OPERATOR FOR SECTIONAL

AND COUNTERWEIGHT

GARAGE DOORS

UTILE

WARNING!! Before installing, thoroughly read this manual that is an integral part of the pack

Our products if installed by qualified personnel capable to evaluate risks, comply with norms UNI EN 12453, EN 12445

The CE mark conforms to European directive

EEC 89/336 + 92/31 + 93/68 D.L. 04/12/1992 N. 476.

PACKING CONTENTS ............................................................................

2

VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS ............

3

DIMENSIONS .........................................................................................

4

TECHNICAL DATA ..................................................................................

4

CONSIDERATIONS FOR INSTALLATION ..................................................

4

INSTALLATION ...................................................................................... 5-6-7-8-9

TROUBLESHOOTING ..............................................................................

10

SAFETY PRECAUTIONS ........................................................................

11

PACKING CONTENTS

1- Operator with control unit

1- Mounting accessory kit

1- Guide with pre-mounted chain

VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS

C

D

A

B

G

F

H

E

I

A = Flashing light

B = Door frame

C = Pulling guide

D = Fixing brackets

E = Operator with control unit

F = Manual release

G = D oor

H = Photocells

I = Rubber edge

DIMENSIONS

330 mm

230 mm

Maximum height counterweight door

Maximum height sectional door

Door max width

Supply

Motor power supply

Motor RPM

Emergency release

Working temperature

Weight

Protection rating

Opening time

Force of thrust

Motor current input

TECHNICAL DATA

70Kg 100Kg

3000mm

2700mm

3000mm 4500mm

230Vac

24Vdc

220

Mechanical internal-external

-20° C / +55° C

4 Kg

IP 30

22 sec

700 N

0,7 A

1000 N

1,2 A

CONSIDERATIONS FOR INSTALLATION

Ÿ The installation and testing operations must be performed solely by qualified personnel in order to guarantee the proper and safe operation of the automatic gate.

Ÿ The company declines any responsibility for damage caused by incorrect installations due to incompetence and/or negligence.

Ÿ Before the installation of the automation, check that the door is fully functional and balanced.

INSTALLATION

NOTE: For the installation of the operator on counterweight doors you must use the

CURVED ARM (optional)

Fix the front support of the guide on the door frame or on the wall depending on the measurement taken.

Insert and lock the preassembled guide into the front support

Bend the brackets according to the measure A.This measure is obtained leveling the guide with the ceiling

Fix the brackets on the guide support and motor support

Brackets

Guide

support

Brackets

Ceiling

A

Guide

Motor

support

Brackets

Screws

Fix the top panel of the door to the pulling bracket with self tapping screws

Pulling Bracket

Hang the arm to the bracket and fix it with the nut and bolt

TE 8x25

TE Bolt

Nut

1. Take the engine, release the slide by pushing on the front stop.

2. Unscrew the fixing screws and remove of the cover.

Cover

Screws

Slide Stop

Gear Seat

Insert the motor bringing the shaft into the seat of the gear

Motor Shaft

Fix the motor with three self tapping screws

Screw

Screw

Screw

Make all electrical connections referring to the control unit manual

Microswitch

Adjust the opening limit switch in the desired position by moving the plastic cam, unscrewing a little the screw

Cam

Screw

Make a knot on the nylon cord and plug it into the hole of the cart release lever passing the site.

Insert the cable in its seat, as shown in the picture

Take a release plate and tie the other end of the cord

Cart

Release Lever

Release Plate

Nylon Cord

Cord Passage Seat

To increase or decrease the chain tension adjust nut M8

Ÿ screw the nut to increase tension

Ÿ unscrew the nut to decrease tension

Nut M8

In case of emergency to unlock the operator pull the release plate

Release Plate

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE

230 volt mains voltage absent

SOLUTION

Check master switch

On giving a command with the remote control or with the key-switch, the gate doesn’t open or the motor doesn’t start

Emergency STOP present

Fuse blown

Check for any STOP selectors or commands.

If not used, check jumper on STOP contact input on the control board

Replace with one of same value.

Power cable of motor or motors not connected or faulty.

Connect the cable to appropriate terminal or replace.

The photocell is not functioning or the beam is interrupted

On giving a command with the remote control, the door doesn’t open but works with the key command

The remote control has not been memorised or the battery is flat

Check the connection, remove any obstacle across the beam

Carry out the remote control learning procedure on the radio receiver or replace the battery with a new one..

The door starts, but stops immediately

On giving a command, the motor starts, but the gate does not move

The force of the motor or motors is insufficient

Modify the value with the

FORCE trimmer on the control unit

There is an obstacle in front of the wings, the hinges are blocked or the motor anchorage bracket or brackets have come loose

Remove the obstacle from the wings, restore the hinges, replace or lubricate them.

Fasten the motor bracket

N.B. - If the problem persists, contact your Retailer or the nearest Service

Centre

SAFETY PRECAUTIONS

These warnings are an essential, integral part of the product and must be given to the user. They provide important indications on the installation, use and maintenance and must be read carefully.

This form must be preserved and passed on to subsequent users of the system. The incorrect installation or improper use of the product may be dangerous.

INSTALLATION INSTRUCTIONS

• The installation must be performed by professionally skilled personnel and in compliance with current local, state, national and European legislation.

• Before beginning the installation, check the integrity of the product.

• The laying of cables, electrical connections and adjustments must be workmanlike performed.

• The packing materials (cardboard, plastic, polystyrene, etc.) are a potential hazard and should be disposed of correctly and not left within reach of children.

• Do not install the product in potentially explosive environments or environments disturbed by electromagnetic fields. The presence of inflammable gases or fumes is a grave danger to safety.

• Set up a safety device for overvoltage, a disconnecting and/or differential switch suitable for the product and conforming to current standards.

• The manufacturer declines any and all responsibility for product integrity, safety and operation in the event incompatible devices and/or components are installed.

• Solely original spare parts should be used for repairs and replacements.

• The installer must provide all the information relating to the operation, maintenance and use of the individual parts, components and system as a whole.

WARNINGS FOR THE USER

• Read the instructions and enclosed documentation carefully.

• The product must be used for the express purpose for which it was designed. Any other use is considered improper and therefore hazardous. In addition, the information given in this document and in the enclosed documentation may be subject to modifications without prior notice. It is given as an indication only for product application. The company declines any responsibility for the above.

• Keep products, devices, documentation and anything else provided out of reach of children.

In the event of maintenance, cleaning, breakdown or faulty operation of the product, cut off the power and do not attempt to operate on the product. Contact solely the professionally skilled personnel responsible for these operations. Failure to adhere to the above indications may be dangerous.

The data and images are for guidance only

VDS reserves the right to change at any time characteristics of the products described in its sole discretion, without notice.

Via Circolare p.i.p. N° 10

65010 Santa Teresa di Spoltore (PE) - ITALY

Tel. +39 085 4971946 - FAX +39 085 4973849 www.vdsconsorzio.it - [email protected]