MODELS

:

MKGL-40-T

MKGL-60-T

MKGL-80-T

MKGL-100-T

Operators Manual

Installation, Operation & Service

Gas Floor Model Vertical Mixer Kettles

For units built prior to July 2010

MKGL-40-T

™

Cleveland

Enodis

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com

SE55362 Rev. 5

FOR THE USER

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE

PRIOR TO REMOVING ANY FITTINGS

.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR ANY OTHER

FLAMMABLE LIQUIDS AND

VAPOURS IN THE VICINITY

OF THIS OR ANY OTHER

APPLIANCE.

WARNING

: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation and operating instructions thoroughly before installing or servicing this equipment.

.

IMPORTANT

The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match rating plate and electrical stickers.

• Observe all clearance requirements.

• Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

• All service must be performed by a qualified Cleveland Range Technician.

• Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with

CAN/CGA-B149.1 and .2 installation code or with the national fuel gas code, ANSI Z223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

For your safety

DANGER

Keep clear of pressure relief discharge.

Keep hands away from moving parts and pinch points.

IMPORTANT

Inspect unit daily for proper operation.

Do not fill kettle above recommended level marked on outside of kettle.

Surfaces may be extremely hot! Use protective equipment.

CAUTION

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

Stand clear of product discharge path when discharging hot product.

SERVICING

Shut off power at main fuse disconnect prior to servicing.

0

Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings.

GAS APPLIANCES

Do not attempt to operate this appliance during a power failure.

Keep appliance and area free and clear of combustibles.

INSTALLATION

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY

. Keep the appliance area free and clear of combustible materials.

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.

Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.

As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.

Arrange for the carrier's representative to examine the damage.

4.

Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd.,

CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

GAS

ENSURE THE GAS SUPPLY MATCHES THE

KETTLE'S REQUIREMENTS AS STATED ON THE

RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest

Edition (USA) or the latest Installation Codes for Gas

Burning Appliances and Equipment CAN/ CGA B149.1

and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

WATER

The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire

Protection Associations NFPA96 regulations. These standards have also been adopted by the National

Building Code in Canada.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking.

Shim as required to make level with center console

(front and back)

4"x4" or larger

(front and back)

Skid Flanged feet

MOVING UNIT

1.

While still on skid, move unit as close to final installation position as possible.

2.

Prepare unit for lifting as shown in diagram.

3.

Lift gently with a forklift or jacks and remove skid.

Jack

Forklift tongs

Recommended Installation Procedure

4.

Lower gently to ground and remove forklift and blocking.

5

.

If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively and cause binding on trunnions.

LEVELING

B

A

C

C

C

Note:

Instructions reflect a more complicated twin mixer kettle - process for single mixer kettles is the same.

C

C

B

A

C

2.

Level and straight-edge backs of consoles (dotted line

B

). Adjustments are made by turning flanges on back feet only.

3.

Level consoles individually from front to back (dotted lines

C

). Adjustments are made by turning flanges on front feet only.

4.

Re-check that the back is level (dotted line

B

) and then the front (dotted line

D

). Adjust if necessary.

5.

Check that mixer bridge is level and guide pins lock smoothly without binding. If not repeat steps

1

through

4

.

D

D

Recommended Leveling Procedure

1.

With straight-edge, line the backs of the consoles up with each other (dotted line

A

).

Guide Pins

NOTE:

See Operating Instructions before operating unit.

6.

Make electrical connections (see electrical service connections) and test mixer bridge as follows:

⇒

A/

Raise mixer bridge.

⇒

B/

Swing bridge out over centre console.

⇒

C/

Swing bridge to the left as far as possible.

⇒

D/

Lower bridge.

⇒

E/

Bridge pins should enter pin hole on kettle perfectly, If not return to step 1 and repeat leveling steps.

⇒

F/

Raise bridge and swing to far right (for twin mixers only).

⇒

G/

Repeat steps

D

and

E

(for twin mixers only).

120

4 7/8"

(124mm)

120

7/16"

Ø, 3 HOLES

ON

3 1/8"

(80mm) B.C.D.

7

.

Once positioned and leveled, permanently

FLANGED FOOT DETAIL

(REAR LEGS ONLY

) secure the kettle's flanged feet to the floor using 5/16 inch stainless steel lag bolts and floor anchors (supplied by the installer). Secure each of the flanged feet with one bolt in each hole. Seal joints of flanged feet with a silicone sealant.

COMPRESSED AIR CONNECTION

Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly.

If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required.

The air supplied to the mixer should be clean and dry. No oil should be added to the supply air. We recommend the compressed air system be equipped with a drier, filter, and automatic water dump on the air compressor receiver tank. If the distance between the tank and the unit is less than 100 feet then a minimum line size of 3/4" is required. A distance of

100 to 300 feet requires a minimum 1" line.

ELECTRICAL SERVICE

CONNECTIONS

ENSURE THE ELECTRICAL SUPPLY MATCHES THE

KETTLE'S REQUIREMENTS AS STATED ON THE

RATING LABEL.

Install in accordance with local codes and/or the National

Electric Code ANSI/NFPA No 70-1981 (USA) or the

Canadian Electric Code CSA Standard C22.1 (Canada). A separate fused disconnect switch must be supplied and installed. The kettle must be electrically grounded by the installer.

The electric supply must match the power requirements specified on the kettle's rating plate. The copper wiring must be adequate to carry the required current at the rated voltage.

1.

Ensure main power is turned off before connecting wires.

2.

Remove the screws at the rear of the mixer console cover, and remove the cover. A wiring diagram is affixed to the underside of the console cover.

3.

Feed permanent copper wiring 18" through the cutout in the bottom of the console. Connect wiring in junction box in the bottom of the console.

4.

Turn main power back on.

5.

Check for correct rotation of electric motor (access by removing top front cover on center console). If rotation is incorrect, disconnect main power and reverse any two of the three live lines.

6.

Replace the console cover and secure it with screws.

QUALITY ASSURANCE CHECKS

INSTALLATION

1.

Visual

2.

Visual

3.

General

4.

Level

Examine unit for scratches, dents, or other defects.

Check flanged feet all have bolts holding them.

Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly. Remove all paper.

Check unit has been leveled and squared correctly.

KETTLE

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1.

Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone.

If the needle is in the "VENT AIR" zone, follow air venting procedure.

2.

Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3.

Turn on main gas supply to unit. Open the kettle's shut-off valve (located at back of console).

4.

Turn the temperature control knob to "1`" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5.

Tilt the kettle forward. After a few seconds the red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6.

Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright.

7.

Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling

ON and OFF to maintain temperature

MIXER

1.

Raise Bridge

2.

Swing Bridge

3.

Tilt Kettle

4.

Lower Bridge

5.

Speed Control -

Main

6.

Speed Control -

Secondary

7.

Water Faucets

8.

Product Discharge

Valve

If bridge does not raise then check motor rotation. Bridge should not raise until speed control is turned to minimum and then adjusted back up.

Bridge when fully raised should swing without hitting any object, i.e. control housing, kettle lip. Check that hydraulic hoses are not being pinched by stops on swivel assembly.

Kettle tilts smoothly both down and back up. If power tilt, check that micro switches are adjusted properly (kettle is level in upright position and drains fully when tilted) and are not being crushed by gear.

Raise bridge. Switch to mix. Turn speed control to zero to reset micro switch then set speed control to number four. Check that unit does not begin to mix until bridge has lowered part way into the kettle. Check that mixer bridge pin lowers into pin hole correctly

Main agitator arm not rotating when set at "0" but will start to move slowly on

"1" . Speed control makes positive contact with micro switch.

Set main speed control to five. Adjust secondary control from minimum to maximum. Look for considerable speed variance.

Turn on hot water faucet. Turn off and check for leaks in piping and drips from faucet spout. Repeat above with cold water faucet.

Add water to kettle. Check for leaks from valve. Open and close valve a few times and check for leaks again.

OPERATING INSTRUCTIONS

20

19

23

18

15

6

21

22

16

17

10

11

12 13 14

1

2

3

4

9

7

8

5

Operating Controls & Indicators

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

ITEM # DESCRIPTION

1.

Low Water Indicator Light (Red)

2.

3.

4.

5.

6.

On-Off Switch/

Solid State

Temperature Control

Heat Indicator Light (Green)

Ignition Failure Indicator Light

(Amber)

Vacuum/Pressure Gauge

Pressure Relief Valve

(not shown)

Water Level Sight Glass

Tilt Wheel

Butterfly Valve

Mixer Speed Control

Emergency Stop

Main Power Switch

Mix/Lift Switch

Up/Down Switch

Faucet Spout

Cold Water Valve

Hot Water Valve

Mixer Bridge

Main Agitator Arm

Secondary Arm

Scraper Blades

Secondary Speed Control

Temperature Probe

FUNCTION

When lit, indicates that the kettle is low on water and will not operate in this condition. This will also light when the kettle is tilted.

Turns kettle ON/OFF and allows the operator to adjust the kettle temperature in increments from 1 (Min.) to 10 (Max.).

When lit, indicates that the kettle's burner is on.

Cycles ON-OFF with burner.

Indicates failure of heating system to ignite.

(Used prior to July 2004)

Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury.

This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure.

Displays water level in steam jacket.

Used for tilting the kettle on hand tilt models. In power tilt models there is a toggle switch in same location.

Used for draining product or wash water from kettle.

Controls speed of agitators and mixer bridge lift mode.

Stops hydraulic system.

Power switch for unit.

Sets hydraulics to mix or lift mode.

When unit is in lift mode, bridge can be raised or lowered with this switch.

Delivers water to the kettle.

Turns on cold water.

Turns on hot water.

Encloses agitator motors.

Provides most of the product movement.

Provides reverse agitation and product lift in kettle.

Scrapes the side of the kettle and moves product away.

Controls speed of secondary agitator arm.

Probe holds temperature sensors for controller.

OPERATING THE KETTLE

!

Do not attempt to operate this appliance during a power failure.

Keep appliance and area free and clear of combustibles.

Do not lean on or place objects on kettle lip.

Serious injury could result if kettle tipped over, spilling hot contents.

If you are cooking an egg or milk product, do not pre-heat kettle.

Cooking

1.

Before turning kettle on, read the Vacuum/Pressure

Gauge (

5

). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressure is approximately 10 -

12 psi while cooking a water base product.

2.

Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

Temperature

Control

Setting

4.

5.

6.

7.

1.

2.

3.

8.

9.

10.

Product Temperature

° F

120

135

150

165

180

195

210

225

245

265

Approximate

° C

49

57

66

74

82

91

99

107

118

130

NOTE:

Certain combinations of ingredients will result in temperature variations.

Temperature Range Chart

3.

Preheat the kettle by turning the ON/OFF

Switch/Solid State Temperature Control (

2

) to the desired temperature setting (see above

"Temperature Range Chart"). The Heat Indicator

Light (Green) (

3

) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE:

When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4.

Place food product into the kettle. The green Heat

Indicator Light (

3

) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE:

Do not fill kettle above recommended level marked on outside of kettle.

NOTE:

The red Low Water Indicator Light (

1

) should not be lit when the kettle is in the upright position during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is, however, normal for the red light to come on when the kettle is in a tilted position.

5.

When cooking is completed turn On/Off

Switch/Solid State Temperature Control (

2

) to the

"OFF' position.

NOTE:

A five minute complete shut-of period is required before relighting.

6.

Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE:

As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed.

Approximate Boiling Times

The accompanying chart shows approximate times required for gas kettles of various capacities to boil water with the lid open. The ON/OFF Switch/Solid State

Temperature Control (

2

) must be set at “

10

” throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Kettle Capacity

40 gallon

60 gallon

80 gallon

100 gallon

Approximate Boiling Times

Minutes

35

47

60

75

OFF ON

General Operation

1.

Turn MAIN POWER SWITCH

(

12

) to "ON".

Adding Water

Manually

1.

Locate FAUCET SPOUT (

15

) over desired kettle.

2.

Turn on HOT or COLD WATER

VALVES (

16

or

17

).

Tilting Kettle

1.

Raise MIXER BRIDGE (

18

) and swing to side.

2.

For

manual tilt:

turn TILT

WHEEL (

8

).

3.

For

power tilt:

turn switch

" " to raise, or " " to tilt.

WARNING-

Do not tilt kettle when mixer agitators are in kettle bowl.

OFF

MIX LIFT

OFF

UP DOWN

Lifting & Lowering

Bridge

WARNING-

Insure FAUCET

SPOUT (

15

) is out of way before raising or lowering bridge.

1.

Turn MIX/LIFT SWITCH (

13

) to

"LIFT".

2.

Turn MIXER SPEED

CONTROL (

10

) to "MIN" and back up to #5.

3.

Turn and hold UP/DOWN

SWITCH (

14

) "UP" to raise or

"DOWN" to lower.

OFF

MIX LIFT

Mixing

1.

Turn MIX/LIFT SWITCH (

14

) to

"MIX".

2.

Turn MIXER SPEED

CONTROL (

10

) to "MIN" and slowly adjust to desired speed.

3.

Adjust SECONDARY SPEED

CONTROL (

22

) to desired speed.

Discharge Valve

2.

Push handle in and pull upwards to open.

OPERATING SUGGESTIONS

Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer.

1.

Allow unit to preheat before addition of product to kettle. However when cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces. These types of foods should be placed in the kettle before heating is begun.

2.

An important part of kettle cleaning is to prevent foods from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed.

3.

If a mixer bridge is equipped with a temperature probe for a controller or thermometer, the probe must be submerged a minimum of three inches in the product for accurate readings.

Safety

1.

Close BUTTERFLY VALVE (

9

) before filling the kettle.

2.

When raising or lowering MIXER BRIDGE (

18

), insure FAUCET SPOUT (

15

) is not in the way of MAIN AGITATOR ARM (

19

) or damage to spout will result.

3.

As a safety precaution the MIXER SPEED

CONTROL (

10

) must first be turned to zero before unit will start to mix.

4.

Always remember, like a cooking pot the kettles become very hot when cooking. Avoid contact with bare skin.

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

➩

➩

➩

➩

CLEANING INSTRUCTIONS

WARNINGS

➩

Do not use detergents or cleansers that are chloride based or contain quaternary salt.

Chloride Cleaners

Wire Brush &

Steel Pads

High Pressure

Spray Hose

Stagnant

Water

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

Do not use a metal bristle brush or scraper.

Steel wool should never be used for cleaning the stainless steel.

Unit should never be cleaned with a high pressure spray hose.

Do not leave water sitting in unit when not in use.

CLEANING INSTRUCTIONS

1.

Turn unit off.

2.

Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher.

3.

Prepare a warm water and mild detergent solution in the unit.

4.

Remove food soil using a nylon brush.

5.

Loosen food which is stuck by allowing it to soak at a low temperature setting.

6.

Drain unit.

7.

Rinse interior thoroughly.

8.

If the unit is equipped with a Tangent Draw-Off

Valve, clean as follows:

a)

Disassemble the draw-off valve first by turning the valve knob counter-clockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.

b)

In a sink, wash and rinse the inside of the valve body using a nylon brush.

c)

Use a nylon brush to clean tangent draw-off tube.

d)

Rinse with fresh water.

e)

Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

9.

If the unit is equipped with a Butterfly Valve, clean as follows:

a)

Place valve in open position.

b)

Wash using a warm water and mild detergent solution.

c)

Remove food deposits using a nylon brush.

d)

Rinse with fresh water.

e)

Leave valve open when unit is not in use.

10.

Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES

➩

For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

➩

Leave the cover off when the kettle is not in use.

➩

For more detailed instructions refer to the Nafem

Stainless Steel Equipment Care and Cleaning manual

(supplied with unit).

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic;

300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stain-less. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.

1.

Mechanical abrasion

2.

Deposits and water

3.

Chlorides

Mechanical abrasion

means those things that will scratch a steel surface.

Steel pads, wire brushes and scrapers are prime examples.

Water

comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water.

Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.

Chlorides

are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners. to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.

5.

Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.

6.

Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.

7.

Never use hydrochloric acid (muriatic acid) on stainless steel.

8.

Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job

Routine cleaning

Fingerprints & smears

Stubborn stains & discoloration

Grease & fatty acids, blood, burnt-on-foods

Grease & oil

Restoration/Passivation

Cleaning Agent

Soap, ammonia, detergent, Medallion

Arcal 20, Lac-O-Nu

Ecoshine

Cameo, Talc, Zud,

First Impression

Easy-off, De-Grease

It Oven Aid

Any good commercial detergent

Benefit, Super Sheen

Comments

Apply with cloth or sponge

Provides barrier film

Rub in direction of polish lines

Excellent removal on all finishes

Apply with sponge or cloth

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1.

2.

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer.

Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”

When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

3.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.

4.

Treat your water.

Though this is not always practical, softening hard water can do much

Review

1.

Stainless steels rust when passivity (film-shield) breaks down as a result of scrapes, scratches, deposits and chlorides.

2.

Stainless steel rust starts with pits and cracks.

3.

Use the proper tools. Do not use steel pads, wire brushes or scrapers to clean stainless steel.

4.

Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.

5.

Soften your water. Use filters and softeners whenever possible.

6.

Wipe off cleaning agent(s) and standing water as soon as possible.

Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

SERVICE PARTS

WARRANTY

Our Company supports a worldwide network of

Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

WRAP COVERS

BACK

TOP

LEFT SIDE

FRONT

RIGHT SIDE

KETTLE

KGL-40

KGL-60

KGL-80

KGL-100

KGL-40-T

KGL-60-T

KGL-80-T

KGL-40-SH

KGL-60-SH

KGL-40-TSH

TRANSFORMER

COVER & GASKET

TOP

KE01479 -X

KE01479-1

KE01479-2

KE01479-3

KE01479 -X

KE01479-1

KE01479-2

KE01479-4

KE01479-5

KE01479-4

FRONT

KE53483-4

LEFT SIDE RIGHT SIDE

KE54253 -X KE01432 -X

KE53483-5

KE53483-6

KE53483-7

KE53483 -X

KE53483-1

KE53483-2

KE53483-6

KE53483-7

KE53483-2

KE54253-1

KE54253-2

KE54253-3

KE54253 -X

KE54253-1

KE54253-2

KE54253-2

KE54253-3

KE54253-2

KE01432-1

KE01432-2

KE01432-3

KE01432 -X

KE01432-1

KE01432-2

KE01432-2

KE01432-3

KE01432-2

BACK

KE02186-1

KE02186-2

KE02186-3

KE02186-4

KE02186-1

KE02186-2

KE02186-3

KE02186-3

KE02186-4

KE02186-3

PRESSURE RELIEF

ASSEMBLY

4 5

2

3

8

7

6

1.

2.

3.

4.

5.

6.

7.

8.

ITEM NO.

PART NO.

KE01450

KE01450-1

FA05049

FI00151

FI00178

KE54941-5

KE54941-31

KE54223

KE54864

FA11518-4

DESCRIPTION

PRESSURE RELIEF VALVE ASSEMBLIES

FOR ASME KETTLES (INCLUDES #2-6)

FOR CE KETTLES (INCLUDES #2-6)

MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE

STREET ELBOW, 90°, 1/2", BRASS

TEE, 1/2" FPT, BRASS

SAFETY VALVES

SAFETY VALVE, 50 PSI, 1/2" (NORTH AMERICA)

SAFETY VALVE, 50 PSI, 1/2", (EUROPE)

BLOW DOWN TUBE

ACCESS PANEL

THUMB SCREW, 10-32 X 1/2" L

QTY.

1

1

1

1

1

1

1

1

2

1

HYDRAULIC

COMPONENTS

Scraper

Blades:

KETTLE

SIZE

GALLONS QUANTITY

40

60

22

26

80

30

100

125

150

34

38

38

1

2

3

4

52

5

6

Cooling Fan:

Fan . . . . . . . . KE54860

Fan Cover . . . KE601236

Fan Guard . . . KE54861

NOTE: For Hydraulic Hoses order

Part No. RT00505 and specify length required

29

2 8

50

51

1

47

46

39 40

3 8

37

36

44

35

34

43

4 8

13B

7

8

9

41

10

11

12

13A

14

15

42

49

30

32

31

27

33

19

20

21 22 23

24

25

26

16

1 8

ITEM NO.

PART NO.

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13A.

13B.

14.

15.

16.

FA95006

KE51845

KE53005

KE51715

KE51716

KE52114

FA11286

FA11346

KE52115

CT50097

KE53962

KE51607

KE54834-10

SE50224

KE51608

KE54834-11

SE50224

KE51848

SE50241

SE50242

KE52124

KE51846

KE51938

KE53004

QTY.

Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Solenoid Valve, 3 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Coil Only 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Rod Gland Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Piston Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Motor, Scraper Arm, 60-150 gal.

Hydraulic Motor, Scraper Arm, 200-250 gal.

Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Motor, Secondary Agitator, 40-150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Motor, Secondary Agitator, 200-250 gal.

Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Socket Head Screw, 5/16 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

R.T.D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

43.

44.

46.

47.

48.

18.

19.

33.

34.

35.

36.

29.

30.

31.

32.

25.

26.

27.

28.

20.

21.

21.

22.

23.

24.

37.

38.

39.

40.

41.

42.

49.

50.

51.

52.

KE00950

KE00951

KE00952

KE009521

KE009522

KE00947-1

KE00948-1

KE00949-1

KE00950-1

KE00951-1

KE00952-1

KE009521-1

KE009522-1

KE52687

RT00505

KE00715

T405322

KE51921

KE51925

FA19506

FA19507

KE00935

KE00936

KE00937

KE00938

KE00939

KE00940

KE009401

KE009402

KE00947

KE00948

KE00949

KE00860

KE51622

FA95022

KE51623

SE50353

KE51624

KE50295

KE50294

FA95055-3

T40527

T40528

T40529

T40530

T40531

T40532

T405321

KE51834

KE51875-3

KE51875-4

KE51875-5

KE51889

KE52222

KE52222-1

KE52223

KE52224

KE52190

KE52171

KE51844

FI05060

SE50280

FI05061

SE50094

KE51874

KE52382

Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required

Electric Motor, 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Electric Motor, 3 hp., 220/380/440V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Electric Motor, 3 hp., 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Filter, Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Gear, 3/4" I.D. Pump, prior to 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Gear, 3/4" I.D. Pump, after 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Gear, 7/8" I.D. Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Nylon Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Speed Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Gasket, Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Swivel adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Hydraulic Hose, Per Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Swivel Elbow. 90 Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Pressure Relief Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Speed Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Mounting Bracket, Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Mercury Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 200 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Housing, probe, 250 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 200 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Secondary Agitator, 250 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

Primary Agitator, 200 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

Primary Agitator, 250 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 200 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Primary Agitator, 250 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .specify length

Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

GAS CONTROL ASSEMBLY

Air Blower

Primary

Air Orifice

S tationary Model s

25

26

27

22

2 8

29

3 4

3 0

2 8

21

22

2 3

24

16

17

1 8

19

20

Ga s Orifice

I g nitor

Burner

3 7

Ga s Valve

S hut-Off Valve

40 41

42

11

12

1 3

14

38

25

3 1 3 9 3 2 33 3 4

Tiltin g

Model s

(for units built prior to March 2005)

S econdary

Air

Orifice

15

8

9

10

3 5

29

3 0

1

2

3

4

7

5

6

4

GAS CONTROL ASSEMBLY

ITEM ON.

PART NO.

DESCRIPTION

1.

KE53441

QTY.

BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.

3.

4.

5.

6.

38.

39.

40.

41.

42.

20.

21.

22.

23.

24.

25.

26.

31.

32.

33.

34.

27.

28.

29.

30.

35.

36.

37.

11.

12.

13.

14.

7.

8.

9.

10.

15.

16.

17.

18.

19.

FI00573

FI05231

F01518-1

FI05226

FI05222

FI05223

KE02053

KE53390

FI00607

KE01500-5

KE01500-1

KE53397

FI05231

KE601085

RB018151

KE601081

KE53403-9

KE53403-10

KE53403-11

KE53403-12

KE53403-13

KE53403-10

KE53403-14

FA05002-29

FI05226-4

FI00073

FI00133

KE93909

FI00040-1

FI00579

FI05226-2

KE55004-3

KE53441-1

KE54420

KE54420-1

KE54239

KE01426-4

KE01426-1

KE01426-2

KE01426-3

KE53582

FI05156

KE53402

KE53402-1

KE53402-2

KE53402-3

KE01449

KE53618

KE53617

KE53619

KE00515

KE50556-2

KE53437-3

KE53570

FI05257

FI05213

KE53422

FA05002-4

GAS ORIFICES

:

KE53403-8

KE53403-5

KE53403-6

KE53403-7

KE53403-8

BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MIXING CHAMBER, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MIXING CHAMBER, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MIXING CHAMBER, 80 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MIXING CHAMBER, 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TUBING 1/4 INCH SILICONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HOSE FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR ORIFICE, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR ORIFICE, 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR ORIFICE, 40 GALLON KETTLES (50 HZ BLOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR ORIFICE, 60 - 100 GALLON KETTLES (50 HZ BLOWER ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BLOWER MOUNTING PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SIGHT GLASS GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SIGHT GLASS RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GASKET FOR IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SHUT-OFF COCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - 2000' UP TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - 2000' TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NATURAL GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PROPANE GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 5 5/16" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

UNION, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

ELBOW, 1/2", STREET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STRIP, TO HOLD BLOWER DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 4" LONG, KGL-60-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 4" LONG, KGL-80-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RETAINING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 1 1/8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BUSHING, 3/4 - 1/2" NPT FLUSH, BLACK IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS SHUT-OFF VALVE, 3/4" (NOT FOR FRENCH CE KETTLES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRACKET FOR GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 3/4" NPT, 1 1/2" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BURNER, 40 GALLON KETTLES, 140,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BURNER, 60-100 GALLON KETTLES, 190,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GASKET, BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

COVER FOR GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GASKET FOR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS CONTROL ASSEMBLY

(for units built after February 2005)

9

10

1

2

3

4

5

6

5.

6.

7.

8.

1.

2.

3.

4.

9.

10.

Tiltin

g

Model

s

FI00040-1

FI05226

FI05231

FI05222

FI05223

KE55240R

F015

KE000960

FA30505-1

FA11256

ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS SHUT-OFF VALVE, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE PLATE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WASHER, 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HEX BOLT, 1/4-20 X 1/2, 18-8 SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7

8

GEARBOX ASSEMBLY

9

10

11

12

1 3

1

3

2

4

5

6

5

7

5

6

5

4

8

40

25

3 9

41

42

26 27 2 8

14

15

3 0

3 2

33 3 4

3 5

3 6

2 3

38

3 7 3 1

3 2

22

16 19 20

21

GEARBOX ASSEMBLY

34.

35.

36.

37.

30.

31.

32.

33.

38.

39.

40.

41.

42.

23.

24.

25.

26.

27.

28.

29.

19.

20.

21.

22.

5.

6.

7.

8.

2.

3.

4.

9.

10.

11.

12.

13.

14.

15.

16.

ITEM NO.

PART NO.

DESCRIPTION

1.

QTY.

KE50580

FA05002-34

KE50579-1

KE51007

FA10139

KE50498

FA32004

KE50582

FA95055-6

KE50583

KE52832-1

FA10487

FA31008

FA20026

KE517112

KE517111

KE51712

KE01889

FA10772

FA20048

FA95007-4

FA95055-1

FA19201

KE50581

KE54535

KE50753-10

KE50473

KE54644

KE52836-2

KE50315

FA95005

KE52193-1

KE52192

KE52191

FA30088

FA95008

KE55057-4

FA95062

KE00508

FA19505

TILT SHAFT, MANUAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TILT SHAFT, POWER TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

LID FOR GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

HANDWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HANDWHEEL ALLEN SCREW, HEX SOCKET . . . . . . . . . . . . . . . . . . . . . . .1

KE51730

FA19177

TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HEX SOCKET SET SCREW 5/16-24 X 1" . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA20047 JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE003209-11 Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4 Momentary Switch Activator

***

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7 Contact Section Holder, Latch

***

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-9 Contact Block

***

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

***NOTE

: for units built prior to Dec. 2006 order Complete Switch KE003209-11

WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

MACHINE SCREW #6-32 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

CPLG. ONTARIO BELTING #G-100 5/8 BORE . . . . . . . . . . . . . . . . . . . . . . .2

SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . . . . . . .1

MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HEX HD SCREW 1/4-20 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

LEFT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RIGHT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GREASE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

MICRO SWITCH TRIGGER/SEGMENT GEAR WELDMENT . . . . . . . . . . . . .1

SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

EDGE CONNECTOR (11 PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BUTTERFLY VALVE

1

3

4

5

6

7

2

1.

2.

3.

ITEM NO.

PART NO.

DESCRIPTION

1. - 7.

4.

5.

6.

7.

KE51603

KE52286

FA11224

FA21024

SE50433

SE50433-1

SE50434

SE50434-1

SE50435

SE50435-1

SE50436

SE50437

QTY.

Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Butterfly Valve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Seat, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Seat, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Stem, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Stem, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Locking Spider, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Locking Spider, 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Allen Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Rev 1

FLUSH PISTON -

VALVE

(USED PRIOR TO 2003)

10.

11.

12.

13.

14.

15.

16.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.-13.

ITEM NO.

PART NO.

DESCRIPTION QTY.

T40430

FA05000

KE52345

KE52346

Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52347

KE52344

Sani-Clamp Seal, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Sani-Clamp, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA05002-22 "O" Ring, Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA05002-21 "O" Ring, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE52315

KE52335

SE00040

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Supply Hose Assembly, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52341

KE52340

KE52342

KE52338

KE52327

KE52328

KE52314

Hose Barb, 1/8” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Supply Hose, 8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hose Barb, 1/4” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Quick Connect Male End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Piston Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Piston Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bottom Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

AIR SYSTEM, 10" CONSOLE

(USED PRIOR TO 2003)

ITEM NO.

PART NO.

DESCRIPTION

19.

20.

21.

22.

15.

16.

17.

18.

23.

24.

25.

26.

8.

9.

10.

11.

12.

13.

14.

4.

5.

6.

7.

1.

2.

3.

KE52932

FA32006

FA21006

FA11091

KE53209

KE53210

KE52031

KE53251

FA11144

FI05166

KE54280

KE53215

FA30512

FA32500

KE52697

KE52931

FI00266

FI00595-17

FI00178

FI00595-12

FI05047

KE52342

FI05167

KE52815

KE52895

KE52339

QTY.

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tee 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Nipple 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Hose Barb 90 Degree Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Airline Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Female End Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bracket For Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Toothlock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Quick Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Air Line Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Air Line Filter Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bindinghead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Quick connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Slide valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1/4" Air Hose, 65" Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

LUBRICATOR

(USED PRIOR TO 2003)

ITEM NO.

PART NO.

DESCRIPTION

1.

1.-5

1.

2.

3.

4.

5.

FA30512

KE52815

SE50418

SE50419

SE50420

SE50422

SE50423

QTY.

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Lubricator c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Sight Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Filler Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Needle Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

FILTER

(USED PRIOR TO 2003)

ITEM NO.

PART NO.

DESCRIPTION

3.

4.

5.

1.-5

1.

2.

KE52031

SE50425

SE50426

SE50427

SE50428

SE50429

QTY.

Filter c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bowl/Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

VALVE

(USED AFTER TO 2003)

AIR VALVE

ASSEMBLY

FPVA-3

4

1

2

3

10

5

6

7

8

9

8

11

12

13

12

ITEM ON.

PART NO.

DESCRIPTION

9.

10.

11.

12.

13.

5.

6.

7.

8.

1.

2.

3.

4.

KE55210

FI05144-3

KE52154-4

KE02291

KE55248

KE55249

KE55250

KE55251

KE55252

KE55253

KE55254

KE55255

KE55256

QTY.

WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY . . . . . . . . . . . . 1

INCLUDES PARTS 5. - 13.

BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

REPLACEABLE S.S. PLUNGER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1/8 NPT S.S. HYDRAULIC CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

MALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR OPERATED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FEMALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BUNA-N O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

BODY, DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

AIR SYSTEM, 10" CONSOLE

(USED AFTER TO 2003)

N1

N2

ITEM NO.

PART NO.

DESCRIPTION

13

14

15

16

7

8

9

11

4

5

6

I

2

3

KE601603

KE601601

FA30512

FA32500

KE52697

KE601602

KE600814-1

FI00351

FI05318

FA30090

KE02369

FI05220-1

FA21002

KE532176

QTY.

QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

SLIDE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPACER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

TOOTH LOCK WASHER 7/8 DIA, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NUT 1/2 NIPS BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .~~

AIR FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

TEE 1/2 NPT (FIP x FIP x FIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I

BUSHING 1/2 MIP x 1/4 FIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HOSE BARB 90' ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

WASHER 15/16 IDxl 3/4 ODxl/8 THK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FILTER-REGULATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GEAR CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

#6-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

PNEUMATIC HOSE (1/4 I.D.xl2 1/2 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

AIR SYSTEM, 10" CONSOLE

(USED AFTER TO 2003)

21

24

25

17

18

19

20

KE532177

FA32004

SEE FOLLOWING PAGE: FLUSH PISTON - AIR SOLENOID VALVE (Used after to 2003)

KE50555-3

KE01812-1

KE95481-5

KE55232

POWER TILT OPTION

30

32

33

KE02185

FA21007

FA40000-6

PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TOOTH LOCK WASHER, #6 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SWITCH ON/OFF/ON (MAINT/MAINT/MOM) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABEL, PRODUCT DISCHARGE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WIRING DIAGRAM FOR AIR VALVE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . .1

COMPONENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

#10-32 HEX NUT SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

TOOTH LOCK WASHER, #10 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . .2

NIPPLES for MKDL-40CC

N1

N2

FI00595-17

FI0059 5-12 for MKDL-60CC

N1

N2

FI00595-17

FI00595-13 for MKDL-80CC

N1

N2

FI00595-17

FI00595-14 for MKDL-100CC

N1 FI00595-12

N2 FI00595-15 for MKDL-125CC

N1 FI00595-19

N2 FI00595-16 for MKDL-150CC

N1 FI00595-12

N2 FI00595-7 for MKDL-200CC

N1 FI00595-19

N2 FI00595-11 for MKDL-250CC

N1 FI00595-19

N2 FI00595-7

NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 10 1/2LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x B 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 11 1/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 8 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 6 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 7 5/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 10 1/2 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 4 LG.BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 6 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 13 7/8 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

NIPPLE, 1/2 NPT x 4 LG. BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLUSH PISTON -

AIR SOLENOID VALVE

(USED AFTER TO 2003)

ITEM ON.

PART NO.

DESCRIPTION

9.

10

11.

12.

5.

6.

7.

8.

13.

14.

15.

16.

17.

KE55257

FI05317-1

KE55259-1

FI05317-2

KE55261-1

KE55262

KE55263-1

KE55264-1

FI05220-1

FI05030-2

KE55305

KE55259-2

FI05318

QTY.

MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1/4” ID X 6 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

HOSE BARB, 1/4” NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2

EXHAUST MUFFLER, 1/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FEMALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5 WAY AIR SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STANDARD 1/8” MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GEAR CLAMP FOR 1/4” I,D, HOSE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .5

90° 1/4” ELBOW, MALE PIPE THREAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1/4” FLOW CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

/4” ID X 3 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

90° ELBOW HOSE BARB/ 1/4” HOSE I,D./14” PIPE, BRASS . . . . . . . . . . . . . . .1

WATER METER ASSEMBLY -

18" CONSOLE

WATER METER ASSEMBLY -

18" CONSOLE

12.

13.

14.

15.

16.

22.

23.

24.

25.

17.

18.

20.

21.

26.

27.

28.

29.

ITEM NO.

PART NO.

DESCRIPTION

4.

5.

6.

1.

2.

3.

7.

8.

9.

10.

11.

KE51860

FI00062

KE52173

FI05220-3

FI00179

FI05074

KE600362

N0640B1.5

FA11091

KE51369

SE00028

KE95321

KE95322

SD50097

KE51585

KE50825-12

FA05002-19

FA95022

KE51736

FI05058

KE02055-2

N0640B4.5

FI00063

FI000356

KE600812-1

FI05029

KE54834-5

SE50407

SE50401

N0640B3

N0640B3.5

FI00363-3

KE51861

QTY.

3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Elbow 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Reducing Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Street Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hose Barb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

*

Solenoid Valve, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Rebuild Kit

Replacement Coil

Nipple, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Nipple, Litre Meter

Reducing Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Litre Meter

Elbow 90 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1/2"1.D. Hot Water Wash-up Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Adapter, Gallon Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Adapter, Litre Meter

Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Machine Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Steam Valve Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Label "Hot" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Label "Cold" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Flanged Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Retaining Ring Carter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

*NOTE:

See SOLENOID VALVE MAINTENANCE section for further information.

ELECTRICAL COMPONENT BOX

ITEM ON.

PART NO.

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

KE01422

KE53439

KE53440

KE53599-1

KE53838-27

KE53444

KE54833-3

KE02372

KE53469-4

KE00458

KE50303

KE50753-7

KE50753-8

KE55069-6

FI05050

KE02400

KE55453-1

KE53838-20

QTY.

ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SNAP-IN BUSHING, 0.875" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

IGNITION MODULE, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . .1

IGNITION MODULE, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . .1

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRACKET, SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRASS NUT, 7/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR SWITCH, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR SWITCH, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.

2.

3.

4.

SIGHT GLASS

ITEM ON.

PART NO. DESCRIPTION QTY.

KE50955

KE52871

KE51053-1

FA05002-30

RETAINING COVER . . . . . . . . 1

GASKET . . . . . . . . . . . . . . . . . 1

SIGHT GLASS . . . . . . . . . . . . 1

”O” RING . . . . . . . . . . . . . . . . 1

HI

LO

1

2

3

4

CONSOLE

CONTROLS

6

9

3

5

11

7 9

4

8 9

0

50

100 150

10

20

0

20

0

30

25

0 psi

40

50

300

60

350

1

2

USED

PRIOR

TO

JANUARY

2000

10

ITEM NO.

PART NO.

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

KE50504

SK50062

SE00114

KE50988-2

KE51005

KE50569-1

KE50567-1

KE50568-1

KE50567-2

FA05002-18

KE50429-2

KE5555-5-B

KE95457

QTY.

SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1

RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . .1

POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . .1

POTENTIOMETER (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1

RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., AMBER (USED PRIOR TO JULY 2004) . . . . . . . . . . . . . . . . . . . . . . . . . .1

"O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

LABEL (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MAIN CONSOLE

CONTROLS

NOTE:

See SWITCH

CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers

1

2

SPEED CONTROL

8

9

FAST

7

6

5

4

L

I

F

3 T

2

1

MIN.

EMERGENCY

STOP

4

MIXER

MIX LIFT

OFF

3

MAIN

POWER

OFF ON

5

LIFT

14

9

10

11

12

13

6

INCLUDED WITH

ALL SWITCHES.

7

8

ITEM NO.

PART NO.

DESCRIPTION

5.

6.

7.

8.

1.

2.

3.

4.

9.

10.

12.

13.

14.

QTY.

KE52190

KE00860

KE53193

KE53377

Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Cable and Bracket, Speed Control (includes items 9 - 13) . . . . . . . . . .1

Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Push Button Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SK50315-1 Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE003209-5 Switch Assembly, On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . . . .1

KE003209-1 Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE003209-8 Switch Assembly, On/Off/On - Momentary . . . . . . . . . . . . . . . . . . . . . . .1

KE52180

FA10032

FA32002

FA20000

KE95230-E

Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Machine Screw, #4-40 x 5/8" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tooth Lock Washer #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Hex Nut, #4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Label: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SWITCH

CONFIGURATION

Capacitor

INDEX

Contactor Cartrid g e s

*

9

8

SPEED CONTROL

5

7

6

4

L

3

I F

T

2

1

FAST MIN.

MOTOR WILL NOT START

UNLESS CONTROL IS AT "MIN."

LEFT

KETTLE

OFF/AUTO

HEAT COOL

EMERGENCY

STOP

RIGHT

KETTLE

OFF/AUTO

HEAT COOL

KE52074

PART NO.

KE60 3 208-9 KE60 3 208-8

NOTES

:

*

For units built prior to December 2006, the complete switch assembly must be ordered (see applicable drawing).

Refer to Maintenance Section for Switch Disassembly

Instructions.

BYPA SS ED ACTIVE

MAIN

POWER

OFF ON

MIXER

OFF

MIX LIFT

LIFT

OFF

UP DOWN

CONTINUE RE S ET OFF ON

KE952 3 0-C

CONTROLLER

INTERRUPT START POWER

DI S CONNECT FROM POWER

S UPPLY BEFORE S ERVICING

DIGITAL WATER METER

OPERATING IN S TRUCTION S

1.

T u rn POWER s witch ON.

2.

S et re qu ired vol u me. Do not exceed kettle

c a p a city.

3 .

Loc a te delivery s po u t over de s ired kettle.

4.

Pre ss S TART s witch downw a rd to RE S ET.

Delivery will s t a rt a t “0” a nd s top a t pre s et vol u me.

5.

To s top delivery a ny time, pre ss INTERRUPT s witch downw a rd.

6.

To complete delivery a fter interr u pting, pre ss

S TART s witch u pw a rd to CONTINUE.

7.

Turn POWER switch to OFF when meter is not in use.

KE95229-G

ELECTRICAL

COMPONENT

ASSEMBLY

THERMAL

OVERLOAD

RELAY

1 2 9

8 15 19

7 17 19

12 18 20

13

4

13.

15.

16.

17.

18.

19.

20.

5

6

16

10 11 15 19

ITEM NO.

PART NO.

DESCRIPTION

6.

7.

8.

1.

2.

4.

5.

9.

10.

11.

12.

KE50343-7

KE50753-10

KE51139

SK50445

KE52936

KE50750-1

KE51982

KE52055

KE52051

SK50055-1

SK50054-1

KE53838-5

KE53838-6

QTY.

Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Fuse (3 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Fuse (1 amps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Thermal Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Heater for Thermal Overload

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

200, 208, 220, 240, 380 & 415 volt

440, 480 volt

Terminal Block Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Terminal Block End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Transformer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

200, 208, 220, 240, 440 & 480 volt

380 & 415 volt

FA10133

FA10239

FA12500

FA10245

FA10362

FA32005

FA32006

Screws #6-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Screws #8-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Screws #8-32x3/8" lg. (brass with undercut) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Screws #8-32x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Screws #10-32x3/8" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Lockwashers #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Lockwashers #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

MAINTENANCE

INSPECTION AND MAINTENANCE CHECK LIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

Item Inspection

MONTHLY INSPECTIONS

Inspect switches for damage and correct operation. Replace as required.

Switches

Product Drain Valves

Butterfly Valve

Air Valve

Inspect parts for damage. Test valve for leakage. Replace as required.

Inspect parts for damage. Test valve for leakage. Check valve seals for air leakage. Inspect supply hose and fittings. Replace as required. Inspect air filter and replace if required.

SIX MONTH MAINTENANCE

Lubrication

Kettle Console Cover

Hand wheel

(hand tilt models only)

Tilting

(tilting models only)

On-Off Switch/Temperature Control

Pressure Gauge

Pressure Relief Valve

Temperature Check

Gear/Worm Assembly

Grease trunnion housings and gear/worm assembly as recommended in Lubrication

Instructions.

Grease bridge swivel assembly.

Use "Never Seize" on tilt worm and gear.

Inspect gasket material for integrity. Replace if necessary.

Insure all screws are in place and firmly holding down the cover.

If not replace/tighten screws.

Check hand wheel for tightness. If loose tighten allen screw.

Check that kettle tilts smoothly. Grease as described in Lubrication Procedure.

Check for damage. Replace if necessary.

Check that the gauge does not have moisture on its inside face. Replace if moisture is present.

Check that the gauge shows a vacuum (needle is well into the Green zone) when cold and shows between 25-40 psi when unit is hot. If not follow Vacuum Leak Test Procedure.

Check pressure relief valve as described in Pressure Relief Valve Testing Procedure .

Following Calibrating Procedure check the inner kettle surface temperature with a digital surface thermometer. Adjust if required.

Inspect for play. Tighten Allen screws if required.

YEARLY MAINTENANCE

Lubrication

Solenoid Valves

Drain hydraulic oil and remove filter. Replace oil and filter (see Hydraulic Oil Replacement

Procedure).

Inspect solenoid valves for proper operation. Clean or replace as required.

KETTLE SAFETY INSPECTION CHECKLIST

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with

. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:

1

✔

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Incorrect Installations

1

Safety valve has plug threaded into the discharge opening preventing any steam from escaping.

2

Safety valve’s tube diameter has been reduced.

3

Safety valve is sticking, frozen shut or plugged.

To test PRESSURE RELIEF VALVE PERIODIC

TESTING.

4

Safety valve is plumbed to a drain or water line creating back pressure and reducing flow.

2

3

4

36

✘

Plug

✘

Tube diameter reduced

✘

Frozen, stuck, or plugged

✘

Plumbed to drain or water line

SAFETY THERMOSTAT:

✔

1

Probe fully inserted in tube

Wiring is properly connected

2

✘

Probe removed partially

✘

Probe removed completely

Low Water Level Probe:

3

✘

Thermostat electrically bypassed

Incorrect

Installations

1

Safety thermostat probe is not completely inserted into tubing.

2

Safety thermostat probe is removed from tubing.

3

Safety thermostat electrical connection is bypassed.

(A)

(B)

✔

Probe properly attached

Operating

Thermostat:

265º

✔

260º - 270º

MAXIMUM

KETTLE

TEMPERATURE

If maximum temperature is not in this range (on empty kettle), refer to the

CALIBRATING

PROCEDURE.

✘

Probe bypassed by running (A) an additional wire

Air

Switch:

✘

Probe bypassed by

(B) grounding the connecting wire

✔

Wiring is properly connected

Incorrect

Installation

✘

Switch electrically bypassed

37

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Worm

Screw and

Tilt

Gear

Adjusting

Screw

Cross

Bar

TRUNNION

HOUSING,

WORM SCREW

AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

RE-INSTALLING SPEED

CONTROL CABLE

A

B

Front

Cover

Grease

Nipples

Back

Cover

MIXER BRIDGE

HOUSING

There are two grease nipples on the mixer bridge swivel housing which are accessed by removing the front and back covers on the 18" console.

Side View of 18" Console

G

F

C

D E

Speed Control Assembly

1.

Turn sprocket of speed control so that wire."

A

" is fully extended towards shaft "

B

".

2.

Insert end of cable through bracket "

C

".

3.

Insert wire so it protrudes approximately 1/2" to 5/8" through hole in bolt "

D

". Tighten bolt and bend end of wire.

4.

Bring pump arm "

E

" up until it hits stop bolt "

F

" and tighten screw "

C

".

5.

Reassemble unit. Speed control knob will go on pointing toward minimum setting.

6.

Turn mixer on with speed control set at minimum setting.

7.

If scraper arm is turning, loosen nut "

G

" and back stop bolt "

F

" off a few turns. Next loosen screw "

C

" and slowly pull up cable until scraper arm stops turning. Retighten screw

"

C

". Gently turn stop bolt "

F

" down until it hits arm. Lock in place by tightening nut "

G

".

8.

Scraper arm should now go from no rotation to fast rotation by turning speed control knob.

NOTE:

Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

HYDRAULIC OIL

REPLACEMENT PROCEDURE

One of the most important maintenance tasks is to change the hydraulic oil yearly. Under heavy usage the oil should be changed every nine months. It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components.

The oil filter should be changed at the same time as the hydraulic oil. A clean filter prevents particles from damaging the other components in the system.

Replace the hydraulic fluid as follows:

⇒

Disconnect power to unit.

⇒

Remover the front top panel on the main console.

⇒

Remove chrome vent cap from breather pipe located beside electric motor.

⇒

Remove plug bolt from bottom left front corner of main console to drain oil into your catch pail.

⇒

Remove oil filter.

⇒

Replace plug bolt.

⇒

Refill unit through breather pipe using approximately 12 U.S. gallons of Tellus 32 hydraulic oil (oil should be 6 1/2" deep in tank).

⇒

Install new oil filter (Part# SE50094).

⇒

Replace chrome vent cap and front top panel.

⇒

Reconnect power to unit.

⇒

Run unit to remove any air in the lines.

NOTE:

Mixer may run rough and noisy for one or two hours if air has become trapped in the line.

AIR FILTER REPLACEMENT

PROCEDURE

1.

Disconnect air supply and bleed system.

2.

Remove cover on console.

3.

Check for filter location.

4.

Push lever down and rotate bowl/ guard assembly

1/8 turn.

Deflector

Filter

Element

Baffle

Lever

5.

Push down on bowl/guard assembly and remove.

6.

Unscrew baffle and remove filter element, inspect and replace filter if required.

Bowl/Guard

Assembly

7.

Replace filler cap and cover.

Air Filter

AIR LINE LUBRICATOR OIL

FILLING PROCEDURE

1.

Disconnect air supply and bleed system.

2.

Remove cover on console

3.

Check for oiler location.

Filler

Cap

4.

Inspect oil level in bowl.

5.

Remove filler cap.

6.

Add mineral oil as required.

Bowl

7.

Replace filler cap and console cover.

Oiler

DISASSEMBLY OF SWITCH

ASSEMBLY

Fig. 1

Fig. 2

Fig. 3

Contactor cartridges

Fig. 4

Locking ring

Rotary switch

Cartridge mounting block

1.

Place slotted screwdriver between contactor cartridge and cartridge mounting block as shown in

Fig.1

.

2.

Twist screwdriver to free cartridge.

3.

Place screwdriver under tab in the back of the cartridge mounting block as shown in

Fig. 3

.

4.

Twist screwdriver to remove block from the rotary switch.

3.

Unscrew locking ring to remove rotary switch.

Switch Assembly

KETTLE VENTING

INSTRUCTIONS

0

50

100

10

150

200

20

30

40

250

300

0

V

50

350 psi

60 kPa

400

Access

Panel

Pressure

Relief Valve

The following venting procedure should be followed when the

Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE

: Check for and eliminate leaks prior to venting

(See REPAIRING LEAKS IN STEAM JACKETED KETTLE

FITTINGS).

DANGER:

PRESSURE RELIEF

VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT

WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE

.

DANGER:

WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

Valve

Ring

3

4

2

OFF

5

1

6

7

10

9

8

1.

Remove Access Panel from back of main kettle console.

2.

Turn kettle ON and set temperature control to

10

, heat the empty kettle until unit cycles off.

3.

Vent kettle by pulling Valve Ring eight to fifteen times, holding valve open for two seconds each time.

NOTE

: If unit cycles ON, stop venting and wait for kettle to cycle

OFF before continuing.

4.

Turn kettle OFF. Add cold water to kettle until its surface temperature is below 100°F. The pressure gauge needle should be in the green zone, indicating a vacuum in the kettle’s jacket.

VACUUM LEAK TEST

PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.

Water Level Probe.

B.

Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C.

Boiler Drain Cap.

D.

Sight Glass.

LEAK TEST PROCEDURE:

1.

Heat kettle until unit cycles off.

2.

Shut off power to the kettle at the fused disconnect switch.

3.

Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4.

Repair areas as required.

REPAIRING LEAKS IN STEAM

JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.

Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2.

Pressure Relief Valve

A

/ Inspect for signs of leaks. Replace if required.

B

/ Remove, clean threads, apply teflon thread sealant and reinstall.

3.

Pressure Gauge

A

/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B

/ Check tightness of plumbing connection to pressure Gauge.

3.

Sight Glass

A

/ Check tightness of sight glass.

B

/ Replace "O" ring if required.

0

50

100

10

150

200

20

30

40

250

300

0

V

50

350 psi

60 kPa

400

5.

If needle is in the green zone then venting was successful. If not repeat procedure.

RESERVOIR FILL

PROCEDURES

WARNING:

IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN

IRREVERSIBLE DAMAGE TO UNIT.

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

DANGER:

PRESSURE RELIEF

VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT

WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE

.

DANGER:

WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE:

Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright.

On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

Pressure

Relief Valve

3.

Remove Console Cover and Access Panel.

4.

Pull Pressure Relief Valve

Ring open to insure vessel is not pressurized.

Pressure

Relief Valve

Important

- Pull ring on

Pressure Relief Valve prior to removal to insure vessel is not pressurized.

5.

Remove 1/4" copper tubing and reducer bushing.

6.

Add distilled water using a funnel if necessary. Fill the unit to the high level mark on the Sight Glass.

7.

Apply a thread sealant (i.e.

Teflon tape) to the reducer bushing threads and replace.

Sight

Glass

8.

Replace Console Cover and

Access Panel.

9.

Restore power to unit at the fused disconnect switch.

10.

The kettle must now be vented. (Refer to the KETTLE

VENTING INSTRUCTIONS).

Kettle Gallons

Capacity (Ounces)

40 gallon

60 gallon

2 (256)

2.25 (288)

80 gallon

100 gallon

3.5 (448)

4 (512)

Approximate Amount Required

Console

Cover

Valve

Ring

Access

Panel

0

50

100

10

150

200

20

30

40

250

300

0

V

50

350 psi

60 kPa

400

1.

Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2.

Shut off power to the kettle at the fused disconnect switch.

PRESSURE RELIEF VALVE

PERIODIC TESTING

Pressure

Relief Valve

Valve

Ring

Access

Panel

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

DANGER:

PRESSURE RELIEF

VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT

WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE

.

NOTES:

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See KETTLE JACKET CLEANOUT & PASSIVATION

PROCEDURES for full instructions on the correct method for draining and refilling kettle jacket.

WARNING:

Improper refilling of kettle jacket will result in irreversible damage to unit.

5.

Replace Access Panel.

6.

Reconnect main power at fused disconnect switch..

CALIBRATING PROCEDURE

Solid State Temperature

Control Box

Adjustment

Pot

DANGER:

WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE:

The following instruction is intended for use by qualified service personnel.

WARNING:

Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

3

4

5

6

7

8

1.

With the kettle empty, turn unit ON and set temperature control to

10

. Allow the kettle to heat until the unit cycles off.

9

2

1

10

2.

Switch unit OFF and disconnect main power at fused disconnect switch.

OFF

3.

Remove Access Panel at back of main kettle console.

4.

Pull Pressure Relief Valve

Ring open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam

.

1.

Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to KETTLE VENTING INSTRUCTIONS.

4

5

6

7

2.

Turn kettle ON and set temperature control to

10

.

3.

Allow the unit to cycle twice.

3

8

9

4.

Check temperature of the inner kettle surface with a digital surface thermometer.

2

1

10

5.

Temperature should be between 260°F and 265°F.

OFF

6.

Using a screw driver adjust temperature by turning the potentiometer on the Solid State

Temperature Control Box. Turn very little. Turn clockwise to INCREASES and counter-clockwise to

DECREASE temperature.

7.

Allow the unit to cycle twice.

8.

Check temperature of the inner kettle surface with a digital surface thermometer.

9.

Repeat steps

4.

through

8.

until unit is calibrated.

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES

The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle.

WARNING:

IMPROPER REFILLING OF KETTLE JACKET WILL

RESULT IN IRREVERSIBLE DAMAGE TO UNIT

.

DANGER:

WORKING ON MACHINES WITH

POWER COULD RESULT IN SEVERE

ELECTRICAL SHOCK.

DANGER:

MOLYFILM 315 IS CORROSIVE, AVOID

CONTACT WITH SKIN AND EYES.

DANGER:

AVOID INHALATION - VAPORS FROM

MOLYFILM 315 MAY BE HARMFUL OR FATAL.

DESCRIPTION

- Molyfilm 315 inhibits corrosion in stainless steel and copper. A pH buffer is present to assist in maintaining the appropriate pH to assist in corrosion inhibition.

DISPOSAL

- Follow all Federal, State and local codes when disposing of product.

SHELF LIFE

- Molyfilm 315’s effectiveness will diminish after three years.

REFILL QUANTITIES

(ORDERING INFO: 1 Liter

Molyfilm 315 Rust Inhibitor - Part# KE600340-1)

IMPORTANT: To ensure satisfactory mixing follow the

MIXING / FILLING PROCEDURE described below.

Kettle Size

40 U.S. Gal.

60 U.S. Gal.

80 U.S. Gal.

100 U.S. Gal.

Volume of Water Volume of Molyfilm 315

U.S. Gal. Liters oz.

cc (ml.)

6.5

6.6

24.5

25.0

7.8

8.9

230

260

7.0

7.4

26.5

28.0

9.5

10.2

280

300

DANGER:

EXTREMELY HOT SURFACES.

WORK ONLY ON COLD KETTLE.

Flushing Procedure

0

50

100

V

0

10

150

20

200

30

40

250

300

50

350 psi

60 kPa

400

1.

Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2.

Shut off gas supply.

3.

Remove electrical plug from power source.

4.

Remove console cover and access panel.

5.

Pull pressure relief valve ring open to insure vessel is not pressurized.

6.

Remove 1/4" copper tubing and reducer bushing.

7.

Remove drain plug cap and allow kettle to drain.

Flush out as much debris as possible with water.

8.

Apply a thread sealant (i.e. Teflon tape) to the drain plug cap and replace.

9.

Fill kettle jacket with a mixture of water and Molyfilm

315 (see REFILL QUANTITIES chart).

10.

Apply a thread sealant (i.e. teflon tape) to the reducer bushing threads and replace copper tubing and reducer bushing.

11.

Turn kettle on, vent and heat on high for 1/2 hour.

12.

Cool and drain kettle as per above procedure.

Pressure

Relief Valve

MIXING / FILLING PROCEDURE

1.

Refer to chart to determine the required volumes of water and Molyfilm 315.

2.

In a separate container mix 1/2 gallon of the required volume of water with the total required volume of

Molyfilm 315.

3.

Pour mixture into kettle.

4.

Pour the remaining required volume of water into kettle.

DANGER:

PRESSURE RELIEF VALVE WILL

EXHAUST HIGH TEMPERATURE STEAM.

CONTACT WITH SKIN COULD RESULT IN

SERIOUS BURNS. KEEP FACE, HANDS

AND BODY CLEAR OF DISCHARGE

.

Valve

Ring

Console

Cover

Access

Panel

Drain Plug Location

Refilling Unit

1.

Apply a thread sealant (i.e. Teflon tape) to the drain plug cap and replace.

2.

Fill kettle jacket with a mixture of water and Molyfilm

315 (see REFILL QUANTITIES chart).

3.

Apply a thread sealant (i.e. teflon tape) to the reducer bushing threads and replace.

4.

Replace console cover and access panel.

5.

Restore power to unit at the fused disconnect switch.

6.

Vent kettle. See Kettle Venting Instructions.

GAS KETTLE

ORIFICE REPLACEMENT

NOTE:

Use thread sealant compatible with propane gas on all threaded piping connections.

1.

Disconnect electrical connection.

2.

Shut off main gas supply and disconnect kettle from supply line.

3.

Remove main kettle

CONSOLE COVER

.

4.

1. Remove Console Cover

5.

2. Remove Plug and Spring

.

6.

Replace first with new

“O” RING

and then

GAS

7.

Replace

SPRING

and

PLUG

.

4. Replace with new Orifice and "O" ring

8.

Replace main kettle

CONSOLE COVER

.

9.

5. Replace Spring and Plug

6. Replace Console Cover

Gas Orifice

Spring

Plug

Console Cover

"O" Ring

Kettles

KGL-40,

KGL-40-T,

KGL-60 to 100,

KGL-60-T to 80-T,

KGL-40-TSH,

KGL-40-F to 60-F,

KGL-40-SH to 60-SH,

BTU's per Gas

Hour Type

140000

Water

Natural Gas 3.5

# of

Column Orifices

1

140000 Propane 3.5

1

190000

190000

Natural Gas 3.5

Propane 3.5

1

1

FIELD CONVERSION

INSTRUCTIONS

Natural Gas to Propane Gas

Kettles

KGL-40,

KGL-40-T,

KGL-60 to 100,

KGL-60-T to 80-T,

KGL-40-TSH,

KGL-40-F to 60-F,

KGL-40-SH to 60-SH,

BTU's per Gas

Hour Type

140000

140000

Natural Gas

Propane

Water

3.5

3.5

# of

Column Orifices

1

1

190000

190000

Natural Gas 3.5

Propane 3.5

1

1

CONSOLE COVER

“O” RING

GAS ORIFICE

SPRING

PLUG

NOTE:

Use thread sealant compatible with propane gas on all threaded piping connections.

1.

Disconnect electrical connection.

2.

Shut off main gas supply and disconnect kettle from supply line.

3.

Remove main kettle

CONSOLE COVER

.

4.

Remove

PLUG

and

SPRING

.

5.

Remove

GAS ORIFICE

and

“O” RING

.

6.

Replace first with new

“O” RING

and then

GAS

ORIFICE

.

7.

Replace

SPRING

and

PLUG

.

8.

Replace main kettle

CONSOLE COVER

.

9.

Reconnect electrical supply.

Conversion Parts Required

KGL-40

Part No.

Description Quantity

KE95591

KE54420-1

KE53403-5

FA05002-29

Conversion Label

Air Intake Washer

Gas Orifice

“O” Ring

1

1

1

1

KGL-60 to 100

Part No.

Description

KE95591 Conversion Label

KE54420-1

KE53403-7

FA05002-29

Air Intake Washer

Gas Orifice

“O” Ring

1

1

Quantity

1

1

NOTE:

Changing the gas type requires a new Rating Label be affixed

!

to the unit.

When ordering conversion parts, it is essential to provide both the Model # and the Serial # of the unit in order to facilitate completion of this label in the factory.

TROUBLESHOOTING GUIDES

(continued)

PROBLEM:

KGL

Kettle Won't

Heat

Replace

the on/off switch (toggle or rotary).

Replace the transformer.

Does red light come on when unit is first turned on?

Yes

Does red light go off shortly after unit is turned on?

No

Add water to jacket of Kettle.

No Yes

Yes

Is 16 VAC at the secondary side of the transformer?

No

Is 16 VAC measured across

Pins 9 and 10 on the controller?

Yes

With the potentiometer set at 10, is 12 VDC at the coil of the relay?

Yes

No

Replace the relay.

No

Does the relay pull in?

Yes

Is there Power to the primary of the transformer?

No

Yes

Is there power to the blower?

Yes

No

With the high limit temporarily bypassed, is power at the blower?

No

Yes

Replace

the wire to the blower.

Supply power to the kettle.

Replace the high limit.

Replace blower.

No

Does the blower turn?

Replace the ignition transformer

Yes

No

Is there 24 VAC at the secondary of the ignition transformer?

Yes

Is there power to the ignition transformer?

No

Replace the

DC relay.

Yes

Replace ignition module.

No

No

Is there 120 VAC to the igniter?

Yes

Is there 24 VAC to the igniton module?

No

Replace the air switch.

Yes

Does the ignitor glow?

No

Replace the ignitor.

Yes

Does the gas valve get 24 VAC

20 sec. after the ignitor is energized?

Yes

Does the gas valve open?

No

Replace gas valve

TROUBLESHOOTING GUIDES

(continued)

PROBLEM:

KGL

Kettle Not

Hot Enough

See Problem:

Kettle won't heat.

No

Does the kettle heat at all?

Yes

With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot

260 degrees?

Yes

Unit is operating properly

No

Vent

the kettle per instructions in the manual.

Replace controller.

No

When unit is cold

(room temp) is the pressure gauge in the green?

Replace the high limit?

Yes

No

When the unit is calling for heat

(the green light is on), is there flame at the burner?

No

Is there voltage to the blower?

Yes

Yes

Yes

Is the potentiometer resistance 50,000 ohms at low and 0 ohms at high?

Yes

Is the resistance of the thermister

100,000 ohms

+10% at room temperature?

No

Replace the thermister.

Replace the blower

No

Is the blower turning?

Yes

Replace the air switch

No

Replace the potentiometer.

Delayed Igniton

PROBLEM: KGL Kettle Has Delayed Ignition

Replace ignitor.

Replace blower and air switch.

No

Is the gas pressure to the burner 3.5" W.C.?

Yes

Does the ignior glow evenly

No

Yes

Does the gas valve get 24 VAC

20 seconds after the ignitor is energized?

Yes

No

No

Is the blower turning?

Yes

Adjust or replace the gas

Valve.

Replace the ignition module.

Replace burner

TROUBLESHOOTING GUIDES

(continued)

PROBLEM:

KGL Kettle

Gets Too

Hot

The

kettle is working properly.

Replace the gas valve.

Yes

No

With the kettle empty and the temperature set at

10, is the surface temp 260-265 degrees?

No

Does the kettle continue to call for heat (green light stays on) when the kettle reaches

260-265 degrees?

No

Yes

Is the resistance of

;the thermister

100,000 ohms +

10% at room temperature?

Is there supply voltage to the coil of the gas valve?

Yes

Yes

Is the resistance of the potentiometer

50,000 ohms at the low setting and

0 ohms at high?

Yes

No

No

Replace the

Relay

No

Is there any DC voltage to the coil of the relay?

Yes

Replace the controller

Replace the thermister.

Replace the potentiometer

Replace the controller

PROBLEM: Red Add Water LED Stays On

Add the proper amount of distilled water and rust inhibitor.

Clean or replace water probe.

Replace the wire harness in the trunion.

No

Does Red LED stay on after adding the proper amount of distilled water and rust inhibitor?

Yes

No

No

Is the red LED on with probe grounded?

Yes

Does the red LED stay on with a jumper between pins 5 and 7 on the controller?

Yes

Replace the controller.

FLOW PATH FOR

HYDRAULIC SYSTEM

UP

2 Way

Solenoid

Valve

DOWN

To Tank

Relief Valve set at

1000 psi

Hydraulic

Cylinder

Secondary

Hydraulic

Motor

Variable

Restrictor

Valve

Primary

Hydraulic

Motor

OUT

Check

Valve

IN

Variable

Restrictor

Valve

MIX

LIFT

3 Way

Solenoid

Valve

Pump

To Tank

WIRING

DIAGRAMS

Diagram #1

(see Diagram #4 for common parts):

MKGL-T shown with all options except automatic temperature control

Diagram #2

(see Diagram #4 for common parts):

MKGL-T shown with all options

Diagram #3

(see Diagram #4 for common parts):

MKGL-T shown with all options (French only)

Diagram #4

Common Parts

20

19

1

3

18

17

15

2

4

5

7

8

26

6

10

9 11

27

16

13

14

15

16

17

18

19

20

26.

27.

ITEM NO.

PART NO.

9

10

11

12

13

14

7

8

5

6

3

4

1

2

KE55069-6

KE53436

KE53441

KE53838-20

KE53437

KE53515

KE50567-2

KE50567-1

KE50568-1

SE00114

KE50753-7

KE53838-20

KE50753-10

FA20047

KE603208-4

KE603208-7

KE50581

KE51007

KE50579

KE52832

KE00458

KE00458

KE00515

KE50556-2

DESCRIPTION QTY.

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., AMBER (USED PRIOR TO JULY 2004) . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

POTENTIOMETER WITH ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SPARE PARTS LIST

ITEM ON.

KE603208-9

SE50426

SE50428

KE52895

KE52936

KE003209-1

KE003209-3

KE003209-6

KE003209-7

KE02274

KE603208-8

KE603208-9

KE50753-10

KE00860

SE50224

KE53962

KE51834

SE50094

KE52668

KE603208-9

FA00016

SK50445

SK52936

KE50750-1

KE00458

KE50753-7

KE55069-6

SE00114

KE50569-1

KE00515

KE50580

FA00012

KE50581

KE50753-10

KE54941-5

KE54941-31

KE53838-27

KE53469-4

KE53436

KE53838-20

KE50567-1

KE50568-1

KE50567-2

KE50429-2

KE53437

KE02053

KE603208-4

KE603208-7

DESCRIPTION QTY.

QTY.

DOMESTIC OVERSEAS

Spare Parts

Kettle solid state control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Relay, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Safety thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Potentiometer with ON/OFF Switch, c/w Rubber Boot . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Water resistant boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

"O" ring, circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Bridge rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

1/2" FPT, 50 psi., for ASME kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

1/2" FPT, 50 psi., for CE kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Transformer, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Ignition control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Transformer 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

L.E.D., Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

L.E.D., Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

L.E.D., Amber (Used prior to July 2004) . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Gas Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Momentary switch activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Contact section holder (latch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Contact block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .4

Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

"O" Ring for Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Switch Assembly - On/Off - Maintained . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Switch Assembly - On/Off/On - Maintained . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Switch Assembly - Momentary Spring Return . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Switch Assembly - Momentary Spring Return . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Capacitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Capacitor Cartridge - NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Capacitor Cartridge - NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Cable and Bracket Assembly - Speed Control . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Solenoid Valve Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Solenoid Valve, 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

"O" Ring for Faucet Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . .2

Fuse - 3 amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Fuse - 1 amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . .1

Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

FLUSH PISTON VALVE

FA05000

KE52347

KE52344

FA00152

FA00225

"O" Ring for Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . . . .5

Sani-Clamp Seal - 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . . . .5

Sani-Clamp 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

"O" Ring for Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . . . . . . . .4

"O" Ring for Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . . . . . . . .4

BUTTERFLY VALVE

SE50433

SE50433-1

Seat - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1

Seat - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .--- . . . . . . . . . . . . . . . .1