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400
Hydraulic Swing Gate Operator
UL325 Compliant
FAAC International Inc.
Headquarter & East Coast Operations
5151 Sunbeam Road
Suites 9-11
Jacksonville, FL 32257
Tel. 866 925 3222 www.faacusa.com
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Unit 357
Fullerton, CA 92831
Tel. 800 221 8278
CONTENTS
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
Important Installation Instructions
General Safety Precautions
UL325 Gate Operator Classifications
Installing the Warning Signs
1. TECHNICAL SPECIFICATIONS 7
Dimensions 7
2. WIRING 7
4
5
6
4
4
6
3. INSTALLING THE MODEL 400
3.1. Preliminary Checks
3.2. Installation Dimensions
3.3 General Rules for Determining Installation Dimensions
3.4. Installing the Operator
4. START-UP
Anti-Crushing System Adjustments
5. FINAL OPERATIONS
10
10
10
8
8
8
8
8
6. SYSTEM TEST
7. MANUAL OPERATION
8. RESTORING NORMAL OPERATING MODE
9. SPECIAL APPLICATIONS FOR SWING LEAF GATES
Opening Outward, with Operator Installed Inside
10. POSITIVE STOP ACCESSORY
11. MAINTENANCE AND REPAIRS
12. EXPLODED VIEWS 14
400 CBAC 14
Cylinder 15
Locking Cap
Rear Flange
16
17
13. 455 D CONTROL BOARD 18
13.1 455 D Control Board Warnings 18
13.2. Technical Specifications 18
13.3 Electric Connections
13.4. 455 D Layout and Components
18
18
13.5 Programming
13.6 Start-Up
13.7 System Test
22
24
25
14. OPERATING MODES DETAILED DESCRIPTION 26
15. PREWIRED ENCLOSURE DIAGRAM 28
11
11
11
11
11
12
13
FAAC 400 Hydraulic Swing Gate Operator
1
16. POWER AND ACCESSORIES CONNECTIONS
AC Power Wiring Guidelines
AC Power Connection
Magnetic Lock Connection
17. TROUBLESHOOTING
LIMITED WARRANTY
29
29
29
29
30
31
Read this instruction manual before you begin installing the product.
= Information regarding personal safety and proper maintanence of the product.
= Information regarding the product’s characteristics or operation.
FAAC 400 Hydraulic Swing Gate Operator
2
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING: TO REDUCE THE RISK OF SEVERE
INJURY OR DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with the gate controls. Keep remote controls away from children.
• Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death.
• Use the manual release mechanism only when the gate is not moving.
• KEEP GATE PROPERLY MAINTAINED. Have a qualified service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use a separate entrance.
• SAVE THESE INSTRUCTIONS.
FAAC 400 Hydraulic Swing Gate Operator
Important Installation Instructions
1. Install the gate operator only when the following conditions have been met:
• The operator is appropriate for the type and usage class of the gate.
• All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet (1.25 m) above the ground to prevent a 2.25 inch (55 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position.
• All exposed pinch points are eliminated or guarded.
• Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a separate access opening.
3. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas.
4. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5. User controls must be installed at least 6 feet (1.83 m) away from any moving part of the gate and located where the user is prevented from reaching over, under, around or through the gate to operate the controls. Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use.
6. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
7. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate.
8. For gate operators that utilize a non-contact sensor (photo beam or the like):
• See instructions on the placement of non-contact sensors for each type of application.
• Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
• Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier.
• Use only FAAC “Photobeam” photoelectric eyes to comply with UL325.
9. For gate operators that utilize a contact sensor (edge sensor or similar):
3
Important Installation Instructions (continued)
• Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate
• Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate.
• Locate one or more contact sensors at the bottom edge of a vertical barrier (arm).
• Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate.
• Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage.
• Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural landscaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions.
• Use only FAAC MSE MO, CN60 or M60 edge sensors.
General Safety Precautions
Gate Construction
Vehicular gates should be constructed and installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction.
For more information, contact ASTM at:
www.astm.org
Installation
• If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer.
• The condition of the gate structure itself directly affects the reliability and safety of the gate operator.
• Only qualified personnel should install this equipment.
Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
• The installer must provide a main power switch that meets all applicable safety regulations.
• It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure.
• Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application.
• Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system.
Usage
• Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use.
• If a gate system component malfunctions, disconnect the main power before attempting to repair it.
• Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result.
• This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator.
• Use the manual release mechanism according to the procedures presented in this manual.
• Before performing any cleaning or maintenance operations, disconnect power to the equipment.
• All cleaning, maintenance or repair work must performed by qualified personnel.
FAAC 400 Hydraulic Swing Gate Operator
4
UL325 Gate Operator Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.
Permanently install one warning sign on each side of the gate so they are fully visible to traffic and pedestrians.
Use appropriate hardware such as metal screws
(not supplied) to permanently install each warning sign.
FAAC 400 Hydraulic Swing Gate Operator
5
MODEL 400 OPERATOR
These instructions apply to the following models:
400 CBC, 400 CBAC, 400 SB, 400 SBS, 400 CBACR, 400
CBAC EG, 400 SB EG.
The FAAC Model 400 Swing Gate Operator consists of an electric pump and a hydraulic piston which transmits drive to the gate leaf.
Models with hydraulic locking do not require the installation of electric locks, as they provide mechanical locking of the leaf when the motor is not operating.
Models without hydraulic locking require the installation of electric locks to ensure that the leaf is mechanically locked.
FAAC 400 Operators
were designed and built to automate swing leaf gates. Do not use for any other purpose
.
1. TECHNICAL SPECIFICATIONS
Dimensions
Figure 2
4
3/4”
3
11/32”
A
B
C
3
11/32”
OVERALL DIMENSIONS
DISTANCE BETWEEN
ATTACHMENTS
EFFECTIVE STROKE
OPERATOR TYPE
STAN-
DARD
EG
40 1/2 ” 50 1/2 ”
27 1/2 ” 32 1/4 ”
10 1/4 ” 15”
2. WIRING
Figure 3
Figure 1
MODEL
Table 1: 400 Operator – Technical Specifications
CBC CBAC SB SBS CBACR
CBAC
EG
620 620 620 775 465 465
Operator Weight: (lbs)
10 1/4 10 1/4 10 1/4 10 1/4 10 1/4
0.4
19
70
1
0.4
19
70
1
0.4
19
70
1
0.3
19
60
0.75
0.6
19
80
1.5
15
0.6
22
50
1.5
Hydraulic Locking:
(
1) = Closing
(2) = Opening and Closing
Max Leaf Length: (feet)
Power Supply
Absorbed Power (W)
Absorbed Current (A)
Electric Motor (rpm)
Thrust Capacitor
Protection Class
(1) (2) / / (2) (2)
SB EG
/
16 16 18 20 12 18
115 VAC ± 10% or 230 VAC +6% -10% 50/60 Hz.
220
1 (230V) or 2 (115V)
1400 - 4 poles
20
248°
25uF / 115 V or 8uF / 230 V
- 4° to 131°
IP55
465
15
0.6
22
50
1.5
FAAC 400 Hydraulic Swing Gate Operator
15 AWG
20 AWG
15 AWG
1. Operators Mod 400
2. Photocells
3. Electronic control unit
4. Key operated push-button
5. Radio receiver
6. Flashing light
7. Electric lock (if necessary)
15 AWG
20 AWG
• When laying electrical cables, use conduits with adequate rigidity and flexibility.
• Always separate low voltage wiring from AC power cables. Use separate sheaths to avoid electrical interference.
6
3. INSTALLING THE MODEL 400
3.1. Preliminary Checks
To ensure a correctly operating automated system, the structure of the gate must satisfy the following requirements:
• Leaf length should not exceed “Max Leaf Length” dimensions in Table 1.
• Gate should have a strong and rigid leaf structure.
• Gate leaves should have a smooth, uniform movement during the entire length of travel without any irregular friction.
• Existing hinges should be in good condition.
• Travel limit mechanical stops must be provided.
• Perform all metal work before installing the automated gate operator system.
• The condition of the structure directly influences the reliability and safety of the automated system.
3.2. Installation Dimensions
Figure 4
3.3 General Rules for Determining Installation
Dimensions
If the dimensions indicated in table A or B cannot be achieved, the following must be considered in order to calculate different measurements:
• To obtain 90° opening of the leaf:
a + b = c
.
• To obtain over 90° opening of the leaf:
a + b < c
.
• Lower
a and b
dimensions will result in higher speeds.
• Limit the difference between
a and b
to within 1.5 inches.
Higher differences will considerably vary gate opening and closing speed.
• The minimum
Z
dimension is 2 inches (Fig. 4);
• If the pillar dimensions or the position of the hinge
(dimension
d
) do not make it possible to keep dimension
a
at the required size, a niche must be made in the pillar as shown in Fig. 5.
• Dimension
a
must always be larger than dimension
E
.
For installations that open outward, refer to Section 9.1.
Figure 5
Z min = 2”
Lo
Standard = 37
3/4”
, EG = 47
1/4” y Standard = 3” y EG= 4”
S < 0
S = 0
S > 0
Table A: Recommended Dimensions for Standard Operators
Opening Angle
90° a
5 1/16
b
5 1/16
c(*)
10 1/4
d(**)
3 1/8
s
3/4
115°
125°
4
3 1/2
4 3/4
4 3/4
10 1/4
10 1/4
(*) Rod effective stroke (**) maximum dimension
2
1 1/2
3/4
0
- in inches
Table B: Recommended Dimensions for EG Operators
Opening Angle a b c(*) d(**)
90°
7 7/8 6 1/4 15 5 7/8
s
3/4
115°
125°
6 3/4
5 1/8
6 1/4
6 3/4
15
15
(*) Rod effective stroke (**) maximum dimension
4 3/8
3 1/8
3/4
3/4
- in inches
c = In order to prevent the rod from reaching its stop point internally when opening and closing, the effective rod stroke is shorter than the maximum stroke.
FAAC 400 Hydraulic Swing Gate Operator
3.4. Installing the Operator
Attention
: To avoid compromising operator functionality, use measurements and dimensions indicated.
1.) Fasten the rear attachment to a pillar or column support. Follow the measurements indicated in Tables
A / B. If necessary, modify the length of the supplied attachment.
• For iron pillars, weld the rear attachment (Fig. 6,
Ref. 2) directly to the pillars.
• For masonry pillars, select one of the following solutions:
A.) Install an appropriate wall plate and then accurately weld the rear attachment.
OR
B.) Use screws and expansion plugs to secure the rear attachment plate (Fig. 6, Ref. a) to the pillar.
Then weld the rear attachment to the plate as shown in Figure 6.
7
2.) Secure the operator to the rear attachment with the supplied screws (Fig. 6).
3.) Screw, halfway down, the front attachment onto the rod
(Fig. 8, Ref.1). Tighten with the supplied nut.
4.) Release the operator (
see Section 7
).
Figure 6
Figure 8
1/4 Inch
5.) Fully extend the rod out to its stopping point, then push it back approximately 1/4 inch (Fig. 7).
6.) Relock the operator (
see Section 8
).
7.) Fit the front bracket onto the rod (Fig. 8, Ref. 2)
8.) Close the gate leaf and, while keeping the operator perfectly horizontal, identify and mark the location of the front bracket on the leaf (Fig. 9).
9.) Temporarily fasten the front bracket to the leaf with two weld spots (protect rod from welding slag).
If the gate structure does not permit the bracket to be firmly fastened, modify the structure to create a solid support base.
10.). Release the operator and manually check that the gate can freely and completely open. Ensure that it stops via the travel limit mechanical stops and that leaf movement is good and frictionless.
FAAC 400 Hydraulic Swing Gate Operator
Figure 7
11.) Temporarily release the operator from the bracket and then permanently weld the bracket to the leaf.
Prevent welding slag from damaging the rod.
(Fig.10).
If welding is not feasible, secure the front and rear attachment plates with screws.
12.) Grease all securing pins of the attachments.
13.) Prepare the protective housing and fit it on the operator as shown in Fig. 11. Fit the electric cable strain relief
(Fig. 12, Ref. 3).
14.) Re-lock the operator and make electrical connections to the electronic control unit following the instructions in
Chapter 13.
Figure 9
Figure 10
8
Figure 11 Figure 13
4. START-UP
Connect the power cable to the operator and fasten the screws (Figure 14A).
Anti-Crushing System Adjustments
The Model 400 has an anti-crushing safety device which limits the operator’s force when an obstacle is encountered while the gate is moving. To adjust the intervention threshold of the anti-crushing system, temporarily open the release cover.
• Lift the protective cap (Fig. 13, Ref.1) and insert the supplied key (Fig. 13, Ref. 2).
• Turn the key 90°clockwise to open the cover.
• Lift the cover (Fig. 14).
• Remove the screw (Fig. 14, Ref. 3) which secures the knob and then remove the knob (Fig. 14, Ref. 4).
• Locate the force adjustment screws (By-Pass) on the operator
(Fig. 14, Ref. 5 and 6) .
• OPEN pressure screw (green wording): gate opening direction.
• CLOSE pressure screw (red wording): gate closing direction.
• To reduce torque, turn screws counter-clockwise.
• To increase torque, turn screws clockwise.
• When you have finished making adjustments, re-position the knob (Fig. 14, Ref. 4) and tighten the screw (Fig. 14, Ref. 3).
• Close the cover and lock it by turning the key counterclockwise.
WARNING: Do not overtighten the screws to compensate for a damaged gate.
5. FINAL OPERATIONS
Finish the installation procedure as follows:
• Close the cover of the release device with the key.
• Remove the vent screw (Fig.12, Ref. 2).
WARNING: Failure to remove the vent screw may result in erratic operation.
Figure 12
Figure 14
Figure 14A
FAAC 400 Hydraulic Swing Gate Operator
9
6. SYSTEM TEST
When you have finished installing the unit, run a functional check of the automated system and all accessories connected to it, especially safety devices.
Explain to the client the correct operation and use of the operator and indicate potentially dangerous areas of the automated system.
7. MANUAL OPERATION
If the gate has to be moved manually due to a power failure or a fault in the system, use the release device as described below.
• Lift the protective plug (Fig. 16, Ref. 1) and insert the supplied key (Fig. 16, Ref. 2).
• Turn the key 90°clockwise to open the cover.
• Lift the cover (Fig. 16, Ref.3).
• Turn the release knob counter-clockwise approximately two complete turns (Fig. 16, Ref. 4).
You can now open or close the leaf manually.
8. RESTORING NORMAL OPERATING
MODE
To prevent an involuntary pulse from activating the operator during manual operation, cut power to the system before re-locking the operator.
• To re-lock the operator, turn the release knob clockwise until it stops (Fig. 16, Ref. 4).
• Close the cover and turn the key 90° counterclockwise (Fig. 16, Ref. 2).
• Finally, remove the key and close the protective plug (Fig. 16, Ref. 1).
Figure 16
9. SPECIAL APPLICATIONS FOR SWING
LEAF GATES
Opening Outward, with Operator Installed
Inside
Refer to Table 1 for this particular application. Select the operator according to leaf length as detailed in Table 1.
Installation dimensions are provided in Table C.
To adjust the anti-crushing system for outward opening gates only, perform the following steps (note that these steps differ somewhat from instructions provided in
Section 4.1):
• OPEN screw (green wording): gate closing direction.
• CLOSE screw (red wording): gate opening direction.
• To reduce torque, turn screws counter-clockwise.
• To increase torque, turn screws clockwise.
Figure 17
Table C: Standard Operators Recommended Dimensions
Opening
Angle
90°
90°
90°
90° a
(inches)
4
4
5/16
4
3/4
5
1/8 b
(inches)
3
1/2
4
4
5/16
4
3/4 s
(inches)
0
0
0
0 d(**)
(inches)
2
2
3/8
2
3/4
3
1/8 c(*)
(inches)
7
1/2
8
1/4
9
9
7/8
(*) Rod effective stroke (**) maximum dimension
FAAC 400 Hydraulic Swing Gate Operator
10
10. POSITIVE STOP ACCESSORY
In case the gate doesn’t allow you to have built in mechanical stops, it is possible to install, directly on the operator, an accessory to limit the rod’s travel in both directions.
(P/N: 490109 STANDARD, 490043 EG)
With the use of the proper square shaped swivel joint
(supplied):
The accessory is mounted on the front flange of the operator using the supplied bolts.
It’s possible to limit the rod’s travel and create two solid mechanical stop positions.
FAAC 400 Hydraulic Swing Gate Operator
For additional details please refer to the instructions included with the positive stop accessory.
11
11. MAINTENANCE AND REPAIRS
Run a functional check of the system at least twice a year.
Pay special attention to the efficiency of safety and release devices (Including the thrust force of the operator), and the perfect operation of the gate hinges.
Checking Oil Level:
Periodically check the oil level inside the tank.
• Cut power to the system.
• Position the operator vertically, with the rear flange high up.
• Remove the oil fill plug.
• Insert a screwdriver until it comes in contact with the electric motor as shown in Fig. 18.
• Remove the screwdriver and check oil level as shown in Fig.
18.
• USE ONLY FAAC HP FLUID OIL
Periodically check for correct adjustment of the anti-crushing safety device and the effectiveness of the release system to allow manual operation.
Safety devices installed on the system must be checked every 6 months.
For repairs, contact FAAC’s authorized repair centers.
Figure 18
FAAC 400 Hydraulic Swing Gate Operator
12
12. EXPLODED VIEWS
400 CBAC
POS.
01
14
15*
16
17
10
11
12
13
18
19
20
21
05
06
08
09
02
03
04
P/N
702202
7220015
7284005
7182075
7228015
702302
70991015
490325
701803
7119475
701006
703101
702003
7700205
7119485
7161825
7320065
7182175
701829
7110015
DESCRIPTION
GALVANIZED NUT (8 MM)
REAR MOUNTING BRACKET
REAR MOUNTING PLATE
SHORT PIN
DIE-CAST REAR FORK
SELF-LOCKING NUT
GASKET DIAMETER 80
KIT LOCKING CAP
M4X10 SELF TAPPING SCREW
VIBRATION DAMPENER
4X45 BOLT
LOCK WASHER (4 MM)
HEX NUT (4 MM)
MOTOR 220V 4P.
VIBRATION DAMPENER
400 OPERATOR TANK
VENT SCREW LABEL
LONG PIN
TORX M5X20 INOX SCREW
OIL PLUG
FAAC 400 Hydraulic Swing Gate Operator
POS.
39
40
41
42
35
36
37
38
31
32
33
34
22
23
29
30
43
44**
45
P/N DESCRIPTION
7220355
703401
7119405
7019195
4170015
7272105
3900985
2167+
701039
7094065
3204425
706152
VENT SCREW 4X6
SOFT COPPER WASHER
CAST-IRON PUMP LT.1
PIN 4x28 m6
7090010015 GASKET OR 4.48X1.78
7039025 OPERATOR FRONT WASHER
702201
7073095
HEX. NUT
SWIVEL JOINT SQUARE
FRONT MOUNTING BRACKET
LOCK WASHER 4.3X9
PLUG FOR COVER
TIE ROD FOR COVER
END CAP FOR COVER
PROTECTIVE COVER
SKINPACK 400
SEAL KIT 400
714017
2707
7228015+
FAAC HP OIL LT.1
8 μF CAPACITOR
SWING GATE OPERATOR ALUMINIUM
FORK KIT
* P/N for 115V Motor: 77000423
** P/N for 115V Motor Capacitors: 2705
13
Cylinder
04
05
06
07
08
09
10
11
12
13
14
POS.
01
02
03
P/N DESCRIPTION
7049135 RETAINING RING NUT
7090050015 GASKET O-RING 10.82X1.78
4404065 INLET VALVE WITH SPRING
7049005
4404085
4994655
7230295
RETAINER
LOCK VALVE IN ZAMACK
VALVE BODY
TIE ROD CYLINDER
703204 STAR WASHER
7090300015 GASKET O-RING 7.66X1.78
4180285
7366025
7091015
4350105
4994625
SHUTTLE PISTON WITH O-RING
CYLINDER
SEAL (PISTON)
PISTON ASSEMBLY
FRONT FLANGE
POS.
23
24
25
26
27
28
19
20
21
22
15
16
17
18
P/N DESCRIPTION
701829
63000315
TORX M5X20 INOX SCREW
FRONT FLANGE BUSHING
7090360025 GASKET O-RING 40.95X2.62
7090815 D-RING
7094505
7361335
7310315
7210025
GUIDE RING
RETRACT TUBE
BY-PASS ASSEMBLY
BY-PASS ASSEMBLY
711021 BY-PASS ASSEMBLY
7090280015 GASKET O-RING 5.28X1.78
7043055
4180195
SPACER
MANUAL RELEASE
4180415
4404095
KIT BY PASS ASSEMBLY
BIDIRECTIONAL INLET VALVE
FAAC 400 Hydraulic Swing Gate Operator
14
Locking Cap
07
08
09
03
04
05
06
POS.
01
02
P/N
701307
7290445
701526
720344
729043
7090895
7275285
7131005
7275275
DESCRIPTION
SCREW 4X8 STAINLESS STEEL
RELEASE KNOB
TORX 4X10 STAINLESS STEEL
TOP COVER
LOCK LEVER
21x2 O-RING
TOP COVER
KEY
CAP FOR LOCK
13
14
15
16
17
18
POS.
10
11
12
P/N
7090855
722795
7090865
718358
718359
7090845
490327
490326
4185045
DESCRIPTION
O-RING 33.05X1.78
BASE SUPPORT FOR RELEASE
O-RING 41X1.78
BY-PASS EXTENSIONS
ACTIVATION EXTENSIONS
O-RING 4X2.5
KIT BY-PASS EXTENSIONS
KIT RELEASE
LOCKING CAP ASSEMBLY
FAAC 400 Hydraulic Swing Gate Operator
15
Rear Flange
03
04
05
POS.
01
02
P/N
7171485
417010
63001005
7090895
7110015
DESCRIPTION
BACK FLANGE
WIRING HARNESS
MOULDED CABLE KIT
21X2 O-RING
PLUG
POS.
06
07
08
09
P/N
7109135
701479
701466
7090725
DESCRIPTION
STRAIN RELIEF
SCREW 3X12
SCREW M3X8
O-RING 14X1.5
FAAC 400 Hydraulic Swing Gate Operator
16
13. 455 D CONTROL BOARD
13.1 455 D Control Board Warnings
Important: Before attempting any work on the control board (connections, maintenance), always turn off power.
Please refer to Chapter 16 for AC power wiring guidelines
13.2. Technical Specifications
Power Supply
115 V~ ± 10% or 230 V~ +6% -10% 50/60 Hz
Absorbed Power
10 W
Motor Max. Load
800 W
Accessories Max. Load
0,5 A
Electric Lock Max. Load
15 VA
Ambient Operating Temperature Range
Protection Fuses
2 (see Fig. A)
-4°F to +131°F
Function Logics
: Semi-automatic / Automatic / Safety Devices /
“Stepped” Semi-automatic / “Stepped” Automatic / “Stepped” Safety
Devices / Semi-automatic B / Dead-man C
Opening/Closing Time
Pause Time
Closing Leaf Delay
Opening Leaf Delay
Programmable (from 0 to 120 s)
Programmable (from 0 to 4 min.)
Programmable (from 0 to 4 min.)
2 s (can be excluded)
Thrust Force
: Adjustable on 50 levels for each motor
Terminal Board Inputs
: Open / Open Free Leaf / Stop / Limit-switch
Opening Safety Devices / Closing Safety Devices / Power Supply +
Earth.
Terminal Board Outputs
: Flashing Lamp / Motors / 24 VDC Accessories Power Supply / 24 VDC Indicator-Light / Fail Safe / 12 VAC
Electric Lock Power Supply
Programmable Functions
: Logic / Pause Time / Thrust Force / Torque at Initial Thrust / Opening and Closing Leaf Delay / Reversing Stroke
/ Over-Pushing Stroke / Indicator-Light / Pre-Flashing / Electric Lock /
Fail Safe / Safety Devices Logic / Assistance Request / Detection Time of Obstacle or Contact Point
Learning Function
: Simple or complete work time learning, with or without Limit-switch and/or Gatecoder.
13.3 Electric Connections
13.4. 455 D Layout and Components
F2
F2
FSWOP
DL
FCA1
OP_A
STOP
OP_B
+
FSWCL
–
FCA2
F
FCC1
FCC2
+
– F
J3
J3
F1
F1
1 2 4
J4
J4
5 6 7 8
LAMP
J5
J5
J6
J1
J1
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+
+24V
+
20 21
W.L.
LOCK
J6
22 23 24 25
Figure A
DL
SIGNALLING AND PROGRAMMING DISPLAY
J1
LOW VOLTAGE TERMINAL BLOCK
J2
CONNECTOR FOR RP RECEIVER
J
3
AC POWER SUPPLY TERMINAL BLOCK
J4
MOTORS AND FLASHING LAMP CONNECTION TERMINAL BLOCK
J5
INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BLOCK
J6
LIMIT-SWITCH AND GATECODER TERMINAL BLOCK
F1
MOTORS AND TRANSFORMER PRIMARY WINDING
FUSE (F 5A - 230V) (F 10A - 115V)
F2
LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)
F
“F” PROGRAMMING PUSH-BUTTON
–
“–” PROGRAMMING PUSH-BUTTON
+
“+” PROGRAMMING PUSH-BUTTON
VAC MAX.
60W
230 VAC
50 Hz or
115 VAC
60 Hz
NB: Capacitors are supplied with the operator.
FAAC 400 Hydraulic Swing Gate Operator
OPEN A
OPEN B
STOP
24 VDC
3W
For connection of the photocells and safety devices, see
Section 13.4.1.
12 VAC
LIMIT-SWITCH
OR GATECODER
Figure B
17
13.4.1 Connection of Photocells and Safety Devices
Before connecting the photocells (or other devices), it is advisable to select the type of operation according to the movement area they have to protect (see Fig.C):
Opening Safety Devices:
They operate only during the gate opening movement and, therefore, are suitable for protecting the area between the opening leaves and fixed obstacles (walls, etc) against the risk of impact and crushing.
Opening/Closing Safety Devices
Figure C
Closing Safety Devices
Opening Safety
Devices
Connection of ONE Pair of Closing Photocells,
ONE Pair of Opening Photocells and
ONE Pair of Opening/Closing Photocells
(Recommended Layout)
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+
+24V FSW
20 21
W.L.
LOCK
-TX FSW
+
1
2
RX CL
4
3
5
-
+
TX OP/CL
1
2
+
-
TX CL
-
+
1
2
RX OP/CL
1
2
+
-
3
4
5
-TX FSW
+
1
RX OP
2
4
3
5
-
+
TX OP
-
+
1
2
Figure D
FAAC 400 Hydraulic Swing Gate Operator
-TX FSW
+
NOTE: All safety devices must be connected using
NORMALLY CLOSED outputs.
Closing Safety Devices:
They operate only during the gate closing movement and, therefore, they are suitable for protecting the closing area against the risk of impact.
Opening/Closing Safety Devices:
They operate during the gate opening and closing movements and, therefore, they are suitable for the opening and closing areas against the risk of impact.
FAAC recommends use of the lay-out in Fig. D (in the event of fixed obstacles at opening) or in Fig. E (no fixed obstacles).
N.B. If two or more devices have the same function (opening or closing), they should be connected to each other in series (see
Fig. L)
.
Connection of ONE Pair of Closing Photocells and ONE Pair of Opening/Closing Photocells
(Recommended Layout)
9 10 11 12 13 14 15 16 17 18 19
OPEN
-
+ +
-TX
+24V
FSW W.L.
-TX FSW
+
4
3
5
1
2
RX CL
-
+
TX OP/CL
1
2
+
-
TX CL
-
+
1
2
RX OP/CL
2
1
-
3
4
+
5
-TX FSW
+
Figure E
Connection of ONE Closing Safety Device and
ONE Opening Safety Device
9 10 11 12 13 14 15 16 17 18 19
A B
OPEN
-
+ +
-TX
+24V FSW
20 21
LOCK
W.L.
Figure F
Connection of NO Safety Devices
9 10 11 12 13 14 15 16 17 18 19
A B
OPEN
-
+
+24V
+
-TX
FSW W.L.
Figure G
18
Connection of ONE Pair of Opening Photocells
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+
+24V
+
FSW
20 21
LOCK
W.L.
-
+
Figure H
3
4
1
RX OP
2
5
-
+
TX OP
-
+
1
2
+
-TX FSW
Connection of ONE Pair of Closing Photocells
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+
+24V
+ -TX
FSW
20 21
LOCK
W.L.
+
-
Figure I
3
4
5
1
2
RX CL
-
+
TX CL
-
+
1
2
+
-TX FSW
-TX FSW
+
Connection of ONE Pair of Opening Photocells and ONE Pair of Closing Photocells
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+ +
-TX
+24V FSW W.L.
1
2
RX OP
3
4
5
-
+
TX CL
1
2
+
-
TX OP
-
+
1
2
RX CL
1
2
-
3
4
+
5
-TX FSW
+
Figure J
FAAC 400 Hydraulic Swing Gate Operator
Connection of TWO Pairs of Closing Photocells
9 10 11 12 13 14 15 16 17 18 19
A
OPEN
-
+
+24V FSW
20 21
LOCK
W.L.
3
4
1
RX CL1
2
5
-
+
TX CL2
2
1
+
-
TX CL1
-
+
1
2
RX CL2
1
2
-
3
4
+
5
Figure K
Connection of TWO N.C. Contacts in Series
(e.g. Photocells, Stop)
Figure L
Connection of TWO N.O. Contacts in Parallel
(e.g. Open A, Open B)
Figure M
13.4.2 Terminal Block J3 - Power Supply (Fig. B)
PE:
Earth Connection / Ground
N:
L:
AC V~ power supply (Neutral)
AC V~ power supply (Line)
NB:
For correct operation, the board must be properly grounded.
13.4.3 Terminal Block J4 - Motors and Flashing Lamp
M1:
COM / OP / CL: Connection to Motor 1
Can be used in single-leaf configuration
M2:
COM / OP / CL: Connection to Motor 2
Cannot be used in single-leaf configurations
LAMP:
Flashing lamp output ( AC V ~)
19
13.4.4 Terminal Block J1 - Accessories (Fig. B)
OPEN A - “Total Opening” Command (N.O.):
Any pulse generator (push-button, detector, etc.) which, by closing a contact, commands opening and/or closing of both gate leaves.
To install several full opening pulse generators, connect the N.O. contacts in parallel.
OPEN B - “Partial Opening” Command (N.O.) / Closing:
Any pulse generator (push-button, detector, etc.) which, by closing a contact, commands opening and/or closing of the leaf driven by motor M1. In the
B
and
C
logics, it always commands closing of both leaves. To install several partial opening pulse generators, connect the N.O. contacts in parallel.
STP - STOP Contact (N.C.):
Any device (e.g. a push-button) which, by opening a contact, is able to stop gate movement. To install several STOP devices, connect the N.C. contacts in series.
NB: If STOP devices are not connected, jumper connect the
STP terminals and -
.
CL FSW - Closing Safety Devices Contact (N.C.):
The purpose of the closing safety devices is to protect the leaf movement area during closing. During closing, in the
E-A-S-EP-AP-SP
logics, the safety devices reverse the movement of the gate leaves, or stop and reverse the movement when they are released (see
Advanced Programming in Section 13.5.2
). During the closing cycle in logics
B
and
C
, they interrupt movement. They never operate during the opening cycle. If the
closing safety devices
operate when the gate is open, they prevent the leaf closing movement.
NB: If no closing safety devices are connected, jumper connect terminals CL and -TX FSW (Fig. G).
OP FSW - Opening safety devices contact (N.C.):
The purpose of the opening safety devices is to protect the leaf movement area during opening. During opening, in the
E-A-S-EP-AP-SP
logics, the safety devices reverse the movement of the gate leaves.
During the opening cycle in logics
B
and
C
, they interrupt movement.
They never operate during the closing cycle.
If the
opening safety devices
operate when the gate is closed, they prevent the leaf opening movement.
NB: If no opening safety devices are connected, jumper connect inputs OP and -TX FSW (Fig. G).
– - Negative for power supply to accessories
+ - 24 VDC - Positive for power supply to accessories
Important:
Accessories max. load is 500 mA. To calculate current draw, refer to the instructions for individual accessories.
-TX FSW - Negative for power supply to photocell transmitters
.
If you use this terminal for connecting the negative for supplying power to the photocell transmitters, you may, if necessary, also use the FAIL SAFE function (see
Advanced Programming in Section
13.5.2
).
If this function is enabled, the equipment checks operation of the photocells before each opening or closing cycle.
13.4.5 Terminal Block J5 - Indicator-Light and Electric
Lock
W.L. - Power supply to indicator-light
Connect a 24 VDC - 3 W max. indicator-light, if necessary, between this terminal and the +24V supply. To avoid compromising correct operation of the system,
do not exceed
the indicated power.
LOCK - Power supply to electric lock
If necessary, connect a 12 VAC electric strike lock between this terminal and the +24V power supply. Please refer to Chapter 16 for
Magnetic Lock connection.
FAAC 400 Hydraulic Swing Gate Operator
13.4.6 Connector J2 - Rapid Connection to RP
Receivers
This is used for rapid connection to RP receivers (see Fig.
Q). Connect the accessory with the components side facing the inside of the card.
Insert and remove with power OFF.
Figure Q
455 D
RP 1418
RP 433 RC
20
13.4.7 Terminal Block J6 - Limit-Switch or Gatecoder
These inputs are designed for connection of opening and closing limit-switches or Gatecoders
The 400 operator cannot use limit switches but only
Gatecoders. They are used to detect the leaf’s angular position and to thus obtain deceleration and stop positions more accurately than using the operating timing.
Please refer to Figure S for wiring information. If the
Gatecoders are not used the J6 inputs can be left unconnected.
Figure S
RED
BLACK
RED
BLACK
WHITE
WHITE
13.4.8 Operating Logics
This is a brief description of the main operating logics of the system. For a complete description please refer to Table 3
• A (automatic): The gate opens on command and automatically closes after a pause phase. A second command while opening is ignored; a second command during the pause phase interrupts the pause time; a second command during closing reopens the gate. A maintained open command will hold the gate open.
• S (security): The security mode is like A logic except that a second command during opening immediately closes the gate. A maintained open command will not hold the gate open.
• E (semi-automatic): This mode requires a second command during opening stops the gate. A second command during closing reopens the gate.
• EP (semi-automatic, step by step): This mode requires a command to open and a command to close. A second command during opening or closing causes the gate to stop. A third command then reverses the previous motion of the gate.
• B (manned, pulsed): This mode is designed for guard station use and requires a three button switch (pulsed) to open, close, and stop the gate.
• C (manned and constant): This mode requires constant pressure switches. One to open and one to close. No pressure on a switch stops the gate.
FAAC 400 Hydraulic Swing Gate Operator
13.5 Programming
To program the 455D Control Board, you have to access “
PRO-
GRAMMING
” mode. Programming is split into two parts:
BASIC
and
ADVANCED
.
13.5.1 Basic Programming
To access BASIC PROGRAMMING, press key
F
:
• Press and hold
F
, the unit will display the name of the first func tion / parameter.
• When you release the key, the unit will display the parameter’s current value.
• Value can be modified with keys
+
and
-
.
• Press and hold
F
again, the unit will display the name of the next function / parameter.
• When you reach the last function, press
F
to exit the program, the display resumes monitoring input status.
The following table displays the sequence of functions accessible in BASIC PROGRAMMING:
BASIC PROGRAMMING
Display
press
F
Function
OPERATING LOGICS (see tab. 3/a - h):
= Semi-automatic
= Automatic
= “Safety” Automatic
= “Stepped” Semi-automatic
= “Stepped” Automatic
= “Safety Stepped” Automatic
= “B” Semi-automatic
= Dead-man
PAUSE TIME:
This has effect only when automatic logic is selected.
Adjustable from to increments.
secs. in one-second
Default
Subsequently, display changes to minutes and tenths of seconds (separated by a decimal point), time is adjusted in 10-second increments, up to minutes max. Thus, if the unit displays , Pause
Time is 2 mins. and 50 secs.
LEAF 1 FORCE:
Adjusts thrust of Motor 1.
= minimum force
= maximum force (hydraulic)
LEAF 2 FORCE:
Adjusts thrust of Motor 2.
= minimum force
= maximum force (hydraulic)
LEAF 1 CLOSING DELAY:
Delays closing start of leaf 1 with respect to leaf 2. Adjustable from to
Pause Time).
minutes (see
TIME LEARNING (see Section F.3.):
Enables the selection between “simple”
(automatic) learning and “complete” (manual choice of deceleration and stop points) learning.
Simple Learning:
Complete Learning:
+
≈
1 s.
+ >
3 s.
Exit from programming and return to inputs status monitoring.
If using hydraulic operators, set force to maximum level.
21
13.5.2 Advanced Programming
To access ADVANCED PROGRAMMING, press and hold key F and then press key +:
• Release key +, the unit displays the name of the first function.
• Release key F, modify the value of the function with keys
+ and -.
• Press and hold key F, the unit displays the name of the next function, and if you release it, the value that can be modified with keys + and -.
• When you reach the last function, press F to exit the program, the unit resumes monitoring input status.
The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING:
ADVANCED PROGRAMMING
Display
F
+
Function
MAXIMUM TORQUE AT INITIAL THRUST:
The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves.
= Active = Disabled
LAST STROKE AT CLOSING:
The motors are activated at full speed for 1 second to facilitate locking of the electric lock.
= Active =Disabled
REVERSING STROKE:
Before opening, while the gate is closed, the motors thrust to close for 2 seconds thus facilitating release of the electric lock.
= Active = Disabled
LEAF 2 OPENING DELAY (2 s):
Enables delayed start (at opening) of leaf 2, avoiding interference between leaves.
= Active = Disabled
FAIL SAFE:
If this function is activated, it enables a function test of the photocells before any gate movement.
If the test fails (photocells not serviceable), the gate does not start the movement.
+
Default
= Active = Disabled
PRE-FLASHING (5 s):
Activates the flashing lamp for 5 seconds before start of movement.
= Active = Disabled
ELECTRIC LOCK ON LEAF 2:
For using the electric lock on leaf 2 instead of on leaf 1.
= Active = Disabled
NB:
Parameter modifications take effect immediately. Exit out of programming to save changes. If the equipment is powered down before returning to normal status monitoring, any unsaved modifications will be lost.
To restore programming defaults, press and hold the three buttons +, -, F simultaneously for 5 seconds.
FAAC 400 Hydraulic Swing Gate Operator
Display Function
INDICATOR-LIGHT:
If is selected, the output functions as a standard indicator-light (lighted at opening and pause, flashing at closing, and off when gate is closed). Different figures correspond to the extra time compared to normal work time (opening or closing) when the output can be used - via a relay
- to power a courtesy light. Time can be adjusted from to
to
sec. in 1 sec. steps, and from
min. in 10 sec. steps.
= Standard indicator-light from to = Timed output
CLOSING PHOTOCELLS REVERSE AT
RELEASE:
Enable this function if you want the closing photocells to stop movement and reverse at release. Default setting is immediate reverse.
Default
= Active = Disabled
A.D.M.A.P. FUNCTION:
When enabled, the safety devices operate in compliance with French standard NFP 25/362.
= Active = Disabled
ASSISTANCE REQUEST (combined with next function):
If activated, at the end of countdown (settable with the next function i.e. “Cycle programming”) it affects 8 s of pre-flashing at every Open pulse
(job request). Can be useful for setting scheduled maintenance jobs.
= Active = Disabled
CYCLE PROGRAMMING:
For setting countdown of system operation cycles. Settable (in thousands) from to thousand cycles. The displayed value is updated as cycles proceed.
This function can be used to check use of the board or to exploit the “Assistance request”.
ANTI-CRUSHING SENSITIVITY:
When operating with the gatecoder, it controls anti-crushing sensitivity.
= Low = High.
EXTRA WORK TIME:
When operating without a gatecoder and limitswitch, if reversing occurs, and if the leaf does not reach its end contact point, you can activate this function to increase work time.
= Active = Disabled
Exit from programming and return to inputs status monitoring.
22
13.6 Start-Up
13.6.1 LED Check
The board has a two-digit display. When not in “PROGRAMMING” mode, this display is used to indicate the status of inputs. Fig. U shows how the LED segments of the display exactly correspond to the inputs.
Figure U
The table below shows the status of the LEDs in relation to the status of the inputs.
Note the following: LED ON = closed contact
LED OFF = open contact
Operation of the Status Signaling LEDs
LEDs
OP_A
OP_B
STOP
FSWCL
FSWOP
FCA1 (if used)
FCC1 (if used)
FCC2 (if used)
FCA2 (if used)
ON
Command activated
OFF
Command inactive
Command activated
Command inactive
Command inactive
Command activated
Safety devices clear
Safety devices clear
Safety devices triggered
Safety devices triggered
Flashes when Gatecoder 1 is in use
Flashes when Gatecoder 1 is in use
Flashes when Gatecoder 2 is in use
Flashes when Gatecoder 2 is in use
The status of the LEDs while the gate is closed at rest are shown in bold.
13.6.2 Rotation Direction and Force Check
1. Program the functions of the 455 D control board according to need, as previously shown.
2. Cut power to the electronic control equipment.
3. Release the operators and manually move the gate to the mid-point of the opening angle.
4. Re-lock the operators.
5. Restore power.
6. Send and opening command on the OPEN A input (Fig.B) and check if the gate leaves are being commanded to open.
N.B: If the first OPEN A pulse commands a closing, cut power and reverse the phases of the electric motor (red and black wires) on the 455 D control board.
7. Check force setting of the motors, modify if necessary (see
Section 13.5.1
).
N.B: For hydraulic operators, like the 400, force should be programmed to maximum level (50)
8. Stop leaf movement with a STOP command.
9. Release the operators, close the leaves and re-lock the operators.
Make sure travel limit mechanical stops are present.
WARNING:
During the learning procedure, safety devices are disabled! Avoid crossing the leaf movement area when this operation is carried out.
FAAC 400 Hydraulic Swing Gate Operator
13.6.3 Learning Operating Times
Opening/closing time is established by a learning procedure which varies slightly according to whether you are using Gatecoders or not.
13.6.3.1 LEARNING NORMAL TIMES
Normal learning (i.e. without limit-switches and Gatecoders) can be accomplished in two ways:
- SIMPLE LEARNING (Without Slow Down):
Check that the leaves are closed. Enter “
BASIC PROGRAMMING,
” select the TIME LEARNING function and then press the
+
pushbutton for
1 second
. The display begins flashing and the leaves begin to open.
As soon as the leaves reach the opening contact point, provide an
OPEN A pulse (with the key operated push-button or with the radio control) to stop the movement. The leaves stop and the display stops flashing.
Press push-button
F
to exit and save the programming. The procedure is complete and the gate is ready to operate.
- COMPLETE LEARNING (With Slow Down):
Check that the leaves are closed. Enter “
BASIC PROGRAMMING,
” select the TIME LEARNING function and then press the
+
pushbutton for more than
3 seconds
. The display begins flashing and leaf 1 begins to open. The following functions can be performed by sending OPEN A pulses (by key push-button or radio control):
1° OPEN - Slow down at opening of leaf 1
2° OPEN - Leaf 1 stops at opening and leaf 2 begins its opening movement
3° OPEN - Slow down at opening of leaf 2
4° OPEN - Leaf 2 stops at opening and immediately begins its closing movement
5° OPEN - Slow down at closing of leaf 2
6° OPEN - Leaf 2 stops at closing and leaf 1 begins its closing movement
7° OPEN - Slow down at closing of leaf 1
8° OPEN - Leaf 1 stops at closing
When the display stops flashing, press push-button
F
to exit and save the programming.
The procedure is complete and the gate is ready to operate.
Notes:
• If you wish to eliminate deceleration in certain stages, wait for the leaf to reach its stop-limit and supply 2 consecutive Open pulses
(by 1 second).
• If only one leaf is present, the entire sequence must nevertheless be effected. When the leaf has finished opening, supply 5 Open pulses until the leaf begins to close, and then resume normal operation.
13.6.4 Learning Times with Gatecoder
Learning with the Gatecoder can be accomplished in two ways:
- SIMPLE LEARNING (With Slow Down):
Check that the leaves are closed. Access “
BASIC PROGRAM-
MING,
” select the TIME LEARNING function and then press the
+
push-button for
1 second
: the display begins flashing and the leaves begin the opening movement.
The movement stops automatically when the opening stop limit is reached. The display will stop flashing.
Press push-button
F
to exit and save the programming. The procedure is complete and the gate is ready to operate, using the default slow down set at the factory.
- COMPLETE LEARNING (With Slow Down):
Check that the leaves are closed. Access “
BASIC PROGRAM-
MING,
” select the TIME LEARNING function and then press the
+
push-button for more than
3 seconds
. The display begins flashing and leaf 1 begins to open. The following functions can be performed by sending OPEN A pulses (by radio control or key push-button):
23
1° OPEN - Leaf 1 slows down at opening (it stops automatically on reaching the stop limit)
2° OPEN - Leaf 2 opening movement begins
3° OPEN - Leaf 2 slows down at opening (it stops automatically on reaching the stop limit)
4° OPEN - Leaf 2 closing movement begins
5° OPEN - Leaf 2 slows down at closing (it stops automatically on reaching the stop limit)
6° OPEN - Leaf 1 closing movement begins
7° OPEN - Leaf 1 slows down at closing (it stops automatically on reaching the stop limit)
8° OPEN - End of learning
When the display stops flashing, press push-button
F
to exit and save the programming. The procedure is complete and the gate is ready to operate.
Notes:
• The slow down pulse should be given before the gate reaches the positive stop to prevent the leaf from hitting it at full speed
(it would be mistaken for an obstacle).
• If only one leaf is present, the entire sequence must nevertheless be effected. When the leaf has finished opening, supply
5 Open pulses until the leaf begins to close, and then resume normal operation.
13.7 System Test
When you are finished programming, test the system. Verify that the entire system operates correctly. Most importantly, check that force is adequately adjusted and that safety devices are operating correctly.
FAAC 400 Hydraulic Swing Gate Operator
24
14. OPERATING MODES DETAILED DESCRIPTION
(1) If maintained, it prolongs the pause until disabled by the command (timer function)
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.
(3) During the partial opening cycle, an OPEN A pulse causes total opening.
NB.: Effects on other active pulse inputs in brackets.
FAAC 400 Hydraulic Swing Gate Operator
25
(1) If maintained, it prolongs the pause until disabled by the command (timer function)
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.
(3) During the partial opening cycle, an OPEN A pulse causes total opening.
NB.: Effects on other active pulse inputs in brackets.
FAAC 400 Hydraulic Swing Gate Operator
26
15. PREWIRED ENCLOSURE DIAGRAM
FAAC 400 Hydraulic Swing Gate Operator
27
16. POWER AND ACCESSORIES CONNECTIONS
AC Power Wiring Guidelines
1. Check local wiring codes in all cases and follow all local building codes. Wiring and hookup should be performed by qualified electricians/installers only.
2. AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker. This supply must include a green ground conductor.
3. Properly ground the gate operator to minimize or prevent damage from power surges and/or lightning. Use a grounding rod if necessary. A surge suppressor is recommended for additional protection.
AC Power
Connection
1. Turn the circuit breaker for the
AC gate operator power to OFF before connecting the AC input wires.
2. Turn the Power
Switch located on the left side of the prewired enclosure to OFF before connecting the AC input wires.
3. Connect the AC input wires to the
AC terminal located on the top left of the enclosure. See diagram on the right.
Magnetic Lock Connection
When connecting a magnetic lock to the system, use Maglock Relay Kit (P/N: 2352) and connect it as follows:
FAAC 400 Hydraulic Swing Gate Operator
28
17. TROUBLESHOOTING
The following table may help you identify and resolve some common problems.
I
H
D
E
CONDITION
A
B
C
F
G
Gate does not move.
SUGGESTION
• Check that main power is supplied.
• Ensure that the operator is not unlocked (see Section 8).
• Check the adjustment of the anti-crushing system (see Section 4.1).
• Check the connection and operation of the thrust capacitor.
• Check functionality of the electronic control unit.
• Ensure that the torque/force is set to a maximum of 50 in programming.
• Verify that the LEDs FSWOP, FSWCL, and STOP are illuminated. If they are not illuminated, be sure that you have closed circuits in the stop and reversing inputs.
• Verify that your activating device works properly. OP_A should illuminate when you signal the gate to open. If OP_A does not illuminate when you signal the gate, then the problem may be in your activating device. Place a short across terminals 9 and 14. If the short causes the gate to open, then the problem is in the activating device.
Gate does not open (or close), though the motor is running.
• Check oil level inside the tank (see Section 10, Fig. 18).
• Make sure that the motor is running in the right direction.
• Make sure the Manual Release mechanism has fully engaged the hydraulic system.
• Increase the bypass pressure in small ¼-turn increments to determine if the hydraulic system needs more pressure.
Gate opens but doesn’t close.
Gate moves slowly.
Verify that the reversing devices are working properly. FSWOP and
FSWCL should be illuminated except when a reversing device is triggered. If either does not illuminate, then one of your reversing devices is preventing the gate from responding to your signal. Check your reversing devices. If no reversing devices are installed, make sure a circuit is installed between appropriate terminals.
Check the adjustment of the anti-crushing system (see Section 4.1).
Gate doesn’t fully open (or fully close).
• Increase the bypass pressure to determine if the hydraulic system needs more pressure.
Gate jerks as it moves.
Operator is losing oil from breather screw.
Leaves stop at slow-down.
Gate speed not constant.
• Check the operator’s open / close time selection. You should set a time that is just longer than the rated speed of your model of operator. For example, the 400 CBAC has an opening time of 17 seconds, therefore you should set the time to 20 or 25 seconds.
• Check to see that there are no obstructions in the path of the gate or that the hinges are not binding.
• Make sure that you have removed the breather screw (see Section 5).
• Run several complete gate opening and closing cycles, in order to release any air inside the piston.
• Make sure that a flexible gate leaf is not the problem. If the gate leaf flexes, then stiffen the gate or use a slower operator.
Initially, a small amount of oil leakage is normal. A larger leak may occur if the operator is not fitted in a perfectly horizontal plane. If the oil leak continues and/or increases, contact an FAAC authorized repair center.
Check the adjustment of the anti-crushing system (see Section 4.1).
Incorrect installation dimensions (see Section 3.2).
FAAC 400 Hydraulic Swing Gate Operator
29
LIMITED WARRANTY
To the original purchaser only:
FAAC International, Inc., warrants, for twentyfour (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC
S.p.A. and distributed by FAAC International,
Inc., to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been properly installed and operated.
FAAC International, Inc.’s obligations under this warranty shall be limited to the repair or exchange of any part of parts manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc. Defective products must be returned to FAAC International, Inc., freight prepaid by purchaser, within the warranty period. Items returned will be repaired or replaced, at FAAC
International, Inc.’s option, upon an examination of the product by FAAC International, Inc., which discloses, to the satisfaction of FAAC International, Inc., that the item is defective. FAAC
International, Inc. will return the warranted item freight prepaid. The products manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc., are not warranted to meet the specific requirements, if any, of safety codes of any particular state, municipality, or other jurisdiction, and neither FAAC S.p.A. or FAAC
International, Inc., assume any risk or liability whatsoever resulting from the use thereof, whether used singly or in combination with other machines or apparatus.
Any products and parts not manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc., will carry only the warranty, if any, of the manufacturer. This warranty shall not apply to any products or parts thereof which have been repaired or altered, without FAAC International, Inc.’s written consent, outside of FAAC
International, Inc.’s workshop, or altered in any way so as, in the judgment of FAAC International, Inc., to affect adversely the stability or reliability of the product(s) or has been subject to misuse, negligence, or accident, or has not been operated in accordance with FAAC International, Inc.’s or FAAC S.p.A.’s instructions or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for such product(s).
Neither FAAC S.p.A. nor FAAC International,
Inc., shall be liable for any loss or damage whatsoever resulting, directly or indirectly, from the use or loss of use of the product(s). Without
FAAC 400 Hydraulic Swing Gate Operator
limiting the foregoing, this exclusion from liability embraces a purchaser’s expenses for downtime or for making up downtime, damages for which the purchaser may be liable to other persons, damages to property, and injury to or death of any persons.
FAAC S.p.A. or FAAC International, Inc., neither assumes nor authorizes any person to assume for them any other liability in connection with the sale or use of the products of FAAC S.p.A. or FAAC International, Inc. The warranty herein above set forth shall not be deemed to cover maintenance parts, including, but not limited to, hydraulic oil, filters, or the like. No agreement to replace or repair shall constitute an admission by FAAC S.p.A. or FAAC International, Inc., of any legal responsibility to effect such replacement, to make such repair, or otherwise. This limited warranty extends only to wholesale customers who buy directly through FAAC International, Inc.’s normal distribution channels. FAAC
International, Inc., does not warrant its products to end consumers.
Consumers must inquire from their selling dealer as to the nature and extent of that dealer’s warranty, if any. This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of merchantability and fitness for use. This warranty shall not apply to products or any part thereof which have been subject to accident, negligence, alteration, abuse, or misuse or if damage was due to improper installation or use of improper power source, or if damage was caused by fire, flood, lightning, electrical power surge, explosion, wind storm, hail, aircraft or vehicles, vandalism, riot or civil commotion, or acts of God.
532020 Rev. A
30
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Key Features
- Anti-crushing protection for enhanced safety
- Obstacle detection to prevent collisions
- Flexible programming options for customization
- Easy installation and setup
- Durable construction for long-lasting performance
- Compatible with a wide range of swing gate operators
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Frequently Answers and Questions
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Can I customize the gate's behavior using the FAAC 455 D control board?
Is the FAAC 455 D control board easy to install and set up?
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