Lutron Electronics Homeworks 4 Series Installation Instructions

Installation Instructions

Please Read Before Installing

4 Series

TM

Processor

H4P5-H48-CE, H4P5-H48-HRL-CE

H4P5-CE, H4P5-HRL-CE

12 V 50 Hz 30 VA

Overview

The 4 Series Processors, model numbers H4P5-H48-CE,

H4P5-H48-HRL-CE, H4P5-CE, and H4P5-HRL-CE, have three (3) configurable communication links allowing connection of HomeWorks Wired Keypads, HomeWorks

Wired Maestro

®

Local Lighting Controls, and HomeWorks

Wallbox Power Modules. Model numbers H4P5-H48-

HRL-CE and H4P5-HRL-CE have an additional dedicated link for Hybrid Repeaters, allowing expansion to RF devices. The central processor provides lighting presets, astronomic timeclock events, security mode, vacation mode, conditional logic, and all other HomeWorks programming functions.

H4P5-H48-CE H4P5-H48-HRL-CE H4P5-CE H4P5-HRL-CE

A maximum of 10 seeTouch

TM keypads (equivalent to 150

LEDs) may be powered by Link 6 on the 4 Series

Processor. To power additional keypads, or to use keypads on Links 4 or 5, an additional power supply is required (Lutron model #s TU240-15DC-9-BL (U.K.) and

TE240-15DC-9-BL (Europe)).

The dedicated Hybrid Repeater Link (Link 8) on H4P5-

H48-HRL-CE and H4P5-HRL-CE processors can provide power to Hybrid Repeaters. Each Hybrid Repeater counts as 30 LEDs towards the maximum of 150 LEDs.

U.K. Plug-in Adapter

TU240-15DC-9-BL

Input: 220-240 V 50 Hz 19 W

Output: 15 V 900 mA

IEC PELV; NEC Class 2

Europe Plug-in Adapter

TE240-15DC-9-BL

Input: 220-240 V 50 Hz 19 W

Output: 15 V 900 mA

IEC PELV; NEC Class 2

Figure 1 - 4 Series Processors and Adapters

Important Notes

Codes: Install in accordance with all local and national electrical codes.

Power: Two separate power inputs exist on this processor:

1. Processor power is provided by the 2 conductor harness that is integral to the HWI-LV24-CE enclosure. The processor is powered when the green LED labeled “PWR” is on.

2. Keypads connected to Link 6 are powered by the supplied plug-in adapter connected to the power jack labeled “Link 6 15 V ”. Link 6 is powered properly when the green “LINK PWR” LED is on.

If the red “LINK SHORT” LED is on, Link 6 or 8 are shorted (between terminal 1 and 2) or overloaded (exceeding 150 LEDs).

Both Processor power and Link 6/8 power must be present for the processor and keypads to function properly.

Processor Power: 12 V 50 Hz 30 VA

Link 6/8 Power: 15 V 900 mA NEC Class 2;

IEC PELV

Use only the adapter provided by Lutron with the 4 Series Processor (Lutron model #s

TU240-15DC-9-BL (U.K.) and TE240-15DC-9-

BL (Europe)).

Environment: Ambient operating temperature:

0-40 °C, 32-104 °F, 0-90% humidity, non-condensing.

Indoor use only.

Cleaning: To clean, wipe with a clean damp cloth. DO

NOT use any chemical cleaning solutions.

1

Installation

1.

Ensure Mains voltage cover in HWI-LV24-CE enclosure is securely installed. Locate and lock supply breaker in the

OFF position before installing processor assembly.

Danger Wiring with power on may result in personal injury.

2. Install processor assembly in the enclosure: The

HomeWorks

®

4 Series

TM

Processor is attached to the

HWI-LV24-CE enclosure using four mounting keyholes and the mounting screws provided.

The 4 Series Processor mounts in the upper left corner of an

HWI-LV24 enclosure.

High-voltage enclosure

(shown with cover installed).

3. Set processor address.

Set processor address using the Configuration Switch. The HomeWorks Illumination

TM

Software will prompt the programmer if any subsequent changes to the configuration switches are required (see

Table 2). The factory installed Dimmer Hub (H4P5-H48-

CE and H4P5-H48-HRL-CE only) is already addressed to

“1”.

Table 2 - Configuration Switch Functions

DIP Switch Function

1

2

3-6

Boot Mode. Unless prompted by the

HomeWorks Illumination Software , this switch should always be in the DOWN position.

UP = 9600 Baud,

DOWN = User selected Baud.

Processor Address. See Figure 3, below.

Example: Setting Switch #6 ON.

Down (OFF)

Up (ON)

Figure 3 - Processor Addressing

Figure 2 - Mounting

Diagram

4. Connect to HomeWorks lighting controls.

For the

H4P5-H48-CE and H4P5-H48-HRL-CE models only, connect the communication wiring from the HomeWorks

Maestro

®

Dimmers to the factory installed Dimmer Hub

(HWI-H48-CE). See Figure 4, page 3. Connect the buses according to the bus assignments that were made using the HomeWorks Illumination Software. Gray and violet connections are marked on the printed circuit board.

5. Connect Dimmer Hub links: For the H4P5-H48-CE and

H4P5-H48-HRL-CE model only, an internal harness connects Link 4 to the factory installed Dimmer Hub. If additional HWI-H48-CE or HWI-Q96 boards are to be controlled by the processor, the communication link to those boards should be connected into the Link 4 terminal block. Do not connect terminal 2 to an HWI-H48-CE or

HWI-Q96. If the H48/Q96 Link has a cable length of 15 m

(50 ft.) or more, LT-1 link terminators must be installed across MUX and MUX (terminals 3 and 4) at both ends of the link. Refer to HWI-H48-CE or HWI-Q96 instructions (see also Figure 5, page 4).

Note Links 4, 5 and 6 are configurable for use as Keypad Links, GRAFIK Eye

®

/WPM Links, or

H48/Q96 Links. These links are configured by the

HomeWorks Illumination Software.

6. Connect Inter-processor Link (multiple processor installations only): The Inter-processor Link is used for communication between HomeWorks Processors.

Connect control wiring to the Inter-processor Link (Link

2), if required. Do not connect terminal 2 (see Figure 5, page 4). If this processor is to be the first or last processor in the daisy chain, attach one of the LT-1 link terminators provided across the MUX and MUX

(terminals 3 and 4—see Figure 5, page 3). If LT-1 terminators are unavailable, a 1/2 W resistor between

100 and 150 Ohms may be placed across terminals 3 and 4 to provide termination.

7. Connect GRAFIK Eye / WPM links : If GRAFIK Eye preset dimming controls or Wallbox Power Modules are to be controlled by this processor, connect the communication wires to Link(s) 4, 5, or 6 as configured in the HomeWorks Illumination Software. Do not connect terminal 2.

8. Connect Keypad links: For keypads or keypad link devices (e.g. HWI-CCO-8) that are to be controlled by this Processor, connect the communication wires to

Link(s) 4, 5, or 6 as configured in the HomeWorks

Illumination Software. Note: Connecting keypads or keypad link devices to links other than Link 6 requires an additional power supply.

9. Connect Hybrid Repeater link: For the H4P5-H48-HRL-

CE and H4P5-HRL-CE models only, connect the Hybrid

Repeater communication wires to Link 8. Note: DO NOT connect the +15 V terminal (terminal 2) if the Hybrid

Repeater(s) will be powered by the plug-in 9 V adapter provided with the repeater(s).

10.Connect power.

Plug the power input harness terminals

(yellow wires) from the HWI-LV24-CE enclosure onto the power feed lugs on the 4 Series Processor. Connect plug from adapter to Link 6 Power connector. Plug adapter

2

into receptacle in bottom of HWI-LV24-CE. The 4 Series

Processor has battery-backed memory and timeclock devices. The battery provides power to these devices during power outages and other temporary power interruptions. In vacation homes and other residences which are not continuously occupied, the 4 Series processor MUST be powered by a circuit that is never turned off even when the residence is unoccupied.

11.Turn power ON.

Restore the supply breaker to the ON position.

12. Connect Serial Link. Connect a standard DB9 male connector to the Link 3 RS232 connector on the processor for system programming or communications with other equipment. A standard serial cable (not a null modem) is required for programming the system via the serial port using a laptop. If the processor is connected to a modem, a null modem adapter is needed between the processor and the attached modem.

13. Connect Ethernet Link. Connect a standard RJ45 connector to the Link 9 Ethernet jack on the processor for system programming or communications with other equipment. A crossover cable is required for programming the system via direct connection to a laptop computer. If plugging into a network, a standard cable is used (see Figure 4, below). The orange LED

(ACT) will illuminate when there are any Ethernet signals being transmitted or received on Link 9. The green LED

(CON) will illuminate when the Link 9 is connected to a hub/switch/router or a computer. For help configuring a laptop to talk to the processor, see Help in the

HomeWorks Illumination Software.

Mounting

Keyhole (4 places)

To HomeWorks

®

Wired Maestro

® controls

(H4P5-H48-CE and H4P5-H48-HRL-CE only)

Dimmer

Hub

(H4P5-

H48-CE and H4P5-

H48-HRL-

CE only)

Processor

Label

Processor

Board

To additional

Dimmer Hubs

Ethernet Port

Pin Processor

1 Transmit +ve

2 Transmit -ve

3 Receive +ve

4 No Connection

5 No Connection

6 Receive -ve

7 No Connection

8 No Connection

Ethernet Hub/Switch

Receive +ve

Receive -ve

Transmit +ve

No Connection

No Connection

Transmit -ve

No Connection

No Connection

Crossover Cable

Configuration

A crossover cable is used when connecting the processor to a laptop or other non-hub device

(a/v systems, HVAC, etc.)

1

2

3

4 NC

5 NC

6

7 NC

8 NC

Figure 4 - 4 Series

TM

Processor

1

2

3

NC 4

NC 5

6

NC 7

NC 8

RS-232 Port

PIN

1

2

3

4

5

6

7

8

9

Name Description

DCD Data Carrier Detect

TXD Transmit Data

RXD Receive Data

DSR Data Set Ready

GND Ground

DTR Data Terminal Ready

CTS Clear To Send

RTS Request To Send

RI Ring Indicate

3

4 Series

TM

Processor

4 Series

TM

Processor 8 Series

TM

Processor

LT-1 Link

Terminator

LT-1 Link

Terminator

Wiring Detail

Pin 1 - 1 1.0 mm 2 (18 AWG)

Pins 3 & 4 - 1 pair 0.5 - 1.0 mm 2 (22-18 AWG) twisted/shielded for data

Pin 2 is not connected

305 m (1 000 ft.) maximum total wire run distance

LT-1 Link

Terminator

Wiring Detail

Figure 5 - Daisy Chained HomeWorks

®

Processors

LT-1 Link

Terminator

Technical Assistance

If you have questions concerning the installation or operation of this product, call Lutron’s European

Headquarters . Please provide exact model number when calling.

Lutron EA LTD

Lutron House

6 Sovereign Close

Wapping

London, E1 9HW, England

FREEPHONE: 0800 282107 (U.K.)

Tel: +44 (0) 207 702 0657

Fax: +44 (0) 207 480 6899

Lutron Electronics Co., Inc.

7200 Suter Road

Coopersburg, PA 18036-1299

Made and printed in the U.S.A. 5/06 P/N 043-207 Rev. A

LIMITED WARRANTY

Lutron EA Ltd. (“Lutron EA”) warrants that each new unit will be free from defects in material and workmanship and will correspond with the specifications issued by Lutron EA and perform under normal use and service. To the extent permitted by law, Lutron EA and

Lutron Electronics Company, Inc. (“Lutron”) make no warranties or representations as to the units except as set forth herein. This warranty shall run for a period of two years from the date of delivery and Lutron EA’s obligations under this warranty are limited to remedying any defect, or replacing any defective part, or replacement of the unit (at Lutron EA’s sole option), and shall be effective only if the defective unit is shipped to Lutron EA postage prepaid within 24 months after delivery of the unit, to the extent permitted by law.

After the two year period, a pro-rated warranty applies to the unit until eight years after delivery of the unit. Repair or replacement of the unit does not affect the expiry date of the warranty. This warranty does not cover damage or deficiencies due to abuse, misuse, inadequate wiring or insulation, or installation other than in accordance with instructions accompanying the unit.

Although every attempt is made to ensure that catalogue information is accurate and upto-date, please check with Lutron EA before specifying or purchasing any unit to confirm availability, exact specifications, and suitability for your application.

This warranty does not affect the statutory rights of consumer purchasers of the unit.

This product may be covered under one or more of the following patents:

In the United States: 5,838,226; 5,905,442; 6,803,728 and corresponding foreign patents.

Lutron, HomeWorks, Maestro, GRAFIK Eye, and the sunburst logo are registered trademarks and 8 Series, 4 Series, seeTouch, Illumination, and the HomeWorks 4 Series logo are trademarks of Lutron Electronics Co., Inc.

© 2006 Lutron Electronics Co., Inc.