Beckhoff CP39 -0000 Series Installation And Operating Instructions Manual

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Installation and Operating instructions for

CP39xx-0000

Multi-touch Control Panel with DVI/ USB Extended interface

CP39xx-0010

Multi-touch Control Panel with CP-Link 4 interface

Version: 2.6

Date: 2020-01-17

Table of contents

1 Foreword

1.1 Notes on the Documentation

1.1.1

Liability Conditions

1.1.2

Trademarks

1.1.3

Patent Pending

1.1.4

Copyright

1.1.5

State at Delivery

1.1.6

Delivery conditions

1.2 Description of safety symbols

1.3 Basic safety measures

1.4 Operator’s obligation to exercise diligence

1.4.1

National regulations

1.4.2

Procedure in the event of a fault

1.4.3

Operator requirements

2 Product Description

2.1 Product overview

2.2 Appropriate Use

2.3 Access to the connectors

2.3.1

Fitted without mounting arm adapter

2.3.2

Fitted with mounting arm adapter

2.3.3

Installing the Cables

2.4 Interfaces CP39xx-0000

2.4.1

Power Supply (X101)

2.4.2

DVI-E Input (Digital Visual Interface-Extended) (X102)

2.4.3

USB-E Input (X 103)

2.4.4

Protective Earthing

2.5 Interfaces CP39xx-0010

2.5.1

CP-Link 4 Architecture Description

2.5.2

Interfaces

2.5.3

Power Supply (X101), optional

2.5.4

CP-Link 4 Input (X102)

2.5.5

Protective Earthing

2.6 USB interface at the mounting arm adapter (optional)

2.7 Protective Earthing

2.8 Connection Kits/ Connection Cables/Accessories

2.8.1

Connection Kit DVI-E/ USB-E connection for CP39xx-0000, optional

2.8.2

Accessories for CP39xx-0010, optional

CP39xx

12

8

7

8

14

18

19

4

5

6

3

Table of contents

2.8.3

Connecting cable for CP39xx-0010, optional

3 Installation

3.1 Transport and Unpacking

3.1.1

Transport

3.1.2

Unpacking

4 Mounting

4.1 Earthing measures

4.2 Mounting arm installation (optional)

4.2.1

Mounting the mounting arm tube

4.3 Connecting the Control Panel

4.3.1

Connecting cables

4.3.2

Protective Earthing

5 Operating Instructions

5.1 Switching the Control Panel on and off

5.1.1

Switching on

5.1.2

Shutting down and switching off

5.2 Operation

5.3 Servicing and maintenance

5.3.1

Cleaning

5.3.2

Maintenance

5.4 Emergency procedures

5.5 Shutting down

5.5.1

Disposal

6 Troubleshooting

7 Assembly dimensions

8 Technical Data

9 Appendix

9.1 Beckhoff Support and Service

9.1.1

Beckhoff branches and partner companies

9.1.2

Beckhoff company headquarters

9.2 Approvals for USA and Canada

9.3 FCC Approvals for the United States of America

9.4 FCC Approval for Canada

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CP39xx

Foreword

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.

1.1.2 Trademarks

Beckhoff ® , TwinCAT ® , EtherCAT ® , EtherCAT P ® , Safety over EtherCAT ® , TwinSAFE ® , XFC ® and XTS ® are registered trademarks of and licensed by Beckhoff Automation GmbH.

Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries.

The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

1.1.4 Copyright

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

CP39xx 3

Foreword

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.

Acute risk of injury!

DANGER

If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!

Risk of injury!

WARNING

If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!

Hazard to individuals!

CAUTION

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!

Hazard to devices and environment

Attention

If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.

Note or pointer

This symbol indicates information that contributes to better understanding.

Note

4 CP39xx

Foreword

1.3 Basic safety measures

Before the Industrial PC is switched off, software that is running must be properly closed.

Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Control Panel on and off .

Switch off all parts of the equipment, then uncouple the Control Panel

Warning

Before opening the housing, and whenever the Control Panel is not being used for control purposes (such as during functional checks after a repair), all parts of the equipment must first be switched off, after which the Control Panel is to be disconnected from the equipment.

Disconnect the device by unplugging the connectors on the rear side of the Control Panel.

Items of equipment that have been switched off must be secured against being switched on again.

Do not exchange any parts when under power

Warning

When components are being fitted or removed, the supply voltage must be switched off.

Fitting work on the Control Panel can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards

• if connecting cables internal to the Panel PC are removed or inserted during operation.

CP39xx 5

Foreword

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description )

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized personnel

• the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein

• the operation manual is in good condition and complete, and always available for reference at the location of the product.

Do not open the housing of the Control Panel!

For technical support contact Beckhoff Service .

Note

1.4.1 National regulations

Depending on the type of machine and plant in which the Control Panel is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller. The operator must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Control Panel, the list in the section Troubleshooting can be used to determine the measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Control Panel must have read these operating instructions and must be familiar with all the functions of the software installed on the Industrial PC to which he has access.

6 CP39xx

2 Product Description

2.1 Product overview

Front view of CP39xx

Product Description

The new Beckhoff panel generation with industry-standard multi-touch display offers a feature-laden solution for any application. The wide selection of models offers different display sizes and formats as well as custom designs. Even for single-touch users, this new panel generation offers an excellent priceto-performance ratio and represents an economical alternative to other systems.

The multi-touch Control Panel offer the following benefits:

• display sizes from 7-inch to 24-inch (16:9, 5:4, 4:3), landscape and portrait orientation

• multi-touch (PCT): e.g. for 5-finger or 2-hand touch operation

• high touch-point density for safe operation

• aluminium housing with glass front, IP65

• CP39xx-0000 with integrated DVI/USB extension technology:

– DVI-E and USB-E 2.0 enable remote panel operation at a distance of up to 50 m from the PC

– USB-E 2.0 transmits USB 2.0 with 480 Mbit/s

– DVI-E input is compatible to the standard DVI output of a PC

• CP39xx-0010 with CP-Link 4 technology:

– enables remote panel operation at a distance of up to 100 m from the PC via a Cat.6

A cable

– integrated or separate 24 V DC power supply

– CP-Link 4 transmits USB 2.0 with 100 MBit/s

• optional 1-Port-USB interface at the mounting arm adapter

• optional electromechanical push-button extension

• optional mounting arm system.

CP39xx 7

Product Description

2.2 Appropriate Use

The multi-touch Control Panel CP39xx is designed for industrial application in machine and plant engineering. A multi-touch display is accommodated in a stainless steel housing. For mounting the

Control Panel there are 4 threaded holes M6 in the connection block at the rear cover.

Optionally rotatable and tiltable mounting arm adapters are available for installation with 48 mm tubes from the bottom or from the top, see chapter Mounting arm installation (optional) .

The DVI/USB extension technology integrated in the CP39xx-0000 Control Panel enables remote Panel operation at a distance of up to 50 m from the PC via a standard cable.

The CP-Link 4 connection technology integrated in the CP39xx-0010 Control Panel enables remote panel operation at a distance of up to 100 m from the PC via a Cat.6A cable with integrated or separate

24 V DC power supply depending on the transmitter module.

Risk of explosion!

Danger

The Control Panel must not be used where there is a risk of explosion.

2.3 Access to the connectors

2.3.1 Fitted without mounting arm adapter

The connectors of the Control Panel are located in the connection block at the rear side of the housing.

The connectors will be plugged from the bottom.

Connection block CP39xx-0000

For the pin assignment see chapter Interfaces CP39xx-0000 .

8 CP39xx

Connection block CP39xx-0010

Product Description

For the pin assignment see chapter Interfaces CP39xx-0010 .

CP39xx 9

Product Description

2.3.2 Fitted with mounting arm adapter

If the Control Panel is fitted with a mounting arm adapter (order option C9900-M750 to C9900-M753), the connectors are located behind the cover ( 1 ).

For removing first unlatch the cover ( 1 ) carefully at the two notches (see arrows) using a suitable tool

(e.g. screwdriver).

You can now lever up the cover in direction of the arrow. After removing the cover you have access to the connections.

The installation of the cover takes place in reverse order.

10 CP39xx

Product Description

2.3.3 Installing the Cables

After opening the connection area you have access to the connections of the Control Panel. The cables with the connectors have to be threaded through the mounting arm tube before connecting them in the connection area.

Note cable routing

Attention

It is absolutely necessary to install the cables as shown in the picture. Otherwise cables can be damaged by rotating or tilting the mounting arm adapter.

CP39xx-0000 power supply cable installation outside data cable installation inside

CP39xx-0010 cable installation inside

CP39xx 11

Product Description

2.4 Interfaces CP39xx-0000

X103

USB-E Input

2.4.1 Power Supply (X101)

X102

DVI-E Input

X101

Power Supply

Ground

X101

SG 4-pole M12 built-in-PCB-sold. IP67 BINDER (BINDER 09-3431-90-04 prod. 763 M12X1)

View solder connection sided

The power supply for the Control Panel is established via the 4-pole M12 socket (X101).

The protection class of the circular plug-in connector accords to the IP65-standard.

Pin

Signal

+ 24V

GND

Pin

Signal

GND

+ 24V

2.4.2 DVI-E Input (Digital Visual Interface-Extended) (X102)

Pin

X102

SG 19-pole M16 built-in-PCB-sold. IP67 BINDER (BINDER 09-0463-90-19 prod. 723 M16X0,75)

View solder connection sided

The DVI-E connection (X102) is used for transferring the video signal from the Industrial PC to the Control

Panel. The protection class of the circular plug-in connector accords to the IP65-standard.

The graphics signal is transferred directly via a DVI cable over a distance of 50 m max. Such a cable length leads to strong distortion of the graphics signal on arrival at the Control Panel. The CP39xx Control

Panel features a signal processor that restores the DVI signal. The PC requires a conventional DVI output.

Signal

Shield

IN_TMDS_2+

GND

IN_TMDS_1-

GND

IN_TMDS_0-

GND

+ 5V_DVI

DDC DAT

I2C-CLK

Pin

Signal

IN_TMDS_C+

GND

IN_TMDS_2-

IN_TMDS_1+

GND

IN_TMDS_0+

HPD_DVI

GND

IN_TMDS_C-

CP39xx

Product Description

2.4.3 USB-E Input (X 103)

Pin

X103

SG 8-pole M9 built-in-PCB-sold. IP67 BINDER (BINDER 09-0427-30-08 prod. 712 M9X0,5)

View solder connection sided

The Control Panel is connected with the CU8801 USB to USB extended converter box via the USB-

Extended input (X103).

The protection class of the circular plug-in connector accords to the IP65standard.

In order to realize a distance of 50 m without hubs, with USB extended the USB signal is converted so that it can be transferred via 50 m CAT5 cables commonly used for Ethernet wiring. In the Control Panel the signal is converted back to USB.

Signal

15 V

GND

15 V

GND

Pin assignment

15V USB_E

GND

USB Rx+

USB Tx+

USB Tx-

USB Rx-

15V USB_E

GND

2.4.4 Protective Earthing

The low resistance protective earthing connection of the Control Panel is established via the ground bolt, which is located next to the connections or in the connection area (if provided with a mounting arm adapter).

CP39xx 13

Product Description

2.5 Interfaces CP39xx-0010

2.5.1 CP-Link 4 Architecture Description

2.5.1.1 CP-Link 4 – The Two Cable Display Link

The CP39xx-0010 multi-touch panels can be operated up to 100 m away from the PC. CP-Link 4 transfers DVI and USB together via a CAT.6

cable. The CU8802 CP-Link 4 transmitter box is connected to the PC via DVI and USB, or else the C9900-E276 PCIe module for CP-Link 4 is installed in the PC.

CP-Link 4 – The Two Cable Display Link via the CU8802 transmitter box

CP-Link 4 – The Two Cable Display Link via the C9900-E276 PCIe module

14 CP39xx

Product Description

2.5.1.2 CP-Link 4 – The One Cable Display Link

The power supply for the Control Panel can also be provided via CP-Link 4. The CU8803 CP-Link 4 transmitter box is used instead of the CU8802 or the PCIe module. The Control Panel remains unchanged. The CU8803 sender box provides power to the Control Panel via the CAT.6

cable, which also transfers DVI and USB. The power supply socket of the panel is not used.

Don’t connect power supply socket if using One Cable technology

Attention

If using the CP-Link 4 - One Cable Display Link technology, do not connect anything to the power supply socket of the Panel.

CP-Link 4 – The One Cable Display Link via the CU8803 transmitter box

CP39xx 15

Product Description

2.5.2 Interfaces

X102

CP-Link 4 Input

2.5.3 Power Supply (X101), optional

X101

Power Supply

Ground

X101

SG 4-pole M12 built-in-PCB-sold. IP67 BINDER (BINDER 09-3431-90-04 prod. 763 M12X1)

View solder connection sided

The power supply for the Control Panel is established via the 4-pole M12 socket (X101).

The protection class of the circular plug-in connector accords to the IP65-standard.

Pin

Signal

+ 24V

GND

Pin

Signal

GND

+ 24V

Don’t connect power supply socket if using One Cable technology

Attention

If using the CP-Link 4 - One Cable Display Link technology, do not connect anything to the power supply socket of the Panel.

If using the CP-Link 4 - One Cable Display Link technology, the circular plug-in connector is covered with the provided cap.

16 CP39xx

Product Description

2.5.4 CP-Link 4 Input (X102)

X102

SG 8pole M12 build-in-IP67 METZ connect CAT6A

The Control Panel is connected with the PCIe module slot of the Industrial PC or the transmitter box

CU8802/ CU8803 via the CP-Link 4 Input ( X 102 ).

Pin Signal Pin Signal

HDBT_0P

HDBT_0N

HDBT_1P

HDBT_1N

HDBT_3P

HDBT_3N

HDBT_2N

HDBT_2P

Shield

CU8803-0000 disconnect power supply

Attention

If using the CP-Link 4 - One Cable Display Link, the 24 V power supply of the CP-Link 4 transmitter box must be switched off before disconnecting the CP-Link 4 output connection.

2.5.5 Protective Earthing

CP39xx 17

Product Description

2.6 USB interface at the mounting arm adapter (optional)

Optionally the Control Panel is fitted with a USB-2.0 Interface (order option C9900-E274).

The interface is located at the mounting arm adapter behind a screw cap, the protection class accords to the IP65-standard.

USB Interface

2.7 Protective Earthing

Note

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct function of the touchscreen.

18 CP39xx

Product Description

2.8 Connection Kits/ Connection Cables/Accessories

One 4-pole power supply connector is provided with the Control Panel.

2.8.1 Connection Kit DVI-E/ USB-E connection for CP39xx-0000, optional

Optionally prefabricated connection cables for the DVI-E/ USB-E connection are available.

Connection kit

C9900-K630

C9900-K631

C9900-K632

C9900-K633

C9900-K634

C9900-K635

C9900-K636

DVI-E/ USB-E connection

Connection kit 3 m for CP39xx including:

3 m DVI cable, 3 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 5 m for CP39xx including:

5 m DVI cable, 5 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 10 m for CP39xx including:

10 m DVI cable, 10 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 20 m for CP39xx including:

20 m DVI cable, 20 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 30 m for CP39xx including:

30 m DVI cable, 30 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 40 m for CP39xx including:

40 m DVI cable, 40 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

Connection kit 50 m for CP39xx including:

50 m DVI cable, 50 m CAT5 cable for USB-E-2.0, USB to USB-E-2.0 converter CU8801 for mounting rail installation close to the PC and 1 m USB cable to connect the USB to USB-E-2.0 converter to the PC

2.8.2 Accessories for CP39xx-0010, optional

The following accessories are available:

Accessories

CU8802-0000

CU8803-0000

C9900-E276 for CP-Link 4

Transmitter box for CP-Link 4 – The Two Cable Display Link

CP-Link 4 Extender Tx for connecting a Control Panel with CP-Link 4 interface CP29xx-0010 or

CP39xx-0010

Transmitter box for CP-Link 4 – The One Cable Display Link

CP-Link 4 Extender Tx for connecting a Control Panel with CP-Link 4 interface CP29xx-0010 or

CP39xx-0010

PCIe module for CP-Link 4 – The Two Cable Display Link

CP-Link 4 Extender Tx PCIe module

2.8.3 Connecting cable for CP39xx-0010, optional

The following connection cables are available:

Accessories Cable for CU880x

C9900-K667 Connecting cable RJ45, Cat.6A, 3 m, one end with IP 65 connector for Control Panel CP39xx-0010

CP39xx 19

Product Description

C9900-K652 Connecting cable RJ45, Cat.6A, 5 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K653 Connecting cable RJ45, Cat.6A, 10 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K654 Connecting cable RJ45, Cat.6A, 20 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K655 Connecting cable RJ45, Cat.6A, 30 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K656 Connecting cable RJ45, Cat.6A, 40 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K657 Connecting cable RJ45, Cat.6A, 50 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K658 Connecting cable RJ45, Cat.6A, 60 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K659 Connecting cable RJ45, Cat.6A, 70 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K660 Connecting cable RJ45, Cat.6A, 80 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K661 Connecting cable RJ45, Cat.6A, 90 m, one end with IP 65 connector for Control Panel CP39xx-0010

C9900-K662 Connecting cable RJ45, Cat.6A, 100 m, one end with IP 65 connector for Control Panel CP39xx-

0010

C9900-K724 Connecting cable RJ45, Cat.6A, 3 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K704 Connecting cable RJ45, Cat.6A, 5 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K705 Connecting cable RJ45, Cat.6A, 10 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K706 Connecting cable RJ45, Cat.6A, 20 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K707 Connecting cable RJ45, Cat.6A, 30 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K708 Connecting cable RJ45, Cat.6A, 40 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K709 Connecting cable RJ45, Cat.6A, 50 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K710 Connecting cable RJ45, Cat.6A, 60 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K711 Connecting cable RJ45, Cat.6A, 70 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

C9900-K712 Connecting cable RJ45, Cat.6A, 80 m, one end with IP 65 connector for Control Panel CP39xx-0010, suitable as trailing cable

20 CP39xx

Installation

3 Installation

3.1 Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical Data ).

3.1.1 Transport

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.

During transport, your Control Panel should therefore be protected from excessive mechanical stress.

Therefore, please use the original packaging.

Danger of damage to the unit

Attention

If the device is transported in cold weather or is exposed to extreme variations in temperature, make sure that moisture (condensation) does not form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

3.1.2 Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.

CP39xx 21

Mounting

4 Mounting

The Control Panel will be mounted with 4 threaded screws M6 at the connection block at the rear cover

(see chapter Assembly dimensions ).

Optionally the assemblage occurs by using the mounting arm adapter (order option).

The ambient conditions specified for operation must be observed (see chapter Technical Data ).

Please note the following points during installation of the Control Panel:

• Position the Control Panel in such a way that reflections on the screen are avoided as far as possible.

• Use the position of the screen as a guide for the correct installation height; it should be optimally visible for the user at all times.

• The Control Panel should not be exposed to direct sunlight.

Avoid extreme environmental conditions

Attention

Extreme environmental conditions should be avoided as far as possible. Protect the

Control Panel from dust, moisture and heat.

4.1 Earthing measures

Earthing connections dissipate interference from external power supply cables, signal cables or cables to peripheral equipment. Establish a low-impedance connection from the earthing point on the Control Panel housing (see chapter Protective Earthing ) to the central earthing point on the control cabinet wall, in which the Panel is being installed.

Note

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct function of the touchscreen.

22 CP39xx

Mounting

4.2 Mounting arm installation (optional)

The mounting arm adapter is designed for Rittal- and Rolec mounting arm systems with 48 mm tubes.

Depending on the order option the mounting arm can be installed from the bottom or from the top.

Order-Option

C9900-M750

C9900-M751

C9900-M752

C9900-M753

Description

Rotatable and tiltable mounting arm adapter at the Control Panel CP3912 to CP3924 for Rittal- and Rolec mounting arm systems with 48 mm tube from the top

Rotatable and tiltable mounting arm adapter at the Control Panel CP3912 to CP3924 for Rittal- and Rolec mounting arm systems with 48 mm tube from the bottom

Rotatable and tiltable mounting arm adapter at the Control Panel CP3912 to CP3924 with pushbutton extension for Rittal- and Rolec mounting arm systems with 48 mm tube from the top

Rotatable and tiltable mounting arm adapter at the Control Panel CP3912 to CP3924 with pushbutton extension for Rittal- and Rolec mounting arm systems with 48 mm tube from the bottom

Tolerance of the mounting arm tube diameter

Note

The mounting arm tube must have a diameter of 48 mm with a maximum tolerance of

–0.1 mm/ +0.8 mm.

The mounting arm adapter enables to tilt the Control Panel at +/- 20° and to rotate it about +/- 165°.

Anti-twist protection

Note

The mounting arm adapter is fitted with an anti-twist safeguard to avoid over winding the Control Panel and damaging the connecting cables.

Tightening the locating screw with star knob ( 1 ) will protect the Control Panel against distortion. The hook wrench ( 2 ) and the 3 mm Allen key ( 3 ) are required for installation of the mounting arm tube at the mounting arm adapter.

Order Number Description

C9900-Z263 Hook wrench size 58 – 62 for tying up the slotted nut of the mounting arm adapter

C9900-M75x

CP39xx 23

Mounting

4.2.1 Mounting the mounting arm tube

For mounting the mounting arm tube proceed as follows:

1. Unscrew the Allen locking screw ( 1 ) a few turns.

2. After feeding the connection cables of the Control Panel through the mounting arm tube, the mounting arm tube will be positioned into the mounting arm adapter

Insert the mounting arm tube all the way to the stop

Attention

The mounting arm tube has to extend into the adapter all the way to the stop, make sure the locking screw is turned out enough.

24 CP39xx

3. Tighten the Allen locking screw using the Allen key ( 2 ).

Mounting

4. Now the screw cap is tightened carefully clockwise, using the hook wrench SW 58-62 ( 3 ).

CP39xx 25

Mounting

4.3 Connecting the Control Panel

The mains plug must be disconnected

Attention

Please read the documentation for the external devices prior to connecting them!

During thunderstorms, plug connector must neither be inserted nor removed!

When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

CU8803-0000 disconnect power supply

Attention

If using the CP-Link 4 - One Cable Display Link, the 24 V power supply of the CP-Link 4 transmitter box must be switched off before disconnecting the CP-Link 4 output connection.

4.3.1 Connecting cables

The connections are located at the rear of the Control Panel and are documented in the chapter Access to the connectors .

When connecting cables to the Control Panel, please adhere to the following order:

• Disconnect the Control Panel from the power supply.

• Connect all cables at the Control Panel and at the devices to be connected.

• Ensure that all screw connections between connectors and sockets are tight!

• Reconnect all devices to the power supply.

4.3.2 Protective Earthing

The low resistance protective earthing connection of the Control Panel is established via the screw connection, which is located in the connection area.

Note

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct function of the touchscreen.

26 CP39xx

Operating Instructions

5 Operating Instructions

5.1 Switching the Control Panel on and off

5.1.1 Switching on

The Control Panel does not have its own mains power switch. As soon as the power supply is switched on the Control Panel is activated.

5.1.2 Shutting down and switching off

Control software such as is typically used on Industrial PCs permits various users to be given different rights. A user who may not close software may also not switch the Industrial PC off, since data can be lost from the storage medium by switching off while software is running.

First shut down, then switch off!

Warning

If the Industrial PC is switched off as the software is writing a file to the storage medium, the file will be destroyed. Control software typically writes something to the storage medium every few seconds, so that the probability of causing damage by switching off while the software is running is very high.

Switch off power supply

Warning

When you have shut down the Industrial PC, you have to switch off power supply for at least 10 seconds before rebooting the system.

After resetting power supply the Industrial PC will start booting automatically.

5.2 Operation

The operation of the Control Panel occurs via the Touch Screen.

Risk of damaging the Touch Screen

Warning

The touch screen may only be actuated by finger tips or with the touch screen pen. The operator may wear gloves but there must be no hard particles such as metal shavings, glass splinters embedded in the glove.

Properly installation of the system and the multi-touch device

Warning

Capacitive Touch Screens use the functional principle of capacitive alternation of the electrical field. Strong electrical fields can influence the functionality of the multi-touch devices.

To ensure the correct function of the Touch Screen take care of a standardized installation of all parts of the system and an EMC-environment conforming to standards.

CP39xx 27

Operating Instructions

5.3 Servicing and maintenance

5.3.1 Cleaning

Disconnect power supply

DANGER

Switch off the device and all connected devices, and disconnect the device from the power supply.

The device can be cleaned with a soft, damp cleaning cloth. Do not use any aggressive cleaning materials, thinners, scouring material or hard objects that could cause scratches.

5.3.2 Maintenance

The Control Panel is maintenance-free.

5.4 Emergency procedures

In case of fire, the Control Panel should be extinguished with powder or nitrogen.

5.5 Shutting down

5.5.1 Disposal

Observe national electronics scrap regulations

Observe the national electronics scrap regulations when disposing of the device.

Note

In order to dispose of the device, it must be removed and fully dismantled:

• Housing components (polycarbonate, polyamide (PA6.6)) are suitable for plastic recycling.

• Metal parts can be sent for metal recycling.

• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national electronics scrap regulations.

28 CP39xx

Troubleshooting

6 Troubleshooting

Note

Pixel errors

Pixel errors in the TFT display are production-caused and represent no complaintreason!

Anomalies of the Touchscreen

Note

Fault

Anomalies of the touchscreen sensor are production-caused and represent no complaint-reason!

The Control Panel shows no function

Cause

No power supply to the Control

Panel/ Industrial PC

Measures

Check power supply cable

1. Correctly connect cable

2. Call Beckhoff Service

Computer boots, software starts, but control does not operate correctly

Malfunction of the touchscreen

Cable not connected

Cause of the fault is either in the software or in parts of the plant outside the Industrial PC

Bad or missing ground connection of the device

Call the manufacturer of the machine or the software

Establish ground connection

USB error while TwinCAT access via USB

Bad or missing ground connection of the user

Cycle time in TwinCAT is set on

10 ms (standard)

The Control Panel functions only partially or only part of the time, e.g. no or dark picture

Faulty backlight in the display

Defective components in the

Control Panel

User must stand on the floor with ordinary shoes

Increase the cycle time up to

50 ms till 80 ms

Call Beckhoff Service

CP39xx 29

Assembly dimensions

7 Assembly dimensions

For the assembly dimensions of the Control Panels please visit our homepage. Here you will find the actual drawings using the link: http://download.beckhoff.com/download/Technical_Drawings/Industrial_PC/Control_Panel/CP39xx

Notice mounting orientation

Warning

The assembly of the unit must take place with the orientation diagrammed here.

30 CP39xx

Technical Data

8 Technical Data

Risk of explosion!

Danger

Note

Do not use the Control Panel in areas of explosive hazard!

Pixel errors

Pixel errors in the TFT display are production-caused and represent no complaintreason!

Anomalies of the Touchscreen

Note

Product name

Anomalies of the touchscreen sensor are production-caused and represent no complaint-reason!

Dimensions (B x H x T)

Weight approx.

(with connection block/ with mounting arm adapter)

CP39xx-0000/ -0010

See chapter Assembly dimensions

CP3907: 1.8 kg

CP3912: 3.4 kg/ 4.2 kg

CP3913: 3.1 kg/ 3.9 kg

CP3915: 3.9 kg/ 4.7 kg

CP3916: 4.5 kg/ 5.3 kg

CP3918:

CP3919:

CP3921:

CP3924:

5.5 kg/ 6.3 kg

6.1 kg/ 6.9 kg

6.6 kg/ 7.4 kg

7.6 kg/ 8.4 kg

Supply voltage

Power consumption

UL-compliance

CP39xx-0000:

Integrated DVI/USB extension technology

CP39xx-0010:

Integrated CP-Link 4 technology

24 V

(20.4 – 28.8 V

)

CP3907:

CP3912:

CP3913:

CP3915:

CP3916: max. 12 W max. 16 W max. 11 W max. 20 W max. 22 W

CP3918:

CP3919:

CP3921:

CP3924:

• Using a power supply class 2 or

• Fuse protection with 4 A, according to UL 60950.2 chapter 2.5, table 2C max. 25 W max. 25 W max. 35 W max. 45 W

• DVI-E and USB-E 2.0 enable remote panel operation at a distance of up to 50 m from the PC

• USB-E 2.0 transmits USB 2.0 with 480 Mbit/s

• DVI-E input is compatible to the standard DVI output of a PC

• enables remote panel operation at a distance of up to 100 m from the PC via a Cat.6

A cable

• integrated or separate 24 V DC power supply

• CP-Link 4 transmits USB 2.0 with 100 MBit/s

1-Port-USB-2.0 interface at the mounting arm adapter Optional interface

Protection class

Shock resistance

(Sinusoidal vibration)

Shock resistance (Shock)

EMC compatibility

Front side IP65, rear side IP65

EN 60068-2-6: 10 to 58 Hz:

58 to 500 Hz:

0.035 mm

0.5 G (~ 5 m/ s 2 )

EN 60068-2-27: 5 G (~ 50 m/ s

Resistance to interference

2 ), duration: 30 ms conforms to EN 61000-6-2

EMC compatibility Emission of interference conforms to EN 61000-6-4

Permissible ambient temperature 0°C to +55°C (operation)

-25°C to +65°C (transport/ storage)

Permissible relative humidity

Transport and storage

Certifications to 95%, no condensation

The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation. Suitable packaging of the Panel PC can improve the resistance to impact during transport.

CE; UL Listed

CP39xx 31

Appendix

9 Appendix

9.1 Beckhoff Support and Service

Beckhoff and their partners around the world offer comprehensive support and service, making available fast and competent assistance with all questions related to Beckhoff products and system solutions.

9.1.1 Beckhoff branches and partner companies

Please contact your Beckhoff branch office or partner company for local support and service on Beckhoff products!

The contact addresses for your country can be found in the list of Beckhoff branches and partner companies: www.beckhoff.com

. You will also find further documentation for Beckhoff components there.

9.1.2 Beckhoff company headquarters

Beckhoff Automation GmbH & Co. KG

Huelshorstweg 20

33415 Verl

Germany

Phone:

Fax:

E-mail:

Web:

+ 49 (0) 5246/963-0

+ 49 (0) 5246/963-198 [email protected]

http://www.beckhoff.de/

Beckhoff Support

Support offers you comprehensive technical assistance, helping you not only with the application of individual Beckhoff products, but also with other, wide-ranging services:

• world-wide support

• design, programming and commissioning of complex automation systems

• and extensive training program for Beckhoff system components

Hotline:

Fax:

E-mail:

+ 49 (0) 5246/963-157

+ 49 (0) 5246/963-9157 [email protected]

Beckhoff Service

The Beckhoff Service Center supports you in all matters of after-sales service:

• on-site service

• repair service

• spare parts service

• hotline service

Hotline:

Fax:

E-mail:

+ 49 (0) 5246/963-460

+ 49 (0) 5246/963-479 [email protected]

If servicing is required, please quote the project number of your product.

32 CP39xx

Appendix

9.2 Approvals for USA and Canada

9.3 FCC Approvals for the United States of America

FCC: Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Technical modifications

Technological changes to the device may cause the loss of the FCC approval.

Note

9.4 FCC Approval for Canada

FCC: Canadian Notice

This equipment does not exceed the Class A limits for radiated emissions as described in the Radio

Interference Regulations of the Canadian Department of Communications.

CP39xx 33

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