MacDon 960 Harvest Draper Headers and Adapters for Combine Operators Manual

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Model 960
Harvest Header
COMBINE ADAPTER
OPERATOR’S MANUAL
SUPPLEMENT
for
John Deere 7720, 8820, 9500, 9600 and CTS Combines
Case IH 1460, 1660, 1480 and 1680 Combines
Gleaner R60, R70, R6, R7, 1982 and up N6 and N7 Combines
Massey Ferguson 860, 8570, 8450 and 8460 Combines
Ford New Holland TR and TX Combines
Claas 96, 106, 98 and 108 Combines
White 2600 Combine
MacDon Industries Ltd.
680 Moray Street
Winnipeg, Manitoba R3J 383
(204) 885-5590, Fax 832-7749
MacDon, Inc.
9700 N.W. Conant Avenue
Kansas City, Missouri 64153-1832
(816) 891-7313, Fax 891-7323
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INTRODUCTION
This Manual Supplement contains information on the adapter which is required to allow attachment of the
MacDon Model 960 Harvest Header to the various models of combines (see list on cover).
NOTE: This supplement does not provide all the information required to operate the header. It must be
used in conjunction with your Harvest Header and Combine Operator's Manuals.
CAREFULLY READ ALL MANUALS TO BECOME FAMILIAR WITH RECOMMENDED PROCEDURES
BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE OR USE THE MACHINE.
This manual is divided into sections on: Safety, Attaching and Detaching the Header, Operation and
Maintenance/Service. In addition, Assembly and Adapter Mounting Instructions for each type of combine
are found at the back of this book.
Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to
familiarize yourself with how the material is organized.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
dealer if you need assistance, information or additional copies of the manual.
NOTE: Right hand (R/H), and Left hand (L/H) designations are determined from the operators position,
facing forward.
TABLE OF CONTENTS
INTRODUCTION: sua us urea ys y das ESE-1% NES El MEN Dl ZU ENS de Hex EN $ LN tax à dau: 1
SERIAL NUMBER LOCATION & SPECIFICATIONS ........ 2.2.0... ea A ea a aa a au ee 3
SAFETY
Safety Alert Symbol .....2242 420114424444 4 A 4 A 44 A4 A4 4 A 4 A4 4 A 4 4 a a a ea a 20 4
Signal Words ..........o.e_eexerredre vere rre dae nde reraCrvearercererarcorcea 4
Safety Signs ........ _—.o_eéesxredderere ae rece noernoaeriano ne noe adoererorarora 5
HEADER ATTACHING & DETACHING
Attaching Header to Combine and Adapter . . ..... 2... area. 6,7
Detaching Header from Combine and Adapter . . . ..... inn 8
Detaching Header and Adapter from Combine . . . .... 001110100444 4 24 4 4 a a a eee 9
Attachinga Header and Adapter to COMDINÉ . .. «civ viv inv ve cov vs mn wns on bas on woes 10
OPERATION
Break-In Period . . . oe ee eee 11
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MAINTENANCE/SERVICE
Service Procedures . coreana rnne a 14
Recommended Lubricants ...........eeeeeeosrererrecreaonenereroansoerearonarea, 15
Enclosed Drive Lubricant Capacities . . . . .. eee 15
Sealed Bearing Installation... ...... eee 15
Greasing the Adapter пол Кале сот 238 sti Háb el Sane 5b Edi LA Hd 1% Ha abera Gia xo ea ma » 16,17
Feeder DIEDSI" ow oi vos von ds КБ БП dl Ka 07 A NN 995 599 EN SAN E ВО Vox à 567 à 18
Hydraulic System
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Fosas ana LINES su aa uc om im a EA DA Rom avd SEs wi SWS WR CUA SENDA SN E WORE UH Rem 3 18
НОНО СЛЕ RESENVON + aaa es va ea ra na wm НИЕ НОВОЕ ЖИМ ЖЕЛЕ SN or sie Fos: qUe GUN ВОВ wo 6 i 19
Hydraulic Oil Filter .. .... ve= ex ova vea вла am Rea ER KR acme CUA a NENE NU NOM à 19
Flow Control Relief Pressure ............o.eeÑceee20e0eZsirerere 4 4 4 0 4 44 4 44 4 140 20
Hydraulic Schematic . . . . . .. 2410414 4 L 444 4e reee Aecem ener 0 20
Combine Adapter Chain Case RR ee eee ee eee 21
Fesder Draper Diivelite Sip:CIULel <= vis 07 57% 1% Web El DEE PEA 05 dE Tel dl Hd UA E AE: 21
Maintenance Schell Lov iv ii Bod Shs i Be oe HSE PA ECS TE Ц ШО; VER DA TUE UA Y En A 22
mamtenarice Record : « oo vin pr oo wim sui so asta EN DÍ: E DOE NES ZN SAG SEN Sa GM AA ONES 23
TROUBLESHOOTING
FILER + == comes wi swam ax de Bis Sms Mone iw WDE de BINGE i Bich Ho КОВ ОНЧНО ЧКЗОКО КОР НТИ BER MU y 24
FT 24,25
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ASSEMBLY
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ADAPTER MOUNTING INSTRUCTIONS
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De a WINE AA BR Se SED 38-40
He cn ue 2 MEE E ED NRO me DD a WE SEG eH EDO EZ DECIDE SEA 41-44
Claas & MF 8450/8460 ...............e_exesmenecara dere rda ra venecorre rara 45-47
ME BBO Le ee ee ee ee eee ea 48-50
MF 8570: Modification fo Case Adapter ........... eee 51-54
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SERIAL NUMBER LOCATION
Record the serial number in the space provided.
Combine Adapter:
Plate is located on left side of adapter frame.
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COMBINE ADAPTER SERIAL PLATE
NOTE: When ordering parts and service, be sure to give your dealer the complete and proper serial
number.
SPECIFICATIONS
FEED DRAPER
DRIVE: Mechanical
TYPE: Self-tracking rubber coated polyester fabric with rubber slats
WIDTH: 37.4" (950 mm) or 54.9" (1395 mm), depending on combine
SPEED: 560 ft/min. (170 m/min.)
FEED AUGER
DRIVE: Hydraulic
SIZE: 16" (400 mm) diameter
SPEED: Varies with side drapers (0 to 400 RPM)
HEADER FLOTATION
8" (200 mm) vertical and 5° lateral
SAFETY
SAFETY ALERT SYMBOL
This safety alert symbol indicates important safety messages
in this manual and on safety signs on the machine.
This symbol means: ATTENTION !
BECOME ALERT !
YOUR SAFETY IS INVOLVED !
Carefully read and follow the safety message accompanying
this symbol.
Why is SAFETY important to you?
+ ACCIDENTS DISABLE AND KILL
3 BIG REASONS « ACCIDENTS COST
« ACCIDENTS CAN BE AVOIDED
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate
signal word for each message has been selected using the following guidelines:
« an immediate and specific hazard or forbidden practice
D AN e = R which WILL result in severe personal injury or death if the
message is not followed.
a specific or unsafe practice which COULD result in severe
personal injury or death if the message is not followed.
A WARNING
+ unsafe practice which could result in personal injury if the
| message is not followed, or a reminder of good safety
CAUTION practices.
SAFETY
SAFETY SIGNS
The safety signs below appear on the combine adapter.
Keep safety signs clean and legible at all times
Replace safety signs that are missing or become illegible.
If original parts on which a safety sign was installed are replaced, be sure the repair part also bears the
current safety sign.
Safety signs are available from your Dealer Parts Department.
To install safety signs:
Te 0 A тн
Be sure the installation area is clean and dry.
Decide on the exact location before you remove the decal backing paper.
Remove the smaller portion of the split backing paper.
Place the sign in position and slowly peel back the remaining paper, smoothing the sign as it is applied.
Small air pockets can be smoothed out or pricked with a pin.
A DANGER|
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Rest header on ground or
engage mechanical locks
before going under unit.
See Operator's Manual.
" 44611
A DANGER
Entanglement in rotating
driveline can cause
serious injury or death.
Keep all shields in place.
Avoid contact with
rotating parts.
* 30479
HEADER ATTACHING & DETACHING
ATTACHING HEADER TO COMBINE AND ADAPTER
1. Attach adapter to combine feeder housing.
See "Adapter Mounting Instruction" at back of
book.
NOTE: If header has been previously
attached to windrower, remove linkage
supports from header lower legs. Connector
shaft on header back tube may remain
installed.
2. Choose an area that is as level as possible,
and support both ends of cutterbar 6" (150
mm) off ground (A).
3. For headers with gauge wheels, block both
wheels front and rear, and be sure gauge
wheel pins are in stand position (L), both
sides, to support rear of header.
For headers without gauge wheels, be sure
header stand is secure in the down position
(B).
CAUTION: Be sure area is clear of
bystanders before starting engine.
4. Slowly drive combine forward and engage
adapter legs (C) in header legs (D).
Continue forward until lip of adapter (E) is
under cutterbar and catch (F) engages under
stop in header lea.
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IMPORTANT: Take care not to crush
EEES COTA да Ls
hydraulic hoses when driving into header. ALIGN MOUNTING LEGS
5. Raise header, stop engine and remove key. \
DANGER: To avoid bodily injury
from fall of raised header, engage
header lift cylinder stops when H G
working on or around raised
header. See your Combine
Operator's Manual for details.
6. Attach adapter to header with pin (G), both
sides. Note that pin (G) has a spring pin
installed near the bend. Position hair pin (H)
to capture spring pin between header leg and
hair pin. K
7. Disengage float lock-out by lowering retainers |
S'en De INSTALL PINS & DISENGAGE FLOAT LOCK
HEADER ATTACHING & DETACHING
ATTACHING HEADER TO COMBINE AND ADAPTER
(continued)
8. Install driveline on chain case shaft (J). Pull
back spring-loaded collar on driveline yoke
and slide yoke onto chain case top shaft.
Release collar, ensuring yoke locks in
position on shaft.
NOTE: For 21° Header on some combine
models, it will be necessary to modify
driveline. See Mounting Instructions at back
of this book.
9. Make the hydraulic line connections:
EE
Reel drive pressure and return lines: For Bs we им ЗО
John Deere, Massey Ferguson and Claas ATTACH DRIVELINE
combine adapters, connect hoses from
header to the appropriate couplers on the
combine.
For Case, Gleaner, and New Holland combine
adapters, connect hoses from header to
couplers on adapter, then complete the
connections from adapter to combine.
Reel lift line: Connect hose from header to
reel lift coupler on combine.
|
Draper drive pressure and return lines: :
Connect hoses from header to appropriate
couplers on adapter.
NOTE: As an aid in connecting hydraulics,
the following colour coding has been used:
RED - Draper Drive Pressure
BLUE - Draper Drive Return
YELLOW - Reel Drive Return
10. For headers with gauge wheels, remove pins
at gauge wheels and place in field position
(F). (For headers with gauge wheel/transport
option, gauge wheel support is not exactly as
illustrated. See decal at support.)
NOTE: Rotate pin to align roll pin with key
slot for removal and installation. Roll pin locks
inside to secure the position.
11. For headers without gauge wheels, raise
header stand to storage position (G).
12. Disengage header lift cylinder stops and
lower header.
HEADER STAND - STORAGE POSITION
HEADER ATTACHING & DETACHING
DETACHING HEADER FROM COMBINE AND ADAPTER
Using this procedure, adapter will remain attached
to the combine. This would be appropriate when
header is to be used as a windrower. Instructions
for detaching both header and adapter from
combine are given on the next page.
1. Choose a level area. Lower the reel and raise
the header. Stop engine and remove key.
DANGER: To avoid bodily injury from
A fall of raised header, engage header lift
cylinder stops when working on or
around raised header. See your Com-
bine Operator's Manual for details.
DANGER: Wait for all movement to
stop. A rotating driveline can cause
entanglement resulting in serious
personal injury or death.
2. Disconnect driveline from chain case shaft and
store on welded pin (A) on header tube.
3. Disconnect five hydraulic lines:
- Reel lift at combine quick coupler.
- Reel drive pressure and reel return at header
hose quick couplers.
- Draper return (blue) and auger/draper drive
pressure (red) at adapter quick couplers.
IMPORTANT: Couple or cap all lines to prevent
hydraulic system contamination. Be sure
header stored hoses and combine stored
hoses are not entangled.
4. Set 6" (150 mm) blocks beneath the cutterbar,
approximately 18 inches (450 mm) from each
end of header.
5. For headers with gauge wheels, remove pins
at gauge wheels and place in stand position
(B). Block both gauge wheels.
For headers without gauge wheels, lower
header stand into position (E).
6. Move float lock-out retainers to engaged
position (C).
7. Remove pins (D) securing adapter legs to
header legs.
8. Disengage header lift cylinder stops, start
engine and lower header onto blocks.
LOCK OUT FLOAT AND REMOVE
9. Slowly back away from header. HEADER PINS - BOTH SIDES
HEADER ATTACHING & DETACHING
DETACHING HEADER AND ADAPTER FROM COMBINE
Using this procedure, adapter will remain
attached to the header. This would be
appropriate when detaching header for transport.
Instructions for detaching header only from
adapter and combine are given on the previous
page.
1. Choose a level area. Lower the reel and raise
the header. Stop engine and remove key.
DANGER: To avoid bodily injury
from fall of raised header, engage
header lift cylinder stops when
working on or around raised
header. See your Combine
Operators Manual for details.
2. Move float lock-out retainers to engaged
position (A).
LOCK OUT FLOAT LINK - BOTH SIDES
3. Disconnect hydraulic lines at combine quick
couplers:
* Reel drive pressure line.
* Reel lift line,
* Flow return line.
* Reel hydraulic fore-aft hoses (if applicable)
Couple or cap all lines to prevent hydraulic
system contamination.
IMPORTANT: Be sure header stored hoses
and combine stored hoses are not entangled.
DANGER: Wait for all movement to
stop before approaching driveline.
A rotating driveline can cause
entanglement resulting in serious
personal injury or death.
4. Disconnect driveline from combine feeder | /
house output shaft. See Mounting Instruction С
at back of book. =
5. Disengage the header lock system. See | /
Mounting Instruction at back of book. /
6. Disengage header lift cylinder stops, start a fn
engine and lower header to ground. C24
7. Slowly back combine away from header.
NOTE: Where it is necessary to reduce the \ /
transport width of the header/combine adapter N O
package, remove chain case pivot bolt (5), swing Sa WM
chain case in to transport position, align slot (C)
with hole and reinstall bolt. CHAIN CASE PIVOT
HEADER ATTACHING & DETACHING
ATTACHING HEADER AND ADAPTER TO COMBINE
1. If applicable, block both gauge wheels front
and rear (B).
NOTE: Choose an area that is as level as
possible.
CAUTION: Be sure area is clear of
bystanders before starting engine.
2. Drive combine slowly forward and engage
feeder house lifting device in adapter top BLOCK GAUGE WHEELS
cross member. See Mounting Instruction at
back of book for details.
3. Raise header, stop engine and remove key.
DANGER: To avoid bodily injury
from fall of raised header, engage
A header lift cylinder stops when |
working on or around raised PN /
header. See your Combine
Operator's Manual for details.
4. Connect feeder house lock system at bottom
of adapter. See Mounting Instruction at back
of book.
5. If adapter chain case has been pivoted to
transport position, remove pivot bolt (A) and
swing chain case out to working position. O
Replace bolt (A).
PIVOT CHAIN CASE TO WORKING POSITION
6. Connect driveline to feeder house output
shaft. See Mounting Instruction at back of
book.
7. Connect three hydraulic lines at combine
quick couplers:
* Reel drive pressure line.
* Reel lift line.
* Reel drive return line.
CEE
8. Disengage float lock-out by lowering retainers
to position (K).
9. Disengage header lift cylinder stops and 200 of,
lower header. | a
DISENGAGE FLOAT LOCK-OUT QU
10
OPERATION
BREAK-IN PERIOD
1. Run drapers slowly for 5 minutes to fill
hydraulic lines, then check oil level at (A).
Maintain level between LOW and FULL.
2. Check tension of drive chain (C) on combine
adapter after 10 hours operation and every 50
hours thereafter. See Maintenance/Service
section.
3. Change the hydraulic oil filter (D) on combine
adapter after 100 hours operation and every
250 hours thereafter.
See "Break-In Period" in Header Operator's Manual
for further information on break-in maintenance.
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CHECK HYDRAULIC OIL LEVEL
CHECK DRIVE CHAIN TENSION - 10 HOURS
CHANGE OIL FILTER - 100 HOURS
DRAPER SPEED CONTROL
Draper speed is adjusted at the flow control on the
combine adapter. Move flow control lever (B)
clockwise to increase draper speed and counter-
clockwise to decrease. Range is 0 to 800 roller
RPM, or 0 to 470 ft. /minute (145 m/min.). A mid-
range setting (5 to 6 on flow control indicator) is
suggested.
NOTE: If sufficient draper speed cannot be
achieved, a possible cause is low relief pressure.
See "Flow Control Relief Pressure" in
Maintenance/Service section.
11
OPERATION
HEADER FLOTATION
IMPORTANT:
To avoid:
- frequent breakage of sickle components
- scooping soil
- soil build-up at cutterbar in wet conditions,
set header float as light as possible without
causing excessive bouncing.
Under normal conditions, adjust float spring
tension so 50 to 70 Ibs. force (220 to 300 N) is
required to lift cutterbar off ground at each end.
To adjust header float at combine adapter:
1. Raise header fully.
DANGER: To avoid bodily injury or
A death from unexpected start-up or fall
of raised header; stop engine, remove
key and engage header lift cylinder
stops before going under header to adjust float (or
for any reason).
2. Turn bolts (E) at each side of adapter clock-
wise to increase float (which makes header
lighter when lowered to ground).
Turn bolts counter-clockwise to decrease float
(which makes header heavier when lowered).
NOTE: With header raised off the ground, float link
should contact stop at (A). A gap between link and
stop with header off the ground is an indication
that float is set too light.
3. Disengage lift cylinder stops and lower header.
Check float at both ends of cutterbar. Force
required to lift cutterbar should be approx-
imately the same at both ends.
12
FLOAT ADJUSTMENT - COMBINE
OPERATION
HEADER ANGLE
The header (or guard) angle can be set at
between 13° and 16° below horizontal. (Actual
range may vary with combine set-up.)
See Combine Operator's Manual for header
levelling and additional header angle
adjustments.
IMPORTANT: The flattest header angle (13°) is
recommended for normal conditions and is the
factory set position. A flatter header angle
reduces sickle section breakage and reduces soil
scooping or build-up at the cutterbar in wet
conditions. Use a steeper angle to cut very close
to the ground, or in down crop for better lifting
action.
To adjust header angle:
1. Rest header on 6 inch (150 mm) blocks.
2. Remove lock (D), both sides of adapter.
3. Turn nut (E) clockwise to flatten header
angle, or counter-clockwise to steepen angle.
IMPORTANT: Adjust both sides to the same
position.
4. Replace lock (D).
5. IMPORTANT: Header flotation is changed
when header angle is changed, and must be
readjusted. See "Header Flotation”, one page
back.
13
HEADER ANGLE ADJUST. - COMBINE
MAINTENANCE/SERVICE
SERVICE PROCEDURES
CAUTION: To avoid personal injury,
before servicing machine or
opening drive covers:
1. Fully lower header and reel. If it is necessary
to service in the raised position, first engage
header lift cylinder stops and reel props.
2. Disengage header drive clutch.
3. Stop engine and remove key.
4. Engage park brake.
5. Wait for all moving parts to stop.
Park on level surface when possible. Block
wheels securely. Follow all recommendations in
your Combine Operator's Manual.
Wear close-fitting clothing and cover long hair.
Never wear dangling items such as scarves or
bracelets.
Wear protective shoes with slip resistant soles, a
hard hat, protective glasses or goggles and
heavy gloves.
Be prepared if an accident should occur. Know
where the first aid kit and fire extinguisher are
located and how to use them.
Keep the service area clean and dry. Wet or oily
floors are slippery. Wet spots can be dangerous
when working with electrical equipment. Be sure
all electrical outlets and tools are properly
grounded.
Use adequate light for the job at hand.
Replace all shields removed or opened for
service.
Use only service and repair parts made or
approved by the equipment manufacturer.
Substituted parts may not meet strength, design
or safety requirements.
Keep the machine clean. Never use gasoline,
naphtha or any volatile material for cleaning
purposes. These materials may be toxic and/or
flammable.
14
MAINTENANCE/SERVICE
RECOMMENDED LUBRICANTS
GREASE
Use an SAE Multi-Purpose High Temperature Grease with Extreme Pressure (EP) Performance and
containing at least 1.5% molybdenum disulphide.
Also acceptable is an SAE Multi-Purpose Lithium Base Grease.
HYDRAULIC OIL
Use SAE 10W30 Class SF or CC engine oil.
CAPACITIES
Adapter Chain Case - 2000 grams (70 oz.) SAE Multi Purpose Grease
Adapter Hydraulic System (Draper Drive) - 28 litres (7.4 U.S. gals.)
Tank only - 25 litres (6.6 U.S. gals.)
STORING AND HANDLING LUBRICANTS
Your machine can operate at top efficiency only if clean lubricants are used. Contaminant in lubricants
is the most likely cause of bearing and hydraulic system failure. Use clean containers to handle all
lubricants. Store lubricants in an area protected from dust, moisture and other contaminants. Keep
hydraulic couplers and connectors clean.
SEALED BEARING INSTALLATION
1. Clean shaft and coat with rust preventative.
2. Install flangette, bearing, flangette and lock
collar. The locking cam is only on one side of
the bearing.
3. Install and tighten the flangette bolts.
4. When the shaft is located correctly, lock the
lock collar with a punch. The collar should be
locked in the same direction the shaft rotates.
Tighten the set screw in the collar.
5. Loosen the flangette bolts on the mating
bearing one turn and re-tighten. this will allow
the bearing to line up. TIGHTEN COLLAR IN DIRECTION
SHAFT ROTATES
15
MAINTENANCE/SERVICE
GREASING THE ADAPTER
See "Recommended Lubricants" in this section
for recommended greases.
The following greasing points are marked on the
adapter by decals showing a grease gun (A), and
grease interval (B) in hours of operation. Use the
hour meter in the combine cab and the
"Maintenance Checklist" provided to keep a
record of scheduled maintenance.
Procedure:
1. Wipe grease fitting with a clean cloth before
greasing, to avoid injecting dirt and grit.
2. Inject grease through fitting with grease gun
until grease overflows fitting.
3. Leave excess grease on fitting to keep out
dirt.
4. Replace any loose or broken fittings immedi-
ately.
5. If fitting will not take grease, remove and
clean thoroughly. Also clean lubricant
passageway. Replace fitting if necessary.
10 Hours or Daily
DANGER: Stay clear of drivelines
until all movement has stopped.
Entanglement with rotating
driveline will cause serious
personal injury or death. Avoid
loose fitting or dangling clothing.
1. Chain Case Input Driveline (A) -
one or two fittings depending on make of
combine.
2. Feeder Draper Driveline (B) - three fittings
NOTE: Do not grease slip clutch daily.
Daily remove packed dirt and chaff from around
feeder draper driveline and feeder draper drive
roller bearings (both sides of deck).
COMBINE ADA
lam
108
SAMPLE GREASE DECAL
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PTER DRIVELINES
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MAINTENANCE/SERVICE
GREASING THE ADAPTER (continued)
100 Hours or Annuall
Ings
ix fitt
5
Case Bearings (C) -
ain
1. Ch
Tn
CHAIN CASE BEARINGS
2. Cross Auger Bearing (D) - one fitting
LE:
Mg
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Eee
CROSS AUGER BEARING
ings (E) -
Roller Bear
Ive
Feeder Draper Dr
two fittings
3
ing seal,
To avoid damage to beari
NOTE
a
En
3
un
D)
=
ler bear
ive ro
le slow stroke of grease gun
when greasing dr
sing
FEEDER DRAPER DRIVE ROLLER BEARING
(BOTH ENDS)
17
MAINTENANCE/SERVICE
FEEDER DRAPER
To adjust draper tension:
IMPORTANT: Do not turn nut (X) to adjust
draper tension.
1. Loosen nut (N).
2. Turn bolt (B) counter-clockwise to tighten
draper until outside of bolt head lines up with
edge of decal. (Dimensions are shown for
adapters without decal.)
Tighten nut (N).
Repeat at other side.
o replace feeder draper tension spring:
Remove nut (N).
Remove cotter pin and loosen nut (X).
While holding nut (X) with a wrench, remove
bolt (B).
Replace spring and reassemble. Adjust spring
length to 4 7/8 in. (125 mm) and lock the
position with nut (X) and cotter pin.
5. Adjust tension as above.
A ONAY DO
Change draper roller bearings every 500 hours REPLACING TENSION SPRING
or annually.
NOTE: When tightening locknuts on end of idler
roller, torque to 30-45 ft.Ibs. (40-60 N-m) only.
HYDRAULIC SYSTEM
Hydraulic Hoses and Lines
Check hydraulic hoses and lines daily for signs of leaks.
WARNING: Avoid high-pressure fluids. Escaping fluid
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic lines. Tighten
all connections before applying pressure. Keep hands
and body away from pin-holes and nozzles which eject
fluids under high pressure. Use a piece of cardboard or paper to
search for leaks. IF ANY fluid is injected into the skin, it must be
surgically removed within a few hours by a doctor familiar with this
type of injury or gangrene may result. AVOID HIGH PRESSURE FLUIDS
IMPORTANT:
» Ensure all hydraulic couplings are fully engaged before operating
header.
* Keep hydraulic coupler tips and connectors clean. Dust, dirt, water and
foreign material are the major causes of hydraulic system damage.
+ To prevent improper mixing of oils:
If header is to be switched back and forth from combine to windrower,
change oil in windrower tractor (or Bi-Directional Tractor) hydraulic
system and in combine adapter hydraulic reservoir to match combine
hydraulic system.
CHECK PROPERLY FOR LEAKS
18
MAINTENANCE/SERVICE
HYDRAULIC SYSTEM (continued)
Hydraulic Oil Reservoir
The combine adapter's hydraulic oil reservoir
provides oil for the draper (and cross auger)
drives.
Check oil level daily (before start-up) at dipstick
(A) . Maintain level between "LOW" and "FULL"
marks.
Tank Capacity - 25 litres (6.6 U.S. gallons),
3 additional litres (0.8 U.S. gallons) to fill
filter, hoses, etc.
Type - SAE 10W30 Class SF or CC Engine Oil
Change hydraulic oil every 600 hours or 3 years.
To drain the reservoir:
1. Remove dipstick cap (A).
2. Remove plug (B).
NOTE: A drain pan with a capacity of 30 litres
(8 U.S. gallons) will be required.
Replace the hydraulic oil filter. See below.
Replace plug (B) and fill the reservoir through
filler neck.
5. Replace cap (A).
> 9
Hydraulic Oil Filter
Change hydraulic oil filter (C) after the first 100
hours operation and every 250 hours thereafter.
To change:
1. Clean around the filter head.
2. Remove the filter and clean the gasket
surface of the filter head.
3. Apply a thin film of clean oil to the gasket on
the new filter.
4. Install the new filter. Turn the filter onto the
mount until the gasket contacts the filter
head. tighten the filter an additional 1/2 to 3/4
turn by hand. ,
IMPORTANT: Do not use a filter wrench to OIL FILTER
install the filter. Over-tightening can damage
gasket and filter.
=
19
MAINTENANCE/SERVICE
HYDRAULIC SYSTEM (continued)
Flow Control Relief Pressure
A possible cause of insufficient draper speed is
low relief pressure.
To check relief pressure:
1. Attach a 3000 psi (20 MPa) pressure gauge at
red-coded male coupler (A) on combine
adapter.
Set flow control lever (B) to 6.
Run combine engine at operating speed.
Engage header drive.
Pressure reading should be 2000 psi (13.7
Mpa) at 6 gallons/minute flow.
п в оо ю
If relief pressure requires adjustment: о о
1. Remove cap nut (С). He a
2. Turn relief screw until relief pressure is correct. FLOW CONTROL RELIEF ADJUSTME
6 a 10 “ha te
EE
Rr
3. Replace cap nut.
A COMBINE ADAPTER
FLOW CONTROL
| a |
| 7 GPM [ J 1 |
PUMP | | а
——— 0-7GPM
BLUE = mss | | 600 - 2000 PSI
COUPLER id | COUPLER COUPLER
M | MiF
Ea — a SOF
RELIEF VALVE SETTING: ha AUGER MOTOR A ones: J
| 2000 PSI о
~— FILTER
|
| | | — TANK |
| | | Y
=o
RIGHT DRAPER COMBINE ADAPTER HYDRAULIC SCHEMATIC LEFT DRAPER
MOTOR MOTOR
20
MAINTENANCE/SERVICE
CHAIN CASE
Chain Tension
Check chain tension after the first 10 hours
operation and every 50 hours thereafter, as
follows:
1. Remove rubber plug at (A).
2. Chain should deflect maximum 1 inch (25
mm).
3. If adjustment is required:
a. Turn driveline by hand until chain is at its
tightest.
b. Loosen three bolts at top bearing flanges (B)
(three per side).
c. Adjust chain tension with bolts (C) to 1/4"
(6 mm) deflection.
IMPORTANT: To maintain proper
alignment, turn both bolts (C) the
number of turns when adjusting.
4. Replace plug (A).
chain
same
Chain Lubrication
Check chain lubrication every 100 hours or
annually:
1. Remove rubber plug at (A).
2. Chain should be coated with a thin film of
grease.
3. If required, add one 400 gram tube (14 oz.) of
SAE Multi-Purpose Grease to the chain case.
Case capacity is 2000 grams (five tubes).
4. Replace plug (A).
Feeder Draper Driveline Slip Clutch
An overhaul kit is available from your dealer for
repair of slip clutch (D) on feeder draper
driveline.
NOTE: This repair Kit includes:
* 8 cams
* 8 springs
* 1 seal ring
Adjust the torque at which the clutch slips by
adding or deleting springs. Add (or remove)
springs in sets of two, across from each other.
8 springs should produce the recommended slip
torque of 40-55 ftibs. (60-74 N-m) in the
direction of rotation.
Measure torque after clutch has slipped a
minimum of 30 revolutions.
IMPORTANT: Damage to feed draper may occur
if 55 ft.Ibs. (74 N-m) is exceeded.
21
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CHAIN TENSION & LUBRICATION
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RAPER
SLIP CLUTCH
MAINTENANCE/SERVICE
MAINTENANCE SCHEDULE
The following maintenance schedule is a listing of periodic maintenance procedures, organized by service
intervals. For detailed instructions, see the specific headings in Maintenance/Service section. Use
"Recommended Lubricants" as specified under that heading.
Service Intervals
The recommended service intervals are in hours of operation. Use the hour meter in the combine to
indicate when the next service interval has been reached.
IMPORTANT: Recommended intervals are for average conditions. Service the adapter more often if
operated under adverse conditions (severe dust, extra heavy loads, etc.).
Regular maintenance is the best insurance against early wear and untimely breakdowns. Following this
schedule will increase machine life.
Where a service interval is given in more than one time frame, eg. "100 hours or Annually”, service the
machine at whichever interval is reached first.
A CAUTION: Carefully follow safety messages given under "Service Procedures”.
AT FIRST USE: See "Break-In Period" in Operation section.
10 HOURS OR DAILY
1. Grease chain case input driveline
2. Grease feeder draper driveline
3. Check hydraulic hoses, lines and components for leaks
4. Check hydraulic oil level at reservoir
50 HOURS
1. Check chain tension at chain case
100 HOURS OR ANNUALLY *
. Grease chain case bearings
2. Grease cross auger bearing
3. Grease feeder draper drive roller Dearings
4, Lubricate chain at chain case
* It is recommended that Annual Maintenance be done prior to start of operating season.
ck,
250 HOURS
1. Change hydraulic oil filter
500 HOURS OR ANNUALLY
1. Change draper roller bearings.
600 HOURS OR 3 YEARS
1. Change hydraulic oil in reservoir
22
MAINTENANCE RECORD
Adapter Serial No.
Combine this record with the record in the Harvest Header Operator's Manual.
See Maintenance/Service section for details on each procedure. Copy this page to continue record.
ACTION: v - Check © - Lubricate
Hour Meter
Reading /
Maintenance Serviced
Procedure By:
BREAK-IN See "Break-In Period" in Operation section for checklist.
10 HOURS or DAILY
Chain Case Input Driveline
Feeder Draper Driveline
Hydraulic Hoses and Lines
Hydraulic Oil Level
50 HOURS
Adapter Chain Tension
100 HOURS OR ANNUALLY
Chain Case Bearings
Cross Auger Bearing
Feed Draper Drive Roller Brgs
Adapter Chain
250 HOURS
Hydraulic Oil Filter
500 HOURS OR ANNUALLY
Draper Roller Bearings
600 HOURS OR 3 YEARS
raulic Oil
23
SYMPTOM
HYDRAULICS
Insufficient draper speed.
FEEDING
Cross auger back-feeds.
Cross auger too high above
feeder draper.
TROUBLESHOOTING
PROBLEM
Speed control set too
low.
Relief pressure too low.
Side drapers running too
fast, piling material in
center of feeder draper.
Cross auger improperly
positioned.
Front drum of feeder
housing improperly
positioned.
Build-up of material in
corners due to slow
draper speed.
Dust shield on front of
feeder house.
Delivery opening panels
on header do not align
with feeder house
opening.
John Deere: Feeder
chain running too slow.
John Deere: Equipped
with feeder chain with 4
pitches per bar.
Case IH : Stone
retarding drum installed.
NH-TR: Stone ejection
roll set too low.
When cutting low, gauge
wheel springs raise
header with respect to
feeder draper.
* See your Combine Operator's Manual
** See your Combine Dealer
*** See your Header Operators Manual
24
SOLUTION
Increase contro! setting.
Increase relief pressure to
2000 psi.
Reduce draper speed.
Position auger to clear
backsheet extensions by
1/2 inch (13 mm).
Move front drum forward
and down.
Increase draper speed
Remove dust shield
Install proper panels.
Run feeder chain at high
speed.
Replace with 6 pitch per
bar feeder chain, or
remove every other bar.
Install standard drum or fill
slots in stone retard. drum.
Adjust roll position.
Remove one spring at each
gauge wheel support.
(Move remaining spring to
center notch on clevis.)
REF.
11
20
11
27
11
27
ЖЖ
SYMPTOM
FEEDING (continued)
Cross auger blocks flow of
bulky crop.
Side drapers back-feed.
Crop is thrown across
opening and under
opposite side draper.
FLOTATION
Combine feeder housing
pushes dirt when trying to
pick up down crop.
Cutterbar does not float or
pushes dirt.
TROUBLESHOOTING
PROBLEM
Header angle too flat.
Reel too far back.
Cross auger too far
forward.
Side drapers running too
slow in heavy crop.
Side drapers improperly
set with respect to feed
draper.
Side drapers running too
fast in light crop.
Excessive overlap of
feeder draper.
Feeder housing lowered
too far, eliminating
header float.
Float too light, float links
do not rest on stops.
Float set too heavy.
Float lock-out not
disengaged.
*** See your Header Operators Manual.
25
SOLUTION
Steepen header angle.
Move reel forward on
support arms.
Move auger back.
Increase draper speed.
Center side draper idler
rollers over feed draper
side deflectors.
Reduce draper speed.
Align side drapers with
feeder house opening.
Raise feeder housing until
float linkage bottoms,
change header to steeper
angle to pick up down crop.
Adjust to heavier float.
Adjust to lighter float.
Raise header, disengage
float lock-out.
REF.
12
Ed
27
11
26
11
26
13
12
12
ASSEMBLY
Preparing for Combine Use
IMPORTANT: To prevent damage to the combine and/or header hydraulic system:
If combine adapter serial number 81800 or higher is to be used with header serial
number 77400 or lower, the conveyor hydraulics on the header must be modified
with the following parts:
Header Size Case Drain Kit # Hydraulic Line
25 B 2369 37828
30 B 2369 37829
36 B 2369 —
INSTALL HEADER SIDE DRAPERS
1. Connect side drapers. See the Adapter
Mounting Instructions for your make of
combine at the back of this book.
See "Delivery Opening Width" In Header
Operator's Manual for idler roller position
adjustment procedure.
IMPORTANT: Cut off any excess flap only
after drapers have been connected and
tensioned and overlap at sides of feed draper (A)
deck has been checked (Step 2). 6
2. When properly installed, the header side
draper idler rollers (R) should be centered 1
$
over the feed draper side deflectors (D) as
shown. To check this, place a square on
draper and measure dimension (X). It should
be between 1 and 2 % inches (25 to 64 mm), DELIVERY OPENING
both sides.
NOTE: This is the setting for standing grain.
For rice, set dimension (X) to between 3 and
4 inches (75 to 100 mm).
RE-ROUTE HEADER SIDE DRAPER HOSES:
962 HEADERS ONLY
1. Loosen hose clamp (A) and remove hose (B)
(with female coupler) from clamp. Position
hose (C) (with male coupler) in clamp as
shown. Tighten clamp (A).
2. For hose storage, pass hose (B) behind
hoses routed along header back sheet as
shown. Route hose from cross auger with
male coupler through loop (E) and connect to
hose (B).
lee
RE-ROUTE DRAPER HOSES: 962 HEADER
26
ASSEMBLY
Preparing for Combine Use
INSTALL DELIVERY OPENING PANELS
(shipped with combine adapter)
Install panels (C) both sides of delivery opening
with 3/8 x 3/4 carriage bolts and nuts (2 per
panel).
NOTE: The purpose of the panels is to align
header opening with the opening in combine
feeder. For the following models, to achieve this
it will be necessary to remove panel extensions
from their storage position on panels (C) and
reinstall in position (D) to provide narrower
opening:
John Deere 9500 , 7720 and CTS
Case IH 1460 and 1660
Massey 860, 8570, and 8450 255
Ford New Holland TR INSTALL DELIVERY OPENING PANELS
Claas 96 and 98
INSTALL TERRACE SKID PLATE
(Rice Special Headers)
Mount skid under chain case on the left hand side of the adapter with the hardware supplied.
>
de co
CHAIN CASE
|
COMBINE ADAPTER LOWER BEAM
)
REAR VIEW
TERRACE SKID PLATE
27
ASSEMBLY
Preparing for Combine Use
INSTALL CROSS AUGER
1.
Install lower mounting bolts for cross auger in
left and right header legs.
Left leg: (1) 1/2 x 1" hex head bolt
(1) 3/16" thick flat washer
(2) 1/2" lock washers
Tighten bolt.
Right leg: (1) 1/2 x 1" hex head bolt
(1) 1/2" lock washer
Leave bolt a few turns loose.
Position auger in delivery opening and
engage open-ended slots in auger supports
on lower mounting bolts.
NOTE: When completely installed, auger
flighting should clear delivery opening panels
by 1/2 inch (13 mm). See illustration (lower
right) for proper slot in auger support to
achieve this clearance. For most rearward
position (Case, Gleaner, etc.) it may be
necessary to loosen and reposition hoses to
auger motor.
Route hoses from auger motor through hole
in back panel.
Swing auger supports into place and install
top mounting bolts.
Left leq: same hardware as above.
Right leq: same hardware as above.
Use the hole which corresponds to the slot
used at the bottom.
Tighten both top bolts and R/H lower bolt.
IMPORTANT: Left auger support is not
clamped tightly to header leg (even when
hardware is tight). This prevents a thrust load
which could damage auger motor bearings. If
left auger support is bearing on either of the
3/16" thick flat washers on the mounting
bolts, a thrust load is indicated. If this is the
case, install additional lock washers until
there is a gap between the support and flat
washer.
Connect auger hose male coupler to female
coupler at left header leg (orange to orange).
Blue coupler (from header) and red coupler
(from auger) will be connected to combine
adapter, but can be coupled for storage.
28
A ao
CROSS AUGER INSTALLATION - LEFT SIDE
(PANELS REMOVED FOR PHOTO CLARITY)
fa
pu pe Нй
: La
==
E
CROSS AUGER INSTALLATION - RIGHT SIDE
(PANELS REMOVED FOR PHOTO CLARITY)
\
CASE À NC NH - TR & TX
MF 6570
MF 8450 JOHN DEERE
MF 460 ME 8&0
CLAAS MH with dust shield removed)
GLEANER
CHOOSE APPROPRIATE SLOT
ASSEMBLY
Preparing for Combine Use
POSITION CHAIN CASE ON COMBINE ADAPTER
1. Remove pivot bolt (A) and swing chain case ;
out to working position. Replace bolt (A). /
PIVOT CHAIN CASE TO WORKING POSITION
INSTALL FEEDER DRAPER ON COMBINE ADAPTER
1. Slide feeder draper in from rear of adapter, (2 D)
ensuring belt on underside seats properly on — # à
left side of both rollers. NX Вт Y
2. Position connector slats (D) as shown. Install ua | in
screws (F) with heads leading in direction of `` -
travel.
L —
— |] DIRECTION OF TRAVEL
FEEDER DRAPER CONNECTION
3. Apply draper tension as follows:
IMPORTANT: Do not turn nut (X) to adjust
draper tension. |
a. Loosen nut (N). oo 3/8
b. Turn bolt (B) counter-clockwise to tighten e 4 1/27 1] 10 mm
draper until outside of bolt head lines up with dr ===
а
—]
Fe
d f decal. (Di ions are shown for | | РА
LA E IAN
. Tighten nut (N). LO e-
с
Я. Repeat at other side.
FEEDER DRAPER TENSION
NOTE: If idler roller does not slide freely, loosen
nut (P).
29
ASSEMBLY
Preparing for Combine Use
ATTACH ELECTRICAL HARNESS
Attach electrical harness extension, (shipped with adapter) to your combine wiring harness. This allows
connection to header harness for operation of amber lights on header.
Dark Blue Wire: to L/H turn signal circuit
Light Blue Wire: to R/H turn signal circuit
Black Wire: to Ground
NOTE: If combine will be used with Triple Delivery Header for end delivery windrowing, order B-2407
Harness and Support for deck shift switch. Installation instructions are included with the package. The
deck shift switch is supplied with the Triple Delivery Header.
ATTACH ADAPTER TO COMBINE
IMPORTANT: For proper feeding: 1. Move combine feeder drum down and forward.
2. Remove feeder house dust shields if adapter feed deck is wider than
feeder house opening.
Attach combine adapter to feeder housing of combine. See Mounting Instructions for your particular make
of combine on the following pages:
John Deere - page 31 Claas & MF 8450/8460 - page 45
Case IH - page 35 MF 860 - page 48
Gleaner & White - page 38 MF 8570 Adapter Modification - page 51
New Holland - page 41 MF 8570 Adapter Mounting - page 55
ATTACH HEADER
CAUTION: Read the Operator's Manuals carefully to familiarize yourself with procedures
and controls before attaching header to combine.
NOTE: Hydraulic hose lengths and couplings are provided based on the latest available information from
combine manufacturers. Should these not be suitable for a particular model or production series, modify
or purchase the necessary components.
See page 6 for "Attaching Header to Combing”.
See Harvest Header Operator's Manual for assembly instructions not related to the adapter.
ADJUSTMENTS & CHECKS
1. Be sure header delivery opening is adjusted to align with combine feeder house opening width.
2. Check that rear of feeder deck moves up and down freely.
3. Run drapers slowly for 5 minutes to fill hydraulic lines, then check oil level at adapter reservoir.
Perform final adjustments and checks as listed on the "Pre-Delivery Checklist” (yellow insert) in the Header
Operator's Manual to ensure the machine is field-ready. Use the Operator's Manual for directions.
30
Adapter Mounting Instructions
for John Deere Combines
PREPARING THE COMBINE
1. For 7720, 9500 and CTS combines, check
with Combine dealer to ensure combine is
equipped with tire size, rear ballast etc. to
carry larger headers.
2. Remove dust shield and optional feeder
house closure strips (A) if installed.
3. Lock pin (B) both sides must be in retracted
position before attaching adapter. E mE a RI
4. If combine is equipped with variable speed o uu.
header drive, set header drive speed to 520 Gea NN sa
RPM. REMOVE FEEDER HOUSE CLOSURE STRIPS
ATTACHING ADAPTER TO COMBINE
1. Slowly drive combine up to adapter until lift
lugs (C) are directly under lift pockets in
adapter top cross member.
NOTE: Shims can be added or removed under
lugs (C) to level header.
2. Raise feeder house to lift adapter, ensuring
lift lugs are properly engaged. Raise adapter
fully.
WARNING: To avoid bodily injury
or death from unexpected start-up
or fall of raised attachment; stop
engine, remove key and engage lift
cylinder stop before proceeding
with hook-up.
3. Engage lock pins (E) in adapter brackets,
both sides.
ENGAGE LOCK PINS - BOTH SIDES
31
Adapter Mounting Instructions
for John Deere Combines
ATTACHING ADAPTER TO COMBINE (continued)
4. Attach driveline to feeder house output drive:
7720, 9500 & CTS
a. Push shield (A) back to retracted position.
Install chain (B) on both sprockets.
c. Pull shield (A) forward to secure the chain in
position.
=
8820 & 9600
a. Remove snap ring and sprocket from adapter
driveline.
b. Attach telescoping coupler provided with
feeder house.
c. Install chain and secure with shield as above.
NOTE: For 8820 and 9600 combines with wide
feeder house, rubber shield attached to adapter
cover may be removed.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
adapter cover and keep all shields
in place.
5. Adjust chain case height with three drawbolts
(E) to level the driveline.
32
=
720
, 9500 & CTS
ATTACH DRIVELINE
© 8820 & 9600
ATTACH DRIVELINE
ADJUST CHA
mo 7 E
IN CASE TO LEV
E
=;
fes
gt
L
do ret te
DRIVELINE
Adapter Mounting Instructions
for John Deere Combines
PREPARING THE HEADER
1.
Attach reel lift hose (from adapter kit) to
header hose (L) at left of delivery opening.
Route reel lift hose behind reel drive hoses as
shown.
NOTE: 36' header is shown. For 21’, 25" &
30' headers the reel lift hose connects to
hydraulic line at (D).
Mount reel lift coupler support (F) to bracket
on header frame tube with 3/8 NC x 3/4
carriage bolts and flange nuts as shown.
36' Header (with Ser. No. 108199 and below)
on 9600 Combine only: Install hose
extensions (and hose holder) from adapter
package to reel drive pressure and return
hoses as follows:
Remove reel drive coupler support from frame
tube.
Detach couplers from reel drive pressure and
return hoses.
NOTE: Male coupler is on reel drive pressure
line. Label hoses so couplers are not
switched when extensions are installed.
Attach hose extensions (G) to reel drive
pressure and return hoses and route along
frame tube to R/H header leg. Install hose
holder (H).
. Attach reel drive coupler support (J) at side of
header R/H leg. Be sure male coupler is on
reel drive pressure line. See step 2 b.
NOTE: For other combinations of header size
and combine model, hose extensions in adapter
package are not used.
. 21 ft. Header Only: Shorten header driveline
before attaching to the combine adapter.
To shorten:
Separate the driveline.
Male Shaft Half: Cut plastic shield tube at 590
mm (23-1/4") from center of cross and
bearing. Cut steel shaft at 600 mm (23-5/8")
from center of cross and bearing.
Female Tube Half: Replace with shorter drive-
line half, Part No. 40495, available from your
MacDon dealer.
Join the driveline. Collapsed length (center of
cross to center of cross) should be 650 mm
(25-21/32").
. Cut hole in plastic shield to expose grease
fitting.
a 5 E т aa ere Se За: EE F = or
i a di - En er +. no :
x
ea REEL DRIVE HOSE EX one
Ue Pra O
Fite
Hs
E
a о .
В Le
36' HEADER ON 9600 COMBINE ONLY
HEADER DRIVELINE
ADAPTER
DRIVE CASE
FEEDER HOUSE
le
MODIFY HEADER DRIVELINE -21" ONLY
Adapter Mounting Instructions
for John Deere Combines
PREPARING THE HEADER (continued)
4. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 960 Header Operator's Manual, Unloading & Assembly section.
) |
|
> 2 = \ \ ‘
JD MODELS 9600, 9500
8820, 7720, CIS
SIDE DRAPER CONNECTION
34
Adapter Mounting Instructions
for Case IH Combines
PREPARING THE COMBINE
1. For 1460, 1660 and 1480 combines, check with Combine dealer to ensure combine is equipped with
tire size, rear ballast etc. to carry larger headers.
2. For 36 foot header, install optional third feeder house lift cylinder. Order numbers:
Feeder House Lift Cylinder Kit: Kind - 172, Code - 1092
Accumulator Kit: Kind - 172, Gode - 1084
3. Remove rubber dust shield in front of feeder housing.
4. Set feeder house face plate to mid-position.
ATTACHING ADAPTER TO COMBINE
1. Slowly drive combine up to adapter until
feeder saddle (C) is directly under adapter top
cross member (D).
2. Raise feeder house to lift adapter, ensuring
feeder saddle is properly engaged in adapter
frame. Raise adapter fully.
WARNING: To avoid bodily injury
or death from unexpected start-up
or fall of raised attachment; stop
da
engine, remove key and engage lift le 70208 et EG
cylinder stop before proceeding ALIGN FEEDER SADDLE UNDER
with hook-up. ADAPTER FRAME
3. Lower latch handle (E) (one each side of
feeder house) to hook pivot bar (F). Lift
handle to over-center position to lock. It
should take 40 to 50 lbs. force (180 to 220 N)
to move handle over-center. Adjusting the
torque of bolts (G) will vary the handle force
required. When handle force is correct,
tighten jam nuts (K).
4. Install pin (H) as shown to secure the latch
handle in locked position.
ENGAGE LOCKS - BOTH SIDES
35
Adapter Mounting Instructions
for Case IH Combines
ATTACHING ADAPTER TO COMBINE
(continued)
5. Remove driveline from storage bolt and
attach to feeder house output shaft:
a. Pull back spring-loaded collar on driveline
yoke and slide yoke onto shaft.
b. Release collar, ensuring yoke locks in
position on shaft.
DANGER: Entanglement with vs
rotating driveline will cause serious х
personal injury or death. Replace
shield (A) over driveline and close ps gg Q OO. Ei
adapter cover. SS OO nn
se
pea Y: +
ATTACH DRIVELINE
NOTE: For driveline storage, align cross as ET i A , E и :
shown, pull back spring-loaded collar and store я
on bolt (B).
= rane 4
DRIVELINE STORAG
PREPARING THE HEADER
1. 21, 25 & 30 ft. Headers: Reposition the reel
drive couplers mounting plate (C) by rotating
it up to align upper corner of plate with rear
edge of R/H header leg within § mm (3/16").
R/H HEADER LEG —
REPOSITION COUPLER MOUNTING PLATE
21", 25 E 30" HEADERS
36
Adapter Mounting Instructions
for Case IH Combines
PREPARING THE HEADER (continued) _ CUTTERBAR
2. Attach idler bar supports (F) to left and right =
header decks with 3/8 x 3/4 carriage bolts si p-- (2-1/8")
|
|
I
|
and nuts as shown.
NOTE: If holes are not provided in deck
support angle, drill 3/8 diameter holes at
dimensions shown. If holes are field drilled,
reverse hardware so square of carriage bolt
Is properly seated. -
ATTACH IDLER BAR SUPPORTS
Position the support to keep idler bar parallel TO HEADER DECKS (R/H SHOWN)
to, but not touching cutterbar.
3. Attach support (G) to left and right idler bar
(H) (at front of long deck idler rollers) using
3/8 x 1 inch carriage bolt and nut as shown.
NOTE: For Triple Delivery Headers, install
support (G) after deck stop (J).
These supports prevent the idler roller from
lowering, which can cause draper damage.
ATTACH SUPPORTS TO IDLER BARS
(L/H SHOWN)
4. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 960 Header Operator's Manual, Unloading & Assembly section.
CASE MODELS 2166, 1660, 1460— ———
Ш
№
/
1 14
Ч I 22 | & 1 \\ A
\ А
CASE MODELS 2188, 1680, 1480——
SIDE DRAPER CONNECTION
37
Adapter Mounting Instructions
for Gleaner & White Combines
PREPARING THE COMBINE
1. For K6, R60, and N6 combines, check with Combine dealer to ensure combine is equipped with tire
size, rear ballast etc. to carry larger headers.
2. Rotate feeder house latches back into the feeder house.
3. Set feeder house face plate to mid-position.
ATTACHING ADAPTER TO COMBINE
1.
A
Slowly drive combine up to adapter until
feeder housing truss hooks (C) are directly
under adapter top cross member.
Raise feeder house to lift adapter, ensuring
truss hooks are properly engaged in adapter
frame. Raise adapter fully, allowing the lower
pins to penetrate the holes in the adapter
back.
WARNING: To avoid bodily injury
or death from unexpected start-up
or fall of raised attachment; stop
engine, remove key and engage lift
cylinder stop before proceeding
with hook-up.
Insert concave door tool (E) in the latch
socket (F) and rotate the latch clockwise to
lock the hooks into the adapter frame (both
sides). MAKE CERTAIN that the latch is
rotated over-center to securely lock the
hooks. If it does not latch, check to determine
if the lower pins are seated in the adapter
back. If not, place a block under the left end
of the header and lower the header to reseat
the pins. Relatch the hooks.
Raise the adapter and lower it against the
ground a few times to settle the adapter on
the feeder housing.
Remove driveline from storage pin and attach
to feeder house output shaft:
Pull back spring loaded collar on driveline
yoke and slide yoke onto shaft (G) (above).
Release collar, ensuring yoke locks in
position on shaft.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
adapter cover and keep all shields
in place.
NOTE: For driveline storage, pull back spring
loaded collar and store on pin (B).
Le Eat
ER. Hr
i wr - "= № - и bar wl ha
EC Le Le, mn НЕ
MRE SEE TAC lr A de Mad A a
rico y ue Ca г Jn Cc all
ALIGN TRUSS HOOKS
DRIVELINE STORAGE
38
Adapter Mounting Instructions
for Gleaner & White Combines
PREPARING THE HEADER
1. 21, 25 € 30 ft. Headers: Reposition the reel
drive couplers mounting plate (C) by rotating
it up to align upper corner of plate with rear
edge of R/H header leg within 5 mm (3/16.
R/H HEADER LEG
REPOSITION COUPLER MOUNTING PLATE
21', 25, 6 30 HEADERS
(36)
2. Attach reel lift hose assembly (from adapter > = ;
kit) to header as follows:
a. Bolt coupler support (H) to angle on back of ©
header tube at location shown with 3/8 x 3/4 = 0 ©
carriage bolt and flange nut.
b. 21, 25 & 30 ft. Headers: Attach other end of
hose to reel lift line (D) at left of delivery
| do DELIVERY
opening.
c. 36 ft. Header: Attach other end of hose to OPENING
reel lift hose (E) at left of delivery opening.
(21°, 25" & 30)
ATTACH REEL LIFT HOSE ASSEMBLY
3. Attach idler bar supports (F) to left and right CUTTERBAR
header decks with 3/8 x 3/4 carriage bolts К
and nuts as shown.
NOTE: If holes are not provided in deck
support angle, drill 3/8 dia. holes at
dimensions shown. If holes are field drilled,
reverse hardware so square of carriage bolt
is properly seated.
Position the support to keep idler bar parallel
to, but not touching cutterbar.
ATTACH IDLER BAR SUPPORTS
TO HEADER DECKS (R/H SHOWN)
4. Attach support (G) to left and right idler bar
(H) (at front of long deck idler rollers) using
3/8 x 1 inch carriage bolt and nut as shown.
NOTE: For Triple Delivery Headers, install
support (G) after deck stop (J).
These supports prevent the idler roller from
lowering, which can cause draper damage.
ATTACH SUPPORTS TO IDLER BARS
(L/H SHOWN)
39
Adapter Mounting Instructions
for Gleaner & White Combines
PREPARING THE HEADER (continued)
5. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 860 Header Operator's Manual, Unloading & Assembly section.
WHITE MODEL 2100 -
fo
/
/
\
“on
\
—— GLEANER MODELS R72, R62, R70, R60 E
R7, R6, N7, N6
SIDE DRAPER CONNECTION
40
Adapter Mounting Instructions
for New Holland Combines
PREPARING THE COMBINE
1. For TR86, TR87, TR88 and all TX model 3. Adjust to flattest table angle.
combines, check with combine dealer to
ensure combine is equipped with tire size, 4. Remove dust shields from front of feeder
rear ballast etc. to carry larger headers. house. On TR combines, also remove feeder
house closure strips.
2. For TR model combines, if equipped with
variable speed header drive, set header drive
speed to 580 RPM.
PREPARING THE ADAPTER
Swing chain case out to working position (P). If
chain case has been removed, attach front bolt
at (R) for TR combines and at (X) for TX
combines.
IMPORTANT: Damage to housing or drivelines
may occur if housing is incorrectly mounted.
ATTACHING ADAPTER TO COMBINE
1. Slowiy drive combine up to adapter until
feeder saddle (C) is directly under adapter top
cross-member (D).
2. Raise feeder house to lift adapter, ensuring
feeder saddle is properly engaged in adapter
frame. Raise adapter fully.
WARNING: To avoid bodily injury
or death from unexpected start-up
or fall of raised attachment; stop
engine, remove key and engage lift
cylinder stop before proceeding ALIGN FEEDER SADDLE UNDE
with hook-up. ADAPTER FRAME
DE ; can
41
Adapter Mounting Instructions
for New Holland Combines
ATTACHING ADAPTER TO COMBINE (continued)
3. Raise eye bolt (E) up to feeder house. Turn
eye bolt (E) until pin (F) on feeder house lines
up with hole in eye bolt (E).
4, Install pin (F) through feeder house frame and
eye bolt (E). Lock with hair pin (G).
; > i оо я : а as y я а $ 5
ENGAGE LOCK PINS - - BOTH SIDES (TX) ENGAGE LOCK PINS - BOTH SIDES TR)
5. Remove driveline from storage bolt (A) and
attach to feeder house output shaft:
a. Push button on driveline yoke and slide yoke
onto shaft.
b. Be sure yoke locks in position on shaft.
NOTE: The button on the driveline must be
aligned with the groove in the shaft.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
driveline cover on adapter.
ATTACH DRIVELINE
42
Adapter Mounting Instructions
for New Holland Combines
PREPARING THE HEADER
HEADER DRIVELINE
Se ADAPTER
1. 21 ft. Header Only: Shorten header driveline / DRIVE CASE
before attaching fo the combine adapter. / FEEDER HOUSE
To shorten: /
a. Separate the driveline.
b. Male Shaft Half: Cut plastic shield tube at 590
mm (23-1/4") from center of cross and
bearing. Cut steel shaft at 600 mm (23-5/8")
from center of cross and bearing.
c. Female Tube Half: Replace with shorter drive- MODIFY HEADER DRIVELINE -
line half, Part No. 40495, available from your 21" HEADER ONLY
MacDon dealer.
d. Join the driveline. Collapsed length (center of
cross to center of cross) should be 650 mm
(25-21/32").
e. Cut hole in plastic shield to expose grease
fitting.
— Ee ——————
2. 21, 25 & 30 ft. Headers: Reposition the reel
drive couplers mounting plate (C) by rotating
it up to align upper corner of plate with rear
edge of R/H header leg within 5 mm (3/16"). REPOSITION COUPLER MOUNTING PLATE
21", 25 € 30 HEADERS
3. TR Combine: Attach reel lift hose from
adapter package to hydraulic line (D) or hose
(E) at left of delivery opening.
TX Combine: Attach reel lift hose and coupler
support from adapter package to header as
follows:
a. Bolt coupler support (H) to angle on back of
header tube at location shown with 3/8 x 3/4
carriage bolt and flange nut.
b. Mount coupling (A), supplied with TX
Combine, onto support.
c. Attach reel lift hose to coupling (A). ATTACH COUPLER SUPPORT TO HEADER
| TX COMBINE ONLY
A (367
d. 21, 25 & 30 ft. Headers: Attach other end of 5
hose to reel lift line (D) at left of delivery = ©
opening. ©
e. 36 ft. Header: Attach other end of hose to ®
reel lift hose (E) at left of delivery opening.
d DELIVERY
: OPENING
(21', 25' & 30)
ATTACH REEL LIFT HOSE TO HEADER
—.
43
Adapter Mounting Instructions
for New Holland Combines
PREPARING THE HEADER (continued) —_—
4. TR Combine: Attach idler bar supports (F) to
left and right header decks with 3/8 x 3/4
carriage bolts and nuts as shown.
NOTE: If holes are not provided in deck
support angle, drill 3/8 diam. holes at
dimensions shown. If holes are field drilled,
reverse hardware so square of carriage bolt
is properly seated.
Position the support to keep idler bar parallel ATTACH IDLER BAR SUPPORTS
to, but not touching cutterbar. TO HEADER DECKS (R/H SHOWN)
TR COMBINE ONLY
5. TR Combine: Attach support (G) to left and & Va
right idler bar (H) (at front of long deck idler | AT:
rollers) using 3/8 x 1 inch carriage bolt and а
nut as shown. SA
NOTE: For Triple Delivery Headers, install (A) : =
support (G) after deck stop (J).
These supports prevent the idler roller from
lowering, which can cause draper damage.
6. Connect header side drapers as shown in the
illustration below. Trim front corners at 45° as
described in 960 Header Operator's Manual,
Unloading & Assembly section. S)
ATTACH SUPPORTS TO IDLER BARS
(L/H SHOWN) - TR COMBINE ONLY
NH MODELS TRS7, TR87/ -
TR96 & TR86 (1991 and after)
| NH MODELS TR96, TR86 -
(1990 and prior)
#
f as
| | = i
4 +
A Л
NH MODELS TX68, TX36 —
TX66, TX34
44
Adapter Mounting Instructions
for Claas and MF 8450/8460 Combines
PREPARING THE COMBINE
1. For Claas 98, 96 and MF 8450 combines,
check with Combine dealer to ensure
combine is equipped with tire size, rear
ballast etc. to carry larger headers.
2. Add third header lift cylinder, if required.
ATTACHING ADAPTER TO COMBINE
1. Slowly drive combine up to adapter until lift
lugs on combine are directly under lift
pockets (A) in adapter top cross member,
e 3
ives
в Fels
an SE
8 о — o
i E = Tn Frans
о Но ЗЫ Eo
o
Te o to
AE Ne o o
"ALIGN LIFT LUGS UNDER ADAPTER FRAME.
2. Raise feeder house to lift adapter, ensuring lift
lugs are properly engaged. Raise adapter
fully.
“e
SE
To
ue me
ep poe
TEE A
E
o
Tu
eo
rs
WARNING: To avoid bodily injury or
death from unexpected start-up or
fall of raised attachment; stop
engine, remove key and engage lift
cylinder stop before proceeding
with hook-up.
o
iene tin
==
me
BOLO RE ARE SE Ж2 5
3. Engage lock pins (B) in adapter brackets, and
install hair pin (C), both sides.
ENGAGE LOCK PINS - BOTH SIDES
45
Adapter Mounting Instructions
for Claas and MF 8450/8460 Combines
ATTACHING ADAPTER TO COMBINE (continued)
4.
Attach driveline (D) to feeder house output
shaft:
Push button on driveline yoke and slide yoke
onto shaft.
Be sure yoke locks in position on shaft.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
driveline cover on adapter.
ATTACH DRIVELINE
PREPARING THE HEADER
1.
Attach reel lift hose from adapter package to
hydraulic line at left of delivery opening.
Install hose extensions from adapter package
to reel drive pressure and return hose quick
couplers at header R/H leg.
21 ft. Header Only: Shorten header driveline
before attaching to the combine adapter.
To shorten:
Separate the driveline.
Male Shaft Half: Cut plastic shield tube at 590
mm (23-1/4") from center of cross and
bearing. Cut steel shaft at 600 mm (23-5/8")
from center of cross and bearing.
Female Tube Half: Replace with shorter drive-
line half, Part No. 40495, available from your
MacDon dealer.
. Join the driveline. Collapsed length (center of
cross to center of cross) should be 650 mm
(25-21/32").
Cut hole in plastic shield to expose grease
fitting.
46
HEADER DRIVELINE
ADAPTER
DRIVE CASE
FEEDER HOUSE 7
e
MODIFY HEADER DRIVELINE -
21 HEADER ONLY
Adapter Mounting Instructions
for Claas and MF 8450/8460 Combines
PREPARING THE HEADER (continued)
4. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 960 Header Operator's Manual, Unloading & Assembly section.
CLAAS MODELS 108, 98
106, 96
Fo
b E E a ее Il r a a
E 6 Bo oD | E =
Mi
-— MASSEY MODELS 5460, 8450 ——
SIDE DRAPER CONNECTION
MAINTENANCE
Adapter drive chain tension adjustment is
different than as shown in Adapter Operator's
Manual.
Inspect chain by removing rubber plug in drive
case. Maximum chain deflection is 1 in. (25 mm).
To adjust chain tension:
1. Loosen nut on idler mounting bolt (A).
2. Turn nut (B) clockwise to increase chain
tension.
3. Tighten nut on bolt (A) to secure the position.
ADAPTER CHAIN TENSION ADJUSTMENT
47
Adapter Mounting Instructions
for Massey Ferguson 860 Combine
ATTACHING ADAPTER TO COMBINE
1. Slowly drive combine up to adapter until lift
lugs (C) are directly under notched lift
brackets on adapter top cross member.
2. Raise feeder house to lift adapter, ensuring lift
lugs are properly engaged. Raise adapter
fully.
WARNING: To avoid bodily injury or
death from unexpected start-up or
fall of raised attachment; stop
engine, remove key and engage lift
cylinder stop before proceeding
with hook-up.
[EL ОР
== A a
raiz
ALIGN LUGS UNDER ADAPT
Ea PF
Ci
ER
E PA
FRAME
3, Position bottom lock pins (E) in adapter frame
and raise handle (F) to lock in position, Install
retaining pin (G).
4. Attach driveline, with adapter (H), to feeder
house output shaft. Be sure spring loaded pin
(J) engages groove In driveline shaft.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
adapter cover and keep all shields
in place.
ATTACH DRIVELINE
48
Adapter Mounting Instructions
for Massey Ferguson 860 Combine
PREPARING THE HEADER
1.
Attach reel lift hose from adapter package to
hydraulic line at left of delivery opening.
21 ft. Header Only: Shorten header driveline
before attaching to the combine adapter.
To shorten:
Separate the driveline.
Male Shaft Half: Cut plastic shield tube at 590
mm (23-1/4") from center of cross and
bearing. Cut steel shaft at 600 mm (23-5/8")
from center of cross and bearing.
Female Tube Half: Replace with shorter drive-
line half, Part No. 40495, available from your
MacDon dealer.
. Join the driveline. Collapsed length (center of
cross to center of cross) should be 650 mm
(25-21/32").
Cut hole in plastic shield to expose grease
fitting.
HEADER DRIVELINE
ADAPTER
DRIVE CASE
FEEDER HOUSE
MODIFY HEADER DRIVELINE -
21 HEADER ONLY
. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 960 Header Operater's Manual, Unloading & Assembly section.
/
(
MASSEY MODEL 860
SIDE DRAPER CONNECTION
Adapter Mounting Instructions
for Massey Ferguson 860 Combine
MAINTENANCE
Adapter drive chain tension adjustment is
different than as shown in Adapter Operators
Manual,
Inspect chain by removing rubber plug in drive
case. Maximum chain deflection is 1 in. (25 mm).
To adjust chain tension:
1. Loosen nut on idler mounting bolt (A).
2. Turn nut (B) clockwise to increase chain
tension.
3. Tighten nut on bolt (A) to secure the position.
50
Modification to Case Adapter
to fit Massey 8570 Combine
NOTE: Steps 1 and 2 are required for Case
adapters with serial numbers below 78150. For
adapters with serial numbers above 78150, go to
step 3.
la DRILL 0.53" DIA.
a. Remove bolt (J) and pivot chain case forward
to expose left end of adapter frame.
b. Drill a 0.53 inch hole in left end of adapter
frame, located as shown.
c. Cut away sufficient material from chain case
at (L) and from left end of adapter frame at
(M) to allow chain case to be pivoted enough
to install bolt (J) in new hole.
INSTALL CHAIN CASE IN NEW POSITION
a. Remove feeder draper deck.
b. Remove sheet metal plugs over U-bolts (D).
Remove U-bolts (D) from adapter frame.
c. Salvage pivot bar (K) from U-bolts. Discard
the U-bolts and nuts.
d. Replace feeder draper deck.
NOTE: Step 3 is required for Case adapters with
serial numbers above 78150. For adapters with
serial numbers below 78150, go to step 4.
e
EE EE Е
3. Salvage pivot bar (K) and 5/8 NC jam nuts Eno. ee,
from 5/8 NC x 4 1/2 long bolts. Discard bolts. REMOVE BOLTS AND PIVOT BAR
51
Modification to Case Adapter
to fit Massey 8570 Combine
. Clamp adapter mounting bracket (B) and
deflector (C) from kit to top of adapter frame
(A). Drill holes as shown.
. Install deflector (C) with 3/8 NC x 3/4 long
carriage bolts and flange nuts.
. Install L-bolts (E) from modification kit onto
sub-frame. Install 5/8 jam nuts and pivot bar
(K) (salvaged previously) and secure with 5/8
nuts and lock washers from modification kit.
. Install 5/8 NC x 1-1/2 long carriage bolt, flat
washer, lock washer and hex nut in the two
new holes drilled In step 4a.
DRILL Ye — 7
HOLES (4)
INSTALL
BOLTS THIS
SIDE
DRILL MOUNTING HOLES IN CASE ADAPTER
TO, IE a 7 TR ee A mr
A ee a dono en pi PE Ea
ses 6% Fine Hee EE г
a an wa e e ни
BOLT SUB-FRAME TO
CASE ADAPTER FRAME
INSTALL L-BOLTS AND PIVOT BAR
52
5.
Modification to Case Adapter
to fit Massey 8570 Combine
NOTE: Depending on the serial number of
your Case adapter, complete the following
steps:
Serial numbers below 78150: Steps a., b., and c.
a.
Remove and salvage male quick coupler and
cap (J) on the end of return hose (F).
Remove and discard hose (F) from chain
case,
. Attach longer hose (F) complete with coupler
and cap from 8570 adapter bag.
Install male coupler and cap (salvaged in step
a) on reel pressure hose (see Header
Manual).
NOTE: Go to Step i.
Serial numbers 78150 to 82855: Steps d. and e.
d.
Remove and salvage male quick coupler from
hose in Case adapter bag. Install this coupler
on reel return hose (see Header Manual).
Remove and salvage male coupler and cap
from hose in 8570 adapter bag. Install on reel
pressure hose (see Header Manual).
NOTE: Go to Step i).
Serial numbers above 82885: see page 54.
53
REPLACE HOSE
(SERIAL NUMBERS BELOW 78150)
Modification to Case Adapter
to fit Massey 8570 Combine
5. (continued)
Serial numbers above 82885: Steps f., g., and h.
f.
Install reel lift hose (A) from Case adapter bag
onto reel lift line at left of delivery opening on
header.
. Remove three hoses from lines on back of
Case adapter. Install long hose (B) at right
end of line (D). This will now become part of
the reel lift circuit.
. Install two male quick couplers (C) from 8570
adapter bag on the two short hoses removed
in step g). (To match 8570 combine colour
coding, install the quick coupler with blue
cable tie on the hose with the male coupler at
the opposite end.) Connect these hoses to
header reel drive pressure and return lines as
shown.
NOTE: Go to step |i.
REEL PRESSURE — ~~ REEL RETURN
HEADER g | |
ADAPTER В
НОЗЕ (В — — — »E
HOSE (8) FROM /
HERE LINE NOT USED —
HYDRAULICS MODIFICATIONS: SERIAL NO. ABOVE 82885
COMBINE veLLow— |
ый
BLUE
All serial Numbers: Steps 1. and ].
Replace 1-1/8" hex feeder house driveline
yoke (H) on chain case drive shaft with 1-1/4"
hex yoke from modification Kit.
Shorten driveline (H) to dimensions shown so
it can be installed with chain case in field
position.
NOTE: Following items from Adapter bags are
not required for 8570:
Below S.N. 78150 - female coupler in Case
Adapter bag.
S.N. 78150 to 82885 - Hose (from step 5d) and
female coupler in Case Adapter bag.
- Hose (from step 5e) in 8570 Adapter bag.
Above S.N. 82885 - Hose in 8570 Adapter bag
and one hydraulic line on back of Case Adapter.
clamp yoke — >| 4-3/4
on chain case
+ 6-7/8"
(175 mm *
(feeder house end)
SHORTEN DRIVELINE
SEE PAGE 55 FOR HOOK-UP
54
Adapter Mounting Instructions
for MF 8570 Combines
PREPARING THE COMBINE
1. Check with Combine dealer to ensure combine is equipped with tire size, rear ballast etc. to carry larger
headers.
2. For 36 foot header, install optional third feeder house lift cylinder. See Combine dealer for kit.
3. Remove rubber dust shield in front of feeder housing.
ATTACHING ADAPTER TO COMBINE
1. Modify adapter according to Instruction
beginning on page 51.
2. Slowly drive combine up to adapter until
feeder saddle (C) is directly under adapter top О
cross member (D). fil
3. Raise feeder house to lift adapter, ensuring
feeder saddle is properly engaged in adapter
frame. Raise adapter fully.
WARNING: To avoid bodily injury of = An" discus
death from unexpected start-up or
fall of raised attachment; stop
engine, remove key and engage lift a > ss
cylinder stop before proceeding ALIGN FEEDER SADDLE UNDER
with hook-up. ADAPTER FRAME
A
; = e.
= *
4. Engage pivot bar on adapter frame into latch
at (E), both sides. Pull up on latch lever and / |
lock over-center. /
ENGAGE LATCH - BOTH SIDES
55
Adapter Mounting Instructions
for MF 8570 Combines
ATTACHING ADAPTER TO COMBINE (continued)
a
Attach driveline to feeder house output shaft:
a. Align hole in shaft with hole in yoke and slide
yoke onto shaft.
b. Install 5/16 NC x 3 bolt (F) supplied with
modification kit.
DANGER: Entanglement with
rotating driveline will cause serious
personal injury or death. Close
adapter cover.
EA
OE ea
E. За
ee по. eee crc RE egy
EE gra
ATTACH DRIVELINE
(SERIAL # BELOW 78150 - ATTACH HOSE
TO COMBINE RETURN)
NOTE: Step 6 applies only to adapters with serial
number below 78150.
6. Connect the non colour-coded hydraulic hose
(G) (from tee fitting at flow control on adapter)
to blue colour-coded combine return coupler
(H) on right hand side of feeder.
IMPORTANT: This coupler must be fully
connected before engaging drive. FAILURE
TO DO SO MAY DAMAGE MOTOR AND
PUMP SEALS.
NOTE: The rest of the hydraulic connections are
header to combine or header to adapter. See 7 ENT EN
"Attaching Header to Combine and Adapter" in . NS
the Operator's Manual and use the hose colour- as ai
coding as a guide. SERIAL # BELOW 78150 -
ATTACH HOSE TO COMBINE RETURN
H this adapter is being used with a fixed center-
delivery Harvest Header (no shiftable decks),
remove hose clamp from the yellow coded hose
on adapter to provide adequate length for
attachment to hose on header.
NOTE: Hydraulic hose lengths and couplings are
provided based on the latest available
information from combine manufacturers. Should
these not be suitable for a particular model or
production series, modify or purchase the
necessary components.
56
Adapter Mounting Instructions
for MF 8570 Combines
PREPARING THE HEADER
1. 21. 25 & 30 ft. Headers: Reposition the reel
drive couplers mounting plate (C) by rotating
it up to align upper corner of plate with rear „”
edge of R/H header leg within 5 mm (3/16"). sd
R/H HEADER LEG
REPOSITION COUPLER MOUNTING PLATE
21,25 E 30 HEADERS
CUTTERBAR
2. Attach idler bar supports (F) to left and right — a E: |
|
header decks with 3/8 x 3/4 carriage bolts o] |
and nuts as shown.
NOTE: If holes are not provided in deck
support angle, drill 3/8 diam. holes at
dimensions shown, If holes are field drilled,
reverse hardware so square of carriage bolt
Is properly seated.
Position the support to keep idler bar parallel
to, but not touching cutterbar. ATTACH IDLER BAR SUPPORTS
TO HEADER DECKS (R/H SHOWN)
3. Attach support (G) to left and right idler bar
(H) (at front of long deck idler rollers) using
3/8 x 1 inch carriage bolt and nut as shown.
NOTE: For Triple Delivery Headers, install
support (G) after deck stop (J).
These supports prevent the idler roller from
lowering, which can cause draper damage. A
ATTACH SUPPORTS TO IDLER BARS
(L/H SHOWN)
57
Adapter Mounting Instructions
for MF 8570 Combines
PREPARING THE HEADER (continued)
4. Connect header side drapers as shown in the illustration below. Trim front corners at 45° as described
in 960 Header Operator's Manual, Unloading & Assembly section.
N
|
= MASSEY MODEL 8570
1
SIDE DRAPER CONNECTION
58
A
PAGE
Adapter Mounting Instructions:
BABE lA. y as ea ys gua da Gu mae os 35
CLAAS € MF 8450/8460 .......... 45
GLEANER ........e.ereseoei o 38
JOFIN DEERE .. i: aca me ca aaa a 31
МЕ 860 ...................... 48
MF 8570. Adapter Modification . . . . .. 51
MF 8570: Adapter Mounting . . ...... 55
NEWHOLLAND ................ 41
WHITE ......... ... remera 38
Assembly ............. 2... . 0 26
Attaching Header and Adapter to Combine 10
Attaching Header to Combine and Adapter 6
B
Bearing Installation ................ 15
Break-In Period - 10 ox wan on à va voi #б 11
с
Capacities, Enclosed Drive . . . ........ 15
Chain Case Maintenance ............ 21
D
Delivery Opening Width ............. 26
Detaching Header and Adapter
fromCombine................... 9
Detaching Header from Combine
and Adapter ........... o ee.ee... 8
Draper Speed Control .............. 11
Draper Speed Flow Control
Relief Pressure . . ............... 20
F
Feeder Draper ................... 18
Feeder Draper Driveline Slip Clutch ной |
G
Gauge Wheel Position .............. 13
Greasing the Adapter ............... 16
59
H
Header Angle Control .............. 13
Header Flotation .................. 12
Hydraulic Hoses and Lines . .......... 18
Aydranie: OUFIÉSE.. 5. x x » on mmo scans ws 19
Hydraulic Oil Reservoir ............—. 19
Hydraulic Schematic ............... 20
Hydraulic System Safety ............ 18
L
Lubricants, recommended ........... 15
M
Maintenance Record . .............. 23
Maintenance Schedule .............. 22
P
Preparing for Combine Use ......... . 26
5
Safety
Alert Symbol... ................ 4
Hydraulic System ............... 18
Service Procedures , . ............ 14
SignalWords .................. 4
Signs . Lo... в квн квн) 5
Serial Number Location ............. 3
Service Procedures ............... . 14
Specifications ................... i 9
x
Terrace Skid Plate (Rice Header) ...... 27
Trouble Shooting
Feel 2-17 sun oven so ME BE БИЯ . 24
Flotation. « += mess mans où © 08 fr NO 25
HydreulS = cies sam suv ox came owns 24
EN
Macdon
The Quiet Leader
46050 Issue 9/97
Sugg. Retail: $10.00 Printed in Canada