Kenmore 153.316040, 153.316050, 153.316060, 153.316070, 153.316331, 153.326060, 153.326070, 153.326331, 32607 - 20 Gallon Tall Compact Electric Water Heater Owner's Manual

Owner's
ManuaJ
®
THE ECONOMIZERrM
COMPACT ELECTRIC
WATER HEATER
6
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
MODEL
NO.
153.316040
6 GALLON
153.316050
10 GALLON
153.316060
19 GALLON
153.316070
19.9 GALLON
153.316331
30 GALLON
153.326060
19 GALLON
153.326070
19.9 GALLON
153.326331
30 GALLON
SHORT
TALL
240 V. SHORT
240 V, TALL
240 V,
* Safety
instructions
* installation
* Operation
* Care and Maintenance
* Troubleshooting
. Parts
List
LISTED
manual and safety messages
before installing, operating or
servicing this water heater.
Failure to follow instructions and
safety messages could result in
death or serious injury.
GAMA certification
applies to all residential electric water heaters
with capacities
of 20 to 120 Gallons.
Input rating of 12kW or
less.
Instruction manual must remain
with water heater.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Sears,
PRINTED 0607
Roebuck
and
Co.,
Hoffman
www.seats.com
Estates,
IL 60179
U.S.A
PART NO. 185775-000
Yoursafetyandthesafetyofothersis extremely
important
in the installation,
Many
have
provided
you
safety=related
and others
messages
of a potential
It is very important
this water heater.
that
the
and instructions
injury
meaning
hazard.
Read
of each
been
and
safety
obey
in this
all safety
message
use and
manual
messages
is understood
servicing
and
on your
and instructions
by you
and
others
of this
own
water
heater.
water
heater
throughout
this
who
install,
to warn
manual.
use or service
to potential
personal
injury hazards.
Obey all safety
This
is the safety
alert this
symbol.
you
messages
that follow
symbolIt is toused
avoidto alert
possible
injury
or death.
situation
avoided, could
result
DANGER which,
indicates if not
an imminently
hazardous
in death or injury.
hazardous
situation which, if not avoided,
WARNING
indicates
a potentially
could result in death or injury.
situation which, if not avoided,
CAUTION indicates a potentially
in minor or moderate
injury.
CAUTION
used
without
situation
which,
symbol indicates
result in property
All safety
messages
and
to avoid
how
wil! generally
the risk
tell you
about
the type of hazard,
what
the
This
This
exposure
safety
alert
not avoided,
could
aif potentially
hazardous
damage.
can happen
if you
do not follow
the safety
message
of injury.
The California
Safe Drinking
Water and Toxic Enforcement
Act requires the Governor
known to the State of California
to cause cancer, birth defects,
or other reproductive
of potential
may result
hazardous
to such
of California
to publish a list of substances
harm, and requires
businesses
to warn
substances.
product
contains
a chemical
known
to the State of California
to cause cancer, birth defects,
or other
appliance
can cause low level exposure
to some of the substances
listed, including
formaldehyde.
reproductive
harm.
iMPORTANT DEFINITIONS
Sears
Service
electrical
of electric
perform
Center:
The Sears
Service
work including
a thorough
understanding
water
repairs
heaters.
strictly
The Sears
in accordance
Service
Center
has the ability
equivalent
of the requirements
Center
with the service
also
has a thorough
guidelines
to a licensed
of the National
provided
understanding
tradesman
Electrical
Code
in the fields
of this instruction
by the manufacturer.
of plumbing
and
as it relates to the installation
manual,
and is able to
Readandunderstand
instruction
manual
andsafetymessages
before
installing,
operating
or
servicing
thiswaterheater.
Failure
tofollowinstructions
and
safety
messages
couldresultin
death
orserious
injury.
Instruction
manual
mustremain
withwaterheater.
improper
o
o
-
installation and use may result
in property damage.
Do not operate water heater if flood damaged.
Inspect and replace the anode as needed.
Install in location with drainage.
Fill tank with water before operation.
Be alert for thermal expansion.
Refer to instruction
manual
for installation
and service.
I
)
Explosion
• Overheated
Hazard
water
-Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
can cause
water tank explosion.
• Properly
sized
temperature
and pressure relief valve must
be
installed
in opening
provided.
• Failure
to do this could
death, serious bodily
property damage.
Water temperature
over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children, the elderly, and the
physically or mentally disabled
are at highest risk for scald injury.
Feel water
showering.
before
bathing
or
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
Fire Hazard / Electric
Shock
Hazard
Do not use this water heater with any
voltage other than shown on the model
rati ng plate.
• Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
result in
injury,
or
SAFE
INSTALLATION,
GENERAL
TABLE
USE AND
SAFETY
PRODUCT
...........................................................
AND
Materials
Temperature
3
Thermostat
4
Temperature-Pressure
5
Draining
5
Thermostat
6
Element
6
Drain Valve
6
Anode
.....................................................................
SPECIFICATIONS
MATERIALS
2
...........................
.................................................................
OF CONTENTS
INTRODUCTION
SERVICE
BASIC
Needed
................................................
TOOLS
NEEDED
...........................
..............................................................
Basic Tools ........................................................................
Additional
Tools Needed
INSTALLATION
INSTRUCTIONS
Removing
the Old Water
Facts to Consider
Insulation
Water
When
Piping
Soldering
......................................
the Location
............................................................
and Pipe Insulation
Temperature-Pressure
Relief
the Water
Wiring
........................................................................
Wiring
Diagrams
Wiring
Connections
.............................................................
.........................................................
AND ADJUSTMENT
Temperature
Thermostat
You
installed
Regulation
a Sears
it should
It is strongly
be professionally
Center
or any
quality
installation
Sears
Found
-American
National
- American
GAMA
- Gas Appliance
NEC
NFPA
- National
local
entire
Safety"
manual
WARRANTY
Inc.
manual
If you don't
17
18-20
18
......................................................
18
18
..............................................
18-20
18,19
...........................................
19
Shut Off System
19
..............................
19
or No Hot Water ........................................
20
PARTS
20
.....................................................
LIST .......................................................
21
22,23
..........................................................................
rules,
the water
heater
DEATH, SERIOUS
DAMAGE.
will not operate
BODILY
24
properly.
INJURY,
It
AND/OR
The installation
must conform
with these
instructions
and the local code authority
having jurisdiction
and the
requirements
of the power
company.
In the absence
of
local code requirements
follow
NFPA-70,
the National
Electrical
Code (current
edition),
which
may be ordered
from: National
Fire Protection
Association,
1 Batterymarch
Park, Quincy,
MA 02269.
Engineers
Association
of this
17
This manual contains instructions for the installation, operation,
and maintenance
of the electric water heater. It also contains
Association
section
carefully.
17
............................................................
Checkpoints
could cause
PROPERTY
Institute
FOR THE INSTALLATION
the "General
REPAIR
Code
Fire Protection
..................................
warnings
throughout
the manual that you must read and
understand.
All warnings
and all instructions
are essential
to the proper operation
of the water heater and your safety.
READ THE ENTIRE MANUAL
BEFORE ATTEMPTING
TO
INSTALL OR OPERATE
THE WATER HEATER.
PREPARING
the
Leakage
12
prompt,
14-16
Is Too Hot ...........................................................
12
for
Laboratories
then
Water
heater
UL - Underwriters
1. Read
12
Manual:
of Mechanical
Noise
Not Enough
Service
................................
14
.......................................................
Faucets
High Temperature
safety
................................
Water ............................................................
Rumbling
Properly
13,14
...........................................................
"Air" in Hot Water
of trouble
...............
....................................................
Conditions
11
Sears
arrange
Instruction
Manufacturers
Electrical
Operational
contractors.
Standards
Society
- National
will
authorized
in This
ASME
the
They
by Sears
heater.
you years
that this new water
contact
store.
water
give
suggested
installed,
Abbreviations
ANSI
.................................................
for purchasing
Sounds
12-17
......................................................................
and maintained,
free service.
........................................
13
Valve Operation
GUIDE .........................................
Strange
11,12
Relief
............................................................................
8
11
13
Replacement
Expansion
10,11
..................................................
Washer
Thermal
Smelly
...................................................
Cleaning/Replacement
8
10
Valve ...........................
Filling
Thank
Heater
......................................
13
Removal/Replacement
Start Up Conditions
9,10
......................................................
.....................................................................
TROUBLESHOOTING
7,8
...............................
Adjustment
Rod Inspection
Service
6
7-12
................................................................
T & P Valve
SERVICE
.............
Heater ....................................
About
Blankets
Sweat
Settings
3.
If after reading
this manual
you have any questions
or do not
understand any portion of the instructions, call Sears Service Center.
first
and
follow
the
4.
Carefully
plan your
heater.
INSTALLATION
intended
placement
of the water
OR SERVICE
OF THIS WATER
HEATER
REQUIRES
ABILITY
EQUIVALENT
TOTHATOF
A LICENSED
TRADESMAN
INTHEFIELDINVOLVED.
PLUMBING
ANDELECTRICAL
WORK
AREREQUIRED.
Examine
thelocation
toensure
thewater
heater
complies
withthe
"Facts
toConsider
About
theLocation"
section
inthismanual.
an earthquake.
Seeinstructions
for correctinstallation
procedures.
Instructions
maybeobtained
fromCalifornia
OfficeoftheStateArchitect,
400PStreet,Sacramento,
CA95814.
6. Massachusetts
Coderequiresthiswaterheaterto be
installedin accordance
withMassachusetts
248-CMR
2.00:StatePlumbing
Codeand248-CMR
5.00.
5. ForCalifornia
installation
thiswaterheater
mustbebraced,
anchored,
or strapped
to avoidfallingor movingduring
MODEL
TANK
CAPACITY
IN GALLONS
NUMBER
(LITERS)
DIMENSIONS
IN iNCHES (ram)
DIA.
ELEMENT
WATTAGE
RECOVERY RATE
GALS.PER HOUR
HEIGHT
MiNiMUM
WIRE SIZE*
MAXIMUM FUSE
OR CiRCUiT
BREAKER
,_90°F Rise
7.5
120 Volt
I650
240 Volt
....
(GAUGE)
I2
SIZE (AMPS)
20
18.25"(464)
7.5
I650
....
I2
20
24.9"!632)
7.5
I650
....
I2
20
16"(406)
31.62"(803)
30 (113.6)
22"/559 )
30"(762)
7.5
7.5
I650
I650
....
....
I2
I2
20
20
153.326060
I9 (71.9)
18"(457)
24.9"(632)
9.1
....
2000
I4
I5
153.326070
19.9 (75.3)
16"(406)
31.62"(803)
9.1
....
2000
I4
I5
153.326331
30(113.6)
22"(559)
30"(762)
9.1
....
2000
I4
I5
153.316040
6 (22.7)
153.316050
I0 (37.8)
16"(406)
153.316060
I9 (71.9)
18"(457)
153.316070
153.316331
19.9 (75.3)
14.250_'/362/15.375"/391
/
* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical code.
Explosion
Hazard
. Models with optional Top Hot Outlet
or T&P location are identified as
EITHER Hot Outlet or T&P.
. Models with optional installation
locations on jacket top can NOT be
installed with both Hot Outlet and
T&P located on top.
- Never attempt to use Cold inlet on
jacket top as Hot Outlet or T&P.
* Connections should only be used
as identified on heater. Failure to
use them properly could result in
damage to the water heater, serious
bodily injury, or death.
Some
compact
models
have labeled
optional
plumbing
connections
see below.
MODEL
NUMBER
STANDARD
SiDE COLD iNLET
STANDARD
SiDE HOT INLET
STANDARD
SIDE T&P
MODEL HAS OPTIONAL
TOP COLD INLET
I53.316040
YES
YES
YES
YES, PLUGGED
I53.316050
YES
YES
YES
I53.316060
YES
YES
YES
YES, PLUGGED
YES, PLUGGED
I53.316070
YES
YES
YES
YES, PLUGGED
YES, PLUGGED
I53.316331
YES
YES
YES
I53.326060
YES
YES
YES
YES, PLUGGED
YES, PLUGGED
I53.326070
YES
YES
YES
YES, PLUGGED
YES, PLUGGED
I53.326331
YES
YES
YES
NO
NO
NO
MODEL HAS OPTIONAL
TOP HOT OUTLET OR T&P
YES, PLUGGED
YES, PLUGGED
NO
NO
Materials
Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.
EXPANSION
TANKS
FOR THERMAL
EXPANSION CONDITIONS
AVAILABLE
IN
2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH
LOCAL SEARS STORE OR
SERVICE CENTER,
DRAIN PANS AVAILABLE
IN 20"
DIAMETER FOR WATER HEATERS
HAVING
A DIAMETER
18" OR
LESS, 24" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER
22" OR LESS AND AVAILABLE
IN 28" DIAMETER
FOR WATER
HEATERS HAVING A DIAMETER
26" OR LESS,
WATER HEATER INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR 3/4" OR 1/2"
THREADED OR COPPER PLUMBING.
Basic
Tools
Additional
You may or may not need
all of these tools,
type of installation.
Sears store.
tools
Pipe Wrench
Screwdriver
These
depending
can be purchased
on your
at your local
(2)
Rule
_LL
_
Ill}
Needed When
Tubing Cutters
Propane Torch
Soft Solder
or Hacksaw
Flux
Emery Cloth
Wire Brushes
TUBING
Drill
Pipe
Cope
or Teflon
Sweat
Soldering
Solder
6 Foot Tape or Folding
Garden
Hose
Tools
CUTTER
Tape
DRILL
HACKSAW
SLOT-HEAD SCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
PHILLIPS
SCREWDRIVER
ROLL
EMERY
OF
ROLL
CLOTH
OF
LEAD-FREE
SOFT
SOLDER
PiPE DOPE
(SQUEEZE
TUBE)
USE FOR WATER
CONNECTIONS
3/4" (19 ram)WIRE BRUSH
GARDEN
HOSE
6 FOOT
TAPE
PiPE WRENCH
PROPANE
TORCH
112" (13 ram)WIRE BRUSH
SOLDER
FLUX
Removing
the Old Water Heater
* Burn hazard
, Hot water discharge.
_j/j
_
- Keep hands clear of drain
valve discharge.
®
®
The water passing out of the drain valve may be extremely
hot.
To avoid being scalded, make sure all connections
are tight and
that the water flow is directed
Q
away from any person.
Check again to make sure the electrical
to the water heater. Then disconnect
connection
from the water
heater
supply
is turned "OFF"
the electrical
supply
junction
box.
FIGURE 1.
Q
Turn "OFF"
electrical
supply
to the water
heater.
FIGURE 5.
Qa.
FIGURE 2.
If you have
copper
piping
Tum "OFF" the water supply to the water
shut-off valve or water meter.
heater
at the water
heater,
the two
a hacksaw
they connect
to the water
off the pipes
heater.
This will avoid
too short. Additional
Q
to the water
copper
water
pipes
can be cut with
approximately
four inches away from where
cutting
cuts can be made later if necessary.
Disconnect
the temperature-pressure
relief
valve
drain line. When the water heater is drained, disconnect
the hose from the drain valve. Close the drain valve.
The water
ready
heater
is now completely
disconnected
and
to be removed.
FIGURE 3.
Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors.
Open the water heater
drain valve. Open a nearby
pressure
in the water
heater
hot water faucet which
and speed
draining.
FIGURE 6.
will relieve
If you
have
galvanized
pipe
loosen the two galvanized
union
in
remaining
be saved
reconnecting
each
to the
Also
water
the
water
disconnect
heater.
relief
the
These
since
they
may
be
the new water
heater.
temperature-pressure
FIGURE 4.
line.
to
pipes with a pipe wrench
valve
pieces
heater,
at the
piping
should
needed
when
Disconnect
the
drain
line. When
the
water heater is drained,
disconnect
drain valve. Close the drain valve.
the hose from the
The water heater is
now completely
removed.
and
disconnected
ready
to
be
Water heater life depends
upon water quality, water pressure
and the environment
in which the water heater is installed. Water
heaters
are sometimes
result in property
installed
damage,
in locations
where
leakage
may
even with the use of a drain pan piped
to a drain.
However,
unanticipated
prevented
by a leak
detector
conjunction
from some
with a piped drain pan. These devices are available
plumbing
wholesalers
and retailers, and detect and
react to leakage
in various
damage
or water
can be reduced
shut-off
device
or
used
in
ways:
FIGURE
7.
• Sensors mounted in the drain pan that trigger an alarm or turn
off the incoming
water to the water heater when leakage
is
detected.
Mineral Buildup
or Sediment
• This causes the water heater
much heavier than normal.
• If spilled,
• Sensors
MayAccumulate
mounted
to the entire
in the drain pan that turn offthe
home when
water
is detected
water supply
in the drain pan.
to become
• Water
supply
shut-off
devices
that activate
based
on the water
pressure differential between the cold water and hot water pipes
connected
to the water heater.
could cause staining.
Mineral
buildup
or sediment
may have accumulated
in the
old water heater. This causes
the water heater to be much
heavier
than
normal
and this residue,
if spilled
out, could
cause
staining.
Installations
Facts to Consider
About
the Location
o Water
heater
protective
You should
carefully
choose
an indoor
heater, because the placement
for the safety of the occupants
replacing
heater in a new
observed.
The location
This
heater
the following
selected
should
water
heater
is not
or putting
critical
be indoors
the water
points
must
without
flow will not cause
adequate
drainage
located
in
a
IN RESIDENTIAL
GARAGES:
must be located
and/or
so it is not subject
provisions
This
leak.
so water
damage.
by a moving
• The location
be
as close to and as
centralized
with the water piping system as possible.
water heater, as well as all water heaters, will eventually
Do not install
be
area.
INSTALLATION
damage
an old water
location,
must
Garages
for the new water
is a very important consideration
in the building and for the most
economical
use of the appliance.
intended
for outdoor
installation.
Whether
location
in Residential
servicing
selection
blankets
Energy
heaters
purpose
adequate
of the water
clearances
for
heater.
of an
to the general
public for external
but are not necessary
insulation
blanket
with
this
is to reduce
heat loss encountered
with storage tank heaters.
heater meets or exceeds
the National
Appliance
Conversation
and standby
must provide
operation
are available
water
The
the standby
Your water
to physical
Blankets
use on electric
product.
The water heater
vehicle.
and proper
Insulation
Insulation
protected
loss
Act standards
requirements,
with
making
respect
to insulation
an insulation
blanket
unnecessary.
Property
Damage
Hazard
• All water heaters eventually leak
• Do not install without adequate drainage.
WATER
heater
HEATERS
must be accomplished
or any connections
damage
a suitable
Drain
EVENTUALLY
should
to the structure.
in such
Installation
a manner
When such locations
be installed
under
at your local Sears
pans must be piped to an adequate
drain.
to apply an insulation blanket to this heater,
these instructions
below. Failure
to follow
these instructions
or death.
can result
•
Do not cover the temperature
with an insulation blanket.
•
Do not cover
of the water
in fire,
serious
and pressure
personal
injury,
relief (T & P) valve
that if the tank
leak, the flow of water will not cause
drain pan should
pans are available
LEAK:
Should you choose
you should follow
cannot
be avoided,
the water
stores.
Such
the instruction
the water
heater
or nearby
D._2o
obtain
new warning
manual.
for future
Keep it on the side of
reference.
heater.
drain
•
on the blanket
directly
and instruction
labels
over the existing
labels.
for placement
Water
Piping
meter with a check
valve,
means
must
be provided
Water temperature over 125°F
(52°0) can cause severe burns
instantly resulting in severe injury
or death.
before
bathing
Temperature
available.
limiting
valves
Contact
the local utility
control this situation.
or Sears
NOTE:
tubing,
If using
copper
It will
harm
the fittings
WATER
will satisfy
CAN
hot water.
clothes
needs
can scald
Some
people
SCALD:
Water
washing,
and
Water
heated
are
dish washing,
permanently
are more
heaters
Property
. Avoid water
likely
and other
injure
in your
local
code
home
or state
at the hot water
fits into one of these
law requiring
tap, then
groups
a certain
you must
- Contact
NOTE:
contact.
injured
or if there
temperature
take special
by
water
unions
To protect
fittings,
connected
1.
Look at the side
marked
precautions.
people
or at the water
plumbing
instructions
the factory
Regulation"
See Figure
supply
heater.
Mixing
or hardware
stores.
WATER
Follow
used
by these
are available
section
in this
8 for mixing
manufacturers
VALVE
1
J
manual.
valve
untimely
corrosion
recommended
be installed
of hot and cold
that
on this
water
di electric
heater
when
pipe,
of the water
heater.
turns
The hot water
of teflon
end of the threaded-to-sweat
the 3/4" threaded
nipple.
Using
outlet is
tape around
coupling
flexible
pipe to the hot water
2. Look at the side of the water
marked
the
and around
connectors,
connect
outlet of the water
heater.
cold. Put two or three
threaded
heater.
The cold water
inlet is
turns of teflon tape around
end of the threaded-to-sweat
coupling
the
and around
the 3/4" threaded nipple. Using flexible connectors, connect the
cold water pipe to the cold water inlet of the water heater.
usage.
VACUUM RELIEF REQUIRED BY SOME
CODES (REFER TO LOCAL CODES}
*MiXiNG
VALVE TEMPERATURE-PRESSURE
j_"
RELIEF VALVE
HOT
WATER
iF -O
OO
IOU'L
V]
TEMPERED
WATER
OUTLET
agency.
at
for installation
of the valves.
Before
changing
setting on the thermostat,
read the "Temperature
SHUTOFF
COLD
valves
inlet.
installer or service
hot. Put two or three
the hot water
taps
tank if necessary.
is a
water
shall
water
against
to copper
valve,
hot
expansion
heat to cold water
qualified
or couplings
threaded
at the
Hazard
damage.
it is strongly
In addition
to using the lowest possible
temperature
setting
that satisfies
your hot water needs, a means such as a mixing
be used
to an adapter
which
hot water than others. These include the elderly, children,
the
infirm, or physically/mentally
handicapped.
If anyone using hot
water
to
sanitizing
you upon
to be permanently
on how
heater.
Damage
heater
- Install thermal
are intended
to a temperature
tubing
on the water
- Do not apply
to produce
solder
Center
or
Read instruction manual for safe
temperature setting.
HOTTER
Service
before attaching
the adapter
to the water connections.
Do
not solder the water supply
lines directly
to the connections.
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.
Feel water
showering.
etc.., in the cold water
supply;
to control
thermal
expansion.
0
FLEXIBLE
WATER
CONNECTORS
_
_
3/4" THREADED d"_'b"_
CONNECTIONS _
'
HOTOUTLET
TO
HOUSE
ELBOW
ACCESS
PANEL
VALVE
!COLDmNLETWATER
FIGURE 8.
Figure
9 shows the attachment
water heater. The water heater
connections.
If a water
such
heater
is installed
as one having
of the water piping to the
is equipped
with 3/4" water
preventer,
water
supply
check
system;
valve,
water
LINE
RGURE 9.
NOTE:
Your water
loss from the tank.
in a closed
a back-flow
DRAIN VALVE
accomplished
water heater.
heater
Further
by insulating
is insulated
to minimize
heat
reduction
in heat loss can be
the
hot
water
lines
from
the
Optional
Installation
T&P
Instructions
INSULATION
o
Explosion
o
.....
o
Hazard
• Models with optional Top Hot Outlet
or T&P location are identified as
EITHER Hot Outlet or T&R
• Models with optional installation
locations on jacket top can NOT be
installed with both Hot Outlet and
T&P located on top.
PiPE
INSULATION
o Never attempt to use Cold inlet on
jacket top as Hot Outlet or T&R
. Connections should only be used
as identified on heater. Failure to
use them properly could result in
damage to the water heater, serious
bodily injury, or death.
Some
compact
connections.
preferred
over
instructions
models
have
optional
On these
units,
if
the side connection,
as they
apply
to
your
FIGURE 9A.
NOTE: Figure above is used to illustrate
installation of
T&P and pipe insulation
only. As indicated in PRODUCT
SPECIFICATION Section. Actual optional Cold & Hot / T&P
spud location vary from model to model.
plumbing
top connection
is
use the
following
Temperatu
re=Press ure Relief Valve
connection:
To change
Temperature
and Pressure
(T&P) valve
location:
Remove
3/4" plug from opening
in jacket
top. Replace
3/4"
plug opening
with T&P valve;
plug original
T&P valve opening
with 3/4" plug. BE
SURE TO REAPPLY
PiPE JOINT
COMPOUND
OR
TEFLON
TAPE AROUND
THE THREADED
ENDS
OF THE TEMPERATURE
AND PRESSURE
(T&P)
VALVE AND THE 3/4" PLUG WHEN REINSTALLING
COMPONENTS.
Explosion
. Temperature-pressure relief valve
must comply with ANSI Z21.22 CSA 4.4 and ASME code.
Properly sized temperature-relief
valve must be installed in opening
provided.
To change Cold Inlet location:
Remove 3/4" plug from
opening
in jacket top. Replace 3/4" plug opening
with
Cold Inlet nipple; plug original Cold Inlet opening with 3/4"
plug. BE SURE TO REAPPLYPIPE
JOINT COMPOUND
OR TEFLON TAPE AROUND
THE THREADED
ENDS
OF THE COLD INLET NIPPLE AND THE 3/4" PLUG
WHEN REINSTALLING
COMPONENTS.
Can
This
heater
of materials
If replaced,
insulation
over
the
incoming
cold
hot water line. Make sure that the insulation
jacket of the heater.
Fit T & P valve insulation
does not interfere
water
line
is against
exceed
with
a properly
certified
combination
relief valve by the manufacturer.
as meeting
the
requirements
ANSI
Z21.22
for Relief
for Hot
• CSA 4.4, and the code
the valve must meet the requirements
from
heater
must be marked
the marked
of local codes,
with a maximum
hydrostatic
working
set pressure
pressure
(150 psi = 1,035 kPa) and a discharge
relief
not to
of the water
capacity
not less
than the water heater input rate as shown on the model rating
plate. (Electric heaters - watts x 3.412 equal Btu/hr input rate)
and the
the side
Your
local
jurisdictional
authority,
of a temperature-pressure
relief
while
mandating
valve
complying
ANSI Z21.22 • CSA 4.4, may require a valve
from the one furnished
with the water heater.
over valve. Make sure that the insulation
model
the
use
with
different
with the lever of the T & P valve.
Compliance
Secure
- pressure
but not less than a combination
temperature
and pressure
valve certified as indicated in the above paragraph.
carton.
Fit pipe
=s provided
Water Supply Systems,
requirements
of ASME.
The valve
and pipe connections
and
The valve is certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed equipment
T & P Valve and Pipe Insulation
for T & P valve
in overheating
Can cause serious injury or death.
To change Hot Outlet location: Screw 3/4" NPT galvanized
cap (not included, purchase locally) onto Side Hot Outlet
and install
3/4" NPT nipple (not included,
purchase
locally) in the opening identified
as HOT/T&P location.
BE SURE TO REAPPLY
PIPE JOINT
COMPOUND
OR TEFLON TAPE AROUND
THE THREADED
ENDS
OF THE 3/4" NPT NIPPLES
WHEN REINSTALLING
COMPONENTS.
insulation
result
excessive tank pressure.
temperature
Remove
Hazard
all insulation
using
tape.
by the
I0
with
installer
such
local
or end user
requirements
of the water
must
heater
be satisfied
with a locally
prescribed
temperature-pressure
reliefvalveinstalled
inthe
designated
opening
inthewaterheaterinplaceofthefactory
furnished
valve.
Forsafeoperation
ofthewaterheater,
thereliefvalvemustnot
beremoved
fromitsdesignated
opening
norplugged.
Thetemperature-pressure
reliefvalvemustbemanually
operated
at leastoncea year.Cautionshouldbetakento
ensure
that(1)nooneisinfrontoforaroundtheoutletofthe
temperature-pressure
reliefvalvedischarge
line,and(2)the
watermanually
discharged
willnotcauseanybodilyinjuryor
property
damage
because
thewatermaybeextremely
hot.
Thetemperature-pressure
reliefvalvemustbeinstalled
directly If after manually operating the valve, it fails to completely
intothefittingofthewaterheaterdesigned
forthereliefvalve. reset and continues to release water, immediately close
Position
thevalvedownward
andprovide
tubingso thatany the cold water inlet to the water heater, follow the draining
discharge
willexitonlywithin6inches
(153mm)above,
oratany
instructions,
and replace
the temperature-pressure
relief
distance
belowthestructural
floor.Becertain
thatnocontact
is
valve with a new one.
madewithanyliveelectrical
part.Thedischarge
opening
must
notbeblocked
or reduced
in sizeunderanycircumstances.
TEMPERATUREExcessive
length,
over30feet(9.14m),oruseofmorethan
PRESSURE
fourelbowscancauserestriction
andreducethedischarge
RELIEF VALVE
capacity
ofthevalve.
Water Damage
DISCHARGE
PiPE
(Do not cap or
Hazard
plug, Provide a 6"
air gap between
• Temperature-pressure
relief valve discharge
pipe must terminate
No valve
or other
at adequate
obstruction
is to be
placed
between
relief valve and the tank. Do not connect
tubing
discharge
drain unless a 6 inch air gap is provided.
bodily
injury, hazard
valve must be allowed
circumstances
demand.
to a drain or other
property damage.
The Discharge
•
Shall
valve,
to life, or property
to discharge
water
If the discharge
suitable
means,
pipe end drain.)
drain.
the
SHUT,OFF
VALVE
directly
to
To prevent
FLOOR DRAIN
damage,
the relief
in quantities
should
FIGURE 10.
pipe is not connected
the water
flow
may cause
Filling
the Water Heater
Pipe:
not be smaller
in size than
or have any reducing
•
Shall
not be plugged
•
Shall be of material
•
Shall be installed
the outlet
couplings
restrictions.
or blocked.
Property
listed for hot water
distribution.
so as to allow complete
temperature-pressure
pipe size of the
or other
relief valve,
•
Shall terminate
at an adequate
•
Shall not have any shut-off
drainage
= Avoid water
of both the
and the discharge
heater
- Fill tank with water
Hazard
damage.
before
operating.
pipe.
drain.
Never
tank nor in the discharge
Damage
valve between
the relief valve and
pipe.
faucet
bathing
Temperature
available.
limiting
valves
heater
unless
it is completely
full of water.
turning
"ON" power.
heater
with water:
Close the water heater drain valve by turning the handle to
the right (clockwise).
The drain valve is located on the lower
front of the water heater.
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.
before
before
To fill the water
Water temperature over 125°F
(52°0) can cause severe burns
instantly resulting in severe injury
or death.
Feel water
showering.
use this water
To prevent damage
to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
Open the cold water supply valve to the water
NOTE:
The cold water supply
valve
must
when the water heater is in use.
or
heater.
be left open
To insure complete
filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained.
This will let air out of the water
are
Read instruction manual for safe
temperature setting.
I1
heater
and the piping.
Check
all new water
piping
for leaks.
Repair
as needed.
Wiring
1.
Provide
a way
working
on the water
to easily
shut
This
in the
entrance
breaker
or fuse block
disconnect
switch.
Install
Fire Hazard / Electric
Shock
Hazard
Do not use replacement elements
with any voltage other than shown
on the model rating plate,
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
and connect
If metal
A.
The
conduit
grounding
Rigid
ELEMENT
FOR
240
I '
STANDARD
VOLT
'
JUNCTIONBox
,,,1
m
SINGLE
WIRING
ELEMENT
JUNCTION
_!
_o_
GND,
_*t
FOR
'
_H|
OPTIONAL
UI SWTCH
z
_"
O
O_
w
_
<
HEATERS
heater
EQUIPPED
FOR ONE
is equipped
for
one
rating plate near the bottom
voltage.
DO NOT use this
other
than
the
one
shown
Failure to use the correct voltage
can result in DEATH,
SERIOUS
PROPERTY
DAMAGE.
consult
electric
aluminum
your
for your
VOLTAGE
type
ONLY:
voltage
7.
only.
a professional
copper,
be
or joint.
metal
be used
shall
conduit,
or
for the grounding
in fittings
approved
or flexible
metallic
tubing
if all the following
conductors
overcurrent
devices
The conduit
or tubing
return
path
contained
rated
shall
conditions
does
therein
not exceed
are protected
at 20 amperes
be
are
6
by
or less.
Contact
is terminated
in fittings
approved
for
NFPA
70.
Use wire
nuts and connect
inside
the water
heater
A green
must
junction
Replace
wiring
the
screw
box.
Connect
your
provided
on the
model
WIRING
rating
can cause problems
BODILY INJURY,
OR
or circuit
heater,
Sears
by the
on the
wire
to this
using
the
screw
CONDUITTO
POWERSUPPLY
CONNECTIONS
r --_
/
or doubts
--,
_-
JUNCTION
BOX
COVER
I
box
to the
ground
cover
company.
old water
"grounded"
has been
junction
wiring
box.
access
panel for
water
heater
with
If you have any questions
fuse
supply
junction
be electrically
ground
water heater's
location.
the power
heater's
provided.
breaker
replace
it with
box
was
salesperson
copper
to arrange
'Y':_2 :'{i
->WIRE
_
_NUTS
'
(
wire. If you wish to reuse the existing
aluminum
wire, have
the connection
at the water
heater
made by a competent
electrician.
conduit
The circuit
installer.
from
a splice
is terminated
for grounding
The water
HEATING EL E ME_
FIGURE 11.
If wiring
metal
in any ground
wires
your
be of
4. A standard 1/2" conduit opening has been made in the
water heater junction box for the conduit connection.
_1 P( )_
2/
plate.
which
shall
t"_{
ELEMENT
any voltage
or tubing
The length
feet.
Code
GND,
5.
Check
the
the correct
if conduit
may
conductor:
The material
intermediate
tubing
size
For complete
grounding
details and all allowable
exceptions,
refer to the current edition
of the NEC - National
Electrical
TI
THE RMOST_J{_
water
conduit,
without
correct
grounding.
m __
LIMIT_-
This
conductor
aluminum.
length
metallic
permitted
met:
120 VOLT
!!
HI-TEME
WATER
electrode
metal
the
for the grounding
or copperclad
Flexible
C.
BOX
I
HI-TEMP
[_
or
C-2
WIRING
SWITCH
from the main fuse
for grounding.
WIRING DIAGRAMS
SINGLE
is used
of one continuous
familiar with electric
codes and practices,
or if
doubt, even the slightest
doubt, in your ability
wiring to this water heater, obtain the service
electrician.
Contact
your Sears salesperson
a professional
electrician.
C-2
box or a separate
for
means
STANDARD
when
a circuit
the "Product
Specifications"
section
wire and fuse or circuit breaker.
aluminum,
You must provide
all wiring of the proper size outside
of the
water heater. You must obey local codes and electric company
requirements
when you install this wiring.
directly
power
be with
be the right size and
Refer to the chart in
electrical
If you are not
you have any
to connect
the
of a competent
to arrange
for
a circuit
could
circuit breaker
box. This circuit must
have its own fuse or circuit breaker.
3.
S.
off the electric
heater.
MODELS
ONLY)
(_
--JCOVER
' WIRE
NUTS
GREEN GROUND SCREW
for
FIGURE 12.
electrician.
I2
CONDUIT
TO POWER
SUPPLY
Temperature
Regulation
TEMPERATURE
ADJUSTMENT
Water temperature over 125°F
(52°0) can cause severe burns
instantly resulting in severe injury
or death.
KNOB
_I
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.
Feel water
showering.
before
bathing
Temperature
available.
limiting valves
or
are
ADJUSTABLE
LOWER
THERMOSTAT
WITH
HIGH LIMIT
Read instruction manual for safe
temperature setting.
TEMPERATURE
HOTTER
WATER
to produce
CAN
hot water.
SCALD:
Water
Water
heated
heaters
are intended
to a temperature
It is recommended
than
are more
others.
likely
These
physically/mentally
to be permanently
include
the elderly,
handicapped.
your home fits into one of these
injured
groups
the
using
or if there
VERY HOT = approx. 160°F (71°C)
C = approx. I50°F (66°C)
B = approx. 140°F (60°C)
A = approx. 130°F (54°C)
HOT = approx. 120°F (49°C)
by hot water
children,
If anyone
infirm,
or
hot water
water
possible
needs,
some
temperature
setting
type of tempering
in
that satisfies
device,
such
your
NOTE:
or hardware
for installation
stores.
Follow
of the valves,
Before
of the thermostat,
this manual.
manufacturers
changing
read the "Temperature
hot
as a mixing
Thermostat
(Refer
instructions
the factory
Regulation"
setting
section
Water
recommended
valve, should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at plumbing
supply
temperature
by most
About 1/2 second
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
range
illustrations
under
position
of scald
which
injury.
The thermostat
approximates
is adjustable
is desired.
Read all warnings
heating before proceeding.
has been factory
set at a
120°F
(49°C),
the
if a different
in this
manual
to reduce
water
"Thermostat"
section)
® Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
* Failure
heater
(49°-60°0)
manufacturers.
I
in
Thermostat
of this water
of 120°--140°F
dishwasher
Adjustment
to thermostat
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped
person
unattended
in a bathtub or shower.
The thermostat
possible.
is a local code
or state law requiring a certain temperature
water at the hot water
tap, then you must take special precautions.
In addition to using
the lowest
that the dial be set lower whenever
which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently
injure you upon contact. Some
people
SETTINGS
to do this could
death, serious bodily
property damage.
risk
temperature
The
and on the water
thermostat
is adjustable
is desired.
Read all warnings
section before proceeding.
I3
if a different
water
result in
injury,
or
temperature
in the "Temperature-Regulation"
1.Turn"OFF"theelectricpowertothewaterheateratthe
junction
Draining
box.
2. Take off the access
handle.
panel and remove
the insulation
cap with
• Burn hazard
3. The slotted ad_stment
(using a screwdriver)
can be turned
clockwise
('
_) to increase
the temperature
setting
or
counter
clockwise
( _
) to decrease
the temperature
- Hotwater discharge.
• Keep hands clear of drain
valve discharge.
setting.
4. Replace
the
insulation
cap
with
handle
and
access
panel.
5. Turn
"ON"
the
power
supply.
Temperature=Pressure
Valve Operation
The temperature-pressure
The water heater should be drained if being shut down during
freezing
temperatures.
Also, periodic draining and cleaning of
sediment from the tank may be necessary.
Relief
relief valve must be manually
operated
,, Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
at least once a year.
, Burn hazard
" Failure to do this could result in
death, serious bodily injury, or
property damage.
• Hot water discharge.
• Keep clear of relief valve
discharge outmet.
1. Before beginning
water heater.
2. CLOSE
The
temperature-pressure
operated
at least
ensure
relief
once
a year.
valve
must
Caution
that (1) no one is in front of or around
temperature-pressure
water manually
or bodily
relief
discharged
injury.
valve
discharge
will not cause
The water
be
should
manually
be taken
the outlet
line,
the cold water
the electric
inlet valve
3.
OPEN a nearby
draining.
4.
Connect
a hose
adequate
drain or outdoors.
to
hot water faucet
power
to the water
and leave
supply
to the
heater.
open to allow for
of the
and (2) the
any property
may be extremely
turn "OFF"
damage
hot.
5. OPEN
the
water
to the
drain
heater
valve
drain
and
valve
to
terminate
allow
to an
for
tank
draining.
TEMPERATURE-PRESSURE
NOTE:
If the water
heater
is going
to be shut down
and
drained
for an extended
period,
the drain valve should
be
left open with hose connected
allowing
water to terminate
to an adequate
drain,
DISCHARGE
6. Close
PIPE
FIGURE 14.
7. Follow "Filling the WaterHeater"instructions
Instructions"
section.
If after manually
operating
the valve, it fails to completely
reset
and continues
to release water, immediately
close the cold water
inlet
to the water
replace
Failure
heater,
follow
the temperature-pressure
to install and maintain
the draining
instructions,
or discharges
a new properly
relief valve
periodically,
8. Turn "ON" power
Service
Center
temperature-pressure
heater.
and
listed temperature-
improper
from any claim
or pressure.
on the appliance
this may be due to thermal
for further
information.
installation and use may result
in property damage.
• Fill tank with water before
weeps
operation.
expansion.
Your water heater may have a check valve installed in the water
line or a water meter with a check valve. Consult your local
Sears
to the water
in the "Installation
relief valve with a new one.
pressure relief valve will release the manufacturer
which might result from excessive
temperature
If the temperature-pressure
the drain valve.
Do not plug
Never
use this water
heater
unless
it is completely
full of water.
To prevent damage
to the tank and heating element,
the tank
must be filled with water. Water must flow from the hot water
the
relief valve.
faucet
I4
before
turning
"ON"
power.
Thermostat
Removal/Replacement
I
l
= Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure
death, serious bodily
property damage.
1. Turn "OFF" the electrical
junction box.
power
HAZARD
OF ELECTRICAL
access panels or servicing
SHOCK!
the water
injury,
to the water
Before
heater,
or
heater
to do this could
death, serious bodily
property damage.
Failure to do this could result in
1.
at the
Before beginning
water heater.
turn "OFF"
the electric
result in
injury,
or
power supply
to the
removing
any
make sure the
electrical supply to the water heater is turned "OFF". Failure to
do this could result in DEATH, SERIOUS
BODILY INJURY OR
PROPERTY
DAMAGE.
2.
Remove
remove
3.
the
screw(s)
panel
securing
the
and the insulation
access
panel
and
FIGURE 16.
block.
Lift out the tab as shown below to unclip the terminal cover
from the thermostat.
The terminal cover can now be removed
from the thermostat.
HAZARD
OF ELECTRICAL
access panels or servicing
electrical
supply
do this could
PROPERTY
2.
to the water
Disconnect
wires
Remove
the thermostat
from
6.
Place
the new thermostat
firmly
against
Attach
Attach
behind the thermostat
in the bracket
the wires
Put plastic
9.
Replace
"OFF".
BODILY
Failure
INJURY,
heater
to
OR
at the water
making
bracket.
sure
a hose to the water
other end in a floor
heater
drain
valve.
will
relieve
heater
drain
drain or outdoors.
Open
a nearby
pressure
in the water
valve
and
put the
Open the water
hot water
faucet
heater
and speed
draining.
it fits
to the new thermostat.
wire 3/8" to a straight
8.
removing
any
make sure the
the tank.
NOTE: Some of the terminals
may require
through
an eye=opening.
If wires are now
strip
is turned
SERIOUS
Turn off the water supply to the water
Shut-off valve or water meter.
which
7.
Before
heater,
FIGURE 17.
from thermostat.
5.
heater
result in DEATH,
DAMAGE.
FIGURE 15.
4.
SHOCK!
the water
terminal
length
cover
and
I
straight=in
wiring
looped,
recur and
insert,
back in place.
FIGURE 18.
the insulation
block to cover
10. Replace
access
then turn the electric
Element
Cleaning/Replacement
panel,
the thermostat.
power
The water passing out of the drain valve may be extremely
hot.
To avoid being scalded, make sure all connections
are tight and
on.
that the water flow is directed
4.
To remove the element from your tank in order to clean or replace
it:
I5
Remove
the
remove
panel.
screw(s)
away from any person.
securing
the
access
panel,
and
Fire Hazard / Electric
Shock
Hazard
Do not use replacement elements
with any voltage other than shown
on the model rating plate.
,#
FIGURE 19.
5,
Remove
insulation
to expose
the terminal
®
cover.
Failure to use the correct
voltage
shown
on the model rating plate
could result in death, serious bodily
injury, or property damage•
Replacement
elements
must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed
to the water heater.
10. A new
FIGURE 20.
6.
gasket
should
be used
in all
cases
to prevent
a
possible water leak. (See Element Gasket in the "Parts Order
List " Chart). Place the new element gasket on the thread
side of the cleaned or new element and screw into tank,
securing
tightly using an element wrench.
Lift out the tab as shown to unclip the terminal cover from the
thermostat.
The terminal cover can now be removed
from
the thermostat.
FIGURE 23.
11. Close the water heater
the right (clockwise).
12. Open
drain
the cold water supply
valve
by turning
valve to the water
NOTE: The cold water supply
the water heater is in use,
valve
must
the handle
to
heater.
be left open
when
FIGURE 21.
7.
Disconnect
the two wires
old element
from
on the element
and
unscrew
13. To insure complete
filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained.
This will let air out of the water
the
the tank.
heater
and the piping.
Improper
installation
in property
and use may result
damage.
• Fill tank with water before
Never use this water heater unless it is completely
full of water.
To prevent damage
to the tank and heating element,
the tank
must be filled with water. Water must flow from the hot water
FIGURE 22,
faucet
8.
Clean
the area around
sediment
tank.
g.
from
or around
If you are cleaning
scraping
or soaking
the element
opening.
the element
the element
in vinegar
operation.
Remove
opening,
you have removed,
or a de-liming
inside
before
turning
"ON"
power.
any
14. Check element for water leaks. If leakage occurs, tighten
element
or repeat steps 2 and 3, remove
element
and
reposition
gasket. Then repeat steps 10 through 14.
the
do so by
15. Reconnect
solution.
the two wires
to the element
to make sure the thermostat
surface
of the tank.
I6
remains
and then
firmly
check
against
the
I
, Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure
16.Replace
terminal
coveronthermostat
making
surethatthe
locking
tabsontheterminal
coverareinplace.
Follow "Draining"
section.
Turning
handle.
instructions
counter clockwise,
Remove
the washer
Screw the handle
and retighten
FIGURE 25.
insulation
in the "Service
result in
injury,
or
and Adjustment"
remove the hex cap below the screw
and put the new one in place.
and cap assembly
using a wrench.
Follow "Filling the Water
Instructions" section.
17. Replace
the
the element.
to do this could
death, serious bodily
property damage.
back into the drain valve
DO NOT OVER
Heater" instructions
TIGHTEN.
in the "Installation
Check for leaks.
to cover
the
thermostat
Turn "ON" electric
and
power to the water heater.
_
HANDLE AND
CAP ASSEMBLY
WASHER
FIGURE 28.
Anode
Rod Inspection
FIGURE 26.
18. Replace
access
The anode rod is used to protect the tank from corrosion.
Most
hot water tanks are equipped with an anode rod. The submerged
panel.
rod deteriorates
19. Turn "ON" electric
power to water
heater.
to protect
the tank. Instead
of corroding
the tank,
water ions attack and eat away the anode rod. This does not effect
the water's taste or color. The rod must be maintained
to keep the
tank in operating
condition.
Anode
deterioration
depends
on water
conductivity,
not
necessarily water condition. Acorroded or pitted anode rod indicates
high water conductivity and should be checked and/or replaced more
often than an anode rod that appears to be intact. Replacement
of
the depleted
anode
rod can extend the life of your water
heater.
Inspection should be conducted by calling the Sears Service Center
for an authorized
contractor. At a minimum,
the anode(s) should
be checked
annually
after the warranty
period.
FIGURE 27.
Service
Drain Valve Washer
Replacement.
Before
NOTE: For replacement,
use a 17/32" x 13/64"
washer
available
at your nearest
hardware
ordering
a replacement
List" section.
* Before beginning
water heater.
washer,
refer
to the
turn "OFF" the electrical
"Repair
calling
Parts
If a condition
of the water
power
for repair
service,
and "Operational
Conditions"
section of this manual.
x 1/8" thick
store,
For
supply to the
persists
heater,
Contact
Sears
(1-800-469-4663).
I7
read the "Start Up Conditions"
found
in the
or you are uncertain
let a qualified
Repair
person
Services
at
Troubleshooting
about
check
the operation
it out.
1-800-4-MY-HOME
Start
WATER HEATER
Up Conditions
HOT
THERMAL
EXPANSION
COLD ._,,..
_}
Property
Damage
(3)
COLD WATER
INLET FITTING
PRESSURE
REDUCING
_
VALVE WiTH
BY-PASS
Hazard
(2)
• Avoid water
heater
- Install thermal
- Contact
Water supply
pressure,
others,
problems.
tank or device
may, because
cut-offs,
devices
and no other
the water
(thermal
system
to be closed.
expansion
and
of heated
The water within
and increases
is reached,
the water
the
reducing
valves,
iNLET
WATER
\
FiTTiNG
FLOOR,
valve
heater
_OT
cause
COL L
_.-----
relief
the
valve
excess
is not
relief of thermal
expansion,
and must be corrected.
ETC.
STRA PPIN G
for the
II
as it is heated
system.
relief
valve
pressure.
The
intended
BY-PASS
EXPANSION
./
TAN
If the relieving
temperature-pressure
relieve
JOIST,
it expands
do not allow
tank expands
of the water
will
CEiLiNG
with an internal
the devices
is heated,
systems
HEATER
COLD
II _IU =IU
heater's
temperature-pressure
constant
condition
WATER
among
water.
the pressure
of the water
As water
closed
as high line
etc...to control these types of
are taken,
iNLET COLD
WATER
SHUT-OFF
RECOMMENDED iNSTALLATION
(VERTICAL MOUNTING)
--
of water hammer
are not equipped
measures
expansion)
agency.
such as pressure
back flow preventers,
GAUGE
if necessary.
of such events
the effects
When these devices
by-pass,
PRESSURE
installer or service
systems
have installed
check valves,
point
expansion
qualified
frequent
damage.
PRESSURE
GAUGE
/"
INLET
t
COLD
WATERSHUT-OFF
for the
This is an unacceptable
ALTERNATERECOMMENDEDiNSTALLATiON
--
..............
--
(HORIZONTAL
MOUNTING)
FIGURE 29.
It is recommended
a closed
that any devices
system
expansion
have
a by-pass
tank to relieve
in the water system.
installed
and/or
the pressure
Thermal
the
expansion
local plumbing
water supplier
inspector,
Thermal
in controlling
Expansion
Number
I53.331020
8 (203 ram)
Expansion
Inlet*
Tank
an
STRANGE
from
Contact
situations.
I2-3/4
Operational
Pipe
Heater
In each glass-lined
water heater there is installed one anode
rod (see parts section)
for corrosion
protection
of the tank.
Certain water conditions
will cause a reaction between this rod
(323 ram) 3/4" Male
Capacity
and the water. The most common complaint associated
with the
anode rod is one of a "rotten egg smell". This odor is derived
from hydrogen
sulfide gas dissolved
in the water. The smell is
the result of four factors which must all be present for the odor
to develop:
(Gallons)
Water
Capacity
Needed
*Highest
regulated
NOTE:
40°80
psi
2
recorded inlet water
water pressure.
Expansion
tanks
2
pressure
in a 24 hour period
are pre-charged
with
a 40 psi
Conditions
SMELLY WATER
Fitting
On Tank
Tank Sizing Chart
Water
SOUNDS
Possible noises due to expansion
and contraction
of some metal
parts during periods of heat-up and cool-down
do not represent
harmful or dangerous
conditions.
the
and/or the Sears Service
these
in inches
Diameter
Lentttb
2
Expansion
Centers.
Dimensions
Capacity
in Gallons
have
expansion
Tank Specifications
Tank
Model
system
tanks are available
the Sears Service
for assistance
could create
built by thermal
Sears stores and through
Center
which
A. A concentration
or
of sulfate
B. Little or no dissolved
C. A sulfate
harmless
air
charge,
if the inlet water pressure
is higher than 40 psi, the
expansion
tank's
air pressure
must be adjusted
to match
that pressure,
but must not be higher
than 80 psi.
oxygen
water.
in the water.
reducing
bacteria
within the water
bacteria is non-toxic
to humans.)
D. An excess of active
corrosion protective
I8
in the supply
heater.
(This
hydrogen
in the tank. This is caused
action of the anode.
by
Smellywatermaybe eliminated
or reduced
in somewater
heatermodels
byreplacing
theanoderod(s)withoneof less
activematerial,
andthechlorinating
thewaterheater
tankand
allwaterlines.Contact
thelocalSears
Service
Center
forfurther
information
concerning
anAnodeReplacement
Kit#9001453
andthisChlorination
Treatment.
Anodereplacement
and
chlorination
ofthetankarenotcovered
bythewaterheater's
limited
I
= Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
warranty.
If smelly water persists,
treatment,
after anode replacement
you should
consider
chlorinating
• Failure
and chlorination
or aerating
your
unprotected.
By
water supply.
Do not remove
doing
the anode
so, all warranty
leaving
the tank
on the water
heater
tank
to do this could
death, serious bodily
property damage.
1. Before beginning,
water heater.
is voided.
turn "OFF"
electrical
power
result in
injury,
or
supply
to the
"AIR" IN HOT WATER FAUCETS
}
Explosion
Hazard
• Flammable
hydrogen
gases may be present.
• Keep all ignition sources
away from faucet when
turning on hot water.
FIGURE 30.
2. Remove
the screw(s)
securing
the access
panel and remove
panel.
HYDROGEN
GAS:
water
that
system
Hydrogen
(generally
two
weeks
flammable
and
explosive.
under
these
be opened
electrical
system
conditions,
sound
similar
the faucet
which
the
recommend
at the
There
gas
the
are connected
there
through
sink
faucet
before
or washing
4.
of injury
hot water
to the
will probably
3. Remove
the insulation.
is extremely
possibility
kitchen
(such as a dishwasher
to air escaping
Reset the
"RESET".
high
limit by pushing
in the
red button
marked
any
hot water
machine).
RESET
be an unusual
the pipe as the hot water
must be no smoking
or open flame near
NOISE
In some water
your heating
areas,
scale
elements.
"Element
and replace
of time
Hydrogen
at the time it is open.
RUMBLING
Follow
we
gas is present,
faucet is opened.
in a hot
To prevent
minutes
appliances
are used
can be produced
used for a long period
or more).
for several
If hydrogen
gas
has not been
or mineral
This buildup
deposits
will cause
Cleaning/Replacement"
will build
a rumbling
instructions
up on
FIGURE 31.
noise.
to clean
the elements.
HiGH TEMPERATURE
5. Replace
the insulation
thermostat
and element.
6.
the
behind
the access
resetting
it completely
covers
the
SHUT OFF SYSTEM
The water heater has a high limit shut off system
button located on the thermostat.
Follow
so that
instructions
which
refer
Replace
the access
panel.
with a reset
to the
7. Turn "ON" electric
high
limit
power
to the water
heater.
If the high limit must be reset again, call Sears Service
panel.
to find out why high limit turned
I9
"OFF"
the electric
Department
power.
NOT ENOUGH OR NO HOT WATER
If you had experienced
the problem
In a new installation,
the water heater may not be properly
connected. Make sure the cold water supply valve is open. Review
system.
and check piping installation. Make sure that the cold water line is
connected to the cold water inlet to the water heater and the hot
water line to the hot water outlet on the water heater.
8.
Make sure the electrical
3.
Check
supply to your water heater
See
fuses
in your water
heater
Make
certain
the disconnect
switch,
if used,
circuit.
During
weather,
very
6.
cold
and it will require
heater.
their
is in the "ON"
10. If you
Service
usage
can not determine
Is the
Adjust
set
Regulation"
to the
desired
temperature?
shut
Off System"
water
time to become
will
off
in the
also
be
heated.
See
section.
the thermostat
Regulation"
2O
heater
pipes
the capacity
to recover
and faucets
the problem,
of the water
after abnormal
for possible
then
call the
water
Sears
Department.
WATER IS TOO HOT
thermostat
incoming
may exceed
Also examine
Check to see the electric service to your house has not been
interrupted.
If this is the case, contact the electric company.
"Temperature
the
Shut
a longer
If so, wait for water
demand.
leaks.
position.
5.
Temperature
and now no hot water,
high temperature
is "ON".
Circuit breakers weaken with age and may not handle
rated load and should be replaced.
4.
"High
section.
The hot water
for loose or blown
very hot water
be due to the
"Troubleshooting"
colder
2.
may
section.
to a lower
setting.
See the "Temperature
Readthismanual
first.Thenbefore
checking
thewaterheater
makesuretheelectricsupplyhasbeenturned"OFF",and
never
turntheelectric
supply
"on"before
thetankiscompletely
fullofwater.
improper
installation and use may result
in property damage.
- Fill tank with water before
operation.
Never use this water heater unless it is completely
full of water.
To prevent damage
to the tank and heating element, the tank
must be filled with water. The water must flow from the hot water
faucet
before
turning
"ON" power.
A. *Condensation
may be seen on pipes
pipe connections
may be leaking.
in humid
weather
or
B. Small amounts of water from the temperature-pressure
relief
valve may be due to thermal expansion or high water pressure
in your area.
C. *The temperature-pressure
tank fitting.
FIGURE 32.
Use this guide to check a "Leaking"
"Leakers"
are not leaking tanks.
can be found and corrected.
water heater.
Often
Many suspected
the source
of the water
heater,
Center
familiar
with electric
and safety practices,
contact
to check the water heater.
your
codes,
may be leaking
at the tank fitting.
E. The element
may be leaking
at the tank fitting.
F. *The
local
Sears
the water
Service
drain
valve may be leaking
Water in the water heater bottom or on the floor may be
from condensation,
loose connections
or the temperaturepressure relief valve. DO NOT replace the water heater until
H. Check
Note:
anode
Models
for leaks
rod fitting
with
optional
Failure to follow
instructions
safety messages
death or serious
could
injury.
Note: To check where
cotton
swab between
is wet, follow
Maintenance"
dope or teflon
must remain
and
fitting
locations
on top,
check
water
lines, or ground
seepage
threaded
portion
enters
tank, insert
jacket
opening
and fitting,
if cotton
"Draining"
instructions
in the "Service
and
section
and then remove
fitting.
Put pipe
tape on the threads
and replace.
Then follow
"Filling
the Water Heater"
Instructions"
section.
21
is made
at plugs.
Leakage from other appliances,
should also be checked.
Instruction manual
with water heater.
sources
for leak.
manual and safety messages
before installing, operating or
servicing this water heater.
result in
at the
at the tank fitting.
a full inspection
of all possible water
necessary
corrective
steps taken.
and
may be leaking
D. The element
G.
If you are not thoroughly
relief valve
instructions
in the
"Installation
KENMORE THE ECONOMIZER TM 6
COMPACT ELECTRIC WATER HEATERS
16--
10
153.316040
6 Gallon
153.316050
153.316060
153.316070
153.326060
153.326070
10 Gallon
I9 Gallon Short
I9.9 Gallon Tall
19 Gallon 240 V. Short
I9.9 Gallon 240 V Tall
Note: Illustration
is used to reference
parts
models
only = Actual
locations
of components
heater may vary from model to model.
of compact
on water
14
19 (20S)
19.9 (20T)
153,316040
6
153.316050
153.316060
153.316070
153.326060
153.326070
9006293
9006293
9006293
9006293
9006293
9006293
9000058
9000058
9000058
9000058
9000058
9000058
9001584
9001584
9001584
9001584
9001584
9001584
9000139
9000139
9000139
9000139
9000133
9000133
9000308
9000308
9000308
9000308
9000308
9000308
9003976
9003976
9003976
9003976
9003976
9003976
9001327
9001327
9001327
9001327
9001327
9001327
185775-000
185775-000
185775-000
185775-000
185775-000
185775-000
184227-000
184227-000
184227-000
184227-000
184227-000
184227-000
9000340
9000340
9000340
9000340
9001494
9001494
9006294
9001494
9006294
9001494
12. Temperature-Pressure
Relief Valve - 2"
9000728
9000728
9000728
9000728
9000728
9000728
13. Terminal
Description
1. Access
Door
2. Drain Valve
3. Drain Valve Washer
17/32"xl
3/64"xl/8
Gasket
6. Inlet Nipple
7. Junction
#
9. Model
Rating
10. ON/OFF
11. Outlet
- 2-1/2"
Box Cover
8. Manual
Plate
19 (20S)
19,9 (20T)
Tk
4. Element
5. Element
10
+
Switch
Nipple
9002438
9002438
9002438
9002438
9002438
9002438
14. Thermostat
Bracket
9006298
9006298
9006298
9006298
9006298
9006298
15. T'stat
Limit
9002327
9002327
9002327
9002327
9002327
9002327
16. Anode
Cover
W/Hi
9003942
9003942
9003944
9003944
9003944
9003944
17. Inlet Tube
Rod
9006297
.........
9006296
9003663
9006296
9003663
18. Plug
9001437
9001437
9001437
9001437
9001437
9001437
** Also available at most hardware stores. 1" Replaced only on return of damaged plate. # Not illustrated.
The model number
Now that you have purchased
this water heater, should a need
ever exist for repair parts or service, simply contact any Sears
Service Center or call 1-800-4-MY-HOME
(1-800-469-4663).
Be
sure to provide all pertinent facts when you call or visit.
All Parts listed may be ordered
and by calling 1-800-366-PART
from any Sears Service
(1-800-366-7278).
If the parts you need are not stocked
electronically
transmitted
to a Sears
Center for handling.
locally,
Repair
rating
plate located
of the water heater
near the access
WHEN ORDERING REPAIR
FOLLOWING INFORMATION:
will be found
on the model
panel.
PARTS,
ALWAYS
GIVE THE
Center
your order will be
Parts Distribution
•
•
Model Number,
Serial Number
•
Part Description
THiS
22
IS A REPAIR
Part Number
PARTS
LIST, NOT A PACKING
LIST.
KENMORE THE ECONOMIZER TM 6
COMPACT ELECTRIC WATER HEATERS
153.316331
153.326331
30 Gallon
30 Gallon 240 V
Model
Key
No.
1
Part Description
Access Panel
2
Anode
Rod
3
Drain
4
5
Drain Valve Washer
Element
Valve
6
Element
Gasket
7
Element
Insulation
8
9
Inlet Water Nipple
Junction Box Cover
10
!17/32"
x 13/64"
x 118" Thick)**
Cap
Numbers
153,316331
153,326331
9003900
9003900
9003944
9003944
9000058
9000058
9001584
9001584
9000139
9000133
9000308
9000308
9003723
9003723
9002298
9002298
9001327
9001327
Manual#
185775-000
185775-000
11
12
Model Rating Plate1ON/OFF Switch
184227-001
184227-000
13
Outlet
9000340
Nipple
9001494
9001494
14
15
Temperature-Pressure
Terminal Cover
9000728
9000728
9002438
9002438
16
Thermostat
Bracket
9006295
9006295
17
Thermostat
w/4 Terminal
9002327
9002327
Relief
Valve
Hi Limit
** Also available at most hardware stores. 1 Replaced only on return of damaged plate. # Not illustrated.
The model
Now that you have purchased
this water heater, should a need
ever exist for repair parts or service, simply contact any Sears
Service Center or call 1-800-4-MY-HOME
(1-800-469-4663).
Be
sure to provide all pertinent facts when you call or visit.
All Parts listed may be ordered
and by calling 1-800-366-PART
from any Sears Service
(1-800-366-7278).
rating
locally,
Repair
of the water heater will be found on the model
near the access
WHEN ORDERING REPAIR
FOLLOWING INFORMATION:
panel.
PARTS,
ALWAYS
GIVE THE
Center
•
If the parts you need are not stocked
electronically
transmitted
to a Sears
Center for handling.
number
plate located
your order will be
Parts Distribution
Model Number.
Serial Number
Part
Part Number
Description
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
23
6YEARLIMITED
WARRANTY
ONWATER
HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family
home in accordance
with the owner's
manual instructions
and all local applicable
plumbing
codes, Sears will supply a free water heater for
one that develops
For the second
a leak.
through
For commercial,
two years.
sixth year from the purchase
institutional,
During
industrial
the second
year
or residential
For the first year from
the date
use by two or more
EXCLUSIVE
of purchase,
ones or a new water
you must pay the labor cost for installation
heater
KENMORE
Sears
This warranty
gives
call 1-800-4-MY-HOME
you specific
legal
SEARS,
AND CO., Dept.
does
include
a free
A charge will be made on service
a. Adjusting
thermostat
calls due to poor or incomplete
c. Leaks in pipes or fittings
of dependable
preventive
having
operation.
maintenance
a Master
But like all
or repair
Protection
checkup
from
a Master
unexpected
Protection
hassle
now and protect
Protection
new product.
Expert
Here's
•
call.
Service
Agreement
by our 12,000
Power
and
•
On water
covered
service
and
no charge
for parts
guarantee
- replacement
if four or more product
failures
Product
if your covered
surge
iL 60179
heater
protection
reimbursement
than promised.
installations
against
arranged
by Sears,
electrical
damage
the Agreement,
a service
service.
of your covered
a simple
phone
product
due
to
appointment
kind of professionalism
on all
new purchase
Protection
Agreement
you can count
for years
takes
call is all that
You can call anytime
day or
on-line.
Sears has over 12,000 professional
repair specialists,
access to over 4.5 million quality parts and accessories.
specialist.
and labor
if repair
for you to schedule
replacement
of your covered
who have
That's the
on to help prolong
to come.
Purchase
your
the life
Master
today!
occur within
twelve
product
Some
limitations
and exclusions
apply.
additional
information
call 1-800-827-6655.
product
months.
can't
SEARS
INSTALLATION
Preventive
Maintenance
Check
at your request
- no
professional
Installation
of home
and other
®.
major
For in-home major brand repair service
Call 24 hours a day, 7 days a week (U.S.A. and Canada)
1-800-4-MY-HOME
®
(1-800-469-4663)
www.sears.com
The model number of your water heater is found on the model rating ptate on the front of the water heater.
Roebuck
prices
and
SERVICE
door openers, water heaters,
U.S.A., call 1-800-4-MY-HOME
extra charge.
Sears,
For
be fixed.
For Sears
Annual
is
repairs.
"No-lemon"
•
this product
fluctuations.
longer
of your
Unlimited
only while
include:
Once you purchase
yourself
in the Agreement:
repair
for
vary from state to state.
Estates,
Rental
it takes
professional
parts
when
also helps extend the life of your
included
heater
Fast help by phone - phone support from a Sears technician
on products
requiring
in-home
repair, plus convenient
repair
power
and expense.
what's
new water
applies
rights which
night, or schedule
The Master
install
scheduling.
it may require
can save you money
Agreement
and
This warranty
service
aggravation.
Purchase
supply
installation.
These
b. Condensation
Your new
for years
from time to time. That's
Agreement
is only for
installation.
SERVICE
•
products,
warranty
heater.
WARRANTY
817 WA, Hoffman
AGREEMENTS
Congratulations
on making
a smart
purchase.
Kenmore _ product
is designed
and manufactured
limited
of water
a leak.
_ (1-800-469-4663).
The price of your water heater
Sears warrants
the installation.
MASTER PROTECTION
not
LABOR
rights, and you may also have other
ROEBUCK
the above
heater
will, free of charge,
for one that develops
WARRANTY
To obtain warranty service,
in use in the United States.
families,
you must pay the labor cost for water
I YEAR
defective
date,
and Co., Hoffman
Estates,
IL 60179 U.S.A
appliances,
home
items,
garage
in the