Real Fyre G45-GL-SS Outdoor Owner`s manual

Owner’s

Manual

Burner systems:

G45-GL-16/19-SS

G45-GL-18-SS

G45-GL-24-SS

G45-GL-30-SS

G45-GL-36-SS

G45-GL-42-SS

G45-GL-48-SS

G45-GL-60-SS

Unregulated burner system, for use with natural gas only

FOR INSTALLATION IN

SOLID-FUEL BURNING

FIREPLACES

FOR USE WITH

FYRE GLASS / FYRE GEMS

G45-GL STAINLESS STEEL BURNER FOR OUTDOOR USE ONLY

Important: Read this manual carefully before starting installation of the burner system.

WARNING

If the information in this manual is not followed exactly, a fi re or explosion may result, causing property damage, personal injury, or loss of life.

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

An LP-cylinder shall not be stored in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in the building.

• Immediately call the gas supplier from a neighbor’s phone and follow the gas supplier’s instructions.

• If you cannot reach the gas supplier, call the fi re department.

Installation and service must be performed by an NFI Certifi ed or other qualifi ed professional installer, service agency, or the gas supplier.

CODE AND SUPPLY REQUIREMENTS

This outdoor burner must be installed in accordance with local codes and ordinances, or in the absence of local codes, with the latest National Fuel Gas Code,

ANSI Z223.1.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

This appliance is designed as an

attended appliance

. Adults

must

be present when the unit is operating. DO NOT leave this unit burning when unattended. If this product is left burning unattended it may cause damage or serious injury.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

REV 0 -1105311418

ROBERT H. PETERSON CO.

• 14724 East Proctor Avenue • City of Industry, CA 91746

1

L-A2-307

TABLE OF CONTENTS

8

9

4

5

BEFORE YOU BEGIN - IMPORTANT INFORMATION

GLASS / GEMS QUANTITY DETERMINATION

6 INSTALLATION

GLASS / GEMS PLACEMENT

OPERATING THE BURNER SYSTEM - LIGHTING AND EXTINGUISHING

11 CLEANING AND MAINTENANCE

11 MAINTENANCE

11 CLEANING

11 SERVICE

12 TROUBLESHOOTING

14 WARRANTY

SAFETY INFORMATION

1. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

2. Young children should be carefully supervised when they are in the area of the appliance.

3. Clothing or other fl ammable materials should not be placed on or near the appliance.

4. Any guard or other protective device removed for servicing the appliance must be replaced prior to operating the appliance.

5. Installation and repair must be done by a qualifi ed professional service person. The appliance must be inspected before use and at least annually by a qualifi ed professional service person. More frequent cleaning may be required as necessary.

6. Solid fuels shall not be burned in a fi replace where this burner system is installed.

7. Keep the appliance area clear and free from combustible materials, gasoline and other fl ammable vapors and liquids.

8. The burner assembly must be replaced prior to the appliance being put into operation if it is evident that the burner assembly is damaged. Contact your local dealer for replacement parts.

combustion air must be maintained. Unless other provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.

Combustion air is adequate when all fl ames curl into the fi replace and away from the screen. When a glass fi replace enclosure (door) is used, leave the doors fully open when the system is in operation.

REV 0 -1105311418 2

L-A2-307

PARTS LIST

Before installation, check that your gas burner system is complete. See the PARTS LIST below. If any parts are missing or damaged, contact your Real-Fyre

®

dealer before installing or using the burner. Be sure you know the model and size of your set when ordering options or replacement parts and accessories.

3a

Replacement parts can be ordered from your local dealer.

2

4

3b

1

3c

5

All drawings & photos in this manual are not to scale.

ITEM DESCRIPTION

1.

Burner pan

2.

Separator screen

3.

Connector kit (with adapters)

4.

Select sand granules

5.

Damper clamp

QTY

1

1

1

1

1

Fyre glass / Fyre gems are purchased and packaged separately. Quantity will vary, depending on selection.

Glass and gems are available in various colors; contact your dealer for further details.

REV 0 -1105311418

3

L-A2-307

BEFORE YOU BEGIN - IMPORTANT INFORMATION

Before You Begin,

review the information and safeguards below about the installation and operation of the Real-Fyre

®

gas burner system.

Check to be sure that the fi replace meets the venting and construction requirements for the installation of the Real-Fyre

®

burner system.

Fig. 4-1

Fireplace dimensions

THIS BURNER IS DESIGNED FOR USE WITH

NATURAL GAS

. Never use propane gas in this burner.

Rear width

Height

Be sure the burner system is properly sized for the fi replace.

Improper sizing may negatively impact the proper drafting of the fi replace. Fig. 4-1 illustrates the critical dimensions of the fi rebox.

Depth

Front width opening

This burner system must be installed by an NFI

Certifi ed or other qualifi ed professional installer.

The Real-Fyre ® burner system is to be installed only in a solid-fuel burning fi replace with a working fl ue and constructed of noncombustible material. The fi replace must have an open damper. The chimney must be free of any obstructions.

The fi replace must have a gas supply line that has been installed by a qualifi ed technician in accordance with all local codes. The gas supply line must have a

½" minimum interior diameter. If the gas line to the fi replace is longer than 20', a larger diameter line may be necessary.

Be sure to clean the fi replace fl oor of any ashes or other foreign materials. It is recommended that the fi replace and chimney be examined and cleaned by a chimney sweep or other qualifi ed person before you install the burner system, and annually thereafter.

Burner size

16/19"

18"

24"

30"

36"

42"

48"

60"

Min. Fireplace Dimensions

Width

Depth Height

Front* Rear

22" 20" 12" 18"

24"

30"

36"

22"

28"

34"

12"

12"

12"

18"

18"

18"

42"

48"

54"

66"

40"

46"

52"

64"

12"

12"

12"

12"

18"

18"

18"

18"

BTU

NAT.

35k

60k

75k

75k

100k

105K

110K

120K

Required Gas Pressure:

The minimum inlet gassupply pressure for the purpose of input adjustment is 5" for natural gas. The maximum inlet gas-supply pressure for this burner is 10.5" for natural gas.

Testing the Gas Supply System:

The burner system and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the piping system at pressures in excess of ½ psig (3.5 kPa). The burner system must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa). This is accomplished by closing the gas supply line valve, which is required by NFPA 54, section 5.54.

* This required width allows for centering of the system.

Note:

Rear width is at corresponding depth.

Minimum Free Opening Area of Chimney Damper for Venting (sq. in.)

For Factory-Built Fireplaces *

Chimney

Height

15' (min.)

20'

30'

16/19"

22

20

18

18"

38

34

30

24"

47

42

38

30"

47

42

38

36"

63

56

50

42"

66

59

53

48"

69

62

55

60"

75

68

60

* For Masonry-Built Fireplaces; add 4 sq. in. to amount shown.

Important:

For safe operation and proper performance of this product and to comply with certifi cation, listings, and building code acceptances, use ONLY Peterson Real-Fyre ® controls, parts, and accessories that have been specifi cally listed or certifi ed for use with this burner system. Use of other controls, parts, or accessories is prohibited and will void all warranties, certifi cations, listings, and building code approvals, and may cause property damage,

REV 0 -1105311418 4

L-A2-307

GLASS / GEMS QUANTITY DETERMINATION

(see GLASS / GEMS PLACEMENT section).

Decorative glass / gems (purchased separately) must be placed to cover the burner. See Table 5-1 for the glass / gems may be purchased and placed around the burner if desired.

Should you wish to fi ll the entire fi replace fl oor with glass / gems; instead use Table 5-2 to determine how many bags of glass / gems to order

based on fi replace size

.

One 10-lb. bag of glass / gems fi lls approximately 144 cubic inches.

CAUTION: When covering the burner with glass / gems; do not exceed 1" above the top of the burner.

Additional glass / gems directly on top of the burner may result in unsafe ignition.

Minimum burner coverage requirement

Table 5-1

Glass / gem

10 lb. bag(s) needed

16/19

1

- OR -

18

1

24

1

Burner size

30

1

36

2

42

2

48

2

60

3

Fireplace complete coverage

Table 5-2

Standard

Fireplace Sizes

Opening size

28"

36"

32" see-thru

42"

30

31

36

Fireplace

Center width (in.)

25

Front to back depth (in.)

16

23

23

30

Area

(sq. in.)

400

540

690

713

828

1085

1334

Glass / gems

10 lb. bags needed for 2" depth

6

8

10

10

12

15

19

50"

46 33

These bag quantities listed allow for an approximate 2" depth of glass / gems in the entire fi replace fl oor, without a burner. (The volume of the burner will take up some space, allowing for some excess glass to be used as desired, or stored as extra for later use.)

Your fi replace area can be determined by measuring the center width of your fi replace in inches and multiplying by the depth from front to back in inches. You can then use the area column in the table above to approximate the number of bags needed.

C e n t e r

W i d t h

5

INSTALLATION

The damper clamp with hex bolt ( Fig. 6-1 ) is provided as a means to prevent full closure of the damper blade. The clamp is easily attached to most damper blades with pliers or a wrench, and must be permanently installed. The clamp is designed to prevent accidental closure of the damper when installed as illustrated ( Fig. 6-2 and Fig. 6-3 ). Should the clamp not fi t, or fail to provide the permanent vent opening listed in the table found above, have a permanent stop installed, remove the damper blade, or have the damper cut to provide the minimum permanent

Set screw opening required.

Note:

T h e s e a r e m i n i mu m d a m p e r o p e n i n g specifi cations. The damper must be completely opened when operating this gas appliance to achieve the best ventilation possible.

Damper clamp

Fig. 6-1

Open

Fig. 6-2

Closed

Fig. 6-3

INSTALLING THE BURNER

The Real-Fyre burner system must be installed by a qualifi ed professional service technician. Instructions must be followed carefully to ensure proper performance and full benefi t from the burner system.

This burer system is designed and labeled for natural gas. Check to be sure natural gas is supplied to the fi replace. Fireplace fl oor must be level, clean, and smooth.

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.

REFER TO THE PARTS LIST WHEN FOLLOWING THESE INSTRUCTIONS.

The burner pan is supplied with a fuel injector for natural gas.

The fuel injector must be used in ALL installations.

The fuel injector has a precisely sized orifi ce to ensure only the proper quantity of gas enters the burner. This allows maximum performance and gas conservation.

1.

MAKE SURE THE FIREPLACE GAS SUPPLY IS TURNED OFF.

2.

Locate the gas-supply stub inside the fi replace and remove the cap, if attached (see Fig. 6-4).

CAUTION:

When removing the cap, make sure the stub does not turn, loosening the connection inside the wall.

3

. Attach the small adapter (Item 3C) to the fuel injector on the burner pan, using a pipe compound resistant to all gases. Tighten securely.

DO NOT REMOVE THE FUEL INJECTOR

. Then attach one end of the fl ex connector (Item 3B) to the small adapter. Tighten securely.

4

. Place the burner system into the fi replace so that it is centered and the open burner pan faces outward.

Fig. 6-4

Gas line cap

Gas supply line stub

6

INSTALLATION (cont.)

8

.

Be sure gas to the fi replace is off.

Attach the large adapter (Item 3A) to the gas-supply stub using a pipe compound resistant to all gases. Tighten securely.

Then attach the open end of the fl ex connector to the large adapter. Tighten securely. Ensure the pan rests level on the fi replace fl oor after connection.

Adjust the pan if necessary.

9

. LEAK TEST: Use a long-necked butane lighter, or lay a lighted match next to the burner pipe, and carefully turn on the gas supply until the burner ignites. Test at all connections for leaks using the appropriate soapy water solution. If bubbles appear, a leak is present. Turn off the gas and tighten at all connections. Repeat until no leaks are present. If a leak persists, turn off the gas supply and contact the local gas company or dealer. NEVER USE A

FLAME TO CHECK FOR LEAKS.

Turn off the gas supply prior to proceeding.

Fig. 7-1

- Fireplace valve

Fuel injector

Burner

Pan

Small adapter

Gas supply line

Flex connector

Larger adapter

7

(Pack granules in pan and around tubes)

Granules up to burner tube

Fig. 8-1

Fig. 8-3

GLASS / GEMS PLACEMENT

Burner pan

Separator screen

(If front of screen rises up and does not rest fl at; bend it downward as needed)

Fig. 8-2

Side view

Separator screen ules

Gran sloped

Granules level

Burner pan

Burner tubes

Relative to the slope of the burner; DO NOT exceed a

1" depth of glass (directly above the burner pan)

1"

Burner pan

BURNER PREPARATION

After hooking up the burner to the fi replace gas supply, the decorative media (granules and glass / gems) must be added for the burner to function as designed.

Note: Installation is the same for glass and gems. Glass shown here.

Only use sand granules (on natural-gas burners) as a base for the glass.

WARNING

The burner must be

OFF

(fully extinguished) before pouring media onto the burner.

GRANULE PLACEMENT

1.

Pour the granules into the pan until they just cover the burner tubes. Then pack the granules in the pan and around the burner tubes. Add additional granules as needed to end with the granules

level

with the top of the burner tubes. Slope the granules in the front portion of the pan. See Fig. 8-1 and Fig. 8-3.

2.

Place the separator screen over the granules such that the rear of the screen hooks over the top and back of the burner pan, as shown in Fig. 8-2 and Fig. 8-3. If the front of the screen rises up from the fl oor of the pan, bend it downward as needed.

Note:

The screen must correctly rest onto the burner pan. If it sits too high; remove some of the granules to ensure a proper fi t. DO NOT allow for any granules to be above the screen.

GLASS / GEMS PLACEMENT

CAUTION:

Glass pieces may have sharp edges. Be careful handling the glass. Use hand protection, such as gloves, if necessary.

1.

Pour the glass / gems directly on top of the granules and screen so that the burner pan is covered completely and evenly. Relative to the slope of the burner; DO NOT exceed a 1" depth of glass

(directly above the burner pan) as shown in Fig. 8-4.

Note:

At this stage the burner will function as designed; however, more glass / gems may be added around the burner for decorative purposes. If glass / gems are desired behind the burner pan, they may be left at a lower level than the back of the pan, as shown in Fig. 8-6, or raised up to or above the level in the back of the pan.

2.

Add additional glass / gems around the burner pan as desired

(Fig. 8-5).

Fig. 8-4

Fig. 8-5

8

Fig. 8-6

OPERATING THE BURNER SYSTEM - LIGHTING AND EXTINGUISHING

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING:

If you do not follow these instructions exactly, a fi re or explosion may result, causing property damage, personal injury, or loss of life.

A. BEFORE LIGHTING

, smell all around the burner system area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.

C.

Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualifi ed service technician. Force or attempted repair may result in fi re or explosion.

B. IF YOU SMELL GAS:

•

Shut off the gas to the appliance.

•

Extinguish any open fl ame.

•

If odor continues, keep away from the appliance, and immediately call the gas supplier or fi re department.

D.

Do not use the burner system if any part has been underwater. Immediately call a qualifi ed service technician to inspect the burner system and to replace any part of the control system and any gas control that has been underwater.

1.

After you have fi nished checking for leaks, ensure that the unit is turned completely off by pushing in the

ON/OFF control knob and turning clockwise toward

OFF

until you reach a stop.

2.

Turn the ON/OFF control knob counter-clockwise to the

ON

position. DO NOT PUSH KNOB IN!

3.

Wait fi ve (5) minutes to clear out any gas. Smell for gas, including near the fl oor. If you smell gas, stop

4.

5.

LIGHTING INSTRUCTIONS a.

Press and hold in the electronic ignitor button. The ignitor will spark with a rapid clicking noise.

1.

b.

While holding in the electronic ignitor, push in the ON/OFF control knob to open the valve. Burner will now ignite at the maximum BTU input.

OFF

position. Be sure the valve is turned completely off to avoid any gas leakage.

c.

Continue to hold knob for 10-15 seconds; this will allow the safety valve to activate and the main burner to remain burning.

Note:

Electronic igniter may not properly operate when exposed to high moisture. To manually light the burner, lay a long-stem match on the surface of the embers near the gas inlet (

do not hold the match in your hand

) or use a lighted long necked butane lighter.

TURNING OFF THE BURNER SYSTEM

1.

Push in the ON/OFF control knob and turn clockwise toward

OFF

until you reach a stop (burner will extinguish).

Fig. 9-1

Electronic ignitor

On/Off control knob

9

NOTES PAGE

Please use this page to record any information about your burner system that you may want to have at hand.

10

CLEANING AND MAINTENANCE

MAINTENANCE

Once installed and operating properly, your Real-

Fyre ® burner will require regular maintenance.

You should inspect your burner and control for the following:

1.

Moisture may cause the glass / gems in your burner pan to settle. To improve the burn, follow these tips:

a.

Settling of glass / gems - Using a screwdriver or fl at-blade knife, carefully stir the glass, loosening the material.

Clear up any spills.

2.

Debris around the control -Inspect control and pilot to be sure they are free of dirt or debris.

3.

Insects and burner blockage -

Check the burner ports and burner orifi ce, to make sure they are free from debris. Blocked burner ports and orifi ces may result in a fi re.

To protect your investment in your Real-Fyre

® gas fi replace burner system and keep it operating safely for years to come, maintain, clean, and inspect it regularly. We recommend following these instructions at the beginning of each fi replace season and as needed throughout the year, depending on your usage pattern and the environmental conditions in your home. More frequent cleaning and maintenance may be necessary when burning propane gas than with natural gas.

• Check and readjust the burner orifi ce.

• Clean and test the ignitor and pilot (if equipped).

CLEANING

The pilot assembly must be kept clean and clear of debris at all times for the fi replace burner system to be safely and effectively operated.

Dust, carpet fi bers, paper, spider webs, pet hair, etc. in the fi replace or on the burner assembly can affect operation of the burner and pilot assembly.

Vacuum or use compressed air from a can or compressor to clean out the burner assembly, pilot assembly area, and pilot air intake openings, and burner orifi ces. Blockage in this area will affect the operation of pilot assembly.

FLAME DESCRIPTION

Observe the fl ames. The fl ames should be blue at the base and a combination of blue / yellow at the body and tips. The fl ames should be 16" to 18" tall. (See Figure 11-1). Inspect the fl ames periodically. If fl ames appear different, contact a qualifi ed professional service technician or your gas supplier to correct the problem.

SERVICE

While some minor service conditions can be handled by the owner of the burner, a qualifi ed professional service technician should be called to maintain and service your glass burner and control system. In addition, a periodic examination and cleaning of the solid-fuelburning fireplace venting system should be conducted by a qualifi ed professional service technician. The TROUBLESHOOTING section of these instructions serves as a guide for ensuring optimum performance of your burner.

Fig. 11-1

11

SYMPTOM

1.

Smoking and/or sooting

(

I M M E D I AT E LY

STOP USING. Call your gas supplier or another qualifi ed professional installer or service agency.)

TROUBLESHOOTING

CAUSE

A.

Poor draft or downdraft

B.

Damper closed

C.

Burner is positioned too close to the front of the fi rebox

SOLUTION

A.

Check for chimney blockage.

Be sure chimney is at least

3

'

taller than anything within

10

'

of it in all directions. If not, consult a chimney sweep.

Chimney cap or fan may help.

Under severe conditions, you may need to open a window near the fi replace about 1" to

2" when burning the unit.

B.

Open damper fully when operating burner system.

C.

Move burner system to the center of the fi rebox.

D.

Improper glass / gems placement or amount

D.

See PLACEMENT OF GLASS

/ GEMS section.

2.

Low fl ame

E.

Air mixer on propane set is closed

F.

Improper burner for gas used

E.

Open air mixer completely.

A.

B.

Incorrect decorative media for type of gas used

Insuffi cient gas supply

F.

Use only a natural-gas set with natural gas or use only a propane-gas set with propane gas.

A.

Consult your dealer for proper set.

B.

Other gas appliances may

C.

Blockage or kink in connector kit, plumbing, or burner orifi ce

D.

Valve not fully open supply adequate pressure.

C.

Clean out blockage. If connector kit is kinked, replace it.

D.

Open valve fully.

12

SYMPTOM

3.

Uneven

(Lower at one end of the burner)

4.

Flame at air mixer

(For propane units)

TROUBLESHOOTING (cont.)

CAUSE

A.

Clogged or blocked portholes

SOLUTION

A.

Clear out burner ports.

B.

Insuffi cient gas pressure and/or supply

C.

Decorative media may be packed down too tightly

D.

A.

Auxiliary shutoff valve partially closed

Clogged or blocked bur ner ports

B.

Consult installer or plumber

(see solution 2B).

C.

Loosen media around burner pipe by running a kitchen knife along both sides of the pipe.

Even out media in burner pan.

D.

Open valve fully. Usually you will fi nd this along the wall 3' from the fi replace.

A.

Clear out burner ports.

B.

Insuffi cient gas pressure and/or supply

C.

Decorative media may be packed down too tightly

D.

Excessive gas pressure

B.

Consult installer or plumber

(see solution 2b).

C.

Loosen media around the burner by running a kitchen knife along both sides of the pipe. Be sure granules are used with an air mixer.

D.

Contact your gas supplier.

13

WARRANTY

PETERSON VENTED DECORATIVE GAS APPLIANCE

LIMITED WARRANTY

All Peterson gas logs are

WARRANTED for as long as you own them (lifetime).

All Peterson burner assemblies are

WARRANTED for TEN (10) YEARS.

All Peterson glass is

WARRANTED for FIVE (5) YEARS.

SPK-26 controls are covered by a

THREE (3) YEAR “All Parts” Warranty.

All other Peterson valves, pilots, and controls are covered by a

ONE (1) YEAR Limited Warranty (excluding batteries).

PLEASE KEEP A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE

This warranty applies to the original purchaser and to single family residential use only. It commences from date of purchase, and is valid only with proof of purchase.

This warranty does not cover parts becoming defective through misuse, accidental damage, electrical damage, improper handling, lack of routine maintenance, storage, and/or installation. Product must be installed (and gas must be connected) as specifi ed in the instructions or operator’s manual, by a

qualifi ed professional installer.

Accessories, parts, valves, remotes, etc., when used must be Peterson Co. product.

This warranty

does not

apply to rust, corrosion, oxidation, or discoloration, unless the affected component becomes inoperable. It

does not

cover labor or labor-related charges.

This warranty specifi cally excludes liability for

indirect, incidental,

or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specifi ed legal rights, and you may have other rights that may vary from state to state.

For additional information regarding this warranty, or to place a warranty claim, contact the R.H. Peterson dealer where the product was purchased.

TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,

AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.

Robert H. Peterson Co.

• 14724 East Proctor Avenue • City of Industry, CA 91746

14