOLA POST - W101547

1 3/8"x3 3/8"x22 7/8" (36x86x580)


3/&

BOLT WH 5/16x3 1/4

3/&

(2)

BOLT WH

5/16x3 1/4

(4)

SCREW PFH

8x2 1/2

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

(

PILOT HOLES TO THE

OUTSIDE FOR BOTH

PERGOLA POSTS.

60

N6 - GABLE BOARD - W100593

5/8"x2 3/8"x13" (16x60x330)

N3 - GABLE BOARD - W100590

5/8"x2 3/8"x31 1/2" (16x60x800)

N7 - GABLE BOARD - W100594

5/8"x2 3/8"x8" (16x60x202)

H8 - ROOF RAFTER - W4L04869

1"x3 3/8"x29 7/8" (24x86x758)

STEP 21

REPEAT STEP 21 TO BUILD (2) GABLE ASSEMBLIES.

+

+

L7 - GABLE MOON - W100572

5/8"x4 3/8"x13" (16x112x330)

(10)

SCREW PFH

8x1 1/8

(20)

SCREW PFH

8x1 1/2

SCREW PFH 8x1 1/8

3/&6

/

EXTERIOR VIEW

SCREW PFH 8x1 1/2

3/&6

1

1

INTERIOR VIEW

1

1

61

STEP 22

GABLE ASSEMBLY


3/&

LAG SCREW WH 5/16x2 1/2

3/&

(2) GABLE ASSEMBLY

(4)

LAG SCREW

WH 5/16x2 1/2

(4)

WASHER

LOCK EXT

8x19

GABLE ASSEMBLY

62

STEP 23

53

53723522)3$1(/:$

[[[[

SCREW PFH 8x1 3/4

3/&6

(8)

SCREW PFH

8x1 3/4

53

63

STEP 24

'3522)3$1(/:$

[[[[

53

SCREW PFH 8x1 3/4

3/&6

3(53$1(/

(8)

SCREW PFH

8x1 3/4

53

7

64

STEP 25


3/&6


3/&6

H7 - PERGOLA RAFTER - W4L04865

1"x3 3/8"x34" (24x86x865)

+

+

(2)

LAG SCREW

WH 5/16x2 1/2

(2)

WASHER

LOCK EXT

8x19

65

STEP 26

H3 - PERGOLA RAIL - W101550

1"x3 3/8"x49 1/8" (24x86x1248)

(16)

SCREW PFH

8x3

SCREW PFH 8x3

3/&6

+

63&6

PLACE BACK OF FIRST

RAIL AGAINST THE FACE

OF THE PERGOLA POSTS.

66

STEP 27

M12 - WALL BOARD - W4L04837

5/8"x3 3/8"x45 7/8" (16x86x1165)

M13 - WALL BOARD - W4L04838

5/8"x3 3/8"x45 7/8" (16x86x1165)

M14 - WALL BOARD - W4L04839

5/8"x3 3/8"x45 7/8" (16x86x1165)

M15 - WALL BOARD - W4L04840

5/8"x3 3/8"x25 7/8" (16x86x656)

(38)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

3/&6

0 0 0 0

0

0

0

67

STEP 28

+


5/8"x3 3/8"x27" (16x86x685)


1"x3 3/8"x3 3/4" (24x86x96)

0

SCREW PFH 8x1 3/4

3/&6

K4 - SHELF BOARD - W4L04848

5/8"x5 1/4"x27" (16x134x685)

(2)

SCREW PFH

8x1 3/4

(4)

SCREW PFH

8x1 1/2

(16)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/2

3/&6

.

SCREW PFH 8x1 1/8

3/&6

68

STEP 29

N9 - VERTICAL WALL TRIM - W4L04863

5/8"x2 3/8"x41 3/4" (16x60x1060)

1

(8)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

3/&63(5%2$5'

1

69

FLUSH

STEP 30

'3'225$66(0%/<:$

[[[[

SCREW PFH 8x1 1/8

3/&6

3/$67,&+,1*(

(11)

SCREW PFH

8x1 1/8

'3

70

STEP 31

N8 - DOOR STOP - W4L04859

5/8"x2 3/8"x3 7/8" (16x60x100)

(3)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

3/&6

71

STEP 32

LATCH

3/&

(1)

KNOB KIT - A6P00020

FACE PLATE

3/&

DOOR KNOB

3/&

SCREW PFH 8x1/2

3/&

SCREW PFH 8x3/4

3/&6

72

STEP 33

M13 - WALL BOARD - W4L04838

5/8"x3 3/8"x45 7/8" (16x86x1165)

M15 - WALL BOARD - W4L04840

5/8"x3 3/8"x25 7/8" (16x86x656)

(24)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

3/&6

0

0

0

73


5/8"x3 3/8"x30 7/8" (16x86x785)

STEP 34

+

0

SCREW PFH 8x1 3/4

3/&6


1"x3 3/8"x3 3/4" (24x86x96)

K5 - SHELF BOARD - W4L04849

5/8"x5 1/4"x30 7/8" (16x134x785)

(2)

SCREW PFH

8x1 3/4

(5)

SCREW PFH

8x1 1/2

(18)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/2

3/&6

.

SCREW PFH 8x1 1/8

3/&6

74

STEP 35

M2 - POST COVER BOARD - W101553

5/8"x3 3/8"x50 3/8" (16x86x1278)

0

(10)

SCREW PFH

8x1 3/4

SCREW PFH 8x1 3/4

3/&6

0

FLUSH

75

STEP 36


3/&

BOLT WH 5/16x2 1/4

3/&

H2 - BRACE BOARD - W101554

1"x3 3/8"x51 7/8" (24x86x1319)

(2)

BOLT WH

5/16x1 3/4

(1)

BOLT WH

5/16x2 1/4

(3)

WASHER

LOCK EXT

8x19 (3)

T-NUT 5/16

T-NUT 5/16

3/&


3/&6

BOLT WH 5/16x1 3/4

3/&6

76

T-NUT 5/16

3/&6

+

STEP 37


3/&6

BOLT WH 5/16x1 1/2

3/&6

H10 - BENCH LEG - W4L04834

1"x3 3/8"x15" (24x86x380)

+

(4)

BOLT WH

5/16x1 1/2

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

+

T-NUT 5/16

3/&6

77

STEP 38


3/&6

BOLT WH 5/16x1 3/4

3/&6

H9 - BENCH SUPPORT - W4L04833

1"x3 3/8"x8 5/8" (24x86x220)

(4)

BOLT WH

5/16x1 3/4

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

+

T-NUT 5/16

3/&6

+

78

STEP 39

Q1 - BENCH SEAT - W4L04835

1"x4 3/8"x42 3/4" (24x112x1086)

79

4

4

(8)

SCREW PFH

8x1 3/4

SCREW PFH 8x1 3/4

3/&6

STEP 40

(1) SWING BEAM ASSEMBLY

T-NUT 5/16

3/&6

(1) BYD ID TAG (LARGE) 2011 WITH AGES - A100164

(4)

SCREW PWH

8x5/8

(4)

BOLT HEX

5/16x1 1/4

(4)

WASHER

FLAT 8x27

(4)

WASHER

SPLIT 5/16

(4)

T-NUT 5/16

BOLT HEX 5/16x1 1/4

3/&6

WASHER SPLIT 5/16

3/&6

WASHER FLAT 8x27

3/&6

SCREW PWH 8x5/8

3/&6

80

BYD ID TAG (LARGE) 2011 WITH AGES

3/&

(1) SLIDE ASSEMBLY

STEP 41

USING A 10MM OR 3/8" DRILL BIT DRILL (3) HOLES AS SHOWN.

6/,'(('*(

DRILL PATTERN

(3)

BOLT WH

5/16x1/2

(3)

WASHER

LOCK EXT

12x19

(3)

NUT BARREL

WH 5/16x5/8

BOLT WH 5/16x1/2

3/&6

81


(3 PLCS)


3/&6

STEP 42

LADDER ASSEMBLY

(1) LADDER ASSEMBLY

To prevent board splitting, you must pre-drill each board with a 5/16" drill bit, before attaching.

(2)

LAG SCREW

WH 5/16x2 1/2

(2)

WASHER

LOCK EXT

8x19


3/&6


3/&6

82

STEP 43

T-NUT 5/16

3/&6

(1) MONKEY BAR ASSEMBLY

BOLT WH 5/16x1/2

3/&6

(2)

BOLT WH

5/16x1/2

(2)

T-NUT 5/16

83

(1)

GLIDER SEAT DARK GREEN - A100025

(4)

CHAIN GREEN 45" - A100092

(4)

CHAIN GREEN 51.25" - A100068

(2)

(2)

SWING SEAT YELLOW - SMALL - A100171

CAPTAINS GLIDER ARM YELLOW - A100026

STEP 44

CHAIN GREEN 45"

3/&6

(8)

QUICK LINK - A100069

(2)

WASHER

FLAT 8x27

QUICK LINK

3/&6

(2)

NUT LOCK

5/16

WASHER FLAT 8x27

3/&6

NUT LOCK 5/16

3/&6

(2)

BOLT WH

5/16x5 3/4

BOLT WH 5/16x5 3/4

3/&6

GLIDER SEAT DARK GREEN

CAPTAINS GLIDER ARM YELLOW

3/&6

CHAIN GREEN 51.25"

3/&6

QUICK LINK

3/&6

SWING SEAT YELLOW - SMALL

3/&6

84

STEP 45

(1)

"A" REVISION TAG - A100314

(2)

SCREW PWH

8x5/8

SCREW PWH 8x5/8

3/&6

"A" REVISION TAG

85

(8)

GROUND STAKE REBAR - A4M00527

STEP 46

Anchoring Instructions

NOTE:

FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY!



STAKE FIGURE 1

STAKE FIGURE 1

BOLT WH 5/16x1 1/4

GROUND STAKE REBAR

(6)

BOLT WH

5/16x1/2

(2)

BOLT WH

5/16x1 1/4


(8)

WASHER

LOCK EXT

12x19

(6)

NUT BARREL

WH 5/16x5/8

(2)

NUT BARREL

WH 5/16x7/8

BOLT WH 5/16x1/2

GROUND STAKE REBAR

GROUND STAKE FIGURE 1

(2 PLCS)

STAKE FIGURE 3



(2 PLCS)

STAKE FIGURE 3

STAKE FIGURE 2

BOLT WH 5/16x1/2

STAKE FIGURE 3

STAKE FIGURE 3

STAKE FIGURE 2



GROUND STAKE REBAR


(4 PLCS)

FINAL STEP

DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR

TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE AND

MAKE SURE THE PLAY SET IS LEVEL.

ENJOY YOUR NEW PLAY SET!

86

Limited Warranty

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time

Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,

Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is

non-transferable

. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

•

Labor for any inspection

•

Labor for replacement of any defective item(s)

•

Incidental or consequential damages

•

Cosmetic defects which do not affect performance or integrity of a part or the entire product

•

Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable

Assembly Manual.

•

Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure

•

Improper installation including but not limited to installation on uneven, unlevel, or soft ground

•

Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.

Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.

Pro Rated Part Replacement Schedule

Product Age

All Parts

0-30 days from date of purchase

Customer Pays

$0 and free shipping

Wood Rot and Decay Only

Rev5/20/10 BRS

87

NOTES:

88

Backyard Discovery Thunder Ridge Setup Manual

Wooden Swing Set

For the most up to date assembly manual, to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

With Go Configure, we bring you 18 years of experience right to your doorstep.

We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.

We do the heavy lifting, so you don’t have to!

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

PLEASE READ THIS BEFORE STARTING ASSEMBLY

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Owner’s Manual Play Set

Owner’s Manual Play Set

Owner’s Manual Play Set

Critical Heights in feet (m) of Tested Materials

Owner’s Manual Play Set

Owner’s Manual Play Set

Owner’s Manual Play Set

APPENDIX A

Information on Playground Surfacing Materials:

Tools Required for Installation:

Basic Setup Dimensions

Important Assembly Notes

PHASE 1

PHASE 2

PHASE 3

PHASE 4

5 Ft Ladder

STEPS 1 & 2

5 Ft Ladder

STEP 3

5 FT. MONKEY BAR KIT

NOTES:

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