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INSTALLATION
Central ventilation unit with heat recovery
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CONTENTS
1.
General information �����������������������������������������3
1.1
1.2
Information on the appliance 3
1.3
2.
Safety ����������������������������������������������������������4
2.1
2.2
Instructions, standards and regulations 4
2.3
Operation of the appliance in buildings with combustion equipment 4
3.
Appliance description ���������������������������������������5
3.1
3.2
3.3
3.4
4.
Preparation ���������������������������������������������������7
4.1
4.2
4.3
4.4
4.5
4.6
5.
Installation �������������������������������������������������� 11
5.1
5.2
Installing the cylinder module 13
5.3
5.4
5.5
5.6
5.7
Option: Connecting the second DHW cylinder 18
5.8
Condensate drain and overpressure valve 18
5.9
5.10 Filling and venting the heating system 22
5.11 Fitting the appliance casing 24
5.12 Outdoor air and exhaust air hose installation 25
5.13 Installing extract air and supply air pipes 26
6.
Commissioning ��������������������������������������������� 26
6.1
Checks before commissioning 27
6.2
6.3
Commissioning via the programming unit 28
6.4
7.
Appliance shutdown ��������������������������������������� 28
8.
Troubleshooting �������������������������������������������� 29
8.1
Exhaust air fan is catching 29
8.2
8.3
8.4
Fault messages in the programming unit 29
9.
Maintenance and cleaning �������������������������������� 30
9.1
Cleaning the air/air heat exchanger 30
9.2
Cleaning the outdoor air filter 30
9.3
Cleaning the evaporator fins 30
9.4
Cleaning the condensate drain 31
9.5
Cleaning the filter ball valve 31
9.6
9.7
Checking the diaphragm expansion vessels 32
10.
Specification ������������������������������������������������ 33
10.1 Dimensions and connections 33
10.4 Sensor resistance values 34
10.7 Available external head of the circulation pump 39
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SPECiaL iNfOrmaTiON | iNSTaLLaTiON
General information
SPECiaL iNfOrmaTiON iNSTaLLaTiON
- Observe all applicable national and regional regulations and instructions during installation.
- The appliance is not approved for outdoor installation.
- Observe the requirements concerning the installation room (see chapter „Specification / Data table“).
- Observe minimum clearances (see chapter „Preparations / Installation site“).
- The connection to the power supply must be in the form of a permanent connection. Ensure the appliance can be separated from the power supply by an isolator that disconnects all poles with at least 3 mm contact separation.
- Observe the fuse protection required for the appliance (see chapter „Specification / Data table“).
- Drain the appliance as described in chapter
„Shutdown“.
- Install a type-tested safety valve in the cold water supply line.
- The maximum pressure in the cold water supply line must be at least 20 % below the response pressure of the safety valve. If the maximum pressure in the cold water supply line is higher, install a pressure reducing valve.
- Size the drain so that water can drain off unimpeded when the safety valve is fully opened.
- Fit the discharge pipe of the safety valve with a constant downward slope and in a room free from the risk of frost.
- The safety valve discharge aperture must remain open to atmosphere.
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1. General information
These instructions are intended for qualified contractors.
1.1 Relevant documents
338915 Operation
338916 Commissioning / Notification list
1.2 Information on the appliance
Connections
Symbol meaning
Inlet / intake
Drain / outlet
Heating
Condensate
Safety valve drain
Solar thermal
Outdoor air
Exhaust air
Extract air
Supply air
1.3 Standardised output data
Information on determining and interpreting the specified standardised output data
1.3.1 Standard : EN 13141-7 , EN 14511 , EN 16147
The output data specifically mentioned in text, diagrams and technical datasheets has been calculated according to the test conditions of the standards shown in the heading of this section.
However, there is a deviation from the standard EN 14511 in the performance specifications for inverter driven air source heat pumps with source temperatures > -7 °C, as these are partial load values. The associated percentage weighting in the partial load range can be found in EN 14825 and EHPA quality label regulations.
Generally, the test conditions stated above will not fully match the conditions found at the installation site of the system user.
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iNSTaLLaTiON
Safety
Depending on the chosen test method and the extent to which this method differs from the test conditions defined in the first paragraph of this section, any deviations can be considerable.
Additional factors that have an influence on the test values are the measuring equipment, the system configuration, the age of the system and the flow rates.
Confirmation of the specified output data can only be obtained if the test conducted for this purpose is also performed in accordance with the test conditions defined in the first paragraph of this section.
2. Safety
Only a qualified contractor should carry out installation, commissioning, maintenance and repair of the appliance.
2.1 General safety instructions
We guarantee trouble-free function and operational reliability only if original accessories and spare parts intended for the appliance are used.
2.1.1 Electrical installation
WARNING Electrocution
Carry out all electrical connection and installation work in accordance with national and regional regulations.
WARNING Electrocution
Isolate the appliance from the power supply prior to commencing any work in the interior of the appliance.
WARNING Electrocution
The connection to the power supply must be in the form of a permanent connection. The appliance must be able to be separated from the power supply by an isolator that disconnects all poles with at least 3 mm contact separation. This requirement can be met by contactors, isolators, fuses, etc.
!
Material losses
The specified voltage must match the mains voltage. Observe the type plate.
2.2 Instructions, standards and regulations
Note
Observe all applicable national and regional regulations and instructions.
WARNING Burns
In connection with the fire prevention regulations concerning the installation of ventilation systems, observe all country-specific regulations and requirements. In
Germany, these are particularly the building regulation guideline on fire prevention requirements of ventilation systems in its applicable version.
2.3 Operation of the appliance in buildings with combustion equipment
If the building contains combustion equipment (tiled stoves, fireplaces, etc.), approval must be obtained from the responsible flue gas inspector. The flue gas inspector assesses whether all statutory regulations are observed. We recommended that the flue gas inspector be involved at an early stage in the design process.
For simultaneous operation of combustion equipment and a ventilation unit, we recommend choosing approved room sealed combustion equipment. Planning should always include the option of installing safety equipment (e.g. differential pressure switch).
A 5-core cable must be routed from the combustion equipment to the appliance or to the control panel fuse box to which the appliance is connected.
!
WARNING Injury
Ensure that no flue gas can enter the installation room and that combustion equipment will always be supplied with sufficient combustion air. Tested safety equipment must be installed to monitor the chimney draught and to switch off the ventilation unit in the event of a fault.
Requirements of the safety equipment
The equipment for differential pressure monitoring should fulfil the following requirements:
- Monitoring of the differential pressure between the connection piece to the chimney and the room where the combustion equipment is installed.
- Possibility of matching the shutdown value for the differential pressure to the minimum draught requirement for the combustion equipment.
- Floating contact to switch off the ventilation or heat pump function.
- Optional connection of a temperature capturing device so that differential pressure monitoring is only enabled when the combustion equipment is in operation and so that unwanted shutdowns due to environmental influences can be avoided.
Note
Differential pressure switches that use the pressure differential between the outdoor air pressure and the pressure in the room where the combustion equipment is sited as a response criterion are not suitable.
f XD03-13/14 : Connect the safety equipment using a floating contact.
Triggering the safety equipment may shut down the domestic ventilation system and block the integral heat pump of the appliance.
You can determine how the appliance will behave following a triggering of the safety equipment using the „STOVE / FIREPLACE“ parameter.
If you want the entire appliance to be switched off when the safety equipment is triggered, you can integrate the safety of equipment in the same way as an underfloor heating system thermostat (see chapter „Specification / Connection examples“).
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iNSTaLLaTiON appliance description
As the appliance can produce negative pressure in the installation room, we recommend using a tightly sealing door between the installation room and the living space containing combustion equipment. If, due to its use, the installation room is connected to the extract air system, you must also make special arrangements for a supply air vent in the installation room, to prevent any further increase in the negative pressure in this room. The negative pressure created by the appliance in the installation room is heavily influenced by the pressure drop in the outdoor air line.
For this reason, the outdoor air line in particular should be as short as possible.
Note
The maximum permissible pressure drop (see chapter
"Specification / Data table / Max. pressure drop, outdoor air") must not be exceeded.
During regular operation, the ventilation unit promotes a balanced air flow rate and no pressure differences occur. Do not switch off the mechanical ventilation component of the appliance if the combustion equipment is in operation.
!
WARNING Injury
If no safety equipment is installed, open the parameter
"STOVE / FIREPLACE" and select the option "N/C MONI-
TORING". This option switches off the heat pump as soon as mechanical ventilation is deactivated.
!
WARNING Injury
If you notice flue gas escaping from the combustion equipment, switch off any air extraction appliances, e.g. exhaust air extractor hoods, exhaust air tumble dryers, the central vacuum cleaning system and the ventilation unit. Interrupt any voltage supply to the ventilation unit, including the integral heat pump, via the fuses/MCBs in your fuse box/distribution board.
f Open windows and doors.
The safety equipment also switches off the DHW heating. If the dual mode point is undershot, the emergency/booster heater for
DHW heating switches on, resulting in an increased electrical energy demand.
3. Appliance description
The appliance comprises a function module and a cylinder module that are supplied as separate shipping units. The wider module with the air hose connections in the cover is the function module.
The components required for installation are in a separate carton inside the function module packaging.
3.1 Standard delivery
!
Material losses
Never install the push-fit connectors in the DHW line.
Never install the push-fit connectors to the solar flow or solar return connections. Only install the push-fit connectors in the heating circuit.
The following are delivered with the appliance:
- Operating instructions
- Installation instructions
- Notification list
- Transport aid, comprising two angled brackets with screws for fixing to the appliance
- Programming unit
- Outside sensor
- Four adjustable feet for the cylinder module
- Eight sliding blocks for easier positioning of the appliance
- Hose clips to secure the air hoses
- Adhesive tape to seal the inner hose to the hose connector
- PE plate for connection to a geothermal heat exchanger or an external fresh air intake
- Fixing materials (screws, washers, etc.)
- Two straight push-fit connectors for the hydraulic connection of the function and cylinder modules
- Sealing tape for reducing noise from the gap between the function module and cylinder module
For connection to the heating circuit:
- Two straight push-fit connectors
- One filter ball valve
- One ball valve
- Two 90° push-fit connectors
- Four straight pieces of pipe with G 1 union nut
3.2 Required accessories
- Air hose with thermal insulation, 4 m
- Thermally insulated wall outlet with external wall grille
3.3 Additional accessories
- Additional programming unit with wall mounted casing
- Spare filter set
- Diverter hood (enables the appliance to be sited in rooms with head heights between 2.2 and 2.5 m)
- Silencer DN 315
- Segmented anode
- DHW circulation pipe set
- Filter box (for installation in round DN 160 ventilation pipes)
- ISG: Internet Service Gateway
- PK 10 : Condensate pump
- Safety temperature controller for underfloor heating system
- Temperature sensor for the second DHW cylinder (sensor type Pt1000)
- ZKA WP : Condensate drain with outlet siphon
3.4 Appliance functions
The supply air fan induces outdoor air into the appliance. The extract air fan draws stale air from the living areas into the appliance. Outdoor air and extract air are routed through particle air filters into separate ducts of a cross-countercurrent heat exchanger. Inside the cross-countercurrent heat exchanger, the outdoor air is heated and channelled into the living space as supply air.
The extract air cools down inside the cross-countercurrent heat exchanger and is routed as exhaust air first through the evaporator and then outdoors.
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iNSTaLLaTiON appliance description
The cross-countercurrent heat exchanger ensures that up to 90 % of the heat in the extract air is returned with the supply air into the living space.
In addition, heat is extracted from the outdoor air by means of an air source heat pump. The energy extracted from the outdoor air in the evaporator is transferred via the condenser to the central heating or DHW system.
In the case of low outside temperatures or high heat demand from the central heating or DHW heating systems, the additional heat demand is covered by an electric emergency/booster heater.
3.4.1 Utilising solar energy
A solar heat exchanger is integrated into the appliance. You can connect a solar thermal system to this coil by means of the appliance solar flow and solar return connections. Solar backup can be provided both in central heating mode and DHW mode. A differential temperature controller for the solar thermal system is integrated in the appliance control unit.
!
Material losses
In some operating situations, the solar circuit pump will be operated cyclically.
- Area cooling means: underfloor heating systems, wall heating systems and generally all heating systems that have no means of draining any condensate. The set flow temperature of at least 18 °C will only be enabled if the relative humidity in the room permits this. Otherwise the flow temperature will be limited. An operative programming unit with terminal address 1 or 2 must be provided for every heating circuit with area cooling, otherwise that circuit will be disabled.
- Fan convector means: Fan convectors or other heating/cooling elements that have a facility for collecting condensate and draining it to a specific place. Thermally insulate heating pipes with vapour diffusion-proof material. The flow temperature must be at least 7 °C.
!
Material losses
If for area heating systems radiators or convectors without condensate drain setting "FAN CONVECTORS" is selected in the "COOLING SYSTEM" menu, there would be a risk of severe moisture-related damage through condensation.
3.4.2 Cooling
The refrigeration unit of the heat pump may be reversed. In cooling mode, heat may be extracted from the heating circuit and transferred to the outdoor air.
For cooling we recommend separating the streams of the heating circuits and those of the appliance. We also recommend installing a buffer cylinder. The buffer cylinder must be suitable for cooling, i.e. the buffer cylinder must be insulated against vapour diffusion.
Cooling without buffer cylinder is only possible if a coordinated heating system with a sufficiently high flow rate and adequate cooling draw-off is installed. See „Min. flow rate, cooling (without buffer cylinder)“ and „Min. living area, active cooling (without buffer cylinder)“ in chapter „Specification / Data table“.
If cooling is delivered via the underfloor heating system, both underfloor heating system and actuators must be suitable for cooling. It must be possible to connect a cooling signal, so that the minimum cooling area is always opened for cooling.
If cooling is delivered by means of fan convectors, these must have a sufficiently high rating. The minimum flow rate must be ensured.
The minimum flow rate for cooling must not be ensured by means of the overflow valves; instead it must be ensured via the heating circuits.
The „COOLING“ menu will only be activated when connecting an external programming unit. The menu is only visible on the external programming unit. During commissioning, the external programming unit must be assigned to the heating circuit.
Active cooling is impossible without an external programming unit. Only the programming units with selected terminal address
1 or 2 transmit temperature and humidity values to the appliance controller.
When activating cooling mode, assign the type of heat transfer to the heating circuits that will be active during cooling.
Conventional thermostatic valves are closed when cooling is required. Cooling will be possible when the thermostatic or zone valves are set to cooling, provided they offer such a function. Alternatively, these valves may also be opened via the cooling signal
(XD03, „Cool“ output). Temporarily, valves may also be opened fully for cooling.
Cooling is not possible in manual mode.
Cooling function
Parameter „COOLING MODE“ must be set to „ON“. Cooling is enabled when the appliance is in summer mode and the outside temperature exceeds the set room temperature for heating (parameter „ROOM TEMPERATURE DAY“ in menu „HEATING / ROOM
TEMPERATURES HC1“ or „ROOM TEMPERATURES HC2“) for 2 hours by 3 K.
If the room temperature is then higher by the value set under
„HYST. ROOM TEMP.“ than the set room temperature for cooling
(parameter „ROOM TEMPERATURE DAY“ in menu „COOLING /
ROOM TEMPERATURES HC1 or ROOM TEMPERATURES HC2“), then the system prepares for cooling. The display shows a snowflake.
The circulation pump starts, the three-way valve changes over to the heating circuit and the „cooling“ output is activated in order to, for example, open the thermostatic valves in the rooms to be cooled.
The compressor starts if the flow temperature lies higher than the set flow temperature for cooling by the amount of the „Hyst. flow temp.“. The compressor stops when it is lower than this by the amount of flow temperature hysteresis.
The dew point is monitored in area heating systems. The dew point is that temperature at which humidity in the air begins to condensate. The compressor stops once the flow temperature is within 2 K of the dew point. The compressor will be enabled if it lies above this value by the hysteresis set in parameter „HYST.
FLOW TEMP.“.
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iNSTaLLaTiON
Preparation
3.4.3 Frost protection for the cross-countercurrent heat exchanger
A heat exchanger in the path of the outdoor air flow preheats the outdoor air, and thus prevents the cross-countercurrent heat exchanger from freezing up.
3.4.4 Buffer mode for air heating
If a heating system with a low draw-off rate and little thermal capacity is used, e.g. air heating coil through which the domestic ventilation flow is routed, the lower section of the DHW cylinder can be utilised as a buffer cylinder. Excess heat can be temporarily stored there, thereby reducing compressor cycling. This function can be activated in the „DHW“ menu using the „DHW BUFFER
MODE“ (P84) parameter.
You can determine the operating mode by positioning the cylinder temperature sensor.
1
The room in which the appliance is to be installed must meet the following conditions:
- The room must be free from the risk of frost.
- The floor must have sufficient load bearing capacity. In addition to the appliance weight, also take that of the cylinder content into account.
- The substrate must be horizontal, level, solid and permanent.
- When installing the appliance inside a boiler room ensure that the boiler operation is not impaired.
- The quantity of refrigerant makes it necessary to observe the minimum volume of the installation room (see chapter „Specification / Data table“).
!
Material losses
The installation room floor must be water resistant. During appliance operation, the outdoor air releases up to
50 l of condensate per day. In the case of deficient or inadequate maintenance, water may escape. We recommend installing a drain in the floor of the installation room.
4.1.1 Minimum clearances
Outdoor/exhaust air connection with diverter hood
2
1 Cylinder temperature sensor - upper position
2 Cylinder temperature sensor - lower position
If the cylinder temperature sensor is in the upper position, approx.
100 l water are always maintained at the required DHW temperature. The remaining cylinder capacity is used as a heating water buffer and have a temperature corresponding to the heating flow temperature.
If the cylinder temperature sensor is in the lower position, the entire cylinder content is always maintained at the required DHW temperature.
4. Preparation
4.1 Installation site
To be able to open the front door freely, maintain a minimum clearance on the r.h. side and in front of the appliance. The required room height depends on whether the reversing hood is used or whether the hoses are connected directly (see chapter „Installation site / Minimum clearances“). Maintain a minimum clearance on the r.h. side of the appliance for service work.
f Observe the wall outlet installation instructions.
f Observe the air routing accessory installation instructions.
Never install the appliance in wet rooms.
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iNSTaLLaTiON
Preparation
Outdoor/exhaust air connection with air hose
R 365
≥500
Outdoor air mechanical ventilation connection option
1
Connecting outdoor air to geothermal heat exchanger
≥2°
≥300
1 Filter box
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1
≥300
1 Filter box
4.2 Air routing
Prevent air stream „short circuits“. The air intake and discharge apertures in the external walls should be arranged around corners. When installing the air intake and discharge apertures on the same side of the building, maintain a minimum clearance of at least 2 m between apertures. Where that is impossible, create a separation between the air streams, e.g. by a separating wall or shrubs between the intake and discharge apertures.
Never align the apertures toward neighbouring living room or bedroom windows.
4.3 Sound emissions
Sound insulation for rooms adjacent to the installation room
The appliance is quiet in normal operation. When operating at its application limits under full load, sound emissions can occur due to the power density. These sound emissions may cause a disturbance in neighbouring rooms. This is especially the case if the installation room adjoins a living room or bedroom. To prevent noise pollution, sound attenuation measures are necessary, e.g. sound attenuation of a higher standard for the internal wall.
Pipe fixings and wall outlets must have structure-borne noise attenuation. For the wall between the installation room and the living space, we recommend a wall structure that ensures the following sound-absorbing coefficient:
- 45 dB(A) for adjacent living rooms and bedrooms
- 40 dB(A) for other rooms
Doors should be of noise protection class SK 3.
If the unit backs onto an adjacent room, we recommend the following sound-absorbing coefficient:
- 55 dB(A) for adjacent living rooms and bedrooms
- 50 dB(A) for other rooms
A passage to the neighbouring room is not recommended.
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iNSTaLLaTiON
Preparation
The floor between the installation room and living areas must have carefully applied anti-vibration separation. Ensure that no pipes are routed on or in the wall and that the air ducts have anti-vibration separation.
If the unit installation room is included in the building ventilation system, the design must include an extract air vent and supply air vent for this room. To avoid the need for an overflow aperture in the door, the supply air and extract air flow rates must be balanced.
Note
The unit can seem loud if operated in an unfinished building without doors. This is because the fixtures and fittings which will provide sound attenuation are not yet in place; once the building is occupied this should no longer occur.
Anti-vibration separation
With the anti-vibration feet, it is possible to install the appliance on floating screed, as long as this has been applied correctly. If necessary provide separation.
If the appliance is positioned on a wooden beam ceiling, you must take special steps to prevent structure-borne noise transmission.
Installation on foundations
1
2 3 4
Sound attenuation measures 45 dB(A)
A sound-absorbing coefficient of 45 dB(A) can be achieved using, for example, a wall of lightweight, timber frame construction with full insulation. The cross-section of the timber supports should be
60 x 60 mm. The wall must have plasterboard panelling on both sides, with a thickness of 12.5 mm on one side and 10 mm on the opposite side.
1
1 Concrete base
2 Impact sound insulation
3 Floating screed
4 Screed recess
The separation can also be made later, by cutting the screed all the way around the appliance.
Installation on screed with impact sound insulation
2
2
3
3
1 Timber frame supports 60 x 60 mm
2 Gypsum fibre board 12.5 mm
3 Gypsum fibre board 10 mm
Sound attenuation measures 55 dB(A)
A sound-absorbing coefficient of 55 dB(A) can be achieved using, for example, a twin wall of lightweight, timber frame construction with full insulation and 30 mm parting line. The cross-section of the timber supports should be 60 x 60 mm. The wall must have
12.5 mm plasterboard panelling on both sides.
1
2 3
3
1
2 3 4
1 Concrete base
2 Impact sound insulation
3 Floating screed
4 Screed recess f Protect all pipe fixings and wall transitions with anti-vibration insulation.
3
3
1 Parting line 30 mm
2 Timber frame supports 60 x 60 mm
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iNSTaLLaTiON
Preparation
4.4 Electrical installation
Permission must be obtained from your local power supply utility.
WARNING Electrocution
Carry out all electrical connection and installation work in accordance with national and regional regulations.
WARNING Electrocution
The appliance contains inverters (e.g. variable speed compressors, high efficiency circulation pumps or high efficiency fans). In the event of a fault, inverters can cause DC residual currents. If RCDs are provided, they have to be type B AC/DC-sensitive.
A DC residual current can block type A RCDs.
f Ensure that the appliance power supply is disconnected from the distribution board.
Electrical data is provided in the chapter „Specification / Data table“.
All electrical connection and installation work must be carried out in accordance with VDE regulations (DIN VDE 0100) [or local regulations], the rules of your local power supply utility, and relevant national and local regulations.
The cable cross-section must be sized for the maximum fuse protection of the compressor (see „Specification / Data table“).
Note
Route the power cables and control cables separately.
Note
Provide separate fuses for the power circuits for the appliance, the electric emergency/booster heater and the control unit.
4.6 Transport
!
Material losses
If the appliance is transported without packing and without using a pallet, its outer casing may be damaged.
Remove the side panels and doors in such cases.
4.6.1 Function module
To protect the appliance against damage, transport it vertically inside its packaging. Where space is restricted, you can also tilt the appliance at an angle to move it.
To make handling easier, you may attach a transport aid on the back of the function module. This comprises two angled brackets.
f Fit one angle bracket each vertically on the l.h. and r.h. side.
1
4.5 Oxygen diffusion
!
Material losses
Do not use open vented heating systems. Use oxygen diffusion-proof pipes in underfloor heating systems with plastic pipework.
In underfloor heating systems containing permeable plastic pipes, or in open vented heating systems, oxygen diffusion can cause corrosion to the steel components of the indirect coil in the DHW cylinder, steel radiators or steel pipes.
!
Material losses
The products of corrosion (e.g. rusty sludge) can settle in the heating system components, which may result in a lower output or fault shutdowns due to reduced crosssections.
1 Transport aid f Slide a robust pipe through the holes inside the transport aids to create a handle.
f The transport aid can also be used in connection with a crane/hoist to transport the appliance to the installation location.
4.6.2 Cylinder module
!
Material losses
During transport, never hold the cylinder module by its connection pipes, as these would bend out of shape.
Note
We recommend the transport of the cylinder module on its pallet to the installation location. The pallet offers more places to hold than the cylinder module casing.
There are two grip recesses at the top of the back panel.
1
1 Recessed grips
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iNSTaLLaTiON installation
5. Installation
5.1 Siting the function module
!
Material losses
Never tilt the appliance excessively. Contacts between the casing and the floor can damage the paintwork.
1
2
1
1 Fixing screw on the r.h. side panel f At the top of the gap between door and appliance, undo the fixing screw for the r.h. side panel.
f Carefully push the the r.h. side panel up and remove the side panel from the appliance.
1
1 Support screws of the fascia framework
2 Fascia fixing screws
The fascia and fascia frame that are fitted to the front of the appliance later, hang for shipping from the factory on the l.h. side of the function module.
f Lift the fascia frame slightly and remove the fascia from the function module.
f Undo both support screws from which the fascia was hung from the lateral cross bar of the function module. If these support screws are not removed they would be in the way when pushing the function and cylinder modules together and securing them with screws. Put the support screws aside and use one of these later to secure the fascia frame to the appliance.
f Undo both lateral fascia fixing screws with which it is secured to the fascia frame.
f Pull the fascia slightly upwards and then forwards out of the fascia frame.
f Remove the wooden braces secured to the pallet which prevented the appliance from slipping during shipping.
f Open the function module door.
1 Fixing screws of the door f Undo the fixing screws of the door. f Remove the door.
f Remove the function module carefully from the pallet.
f Push the sliding blocks supplied under the adjustable feet, so the function module can be moved more easily to the required position.
f Remove the sliding blocks once the appliance is in its intended location.
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iNSTaLLaTiON installation
Outdoor air mechanical ventilation connection option
Note
Observe the minimum clearance at the back of the appliance. See chapter "Preparations / Installation site /
Minimum clearances".
2.
1.
3.
1 Upper front panel
2 Cross-countercurrent heat exchanger
3 Outdoor air filter cassette f Undo the screws on the right-hand side of the top front panel.
f Pivot the top front panel open to the left.
f Undo the screws on the cover which seals off the outdoor air mechanical ventilation option port on the back of the function module.
f Remove the cover.
f Press the core piece inward, carefully break it out and remove it.
f Smooth out the line of breakage.
f Clean the aperture.
f Push the folded spiral-seam tube through the hole
(max. 30 mm deep).
f Seal the gap between the folded spiral-seam tube and the
EPS insulation with sealing tape.
f Pull out the cross-countercurrent heat exchanger.
f Grasp the outdoor air filter cassette by the grip holes and pull it out.
f Push the plate supplied into the appliance in place of the outdoor air filter cassette.
Note
Fit a filter in the outdoor air duct to replace the internal outdoor air filter that was removed previously. An air filter box with coarse particle filter mat is available as an accessory.
Fit the joining bracket at the back at the bottom f Using wire cutters, cut through the spacers of the knock-out aperture on the back panel of the function module.
The EPS insulation becomes visible once the knock-out panel has been removed.
f Insert the joining bracket at the rear l.h. adjustable foot of the function module between the appliance floor and the adjustable foot. Secure the joining bracket with two screws to the back panel of the function module.
f Level the function module vertically by turning the height-adjustable feet.
!
Material losses
The heat exchanger situated behind the EPS insulation must not be damaged.
f Never cut in the bottom third of the circular groove sketched out on the EPS insulation.
f Using a knife, carefully cut along the upper two thirds of the dotted groove marked out on the EPS insulation.
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Attaching sealing tape for noise reduction f Level the cylinder module vertically by turning the heightadjustable feet. Arrange the bottom panel so that it is 4 to
5 mm higher than the bottom panel of the function module.
This is the amount by which the cylinder module drops when it is being filled with water.
Note
The adjustable feet must not be fully screwed in, otherwise you will not be able to push the joining bracket between the bottom panel and the foot.
f To reduce noise coming from between the function module and the cylinder module, affix the supplied sealing tape all around on the left side of the function module.
5.2 Installing the cylinder module
f Undo the screws underneath the pallet with which the cylinder module is secured to the pallet.
!
Material losses
Never tilt the cylinder module excessively. Contacts between the casing and the floor can damage the paintwork.
f Undo the cover screws on the cylinder module.
f Reach through the port on the r.h. side of the cylinder module and push the cylinder module cover upwards.
f Remove the cylinder module cover.
2
1
1
2
3
1 Captive nut on the bottom of the cylinder module
2 Adjustable foot with nut for fitting with an open-ended spanner
3 Sliding block f Carefully tip the cylinder module far enough to enable the adjustable feet to be inserted.
f Insert the adjustable feet into the captive nuts with which the cylinder module was previously secured to the pallet.
f Remove the cylinder module carefully from the pallet.
f Push the sliding blocks supplied underneath the adjustable feet.
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3 4 5
1 Front panel of the cylinder module
2 Screw for securing the front panel
3 DHW flow
4 Heating flow
5 Common return f Lift the front panel of the cylinder module slightly and remove it from the cylinder module.
f Remove the protective caps from the three pipes (DHW flow, heating flow, common return); these are located in the lower section on the r.h. side of the function module. Later on, these pipes connect the function module and cylinder module hydraulically.
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Note
The pipes must protrude at least 40 mm. If necessary, remove any protruding foam insulation.
Removing the side panel of the cylinder module (optional)
The side panel of the cylinder module only needs to be removed if you want to install the DHW circulation set available as an accessory.
1
1 Screw for securing the side panel f Undo the screws securing the side panel.
f Lift the side panel slightly and remove it from the cylinder module.
Pushing the cylinder module towards the function module f Push the cylinder module carefully towards the function module, so that the rear r.h. adjustable foot of the cylinder module is near the recess in the joining bracket.
5.3 Connecting modules
Cylinder temperature sensor and anode cable f Remove the cable tie that tie together the electrical cables of the anode terminal and the cylinder temperature sensor lead.
f Pull the connecting cables/leads of the anode and the cylinder temperature sensor through the aperture located on the top r.h. side in the cylinder module.
1 f Push the cylinder temperature sensor from the top through the aperture in the thermal insulation.
f Insert the cylinder temperature sensor into the lower cylinder sensor well.
Note
It is possible that the cylinder module and the function module will still be too far apart to be able to insert the cylinder temperature sensor into the sensor sleeve.
If so, you can insert the cylinder temperature sensor into the sleeve at a later point. What is important is that you route the sensor lead through the insulation before you install the terminal bracket.
The top sensor sleeve is required either in connection with buffer operation on convector heaters (see chapter „Settings / DHW /
DHW buffer mode“) or for economy mode (see chapter „Connecting internal cables“).
Pushing the cylinder and the function modules together
Note
An air hose to capture the differential pressure runs along the l.h. side of the function module. This air hose must run inside the curved groove cut into the thermal insulation.
f Ensure that this air hose is seated correctly.
Note
The adjustable feet must not be fully screwed in, otherwise you will not be able to push the joining bracket between the bottom panel and the foot.
Note
Avoid damaging the sealing tape which is attached to the side of the function module to reduce noise.
f Push the cylinder module further towards the function module, so that the rear r.h. adjustable foot of the cylinder module is pushed into the recess in the joining bracket.
The lower joining bracket ensures that the cylinder module is automatically pushed into its final position.
f Level the cylinder module and the function module vertically to the same height by turning the adjustable feet.
Note
The cylinder module drops 4 to 5 mm when its cylinder is filled.
Turning anti-clockwise exposes more of the adjustable feet, meaning the appliance moves upwards. The cylinder module must be snug against the function module.
1 Aperture in the thermal insulation for sensor lead of the cylinder temperature sensor
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Connection top back
1
Connecting the function module and the cylinder module hydraulically
1
2
2
1 Joining plate
2 Horizontal locking bracket f Connect the function module and the cylinder module at the top back by positioning joining plate and inserting two screws each through the joining plate into the function module and the cylinder module.
Fitting the horizontal locking bracket to the front f Connect the function module and cylinder module at the front by securing one horizontal locking bracket each at the top and bottom using screws.
!
Material losses
Before filling, tighten the screws only lightly so that the paint finish is not damaged when the cylinder module moves down during filling. Tighten the screws after filling.
3
1 Door lock
2 Fixing screws of the lower front panel
3 High limit safety cut-out retaining bracket
A door lock is located above the door of the function module.
f Push the door lock at the front upwards.
f Pull the door lock backwards and then upwards to unhook the door lock.
f Open the function module door.
f Undo the fixing screws from the lower front panel.
f Remove the lower front panel.
To make yourself room for the assembly, you can temporarily unhook the high limit safety cut-out retaining bracket.
f Undo the screws on the high limit safety cut-out retaining bracket.
f Unhook the high limit safety cut-out retaining bracket from the slots, pull it out of the appliance and hook it into the same slots, but this time from the outside.
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1 2
1
2
3 4
1 Retainer
2 Screw cap
3 Gap between screw cap and connector body
4 Connector body
3
1 DHW flow
2 Heating flow
3 Common return
The hydraulic connection between the function and cylinder module is provided by three pipes: DHW flow, heating flow and common return.
f Make sure that the caps have been removed from the pipes.
5.3.1 How the push-fit connectors work
!
Material losses
Never install the push-fit connectors in the DHW line.
Never install the push-fit connectors to the solar flow or solar return connections. Only install the push-fit connectors in the heating circuit.
!
Material losses
Tighten the screw cap of the push-fit connector by hand.
Never use a tool.
Material losses
To ensure the push-fit connector is held securely, pipes with a surface hardness > 225 HV (e.g. stainless steel) must have a groove.
f Using a pipe cutter, cut a groove (depth approx. 0.1 mm) at a defined distance from the end of the pipe.
- Pipe diameter 22 mm : 17 ± 0.5 mm
- Pipe diameter 28 mm : 21 ± 0.5 mm
!
Material losses
Support sleeves are required when using plastic pipes.
The push-fit connectors are equipped with a retainer with stainless steel serrations and an O-ring for sealing. The push-fit connectors also have a „twist and secure“ function.
Simply turning the screw cap by hand will secure the pipe in the connector and push the O-ring against the pipe to seal it.
Making the push-fit connection
The connector must be in its relaxed position before the pipe is inserted. In this position, there is a small gap between the screw cap and connector body.
Ø Pipe diameter
A Insertion depth mm mm
22
≤ 38
!
Material losses
Pipe ends must be deburred.
f Always use a pipe cutter to trim pipes.
f Push the pipe past the O-ring into the push-fit connector until it reaches the prescribed insertion depth.
f Tighten the screw cap fully to the joiner body until fingertight. This secures the push-fit connection.
Undoing the push-fit connection
If the push-fit connectors later need to be undone, proceed as follows: f Turn the screw cap anti-clockwise until there is a narrow gap of approx. 2 mm. Press the retainer back with your fingers and hold on to it.
f Pull out the inserted pipe.
5.3.2 Fitting the push-fit connectors
An elbow push-fit connector is prefitted on the heating flow in the function module.
f Fit the elbow push-fit connector onto the heating flow port on the r.h. side of the cylinder module.
f Push a straight push-fit connector on each of the two pipes on the r.h. side of the cylinder module.
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iNSTaLLaTiON installation f Connect both of the free pipes inside the function module to the push-fit connectors that you previously attached to the cylinder module pipes.
f Refit the high limit safety cut-out retaining bracket from the inside using the slots and secure the bracket.
5.4 Heating water connection
Note
The use of non-return valves in the charging circuits between the heat generator and the buffer or DHW cylinder can impair the function of the integral multifunction assembly (MFG) and lead to faults in the heating system.
f Only use our standard hydraulic solutions for the installation of the appliances.
The heating system must be connected by a qualified contractor in accordance with the water installation drawings, which are part of the technical guides. You can use the push-fit connectors supplied or ball valves to make the connection of the flow and return.
Note
Deburr the pipe ends.
A filter ball valve is provided for the return. Two union nuts and two short flanged copper pipe ends are provided for fitting a ball valve.
f As a suitable point, install an air vent valve at the highest point of the heating system.
f Thoroughly flush the pipework before connecting the appliance. Foreign bodies such as welding pearls, rust, sand, sealant, etc. can impair the operational reliability of the appliance, and can lead to the condenser becoming blocked.
f Remove the protective caps from the heating flow and heating return connections.
„Heating return“ connection
3
4
3
2
1
3
6
3
2
5 f Connect the flanged pipe with a push-fit connector to the heating circuit return.
„Heating flow“ connection f Using a push-fit connector, connect one of the flanged pipes supplied to the connection for the heating flow.
f Connect a ball valve to the flanged pipe end.
f Connect a flanged pipe to the other side of the ball valve.
f Connect the flanged pipe with a push-fit connector to the heating circuit flow.
Thermal insulation f Provide thermal insulation in accordance with current regulations.
Water quality
Carry out a fill water analysis before filling the system. This may, for example, be requested from the relevant water supply utility.
To avoid damage as a result of scaling, it may be necessary to soften or desalinate the fill water. The fill water limits specified in chapter „Specification / Data table“ must always be observed.
f Recheck these limits 8-12 weeks after commissioning and as part of the annual system maintenance.
Note
With a conductivity > 1000 μS/cm, desalination treatment is recommended in order to avoid corrosion.
Note
If you treat the fill water with inhibitors or additives, the same limits apply as for desalination.
Note
Suitable appliances for water softening, as well as for filling and flushing heating systems, can be obtained via trade suppliers.
1 „Heating return“ connection
2 Plug-in connector
3 Flanged pipe
4 Filter ball valve
5 „Heating flow“ connection
6 Ball valve f Using a push-fit connector, connect one of the flanged pipes supplied to the heating return connection.
f Connect the filter ball valve to the flanged pipe end.
f Reconnect a flared pipe to the end of the ball valve. www.stiebel-eltron.com
Minimum flow rate
The appliance is designed in such a way that no buffer cylinder is required to provide hydraulic separation of the flow in the heat pump circuit and the heating circuit in conjunction with area heating systems. If several heating circuits are used, we recommend using a low loss header.
Note
The minimum flow rate must be maintained at every operating point of the heat pump to ensure perfect heat pump operation (see "Commissioning / Commissioning").
To do this, the following options are available: f Install a remote control in a lead room and open this heating circuit fully.
f Install a low loss header or buffer cylinder.
The lead room is the room where the remote control is installed, preferably the living room or bathroom. The lead room can be regulated with an external programming unit, or indirectly by adjusting the heating curve. See chapter „Operation / MAIN MENU /
SETTINGS / HEATING“ in the operating instructions.
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If an underfloor heating thermostat is installed, it should be set with a sufficient differential (at least 20 K) from the maximum set heating circuit temperature. The electrical connection of the underfloor heating thermostat is shown in chapter „Specification /
Connection examples“.
!
Material losses
In the "INFO" menu, the appliance offers the option to display the water pressure.
f Ensure that the pump does not run without water.
5.5 Water connection
!
Material losses
Never install the push-fit connectors in the DHW line.
Never install the push-fit connectors to the solar flow or solar return connections. Only install the push-fit connectors in the heating circuit.
Stainless steel, zinc-plated steel, copper or plastic pipework are approved materials for the cold water line.
We approve stainless steel, copper or plastic pipework for the
DHW line.
f Remove the protective caps from the cold water inlet and
DHW outlet connections.
Safety valve
The appliance is a sealed unvented DHW cylinder. Provide the appliance with a pressure relief valve.
f Install a type-tested safety valve in the cold water supply line. The response pressure of the safety valve must be below or equal to the permissible operating pressure of the DHW cylinder.
The safety valve protects the appliance against unacceptable excess pressure. The diameter of the cold water supply line must be no greater than the diameter of the safety valve.
f Ensure that the expansion water escaping from the safety valve can drip into a drain, e.g. a tank or funnel.
Ensure the drain cannot be shut off.
f Size the drain so that water can drain off unimpeded when the safety valve is fully opened.
f Ensure that the discharge pipe of the safety valve is open to the atmosphere.
f Fit the discharge pipe of the safety valve with a constant downward slope and in a room free from the risk of frost.
Pressure reducing valve
Bear in mind that, depending on the static pressure, you may also need a pressure reducing valve.
DHW circulation
DHW circulation is not recommended for reasons of poor energy efficiency. If DHW circulation is required due to unfavourable pipework or for reasons of convenience, you must install the DHW circulation in accordance with applicable standards. To reduce pump runtime and energy demand, we recommend imposing time and temperature controls on activation of the circulation pump.
A DHW circulation pipe kit and circulation pump can be found in our range of accessories.
5.6 Filling the DHW cylinder
The DHW cylinder can be filled via the cold water inlet connection.
f Open one or more hot water draw-off points to fill the DHW cylinder.
f Close the hot water draw-off points once the cylinder is full.
5.7 Option: Connecting the second DHW cylinder
f XD04-TX : Connect the temperature sensor for the second
DHW cylinder. See chapter „Electrical connection / Connecting sensors“. The temperature sensor must be type Pt1000.
5.8 Condensate drain and overpressure valve
f Check the position of the internal condensate pump in the function module. The condensate pump must fully rest on the floor.
1
2
1 Safety valve drain
2 Condensate drain
On its r.h. side, the appliance is equipped with a condensate drain.
f Connect a condensate drain pipe to the condensate drain.
!
Material losses
To ensure the condensate drains off correctly, never kink the condensate line. If necessary, create a loop.
f Route the condensate line with a sufficient fall.
Route the condensate into a floor drain. When doing so, ensure the drain is adequately ventilated, e.g. free discharge into a siphon.
Use a condensate pump if there is insufficient fall.
f If using a condensate pump, ensure that it delivers at least
6 l/min.
Pressure relief valve drain
On the r.h. side of the appliance, the safety valve drain connection also routes the pressure relief valve discharge hose out of the casing. Ensure that draining water can run off freely.
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5.9 Electrical connection
WARNING Electrocution
Only qualified electricians may carry out the connection in accordance with these instructions. Carry out all electrical connection and installation work in accordance with national and regional regulations.
WARNING Electrocution
Disconnect the appliance from the power supply before carrying out work on the control panel.
WARNING Electrocution
The connection to the power supply must be in the form of a permanent connection. The appliance must be able to be separated from the power supply by an isolator that disconnects all poles with at least 3 mm contact separation. This requirement can be met by using contactors, circuit breakers, fuses/MCBs, etc.
WARNING Electrocution
Only components that operate with safety extra low voltage (SELV) and that ensure secure separation from the mains voltage supply may be connected to the low voltage terminals of the appliance.
Connecting other components can make parts of the appliance and connected components live.
f Only use components which have been approved by us.
!
Material losses
The specified voltage must match the mains voltage. Observe the type plate.
!
Material losses
The cable entries at the back of the appliance are closed with cable grommets. To prevent an ingress of water, cut as small a hole as possible in the cable grommet.
Note
The leakage current of this appliance can be > 3.5 mA.
5.9.1 General information
The electrical data is given in the chapter „Specification/Data table“.
Note
If cooling is to be provided by means of an area heating system, always use an external programming unit (see chapter "Appliance description / Further accessories").
An external programming unit can capture the relative humidity in the air, helping to prevent humidity condensing on surfaces inside the room.
Safety temperature controller for underfloor heating system
!
Material losses
In order to prevent excessively high flow temperatures in the underfloor heating system in the event of a fault, we always recommend using a safety temperature controller to limit the system temperature.
Safety equipment for simultaneous operation of ventilation unit and combustion equipment f XD03-13/14 : Connect the safety equipment using a floating contact.
5.9.2 Control panel
1
1 Control panel fastening screws f Undo the fixing screws of the control panel cover.
Note
A serrated washer is used on one of the fastening screws to earth the control panel cover.
When you refit the control panel cover after working at the control panel, place the serrated washer behind the fastening screw.
The control panel cover is held in place at the lower end by a tab that slots behind the appliance side panel.
f Push the control panel cover upwards and pull out at the bottom to remove it from the appliance.
Cable routing f Push all connecting cables and sensor leads through one of the „Entry electrical cables“ ducts in the back panel of the function module.
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5.9.3 Heat pump (compressor) and electric emergency/ booster heater
5.9.5 POWER-OFF
XD03-EVU : Connect the signal from the power supply utility time switch (see chapter „Commissioning / Power-OFF“).
5.9.6 External pumps ( PWM )
Note
The power supply to the external pumps is not provided via the appliance.
XD01
WP Heat pump
XD02
MFG Electric emergency/booster heater of the multifunction assembly
L1 Compressor
L2 Heat pump fan
For optimum function, connect all three stages of the electric emergency/booster heater.
5.9.4 Control voltage
XD04 External terminals ( Safety extra low voltage )
UP HK2 Control connection for the pump of heating circuit 2 (control with 0-10 V or PWM signal)
UP SOL Control connection for the solar circuit pump (control with
0-10 V or PWM signal)
5.9.7 Connecting internal cables/leads
The cylinder temperature sensor and the power cable for the signal anode are routed out of the function module at the top l.h. side. All cables/leads are identified accordingly.
1
XD03
EVU Contact for Power-OFF command by the power supply utility (option)
Steuerung Control
Mi AUF Mixer open
Mi ZU
HK2
Mixer close
Heating circuit 2 pump
This connection can only be used if the "UMV" connection is not used.
Kühl
O/K
UMV
SL
FA
Cooling (option) ; Output (230 V) to activate the cooling circuits
Stove/fireplace (optional)
External diverter valve (for connecting a second DHW cylinder)
You can only use either the "UMV" connection or the "HC2" connection. The "UMV" connection is activated if the "2nd
DHW cylinder" parameter has the value "ON". The "HC2" connection is activated if the "2nd DHW cylinder" parameter has the value "OFF".
Quick-acting air vent valve (optional) : The SL terminal is a
230 V input for activating ventilation by means of a pushbutton.
Window open (optional) : The FA terminal is a 230 V output for switching an automatically controlled window with passive cooling, for example.
2
1 Anode connection at the cylinder
2 Earth block f Connect the signal anode at the top of the cylinder. Route the anode cable through the groove cut into the thermal insulation.
f Connect the earth cable to the earth block.
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1
5.9.8 Connecting sensors
The sensors integrated in the appliance and the sensors supplied are type PTC or Pt1000. Observe the wiring diagram. Observe the following table.
2
1 Sensor well for the cylinder temperature sensor (economy mode/buffer mode)
2 Sensor well for the cylinder temperature sensor (Comfort)
1
2
3
1 Aperture in the thermal insulation for the sensor lead
2 Clamp (prevents the cylinder temperature sensor from slipping out)
3 Cylinder temperature sensor inside the sensor well f Insert the cylinder temperature sensor into the cylinder sensor well. Ensure that the cylinder temperature sensor is seated correctly.
XD04 External terminals ( Safety extra low voltage )
TA Outside temperature sensor
TV Mixer circuit flow temperature sensor
TR Room temperature sensor
TS Solar temperature sensor
TX Temperature sensor for second DHW cylinder
TD No function
PTC
PTC
PTC
PT 1000
PT 1000
-
Outside temperature sensor AFS 2
The outside temperature sensor should have full and unprotected exposure to the weather. Never fit it above windows, doors, light wells or air ducts, and never subject it to direct insolation. Install the outside temperature sensor on a north or north-east facing wall on the exterior side of a heated room.
Never install the outside temperature sensor near an exhaust air discharge or any other influencing factors (e.g. drier discharge).
The minimum height above the ground is 2.5 m, and minimum side clearance to windows and doors is 1 m.
f Remove the cover of the sensor enclosure.
f Secure the sensor enclosure to the wall using the screw provided.
f Route the sensor lead through the cable entry in the back panel of the function module.
f XD04-TA : Connect the sensor lead.
f Connect the sensor lead to the outside sensor.
f Place the cover on the sensor enclosure so that it clicks audibly into place.
Room temperature and solar sensor
If planned as part of the system configuration, install the sensors according to the sensor installation instructions.
f Route the sensor lead through the cable entry in the back panel of the function module.
f XD04-TR : Connect the room temperature sensor.
f XD04-TS: Connect the solar sensor.
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5.9.9 CAN BUS
Connecting the external programming unit
Note
Check whether the room in which the external programming unit is installed receives a lot of warmth, for example sunlight. If it is warmed from outside, the device might regulate the flow temperature downwards. As a result, the temperature in other rooms may be lower than desired.
Internet Service Gateway
The Internet Service Gateway (ISG) enables you to operate the appliance within your local home network and via the internet when on the go.
With an external programming unit, you can switch all appliance functions and make all settings from the living space. In addition, the external programming unit captures the room temperature.
If required, this value influences the heating curve. With this, you can reduce the heating curve if the set room temperature in the lead room, i.e. the room where the programming unit is installed, is exceeded (for example through insolation or a wood stove).
Room influence weighting can be set using the „ROOM INFLUEN-
CE“ parameter.
SETTINGS
ROOM INFLUENCE HC1
XD04 CaN2 ( CaN BUS , Safety extra low voltage )
CAN-L Low
GND Ground
CAN-H High
The power supply to the ISG is not provided via the appliance.
f Also observe the ISG operating instructions.
The CAN BUS cable conductors are allocated as follows:
White High
Brown Low
Black Earth (Ground)
5.10 Filling and venting the heating system
Depending on the heating system, check whether the expansion vessels in the appliance meet the requirements (see chapter „Specification“) and whether their pre-charge pressure is sufficient.
Checking the expansion vessels
XD04 CaN2 ( CaN BUS , Safety extra low voltage )
CAN-L Low
GND
CAN-H
+12V
Ground
High
Route a standard data cable with at least four cores from the appliance to the mounting position of the remote control.
Example:
- J-Y(ST)Y 2x2x0.8 mm
- LiYCY 2x2x0.5 mm²
From approx. 50 m cable length greater cable cross-sections should be used.
Note
Observe correct separation when installing the BUS cable, the mains power cable and the sensor leads.
1
1 Fill valve of the expansion vessel f Remove the protective caps from the fill valves on the expansion vessels.
f Check the pre-charge pressure of the expansion vessel using a pressure gauge. Please note that the system must be non-pressurised.
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iNSTaLLaTiON installation f Refit the protective caps on the fill valves.
Determine the fill pressure
Volume of the diaphragm expansion vessels integrated into the appliance
Expansion vessel pre-charge pressure ( P0 ) l bar
15
0.75
1
If the height difference ∆h between the highest point of the heating system and the diaphragm expansion vessel is no more than 6 m, the diaphragm expansion vessel can be used without any changes being required.
f Fill the heating system to a pressure of at least 1.1 bar
(P0 + 0.3 bar). Observe the safety valve‘s response pressure of 3 bar.
If the height difference between the highest point of the heating system and the diaphragm expansion vessel is more than 6 m, the pre-charge pressure needs to be adapted.
f Calculate the pre-charge pressure:
1 Air vent valve on the multifunction assembly f Open the air vent valve of the multifunction assembly by turning anti-clockwise.
P0 =
∆h
10
+ 0,2 bar f Note that the heating system fill pressure increases accordingly.
f Check whether a further external diaphragm expansion vessel needs to be installed.
f Fill the heating system to the appropriate pressure
(P0 + 0.3 bar). Observe the safety valve‘s response pressure of 3 bar.
Filling the heating system
!
Material losses
High flow rates or water hammer can damage the appliance.
f Fill the appliance at a low flow rate.
1
1 Air vent valve on the circulation pump f Open the air vent valve on the circulation pump by pulling its head upwards.
f After venting, check whether the air vent valve of the multifunction assembly or circulation pump drips.
1
1
1 Drain connection for filling and draining the heating circuit f Pull the closure cap downwards from the „Drain“ connection.
f Connect the fill hose with a quick-action hose coupling.
f Open the „Drain“ connection by turning the star handle through approx. 180°.
1 Air vent valve of the DHW heating line f Open the air vent valve of the DHW heating line.
f For filling, turn the lever on the drain connection 90° anti-clockwise.
f Switch on the appliance and set the displayed system pressure at the programming unit („PRESSURE HTG CIRC“ parameter).
f Fill the system.
f After filling close the drain connection.
f Fit the cap on the drain connection.
You can check the water pressure in the heating circuit on the programming unit with the „PRESSURE HTG CIRC“ value.
f Determine the „PRESSURE HTG CIRC“ value for one of the three favourites. For this, navigate from the default display to the „FAVOURITES“ parameter.
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Note
Proceed carefully when filling as the "PRESSURE HTG
CIRC" value is only updated every 10 seconds. If you have determined the value not in association with one of your favourites but instead by calling up the "INFO" parameter, the value will only be updated every 60 sections.
Note
Air locks in the system are detrimental to the appliance operation.
f Vent the pipework carefully.
5.11.3 Mounting the programming unit
Venting the plate heat exchanger
1 f Position the programming unit from the front in the opening of the fascia.
f Then fit the frame at the back of the fascia together with the programming unit, until the programming unit clicks into place in the frame.
5.11.4 Fitting the fascia f Hook the rear fascia frame into the hooks provided on the appliance front.
1
1 Air vent valve of the plate heat exchanger
5.11 Fitting the appliance casing
5.11.1 Installing front panel and cover of the cylinder module
1 3
2
1 Screw for securing the front panel f Hook the front panel of the cylinder module into the hooks on the cylinder module frame.
f Turn the screw to secure the front panel into the hole provided.
f Place the cover onto the cylinder module so that the labels with the terminal designations are located behind the terminals.
f Secure the cylinder module cover with screws.
5.11.2 Installing front panel of the function module f Attach the lower front panel of the function module using screws.
f Close the function module door and lock it.
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1 Slot for securing the fascia frame
2 BUS cable
3 Screw for securing the fascia on the fascia frame f Secure the fascia frame with one screw in the slot on the appliance.
f Connect the bus cable to the programming unit. The BUS cable must run upwards with the jumper in the l.h. side.
f Insert the fascia from the top into the fascia frame.
The fascia has one screw each on the l.h. and r.h. side.
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iNSTaLLaTiON installation f Tighten these screws to secure the fascia to the fascia frame.
5.12 Outdoor air and exhaust air hose installation
Note
If connecting a geothermal heat exchanger, convert the appliance as described in chapter "Outdoor air mechanical ventilation connection option" before fitting the air hoses.
f Invert the internal hose halfway down the connector.
Air hoses guide the intake air (outdoor air) from the outside to the heat pump, and route the discharge air (exhaust air) to the outdoors (see chapter „Required accessories“). These are highly flexible, thermally insulated and self-extinguishing in case of fire in accordance with ASTMD 1692-67 T.
5.12.1 Information on routing the air hoses f Use a sharp knife to trim the hose to the required length. Cut the Bowden core using wire cutters.
If you need to extend the air hose, push the core of two hoses together. There should be approx. 30 cm overlap.
The total length of hoses on the air intake and discharge sides must not exceed 8 m.
Never incorporate more than four 90° bends. The radius of the bends must be at least 365 mm, relative to the centre of the hose.
Note
When installing an outdoor air connection maintain
Δp < 20 Pa. In other words, the outdoor air duct run should be as short as possible.
f Seal the transition from the internal hose to the connector with the self-adhesive thermal insulation tape supplied.
1
The air hose tends to sag because of its flexibility. Secure it at intervals of approx. 1 m.
5.12.2 Fitting the air hoses f Adapt the shape of the air hose to match the oval connection panel of the function module.
1 Film f Pull the sleeves of the sound-optimised hoses (LSWP 315-4 S) over the connections.
1
2 f For the sound optimised hoses (LSWP 315-4 S), use the self adhesive thermal insulation provided to seal the transition from the hose sleeve to the connection.
1 External hose
2 Internal hose f Push the external hose and the thermal insulation slightly up so that the internal hose of the air hose protrudes slightly.
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iNSTaLLaTiON
Commissioning f Pull the external hose and the thermal insulation below it over the connector.
f Tuck the thermal insulation into the outer hose in such a way that the thermal insulation is no longer visible.
f Seal the transition from the external hose to the connector with the self-adhesive thermal insulation tape supplied.
f Secure the external hose with the hose clip to the connector.
!
Material losses
Always cover the air intake and discharge with wire grilles, and secure the hoses against slippage.
Hose connection panels or wall outlets with hose connection and grilles are available for hose connections to exterior wall knockouts or cellar windows.
5.13 Installing extract air and supply air pipes
Install with the material you can obtain from us or with commercially available folded spiral-seam tubes.
!
Material losses
During installation, ensure that no metal swarf enters the pipework. However, should this occur, remove this debris, otherwise the fans may be damaged.
Where the extract air and supply air pipes are routed through unheated rooms, they must be thermally insulated. If, when connecting a geothermal heat exchanger, the outdoor air pipe is routed through heated rooms, this pipe must also be thermally insulated with vapour diffusion-proof material.
5.13.1 Silencer
Fit silencers as near as possible to the appliance into the extract air and the supply air flows. Fit a silencer just upstream of bedrooms.
If a room with a high noise level needs to be ventilated, install additional silencers in the supply air pipe or extract air pipe of this room to reduce sound transmission to adjacent rooms.
5.13.2 Cleaning apertures f Provide cleaning apertures when installing the air ducts, so the air ducts can be checked at regular intervals and cleaned if necessary.
5.13.3 Supply and extract air vents
Supply and extract air vents for the living space are available for wall or ceiling mounting.
When venting the kitchen, ensure that the extract air vent is fitted as far as possible from the cooker.
!
Material losses
Never link cooker hoods to the ventilation system.
5.13.4 Overflow apertures
Provide suitable overflow apertures since the air is only blown into living rooms and bedrooms, and is only extracted from unpleasant-smelling and humid rooms. For example, fit ventilation grilles in internal doors or walls, or increase the air gap below the door (≥ 8 mm) to ensure an unimpeded overflow and thereby air balancing.
6. Commissioning
!
WARNING Injury
Only qualified contractors may commission this appliance and instruct the user.
!
Material losses
Never operate the ventilation system if there are high levels of dust inside the building or outside in the immediate vicinity, as this could block the filter. Dust is created by cutting tiles or working with plasterboard, for example.
f Commission the system in accordance with this manual. Our customer service can provide commissioning support, which is chargeable.
If adjustments need to be made to the appliance control unit during commissioning, please refer to the applicable documents.
Operation : Chapter „Operation“
Commissioning / Notification list : Chapter „Settings“
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iNSTaLLaTiON
Commissioning
6.1 Checks before commissioning
6.1.1 Heating system
- Are all connections on the central heating and DHW side connected and tightened?
- Was the heating system filled to the correct pressure and vented, and was the quick-acting air vent valve opened?
- Has the condensate hose been routed correctly?
- Was a vessel placed beneath the safety valve discharge hose?
6.1.2 Ventilation system
- Have the air ducts been installed correctly and sealed if required?
- Have all air connections been designed correctly?
6.1.3 Heat pump
- Have the insulated air hoses been installed in accordance with regulations? In particular, the outdoor air and exhaust air connections must be sealed carefully on both sides.
- Are the exterior wall outlets free from leaves and other contamination?
Note
Never fit any additional fly screens in the wall outlets.
6.1.6 Power supply
- Has the power supply been designed correctly and the earth conductor for the cylinder connected?
- Have all internal cables been connected correctly?
6.1.7 High limit safety cut-out
With ambient temperatures of below -10 °C, it is possible that the high limit safety cut-out of the electric emergency/booster heater may trip.
f Check whether the high limit safety cut-out has tripped.
6.1.4 Cylinder
- Has the cylinder been filled (hot tap open until water flows out)?
- Has a pressure reducing valve been installed if the water pressure is above 80 % of the permissible pressure?
1
1 Plastic union nut
!
Material losses
The torque of the plastic union nut depends on the gasket used.
15 Nm = prefitted soft rubber gasket.
25 Nm = alternative hard gasket.
Keep to the permissible torque.
- Is the plastic union nut tight against leaks? If it is leaking, tighten the plastic union nut.
6.1.5 Temperature sensor
- Have outside sensors, cylinder temperature sensor and, if required, mixer circuit sensor and flow sensor for the second heating circuit been correctly positioned and connected?
1
1 Reset button for high limit safety cut-out f Reset the high limit safety cut-out by pressing the reset button.
6.1.8 Condensate pump f Check the condensate pump before commissioning the appliance.
f Check whether the drain hose of the defrost tray is routed correctly.
6.2 Filter insertion
!
Material losses
Never operate the appliance without filters.
f Insert the supply air filter, included in the standard delivery, into the appliance.
1.
2.
ON www.stiebel-eltron.com LWZ 5/8 CS Premium | 27
iNSTaLLaTiON appliance shutdown
6.3 Commissioning via the programming unit
338916 Commissioning / Notification list
Sound-reduced night mode („ Silent Mode “)
It may be necessary to set reduced night mode in areas with more stringent noise emission requirements.
The operator of the heat pump system must be informed of the setting. The installation company is responsible for setting sound-reduced night mode when the system is commissioned.
6.4 Recommissioning
f Carry out the work specified in chapter „Maintenance“.
f If there has been frost since the appliance was shut down, check all hydraulic lines for possible frost damage.
f Fill the DHW cylinder.
f Fill the heating circuit.
f Switch on the power supply.
7. Appliance shutdown
!
WARNING Injury
There will be no ventilation if the appliance is taken out of use. This may result to the development of mould fungus and damage to the building.
f Prevent the appliance being out of use for prolonged periods.
Note
Prevent the appliance being shut down if it is to be restarted later. Use the standby mode.
When shutting down, always carry out the following steps: f Isolate the appliance fully from the power supply.
WARNING Burns
Hot water may escape when draining the DHW cylinder.
f Close the shut-off valve in the cold water supply line.
f Open the hot water taps on all draw-off points.
In the case where the appliance is to be returned into use again later, first carry out the following: f Remove the air filters.
f Carry out all service-related cleaning tasks, such as cleaning the condensate pan and the cross-countercurrent heat exchanger.
!
Material losses f the appliance has been fully shut down and that it must be refilled, checked and commissioned before restarting.
f Mark the appliance with the date when it was shut down.
1
1 Drain connection of the DHW cylinder f Fully drain the DHW cylinder.
f Drain the heating circuit.
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1 iNSTaLLaTiON
Troubleshooting
8. Troubleshooting
8.1 Exhaust air fan is catching
If the exhaust air fan drags, return it into its correct position.
8.3 Circulation pump
If the LED on the heating circuit pump flashes red even though there is an active heat demand, disconnect the power supply for
30 seconds. If the circulation pump does not run after switching the power supply back on, replace the circulation pump.
8.4 Fault messages in the programming unit
Note
The message list can be found in a separate supplement.
If there is a fault in the system, a fault message appears on the display. There is a fault memory so you can check earlier faults.
This is found under „MENU / CONTRACTOR / FAULT SEARCH“.
The fault list contains the ten most recent fault messages.
Some fault messages prompt you to press the reset button.
2
1
1 Electronics reset button
1 Fixing screw on the r.h. side panel
2 Fan strut fixing screws f Open the function module door.
You will locate the fixing screw for the r.h. side panel in the gap between door and appliance.
f Undo the fixing screw from the r.h. side panel.
f Remove the r.h. side panel of the function module.
f Undo the fixing screws from the fan strut and push the strut so the exhaust air fan no longer drags. If necessary, increase the clearance between the fan nozzle and the fan using spacers.
f Refit the fixing screws to the fan strut.
f Insert the fixing screw into the r.h. side panel.
8.2 Cleaning defrost pan
!
Material losses
Do not use any cleaning agents, just water.
Clean the defrost tray if it is dirty. It may be contaminated with leaves, mineral wool residues (from insulation) or polystyrene balls (from drainage tiles).
f Remove the central front panel as described in chapter „Cleaning the evaporator fins“.
1
1 Reset button for high limit safety cut-out www.stiebel-eltron.com LWZ 5/8 CS Premium | 29
iNSTaLLaTiON maintenance and cleaning
9. Maintenance and cleaning
WARNING Electrocution f isolate the appliance across all poles from the power supply.
9.2 Cleaning the outdoor air filter
The outdoor air filter is fitted downstream of the cross-countercurrent heat exchanger.
9.1 Cleaning the air/air heat exchanger
Check and clean the cross-countercurrent heat exchanger at least once a year.
2.
1.
3.
2.
1.
1 Upper front panel
2 Cross-countercurrent heat exchanger f Open the door of the function module (r.h. half of the appliance). f Remove the fascia fitted to the centre of the appliance.
f Undo the screws on the right-hand side of the top front panel.
f Pivot the top front panel open to the left.
f If the contamination level is modest, clean the cross-countercurrent heat exchanger with the brush attachment of a vacuum cleaner.
f If more severe contamination is visible and extends into the cross-countercurrent heat exchanger, clean it as described in the following.
f Pull out the cross-countercurrent heat exchanger.
f Clean the cross-countercurrent heat exchanger with warm water. Do not use solvents.
f Afterwards flush the cross-countercurrent heat exchanger with warm water.
f Let the cross-countercurrent heat exchanger dry out.
1 Upper front panel
2 Cross-countercurrent heat exchanger
3 Outdoor air filter cassette f Pull out the cross-countercurrent heat exchanger.
f Grasp the outdoor air filter cassette by the grip holes and remove it.
f Remove the filter from the filter cassette.
f Clean the filter.
f If the filter is damaged, replace it.
f Place the filter in the filter cassette.
f Refit the outdoor air filter cassette in the appliance.
f Refit the cross-countercurrent heat exchanger in the appliance.
f Pivot the top front panel closed.
f Secure the top front panel with screws.
f Fit the fascia.
9.3 Cleaning the evaporator fins
Check the evaporator fins for dirt from time to time.
1
30 | LWZ 5/8 CS Premium
1 Defrost hose (hose of the pressure differential switch for capturing the end of defrosting) f Undo the screws and remove the central front panel.
f Remove the defrost hoses from the guide grooves in the EPS cover.
f Pull the now accessible EPS cover 6 to 8 cm to the right.
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iNSTaLLaTiON maintenance and cleaning f Tilt the top of the EPS cover towards you from the appliance.
f Pull the EPS cover upwards to remove.
f Remove the dirt grille fitted above the condensate pan by compressing it from its sides and removing it upwards.
f Check the defrost pan drain and clean it, if required.
!
Material losses
Do not use a high pressure cleaner otherwise the evaporator fins may be bent.
f Spray water across the evaporator fins.
f Remove the water from the appliance using a wet suction device.
f Remove contaminants and blockages.
Note
Check the condensate drain regularly, at least once a year.
9.4 Cleaning the condensate drain
Check the condensate drain regularly.
f Remove the evaporator cover (see chapter „Cleaning the evaporator fins“).
f Remove dirt and blockages immediately.
f To test the drain, pour one litre of water, for example from two half-litre bottles, into the condensate pan.
If the condensate pan does not overflow, the drainage facility is adequate.
9.5 Cleaning the filter ball valve
Below the evaporator is a two-part evaporator gasket. The two parts of the gasket are connected with a bracket.
f Pull the bracket upwards to remove.
f First remove the l.h. half of the evaporator cover.
f Close the filter ball valve by turning it 90° clockwise.
f Undo the cap.
f If the filter element is contaminated, connect a short hose for backwashing.
f Place the free end of the hose in a bucket.
f Turn the filter ball valve 15° clockwise.
f Turn the filter ball valve 15° back again.
f Check whether cleaning was successful. Repeat backwashing if required.
f Refit the cap.
f Open the filter ball valve by turning it 90° anti-clockwise.
f Check the system fill pressure and adjust if required.
f Then remove the r.h. half of the evaporator cover.
!
Material losses
Do not use any cleaning agents, just water.
www.stiebel-eltron.com LWZ 5/8 CS Premium | 31
iNSTaLLaTiON maintenance and cleaning
9.6 Replacing the anode
f Isolate the appliance from the power supply.
f Close the shut-off valve in the cold water supply.
f Remove the cover from the cylinder module.
f Remove the l.h. front panel of the cylinder module.
f Briefly open the lowest DHW draw-off point.
9.7 Checking the diaphragm expansion vessels
1
1
1 Drain connection of the DHW cylinder f At the DHW cylinder drain valve, draw off approx. 20 litres of water.
1 Fill valve of the expansion vessel f Remove the protective caps from the fill valves on the expansion vessels.
1
1
2
1 Anode connection at the cylinder
2 Anode f Pull the anode cable plug from the anode. f Remove the anode by turning it.
f Insert a new anode. Alternatively, you can also use a segmented anode.
f Push the plug of the anode cable back onto the anode.
f Open the shut-off valve in the cold water line.
f Vent the DHW pipework at the respective DHW draw-off points.
1 Cap valve f Close the cap valve and depressurise the expansion vessel by draining the cap valve.
f Check the pre-charge pressure of the expansion vessel using a pressure gauge.
f Reopen the cap valve.
f Refit the protective caps on the fill valves.
f Reassemble the appliance in reverse order, i.e. fit the l.h. front panel and cover.
f After the appliance has been fully closed again, restore the power supply.
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iNSTaLLaTiON
Specification
10. Specification
10.1 Dimensions and connections
812
750 1430 g07 g09 b01
334
850 d45 d26 d25
30
70 c12 c09
130
505
380 e02 e01
255 c06 c01 g03
510
130 g04 b01 Entry electrical cables c01 Cold water inlet c06 DHW outlet c09 Entry DHW circulation c12 Safety valve drain d25 Solar flow d26 Solar return d45 Condensate drain e01 Heating flow e02 Heating return g03 Outdoor air g04 Exhaust air g05 Extract air g06 Supply air g07 Outdoor air geothermal heat exchanger g09 Outdoor air mechanical ventilation opt.
g06 g05
675
343
Diameter
Diameter
Diameter
Diameter
Diameter
Diameter
Diameter
Diameter
Nominal diameter
Nominal diameter
Nominal diameter
Nominal diameter
Nominal diameter
Nominal diameter mm mm mm mm mm mm mm mm
LWZ 5 CS Premium
22
22
19
22
22
22
22
22
DN 315
DN 315
DN 160
DN 160
DN 160
DN 160
LWZ 8 CS Premium
22
22
19
22
22
22
22
22
DN 315
DN 315
DN 160
DN 160
DN 160
DN 160 www.stiebel-eltron.com LWZ 5/8 CS Premium | 33
iNSTaLLaTiON
Specification
10.2 Connection examples
Example 1 : Without power-OFF periods
MFG
XD02
1 2 3 4 5
WP
XD01
6 7 8 9
Steuerung
XD03
1 2 3 4 XE03
2
1
M
1
3/N/PE ~ 50Hz 400V 2/N/PE ~ 50Hz 1/N/PE ~ 50Hz 230V
WP
MFG
Heat pump / Fan
Electric emergency/booster heater
Steuerung Control
1 Underfloor heating thermostat (option) or safety equipment terminal for stove / fireplace
Example 2: Blocking time for electric emergency/booster heater
MFG
XD02
WP
XD01
1 2 3 4 5
1L 2L 3L N EP 1
L 2L
Steuerung
XD03
1 2 3 4 XE03
1
L1 L2 L3 N PE
3/N/PE ~ 50Hz 400V
L1 L2 N PE
2/N/PE ~ 50Hz
L1 N PE
1/N/PE ~ 50Hz 230V
WP
MFG
Heat pump / Fan
Electric emergency/booster heater
Steuerung Control
1 Underfloor heating thermostat (option) or safety equipment terminal for stove / fireplace
2 Time switch for power-OFF periods
10.3 Application range
Heating
70
60
50
40
30
20
10
0
-30 -20 -10 0 10
1
20 30 40
Cooling
30
25
20
15
10
5
0
15 20 25 30
1 Application range limits
X Outside temperature [°C]
Y Flow temperature [°C]
35 40
10.4 Sensor resistance values
70
80
90
100
30
40
50
60
110
120
0
10
20
25
Temperature in °C
-30
-20
-10
Pt1000 sensor resistance in Ω
882
922
961
1000
1039
1078
1097
1117
1155
1194
1232
1271
1309
1347
1385
1423
1461
45
1
PTC sensor resistance in Ω
---
1367
1495
1630
1772
1922
2000
2080
2245
2417
2597
2785
2980
3182
3392
---
---
Note
When measuring with a multimeter, the resistance values serve only to identify faulty or incorrect sensors.
Measuring with a multimeter is too imprecise to test for accuracy.
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iNSTaLLaTiON
Specification
10.5 Wiring diagram
Wiring diagram key
BT30
BT35
BT40
BT42
BT43
BT44
BT45
BT46
BT02
BT11
BT12
BT20
BT21
BT22
BT27
BT29
BT48
BT51
BT55
BT56
AA02 Integral control unit
AA04 Inverter
AA06 Programming unit
BF01
BL01
Heating circuit flow rate sensor
Condensate float switch
BM03 Extract air humidity sensor
BP01
BP03
BP05
BP10
BP11
BP12
BP16
BT01
High pressure sensor
Low pressure sensor
High pressure (HP) pressure switch
Heating circuit (water) pressure sensor
Air differential pressure sensor
Air differential pressure sensor 2
Signal anode pressure switch
Heating flow temperature sensor - PT 1000
Heating return temperature sensor - PT 1000
Temperature sensor, flow - HP - Pt1000
Temperature sensor, return - HP - Pt1000
DHW cylinder temperature sensor
DHW cylinder top temperature sensor (optional)
DHW cylinder integral temperature sensor (optional)
2nd DHW cylinder DHW sensor - PT1000 (optional)
Solar collector temperature sensor - PT1000
BT57
Outside temperature sensor
Extract air temperature sensor
Temperature sensor, hot gas - PT 1000
Temperature sensor, condenser (frost protection)
Temperature sensor, evaporator discharge
Temperature sensor, defrost end (evaporator inlet)
Evaporator discharge temperature sensor - PT 1000
Compressor intake temperature sensor - PT 1000
Oil sump temperature sensor - PT1000
Compressor temperature limiter
High limit safety cut-out for MFG
Temperature controller, booster heater 2 kW
(optional)
High limit safety cut-out for 2 kW booster heater
(optional)
Booster heater MFG EB01
EB02
EB03
FC01
Booster heater cylinder BGC 2 kW (optional)
Oil sump heater
Inverter fuse
Condensate pump fine-wire fuse FC07
KF01
KF27
Compressor contactor
Passive cooling relay
MA01 Compressor motor
MA04 Motor, electronic expansion valve, evaporator
MA06 Motor, electronic expansion valve, heat pipe
MA07 Diverter valve, defrost
MA10 Circulation pump motor
MA13 Motor, condensate pump, bottom plate
MA15* Diverter valve motor (heating/DHW/alternative)
MA16 Diverter valve motor (cooling)
MA20 Motor, heat pump fan
MA21 Motor, supply air fan
MA22 Motor, extract air fan
RF01 Interference suppression filter
RF06
SF01
XD01
XD02
XD03
XD04
Ferrite core ring
Reset button
Compressor/HP fan power supply
Instantaneous water heater (MFG) power supply
230 V PCB inputs power supply
Terminals for external temperature sensor and CAN bus
Booster heater power supply (optional/cylinder) XD11
XD20 Terminal
XD21
XD22
L block terminal
N block terminal
3-pin terminal
4-pin terminal
XD23
XD24
XD27
XD76
XD77
XD78
XD79
XD80
CAN bus programming unit connector
Diverter valve connector (alternative)
Integral sensor connector
Supply air fan connector
Extract air fan connector
Heat pump fan connector
Clamping plate earth connection for external
Temperature sensor earth terminal
XE03
XE08
XE09
XE12
XE15
XE16
Temperature sensor earth terminal
Control panel earth connection
Clamping plate earth connection
Lower control panel earth connection
XE17 Cylinder earth connection
AA02-X1 Connector X1, temperature sensor, 8-pin
AA02-X2 Connector X2, temperature sensor, 12-pin
AA02-X3 Connector X3, circulation pump / ext. pumps
AA02-X4 Connector X4, LV input: Pressure and humidity sensor, float switch
AA02-X5 Connector X5, pressure transducer HP/LP
AA02-X51 Connector X51, flow sensor
AA02-X6 Modbus connection
AA02-X7 Connector X7, CAN bus
AA02-X8 Connector X8, CAN BUS, programming unit
AA02-X9 Connector X9, stepper motor
AA02-X10 Connector X10 EXV, evaporator
AA02-X11 Connector X11 EXV, heat pipe
AA02-X12 Connector X12, supply air fan
AA02-X13 Connector X13, extract air fan
AA02-X14 Connector X14, heat pump fan
AA02-X15 Connector X15, input
AA02-X16 Connector X16, mains power
AA02-X17 Connector X17, output 1
AA02-X18 Connector X18, output 2
AA02-X19 Connector X19, compressor
AA02-X20 Connector X20, DHC input/output
AA02-X22 Connector X22, air differential pressure sensor
AA02-X23 Connector X23, air differential pressure sensor 2
AA02-X24 Connector X24, temperature sensor
AA02-X25 USB port / Service plug www.stiebel-eltron.com LWZ 5/8 CS Premium | 35
iNSTaLLaTiON
Specification
XD22
N
1 2 3 4
L
N
L
N
Mi ZU
Mi AUF
N
L
L‘
L
N
L‘
L
L‘
L
N
N
EVU
L
3
2
1
XE03
1 2 3 4 5
PE
N
L2
L1
PE
N
L3
L2
L1
HZK 400V
XD11 L1 L2 PE
BT56
1
2
XE15
3 A1
KF27 zu MA20
A2
BT57
T >
12 22
11 21
EB02 optional
2 4 6 A1
KF01
1 3 5 A2
FC01
BT35
T optional
BT22
T
BT21
T
BT48
T
BT12
T
BT43
T
BT46
T
BT45
T
BT42
T
BT11
T
1 2 3 4
XD21
L von
AA02-X24
5,6
XD77
3
XE08
1 2 3 4
XE09
1 2 3 4
XE17
(Speicher)
1 2 3 4 5
XE12
MA22 MA21
BP12 p
BP11 p
EB03
XE16
1 2 3 4
XD24
N L
BT02
T
BT20
T
BT44
T
BT40
T
BT01
T
BT30
TA TV TR
BT29
TS
XD04
UP HK2 TX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
XE08
1 2 3 4 5
XE09
1 2 3 4 5 zu
BT35
1,2 zu
XD04
21,22 zu
MA10
1
3
1
3
9
X23
X24
X22
1 8
6
1
3
1
X20
NE Stufe Niedrig IN
NE Stufe Niedrig OUT
NE Stufe Mittel IN
NE Stufe Mittel OUT
NE Stufe HOCH IN
NE Stufe HOCH OUT
X19
-
Verdichter L‘
Verdichter L
1
5
X18
Fenster AUF
Aereco
Ölsumpf
UMV Kühlen
HK2/ 2. WW-Speicher
1
6
X17
Synchronmotor Heizen
Synchronmotor WW
Abtauventil
Kühlen
Mischer ZU
Mischer AUF
SF01
X1
1 12
AA02
X25
L N
X16
1 2
X2
Schrittmotor
EXV
Heat-Pipe
Zuluft-
Lüfter
Abluft-
Lüfter
1
EXV
Verdampfer
WP-Lüfter
10
Schalter Bodenblech
-
-
+5V
GND
Feuchtesensor
+5V
GND
P Heizung
+5V
X4
1 X3
10
1
6
-
-
HD-Sensor
+Ub
ND-Sensor
+Ub
X5
1
3
GND
IN
+5V
X51
1
5
FE
GND
RS485A
RS485B
+Ub
X6
1
4
+12V
CAN-H
CAN-L
GND
X7
1
4
+12V
CAN-H
CAN-L
GND
X8
1
5
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X9
1
5
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X10
1
5
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X11
1
4
GND
Drehzahl
+10V
PWM
X12
1
4
GND
Drehzahl
+10V
PWM
X13
1
4
GND
Drehzahl
+10V
PWM
X14
1
8
Schnelllüftung
STB
O/K Betrieb
EVU
Signalanode
-
Klixon
HD-Wächter
X15
1 von X7
1,2,3,4 von
AA02-X24
3,4
BL01
%
5
U
4 3 bk bu bn wh bn gn ye gy ye wh bk rd bk ye rd og gy rd wh ye bk bk ye rd og gy gn wh bn ye gn wh bn ye gn wh bn ye
4 bn wh
BF01 gn bn wh bn wh zu AA04
3,4,5 zu XD04
9,10,11,12 ye rd bk wh
XD27
BP10
BP01
BP03
5
RF06
4
4
4
M MA04 bn gy wh gn ye
3
4
1
2
5
XD76
M
1~
MA15* alternativ
M bn gn ye wh
1
2
3
4
MA06 rd bu ye wh
M
N
1~
L bn gn ye wh
1
2
3
4 rd bu ye wh
M
N
1~
L bn gn ye wh
1
2
3
4 rd bu ye wh
M
1~
N
L
MA22
MA21
MA20
XD80 XD79 XD78
RF01
L N PE
L*N*PE* von
XD01
8,9,10 von XD24 und XE12 von XD24 und XE12 von
AA02-X6
2,3,4
10
L N PE
AA04
1
U V W PE
U V W
M
3~
BT55
T >
11 21 31
XD23
1 2 3
PE N L
12 22 32
XD20 1 2 3 4 5 6 7 8
- N N N PE L L -
9
-
10
-
11 12 13 14
- L‘ L‘ -
FC07 von
AA02-X3
3,4
1~
MA10
1~
MA13
4 3 2 1
MA15* alternativ
BP05
1~
MA16
BP16 BT51
MA07
EB01
MA01
36 | LWZ 5/8 CS Premium www.stiebel-eltron.com
MA04
MA06
MA07
MA10
MA13
MA15*
MA16
MA20
EB01
EB02
EB03
FC01
FC07
KF01
KF27
MA01
BT45
BT46
BT48
BT51
BT55
BT56
BT57
BT27
BT29
BT30
BT35
BT40
BT42
BT43
BT44
AA02 Integrierte Regelung
AA04 Inverter
AA06 Bedieneinheit
BF01 Volumenstromsensor Heizkreis
BL01 Schwimmerschalter Kondensat
BT01
BT02
BT11
BT12
BT20
BT21
BT22
BM03
BP01
BP03
BP05
BP10
BP11
BP12
BP16
Feuchtesensor Abluft
Drucksensor Hochdruck
Drucksensor Niederdruck
Druckwächter Hochdruck (HD)
Drucksensor Heizkreis (Wasser)
Differenzdrucksensor Luft
Differenzdrucksensor Luft 2
Druckschalter Signalanode
Temperaturfühler Heizungsvorlauf - PT 1000
Temperaturfühler Heizungsrücklauf - PT 1000
Temperaturfühler Vorlauf - WP - PT 1000
Temperaturfühler Rücklauf - WP - PT 1000
Temperaturfühler WW Speicher
Temperaturfühler WW Speicher Dom (optional)
Temperaturfühler WW Speicher Integral (optional)
Warmwasserfühler 2. WW-Speicher - PT1000 (optional)
Temperaturfühler Solarkollektor - PT1000
Temperaturfühler Außentemperatur
Temperaturfühler Ablufttemperatur
Temperaturfühler Heißgas - PT 1000
Temperaturfühler Verflüssiger (Frostschutz)
Temperaturfühler Verflüssigeraustritt
Temperaturfühler Abtauende (Verdampfereintritt)
Temperaturfühler Verdampferaustritt - PT 1000
Temperaturfühler Verdichtereintritt - PT 1000
Temperaturfühler Ölsumpf - PT 1000
Temperaturwächter Verdichter
Sicherheitstemperaturbegrenzer für MFG
Temperaturregler Zusatzheizung 2 kW (optional)
Sicherheitstemperaturbegrenzer für
Zusatzheizung 2 kW (optional)
Zusatzheizung MFG
Zusatzheizung Speicher BGC 2kW (optional)
Heizung Ölsumpf
Sicherung Inverter
Feinsicherung Kondensatpumpe
Schütz Verdichter
Relais Passivkühlung
Motor Verdichter
Motor elektronisches Expansionsventil Verdampfer
Motor elektronisches Expansionsventil Heat-Pipe
Umschaltventil Abtauen
Motor Umwälzpumpe
Motor Kondensatpumpe Bodenblech
Motor Umschaltventil (Heizen/WWB/alternativ)
Motor Umschaltventil (Kühlen)
Motor Wärmepumpenlüfter
XD27
XD76
XD77
XD78
XD79
XD80
XE03
XE08
XE09
XE12
XE15
XE16
XE17
AA02-X1
AA02-X2
AA02-X3
XD04
XD11
XD20
XD21
XD22
XD23
XD24
MA21
MA22
Motor Zuluftlüfter
Motor Abluftlüfter
RF01 Entstörfilter
RF06 Ferritringkern
SF01
XD01
XD02
XD03
Entstörtaster
Netzanschluss Verdichter/WP-Lüfter
Netzanschluss Durchflusserwärmer (MFG)
Netzanschluss Platine Eingänge 230V
Anschl. externe Temperaturfühler und CAN-Bus
Netzanschluss Zusatzheizung (optional / Speicher)
Anschlussklemme
Klemme L-Block
Klemme N-Block
Klemme 3-polig
Klemme 4-polig
Buchsenstecker CAN-Bus Bedienteil
Buchsenstecker Umschaltventil (alternativ)
Buchsenstecker Integralfühler
Buchsenstecker Zulüfter
Buchsenstecker Abluftlüfter
Buchsenstecker Wärmepumpenlüfter
Erdungsanschluss Klemmblech für extern
Erdungsklemme Temperaturfühler
Erdungsklemme Temperaturfühler
Erdungsanschluss Schaltkasten
Erdungsanschluss Klemmblech
Erdungsanschluss Schaltkasten unten
Erdungsanschluss Speicher
Buchsenstecker X1 Temp.-Fühler 8-pol.
Buchsenstecker X2 Temp.-Fühler 12-pol.
Buchsenstecker X3 Umwälzpumpe/ ext. Pumpen
AA02-X4
AA02-X5
AA02-X51
Buchsenstecker X4 Eingang Kleinspannung:
Druck- und Feuchtesensor, Schwimmerschalter
Buchsenstecker X5 Druckgeber HD/ND
Buchsenstecker X51 Volumenstromsensor
AA02-X6 Modbusanschluss
AA02-X7 Buchsenstecker X7 CAN-Bus
AA02-X8
AA02-X9
Buchsenstecker X8 CAN-Bus Bedieneinheit
Buchsenstecker X9 Schrittmotor
AA02-X10
AA02-X11
AA02-X12
AA02-X13
AA02-X14
AA02-X15
AA02-X16
AA02-X17
Buchsenstecker X10 EXV Verdampfer
Buchsenstecker X11 EXV Heat-Pipe
Buchsenstecker X12 Zuluftlüfter
Buchsenstecker X13 Abluftlüfter
Buchsenstecker X14 Wärmepumpenlüfter
Buchsenstecker X15 Eingang
Buchsenstecker X16 Netzspannung
Buchsenstecker X17 Ausgang 1
AA02-X18
AA02-X19
AA02-X20
AA02-X22
AA02-X23
AA02-X24
AA02-X25
Buchsenstecker X18 Ausgang 2
Buchsenstecker X19 Verdichter
Buchsenstecker X20 DHC Eingang/Ausgang
Buchsenstecker X22 Differenzdrucksensor Luft
Buchsenstecker X23 Differenzdrucksensor Luft 2
Buchsenstecker X24 Temperaturfühler
USB-Anschluss/ Servicestecker
iNSTaLLaTiON
Specification
XD22
N
1 2 3 4
L
N
L
N
Mi ZU
Mi AUF
N
L
L‘
L
N
L‘
L
L‘
L
N
N
EVU
L
3
2
1
XE03
1 2 3 4 5
PE
N
L2
L1
PE
N
L3
L2
L1
HZK 400V
XD11 L1 L2 PE
BT56
1
2
XE15
3 A1
KF27 zu MA20
A2
BT57
T >
12 22
11 21
EB02 optional
2 4 6 A1
KF01
1 3 5 A2
FC01 von
AA02-X6
2,3,4
BT35
T optional
BT22
T
BT21
T
BT48
T
BT12
T
BT43
T
BT46
T
BT45
T
BT42
T
BT11
T
1 2 3 4
XD21
L von
AA02-X24
5,6
XD77
3
XE08
1 2 3 4
XE09
1 2 3 4
XE17
(Speicher)
1 2 3 4 5
XE12
MA22 MA21
BP12 p
BP11 p
EB03
1 2 3 4
XD24
N L
XE16
RF01
L N PE
L*N*PE*
10
L N PE
AA04
1
U V W PE
U V W
M
3~
BT55
T >
11 21 31
XD23
1 2 3
PE N L
12 22 32
XD20 1 2 3 4 5 6 7 8
- N N N PE L L -
9
-
10
-
11 12 13 14
- L‘ L‘ -
FC07 von
AA02-X3
3,4
1~
MA10
1~
MA13
BT02
T
BT20
T
BT44
T
BT40
T
BT01
T
BT30
TA TV TR
BT29
TS
XD04
UP HK2 TX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
XE08
1 2 3 4 5
XE09
1 2 3 4 5 zu
BT35
1,2 zu
XD04
21,22 zu
MA10
1
3
1
3
9
X23
X24
X22
1 8
6
1
3
1
X20
NE Stufe Niedrig IN
NE Stufe Niedrig OUT
NE Stufe Mittel IN
NE Stufe Mittel OUT
NE Stufe HOCH IN
NE Stufe HOCH OUT
X19
-
Verdichter L‘
Verdichter L
1
5
X18
Fenster AUF
Aereco
Ölsumpf
UMV Kühlen
HK2/ 2. WW-Speicher
1
6
X17
Synchronmotor Heizen
Synchronmotor WW
Abtauventil
Kühlen
Mischer ZU
Mischer AUF
SF01
X1
1 12
AA02
X25
L N
X16
1 2
X2
Schrittmotor
1 10
Schalter Bodenblech
-
-
+5V
GND
Feuchtesensor
+5V
GND
P Heizung
+5V
X4
1 X3
10
1
6
-
-
HD-Sensor
+Ub
ND-Sensor
+Ub
X5
1
3
GND
IN
+5V
X51
1
5
FE
GND
RS485A
RS485B
+Ub
X6
1
4
+12V
CAN-H
CAN-L
GND
X7
1
4
+12V
CAN-H
CAN-L
GND
X8
1
5
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X9
1
5
EXV
Verdampfer
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X10
1
5
EXV
Heat-Pipe
Phase 4
Phase 3
Phase 2
Phase 1
+12V
X11
1
4
Zuluft-
Lüfter
GND
Drehzahl
+10V
PWM
X12
1
4
Abluft-
Lüfter
GND
Drehzahl
+10V
PWM
X13
1
4
WP-Lüfter
GND
Drehzahl
+10V
PWM
X14
1
8
Schnelllüftung
STB
O/K Betrieb
EVU
Signalanode
-
Klixon
HD-Wächter
X15
1
4 3 2 1
MA15* alternativ
BL01
%
5
U
4 3 bk bu bn wh bn gn ye gy ye wh bk rd bk ye rd og gy rd wh ye bk bk ye rd og gy gn wh bn ye gn wh bn ye gn wh bn ye
4 bn wh
BF01 gn bn wh bn wh zu AA04
3,4,5 zu XD04
9,10,11,12 ye rd bk wh
XD27
BP10
BP01
BP03
5
RF06
4
4
4
M MA04
MA20 bn gy wh gn ye
3
4
1
2
5
XD76
XD80
M
1~
M bn gn ye wh
1
2
3
4
MA06 rd bu ye wh
M
N
1~
L bn gn ye wh
1
2
3
4 rd bu ye wh
M
N
1~
L bn gn ye wh
1
2
3
4
MA22
MA15* alternativ rd bu ye wh
M
N
1~
L
MA21
XD79
BP05
1~
MA16
BP16 BT51 von X7
1,2,3,4 von
XD01
8,9,10 von XD24 und XE12 von
AA02-X24
3,4 von XD24 und XE12
XD78
MA07
EB01
MA01 www.stiebel-eltron.com LWZ 5/8 CS Premium | 37
MA04
MA06
MA07
MA10
MA13
MA15*
MA16
MA20
EB01
EB02
EB03
FC01
FC07
KF01
KF27
MA01
BT45
BT46
BT48
BT51
BT55
BT56
BT57
BT27
BT29
BT30
BT35
BT40
BT42
BT43
BT44
AA02 Integrierte Regelung
AA04 Inverter
AA06 Bedieneinheit
BF01 Volumenstromsensor Heizkreis
BL01 Schwimmerschalter Kondensat
BT01
BT02
BT11
BT12
BT20
BT21
BT22
BM03
BP01
BP03
BP05
BP10
BP11
BP12
BP16
Feuchtesensor Abluft
Drucksensor Hochdruck
Drucksensor Niederdruck
Druckwächter Hochdruck (HD)
Drucksensor Heizkreis (Wasser)
Differenzdrucksensor Luft
Differenzdrucksensor Luft 2
Druckschalter Signalanode
Temperaturfühler Heizungsvorlauf - PT 1000
Temperaturfühler Heizungsrücklauf - PT 1000
Temperaturfühler Vorlauf - WP - PT 1000
Temperaturfühler Rücklauf - WP - PT 1000
Temperaturfühler WW Speicher
Temperaturfühler WW Speicher Dom (optional)
Temperaturfühler WW Speicher Integral (optional)
Warmwasserfühler 2. WW-Speicher - PT1000 (optional)
Temperaturfühler Solarkollektor - PT1000
Temperaturfühler Außentemperatur
Temperaturfühler Ablufttemperatur
Temperaturfühler Heißgas - PT 1000
Temperaturfühler Verflüssiger (Frostschutz)
Temperaturfühler Verflüssigeraustritt
Temperaturfühler Abtauende (Verdampfereintritt)
Temperaturfühler Verdampferaustritt - PT 1000
Temperaturfühler Verdichtereintritt - PT 1000
Temperaturfühler Ölsumpf - PT 1000
Temperaturwächter Verdichter
Sicherheitstemperaturbegrenzer für MFG
Temperaturregler Zusatzheizung 2 kW (optional)
Sicherheitstemperaturbegrenzer für
Zusatzheizung 2 kW (optional)
Zusatzheizung MFG
Zusatzheizung Speicher BGC 2kW (optional)
Heizung Ölsumpf
Sicherung Inverter
Feinsicherung Kondensatpumpe
Schütz Verdichter
Relais Passivkühlung
Motor Verdichter
Motor elektronisches Expansionsventil Verdampfer
Motor elektronisches Expansionsventil Heat-Pipe
Umschaltventil Abtauen
Motor Umwälzpumpe
Motor Kondensatpumpe Bodenblech
Motor Umschaltventil (Heizen/WWB/alternativ)
Motor Umschaltventil (Kühlen)
Motor Wärmepumpenlüfter
XD27
XD76
XD77
XD78
XD79
XD80
XE03
XE08
XE09
XE12
XE15
XE16
XE17
AA02-X1
AA02-X2
AA02-X3
XD04
XD11
XD20
XD21
XD22
XD23
XD24
MA21
MA22
Motor Zuluftlüfter
Motor Abluftlüfter
RF01 Entstörfilter
RF06 Ferritringkern
SF01
XD01
XD02
XD03
Entstörtaster
Netzanschluss Verdichter/WP-Lüfter
Netzanschluss Durchflusserwärmer (MFG)
Netzanschluss Platine Eingänge 230V
Anschl. externe Temperaturfühler und CAN-Bus
Netzanschluss Zusatzheizung (optional / Speicher)
Anschlussklemme
Klemme L-Block
Klemme N-Block
Klemme 3-polig
Klemme 4-polig
Buchsenstecker CAN-Bus Bedienteil
Buchsenstecker Umschaltventil (alternativ)
Buchsenstecker Integralfühler
Buchsenstecker Zulüfter
Buchsenstecker Abluftlüfter
Buchsenstecker Wärmepumpenlüfter
Erdungsanschluss Klemmblech für extern
Erdungsklemme Temperaturfühler
Erdungsklemme Temperaturfühler
Erdungsanschluss Schaltkasten
Erdungsanschluss Klemmblech
Erdungsanschluss Schaltkasten unten
Erdungsanschluss Speicher
Buchsenstecker X1 Temp.-Fühler 8-pol.
Buchsenstecker X2 Temp.-Fühler 12-pol.
Buchsenstecker X3 Umwälzpumpe/ ext. Pumpen
AA02-X4
AA02-X5
AA02-X51
Buchsenstecker X4 Eingang Kleinspannung:
Druck- und Feuchtesensor, Schwimmerschalter
Buchsenstecker X5 Druckgeber HD/ND
Buchsenstecker X51 Volumenstromsensor
AA02-X6 Modbusanschluss
AA02-X7 Buchsenstecker X7 CAN-Bus
AA02-X8
AA02-X9
Buchsenstecker X8 CAN-Bus Bedieneinheit
Buchsenstecker X9 Schrittmotor
AA02-X10
AA02-X11
AA02-X12
AA02-X13
AA02-X14
AA02-X15
AA02-X16
AA02-X17
Buchsenstecker X10 EXV Verdampfer
Buchsenstecker X11 EXV Heat-Pipe
Buchsenstecker X12 Zuluftlüfter
Buchsenstecker X13 Abluftlüfter
Buchsenstecker X14 Wärmepumpenlüfter
Buchsenstecker X15 Eingang
Buchsenstecker X16 Netzspannung
Buchsenstecker X17 Ausgang 1
AA02-X18
AA02-X19
AA02-X20
AA02-X22
AA02-X23
AA02-X24
AA02-X25
Buchsenstecker X18 Ausgang 2
Buchsenstecker X19 Verdichter
Buchsenstecker X20 DHC Eingang/Ausgang
Buchsenstecker X22 Differenzdrucksensor Luft
Buchsenstecker X23 Differenzdrucksensor Luft 2
Buchsenstecker X24 Temperaturfühler
USB-Anschluss/ Servicestecker
iNSTaLLaTiON
Specification
10.6 Output graph
LWZ 5 CS Premium
6
5
4
3
3
4
1
2
5
6
2
-20 -15
X Outside temperature [°C]
Y Heating output [kW]
1 max. W35
2 max. W45
-10
LWZ 8 CS Premium
9
8
7
6
11
10
5
4
3
2
1
0
-20 -15
X Outside temperature [°C]
Y Heating output [kW]
1 max. W35
2 max. W45
-10
38 | LWZ 5/8 CS Premium
-5
-5
0 5
3 max. W55
4 min. W35
5 min. W45
6 min. W55
10
0 5
3 max. W55
4 min. W35
5 min. W45
6 min. W55
10
15
15
20
20 www.stiebel-eltron.com
1
2
3
4
5
6
iNSTaLLaTiON
Specification
10.7 Available external head of the circulation pump
900
800
700
600
500
400
300
200
100
0
0
X Flow rate [m 3 /h]
Y Pressure [hPa]
1 Pump rate 100 %
0,2 0,4
10.8 Fan curve
160
140
120
100
80
60
40
20
220
200
180
0
80 100 120 140
Application range
X Air flow rate [m³/h]
Y Average value, static pressure [Pa]
1 Maximum fan curve
2 System curves
160
0,6
180
0,8
200
1 1,2
2 Pump rate 85 %
3 Pump rate 65 %
4 Pump rate 45 %
1,4 1,6 1,8
220 240 260 280 300 320
0.30 Specific power consumption 0.30 Wh/m³
0.35 Specific power consumption 0.35 Wh/m³
0.40 Specific power consumption 0.40 Wh/m³
0.45 Specific power consumption 0.45 Wh/m³
0.50 Specific power consumption 0.50 Wh/m³
0.55 Specific power consumption 0.55 Wh/m³
1
2
0,30
0,35
0,40
0,45
0,50
3
4
1
2 www.stiebel-eltron.com LWZ 5/8 CS Premium | 39
iNSTaLLaTiON
Specification
10.9 Data table
The output data refers to new appliances with clean heat exchangers. The power consumption of the integral auxiliary drives represents the maximum value and may vary subject to operating point. The power consumption of the integral auxiliary drives is included in the output details of the appliance (to EN 14511).
Heating output
Heating output at A-7/W35 (EN 14511)
Heating output at A2/W35 (EN 14511)
Heating output at A7/W35 (EN 14511)
Heating output, emergency/booster heater
Cooling capacity at A35/W7
Max. heating output
Power consumption
Power consumption at A-7/W35 (EN 14511)
Power consumption at A2/W35 (EN 14511)
Power consumption at A7/W35 (EN 14511)
Coefficients of performance
COP at A-7/W35 (EN 14511)
COP at A2/W35 (EN 14511)
COP at A7/W35 (EN 14511)
Sound emissions
Sound power level, indoor installation (EN 12102)
Max. sound power level, indoor installation
Sound power level, indoor installation, reduced night mode
Max. sound power level at air intake/discharge
Sound power level, reduced night mode, air intake/discharge
Application limits
Min. application limit, heat source
Max. application limit, heat source
Max. pressure drop, outdoor air
Min. installation room volume
DHW temperature with heat pump at A2
Hydraulic data
Cylinder capacity V
Energy data
Energy efficiency class, heat pump W55
Energy efficiency class, DHW heating with load profile XL
Energy efficiency class, DHW heating (load profile), moderate climate
Energy efficiency class
Electrical data
Max. power consumption, fan
Rated power consumption, fan
Power consumption, fan
Power consumption, circulation pump
Max. power consumption excl. emergency/booster heater
Emergency/booster heater fuse protection
Max. compressor fuse protection
Compressor fuse protection
Fuse protection, HP fan
Control unit fuse protection
Rated voltage, emergency/booster heater
Rated voltage, compressor
Rated voltage, HP fan
Rated voltage, control unit
Phases, compressor
Phases, HP fan
Phases, control unit
Frequency
Total power consumption
Starting current (with/without starting current limiter)
Phases, emergency/booster heater
40 | LWZ 5/8 CS Premium dB(A) dB(A) dB(A) dB(A) dB(A)
°C
°C
Pa m³
°C l kW kW kW kW kW kW kW kW kW
V
V
V
V
A
A
Hz
A
A kW
A
A
A
W
W
W
W
LWZ 5 CS Premium
201427
5.5
5.16
4.4
2.9 / 5.8 / 8.8
2.4
14.3
52
52
50
49.4/51.8
40.0/49.9
-20
35
25
7
50
235
3.19
1.38
0.93
2.61
3.74
4.74
A++
A
A (XL)
A++
1 x B 16
B 16
400
230
230
230
1/N/PE
1/N/PE
170
100
100
< 45
5.3
3 x B 16
1 x B 25
1 x B 16
1/N/PE
50
20
-/8
3/N/PE www.stiebel-eltron.com
LWZ 8 CS Premium
201290
8.34
5.16
4.4
2.9 / 5.8 / 8.8
2.69
17.2
52
59
52
47.6/58.5
41.5/48.3
-20
35
25
7
50
235
3.19
1.38
0.93
2.61
3.74
4.74
A++
A
A (XL)
A++
1 x B 16
B 16
400
230
230
230
1/N/PE
1/N/PE
170
100
100
< 45
5.3
3 x B 16
1 x B 25
1 x B 25
1/N/PE
50
20
-/8
3/N/PE
iNSTaLLaTiON
Specification
Versions
Refrigerant
Refrigerant charge
CO
2
equivalent (CO
2 e)
Global warming potential of the refrigerant (GWP100)
IP rating
Filter class, extract air
Filter class, supply air
Filter class, outdoor air
Application area, living space
Dimensions
Height when tilted
Height
Width
Depth
Weights
Weight, function module
Weight, full
Weight, cylinder module
Weight, empty
Connections
Connection, heating system
DHW connection
Solar circuit connection
Supply air/extract air connection
Condensate drain
Outdoor air/exhaust air connection
Heating water quality requirements
Water hardness
Conductivity (softening)
Conductivity (desalination)
Chloride
Oxygen 8-12 weeks after filling (softening)
Oxygen 8-12 weeks after filling (desalination) pH value (with aluminium fittings) pH value (without aluminium fittings)
Values
Min. flow rate, heating
Supply air/extract air flow rate
Heating flow rate (EN 14511) at A7/W35, B0/W35 and 5 K
Heat recovery level up to
Nominal air flow rate
Outdoor air/exhaust air flow rate
Available external pressure, ventilation at 230 m 3 /h
Available external pressure, outdoor/exhaust air
Safety valve, DHW
Max. flow temperature
Safety valve, heating
Expansion vessel volume
Expansion vessel pre-charge pressure
Min. living space, cooling, active (without buffer cylinder)
Min. flow rate, cooling (without buffer cylinder)
LWZ 5 CS Premium
R410A
2.95
6.16
2088
IP1XB
ISO Coarse > 60 % (G4) ePM10 ≥ 50 % (M5)
ISO Coarse > 30 % (G2)
< 220
DN 22
DN 22
DN 22
DN 160
22
410x155 oval
2020
1885
1430
812
243
670
177
420
=3
<1000
20-100
<30
<0.02
<0.1
8.0-8.5
8.0-10.0
0.7
80-300
1.300
90
240
1000
100
50
1
60
0.3
15
0.075
40
0.7
kg kg kg kg mm mm mm mm mm mm m² kg t
MPa
°C
MPa l
MPa m² m³/h m³/h m³/h m³/h
% m³/h m³/h
Pa
Pa
°dH
μS/cm
μS/cm mg/l mg/l mg/l
LWZ 8 CS Premium : You can use the „STARTING CURRENT LIMITER“ parameter to limit the power consumption of the compressor. The parameter can be found in the menu „CONTRACTOR / REFRIGERATION UNIT“.
Further details
Maximum altitude for installation m
LWZ 5 CS Premium
201427
2000
LWZ 8 CS Premium
201290
2000
LWZ 8 CS Premium
R410A
2.95
6.26
2088
IP1XB
ISO Coarse > 60 % (G4) ePM10 ≥ 50 % (M5)
ISO Coarse > 30 % (G2)
< 220
DN 22
DN 22
DN 22
DN 160
22
410x155 oval
2020
1885
1430
812
243
670
177
420
=3
<1000
20-100
<30
<0.02
<0.1
8.0-8.5
8.0-10.0
0.7
80-300
1.300
90
240
1000
100
50
1
60
0.3
15
0.075
40
0.7
www.stiebel-eltron.com LWZ 5/8 CS Premium | 41
NOTES
42 | LWZ 5/8 CS Premium www.stiebel-eltron.com
NOTES
www.stiebel-eltron.com LWZ 5/8 CS Premium | 43
Deutschland
STIEBEL ELTRON GmbH & Co. KG
Dr.-Stiebel-Straße 33 | 37603 Holzminden
Tel. 05531 702-0 | Fax 05531 702-480 [email protected]
www.stiebel-eltron.de
Verkauf
Kundendienst
Tel. 05531 702-110 | Fax 05531 702-95108 | [email protected]
Tel. 05531 702-111 | Fax 05531 702-95890 | [email protected]
Ersatzteilverkauf Tel. 05531 702-120 | Fax 05531 702-95335 | [email protected]
Australia
STIEBEL ELTRON Australia Pty. Ltd.
294 Salmon Street | Port Melbourne VIC 3207
Tel. 03 9645-1833 | Fax 03 9644-5091 [email protected]
www.stiebel-eltron.com.au
Austria
STIEBEL ELTRON Ges.m.b.H.
Gewerbegebiet Neubau-Nord
Margaritenstraße 4 A | 4063 Hörsching
Tel. 07221 74600-0 | Fax 07221 74600-42 [email protected]
www.stiebel-eltron.at
Belgium
STIEBEL ELTRON bvba/sprl
't Hofveld 6 - D1 | 1702 Groot-Bijgaarden
Tel. 02 42322-22 | Fax 02 42322-12 [email protected]
www.stiebel-eltron.be
China
STIEBEL ELTRON (Tianjin) Electric Appliance
Co., Ltd.
Plant C3, XEDA International Industry City
Xiqing Economic Development Area
300085 Tianjin
Tel. 022 8396 2077 | Fax 022 8396 2075 [email protected]
www.stiebeleltron.cn
Czech Republic
STIEBEL ELTRON spol. s r.o.
Dopraváků 749/3 | 184 00 Praha 8
Tel. 251116-111 | Fax 235512-122 [email protected]
www.stiebel-eltron.cz
Finland
STIEBEL ELTRON OY
Kapinakuja 1 | 04600 Mäntsälä
Tel. 020 720-9988 [email protected]
www.stiebel-eltron.fi
France
STIEBEL ELTRON SAS
7-9, rue des Selliers
B.P 85107 | 57073 Metz-Cédex 3
Tel. 0387 7438-88 | Fax 0387 7468-26 [email protected]
www.stiebel-eltron.fr
Hungary
STIEBEL ELTRON Kft.
Gyár u. 2 | 2040 Budaörs
Tel. 01 250-6055 | Fax 01 368-8097 [email protected]
www.stiebel-eltron.hu
Japan
NIHON STIEBEL Co. Ltd.
Kowa Kawasaki Nishiguchi Building 8F
66-2 Horikawa-Cho
Saiwai-Ku | 212-0013 Kawasaki
Tel. 044 540-3200 | Fax 044 540-3210 [email protected]
www.nihonstiebel.co.jp
Netherlands
STIEBEL ELTRON Nederland B.V.
Daviottenweg 36 | 5222 BH 's-Hertogenbosch
Tel. 073 623-0000 | Fax 073 623-1141 [email protected]
www.stiebel-eltron.nl
Poland
STIEBEL ELTRON Polska Sp. z O.O.
ul. Działkowa 2 | 02-234 Warszawa
Tel. 022 60920-30 | Fax 022 60920-29 [email protected]
www.stiebel-eltron.pl
Russia
STIEBEL ELTRON LLC RUSSIA
Urzhumskaya street 4, building 2 | 129343 Moscow
Tel. 0495 7753889 | Fax 0495 7753887 [email protected]
www.stiebel-eltron.ru
Slovakia
STIEBEL ELTRON Slovakia, s.r.o.
Hlavná 1 | 058 01 Poprad
Tel. 052 7127-125 | Fax 052 7127-148 [email protected]
www.stiebel-eltron.sk
Switzerland
STIEBEL ELTRON AG
Industrie West
Gass 8 | 5242 Lupfig
Tel. 056 4640-500 | Fax 056 4640-501 [email protected]
www.stiebel-eltron.ch
Thailand
STIEBEL ELTRON Asia Ltd.
469 Moo 2 Tambol Klong-Jik
Amphur Bangpa-In | 13160 Ayutthaya
Tel. 035 220088 | Fax 035 221188 [email protected]
www.stiebeleltronasia.com
United Kingdom and Ireland
STIEBEL ELTRON UK Ltd.
Unit 12 Stadium Court
Stadium Road | CH62 3RP Bromborough
Tel. 0151 346-2300 | Fax 0151 334-2913 [email protected]
www.stiebel-eltron.co.uk
United States of America
STIEBEL ELTRON, Inc.
17 West Street | 01088 West Hatfield MA
Tel. 0413 247-3380 | Fax 0413 247-3369 [email protected]
www.stiebel-eltron-usa.com
4<AMHCMO=dijcaa>
Irrtum und technische Änderungen vorbehalten! | Subject to errors and technical changes! | Sous réserve d‘erreurs et de modifications techniques! | Onder voorbehoud van vergissingen en technische wijzigingen! |
Salvo error o modificación técnica! | Excepto erro ou alteração técnica | Zastrzeżone zmiany techniczne i ewentualne błędy | Omyly a technické změny jsou vyhrazeny! | A muszaki változtatások és tévedések jogát fenntartjuk! | Отсутствие ошибок не гарантируется. Возможны технические изменения . | Chyby a technické zmeny sú vyhradené! Stand 9627
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Table of contents
- 3 Special information
- 3 Installation
- 3 General information
- 3 Relevant documents
- 3 Information on the appliance
- 3 Standardised output data
- 4 Safety
- 4 General safety instructions
- 4 Instructions, standards and regulations
- 4 Operation of the appliance in buildings with combustion equipment
- 5 Appliance description
- 5 Standard delivery
- 5 Required accessories
- 5 Additional accessories
- 5 Appliance functions
- 7 Preparation
- 7 Installation site
- 8 Air routing
- 8 Sound emissions
- 10 Electrical installation
- 10 Oxygen diffusion
- 10 Transport
- 11 Installation
- 11 Siting the function module
- 13 Installing the cylinder module
- 14 Connecting modules
- 17 Heating water connection
- 18 Water connection
- 18 Filling the DHW cylinder
- 18 Option: Connecting the second DHW cylinder
- 18 Condensate drain and overpressure valve
- 19 Electrical connection
- 22 Filling and venting the heating system
- 24 Fitting the appliance casing
- 25 Outdoor air and exhaust air hose installation
- 26 Installing extract air and supply air pipes
- 26 Commissioning
- 27 Checks before commissioning
- 27 Filter insertion
- 28 Commissioning via the programming unit
- 28 Recommissioning
- 28 Appliance shutdown
- 29 Troubleshooting
- 29 Exhaust air fan is catching
- 29 Cleaning defrost pan
- 29 Circulation pump
- 29 Fault messages in the programming unit
- 30 Maintenance and cleaning
- 30 Cleaning the air/air heat exchanger
- 30 Cleaning the outdoor air filter
- 30 Cleaning the evaporator fins
- 31 Cleaning the condensate drain
- 31 Cleaning the filter ball valve
- 32 Replacing the anode
- 32 Checking the diaphragm expansion vessels
- 33 Specification
- 33 Dimensions and connections
- 34 Connection examples
- 34 Application range
- 34 Sensor resistance values
- 35 Wiring diagram
- 38 Output graph
- 39 Available external head of the circulation pump
- 39 Fan curve
- 40 Data table