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SWING GATE
AUTOMATION
INSTALLATION MANUAL
CENTURION SYSTEMS has been manufacturing automatic gate systems since 1987, and is committed to providing reliable, cost effective solutions in the field of access automation.
CENTURION strives to give service and backup second to none. Our engineers are available to give sales support, installation training, and answers to technical or installation problems.
The equipment is installed worldwide and is available through a network of distributors.
CENTURION is an ISO 9001 - 2000 registered company, continually looking at updating its products in line with world trends to ensure that its products will provide customer satisfaction.
Further information is available on our web site www.centsys.co.za
© CENTURION SYSTEMS (PTY) LTD
Centurion Systems (Pty) Ltd. reserves the right to make changes to the products described in this manual without notice and without obligation of Centurion Systems (Pty) Ltd. to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd. makes no representations or warranties with respect to this manual.
No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, optical or photographic, without the express prior written consent of Centurion Systems (Pty) Ltd.
Page 2
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Icons Used In This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Tools & Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Site Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cabling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inward swing gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Outward swing gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Additional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Menu navigation map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Factory Defaults Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Description of terminal functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LED Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Buzzer Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Charger & pillar ligh connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Determine Gate Swing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring Diagram for Motor M (MTR M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring Diagram for Motor S (MTR S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Wiring Diagram for Safeties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Wiring Diagram for Other Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Allowable Wind Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Installation Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Page 3
ATTENTION
To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.
The installer, being either professional or DIY, is the last person on the site that can ensure that the operator is safely installed, and that the whole system can be operated safely.
WARNINGS FOR THE INSTALLER
1.
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product.
2.
All installation, repair, and service work to this product must be done by a suitably qualified person.
3.
Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions.
14. Safety devices must be fitted to the installation to guard against mechanical movement risks such as crushing, dragging and shearing.
15. It is recommended that at least one warning indicator light be fitted to every system.
16. Always fit the warning signs visibly to the inside and outside of the gate.
4.
NO ONE MAY CROSS THE PATH OF A MOVING GATE.
Always keep people and objects away from the gate and its area of travel.
5.
NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS, and do not allow children or pets near the gate area.
6.
Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate.
7.
Do not in any way modify the components of the automated system.
8.
Do not install the equipment in an explosive atmosphere: the presence of flammable gas or fumes is a serious danger to safety.
9.
Before attempting any work on the system, cut electrical power and disconnect the batteries.
10. The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker with all-pole circuit break is recommended.
11. Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system.
12. Never short circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product, or by Centurion Systems.
13. Make sure that the earthing system is correctly constructed, and that all metal parts of the system are suitably earthed.
17. The installer must explain and demonstrate the manual operation of the gate in case of an emergency, and must hand the User/Warnings guide over to the user.
18. Explain these safety instructions to all persons authorized to use this gate, and be sure that they understand the hazards associated with automated gates.
19. Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger.
20. Dispose of all waste products like packaging materials, worn out batteries, etc, according to local regulations.
21. Always check the obstruction detection system, and safety devices for correct operation.
22. Centurion Systems does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was intended.
23. This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the service life/operation of the product and/or be a source of danger.
24. Everything not expressly specified in these instructions is not permitted.
WARNING
MOVING GATE CAN CAUSE
SERIOUS INJURY OR DEATH
KEEP CLEAR. GATE MAY MOVE AT
ANY TIME. DO NOT ALLOW
CHILDREN TO PLAY IN AREA OR
OPERATE GATE .
Page 4
The Vector operator has been designed to safely and cost-effectively automate a wide variety of swing gates, from single light domestic swing gates to heavy industrial double swing gates.
The fail-safe and fully redundant position and collision detection system has been designed and tested to set the standard in safety of operation and to provide an unparalleled level of reliability and durability in operation.
The gate travel limits are managed by a sealed double-redundant opto-electronic system that has been designed not only to ensure ultra-reliable operation, but also to ensure precise position and trajectory control. This enables very accurate and reliable collision detection to ensure safe operation even under trying conditions.
A novel, adaptive, parabolic ramping algorithm also ensures smooth and quiet gate starting and stopping irrespective of the gate condition, even after many years in service.
The Vector control card has been designed to be easy and intuitive to use with helpful instructions on the status of the operation during and after the installation. It also has a built-in diagnostic procedure that can verify every aspect of the control card on site.
Some of the advanced features offered by the Vector controller are:
• Fully automated single button limit-setup for single and double swing gates.
• Full graphics LCD display to simplify the installation process with easily understood icons indicating the controller state.
• Intuitive user interface with built-in diagnostics to speed up and simplify the installation process.
• Separate safety inputs for sensitive edges or beams on both the closing and opening directions of the gate.
• Advanced closed-loop speed control to maintain safe and reliable operation on inclined gates under windy conditions.
• Selectable and adjustable auto-close with pushbutton override.
• Pedestrian (Partial) opening with automatic closure.
• Positive close mode.
• Advanced and proven lightning/surge protection.
• Solenoid lock drive output up to 2A.
• A status LED output to indicate the gate status remotely.
• Leaf delay selectable for either gate leaf.
Lightning Protection
The Vector electronic controller utilizes the same proven surge protection philosophy that is used in all
Centurion products. While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge, it greatly reduces the likelihood of such damage occurring. The earth return for the surge protection is provided via the mains power supply earth. In order to ensure that the surge protection is effective, it is essential that the unit is properly earthed.
Indicates tips and other information that could be useful during the installation.
Notes indicate variations and other aspects that should be considered during the installation.
Cautions are critical aspects that must be adhered to, to prevent personal injury.
Page 5
Overall Dimensions
Model V400
Model V500
100
All dimensions shown in millimetres
Figure 1 O verall D im ensions
100
All dimensions shown in millimetres
Page 6
Operator V400/V500
Power Configurations:
Nominal Input Voltage:
DC Current Draw (Max):
Extention/retraction
(no load):
Max. Output Force:
Max. Operations (day):
7AH, 12V, CP84E
(Domestic)
12V DC
15A
27mm/sec
250kgf
100*
7AH, 12V, CP84SM
(Light Industrial)
12V DC
15A
27mm/sec
250kgf
200
Max. Number of continuous Operations:
Unlimited
Standby Operations:
D ouble kit inc controller only
Standby period:
½ day
1 day
2 days
Battery 7AH <140 cycles
Battery 7AH <115 cycles
Battery 7AH <75 cycles
D ouble kit inc controller and 2 sets safety beam s
Standby period:
½ day
1 day
2 days
Battery 7AH <85 cycles
Battery 7AH <7 cycles
NA
Typical Gate Opening/
Closing Time:
Operating Temp. Range:
Housing Protection:
Mass of Operator:
Operator Stroke:
V400: <14 Sec
V500: <17.5 Sec
-20°C to +60°C
IP55
V400: 5.5kg
V500: 5.9kg
V400: 400mm
V500: 500mm
Unlimited
Battery 40AH <900 cycles
Battery 40AH <850 cycles
Battery 40AH <770 cycles
Battery 40AH <620 cycles
V400: <14 Sec
V500: <17.5 Sec
-20°C to +60°C
IP55
V400: 5.5kg
V500: 5.9kg
V400: 400mm
V500: 500mm
*
Limited by the charging rate
Control Card
Higher capacity battery can also be used must be housed separately e.g. 40AH.
Max. Motor Current Per Channel:
Max. Input Voltage:
12V Single or Double
15A (fused)
Standby Current Draw:
Max. Solenoid Current Draw:
Max. Aux Output Current:
Collision Detection:
18V DC
48mA
2A DC
3A (PTC)
Current Sense & Redundant Optical
Position & Trajectory:
Temperature Range:
Redundant Optical
-20°C to +60°C
Page 7
Power Supply
Nominal Input Voltage:
AC Current Draw (Max):
Temperature Range:
Max. Continuous
Charging Current:
7AH, 12V, CP84E
(Domestic)
220V AC ±10% @ 50Hz
60mA
-20°C to +60°C
0,8A @ 13,8V
7AH, 12V, CP84SM
(Light Industrial)
220V AC ±10% @ 50Hz
170mA
-20°C to +60°C
2,5A @ 13,8V
Power Supply, Wall Box and Control Card Assembly
7AH, 12V, CP84E
(Domestic)
7AH, 12V, CP84SM
(Light Industrial)
Boxed Shipping Weight
(Excluding Batteries):
Protection Level:
2.7kg
IP55
2.6kg
IP55
Allowable Gate Mass
Maximum allowable gate mass for V400 operator:
Gate swing angle
90°
100°
110°
Up to
1.5m
500kg
500kg
500kg
Up to
2m
500kg
500kg
306kg
Up to
2.5m
500kg
388kg
198kg
Up to Up to Up to
3m(#1) 3.5m(#1) 4m(#1)
360kg
160kg
130kg
260kg
190kg
200kg
150kg
NOT RECOMMENDED
120° 180kg 100kg 65kg
(#1 - an electric lock must be fitted to secure gate in closed position)
Maximum allowable gate mass for V500 operator:
Gate swing angle Up to
1.5m
Up to
2m
90°
100°
750kg
750kg
750kg
750kg
Up to
2.5m
750kg
600kg
Up to
3m(#1)
550kg
420kg
110°
120°
750kg
310kg
500kg
170kg
320kg
110kg
220kg
(#1 - an electric lock must be fitted to secure gate in closed position)
Up to
3.5m(#1)
410kg
310kg
Up to
4m(#1)
310kg
230kg
NOT RECOMMENDED
Allowable Wind Loading
For wind loading tables see page 52.
Page 8
For standard V400 and V500 operators
(VEC40000V2 & VEC50000V2)
3
2
1
11
8
7
5
4
9
10
6
12
Item Description
3
4
1
2
Vector gate operator
Wall bracket (standard)
Wall bracket pin
Gate Bracket
7
8
5
6
Gate bracket pin
Origin body
Gate operator keys
Gate warning decal
9 Cap screw M6 x 25
10 14mm snap ring
11 12mm snap ring
12 M6 nut
Figure 2 Standard Package Contents
Page 9
Qty.
1
1
1
1
2
1
1
1
1
1
1
1
Part No.
1050M00000
1050M20000
DOMCEN0069
1050M27000
1050M05000
1050M0161M
GTKEYTG01
LABELGATE1
B124106025
F1400SNAPR
F1200SNAPR
N120206000
Control box including charger & controller (Domestic)
VECCAD00V2 / (Light Industrial) VECCAD01V2
6
3 4 5
2
7
1
Item Description
3
4
1
2
5
6
7
Vector Control Card Version 2 built in Rx
CP84E Charger
Wall box
User Guide
Installation Manual
NOVA 4 button transmitters
12V 7.0AH Battery (User supplied - not part of kit)
Qty
1
2
1
1
1
1
1
Domestic
VECC-D00V2
CP84E V2
Misc parts
DOC1050D01
TBA
TX4NV2433
CP4C
Qty
1
1
1
1
1
Light Ind
VECC-D01V2
CP84SM2A0
Misc parts
DOC1050D01
TBA
CP4C
Wall adaptor kit (optional) VECWAK00V1
1
2
3
4
Item Description
3
4
1
2
Wall adaptor plate
M10x20 Countersunk screw
M10 Hexnuts
Vector wall adaptor kit packing leaflet
Figure 3 O ptional Accessories continued.
Page 10
Qty.
2
1
2
2
Part No.
1050M34000
B123201025
N120110000
DOC1050D06
High security kit (optional) VECHSK00V1
2
3
Item Description
1
2
4
Wall bracket (high security)
Padlock
Vector high security kit packing leaflet
Mechano kit (optional) VECMAK00V1
Qty.
1
2
1
2
1
1
Part No.
1050M3000D
M-PLTRI263
DOC1050D05
3
5
Item Description
3
4
1
2
5
Vector securing plate (short)
Vector securing plate (long)
M10x20 Bolt
M10 Hexnut
Vector mechano kit packing leaflet
Page 11
Qty.
2
2
1
1
1
4
Part No.
1050M3200D
1050M3300D
B121210020
N120110000
DOC1050D08
Gate adaptor kit (optional) VECGAK00V1
3
1
4
Item Description
3
4
1
2
Gate bracket spreader plate
M6x12 Countersunk screw
M6 Hexnuts
Vector gate adaptor kit packing leflet
Qty.
2
1
1
2
Piston guard kit (optional) VEC4PG00V1
Part No.
1050M03500
B123206010
N1202060SS
DOC1050D07
1
2
2
3
5
4
6
7
8
Item Description
6
7
4
5
8
1
2
3
Piston guard
Guard retainer
Guard sleeve
Guard cap
Guard pin
Guard gate bracket
14mm snap ring
Piston guard kit packing leaflet
Figure 3 O ptional Accessories
Qty.
1
1
1
1
1
1
1
1
Part No.
1050M0321P
DOMCEN0070
DOMCEN0070
DOMCEN0070
1050M35000
1050M2400D
F1400SNAPR
DOC1050D04
Page 12
Spanner
17m m , 15m m
Preferably Socket Set
Side Cutters
Screw Drivers
6m m Philips
3.5 Flat
Crim ping Tool and Pin Lugs
Ham m er
Electric
Drilling
M achine
Connector block
Pliers
20m m Hole Saw
2 X G-Clam ps
M asonry Bits - 12m m
10m m For W all M ount Brackets
Steel Bits 6.5m m /10.5m m
6m m Pin Punch
Angle
Grinder
Hacksaw
M easuring Tape
5m m Allen Key
Spirit
Level
Soldering Iron
Extension Cord
SFW
M arking pen/Chalk
Figure 4 Required Tools and Equipm ent
Page 13
W elding M achine
(including consum ables
& safety equipm ent)
Safety Equipm ent
Goggles, gloves, etc.
In order to ensure a reliable and durable installation thought should be given to:
Strength of the pillar
For reliable operation it is important to ensure that the way the operator is secured to the wall takes into account the strength of the pillar, the size of the gate, and how frequently the gate would be used:
High security kit together with a
Wall adaptor kit High security kit Standard bracket
PILLAR PILLAR PILLAR
BEST
This mounting is highly recommended for all light industrial gates, or for heavy gates of any length.
Alternatively it should be considered for use on pillars of low or unknown strength.
WORKS WELL
This mounting works well for heavy gates shorter than about 2m in single household domestic applications.
Alternatively it should be considered for use on pillars of low or unknown strength.
As important as the bracket is how the bracket is secured to the pillar:
Through wall
Chemical anchors Welding
Sleeve anchors
GOOD
This mounting means is typically used on light to medium weight domestic gates that are about 1.5m long, and that is mounted on pillars of average strength.
RAWL Bolts
PILLAR PILLAR
STEEL
PILLAR PILLAR PILLAR
BEST
Applications:
• Prefabricated walling
• For heavy gates operating frequently
WORKS WELL
Applications:
• Masonry pillars
• Frequent use
WORKS WELL
Applications:
• Lighter gates
• Domestic
OK
Applications:
• Light gates
• Domestic
NOT
RECOMMENDED
Applications:
• Very light
• Very domestic
Page 14
Strength of the gate and gate bracket
The gate adaptor kit both strengthens the connection to the gate, and also allows for more flexibility when mounting the bracket to the gate:
Welding
Gate adaptor kit
Through bolts
Gate adaptor kit Welding
Through bolts
(High tensile)
BEST
Applications:
• Light industrial
• Heavy gates
• Frequent use
VERY GOOD
Tex screws and mild steel bolts are not recommended
The Mechano kit
GOOD
Applications:
• Domestic
• Medium gates
• Frequent use
FAIR
Applications:
• Domestic
• Light gates
• Infrequent use
This kit is useful when fitting VECTORS to existing installations, and also makes adjustments easier when doing new installations.
Page 15
Install the gate operator only if:
1. It will not pose a hazard to the public.
2. There is sufficient clearance to a roadway and/or public thoroughfares.
3. The installation will meet all municipal and/or local authority requirements once completed.
4. The gate mass, length and application is within the operator specifications (see page 8).
5. The wind loading specifications are not exceeded (see page 42).
6. The gate is in good working order, vertically hung and swings freely.
7. It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment.
8. Pushbuttons or key switches, when required, must be positioned so that the gate is in line of sight of the operator.
General considerations for the installation:
1. Always recommend the fitment of additional safety equipment such as safety edges and safety beams, for additional protection against entrapment or other mechanical risks.
There must be 2 sets of beams. One across the driveway when the gate is closed and one when the gate is open.
2. Check that no pipes or electrical cables are in the way of the intended installation.
3. Check that enough space is available for the gate operator with the gate in the required open position.
(See diagram below).
4. Check the strength of the mounting pillar and fit a wall adaptor kit where needed.
5. If the swing gate leaf is longer than 2.5m , ensure that a lock can be fitted.
6. Never fit the operator on the outside of the gate, where the public has access to it. (Follow the instructions for an outward opening swing gate, if required.)
7. For greater security consider fitting an optional high security kit.
8. Consider where the gate bracket will be mounted. It might simplify the installation to fit the optional gate adaptor kit.
Minimum Installation Requirements
Gate opening 90° or less
Operator Wall (Min.) # Pillar (Max.)*
V400
V500
150mm
150mm
250mm
335mm
Wall (Min.) #
Pillar (Max.) *
Gate opening 110°
Operator Wall (Min.) # Pillar (Max.)*
V400
V500
150mm
150mm
145mm
210mm
Wall (Min.) *
Pillar (Max.) #
Gate opening
90° or less Gate opening
110°
(Tables are based on gates shorter than 2.5m.
• For gates 2.5m to 3.0m long, reduce the maximum pillar thickness by 20mm.
• For gates 3.0m to 3.5m long, reduce the maximum pillar thickness by 40mm.
• For gates 3.5m to 4.0m long, reduce the maximum pillar thickness by 60mm.)
# - The typical minimum wall clearance required to fit the operator.
* - The maximum allowable pillar thickness on which to fit the operator.
Figure 5 M inim um Installation Requirem ents
Page 16
Control box
M ains isolator switch
4
9
5
3
2
To dwelling
1
7 9
6
3
8
6
LEGEND
1.
220V AC mains cable via mains isolator
†
switch (3 core LNE 0,5mm²)*,
Or
Low voltage 16V AC battery charger supply (2 core 1,5mm²).
2.
Intercom cable (n1 + 6 core) to house.
Or
Optional keypad (if required, 3 core
0,5mm multi-stranded).
6.
Optional infrared beams or safety edge
(if required, 3 core 0,5mm multistranded or 4 core 0.5mm² for CE compliance.)
2
3.
MOTOR M (MTR M) or MOTOR S
(MTR S) cable (if required minimum,
2 core 2mm + 4 core 0,5mm² multistranded) ¥
2
7.
Optional intercom cable (n2+2 core
0,5mm² multi-stranded) to gate station
8.
Optional electric lock. (2 core 0.5mm²)
See page 8.
4.
Optional radio receiver cable (3 core
0,5mm multi-stranded, optional) # 9.
Optional pillar light cable (3 core, size according to power reg.)
5.
Optional pedestrian key switch (if required, 2 core 0,5mm multi-stranded).
n1 = number of cores required by intercom.
n2 = number of cores required by intercom.
†
Mains isolator must be fitted less than 1m from controller
* Increase cable thickness if pillar lights are to be installed.
Screened cable is always recommended to provide better protection against lightning -
earth one end of screening.
Domestic charger only.
# For optimum range an external receiver can be mounted on the wall.
¥ Centurion has available customer VECTOR cable order reference: CABLEVEC68
Figure 6 Cabling Requirem ents
Page 17
1. Determine gate opening angle and direction of operator (inward or outward).
Alternatively the swing angle can be determined more accurately with the process detailed on page 37.
CLOSED
120°
110°
100° 90° 80°
70°
E S T I M
A T
60°
E
S
W
I N
G
A
N
G
L
E
OPEN
2. Determine a suitable height for the wall bracket.
The gate bracket must fit to a sturdy point on the gate.
Consider using the optional gate adaptor kit.
G ate B racket
3. Determine where to put the bracket according to A and B values in the tables on pages 23 and
25.
A
B
.
Gate opening angle
0°
120°
100°
110° 90° 80°
70°
60°
Gate opening angle 0°
120°
100° 110° 90° 80° 70°
60°
OPERATOR MUST NOT FOUL AGAINST BRACKET
For tables see page 23 or 25
CAUTION:
Take care to shorten the wall bracket to prevent interference with the operator
USE MECHANO KIT
Page 18
CUT THE BRACKET
4. Secure the bracket to the wall with the most appropriate means.
See page 14 for site considerations.
Determine the gate bracket position
Start with the operator fully retracted.
Turn out the actuator tube one or two turns.
5. Fit the gate bracket to the operator.
6. Fit the motor end of the operator to the wall bracket.
1 OR 2 TURNS
7. Open the gate fully and temporarily clamp the gate bracket to the gate.
The gate bracket must fit to a sturdy point on the gate.
Consider using the optional gate adaptor kit.
Page 19
8. Unlock the operator and swing the gate
closed.
9. Remove the pin and the operator from the bracket, check that there are at least one or two turns of the actuator before it is fully extended.
If it becomes obvious that the operator does not have enough stroke, reduce either the A or B distances by moving the wall bracket.
Be sure not to make the A and B values less than allowed for in the installation tables on page 23.
In general:
• Large B distances give good security and good closing push force.
• Small A and small B will increase the speed.
Fasten gate bracket to gate
10. Secure the gate bracket using the most appropriate means.
See page 14 for site considerations.
11. Fit operator, wall bracket pins and snap rings.
As an alternative to the snap ring, fit a padlock.
Page 20 or
12. Fit operator, gate bracket pins and snap rings
As an alternative to the snap ring, fit a padlock.
or
Adjust origin clamp (NB - Not required for outward swinging gates)
13.Unlock the operator and open the gate fully
14. Slide the origin clamp along the actuator tube, right up to the operator.
Secure in place with an allen key tighten properly.
15. Attach warning decals to the gate as shown.
1
2
The mechanical part of the installation is now complete.
Page 21
Inward Swing Gate Setup
G AT E C L O S E D
GA
TE
OPEN
For gates opening 90° or less:
A
B
For gates opening m ore than 90°:
A
B
Ensure thatthe gate doesnotexceed the gatem assspeci onsonpage8.
Figure 7 Position Inward O pening G ates
Page 22
For V400 (400mm operator)
Gate opening angle
0°
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less
100°
110°
120°
Alternative positions
150
155
125
110
150
155
125
110
120°
110°
100° 90° 80°
70°
60°
Gate swing angle
A+B should Up to not exceed 1.5m
A and B must each be greater than
Up to
2m
Up to
2.5m
Up to
3m
Up to
3.5m
Up to
4m
60° - 90° or less
100°
110°
120°
380mm
325mm
275mm
230mm
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE: 100m m for A or B would ensure a 10m m clearance between the operator and gate if the gate is 50m m thick
For V500 (500mm operator)
Gate opening angle
0°
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less
100°
110°
120°
Alternative positions
220
190
150
135
220
190
150
135
120°
60°
110°
100° 90° 80°
70°
A and B must each be greater than
Up to
2m
Up to
2.5m
Up to
3m
Up to
3.5m
Gate swing A+B should Up to angle not exceed 1.5m
Up to
4m
60° - 90° or less
100°
110°
120°
465mm
400mm
340mm
285mm
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE: 100m m for A or B would ensure a 10m m clearance between the operator and gate if the gate is 50m m thick
Page 23
Outward Swing Gate Setup
For gates opening 90° or less:
CAUTION:
posi on.
Origin clam ps m ust NOT be fitted.
Ensure thatthe gate doesnotexceed the gatem assspeci onsonpage8.
B
End stop see
Caution Note make up bracket to suit
A
For gates opening m ore than 90°:
GA
TE
OPEN
B make up bracket to suit
G AT E C L O S E D
A
Figure 8 Position O utward O pening G ates
Page 24
For V400 (400mm operator)
Gate opening angle
0°
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less
100°
110°
120°
Alternative positions
150
155
125
110
150
155
125
110
120°
110°
100° 90° 80°
70°
60°
Gate swing angle
A+B should Up to not exceed 1.5m
A and B must each be greater than
Up to
2m
Up to
2.5m
Up to
3m
Up to
3.5m
Up to
4m
60° - 90° or less
100°
110°
120°
380mm
325mm
275mm
230mm
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE: 100m m for A or B would ensure a 10m m clearance between the operator and gate if the gate is 50m m thick
For V500 (500mm operator)
Gate opening angle
0°
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less
100°
110°
120°
Alternative positions
220
190
150
135
220
190
150
135
120°
60°
110°
100° 90° 80°
70°
A and B must each be greater than
Up to
2m
Up to
2.5m
Up to
3m
Up to
3.5m
Gate swing A+B should Up to angle not exceed 1.5m
Up to
4m
60° - 90° or less
100°
110°
120°
465mm
400mm
340mm
285mm
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE: 100m m for A or B would ensure a 10m m clearance between the operator and gate if the gate is 50m m thick
Page 25
WARNING
1. Always check that the isolator in the mains supply to the gate is in the OFF position, before doing any work.
2. Ensure that all low voltage systems (Less than 42.4V) are suitably protected from damage, by disconnecting all sources of power such as chargers and batteries before doing any work.
3. All electrical work must be carried out according to the requirements of all applicable local electrical codes. (It is recommended that a licensed electrical contractor perform such work.)
Secure control box to wall
1. Secure the control box to wall using the most appropriate means.
Be sure to position the wall box so as not to cause any hazards during and after the installation.
Preferably mount the wall box:
• Out of direct sunlight
• At a comfortable working height
• Away from garden sprinklers etc.
• To allow easy access even when the gate is open
Connect all wiring
2. Connect all the cables as required to the control card. See page 46 and page 47.
e p 1
3. When wiring each operator back to the controller housing, it is recommended to mount a small junction box adjacent each operator. Terminate the cable provided on the operator into this junction box and then route a new cable from the junction box to the controller housing.
For wiring diagram see page 46/47
Page 26
4. Check that the charger and battery are connected to the controller.
Ensure the battery polarity is correct.
5. Switch on the mains supply (via isolator).
6. Ensure that both the controller and charger are effectively earthed for improved lightning protection.
Setting the limits
7. Check that the origin has been correctly set.
(See page 21)
Com
FRX
LIT
LED
Com
Aux 12V
Com Saf
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
8. Check that the gate is closed and the operator is locked.
9. Push and hold the SETUP button ( ) for 3 seconds. Select the “limits” menu by pressing the ENTER button ( ). The Limit setup wizard will now begin. Follow the on-screen instructions to complete the setup procedure.
Page 27
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
TRG
PED
How to set up additional features on the Vector Controller
Figure 10 provides the full menu of features that can be setup on the system. Explanation of each feature is provided in the section “CONTROLLER FEATURES”.
When setting up the VECTOR system via the LCD display, all the steps that have to be followed are clearly provided via the display. It is only necessary to note the following:
?
To get into setup mode, press the (oblong) button for 3 seconds and follow the instructions provided from there.
?
The buttons provided on the controller for navigating the system, are not marked because at each step during the setup, the function given to each button is provided on the display.
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
TRG
PED
Com
FRX
LIT
Figure 9 View of Controller
?
When not in setup mode, ie normal mode, the (round) button is used as a TEST button for operating the system. The up/down buttons are not used unless the diagnostic screens have been selected to appear in normal mode, in which case these buttons allow switching from one screen to the next.
For each feature, a factory default setting has been programmed into the controller. The defaults have been determined to suit a typical domestic swing gate installation. It is only necessary to change a feature where the default does not suit the installation being carried out. When selecting any feature in the menu, details of the current setting stored in the controller are displayed.
Page 28
SETTING LIMITS: 1
SAFETY: 2
Setup Wizard
MTRM Collision Force: 2.1
MTRS Collision Force: 2.2
Collision Count: 2.3
MTRM Opening Collision Force
MTRM Closing Collision Force
MTRS Opening Collision Force
MTRS Closing Collision Force
AUTOCLOSE: 3
MODES OF OPERATION: 4
Autoclose Status: 3.1
Autoclose Time: 3.2
Autoclose Override Time: 3.3
Autoclose Advanced Options: 3.4
Operating Mode
Autoclose on Open: 3.4.1
Autoclose on Partly Open: 3.4.2
Autoclose on Partly Closed: 3.4.3
Standard Mode
Condominium Mode
Reversing Mode
RUN PROFILE: 5
IR BEAMS: 6
Positive Close: 5.1
Leaf Delay: 5.2
Pre-Open Delay: 5.3
Pre-Close Delay: 5.4
Opening Speed: 5.5
Closing Speed: 5.6
Ramp up Distance: 5.7
Ramp down Distance: 5.8
Crawl Distance: 5.9
Torque Limit: 5.10
PIRAC Control: 6.1
SAF Output Status: 6.2
IRBO = IRBC
IR Beam Alarms: 6.3
Positive Close Status: 5.1.1
Positive Close Type: 5.1.2
Positive Close Short Stop Value: 5.1.3
Positive Close Push Force: 5.1.4
Leaf Delay Status: 5.2.1
Leaf Delay Value: 5.2.2
Short Stop
MTRM Only
MTRS Only
MTRM & MTRS
PIRAC Status: 6.1.1
Stop On Open: 6.1.2
Ambush Alarm: 6.3.1
Break in Alarm Status: 6.3.2
Stop On Open Status: 6.1.2.1
Stop Distance: 6.1.2.2
Ambush Alarm Status: 6.3.1.1
IRB Broken time: 6.3.1.2
Figure 10 Part A of “M enu Navigation M ap”
Page 29
PEDESTRIAN: 7
GATE LOCK: 8
COURTESY LIGHT: 9
GENERAL: 10
REMOTES: 11
Pedestrian Open Position: 7.1
Pedestrian Autoclose Time: 7.2
Pedestrian Pre-Open Delay: 7.3
Pedestrian Pre-Close Delay: 7.4
Lock Enabled Status: 8.1
Lock Type: 8.2
Release Time: 8.3
Pre-Release Time: 8.4
Lock Location: 8.5
Lock Drive (AC/DC): 8.6
Courtesy Light Time: 9.1
Light Profile: 9.2
Courtesy Light
Pre Flash A
Pre Flash B
Pre Flash C
Operating Standard: 10.1
Reset Options: 10.2
Diagnostic Screen Status: 10.3
Test Button Disabled Status: 10.4
Press Master Button ocked
ADD Remotes: 11.1
DELETE Remotes: 11.2
EDIT Remotes: 11.3
Remotes Menu Locked Status: 11.4
Factory Default: 10.2.1
Delete All Remotes: 10.2.2
Reset All: 10.2.3
Delete Remote By ID: 11.2.1
Delete Remote Button: 11.2.2
Delete Remote By Button: 11.2.3
Delete All Remotes: 11.2.4
§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature.
Figure 10 Part B of “M enu Navigation M ap”
Page 30
§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature described below.
1 SAFETY (COLLISION FORCE) - MENU 2
MTRM/S COLLISION FORCE
If the gate is obstructed, the internal collision circuitry will activate. The response of the system to a collision will vary, depending on the Operating Standard (eg CE, UL325) selected. Responses can vary from one or both gates stopping, to one or both gates reversing. The collision force can be set from Min to Max in 5 discrete steps.
A sixth step will disable collision sensing entirely, allowing MAXIMUM force to be achieved. Under this condition, the motors will continue running until they stall, at which point a collision will be detected. NB:This level should only be used if additional safety measures are taken. (e.g.: Infrared beams, sensitive edge etc.)
Collision force can be set independently per motor, as well as per direction of travel.
COLLISION COUNT
A counter monitors the number of collisions that the gate experiences before both gates reach the fully closed position. If the value exceeds the value set in the MULTIPLE
COLLISION COUNTER the controller shuts down until the next valid trigger is received.
As indication, the STATUS LED will flash 4 times every second. The multiple collision fault indication will continue to flash indefinitely or until a valid trigger has been received.
2 AUTO-CLOSE – MENU 3
AUTO-CLOSE STATUS
The Auto-close feature when turned on, has the function of automatically closing the gate after a preset auto-close time. The AUTO-CLOSE feature is automatically turned on when the controller is set for CONDOMINIUM mode of operation.
AUTO-CLOSE TIME
The auto-close time can be set anywhere from 1 to 255 seconds.
AUTO-CLOSE OVERRIDE
It is possible for the user to temporarily turn off auto-close when the mode of operation is
STANDARD or REVERSING. To activate AUTO-CLOSE OVERRIDE, the TRG input must be activated and maintained for a period longer than the time set for the AUTO-CLOSE
OVERRIDE TIME, after which the input can be cleared ie press and hold the button of the remote that operates the gate.
The gate response will be to start opening on the first TRG trigger, and then to stop as soon as the AUTO-CLOSE OVERRIDE feature is activated. On clearing of the TRG input, the gate will continue opening until fully open. The AUTO-CLOSE feature is now off and the gate will remain open indefinitely.
The next signal received on TRG will clear the AUTO-CLOSE OVERRIDE feature, close the gate, and set the AUTO-CLOSE feature back to normal.
AUTO-CLOSE ADVANCED OPTIONS
The conditions under which the gate will auto close can be set within the Advanced
Autoclose options menu.
Page 31
3
4
Page 32
1 Mechanical lip
2
3
S Gate closes first
M gate closes slightly behind
S Gate (Leaf delay)
Line of gates when closed
M Gate continues to close
*
“Short Stop”
* S Gate stops slightly before closed position
Mechanical lip on
M Gate engages with S Gate
*
*
With PCM, M Gate continues closing, pushing the S Gate with it
4
If “Short Stop” is correctly set, PCM will cut off when gates reach closed position, in line
Page 33
5
Page 34
O utside closing beam
TYPIC A L C LO SIN G B EA M IN STA LLATIO N
G ates w ill not close
Inside closing beam
Intrud ocks beam beam ustab e
brok m e
Outside closing beam
Inside closing beam
Opening beam
IRBO = IRBC
Intruder breaks beam while loitering at gate
Page 35
6
7
8
Page 36
9
Page 37
10
Page 38
South African Standard Profile
MIN PARAMETER DESCRIPTION
Auto-Close Enabled
Auto-Close from Fully Open
Auto-Close from Partly Open
Auto-Close from Partly Closed
Auto-Close Time
Auto-Close Override Time
Mode of Operation
Motor M Opening Force
Motor M Closing Force
Motor S Opening Force
Motor S Closing Force
Max. No. Collisions
Collision Alarm Output
PCM Enabled
PCM Type
PCM Stop Short Distance
PCM Force
Leaf Delay Enabled
Leaf Delay
Opening Speed
Closing Speed
Ramp Up Distance
Ramp Down Distance
Crawl Distance
Torque Limit
Pre-Open Delay Time
Pre-Close Delay Time
UNIT
YES/NO
YES/NO
YES/NO
YES/NO mm:ss s
S,R,C
Level
Level
Level
Level
Collisions
B,C,P,S,L
YES/NO
M,S,M & S,SS mm
% (A)
YES/NO mm mm/s mm/s mm mm mm
(A) s s
00:00*
2*
1
1
1
1
1
NO
1
1
NO
3*
10
10
20
20
5
4
0
0
DEFAULT
NO
YES
YES
NO
0:15
3
MAX
04:00*
15*
Standard
3
3
4
3
3
Buzzer
NO
Master Only
5
3
Max (6)
Max (6)
Max (6)
Max (6)
255
YES
NO
10*
40
15
YES
250*
30
10
11
30
30
30
Max
Max
400
400
400
15
0
0
196
196
Table continue on next page.
* -Settings are fixed across standards
** -Settings are not configurable via the G U I
Table 1 Factory D efaults Schedule
Page 39
South African Standard Profile Continue
PARAMETER DESCRIPTION
PED Open Distance
PED Auto-Close Time
PED Pre-Open Delay Time
PED Pre-Close Delay Time
Gate Lock Enabled
Gate Lock Type
Gate Lock Pre-Release Time
Gate Lock Release Time
Gate Lock Location
Gate Lock Drive Type
Courtesy Light Time
Courtesy Light Profile
UNIT
% (Full Open) s s s
YES/NO
M,S s s
C,O,C & O
AC,DC h:mm:ss
Crt,A,B,C
PIRAC Enabled
SAF Common Enabled
SAF Common Tests which Beams
IRBO acts as IRBC
IRB Ambush Alarm Enabled
IRB Ambush Alarm Hold-Off Time
IRB Break-In Alarm Enabled
IRB Alarms Output
Diagnostic Screen Enabled
Test Push-Button Enabled
Remote Menu Locked
Helix Mode Disabled**
IRBO Starts Wire-Less**
IRBC Starts Wire-Less**
LCK Starts Wire-Less**
* -Settings are fixed across standards
** -Settings are not configurable via the G U I
Table 1 Factory D efaults Schedule
YES/NO
YES/NO
C,O,C & O
YES/NO
YES/NO
Minutes
YES/NO
B,C,P,S,L
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
NO
NO
NO
NO
1
NO
MIN
10
0
0
0
0.1*
0.1*
0:00:04*
NO
NO
IRBC Only
NO
YES
1
NO
BUZZER
NO
YES
DEFAULT
30
5
2
0
NO
Striker
0.0
1.0
Close Only
AC
0:02:00
Courtesy
NO
YES
YES
YES
YES
Page 40
MAX
100
240
240
240
24.0*
24.0*
9:59:59*
YES
YES
YES
YES
255
YES
Page 41
Page 42
The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate.
Table 2 provides a description and purpose of the indicator lights. Refer to figure 11 below for location.
During Normal Operation
S Sens2
NAME STATUS
M Sens1
Saf CLO ON = Closing Safeties clear
M Sens2
Sens+
OFF = Closing Safeties obstructed
Sens-
Saf OPE ON = Opening Safeties clear
OFF = Opening Safeties obstructed
Safe CLS
LCK/STP ON = System ready to operate
Safe OPN
OFF = System locked
Com
TRG ON = Signal present
LCK/STP
OFF = No signal
TRG
PED
Com
FRX
PED
FRX
ON
OFF
ON
= Signal present
= No signal
= Signal present
OFF = No signal
LIT
LIT ON = Signal present
LED
OFF = No signal
Com
LED ON = Gate open
Aux 12V
OFF = Gate closed
Safe Com
SLOW REGULAR FLASH = Gate is opening
Sol
STATUS
FAST REGULAR FLASH = Gate is closing
Light
1 FLASH EVERY 2 SECONDS = Courtesy light latched on
Light
2 FLASHES EVERY 2 SECONDS = Mains failure
Batt +
Batt -
3 FLASHES EVERY 2 SECONDS = Battery low
4 FLASHES EVERY 2 SECONDS = Collision shutdown
Figure 11 LED positions Table 2 D escription of LED indicators
Buzzer Feedback
The VECTOR 2 controller is equipped with an onboard buzzer which is used for various features and functions on the controller. One of the functions it provides is audible diagnostic feedback as detailed in the table below:
PARAMETER DESCRIPTION
Battery low condition Buzzer emits a pulsed tone for a 5 second duration, after the controller is activated in a battery low condition.
Multiple collision condition
Holiday lock-out enabled
Buzzer emits a continuous pulsed tone as soon as a multiple collision shutdown is activated. The tone will cease as soon as a valid trigger input is activated.
Buzzer emits a pulsed tone for a 5 second duration when the controller is activated with this feature enabled.
Page 43
220V AC
Mains in
E
N
L
Protection fuse on mains input to charger (rating:
250mA slow blow)
L N E
Auxiliary supply
Pillar light
NEUTRAL
LIVE
TRG
PED
Com
FRX
LIT
LED
Com
Aux 12V
Safe Com
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
Figure 12 Charger and pillar light connections
Fuse Protection
The following protection fuses are provided on the system:
Item Type
MAIN CONTROLLER
Motor Circuit - fuse per channel
Light circuit
Auxiliary supply
Automotive Fuse (25X7)
5X20mm
Electronic fuse - not replaceable
CHARGER
Mains input 5X20mm
Rating
15A
3A Fast Blow
3A
250mA Fast Blow
Page 44
Use this procedure to accurately determine the gate opening angle:
S te p 1
Close the gate and measure a distance of 1m from the centreline of the gate hinge.
Make a mark on the ground.
1m
S te p 2
Open the gate and measure a distance along the gate a distance of 1m from the centreline of the gate hinge.
Make a mark on the ground.
Measure the distance on the ground between the two marks
(Z). Using this Z value, read off the gate opening angle from the table below.
S te p 3
VALUE Z FROM ...
1 000mm
1 075mm
1 218mm
1 351mm
1 474mm
1 587mm
1 687mm
...TO
1 075mm
1 218mm
1 351mm
1 475mm
1 587mm
1 687mm
1 732mm
Page 45
1m
60 Degrees
70 Degrees
80 Degrees
90 Degrees
100 Degrees
110 Degrees
120 Degrees
Wiring Diagram for MOTOR M
(MTR M) Operator
MASTER
SLAVE
THIN PURPLE
THIN BLUE / ORANGE
THIN RED / GREY
THIN BLACK
THICK BLUE
THICK BLACK
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
TRG
PED
Com
FRX
LIT
LED
Com
Aux 12V
Safe Com
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
Figure 13 W iring D iagram for M otor M
Page 46
Wiring Diagram for MOTOR S
(MTR S) Operator
ComSaf
Sol
Light
Light
Batt+
Bat-
FRX
LIT
LED
TRG
PED
Com
Com
Aux12V
MTRM+
MTR—
MTRS+
MTRS-
Sens-
SafCLO
SafOPE
Com
LCK/STP
SSens1
SSens2
MSens1
MSense2
Sens+
THIN PURPLE
THIN BLUE / ORANGE
THIN RED / GREY
THIN BLACK
THICK BLUE
THICK BLACK
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
TRG
PED
Com
FRX
LIT
LED
Com
Aux 12V
Safe Com
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
Figure 14 W iring D iagram for M otor S
Page 47
C LO SIN G
B EA M
- 12V/24V
+12V/24V
COM
NC
NO
O PEN IN G
B EA M
- 12V/24V
+12V/24V
COM
NC
NO
Page 48
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
TRG
PED
Com
FRX
LIT
LED
Com
Aux 12V
Safe Com
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
Page 49
NC
NO
FREE EXIT CIRCUITRY
NEG
+12V
COM
*
NEG
+12V/24V
COM
NC
NO
REMOTE CONTROL CIRCUITRY
HOLIDAY LOCKOUT
KEYSWITCH
(normally CLOSED)
PEDESTRIAN
KEYSWITCH
(normally OPEN)
PILLAR LIGHT
PUSHBUTTON
(normally OPEN)
* Only applicable if external radio receiver is being used
Page 50
STATUS
LED
SOLENOID
LED
SOLENOID
OR STRIKE
LOCK
TRG
PED
Com
FRX
LIT
LED
Com
Aux 12V
Safe Com
Sol
Light
Light
Batt +
Batt -
MTR M+
MTR M -
MTR S+
MTR S -
S Sens1
S Sens2
M Sens1
M Sens2
Sens+
Sens-
Safe CLS
Safe OPN
Com
LCK/STP
Page 51
Wind speeds for which operator will still operate the gate (for V400 or V500 operators)
For a 25% covered gate: (Palisades, etc.) x 1.8m high
Value of
A or B dimension once installed. #1
Up to
1.5m
Up to
2m
Gate lengths:
Up to
2.5m
Up to Up to Up to
3m(#2) 3.5m(#2) 4m(#2)
100mm
140mm
180mm
220mm
260mm
300mm
340mm
94km/h 66km/h 48km/h
119km/h 85km/h 65km/h
138km/h 101km/h 78km/h
156km/h 114km/h 89km/h
171km/h 126km/h 99km/h
44km/h
57km/h
67km/h
76km/h
84km/h
41km/h
51km/h
60km/h
67km/h
74km/h
37km/h
46km/h
53km/h
60km/h
65km/h
186km/h 137km/h 108km/h 91km/h 80km/h 71km/h
199km/h 147km/h 116km/h 98km/h 86km/h 76km/h
(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)
Wind speeds for which operator will still operate the gate (for V400 or V500 operators)
For a 100% covered gate: (Fully clad gates, etc.) x 1.8m high
Value of
A or B dimension once installed. #1
Up to
1.5m
Up to
2m
Gate lengths:
Up to
2.5m
Up to Up to Up to
3m(#2) 3.5m(#2) 4m(#2)
100mm
140mm
180mm
220mm
260mm
300mm
340mm
47km/h 33km/h 24km/h
59km/h 43km/h 32km/h
69km/h 50km/h 39km/h
78km/h 57km/h 44km/h
86km/h 63km/h 49km/h
93km/h 68km/h 54km/h
100km/h 74km/h 58km/h
22km/h 20km/h 19km/h
28km/h 26km/h 23km/h
34km/h 30km/h 27km/h
38km/h 34km/h 30km/h
42km/h 37km/h 33km/h
46km/h 40km/h 35km/h
49km/h 43km/h 38km/h
(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)
Page 52
Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system.
NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE. Even if the user has used one before, it does not mean he knows how to SAFELY operate it. Make sure that the user fully understands the following safety requirements before finally handing over the site.
Ensure that the user fully understands:
!
How to operate the manual release mechanism. (By demonstration)
!
How the obstruction detection and all other safety features work. (By demonstration)
!
All the safety considerations associated with operating an automated gate, and that he understands that he is responsible for explaining these safety instructions to all other users of the automated system:
1. Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people pets, or other obstructions.
2. NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects away from the gate and its area of travel.
3. NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS, and do not allow children or pets near the gate area.
4. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
5. Secure all easily accessed gate operator controls in order to prevent unauthorized use of the gate.
6. Keep the automated gate system properly maintained, and ensure that all working areas are free of debris and other objects that could affect the gate operation and safety.
7. On a monthly basis, check the obstruction detection system and safety devices for correct operation.
8. All repair and service work to this product must be done by a suitably qualified person.
9. This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.
10.Centurion Systems (Pty) Ltd does not accept any liability caused by improper use, of the product, or for use other than that for which the automated system was designed.
11.Ensure that the customer is in possession of the User Guide and also complete the installation details in the back of the User Guide.
Page 53
Centurion Systems (Pty) Ltd Head Office:
Tel: +27 (0)11-699-2400, Fax: +27 (0)11-704-3412 or (0)11-462-6669
(Omit (0) when dialing from outside South Africa)
148 Epsom Avenue, North Riding
P.O. Box 506, Cramerview, 2060
South Africa
Sharecall 0860-CENTURION
(Sharecall number applicable when dialed from within South Africa only)
or visit www.centsys.co.za
for details of your nearest agent
For technical support, contact:
South A frican B ranches and R egional D istributors:
Johannesburg Central/West Rand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 011-699-2400
Johannesburg East-Rand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 011-397-6401
Durban . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031-701-9583
Nelspruit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 013-752-8074/5
Pretoria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 012-349-1745
Cape Town . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 021-552-9425
Port Elizabeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 041-581-6994/5
East London . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 043-743-4923
Bloemfontein . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-448-1714
Kimberly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 053-832-3231
Vereeniging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 016-422-5667
O ther C ountries:
Please refer to our website: www.centsys.co.za
Product C ode: D C P70R 507
Product C ode: D O C 1050D 01
Latest Revision: 10.10.2008
D ocum ent Ref.: 1050.D .01.0009_14
© 2007 Centurion System s (Pty) Ltd.
M aster address page: 0000.D .01.0004_5
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Table of contents
- 4 Important Safety Instructions
- 5 General Description
- 5 Icons Used In This Booklet
- 6 Specifications
- 9 Package Contents
- 13 Required Tools & Equipment
- 14 Site Considerations
- 17 Cabling Requirements
- 18 Operator Installation
- 22 Inward swing gates
- 24 Outward swing gates
- 26 Electrical Set-up
- 26 Control box Installation
- 28 Additional Features
- 29 Menu navigation map
- 31 Controller Features
- 39 Factory Defaults Schedule
- 41 Description of terminal functions
- 43 LED Indicator Lights
- 43 Buzzer Feedback
- 44 Charger & pillar ligh connections
- 45 Determine Gate Swing Angle
- 46 Wiring Diagram for Motor M (MTR M)
- 47 Wiring Diagram for Motor S (MTR S)
- 48 Wiring Diagram for Safeties
- 50 Wiring Diagram for Other Inputs
- 52 Allowable Wind Loading
- 53 Installation Handover